CN103568187A - Manufacturing method of breathable foaming composite pad - Google Patents
Manufacturing method of breathable foaming composite pad Download PDFInfo
- Publication number
- CN103568187A CN103568187A CN201210271202.0A CN201210271202A CN103568187A CN 103568187 A CN103568187 A CN 103568187A CN 201210271202 A CN201210271202 A CN 201210271202A CN 103568187 A CN103568187 A CN 103568187A
- Authority
- CN
- China
- Prior art keywords
- foaming
- particle
- preparation
- composite
- ventilative
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Abstract
The invention provides a manufacturing method of a breathable foaming composite pad. The manufacturing method comprises the following steps of after a foaming composite rubber-plastic material added with a tackifying agent is heated and mixed, making the obtained material into granules by utilizing a granulating machine, pouring the granules into a mold, distributing telescopic fiber on the granules, closing the mold for vulcanization and foaming so as to enable the contact parts between the fiber cloth and the composite foaming material to be foamed, combined and pasted, forming breathable gaps at the parts at which the fiber cloth and the composite foaming material are not contacted, finally taking out a foamed finished product, and cutting the foamed finished product to be of the needed shape. The composite pad manufactured by the manufacturing method has the functions of breathability, easiness in cleaning, quick drying, shape memorization, shock absorption, compression resistance and mildew-resistant and antibacterial agent.
Description
Technical field
The present invention designs a kind of preparation method of ventilative foaming composite pad, is to be mainly applied to medical equipment, sports equipment, footwear material, adjustable shoe pad, transport facility and general seat cushion, mattress and bathroom pad.
Background technology
Because conventionally known pad surface is mainly to utilize glue or sticker coating one deck fiber cloth, so cannot meet various countries, containing benzene, do not contain the theory of glue.
In addition, because conventionally known pad surface does not have gap, so do not there is ventilative, easy cleaning, quick-drying, note type, shock-absorbing is incompressible and antimildew and antibacterial agent function.And, because conventionally known pad cannot be used reclaimed materials, so do not meet environmental protection concept.
Summary of the invention
The present inventor is engaged in manufacture, the design of Related product at present, accumulation practical experience and gains in depth of comprehension for many years, for the existing problem of conventionally known pad production method and disappearance, drop into energetically the spirit of innovation and improvement, the preparation method of the ventilative foaming composite pad having completed.
The present invention addresses the above problem applied technological means: by the heating banburying of the compound rubber-plastics material of the foaming that adds tackifier or mixing after, utilize grain-making machine to make particle products therefrom, particle is poured in mould, by telescopic fibre placement on particle, also can all place fiber cloth on the two sides of particle, by the mould sulfur foam that closes, the place nature contacting and the combination of foaming are pasted to allow fiber cloth and composite foam material have, and fiber cloth and composite foam material contact position not, can form breathable gap, finally take out the finished product after foaming, cut into must commodity shape.
Invention effect is against existing technologies:
One, the present invention's any glue or sticker coating because fiber cloth does not adopt, meets various countries and containing benzene, does not contain the theory of glue.
Two, it is incompressible that the formed gap of the present invention has ventilative, easy cleaning, quick-drying, memory-type, shock-absorbing, also can add in the preparation antimildew and antibacterial agent.
Three, the present invention can add more than 50% reclaimed materials in the preparation, meets environmental protection concept.
Accompanying drawing explanation
Fig. 1: making schematic flow sheet of the present invention.
Fig. 2: the embodiment of the present invention one is poured particle into view in mould.
Fig. 3: the embodiment of the present invention one is the view on particle by fibre placement.
Fig. 4: the embodiment of the present invention two is the view in mould by fibre placement.
Fig. 5: the embodiment of the present invention two is poured particle into view in mould.
Fig. 6: the embodiment of the present invention two is the view on particle by fibre placement.
Fig. 7: the view that the embodiment of the present invention one is closed sulfur foam by mould.
Fig. 8: the view that the embodiment of the present invention two is closed sulfur foam by mould.
Fig. 9: the present invention takes out the finished product after foaming, directly cuts into the view of shoe-pad.
Figure 10: the perspective exploded view of the embodiment of the present invention one shoe-pad.
Figure 11: the perspective exploded view of the embodiment of the present invention two shoe-pads.
Figure 12: the cross section combination schematic diagram of the embodiment of the present invention one shoe-pad.
Figure 13: the cross section combination schematic diagram of the embodiment of the present invention two shoe-pads.
Figure 14: the hull-borne schematic diagram of the embodiment of the present invention one shoe-pad.
Figure 15: the ventilative view when embodiment of the present invention one shoe-pad is dressed.
[critical piece symbol description]
1 ... particle
10 ... composite foam material
11 ... gap
20 ... the first mould
30 ... fiber cloth
40 ... the second mould
The specific embodiment
The function and benefit of understanding structure content of the present invention in depth and can reach for those skilled in the art are easy to, enumerates specific embodiment at this, and coordinates accompanying drawing to introduce and be described as follows in detail:
A preparation method for ventilative foaming composite pad, please consult shown in Fig. 1: making schematic flow sheet of the present invention.Making flow process is as follows:
One, by adding the compound rubber-plastics material of foaming (EVA, PE, ENGAGE, POE, rubber or the plastic cement) temperature of tackifier (PETROLEUM RESIN) to be heated to 90～120 ℃ of banburyings or mixing, make composite foam material 10;
Two, composite foam material 10 is utilized grain-making machine make particle 1(and also can be cut into irregular or regular particle 1);
Three, particle 1 is poured into have can the first mould 20 of blowing temperature in (as shown in Figure 2), be heated between 155～180 ℃;
Four, by telescopic fiber cloth 30, be placed in particle 1 top (as shown in Figure 3) of pouring the first mould 20 into, also can two sides put fiber cloth 30(as shown in Fig. 4, Fig. 5 and Fig. 6);
Five, by the second mould 40 and the first mould 20 matched moulds sulfur foam (as shown in Figures 7 and 8), the place foaming that fiber cloth 30 and composite foam material 10 is had contact is in conjunction with pasting, and fiber cloth 30 and composite foam material 10 contact position not can form breathable gap 11;
Six, take out the finished product after foaming, can directly cut into required commodity shape (as shown in Figure 9) or also can utilize baking box to be heated to 180～200 ℃ again, through cold stamping die pressurization sizing, the temperature of cold stamping die is 5 ℃ and all can to normal temperature.
The present invention who combines by above steps, provides a kind of preparation method of ventilative foaming composite pad, when practical operation is applied:
Please consult shown in Figure 10, Figure 11, Figure 12 and Figure 13: the embodiment of the present invention one combines schematic diagram with stereo decomposing and the cross section of embodiment bis-shoe-pads.Shown in Figure 14: the hull-borne schematic diagram of the embodiment of the present invention one shoe-pad.And shown in Figure 15: the ventilative view when embodiment of the present invention one shoe-pad is dressed.Finished product after above-mentioned foaming, can directly cut into the shape of shoe-pad; Simultaneously, utilize formed gap 11 on this composite foam material 10, allow water can be from gap 11 discharge rapidly, reach the object of ventilative, easy cleaning, quick-drying, and there is memory-type, the incompressible function of shock-absorbing, also can add in the preparation antimildew and antibacterial agent, reach mildew-resistant, antibiotic function.
Comprehensive above-mentioned institute is old, the invention provides a kind of preparation method of ventilative foaming composite pad, through the present inventor is actual, manufactured and repeatedly after operational testing, confirm really can reach the desired function and benefit of the present invention, again " the first creation " that there is no in the industry at present information simultaneously, have " value in industry ", really met the establishment main idea of patent of invention " practicality " and " progressive ", whence is according to the regulation of Patent Law.
Claims (7)
1. a preparation method for ventilative foaming composite pad, make flow process and comprise:
(1). by the compound rubber-plastics material of the foaming that adds tackifier, temperature is heated to 90～120 ℃ of banburyings or mixing, makes composite foam material;
(2). utilize grain-making machine to make particle described composite foam material;
(3). by described particle pour into have can the mould of blowing temperature in, be heated between 155～180 ℃;
(4). by telescopic fibre placement in the particle top of pouring described mould into;
(5). by described mould matched moulds sulfur foam, the place foaming that allows described fiber cloth and composite foam material have to contact is in conjunction with pasting, and described fiber cloth and composite foam material contact position not forms breathable gap, makes finished product;
(6). take out the described finished product after foaming, cut into required commodity shape.
2. the preparation method of ventilative foaming composite pad as claimed in claim 1, is characterized in that, the compound rubber-plastics material of described foaming is EVA, PE, ENGAGE, POE, rubber or plastic cement.
3. the preparation method of ventilative foaming composite pad as claimed in claim 1, is characterized in that, described particle is to be cut into regular particle.
4. the preparation method of ventilative foaming composite pad as claimed in claim 1, is characterized in that, described particle is for being cut into irregular particle.
5. the preparation method of ventilative foaming composite pad as claimed in claim 1, is characterized in that, above described particle and below two sides place fiber cloth.
6. the preparation method of ventilative foaming composite pad as claimed in claim 1, is characterized in that, the finished product after cutting utilizes baking box to be heated to 180～200 ℃ again, through cold stamping die pressurization sizing.
7. the preparation method of ventilative foaming composite pad as claimed in claim 6, is characterized in that, the temperature of described cold stamping die is 5 ℃ and arrives normal temperature.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210271202.0A CN103568187A (en) | 2012-07-31 | 2012-07-31 | Manufacturing method of breathable foaming composite pad |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210271202.0A CN103568187A (en) | 2012-07-31 | 2012-07-31 | Manufacturing method of breathable foaming composite pad |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103568187A true CN103568187A (en) | 2014-02-12 |
Family
ID=50041313
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210271202.0A Pending CN103568187A (en) | 2012-07-31 | 2012-07-31 | Manufacturing method of breathable foaming composite pad |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103568187A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104924494A (en) * | 2015-06-08 | 2015-09-23 | 太仓力九和塑胶工业有限公司 | Mould for formation of shock-absorbing material and forming method of shock-absorbing material |
| CN105639837A (en) * | 2016-03-29 | 2016-06-08 | 丁荣誉 | Laminating popcorn polyurethane shoe material and production technology |
| CN105661751A (en) * | 2016-04-01 | 2016-06-15 | 东莞福嵘鞋材有限公司 | Insole preparation method and insole prepared by method |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1465477A (en) * | 2002-06-05 | 2004-01-07 | 陈清池 | Method for mfg. of vinyl acetate copolymer base material |
| CN1524674A (en) * | 2003-09-16 | 2004-09-01 | 梅曙光 | Self-skinning mild foamed plastic flowered ground cushion and manufacturing method thereof |
-
2012
- 2012-07-31 CN CN201210271202.0A patent/CN103568187A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1465477A (en) * | 2002-06-05 | 2004-01-07 | 陈清池 | Method for mfg. of vinyl acetate copolymer base material |
| CN1524674A (en) * | 2003-09-16 | 2004-09-01 | 梅曙光 | Self-skinning mild foamed plastic flowered ground cushion and manufacturing method thereof |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104924494A (en) * | 2015-06-08 | 2015-09-23 | 太仓力九和塑胶工业有限公司 | Mould for formation of shock-absorbing material and forming method of shock-absorbing material |
| CN105639837A (en) * | 2016-03-29 | 2016-06-08 | 丁荣誉 | Laminating popcorn polyurethane shoe material and production technology |
| CN105661751A (en) * | 2016-04-01 | 2016-06-15 | 东莞福嵘鞋材有限公司 | Insole preparation method and insole prepared by method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105908946B (en) | Coextru-lamination stone moulds PVC floor | |
| US20190283364A1 (en) | Rigid board plastic flooring and its production method | |
| WO2007124303A3 (en) | Method for blending materials in an extruder, the manufactured article and material pre-mix | |
| CN102282019A (en) | Method of manufacturing floor panels containing wood/plastic composite, as well as such panels | |
| CN103568187A (en) | Manufacturing method of breathable foaming composite pad | |
| WO2012091962A1 (en) | Composite gel and foam support pad and method for manufacturing same | |
| CN104223571B (en) | A kind of soft cloth shoes and production technology thereof | |
| TWI681990B (en) | Disposable foam-forming high-permeability cushion structure | |
| TW200801057A (en) | Process for producing polishing pad | |
| CN106166016A (en) | Comfortable durable slipmat and production technology thereof | |
| GB2550770A (en) | Process and apparatus for manufacturing a multilayer article | |
| US20160185017A1 (en) | Method for Manufacturing Heterogeneous Composite Foaming Layer Product in a Recycling Manner | |
| WO2013072448A1 (en) | Gel bead production and incorporation in foam | |
| CN104057568B (en) | Modified foaming method of thermoplastic foam plastics | |
| TW201410433A (en) | A process for making a clad plate with deodorization | |
| CN205814961U (en) | Cushion structure | |
| CN102050974A (en) | Process for producing rubber mats | |
| CN204109483U (en) | Composite floor board paster | |
| CN203630747U (en) | Wrist pad | |
| TW201121792A (en) | Foam synthetic leather material manufacturing method. | |
| TW201404588A (en) | Method of manufacturing ventilation foam composite pad | |
| US20110263728A1 (en) | Recycled latex foam material and its preparation method | |
| CN201178726Y (en) | Improved structure of sole | |
| CN104191740A (en) | Composite floor patch and preparation method thereof | |
| CN210783877U (en) | Disposable foaming formed high-permeability cushion body structure |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20140212 |