TWI571355B - Two-way grinding system for polishing machines - Google Patents
Two-way grinding system for polishing machines Download PDFInfo
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- TWI571355B TWI571355B TW105102172A TW105102172A TWI571355B TW I571355 B TWI571355 B TW I571355B TW 105102172 A TW105102172 A TW 105102172A TW 105102172 A TW105102172 A TW 105102172A TW I571355 B TWI571355 B TW I571355B
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Description
本發明是有關於一種拋光機,特別是指一種用於拋光機的雙向研磨系統。This invention relates to a polishing machine, and more particularly to a two-way grinding system for a polishing machine.
如圖1、2所示,習知一種拋光機(美國專利第US5733180號)包含一可沿一長度方向運送一待拋光木料(圖未示)的輸送帶1、四個兩兩一組間隔設置且軸心平行一橫方向的橫向刷輪2、二在該長度方向上間隔設置的滑動鞍座3、四個兩兩一組分別樞設於該等滑動鞍座3且軸心平行該長度方向的縱向刷輪4、一設置於該等滑動鞍座3之間的搖擺機構5,及一用來驅動該搖擺機構5的馬達6,該擺擺機構5具有一中心軸501、二分別固設於該中心軸501兩端且彼此偏位180°的曲柄502,及二分別樞設於該等曲柄502與該等滑動鞍座3之間的連接桿503,藉此,該馬達6經由該搖擺機構5可驅使該等滑動鞍座3帶動該等縱向刷輪4在該橫方向上往復移動,讓該等縱向刷輪4對該待拋光木料產生拋光方向不同於該等橫向刷輪2的拋光作用;然而,此種拋光機需利用數分別設置於該等滑動鞍座3上的不同驅動馬達(圖未示)來驅轉個別的滑動鞍座3上的縱向刷輪4,所使用的驅動馬達的數量較多,而且,為了讓該搖擺機構5設置於該等滑動鞍座3之間,該等滑動鞍座3之間在該長方向上需間隔出一很大的間距301(大於個別縱向刷輪4的厚度),造成該等滑動鞍座3與安裝於其上的縱向刷輪4在該長方向上無法緊密地排列靠近,因此,此種拋光機的機台在該長度方向上的長度會較長而佔空間。As shown in Figures 1 and 2, a polishing machine (U.S. Patent No. 5,733,180) comprises a conveyor belt 1 for transporting wood to be polished (not shown) along a length direction, and a set of four and two sets of spaces. And the sliding brush 2, the two axially spaced apart sliding saddles 3, and the two sets are respectively pivotally mounted on the sliding saddles 3 and the axial center is parallel to the length direction. a longitudinal brush wheel 4, a rocking mechanism 5 disposed between the sliding saddles 3, and a motor 6 for driving the rocking mechanism 5, the swinging mechanism 5 having a central shaft 501 and two fixed a crank 502 at both ends of the central shaft 501 and offset from each other by 180°, and two connecting rods 503 respectively pivoted between the cranks 502 and the sliding saddles 3, whereby the motor 6 is oscillated via the swing The mechanism 5 can drive the sliding saddles 3 to reciprocate the longitudinal brush wheels 4 in the lateral direction, so that the longitudinal brush wheels 4 produce a polishing direction different from the polishing of the transverse brush wheels 2 for the wood to be polished. Function; however, such a polishing machine needs to be disposed on the sliding saddles 3 respectively. Different drive motors (not shown) are used to drive the longitudinal brush wheels 4 on the individual sliding saddles 3, the number of drive motors used is large, and in order to allow the rocking mechanism 5 to be placed on the sliding saddles 3 Between the sliding saddles 3, a large spacing 301 (greater than the thickness of the individual longitudinal brush wheels 4) is required in the longitudinal direction, resulting in the sliding saddles 3 and the longitudinal direction mounted thereon. The brush wheel 4 cannot be closely arranged in the longitudinal direction, and therefore, the length of the machine of such a polishing machine in the longitudinal direction is long and takes up space.
此外,習知的拋光機(例如台灣新型專利第M425738號或美國專利第US7351130B1號)將部分的刷輪以軸心傾斜於其輸送帶的輸送方向的方式進行排列,雖可產生不同拋光方向的拋光作用,但是,傾斜排列的刷輪在其輸送方向上必然會佔用更多的空間,造成此種拋光機的機台長度也會較長,無法減少機台的長度。In addition, conventional polishing machines (for example, Taiwan Patent No. M425738 or US Pat. No. 7,351,130 B1) arrange a part of the brush wheels in such a manner that the axis is inclined to the conveying direction of the conveyor belt, although different polishing directions can be produced. Polishing effect, however, the inclined arrangement of the brush wheel will inevitably occupy more space in the conveying direction, and the length of the machine of the polishing machine will be longer, and the length of the machine cannot be reduced.
因此,本發明之目的,即在提供一種可將用來驅轉刷輪的馬達數量減半且可讓前、後刷輪緊密排列的用於拋光機的雙向研磨系統。Accordingly, it is an object of the present invention to provide a two-way grinding system for a polishing machine that can halve the number of motors used to drive the brush wheel and allow the front and rear brush wheels to be closely aligned.
於是,本發明用於拋光機的雙向研磨系統,該拋光機沿一第一方向送料,該雙向研磨系統包含一鞍座,及至少一研磨裝置。Thus, the present invention is directed to a two-way polishing system for a polishing machine that feeds in a first direction, the two-way polishing system including a saddle, and at least one polishing device.
該研磨裝置設置於該鞍座,該研磨裝置包括一可轉動的前刷輪單元、一在該第一方向上位於該前刷輪單元的下游且可轉動的後刷輪單元,及一驅動單元,該前刷輪單元的轉動軸向平行於該第一方向,該後刷輪單元的轉動軸向平行於該第一方向,該驅動單元具有一共用馬達、一設置於該共用馬達與該前刷輪單元之間的前傳動機構,及一設置於該共用馬達與該後刷輪單元之間的後傳動機構,當該共用馬達經該前傳動機構與該後傳動機構分別驅動該前刷輪單元與該後刷輪單元時,該前刷輪單元與該後刷輪單元反向轉動。The grinding device is disposed on the saddle, the grinding device includes a rotatable front brush wheel unit, a rear brush wheel unit that is rotatable downstream of the front brush wheel unit in the first direction, and a driving unit The rotation axis of the front brush wheel unit is parallel to the first direction, and the rotation axis of the rear brush wheel unit is parallel to the first direction. The driving unit has a common motor, and is disposed on the common motor and the front. a front transmission mechanism between the brush wheel units, and a rear transmission mechanism disposed between the common motor and the rear brush wheel unit, wherein the common motor drives the front brush wheel through the front transmission mechanism and the rear transmission mechanism respectively When the unit and the rear brush wheel unit, the front brush wheel unit and the rear brush wheel unit rotate in opposite directions.
本發明之功效在於:利用該共用馬達同步驅動該前、後刷輪單元,而將用來驅轉刷輪的馬達數量減半,而且,該前、後刷輪單元可緊密排列於同一個鞍座,讓整體的空間設計更為緻密化。The utility model has the advantages that the front and rear brush wheel units are synchronously driven by the common motor, and the number of motors for driving the brush wheel is halved, and the front and rear brush wheel units can be closely arranged in the same saddle. Seat, making the overall space design more compact.
參閱圖3,為本發明用於拋光機200的雙向研磨系統100的一實施例,該拋光機200具有一機台210,及一沿一第一方向X送料的輸送帶220,該雙向研磨系統100包含:一軌架10、一鞍座20、二研磨裝置30,及一往復驅動裝置40。Referring to FIG. 3, an embodiment of a two-way polishing system 100 for a polishing machine 200 of the present invention has a machine table 210 and a conveyor belt 220 fed in a first direction X. The two-way grinding system 100 includes: a rail 10, a saddle 20, two grinding devices 30, and a reciprocating drive 40.
如圖3、4所示,該軌架10沿一垂直於該第一方向X的第二方向Y設置於該機台210。As shown in FIGS. 3 and 4, the rail 10 is disposed on the machine table 210 in a second direction Y perpendicular to the first direction X.
該鞍座20可移動地設置於該軌架10,該鞍座20可沿該第二方向Y相對於該軌架10滑動。在本實施例中,該鞍座20具有一頂壁21、二與該頂壁21連接的側壁22,及八間隔設置的固定臂23,該頂壁21具有四間隔設置的穿槽211,該等固定臂23兩兩一組互相對應地設置於該等側壁22的底端。The saddle 20 is movably disposed on the rail 10, and the saddle 20 is slidable relative to the rail 10 in the second direction Y. In this embodiment, the saddle 20 has a top wall 21, two side walls 22 connected to the top wall 21, and eight spaced-apart fixed arms 23 having four spaced-apart slots 211. Two sets of the fixed arms 23 are disposed at the bottom ends of the side walls 22 correspondingly to each other.
如圖5、6、7所示,該等研磨裝置30在該第二方向Y上間隔地設置於該鞍座20,每一研磨裝置30包括二固設於該鞍座20並平行於該第一方向X的心軸50、一可轉動的前刷輪單元60、一在該第一方向X上位於該前刷輪單元60的下游且可轉動的後刷輪單元70,及一驅動單元80。As shown in FIGS. 5, 6, and 7, the grinding devices 30 are spaced apart from the saddle 20 in the second direction Y, and each of the grinding devices 30 includes two fixed to the saddle 20 and parallel to the first a spindle X in a direction X, a rotatable front brush wheel unit 60, a rear brush wheel unit 70 located downstream of the front brush wheel unit 60 in the first direction X, and a drive unit 80 .
該等心軸50在該第二方向Y上互相間隔,在本實施例中,每一心軸50固設於相對應的兩支固定臂23之間。The mandrels 50 are spaced apart from each other in the second direction Y. In the present embodiment, each mandrel 50 is fixed between the corresponding two fixed arms 23.
該前刷輪單元60的轉動軸向平行於該第一方向X,該後刷輪單元70的轉動軸向平行於該第一方向X,在本實施例中,該前刷輪單元60具有二在該第二方向Y上間隔設置的前刷輪61,該後刷輪單元70具有二在該第二方向Y上間隔設置的後刷輪71,該等前刷輪61分別樞設於該等心軸50的其中一端部,該等後刷輪71分別樞設於該等心軸50的另一端部,該前刷輪單元60的前刷輪61與該後刷輪單元70的前刷輪61在該第一方向X上同軸設置,該等後刷輪71分別對應於該等前刷輪61。The rotation direction of the front brush wheel unit 60 is parallel to the first direction X, and the rotation axis of the rear brush wheel unit 70 is parallel to the first direction X. In the embodiment, the front brush wheel unit 60 has two a front brush wheel 61 spaced apart in the second direction Y, the rear brush wheel unit 70 has two rear brush wheels 71 spaced apart in the second direction Y, and the front brush wheels 61 are respectively pivoted at the same One end portion of the mandrel 50 is pivotally disposed at the other end of the mandrel 50, and the front brush wheel 61 of the front brush wheel unit 60 and the front brush wheel of the rear brush wheel unit 70 61 is coaxially disposed in the first direction X, and the rear brush wheels 71 correspond to the front brush wheels 61, respectively.
在本實施例中,每一前刷輪61具有一前輪轂611、數設置於該前輪轂611的前刷毛排612、一平行於該第一方向X的轉動軸線613,及一在該第一方向X上的輪厚W。該前輪轂611具有二端面614,及一連接於該等端面614之間的外周面615,該前輪轂611的外周面615形成數延伸至該等端面614的前定位溝616,每一前定位溝616從其中一端面614延伸至另一端面614的延伸方向傾斜於該轉動軸線613。每一前刷毛排612的裏端設置於個別的前定位溝616,每一前刷毛排612具有數從個別的前定位溝616朝外延伸且延伸方向傾斜於該轉動軸線613的刷毛617。 類似地,每一後刷輪71具有一後輪轂711、數設置於該後輪轂711的後刷毛排712、一平行於該第一方向X的轉動軸線713,及一在該第一方向X上的輪厚W。該後輪轂711具有二端面714,及一連接於該等端面714之間的外周面715,該後輪轂711的外周面715形成數延伸至該等端面714的後定位溝716,每一後定位溝716從其中一端面714延伸至另一端面714的延伸方向傾斜於該轉動軸線713。每一後刷毛排712的裏端設置於個別的後定位溝716,每一後刷毛排712具有數從個別的後定位溝716朝外延伸且延伸方向傾斜於該轉動軸線713的刷毛717。In the present embodiment, each of the front brush wheels 61 has a front hub 611, a plurality of front bristle rows 612 disposed on the front hub 611, a rotation axis 613 parallel to the first direction X, and one at the first The wheel thickness W in the direction X. The front hub 611 has two end faces 614, and an outer peripheral surface 615 connected between the end faces 614. The outer peripheral surface 615 of the front hub 611 forms a plurality of front positioning grooves 616 extending to the end faces 614, each front positioning The direction in which the groove 616 extends from one of the end faces 614 to the other end face 614 is inclined to the axis of rotation 613. The inner ends of each of the front bristle rows 612 are disposed in respective front positioning grooves 616, each of the front bristle rows 612 having a plurality of bristles 617 extending outwardly from the respective front positioning grooves 616 and extending in a direction oblique to the axis of rotation 613. Similarly, each rear brush wheel 71 has a rear hub 711, a plurality of rear bristle rows 712 disposed on the rear hub 711, an axis of rotation 713 parallel to the first direction X, and a first direction X. The wheel thickness is W. The rear hub 711 has two end faces 714, and an outer peripheral surface 715 connected between the end faces 714. The outer peripheral surface 715 of the rear hub 711 forms a rear positioning groove 716 extending to the end faces 714, and each rear positioning The direction in which the groove 716 extends from one of the end faces 714 to the other end face 714 is inclined to the axis of rotation 713. The inner ends of each of the rear bristle rows 712 are disposed in respective rearward positioning grooves 716, and each of the rear bristle rows 712 has a plurality of bristles 717 extending outwardly from the individual rearward positioning grooves 716 and extending in a direction oblique to the axis of rotation 713.
在同一支心軸50上的該前刷輪61與該後刷輪71之間在該第一方向X上形成一間隙H,該間隙H小於該前刷輪61與該後刷輪71的輪厚W的二分之一。A gap H is formed in the first direction X between the front brush wheel 61 and the rear brush wheel 71 on the same spindle 50, and the gap H is smaller than the wheel thickness of the front brush wheel 61 and the rear brush wheel 71. One-half of W.
該驅動單元80具有一共用馬達81、一設置於該共用馬達81與該前刷輪單元60之間的前傳動機構82,及一設置於該共用馬達81與該後刷輪單元70之間的後傳動機構83。The driving unit 80 has a common motor 81, a front transmission mechanism 82 disposed between the common motor 81 and the front brush wheel unit 60, and a common motor 81 and the rear brush unit 70. Rear transmission mechanism 83.
該共用馬達80具有一輸出軸811。在本實施例中,該輸出軸811平行於該第二方向Y。The common motor 80 has an output shaft 811. In this embodiment, the output shaft 811 is parallel to the second direction Y.
該前傳動機構82具有一設置於該輸出軸811的第一皮帶輪821、一第二皮帶輪822、一套設於該第一皮帶輪821與該第二皮帶輪822的第一皮帶823、一第三皮帶輪824、二分別樞設於該等心軸50且分別與該等前刷輪61的前輪轂611固接的第四皮帶輪825、一套設於該第三皮帶輪824與該等第四皮帶輪825並穿過該鞍座20的其中一穿槽211(見圖4)的第二皮帶826,及一連接於該第二皮帶輪822與該第三皮帶輪824之間的前減速機827。在本實施例中,該前減速機827具有一與該第二皮帶輪822同軸設置的蝸桿828,及一與該第三皮帶輪824同軸設置並嚙合於該蝸桿828的蝸輪829。The front transmission mechanism 82 has a first pulley 821 disposed on the output shaft 811, a second pulley 822, a first belt 823 and a third pulley disposed on the first pulley 821 and the second pulley 822. 824. The fourth pulley 825 is respectively disposed on the mandrel 50 and is respectively fixed to the front hub 611 of the front brush wheel 61, and the set is disposed on the third pulley 824 and the fourth pulley 825. A second belt 826 that passes through one of the slots 211 (see FIG. 4) of the saddle 20, and a front reducer 827 that is coupled between the second pulley 822 and the third pulley 824. In the present embodiment, the front reducer 827 has a worm 828 disposed coaxially with the second pulley 822, and a worm gear 829 coaxially disposed with the third pulley 824 and engaged with the worm 828.
該後傳動機構83具有一設置於該輸出軸811的第五皮帶輪831、一第六皮帶輪832、一套設於該第五皮帶輪831與該第六皮帶輪832的第三皮帶833、一第七皮帶輪834、二分別樞設於該等心軸50且分別與該等後刷輪71的後輪轂711固接的第八皮帶輪835、一套設於該第七皮帶輪834與該等第八皮帶輪835並穿過該鞍座20的另一穿槽211(見圖4)的第四皮帶836,及一連接於該第六皮帶輪832與該第七皮帶輪834之間的後減速機837。在本實施例中,該後減速機837具有一與該第六皮帶輪832同軸設置的蝸桿838,及一與該第七皮帶輪834同軸設置並嚙合於該蝸桿838的蝸輪839。The rear transmission mechanism 83 has a fifth pulley 831 disposed on the output shaft 811, a sixth pulley 832, a third belt 833 disposed on the fifth pulley 831 and the sixth pulley 832, and a seventh pulley. 834. The eighth pulley 835 is respectively disposed on the mandrel 50 and fixed to the rear hub 711 of the rear brush wheel 71, and the set is disposed on the seventh pulley 834 and the eighth pulley 835. A fourth belt 836 that passes through the other slot 211 (see FIG. 4) of the saddle 20, and a rear reducer 837 that is coupled between the sixth pulley 832 and the seventh pulley 834. In the present embodiment, the rear reducer 837 has a worm 838 disposed coaxially with the sixth pulley 832, and a worm gear 839 disposed coaxially with the seventh pulley 834 and engaged with the worm 838.
在本實施例中,該第一、第二、第五、第六皮帶輪821、822、831、832的轉動軸向平行於該第二方向Y,該第三、第四、第七、第八皮帶輪824、825、834、835的轉動軸向平行於該第一方向X,且,該第一、第五皮帶輪821、831是連接成一體。In this embodiment, the rotation axes of the first, second, fifth, and sixth pulleys 821, 822, 831, and 832 are parallel to the second direction Y, and the third, fourth, seventh, and eighth The rotational axes of the pulleys 824, 825, 834, 835 are parallel to the first direction X, and the first and fifth pulleys 821, 831 are integrally connected.
當該共用馬達81經該前傳動機構82與該後傳動機構83分別驅動該前刷輪單元60與該後刷輪單元70時,該前刷輪單元60的前刷輪61與該後刷輪單元70的後刷輪71反向轉動,在本實施例中,從該等前刷輪61朝該等後刷輪71看過去,該等前刷輪61是順時針轉動,該等後刷輪71是逆時針轉動。When the common motor 81 drives the front brush wheel unit 60 and the rear brush wheel unit 70 via the front transmission mechanism 82 and the rear transmission mechanism 83, the front brush wheel 61 and the rear brush wheel of the front brush wheel unit 60 are respectively driven. The rear brush wheel 71 of the unit 70 is reversely rotated. In the present embodiment, the front brush wheel 61 is viewed from the front brush wheel 71, and the front brush wheel 61 is rotated clockwise. 71 is a counterclockwise rotation.
可以理解的是,該前傳動機構82與該後傳動機構83可以採用相同或不同的減速比設計,讓該等前刷輪61與該等後刷輪71產生相同或不同的轉速。It can be understood that the front transmission mechanism 82 and the rear transmission mechanism 83 can be designed with the same or different reduction ratios, so that the front brush wheels 61 and the rear brush wheels 71 generate the same or different rotation speeds.
如圖3、8所示,該往復驅動裝置40包括一沿該第二方向Y固設於該軌架10的導引齒軌41、一設置於該鞍座20並具有一輸出軸421的驅動馬達42、一設置於該輸出軸421並與該導引齒軌41嚙合的主動輪43、二樞設於該鞍座20並對稱於該主動輪43的惰輪44、二間隔地設置於該軌架10並在該第二方向Y上位於該鞍座20的兩端之外的開關碰板45,及二分別設置於該鞍座20的兩端並介於該等開關碰板45之間的限位開關46。在本實施例中,該導引齒軌41是一種皮帶,該等惰輪43可使該導引齒軌41在該主動輪43上繃緊。As shown in FIGS. 3 and 8, the reciprocating drive unit 40 includes a guide rack 41 fixed to the rail 10 in the second direction Y, a drive disposed on the saddle 20 and having an output shaft 421. a motor 42 , a driving wheel 43 disposed on the output shaft 421 and meshing with the guiding pinion 41 , and two idler wheels 44 pivotally disposed on the saddle 20 and symmetrical to the driving wheel 43 are disposed at intervals The switch frame 10 and the switch plate 45 outside the two ends of the saddle 20 in the second direction Y, and two are respectively disposed at two ends of the saddle 20 and interposed between the switch plates 45 Limit switch 46. In the present embodiment, the guide rack 41 is a belt which allows the guide rack 41 to be tightened on the drive wheel 43.
該驅動馬達42可驅使該主動輪43相對於該導引齒軌41沿該第二方向Y帶往復移動,以帶動該鞍座20與該等研磨裝置30相對於該軌架10沿該第二方向Y往復移動,可以理解的是,在本實施例中,在控制的方式上,可以透過該等限位開關46來控制該驅動馬達42的輸出軸421的轉向,舉例來說,如圖3所示,該驅動馬達4可以先驅使該主動輪43順時針轉動,以帶動該鞍座20與該等研磨裝置30相對於該軌架10朝圖3的左邊移動,待位於左邊的限位開關46碰觸到相對應的開關碰板45時,該驅動馬達4即可反向驅使該主動輪43逆時針轉動,以帶動該鞍座20與該等研磨裝置30相對於該軌架10朝圖3的右邊移動,待位於右邊的限位開關46碰觸到相對應的開關碰板45時,該驅動馬達4即可再反向驅使該主動輪43順時針轉動,如此,該往復驅動裝置40即可以讓該鞍座20與該等研磨裝置30相對於該軌架10沿該第二方向Y往復移動。The driving motor 42 can drive the driving wheel 43 to reciprocate relative to the guiding rack 41 along the second direction Y belt to drive the saddle 20 and the grinding device 30 along the rail 10 along the second The direction Y reciprocates, it can be understood that, in the embodiment, in the manner of control, the limit switch 46 can be used to control the steering of the output shaft 421 of the drive motor 42. For example, as shown in FIG. As shown, the driving motor 4 can drive the driving wheel 43 clockwise to drive the saddle 20 and the grinding device 30 to move to the left side of FIG. 3 relative to the rail frame 10, and the limit switch to be located on the left side. When the corresponding switch panel 45 is touched, the drive motor 4 can reversely drive the drive wheel 43 to rotate counterclockwise to drive the saddle 20 and the grinding device 30 relative to the rail frame 10 When the limit switch 46 on the right side touches the corresponding switch plate 45, the drive motor 4 can reversely drive the drive wheel 43 to rotate clockwise. Thus, the reciprocating drive 40 That is, the saddle 20 and the grinding devices 30 can be opposed to the rail 10 Reciprocating along the second direction Y.
藉此,如圖3、6、7所示,當該拋光機200的輸送帶220沿該第一方向X輸送一待拋光木料(圖未示)時,每一研磨裝置30反向轉動的前刷輪61與後刷輪71,即可對該待拋光木料產生不同拋光方向的拋光作用,以均勻地拋光,減少拋光死角的產生,在此同時,該往復驅動裝置40則可同步讓該鞍座20與該等研磨裝置30相對於該軌架10沿該第二方向Y往復移動,以使該等前刷輪61與該等後刷輪71可對該待拋光木料在該第二方向Y上進行全範圍的拋光,避免該待拋光木料發生拋光不完全的情形。Thereby, as shown in FIGS. 3, 6, and 7, when the conveyor belt 220 of the polishing machine 200 conveys a wood to be polished (not shown) along the first direction X, each of the polishing devices 30 is rotated in the reverse direction. The brush wheel 61 and the rear brush wheel 71 can produce a polishing effect of different polishing directions on the wood to be polished to uniformly polish and reduce the generation of polishing dead angles, and at the same time, the reciprocating driving device 40 can synchronously let the saddle The seat 20 and the grinding device 30 reciprocate relative to the rail frame 10 in the second direction Y such that the front brush wheel 61 and the rear brush wheel 71 can be in the second direction Y of the wood to be polished. The entire range of polishing is performed to avoid the incomplete polishing of the wood to be polished.
此外,可以理解的是,本發明的雙向研磨系統100當然也可以和習知拋光機(美國專利第US5733180號)的軸心平行於橫方向(即該第二方向Y)的橫向刷輪搭配使用,或和習知的拋光機(台灣新型專利第M425738號)軸心平行於高度方向(即垂直於該第一、二方向X、Y的方向)的刷輪具搭配使用,也可以在一台拋光機上設置二個本發明的雙向研磨系統100,以產生更全面的拋光作用。In addition, it can be understood that the two-way grinding system 100 of the present invention can of course be used in combination with the transverse brush wheel of the conventional polishing machine (US Pat. No. 5,733,180) parallel to the transverse direction (ie, the second direction Y). Or in combination with a conventional polishing machine (Taiwan New Patent No. M425738) with a shaft parallel to the height direction (ie, perpendicular to the first and second directions X, Y), or in one Two bidirectional grinding systems 100 of the present invention are placed on the polishing machine to produce a more comprehensive polishing action.
經由以上的說明,可再將本發明的優點歸納如下:Through the above description, the advantages of the present invention can be further summarized as follows:
一、本發明的每一研磨裝置30的前、後刷輪61、71可共用該驅動單元80的共用馬達81,相較於習知技術,在所驅轉的刷輪數量相同的情形下,本發明可將所使用的馬達數量減半,降低製造成本。1. The front and rear brush wheels 61, 71 of each grinding device 30 of the present invention can share the common motor 81 of the driving unit 80. Compared with the prior art, in the case where the number of brush wheels being driven is the same, The present invention can halve the number of motors used and reduce manufacturing costs.
二、本發明的每一研磨裝置30的前、後刷輪61、71是設置於同一個鞍座20上,該等前、後刷輪61、71在該第一方向X上可緊密排列,相較於習知技術,本發明在該第一方向X上的空間設計更為緻密,可有效減少該拋光機200的機台210在該第一方向X上所需的長度,節省整體所佔用的空間。2. The front and rear brush wheels 61, 71 of each grinding device 30 of the present invention are disposed on the same saddle 20, and the front and rear brush wheels 61, 71 are closely arranged in the first direction X. Compared with the prior art, the space design of the invention in the first direction X is more compact, and the length required for the machine table 210 of the polishing machine 200 in the first direction X is effectively reduced, thereby saving the overall occupation. Space.
三、本發明的該等前刷輪61的前刷毛排612的刷毛617朝外延伸的方向是傾斜於該前刷輪61的轉動軸線613,該等後刷輪71的後刷毛排712的刷毛717朝外延伸的方向也是傾斜於該後刷輪71的轉動軸線713,如此,除了可以減少沿該第一方向X前進的該待拋光木料在遭遇該等前、後刷輪61、71的刷毛617、717時所受到的阻力,也能避免該等前、後刷輪61、71的刷毛617、717被朝前移動的該待拋光木料所直接折彎,但是,更重要的是,相較於習知技術傾斜排列的刷輪,該等前、後刷輪61、71均是以轉動軸向平行於該第一方向X的方式進行排列,可有效減少該等前、後刷輪61、71在該第一方向X上所佔用的空間,而進一步減少該拋光機200的機台210在該第一方向X上所需的長度。3. The direction in which the bristles 617 of the front bristle row 612 of the front brush wheel 61 of the present invention extend outward is inclined to the axis of rotation 613 of the front brush wheel 61, and the bristles of the rear bristle row 712 of the rear brush wheel 71 The direction in which the 717 extends outward is also inclined to the axis of rotation 713 of the rear brush wheel 71, such that, in addition to reducing the bristles of the preceding and following brush wheels 61, 71, the wood to be polished which is advanced in the first direction X is encountered. The resistance received at 617 and 717 can also prevent the bristles 617, 717 of the front and rear brush wheels 61, 71 from being directly bent by the wood to be polished which is moved forward, but, more importantly, compared The front and rear brush wheels 61, 71 are arranged in such a manner that the rotation axis is parallel to the first direction X, which can effectively reduce the front and rear brush wheels 61, The space occupied by the first direction X is further reduced by the length required for the machine table 210 of the polishing machine 200 in the first direction X.
綜上所述,本發明的用於拋光機的雙向研磨系統,不僅可減半用來驅轉刷輪所需的馬達數量,且可緊密排列前、後刷輪,讓整體空間設計更緻密,所以確實能達成本發明的目的。In summary, the two-way grinding system for the polishing machine of the present invention can not only halve the number of motors required for driving the brush wheel, but also closely arrange the front and rear brush wheels to make the overall space design more compact. Therefore, the object of the present invention can be achieved.
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above is only the embodiment of the present invention, and the scope of the invention is not limited thereto, and all the equivalent equivalent changes and modifications according to the scope of the patent application and the patent specification of the present invention are still The scope of the invention is covered.
200‧‧‧拋光機
210‧‧‧機台
220‧‧‧輸送帶
100‧‧‧雙向研磨系統
10‧‧‧軌架
20‧‧‧鞍座
21‧‧‧頂壁
211‧‧‧穿槽
22‧‧‧側壁
23‧‧‧固定臂
30‧‧‧研磨裝置
40‧‧‧往復驅動裝置
41‧‧‧導引齒軌
42‧‧‧驅動馬達
421‧‧‧輸出軸
43‧‧‧主動輪
44‧‧‧惰輪
45‧‧‧開關碰板
46‧‧‧限位開關
50‧‧‧心軸
60‧‧‧前刷輪單元
61‧‧‧前刷輪
611·‧‧‧前輪轂
612‧‧‧前刷毛排
613‧‧‧轉動軸線
614‧‧‧端面
615‧‧‧外周面
616‧‧‧前定位溝
617‧‧‧刷毛
70‧‧‧後刷輪單元
71‧‧‧後刷輪
711‧‧‧後輪轂
712‧‧‧後刷毛排
713‧‧‧轉動軸線
714‧‧‧端面
715‧‧‧外周面
716‧‧‧後定位溝
717‧‧‧刷毛
80‧‧‧驅動單元
81‧‧‧共用馬達
811‧‧‧輸出軸
82‧‧‧前傳動機構
821‧‧‧第一皮帶輪
822‧‧‧第二皮帶輪
823‧‧‧第一皮帶
824‧‧‧第三皮帶輪
825‧‧‧第四皮帶輪
826‧‧‧第二皮帶
827‧‧‧前減速機
828‧‧‧蝸桿
829‧‧‧蝸輪
83‧‧‧後傳動機構
831‧‧‧第五皮帶輪
832‧‧‧第六皮帶輪
833‧‧‧第三皮帶
834‧‧‧第七皮帶輪
835‧‧‧第八皮帶輪
836‧‧‧第四皮帶
837‧‧‧後減速機
838‧‧‧蝸桿
839‧‧‧蝸輪
X‧‧‧第一方向
Y‧‧‧第二方向
W‧‧‧輪厚
H‧‧‧間隙200‧‧‧ polishing machine
210‧‧‧ machine
220‧‧‧ conveyor belt
100‧‧‧Two-way grinding system
10‧‧‧rails
20‧‧‧ saddle
21‧‧‧ top wall
211‧‧‧through slot
22‧‧‧ side wall
23‧‧‧Fixed Arm
30‧‧‧ grinding device
40‧‧‧Reciprocating drive
41‧‧‧Guided rack
42‧‧‧Drive motor
421‧‧‧ Output shaft
43‧‧‧Drive wheel
44‧‧‧ Idler
45‧‧‧Switch panel
46‧‧‧Limit switch
50‧‧‧ mandrel
60‧‧‧ front brush wheel unit
61‧‧‧Pre-brush wheel
611·‧‧‧ front wheel hub
612‧‧‧Pre-hair row
613‧‧‧Rotation axis
614‧‧‧ end face
615‧‧‧ outer perimeter
616‧‧‧ front positioning groove
617‧‧‧ bristles
70‧‧‧Back brush unit
71‧‧‧Back brush wheel
711‧‧‧ rear wheel hub
712‧‧‧ rear brush row
713‧‧‧Rotation axis
714‧‧‧ end face
715‧‧‧ outer perimeter
716‧‧‧ rear positioning ditch
717‧‧‧ bristles
80‧‧‧ drive unit
81‧‧‧Shared motor
811‧‧‧ Output shaft
82‧‧‧Front transmission
821‧‧‧First pulley
822‧‧‧Second pulley
823‧‧‧First belt
824‧‧‧ Third pulley
825‧‧‧fourth pulley
826‧‧‧Second belt
827‧‧‧Front reducer
828‧‧‧ worm
829‧‧‧ worm gear
83‧‧‧ Rear transmission mechanism
831‧‧‧ fifth pulley
832‧‧‧6th pulley
833‧‧‧ Third belt
834‧‧‧ seventh pulley
835‧‧‧8th pulley
836‧‧‧fourth belt
837‧‧‧ Rear reducer
838‧‧‧ worm
839‧‧‧ worm gear
X‧‧‧ first direction
Y‧‧‧second direction
W‧‧‧ wheel thickness
H‧‧‧ gap
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是習知一種拋光機的前視圖; 圖2是該拋光機的四橫向刷輪、二滑動鞍座與一搖擺機構的立體組合圖; 圖3是本發明的用於拋光機的雙向研磨系統一實施例的局部剖面的左側視圖; 圖4是該實施例的一軌架與一鞍座的立體分解圖; 圖5是該實施例的一第四皮帶輪、一前刷輪、一心軸、一後刷輪與一第八皮帶輪的立體分解圖; 圖6是該實施例的軌架、鞍座與二研磨裝置的局部剖面的左側視圖; 圖7是圖6中沿線Ⅶ-Ⅶ的局部剖面圖;及 圖8是一不完整的俯視圖,說明該實施例的一往復傳動裝置。Other features and effects of the present invention will be apparent from the following description of the drawings, wherein: Figure 1 is a front view of a conventional polishing machine; Figure 2 is a four-way brush wheel, two sliding of the polishing machine 3 is a perspective view of a side view of a two-way grinding system for a polishing machine of the present invention; FIG. 4 is a perspective view of a rail and a saddle of the embodiment. FIG. 5 is an exploded perspective view of a fourth pulley, a front brush wheel, a mandrel, a rear brush wheel and an eighth pulley of the embodiment; FIG. 6 is a rail frame and a saddle of the embodiment. FIG. 7 is a partial cross-sectional view taken along line VII-VII of FIG. 6; and FIG. 8 is an incomplete top view illustrating a reciprocating transmission of the embodiment.
10‧‧‧軌架 10‧‧‧rails
20‧‧‧鞍座 20‧‧‧ saddle
23‧‧‧固定臂 23‧‧‧Fixed Arm
30‧‧‧研磨裝置 30‧‧‧ grinding device
50‧‧‧心軸 50‧‧‧ mandrel
60‧‧‧前刷輪單元 60‧‧‧ front brush wheel unit
61‧‧‧前刷輪 61‧‧‧Pre-brush wheel
611‧‧‧前輪轂 611‧‧‧ front wheel hub
612‧‧‧前刷毛排 612‧‧‧Pre-hair row
613‧‧‧轉動軸線 613‧‧‧Rotation axis
70‧‧‧後刷輪單元 70‧‧‧Back brush unit
71‧‧‧後刷輪 71‧‧‧Back brush wheel
711‧‧‧後輪轂 711‧‧‧ rear wheel hub
712‧‧‧後刷毛排 712‧‧‧ rear brush row
713‧‧‧轉動軸線 713‧‧‧Rotation axis
80‧‧‧驅動單元 80‧‧‧ drive unit
81‧‧‧共用馬達 81‧‧‧Shared motor
811‧‧‧輸出軸 811‧‧‧ Output shaft
82‧‧‧前傳動機構 82‧‧‧Front transmission
821‧‧‧第一皮帶輪 821‧‧‧First pulley
822‧‧‧第二皮帶輪 822‧‧‧Second pulley
823第一皮帶 823 first belt
824‧‧‧第三皮帶輪 824‧‧‧ Third pulley
825‧‧‧第四皮帶輪 825‧‧‧fourth pulley
826‧‧‧第二皮帶 826‧‧‧Second belt
827‧‧‧前減速機 827‧‧‧Front reducer
828‧‧‧蝸桿 828‧‧‧ worm
829‧‧‧蝸輪 829‧‧‧ worm gear
83‧‧‧後傳動機構 83‧‧‧ Rear transmission mechanism
831‧‧‧第五皮帶輪 831‧‧‧ fifth pulley
832‧‧‧第六皮帶輪 832‧‧‧6th pulley
833‧‧‧第三皮帶 833‧‧‧ Third belt
834‧‧‧第七皮帶輪 834‧‧‧ seventh pulley
835‧‧‧第八皮帶輪 835‧‧‧8th pulley
836‧‧‧第四皮帶 836‧‧‧fourth belt
837‧‧‧後減速機 837‧‧‧ Rear reducer
838‧‧‧蝸桿 838‧‧‧ worm
839‧‧‧蝸輪 839‧‧‧ worm gear
X‧‧‧第一方向 X‧‧‧ first direction
Y‧‧‧第二方向 Y‧‧‧second direction
W‧‧‧輪厚 W‧‧‧ wheel thickness
H‧‧‧間隙 H‧‧‧ gap
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TWM499982U (en) * | 2014-12-19 | 2015-05-01 | Ome Technology Co Ltd | Slide block polishing device |
CN204818986U (en) * | 2015-08-27 | 2015-12-02 | 上虞市宏恩精密机械有限公司 | Blade cutting edge grinding machine main shaft structure |
TWM522100U (en) * | 2016-01-25 | 2016-05-21 | Jun Shiau Machinery Company | Bidirectional polishing system for polisher |
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TW201726312A (en) | 2017-08-01 |
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