TWI564660B - Active energy ray-curable resin composition for forming pattern on light guiding plate - Google Patents

Active energy ray-curable resin composition for forming pattern on light guiding plate Download PDF

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TWI564660B
TWI564660B TW100142313A TW100142313A TWI564660B TW I564660 B TWI564660 B TW I564660B TW 100142313 A TW100142313 A TW 100142313A TW 100142313 A TW100142313 A TW 100142313A TW I564660 B TWI564660 B TW I564660B
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active energy
energy ray
resin composition
curable resin
methacrylate
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TW100142313A
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TW201222152A (en
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朴兌淳
洪碩源
崔世振
金泰完
白承俊
崔正林
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米紐塔技術股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09D133/08Homopolymers or copolymers of acrylic acid esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D4/00Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/66Additives characterised by particle size
    • C09D7/69Particle size larger than 1000 nm
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0033Means for improving the coupling-out of light from the light guide
    • G02B6/0035Means for improving the coupling-out of light from the light guide provided on the surface of the light guide or in the bulk of it
    • G02B6/004Scattering dots or dot-like elements, e.g. microbeads, scattering particles, nanoparticles
    • G02B6/0043Scattering dots or dot-like elements, e.g. microbeads, scattering particles, nanoparticles provided on the surface of the light guide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/005Additives being defined by their particle size in general

Description

用以在導光板上形成圖案之活性能量射線固化樹脂組合物Active energy ray-curable resin composition for forming a pattern on a light guide plate

本發明涉及一種活性能量射線固化樹脂組合物、一種用以準備此樹脂組合物之方法、一種包含此樹脂組合物之導光板、一種背光單元以及一種顯示設備。更具體而言,本發明涉及一種活性能量射線固化樹脂組合物,其因樹脂組合物之固化而以較傳統情況更低之成本被用作在一導光板上形成一圖案。此樹脂組合物將應用於薄膜型顯示設備上。本發明還涉及一種用以準備此樹脂組合物之方法。The present invention relates to an active energy ray-curable resin composition, a method for preparing the resin composition, a light guide plate comprising the resin composition, a backlight unit, and a display device. More specifically, the present invention relates to an active energy ray-curable resin composition which is used to form a pattern on a light guide plate at a lower cost than the conventional one due to curing of the resin composition. This resin composition will be applied to a film type display device. The invention also relates to a method for preparing the resin composition.

通常,薄膜型顯示設備較其它類型之顯示設備而言較纖薄且輕巧,並且具有需求低驅動電壓和低功耗之優點。因此,薄膜型顯示設備之市場在各種工業領域中快速膨脹。In general, thin film type display devices are thinner and lighter than other types of display devices, and have the advantages of requiring low driving voltage and low power consumption. Therefore, the market for thin film type display devices is rapidly expanding in various industrial fields.

在這樣的顯示設備中,顯示圖像之面板係為不能自發地發射光之非發光組件,且因此,在顯示設備中需要一單獨組件來提供光。In such a display device, the panel displaying the image is a non-light emitting component that cannot spontaneously emit light, and therefore, a separate component is required in the display device to provide light.

一光組件包含用以發射光之一個或多個燈(例如,諸如一冷陰極螢光燈(CCFL)之一線光源或諸如一發光二極體(LED)之一點光源)以及一導光板,其中此導光板用以導向從燈發射出之光並提取朝向面板方向上之光。在這種情況下,從燈發射出之光首先在導光板之內部被完全反射,然後由形成於導光板下表面上之反射圖案及設置於導光板下之反射板所反射,因此在朝向面板方向上被提取。 An optical component includes one or more lamps for emitting light (for example, a line source such as a cold cathode fluorescent lamp (CCFL) or a point source such as a light emitting diode (LED)) and a light guide plate, wherein The light guide plate is used to guide the light emitted from the lamp and extract light in a direction toward the panel. In this case, the light emitted from the lamp is first completely reflected inside the light guide plate, and then reflected by the reflective pattern formed on the lower surface of the light guide plate and the reflective plate disposed under the light guide plate, thus facing the panel The direction is extracted.

隨著近期薄膜型顯示設備之廣泛流行,持續需要微型化安裝在顯示設備內之元件且削減生產成本。隨著這樣的趨勢,作為光源之發光二極體(LED)之重要性日益增加,並且同樣的趨勢也適合於導光板。 With the recent popularity of thin film type display devices, there is a continuing need to miniaturize components mounted in display devices and to reduce production costs. With such a trend, the importance of light-emitting diodes (LEDs) as light sources is increasing, and the same trend is also applicable to light guide plates.

一導光板在其一個表面或兩個表面上具有一光學圖案以用以將由燈提供的光源轉換為一表面光源。為了在導光板上形成這樣的光學圖案,已使用的模塑方法有例如噴射、使用一反射墨水之絲印、以及使用一紫外線固化樹脂或一熱固化樹脂之模塑方法。 A light guide plate has an optical pattern on one or both surfaces thereof for converting a light source provided by the lamp into a surface light source. In order to form such an optical pattern on a light guide plate, a molding method which has been used is, for example, a spray, a screen printing using a reflective ink, and a molding method using an ultraviolet curing resin or a heat curing resin.

在這些模塑方法中,噴射方法適於模塑複雜之結構,但其具有模塑時間和冷卻時間長之缺點。印刷方法雖具有相對簡單之製程但此方法不適合用作形成複雜之光學圖案。因此,已有很多嘗試來開發一種形成導光板之光學圖案之方法,此方法使用的是一熱固化樹脂,或更具體而言,使用一具有相對簡單製程和短固化時間之活性能量射線固化樹脂。 Among these molding methods, the spraying method is suitable for molding a complicated structure, but it has a drawback of a long molding time and a long cooling time. Although the printing method has a relatively simple process, this method is not suitable for forming a complicated optical pattern. Therefore, many attempts have been made to develop a method of forming an optical pattern of a light guide plate using a thermosetting resin or, more specifically, an active energy ray-curing resin having a relatively simple process and a short curing time. .

一種活性能量射線模塑方法係為一種利用以下特性之方法:當一壓模粘附於塗敷有一活性能量射線固化樹脂之一大尺寸導光板時,使在導光板與壓模之間植入的活性能量射線固化樹脂完全填充空隙,接著透過照射一活性能量射線來固化樹脂,並且剝離壓模,刻在壓模上之光學圖案之配置被傳遞至導光板上。 An active energy ray molding method is a method of utilizing a property of implanting a light guide plate and a stamper when a stamper is adhered to a large-sized light guide plate coated with an active energy ray-curable resin. The active energy ray-curable resin completely fills the voids, and then cures the resin by irradiating an active energy ray, and peels off the stamper, and the arrangement of the optical pattern engraved on the stamper is transferred to the light guide plate.

然而,傳統被用作導光板之丙烯酸樹脂,例如聚甲基丙烯酸甲酯(polymethyl methacrylate,PMMA),具有的問題是:活性能量射線固化樹脂不易粘附於丙烯酸樹脂上,並且丙烯酸樹脂之固 化速度慢。因此,在固化前后需要額外之製程,且還存在尺寸穩定性低的問題。因而需要解決這些問題之解決方案。 However, an acrylic resin conventionally used as a light guide plate, such as polymethyl methacrylate (PMMA), has a problem in that an active energy ray-curable resin is not easily adhered to an acrylic resin, and the acrylic resin is solid. The speed is slow. Therefore, an additional process is required before and after curing, and there is also a problem of low dimensional stability. There is therefore a need to solve the solution to these problems.

本發明旨在解決上述問題,並且本發明之一目的在於提供一種活性能量射線固化樹脂組合物,即便不對一導光板之基板施加任何特定預處理,此樹脂組合物仍呈現極佳的粘合力及光學性能,並且能透過縮短製程之持續時間來增強生產率。 The present invention has been made to solve the above problems, and an object of the present invention is to provide an active energy ray-curable resin composition which exhibits excellent adhesion even without applying any specific pretreatment to a substrate of a light guide plate. And optical performance, and can enhance productivity by shortening the duration of the process.

本發明之另一目的在於提供一種產生一導光板之方法,此方法透過應用如上所述之活性能量射線固化樹脂組合物而允許在導光板上應用各種圖案以獲得極佳的亮度性能。 Another object of the present invention is to provide a method of producing a light guide plate which allows application of various patterns on a light guide plate to obtain excellent brightness performance by applying the active energy ray-curable resin composition as described above.

本發明之另一目的在於提供一種背光單元,係包含如上所述之導光板。 Another object of the present invention is to provide a backlight unit comprising the light guide plate as described above.

而且,本發明之另一目的在於提供一種顯示設備,係包含如上所述之背光單元。 Moreover, another object of the present invention is to provide a display device comprising the backlight unit as described above.

為了獲得如上所述之本發明之目的,這裡提供一種活性能量射線固化樹脂組合物,係用以在一導光板上形成一圖案。此樹脂組合物被應用到一導光板之基板表面上,並被固化以在此表面上形成一圖案。此樹脂組合物包含:100重量份數之一第一活性能量射線固化單體;65至400重量份數之一活性能量射線固化低聚物;以及1至50重量份數之一光聚起始劑, 其中此導光板之基板30℃時在第一活性能量射線固化單體中之可溶性為0.1至70。 In order to attain the object of the present invention as described above, there is provided an active energy ray-curable resin composition for forming a pattern on a light guide plate. This resin composition is applied to the surface of a substrate of a light guide plate and cured to form a pattern on the surface. The resin composition comprises: 100 parts by weight of one of the first active energy ray-curable monomers; 65 to 400 parts by weight of one of the active energy ray-curable oligomers; and 1 to 50 parts by weight of one of the photopolymerization starts Agent, The substrate of the light guide plate has a solubility of 0.1 to 70 in the first active energy ray-curable monomer at 30 ° C.

活性能量射線固化樹脂組合物在每100重量份數之第一活性能量射線固化單體中更包含40至120重量份數之細小粒子。 The active energy ray-curable resin composition further contains 40 to 120 parts by weight of fine particles per 100 parts by weight of the first active energy ray-curable monomer.

而且,第一活性能量射線固化單體可選自由以下組成的群組:二甲基丙烯醯胺(N,N-dimethylacrylamide),苯甲基丙烯酸酯(benzyl acrylate)以及N-乙烯基-2-吡咯烷酮(N-vinyl-2-pyrrolidone)。 Moreover, the first active energy ray-curing monomer may be selected from the group consisting of N, N-dimethylacrylamide, benzyl acrylate, and N-vinyl-2- Pyrrolidone (N-vinyl-2-pyrrolidone).

用以在一導光板上形成一圖案之活性能量射線固化樹脂組合物可更包含一第二活性能量射線固化單體,係選自由以下組成的群組:2-羥乙基-丙烯酸酯(2-hydroxyethyl acrylate)、2-羥乙基-甲基丙烯酸酯(2-hydroxyethyl methacrylate)、2-羥丙基-丙烯酸酯(2-hydroxypropyl acrylate)、甲基丙烯酸苄酯(benzyl methacrylate)、甲基丙烯酸甲酯(methyl methacrylate)、甲基丙烯酸乙酯(ethyl methacrylate)、甲基丙烯酸縮水甘油酯(glycidyl methacrylate)、丙烯酸異丁酯(isobutyl acrylate)、甲基丙烯酸異丁酯(isobutyl methacrylate)、異冰片丙烯酸酯(isobornyl acrylate)、異冰片甲基丙烯酸酯(isobornyl methacrylate)、甲基丙烯酸正丁酯(N-butyl methacrylate)、丁酯(t-butyl methacrylate)、丙烯酸四氫呋喃甲酯(tetrahydrofurfuryl acrylate)、三羥甲基丙烷三甲基丙烯酸酯(trimethylolpropane trimethacrylate)、1,6-己二醇二丙烯酸酯(1,6-hexanediol diacrylate)、二縮三丙二醇雙丙烯酸酯(tripropylene glycol diacrylate)、三羥甲基丙烷三丙烯酸酯(trimethylolopropane triacrylate)、季戊四醇三丙烯酸酯 (pentaerythritol triacrylate)、以及二甲基丙烯酸二甘醇酯(diethylene glycol dimethacrylate)。 The active energy ray-curable resin composition for forming a pattern on a light guide plate may further comprise a second active energy ray-curable monomer selected from the group consisting of 2-hydroxyethyl-acrylate (2) -hydroxyethyl acrylate), 2-hydroxyethyl methacrylate, 2-hydroxypropyl acrylate, benzyl methacrylate, methacrylic acid Methyl methacrylate, ethyl methacrylate, glycidyl methacrylate, isobutyl acrylate, isobutyl methacrylate, isobornyl Isobornyl acrylate, isobornyl methacrylate, N-butyl methacrylate, t-butyl methacrylate, tetrahydrofurfuryl acrylate, three Trimethylolpropane trimethacrylate, 1,6-hexanediol diacrylate, diacetate Tripropylene glycol diacrylate, trimethylolopropane triacrylate, pentaerythritol triacrylate (pentaerythritol triacrylate), and diethylene glycol dimethacrylate.

而且,活性能量射線固化低聚物可選自由以下組成的群組:一聚氨酯丙烯酸酯(urethane acrylate)低聚物、一環氧丙烯酸酯(epoxy acrylate)低聚物、一聚酯丙烯酸酯(polyester acrylate)低聚物以及一有機硅丙烯酸(silicone acrylate)低聚物。 Moreover, the active energy ray-curable oligomer may be selected from the group consisting of: an urethane acrylate oligomer, an epoxy acrylate oligomer, a polyester acrylate (polyester) Acrylate) oligomer and a silicone acrylate oligomer.

光聚起始劑可選自由以下組成的群組:苯乙醚(benzene ether)、苯甲基縮酮(benzyl ketal)、α--羥烷基苯某酮(α-hydroxyalkylphenone)、氨烷基苯某酮(aminoalhylphenone)、氧化磷(phosphine oxide)、樟腦醌(camphorquinone)、氟化茂钛(fluorinated titanocenes)以及聯咪唑(biimidazole)。 The photopolymerization initiator can be selected from the group consisting of benzene ether, benzyl ketal, α-hydroxyalkylphenone, aminoalkylbenzene. A amide (aminoalhylphenone), phosphine oxide, camphorquinone, fluorinated titanocenes, and biimidazole.

光聚起始劑還可選自由以下組成的群組:2,4,6-三甲基苯甲醯氯氧化磷(2,4,6-trimethylbenzoyl phosphine oxide)、1-苯基--羥基-2-甲基丙烷-1-酮(1-phenyl-2-hydroxy-2-methylpropan-1-one)、苯基及-2,4,6-三甲基苯甲醯氧化磷(phenylbis-2,4,6-trimethylbenzoyl phosphine oxide)以及(1-羥基環己基)苯基甲酮(1-hydroxycyclohexyl)(phenylmethanone)。 The photopolymerization initiator can also be selected from the group consisting of 2,4,6-trimethylbenzoyl phosphine oxide, 1-phenyl-hydroxy- 2-methyl-2-hydroxy-2-methylpropan-1-one, phenyl and -2,4,6-trimethylbenzimidium oxide (phenylbis-2, 4,6-trimethylbenzoyl phosphine oxide) and (1-hydroxycyclohexyl)(phenylmethanone).

細小粒子之平均粒子大小優選地為1至5000μm。 The average particle size of the fine particles is preferably from 1 to 5000 μm.

細小粒子可為以下的珠:例如聚甲基丙烯酸甲酯(polymethyl methacrylate)的丙烯酸樹脂珠,二氧化硅珠(silica beads),例如氧化鋁、二氧化鈦、氧化鋯或其混合物之金屬氧化物珠。 The fine particles may be beads such as polymethyl methacrylate acrylic beads, silica beads such as metal oxide beads of alumina, titania, zirconia or mixtures thereof.

基板可選自由以下組成的群組:由聚對苯二甲酸乙二醇酯(polyethylene terephthalate)構成的基板、由聚碳酸酯(polycarbonate)構成的基板以及由聚甲基丙烯酸甲酯(polymethyl methacrylate)構成的基板。The substrate may be selected from the group consisting of a substrate composed of polyethylene terephthalate, a substrate composed of polycarbonate, and polymethyl methacrylate. The substrate is constructed.

而且,用以在一導光板上形成一圖案之活性能量射線固化樹脂組合物優選地具有在20℃時1至300cps的粘性。Moreover, the active energy ray-curable resin composition for forming a pattern on a light guide plate preferably has a viscosity of 1 to 300 cps at 20 °C.

用以在一導光板上形成一圖案之活性能量射線固化樹脂組合物優選地具有1.4至1.6的折射率。The active energy ray-curable resin composition for forming a pattern on a light guide plate preferably has a refractive index of 1.4 to 1.6.

另一方面,本發明之導光板具有形成於其上的一圖案,此圖案是透過將用以在一導光板上形成一圖案之活性能量射線固化樹脂組合物應用到導光板之基板表面上並固化此樹脂組合物而獲得的。In another aspect, the light guide plate of the present invention has a pattern formed thereon by applying an active energy ray-curable resin composition for forming a pattern on a light guide plate to the surface of the substrate of the light guide plate and Obtained by curing this resin composition.

基板具有大約100至10000 μm且優選地為500至5000 μm的厚度。The substrate has a thickness of about 100 to 10000 μm and preferably 500 to 5000 μm.

另一方面,用以產生本發明之一導光板之方法包含以下步驟:將活性能量射線固化樹脂組合物應用到一導光板基板之一個表面或兩個表面上;用一透明、彈性、柔軟之壓模來模塑此樹脂組合物;並且透過照射一活性能量射線來固化此樹脂組合物。In another aspect, a method for producing a light guide plate of the present invention comprises the steps of: applying an active energy ray-curable resin composition to one surface or both surfaces of a light guide plate substrate; using a transparent, elastic, soft The resin composition is molded by molding; and the resin composition is cured by irradiation with an active energy ray.

本發明之背光單元包含如上所述之導光板。The backlight unit of the present invention comprises the light guide plate as described above.

本發明之顯示設備包含如上所述之背光單元。The display device of the present invention comprises a backlight unit as described above.

透過使用本發明之活性能量射線樹脂組合物而產生的一導光板,其優點在於:較傳統的噴射、絲印以及鐳射方法而言能在此導光板上容易地形成各種圖案,並且此導光板具有例如亮度均勻性、變色性及耐黃化性之物理及光學特性,這些特性至少等於或優於傳統導光板之相應特性。而且,活性能量射線固化樹脂組合物具有對一導光板之基板極佳的粘合力,還能容易地在無需對導光板作任何特定預處理的情況下形成一圖案,因而簡化了製程。除此之外,由於樹脂組合物之固化速度快,因此,本發明之活性能量射線固化樹脂組合物能獲得快速生產率及降低的生產成本,因而得到極佳的經濟效率。A light guide plate produced by using the active energy ray resin composition of the present invention has an advantage in that various patterns can be easily formed on the light guide plate than conventional jet, silk screen, and laser methods, and the light guide plate has For example, physical and optical properties of brightness uniformity, discoloration, and yellowing resistance, which are at least equal to or superior to the corresponding characteristics of conventional light guide plates. Moreover, the active energy ray-curable resin composition has excellent adhesion to the substrate of a light guide plate, and can easily form a pattern without any special pretreatment of the light guide plate, thereby simplifying the process. In addition, since the curing speed of the resin composition is fast, the active energy ray-curable resin composition of the present invention can attain rapid productivity and reduced production cost, thereby obtaining excellent economic efficiency.

在下文中,將詳細描述本發明之優選實施例。在以下描述中,將對許多定義及說明,例如特定的構成元件,進行描述。但是,對本領域普通技術人員顯而易見的是,僅以示例性之目的而提供這些定義及說明,其並非用於以任何形式來限制本發明。而且,在以下描述中,如果認為任何對習知已知功能或構成的特定描述可能造成本發明主旨不必要的含糊,則在本說明書中將不對此功能或構成進行詳細的描述。Hereinafter, preferred embodiments of the present invention will be described in detail. In the following description, many definitions and descriptions, such as specific constituent elements, are described. However, it is apparent to those skilled in the art that these definitions and descriptions are provided for illustrative purposes only and are not intended to limit the invention in any way. Further, in the following description, any function or configuration is not described in detail in the present specification if it is considered that the specific description of the known function or the composition may be unnecessarily ambiguous.

首先,將對本說明書中使用的一些術語定義如下。First, some terms used in this specification will be defined as follows.

在本說明書中所使用的術語“活性能量射線”都指粒子束及電磁波,其具有一定程度上能固化一預定樹脂的能量,舉例而言,包含紫外線照射、鐳射、微波、電子束以及X射線。The term "active energy ray" as used in this specification refers to a particle beam and an electromagnetic wave having a certain degree of energy capable of curing a predetermined resin, for example, including ultraviolet irradiation, laser, microwave, electron beam, and X-ray. .

術語“活性能量射線固化樹脂”指能被一活性能量射線固化的一樹脂,其用作實際上顯示一圖案之材料層。The term "active energy ray-curing resin" refers to a resin that can be cured by an active energy ray, which acts as a layer of material that actually displays a pattern.

術語“可溶性”指在某一溫度下100克溶劑所能溶解的溶質克數。The term "soluble" refers to the number of grams of solute that can be dissolved by 100 grams of solvent at a given temperature.

依照本發明之用以在一導光板上形成一圖案之活性能量射線固化樹脂組合物包含100重量份數之一第一活性能量射線固化單體、65至400重量份數之一活性能量射線固化低聚物以及1至50重量份數之一光聚起始劑,並且導光板之基板30℃時在第一活性能量射線固化單體中之可溶性為0.1至70。 An active energy ray-curable resin composition for forming a pattern on a light guide plate according to the present invention comprises 100 parts by weight of one of the first active energy ray-curable monomers, and 65 to 400 parts by weight of one of active energy ray-cured The oligomer and 1 to 50 parts by weight of one photopolymerization initiator, and the substrate of the light guide plate has a solubility of 0.1 to 70 in the first active energy ray-curable monomer at 30 ° C.

如“先前技術”部份所述,為了將具有極佳效率之活性能量射線固化方法用於導光板之生產中,應當應用並固化一活性能量射線固化樹脂組合物於一透明聚合物基板上。但是,活性能量射線固化樹脂組合物對上述透明聚合物基板之低粘合力已被視為一個嚴重的問題。 As described in the "Prior Art" section, in order to use an active energy ray curing method with excellent efficiency in the production of a light guide plate, an active energy ray-curable resin composition should be applied and cured on a transparent polymer substrate. However, the low adhesion of the active energy ray-curable resin composition to the above transparent polymer substrate has been regarded as a serious problem.

因此,本發明之發明人關注於一活性能量射線固化單體,其在一導光板之基板上能引起一定程度腐蝕並具有強粘結力。換言之,這意味著導光板之基板在活性能量射線固化單體中具有一定程度之可溶性。 Accordingly, the inventors of the present invention have focused on an active energy ray-curable monomer which causes a degree of corrosion and strong adhesion on a substrate of a light guide plate. In other words, this means that the substrate of the light guide plate has a certain degree of solubility in the active energy ray-curable monomer.

發明人進行了大量之調查研究,結果發現當將在30℃時可溶性值為0.1至70能溶解導光板基板之一活性能量射線固化單體以上述範圍內之比例併入到本發明之用以形成一導光板上一圖案之活性能量射線固化樹脂組合物中時,活性能量射線固化樹脂組合物在不對基板施加任何特定預處理的情況下仍呈現極佳的粘合力。 The inventors conducted a large number of investigations and found that when the solubility value is 0.1 to 70 at 30 ° C, one of the active light ray-curable monomers capable of dissolving the light guide plate substrate is incorporated into the present invention in a ratio within the above range. When an active energy ray-curable resin composition of a pattern on a light guide plate is formed, the active energy ray-curable resin composition exhibits excellent adhesion without applying any specific pretreatment to the substrate.

顯示如此可溶性之活性能量射線固化單體之示例包含二甲基丙烯醯胺(N,N-dimethylacrylamide),苯甲基丙烯酸酯(benzyl acrylate)以及N-乙烯基-2-吡咯烷酮(N-vinyl-2-pyrrolidone)。本發明之用以形成一導光板上之一圖案之活性能量射線固化樹脂組 合物實質上單獨地或作為混合物地包含這些活性能量射線固化單體,並且在本說明書中,這樣的基本活性能量射線固化單體係稱作第一活性能量射線固化單體。 Examples of such active energy ray-curable monomers showing such solubility include N,N-dimethylacrylamide, benzyl acrylate, and N-vinyl-2-pyrrolidone (N-vinyl- 2-pyrrolidone). Active energy ray-curable resin group for forming a pattern on a light guide plate of the present invention The active energy ray-curable monomers are contained substantially either singly or as a mixture, and in the present specification, such a basic active energy ray-curing single system is referred to as a first active energy ray-curing monomer.

本發明之用以形成一導光板上一圖案之活性能量射線固化樹脂組合物除了第一活性能量射線固化單體外還可以包含另一種活性能量射線固化單體,以增強導光板之性能。 The active energy ray-curable resin composition for forming a pattern on a light guide plate of the present invention may further comprise another active energy ray-curable monomer in addition to the first active energy ray-curable monomer to enhance the performance of the light guide plate.

此額外之活性能量射線固化單體係稱作一第二活性能量射線固化單體,舉例而言,包含2-羥乙基-丙烯酸酯(2-hydroxyethyl acrylate)、2-羥乙基-甲基丙烯酸酯(2-hydroxyethyl methacrylate)、2-羥丙基-丙烯酸酯(2-hydroxypropyl acrylate)、甲基丙烯酸苄酯(benzyl methacrylate)、甲基丙烯酸甲酯(methyl methacrylate)、甲基丙烯酸乙酯(ethyl methacrylate)、甲基丙烯酸縮水甘油酯(glycidyl methacrylate)、丙烯酸異丁酯(isobutyl acrylate)、甲基丙烯酸異丁酯(isobutyl methacrylate)、異冰片丙烯酸酯(isobornyl acrylate)、異冰片甲基丙烯酸酯(isobornyl methacrylate)、甲基丙烯酸正丁酯(N-butyl methacrylate)、丁酯(t-butyl methacrylate)、丙烯酸四氫呋喃甲酯(tetrahydrofurfuryl acrylate)、三羥甲基丙烷三甲基丙烯酸酯(trimethylolpropane trimethacrylate)、1,6-己二醇二丙烯酸酯(1,6-hexanediol diacrylate)、二縮三丙二醇雙丙烯酸酯(tripropylene glycol diacrylate)、三羥甲基丙烷三丙烯酸酯(trimethylolopropane triacrylate)、季戊四醇三丙烯酸酯(pentaerythritol triacrylate)、以及二甲基丙烯酸二甘醇酯(diethylene glycol dimethacrylate)。這些第二活性能量射線固化單 體同樣可以單獨地或作為混合物地包含於本發明之樹脂組合物中。 This additional active energy ray-curing single system is referred to as a second active energy ray-curing monomer, for example, comprising 2-hydroxyethyl acrylate, 2-hydroxyethyl-methyl 2-hydroxyethyl methacrylate, 2-hydroxypropyl acrylate, benzyl methacrylate, methyl methacrylate, ethyl methacrylate Ethyl methacrylate), glycidyl methacrylate, isobutyl acrylate, isobutyl methacrylate, isobornyl acrylate, isobornyl methacrylate (isobornyl methacrylate), N-butyl methacrylate, t-butyl methacrylate, tetrahydrofurfuryl acrylate, trimethylolpropane trimethacrylate 1,6-hexanediol diacrylate, tripropylene glycol diacrylate Trimethylol propane triacrylate (trimethylolopropane triacrylate), pentaerythritol triacrylate (pentaerythritol triacrylate), and diethylene glycol dimethacrylate (diethylene glycol dimethacrylate). These second active energy ray curing sheets The body may be contained in the resin composition of the present invention either singly or as a mixture.

包含於本發明之用以形成一導光板上一圖案之活性能量射線固化樹脂組合物中之活性能量射線固化低聚物並非受到特定限制,只要其透過一活性能量射線為可聚合的。活性能量射線固化低聚物優選地選自由以下所組成的群組:一通用目的之聚氨酯丙烯酸酯(urethane acrylate)低聚物、一環氧丙烯酸酯(epoxy acrylate)低聚物、一聚酯丙烯酸酯(polyester acrylate)低聚物以及一有機硅丙烯酸(silicone acrylate)低聚物。 The active energy ray-curable oligomer contained in the active energy ray-curable resin composition for forming a pattern on a light guide plate of the present invention is not particularly limited as long as it is polymerizable by an active energy ray. The active energy ray-curable oligomer is preferably selected from the group consisting of a general purpose urethane acrylate oligomer, an epoxy acrylate oligomer, a polyester acrylate. A polyester acrylate oligomer and a silicone acrylate oligomer.

而且,只要包含於本發明樹脂組合物中之光聚起始劑(photopolymerization initiator)能在一活性能量射線之作用下起始光聚作用,則對此光聚物沒有特定之限制。特別地,此光聚起始劑優選地選自由以下所組成的群組:苯乙醚(benzene ether)、苯甲基縮酮(benzyl ketal)、α--羥烷基苯某酮(α-hydroxyalkylphenone)、氨烷基苯某酮(aminoalkylphenone)、氧化磷(phosphine oxide)、樟腦醌(camphorquinone)、氟化茂钛(fluorinated titanocenes)以及聯咪唑(biimidazole)。特別的示例包含2,4,6-三甲基苯甲醯氯氧化磷(2,4,6-trimethylbenzoyl phosphine oxide)、1-苯基--2--羥基-2-甲基丙烷-1-酮(1-phenyl-2-hydroxy-2-methylpropan-1-one)、苯基双-2,4,6-三甲基苯甲醯氧化磷(phenylbis-2,4,6-trimethylbenzoyl phosphine oxide)以及(1-羥基環己基)苯基甲酮((1-hydroxycyclohexyl (phenylmethanone))。 Further, as long as the photopolymerization initiator contained in the resin composition of the present invention can initiate photopolymerization under the action of an active energy ray, there is no particular limitation on the photopolymer. In particular, the photopolymerization initiator is preferably selected from the group consisting of benzene ether, benzyl ketal, alpha-hydroxyalkylphenone. ), aminoalkylphenone, phosphine oxide, camphorquinone, fluorinated titanocenes, and biimidazole. A specific example includes 2,4,6-trimethylbenzoyl phosphine oxide, 1-phenyl--2-hydroxy-2-methylpropan-1- Phenyl (1-phenyl-2-hydroxy-2-methylpropan-1-one), phenylbis-2,4,6-trimethylbenzoyl phosphine oxide And (1-hydroxycyclohexyl (phenylmethanone)).

本發明之樹脂組合物透過進一步包含平均粒子大小為1到5000μm之細小粒子而能具有更高之亮度值。如果細小粒子之平均粒子大小小於上述範圍,則在製程中會出現很大的亮度損失,並且如果平均粒子大小超過上述範圍,則會降低亮度增加效果。從提高經濟效率或亮度的角度來看,細小粒子優選地為例如聚甲基丙烯酸甲酯(polymethyl methacrylate)的丙烯酸樹脂珠,二氧化硅珠(silica beads),例如氧化鋁、二氧化鈦、氧化鋯或其混合物之金屬氧化物珠。 The resin composition of the present invention can have a higher luminance value by further containing fine particles having an average particle size of from 1 to 5000 μm. If the average particle size of the fine particles is smaller than the above range, a large loss of luminance occurs in the process, and if the average particle size exceeds the above range, the effect of increasing the brightness is lowered. From the viewpoint of improving economic efficiency or brightness, the fine particles are preferably acrylic resin beads such as polymethyl methacrylate, silica beads such as alumina, titania, zirconia or a metal oxide bead of its mixture.

相對於組成本發明樹脂組合物之第一活性能量射線固化單體之100重量份數而言,細小粒子之含量優選地為40-120重量份數。如果細小粒子之含量小於上述範圍,則亮度增加效果不夠充分,並且由於本發明之樹脂組合物之粘性降低,會在圖案放大時會產生圓點滲色(dot bleeding)的缺點。另一方面,如果含量大於上述範圍,則亮度增加效果雖充分,但會過於增加樹脂組合物之粘性,還會明顯地劣化可操作性。 The content of the fine particles is preferably from 40 to 120 parts by weight relative to 100 parts by weight of the first active energy ray-curable monomer constituting the resin composition of the present invention. If the content of the fine particles is less than the above range, the effect of increasing the brightness is insufficient, and since the viscosity of the resin composition of the present invention is lowered, there is a disadvantage that dot bleeding occurs when the pattern is enlarged. On the other hand, when the content is more than the above range, the effect of increasing the brightness is sufficient, but the viscosity of the resin composition is excessively increased, and the workability is remarkably deteriorated.

除了上述那些成份,在相關技術中普遍使用的各種添加劑,例如熱穩定劑,同樣能被併入到本發明之樹脂組合物中,在這個意義上來講,不會損害本發明之效果。 In addition to the above-mentioned components, various additives commonly used in the related art, such as heat stabilizers, can also be incorporated into the resin composition of the present invention, in the sense that the effects of the present invention are not impaired.

如上所述的具有特定成份之有機組成之本發明之活性能量射線固化樹脂組合物在25℃時具有1至300粘度(cps)的粘性,並且具有範圍在1.4到1.6之間的折射率。 The active energy ray-curable resin composition of the present invention having an organic composition of a specific composition as described above has a viscosity of 1 to 300 viscosities (cps) at 25 ° C and has a refractive index ranging from 1.4 to 1.6.

透過將本發明之活性能量射線固化樹脂組合物應用於一導光板基板之一個表面或兩個表面上,然後在當使用一透明的、彈性柔軟的壓模作為一模時,用一活性能量射線來固化此樹脂組合物,則此樹脂組合物能被有益地用來提供具有各種形狀圖案之導光板。此活性能量射線固化樹脂組合物呈現高粘合力及極佳的光學特性。Applying the active energy ray-curable resin composition of the present invention to one surface or both surfaces of a light guide plate substrate, and then using an active energy ray when a transparent, elastic and soft stamper is used as a mold To cure the resin composition, the resin composition can be advantageously used to provide a light guide plate having various shapes. This active energy ray-curable resin composition exhibits high adhesion and excellent optical properties.

因此,本發明之另一目的在於提供包含如此活性能量射線固化樹脂組合物之一導光板。特別地,透過將本發明之活性能量射線固化樹脂組合物應用於基板之一個表面或兩個表面上並固化此樹脂組合物,提供一具有各種圖案之導光板。此時,導光板將實現現有圖案形成方法所能表現的所有類型之圖案。Accordingly, another object of the present invention is to provide a light guide plate comprising such an active energy ray-curable resin composition. Specifically, by applying the active energy ray-curable resin composition of the present invention to one surface or both surfaces of a substrate and curing the resin composition, a light guide plate having various patterns is provided. At this time, the light guide plate will realize all types of patterns that can be expressed by the existing pattern forming method.

而且,在其上應用並固化本發明之活性能量射線固化樹脂組合物的基板優選地為一透明的光學聚合物基板,其具有對上述活性能量射線固化樹脂組合物極佳的粘合性。舉例而言,這樣的基板包含聚對苯二甲酸乙二醇酯(polyethylene terephthalate)的基板、聚碳酸酯(polycarbonate )的基板以及聚甲基丙烯酸甲酯(polymethyl methacrylate)的基板。Moreover, the substrate on which the active energy ray-curable resin composition of the present invention is applied and cured is preferably a transparent optical polymer substrate having excellent adhesion to the above active energy ray-curable resin composition. For example, such a substrate includes a substrate of polyethylene terephthalate, a substrate of polycarbonate, and a substrate of polymethyl methacrylate.

使用厚度大約為100至10000μm且優選地為500至5000μm的一基板。A substrate having a thickness of about 100 to 10000 μm and preferably 500 to 5000 μm is used.

用以產生導光板之活性能量射線並不受到特定的限制,只要其能固化本發明之樹脂組合物,例如,紫外線照射之照射劑量係為100至1500 mJ/cm2且優選地為300 mJ/cm2。可使用傳統所用之水銀燈、鎵燈、金屬鹵素燈、無電極燈等。The active energy ray for producing the light guide plate is not particularly limited as long as it can cure the resin composition of the present invention, for example, the irradiation dose of ultraviolet irradiation is 100 to 1500 mJ/cm 2 and preferably 300 mJ/cm 2 . . Conventionally used mercury lamps, gallium lamps, metal halide lamps, electrodeless lamps, and the like can be used.

如上所述所產生的導光板能使活性能量射線固化樹脂組合物直接粘附於基板之表面上而無須作任何預處理。因此,其生產製程簡單,並且由於樹脂組合物之快速固化速度可獲得極佳的生產率。而且,當將所產生之導光板暴露於背光燈時,導光板仍呈現極佳的亮度均勻性,並且具有極佳的變色性及耐黃化性。The light guide plate produced as described above enables the active energy ray-curable resin composition to be directly adhered to the surface of the substrate without any pretreatment. Therefore, the production process is simple, and excellent productivity can be obtained due to the rapid curing speed of the resin composition. Moreover, when the resulting light guide plate is exposed to the backlight, the light guide plate still exhibits excellent brightness uniformity, and has excellent discoloration and yellowing resistance.

本發明還提供一種包含上述導光板之背光單元。對於此背光單元沒有特別的限制,且其可採用相關技術中任何已知的結構。The present invention also provides a backlight unit including the above light guide plate. There is no particular limitation on this backlight unit, and it can adopt any known structure in the related art.

本發明還提供一種包含上述背光單元之顯示設備。同樣,對此顯示設備沒有特別的限制,且其可採用相關技術中任何已知的結構。The present invention also provides a display device including the above backlight unit. Also, the display device is not particularly limited, and it may adopt any known structure in the related art.

而且,本發明提供一種用以產生包含各種形狀之圖案之一導光板之方法,此圖案透過如下過程而產生:將活性能量射線固化樹脂組合物應用於基板之一個表面或兩個表面上,接著使用一透明、彈性、柔軟的壓模(例如,申請人的一產品Regi-Flex)作為一模,並用一活性能量射線來固化樹脂組合物。在這種情況下,當使用一真空模塑方法(參見例如韓國專利申請號為10-2009-0109755之專利)時,即便使用具有複雜形狀之光學圖案,仍能防止出現沒有形成圖案的區域,或能防止出現例如氣泡的缺陷。而且,無論導光板之大小或厚度如何,都能形成一均勻的光學圖案。Moreover, the present invention provides a method for producing a light guide plate comprising a pattern of various shapes, which is produced by applying an active energy ray-curable resin composition to one surface or both surfaces of a substrate, and then A transparent, elastic, flexible stamper (e.g., Applicant's product Regi-Flex) is used as a mold, and an active energy ray is used to cure the resin composition. In this case, when a vacuum molding method is used (see, for example, a patent of Korean Patent Application No. 10-2009-0109755), even if an optical pattern having a complicated shape is used, an area where no pattern is formed can be prevented from occurring. Or it can prevent defects such as bubbles. Moreover, a uniform optical pattern can be formed regardless of the size or thickness of the light guide plate.

在下文中,將對本發明之示例進行描述。Hereinafter, examples of the invention will be described.

示例Example

試驗示例1:可溶性試驗Test Example 1: Solubility test

用來增加對基板之粘合性之活性能量射線固化單體被要求具有極佳的基板抗腐蝕性。因此,在代表性的活性能量射線固化單體中對基板之可溶性進行估計。特別地,將一聚甲基丙烯酸甲酯(polymethyl methacrylate)基板浸泡在一活性能量射線固化單體中,且然後在保持30℃之一烤爐中測量此基板之可溶性。試驗結果總結在下表1中。 Active energy ray-curable monomers used to increase adhesion to substrates are required to have excellent substrate corrosion resistance. Therefore, the solubility of the substrate is estimated in a representative active energy ray-curing monomer. Specifically, a polymethyl methacrylate substrate was immersed in an active energy ray-curable monomer, and then the solubility of the substrate was measured in an oven maintained at 30 °C. The test results are summarized in Table 1 below.

依照表1中之結果,估計出聚甲基丙烯酸甲酯(polymethyl methacrylate)基板在固化單體N-乙烯基-2-吡咯烷酮(N-vinyl-2-pyrrolidone)、苯甲基丙烯酸酯(benzyl acrylate)及二甲基丙烯醯胺(N,N-dimethylacrylamide)中具有高可溶性,這些固化單體係為本發明之第一活性能量射線固化單體。並且基於這些結果,設計本發明之樹脂組合物如以下示例所示。 According to the results in Table 1, it is estimated that the polymethyl methacrylate substrate is in the curing monomer N-vinyl-2-pyrrolidone, benzyl acrylate. And high solubility in N,N-dimethylacrylamide, these curing single systems are the first active energy ray-curing monomers of the present invention. And based on these results, the resin composition of the present invention was designed as shown in the following examples.

示例1:活性能量射線固化樹脂組合物(1)Example 1: Active energy ray-curable resin composition (1)

混合35克的N-乙烯基-2-吡咯烷酮(N-vinyl-2-pyrrolidone)、10克的二甲基丙烯醯胺(N,N-dimethylacrylamide)、5克的trimethylolpropane triacrylate、5克的苯甲基丙烯酸酯(benzyl acrylate)、10克的一聚氨酯丙烯酸酯(urethane acrylate)低聚物 (Nippon Gohsei公司;日本)、30克的一聚氨酯丙烯酸酯(urethane acrylate)低聚物(Miwon Specialty Chemical公司;韓國)、以及5克的一光聚起始劑(Ciba-Geigy Japan公司;日本),並且攪拌此混合物。因而,準備好了在25℃時粘性為50cps之一活性能量射線固化樹脂組合物。 Mix 35 grams of N-vinyl-2-pyrrolidone, 10 grams of N, N-dimethylacrylamide, 5 grams of trimethylolpropane triacrylate, 5 grams of benzophenone Benzyl acrylate, 10 g of urethane acrylate oligomer (Nippon Gohsei Co., Ltd.; Japan), 30 g of a urethane acrylate oligomer (Miwon Specialty Chemical Co., Ltd.; Korea), and 5 g of a photopolymerization initiator (Ciba-Geigy Japan Co., Ltd.; Japan) And stir this mixture. Thus, an active energy ray-curable resin composition having a viscosity of 50 cps at 25 ° C was prepared.

示例2:活性能量射線固化樹脂組合物(2)Example 2: Active energy ray-curable resin composition (2)

混合30克的N-乙烯基-2-吡咯烷酮(N-vinyl-2-pyrrolidone)、10克的二甲基丙烯醯胺(N,N-dimethylacrylamide)、20克的一聚氨酯丙烯酸酯低聚物(Nippon Gohsei公司;日本)、35克的一聚氨酯丙烯酸酯低聚物(Miwon Specialty Chemical公司;韓國)、以及5克的一光聚起始劑(Ciba-Geigy Japan公司;日本),並且攪拌此混合物。因而,準備好了在25℃時粘性為100cps之一活性能量射線固化樹脂組合物。 Mix 30 g of N-vinyl-2-pyrrolidone, 10 g of N, N-dimethylacrylamide, 20 g of a urethane acrylate oligomer ( Nippon Gohsei Corporation; Japan), 35 g of a urethane acrylate oligomer (Miwon Specialty Chemical Co., Ltd.; Korea), and 5 g of a photopolymerization initiator (Ciba-Geigy Japan Co., Ltd.; Japan), and stirring the mixture . Thus, an active energy ray-curable resin composition having a viscosity of 100 cps at 25 ° C was prepared.

比較示例1:活性能量射線固化樹脂組合物(3)Comparative Example 1: Active energy ray-curable resin composition (3)

混合20克的2-hydroxyethyl methacrylate、10克的1,6-hexanediol diacrylate、25克的一聚氨酯丙烯酸酯低聚物(Nippon Gohsei公司;日本)、40克的一聚氨酯丙烯酸酯低聚物(Miwon Specialty Chemical公司;韓國)、以及5克的一光聚起始劑(Ciba-Geigy Japan公司;日本),並且攪拌此混合物。因而,準備好了在25℃時粘性為200cps之一活性能量射線固化樹脂組合物。 Mix 20 g of 2-hydroxyethyl methacrylate, 10 g of 1,6-hexanediol diacrylate, 25 g of a urethane acrylate oligomer (Nippon Gohsei Co., Japan; Japan), 40 g of a urethane acrylate oligomer (Miwon Specialty) Chemical company; Korea), and 5 g of a photopolymerization initiator (Ciba-Geigy Japan Co., Ltd.; Japan), and the mixture was stirred. Thus, an active energy ray-curable resin composition having a viscosity of 200 cps at 25 ° C was prepared.

比較示例2:活性能量射線固化樹脂組合物(4)Comparative Example 2: Active energy ray-curable resin composition (4)

混合5克的N-乙烯基-2-吡咯烷酮(N-vinyl-2-pyrrolidone)、10克的二甲基丙烯醯胺(N,N-dimethylacrylamide)、30克的一聚 氨酯丙烯酸酯低聚物(Nippon Gohsei公司;日本)、50克的一聚氨酯丙烯酸酯低聚物(Miwon Specialty Chemical公司;韓國)、以及5克的一光聚起始劑(Ciba-Geigy Japan公司;日本),並且攪拌此混合物。因而,準備好了在25℃時粘性為250cps之一活性能量射線固化樹脂組合物。 Mix 5 g of N-vinyl-2-pyrrolidone, 10 g of N, N-dimethylacrylamide, 30 g of agglomerate Urethane acrylate oligomer (Nippon Gohsei Co., Ltd.; Japan), 50 g of a urethane acrylate oligomer (Miwon Specialty Chemical Co., Ltd.; Korea), and 5 g of a photopolymerization initiator (Ciba-Geigy Japan Co., Ltd.) ; Japan), and stir this mixture. Thus, an active energy ray-curable resin composition having a viscosity of 250 cps at 25 ° C was prepared.

試驗示例2:固化性估計Test Example 2: Curability Estimation

將示例1、示例2、比較示例1以及比較示例2之每種活性能量射線固化樹脂組合物逐滴地加入到一聚甲基丙烯酸甲酯(polymethyl methacrylate)薄膜中,且然後使用一刮棒涂布机(bar coater)來應用樹脂組合物。接著,用一金屬鹵素燈的光以100mJ/cm2的劑量來照射樹脂組合物,且因此估計固化的程度。估計結果呈現在下表2中。 Each of the active energy ray-curable resin compositions of Example 1, Example 2, Comparative Example 1, and Comparative Example 2 was added dropwise to a polymethyl methacrylate film, and then coated with a bar A bar coater is used to apply the resin composition. Next, the resin composition was irradiated with light of a metal halide lamp at a dose of 100 mJ/cm 2 , and thus the degree of curing was estimated. The estimated results are presented in Table 2 below.

試驗示例3:色彩差異以及透射率估計 Test Example 3: Color Difference and Transmittance Estimation

使用一150網絲(mesh silk)螢幕,將示例1、示例2、比較示例1以及比較示例2之每種活性能量射線固化樹脂組合物應用到一具有厚度為3000μm的聚甲基丙烯酸甲酯(polymethyl methacrylate)導光板基板上。接著,將一透明、彈性、柔軟的壓模壓在基板上應用有樹脂組合物之一側上,且然後用金屬鹵素燈的光以300mJ/cm2的劑量來照射樹脂組合物以固化樹脂層。接著,使用一分光光度計(CM-3600d,Konica Minolta Holdings公司;日本)來測量色彩差異(db)以及透射度(400nm)。此時,導光板安裝於一背光單元上,並且用目視檢查來估計黃化程度。估計結果呈現在下表2中。 Each of the active energy ray-curable resin compositions of Example 1, Example 2, Comparative Example 1, and Comparative Example 2 was applied to a polymethyl methacrylate having a thickness of 3000 μm using a 150 mesh silk screen ( Polymethyl methacrylate) on the light guide plate substrate. Next, a transparent, elastic, and soft stamper was pressed on the substrate to one side of the resin composition, and then the resin composition was irradiated with light of a metal halide lamp at a dose of 300 mJ/cm 2 to cure the resin layer. Next, a spectrophotometer (CM-3600d, Konica Minolta Holdings; Japan) was used to measure the color difference (db) and the transmittance (400 nm). At this time, the light guide plate is mounted on a backlight unit, and visual inspection is performed to estimate the degree of yellowing. The estimated results are presented in Table 2 below.

試驗示例4:渾濁度估計 Test Example 4: Turbidity Estimation

將示例1、示例2、比較示例1以及比較示例2之每種活性能量射線固化樹脂組合物灌注到由硅樹脂材料形成的一方框中,且然後用金屬鹵素燈的光以300mJ/cm2的劑量來照射樹脂組合物以固化此樹脂組合物。將大塊狀態的被固化的產品從方框中剝離,然後透過目視檢查來估計渾濁度。估計結果呈現在下表2中。 Each of the active energy ray-curable resin compositions of Example 1, Example 2, Comparative Example 1, and Comparative Example 2 was poured into a frame formed of a silicone material, and then a light of a metal halide lamp was used at a dose of 300 mJ/cm 2 . The resin composition is irradiated to cure the resin composition. The solidified product in a large state was peeled off from the box, and then visually inspected to estimate the turbidity. The estimated results are presented in Table 2 below.

試驗示例5:粘合力估計 Test Example 5: Adhesion Estimation

以與試驗示例3相同的方式來應用並固化每種活性能量射線固化樹脂組合物,且然後透過分別在水平方向和垂直方向以1mm的間隔切割11條直線來將由樹脂組合物塗敷的表面劃分為100個正方形。接著,使用一粘性膠帶(Nitto Denko公司;日本)實施3次剝離試驗。使用三組100個正方形來執行此試驗,因此獲得的平均值呈現在下表2中。 Each of the active energy ray-curable resin compositions was applied and cured in the same manner as in Test Example 3, and then the surface coated by the resin composition was divided by cutting 11 straight lines at intervals of 1 mm in the horizontal direction and the vertical direction, respectively. For 100 squares. Next, three peeling tests were carried out using an adhesive tape (Nitto Denko Co., Ltd.; Japan). This test was performed using three sets of 100 squares, and thus the average value obtained is presented in Table 2 below.

粘合力=n/100 Adhesion = n/100

其中n:剩餘的沒有被剝離的正方形數 Where n: the number of remaining squares that have not been stripped

100:總的正方形數 100: total number of squares

[非常好,○:好,△:略差,×:差] [ Very good, ○: good, △: slightly worse, ×: poor]

從表2的結果可以看出,在沒有包含本發明之第一活性能量射線固化單體或包含少量此單體之比較示例1和2中,粘合力較示例1和2而言非常不足。 As can be seen from the results of Table 2, in Comparative Examples 1 and 2 which did not contain the first active energy ray-curing monomer of the present invention or contained a small amount of this monomer, the adhesion was very insufficient compared to Examples 1 and 2.

示例3:活性能量射線固化樹脂組合物(5)Example 3: Active energy ray-curable resin composition (5)

混合35克的N-乙烯基-2-吡咯烷酮(N-vinyl-2-pyrrolidone)、15克的二甲基丙烯醯胺(N,N-dimethylacrylamide)、10克的trimethylolpropane triacrylate,10克的苯甲基丙烯酸酯(benzylacrylate)、10克的一聚氨酯丙烯酸酯低聚物(Nippon Gohsei公司;日本)、15克的一聚氨酯丙烯酸酯低聚物(Miwon Specialty Chemical公司;韓國)、以及5克的一光聚起始劑(Ciba-Geigy Japan公司;日本),並且攪拌此混合物。因而,準備好了在25℃時粘性為10cps之一活性能量射線固化樹脂組合物。將10g的具有平均粒子大小為10μm的二氧化硅珠(Nanospace公司;韓國)添加到所獲得的樹脂組合物中,因此粘性增加到10,000cps。 Mix 35 grams of N-vinyl-2-pyrrolidone, 15 grams of N, N-dimethylacrylamide, 10 grams of trimethylolpropane triacrylate, 10 grams of benzophenone Benzyl acrylate, 10 g of a urethane acrylate oligomer (Nippon Gohsei Co., Ltd.; Japan), 15 g of a urethane acrylate oligomer (Miwon Specialty Chemical Co.; Korea), and 5 g of a light A polystarter (Ciba-Geigy Japan Co., Ltd.; Japan) was added, and the mixture was stirred. Thus, an active energy ray-curable resin composition having a viscosity of 10 cps at 25 ° C was prepared. 10 g of silica beads (Nanospace Co.; Korea) having an average particle size of 10 μm were added to the obtained resin composition, so the viscosity was increased to 10,000 cps.

示例4:活性能量射線固化樹脂組合物(6)Example 4: Active energy ray-curable resin composition (6)

混合35克的N-乙烯基-2-吡咯烷酮(N-vinyl-2-pyrrolidone)、15克的二甲基丙烯醯胺(N,N-dimethylacrylamide)、10克的trimethylolpropane triacrylate、10克的苯甲基丙烯酸酯(benzyl acrylate)、10克的一聚氨酯丙烯酸酯低聚物(Nippon Gohsei公司; 日本)、15克的一聚氨酯丙烯酸酯低聚物(Miwon Specialty Chemical公司;韓國)、以及5克的一光聚起始劑(Ciba-Geigy Japan公司;日本),並且攪拌此混合物。因而,準備好了在25℃時粘性為10cps之一活性能量射線固化樹脂組合物。將33g具有平均粒子大小為10μm的二氧化硅珠(Nanospace公司;韓國)、2g的氧化鋁珠以及1.6g的氣凝膠(Aerogel®)(Cabot公司;美國)添加到所獲得的樹脂組合物中,因此粘性增加到5,000cps。 Mix 35 grams of N-vinyl-2-pyrrolidone, 15 grams of N, N-dimethylacrylamide, 10 grams of trimethylolpropane triacrylate, 10 grams of benzophenone Benzyl acrylate, 10 g of a urethane acrylate oligomer (Nippon Gohsei; Japan), 15 g of a urethane acrylate oligomer (Miwon Specialty Chemical Co., Ltd.; Korea), and 5 g of a photopolymerization initiator (Ciba-Geigy Japan Co., Ltd.; Japan), and the mixture was stirred. Thus, an active energy ray-curable resin composition having a viscosity of 10 cps at 25 ° C was prepared. 33 g of silica beads having an average particle size of 10 μm (Nanospace Co.; Korea), 2 g of alumina beads, and 1.6 g of aerogel (Aerogel®) (Cabot Co.; USA) were added to the obtained resin composition. Medium, so the viscosity increases to 5,000 cps.

比較示例3:活性能量射線固化樹脂組合物(7)Comparative Example 3: Active energy ray-curable resin composition (7)

混合35克的N-乙烯基-2-吡咯烷酮(N-vinyl-2-pyrrolidone)、15克的二甲基丙烯醯胺(N,N-dimethylacrylamide)、10克的trimethylolpropane triacrylate、10克的苯甲基丙烯酸酯(benzyl acrylate)、10克的一聚氨酯丙烯酸酯低聚物(Nippon Gohsei公司;日本)、15克的一聚氨酯丙烯酸酯低聚物(Miwon Specialty Chemical公司;韓國)、以及5克的一光聚起始劑(Ciba-Geigy Japan公司;日本),並且攪拌此混合物。因而,準備好了在25℃時粘性為10cps之一活性能量射線固化樹脂組合物。將80g具有平均粒子大小為10μm的二氧化硅珠(Nanospace公司;韓國)添加到所獲得的樹脂組合物中,因此粘性增加到200,000cps。 Mix 35 grams of N-vinyl-2-pyrrolidone, 15 grams of N, N-dimethylacrylamide, 10 grams of trimethylolpropane triacrylate, 10 grams of benzophenone Benzyl acrylate, 10 g of a urethane acrylate oligomer (Nippon Gohsei Co., Ltd.; Japan), 15 g of a urethane acrylate oligomer (Miwon Specialty Chemical Co., Ltd.; Korea), and 5 g of one A photopolymerization initiator (Ciba-Geigy Japan Co., Ltd.; Japan), and the mixture was stirred. Thus, an active energy ray-curable resin composition having a viscosity of 10 cps at 25 ° C was prepared. 80 g of silica beads (Nanospace Co.; Korea) having an average particle size of 10 μm were added to the obtained resin composition, so the viscosity was increased to 200,000 cps.

比較示例4:活性能量射線固化樹脂組合物(8)Comparative Example 4: Active energy ray-curable resin composition (8)

混合35克的N-乙烯基-2-吡咯烷酮(N-vinyl-2-pyrrolidone)、15克的二甲基丙烯醯胺(N,N-dimethylacrylamide)、10克的trimethylolpropane triacrylate、10克的苯甲基丙烯酸酯(benzyl acrylate)、10克的一聚氨酯丙烯酸酯低聚物(Nippon Gohsei公司; 日本)、15克的一聚氨酯丙烯酸酯低聚物(Miwon Specialty Chemical公司;韓國)、以及5克的一光聚起始劑(Ciba-Geigy Japan公司;日本),並且攪拌此混合物。因而,準備好了在25℃時粘性為10cps之一活性能量射線固化樹脂組合物。將20g具有平均粒子大小為10μm的二氧化硅珠(Nanospace公司;韓國)添加到所獲得的樹脂組合物中,因此粘性增加到1,500cps。 Mix 35 grams of N-vinyl-2-pyrrolidone, 15 grams of N, N-dimethylacrylamide, 10 grams of trimethylolpropane triacrylate, 10 grams of benzophenone Benzyl acrylate, 10 g of a urethane acrylate oligomer (Nippon Gohsei; Japan), 15 g of a urethane acrylate oligomer (Miwon Specialty Chemical Co., Ltd.; Korea), and 5 g of a photopolymerization initiator (Ciba-Geigy Japan Co., Ltd.; Japan), and the mixture was stirred. Thus, an active energy ray-curable resin composition having a viscosity of 10 cps at 25 ° C was prepared. 20 g of silica beads (Nanospace Co.; Korea) having an average particle size of 10 μm were added to the obtained resin composition, so the viscosity was increased to 1,500 cps.

透過目視檢查來估計由示例3、示例4、比較示例3及比較示例4獲得的導光板之亮度,並且使用與試驗示例5相同的方式來估計此導光板之粘合力。結果呈現在下表3中。 The brightness of the light guide plate obtained by Example 3, Example 4, Comparative Example 3, and Comparative Example 4 was estimated by visual inspection, and the adhesion of the light guide plate was estimated in the same manner as Test Example 5. The results are presented in Table 3 below.

[:非常好,○:好,△:略差,×:差] [ : Very good, ○: Good, △: slightly worse, ×: poor]

從表3的結果可以看出,當本發明之活性能量射線固化樹脂組合物包含細小粒子時,即便減少活性能量射線固化低聚物的量,此樹脂組合物仍呈現極佳的亮度及粘合力。特別在示例4中,當使用由硅和氧化鋁形成的不同種細小粒子時,甚至用較少量的細小粒子也獲得了同示例3等效的亮度值。因此,透過調整細小粒子的量同樣能很容易地獲得對粘性的調整。 As can be seen from the results of Table 3, when the active energy ray-curable resin composition of the present invention contains fine particles, the resin composition exhibits excellent brightness and adhesion even if the amount of active energy ray-curable oligomer is reduced. force. Particularly in Example 4, when different kinds of fine particles formed of silicon and alumina were used, the luminance value equivalent to that of Example 3 was obtained even with a smaller amount of fine particles. Therefore, the adjustment of the viscosity can be easily obtained by adjusting the amount of fine particles.

然而,如果細小粒子的量過於的大到如比較示例3一樣,則亮度雖充足,但粘性會過高,因而引起可使用性劣化的缺點。相 反地,如果細小粒子的量過於的小到如比較示例4一樣,則亮度會不充足,並且由於低粘性會在圖案形成時產生圓點滲色(dot bleeding)的缺陷。 However, if the amount of the fine particles is too large as in Comparative Example 3, the brightness is sufficient, but the viscosity is too high, thus causing the disadvantage that the workability is deteriorated. phase On the other hand, if the amount of fine particles is too small as in Comparative Example 4, the brightness may be insufficient, and due to the low viscosity, defects of dot bleeding may occur at the time of pattern formation.

以上已對本發明之優選實施例進行了描述,但這些實施例僅為示例性之目的且並不用於以任何方式限制本發明之範圍。本領域之普通技術人員將理解,在不脫離本發明精神的情況下,可實施各種刪除、替代以及更動。因此,本發明之範圍不應當被理解為受限於這些實施例,而應當由所附之請求項以及其等價物來界定。 The preferred embodiments of the invention have been described above, but are not intended to limit the scope of the invention in any way. Those skilled in the art will appreciate that various deletions, substitutions, and alterations can be implemented without departing from the spirit of the invention. Therefore, the scope of the invention should not be construed as being limited to the embodiments.

Claims (11)

一種活性能量射線固化樹脂組合物,係用以在一導光板上形成一圖案,該樹脂組合物被應用於該導光板之基板表面上且被固化以形成一圖案,並且該樹脂組合物係由以下成分所組成:100重量份數之一第一活性能量射線固化單體;42至400重量份數之一活性能量射線固化低聚物;以及1至50重量份數之一光聚起始劑,其中該導光板之該基板30℃時在該第一活性能量射線固化單體中之可溶性係為0.1至70,其中該第一活性能量射線固化單體包含N-乙烯基-2-吡咯烷酮(N-vinyl-2-pyrrolidone),N-乙烯基-2-吡咯烷酮佔該第一活性能量射線固化單體之總重的58wt%至100wt%,以及其中該活性能量射線固化樹脂組合物具有在25℃時1至300cps的粘性,以及具有1.4至1.6範圍的折射率。 An active energy ray-curable resin composition for forming a pattern on a light guide plate, the resin composition being applied to a surface of a substrate of the light guide plate and cured to form a pattern, and the resin composition is The following components are composed of: 100 parts by weight of one of the first active energy ray-curable monomers; 42 to 400 parts by weight of one of the active energy ray-curable oligomers; and 1 to 50 parts by weight of one of the photopolymerization initiators The substrate of the light guide plate has a solubility in the first active energy ray-curable monomer of 0.1 to 70 at 30 ° C, wherein the first active energy ray-curable monomer comprises N-vinyl-2-pyrrolidone ( N-vinyl-2-pyrrolidone), the N-vinyl-2-pyrrolidone accounts for 58% by weight to 100% by weight of the total weight of the first active energy ray-curable monomer, and wherein the active energy ray-curable resin composition has at 25 1 to 300 cps of viscosity at ° C, and a refractive index in the range of 1.4 to 1.6. 如請求項1所述之活性能量射線固化樹脂組合物,其中該第一活性能量射線固化單體更包含二甲基丙烯醯胺(N,N-dimethylacrylamide)、苯甲基丙烯酸酯(benzyl acrylate)或二甲基丙烯醯胺及苯甲基丙烯酸酯之組合。 The active energy ray-curable resin composition according to claim 1, wherein the first active energy ray-curable monomer further comprises N, N-dimethylacrylamide or benzyl acrylate. Or a combination of dimethyl methacrylate and phenyl methacrylate. 如請求項1或2所述之活性能量射線固化樹脂組合物,其中該活性能量射線固化樹脂組合物在每100重量份數之該第一活性能量射線固化單體中更包含40至120重量份數之細小粒子,該細小粒子具有1至5000μm的平均粒子大小。 The active energy ray-curable resin composition according to claim 1 or 2, wherein the active energy ray-curable resin composition further contains 40 to 120 parts by weight per 100 parts by weight of the first active energy ray-curable monomer. A small number of fine particles having an average particle size of 1 to 5000 μm. 如請求項1或2所述之活性能量射線固化樹脂組合物,其中該活性能量射線固化樹脂組合物更包含一第二活性能量射線固化單體,係選自由以下組成的群組:2-羥乙基-丙烯酸酯(2-hydroxyethyl acrylate)、2-羥乙基-甲基丙烯酸酯(2-hydroxyethyl methacrylate)、2-羥丙基-丙烯酸酯(2-hydroxypropyl acrylate)、甲基丙烯酸苄酯(benzyl methacrylate)、甲基丙烯酸甲酯(methyl methacrylate)、甲基丙烯酸乙酯(ethyl methacrylate)、甲基丙烯酸縮水甘油酯(glycidyl methacrylate)、丙烯酸異丁酯(isobutyl acrylate)、甲基丙烯酸異丁酯(isobutyl methacrylate)、異冰片丙烯酸酯(isobornyl acrylate、isobornyl methacrylate)、甲基丙烯酸正丁酯(N-butyl methacrylate)、T酯(t-butyl methacrylate)、丙烯酸四氫呋喃甲酯(tetrahydrofurfuryl acrylate)、三羥甲基丙烷三甲基丙烯酸酯(trimethylolpropane trimethacrylate)、1,6-己二醇二丙烯酸酯(1,6-hexanediol diacrylate)、二縮三丙二醇雙丙烯酸酯(tripropylene glycol diacrylate)、三羥甲基丙烷三丙烯酸酯(trimethylolpropane triacrylate)、季戊四醇三丙烯酸酯(pentaerythritol triacrylate)以及二甲基丙烯酸二甘醇酯(diethylene glycol dimethacrylate)。 The active energy ray-curable resin composition according to claim 1 or 2, wherein the active energy ray-curable resin composition further comprises a second active energy ray-curable monomer selected from the group consisting of 2-hydroxyl 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl acrylate, benzyl methacrylate Benzyl methacrylate), methyl methacrylate, ethyl methacrylate, glycidyl methacrylate, isobutyl acrylate, isobutyl methacrylate (isobutyl methacrylate), isobornyl acrylate, isobornyl methacrylate, N-butyl methacrylate, t-butyl methacrylate, tetrahydrofurfuryl acrylate, trihydroxyl Trimethylolpropane trimethacrylate, 1,6-hexanediol diacrylate, dicondensation Glycol diacrylate (tripropylene glycol diacrylate), trimethylolpropane triacrylate (trimethylolpropane triacrylate), pentaerythritol triacrylate (pentaerythritol triacrylate), and diethylene glycol dimethacrylate (diethylene glycol dimethacrylate). 如請求項1或2所述之活性能量射線固化樹脂組合物,其中該活性能量射線固化低聚物係選自由以下組成的群組:一聚氨酯 丙烯酸酯(urethane acrylate)低聚物、一環氧丙烯酸酯(epoxy acrylate)低聚物、一聚酯丙烯酸酯(polyester acrylate)低聚物以及一有機硅丙烯酸(silicone acrylate)低聚物。 The active energy ray-curable resin composition according to claim 1 or 2, wherein the active energy ray-curable oligomer is selected from the group consisting of: a polyurethane An urethane acrylate oligomer, an epoxy acrylate oligomer, a polyester acrylate oligomer, and a silicone acrylate oligomer. 如請求項1或2所述之活性能量射線固化樹脂組合物,其中該光聚起始劑係選自由以下組成的群組:苯乙醚(benzene ether)、苯甲基縮酮(benzyl ketal)、α-羥烷基苯某酮(α-hydroxyalkylphenone)、氨烷基苯某酮(aminoalkylphenone)、氧化磷(phosphine oxide)、樟腦醌(camphorquinone)、氟化茂钛(fluorinated titanocenes)以及聯咪唑(biimidazole)。 The active energy ray-curable resin composition according to claim 1 or 2, wherein the photopolymerization initiator is selected from the group consisting of benzene ether, benzyl ketal, --hydroxyalkylphenone, aminoalkylphenone, phosphine oxide, camphorquinone, fluorinated titanocenes, and biimidazole ). 如請求項1或2所述之活性能量射線固化樹脂組合物,其中該細小粒子係選自由以下組成的群組:丙烯酸珠(acrylic beads)、二氧化硅珠(silica beads)、金屬氧化物珠(metal oxide beads)以及其混合物。 The active energy ray-curable resin composition according to claim 1 or 2, wherein the fine particles are selected from the group consisting of acrylic beads, silica beads, and metal oxide beads (metal oxide beads) and mixtures thereof. 如請求項1或2所述之活性能量射線固化樹脂組合物,其中該基板係選自由以下組成的群組:由聚對苯二甲酸乙二醇酯(polyethylene terephthalate)構成的基板、由聚碳酸酯(polycarbonate)構成的基板以及由聚甲基丙烯酸甲酯(polymethyl methacrylate)構成的基板。 The active energy ray-curable resin composition according to claim 1 or 2, wherein the substrate is selected from the group consisting of a substrate composed of polyethylene terephthalate, and polycarbonate A substrate composed of a polycarbonate and a substrate composed of polymethyl methacrylate. 一種導光板,包含:一基板,以及 一圖案,其透過將如請求項1或2所述之該活性能量射線固化樹脂組合物應用到該基板之表面上並且固化該樹脂組合物而形成。 A light guide plate comprising: a substrate, and A pattern formed by applying the active energy ray-curable resin composition as claimed in claim 1 or 2 to the surface of the substrate and curing the resin composition. 一種背光單元,係包含如請求項9所述之該導光板。 A backlight unit comprising the light guide plate according to claim 9. 一種顯示設備,係包含如請求項10所述之該背光單元。 A display device comprising the backlight unit as claimed in claim 10.
TW100142313A 2010-11-18 2011-11-18 Active energy ray-curable resin composition for forming pattern on light guiding plate TWI564660B (en)

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