TWI558528B - Knife edge and liquid crystal display device manufacturing system including same - Google Patents
Knife edge and liquid crystal display device manufacturing system including same Download PDFInfo
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- TWI558528B TWI558528B TW101122945A TW101122945A TWI558528B TW I558528 B TWI558528 B TW I558528B TW 101122945 A TW101122945 A TW 101122945A TW 101122945 A TW101122945 A TW 101122945A TW I558528 B TWI558528 B TW I558528B
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Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
Landscapes
- Physics & Mathematics (AREA)
- Nonlinear Science (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mathematical Physics (AREA)
- Engineering & Computer Science (AREA)
- Liquid Crystal (AREA)
- Theoretical Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Polarising Elements (AREA)
Description
本發明是關於一種刀刃及包含刀刃之液晶顯示裝置製造系統。 The present invention relates to a blade and a liquid crystal display device manufacturing system including the same.
以往,在光學顯示裝置的製造系統中,使光學薄膜(層疊薄膜、偏光薄膜)貼合於液晶面板的方法,已知是切片到面板(Chip to panel)方式。 Conventionally, in a manufacturing system of an optical display device, a method of bonding an optical film (a laminated film or a polarizing film) to a liquid crystal panel is known as a chip to panel method.
在光學顯示裝置的製造系統,將光學薄膜貼合於液晶面板的兩面,但在切片到面板方式,是對於液晶面板,一片一片地貼合偏光薄膜。因此,有生產效率低的缺點。 In the manufacturing system of the optical display device, the optical film is bonded to both surfaces of the liquid crystal panel, but in the case of slicing to the panel, the polarizing film is bonded one by one to the liquid crystal panel. Therefore, there is a disadvantage of low production efficiency.
另一方面,光學顯示裝置的製造系統的其他方式,有滾筒到面板(roll to panel)貼合方式,例如,列舉專利文獻1的光學顯示裝置的製造系統以及製造方法。 On the other hand, another aspect of the manufacturing system of the optical display device includes a roll-to-panel bonding method. For example, a manufacturing system and a manufacturing method of the optical display device of Patent Document 1 are listed.
專利文獻1的製造系統,是在使光學薄膜貼合於液晶面板的上表面後,使液晶面板旋轉,從下表面使光學薄膜貼合者。在此方式,將經由被切開成特定寬度的黏著劑設有剝離薄膜的光學薄膜切斷為特定長度,將剝離薄膜與光學薄膜剝離,貼合於液晶面板。在剝離時使用錐形,前端為圓的刀刃,藉此可以高效率地剝離。 In the manufacturing system of Patent Document 1, after the optical film is bonded to the upper surface of the liquid crystal panel, the liquid crystal panel is rotated, and the optical film is bonded from the lower surface. In this manner, the optical film provided with the release film by the adhesive cut into a specific width is cut into a specific length, and the release film and the optical film are peeled off and bonded to the liquid crystal panel. A taper is used at the time of peeling, and the front end is a round blade, whereby peeling can be performed efficiently.
【專利文獻1】日本發明專利公報「特許第4307510號說明書(2009年8月5日發行)」 [Patent Document 1] Japanese Invention Patent Gazette "Specification No. 4307510 (issued on August 5, 2009)"
通常,配合液晶面板的被切開寬度,將設有剝離薄膜的光學薄膜(偏光薄膜)切斷為特定長度來使用,但此時,被切開為特定寬度的剝離薄膜的端面形狀,因切斷而形狀變形。之後,剝離薄膜與光學薄膜剝離時,產生變形的剝離薄膜的端面中,刀刃側的邊與刀刃接觸產生摩擦,會有從此接觸部分產生異物的問題。 Usually, the optical film (polarizing film) provided with the release film is cut into a specific length in accordance with the cut width of the liquid crystal panel. However, in this case, the end surface shape of the peeling film cut into a specific width is cut off. Shape deformation. After that, when the release film is peeled off from the optical film, the end surface of the release film which is deformed causes friction between the blade edge side and the blade edge, and there is a problem that foreign matter is generated from the contact portion.
本發明有鑑於上述以往問題點,其目的在於產生變形的剝離薄膜的端面中,降低刀刃側的邊與刀刃接觸的部分的摩擦。 The present invention has been made in view of the above conventional problems, and an object thereof is to reduce the friction of a portion of the blade side that is in contact with the blade in the end surface of the deformed release film.
為解決上述課題,本發明的刀刃係從包含剝離薄膜的層疊薄膜,將前述剝離薄膜剝離的刀刃,具備:第一面,面對被搬送的前述層疊薄膜;以及前端部,連接於前述第一面,在前述前端部,組裝有可自由旋轉的滾筒部並且前述滾筒部從前述第一面突出。 In order to solve the above problems, the blade of the present invention includes a laminated film including a release film, and a blade that peels the release film, the first surface facing the conveyed laminated film, and the front end portion connected to the first surface In the front end portion, a rotatable roller portion is assembled and the roller portion protrudes from the first surface.
根據此結構,層疊薄膜沿著刀刃的第一面被搬送,在刀刃的前端部從層疊薄膜剝離剝離薄膜。在刀刃的前端部,可自由旋轉的滾筒部被組裝成從第一面突出,所以將層疊薄膜捲掛在刀刃前端部來搬送時,隨著層疊薄膜的搬送旋轉滾筒部。因此,刀刃與層疊薄膜之間的摩擦被減低,異物的產生被抑制。 According to this configuration, the laminated film is conveyed along the first surface of the blade, and the release film is peeled off from the laminated film at the tip end portion of the blade. At the tip end portion of the blade, the rotatable roller portion is assembled to protrude from the first surface. Therefore, when the laminated film is wound around the tip end portion of the blade and conveyed, the roller portion is rotated in accordance with the conveyance of the laminated film. Therefore, the friction between the blade and the laminated film is reduced, and the generation of foreign matter is suppressed.
本發明的刀刃,如以上所述,具備:第一面,面對 被搬送的前述層疊薄膜;以及前端部,連接於前述第一面,在前述前端部,組裝有可自由旋轉的滾筒部並且前述滾筒部從前述第一面突出。 The blade of the present invention, as described above, has a first face facing The laminated film to be conveyed; and the front end portion are connected to the first surface, and a rotatable drum portion is assembled to the front end portion, and the roller portion protrudes from the first surface.
故,沿著第一面搬送的層疊薄膜,接觸滾筒部,隨著層疊薄膜的搬送,滾筒部旋轉。因此,刀刃與積層薄膜之間的摩擦被減低,異物的產生被抑制。 Therefore, the laminated film conveyed along the first surface contacts the roller portion, and the roller portion rotates as the laminated film is conveyed. Therefore, the friction between the blade and the laminated film is reduced, and the generation of foreign matter is suppressed.
根據第一圖~第七圖來說明關於本發明的一實施形態,如以下所述者,但本發明並非受限於此者。 An embodiment of the present invention will be described with reference to the first to seventh embodiments, but the present invention is not limited thereto.
第一圖是表示關於本實施形態的製造系統(液晶顯示裝置的製造系統)100的側面圖。製造系統100,具備:貼合機構,貼合偏光薄膜2a於液晶面板1的兩面。在第一圖的搬送方向D1,表示在製造系統100的液晶面板1的搬送方向。 The first drawing is a side view showing a manufacturing system (manufacturing system of a liquid crystal display device) 100 according to the present embodiment. The manufacturing system 100 includes a bonding mechanism that bonds the polarizing film 2a to both surfaces of the liquid crystal panel 1. In the conveyance direction D1 of the first drawing, the conveyance direction of the liquid crystal panel 1 of the manufacturing system 100 is shown.
接下來,說明關於製造系統100的貼合機構所具備的各部件。製造系統100的貼合機構具備捲出部3、導引滾筒4、半切刀5、支持台6、刀刃7、夾持滾筒(nip roller)8a‧8b以及捲取部9(「夾持滾筒8a‧8b」表示「夾持滾筒8a以及夾持滾筒8b」。其他部件的狀況也一樣)。再者,具備搬送滾筒(液晶面板搬送部)10以及反轉部11,並具備捲出部13、導引滾筒14、半切刀15、支持台16、刀刃17、夾持滾筒18a‧18b以及捲取部19。 Next, each component provided in the bonding mechanism of the manufacturing system 100 is demonstrated. The bonding mechanism of the manufacturing system 100 includes the winding portion 3, the guide roller 4, the half cutter 5, the support table 6, the blade 7, the nip roller 8a‧8b, and the winding portion 9 ("clamping roller 8a" ‧8b" indicates "clamping roller 8a and clamping roller 8b". The status of other components is also the same). Further, the transport roller (liquid crystal panel transport unit) 10 and the reversing unit 11 are provided, and the winding unit 13, the guide drum 14, the half cutter 15, the support table 16, the blade 17, the nip roller 18a, 18b, and the roll are provided. Take part 19.
捲出部3是往液晶面板1的搬送方向將偏光薄膜捲出者。在第一圖,捲出部3是將在偏光薄膜2a層疊剝 離薄膜2b而成的層疊薄膜2捲出的結構。在製造系統100,捲出部3是相對於成捲的層疊薄膜2的滾筒軸在水平方向移動的結構。移動是藉由在捲出部3的下部所設置的滑動機構來進行。又,做為捲出部3,也可以使用以往公知的轉塔(turret)。 The winding portion 3 is a person who winds the polarizing film toward the conveyance direction of the liquid crystal panel 1. In the first figure, the unwinding portion 3 is to be laminated on the polarizing film 2a. The structure in which the laminated film 2 formed of the film 2b is wound up. In the manufacturing system 100, the unwinding portion 3 is configured to move in the horizontal direction with respect to the drum shaft of the rolled laminated film 2. The movement is performed by a slide mechanism provided at a lower portion of the take-up portion 3. Further, as the winding portion 3, a conventionally known turret may be used.
層疊薄膜2是經由導引滾筒4被送出。在本實施形態,可以適當調整將層疊薄膜2捲出的速度、張力等。捲出部3的尺寸,可以根據使用的層疊薄膜2的尺寸來適當變更,並沒有特別限定。例如,也可以使用能設置薄膜寬度為300mm以上,1200mm以下的層疊薄膜2尺寸的捲出部3。 The laminated film 2 is sent out via the guide roller 4. In the present embodiment, the speed, tension, and the like for winding up the laminated film 2 can be appropriately adjusted. The size of the winding portion 3 can be appropriately changed depending on the size of the laminated film 2 to be used, and is not particularly limited. For example, a winding portion 3 of a laminated film 2 having a film width of 300 mm or more and 1200 mm or less can be used.
層疊薄膜2為3層結構,可採用公知的結構。層疊薄膜2是由偏光薄膜2a、圖未顯示的黏著層以及剝離薄膜2b所構成。 The laminated film 2 has a three-layer structure, and a known structure can be employed. The laminated film 2 is composed of a polarizing film 2a, an adhesive layer not shown, and a release film 2b.
做為具體的偏光薄膜2a的結構例,列舉以下結構。即列舉在偏光子薄膜的兩面貼合做為保護薄膜的TAC(三乙酸纖維素)薄膜等,在一邊或兩邊的TAC薄膜塗布(層疊)黏著層,在黏著層層疊剝離薄膜2b的結構。 As a structural example of the specific polarizing film 2a, the following structures are mentioned. In other words, a TAC (cellulose triacetate) film or the like which is a protective film is bonded to both surfaces of the polarizing film, and the adhesive layer is applied (laminated) to the TAC film on one or both sides, and the release film 2b is laminated on the adhesive layer.
做為上述偏光子薄膜,係可以用聚乙烯醇薄膜被碘等染色,在一軸方向延伸而成的薄膜。又,代替上述薄膜,可以使用部分甲醛化的聚乙烯醇系薄膜、乙烯醋酸乙烯酯共聚合物系部分皂化薄膜、纖維素系薄膜等親水性高分子薄膜等、聚乙烯醇的脫水處理物或聚氯乙烯的去鹽酸處理物等的聚烯配向薄膜等。 As the above-mentioned polarizing film, a film obtained by dyeing a polyvinyl alcohol film with iodine or the like and extending in one axial direction can be used. Further, in place of the above-mentioned film, a partially-formified polyvinyl alcohol-based film, an ethylene vinyl acetate-based copolymer partially saponified film, a hydrophilic polymer film such as a cellulose-based film, or the like, or a dehydrated product of polyvinyl alcohol or A polyene alignment film or the like of a polyvinyl chloride dehydrochlorinated product or the like.
偏光薄膜2a黏著層以及剝離薄膜2b的總厚度,沒有特別限定,但做為一例,可以做為100μm以上、500μm以下。又,偏光薄膜2a中的偏光子薄膜的厚度,大約1μm以上、50μm以下。再者,層疊薄膜2的實用上,在沒有問題的範圍,也可以在上述三層以外更包含其他層。 The total thickness of the adhesive layer 2a and the release film 2b is not particularly limited, but may be, for example, 100 μm or more and 500 μm or less. Moreover, the thickness of the polarizer film in the polarizing film 2a is about 1 μm or more and 50 μm or less. Further, in practical use of the laminated film 2, other layers may be included in addition to the above three layers in the range of no problem.
黏著層在剝離薄膜2b被除去後,被用來貼合偏光薄膜2a與液晶面板1。做為用於黏著層的黏著劑,並沒有特別限定,可以使用丙烯酸系、環氧樹脂系、聚氨酯系等的黏著劑,但需要容易從剝離薄膜2b剝離。因此,對應剝離薄膜2b來選擇黏著劑的種類。又,黏著劑層的厚度可以適當變更,例如可以做為0.5μm以上、75μm以下。 After the release film 2b is removed, the adhesive layer is used to bond the polarizing film 2a and the liquid crystal panel 1. The adhesive for the adhesive layer is not particularly limited, and an adhesive such as an acrylic, an epoxy resin or a polyurethane may be used. However, it is necessary to easily peel off the release film 2b. Therefore, the type of the adhesive is selected in accordance with the release film 2b. Moreover, the thickness of the adhesive layer can be appropriately changed, and can be, for example, 0.5 μm or more and 75 μm or less.
做為剝離薄膜2b可以使用公知的剝離薄膜。具體來說,可使用聚酯薄膜、聚對苯二甲酸乙二醇酯薄膜等。做為上述剝離薄膜的厚度,沒有特別限定,但較佳為使用5μm以上、100μm以下的剝離薄膜。又,剝離薄膜的寬度可以做為300mm以上、1200mm以下。再者,剝離薄膜2b,一般來說也被稱為保護薄膜、分離器(separator)等。 As the release film 2b, a known release film can be used. Specifically, a polyester film, a polyethylene terephthalate film, or the like can be used. The thickness of the release film is not particularly limited, but a release film of 5 μm or more and 100 μm or less is preferably used. Further, the width of the release film can be made 300 mm or more and 1200 mm or less. Further, the release film 2b is generally referred to as a protective film, a separator, or the like.
層疊薄膜2經由各導引滾筒4被搬送,但由於液晶面板1是薄片狀,所以在貼合前需要切斷長的偏光薄膜2a以及黏著層。也就是說,需要將層疊薄膜2半切。用來進行半切的部件是半切刀5以及支持台6。支持台6被配置在接觸剝離薄膜2b的位置,為了在層疊薄膜2 難以產生晃動而被設置。在剝離薄膜2b側被支持的狀態下,偏光薄膜2a以及黏著層被半切刀5切斷。此時剝離薄膜2b不會被切斷。也就是說,層疊薄膜2被半切。 The laminated film 2 is conveyed through each of the guide rolls 4. However, since the liquid crystal panel 1 has a sheet shape, it is necessary to cut the long polarizing film 2a and the adhesive layer before bonding. That is, it is necessary to half-cut the laminated film 2. The components used for the half-cutting are the half cutter 5 and the support table 6. The support table 6 is disposed at a position where the peeling film 2b is contacted, in order to laminate the film 2 It is difficult to create a shake and is set. The polarizing film 2a and the adhesive layer are cut by the half cutter 5 in a state where the peeling film 2b side is supported. At this time, the release film 2b is not cut. That is, the laminated film 2 is half-cut.
刀刃7是用來將剝離薄膜2b從層疊薄膜2除去的部件。做為構成刀刃7的材料,可以適用金屬材料、樹脂材料等,沒有特別限制,但不銹鋼、鋁、樹脂材料等由於耐腐蝕性所以被推薦。又,關於刀刃7用第二圖~第六圖來後述。 The blade 7 is a member for removing the release film 2b from the laminated film 2. The material constituting the blade 7 can be applied to a metal material, a resin material, or the like, and is not particularly limited. However, stainless steel, aluminum, and a resin material are recommended because of corrosion resistance. Further, the blade 7 will be described later with reference to the second to sixth figures.
雖然圖未顯示,但在製造系統100,具備有位置調整裝置,該位置調整裝置調整在層疊薄膜2的寬方向,可以調整沿著刀刃7‧17被搬送的層疊薄膜2‧12(剝離薄膜2b)的搬送位置。藉由上述位置調整裝置,即使層疊薄膜2的端面蛇行,也可以調整層疊薄膜2的位置到適當的搬送位置。設置位置調整裝置的理由是,通常層疊薄膜2被切成短寬度,層疊薄膜2的端面通常在切開過程並非平面(蛇行)。上述位置調整裝置是由確認層疊薄膜2以及剝離薄膜2b的端面位置的攝影機以及調整導引滾筒4位置的導引滾筒調整裝置所構成。 Although not shown in the drawings, the manufacturing system 100 includes a position adjusting device that adjusts the width direction of the laminated film 2 to adjust the laminated film 2‧12 conveyed along the blade 7‧17 (peeling film 2b) ) The location of the transfer. According to the position adjusting device described above, even if the end surface of the laminated film 2 is meandered, the position of the laminated film 2 can be adjusted to an appropriate conveyance position. The reason why the position adjusting device is provided is that the laminated film 2 is usually cut into a short width, and the end face of the laminated film 2 is usually not flat (snake) during the slitting process. The position adjusting device is composed of a camera that confirms the position of the end faces of the laminated film 2 and the peeling film 2b, and a guide roller adjusting device that adjusts the position of the guide roller 4.
接下來,說明關於在製造系統100的上部所具備的搬送滾筒10。液晶面板1為了與偏光薄膜2a貼合,被搬送至夾持滾筒8a‧8b間。 Next, the conveyance roller 10 provided in the upper part of the manufacturing system 100 is demonstrated. The liquid crystal panel 1 is conveyed between the nip rollers 8a and 8b in order to be bonded to the polarizing film 2a.
做為液晶面板1,可以使用公知的液晶面板,可以使用例如在玻璃基板等基板與液晶層之間配置有配向膜的液晶面板。 As the liquid crystal panel 1, a known liquid crystal panel can be used, and for example, a liquid crystal panel in which an alignment film is disposed between a substrate such as a glass substrate and a liquid crystal layer can be used.
搬送滾筒10是搬送液晶面板1的部件。搬送滾筒10是能搬送液晶面板即可,也可以使用其他部件(例如機器手臂(robot arm))來替換。又,上述液晶面板1被搬送的速度可以隨時調整,並沒有特別限制。 The transport roller 10 is a member that transports the liquid crystal panel 1. The transport roller 10 may be capable of transporting the liquid crystal panel, and may be replaced with another member (for example, a robot arm). Moreover, the speed at which the liquid crystal panel 1 is transported can be adjusted at any time, and is not particularly limited.
夾持滾筒8a‧8b是貼合偏光薄膜2a以及液晶面板1的部件。夾持滾筒8a‧8b中的下方夾持滾筒8b,被配置在與搬送滾筒10同樣高度。另一方面,夾持滾筒8a被配置在夾持滾筒8b的上方,在夾持滾筒8a與夾持滾筒8b之間,偏光薄膜2a被貼合在液晶面板1的下表面。 The nip roller 8a‧8b is a member which bonds the polarizing film 2a and the liquid crystal panel 1. The lower holding roller 8b of the holding rollers 8a and 8b is disposed at the same height as the conveying roller 10. On the other hand, the nip roller 8a is disposed above the nip roller 8b, and the polarizing film 2a is bonded to the lower surface of the liquid crystal panel 1 between the nip roller 8a and the nip roller 8b.
夾持滾筒8a‧8b彼此之間的距離可以變更,藉由壓著偏光薄膜2a的黏著層面以及液晶面板1來進行貼合。在貼合時的夾持滾筒8a‧8b的壓力,對應黏著劑的種類、偏光薄膜2a的厚度等可以適當調整。 The distance between the holding rollers 8a and 8b can be changed, and the bonding is performed by pressing the adhesive layer of the polarizing film 2a and the liquid crystal panel 1. The pressure of the nip roller 8a‧8b at the time of bonding can be appropriately adjusted according to the kind of the adhesive, the thickness of the polarizing film 2a, and the like.
在下表面貼合有偏光薄膜2a的液晶面板1,被反轉部11被反轉成變更表裡,並沿著搬送方向的短邊被反轉成長邊。在第一圖,被反轉部11反轉的液晶面板以液晶面板1a來表示。在製造系統100,雖然做為反轉部11採用機器手臂,但若可以變更液晶面板1的表裡以及沿著搬送方向的邊則沒有特別限定。藉由此反轉部11使液晶面板1反轉,在液晶面板1的下表面(未貼合偏光薄膜),可以貼合偏光薄膜12a成偏光薄膜12a的吸收軸與偏光薄膜2a的吸收軸垂直。 The liquid crystal panel 1 to which the polarizing film 2a is bonded to the lower surface is reversed to be changed in the front and back sides, and is reversed and grown along the short side in the conveyance direction. In the first figure, the liquid crystal panel inverted by the inverting portion 11 is indicated by the liquid crystal panel 1a. In the manufacturing system 100, the robot arm is used as the reversing unit 11, but the front and back of the liquid crystal panel 1 and the side along the transport direction can be changed without particular limitation. The liquid crystal panel 1 is reversed by the inversion portion 11, and the polarizing film 12a can be bonded to the lower surface of the liquid crystal panel 1 (the polarizing film is not bonded). The absorption axis of the polarizing film 12a can be perpendicular to the absorption axis of the polarizing film 2a. .
又,液晶面板1,其長邊也可以沿著搬送方向被搬送,在此狀況,被反轉部11反轉後的液晶面板1a,變 成其短邊沿著搬送方向被搬送。 Further, the liquid crystal panel 1 can be transported along the transport direction in the long side, and in this case, the liquid crystal panel 1a inverted by the inversion portion 11 is changed. The short side is transported along the transport direction.
被反轉,成為長邊沿著搬送方向D1狀態的液晶面板1a,再沿著搬送方向D1被搬送,到達夾持滾筒18a‧18b。夾持滾筒18a‧18b的間隔,係僅被貼合的偏光薄膜2a的寬度程度,夾持滾筒18a‧18b被配置成比夾持滾筒8a‧8b的間隔更寬。 The liquid crystal panel 1a which is reversed and becomes the long side along the conveyance direction D1 is conveyed along the conveyance direction D1, and reaches the nip roller 18a‧18b. The interval between the nip rollers 18a and 18b is the width of the polarizing film 2a to be bonded only, and the nip rollers 18a and 18b are disposed to be wider than the interval between the nip rollers 8a and 8b.
在夾持滾筒18b的下方,與捲出部3一樣,從捲出部13捲出層疊薄膜12,此層疊薄膜12中的偏光薄膜12a以及黏著層被半切刀15半切。之後,藉由刀刃17從層疊薄膜12將剝離薄膜12b剝離,在夾持滾筒18a與夾持滾筒18b之間,偏光薄膜12a經由黏著層被貼合於液晶面板1a下表面。偏光薄膜被貼合於兩面的液晶面板1a相當於液晶顯示裝置,液晶顯示裝置變成被製造系統100所製造。 The laminated film 12 is wound from the unwinding portion 13 under the nip roller 18b, and the polarizing film 12a and the adhesive layer in the laminated film 12 are half-cut by the half cutter 15. Thereafter, the peeling film 12b is peeled off from the laminated film 12 by the blade 17, and the polarizing film 12a is bonded to the lower surface of the liquid crystal panel 1a via the adhesive layer between the holding roller 18a and the holding roller 18b. The liquid crystal panel 1a in which the polarizing film is bonded to both surfaces corresponds to a liquid crystal display device, and the liquid crystal display device is manufactured by the manufacturing system 100.
進一步說明關於本發明的刀刃7。又,關於刀刃17也一樣。第二圖是關於刀刃7的側面圖。刀刃7包含上表面(第二面)20、前端部21、下表面(第一面)22以及後端23。再者,由於上述刀刃7減低與剝離薄膜2b的摩擦,所以在前端部21組裝可自由旋轉的滾筒(滾筒部)25,係平滑地連接於上述刀刃的上表面20、前端部21以及下表面22的形狀。具體來說,滾筒25是整體為圓筒形,剖面為圓形。上表面20以及下表面22成為平面形狀,前端部21成為彎曲成平滑地連接於上表面20以及下表面22的形狀。 The blade 7 of the present invention will be further explained. Also, the same applies to the blade 17. The second figure is a side view of the blade 7. The blade 7 includes an upper surface (second surface) 20, a front end portion 21, a lower surface (first surface) 22, and a rear end 23. Further, since the blade 7 reduces the friction with the peeling film 2b, the freely rotatable drum (roller portion) 25 is assembled to the tip end portion 21, and is smoothly connected to the upper surface 20, the tip end portion 21, and the lower surface of the blade. 22 shape. Specifically, the drum 25 has a cylindrical shape as a whole and has a circular cross section. The upper surface 20 and the lower surface 22 have a planar shape, and the distal end portion 21 has a shape that is curved to be smoothly connected to the upper surface 20 and the lower surface 22.
上述下表面22是面對層疊薄膜2的面,下表面22 以及前端部21係平滑地連接,未形成角。又,前端部21以及上表面20也是平滑地連接,未形成角。由於損傷剝離薄膜2b會有問題,下表面22、前端部21以及上表面20,較佳為剝離薄膜2b接觸處為平滑形狀,剝離薄膜2b不接觸處也可以不是平滑形狀。例如,下表面22與側面24a並未平滑地連接,形成有角,但由於側面24a與剝離薄膜2b不接觸,所以沒有問題。 The lower surface 22 is a surface facing the laminated film 2, and the lower surface 22 The front end portion 21 is smoothly connected, and no corner is formed. Further, the front end portion 21 and the upper surface 20 are also smoothly connected, and no corner is formed. Since the damage peeling film 2b has a problem, the lower surface 22, the front end portion 21, and the upper surface 20 preferably have a smooth shape at the contact portion of the release film 2b, and the release film 2b may not have a smooth shape when it is not in contact. For example, the lower surface 22 and the side surface 24a are not smoothly connected to each other to form an angle, but since the side surface 24a is not in contact with the release film 2b, there is no problem.
側面24a‧24b,較佳為連接上表面20、前端部21、下表面22以及後端23,側面24a‧24b的形狀並沒有特別限定,也可以是平面、曲面等。又,做為刀刃7的變形例,代替側面24a‧24b,列舉一結構,具備支持前端部21以及下表面22的支持部件。藉由支持部件支持前端部21以及下表面22,若維持刀刃的結構,可以構成關於本發明的刀刃。又,在此,平滑形狀是指藉由平面以及曲面中的至少一者所形成者。 The side surface 24a‧24b is preferably connected to the upper surface 20, the front end portion 21, the lower surface 22, and the rear end 23, and the shape of the side surface 24a‧24b is not particularly limited, and may be a flat surface or a curved surface. Further, as a modification of the blade 7, a configuration is provided instead of the side surface 24a‧24b, and a support member for supporting the front end portion 21 and the lower surface 22 is provided. The front end portion 21 and the lower surface 22 are supported by the support member, and the blade of the present invention can be constructed by maintaining the structure of the blade. Here, the smooth shape refers to a shape formed by at least one of a plane and a curved surface.
上述後端23,較佳為連接上表面20、下表面22以及側面24a‧24b,後端23的形狀並沒有特別限定。與側面24a‧24b一樣,也可以是平面或曲面等的形狀,也可以做為支持上表面20以及下表面22的支持部件來代替後端23。又,即使後端23不存在,若可以維持包含前端部21以及下表面22的刀刃7的結構,則後端23不存在也可以。 The rear end 23 is preferably connected to the upper surface 20, the lower surface 22, and the side surface 24a‧24b, and the shape of the rear end 23 is not particularly limited. Like the side surface 24a‧24b, it may be a shape such as a flat surface or a curved surface, or may be a support member for supporting the upper surface 20 and the lower surface 22 instead of the rear end 23. Further, even if the rear end 23 does not exist, if the structure of the blade 7 including the front end portion 21 and the lower surface 22 can be maintained, the rear end 23 may not exist.
第三圖是表示刀刃7的前端部21的角度的側面圖。如第三圖所示,前端部21具有圓弧形狀。因此,前端部21的側面(以及剖面)成為扇形,在刀刃7的 前端部21,上述側面的中心角A成為155°。由於上表面20以及下表面22沿著前端部21的法線,與前端部21連接,所以上表面20以及下表面22彼此不成水平,而具有傾斜。 The third figure is a side view showing the angle of the front end portion 21 of the blade 7. As shown in the third figure, the front end portion 21 has an arc shape. Therefore, the side surface (and the cross section) of the front end portion 21 is fan-shaped, at the blade edge 7. The front end portion 21 has a central angle A of 155 degrees. Since the upper surface 20 and the lower surface 22 are connected to the front end portion 21 along the normal line of the front end portion 21, the upper surface 20 and the lower surface 22 are not horizontal to each other and have an inclination.
上述滾筒25,從下表面22突出,所以在剝離薄膜2b與前端部21之間存在空隙。從層疊薄膜將剝離薄膜剝離時容易產生大摩擦,所以在關於本發明的刀刃,至少滾筒25,可以從包含前端部21的圓弧形狀的法線與下表面22的面突出。在刀刃7,滾筒25是從上表面20突出,但本形態是將刀刃與剝離薄膜的摩擦更減輕的較佳形態。 Since the roller 25 protrudes from the lower surface 22, there is a gap between the peeling film 2b and the tip end portion 21. When the release film is peeled off from the laminated film, large friction is likely to occur. Therefore, in the blade according to the present invention, at least the roller 25 can protrude from the surface of the arc-shaped normal line including the distal end portion 21 and the surface of the lower surface 22. In the blade 7, the roller 25 protrudes from the upper surface 20, but this embodiment is a preferred embodiment in which the friction between the blade and the release film is further reduced.
又,前端部21的圓弧形狀(側面以及剖面)並非中心角A被限定為上述155°的扇形者,例如,圓弧形狀的中心角A可以做為30°以上,180°以下的扇形。較佳為,前端部21的圓弧形狀,係中心角A為45°以上,180°以下的扇形,更佳為,中心角A為90°以上,180°以下的扇形,特佳為,中心角A為120°以上,180°以下的扇形。在中心角A未滿30°的狀況,剝離的剝離薄膜2b與偏光薄膜2a的距離會接近,進行這些的搬送會變難。 Further, the arc shape (side surface and cross section) of the distal end portion 21 is not a sector shape in which the central angle A is limited to 155 degrees. For example, the central angle A of the circular arc shape may be a sector shape of 30 or more and 180 or less. Preferably, the arc shape of the distal end portion 21 is a sector shape in which the central angle A is 45° or more and 180° or less, and more preferably, the central angle A is 90° or more and 180° or less, particularly preferably, the center. The angle A is a fan shape of 120° or more and 180° or less. When the central angle A is less than 30°, the distance between the peeled release film 2b and the polarizing film 2a is close to each other, and it becomes difficult to carry out these conveyance.
另一方面,在中心角A為45°以上,甚至為120°以上的狀況,剝離薄膜2b與偏光薄膜2a可以向著更相異的搬送方向搬送,較佳為可以提供容易回收剝離薄膜2b的製造系統100。在中心角A為180°的狀況,上表面20與下表面22被平行地形成,前端部21的剖面成 為半圓形狀,藉由設定滾筒25比前端部21的半徑更大,可以使滾筒25從下表面22突出並組裝至前端部21。又,在中心角A超過180°的狀況,不能沿著前端部21形成上表面20,將前端部21與上表面20設計成平滑結構會變困難。 On the other hand, in the case where the central angle A is 45 or more and even 120 or more, the release film 2b and the polarizing film 2a can be conveyed in a more different conveyance direction, and it is preferable to provide the easy-removable release film 2b. System 100. In the case where the central angle A is 180°, the upper surface 20 and the lower surface 22 are formed in parallel, and the front end portion 21 is formed into a cross section. In the semicircular shape, by setting the radius of the drum 25 larger than the front end portion 21, the drum 25 can be protruded from the lower surface 22 and assembled to the front end portion 21. Further, in the case where the central angle A exceeds 180°, the upper surface 20 cannot be formed along the distal end portion 21, and it is difficult to design the distal end portion 21 and the upper surface 20 to have a smooth structure.
在上述層疊薄膜2所具備的剝離薄膜2b,沿著下表面22被搬送。如此,使剝離薄膜2b沿著下表面22的搬送,可以藉由調整導引滾筒4、刀刃7以及夾持滾筒8b的位置來進行。由於圖未顯示的黏著層與剝離薄膜2b係接著力小,沿著下表面22被搬送的剝離薄膜2b,藉由被捲掛於滾筒25來變更搬送方向,離開黏著層,沿著滾筒25被搬送。另一方面,沿著下表面22固定搬送方向的偏光薄膜2a,係與黏著層一起,於剝離薄膜2b分離並被搬送後,被貼合於液晶面板1。 The release film 2b provided in the laminated film 2 is conveyed along the lower surface 22. Thus, the conveyance of the peeling film 2b along the lower surface 22 can be performed by adjusting the position of the guide roller 4, the blade 7, and the nip roller 8b. Since the adhesive layer (not shown) and the peeling film 2b have a small adhesive force, the peeling film 2b conveyed along the lower surface 22 is wound around the drum 25 to change the transport direction, and is separated from the adhesive layer, and is carried along the drum 25. Transfer. On the other hand, the polarizing film 2a fixed in the transport direction along the lower surface 22 is bonded to the liquid crystal panel 1 after being separated from the peeling film 2b and transported together with the adhesive layer.
因為前端部21的半徑對應剝離薄膜2b的厚度以及硬度等來適當變更,所以要明確地規定是困難的,但做為一例,前端部21的扇形側面的半徑可為1mm以上,10mm以下,,較佳可為2mm以上,5mm以下。又,在刀刃7,前端部21的半徑是2mm。 The radius of the distal end portion 21 is appropriately changed depending on the thickness and hardness of the release film 2b. Therefore, it is difficult to specify clearly. However, as an example, the radius of the sector side surface of the distal end portion 21 may be 1 mm or more and 10 mm or less. It is preferably 2 mm or more and 5 mm or less. Further, in the blade 7, the radius of the tip end portion 21 is 2 mm.
滾筒25是沿著前端部21的圓弧形狀旋轉者,在滾筒25,雖然圖未顯示,但具備旋轉軸,該旋轉軸位於相對於剝離薄膜2b的搬送方向垂直,當剝離薄膜2b(層疊薄膜2)接觸滾筒25,則剝離薄膜2b與滾筒25以相同速度移動。又,滾筒25,相對於剝離薄膜2b的搬送方向可以旋轉,也可以用不具備旋轉軸的結構來代替。 The drum 25 is rotated in an arc shape along the tip end portion 21. The drum 25 is not shown but has a rotating shaft which is located perpendicular to the conveying direction of the peeling film 2b, and is peeled off the film 2b (laminated film) 2) When the roller 25 is contacted, the release film 2b moves at the same speed as the roller 25. Further, the drum 25 may be rotated in the conveying direction of the peeling film 2b, or may be replaced by a structure not including a rotating shaft.
滾筒25的材質,在無塵室環境下,製造系統100的運轉時不會產生鏽等,較佳為在滾筒25加工時表現出平滑性者,可以使用SUS(Steel Use Stainless)等。 The material of the drum 25 does not cause rust or the like during the operation of the manufacturing system 100 in the clean room environment, and it is preferable to use smoothness when the drum 25 is processed, and SUS (Steel Use Stainless) or the like can be used.
滾筒25是沿著前端部21的圓弧形狀被組裝。也就是說,從滾筒25的旋轉軸方向來看時,滾筒25的外周面被配置成外接於被形成為圓弧形狀的前端部21的外周面。由於滾筒25從下表面22突出,所以沿著下表面22被搬送的剝離薄膜2b,不接觸前端部21,傳輸滾筒25來剝離。又,因為滾筒25是沿著前端部21的圓弧形狀被組裝,所以前端部21不會妨礙剝離薄膜2b的搬送,剝離薄膜2b會被搬送。又,由於被剝離的剝離薄膜2b沿著上表面20被搬送,可以將上表面改稱為剝離薄膜搬送面。 The drum 25 is assembled along the arc shape of the front end portion 21. That is, when viewed from the rotation axis direction of the drum 25, the outer circumferential surface of the drum 25 is disposed to be externally connected to the outer circumferential surface of the front end portion 21 formed in an arc shape. Since the drum 25 protrudes from the lower surface 22, the peeling film 2b conveyed along the lower surface 22 does not contact the tip end portion 21, and the transport roller 25 is peeled off. Further, since the drum 25 is assembled along the arc shape of the distal end portion 21, the distal end portion 21 does not interfere with the transport of the release film 2b, and the release film 2b is transported. Further, since the peeled release film 2b is conveyed along the upper surface 20, the upper surface can be referred to as a release film transfer surface.
第四圖是向著上表面20來表示刀刃7的平面圖。在刀刃7,形成有凹部(開口部)在前端部21,滾筒25被組裝在其凹部。滾筒25,係寬度W1被形成為與剝離薄膜2b的寬度相同或更長,來接觸剝離薄膜的兩端邊。上述兩端邊,具體來說,是剝離薄膜2b搬送時,沿著向著剝離薄膜2b下表面的面的搬送方向的兩端邊。 The fourth figure is a plan view showing the blade 7 toward the upper surface 20. In the blade 7, a concave portion (opening portion) is formed at the front end portion 21, and the drum 25 is assembled in the concave portion. The roller 25 has a width W1 formed to be the same as or longer than the width of the release film 2b to contact both end edges of the release film. Specifically, the both end sides are the both end sides in the conveyance direction toward the surface of the lower surface of the peeling film 2b at the time of conveyance of the peeling film 2b.
長的剝離薄膜2b的端面(搬送時,變成對於下表面22垂直的面),並非總是正確地沿著剝離薄膜2b的流動方向(行列方向),通常是蛇行。但是,由於藉由圖未顯示的位置調整裝置,調整剝離薄膜2b的端面位置,所以寬度W1,也可以不設定成比剝離薄膜2b的寬 度更大。例如,可以設定寬度W1比剝離薄膜2b的寬度大1mm以上、10mm以下,較佳為2.5mm以上,7.5mm以下。 The end surface of the long release film 2b (the surface which becomes perpendicular to the lower surface 22 at the time of conveyance) is not always correctly along the flow direction (row direction) of the release film 2b, and is usually meandering. However, since the position of the end surface of the release film 2b is adjusted by the position adjusting means not shown, the width W1 may not be set to be wider than that of the release film 2b. More. For example, the width W1 can be set to be larger than the width of the release film 2b by 1 mm or more and 10 mm or less, preferably 2.5 mm or more and 7.5 mm or less.
如上述,關於刀刃7的滾筒25,是一個滾筒,但具有可以接觸剝離薄膜2b的兩端邊的長度。對此,關於本發明的刀刃,做為滾筒部也可以具備至少二個滾筒。這些滾筒彼此分離,沿著剝離薄膜2b的的寬方向被配置。各滾筒的旋轉軸彼此一致。再者,這些至少二滾筒,係各滾筒被配置成某一滾筒接觸剝離薄膜2b的的一者的端邊,其他滾筒接觸剝離薄膜2b的他者的端邊。根據此結構,由於個滾筒接觸剝離薄膜的兩端邊,所以可以將做為整個滾筒部的設置區域變小,可以將剝離薄膜變得難以彎曲。 As described above, the roller 25 for the blade 7 is a roller, but has a length that can contact both end sides of the release film 2b. On the other hand, the blade of the present invention may be provided with at least two rollers as the roller portion. These rollers are separated from each other and arranged along the width direction of the release film 2b. The rotation axes of the respective rollers coincide with each other. Further, these at least two rollers are arranged such that one of the rollers contacts the end of one of the release films 2b, and the other rollers contact the end of the other of the release film 2b. According to this configuration, since the individual rollers contact the both end sides of the release film, the installation area as the entire roller portion can be made small, and the release film can be made difficult to bend.
關於本發明的變形例的刀刃在第五圖表示。第五圖是向上表面20來表示關於本發明的刀刃7a的平面圖。刀刃7a的側面圖與第二圖一樣。如第五圖所示,滾筒25a‧25b‧25c‧25d沿著剝離薄膜2b的的寬方向被分離具備。如此,藉由具備三個以上的滾筒,可以對應多種剝離薄膜2b的寬度。 A blade according to a modification of the present invention is shown in the fifth diagram. The fifth figure is the upper surface 20 to show a plan view of the blade 7a of the present invention. The side view of the blade 7a is the same as the second figure. As shown in the fifth figure, the drum 25a‧25b‧25c‧25d is provided separately along the width direction of the release film 2b. As described above, by providing three or more rollers, the width of the plurality of release films 2b can be matched.
在刀刃7a,剝離薄膜2b被搬送成兩滾筒接觸剝離薄膜2b的兩端邊。因此,配合剝離薄膜2b的寬度,使用滾筒組合做為滾筒部,可以選定滾筒25a‧25b、25a‧25c、25a‧25d、25b‧25c、25b‧25d或25c‧25d。藉由此多種選定,刀刃7a可以適合不同寬度的剝離薄膜,可以使用在不同寬度的液晶顯示裝置的製造。又,滾筒 的設置數並沒有特別限定,也可以是5個、6個或以上。 At the blade edge 7a, the peeling film 2b is conveyed to the both ends of the two roll contact peeling film 2b. Therefore, in combination with the width of the release film 2b, the roller combination is used as the roller portion, and the rollers 25a‧25b, 25a‧25c, 25a‧25d, 25b‧25c, 25b‧25d or 25c‧25d can be selected. By various selections, the blade 7a can be adapted to peel films of different widths, and can be used in the manufacture of liquid crystal display devices of different widths. Again, the roller The number of settings is not particularly limited, and may be five, six or more.
滾筒25a~25d的各寬度W2為2mm以上,20mm以下,較佳可為5mm以上,15mm以下。藉由寬度W2小,可以提供難以妨礙剝離薄膜2b的剝離以及搬送的刀刃7‧17。 Each of the widths W2 of the rollers 25a to 25d is 2 mm or more and 20 mm or less, preferably 5 mm or more and 15 mm or less. By the small width W2, it is possible to provide the blade 7‧17 which is hard to hinder the peeling and conveyance of the peeling film 2b.
滾筒彼此的最大寬度(各滾筒的中心間距離),較佳為與剝離薄膜2b的寬度一致。在第五圖,剝離薄膜2b的寬度為1200mm,所以滾筒25a與滾筒25b之間的寬度W3設定為1200mm。另一方面,因為對應於狹窄寬度的剝離薄膜的搬送,所以滾筒25b與滾筒25c之間的寬度W4設定為300mm。 The maximum width of the rolls (the distance between the centers of the rolls) preferably coincides with the width of the release film 2b. In the fifth diagram, the width of the release film 2b is 1200 mm, so the width W3 between the drum 25a and the drum 25b is set to 1200 mm. On the other hand, the width W4 between the drum 25b and the drum 25c was set to 300 mm because of the conveyance of the peeling film corresponding to the narrow width.
第六圖是向著上表面20來表示刀刃7a的斜視圖,表示著滾筒25a~25d從上表面20突出。關於下表面22也一樣。 The sixth drawing is a perspective view showing the blade 7a toward the upper surface 20, showing that the rollers 25a to 25d protrude from the upper surface 20. The same applies to the lower surface 22.
第七圖是表示剝離薄膜2b沿著關於本發明的實施形態的刀刃7a被搬送狀態的平面圖。如上述,剝離薄膜2b的兩端邊,一者的端邊接觸滾筒25a,他者的端邊接觸滾筒25d,由於剝離薄膜2b與滾筒25a‧25d一起以相同速度旋轉,所以在剝離薄膜2b與滾筒25a‧25d之間幾乎不會產生摩擦。在第七圖,藉由虛線的圓來表示剝離薄膜2b的端邊與滾筒接觸處。 The seventh drawing is a plan view showing a state in which the peeling film 2b is conveyed along the blade edge 7a according to the embodiment of the present invention. As described above, the both end sides of the peeling film 2b are in contact with the roller 25a, the other end of which contacts the roller 25d, and since the release film 2b rotates at the same speed together with the roller 25a‧25d, the peeling film 2b and the peeling film 2b are There is almost no friction between the rollers 25a and 25d. In the seventh diagram, the end of the release film 2b is in contact with the roller by a circle of a broken line.
根據關於本發明的刀刃7a,以往,在刀刃前端部容易產生的薄膜屑等異物的產生量可以被減低,所以異物難以附著在黏著層。結果,最終製品液晶顯示裝置的品質難以降低,可以使生產良率提升。 According to the blade 7a of the present invention, the amount of generation of foreign matter such as film dust which is likely to occur at the tip end portion of the blade can be reduced, and foreign matter is less likely to adhere to the adhesive layer. As a result, the quality of the liquid crystal display device of the final product is difficult to be lowered, and the production yield can be improved.
又,本發明並非受限於上述各實施形態,可在申請專利範圍進行各種變更,關於適當組合在不同實施形態所揭露的技術手段而獲得的實施形態,也包含在本發明的技術範圍。 Further, the present invention is not limited to the above-described embodiments, and various modifications can be made in the scope of the claims. The embodiments obtained by appropriately combining the technical means disclosed in the different embodiments are also included in the technical scope of the present invention.
例如,在上述實施形態,將滾筒(滾筒部)25組裝於刀刃7、17的前端部,但即使不將滾筒25組裝於刀刃7、17的前端部,僅設置滾筒25在貼合機構的附近,也可以獲得與上述實施形態相同的效果。 For example, in the above embodiment, the drum (roller portion) 25 is assembled to the tip end portions of the blades 7, 17. However, even if the drum 25 is not assembled to the tip end portions of the blades 7, 17, only the drum 25 is provided in the vicinity of the bonding mechanism. The same effects as those of the above embodiment can be obtained.
也就是說,在上述實施形態,液晶顯示裝置的製造系統,具備貼合機構,該貼合機構包含:搬送滾筒,搬送液晶面板1、1a;以及捲出部3、13,往液晶面板1、1a的搬送方向捲出具備剝離薄膜2b、12b的層疊薄膜2、12,上述貼合機構做為包含上述刀刃7、17者。 In other words, in the above embodiment, the manufacturing system of the liquid crystal display device includes a bonding mechanism including a transport roller, transporting the liquid crystal panels 1, 1a, and the unwinding portions 3 and 13 to the liquid crystal panel 1. The laminated films 2 and 12 provided with the peeling films 2b and 12b are wound in the conveyance direction of 1a, and the said bonding mechanism is comprised with the said blade|blade 7 and 17.
對此,液晶顯示裝置的製造系統,也可以是具有:搬送滾筒10,搬送液晶面板1、1a;捲出部3、13,往液晶面板1、1a搬送方向捲出具備剝離薄膜2b、12b的層疊薄膜2、12;可自由旋轉的滾筒(滾筒部)25,將層疊薄膜2、12捲掛,從層疊薄膜2、12將剝離薄膜2b、12b剝離;以及捲取部9、19,以滾筒部25,捲取從層疊薄膜2、12剝離的剝離薄膜2b、12b。例如,上述液晶顯示裝置的製造系統,代替在第三圖所示的具備滾筒25的刀刃7,具有具備滾筒25的結構,在該液晶顯示裝置的製造系統,滾筒25兼具刀刃7的角色。 On the other hand, the manufacturing system of the liquid crystal display device may include the transport roller 10, transport the liquid crystal panels 1, 1a, and the unwinding portions 3 and 13, and roll out the peeling films 2b and 12b in the direction in which the liquid crystal panels 1 and 1a are transported. The laminated film 2, 12; a freely rotatable drum (roller portion) 25, the laminated film 2, 12 is wound, and the peeling films 2b, 12b are peeled off from the laminated film 2, 12; and the winding portions 9, 19 are rolled The portion 25 winds up the release films 2b and 12b which are peeled off from the laminated films 2 and 12. For example, the manufacturing system of the liquid crystal display device has a configuration in which the drum 25 is provided instead of the blade 7 provided with the drum 25 shown in the third figure. In the manufacturing system of the liquid crystal display device, the drum 25 also has the role of the blade 7.
根據此結構,將層疊薄膜2、12捲掛於滾筒25來搬送時,滾筒25隨著層疊薄膜2、12的搬送旋轉,所 以滾筒25與層疊薄膜2、12之間的摩擦被減低,異物的產生被抑制。 According to this configuration, when the laminated films 2 and 12 are wound around the drum 25 and transported, the drum 25 is rotated by the conveyance of the laminated films 2 and 12. The friction between the drum 25 and the laminated films 2, 12 is reduced, and the generation of foreign matter is suppressed.
又,在本發明的實施形態,還包含以下較佳形態。 Further, in the embodiment of the present invention, the following preferred embodiments are also included.
本發明的刀刃,較佳為具有連接於前述前端部的第二面,前述滾筒部從前述第二面突出。 Preferably, the blade of the present invention has a second surface connected to the front end portion, and the roller portion protrudes from the second surface.
根據此結構,從層疊薄膜剝離的剝離薄膜沿著刀刃的第二面被搬送。此時,被組裝在刀刃的前端部的滾筒部從刀刃的第二面突出,所以剝離薄膜在刀刃的前端部附近不接觸第二面,只接觸滾筒部。因此,搬送剝離薄膜時的刀刃與剝離薄膜之間的摩擦被減低。 According to this configuration, the release film peeled from the laminated film is conveyed along the second surface of the blade. At this time, since the roller portion assembled at the tip end portion of the blade protrudes from the second surface of the blade, the release film does not contact the second surface in the vicinity of the tip end portion of the blade, and only contacts the roller portion. Therefore, the friction between the blade and the release film when the release film is conveyed is reduced.
在本發明的刀刃,前述滾筒部,較佳為藉由彼此分離的至少二個滾筒所構成。 In the blade of the present invention, the roller portion is preferably constituted by at least two rollers which are separated from each other.
根據此結構,作為滾筒部整體的設置區域變小,並可以將剝離薄膜變得難以彎曲。又,當前述滾筒部藉由彼此分離的三個以上的滾筒所構成,則可以提供一種刀刃,適當選定接觸剝離薄膜的兩端邊的滾筒,對應各種用途的剝離薄膜的寬度。 According to this configuration, the installation area as the entire drum portion becomes small, and the release film can be made difficult to bend. Further, when the roller portion is constituted by three or more rollers that are separated from each other, a blade can be provided, and the roller contacting both ends of the release film can be appropriately selected to correspond to the width of the release film for various uses.
又,關於本發明的液晶顯示裝置的製造系統,係將偏光薄膜貼合於液晶面板的液晶顯示裝置的製造系統中,具備貼合機構,該貼合機構包含:液晶面板搬送部,搬送液晶面板;以及捲出部,往液晶面板搬送方向將具備剝離薄膜的層疊薄膜捲出,上述貼合機構,是包含上述刀刃者。 Moreover, the manufacturing system of the liquid crystal display device of the present invention is a manufacturing system of a liquid crystal display device in which a polarizing film is bonded to a liquid crystal panel, and includes a bonding mechanism including a liquid crystal panel transport unit and a liquid crystal panel. And the winding portion that winds up the laminated film including the release film in the direction in which the liquid crystal panel is conveyed, and the bonding mechanism includes the blade.
根據此結構,由於可自由旋轉的滾筒部被組裝於刀刃的前端部,所以將層疊薄膜捲掛於刀刃的前端部時, 刀刃與層疊薄膜之間的摩擦力被減低,異物的產生被抑制。 According to this configuration, since the rotatable drum portion is assembled to the tip end portion of the blade, when the laminated film is wound around the tip end portion of the blade, The friction between the blade and the laminated film is reduced, and the generation of foreign matter is suppressed.
又,本發明的液晶顯示裝置之製造系統,係在貼合偏光薄膜於液晶面板的液晶顯示裝置的製造系統中,具有:液晶面板搬送部,搬送液晶面板;捲出部,往液晶面板搬送方向將具備剝離薄膜的層疊薄膜捲出;可自由旋轉的滾筒部,將層疊薄膜捲掛,從前述層疊薄膜將前述剝離薄膜剝離;以及捲取部,捲取以前述滾筒部從前述層疊薄膜剝離的前述剝離薄膜。 Moreover, in the manufacturing system of the liquid crystal display device which bonded the polarizing film in the liquid crystal panel, the manufacturing system of the liquid crystal display device of this invention has the liquid-crystal panel conveyance part, and conveys a liquid crystal panel, and a winding-out part and the conveyance direction of a liquid-crystal panel. The laminated film including the release film is wound up; the rollable portion is rotatably wound, the laminated film is wound, and the release film is peeled off from the laminated film; and the winding portion is wound up so that the roll portion is peeled off from the laminated film The aforementioned release film.
根據此結構,將層疊薄膜捲掛於滾筒部來搬送時,滾筒部隨著層疊薄膜的搬送旋轉,所以滾筒部與層疊薄膜之間的摩擦被減低,異物的產生被抑制。 According to this configuration, when the laminated film is wound around the drum portion and conveyed, the roller portion is rotated by the conveyance of the laminated film, so that the friction between the roller portion and the laminated film is reduced, and the generation of foreign matter is suppressed.
關於本發明的刀刃,可以利用在貼合光學薄膜於液晶面板的領域。 The blade of the present invention can be utilized in the field of bonding an optical film to a liquid crystal panel.
1、1a‧‧‧液晶面板 1, 1a‧‧‧ LCD panel
2、12‧‧‧層疊薄膜 2, 12‧‧‧ laminated film
2a、12a‧‧‧偏光薄膜 2a, 12a‧‧‧ polarizing film
2b、12b‧‧‧剝離薄膜 2b, 12b‧‧‧ peeling film
3、13‧‧‧捲出部 3, 13 ‧ ‧ roll out
4、14‧‧‧導引滾筒 4, 14‧‧‧ guide roller
5、15‧‧‧半切刀 5, 15‧‧‧ half cutter
6、16‧‧‧支持台 6, 16‧‧‧ support desk
7、7a、17‧‧‧刀刃 7, 7a, 17‧ ‧ cutting edge
8a、8b、18a、18b‧‧‧夾持滾筒 8a, 8b, 18a, 18b‧‧‧ clamping drum
9、19‧‧‧捲取部 9, 19‧‧‧Winding Department
10‧‧‧搬送滾筒(液晶面板搬送部) 10‧‧‧Transport roller (liquid crystal panel transport unit)
11‧‧‧反轉部 11‧‧‧Reversal Department
20‧‧‧上表面(第二面) 20‧‧‧Upper surface (second side)
21‧‧‧前端部 21‧‧‧ front end
22‧‧‧下表面(第一面) 22‧‧‧ lower surface (first side)
23‧‧‧後端 23‧‧‧ Backend
24a‧24b‧‧‧側面 24a‧24b‧‧‧ side
25‧25a‧25b‧25c‧25d‧‧‧滾筒(滾筒部) 25‧25a‧25b‧25c‧25d‧‧‧Roller (roller section)
100‧‧‧製造系統 100‧‧‧ Manufacturing System
A‧‧‧中心角 A‧‧‧Central Corner
D1‧‧‧搬送方向 D1‧‧‧Transfer direction
W1、W2、W3、W4‧‧‧寬度 W1, W2, W3, W4‧‧‧ width
第一圖:表示關於本發明的實施形態的液晶顯示裝置的製造系統的側面圖。 First drawing: A side view showing a manufacturing system of a liquid crystal display device according to an embodiment of the present invention.
第二圖:表示關於本發明的實施形態的刀刃的側面圖。 Fig. 2 is a side view showing a blade according to an embodiment of the present invention.
第三圖:表示關於本發明的實施形態的刀刃前端部角度的側面圖。 Fig. 3 is a side view showing the angle of the tip end portion of the blade according to the embodiment of the present invention.
第四圖:向上表面表示關於本發明的實施形態的刀刃的平面圖。 Fourth Figure: The upper surface shows a plan view of a blade relating to an embodiment of the present invention.
第五圖:向上表面表示關於本發明的變形例的刀刃的平面圖。 Fifth Figure: The upper surface shows a plan view of a blade relating to a modification of the present invention.
第六圖:向上表面表示關於本發明的實施形態的刀刃的斜視圖。 Sixth Graph: The upward surface shows a perspective view of a blade according to an embodiment of the present invention.
第七圖:表示剝離薄膜沿著關於本發明的實施形態的刀刃被搬送狀態的平面圖。 Fig. 7 is a plan view showing a state in which the peeling film is conveyed along the blade according to the embodiment of the present invention.
2‧‧‧層疊薄膜 2‧‧‧Laminated film
2a‧‧‧偏光薄膜 2a‧‧‧ polarizing film
2b‧‧‧剝離薄膜 2b‧‧‧ peeling film
21‧‧‧前端部 21‧‧‧ front end
25‧‧‧滾筒 25‧‧‧Roller
A‧‧‧中心角 A‧‧‧Central Corner
Claims (5)
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TWI558528B true TWI558528B (en) | 2016-11-21 |
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JP (1) | JP5345233B2 (en) |
KR (1) | KR101860597B1 (en) |
CN (1) | CN103608718B (en) |
TW (1) | TWI558528B (en) |
WO (1) | WO2013002187A1 (en) |
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KR101701565B1 (en) | 2014-08-14 | 2017-02-01 | 주식회사 엘지화학 | Bar for peeling off polarizing film from panel, apparatus and method using the same |
WO2016024684A1 (en) * | 2014-08-14 | 2016-02-18 | 주식회사 엘지화학 | Releasing bar for releasing polarizing film from panel, and releasing apparatus and releasing method using same |
WO2016024686A1 (en) * | 2014-08-14 | 2016-02-18 | 주식회사 엘지화학 | Releasing bar for releasing polarizing film from panel, and releasing apparatus and releasing method using same |
WO2018147839A1 (en) | 2017-02-08 | 2018-08-16 | Hewlett-Packard Development Company, L.P. | Thermally conductive particulate sensor |
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JPH0850290A (en) * | 1994-08-05 | 1996-02-20 | Casio Comput Co Ltd | Adhering method of polarizing plate and device therefor |
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JPH01317907A (en) * | 1988-06-17 | 1989-12-22 | Masao Yoshii | Knife edge with roller, cocoon type microconveyor belt, and carrying device using same |
JPH0815694A (en) * | 1994-06-28 | 1996-01-19 | Casio Comput Co Ltd | Optical film sticking device |
KR20040002796A (en) * | 2002-06-28 | 2004-01-07 | 후지 샤신 필름 가부시기가이샤 | Method and apparatus for bonding polarizing plate |
JP4342851B2 (en) * | 2002-07-04 | 2009-10-14 | 富士フイルム株式会社 | Polarizing plate bonding method and apparatus |
US20060225827A1 (en) * | 2005-04-08 | 2006-10-12 | Herong Lei | Process for forming polarizer plate |
PL2093041T3 (en) * | 2006-10-17 | 2013-08-30 | Nitto Denko Corp | Optical member adhering method, and apparatus using the method |
JP4307510B1 (en) * | 2007-12-27 | 2009-08-05 | 日東電工株式会社 | Optical display device manufacturing system and method |
JP4724742B2 (en) * | 2008-01-09 | 2011-07-13 | 日東電工株式会社 | Optical display device manufacturing system and optical display device manufacturing method |
WO2009125771A1 (en) * | 2008-04-08 | 2009-10-15 | 日東電工株式会社 | Manufacturing system for an optical display device, manufacturing method for an optical display device, removal device, and removal method |
WO2009128115A1 (en) * | 2008-04-15 | 2009-10-22 | 日東電工株式会社 | Optical film layered roll and method and device for manufacturing the same |
JP5010652B2 (en) * | 2009-08-19 | 2012-08-29 | 株式会社東芝 | Sheet peeling apparatus and display device manufacturing method |
-
2012
- 2012-06-25 WO PCT/JP2012/066190 patent/WO2013002187A1/en active Application Filing
- 2012-06-25 CN CN201280030659.0A patent/CN103608718B/en not_active Expired - Fee Related
- 2012-06-25 KR KR1020137033696A patent/KR101860597B1/en active IP Right Grant
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Publication number | Priority date | Publication date | Assignee | Title |
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JPH0850290A (en) * | 1994-08-05 | 1996-02-20 | Casio Comput Co Ltd | Adhering method of polarizing plate and device therefor |
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KR20140034837A (en) | 2014-03-20 |
WO2013002187A1 (en) | 2013-01-03 |
JP5345233B2 (en) | 2013-11-20 |
CN103608718A (en) | 2014-02-26 |
TW201313422A (en) | 2013-04-01 |
CN103608718B (en) | 2017-04-05 |
KR101860597B1 (en) | 2018-05-23 |
JP2013033239A (en) | 2013-02-14 |
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