1308161 五、發明說明（1) 【發明所屬之技術領域】 本發明係發泡材料之製造方法， 花紋或圖案之 料片體上，製作出結構堅固，且具有種可在-發泡讨 止滑發泡材料之製造方法。 【先前技術】 一般δ ’橡膠發泡材料由於具有 性，故經常被加工製作成地塾 、十及阻尼特 用於日常生活中，用以吸枚震動、及：：塾妙普= 較弱，無法承受較大之剪：力包材之材料強度 均被製作成正方形或+方 "專發，包材料片體一般 片體，在捲收及搬運過程中ν ’拉.以免成捲之發泡材料 此外，由於該等；Ξ:料片發生斯裂。 平面狀’並無法凸顯其止滑效果，故㊁：制：；均係製作/ 決此一問題，特在製作出該等正廠商，為解 片體後，再利用模具，以熱壓成型^方形之發泡材料 料片體表面形成許多立體之凸紋，二式^在該等發泡材 體表面之磨擦力，但此一 乂增加該等發泡材料片 時及成本，卻仍無法解決該等發了製作程序、工 身強度不足之問題，包材枓片體連續量產及本 用範圍。限制了該等發泡材料片體之使 其後，雖有部份發泡材料 決該等發泡材料片體 及製造業者，“ 及本身強度不足之問題，待 第5頁 五 '發明說明（2) __ 別在製作該等發泡材料片體時，在該 貼固定一層網布， ，包材料片體上黏 惟，此-作法，^有政挺升丰發泡材料片體之強度， 物件間直接接觸之φ ^ H 材料片體與其它 阻尼特性及止滑效要 士么眼柄 τ叶片體所能提供之 性。 #天了其應有之特 【發明内容】 有鑒於前 滑效果降低等 於開發設計出 立體凸紋之發 堅固且具有立 本發明之 之發泡材料， 裝置’對其進 程度’並將一 之表面後，以 行施壓，令已 部份’可向承 且在該耐高溫 在該發泡材料 結構堅固且具 本發明之 述習用 缺點， 本發明 泡材料 體凸紋 一目的 依所需 行加埶 耐高溫 —表面 塑化之 受壓力 網布之 片體之 有立體 "―' 目 _泡材料片 發明人經 之 種利 之方法， 之止滑發 ，係將一 之厚度， ，令該發 之網布， 開設有複 該發泡材 較小之部 牽絆下， 表面上， 凸紋之止 的，係在 體之無法量產、強度 過長久努力研究與實 用熱可塑性彈性體製 期错由該方法可製作 泡材料。 以可塑性彈性體膠粒 裁切成片體，再利用 泡材料片體軟化至可 貼附固定在該發泡材 數個小凹槽之模具， 料片體上，承受壓力 份（或未受壓之部份） 衝過該耐高溫網布之 A成立體狀凸紋，而 滑發泡材料。 將該網布剝離時，可 不足或止 驗，終 作出具 出結構 發泡完成 —加熱 塑化之 料片體 對其進 較大之 移動，網孔， 製作出 在該發泡1308161 V. INSTRUCTION DESCRIPTION OF THE INVENTION (1) Technical Field of the Invention The present invention relates to a method for producing a foamed material, a pattern or a pattern of a sheet body, which is made to have a firm structure and has a kind of slidable A method of producing a foamed material. [Prior Art] Generally, δ 'rubber foaming materials are often processed into mantle, ten and damping for use in daily life to absorb vibrations, and: 塾妙普 = weaker, due to their nature. Can not withstand the larger shear: the strength of the material of the strength of the packaging material is made into a square or + square "special hair, package material sheet body, in the process of winding and handling ν ' pull. To avoid the roll of hair In addition, due to the above; Ξ: the chip is cracked. The flat shape does not highlight its anti-slip effect, so the second: system:; are all made / decided to solve this problem, especially in the production of such positive manufacturers, after the disintegration of the film, and then use the mold to hot press molding ^ The surface of the square foam material sheet forms a plurality of three-dimensional ridges, and the frictional force on the surface of the foamed materials is increased, but the time and cost of the foamed material sheets are still unsolvable. These issues have caused the production process and insufficient physical strength, and the continuous production and use of the packaging materials. After limiting the foamed material sheets, although some of the foamed materials are determined by such foamed material sheets and manufacturers, "and the problem of insufficient strength is to be described on page 5 of the 'invention' ( 2) __ When making the foam material sheet, fix a layer of mesh cloth on the sticker, and stick the material on the package material. This method, ^ has the strength of the Zheng Tingshengfeng foam material sheet, φ ^ H material contact directly between objects and other damping characteristics and anti-slip effect factors. Eye τ leaf body can provide the nature. #天了其有特特[Inventive content] In view of the front slip effect The reduction is equivalent to the development of a solid embossed embossed material and the foaming material of the present invention, the device 'the degree of progress' and the surface of the surface, to apply pressure, so that part of the In the high temperature resistance, the foamed material has a strong structure and has the disadvantages of the present invention. The embossing material of the present invention has the purpose of embossing the sheet of the pressure-resistant mesh which is resistant to high temperature-surface plasticization. There is a stereoscopic "quote" The method of making a profit by human beings, the slippery hair, is the thickness of the hair, so that the hair mesh of the hair is opened, and the smaller part of the foaming material is opened, and the surface is embossed. It is impossible to mass-produce in the body, the strength is too long, and the research and practical thermoplastic elastic system are made. The foaming material can be made by this method. The plastic elastomer colloidal particles are cut into pieces, and then the foaming material sheet is softened to the extent Attaching a mold fixed to a plurality of small grooves of the foam material, the sheet body is subjected to a pressure portion (or an uncompressed portion), and the A-shaped embossing is formed through the high-temperature resistant mesh cloth, and the sliding is performed. Foaming material. When the mesh is peeled off, it may be insufficient or not tested, and finally the structure foaming is completed. The heated plasticized sheet body is moved to a larger extent, and the mesh is made in the foaming.
1308161 五、發明說明（3) 材料片體之表面上，依該網布之花紋 之類似花紋或圖案。 / 也成立體狀 本發明之另一目的，係將冷凍水以循環方曾^ 具内，以令該模具表面形成低溫狀態，使 ς斟=入該糢 材料片體進行施壓形成該等立體狀凸紋時，；=發泡 發泡材料片體，令該等立體狀 =言部該 作出具有立體凸紋之止滑發泡材料。 以快速地製 為便貴審查委員能對本發明之目 做更進一步之認識鱼睁 特城及其方法， 明如下： 、瞭冑炫舉貝粑例配合圖式，詳細說 【實施方式] ^發明係使用—種熱可塑性彈性 膠原科，以利用該種彈 了取代傳統之 熱成型的特點 拉f發泡加工過程中易於加 之製程中，係弁 之滑發泡材料。在本發明 模具中，進行=熱可塑性彈性體膠粒置放人一定型 具中取出該發:材Γ並發；作業·，自該定型模 成一呈立方體之Ϊ 邊及修整處理後，形 實際需求之严A 〉包材料1卜參閱第1圖所示，騎，可依 2〇。 子又，將該發泡材料1 0裁切成複數片之片體 泡材料片D $明之製程中，參閱第2圖所示，可先將該發 所產生之&輪送至一加熱裝置60 ’以利用該加熱裝置60 w观’對該發泡材料片體21進行加熱，令立 1308161 五、發明說明（4) 發泡材料1Q軟化至可塑化之程度，嗣，再將—且 — 孔41大小之耐高溫網布4〇，、有預疋網 之-側表面，亦可依實際需：附f疋在該發抱材料片體^ 刀J伋貫丨不而未，黏貼固定在二 惟，本發明在實際實施時， 。 高广罔布40貼附固定在該發泡材料片體21二：可先將該 將已披覆有該耐高溫網布40之發泡=體 21輪达至該加熱裝置6〇，广卞叶月體 熱，令^軟化至可塑化之程^用該加熱裝置6〇對其進行加 :::參閱第3圖所示，再以—上模具7〇及一 7 1中，用以f+ n u而特別注忍者，乃該等模具70、 面進片體21上披覆有該網布4。之-二、=’其表面上係均句地開設有複數 U=，：：第4在二㈣ 可向承受壓力較小之部受壓力較大之部份22， 於該等凹槽80之部份)移動(Α未承受壓之部份’即對應 未受該網布40牽畔：發:2前辟所示之方向），此時， 網孔“，而在該發泡將衝過該耐高溫網布4〇之 之網孔4i圖宰，之表面上’依該網布4°上 Λ 二 在對應於各該網孔41之位置，形成立體狀 嗣再立即對該發泡材料片體2 1進行冷卻處理， ^可將該發泡材料1G，製作成結構堅固且具有立體狀凸紋 之止滑發泡材料。本發明在實際實施時，亦可在'製作出 滑發泡材料後’將該網布4〇剥離，以在該發泡材料片 1之表面上，形成如該網布4〇花紋或圖案般之立體狀花1308161 V. INSTRUCTIONS (3) On the surface of the material sheet, a similar pattern or pattern according to the pattern of the mesh is used. / Another object of the present invention is to chill water in the circulation of the mold, so that the surface of the mold is formed into a low temperature state, so that ς斟 = into the mold material sheet to apply pressure to form the three-dimensional In the case of embossing, = foaming foamed sheet, so that the three-dimensional shape = the part to make a three-dimensional relief of the sliding foam material. In order to make a quicker understanding of the subject of the invention, we can further understand the purpose of the invention and the method of the fishery and its method, as follows: 胄 胄 举 举 粑 配合 配合 配合 配合 , , , , , , , , , , , 发明The use of a kind of thermoplastic elastic collagen family to replace the traditional thermoforming characteristics with the use of this type of bomb is easy to add in the f foaming process, the sliding foam material. In the mold of the present invention, the thermoplastic plastic elastomer is placed in a certain type of tool to take out the hair: the material is concurrent; the operation is performed, and the shape is formed into a cube and trimmed, and the actual shape is required. Strict A 〉 package material 1 Bu as shown in Figure 1, riding, can be 2 〇. Further, in the process of cutting the foamed material 10 into a plurality of sheets of the body foam material sheet D $ Ming, as shown in FIG. 2, the hair generated by the hair may be first sent to a heating device. 60' to heat the foamed material sheet 21 by using the heating device 60 w', to make 1308161, the invention description (4) foaming material 1Q softened to the extent of plasticization, 嗣, then - and The high-temperature resistant mesh of the size of the hole 41 is 4〇, and the side surface of the pre-twisted net can also be used according to the actual needs: with the f疋 in the body of the lifting material, the knife J is not smashed, and the adhesive is fixed. Second, the present invention is actually implemented. The high-gloss cloth 40 is attached and fixed to the foamed material sheet 21: the foaming body 21 which has been covered with the high-temperature resistant mesh cloth 40 can be firstly rotated to the heating device 6〇, the broadleaf leaf Moon body heat, soften to softenable process ^ Use this heating device 6 〇 to add it::: See Figure 3, then use - upper mold 7 〇 and a 7 1 for f + nu The special ninja is covered with the mesh cloth 4 on the mold 70 and the sheet feeding body 21. -2, = 'the surface of the sentence is uniformly opened with a complex number U=,:: 4th in the second (four) can be subjected to a relatively high pressure part 22, in the groove 80 Partially) moving (the part that is not subjected to pressure) corresponds to the direction that is not affected by the mesh 40: the direction of the front: 2, at this time, the mesh ", and the foam will pass through The mesh 4i of the high-temperature resistant mesh cloth is on the surface of the mesh, and the surface of the mesh is 4°, corresponding to the position of each of the meshes 41, and a three-dimensional shape is formed, and the foamed material is immediately formed. The sheet 2 1 is subjected to a cooling treatment, and the foamed material 1G can be formed into a solid foam structure having a three-dimensional relief. The present invention can also be used to produce a slip foam in actual practice. After the material, the mesh is peeled off to form a three-dimensional flower such as the mesh pattern or pattern on the surface of the foamed material sheet 1.
1308161 五、發明說明（5) 紋或圖案。 在本發明之一板佳實施例中，該發泡材料1 〇之組成成 伤，係包含1 0 0份重ΐ之熱可塑性彈性體膠粒，如··苯乙 烯-丁二烯-苯乙烯嵌段共聚物（簡稱SBS )、苯乙烯一乙 烯-丁烯-苯乙烯嵌段共聚物（簡稱SEBS )、苯乙烯—異戊 二烯-苯乙烯嵌段共聚物（簡稱SIS )、乙醋酸乙烯（簡稱 EVA )等’ 2-6份重量之發泡劑，〇·丨—丨.〇份重量之架挎 劑、’5-60份重量之填充劑，及卜1〇份重量之防老劑'/該对 咼溫網布40之網孔41大小，至少需〇· 5mm以上，其耐高溫 至少需在攝氏140度以上；該加熱裝置6〇可為一紅外線加 熱爐，以在該發泡材料片體21通過其中時，對該發泡材料 片體21進行加熱，令其材料迅速軟化至可塑化之程度；該 上模具70表面上開設之複數個小凹槽8〇，其深度至=為/ 1 mm，其寬度至少為2mm，如此，在施壓過程中，該; 料10對應於該等凹槽80之部份，始有足夠之空間^閱= 4圖所示，令承受壓力較大之部份22，向未承受壓力/之 ^之ST該：高ί網布4〇之網孔41，在該發泡材。料 片體21之表面上，依網布40上之網孔41圖案，形 凸紋90。另，在該實施例中，該上模具7〇及下模具了丨 均勻佈設有循環管路，俾將冷凍水導入其中循環時，可在 該等上模具7〇及下模具71對該發泡材料片體21進行施壓， 形成立體狀凸紋90之同時，對其進行冷卻處理，以八詨 Λ紋90迅速定型，快速製作出結構堅固且具有立體紋 90之止滑發泡材料。惟，本發明在實際實施時’並不侷阳1308161 V. Description of invention (5) Pattern or pattern. In a preferred embodiment of the present invention, the composition of the foamed material 1 is damaged, and comprises 1000 parts of thermoplastic elastomeric rubber particles, such as styrene-butadiene-styrene. Block copolymer (SBS for short), styrene-ethylene-butylene-styrene block copolymer (SEBS for short), styrene-isoprene-styrene block copolymer (referred to as SIS), ethylene vinyl acetate (EVA), etc. '2-6 parts by weight of foaming agent, 〇·丨-丨. 〇 重量 weight of 挎 、 , '5-60 parts by weight of filler, and 1 〇 weight of anti-aging agent' / The size of the mesh 41 of the pair of warm mesh cloth 40 is at least 〇 5 mm or more, and the high temperature resistance thereof is at least 140 degrees Celsius; the heating device 6 〇 can be an infrared heating furnace to be used in the foaming material When the sheet 21 passes therethrough, the foamed material sheet 21 is heated to soften the material to a degree of plasticization; a plurality of small grooves 8 开设 are formed on the surface of the upper mold 70, the depth of which is = / 1 mm, the width of which is at least 2 mm, so that during the pressing process, the material 10 corresponds to the portion of the grooves 80, The reading shown in FIG enough space ^ = 4, so that the part 22 to withstand greater pressure, which is not subjected to the pressure / ^ of the ST: High ί 4〇 mesh of 41 mesh, the foam material. On the surface of the sheet body 21, a relief pattern 90 is formed in accordance with the pattern of the mesh 41 on the web 40. In addition, in this embodiment, the upper mold 7 and the lower mold are uniformly distributed with a circulation line, and when the chilled water is introduced into the circulation, the foaming can be performed on the upper mold 7 and the lower mold 71. The material sheet 21 is pressed to form a three-dimensional ridge 90, and is cooled, and the octagonal pattern 90 is quickly set, and a foam-stable foam material having a firm structure and a three-dimensional pattern 90 is quickly produced. However, the present invention is not practical when it is actually implemented.
1308161_ 五、發明說明（6) 於此，亦可以其它獨立之冷卻裝置，在該等上模具7 0及下 模具71對該發泡材料片體21完成施壓成型後，再對其進行 冷卻處理。 ’ 按，以上所述，僅為本發明最佳具體實施例，惟本發 明之製程並不侷限於此，任何熟悉該項技藝者在本發明領 域内，可輕易思及之變化或修飾，皆應涵蓋在以下本發明 之申請專利範圍中。1308161_ V. INSTRUCTION DESCRIPTION (6) Here, other independent cooling devices may be used, after the upper mold 70 and the lower mold 71 are subjected to pressure forming of the foamed material sheet 21, and then cooled. . The above description is only the best embodiment of the present invention, but the process of the present invention is not limited thereto, and any one skilled in the art can easily change or modify it in the field of the present invention. It is intended to be included in the scope of the claims of the present invention below.
第10頁 1308161 圖式簡單說明 圖式簡單說明： 第1圖係將本發明之發泡材料裁切成複數片之片體之示 意圖； 第2圖係本發明之發泡材料片體在進行加熱塑化及貼附 網布之作業示意圖； 第3圖係本發明之發泡材料片體在進行施壓成型之作業 示意圖； 第4圖係本發明之發泡材料片體在進行施壓成型過程中 之局部剖面示意圖。 主要部分之代表符號： 發泡材料 .........1 0耐高溫網布.........40 片體 .........2 0網孔 .........41 發泡材料片體 .........21上、下模具.........70、7.1 承受壓力較大之部份.........2 2加熱裝置 .........60 承受壓力較小之部份.........2 3凹槽 .........80 立體狀凸紋 .........90Page 10 1308161 BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view showing a foamed material of the present invention cut into a plurality of sheets; and FIG. 2 is a heating material sheet of the present invention being heated. Schematic diagram of the operation of plasticizing and attaching the mesh cloth; Fig. 3 is a schematic view showing the operation of the foamed material sheet of the present invention in the press forming process; and Fig. 4 is the drawing of the foaming material sheet of the present invention in the press forming process A schematic view of a partial section in the middle. Representative symbols of the main parts: foaming material.........1 0 high temperature resistant mesh cloth......40 piece body.........2 0 mesh. ........41 Foamed material sheet.........21 upper and lower molds.........70,7.1 The part with a large pressure... ......2 2 heating device.........60 The part with less pressure.........2 3 grooves.........80 Three-dimensional relief.........90
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