TWI568856B - Dephosphorizing treatment method for molten iron - Google Patents
Dephosphorizing treatment method for molten iron Download PDFInfo
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- TWI568856B TWI568856B TW103125203A TW103125203A TWI568856B TW I568856 B TWI568856 B TW I568856B TW 103125203 A TW103125203 A TW 103125203A TW 103125203 A TW103125203 A TW 103125203A TW I568856 B TWI568856 B TW I568856B
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/30—Regulating or controlling the blowing
- C21C5/35—Blowing from above and through the bath
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/02—Dephosphorising or desulfurising
- C21C1/025—Agents used for dephosphorising or desulfurising
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Description
本發明是有關於一種熔鐵的脫磷處理方法,所述熔鐵的脫磷處理方法是自頂吹噴槍對轉爐型精煉爐內的熔鐵吹附氧氣,並且經由所述頂吹噴槍對所述氧氣與熔鐵浴面的碰撞面吹附以CaO為主成分的脫磷用溶劑而進行。 The invention relates to a dephosphorization treatment method for molten iron, wherein the dephosphorization treatment method of the molten iron is to blow oxygen from the molten iron in the converter type refining furnace from the top blowing spray gun, and through the top blowing spray gun The collision surface of the oxygen and the molten iron bath surface is blown with a solvent for dephosphorization containing CaO as a main component.
近年來,在具備高爐及轉爐的生鐵鋼鐵一貫作業鋼鐵廠中,由於在成本方面及品量方面有利,因此廣泛進行如下的精煉方法,即,在轉爐中的脫碳精煉之前對熔鐵實施脫磷處理(亦稱為「預脫磷處理」)作為預處理,預先去除熔鐵中的磷。其是基於如下原理:在熱力學上,精煉溫度越低,越容易進行脫磷反應,即,在溫度低於熔鋼階段的熔鐵階段中容易進行脫磷反應,從而可利用少量的精煉劑來進行脫磷精煉。 In recent years, in the iron and steel plants with blast furnaces and converters, the iron and steel plants have been operating in a steel plant. Because of their advantages in terms of cost and quantity, the following refining methods are widely carried out, that is, the molten iron is removed before decarburization and refining in the converter. Phosphorus treatment (also referred to as "pre-dephosphorization treatment") is used as a pretreatment to remove phosphorus from the molten iron in advance. It is based on the principle that, thermodynamically, the lower the refining temperature, the easier the dephosphorization reaction is, that is, the dephosphorization reaction is easily carried out in the molten iron stage where the temperature is lower than the molten steel stage, so that a small amount of refining agent can be utilized. Dephosphorization refining is carried out.
所述熔鐵的脫磷處理是藉由如下方法來進行:添加生石灰等以CaO為主成分的脫磷用溶劑,並且添加氧氣或氧化鐵等氧源作為脫磷劑,利用脫磷劑(氧源)使熔鐵中的磷氧化,將所生成的磷氧化物(P2O5)作為穩定形態的化合物3CaO.P2O5(亦稱為 「Ca3(PO4)2」)而固定在藉由脫磷用溶劑的造渣而形成的熔渣(slag)中。即,所使用的脫磷用溶劑含有CaO成為必需條件。 The dephosphorization treatment of the molten iron is carried out by adding a solvent for dephosphorization containing CaO as a main component such as quicklime, and adding an oxygen source such as oxygen or iron oxide as a dephosphorization agent, and using a dephosphorization agent (oxygen) The source of the phosphorus in the molten iron, the resulting phosphorus oxide (P 2 O 5 ) as a stable form of the compound 3CaO. P 2 O 5 (also referred to as "Ca 3 (PO 4 ) 2 ") is fixed in slag formed by slagging of a solvent for dephosphorization. That is, the solvent for dephosphorization used contains CaO as a necessary condition.
如上所述,在熔鐵的脫磷處理中,氧氣等氧源的供給、及熔渣中的CaO承擔著重要作用。因此,在熔鐵的脫磷處理中,已提出有多個方法:對氧源的供給速度與CaO的供給速度的比進行特定而提高脫磷效率的方法、或對所生成的熔渣的FeO濃度進行特定而提高脫磷效率的方法。 As described above, in the dephosphorization treatment of the molten iron, the supply of the oxygen source such as oxygen and the CaO in the slag play an important role. Therefore, in the dephosphorization treatment of molten iron, a plurality of methods have been proposed: a method of increasing the ratio of the supply rate of the oxygen source to the supply rate of CaO, and improving the dephosphorization efficiency, or FeO for the generated slag. A method in which the concentration is specified to increase the dephosphorization efficiency.
例如,在專利文獻1中提出如下方法:在熔鐵的脫磷處理中將氧源添加至熔鐵中時,當將氧源的添加速度設為X(kg/min),將脫磷用溶劑的CaO換算的添加速度設為Y(kg/min)時,在相對於氧源的添加速度X,滿足「0.50≦X/Y≦2.0」的條件下將作為CaO源的脫磷用溶劑添加至熔鐵而進行熔鐵處理。所述方法是藉由所供給的氧源而生成FeO,提高熔渣中的FeO濃度,藉此提高脫磷效率的方法。 For example, in Patent Document 1, a method is proposed in which a dephosphorization solvent is used when an oxygen source is added to the molten iron in the dephosphorization treatment of the molten iron, and the oxygen source is added at a rate of X (kg/min). When the addition rate of the CaO conversion is Y (kg/min), the solvent for dephosphorization as a CaO source is added to the condition that the addition rate X of the oxygen source satisfies "0.50 ≦ X / Y ≦ 2.0". The molten iron is processed by molten iron. The method is a method in which FeO is produced by a supplied oxygen source to increase the FeO concentration in the slag, thereby improving the dephosphorization efficiency.
又,在專利文獻2中提出如下方法:利用轉爐形式的爐,使用實質上不含氟的脫磷用溶劑對熔鐵進行脫磷處理時,使脫磷處理後的熔渣中的以CaO與SiO2的質量濃度比而定義的熔渣鹼度((質量%CaO)/(質量%SiO2))處於2.5以上且3.5以下,且使脫磷處理後的熔鐵溫度處於1320℃以上且1380℃以下,並且自經過總吹煉(blowing)時間的60%之前至吹煉結束為止,使底吹氣體流量保持在每噸熔鐵0.18Nm3/min以下,藉此使脫磷處理後的熔渣中T.Fe濃度處於5質量%以上而進行脫磷處理。 Further, Patent Document 2 proposes a method of using a furnace in the form of a converter to dephosphorize molten iron using a solvent for dephosphorization which does not substantially contain fluorine, and CaO in the slag after dephosphorization treatment slag basicity ((mass% CaO) / (mass% SiO 2)) SiO 2 mass ratio of the concentration that is defined at 2.5 or more and 3.5 or less, and that the temperature of the molten iron after the dephosphorization at least 1380 and 1320 ℃ Below °C, and from the 60% of the total blowing time to the end of the blowing, the bottom blowing gas flow rate is maintained at 0.18 Nm 3 /min or less per ton of molten iron, thereby melting after the dephosphorization treatment. The dephosphorization treatment is carried out in the slag in which the T.Fe concentration is 5% by mass or more.
又,在專利文獻3中,對於通過頂吹噴槍吹附氣態氧及作為CaO源的精煉劑,並且使處理後熔渣量處於30千克/每噸熔鐵以下的低磷熔鐵的製造方法,提出如下方法:對矽含量為0.15質量%以下的熔鐵進行脫磷處理的方法、或使氣態氧的供給速度(Nm3/(min.熔鐵-ton))與精煉劑中的單純CaO成分的供給速度(kg/(min.熔鐵-ton)的比值處於規定範圍內的方法。 Further, in Patent Document 3, a method for producing a low-phosphorus molten iron in which gaseous oxygen is blown by a top-blowing lance and a refining agent as a source of CaO, and the amount of slag after treatment is 30 kg/ton or less is used. The following method is proposed: a method of dephosphorizing molten iron having a niobium content of 0.15% by mass or less, or a supply rate of gaseous oxygen (Nm 3 /(min. molten iron-ton)) and a simple CaO component in a refining agent A method in which the ratio of the supply speed (kg/(min. molten iron-ton) is within a predetermined range.
此外,在專利文獻4中提出如下的熔鐵的脫磷方法:利用轉爐形式的爐,不使用含有CaF2的物質而自噴槍與含氧氣體一併頂吹出含CaO的粉體來對熔鐵進行脫磷處理時,對於處理前的矽含量[Si](質量%)為0.30以上的熔鐵,使含CaO的粉體中的單純CaO成分的頂吹速度(kg/min)與氧氣的質量流量(kg/min)的比值處於0.56+0.5×[Si]~0.56+1.5×[Si]的範圍。 Further, Patent Document 4 proposes a method for dephosphorizing a molten iron by using a furnace in the form of a converter, and blowing a powder containing CaO from a spray gun and an oxygen-containing gas without using a substance containing CaF 2 In the dephosphorization treatment, the top blowing speed (kg/min) of the CaO component in the CaO-containing powder and the mass of oxygen are obtained for the molten iron having a niobium content [Si] (% by mass) before the treatment of 0.30 or more. The ratio of the flow rate (kg/min) is in the range of 0.56 + 0.5 × [Si] - 0.56 + 1.5 × [Si].
現有技術文獻 Prior art literature
專利文獻 Patent literature
專利文獻1:日本專利特開2007-92181號公報 Patent Document 1: Japanese Patent Laid-Open No. 2007-92181
專利文獻2:日本專利特開2008-106296號公報 Patent Document 2: Japanese Patent Laid-Open Publication No. 2008-106296
專利文獻3:日本專利特開2004-83989號公報 Patent Document 3: Japanese Patent Laid-Open Publication No. 2004-83989
專利文獻4:日本專利特開2011-12286號公報 Patent Document 4: Japanese Patent Laid-Open No. 2011-12286
然而,在所述現有技術中存在以下的問題。 However, the following problems exist in the prior art.
即,在專利文獻1中,由於氧源的添加速度與脫磷用溶 劑的CaO換算的添加速度的比(X/Y)的範圍廣,故而在熔鐵的矽含量高的條件下,會產生無法維持高脫磷量的情況。即,無法不受熔鐵的矽含量影響地穩定實施有效率的脫磷處理。因此,在提高成為熱源的熔鐵中的矽的含量,以便在脫磷處理中促進冷鐵源的熔解的操作中,無法應用專利文獻1的技術。本發明者等人已確認,專利文獻1適合於熔鐵的矽含量為0.10質量%以下的情況。 That is, in Patent Document 1, the rate of addition of the oxygen source and the dissolution of dephosphorization Since the ratio of the CaO conversion rate (X/Y) of the agent is wide, the high dephosphorization amount cannot be maintained under the condition that the ruthenium content of the molten iron is high. That is, it is not possible to stably carry out an efficient dephosphorization treatment without being affected by the niobium content of the molten iron. Therefore, in the operation of increasing the content of ruthenium in the molten iron which is a heat source to promote the melting of the cold iron source in the dephosphorization treatment, the technique of Patent Document 1 cannot be applied. The inventors of the present invention have confirmed that Patent Document 1 is suitable for the case where the cerium content of the molten iron is 0.10% by mass or less.
專利文獻2僅是對脫磷處理後的熔渣的鹼度進行規定,雖然在脫磷處理中熔渣的鹼度為重要因素,但是即使如專利文獻2般確保脫磷處理後的熔渣的鹼度,亦會產生導致脫磷不充分的情況。即,若如專利文獻2般,僅對脫磷處理後的熔渣的鹼度進行規定,無法穩定地實施有效率的脫磷處理。 In the patent document 2, the basicity of the slag after the dephosphorization treatment is defined, and although the alkalinity of the slag is an important factor in the dephosphorization treatment, the slag after the dephosphorization treatment is ensured as in Patent Document 2. Alkalinity also causes insufficient dephosphorization. In other words, as in Patent Document 2, only the alkalinity of the slag after the dephosphorization treatment is regulated, and efficient dephosphorization treatment cannot be stably performed.
專利文獻3已教示在頂吹出作為CaO源的精煉劑及氣態氧的熔鐵的脫磷處理方法中,氣態氧的供給速度與單純CaO成分的供給速度的比在特定的範圍內有利於熔鐵的脫磷。然而,所述技術的前提是處理前的熔鐵的矽含量少至例如0.15質量%以下,且處理後的熔渣量達到30千克/每噸熔鐵以下,當對未充分降低矽含量的熔鐵進行脫磷處理時,存在脫磷效率低而無法充分降低熔鐵的磷含量的情況。 Patent Document 3 teaches that in the dephosphorization treatment method in which the refining agent as the CaO source and the molten iron of the gaseous oxygen are blown out, the ratio of the supply rate of the gaseous oxygen to the supply rate of the pure CaO component contributes to the molten iron in a specific range. Dephosphorization. However, the premise of the above technology is that the ruthenium content of the molten iron before the treatment is as small as, for example, 0.15% by mass or less, and the amount of slag after the treatment reaches 30 kg/ton or less of molten iron, when the melting of the ruthenium content is not sufficiently lowered. When the iron is subjected to dephosphorization treatment, there is a case where the dephosphorization efficiency is low and the phosphorus content of the molten iron cannot be sufficiently lowered.
專利文獻4在頂吹出含CaO的粉體及氣態氧的熔鐵的脫磷處理方法中,在處理前的熔鐵的矽含量多達0.30質量%以上時,針對單純CaO成分的頂吹速度(kg/min)與氧氣的質量流量 (kg/min)的比值已給出操作的準則。然而,根據所述方法,處理前的熔鐵的矽含量越高,單純CaO成分的頂吹速度與氧氣質量流量的比的適當範圍越偏靠高值側,並且氧氣的總供給量亦越增大,因此當熔鐵的矽含量多時,含CaO的粉體的供給量過量而熔渣量增大,從而難以進行有效率的脫磷處理。 In the dephosphorization treatment method of the molten iron containing the CaO powder and the gaseous oxygen in the top of the patent document 4, when the niobium content of the molten iron before the treatment is as high as 0.30% by mass or more, the top blowing speed for the simple CaO component ( Kg/min) and mass flow of oxygen The ratio of (kg/min) has given the criteria for operation. However, according to the method, the higher the niobium content of the molten iron before the treatment, the more appropriate the ratio of the ratio of the top blowing speed to the oxygen mass flow rate of the pure CaO component is on the high value side, and the total supply of oxygen is also increased. It is large. Therefore, when the content of bismuth in the molten iron is large, the supply amount of the powder containing CaO is excessive and the amount of slag is increased, so that it is difficult to carry out efficient dephosphorization treatment.
本發明是鑒於所述情況而開發的,其目的在於提供一種熔鐵的脫磷處理方法,當自頂吹噴槍對轉爐型精煉爐內的熔鐵吹附氧氣,並且經由所述頂吹噴槍對所述氧氣與熔鐵浴面的碰撞面吹附以CaO為主成分的脫磷用溶劑而對熔鐵進行脫磷處理時,根據來自頂吹噴槍的氧氣的供給量,對來自頂吹噴槍的所述脫磷用溶劑的供給量進行適當調整,藉此可有效率地進行脫磷反應。 The present invention has been made in view of the above circumstances, and an object thereof is to provide a dephosphorization treatment method for molten iron, in which a molten iron in a converter type refining furnace is blown with oxygen from a top blowing lance, and is passed through the top blowing lance When the collision surface of the oxygen and the molten iron bath surface is blown with a solvent for dephosphorization containing CaO as a main component, and the molten iron is subjected to dephosphorization treatment, the supply amount of oxygen from the top blowing spray gun is applied to the top blowing spray gun. The supply amount of the solvent for dephosphorization is appropriately adjusted, whereby the dephosphorization reaction can be efficiently performed.
用以解決所述問題的本發明的主旨如下所述。 The gist of the present invention for solving the above problems is as follows.
[1]一種熔鐵的脫磷處理方法,自頂吹噴槍對轉爐型精煉爐內的熔鐵吹附氧氣,並且經由所述頂吹噴槍對所述氧氣與熔鐵的碰撞面吹附以CaO為主成分的脫磷用溶劑,藉由所述氧氣使熔鐵中的磷氧化,將所生成的磷氧化物引入至經造渣的所述脫磷用溶劑中,藉此去除熔鐵中的磷,在所述脫磷處理方法中,對脫磷處理前的矽含量為0.20質量%以上的熔鐵進行脫磷處理時,當將供給至爐內的氧氣之中已去除用於脫矽反應的部分的氧氣定義為脫矽外氧量(千克/每噸熔鐵)時,以自頂吹噴槍吹附添加至熔鐵浴面的、以CaO為主成分的脫磷用溶劑中的CaO量(千克/每噸熔鐵) 與所述脫矽外氧量的比[CaO量/脫矽外氧量]未達0.90的方式,而根據脫矽外氧量,對自頂吹噴槍吹附添加的所述脫磷用溶劑的添加量進行調整。 [1] A dephosphorization treatment method for molten iron, in which a molten iron in a converter type refining furnace is blown with oxygen from a top-blowing lance, and a collision surface of the oxygen and molten iron is blown to CaO via the top-blowing lance. a solvent for dephosphorization of a main component, wherein the phosphorus in the molten iron is oxidized by the oxygen, and the generated phosphorus oxide is introduced into the solvent for dephosphorization of the slag, thereby removing the molten iron Phosphorus, in the dephosphorization treatment method, when dephosphorization treatment is performed on the molten iron having a niobium content of 0.20% by mass or more before the dephosphorization treatment, when the oxygen supplied to the furnace is removed for the depurination reaction The amount of CaO in the dephosphorization solvent containing CaO as a main component added to the molten iron bath surface by blowing from the top-blowing lance is defined as the amount of oxygen in the deoxidized external oxygen (kilogram/ton of molten iron). (kg / ton of molten iron) The ratio of the amount of oxygen outside the deuterium [the amount of CaO/the amount of oxygen outside the deuterium] is less than 0.90, and the solvent for dephosphorization added to the top-blowing lance is blown according to the amount of oxygen outside the deodorization. The amount of addition is adjusted.
[2]如所述[1]所述的熔鐵的脫磷處理方法,其中使所述比[CaO量/脫矽外氧量]處於0.80以上且未達0.90的範圍內。 [2] The method for dephosphorization treatment of molten iron according to [1], wherein the ratio [CaO amount / deuterium outside oxygen amount] is in a range of 0.80 or more and less than 0.90.
[3]如所述[1]所述的熔鐵的脫磷處理方法,其中對脫磷處理前的矽含量為0.30質量%以上的熔鐵進行脫磷處理時,當將供給至爐內的CaO之中已去除用以生成CaO.SiO2(矽酸鈣)的CaO部分的CaO定義為脫矽外CaO時,在使所述比[CaO量/脫矽外氧量]處於0.80以上且未達0.90的範圍內而對熔鐵進行脫磷處理的情形時,以所述脫矽外CaO處於6千克/每噸熔鐵~9千克/每噸熔鐵的範圍內的方式,而對自頂吹噴槍吹附添加的以CaO為主成分的脫磷用溶劑的添加量進行調整,在使所述比[CaO量/脫矽外氧量]處於未達0.80的範圍而對熔鐵進行脫磷處理的情形時,以所述脫矽外CaO達到8千克/每噸熔鐵以上的方式,而對自頂吹噴槍吹附添加的以CaO為主成分的脫磷用溶劑的添加量進行調整。 [3] The method for dephosphorization of molten iron according to [1], wherein when the molten iron having a niobium content of 0.30% by mass or more before the dephosphorization treatment is subjected to dephosphorization treatment, it is supplied to the furnace. CaO has been removed to form CaO. When CaO of the CaO portion of SiO 2 (calcium silicate) is defined as CaO outside the deuterium, the molten iron is subjected to the ratio of [CaO amount / deuterium outside oxygen amount] in the range of 0.80 or more and less than 0.90. In the case of dephosphorization treatment, CaO is mainly added to the top-blown spray gun by means of the above-mentioned deodorization CaO being in the range of 6 kg/ton of molten iron to 9 kg/ton of molten iron. When the amount of the solvent for dephosphorization of the component is adjusted, and the ratio of [the amount of CaO / the amount of oxygen outside the deuterium] is less than 0.80, the molten iron is subjected to dephosphorization treatment, and the dislocation is performed. The amount of addition of the solvent for dephosphorization containing CaO as a main component added to the top-blowing lance is adjusted in such a manner that the external CaO reaches 8 kg/ton or more.
根據本發明,將自頂吹噴槍添加的以CaO為主成分的脫磷用溶劑中的CaO量與脫矽外氧量的比[CaO量/脫矽外氧量]控制在以CaO為主成分的脫磷用溶劑中的CaO的脫磷效率高的範圍內而進行脫磷處理,因此所添加的以CaO為主成分的脫磷用溶劑會有效率地吸收所生成的磷氧化物(P2O5),其結果為,可實現與現 有技術相比更有效率地進行脫磷處理。 According to the present invention, the ratio of the amount of CaO in the solvent for dephosphorization using CaO as a main component added from the top-blowing lance to the amount of oxygen released from the outside (the amount of CaO/the amount of oxygen outside the deuterium) is controlled by CaO as a main component. The dephosphorization treatment is carried out in a range in which the dephosphorization efficiency of CaO in the solvent for dephosphorization is high. Therefore, the added dephosphorization solvent containing CaO as a main component absorbs the generated phosphorus oxide efficiently (P 2 ). O 5 ), as a result, it is possible to carry out dephosphorization treatment more efficiently than in the prior art.
1‧‧‧轉爐型精煉爐設備 1‧‧‧ Converter type refining furnace equipment
2‧‧‧轉爐型精煉爐 2‧‧‧ Converter type refining furnace
3‧‧‧鐵皮 3‧‧‧ 铁皮
4‧‧‧耐火材料 4‧‧‧Refractory materials
5‧‧‧頂吹噴槍 5‧‧‧ top blow gun
6‧‧‧出料口 6‧‧‧Outlet
7‧‧‧底吹鼓風口 7‧‧‧ bottom blowing vent
8‧‧‧排氣罩 8‧‧‧Exhaust hood
9‧‧‧原料添加裝置 9‧‧‧Material addition device
10‧‧‧漏斗 10‧‧‧ funnel
11‧‧‧切出裝置 11‧‧‧cut out device
12‧‧‧滑槽 12‧‧‧Chute
13‧‧‧氧氣供給管 13‧‧‧Oxygen supply tube
14‧‧‧溶劑供給管 14‧‧‧Solvent supply tube
15‧‧‧隔離閥 15‧‧‧Isolation valve
16‧‧‧隔離閥 16‧‧‧Isolation valve
17‧‧‧分配器 17‧‧‧Distributor
18‧‧‧熔鐵 18‧‧‧ molten iron
19‧‧‧熔渣 19‧‧‧ slag
20‧‧‧CaO系脫磷用溶劑 20‧‧‧CaO desolvent solvent
21‧‧‧氧化鐵 21‧‧‧ Iron Oxide
圖1是表示適合於實施本發明的轉爐型精煉爐設備的一例的概略圖。 Fig. 1 is a schematic view showing an example of a converter type refining furnace apparatus suitable for carrying out the present invention.
圖2是表示比[CaO量/脫矽外氧量]與脫磷石灰效率的關係的圖。 Fig. 2 is a graph showing the relationship between the ratio [CaO amount/outer oxygen amount] and dephosphorization lime efficiency.
圖3是表示使脫矽外氧量處於11Nm3/熔鐵-ton~13Nm3/熔鐵-ton,使比[CaO量/脫矽外氧量]處於0.80以上且未達0.90而對熔鐵進行脫磷處理時的脫磷處理前的熔鐵中矽濃度與脫磷處理後的熔鐵中磷濃度的關係的圖。 Figure 3 is a graph showing that the amount of deuterium outside the oxygen is 11 Nm 3 / molten iron - ton ~ 13 Nm 3 / molten iron - ton, so that the ratio [CaO amount / deuterium outside oxygen amount] is above 0.80 and not up to 0.90. A graph showing the relationship between the concentration of ruthenium in the molten iron before the dephosphorization treatment and the phosphorus concentration in the molten iron after the dephosphorization treatment.
圖4是表示比[CaO量/脫矽外氧量]未達0.70時的脫矽外CaO與脫磷量的關係的調查結果的圖。 4 is a graph showing the results of investigations on the relationship between the amount of CaO and the amount of dephosphorization when the ratio of [CaO amount/outer oxygen content] is less than 0.70.
圖5是表示比[CaO量/脫矽外氧量]為0.70以上且未達0.80時的脫矽外CaO與脫磷量的關係的調查結果的圖。 FIG. 5 is a graph showing the results of investigations on the relationship between the amount of CaO and the amount of dephosphorization when the ratio of [CaO amount/outer oxygen content] is 0.70 or more and less than 0.80.
圖6是表示比[CaO量/脫矽外氧量]為0.80以上且未達0.90時的脫矽外CaO與脫磷量的關係的調查結果的圖。 FIG. 6 is a view showing the results of investigations on the relationship between the amount of CaO and the amount of dephosphorization when the ratio of [CaO amount/outer oxygen content] is 0.80 or more and less than 0.90.
圖7是表示比[CaO量/脫矽外氧量]為0.90以上且未達1.00時的脫矽外CaO與脫磷量的關係的調查結果的圖。 FIG. 7 is a view showing the results of investigations on the relationship between the amount of CaO and the amount of dephosphorization when the ratio of [CaO amount/outer oxygen content] is 0.90 or more and less than 1.00.
圖8是對比地表示本發明例1與現有例1中的脫磷處理後的熔鐵中碳濃度與熔鐵中磷濃度的關係的圖。 Fig. 8 is a graph showing the relationship between the carbon concentration in the molten iron after the dephosphorization treatment and the phosphorus concentration in the molten iron in Comparative Example 1 and Conventional Example 1.
圖9是對比地表示本發明例2與現有例2中的脫磷處理前的 熔鐵中矽濃度與脫磷處理中的CaO使用量的關係的圖。 Figure 9 is a comparative view showing the dephosphorization treatment in Example 2 of the present invention and Conventional Example 2 A graph showing the relationship between the concentration of rhodium in molten iron and the amount of CaO used in dephosphorization treatment.
圖10是對比地表示本發明例2與現有例2中的脫磷處理前的熔鐵中矽濃度與脫磷處理中的熔鐵的脫磷量的關係的圖。 Fig. 10 is a view showing, in contrast, the relationship between the concentration of bismuth in the molten iron before the dephosphorization treatment and the amount of dephosphorization of the molten iron in the dephosphorization treatment in the examples 2 and 2 in the present invention.
以下,對本發明進行具體說明。 Hereinafter, the present invention will be specifically described.
本發明的脫磷處理中所使用的熔鐵是利用高爐等熔鐵製造設備而製造的熔鐵,使用熔鐵桶或混鐵車等熔鐵搬送容器接收利用熔鐵製造設備所製造的熔鐵,將所接收的熔鐵搬送至實施脫磷處理的轉爐型精煉爐設備。當熔鐵的矽含量多達例如超過0.40質量%時,為了使用少量的脫磷用溶劑有效率地進行脫磷處理,亦可在脫磷處理前預先去除熔鐵中的矽(稱為「熔鐵的脫矽處理」)。但是,在本發明中,即使是矽含量為0.20質量%以上的矽含量高的熔鐵,亦可有效率地進行脫磷處理,因此不需要進行脫矽處理。 The molten iron used in the dephosphorization treatment of the present invention is a molten iron produced by using a molten iron manufacturing facility such as a blast furnace, and uses a molten iron transfer container such as a molten iron drum or a mixed iron car to receive a molten iron manufactured by using a molten iron manufacturing facility. The molten iron received is transferred to a converter type refining furnace apparatus that performs dephosphorization treatment. When the cerium content of the molten iron is as high as, for example, more than 0.40% by mass, in order to efficiently perform the dephosphorization treatment using a small amount of the solvent for dephosphorization, the bismuth in the molten iron may be removed before the dephosphorization treatment (referred to as "melting". Iron dislocation treatment"). However, in the present invention, even if the molten iron having a high niobium content of 0.20% by mass or more of niobium content can be efficiently dephosphorized, it is not necessary to carry out the deodorization treatment.
即使在進行脫矽處理的情形時,亦不需要將脫矽處理進行至矽含量未達0.20質量%為止,只要使脫矽處理後的熔鐵的矽含量為0.20質量%以上即可。但是,自使用少量的脫磷用溶劑有效率地進行脫磷處理的角度考慮,熔鐵的矽含量理想的是0.40質量%以下。即,進行脫矽處理時,較佳為使熔鐵的矽含量下降至0.20質量%以上且0.40質量%以下的範圍之後應用本發明的脫磷處理方法。 In the case where the deodorization treatment is carried out, it is not necessary to carry out the deodorization treatment until the niobium content is less than 0.20% by mass, and the niobium content of the molten iron after the deodorization treatment may be 0.20% by mass or more. However, from the viewpoint of efficiently performing dephosphorization treatment using a small amount of solvent for dephosphorization, the niobium content of the molten iron is desirably 0.40% by mass or less. In other words, in the case of performing the deodorization treatment, it is preferred to apply the dephosphorization treatment method of the present invention after the niobium content of the molten iron is reduced to a range of 0.20% by mass or more and 0.40% by mass or less.
作為使熔鐵的矽含量下降至所述範圍的手段,可使用如 下方法:對熔鐵供給氧氣或氧化鐵等氧源,藉由所述氧源而使熔鐵中的矽氧化,以氧化物(SiO2)的形式將矽強制性地去除。當對熔鐵已實施脫矽處理時,預先在脫磷處理之前排出所生成的熔渣。 As means for lowering the niobium content of the molten iron to the above range, a method of supplying an oxygen source such as oxygen or iron oxide to the molten iron, and oxidizing the niobium in the molten iron to the oxide by the oxygen source may be used. The form of (SiO 2 ) is forcibly removed. When the molten iron has been subjected to the deodorization treatment, the generated slag is discharged before the dephosphorization treatment.
熔鐵的脫磷處理亦可在熔鐵桶或混鐵車等熔鐵搬送容器內進行,但轉爐型精煉爐與所述熔鐵搬送容器相比自由空間(free board)大,可對熔鐵進行強力攪拌,從而能使用少量的脫磷用溶劑迅速地進行脫磷處理。因此,在本發明中,利用轉爐型精煉爐來實施脫磷處理。圖1是表示適合於實施本發明的轉爐型精煉爐設備的一例的概略圖。 The dephosphorization treatment of the molten iron can also be carried out in a molten iron transfer container such as a molten iron drum or a mixed iron car, but the converter type refining furnace is larger in free space than the molten iron transfer container, and can be used for the molten iron. By vigorously stirring, the dephosphorization treatment can be rapidly performed using a small amount of solvent for dephosphorization. Therefore, in the present invention, the dephosphorization treatment is carried out using a converter type refining furnace. Fig. 1 is a schematic view showing an example of a converter type refining furnace apparatus suitable for carrying out the present invention.
如圖1所示,轉爐型精煉爐設備1包括:轉爐型精煉爐2,利用鐵皮3構成其外殼,且在鐵皮3的內側塗佈有耐火材料4;以及頂吹噴槍5,插入至所述轉爐型精煉爐2的內部,可在上下方向上移動。在轉爐型精煉爐2的上部,設置有用以在脫磷處理結束後使處理後的熔鐵18出爐的出料口6,又,在轉爐型精煉爐2的爐底部,設置有用以吹入攪拌用氣體的底吹鼓風口(twyer)7。所述底吹鼓風口7與氣體導入管(未圖示)相連接。又,在轉爐型精煉爐2的上方,設置有用以收集自轉爐型精煉爐2產生的排氣的排氣罩(hood)8,並且設置有用以將各種精煉劑投入至轉爐型精煉爐2的內部的原料添加裝置9。作為所述原料添加裝置9,例如,可使用包括漏斗(hopper)10、設置於漏斗10的下部的切出裝置11、與切出裝置11相連且貫通排氣罩8的滑槽(chute) 12等的原料供給裝置。圖1中,僅記載有1台收納鐵礦石等氧化鐵21的漏斗10,然而實際上設置有多台漏斗。 As shown in Fig. 1, the converter type refining furnace apparatus 1 includes a converter type refining furnace 2, which is formed of a metal shell 3, and is coated with a refractory material 4 on the inner side of the iron sheet 3, and a top blowing lance 5 inserted into the The inside of the converter type refining furnace 2 is movable in the vertical direction. In the upper portion of the converter type refining furnace 2, a discharge port 6 for discharging the treated molten iron 18 after the dephosphorization treatment is completed is provided, and in the bottom of the converter type refining furnace 2, it is provided to be used for blowing and stirring. The twyer 7 is blown with the bottom of the gas. The bottom blowing tuyere 7 is connected to a gas introduction pipe (not shown). Further, above the converter type refining furnace 2, a hood 8 for collecting the exhaust gas generated by the converter type refining furnace 2 is provided, and is provided to supply various refining agents to the converter type refining furnace 2. Internal material addition device 9. As the material adding device 9, for example, a hopper 10, a cutting device 11 provided at a lower portion of the hopper 10, a chute connected to the cutting device 11 and penetrating the hood 8 can be used. 12 raw material supply device. In Fig. 1, only one funnel 10 for accommodating iron oxide 21 such as iron ore is described. However, a plurality of funnels are actually provided.
在頂吹噴槍5上,連接有用以供給脫磷精煉用的氧氣(工業用純氧氣)的氧氣供給管13、用以供給或排出使頂吹噴槍5冷卻的冷卻水的冷卻水給排水管(未圖示)。氧氣供給管13在中途分支出溶劑供給管14,溶劑供給管14經過分配器(dispenser)17之後,再次與氧氣供給管13合流。在分配器17中,收納有生石灰等以CaO為主成分的粉狀的脫磷用溶劑(以下記作「CaO系脫磷用溶劑20」),導入至分配器17的氧氣作為CaO系脫磷用溶劑20的搬送用氣體而發揮作用,且構成為將CaO系脫磷用溶劑20與氧氣一併自頂吹噴槍5的前端向爐內的熔鐵18吹附。此時,將CaO系脫磷用溶劑20添加至氧氣與熔鐵浴面的碰撞位置(稱為「燃點(ignition point)」)。在氧氣供給管13上設置有隔離閥15,在溶劑供給管14上設置有隔離閥16,且構成為可藉由隔離閥15及隔離閥16的開閉而僅將氧氣供給至爐內。 On the top-blowing lance 5, an oxygen supply pipe 13 for supplying oxygen for dephosphorization refining (industrial pure oxygen), and a cooling water supply pipe for supplying or discharging cooling water for cooling the top-blowing lance 5 are connected (not Graphic). The oxygen supply pipe 13 branches out of the solvent supply pipe 14 in the middle, and the solvent supply pipe 14 passes through the dispenser 17, and then merges with the oxygen supply pipe 13 again. In the dispenser 17, a powdery dephosphorization solvent (hereinafter referred to as "CaO-based dephosphorization solvent 20") containing CaO as a main component such as quicklime is contained, and oxygen introduced into the distributor 17 is used as a CaO-based dephosphorization. The carrier gas for the solvent 20 is used, and the CaO-based dephosphorization solvent 20 is blown from the tip end of the top-blowing lance 5 to the molten iron 18 in the furnace together with oxygen. At this time, the CaO-based dephosphorization solvent 20 is added to the collision position of the oxygen and the molten iron bath surface (referred to as "ignition point"). The oxygen supply pipe 13 is provided with an isolation valve 15, and the solvent supply pipe 14 is provided with an isolation valve 16, and is configured to supply only oxygen to the furnace by opening and closing the isolation valve 15 and the isolation valve 16.
根據需要在轉爐型精煉爐2內裝入鐵屑(iron scrap)等冷鐵源之後,在轉爐型精煉爐2內裝入熔鐵18,一面自底吹鼓風口7吹入Ar氣體或氮氣等惰性氣體作為攪拌用氣體,一面自頂吹噴槍5將CaO系脫磷用溶劑20與氧氣一併吹附添加至熔鐵18,對爐內的熔鐵18實施脫磷處理。此時,亦可根據需要自原料添加裝置9將氧化鐵21添置於熔鐵浴面上。 After the cold iron source such as iron scrap is placed in the converter type refining furnace 2, the molten iron 18 is placed in the converter type refining furnace 2, and Ar gas or nitrogen gas is blown from the bottom blowing blast opening 7 and the like. The inert gas is used as a stirring gas, and the CaO-based dephosphorization solvent 20 is added to the molten iron 18 together with the oxygen gas from the top blowing lance 5, and the molten iron 18 in the furnace is subjected to dephosphorization treatment. At this time, the iron oxide 21 may be added to the molten iron bath surface from the raw material adding device 9 as needed.
熔鐵18中所含有的磷經氧氣氧化而成為磷氧化物 (P2O5),並作為穩定形態的化合物3CaO.P2O5(亦記作「Ca3(PO4)2」)而固定在藉由添加至爐內的CaO系脫磷用溶劑20的造渣而形成的熔渣19中,進行熔鐵18的脫磷反應。氧化鐵21不僅作為CaO系脫磷用溶劑20的造渣促進劑發揮作用,而且具有提高熔渣19的氧勢而提高熔渣19的脫磷能力的功能,因此可藉由氧化鐵21的添加而促進脫磷反應。但是,藉由自頂吹噴槍5供給的氧氣而在爐內生成FeO,因此氧化鐵21的添加在本發明中並非必需條件。 The phosphorus contained in the molten iron 18 is oxidized by oxygen to become phosphorus oxide (P 2 O 5 ), and is a stable form of the compound 3CaO. P 2 O 5 (also referred to as "Ca 3 (PO 4 ) 2 ") is fixed to the slag 19 formed by the slagging of the CaO-based dephosphorization solvent 20 added to the furnace to carry out the molten iron 18 Dephosphorization reaction. The iron oxide 21 functions not only as a slag-promoting agent for the CaO-based dephosphorization solvent 20 but also as a function of increasing the oxygen potential of the slag 19 and improving the dephosphorization ability of the slag 19, so that the iron oxide 21 can be added. And promote the dephosphorization reaction. However, since FeO is generated in the furnace by the oxygen supplied from the top blowing lance 5, the addition of the iron oxide 21 is not an essential condition in the present invention.
本發明者等人在如上所述而實施的熔鐵18的脫磷處理中,以在熔鐵18的矽含量高的情況下亦有效率地進行脫磷處理為目的,調查自頂吹噴槍5供給的CaO系脫磷用溶劑中的CaO量與自頂吹噴槍5供給的氧氣量的比(=CaO量/氧氣量)對脫磷反應所造成的影響。自頂吹噴槍5供給的氧氣在熔鐵18中所含有的矽的去除反應(稱為「脫矽反應」)中亦被消耗。在熔鐵的脫磷處理中,亦有時將精煉初期的脫矽反應優先產生的期間稱為「脫矽期」,將其之後區別稱為「脫磷期」。 In the dephosphorization treatment of the molten iron 18 which is carried out as described above, the inventors of the present invention have investigated the self-priming blow gun 5 for the purpose of efficiently performing dephosphorization treatment even when the niobium content of the molten iron 18 is high. The ratio of the amount of CaO in the solvent for dephosphorization of the supplied CaO to the amount of oxygen supplied from the top-blowing lance 5 (= CaO amount/oxygen amount) affects the dephosphorization reaction. The oxygen supplied from the top blowing lance 5 is also consumed in the removal reaction of ruthenium contained in the molten iron 18 (referred to as "depuration reaction"). In the dephosphorization treatment of the molten iron, a period in which the deodorization reaction in the initial stage of refining is preferentially generated may be referred to as a "disintegration period", and the difference thereafter may be referred to as a "dephosphorization period".
因此,在所述調查時,為了掌握僅氧氣量對脫磷反應所造成的影響,將供給至爐內的氧氣之中已去除用於脫矽反應的部分的氧氣定義為「脫矽外氧量」。在調查中,使自頂吹噴槍5吹附添加至熔鐵浴面的、CaO系脫磷用溶劑中的CaO量(千克/每噸熔鐵)與脫矽外氧量(千克/每噸熔鐵)的比[CaO量/脫矽外氧量]進行各種變化,調查比[CaO量/脫矽外氧量]對脫磷反應所造成的影 響。再者,在本發明中,將比[CaO量/脫矽外氧量]亦僅記作「CaO/O」。 Therefore, at the time of the investigation, in order to grasp the influence of the amount of oxygen only on the dephosphorization reaction, the oxygen which has been removed from the portion of the oxygen supplied to the furnace for the depurination reaction is defined as "the amount of oxygen released from the deuterium". "." In the investigation, the amount of CaO (kg/ton of molten iron) in the CaO-based dephosphorization solvent added to the surface of the molten iron from the top blowing spray gun 5 and the amount of oxygen released per kilometer (kg/min The ratio of iron (the amount of CaO / the amount of oxygen outside the deuterium) was varied, and the ratio of [CaO amount / amount of oxygen outside the decarburization] to the dephosphorization reaction was investigated. ring. Further, in the present invention, the ratio [CaO amount / deuterium outside oxygen amount] is also simply referred to as "CaO/O".
將調查結果示於圖2。如圖2所示可知,若比[CaO量/脫矽外氧量]未達0.90,則脫磷石灰效率維持18%~20%,但若比[CaO量/脫矽外氧量]達到0.90以上,則脫磷石灰效率下降。圖2是表示比[CaO量/脫矽外氧量]與脫磷石灰效率的關係的圖。此處,所謂脫磷石灰效率,是指以百分率表示當將CaO系脫磷用溶劑中的CaO量設為相同添加量而對熔鐵18進行脫磷處理時、所添加的CaO之中形成3CaO.P2O5的化合物的CaO部分的質量比率者。 The survey results are shown in Figure 2. As shown in Fig. 2, if the ratio [CaO amount / deuterium outside oxygen amount] is less than 0.90, the dephosphorization lime efficiency is maintained at 18% to 20%, but if the ratio [CaO amount / deuterium outside oxygen amount] reaches 0.90 Above, the dephosphorization lime efficiency is lowered. Fig. 2 is a graph showing the relationship between the ratio [CaO amount/outer oxygen amount] and dephosphorization lime efficiency. Here, the dephosphorization lime efficiency means that 3CaO is formed among the added CaO when the molten iron 18 is subjected to dephosphorization treatment by setting the CaO amount in the CaO-based dephosphorization solvent to the same addition amount in percentage. . The mass ratio of the CaO portion of the compound of P 2 O 5 .
在比[CaO量/脫矽外氧量]未達0.90的脫磷石灰效率幾乎不下降的區域內,若將CaO系脫磷用溶劑20供給至爐內,則所供給的CaO系脫磷用溶劑20能夠以某固定的比例有助於脫磷反應。即,比[CaO量/脫矽外氧氣量]未達0.90的區域成為越增加CaO系脫磷用溶劑20的添加量,脫磷量越增加的區域。另一方面,在比[CaO量/脫矽外氧量]超過0.90的脫磷石灰效率下降的區域內,即使供給大量的CaO系脫磷用溶劑20,有助於CaO系脫磷用溶劑20的脫磷反應的比例亦低,故而過量添加的CaO系脫磷用溶劑20無助於脫磷反應。因此,比[CaO量/脫矽外氧量]超過0.90的區域僅成為過量添加CaO系脫磷用溶劑20的區域。 When the CaO-based dephosphorization solvent 20 is supplied to the furnace in a region where the dephosphorization lime efficiency of the [CaO amount/decarburization outside oxygen amount] is less than 0.90, the supplied CaO-based dephosphorization is used. The solvent 20 can contribute to the dephosphorization reaction in a fixed ratio. In other words, the region where the amount of the CaO-based dephosphorization solvent 20 is increased and the dephosphorization amount is increased as the region where the amount of the CaO-based deuterium is less than 0.90 is increased. On the other hand, in a region where the efficiency of the dephosphorization lime which exceeds [CaO amount/outer oxygen content] exceeds 0.90, even if a large amount of the CaO-based dephosphorization solvent 20 is supplied, it contributes to the CaO-based dephosphorization solvent 20 The proportion of the dephosphorization reaction is also low, so the excessively added CaO-based dephosphorization solvent 20 does not contribute to the dephosphorization reaction. Therefore, the region in which the ratio of [CaO amount/exhaled oxygen amount] exceeds 0.90 is only a region in which the CaO-based dephosphorization solvent 20 is excessively added.
即,可知,為了防止CaO系脫磷用溶劑20的過量添加,需要將比[CaO量/脫矽外氧量]控制在CaO系脫磷用溶劑20可有效地幫助脫磷反應的範圍內,其具體數值未達0.90。在所述範圍 內,CaO系脫磷用溶劑20的添加量多則有利於脫磷量增大而降低熔鐵的磷含量,因此比[CaO量/脫矽外氧量]較佳為設為0.6以上,更理想的是設為0.80以上。 In other words, in order to prevent excessive addition of the CaO-based dephosphorization solvent 20, it is necessary to control the ratio of [CaO amount/exhaled external oxygen amount] to the range in which the CaO-based dephosphorization solvent 20 can effectively assist the dephosphorization reaction. Its specific value is less than 0.90. In the range In addition, when the amount of the solvent 20 for dephosphorization of CaO is large, the amount of dephosphorization is increased, and the phosphorus content of the molten iron is lowered. Therefore, the ratio of [the amount of CaO / the amount of oxygen outside the decarburization] is preferably 0.6 or more. It is desirable to set it to 0.80 or more.
本發明是基於所述見解者,本發明的轉爐型精煉爐2中的熔鐵18的脫磷處理方法是自頂吹噴槍5對轉爐型精煉爐內的熔鐵18吹附氧氣,並且經由所述頂吹噴槍5將CaO系脫磷用溶劑20吹附至所述氧氣與熔鐵18的碰撞面,藉由所述氧氣而使熔鐵中的磷氧化,將所生成的磷氧化物引入至經造渣的CaO系脫磷用溶劑中,藉此去除熔鐵中的磷,所述熔鐵18的脫磷處理方法的特徵在於:當對脫磷處理前的矽含量為0.20質量%以上的熔鐵18進行脫磷處理時,以自頂吹噴槍5吹附添加至熔鐵浴面的、CaO系脫磷用溶劑中的CaO量(千克/每噸熔鐵)與脫矽外氧量(千克/每噸熔鐵)的比[CaO量/脫矽外氧量]未達0.90的方式,而根據脫矽外氧量,對自頂吹噴槍5吹附添加的CaO系脫磷用溶劑20的添加量進行調整。 The present invention is based on the above, and the dephosphorization treatment method of the molten iron 18 in the converter type refining furnace 2 of the present invention is that the molten iron 18 in the converter type refining furnace is blown with oxygen from the top blowing lance 5, and The top blowing lance 5 blows the CaO-based dephosphorization solvent 20 to the collision surface of the oxygen and the molten iron 18, and the phosphorus in the molten iron is oxidized by the oxygen to introduce the generated phosphorus oxide into the surface. The slag-forming CaO-based dephosphorization solvent removes phosphorus in the molten iron, and the dephosphorization treatment method of the molten iron 18 is characterized in that the cerium content before the dephosphorization treatment is 0.20% by mass or more When the molten iron 18 is subjected to the dephosphorization treatment, the amount of CaO (kilogram per ton of molten iron) in the CaO-based dephosphorization solvent added to the surface of the molten iron bath is blown from the top blowing lance 5, and the amount of oxygen outside the enthalpy ( The ratio [CaO amount / deuterium outside oxygen amount] of kilograms per ton of molten iron is less than 0.90, and the CaO-based dephosphorization solvent added to the top-blowing lance 5 is blown according to the amount of oxygen released from the top. The amount of addition is adjusted.
求取比[CaO量/脫矽外氧量]時,1Nm3/熔鐵-ton的氧氣量相當於1.43千克/每噸熔鐵的氧添加量,為了對1kg的矽進行脫矽所需要的氧量為1.142kg(=1kg×(16×2)/28)。因此,當將所供給的氧氣總量設為F0(Nm3/熔鐵-ton)而對矽濃度為Z(質量%)的熔鐵進行脫磷處理時,脫矽用氧量(千克/每噸熔鐵)以下述(1)式表示,脫矽外氧量(千克/每噸熔鐵)以下述(2)式表示,自頂吹噴槍5供給的CaO量(千克/每噸熔鐵)可用下述(3) 式來求取。 When the ratio [CaO amount / deuterium outside oxygen amount] is obtained, the amount of oxygen of 1 Nm 3 / molten iron-ton is equivalent to the oxygen addition amount of 1.43 kg / ton of molten iron, in order to remove 1 kg of hydrazine. The amount of oxygen was 1.142 kg (=1 kg × (16 × 2) / 28). Therefore, when the total amount of supplied oxygen is F 0 (Nm 3 / molten iron-ton) and the molten iron having a cerium concentration of Z (% by mass) is subjected to dephosphorization treatment, the amount of oxygen for deodorization (kg / Each ton of molten iron is expressed by the following formula (1), and the amount of oxygen released per kilogram (kg/min of molten iron) is expressed by the following formula (2), and the amount of CaO supplied from the top-blowing lance 5 (kg/ton of molten iron) ) can be obtained by the following formula (3).
脫矽用氧量(千克/每噸熔鐵)=(Z/100)×1000×1.142...(1) Oxygen consumption for desorption (kg / ton of molten iron) = (Z / 100) × 1000 × 1.142... (1)
脫矽外氧量(千克/每噸熔鐵)=F0×1.43-脫矽用氧量(千克/每噸熔鐵)...(2) Exhaled outside oxygen (kg / ton of molten iron) = F 0 × 1.43 - Oxygen for deodorization (kg / ton of molten iron) ... (2)
CaO量(千克/每噸熔鐵)=脫矽外氧量(Nm3/熔鐵-ton)×([CaO/O]的值)...(3) The amount of CaO (kg / ton of molten iron) = the amount of oxygen outside the dew (Nm 3 / molten iron - ton) × (the value of [CaO / O]) ... (3)
此處,氧氣總量或脫矽外氧量是以如下方式而設定:根據熔鐵溫度、鐵屑使用量、處理前的熔鐵中矽含量等以滿足熱的條件的方式來確定氧氣總量,或者根據處理前的熔鐵中磷含量、所需的熔鐵中磷含量等憑經驗來確定為了脫磷所需要的脫矽外氧量。 Here, the total amount of oxygen or the amount of oxygen outside the deuterium is set in such a manner that the total amount of oxygen is determined in accordance with the condition of the molten iron temperature, the amount of iron filings, the amount of antimony in the molten iron before the treatment, and the like to satisfy the heat condition. Or, according to the phosphorus content in the molten iron before the treatment, the phosphorus content in the molten iron required, etc., the amount of external oxygen required for dephosphorization is determined empirically.
再者,若對如專利文獻4般以單純CaO成分的頂吹速度(kg/min)與氧氣的質量流量(kg/min)的比為指標的情況、與本發明的以[CaO量/脫矽外氧量]為指標的情況進行比較,則前者的氧氣的質量流量中亦包含脫矽反應中所消耗的氧,因此若處理前的熔鐵的矽含量增多,則在前者的情況下,存在整個脫磷處理中的CaO供給量過量的傾向。與此相對,在本發明中,即使處理前的熔鐵的矽含量增多,CaO供給量亦不會過量。即,本發明的脫磷處理方法在應用於矽含量多的熔鐵的脫磷處理時,減少CaO使用量而提高脫磷石灰效率的效果增大。因此,本發明的脫磷處理 方法理想的是應用於處理前的矽含量為0.20質量%以上的熔鐵的脫磷處理,更理想的是應用於處理前的矽含量為0.25質量%以上的熔鐵的脫磷處理。 In addition, as in the case of Patent Document 4, the ratio of the top blowing speed (kg/min) of the simple CaO component to the mass flow rate (kg/min) of oxygen is used as an index, and the [CaO amount/desorption of the present invention. When the amount of oxygen outside the sputum is compared with the index, the oxygen flow rate of the former also includes the oxygen consumed in the devolatilization reaction. Therefore, if the ruthenium content of the molten iron before the treatment increases, in the former case, There is a tendency that the amount of CaO supplied in the entire dephosphorization treatment is excessive. On the other hand, in the present invention, even if the niobium content of the molten iron before the treatment is increased, the CaO supply amount is not excessive. That is, in the dephosphorization treatment of the molten iron having a large amount of antimony, the dephosphorization treatment method of the present invention has an effect of reducing the amount of CaO used and improving the efficiency of dephosphorization lime. Therefore, the dephosphorization treatment of the present invention The method is preferably applied to dephosphorization treatment of molten iron having a niobium content of 0.20% by mass or more before the treatment, and more preferably to dephosphorization treatment of molten iron having a niobium content of 0.25 mass% or more before the treatment.
作為本發明中所使用的CaO系脫磷用溶劑20,只要是含有50質量%以上的CaO的物質,則不論種類均可使用,例如可使用生石灰、碳酸鈣、白雲石(dolomite)等。在該等之中混合有氧化鐵、螢石、氧化鋁、轉爐熔渣(熔鐵在轉爐中藉由脫碳精煉而生成的熔渣)等的物質亦可用作以CaO為主成分的脫磷用溶劑20。此外,生石灰的單純CaO成分為90質量%~96質量%左右。 The solvent 20 for dephosphorization of the CaO used in the present invention may be used in any type as long as it contains 50% by mass or more of CaO. For example, quicklime, calcium carbonate, dolomite or the like can be used. Among these, a substance such as iron oxide, fluorite, alumina, or converter slag (melt produced by decarburization refining in a converter) may be used as a component containing CaO as a main component. Solvent 20 for phosphorus. Further, the simple CaO component of the quicklime is about 90% by mass to 96% by mass.
在本發明中,理想的是脫磷處理中所使用的CaO源的大部分設為自頂吹噴槍5供給的粉狀的CaO系脫磷用溶劑20,但除此以外,例如,可在脫磷處理的初期(經過預定的脫磷處理時間的1/3為止的期間)併用小塊狀或粒狀的生石灰或已破碎的製鋼熔渣等公知的CaO源。但是,若自頂吹噴槍5供給的CaO系脫磷用溶劑以外的CaO源的使用量增大,則難以同時兼顧到用以促進脫磷反應的對燃點的CaO系脫磷用溶劑的供給量的確保與爐內熔渣的組成及量的調整。因此,自頂吹噴槍5供給的CaO系脫磷用溶劑以外的CaO源的使用量以CaO換算計,理想的是限制在全部CaO源的使用量的1/4左右以下,更理想的是限制在未達全部CaO源的使用量的1/5。自頂吹噴槍5供給的CaO系脫磷用溶劑以外的CaO源是經由滑槽12而供給。 In the present invention, it is preferable that most of the CaO source used in the dephosphorization treatment is the powdery CaO-based dephosphorization solvent 20 supplied from the top-blowing lance 5, but other than this, for example, At the initial stage of the phosphorus treatment (a period of 1/3 of the predetermined dephosphorization treatment time), a known CaO source such as small or granular quicklime or broken steel slag is used. However, when the amount of CaO source other than the solvent for dephosphorization of CaO supplied from the top-blowing lance 5 is increased, it is difficult to simultaneously supply the amount of CaO-based dephosphorization solvent for the ignition point to promote the dephosphorization reaction. Ensure the adjustment of the composition and amount of slag in the furnace. Therefore, the amount of CaO source other than the solvent for dephosphorization of CaO supplied from the top-blowing lance 5 is preferably limited to about 1/4 of the amount of use of all CaO sources in terms of CaO, and more preferably, it is limited. It is less than 1/5 of the amount of use of all CaO sources. The CaO source other than the CaO-based dephosphorization solvent supplied from the top blowing lance 5 is supplied through the chute 12.
本發明是將比[CaO量/脫矽外氧量]控制在未達0.90而 對熔鐵18進行脫磷處理,但當脫磷處理前的熔鐵18的矽含量為0.30質量%以上時,如圖3所示,可觀察到如下傾向:隨著矽含量的增大,脫磷量下降,脫磷處理後的熔鐵中磷濃度超過0.035質量%。圖3是表示對脫磷處理前的磷濃度為0.100質量%~0.120質量%且熔鐵溫度為1280℃~1300℃的熔鐵,以脫矽外氧量達到11Nm3/熔鐵-ton~13Nm3/熔鐵-ton,比[CaO量/脫矽外氧量]達到0.80以上且未達0.90,脫磷處理結束時的熔鐵溫度達到1350℃~1370℃的方式進行控制,應用本發明而進行脫磷處理時的脫磷處理前的熔鐵中矽濃度與脫磷處理後的熔鐵中磷濃度的關係的調查結果的圖。再者,已確認,當脫磷處理前的熔鐵的矽含量未達0.30質量%時,藉由應用本發明,可使脫磷處理後的熔鐵中磷濃度穩定地處於0.035質量%以下。 In the present invention, the ratio of [CaO amount/outer oxygen content] is controlled to less than 0.90, and the molten iron 18 is subjected to dephosphorization treatment. However, when the cerium content of the molten iron 18 before the dephosphorization treatment is 0.30% by mass or more, As shown in Fig. 3, the following tendency was observed: as the content of cerium increased, the amount of dephosphorization decreased, and the concentration of phosphorus in the molten iron after dephosphorization treatment exceeded 0.035 mass%. Fig. 3 is a view showing a molten iron having a phosphorus concentration of 0.100% by mass to 0.120% by mass and a molten iron temperature of 1280 ° C to 1300 ° C before the dephosphorization treatment, and the amount of deuterium outside the oxygen reaches 11 Nm 3 / molten iron - ton ~ 13 Nm 3 / molten iron - ton, the ratio of [CaO amount / deuterium outside oxygen amount] is 0.80 or more and less than 0.90, and the molten iron temperature at the end of dephosphorization treatment is controlled to 1350 ° C to 1370 ° C, and the present invention is applied. A graph showing the results of investigations on the relationship between the concentration of ruthenium in the molten iron before the dephosphorization treatment and the phosphorus concentration in the molten iron after the dephosphorization treatment. In addition, when the cerium content of the molten iron before the dephosphorization treatment is less than 0.30% by mass, the phosphorus concentration in the molten iron after the dephosphorization treatment can be stably maintained at 0.035 mass% or less by applying the present invention.
CaO系脫磷用溶劑中的CaO可考慮生成矽經氧化而生成的SiO2與CaO.SiO2(矽酸鈣)的形態的化合物。因此,在矽濃度為0.30質量%以上的熔鐵中脫磷量下降的理由可認為是起因如下:若對矽濃度為0.30質量%以上的熔鐵進行脫磷處理,則CaO.SiO2生成時所消耗的CaO量較矽濃度低的熔鐵的脫磷處理的情形時增多,用以生成穩定形態的化合物3CaO.P2O5的CaO相對地減少。 CaO in the solvent for dephosphorization of CaO can be considered to form SiO 2 and CaO formed by oxidation of ruthenium. A compound of the form of SiO 2 (calcium citrate). Therefore, the reason why the amount of dephosphorization in the molten iron having a cerium concentration of 0.30% by mass or more is lowered is considered to be as follows: If the molten iron having a cerium concentration of 0.30% by mass or more is subjected to dephosphorization treatment, CaO. The amount of CaO consumed in the formation of SiO 2 is increased in the case of dephosphorization of molten iron having a lower concentration of cerium, and is used to form a stable form of the compound 3CaO. The CaO of P 2 O 5 is relatively reduced.
因此,本發明者等人進一步探討在對矽濃度為0.30質量%以上的熔鐵18進行脫磷處理時,恰到好處地添加CaO系脫磷用溶劑20,而有效率地進行脫磷處理。探討時,將自作為CaO系脫 磷用溶劑20等的CaO源而供給至爐內的CaO之中已去除用以生成CaO.SiO2(矽酸鈣)的CaO部分的CaO定義為「脫矽外CaO」。此處,所謂供給至爐內的CaO,是指自頂吹噴槍5供給的CaO系脫磷用溶劑20中所含有的CaO與自滑槽12供給的CaO源中所含有的CaO相加而成者。又,在用以生成CaO.SiO2的SiO2源中,除了藉由熔鐵的脫矽反應而生成的SiO2以外,亦包括熔渣等添加材料中所含有的SiO2。 Therefore, the present inventors have further studied that when the molten iron 18 having a cerium concentration of 0.30% by mass or more is subjected to dephosphorization treatment, the CaO-based dephosphorization solvent 20 is just added, and the dephosphorization treatment is efficiently performed. In the discussion, CaO, which is supplied to the furnace as a CaO source such as a solvent for dephosphorization of CaO, has been removed to form CaO. The CaO of the CaO portion of SiO 2 (calcium silicate) is defined as "out of CaO". Here, the CaO supplied to the furnace is a combination of CaO contained in the CaO-based dephosphorization solvent 20 supplied from the top-blowing lance 5 and CaO contained in the CaO source supplied from the chute 12. By. Also, used to generate CaO. A source of SiO 2, SiO 2, SiO 2 in addition to the removal of silicon by reaction of molten iron and generated slag also include other additive materials contained in the SiO 2.
由於有助於脫磷反應的CaO部分為脫矽外CaO,因此根據現有的見解,推測出越增加脫矽外CaO,脫磷量越增加。然而,本發明者等人的實驗結果獲知,即使脫矽外CaO量為相同,藉由改變比[CaO量/脫矽外氧量],脫磷行為亦會發生改變。 Since the CaO portion contributing to the dephosphorization reaction is CaO outside the deuterium, it is presumed that, according to the conventional findings, the more the CaO is removed, the more the dephosphorization amount is increased. However, the results of experiments by the inventors of the present invention have revealed that even if the amount of CaO is the same even if the amount of CaO is the same, the dephosphorization behavior is also changed by changing the ratio [CaO amount / amount of oxygen outside the deuterium].
圖4~圖7中表示脫矽外CaO與脫磷量的關係的調查結果。圖4表示比[CaO量/脫矽外氧量]未達0.70時脫矽外CaO與脫磷量的關係的調查結果,圖5表示比[CaO量/脫矽外氧量]為0.70以上且未達0.80時脫矽外CaO與脫磷量的關係的調查結果,圖6表示比[CaO量/脫矽外氧量]為0.80以上且未達0.90時脫矽外CaO與脫磷量的關係的調查結果,圖7表示比[CaO量/脫矽外氧量]為0.90以上且未達1.00時脫矽外CaO與脫磷量的關係的調查結果。圖4~圖7中的所謂「T.CaO」,是所添加的CaO系脫磷用溶劑中的總CaO量。 Fig. 4 to Fig. 7 show the results of investigations on the relationship between CaO and the amount of dephosphorization. Fig. 4 shows the results of a survey on the relationship between the amount of CaO and the amount of dephosphorization when the ratio of [CaO amount/outer oxygen content] is less than 0.70, and Fig. 5 shows that the ratio [CaO amount/outer oxygen content] is 0.70 or more. The results of the investigation on the relationship between CaO and dephosphorization in the absence of 0.80, Fig. 6 shows the relationship between the CaO content and the dephosphorization amount when the ratio of CaO/outer oxygen is 0.80 or more and less than 0.90. As a result of the investigation, FIG. 7 shows the results of investigations on the relationship between the CaO content and the dephosphorization amount when the ratio of [CaO amount/outer oxygen content] is 0.90 or more and less than 1.00. The "T.CaO" in FIGS. 4 to 7 is the total amount of CaO in the solvent for dephosphorization of the added CaO system.
如圖4及圖5所示,當比[CaO量/脫矽外氧量]未達0.80時,脫矽外CaO越增加,脫磷量越增加。即,可知,當比[CaO量 /脫矽外氧量]未達0.80時,藉由增加脫矽外CaO,可有效率地進行脫磷反應。另一方面,可知,當比[CaO量/脫矽外氧量]為0.90以上時,如圖7所示,即使增加脫矽外CaO,脫磷量亦不發生變化。當比[CaO量/脫矽外氧量]為0.90以上時,雖然效率不佳,但能以最低限度的脫矽外CaO量進行脫磷處理,即使增加脫矽外CaO亦僅為過量添加而已。所述圖7的結果與圖2的結果相一致。 As shown in FIG. 4 and FIG. 5, when the ratio [CaO amount/exhaled oxygen amount] is less than 0.80, the amount of dephosphorization increases as the CaO increases. That is, it can be known that when the ratio is [CaO When the amount of oxygen outside the deuterium is less than 0.80, the dephosphorization reaction can be efficiently carried out by increasing the CaO outside the deuterium. On the other hand, when the ratio [CaO amount / deuterium outside oxygen amount] is 0.90 or more, as shown in FIG. 7, even if CaO is removed from the deuterium, the dephosphorization amount does not change. When the ratio [CaO amount / deuterium outside oxygen amount] is 0.90 or more, although the efficiency is not good, the dephosphorization treatment can be performed with a minimum amount of deodorized CaO, and even if the dislocation is increased, CaO is only excessively added. . The results of Figure 7 are consistent with the results of Figure 2.
與此相對,可知,當比[CaO量/脫矽外氧量]為0.80以上且未達0.90時,如圖6所示,伴隨著脫矽外CaO的增加,脫磷量增加,直至脫矽外CaO達到9千克/每噸熔鐵附近為止,而若脫矽外CaO超過9千克/每噸熔鐵,則脫磷量的增加甚微,脫矽外CaO的增加對脫磷量的增加無效。即,可知,當比[CaO量/脫矽外氧量]為0.80以上且未達0.90時,即使以脫矽外CaO超過9千克/每噸熔鐵的方式而添加CaO系脫磷用溶劑20,所添加的CaO的超過9千克/每噸熔鐵的部分亦無助於脫磷反應而為過量的部分,相反會妨礙熔鐵溫度的下降或CaO系脫磷用溶劑20的造渣,因此反而還會產生阻礙脫磷反應的情況。 On the other hand, when the ratio of [CaO amount / deuterium outside oxygen amount] is 0.80 or more and less than 0.90, as shown in Fig. 6, the amount of dephosphorization increases with the increase of CaO due to depuration until dislocation. The external CaO reaches 9 kg / ton of molten iron, and if the CaO exceeds 9 kg / ton of molten iron, the increase of dephosphorization is very small, and the increase of CaO outside the dehydration is invalid for the increase of dephosphorization. . In other words, when the ratio of [CaO amount/outer oxygen content] is 0.80 or more and less than 0.90, the CaO-based dephosphorization solvent 20 is added even if the CaO exceeds 9 kg/ton of molten iron. The portion of the CaO added with more than 9 kg/ton of molten iron does not contribute to the dephosphorization reaction and is an excessive portion, and conversely hinders the decrease in the temperature of the molten iron or the slagging of the solvent 20 for dephosphorization of CaO. On the contrary, there are cases where the dephosphorization reaction is hindered.
即,可知,當使比[CaO量/脫矽外氧量]處於0.80以上且未達0.90的範圍而對矽濃度為0.30質量%以上的熔鐵18進行脫磷處理時,較佳為將脫矽外CaO調整為處於6千克/每噸熔鐵~9千克/每噸熔鐵的範圍內,更理想的是將脫矽外CaO調整為處於6千克/每噸熔鐵~8千克/每噸熔鐵的範圍內。藉由如上所述的操作,可恰到好處地添加CaO系脫磷用溶劑20,從而可有效率地進 行脫磷處理。但是,即使在對矽濃度為0.30質量%以上的熔鐵進行脫磷處理時,當使比[CaO量/脫矽外氧量]未達0.80時,伴隨著脫矽外CaO的添加,脫磷量增加,因此較佳為在溫度上具有餘裕的範圍內增加脫矽外CaO,在確保有效的脫磷量方面,較佳的是設為8千克/每噸熔鐵以上。 In other words, when the molten iron 18 having a cerium concentration of 0.30% by mass or more is subjected to a dephosphorization treatment in a range of 0.80 or more and less than 0.90, and it is preferable to remove the molten iron 18 having a cerium concentration of 0.30% by mass or more. The extra-CaO is adjusted to be in the range of 6 kg/ton of molten iron ~9 kg/ton of molten iron, and it is more desirable to adjust the dislocation outside CaO to be 6 kg/ton of molten iron ~8 kg/ton Within the range of molten iron. By the operation as described above, the CaO-based dephosphorization solvent 20 can be added just right, so that it can be efficiently Dephosphorization treatment. However, even when the molten iron having a cerium concentration of 0.30% by mass or more is subjected to dephosphorization treatment, when the ratio [CaO amount / deuterium outside oxygen amount] is less than 0.80, dephosphorization is accompanied by addition of CaO other than deodorization. Since the amount is increased, it is preferable to increase the amount of de-extracted CaO in a range having a margin in temperature, and it is preferable to set it to 8 kg/ton or more of molten iron in order to secure an effective amount of dephosphorization.
如以上所述,根據本發明,將自頂吹噴槍5添加的CaO系脫磷用溶劑中的CaO量與脫矽外氧量的比[CaO量/脫矽外氧量]控制在CaO系脫磷用溶劑中的CaO的脫磷效率高的範圍內而進行脫磷處理,換言之,在越提高熔渣中的CaO濃度,脫磷量越增多的操作條件下對熔鐵18進行脫磷處理,因此所添加的CaO系脫磷用溶劑20會有效率地吸收所生成的磷氧化物(P2O5),其結果為,可實現與現有技術相比更有效率地進行脫磷處理。 As described above, according to the present invention, the ratio of the CaO amount in the CaO-based dephosphorization solvent added to the top-blowing lance 5 to the amount of the extra-deuterium oxygen [CaO amount/out-of-twisting oxygen amount] is controlled in the CaO system. Dephosphorization treatment is carried out in a range in which the dephosphorization efficiency of CaO in the solvent for phosphorus is high, in other words, the molten iron 18 is dephosphorized under operating conditions in which the CaO concentration in the slag is increased and the dephosphorization amount is increased. Therefore, the added CaO-based dephosphorization solvent 20 efficiently absorbs the generated phosphorus oxide (P 2 O 5 ), and as a result, the dephosphorization treatment can be performed more efficiently than in the prior art.
實施例 Example
[實施例1] [Example 1]
使用圖1所示的轉爐型精煉爐設備,對自高爐產出的熔鐵應用本發明而實施脫磷處理。脫磷處理前的熔鐵中磷濃度為0.100質量%~0.120質量%,熔鐵中矽濃度為0.20質量%以上且未達0.30質量%,熔鐵溫度為1280℃~1300℃,對於所述熔鐵,以脫磷處理結束時的熔鐵溫度達到1350℃~1370℃的方式,而使脫矽外氧量處於15.7千克/每噸熔鐵~17.2千克/每噸熔鐵(11Nm3/熔鐵-ton~12Nm3/熔鐵-ton)。使比[CaO量/脫矽外氧量]處於0.83~0.85的範圍,根據脫矽外氧量確定CaO系脫磷用溶劑的總使用量,以使 添加速度為固定的方式而自頂吹噴槍吹附CaO系脫磷用溶劑來進行脫磷處理(本發明例1)。添加至爐內的CaO源僅為自頂吹噴槍吹附的CaO系脫磷用溶劑,且以脫矽外CaO達到9千克/每噸熔鐵以下的方式而對比[CaO量/脫矽外氧量]進行調整。作為CaO系脫磷用溶劑,使用生石灰(單純CaO成分為93質量%)。 The dephosphorization treatment is carried out by applying the present invention to the molten iron produced from the blast furnace using the converter type refining furnace apparatus shown in Fig. 1. The phosphorus concentration in the molten iron before the dephosphorization treatment is 0.100% by mass to 0.120% by mass, the bismuth concentration in the molten iron is 0.20% by mass or more and less than 0.30% by mass, and the molten iron temperature is 1280 ° C to 1300 ° C for the melting Iron, at the end of the dephosphorization treatment, the molten iron temperature reaches 1350 ° C ~ 1370 ° C, and the deuterium outside oxygen is at 15.7 kg / ton of molten iron ~ 17.2 kg / ton of molten iron (11 Nm 3 / molten iron -ton~12Nm 3 / molten iron-ton). The ratio [CaO amount / deuterium outside oxygen amount] is in the range of 0.83 to 0.85, and the total amount of the CaO-based dephosphorization solvent is determined according to the amount of oxygen removed from the deuterium, so that the addition rate is fixed and the top-blowing gun is used. Dephosphorization treatment (Inventive Example 1) was carried out by blowing a solvent for dephosphorization of CaO. The CaO source added to the furnace is only the CaO-based dephosphorization solvent blown from the top-blowing lance, and the CaO amount is less than 9 kg/min. Quantity] to adjust. As a solvent for dephosphorization of CaO, quicklime (93% by mass of the CaO component alone) was used.
圖8表示應用本發明而進行脫磷處理(本發明例1)時的脫磷處理後的熔鐵中碳濃度與熔鐵中磷濃度的關係。圖8中,作為現有例1而一併表示有現有的脫磷處理中的脫磷處理後的熔鐵中碳濃度與熔鐵中磷濃度的關係。所述現有例1是除了如下條件以外,在與所述本發明例1相同的條件下進行的脫磷處理:以單純CaO成分計,將CaO系脫磷用溶劑的添加速度,在自亦包括脫矽期在內的脫磷處理的初期至中期設為1.67kg/(min.熔鐵-ton),在自脫磷處理的中期至末期設為0.84kg/(min.熔鐵-ton),以整個處理時間內的平均計調整為約1.4kg/(min.熔鐵-ton)。 Fig. 8 is a graph showing the relationship between the carbon concentration in the molten iron and the phosphorus concentration in the molten iron after the dephosphorization treatment in the dephosphorization treatment (Inventive Example 1) by applying the present invention. In Fig. 8, as a conventional example 1, the relationship between the carbon concentration in the molten iron after the dephosphorization treatment in the conventional dephosphorization treatment and the phosphorus concentration in the molten iron is shown. The conventional example 1 is a dephosphorization treatment performed under the same conditions as in the first example of the present invention except for the following conditions: the addition rate of the CaO-based dephosphorization solvent is also included in the self-contained CaO component. The dephosphorization treatment in the first to the middle of the dephosphorization treatment was set to 1.67 kg / (min. molten iron - ton), and was set to 0.84 kg / (min. molten iron - ton) from the middle to the end of the dephosphorization treatment. It was adjusted to an average of about 1.4 kg/(min. molten iron-ton) over the entire processing time.
在本發明例1及現有例1中,氧氣供給速度在脫矽期設為1.94Nm3/(min.熔鐵-ton)~2.50Nm3/(min.熔鐵-ton),在脫磷期設為1.33Nm3/(min.熔鐵-ton),吹煉時間約為12分鐘。又,現有例1中的比[CaO量/脫矽外氧量]均為1.00以上,脫磷處理後的熔渣的鹼度((質量%CaO)/(質量%SiO2))處於2.7~3.7的範圍。再者,圖8中,實線表示利用最小平方法而求出的本發明例1的冪近似的回歸方程式,虛線表示利用最小平方法而求出的現有例1的冪近似的回歸方程式。 In the present invention example 1 and the prior art 1, the oxygen supply rate is set to 1.94 Nm 3 /(min. molten iron-ton) to 2.50 Nm 3 /(min. molten iron-ton) during the desorption period, during the dephosphorization period. Set to 1.33 Nm 3 / (min. molten iron - ton), the blowing time is about 12 minutes. Further, in the conventional example 1, the ratio [CaO amount/exhaled oxygen amount] is 1.00 or more, and the alkalinity ((mass% CaO) / (mass % SiO 2 )) of the slag after the dephosphorization treatment is 2.7~ The scope of 3.7. In addition, in FIG. 8, the solid line shows the regression equation of the power approximation of the example 1 of the invention obtained by the least squares method, and the broken line shows the regression equation of the power approximation of the conventional example 1 obtained by the least squares method.
在本發明例1中,使比[CaO量/脫矽外氧量]未達0.90而進行脫磷處理,因此脫磷石灰效率得到提高,可使CaO系脫磷用溶劑有效率地幫助脫磷反應,如圖8所示,脫磷處理後的熔鐵中磷濃度達到0.030質量%以下,已實現與現有例1相比使脫磷處理後的熔鐵中磷濃度低位穩定。與此相對,現有例1中,比[CaO量/脫矽外氧量]為1.00以上,脫磷石灰效率低,無法使CaO系脫磷用溶劑有效率地幫助脫磷反應,由此可認為脫磷處理後的熔鐵中磷濃度提高。 In the first example of the present invention, the dephosphorization treatment is carried out by setting the ratio [CaO amount/exhalation outside oxygen amount] to less than 0.90, so that the dephosphorization lime efficiency is improved, and the CaO-based dephosphorization solvent can efficiently help dephosphorization. As shown in FIG. 8, the phosphorus concentration in the molten iron after the dephosphorization treatment is 0.030% by mass or less, and the phosphorus concentration in the molten iron after the dephosphorization treatment is stabilized lower than that of the conventional example 1. On the other hand, in the conventional example 1, the ratio [CaO amount/exhaled oxygen amount] is 1.00 or more, and the dephosphorization lime efficiency is low, so that the CaO-based dephosphorization solvent cannot efficiently assist the dephosphorization reaction, and thus it is considered that The phosphorus concentration in the molten iron after the dephosphorization treatment is increased.
[實施例2] [Embodiment 2]
在熔鐵中矽濃度處於較本發明例1高的0.30質量%以上且未達0.50質量%時,應用本發明進行脫磷處理。矽以外的熔鐵成分及熔鐵溫度的條件與本發明例1相同。伴隨著熔鐵中矽含量的增大,脫矽外氧量增大至16.7千克/每噸熔鐵~19.5千克/每噸熔鐵(11.7Nm3/熔鐵-ton~13.7Nm3/熔鐵-ton)。 When the cerium concentration in the molten iron is 0.30% by mass or more and less than 0.50% by mass higher than that of the present invention 1, the dephosphorization treatment is carried out by applying the present invention. The conditions of the molten iron component and the molten iron temperature other than the crucible were the same as in the inventive example 1. With the increase of the content of antimony in the molten iron, the amount of deuterium outside the oxygen increased to 16.7 kg / ton of molten iron ~ 19.5 kg / ton of molten iron (11.7Nm 3 / molten iron - ton ~ 13.7Nm 3 / molten iron -ton).
關於比[CaO量/脫矽外氧量]處於0.75以上且未達0.90的範圍的情況,在比[CaO量/脫矽外氧量]為0.80以上且未達0.90的情形時,以脫矽外CaO達到6千克/每噸熔鐵~9千克/每噸熔鐵的範圍內的方式,且在比[CaO量/脫矽外氧量]為0.75以上且未達0.80的情形時,以脫矽外CaO達到8千克/每噸熔鐵以上的方式,而根據脫矽外氧量確定CaO系脫磷用溶劑的總使用量,並且以使添加速度為固定的方式而自頂吹噴槍吹附生石灰(單純CaO成分為93質量%)作為CaO系脫磷用溶劑而進行脫磷處理(本發明例 2)。添加至爐內的CaO源僅為自頂吹噴槍吹附的CaO系脫磷用溶劑,且脫矽外CaO處於8千克/每噸熔鐵~9.6千克/每噸熔鐵的範圍。 When the ratio of [CaO amount/outer oxygen content] is in the range of 0.75 or more and less than 0.90, in the case where the ratio [CaO amount/outer oxygen content] is 0.80 or more and less than 0.90, the dislocation is performed. The external CaO is in the range of 6 kg / ton of molten iron ~ 9 kg / ton of molten iron, and when the ratio of [CaO amount / deuterium outside oxygen] is 0.75 or more and less than 0.80, The method of CaO dephosphorization is determined according to the amount of CaO dephosphorization solvent, and the total amount of CaO dephosphorization solvent is determined according to the amount of oxygen removed from the crucible, and is blown from the top blowing gun in such a manner that the addition speed is fixed. Quicklime (93% by mass of the CaO component alone) is subjected to dephosphorization treatment as a solvent for dephosphorization of CaO (Example of the present invention) 2). The CaO source added to the furnace is only the CaO-based dephosphorization solvent blown from the top-blowing gun, and the CaO outside the decarburization is in the range of 8 kg/ton of molten iron to 9.6 kg/ton of molten iron.
作為現有例2,應用專利文獻4中所記載的熔鐵的脫磷處理方法,進行熔鐵中矽濃度為0.30質量%以上且未達0.50質量%的熔鐵的脫磷處理。添加至爐內的CaO源僅為自頂吹噴槍吹附的CaO系脫磷用溶劑,且以使單純CaO成分的頂吹速度(kg/min)與氧氣的質量流量(kg/min)的比值處於「0.56+0.69×[Si]~0.56+0.83×[Si]」的範圍的方式,而確定單純CaO成分的頂吹速度。在所述現有例2中,脫矽外氧量處於18.2千克/每噸熔鐵~22.5千克/每噸熔鐵的範圍,作為結果,在[CaO量/脫矽外氧量]的指標處於0.96~1.19的範圍內,脫矽外CaO處於11千克/每噸熔鐵~17千克/每噸熔鐵的範圍內,脫磷處理後的熔渣的鹼度((質量%CaO)/(質量%SiO2))處於2.4~2.6的範圍。 In the conventional example 2, the dephosphorization treatment of the molten iron in the molten iron is carried out by applying the dephosphorization treatment method of the molten iron described in Patent Document 4 to 0.30% by mass or more and less than 0.50% by mass. The CaO source added to the furnace is only the CaO-based dephosphorization solvent blown from the top blowing lance, and the ratio of the top blowing speed (kg/min) of the pure CaO component to the mass flow rate (kg/min) of oxygen is added. The top blowing speed of the simple CaO component was determined in the range of "0.56 + 0.69 × [Si] - 0.56 + 0.83 × [Si]". In the prior art example 2, the amount of deuterium outside oxygen is in the range of 18.2 kg/ton of molten iron to 22.5 kg/ton of molten iron, and as a result, the index of [CaO amount/exhaled oxygen amount] is at 0.96. In the range of ~1.19, the CaO outside the decarburization is in the range of 11 kg / ton of molten iron ~ 17 kg / ton of molten iron, and the alkalinity of the slag after dephosphorization treatment ((% by mass CaO) / (% by mass) SiO 2 )) is in the range of 2.4 to 2.6.
圖9對比地表示本發明例2與現有例2中的脫磷處理前的熔鐵中矽濃度與脫磷處理中的CaO使用量的關係。又,圖10對比地表示本發明例2與現有例2中的脫磷處理前的熔鐵中矽濃度與脫磷處理中的熔鐵的脫磷量的關係。 Fig. 9 is a view showing, in a comparative manner, the relationship between the concentration of ruthenium in the molten iron before the dephosphorization treatment and the amount of CaO used in the dephosphorization treatment in the examples 2 and 2 in the present invention. Further, Fig. 10 shows, in contrast, the relationship between the concentration of ruthenium in the molten iron before the dephosphorization treatment and the amount of dephosphorization of the molten iron in the dephosphorization treatment in the examples 2 and 2 in the present invention.
根據圖9,可知,在本發明例2中,即使熔鐵中矽濃度高達0.30質量%以上,亦可並不如現有例2般使CaO使用量大幅增大,而實施脫磷處理。 According to the ninth aspect of the invention, in the second embodiment, even if the cerium concentration in the molten iron is as high as 0.30% by mass or more, the dephosphorization treatment can be carried out without significantly increasing the amount of CaO used as in the conventional example 2.
又,根據圖10,即便使CaO使用量與現有例2相比大 幅減少,在脫磷量上亦未觀察到大的差異,因此可知在本發明的方法中,藉由使[CaO量/脫矽外氧量]處於0.9以下而對CaO添加量進行控制,可一方面使CaO使用量大幅減少,一方面有效率地進行脫磷處理。 Further, according to Fig. 10, even if the amount of CaO used is larger than that of the conventional example 2 The amount of reduction is not large, and no significant difference is observed in the amount of dephosphorization. Therefore, in the method of the present invention, the amount of CaO added can be controlled by setting the amount of CaO/the amount of oxygen outside the deuterium to 0.9 or less. On the one hand, the amount of CaO used is greatly reduced, and on the one hand, dephosphorization treatment is efficiently performed.
1‧‧‧轉爐型精煉爐設備 1‧‧‧ Converter type refining furnace equipment
2‧‧‧轉爐型精煉爐 2‧‧‧ Converter type refining furnace
3‧‧‧鐵皮 3‧‧‧ 铁皮
4‧‧‧耐火材料 4‧‧‧Refractory materials
5‧‧‧頂吹噴槍 5‧‧‧ top blow gun
6‧‧‧出料口 6‧‧‧Outlet
7‧‧‧底吹鼓風口 7‧‧‧ bottom blowing vent
8‧‧‧排氣罩 8‧‧‧Exhaust hood
9‧‧‧原料添加裝置 9‧‧‧Material addition device
10‧‧‧漏斗 10‧‧‧ funnel
11‧‧‧切出裝置 11‧‧‧cut out device
12‧‧‧滑槽 12‧‧‧Chute
13‧‧‧氧氣供給管 13‧‧‧Oxygen supply tube
14‧‧‧溶劑供給管 14‧‧‧Solvent supply tube
15‧‧‧隔離閥 15‧‧‧Isolation valve
16‧‧‧隔離閥 16‧‧‧Isolation valve
17‧‧‧分配器 17‧‧‧Distributor
18‧‧‧熔鐵 18‧‧‧ molten iron
19‧‧‧熔渣 19‧‧‧ slag
20‧‧‧CaO系脫磷用溶劑 20‧‧‧CaO desolvent solvent
21‧‧‧氧化鐵 21‧‧‧ Iron Oxide
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