TWI565783B - A tape for conducting inspection, and a conduction inspection method using the tape - Google Patents

A tape for conducting inspection, and a conduction inspection method using the tape Download PDF

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Publication number
TWI565783B
TWI565783B TW102109180A TW102109180A TWI565783B TW I565783 B TWI565783 B TW I565783B TW 102109180 A TW102109180 A TW 102109180A TW 102109180 A TW102109180 A TW 102109180A TW I565783 B TWI565783 B TW I565783B
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Taiwan
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substrate
adhesive layer
inspection
metal film
strip
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TW102109180A
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Chinese (zh)
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TW201400579A (en
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Akinori Sato
Hayato Nakanishi
Michio Kanai
Eiko Kikuchi
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Lintec Corp
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/04Housings; Supporting members; Arrangements of terminals
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/10Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
    • C09J2301/18Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet characterized by perforations in the adhesive tape
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/302Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive being pressure-sensitive, i.e. tacky at temperatures inferior to 30°C
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/314Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive layer and/or the carrier being conductive

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Adhesive Tapes (AREA)
  • Testing Or Measuring Of Semiconductors Or The Like (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Description

導通檢查用條帶以及使用該條帶之導通檢查方法 Conduction inspection strip and conduction inspection method using the same

本發明係關於在貼合半導體晶圓或半導體晶片之狀態下進行導通檢查用之導通檢查用條帶。 The present invention relates to a conduction inspection strip for performing conduction inspection in a state in which a semiconductor wafer or a semiconductor wafer is bonded.

以往,以矽、鎵,砷等為材料之半導體晶圓,係在大徑的狀態製造後,藉由檢查工程進行半導體晶圓的導通檢查。之後,半導體晶圓被貼附於切割板片,施以切割工程、洗淨工程、擴張工程、挑選工程、置見工程等工程。又,在切割工程後,也有進行半導體晶片之導通檢查的情況。 In the past, a semiconductor wafer made of germanium, gallium, or arsenic was subjected to a large-diameter state, and a semiconductor wafer was inspected for inspection by an inspection process. After that, the semiconductor wafer is attached to the cutting plate and subjected to cutting, cleaning, expansion, selection, and engineering. Further, after the dicing process, there is a case where the conduction inspection of the semiconductor wafer is performed.

做為在上述檢查工程使用之檢查用黏著條帶,在專利文獻1中,開示了在由金屬箔所形成之基材薄膜或基材上設置導電性蒸著層之構造的基材薄膜上,層積黏著劑層之黏著板片。 In the adhesive tape for inspection used in the above inspection, Patent Document 1 discloses a substrate film having a structure in which a conductive vapor layer is provided on a base film or a substrate formed of a metal foil. Adhesive sheets of laminated adhesive layers.

【先前技術文獻】 [Previous Technical Literature] 【專利文獻】 [Patent Literature]

【專利文獻1】日本專利特開第2009-114394號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2009-114394

根據本發明者們的檢討,記載於專利文獻1之檢 查用黏著板片,使用金屬箔做為基材薄膜之情況,該黏著板片不具柔軟性,若折彎則會有因為塑性變型而無法回到原來的形狀之問題。亦即,專利文獻1所記載之檢查用黏著板片操作性差。又,也有由於金屬箔而傷到導向輥等之虞,會成為裝置故障的原因。又,使用設置了導電性蒸鍍層之基材做為基材薄膜之情況,在該黏著板片之層積方向(厚度方向)不具有導通性。 According to the review by the present inventors, it is described in Patent Document 1 When the adhesive sheet is used and the metal foil is used as the base film, the adhesive sheet is not flexible, and if it is bent, there is a problem that the plastic shape cannot be returned to the original shape. In other words, the adhesive sheet for inspection described in Patent Document 1 is inferior in workability. Further, there is a possibility that the guide roller or the like is damaged by the metal foil, which may cause a malfunction of the device. Moreover, when the base material provided with the conductive vapor deposition layer is used as the base film, the adhesive sheet does not have conductivity in the lamination direction (thickness direction).

本發明係有鑑於上述情況而做成。亦即,本發明係以提供操作性優良,可簡便得進行導通檢查之導通檢查用條帶為目的。 The present invention has been made in view of the above circumstances. In other words, the present invention has an object of providing a conductive inspection strip which is excellent in operability and can be easily subjected to conduction inspection.

本發明係為了解決上述課題,係包含下述要旨。 The present invention has been made in order to solve the above problems.

(1)一種導通檢查用條帶,係層積由設置了複數的貫通孔之基材以及金屬膜所形成之金屬覆膜基材、導電性黏著劑層而形成,在層積方向具有導通性。。 (1) A conduction inspection strip which is formed by laminating a base material having a plurality of through holes and a metal film substrate formed of a metal film, and a conductive adhesive layer, and has conductivity in a lamination direction. . .

(2)如(1)所記載之導通檢查用條帶,其中,在貫通孔之周圍部之基材厚度為t1,在貫通孔之周圍部以外之基材的厚度t2之差t1-t2為60μm以下 (2) The tape for conduction inspection according to (1), wherein the thickness of the base material in the peripheral portion of the through hole is t1, and the difference t1-t2 between the thicknesses t2 of the base material other than the peripheral portion of the through hole is 60μm or less

(3)如(1)或(2)之導通檢查用條帶,其中,貫通孔係藉由雷射光形成。 (3) The conduction inspection strip according to (1) or (2), wherein the through hole is formed by laser light.

(4)如(1)~(3)所記載之任一導通檢查用條帶,其中,金屬膜的厚度為60~1000nm。 (4) The conductive inspection strip according to any one of (1) to (3), wherein the thickness of the metal film is 60 to 1000 nm.

(5)如(1)~(4)之任一導通檢查用條帶,其中,前述在基材之一方之貫通孔的總面積,對於基材之面積為1~10%。 (5) The conductive inspection strip according to any one of (1) to (4), wherein the total area of the through-holes in one of the base materials is 1 to 10% of the area of the substrate.

(6)如(1)~(5)之任一導通檢查用條帶,其中,導電性黏著劑層具有再剝離性。 (6) The conductive inspection tape according to any one of (1) to (5), wherein the conductive adhesive layer has removability.

(7)使用(1)~(6)之任一導通檢查用條帶之導通檢查方法。 (7) Use the continuity check method for the conduction check strip of any of (1) to (6).

根據本發明,藉由在設置了貫通孔之基材上設置金屬膜,更設置導電性黏著層,而可得到在厚度方向(層積方向)以及面方向之導通性或操作性優良之導通檢查用條帶。藉由本發明之導通檢查用條帶,可簡便地進行導通檢查。 According to the present invention, by providing a metal film on a substrate provided with a through hole and further providing a conductive adhesive layer, it is possible to obtain a conduction check excellent in conductivity in the thickness direction (layering direction) and in the plane direction or operability. Use strips. The conduction inspection can be easily performed by the conduction inspection tape of the present invention.

10‧‧‧導通檢查用條帶 10‧‧‧Training inspection tape

1‧‧‧基材 1‧‧‧Substrate

2‧‧‧金屬膜 2‧‧‧Metal film

3‧‧‧導電性黏著劑層 3‧‧‧ Conductive adhesive layer

4‧‧‧貫通孔 4‧‧‧through holes

5‧‧‧半導體晶片 5‧‧‧Semiconductor wafer

6‧‧‧金屬覆膜基材 6‧‧‧Metal coated substrate

第1圖係與本發明之一實施形態有關之導通檢查用條帶的剖面圖。 Fig. 1 is a cross-sectional view showing a strip for conduction inspection relating to an embodiment of the present invention.

第2圖係與本發明之另一實施形態有關之導通檢查用條帶的剖面圖。 Fig. 2 is a cross-sectional view showing a strip for conduction inspection according to another embodiment of the present invention.

第3圖係與本發明之其他的實施形態有關之導通檢查用條帶的剖面圖。 Fig. 3 is a cross-sectional view showing a strip for conduction inspection in accordance with another embodiment of the present invention.

第4圖係表示第1圖之擴大圖。 Fig. 4 is an enlarged view showing Fig. 1.

以下,關於本發明,也包含該最佳形態而更具體的說明。如第1~第3圖所示,與本發明有關之導通檢查用條帶10,係層積設置了複數的貫通孔4之基材1以及金屬膜2所形成之金屬覆膜基材6,與導電性黏著層3,在層積方向具有導通性。 Hereinafter, the present invention will be described more specifically with the best mode. As shown in FIGS. 1 to 3, the conductive inspection strip 10 according to the present invention is formed by laminating a plurality of base materials 1 of the through holes 4 and a metal film substrate 6 formed of the metal film 2, The conductive adhesive layer 3 has conductivity in the lamination direction.

〔金屬覆膜基材〕 [Metal coated substrate]

在本發明中金屬覆膜基材,係由設置了複數的貫通孔之基材以及金屬膜所形成,具體而言,係以金屬膜覆膜基材的表面而成。在以下,對於基材與金屬膜說明。 In the present invention, the metal film-coated substrate is formed of a base material and a metal film provided with a plurality of through-holes, and specifically, a surface of a metal film-coated base material. Hereinafter, the substrate and the metal film will be described.

(基材) (substrate)

在基材1上形成了複數的貫通孔4。 A plurality of through holes 4 are formed in the substrate 1.

做為貫通孔之形狀並沒有特別限定。本發明之貫通孔,可藉由例如使用細針穿刺基材之方法,或使用沖床而形成之方法,或使用紡錘或雷射光而形成之方法。在其中,又以使用雷射光形成貫通孔之方法為佳。 The shape of the through hole is not particularly limited. The through hole of the present invention can be formed by, for example, a method of piercing a substrate using a fine needle, a method of forming using a punch, or a method of forming using a spindle or laser light. Among them, a method of forming a through hole using laser light is preferable.

在本發明中可使用的雷射光並沒有特別限定,例如可使用YAG雷射或碳酸氣體(CO2)雷射等。如此之雷射光的反覆頻率,以5000~10000Hz為佳。又,脈衝寬度以5~50μ秒為佳。藉由上述之雷射光,可一邊抑制隨著雷射光之照射所發生的熱造成基材變形,同時可形成所希望的貫通孔。 The laser light that can be used in the present invention is not particularly limited, and for example, a YAG laser or a carbon dioxide gas (CO 2 ) laser or the like can be used. The repetition frequency of such a laser light is preferably 5000 to 10000 Hz. Further, the pulse width is preferably 5 to 50 μsec. With the above-described laser light, it is possible to suppress the deformation of the substrate while the heat generated by the irradiation of the laser light, and to form a desired through hole.

在藉由上述方法形成之貫通孔中,在基材之一邊的面(第1~第3圖之面1a)中貫通孔的直徑,以在300μm以下為佳,而以在250μm以下較佳,特別以在50~200μm更佳。 In the through hole formed by the above method, the diameter of the through hole in the surface on one side of the substrate (the surface 1a of the first to third figures) is preferably 300 μm or less, and more preferably 250 μm or less. Especially better at 50~200μm.

在基材之一邊的面中貫通孔之直徑若超過300μm,則在後述將導電性黏著劑層形成在基材上之情況,導電性黏著劑層有滲至反對側的面上,而有難以形成平滑的導電性黏著劑層之虞。 When the diameter of the through hole in the surface of one of the base materials exceeds 300 μm, the conductive adhesive layer is formed on the substrate as will be described later, and the conductive adhesive layer penetrates the surface on the opposite side, which is difficult. A smooth conductive adhesive layer is formed.

在本發明中,「基材的一邊的面」,係指在形成貫通孔時,針、沖床的刀片或紡錘被押入端的基材面或雷射光得入射端的 基材面(在第1~第3圖中基材面1a)。又,與基材之一邊的面相反側之基材面稱為「基材之另一方的面」(在第1~3圖中基材面1b)。 In the present invention, the "surface of one side of the substrate" means a surface of the substrate on which the needle or the blade of the punch or the punch is pushed into the end or the incident end of the laser light when the through hole is formed. The substrate surface (the substrate surface 1a in the first to third figures). Further, the surface of the substrate opposite to the side of one side of the substrate is referred to as "the other surface of the substrate" (the substrate surface 1b in the first to third figures).

又,在基材之一邊的面中貫通孔的總面積,對於基材的面積以1~10%為佳,以2~10%更佳,更以3~10%為佳,特別是以3~5%為佳。藉由使對於基材面積之貫通孔的總面積在上述範圍,可使確保在導通檢查用條帶之厚度方向(層積方向)之導通性變得容易之同時,也可保持平滑性而可維持導通檢查的精度。 Further, the total area of the through holes in the surface of one side of the substrate is preferably 1 to 10%, more preferably 2 to 10%, still more preferably 3 to 10%, particularly 3 ~5% is better. By setting the total area of the through-holes for the substrate area within the above range, it is possible to ensure the conductivity in the thickness direction (the stacking direction) of the conduction inspection strip, and to maintain the smoothness. Maintain the accuracy of the continuity check.

貫通孔可形成在基材之全面,又,也可僅形成在被附著體(為了導通檢查之晶片等)被貼附的範圍。 The through hole may be formed in a comprehensive range of the substrate, or may be formed only in a range in which the adherend (wafer for conducting inspection or the like) is attached.

又,如第4圖所示,在貫通孔之周圍部之基材厚度(t1)與在貫通孔之周圍部以外之基材的厚度(t2)之差(t1-t2)以在60μm以下為佳,而以在30μm以下更佳,特別是在5~15μm為佳。若藉由上述方法形成貫通孔,則在基材之另一方的面中,有在貫通口之周圍部形成凹凸之情況。在基材之另一方的面上形成後述導電性黏著劑層之情況,可以填平產生於基材之另一方的面的凹凸,而有可得到平滑之導電性黏著劑層之效果,此時,藉由使差(t1-t2)在上述範圍內,可使基材之另一方的面的凹凸小,即使形成厚度薄之導電性黏著劑層,也可得到該效果。若導電性黏著劑層平滑,則貼附於導電性黏著劑層之被附著體之傾斜被抑制,對於導電性黏著劑層之各被附著體之接觸面積變的幾乎一定,導通檢查的精度提高。又,藉由使導電性黏著劑層之厚度薄,可減少導通檢查用條帶 之製造成本。 Further, as shown in Fig. 4, the difference (t1 - t2) between the thickness (t1) of the base material in the peripheral portion of the through hole and the thickness (t2) of the substrate other than the peripheral portion of the through hole is 60 μm or less. Preferably, it is preferably less than 30 μm, especially preferably 5 to 15 μm. When the through hole is formed by the above method, irregularities may be formed on the other surface of the substrate in the peripheral portion of the through hole. When a conductive adhesive layer to be described later is formed on the other surface of the substrate, the unevenness of the surface generated on the other surface of the substrate can be filled, and the effect of obtaining a smooth conductive adhesive layer can be obtained. By setting the difference (t1 - t2) within the above range, the unevenness of the other surface of the substrate can be made small, and this effect can be obtained even if a conductive adhesive layer having a small thickness is formed. When the conductive adhesive layer is smooth, the inclination of the adherend adhering to the conductive adhesive layer is suppressed, and the contact area of each of the adherends of the conductive adhesive layer is almost constant, and the accuracy of the conduction inspection is improved. . Moreover, by making the thickness of the conductive adhesive layer thin, the conduction inspection strip can be reduced Manufacturing costs.

藉由使用雷射光形成貫通孔,可容易得使差(t1-t2)在上述範圍。又,在本發明中「在貫通孔之周圍部之基材厚度(t1)」係如第4圖所示,係在貫通孔的周圍部中成為從基材面算起之最大高度的部分之基材厚度。又,「貫通孔之周圍部以外之基材的厚度(t2)」,係指實質上的基材厚度。 By forming the through holes by using the laser light, it is easy to make the difference (t1-t2) within the above range. In the present invention, the thickness (t1) of the base material in the peripheral portion of the through hole is the portion of the peripheral portion of the through hole that is the maximum height from the substrate surface as shown in Fig. 4 . Substrate thickness. Moreover, the "thickness (t2) of the base material other than the peripheral portion of the through hole" means the substantial thickness of the base material.

如上述形成了貫通孔之基材之材質並沒有特別限定,例如,可使用PET(聚對苯二甲酸乙二酯)、PBT(聚對苯二甲酸丁二酯)、PEN(聚萘二甲酸乙二酯)、PPS(聚苯流醚)、PI(聚酰亞氨)、PEEK(聚醚醚同)、芳綸、聚乳酸等之樹脂製的絕緣性薄膜。在其中,從耐熱性、追從性、成本等觀點來看,以使用PET、PBT、PEN、PI為佳。 The material of the substrate on which the through holes are formed is not particularly limited. For example, PET (polyethylene terephthalate), PBT (polybutylene terephthalate), and PEN (polynaphthalene dicarboxylic acid) can be used. An insulating film made of resin such as ethylene glycol), PPS (polyphenylene ether), PI (polyimide), PEEK (polyether ether), aramid or polylactic acid. Among them, PET, PBT, PEN, and PI are preferably used from the viewpoints of heat resistance, followability, cost, and the like.

貫通孔之周圍部以外的實質的基材的厚度並沒有特別限定,以30~200μm為佳,而以50~150μm更佳,特別以50~100μm為佳。若基材厚度未滿30μm,則由於雷射光形成貫通孔之情況所發生的熱,基材收縮,有發生皺摺之情況。又,若基材厚度超過200μm,則在導通檢查用條帶之製造工程中有操作性低下的情況。 The thickness of the substantial base material other than the peripheral portion of the through hole is not particularly limited, and is preferably 30 to 200 μm, more preferably 50 to 150 μm, particularly preferably 50 to 100 μm. When the thickness of the substrate is less than 30 μm, the substrate may shrink due to heat generated when the laser light forms the through hole, and wrinkles may occur. Moreover, when the thickness of the base material exceeds 200 μm, the operability may be lowered in the manufacturing process of the tape for conduction inspection.

(金屬膜) (metal film)

金屬膜,係藉由蒸鍍法或濺鍍法等所形成。藉由蒸鍍法或濺鍍法等所形成之金屬膜,包覆基材之單面,較佳的情況包覆基材之兩面之同時,被覆貫通孔之周側面。又,若藉由蒸鍍法或濺鍍法等形成金屬膜,則構成金屬膜之金屬也有充填貫通孔之情況。其結果,本發明之導通檢查用條帶在層積方向(厚度 方向)具有導通性。如此之金屬膜雖然沒有特別限定,例如可使用鋁、金、銀、銅、白金、鎳等。又,在將金屬膜形成於基材之單面之情況,在第2圖中基材面1a,亦即「基材之一邊的面」上形成金屬膜為佳。藉由在基材之一邊的面上形成金屬膜,可得到平滑的導通檢查用條帶,因此導通檢查之精度提升。 The metal film is formed by a vapor deposition method, a sputtering method, or the like. The metal film formed by a vapor deposition method, a sputtering method, or the like covers a single side of the substrate, and preferably covers both sides of the substrate while covering the peripheral side surface of the through hole. Further, when a metal film is formed by a vapor deposition method, a sputtering method, or the like, the metal constituting the metal film may be filled with a through hole. As a result, the conduction inspection strip of the present invention is in the lamination direction (thickness Direction) is conductive. Although such a metal film is not particularly limited, for example, aluminum, gold, silver, copper, platinum, nickel, or the like can be used. Further, in the case where the metal film is formed on one surface of the substrate, it is preferable to form a metal film on the substrate surface 1a, that is, the "surface on one side of the substrate" in Fig. 2 . By forming a metal film on one side of the substrate, a smooth conduction inspection strip can be obtained, and thus the accuracy of the conduction inspection is improved.

金屬膜的厚度,以60~1000nm為佳,而以100~500nm更佳,特別以150~300nm為佳。藉由使金屬膜的厚度在上述範圍,不僅在導通檢查用條帶中厚度方向的導通性優良,且可抑制操作導通檢查用條帶時金屬膜的裂痕。又,也可減低導通檢查用條帶之製造成本。 The thickness of the metal film is preferably 60 to 1000 nm, more preferably 100 to 500 nm, and particularly preferably 150 to 300 nm. When the thickness of the metal film is in the above range, not only the conductivity in the thickness direction in the conduction inspection strip is excellent, but also the crack of the metal film when the inspection inspection strip is operated can be suppressed. Moreover, the manufacturing cost of the strip for conduction inspection can also be reduced.

〔導電性黏著劑層〕 [conductive adhesive layer]

導電性黏著劑層,係層積於金屬覆膜基材之單面。藉由設置導電性黏著劑層而可良好得保持被附著體。又,由於構成導電性黏著劑層之黏著劑組成物侵入貫通孔,與金屬膜接觸,在厚度方向的導通性提升。又,層積導電性黏著劑層之面並沒有特別限定,但以在第1圖中基材面1b側,亦即「基材之另一方的面」側層積導電性黏著劑層為佳。「基材之另一方的面」,側層積導電性黏著劑層,相較於在第1圖中基材面1a側,亦即「基材之一邊的面」側層積導電性黏著劑層之情況相比,可使貫通孔形成時在「基材之另一方的面」上產生之凹凸對於導通檢查用條帶之操作性造成的影響變小。又,藉由在基材之另一方的面上,層積導電性黏著劑層,填平該凹凸,而可得到平滑之導通檢查用條帶,可使導通檢查之精度提升之同時,使導通檢查用條帶之操作性提升。又,藉由使導電性黏著劑層之厚 度薄,而可減低導通檢查用條帶之製造成本。 The conductive adhesive layer is laminated on one side of the metal film substrate. By providing a conductive adhesive layer, it is possible to maintain the adherend well. In addition, the adhesive composition constituting the conductive adhesive layer penetrates into the through hole, and is in contact with the metal film, and the conductivity in the thickness direction is improved. Further, the surface of the conductive adhesive layer is not particularly limited. However, it is preferable to laminate the conductive adhesive layer on the side of the substrate surface 1b in the first drawing, that is, on the side of the other side of the substrate. . The "other surface of the substrate" is a side-layer conductive adhesive layer, and the conductive adhesive is laminated on the side of the substrate surface 1a in the first drawing, that is, on the side of the "surface on one side of the substrate". In the case of the layer, the influence of the unevenness generated on the "other surface of the substrate" when the through hole is formed on the operability of the tape for conduction inspection can be made small. Further, by laminating the conductive adhesive layer on the other surface of the substrate and filling the unevenness, a smooth conduction inspection strip can be obtained, and the accuracy of the conduction inspection can be improved while the conduction is improved. Check the operability of the strip. Also, by making the thickness of the conductive adhesive layer thick The degree is thin, and the manufacturing cost of the strip for conduction inspection can be reduced.

構成導電性黏著劑層之黏著劑的種類並沒有特別限定,可藉由以往已知之各種黏著劑形成而得到。做為如此之黏著劑層,可使用例如橡膠系、丙烯基系、矽氧樹脂系、聚酯系、聚氨酯系、聚乙烯醚等之黏著劑。又,也可使用藉由能源線照射而硬化而變得再剝離性之能源線硬化型黏著劑、加熱發泡型、水膨潤型之黏著劑。 The type of the adhesive constituting the conductive adhesive layer is not particularly limited, and can be obtained by forming various conventionally known adhesives. As such an adhesive layer, for example, an adhesive such as a rubber-based, acryl-based, epoxy-based resin, polyester-based, polyurethane-based, or polyvinyl ether can be used. Further, an energy ray-curing type adhesive, a heat-foaming type, and a water-swellable type of adhesive which are hardened by irradiation with an energy source and are re-peelable can also be used.

在上述黏著劑中,從其泛用性與操作性的觀點來看,又以丙烯基系、聚酯系、聚氨酯系之黏著劑為佳,特別是以丙烯基系黏著劑為佳。 Among the above-mentioned adhesives, an acryl-based, polyester-based or polyurethane-based adhesive is preferred from the viewpoint of versatility and workability, and a propylene-based adhesive is particularly preferable.

做為丙烯基系黏著劑,可使用含有從例如(甲基)丙烯酸酯單獨聚合物、含有2種以上(甲基)丙烯酸酯單位之共聚物、以及(甲基)丙烯酸酯與其他的官能性單量體之共聚物所選出之至少1種之物做為主成分。做為該(甲基)丙烯酸酯,可舉出例如:(甲基)丙烯酸丁酯、(甲基)丙烯酸戊酯、(甲基)丙烯酸己酯、(甲基)丙烯酸庚酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸壬酯、(甲基)丙烯酸癸酯等。又,做為官能性單量體,可舉出例如(甲基)丙烯酸羥乙基、(甲基)丙烯酸羥丙基等之含羥基單量體,(甲基)丙烯酸等之含羧酸基單量體、(甲基)丙烯醯胺、二甲基(甲基)丙烯醯胺、N-乙烯嗎啉、N-芳嗎啉、N-(甲基)丙烯酰嗎啉等。 As the propylene-based adhesive, a copolymer containing, for example, a (meth) acrylate individual polymer, a copolymer containing two or more (meth) acrylate units, and (meth) acrylate and other functional groups can be used. At least one selected from the monolithic copolymer is used as a main component. Examples of the (meth) acrylate include butyl (meth)acrylate, amyl (meth)acrylate, hexyl (meth)acrylate, and heptyl (meth)acrylate, (methyl). Octyl acrylate, decyl (meth) acrylate, decyl (meth) acrylate, and the like. In addition, examples of the functional monovalent body include a hydroxyl group-containing monovalent body such as hydroxyethyl (meth)acrylate or hydroxypropyl (meth)acrylate, and a carboxylic acid group such as (meth)acrylic acid. Monomeric, (meth)acrylamide, dimethyl (meth) acrylamide, N-vinylmorpholine, N-arylmorpholine, N-(meth)acryloylmorpholine, and the like.

若使用做為官能性單量體成分之一,含有分別具有氮原子與氧原子之6員環的複素環的乙烯性不飽和單量體之N-乙烯嗎啉、N-芳嗎啉、N-(甲基)丙烯酰嗎啉等,其在 與之後所述之交聯劑之反應中可發揮做為交聯促進劑的性能因此為佳。在其中,從特別是與其他單體成分之共聚性良好之觀點來看,N-(甲基)丙烯酰嗎啉等被喜好使用。 When one of the functional monomeric components is used, an ethylenically unsaturated mono-nose of an ethylene-unsaturated monomer having a 6-membered ring of a nitrogen atom and an oxygen atom, N-vinylmorpholine, N-arylmorpholine, N -(meth)acryloylmorpholine, etc. It is preferable to exhibit the performance as a crosslinking accelerator in the reaction with the crosslinking agent described later. Among them, N-(meth)acryloylmorpholine or the like is preferably used from the viewpoint of excellent copolymerizability with other monomer components.

導通檢查用條帶,被適用於半導體晶片等之被附著體,特別是被貼附於導電性之被附著體。因此,從抑制導電性被附著體表面之氧化(腐蝕)之觀點來看,以使用不含有酸基之黏著劑為佳,例如以不使用含羧酸單量體之黏著劑為佳。另一方面,從後述之導電性粒子分散性的觀點來看,以使用含有酸基之黏著劑為佳。 The tape for conduction inspection is applied to an adherend such as a semiconductor wafer, and is particularly attached to a conductive adherend. Therefore, from the viewpoint of suppressing oxidation (corrosion) of the surface of the conductive adherend, it is preferable to use an adhesive which does not contain an acid group, and for example, an adhesive which does not use a monocarboxylic acid-containing monomer is preferable. On the other hand, from the viewpoint of dispersibility of the conductive particles to be described later, it is preferred to use an adhesive containing an acid group.

又,上述黏著劑,也可藉由聚異氰酸酯系交聯劑、環氧系交聯劑、氮雜環丙烷系交聯劑、螯合系交聯劑等之交聯劑來交聯。做為聚異氰酸酯系交聯劑,可舉出甲苯二異氰酸酯(TDI)、六甲撐二異氰酸酯(HMDI)、異佛爾酮二異氰酸酯(IPDI)二異氰酸酯二甲苯酯(XDI)、氫化甲苯二異氰酸酯、二苯基甲烷二異氰酸酯、三羥甲基丙環變性TDI等。做為環氧系交聯劑,可使用乙二醇二縮水甘油醚、1,6-己烷二元醇二縮水甘油醚、三羥甲基丙烷二縮水甘油醚、二縮水甘油醚苯胺、二縮水甘油胺等。做為氮雜環丙烷交聯劑,可使用2,2-雙羥甲基丁醇-三〔3-(1-氮丙啶基)丙酸酯〕、4,4-雙(乙烯亞胺羧機胺基)二本基甲烷、三-2,4,6-(1-氮丙啶基)-1,3,5-三連氮、三〔1-(2-甲基)氮丙啶基〕膦化氧、己〔1-(2-甲基)氮丙啶基〕三膦化氧等。做為螯合系交聯劑可使用鋁螯合劑、鈦螯合劑等。藉由適宜調整交聯劑量,可使對於各種被附著體顯示必須的黏著物性。交聯劑不 僅可單獨使用也可根據必要併用2種類以上。 Further, the above-mentioned adhesive may be crosslinked by a crosslinking agent such as a polyisocyanate crosslinking agent, an epoxy crosslinking agent, an aziridine crosslinking agent or a chelating crosslinking agent. Examples of the polyisocyanate crosslinking agent include toluene diisocyanate (TDI), hexamethylene diisocyanate (HMDI), isophorone diisocyanate (IPDI) diisocyanate xylyl ester (XDI), and hydrogenated toluene diisocyanate. Diphenylmethane diisocyanate, trimethylol propyl ring denatured TDI, and the like. As the epoxy crosslinking agent, ethylene glycol diglycidyl ether, 1,6-hexane glycol diglycidyl ether, trimethylolpropane diglycidyl ether, diglycidyl ether aniline, and the like can be used. Glycidylamine and the like. As the aziridine crosslinking agent, 2,2-bishydroxymethylbutanol-tris[3-(1-aziridine)propionate], 4,4-bis(ethyleneiminecarboxylate) can be used. Alkenyl)di-based methane, tris-2,4,6-(1-aziridine)-1,3,5-triazine, tris[1-(2-methyl)aziridine 】 Phosphine oxide, hex[1-(2-methyl)aziridine]triphosphine oxide, and the like. As the chelating crosslinking agent, an aluminum chelating agent, a titanium chelating agent or the like can be used. By appropriately adjusting the amount of the crosslinking agent, it is possible to exhibit the necessary adhesive properties for various adherends. Crosslinker not It can be used alone or in combination of two or more types as necessary.

在構成導電性黏著劑層之黏著劑組成物,除了上述黏著劑以外,以配合導電性粒子為佳。藉由在導電性黏著劑層中配合導電性粒子,可賦予黏著劑層導電性。 The adhesive composition constituting the conductive adhesive layer is preferably a conductive particle in addition to the above-mentioned adhesive. The conductive layer can be imparted with conductivity by blending conductive particles in the conductive adhesive layer.

做為本發明使用之導電性粒子,可使用爐黑或乙炔黑等之碳黑或石墨,或是碳纖維、導電性晶鬚、導電性陶瓷粉,或是鎳、銅、金、銀、鐵、鉻等之金屬粒子中之1種以上之物。 As the conductive particles used in the present invention, carbon black or graphite such as furnace black or acetylene black, or carbon fiber, conductive whiskers, conductive ceramic powder, or nickel, copper, gold, silver, iron, or the like can be used. One or more kinds of metal particles such as chromium.

又,在形成導電性黏著劑層之黏著劑組成物中,也可根據必要而含有通常之黏著版片用黏著劑中一般含有的添加劑,例如,黏著賦予劑、紫外線吸收劑、氧化防止劑、或是著色劑等。 Further, the adhesive composition for forming the conductive adhesive layer may contain, as necessary, an additive generally contained in an adhesive for an adhesive sheet, for example, an adhesion-imparting agent, an ultraviolet absorber, an oxidation inhibitor, or the like. Or a coloring agent, etc.

將如上述所構成之本發明的導通檢查用條帶貼附於被附著體,導電性黏著劑層與被附著體接觸,被附著體與導通檢查用條帶電氣上連接。因此,由於可在層積方向(厚度方向)以及面方向導通,因此可簡便地進行導通檢查。 The conduction inspection strip of the present invention configured as described above is attached to the adherend, and the conductive adhesive layer is in contact with the adherend, and the adherend is electrically connected to the conduction test strip. Therefore, since it can be electrically connected in the lamination direction (thickness direction) and the surface direction, the conduction inspection can be easily performed.

導電性黏著劑層之厚度並沒有特別限定,根據黏著力或在貫通孔之周圍部之基材厚度(t1)與貫通孔之周圍部以外之基材的厚度(t2)之差(t1-t2)設定為佳。導電性黏著劑層之厚度,以在10~80μm為佳,而以在15~50μm較佳,更特別以在20~35μm為佳。藉由使導電性黏著劑層之厚度在上述範圍,可藉由導電性黏著劑層填平差(t1-t2),而可得到在金屬覆膜基材即使形成了厚度薄之黏著劑層也可得到平滑的黏著劑層。 The thickness of the conductive adhesive layer is not particularly limited, and the difference between the thickness of the substrate (t1) at the peripheral portion of the through hole and the thickness (t2) of the substrate other than the peripheral portion of the through hole (t1 - t2) ) is set to be good. The thickness of the conductive adhesive layer is preferably from 10 to 80 μm, more preferably from 15 to 50 μm, still more preferably from 20 to 35 μm. By setting the thickness of the conductive adhesive layer to the above range, the conductive adhesive layer can be filled with the unevenness (t1-t2), and it is possible to obtain an adhesive layer which is thin even if a metal coated substrate is formed. A smooth adhesive layer is obtained.

又,導電性黏著劑層,對於被附著體具有適度的再剝離性為佳,對於被附著體之黏著力,以1000~7000mN/25mm為佳,而2000~6000mN/25mm更佳,特別以2500~5000mN/25mm為佳。若導電性黏著劑層之黏著力在上述範圍,則不僅可良好地進行倍附著體之保持,且在檢查後之被附著體之剝離容易。黏著力,係根據JIS Z 0237;2009,貼附於被附著體(SUS)經過30分鐘後,在23℃,相對濕度50%之下藉由180°剝離法之黏著力。 Further, the conductive adhesive layer preferably has an appropriate removability for the adherend, and the adhesion to the adherend is preferably 1000 to 7000 mN/25 mm, more preferably 2000 to 6000 mN/25 mm, particularly 2,500. ~5000mN/25mm is preferred. When the adhesive force of the conductive adhesive layer is in the above range, not only the retention of the attachment body but also the separation of the adherend after the inspection is easy. The adhesion is based on JIS Z 0237; 2009, after adhesion to the adherend (SUS) for 30 minutes, at 23 ° C, relative humidity of 50% by the 180 ° peeling method.

又,在本發明之導通檢查用條帶中,在其使用前,為了保護導電性黏著劑層,也可在黏著劑層之表面層積剝離板片。剝離板片,在後述本發明之導通檢查用條帶之製造時所使用之剝離板片不用從黏著劑層剝離,可以直接使用。 Further, in the conduction inspection tape of the present invention, in order to protect the conductive adhesive layer before use, the sheet may be laminated on the surface of the adhesive layer. In the peeling sheet, the peeling sheet used at the time of manufacture of the strip for the inspection inspection of the present invention described later may be used without being peeled off from the adhesive layer.

做為剝離板片中之剝離基材,並沒有特別限制,可在以往做為剝離版片之基材而已知之各種基材中,適當選擇使用。做為如此之剝離基材,例如可舉出PET、PBT、PEN等之聚酯薄膜,聚丙烯或聚甲基戊烯等之聚烯烴薄膜,聚碳酸酯薄膜、醋酸纖維係薄膜等之塑膠薄膜,或包含此之層積板片等。此剝離基材之厚度並沒有特別限制,通常以10~150μm為佳。 The release base material in the release sheet is not particularly limited, and may be appropriately selected from various substrates known as the base material of the release sheet. Examples of such a release substrate include a polyester film such as PET, PBT, or PEN, a polyolefin film such as polypropylene or polymethylpentene, and a plastic film such as a polycarbonate film or a cellulose acetate film. , or a laminate sheet containing the same. The thickness of the release substrate is not particularly limited, and is usually 10 to 150 μm.

使用塑膠薄膜做為剝離板片之剝離基材之情況,在使塑膠薄膜與剝離劑層之密著性提升等之目的,根據希望,可在該塑膠薄膜之設置了剝離劑層側之面上,施以氧化法等之物理或化學的表面處理。做為上述氧化法,例如可舉出電暈放電處理、鉻酸處理、火焰處理、熱風處理、臭氧.紫外線照射 處理等。這些的表面處理法,可根據剝離基材之種類而適當選擇,一般而言,電暈放電處理法,從效果及操作性等之面來看,被喜好使用。又,也可施以基底處理。 When a plastic film is used as the release substrate of the release sheet, the adhesion of the plastic film to the release agent layer is improved, and the surface of the plastic film on the side of the release agent layer may be provided as desired. , subject to physical or chemical surface treatment such as oxidation. Examples of the above oxidation method include corona discharge treatment, chromic acid treatment, flame treatment, hot air treatment, and ozone. Ultraviolet radiation Processing and so on. These surface treatment methods can be appropriately selected depending on the type of the release substrate. In general, the corona discharge treatment method is preferably used in view of effects and operability. Further, a substrate treatment can also be applied.

做為為了在剝離板片中形成剝離劑層之剝離劑,可舉出矽氧樹脂、長鏈烷基樹脂、醇酸樹脂、氟樹脂、聚丁二烯橡膠、丁基橡膠、苯乙烯-丁二烯共聚物、聚異戊二烯橡膠、乙丙橡膠共聚物等之橡膠系彈性體。 Examples of the release agent for forming the release agent layer in the release sheet include a silicone resin, a long-chain alkyl resin, an alkyd resin, a fluororesin, a polybutadiene rubber, a butyl rubber, and a styrene-butylene. A rubber-based elastomer such as a diene copolymer, a polyisoprene rubber, or an ethylene-propylene rubber copolymer.

做為對於剝離劑之剝離基材上的塗布,例如可以藉由輥棒塗布、逆輥塗布、刀片塗布、輥上刮刀塗布法、凹版塗布法、氣刀塗布法、刮刀塗布法等,以知的塗布方法來進行。剝離劑層之厚度並沒有特別限制,通常以0.01~5μm為佳。 The coating on the release substrate for the release agent can be, for example, by roll bar coating, reverse roll coating, blade coating, roll coating method, gravure coating method, air knife coating method, knife coating method, or the like. The coating method is carried out. The thickness of the release agent layer is not particularly limited, and is usually preferably 0.01 to 5 μm.

接著,對於與本發明有關之導通檢查用條帶之製造方法說明。 Next, a description will be given of a method of manufacturing a conduction inspection strip relating to the present invention.

在與本發明有關之第1製造方法中,首先,準備設置了複數的貫通孔之基材。接著,在基材的表面上,使用蒸鍍法或濺鍍法等形成金屬膜,得到金屬覆膜基材。金屬膜,從製造的容易性及金屬膜的均一性的觀點來看,藉由蒸鍍法形成為佳。之後,將導電性黏著劑層層積於金屬覆膜基材之表面。層積黏著劑層之方法,係將上述黏著劑根據必要以適當的溶劑稀釋而成為黏著劑組成物,可以在剝離板片使其成為既定的乾燥膜厚而塗布,乾燥形成黏著劑層,轉印至上述金屬覆膜基材之表面,也可以直接將黏著劑組成物塗布在上述金屬覆膜基材之表面上,乾燥而形成黏著劑層。如此而可得到與本發明有關之導通檢查用條帶。 In the first manufacturing method according to the present invention, first, a substrate provided with a plurality of through holes is prepared. Next, a metal film is formed on the surface of the substrate by a vapor deposition method, a sputtering method, or the like to obtain a metal film substrate. The metal film is preferably formed by a vapor deposition method from the viewpoint of easiness of production and uniformity of the metal film. Thereafter, a conductive adhesive layer is laminated on the surface of the metal film substrate. In the method of laminating the adhesive layer, the adhesive is diluted with an appropriate solvent as necessary to form an adhesive composition, and the sheet may be peeled off to have a predetermined dry film thickness, and dried to form an adhesive layer. The adhesive composition may be directly applied onto the surface of the metal film substrate and dried to form an adhesive layer. Thus, the conduction inspection strip relating to the present invention can be obtained.

又,在與本發明有關之第2製造方法中,首先,在設置了複數的貫通孔的基材表面上層積導電性黏著劑層。黏著劑層之層積方法同於上述。之後,在基板的單面(與層積了黏著劑層之面相反的面)上,使用蒸鍍法或濺鍍法等形成金屬膜。得到金屬覆膜基材。如此也可得到與本發明有關之導通檢查用條帶。 Moreover, in the second manufacturing method according to the present invention, first, a conductive adhesive layer is laminated on the surface of a substrate on which a plurality of through holes are provided. The lamination method of the adhesive layer is the same as described above. Thereafter, a metal film is formed on one surface of the substrate (the surface opposite to the surface on which the adhesive layer is laminated) by a vapor deposition method, a sputtering method, or the like. A metal film substrate was obtained. In this way, the conduction inspection strip relating to the present invention can also be obtained.

與本發明有關之導通檢查用條帶,係在層積方向及面方向具有導通性,而可簡便得檢查半導體晶片等之導通性。 The conduction inspection strip according to the present invention has conductivity in the lamination direction and the surface direction, and can easily check the conductivity of a semiconductor wafer or the like.

接著,對於使用與本發明有關之導通檢查用條帶之導通檢查方法說明。 Next, a description will be given of a conduction inspection method using a conduction inspection strip relating to the present invention.

本發明之導通檢查方法,係在本發明之導通檢查用條帶的導電性黏著劑層上貼附被附著體,之後,使電表的探針與被附著體與導通檢查用條帶之黏著劑層或金屬膜(與導電性黏著劑層相反的面)接觸,檢查被附著體之導通性。由於本發明之導通檢查用條帶在層積方向具有導通性,因此使一邊的電表與被附著體接觸,另一邊的電表與金屬膜接觸而在層積方向檢查導通性為佳,另一方的電表接觸於被附著體被貼覆的範圍之金屬膜而檢察在層積方向(幾乎垂直方向)之導通性更佳。藉由在層積方向檢查導通性之方法,可使電表間的距離容易保持幾乎一定,不僅導通檢查之精度優良,且可簡便得進行導通檢查。 In the conduction inspection method of the present invention, the adherend is attached to the conductive adhesive layer of the conduction inspection strip of the present invention, and then the probe of the electric meter and the adherend and the adhesive for the inspection inspection strip are attached. The layer or the metal film (the surface opposite to the conductive adhesive layer) is brought into contact, and the conductivity of the adherend is inspected. Since the conduction inspection strip of the present invention has conductivity in the lamination direction, the electric meter on one side is in contact with the adherend, and the other electric meter is in contact with the metal film to check the conductivity in the lamination direction, and the other is The electric meter is in contact with the metal film in the range in which the adherend is attached, and the conductivity in the lamination direction (almost vertical direction) is more preferably inspected. By checking the conductivity in the lamination direction, the distance between the meters can be kept almost constant, and not only the accuracy of the conduction inspection is excellent, but also the conduction inspection can be easily performed.

以下,藉由實施例說明本發明,但本發明並非限定於這些實施例。在以下的實施例及比較例中「貫通孔的直 徑」、「對於基材面積之貫通孔之總面積的比率」、「在貫通孔之周圍部之基材厚度(t1)與貫通孔之周圍部以外之基材的厚度(t2)之差(t1-t2)」、「操作性」、「導通檢查」、「晶片的傾斜」、「黏著力」以及「快黏性」係如下述評價。 Hereinafter, the present invention will be described by way of examples, but the invention is not limited thereto. In the following examples and comparative examples, "the straight through hole The ratio of the diameter to the total area of the through-holes of the substrate area, and the difference between the thickness of the substrate (t1) in the peripheral portion of the through-hole and the thickness (t2) of the substrate other than the peripheral portion of the through-hole ( T1-t2)", "operability", "conduction check", "wafer tilt", "adhesion" and "fast tack" are as follows.

<貫通孔的直徑> <diameter of through hole>

貫通孔的直徑,係使用掃描式電子顯微鏡(KEYENCE股份公司製掃描式電子顯微鏡(SEM)VE-9800),藉由觀察表面而測定。 The diameter of the through-hole was measured by observing the surface using a scanning electron microscope (Scanning Electron Microscope (SEM) VE-9800, manufactured by KEYENCE Co., Ltd.).

<對於基材面積之貫通孔的總面積的比率> <The ratio of the total area of the through holes of the substrate area>

計算形成在基材上之貫通孔的數目,從藉由上述而測定到的基材之在基材的面中貫通孔的直徑,算出貫通孔的總面積,而求得對於基材面積之貫通孔的總面積的比率。 The number of through holes formed in the substrate was calculated, and the total area of the through holes was calculated from the diameter of the through holes in the surface of the substrate measured by the above, and the area of the substrate was determined. The ratio of the total area of the holes.

<在貫通孔之周圍部之基材厚度(t1)與貫通孔之周圍部以外之基材的厚度(t2)之差(t1-t2)> <The difference between the thickness of the base material (t1) in the peripheral portion of the through hole and the thickness (t2) of the base material other than the peripheral portion of the through hole> (t1-t2)>

對於形成了貫通孔之基材,使用雷射顯微鏡(KEYNENCE股份公司製VHS-1000)進行剖面觀察,測定在貫通孔之周圍部之基材厚度(t1),與貫通孔之周圍部以外之基材的厚度(t2)。又,如第4圖所示,在貫通孔之周圍部之基材厚度(t1),係在貫通孔的周圍部中成為從基材面算起之最大高度的部分之基材厚度。又,貫通孔之周圍部以外之基材的厚度(t2),係指實質上與基材厚度相同。 The base material on which the through-holes were formed was subjected to cross-sectional observation using a laser microscope (VHS-1000, manufactured by KEYNENCE Co., Ltd.), and the thickness (t1) of the base material in the peripheral portion of the through-hole was measured, and the base other than the peripheral portion of the through-hole was measured. The thickness of the material (t2). Further, as shown in Fig. 4, the thickness (t1) of the base material in the peripheral portion of the through hole is the thickness of the base material in the portion of the peripheral portion of the through hole which is the maximum height from the substrate surface. Further, the thickness (t2) of the substrate other than the peripheral portion of the through hole means substantially the same as the thickness of the substrate.

<操作性> <Operability>

將15cm見方之導通檢查用條帶捲在直徑5cm之聚乙烯製的棒後,確認有為摺痕或彎曲。在導通檢查用條帶上沒有發生 摺痕及彎曲的情況評價為「良好」,發生摺痕以及彎曲的情況評價為「不良」。 A 15 cm square conduction inspection tape was wound around a polyethylene rod having a diameter of 5 cm, and it was confirmed that there was a crease or a bend. Did not occur on the continuity check strip The crease and the bending were evaluated as "good", and the occurrence of creases and bending was evaluated as "poor".

<導通檢查> <Conduction check>

將形成了電極之晶片貼附在導通檢查用條帶之導電性黏著劑層。之後,使電表(三和電氣計器股份公司製KIT-60)之探針,和晶片上的電極與導通檢查用條帶之金屬膜(與導電性黏著劑層相反的面)接觸而進行導通檢查。對於100個貼附於導電性黏著劑層之晶片進行導通檢查,確認到導通之晶片的數字為100個情況評價為「A」、70~99個的情況評價為「B」、0~69個的情況評價為「C」。 The wafer on which the electrode is formed is attached to the conductive adhesive layer of the conduction inspection strip. After that, the probe of the electric meter (KIT-60 manufactured by Sanhe Electric Co., Ltd.) and the electrode on the wafer are in contact with the metal film (surface opposite to the conductive adhesive layer) of the conduction inspection strip to perform conduction inspection. . Conduction inspection was performed on 100 wafers attached to the conductive adhesive layer, and it was confirmed that the number of the turned-on wafers was 100, and it was evaluated as "A" and 70 to 99, and it was evaluated as "B" and 0 to 69. The situation is evaluated as "C".

<晶片的傾斜> <Tilt of wafer>

將半導體晶片(1mm×1mm,厚度200μm)貼附於導電性黏著劑層,使用雷射顯微鏡(KEYENCE股份公司製VHS-1000),測定晶片與黏著劑層之角度(第3圖所示角度α)。 A semiconductor wafer (1 mm × 1 mm, thickness: 200 μm) was attached to a conductive adhesive layer, and the angle between the wafer and the adhesive layer was measured using a laser microscope (VHS-1000, manufactured by KEYENCE Co., Ltd.) (the angle α shown in Fig. 3) ).

<黏著力> <adhesion>

根據JIS Z 0237;2009,將貼附於被附著體(SUS)經過30分鐘後的導通檢查用條帶,在23℃,相對濕度50%之下藉由180°剝除法而測定黏著力。 According to JIS Z 0237; 2009, the adhesion inspection tape attached to the adherend (SUS) for 30 minutes was passed, and the adhesion was measured by a 180° peeling method at 23° C. and a relative humidity of 50%.

<快黏性> <fast viscosity>

以手指接觸黏著劑層面,確認有無快黏性。 Touch the adhesive layer with your fingers to check for fast adhesion.

(實施例1) (Example 1)

〔基材之製作〕 [Production of substrate]

在厚度100μm之PET薄膜上,使用CO2雷射(Panasonic溶接系統股份公司製CO2雷射加工機「YB-HCS03」),以二射 脈衝加工(反覆頻率數:10000Hz、脈衝寬度:25μ秒(第1射)/50μ秒(第2射))形成貫通孔,得到基材。又,對於基材面積之貫通孔的總面積的比率為3%。 On a PET film having a thickness of 100 μm, a CO 2 laser (CO 2 laser processing machine "YB-HCS03" manufactured by Panasonic Co., Ltd.) was used to process with a double pulse (repeated frequency: 10000 Hz, pulse width: 25 μsec) (first shot) / 50 μsec (second shot)) A through hole was formed to obtain a substrate. Further, the ratio of the total area of the through holes of the substrate area was 3%.

〔金屬膜的形成〕 [Formation of metal film]

上述所得到之基材的兩面上,使用蒸鍍法(蒸鍍速度:2Å/秒,成膜厚度:200nm,電阻加熱條件:40A、2.0V),使鋁成為膜後200nm而形成,得到金屬覆膜基材。 On both surfaces of the substrate obtained above, a vapor deposition method (vapor deposition rate: 2 Å/sec, film formation thickness: 200 nm, resistance heating conditions: 40 A, 2.0 V) was used, and aluminum was formed into a film at 200 nm to obtain a metal. Film coated substrate.

〔黏著劑組成物之製作〕 [Production of Adhesive Composition]

對於丙烯基系黏著劑〔丁基丙烯酸酯/丙烯酸=95/5(質量比)、重量平均分子量=60萬〕100質量分,在溶劑中混合導電性粒子(雄獅製、碳黑)12重量分及異氰酸酯系交聯劑(東洋INK股份公司製BHS-8515)0.1重量分,得到黏著劑組成物。又,重量平均分子量,係使用市售之分子量測定機(本體製品名「HLC-8220GPC」、TOSOH股份公司製:分析管柱製品名「TSKGel Super「HZM-M」、TOSOH股份公司製:展開溶劑四氫呋喃)而得到的值(以下,相同)。又,質量分數即使是溶劑稀釋後之包裝之物,皆為固形分換算之值(以下,相同。) For the propylene-based adhesive [butyl acrylate / acrylic acid = 95/5 (mass ratio), weight average molecular weight = 600,000] 100 parts by mass, conductive particles (man's lion, carbon black) 12 weights were mixed in a solvent. 0.1 parts by weight of an isocyanate-based crosslinking agent (BHS-8515, manufactured by Toyo Ink Co., Ltd.) was obtained to obtain an adhesive composition. In addition, the weight average molecular weight is a commercially available molecular weight measuring machine (body product name "HLC-8220GPC", manufactured by TOSOH Co., Ltd.: analysis column product name "TSKGel Super "HZM-M", manufactured by TOSOH Co., Ltd.: developing solvent The value obtained by tetrahydrofuran) (hereinafter, the same). Moreover, even if the mass fraction is a packaged product after solvent dilution, it is a solid value conversion value (hereinafter, the same.)

〔導通檢查用條帶之製作〕 [Production of strip for conduction inspection]

在剝離板片(Lintec公司製,SP-PET381031LK)上,將上述黏著劑組成物,使乾燥後之厚度成為35μm而塗布.乾燥(乾燥條件:100℃,1分鐘),得到形成於剝離板片上之導電性黏著劑層。接著,將導電性黏著劑層與上述金屬覆膜基材貼合,得到導通檢查用條帶。除去剝離板片進行各評價。結果示 於表1。又,導電性黏著劑層,係層積於與雷射光之入射端之基材面之相反側(基材之另一方的面側)。 The adhesive composition was applied to a release sheet (SP-PET 381031 LK, manufactured by Lintec Co., Ltd.) to a thickness of 35 μm after drying. Drying (drying conditions: 100 ° C, 1 minute), a conductive adhesive layer formed on the release sheet was obtained. Next, the conductive adhesive layer was bonded to the metal film substrate to obtain a conduction inspection tape. The peeled sheets were removed for each evaluation. Result In Table 1. Further, the conductive adhesive layer is laminated on the side opposite to the surface of the substrate on the incident end of the laser light (the other surface side of the substrate).

(實施例2) (Example 2)

在黏著劑組成物之製作中,除了使導電性粒子之添加量為15重量分以外,同於實施例1而得到導通檢查用條帶。結果示於表1。 In the production of the adhesive composition, a conduction inspection strip was obtained in the same manner as in Example 1 except that the amount of the conductive particles added was 15 parts by weight. The results are shown in Table 1.

(實施例3) (Example 3)

在黏著劑組成物之製作中,除了使用鎳金屬粒子(Vale.Japan股份公司製HCA-1)做為導電性粒子,使其添加量為75質量分以外,同於實施例1而得到導通檢查用條帶。結果示於表1。 In the production of the adhesive composition, in addition to the use of nickel metal particles (HCA-1 manufactured by Vale. Japan Co., Ltd.) as conductive particles, the addition amount was 75 mass minutes, and the conduction inspection was performed in the same manner as in the first embodiment. Use strips. The results are shown in Table 1.

(實施例4) (Example 4)

在黏著劑組成物之製作中,除了使用鎳金屬粒子(Novamet Specialty Products Corporation公司製# 255)做為導電性粒子,使其添加量為60質量分以外,同於實施例1而得到導通檢查用條帶。結果示於表1。 In the production of the adhesive composition, in addition to the use of nickel metal particles (Novamet Specialty Products Corporation, #255), the conductive particles were added in an amount of 60 parts by mass, and the conduction test was carried out in the same manner as in the first embodiment. Bands. The results are shown in Table 1.

(實施例5) (Example 5)

在基材之製作中,除了增加所形成之貫通孔的數量,使對於基材面積之貫通孔的總面積的比率為8%以外,同於實施例1而得到導通檢查用條帶。結果示於表1。 In the production of the substrate, in addition to the increase in the number of through holes formed, the ratio of the total area of the through holes to the substrate area was 8%, and the conduction test strip was obtained in the same manner as in Example 1. The results are shown in Table 1.

(實施例6) (Example 6)

在金屬膜之形成中,除了使鋁之膜厚為60nm以外,同於實施例1而得到導通檢查用條帶。結果示於表1。 In the formation of the metal film, a conduction inspection strip was obtained in the same manner as in Example 1 except that the film thickness of aluminum was 60 nm. The results are shown in Table 1.

(實施例7) (Example 7)

在金屬膜之形成中,除了使鋁之膜厚為900nm以外,同於實施例1而得到導通檢查用條帶。結果示於表1。 In the formation of the metal film, a conduction inspection strip was obtained in the same manner as in Example 1 except that the film thickness of aluminum was 900 nm. The results are shown in Table 1.

(實施例8) (Example 8)

在基材之製作中,除了在厚度100μm之PET薄膜上,使用針(絹針5號),形成貫通孔而得到基材以外,同於實施例1而得到導通檢查用條帶。結果示於表1。 In the production of the substrate, a strip for conduction inspection was obtained in the same manner as in Example 1 except that a needle (a needle No. 5) was used on a PET film having a thickness of 100 μm to form a through-hole. The results are shown in Table 1.

(實施例9) (Example 9)

在金屬膜之形成中,除了使鋁之膜厚為500nm以外,同於實施例1而得到導通檢查用條帶。結果示於表1。 In the formation of the metal film, a conduction inspection strip was obtained in the same manner as in Example 1 except that the film thickness of aluminum was 500 nm. The results are shown in Table 1.

(實施例10) (Embodiment 10)

在基材之製作中,除了增加所形成之貫通孔的數量,使對於基材面積之貫通孔的總面積的比率為5%以外,同於實施例1而得到導通檢查用條帶。結果示於表1。 In the production of the substrate, the conduction inspection strip was obtained in the same manner as in Example 1 except that the number of through holes formed was increased and the ratio of the total area of the through holes to the substrate area was 5%. The results are shown in Table 1.

(實施例11) (Example 11)

在基材之製作中,除了增加所形成之貫通孔的數量,使對於基材面積之貫通孔的總面積的比率為10%以外,同於實施例1而得到導通檢查用條帶。結果示於表1。 In the production of the substrate, the conduction inspection strip was obtained in the same manner as in Example 1 except that the number of through holes formed was increased and the ratio of the total area of the through holes to the substrate area was 10%. The results are shown in Table 1.

(實施例12) (Embodiment 12)

在基材之製作中,除了使形成之貫通孔的直徑變化以外,同於實施例8而得到導通檢查用條帶。結果示於表1。 In the production of the substrate, a conduction inspection strip was obtained in the same manner as in Example 8 except that the diameter of the formed through-hole was changed. The results are shown in Table 1.

(比較例1) (Comparative Example 1)

除了使用沒有設置貫通孔之厚度35μm的壓延銅箔做為基材以外,同於實施例1而得到導通檢查用條帶。結果示於表2。 A conduction inspection strip was obtained in the same manner as in Example 1 except that a rolled copper foil having a thickness of 35 μm without a through hole was used as the substrate. The results are shown in Table 2.

(比較例2) (Comparative Example 2)

除了使用沒有設置貫通孔之厚度50μm的鋁箔做為基材以外,同於實施例1而得到導通檢查用條帶。結果示於表2。 A conduction inspection strip was obtained in the same manner as in Example 1 except that an aluminum foil having a thickness of 50 μm without a through hole was used as the substrate. The results are shown in Table 2.

(比較例3) (Comparative Example 3)

在金屬膜之形成中,除了使鋁之膜厚為50nm以外,同於實施例1而得到導通檢查用條帶。結果示於表2。在比較例3中,由於形成了極薄的金屬膜,因此在貫通孔之周側面無法形成連續的金屬膜,其結果,被認為無法得到厚度方向的導通性。 In the formation of the metal film, a conduction inspection strip was obtained in the same manner as in Example 1 except that the film thickness of aluminum was 50 nm. The results are shown in Table 2. In Comparative Example 3, since an extremely thin metal film was formed, a continuous metal film could not be formed on the peripheral side surface of the through hole, and as a result, it was considered that the conductivity in the thickness direction could not be obtained.

在貫通孔之周側面是否形成了金屬膜的確認,係如下述進行。 The confirmation of whether or not a metal film was formed on the circumferential side surface of the through hole was carried out as follows.

切斷導通檢查用條帶,使用掃描事電子顯微鏡(KEYENCE股份公司製掃描式電子顯微鏡(SEM)VE-9800),一邊觀察剖面,一邊使用Ametek股份公司製能源分散形X光分光器(EDX),進行剖面的X光分析。進行元素對應測定,確認在貫通孔之周側面是否存在Al元素,以及導通檢查用條帶之其他的剖面沒有存在Al元素。 A strip for the conduction inspection was cut, and a scanning electron microscope (SEM-9, VE-9800) was used to observe the cross section, and an energy dispersive X-ray spectroscope (EDX) manufactured by Ametek Co., Ltd. was used. , X-ray analysis of the profile. Elemental measurement was performed, and it was confirmed whether or not the Al element was present on the circumferential side of the through hole, and the other elements in the conduction test strip did not have the Al element.

在比較例3之導通檢查用條帶中,確認到在貫通孔的周側面沒有存在Al元素,其他的剖面也沒有存在Al元素。 In the conduction test strip of Comparative Example 3, it was confirmed that the Al element was not present on the circumferential side surface of the through hole, and the Al element was not present in other cross sections.

又,在實施例1~12之導通檢查用條帶中,確認到在貫通孔之周側面存在Al元素,在其他的剖面沒有存在Al元素。 Further, in the conduction inspection strips of Examples 1 to 12, it was confirmed that Al elements were present on the circumferential side surface of the through holes, and no Al element was present in other cross sections.

10‧‧‧導通檢查用條帶 10‧‧‧Training inspection tape

1‧‧‧基材 1‧‧‧Substrate

2‧‧‧金屬膜 2‧‧‧Metal film

3‧‧‧導電性黏著劑層 3‧‧‧ Conductive adhesive layer

4‧‧‧貫通孔 4‧‧‧through holes

5‧‧‧半導體晶片 5‧‧‧Semiconductor wafer

6‧‧‧金屬覆膜基材 6‧‧‧Metal coated substrate

Claims (9)

一種導通檢查用條帶,層積由設置了複數的貫通孔之基材以及金屬膜所形成之金屬覆膜基材、導電性黏著劑層而形成,在層積方向具有導通性,其中,在貫通孔之周圍部之基材厚度t1,與在貫通孔之周圍部以外之基材的厚度t2之差t1-t2為60μm以下。 A conduction inspection strip formed by laminating a base material of a plurality of through holes and a metal film substrate formed of a metal film, and a conductive adhesive layer, and having conductivity in a lamination direction, wherein The difference t1 - t2 between the substrate thickness t1 of the peripheral portion of the through hole and the thickness t2 of the substrate other than the peripheral portion of the through hole is 60 μm or less. 如申請專利範圍第1項之導通檢查用條帶,其中,金屬膜的厚度為60~1000nm。 For example, the strip for conducting inspection according to item 1 of the patent application scope, wherein the thickness of the metal film is 60 to 1000 nm. 如申請專利範圍第1項之導通檢查用條帶,其中,前述在基材之一邊之貫通孔的總面積,對於基材之面積為1~10%。 The strip for continuity inspection according to claim 1, wherein the total area of the through holes on one side of the substrate is 1 to 10% of the area of the substrate. 一種導通檢查用條帶,層積由設置了複數的貫通孔之基材以及金屬膜所形成之金屬覆膜基材、導電性黏著劑層而形成,在層積方向具有導通性,其中,金屬膜的厚度為60~1000nm。 A conduction inspection strip formed by laminating a base material of a plurality of through holes and a metal film base material formed of a metal film, and a conductive adhesive layer, and having conductivity in a lamination direction, wherein the metal The thickness of the film is 60 to 1000 nm. 如申請專利範圍第4項之導通檢查用條帶,其中,前述在基材之一邊之貫通孔的總面積,對於基材之面積為1~10%。 The strip for continuity inspection according to item 4 of the patent application, wherein the total area of the through holes on one side of the substrate is 1 to 10% of the area of the substrate. 一種導通檢查用條帶,層積由設置了複數的貫通孔之基材以及金屬膜所形成之金屬覆膜基材、導電性黏著劑層而形成,在層積方向具有導通性,其中,前述在基材之一邊之貫通孔的總面積,對於基材之面積為1~10%。 A conduction inspection strip formed by laminating a base material of a plurality of through holes and a metal film base material formed of a metal film, and a conductive adhesive layer, and having conductivity in a lamination direction, wherein the The total area of the through holes on one side of the substrate is 1 to 10% for the area of the substrate. 如申請專利範圍第1至6項中任一項之導通檢查用條帶,其中,貫通孔係藉由雷射光形成。 The conduction inspection strip according to any one of claims 1 to 6, wherein the through hole is formed by laser light. 如申請專利範圍第1至6項中任一項之導通檢查用條帶,其中,導電性黏著劑層具有再剝離性。 The conductive inspection tape according to any one of claims 1 to 6, wherein the conductive adhesive layer has removability. 使用申請專利範圍第1至8項中任一項之導通檢查用條帶之導通檢查方法。 A conduction inspection method for a conduction inspection strip according to any one of claims 1 to 8.
TW102109180A 2012-03-16 2013-03-15 A tape for conducting inspection, and a conduction inspection method using the tape TWI565783B (en)

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JPH05206143A (en) * 1991-11-28 1993-08-13 Nitto Denko Corp Composite film, and formation of transfer bump by use thereof
JP2005277145A (en) * 2004-03-25 2005-10-06 Dainippon Ink & Chem Inc Adhesive sheet for shielding electromagnetic wave
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Publication number Priority date Publication date Assignee Title
CN110591585A (en) * 2019-10-28 2019-12-20 深圳市国显科技有限公司 Substrate double faced adhesive tape with conducting function

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