TWI542388B - Massage cushion with uneven lines and method for manufacture of the same - Google Patents
Massage cushion with uneven lines and method for manufacture of the same Download PDFInfo
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- TWI542388B TWI542388B TW104113671A TW104113671A TWI542388B TW I542388 B TWI542388 B TW I542388B TW 104113671 A TW104113671 A TW 104113671A TW 104113671 A TW104113671 A TW 104113671A TW I542388 B TWI542388 B TW I542388B
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Description
本發明係有關於一種具有凹凸紋路之按摩墊體及其製造方法,尤其是指一種於加工後可在表面成形具有凹凸紋路的按摩墊體為其創新應用發明者。 The invention relates to a massage cushion body with concave and convex lines and a manufacturing method thereof, in particular to a massage cushion body which can form a concave and convex line on the surface after processing, and is an innovative application of the invention.
按,發泡墊體之應用相當廣泛,尤其在民生與運動用品上更為常見,一般發泡墊體大致是由適量的PVC粉、DOP可塑劑、輕質碳酸鈣、高嶺土、發泡劑及色料相互混合,再經由滾輪壓合塗佈於輸送帶上或離型紙上,並以高溫加熱發泡成型,最後,再經由模具熱壓與裁切獲得所需之發泡墊體成品。 According to the application of foaming pad body, it is more common in people's livelihood and sporting goods. Generally, the foaming pad body is roughly composed of appropriate amount of PVC powder, DOP plasticizer, light calcium carbonate, kaolin, foaming agent and The color materials are mixed with each other, and then applied to a conveyor belt or a release paper by a roller press, and are heated and foamed at a high temperature. Finally, the desired foamed cushion body product is obtained by hot pressing and cutting through a mold.
在市面上可觀見的墊體大都為單色,如瑜珈墊、按摩用的發泡滾棒等等,所以會有單調乏味的視覺缺失,以至於廠商們會於表面印刷有圖樣、花紋或商標等圖案,來彌補單色的缺失,當然,有 些為了增加趣味與視覺感受,於表面印刷有紋路,使其視覺感受到有所不同,像是材質變化或有提高質感的功效。但上述方式均需在發泡墊體成品上再經由一道印刷程序,且該印刷圖樣僅能於平整表面,於具有凹凸的按摩粒上則無法印製,且印刷圖樣也容易因摩擦接觸等因素而有脫落的缺失。 Most of the visible cushions on the market are monochrome, such as yoga mats, foaming sticks for massage, etc., so there will be a tedious visual loss, so that manufacturers will print patterns, patterns or trademarks on the surface. And other patterns to make up for the lack of monochrome, of course, there are In order to increase the interest and visual experience, there are lines on the surface to make the visual perception different, such as material changes or improved texture. However, all of the above methods need to pass through a printing process on the finished foaming body, and the printing pattern can only be used on a flat surface, and cannot be printed on the massage particles having irregularities, and the printed pattern is also susceptible to frictional contact and the like. There is a loss of shedding.
今,發明人秉持多年該相關行業之豐富設計開發及實際製作經驗,針對現有之結構再予以研究改良,提供一種具有凹凸紋路之按摩墊體及其製造方法,以期達到更佳實用價值性之目的者。 Today, the inventor has years of experience in the design, development and practical production of the relevant industries, and has researched and improved the existing structure to provide a massage cushion body with embossed texture and its manufacturing method, in order to achieve better practical value. By.
本發明之主要目的在於提供一種具有凹凸紋路之按摩墊體及其製造方法,主要為一種於加工後可在表面成形具有凹凸紋路的按摩墊體為其目的者。 The main object of the present invention is to provide a massage cushion body having a concave-convex texture and a method for manufacturing the same, which is mainly intended to form a massage cushion body having a concave-convex texture on the surface after processing.
本發明一種具有凹凸紋路之按摩墊體之主要目的與功效,係由以下具體技術手段所達成:其主要設有一按摩墊體,該按摩墊體於至少一端面上設有複數按摩單元,且於該端面分佈有凹凸紋路者;藉此,讓該按摩墊體可呈現立體視感,及於使用時具有凹凸紋路的觸感為其功效者。 The main purpose and effect of the massage cushion body having the embossed texture are achieved by the following specific technical means: the massage cushion body is mainly provided with a massage body on at least one end surface thereof, and The end surface is distributed with the embossed grain; thereby, the massage cushion body can exhibit a stereoscopic feeling and a touch with a embossed texture when in use is effective.
本發明一種具有凹凸紋路之按摩墊體的製造方法之主要目的與功效,係由以下具體技術手段所達成:其主要將墊體端面施以加熱、加壓呈具有凹凸立體紋路的墊 體,再經壓模加工,使其該墊體上具有凹凸立體紋路端面成形出有按摩單元,且能於該端面保留凹凸紋路;藉此,讓該按摩墊體可呈現立體視感及使用時具有凹凸紋路的觸感為其功效者。 The main purpose and effect of the method for manufacturing a massage cushion body having a concave-convex texture are achieved by the following specific technical means: the surface of the cushion body is mainly heated and pressurized to form a cushion having a concave and convex three-dimensional texture. The body is further subjected to compression molding, so that the end surface of the cushion body has a concave and convex three-dimensional end surface formed with a massage unit, and the concave and convex line can be retained on the end surface; thereby, the massage cushion body can be stereoscopically sensed and used. The touch with the embossed texture is effective.
本發明具有凹凸紋路之按摩墊體及其製造方法的較佳實施例,其中,該按摩墊體進一步運用於瑜珈墊、按摩滾棒、腰靠、背墊等產品。 The massage cushion body of the invention has a embossed texture and a manufacturing method thereof, wherein the massage cushion body is further applied to a yoga mat, a massage roller, a lumbar support, a back cushion and the like.
本發明具有凹凸紋路之按摩墊體及其製造方法的較佳實施例,其中,該按摩單元為凸粒、凸條等各類具有按摩功效的形狀者。 A preferred embodiment of the massage pad body having the embossed texture and the method of manufacturing the same, wherein the massage unit is a shape having a massage effect such as a bump or a ridge.
(1)‧‧‧基礎墊體 (1) ‧‧‧Basic mats
(2)‧‧‧半成品墊體 (2) ‧‧‧Semi-finished mats
(3)‧‧‧按摩墊體 (3) ‧‧‧massage body
(31)‧‧‧按摩單元 (31)‧‧‧ massage unit
第一圖:本發明步驟流程示意圖 First: Schematic diagram of the process flow of the present invention
第二圖:本發明凹凸紋路示意圖一 Second: Schematic diagram of the embossed road of the present invention
第三圖:本發明凹凸紋路示意圖二 Third figure: schematic diagram 2 of the embossed road of the present invention
第四圖:本發明凹凸紋路示意圖三 Fourth figure: schematic diagram of the embossed road of the present invention
第五圖:本發明凹凸紋路示意圖四 Figure 5: Schematic diagram of the embossed road of the present invention
第六圖:本發明凹凸紋路示意圖五 Figure 6: Schematic diagram of the embossed road of the present invention
第七圖:本發明之LOGO凹凸紋路示意圖 Figure 7: Schematic diagram of the LOGO embossed road of the present invention
第八圖:本發明之LOGO凹凸紋路局部立體示意圖 Figure 8: Partial perspective view of the LOGO embossed road of the present invention
第九圖:本發明之LOGO凹凸紋路立體示意圖 Ninth view: three-dimensional schematic diagram of the LOGO concave and convex road of the present invention
第十圖:本發明之按摩墊體成品示意圖 Figure 10: Schematic diagram of the massage cushion body of the present invention
第十一圖:本發明之按摩墊體運用示意圖(按摩滾棒) Figure 11: Schematic diagram of the massage cushion body of the present invention (massage roller)
第十二圖:本發明之按摩墊體運用示意圖(腰靠) Twelfth Figure: Schematic diagram of the massage cushion body of the present invention (waist)
為令本發明所運用之技術內容、發明目的及其達成之功效有更完整且清楚的揭露,茲於下詳細說明之,並請一併參閱所揭之圖式及圖號:首先,請參閱第一圖,係本發明之具有凹凸紋路之按摩墊體及其製造方法之步驟流程示意圖,其步驟如下:a)取得一端面為平整狀的基礎墊體(1);b)將該基礎墊體(1)平整端面進行第一道壓制程序,以經由加熱、加壓的壓模加工,使其端面呈現具有凹凸紋路的半成品墊體(2);c)將端面具有凹凸紋路的半成品墊體(2)進行第二道壓制程序,以經由加熱、加壓的壓模加工,使其具有凹凸紋路的端面形成分佈有數按摩單元(31);d)成品-完成一端面具有凹凸紋路及按摩單元(31)的按摩墊體(3)者。 For a more complete and clear disclosure of the technical content, the purpose of the invention and the effects thereof achieved by the present invention, the following is a detailed description, and please refer to the drawings and drawings: First, please refer to The first figure is a schematic flow chart of the step of the massage pad body with the embossed texture of the present invention and the manufacturing method thereof. The steps are as follows: a) obtaining a base pad body having a flat end surface (1); b) the base pad The flat end surface of the body (1) is subjected to a first pressing process for forming a semi-finished mat body (2) having a concave-convex texture on the end surface via heating and pressing, and c) a semi-finished mat body having a concave-convex pattern on the end surface (2) performing a second pressing process to form a plurality of massage units (31) by forming a concave-convex end surface via heating and pressing, and d) a finished product-finished end surface having a concave-convex texture and a massage unit (31) of the massage cushion body (3).
首先,於步驟a取得一端面為平整狀的基礎墊體(1),該基礎墊體(1)為經由高溫加熱發泡成型,成型後之基礎墊體(1)具有至少具有一平整狀的端面;接著,再進行步驟b,將該基礎墊 體(1)平整端面進行第一道壓制程序,而該壓制程序為利用第一模具對應基礎墊體(1)施以加熱、加壓的壓模加工,以讓基礎墊體(1)端面呈現具有凹凸紋路,而形成一表面具有定值深度範圍之凹凸紋路的半成品墊體(2),請參如第二~六圖所示,為各種不同凹凸紋路的示意圖;然而,凹凸紋路(12)除了可採用如第二~六圖所示之線條、幾何圖形等圖樣之外,也能將商家所述求商標圖形、LOGO作為凹凸紋路的圖樣[如第七~九圖所示]。之後,再配合參閱第十圖,將該半成品墊體(2)施以步驟c,將端面具有凹凸紋路的半成品墊體(2)進行第二道壓制程序,同樣地,該壓制程序為利用第二模具對應半成品墊體(2)施以加熱、加壓的壓模加工,讓該墊體(2)端面呈現具有凹凸紋路的位置處,同時成型出數按摩單元(31),而此時,第二次經壓制程序的凹凸紋路,因再次經由加熱、加壓,固其紋路深度小於步驟b所形成的凹凸紋路深度;如此,即完成步驟d獲得一按摩墊體(3)成品,該按摩墊體(3)於至少一端面上設有複數按摩單元(31),且於該端面分佈有凹凸紋路者。如此,如同上述於半成品墊體形成LOGO凹凸紋路,當於完成成品時,再該按摩墊體(3)成品上可直接呈現商家LOGO,且該LOGO凹凸紋路並不會因使用時間長而脫落消失,達到具有標榜及不脫落的功效者。 First, in step a, a base pad body (1) having a flat end surface is obtained. The base pad body (1) is formed by high-temperature heating foam molding, and the base pad body (1) after molding has at least one flat shape. End face; then, proceed to step b, the base pad The flat end face of the body (1) is subjected to a first pressing process, and the pressing process is performed by applying a heating and pressing press molding to the base pad body (1) of the first die, so that the end surface of the base pad body (1) is presented. A semi-finished mat body (2) having a embossed grain surface and a surface having a embossed surface having a constant depth range, as shown in the second to sixth figures, is a schematic view of various embossed lines; however, the embossed road (12) In addition to the lines, geometric figures and the like as shown in the second to sixth figures, the trademark pattern and LOGO can be used as the pattern of the embossed texture [as shown in the seventh to ninth figures]. Then, referring to the tenth figure, the semi-finished mat body (2) is subjected to the step c, and the semi-finished mat body (2) having the end surface of the uneven surface is subjected to the second pressing process. Similarly, the pressing procedure is the use of the The second mold corresponds to the semi-finished mat body (2) subjected to a heating and pressing die-casting process, so that the end surface of the mat body (2) presents a position with a concave-convex texture, and at the same time, a plurality of massage units (31) are formed, and at this time, The embossed texture of the second pressing process is solidified again by heating and pressing, and the depth of the grain is smaller than the depth of the embossing line formed by the step b; thus, the step d is completed to obtain a finished product of the massage pad body (3). The cushion body (3) is provided with a plurality of massage units (31) on at least one end surface thereof, and a concave-grain pattern is distributed on the end surface. Thus, as described above, the LOGO embossed road is formed on the semi-finished mat body, and when the finished product is finished, the commercial LOGO can be directly presented on the finished massage cushion body (3), and the LOGO embossed road does not fall off due to long use time. , to achieve the effect of advertised and does not fall off.
接著,請參閱第十一~十二圖所示,於該按摩墊體(3)成型後,其後續的運用範圍及較佳實施例,可進一步使用於瑜珈墊、按摩滾棒、腰靠、背墊等民生與運動用品上;且該按摩單元(31) 可依據所而成型為凸粒、凸條等各類具有按摩功效的形狀者。 Next, please refer to the eleventh to twelfth drawings. After the massage cushion body (3) is formed, the subsequent application range and preferred embodiment can be further applied to the yoga mat, the massage roller, the lumbar support, Back cushions and other sports and sports goods; and the massage unit (31) It can be shaped into various shapes with massage effects such as bumps and ridges.
然而前述之實施例或圖式並非限定本發明之產品結構或使用方式,任何所屬技術領域中具有通常知識者之適當變化或修飾,皆應視為不脫離本發明之專利範疇。 However, the above-described embodiments or drawings are not intended to limit the structure or the use of the present invention, and any suitable variations or modifications of the invention will be apparent to those skilled in the art.
由上述之元件組成與實施說明可知,本發明與現有結構相較之下,本發明具有以下之優點: It can be seen from the above components and implementation description that the present invention has the following advantages as compared with the prior art:
1.本發明具有凹凸紋路之按摩墊體及其製造方法,藉由諸等步驟的實施,讓紋路可直接呈現在墊體上不會有脫落的問題,達到永恆保留紋路所產生的圖樣者。 1. The massage cushion body with embossed texture and the manufacturing method thereof, by the implementation of the steps, the texture can be directly presented on the cushion body without falling off, and the pattern generated by the eternal retention of the texture is achieved.
2.本發明具有凹凸紋路之按摩墊體及其製造方法,藉由二次壓制程序即能達到產生圖樣的功效,無須印刷浪費成本,更不會有印刷所產生的環境污染問題。 2. The massage cushion body with embossed texture and the manufacturing method thereof can achieve the effect of producing a pattern by the secondary pressing process, without waste of printing cost, and no environmental pollution problem caused by printing.
3.本發明具有凹凸紋路之按摩墊體及其製造方法,藉由讓該按摩墊體可呈現立體視感及於使用時,達到具有凹凸紋路的觸感功效者。 3. The massage pad body having the embossed texture of the present invention and a method of manufacturing the same, which can achieve a stereoscopic visual sensation and a touch sensation having a embossed texture when used.
4.本發明具有凹凸紋路之按摩墊體及其製造方法,該按摩墊體可配合運用於各種民生與運動用品上,達到使用廣泛的功效者。 4. The massage cushion body with embossed texture and the manufacturing method thereof, the massage cushion body can be used together with various people's livelihood and sporting goods to achieve a wide range of functions.
綜上所述,本發明實施例確能達到所預期之使用功效,又其所揭露之具體構造,不僅未曾見諸於同類產品中,亦未曾公開於申 請前,誠已完全符合專利法之規定與要求,爰依法提出發明專利之申請,懇請惠予審查,並賜准專利,則實感德便。 In summary, the embodiments of the present invention can achieve the expected use efficiency, and the specific structure disclosed therein has not been seen in similar products, nor has it been disclosed in the application. Before the invitation, Cheng has fully complied with the requirements and requirements of the Patent Law. If you file an application for an invention patent in accordance with the law, you are welcome to review it and grant a patent.
(1)‧‧‧基礎墊體 (1) ‧‧‧Basic mats
(2)‧‧‧半成品墊體 (2) ‧‧‧Semi-finished mats
(3)‧‧‧按摩墊體 (3) ‧‧‧massage body
(31)‧‧‧按摩單元 (31)‧‧‧ massage unit
Claims (9)
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TW104113671A TWI542388B (en) | 2015-04-29 | 2015-04-29 | Massage cushion with uneven lines and method for manufacture of the same |
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TW104113671A TWI542388B (en) | 2015-04-29 | 2015-04-29 | Massage cushion with uneven lines and method for manufacture of the same |
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TWI542388B true TWI542388B (en) | 2016-07-21 |
TW201637686A TW201637686A (en) | 2016-11-01 |
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