TWI544983B - Composite diamond cutter and method of manufacturing the same - Google Patents

Composite diamond cutter and method of manufacturing the same Download PDF

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TWI544983B
TWI544983B TW104128552A TW104128552A TWI544983B TW I544983 B TWI544983 B TW I544983B TW 104128552 A TW104128552 A TW 104128552A TW 104128552 A TW104128552 A TW 104128552A TW I544983 B TWI544983 B TW I544983B
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cutting
layer
composite
diamond
soft
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TW201707852A (en
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徐桂棟
許嘉霖
郭宗賢
張逸安
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中國砂輪企業股份有限公司
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複合式鑽石切割刀及其製作方法 Composite diamond cutting knife and manufacturing method thereof

本發明係關於一種複合式鑽石切割刀,特別關於一種複合銅及鎳的鑽石切割刀。本發明亦關於一種該複合式鑽石切割刀之製作方法。 The present invention relates to a composite diamond cutting knife, and more particularly to a composite copper and nickel diamond cutting knife. The invention also relates to a method of making the composite diamond cutting knife.

在許多產品的製造過程中,需要針對各種不同材質的原料或半成品進行切割。其中,切割刀物理特性以及使用壽命,對於掌握切割程序的品質及成本至關重要。在電子元件(例如:半導體元件)的製造過程中,隨者現今電子產品微小化的趨勢,對於切割程序的精準度有越來越嚴格的標準。因此,有必要進一步改善現有切割刀之特性,以滿足現今產業上的需求。 In the manufacturing process of many products, it is necessary to cut raw materials or semi-finished products of various materials. Among them, the physical characteristics of the cutting blade and the service life are critical to mastering the quality and cost of the cutting program. In the manufacturing process of electronic components (for example, semiconductor components), the trend of miniaturization of electronic products today has increasingly strict standards for the accuracy of the cutting process. Therefore, it is necessary to further improve the characteristics of existing cutting knives to meet the needs of today's industry.

中國專利申請案公開第1245745號中,揭示了一種複合鋸片的生產技術,其係使用電鍍技術來生產金剛石層,並使用熱壓技術,將前述金剛石層與非金剛石層連接在一起。其中,該複合鋸片之電鍍金屬層係裸露於外,未有其他鍍層加以保護,容易氧化。且該生產技術需透過低溫燒結使電鍍鑽石層固定於非鑽石層,過程較為繁瑣。 In the Chinese Patent Application Publication No. 1245745, a production technique of a composite saw blade is disclosed, which uses an electroplating technique to produce a diamond layer, and uses a hot pressing technique to join the aforementioned diamond layer and the non-diamond layer. The electroplated metal layer of the composite saw blade is exposed to the outside, and is not protected by other plating layers, and is easily oxidized. Moreover, the production technology requires the low-temperature sintering to fix the electroplated diamond layer to the non-diamond layer, which is cumbersome.

中國專利申請案公開第101716803號中,揭示了一種銅基金剛石鋸片,其係由刀頭和銅基體所構成,其中刀頭是由金屬粉、磨料及金剛石及奈 米級金剛石混合燒製而成。其中,該銅基金剛石鋸片係利用金屬燒結鑽石成型,相較於應用電鍍法所製得之金剛石鋸片,在強度及壽命上均有所不及。 In Chinese Patent Application Publication No. 101716803, a copper-based diamond saw blade is disclosed, which is composed of a cutter head and a copper base, wherein the cutter head is made of metal powder, abrasive, diamond and nai. The rice grade diamond is mixed and fired. Among them, the copper-based diamond saw blade is formed by using metal sintered diamond, and the diamond saw blade obtained by the electroplating method is inferior in strength and life.

日本專利申請案公開第H10177975號中,揭示了一種切割刀,其係包含鋁合金所構成之旋轉轂(rotary hub)、由鎳或鎳合金所構成的切割邊緣以及一位於該切割邊緣表面的膜,其中該膜係由包含富勒烯(fullerene,C60)的鎳或鎳合金所構成。其中,該切割刀之切割邊緣及位於該切割邊緣表面的膜皆主要鎳或鎳合金所構成,係無多層電鍍結構,無法有效補強鎳金屬在延展性及柔軟度上的不足。 Japanese Patent Application Laid-Open No. H10177975 discloses a cutting blade comprising a rotary hub composed of an aluminum alloy, a cutting edge composed of nickel or a nickel alloy, and a film on the surface of the cutting edge. Wherein the film is composed of nickel or a nickel alloy containing fullerene (C 60 ). Wherein, the cutting edge of the cutting blade and the film on the surface of the cutting edge are mainly composed of nickel or nickel alloy, and the multi-layer plating structure is not effective for reinforcing the deficiency of the nickel metal in ductility and softness.

上述之習知技術的鋸片或切割刀係由多種材料所構成,但在其物理特性以及使用壽命上仍有改善空間,難以有效提升切割品質並控制成本。因此,有必要研發一種新穎之複合式鑽石切割刀,以滿足現今產業上的需求。 The above-mentioned saw blade or cutting blade of the prior art is composed of a plurality of materials, but there is still room for improvement in physical properties and service life, and it is difficult to effectively improve cutting quality and control cost. Therefore, it is necessary to develop a novel composite diamond cutter to meet the needs of today's industry.

為改善切割品質並控制成本,本發明係提供一種複合式鑽石切割刀及一種複合式鑽石切割刀之製作方法。 In order to improve the cutting quality and control the cost, the present invention provides a composite diamond cutting knife and a composite diamond cutting knife manufacturing method.

為達成上述目的及其他目的,本發明之一種複合式鑽石切割刀包含:一剛性切割層,其係包含一電鍍鎳金屬及複數個鑽石磨料;以及一軟性切割層,其係包含一電鍍銅金屬及複數個鑽石磨料;其中,該剛性切割層及該軟性切割層係以交錯方式疊置形成一複合切割本體,使該複合切割本體為2~10層的多層結構。 To achieve the above and other objects, a composite diamond cutting blade of the present invention comprises: a rigid cutting layer comprising an electroplated nickel metal and a plurality of diamond abrasives; and a soft cutting layer comprising an electroplated copper metal And a plurality of diamond abrasives; wherein the rigid cutting layer and the soft cutting layer are stacked in a staggered manner to form a composite cutting body, wherein the composite cutting body has a multilayer structure of 2-10 layers.

上述之複合式鑽石切割刀,其可進一步包含一電鍍鎳保護層,該電鍍鎳保護層係分別設置於該複合切割本體之兩外側,使該複合切割本體夾設於該電鍍鎳保護層之間。 The composite diamond cutting blade may further include an electroplated nickel protective layer respectively disposed on two outer sides of the composite cutting body, so that the composite cutting body is sandwiched between the electroplated nickel protective layers .

上述之複合式鑽石切割刀,該複合切割本體係為3層結構,其係含有2層的該剛性切割層及1層的該軟性切割層,且該軟性切割層係夾設於該些剛性切割層之間。 In the above composite diamond cutting blade, the composite cutting system is a three-layer structure comprising two layers of the rigid cutting layer and one layer of the soft cutting layer, and the soft cutting layer is sandwiched between the rigid cutting layers. Between the layers.

上述之複合式鑽石切割刀,該複合切割本體係為3層結構,其係含有1層的該剛性切割層及2層的該軟性切割層,且該剛性切割層係夾設於該些軟性切割層之間。較佳地,其中該些軟性切割層之厚度係為45微米;該剛性切割層之厚度係為10微米。 In the above composite diamond cutting blade, the composite cutting system is a three-layer structure comprising one layer of the rigid cutting layer and two layers of the soft cutting layer, and the rigid cutting layer is sandwiched between the soft cutting layers Between the layers. Preferably, the soft cutting layers have a thickness of 45 microns; the rigid cutting layer has a thickness of 10 microns.

上述之複合式鑽石切割刀,該複合切割本體係為5層結構,其係含有3層的該剛性切割層及2層的該軟性切割層,且兩外側層係為該剛性切割層。 In the above composite diamond cutting blade, the composite cutting system is a 5-layer structure comprising three layers of the rigid cutting layer and two layers of the soft cutting layer, and the two outer layers are the rigid cutting layer.

上述之複合式鑽石切割刀,該複合切割本體係為5層結構,其係含有2層的該剛性切割層及3層的該軟性切割層,且兩外側層係為該軟性切割層。較佳地,其中該些軟性切割層之厚度係為30微米;該些剛性切割層之厚度係為5微米。 In the above composite diamond cutting blade, the composite cutting system has a 5-layer structure comprising two layers of the rigid cutting layer and three layers of the soft cutting layer, and the two outer layers are the soft cutting layer. Preferably, the soft cutting layers have a thickness of 30 microns; the rigid cutting layers have a thickness of 5 microns.

上述之複合式鑽石切割刀,其中該剛性切割層之厚度係為1~50微米,較佳為該剛性切割層之厚度係為2~15微米,更佳為該剛性切割層之厚度係為5~10微米;該軟性切割層之厚度係為1~80微米,較佳為該軟性切割層之厚度係為10~50微米,更佳為該軟性切割層之厚度係為30~45微米。 The composite diamond cutting blade described above, wherein the thickness of the rigid cutting layer is 1 to 50 micrometers, preferably the thickness of the rigid cutting layer is 2 to 15 micrometers, and more preferably the thickness of the rigid cutting layer is 5 The thickness of the soft cutting layer is 1 to 80 μm, preferably the thickness of the soft cutting layer is 10 to 50 μm, and more preferably the thickness of the soft cutting layer is 30 to 45 μm.

上述之複合式鑽石切割刀,該複合切割本體之厚度係為10~200微米,較佳為該複合切割本體之厚度係為50~150微米,更佳為該複合切割本體之厚度係為80~120微米。 In the above composite diamond cutting blade, the thickness of the composite cutting body is 10 to 200 micrometers, preferably the thickness of the composite cutting body is 50 to 150 micrometers, and more preferably the thickness of the composite cutting body is 80 to 120 microns.

上述之複合式鑽石切割刀,該剛性切割層及該軟性切割層係具有相同的厚度;或者,該剛性切割層及該軟性切割層係具有不同的厚度。 In the above composite diamond cutting blade, the rigid cutting layer and the soft cutting layer have the same thickness; or the rigid cutting layer and the soft cutting layer have different thicknesses.

上述之複合式鑽石切割刀,該剛性切割層或該軟性切割層係含有5~30重量百分比的該些鑽石磨料。 In the above composite diamond cutting blade, the rigid cutting layer or the soft cutting layer contains 5 to 30% by weight of the diamond abrasives.

上述之複合式鑽石切割刀,該剛性切割層及該軟性切割層係具有相同的該些鑽石磨料含量;或者,該剛性切割層及該軟性切割層係具有不同的該些鑽石磨料含量。 In the above composite diamond cutting blade, the rigid cutting layer and the soft cutting layer have the same diamond abrasive content; or the rigid cutting layer and the soft cutting layer have different diamond abrasive contents.

上述之複合式鑽石切割刀,其中該些鑽石磨料之粒徑可為5~75微米。 The above composite diamond cutting knives, wherein the diamond abrasives may have a particle diameter of 5 to 75 microns.

上述之複合式鑽石切割刀,該剛性切割層及該軟性切割層係具有相同的該些鑽石磨料之粒徑;或者,該剛性切割層及該軟性切割層係具有不同的該些鑽石磨料之粒徑。 In the above composite diamond cutting blade, the rigid cutting layer and the soft cutting layer have the same particle diameter of the diamond abrasive; or the rigid cutting layer and the soft cutting layer have different grains of the diamond abrasive path.

上述之複合式鑽石切割刀,其中該複合式鑽石切割刀可為環狀。 The above composite diamond cutting knife, wherein the composite diamond cutting knife can be annular.

為達成上述目的及其他目的,本發明之一種複合式鑽石切割刀之製作方法,包含:取一金屬基材,於其表面進行前處理作業,移除其表面之氧化物及其他雜質,以使該金屬基材符合電鍍之需求;使用電鍍的方式,於該金屬基材表面形成一不含鑽石磨料的電鍍銅層; 交錯進行下列二步驟至少一次:將包含電鍍銅層的該金屬基材置入含有鑽石磨料之鍍銅槽體進行電鍍作業,以形成含有銅及複數個鑽石磨料的一軟性切割層;將包含電鍍銅層的該金屬基材置入含有鑽石磨料之鍍鎳槽體進行電鍍作業,以形成含有鎳及複數個鑽石磨料的一剛性切割層;藉此使該剛性切割層及該軟性切割層係以交錯方式疊置形成一複合切割本體,使該複合切割本體為2~10層的多層結構;以及藉由蝕刻製程移除該金屬基材及該金屬基材表面的電鍍銅層。 In order to achieve the above and other objects, a method for manufacturing a composite diamond cutting blade according to the present invention comprises: taking a metal substrate, performing pretreatment on the surface thereof, removing oxides and other impurities on the surface thereof, so as to enable The metal substrate meets the requirements of electroplating; an electroplated copper layer containing no diamond abrasive is formed on the surface of the metal substrate by electroplating; Interlacing the following two steps at least once: placing the metal substrate containing the electroplated copper layer into a copper-plated bath containing diamond abrasive for electroplating to form a soft cutting layer containing copper and a plurality of diamond abrasives; The metal substrate of the copper layer is placed in a nickel plating bath containing diamond abrasive for electroplating to form a rigid cutting layer containing nickel and a plurality of diamond abrasives; thereby, the rigid cutting layer and the soft cutting layer are The composite cutting body is formed in a staggered manner to form a composite cutting body having a multilayer structure of 2 to 10 layers; and the metal substrate and the electroplated copper layer on the surface of the metal substrate are removed by an etching process.

上述之方法係於該金屬基材表面形成一不含鑽石磨料的電鍍銅層,但本發明並非侷限於此,所屬技術領域中具有通常知識者,可依據使用者需求,或配合後續形成的剛性/軟性切割層,將該電鍍銅層任意更換為其他不同材質的電鍍金屬層(如:電鍍鎳層)。 The above method is to form an electroplated copper layer containing no diamond abrasive on the surface of the metal substrate, but the invention is not limited thereto, and those skilled in the art may, according to the needs of the user, or cooperate with the rigidity formed subsequently. / Soft cutting layer, the electroplated copper layer can be arbitrarily replaced with other different materials of electroplated metal layer (such as: electroplated nickel layer).

上述之複合式鑽石切割刀之製作方法,可進一步包含:待移除金屬基材後,採用化學鍍或電鍍的方式,在該複合切割本體之兩外側分別形成由鎳所構成的電鍍鎳保護層,使該複合切割本體夾設於該電鍍鎳保護層之間。 The method for manufacturing the composite diamond cutting blade may further include: after the metal substrate is to be removed, forming an electroplated nickel protective layer made of nickel on both outer sides of the composite cutting body by electroless plating or electroplating. The composite cutting body is sandwiched between the electroplated nickel protective layers.

本發明之複合式鑽石切割刀,相較於先前技術,具有剛性佳、強度高、壽命長等優點,其厚度可控制在10~200微米之間,切割精度與準確度高、成本低、應用範圍廣泛。 The composite diamond cutting knife of the invention has the advantages of good rigidity, high strength and long service life compared with the prior art, and the thickness can be controlled between 10 and 200 micrometers, the cutting precision and the accuracy are high, the cost is low, and the application A wide range.

100‧‧‧複合切割本體 100‧‧‧Composite cutting body

101‧‧‧金屬基材 101‧‧‧Metal substrate

110‧‧‧第一軟性切割層 110‧‧‧First soft cutting layer

111‧‧‧鑽石磨料 111‧‧‧Diamond Abrasives

120‧‧‧第一剛性切割層 120‧‧‧First rigid cutting layer

130‧‧‧第二軟性切割層 130‧‧‧Second soft cutting layer

140‧‧‧第二剛性切割層 140‧‧‧Second rigid cutting layer

150‧‧‧第三軟性切割層 150‧‧‧ third soft cutting layer

210‧‧‧電鍍鎳保護層 210‧‧‧Electroplated nickel protective layer

220‧‧‧電鍍鎳保護層 220‧‧‧Electroplated nickel protective layer

S1‧‧‧步驟1 S1‧‧‧Step 1

S2‧‧‧步驟2 S2‧‧‧Step 2

S3‧‧‧步驟3 S3‧‧‧Step 3

S4‧‧‧步驟4 S4‧‧‧Step 4

〔圖1A〕係為本發明實施例1之複合式鑽石切割刀的立體示意圖 1A is a schematic perspective view of a composite diamond cutting blade according to Embodiment 1 of the present invention.

〔圖1B〕係為本發明實施例1之複合式鑽石切割刀沿A-A切面的剖面圖 1B is a cross-sectional view of the composite diamond cutting blade according to Embodiment 1 of the present invention along the A-A section.

〔圖2〕係為本發明實施例1之複合式鑽石切割刀的製備流程 [Fig. 2] is a preparation process of the composite diamond cutting knife of the first embodiment of the present invention.

〔圖3〕係為本發明實施例1之複合式鑽石切割刀的照片 FIG. 3 is a photograph of a composite diamond cutter according to Embodiment 1 of the present invention.

〔圖4〕係為本發明實施例3之複合式鑽石切割刀的剖面圖 FIG. 4 is a cross-sectional view showing a composite diamond cutting blade according to Embodiment 3 of the present invention.

〔圖5〕係為本發明實施例3之複合式鑽石切割刀的照片 FIG. 5 is a photograph of a composite diamond cutting knife according to Embodiment 3 of the present invention.

〔圖6〕係為本發明實施例4之複合式鑽石切割刀的剖面圖 6 is a cross-sectional view of a composite diamond cutting blade according to a fourth embodiment of the present invention.

為充分瞭解本發明之目的、特徵及功效,茲藉由下述具體之實施例,並配合所附之圖式,對本發明做一詳細說明,說明如後: In order to fully understand the objects, features and advantages of the present invention, the present invention will be described in detail by the following specific embodiments and the accompanying drawings.

實施例1Example 1

實施例1之複合式鑽石切割刀之結構係如圖1A及圖1B所示,其係包含下列結構:一第一軟性切割層110,其係包含一電鍍銅金屬及複數個鑽石磨料111;一第一剛性切割層120,其係一電鍍鎳金屬及複數個鑽石磨料111;以及 一第二軟性切割層130,其係包含一電鍍銅金屬及複數個鑽石磨料111;其中,該些軟性切割層及該剛性切割層係以交錯方式疊置形成一複合切割本體100,使該複合切割本體100為3層的多層結構。 The structure of the composite diamond cutting blade of the embodiment 1 is as shown in FIG. 1A and FIG. 1B, which comprises the following structure: a first soft cutting layer 110 comprising a plated copper metal and a plurality of diamond abrasives 111; a first rigid cutting layer 120, which is an electroplated nickel metal and a plurality of diamond abrasives 111; a second soft cutting layer 130 comprising a plated copper metal and a plurality of diamond abrasives 111; wherein the soft cutting layers and the rigid cutting layers are stacked in a staggered manner to form a composite cutting body 100, such that the composite The cutting body 100 is a three-layered multilayer structure.

實施例1之複合式鑽石切割刀係其係含有2層的該軟性切割層及1層的該剛性切割層,且該剛性切割層係夾設於該些軟性切割層之間,其複合切割本體的金屬材質分別為銅-鎳-銅,且各該切割層皆包含複數個鑽石磨料。 The composite diamond cutting blade of the first embodiment comprises two layers of the soft cutting layer and one layer of the rigid cutting layer, and the rigid cutting layer is sandwiched between the soft cutting layers, and the composite cutting body The metal materials are respectively copper-nickel-copper, and each of the cutting layers comprises a plurality of diamond abrasives.

實施例1之複合式鑽石切割刀的製備流程係如下列步驟1~5所述及圖2所示: The preparation process of the composite diamond cutting knife of Embodiment 1 is as described in the following steps 1 to 5 and shown in FIG. 2:

步驟1(S1):取一金屬基材101,並於其表面進行前處理作業,充分移除其表面之氧化物及其他雜質,以使該金屬基材101符合電鍍之需求,並使用電鍍的方式,於金屬基材101表面先形成一不含鑽石磨料的電鍍銅層,厚度約1~2微米(圖未示)。本實施例中,該金屬基材101係為鋁基板,但本發明並不限於此,亦可選用其他適合用於電鍍且適合於後續步驟4(S4)中藉由蝕刻移除的金屬基板作為金屬基材101。將前述經前處理作業的金屬基材101置入含有鑽石磨料(含量5~30%)之鍍銅(硫酸銅)槽體進行電鍍作業,以於該電鍍銅層的表面形成含有銅及複數個鑽石磨料111的第一軟性切割層110。控制電鍍時間長短,以使該第一軟性切割層110具有約20微米的厚度。 Step 1 (S1): taking a metal substrate 101 and performing a pretreatment operation on the surface thereof, sufficiently removing oxides and other impurities on the surface thereof, so that the metal substrate 101 meets the needs of electroplating, and is plated. In a manner, an electroplated copper layer containing no diamond abrasive is formed on the surface of the metal substrate 101, and has a thickness of about 1 to 2 μm (not shown). In this embodiment, the metal substrate 101 is an aluminum substrate, but the present invention is not limited thereto, and other metal substrates suitable for electroplating and suitable for removal by etching in the subsequent step 4 (S4) may be selected as the metal substrate. Metal substrate 101. The metal substrate 101 of the pre-treatment work is placed in a copper plating (copper sulfate) tank containing a diamond abrasive (content: 5 to 30%) for electroplating to form copper and a plurality of layers on the surface of the electroplated copper layer. The first soft cut layer 110 of the diamond abrasive 111. The plating time is controlled such that the first soft cutting layer 110 has a thickness of about 20 microns.

步驟2(S2):待該第一軟性切割層110完成後,針對該第一軟性切割層110進行表面活化處理。將前述經表面活化處理,包含電鍍銅層及第一軟性切割層110的金屬基材101置入含有鑽石磨料(含量5~30%)之鍍鎳(硫酸鎳)槽體進行電鍍作業,以於該第一軟性切割層110之上形成含有鎳及複數個鑽石磨料111 的第一剛性切割層120。控制電鍍時間長短,以使該第一剛性切割層120具有約20微米的厚度。 Step 2 (S2): After the first soft cutting layer 110 is completed, the first soft cutting layer 110 is subjected to a surface activation treatment. The surface-activated treatment, the metal substrate 101 including the electroplated copper layer and the first soft-cut layer 110 is placed in a nickel-plated (nickel sulfate) tank containing a diamond abrasive (content: 5 to 30%) for electroplating operation. Forming nickel and a plurality of diamond abrasives 111 on the first soft cutting layer 110 The first rigid cutting layer 120. The length of plating is controlled so that the first rigid cutting layer 120 has a thickness of about 20 microns.

步驟3(S3):待該第一剛性切割層120完成後,針對該第一剛性切割層120進行表面活化處理。將前述經表面活化處理,包含電鍍銅層、第一軟性切割層110及第一剛性切割層120的金屬基材101置入含有鑽石磨料(含量5~30%)之鍍銅(硫酸銅)槽體進行電鍍作業,以於該第一剛性切割層120之上形成含有銅及複數個鑽石磨料111的第二軟性切割層130。控制電鍍時間長短,以使該第二軟性切割層130具有約20微米的厚度。 Step 3 (S3): After the first rigid cutting layer 120 is completed, the first rigid cutting layer 120 is subjected to a surface activation treatment. The surface-activated treatment, the metal substrate 101 including the electroplated copper layer, the first soft-cut layer 110 and the first rigid-cut layer 120 is placed in a copper-plated (copper sulfate) tank containing a diamond abrasive (content 5 to 30%). The body performs an electroplating operation to form a second soft cut layer 130 containing copper and a plurality of diamond abrasives 111 over the first rigid cut layer 120. The plating time is controlled such that the second soft cutting layer 130 has a thickness of about 20 microns.

步驟4(S4):待該第二軟性切割層130完成後,藉由蝕刻製程移除金屬基材101及該金屬基材101表面的電鍍銅層,以完成實施例1之複合式鑽石切割刀。 Step 4 (S4): After the second soft cutting layer 130 is completed, the metal substrate 101 and the electroplated copper layer on the surface of the metal substrate 101 are removed by an etching process to complete the composite diamond cutting blade of the first embodiment. .

實施例1之製備流程中,第一軟性切割層110、第一剛性切割層120及第二軟性切割層130皆使用電鍍形成,可有效地控制該等切割層之厚度,以滿足切割刀薄型化的需求,藉此提升切割精度與準確度。 In the preparation process of the first embodiment, the first soft cutting layer 110, the first rigid cutting layer 120 and the second soft cutting layer 130 are all formed by electroplating, and the thickness of the cutting layers can be effectively controlled to meet the thinning of the cutting blade. The need to improve cutting accuracy and accuracy.

實施例1之複合式鑽石切割刀中,複合切割本體之各層的金屬材質分別為銅-鎳-銅,其係具有銅的延展性及柔軟度,並藉由鎳的剛性與硬度補強其銅強度不足問題,具有良好之物理特性,可使該切割刀具有良好的壽命及切割效率。實施例1之複合式鑽石切割刀中,複合切割本體係為3層的多層結構,但本發明並不限於此,該複合切割本體可為2~10層的多層結構,只要該剛性切割層及該軟性切割層係以交錯方式疊置形成該複合切割本體,即可使該複合切割本體具有優異的切割性能及使用壽命。舉例來說,可省略實施例1之複合式鑽石切割刀之製備流程中的步驟3(S3),使該鑽石切割刀之複合切割本體係為2層的 多層結構。或者,可進一步重複實施例1之複合式鑽石切割刀之製備流程中的步驟2(S2)及步驟3(S3),使該鑽石切割刀之複合切割本體係為4~10層的多層結構。 In the composite diamond cutting blade of the first embodiment, the metal materials of the layers of the composite cutting body are respectively copper-nickel-copper, which has the ductility and softness of copper, and the copper strength is reinforced by the rigidity and hardness of nickel. Insufficient problems, with good physical properties, can make the cutting blade have good life and cutting efficiency. In the composite diamond cutting blade of the first embodiment, the composite cutting system is a three-layered multilayer structure, but the invention is not limited thereto, and the composite cutting body may be a multilayer structure of 2 to 10 layers, as long as the rigid cutting layer and The soft cutting layer is formed in a staggered manner to form the composite cutting body, so that the composite cutting body has excellent cutting performance and service life. For example, step 3 (S3) in the preparation process of the composite diamond cutting blade of Embodiment 1 can be omitted, and the composite cutting system of the diamond cutting blade is made of 2 layers. Multi-layer structure. Alternatively, step 2 (S2) and step 3 (S3) in the preparation process of the composite diamond cutting blade of the embodiment 1 may be further repeated, so that the composite cutting system of the diamond cutting blade has a multilayer structure of 4 to 10 layers.

實施例1之複合式鑽石切割刀中,複合切割本體之各層皆包含複數個鑽石磨料,使該複合式鑽石切割刀在切割程序中,每一層皆能藉由該些鑽石磨料提供切削力,可使該切割刀具有良好的切割精度與準確度以及切割效率。 In the composite diamond cutting blade of Embodiment 1, each layer of the composite cutting body comprises a plurality of diamond abrasives, so that the composite diamond cutting blade can provide cutting force by the diamond abrasives in the cutting process. The cutting blade has good cutting precision and accuracy as well as cutting efficiency.

實施例1之複合式鑽石切割刀的照片係如圖3所示。該複合式鑽石切割刀係為環狀,但本發明並不限於此,本發明所屬技術領域中具有通常知識者,可根據不同之切割需求調整或修飾該切割刀之形狀。 A photograph of the composite diamond cutter of Example 1 is shown in FIG. The composite diamond cutting blade is annular, but the present invention is not limited thereto, and those skilled in the art to which the present invention pertains can adjust or modify the shape of the cutting blade according to different cutting requirements.

實施例2Example 2

實施例2之複合式鑽石切割刀的結構大致上與實施例1相同,但其係含有2層的剛性切割層及1層的軟性切割層,其複合切割本體的金屬材質分別為鎳-銅-鎳,且各該切割層皆包含複數個鑽石磨料。 The structure of the composite diamond cutting blade of the second embodiment is substantially the same as that of the first embodiment, but it comprises two rigid cutting layers and one soft cutting layer, and the metal materials of the composite cutting body are respectively nickel-copper. Nickel, and each of the cutting layers comprises a plurality of diamond abrasives.

實施例2之複合式鑽石切割刀的製備流程大致上與實施例1相同,係於金屬基材表面先形成一不含鑽石磨料的電鍍銅層,接著,步驟1(S1)係將經前處理作業的金屬基材置入含有鑽石磨料(含量5~30%)之鍍鎳(硫酸鎳)槽體進行電鍍作業,以於該電鍍銅層的表面形成含有鎳及複數個鑽石磨料的第一剛性切割層;步驟2(S2)係將經表面活化處理,包含電鍍銅層及第一剛性切割層的金屬基材置入含有鑽石磨料(含量5~30%)之鍍銅(硫酸銅)槽體進行電鍍作業,以於該第一剛性切割層之上形成含有銅及複數個鑽石磨料的第一軟性切割層;以及步驟3(S3)係將經表面活化處理,包含電鍍銅層、第一剛性切割層及第一軟性切割層的金屬基材置入含有鑽石磨料(含量5~30%)之鍍鎳(硫酸鎳)槽體進行電鍍 作業,以於該第一軟性切割層之上形成含有鎳及複數個鑽石磨料的第二剛性切割層。 The preparation process of the composite diamond cutter of the second embodiment is substantially the same as that of the first embodiment, in which a copper-plated copper layer is formed on the surface of the metal substrate, and then the step 1 (S1) is pretreated. The metal substrate of the operation is placed in a nickel-plated (nickel sulfate) tank containing diamond abrasive (5-30%) for electroplating to form a first rigidity containing nickel and a plurality of diamond abrasives on the surface of the electroplated copper layer. Cutting layer; step 2 (S2) is a surface-activated treatment, the metal substrate including the electroplated copper layer and the first rigid cutting layer is placed in a copper-plated (copper sulfate) tank containing diamond abrasive (content 5~30%) Performing an electroplating operation to form a first soft cut layer comprising copper and a plurality of diamond abrasives on the first rigid cut layer; and step 3 (S3) is to be surface activated, comprising an electroplated copper layer, first rigid The metal substrate of the cutting layer and the first soft cutting layer is plated with a nickel-plated (nickel sulfate) tank containing diamond abrasive (content 5 to 30%) for plating Working to form a second rigid cut layer comprising nickel and a plurality of diamond abrasives over the first soft cut layer.

綜合上述實施例1及實施例2可了解,本發明之複合式鑽石切割刀的複合切割本體可為3層的多層結構,該等切割層的金屬材質可依序為銅-鎳-銅或鎳-銅-鎳。亦即,本發明並不特別限定以何種金屬材質作為最外層結構,只要該些剛性切割層及該軟性切割層係以交錯方式疊置形成一複合切割本體,即可使其具有銅的延展性及柔軟度,並藉由鎳的剛性與硬度補強其銅強度不足問題。實施例1及實施例2之複合式鑽石切割刀的製備流程中,係於該金屬基材表面形成一不含鑽石磨料的電鍍銅層,但本發明並非侷限於此,所屬技術領域中具有通常知識者,可依據使用者需求,或配合後續形成的剛性/軟性切割層,將該電鍍銅層任意更換為其他不同材質的電鍍金屬層(如:電鍍鎳層)。 The composite cutting body of the composite diamond cutting blade of the present invention can be a three-layer multi-layer structure, and the metal materials of the cutting layers can be copper-nickel-copper or nickel in sequence. - Copper-nickel. That is, the present invention does not particularly limit the metal material as the outermost layer structure, as long as the rigid cutting layer and the soft cutting layer are stacked in a staggered manner to form a composite cutting body, which can have a copper extension. Sex and softness, and the rigidity and hardness of nickel reinforced the problem of insufficient copper strength. In the preparation process of the composite diamond cutter of the first embodiment and the second embodiment, an electroplated copper layer containing no diamond abrasive is formed on the surface of the metal substrate, but the invention is not limited thereto, and is generally in the technical field. The knowledgeable person can replace the electroplated copper layer with other electroplated metal layers of different materials (for example, electroplated nickel layer) according to the user's needs or with the subsequently formed rigid/soft cutting layer.

實施例3Example 3

實施例3之複合式鑽石切割刀的結構係如圖4所示,其大致上與實施例1相同,但進一步包含一電鍍鎳保護層210、220,該電鍍鎳保護層210、220係分別設置於該複合切割本體之兩外側,使該複合切割本體夾設於該電鍍鎳保護層之間。 The structure of the composite diamond cutting blade of the third embodiment is as shown in FIG. 4, which is substantially the same as that of the first embodiment, but further includes an electroplated nickel protective layer 210, 220, and the electroplated nickel protective layers 210 and 220 are respectively disposed. The composite cutting body is sandwiched between the nickel plating protective layers on both outer sides of the composite cutting body.

實施例3之複合式鑽石切割刀的製備流程大致上與實施例1相同,但其進一步包含: The preparation process of the composite diamond cutting blade of Embodiment 3 is substantially the same as that of Embodiment 1, but further includes:

步驟5(S5):待移除金屬基材後,採用化學鍍或電鍍的方式,在第一軟性切割層110及第二軟性切割層130的表面分別形成由鎳所構成的電鍍鎳保護層210、220。 Step 5 (S5): After the metal substrate is to be removed, an electroplated nickel protective layer 210 made of nickel is formed on the surfaces of the first soft cutting layer 110 and the second soft cutting layer 130 by electroless plating or electroplating, respectively. 220.

實施例3之複合切割本體之各層的金屬材質分別為銅-鎳-銅,藉由該些電鍍鎳保護層210、220,可避免第一軟性切割層110及第二軟性切割層130直接暴露於外,防止銅與空氣接觸產生氧化的現象,藉此提升該切割刀的壽命及儲存期限。 The metal materials of the layers of the composite cutting body of the embodiment 3 are respectively copper-nickel-copper. By the electroplated nickel protective layers 210 and 220, the first soft cutting layer 110 and the second soft cutting layer 130 are directly exposed to the first soft cutting layer 110. In addition, the phenomenon of preventing the copper from coming into contact with the air to generate oxidation enhances the life and storage period of the cutting blade.

此外,該些電鍍鎳保護層210、220亦可美化該切割刀之外觀。實施例3之複合式鑽石切割刀的照片係如圖5所示。對照圖3及圖5可觀察到實施例1與實施例3之複合式鑽石切割刀在外觀上的差異。 In addition, the electroplated nickel protective layers 210, 220 can also beautify the appearance of the cutting blade. A photograph of the composite diamond cutter of Example 3 is shown in FIG. The difference in appearance between the composite diamond cutters of Example 1 and Example 3 can be observed with reference to Figs. 3 and 5.

實施例3之複合式鑽石切割刀係以實施例1之切割刀為基礎,進一步包含該電鍍鎳保護層210、220,但本發明並不限於此。亦可以實施例2或下述之實施例4之切割刀為基礎,進一步包含該電鍍鎳保護層210、220。 The composite diamond cutting blade of the embodiment 3 is further based on the cutting blade of the first embodiment, and further includes the electroplated nickel protective layers 210 and 220, but the present invention is not limited thereto. The electroplated nickel protective layers 210, 220 may also be further included in the embodiment 2 or the cutting blade of the fourth embodiment described below.

實施例4Example 4

實施例4之複合式鑽石切割刀的結構係如圖6所示,其大致上與實施例1相同,但其複合切割本體100係為5層結構,其係含有3層的該軟性切割層及2層的該剛性切割層,且兩外側層係為該軟性切割層。相較於實施例1,實施例4之複合式鑽石切割刀進一步包含:一第二剛性切割層140,其係包含一電鍍鎳金屬及複數個鑽石磨料111;以及一第三軟性切割層150,其係包含一電鍍銅金屬及複數個鑽石磨料111。 The structure of the composite diamond cutting blade of the fourth embodiment is as shown in FIG. 6 and is substantially the same as that of the first embodiment, but the composite cutting body 100 is a five-layer structure containing three layers of the soft cutting layer and Two layers of the rigid cutting layer, and the two outer layers are the soft cutting layers. The composite diamond cutting blade of the embodiment 4 further includes: a second rigid cutting layer 140 comprising an electroplated nickel metal and a plurality of diamond abrasives 111; and a third soft cutting layer 150, It comprises an electroplated copper metal and a plurality of diamond abrasives 111.

實施例4之複合式鑽石切割刀的製備流程大致上與實施例1相同,但在步驟4移除金屬基材之前,係依序重複步驟2及步驟3,以使複合切割本 體具有5層結構。複合切割本體之各層的金屬材質分別為銅-鎳-銅-鎳-銅,且各該切割層皆包含複數個鑽石磨料。 The preparation process of the composite diamond cutting blade of Example 4 is substantially the same as that of Embodiment 1, but before the removal of the metal substrate in Step 4, steps 2 and 3 are sequentially repeated to make the composite cutting book. The body has a 5-layer structure. The metal materials of the layers of the composite cutting body are respectively copper-nickel-copper-nickel-copper, and each of the cutting layers comprises a plurality of diamond abrasives.

實施例4之複合式鑽石切割刀係包含第二剛性切割層及第三軟性切割層,藉此可進一步提升該切割刀的物理特性。 The composite diamond cutting blade of Embodiment 4 comprises a second rigid cutting layer and a third soft cutting layer, whereby the physical properties of the cutting blade can be further improved.

實施例4之複合式鑽石切割刀係進一步將實施例1之切割刀之複合切割本體的多層結構的層數由3層提升至5層,但本發明並不限於此。亦可在步驟4移除金屬基材之前,多次依序重複步驟2及步驟3,進一步提升該切割刀之複合切割本體的多層結構的層數。本發明之複合式鑽石切割刀之複合切割本體的多層結構的層數較佳係為2~10層,且該數目不以單數為限。舉例來說,該切割刀的切割層數目可為4層複合切割本體之各層的金屬材質分別為銅-鎳-銅-鎳,且各該切割層皆包含複數個鑽石磨料。 The composite diamond cutting blade of Example 4 further raised the number of layers of the multilayer structure of the composite cutting body of the cutting blade of Example 1 from 3 to 5, but the present invention is not limited thereto. Steps 2 and 3 may be repeated a plurality of times in sequence before removing the metal substrate in step 4 to further increase the number of layers of the multilayer structure of the composite cutting body of the cutting blade. The number of layers of the multilayer structure of the composite cutting body of the composite diamond cutting blade of the present invention is preferably 2 to 10 layers, and the number is not limited to the singular number. For example, the number of the cutting layers of the cutting blade may be that the metal materials of the layers of the four-layer composite cutting body are respectively copper-nickel-copper-nickel, and each of the cutting layers comprises a plurality of diamond abrasives.

實施例4之複合式鑽石切割刀係以實施例1之切割刀為基礎,進一步包含第二剛性切割層及第三軟性切割層,但本發明並不限於此。亦可以實施例2之切割刀為基礎,進一步包含第二軟性切割層及第三剛性切割層,複合切割本體之各層的金屬材質分別為鎳-銅-鎳-銅-鎳,且各該切割層皆包含複數個鑽石磨料。 The composite diamond cutting blade of the embodiment 4 is based on the cutting blade of the first embodiment, and further includes the second rigid cutting layer and the third soft cutting layer, but the invention is not limited thereto. The cutting blade according to the second embodiment further includes a second soft cutting layer and a third rigid cutting layer, wherein the metal materials of the layers of the composite cutting body are respectively nickel-copper-nickel-copper-nickel, and each of the cutting layers All contain multiple diamond abrasives.

綜合上述實施例1~4可了解,本發明之複合式鑽石切割刀藉由其特殊之複合結構,具有剛性佳、強度高、壽命長等優點,其厚度可控制在10~200微米之間,切割精度與準確度高、成本低、應用範圍廣泛。本發明之複合式鑽石切割刀可滿足相關產業在製程中針對半導體矽晶圓、C-MOS青板玻璃、光學玻璃、石英玻璃等材料的切割需求。 According to the above embodiments 1 to 4, the composite diamond cutting blade of the invention has the advantages of good rigidity, high strength, long service life, etc., and its thickness can be controlled between 10 and 200 micrometers by its special composite structure. Cutting accuracy and accuracy, low cost, and a wide range of applications. The composite diamond cutting knife of the invention can meet the cutting requirements of the related industries in the process for semiconductor germanium wafer, C-MOS green glass, optical glass, quartz glass and the like.

實施例5 Example 5

實施例5之複合式鑽石切割刀的結構大致上與實施例1相同,同樣包含:第一軟性切割層、第一剛性切割層及第二軟性切割層,複合切割本體之各層的金屬材質分別為銅-鎳-銅,但實施例5係進一步調整該些切割層之厚度,以進一步優化實施例5之複合式鑽石切割刀的物理特性。實施例5之複合式鑽石切割刀中,該第一軟性切割層及第二軟性切割層之厚度係為45微米;該第一剛性切割層之厚度係為10微米。 The structure of the composite diamond cutting blade of the embodiment 5 is substantially the same as that of the first embodiment, and further includes: a first soft cutting layer, a first rigid cutting layer and a second soft cutting layer, wherein the metal materials of the layers of the composite cutting body are respectively Copper-nickel-copper, but Example 5 further adjusts the thickness of the cut layers to further optimize the physical properties of the composite diamond cutter of Example 5. In the composite diamond cutting blade of Embodiment 5, the first soft cutting layer and the second soft cutting layer have a thickness of 45 μm; and the first rigid cutting layer has a thickness of 10 μm.

實施例6 Example 6

實施例6之複合式鑽石切割刀的結構大致上與實施例4相同,同樣包含:第一軟性切割層、第一剛性切割層、第二軟性切割層、第二剛性切割層及第三軟性切割層,複合切割本體之各層的金屬材質分別為銅-鎳-銅-鎳-銅,但實施例6係進一步調整該些切割層之厚度,以進一步優化實施例6之複合式鑽石切割刀的物理特性。實施例6之複合式鑽石切割刀中,該第一軟性切割層、第二軟性切割層及第三軟性切割層之厚度係為30微米;該第一剛性切割層及第二剛性切割層之厚度係為5微米。 The composite diamond cutting blade of Embodiment 6 has the same structure as Embodiment 4, and also includes: a first soft cutting layer, a first rigid cutting layer, a second soft cutting layer, a second rigid cutting layer, and a third soft cutting. The metal materials of the layers of the composite cutting body are respectively copper-nickel-copper-nickel-copper, but the embodiment 6 further adjusts the thickness of the cutting layers to further optimize the physics of the composite diamond cutting blade of the embodiment 6. characteristic. In the composite diamond cutting blade of Embodiment 6, the thickness of the first soft cutting layer, the second soft cutting layer and the third soft cutting layer is 30 micrometers; the thickness of the first rigid cutting layer and the second rigid cutting layer The system is 5 microns.

本發明在上文中已以較佳實施例揭露,然熟習本項技術者應理解的是,該實施例僅用於描繪本發明,而不應解讀為限制本發明之範圍。應注意的是,舉凡與該實施例等效之變化與置換,均應設為涵蓋於本發明之範疇內。因此,本發明之保護範圍當以申請專利範圍所界定者為準。 The invention has been described above in terms of the preferred embodiments, and it should be understood by those skilled in the art that the present invention is not intended to limit the scope of the invention. It should be noted that variations and permutations equivalent to those of the embodiments are intended to be included within the scope of the present invention. Therefore, the scope of protection of the present invention is defined by the scope of the patent application.

100‧‧‧複合切割本體 100‧‧‧Composite cutting body

110‧‧‧第一軟性切割層 110‧‧‧First soft cutting layer

111‧‧‧鑽石磨料 111‧‧‧Diamond Abrasives

120‧‧‧第一剛性切割層 120‧‧‧First rigid cutting layer

130‧‧‧第二軟性切割層 130‧‧‧Second soft cutting layer

Claims (15)

一種複合式鑽石切割刀,包含:一剛性切割層,其係包含一電鍍鎳金屬及複數個鑽石磨料;以及一軟性切割層,其係包含一電鍍銅金屬及複數個鑽石磨料;其中,該剛性切割層及該軟性切割層係以交錯方式疊置形成一複合切割本體,使該複合切割本體為2~10層的多層結構,該複合切割本體之厚度係為10~200微米。 A composite diamond cutting blade comprising: a rigid cutting layer comprising an electroplated nickel metal and a plurality of diamond abrasives; and a soft cutting layer comprising an electroplated copper metal and a plurality of diamond abrasives; wherein the rigidity The cutting layer and the soft cutting layer are stacked in a staggered manner to form a composite cutting body, such that the composite cutting body has a multilayer structure of 2 to 10 layers, and the thickness of the composite cutting body is 10 to 200 microns. 如請求項1所述之複合式鑽石切割刀,其係進一步包含一電鍍鎳保護層,該電鍍鎳保護層係分別設置於該複合切割本體之兩外側,使該複合切割本體夾設於該電鍍鎳保護層之間。 The composite diamond cutting blade according to claim 1, further comprising an electroplated nickel protective layer respectively disposed on two outer sides of the composite cutting body, wherein the composite cutting body is sandwiched between the plating Between the nickel protective layers. 如請求項1所述之複合式鑽石切割刀,該複合切割本體係為3層結構,其係含有2層的該剛性切割層及1層的該軟性切割層,且該軟性切割層係夾設於該些剛性切割層之間。 The composite diamond cutting blade according to claim 1, wherein the composite cutting system has a three-layer structure comprising two layers of the rigid cutting layer and one layer of the soft cutting layer, and the soft cutting layer is interposed. Between the rigid cutting layers. 如請求項1所述之複合式鑽石切割刀,該複合切割本體係為3層結構,其係含有1層的該剛性切割層及2層的該軟性切割層,且該剛性切割層係夾設於該些軟性切割層之間。 The composite diamond cutting blade according to claim 1, wherein the composite cutting system has a three-layer structure comprising one layer of the rigid cutting layer and two layers of the soft cutting layer, and the rigid cutting layer is interposed Between the soft cutting layers. 如請求項1所述之複合式鑽石切割刀,該複合切割本體係為5層結構,其係含有3層的該剛性切割層及2層的該軟性切割層,且兩外側層係為該剛性切割層。 The composite diamond cutting blade according to claim 1, wherein the composite cutting system has a 5-layer structure comprising three layers of the rigid cutting layer and two layers of the soft cutting layer, and the two outer layers are the rigidity. Cutting layer. 如請求項1所述之複合式鑽石切割刀,該複合切割本體係為5層結構,其係含有2層的該剛性切割層及3層的該軟性切割層,且兩外側層係為該軟性切割層。 The composite diamond cutting blade according to claim 1, wherein the composite cutting system has a 5-layer structure comprising 2 layers of the rigid cutting layer and 3 layers of the soft cutting layer, and the two outer layers are the soft layer. Cutting layer. 如請求項1所述之複合式鑽石切割刀,其中該剛性切割層之厚度係為1~50微米;該軟性切割層之厚度係為1~80微米。 The composite diamond cutting blade according to claim 1, wherein the rigid cutting layer has a thickness of 1 to 50 μm; and the soft cutting layer has a thickness of 1 to 80 μm. 如請求項1所述之複合式鑽石切割刀,該剛性切割層及該軟性切割層係具有相同的厚度;或者,該剛性切割層及該軟性切割層係具有不同的厚度。 The composite diamond cutting blade according to claim 1, wherein the rigid cutting layer and the soft cutting layer have the same thickness; or the rigid cutting layer and the soft cutting layer have different thicknesses. 如請求項1所述之複合式鑽石切割刀,該剛性切割層或該軟性切割層係含有5~30重量百分比的該些鑽石磨料。 The composite diamond cutting blade according to claim 1, wherein the rigid cutting layer or the soft cutting layer contains 5 to 30% by weight of the diamond abrasives. 如請求項1所述之複合式鑽石切割刀,該剛性切割層及該軟性切割層係具有相同的該些鑽石磨料含量;或者,該剛性切割層及該軟性切割層係具有不同的該些鑽石磨料含量。 The composite diamond cutting blade according to claim 1, wherein the rigid cutting layer and the soft cutting layer have the same diamond abrasive content; or the rigid cutting layer and the soft cutting layer have different diamonds Abrasive content. 如請求項1所述之複合式鑽石切割刀,其中該些鑽石磨料之粒徑係為5~75微米。 The composite diamond cutting blade of claim 1, wherein the diamond abrasives have a particle size of 5 to 75 microns. 如請求項1所述之複合式鑽石切割刀,該剛性切割層及該軟性切割層係具有相同的該些鑽石磨料之粒徑;或者,該剛性切割層及該軟性切割層係具有不同的該些鑽石磨料之粒徑。 The composite diamond cutting blade according to claim 1, wherein the rigid cutting layer and the soft cutting layer have the same particle diameter of the diamond abrasive; or the rigid cutting layer and the soft cutting layer have different The particle size of some diamond abrasives. 如請求項1所述之複合式鑽石切割刀,其中該複合式鑽石切割刀係為環狀。 The composite diamond cutting blade of claim 1, wherein the composite diamond cutting blade is annular. 一種複合式鑽石切割刀之製作方法,包含:取一金屬基材,於其表面進行前處理作業,移除其表面之氧化物及其他雜質,以使該金屬基材符合電鍍之需求;使用電鍍的方式,於該金屬基材表面形成一不含鑽石磨料的電鍍銅層;交錯進行下列二步驟至少一次: 將包含電鍍銅層的該金屬基材置入含有鑽石磨料之鍍銅槽體進行電鍍作業,以形成含有銅及複數個鑽石磨料的一軟性切割層;將包含電鍍銅層的該金屬基材置入含有鑽石磨料之鍍鎳槽體進行電鍍作業,以形成含有鎳及複數個鑽石磨料的一剛性切割層;藉此使該剛性切割層及該軟性切割層係以交錯方式疊置形成一複合切割本體,使該複合切割本體為2~10層的多層結構;以及藉由蝕刻製程移除該金屬基材及該金屬基材表面的電鍍銅層。 A method for manufacturing a composite diamond cutting knife comprises: taking a metal substrate, performing pretreatment on the surface thereof, removing oxides and other impurities on the surface thereof, so that the metal substrate meets the needs of electroplating; using electroplating The method comprises: forming a copper-plated copper layer without diamond abrasive on the surface of the metal substrate; staggering the following two steps at least once: The metal substrate including the electroplated copper layer is placed in a copper plating tank containing diamond abrasive for electroplating to form a soft cutting layer containing copper and a plurality of diamond abrasives; and the metal substrate containing the electroplated copper layer is placed Electroplating operation is performed on a nickel plating tank containing diamond abrasive to form a rigid cutting layer containing nickel and a plurality of diamond abrasives; thereby, the rigid cutting layer and the soft cutting layer are stacked in a staggered manner to form a composite cutting The main body is such that the composite cutting body has a multilayer structure of 2 to 10 layers; and the metal substrate and the electroplated copper layer on the surface of the metal substrate are removed by an etching process. 如請求項14所述之複合式鑽石切割刀之製作方法,其中進一步包含:待移除金屬基材後,採用化學鍍或電鍍的方式,在該複合切割本體之兩外側分別形成由鎳所構成的電鍍鎳保護層,使該複合切割本體夾設於該電鍍鎳保護層之間。 The method for manufacturing a composite diamond cutting blade according to claim 14, further comprising: after the metal substrate is to be removed, by electroless plating or electroplating, respectively forming nickel on the outer sides of the composite cutting body The electroplated nickel protective layer is disposed between the electroplated nickel protective layer.
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TWI769907B (en) * 2021-08-03 2022-07-01 中國砂輪企業股份有限公司 Composite dresser

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