CN100551693C - A kind of method of fabricating stereoscopic wale in sliding-prevention foaming mat - Google Patents
A kind of method of fabricating stereoscopic wale in sliding-prevention foaming mat Download PDFInfo
- Publication number
- CN100551693C CN100551693C CNB2007100012901A CN200710001290A CN100551693C CN 100551693 C CN100551693 C CN 100551693C CN B2007100012901 A CNB2007100012901 A CN B2007100012901A CN 200710001290 A CN200710001290 A CN 200710001290A CN 100551693 C CN100551693 C CN 100551693C
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- China
- Prior art keywords
- foaming
- screen cloth
- mat
- mesh
- wale
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
- B29C44/1214—Anchoring by foaming into a preformed part, e.g. by penetrating through holes
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- Laminated Bodies (AREA)
- Carpets (AREA)
Abstract
The present invention is a kind of method of fabricating stereoscopic wale in sliding-prevention foaming mat, it is to purchase foaming material and resistant to elevated temperatures screen cloth material earlier, screen cloth material tool mesh, secondly will foam that material foams earlier but extremely do not foam complete shape, the foaming material of foaming and screen cloth material are not bonding fully fits to carry out hot pressing, make the not lasting foaming of the foaming material of foaming fully, and form protuberance, make the on-slip mat of tool solid grain in mesh foaming projection.
Description
Technical field
The present invention is a kind of ground or desktop etc. of being layered on, and in order to the mat of on-slip defencive function to be provided, outstanding thumb pad is just can make solid grain with foaming method.
Background technology
As everyone knows, yoga motion is the favorite exercise of present many people institute.Carry out the yoga motion, do not touch the ground of hard for protecting health, lay a mat on the ground so polygamy is combined in, and be loosely referred to as yoga mat usually, it has on-slip, the comfortable function of sense of touch, therefore how to make with expanded material.And make the method for this fine jade cushioning, and such as mat shown in Figure 6 (40), it is that expanded material is spread a cloth material with several through holes, both fit and the pressure expansion moulding with it, therefore form projection (41).
But because the foaming material of this mat (40) is the former material of foaming that does not foam fully, behind applying cloth material, directly carry out pressure expansion, so expanded material is before prepattern solidifies, the good material (completion status that do not foam is to have viscosity) that foams fully is stained with is bonded at pressurizing mold, and after mould is stained with the sticky hair foam material, follow-up again contact cloth material or be stained with stickingly mutually with expanded material causes partly projection (42) distortion, forms irregular, the not attractive in appearance kenel of different what projections (41).
Be numbered " method for continuous production of the on-slip expanded material of the three-dimensional burr of tool " patent of invention case I2364414 number for another the Taiwan patent announcement, it is the side that screen cloth is pasted on the expanded material lamellar body, with heater the expanded material heating is made it softening to the plasticization degree, cooperate one group of roller to carry out roll extrusion again, and roller is provided with several little grooves, with in the roll extrusion process, in the expanded material that order has plastified, it is most to bear roll extrusion power, move to bearing the little part of roll extrusion strength, to break through these mesh, on the surface of expanded material, see through little groove and corresponding each mesh, allow expanded material through the outstanding homogeneous solid burr that forms of this mesh.
Case was to emphasize to see through the continuous method for making of mistake of roller roll extrusion before this was quoted as proof.But the little groove of roll extrusion is for fixing, but screen cloth itself can be because of being heated and being subjected to roll extrusion strength, cause and produce pulling force or tension force and extend, and expanded material is heated to overlay and closes, still can continue to expand, to cause the little groove of mould can't accurately align with mesh, not of uniform size such as the foaming burr of each mesh, be difficult to obtain beautiful Methodistic three-dimensional burr effect.
Summary of the invention
The inventor is in view of foregoing problems, and then research and development diligently, therefore main purpose of the present invention is that a kind of method of fabricating stereoscopic wale in sliding-prevention foaming mat is being provided, it mainly is the foaming degree of control expanded material, before the screen cloth material of not fitting, just foam in advance to a setting degree, make screen cloth paste the follow-up foaming afterwards of foaming material, form the three-dimensional burr of even regularization at screen cloth.
In order to reach aforesaid purpose, the technological means that the present invention used is the method that is to provide a kind of fabricating stereoscopic wale in sliding-prevention foaming mat, and its method flow is as follows:
Be equipped with material: purchase foaming material and resistant to elevated temperatures screen cloth material, lay the number mesh on the screen cloth material, non-mesh position is the cloth cover for closed;
Preposition foaming: aforementioned foaming material foams flow process to not foaming complete shape;
Hot pressing is fitted: paste with the screen cloth material at the foaming material and combine, carry out hot pressing applying flow process, allowing the not foaming material that foams completely continue to foam;
Moulding: the foaming material is the protuberance of overshooting shape at mesh because of foaming, and the on-slip mat of promptly making the tool solid grain is finished in sclerosis.
Therefore according to technological means of the present invention, the effect brief description that the present invention can obtain is as follows:
1, the present invention breaks through and foamed material in conjunction with the screen cloth material in the past, just begin the technological means that foams, and with preposition foaming to the setting degree, lasting foaming degree after making foaming material and screen cloth material bonding, be controlled at and only allow mesh form protuberance, therefore expanded material can not take place fully, can be stained with the sticking to mould tool because of the viscosity in the foaming produces, even marry again to be stained with and stick on screen cloth material or the screen cloth material remaining foaming shortcoming that projection caused, therefore the three-dimensional burr effect made of the present invention, the grain shape of protuberance is beautiful, well-balanced, full, and quality is good good.
2, the present invention also change quote as proof before the case method for making can cause the burr problem not of uniform size that is shaped, solve the shortcoming that exists in the prior art.
3, the present invention can cooperate method for continuous production or monomer mould once to make the bulk kenel, be applied to various processing mode can, dark tool practicality.
Description of drawings
Fig. 1 is foam material, a screen cloth material three-dimensional exploded view of the present invention.
Fig. 2 is the present invention's stereogram that material, screen cloth material fit that foams.
Fig. 3 is the top view that hot-pressing and foaming of the present invention is finished.
Fig. 4 is the profile that the present invention foams and finishes.
Fig. 5 is the stereogram that the present invention foams and finishes.
Fig. 6 is the plane after existing mat is shaped.
The specific embodiment
The present invention is a kind of method of fabricating stereoscopic wale in sliding-prevention foaming mat, please cooperate referring to Fig. 1 and Fig. 2, and method flow of the present invention is as described below.
Be equipped with material: can use foaming materials (10) such as EVA (ethylene-acetic acid ethylene) or TPE (thermoplastic elastomer) or PU (polyamine Ethyl formate) or SBR (styrene product), and resistant to elevated temperatures screen cloth material (30), screen cloth material (30) go up to be laid number mesh (32), and non-mesh (32) position is that cloth for closed is to (31).
Preposition foaming: with aforementioned foaming material (10) foaming earlier to the complete shape of not foaming of a setting range, such as foaming to about 70～80%, therefore can be, and with the top layer excision of slaking in the top layer slaking.
Hot pressing is fitted: excised slaking face place at foaming material (10) and coated viscose glue (20), used for screen cloth material (30) and paste combination, please referring to shown in Figure 2, and with it pressurization of heating, and made temperature allow the not foaming material (10) that foams completely continue to foam.
Moulding: please referring to shown in Fig. 3,4,5, because foaming material (10) continues foaming, cloth cover (31) blocks foaming material (10), make the blow pressure of foaming material (10) press to the space of mesh (32), cause the blow pressure of foaming material (10) to form protuberance (12) after waiting to harden towards mesh (32) release.The big I of aforementioned protuberance (12) cooperates mesh (32) size to adjust, and this is that mesh (32) is big more, and surface tension is more little, and protuberance (12) will be big more and support is high rises, otherwise then protuberance (12) is more little.Because foaming material (10) the setting degree that foams in advance, so it is limited to continue the degree of foaming again, so that foaming material (10) is gone out mesh (32) gas release is suitable, and size particles can be possessed more well-balanced regularization, full effect.
So method for making of the present invention, can be the monomer mould once make a bulk of after, will be cut into the size dimension that sells commodity again and get final product; Or utilization quote as proof before the serialization method for making of roll extrusion pressing of case also can (roller can be provided with little groove, and can remove the factor of misalignment).
The foregoing description only is illustrative technology of the present invention and effect thereof, but not is used to limit the present invention.Any ripe all can be in this technology personage under the situation of the present invention's know-why and spirit, the foregoing description is made amendment and is changed, so claims scope institute example that the scope of the present invention should be as described.
Claims (3)
1, a kind of method of fabricating stereoscopic wale in sliding-prevention foaming mat, its method flow is as follows:
Be equipped with material: purchase foaming material and resistant to elevated temperatures screen cloth material, lay the number mesh on the screen cloth material, non-mesh position is the cloth cover for closed;
Preposition foaming: aforementioned foaming material foams flow process to not foaming complete shape;
Hot pressing is fitted: paste with the screen cloth material at the foaming material and combine, carry out hot pressing applying flow process, allowing the not foaming material that foams completely continue to foam;
Moulding: the foaming material is the protuberance of overshooting shape at mesh because of foaming, and the on-slip mat of promptly making the tool solid grain is finished in sclerosis.
2, the method for fabricating stereoscopic wale in sliding-prevention foaming mat as claimed in claim 1, described preposition foaming can be foamed the foaming material to 70～80% degree.
3, the method for fabricating stereoscopic wale in sliding-prevention foaming mat as claimed in claim 1 after the described preposition foaming, with the top layer excision of slaking, is pasted combination for the screen cloth material again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100012901A CN100551693C (en) | 2007-01-16 | 2007-01-16 | A kind of method of fabricating stereoscopic wale in sliding-prevention foaming mat |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100012901A CN100551693C (en) | 2007-01-16 | 2007-01-16 | A kind of method of fabricating stereoscopic wale in sliding-prevention foaming mat |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101224653A CN101224653A (en) | 2008-07-23 |
| CN100551693C true CN100551693C (en) | 2009-10-21 |
Family
ID=39856960
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2007100012901A Expired - Fee Related CN100551693C (en) | 2007-01-16 | 2007-01-16 | A kind of method of fabricating stereoscopic wale in sliding-prevention foaming mat |
Country Status (1)
| Country | Link |
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| CN (1) | CN100551693C (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101721107B (en) * | 2008-10-23 | 2013-04-17 | 曾言林 | Method for producing non-skid carpet |
| KR101263209B1 (en) * | 2010-06-16 | 2013-05-10 | 박장원 | Manufacturing method of cross-linked foam product |
| TWI613068B (en) * | 2017-08-23 | 2018-02-01 | Anti-slip yoga towel manufacturing method and anti-slip yoga towel made by using the manufacturing method | |
| US20230149770A1 (en) * | 2020-04-14 | 2023-05-18 | Simple Green Co., Ltd. | Method for manufacturing a cushion body with a concave-convex structure and mold for manufacturing cushion body with concave-convex structure |
| CN114131825B (en) * | 2021-11-12 | 2024-02-02 | 郑州大学 | Double-sided ordered array foaming material and preparation method and application thereof |
| TWI834557B (en) * | 2023-05-18 | 2024-03-01 | 簡單綠能股份有限公司 | Three-dimensional pad and manufacturing method thereof |
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2007
- 2007-01-16 CN CNB2007100012901A patent/CN100551693C/en not_active Expired - Fee Related
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| Publication number | Publication date |
|---|---|
| CN101224653A (en) | 2008-07-23 |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20091021 Termination date: 20160116 |
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