CN105661751A - Insole preparation method and insole prepared by method - Google Patents
Insole preparation method and insole prepared by method Download PDFInfo
- Publication number
- CN105661751A CN105661751A CN201610198507.1A CN201610198507A CN105661751A CN 105661751 A CN105661751 A CN 105661751A CN 201610198507 A CN201610198507 A CN 201610198507A CN 105661751 A CN105661751 A CN 105661751A
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- CN
- China
- Prior art keywords
- shoe pad
- thin slice
- preparation
- etpu
- granule
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B17/00—Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined
- A43B17/003—Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined characterised by the material
- A43B17/006—Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined characterised by the material multilayered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
- B29C2043/181—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles encapsulated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
- B29C2043/185—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles using adhesives
Abstract
The invention discloses an insole preparation method. According to the method, ETPU particles are aggregated together by an adhesive non-woven fabric to form a uniformly distributed insole shape, and can be conveniently transferred to a pouring process, so that efficient, convenient, stable, high-quality and low-cost insole preparation production can be realized. The insole prepared by the preparation method has higher quality and longer service life in comparison with that prepared by an existing preparation mode.
Description
Technical field
The present invention relates to shoe pad preparing technical field, particularly the preparation method of a kind of shoe pad and shoe pad thereof.
Background technology
ETPU granule, this granule expands 5-8 times of original volume as puffed rice, and it is internal is wrapped in large quantity of air containing a large amount of microcellular structures in abscess, and cell diameter is from 30 microns to 300 microns not etc. These encapsulated bubble can give expanded beads with excellent extremely-low density, higher resilience and pliability. Utilizing steam mould pressing process that the expanded beads of about 2000 is processed into the goods of required form, expanded beads outermost layer slightly melts and adhesion becomes stable shaped in this process, and internal porosity structure is unaffected simultaneously. When goods are sole, after sole is under pressure, being compressible to half size, significantly alleviate the shaking force that sole bears, after compression stress disappears, sole resilience can return to original shape rapidly.
For existing shoe pad preparation method, Basic practice is all irrigate a certain amount of ETPU granule on direct band shoe pad mould, and disperses so that being uniformly distributed with staff, then Reperfu-sion shoe pad injection raw material (as PU expects); PU material can pass through heating before perfusion, and shoe pad mould is also required to heating. But there is the problem that consuming time, inefficiency, quality stability difference etc. much need to improve in this existing preparation method.
Summary of the invention
The technical problem to be solved in the present invention is for above-mentioned the deficiencies in the prior art, it is provided that the preparation method of a kind of shoe pad and shoe pad thereof.
For solving above-mentioned technical problem, the technical solution used in the present invention is: the preparation method of a kind of shoe pad, comprises the following steps:
1) ETPU granule average mark is dispersed on shoe pad tool;
2) one side at least within is had sticking thin slice to be laid on the shoe pad tool being covered with ETPU granule, make ETPU granule on average be pasted onto on this thin slice, form semi-finished product;
3) these semi-finished product are placed in shoe pad mould, and irrigate shoe pad injection raw material, then compressing again;
4) through post processing, finished product is made.
In technique scheme, also needed to be punched out described thin slice before described step 1), make described thin slice is evenly distributed with through hole.
In technique scheme, in described step 1), it is dispersed in the diverse location on shoe pad tool according to the size of ETPU granule, with the diverse location of corresponding shoe pad.
In technique scheme, quantitative little ETPU granule is placed on shoe pad tool and is positioned at the arch of the foot position to sole, quantitative big ETPU granule is placed on shoe pad tool and is positioned at the arch of the foot position to heel.
In technique scheme, in described step 3), it is have the one of ETPU granule to face down that described semi-finished product are placed in the mode of shoe pad mould.
In technique scheme, described shoe pad tool is the groove with insole shape.
In technique scheme, described thin slice is non-woven fabrics.
A kind of shoe pad obtained by preparation method according to above-mentioned a kind of shoe pad, including insole layer, is enclosed with thin slice in this insole layer, and some ETPU granules are uniformly pasted on described thin slice.
In technique scheme, described thin slice is non-woven fabrics.
In technique scheme, described thin slice is evenly distributed with through hole.
The invention has the beneficial effects as follows: by being provided with the thin slice of viscosity, realize the effect of ETPU granule fixed position, and permeated by the through hole on thin slice, it is possible to it is effectively improved product quality, it is to avoid ETPU granule is directly broken up by injection raw material when irrigating in existing preparation method. Overall work flow is easily understood, simple to operate, it is possible to greatly to improve efficiency.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the present invention;
Fig. 2 is the structural representation of shoe pad of the present invention.
In Fig. 2,1, PU expect insole layer; 2, non-woven fabrics; 3, ETPU granule (little); 4, ETPU granule (greatly).
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further detailed explanation.
The preparation method of a kind of shoe pad, comprises the following steps:
1) ETPU granule average mark is dispersed on shoe pad tool; Quantitative ETPU granule is poured on shoe pad tool, and by staff or machine, ETPU granule is uniformly distributed, be substantially and keep ETPU granule not have the situation of overlap to occur, so can ensure quality;
2) will simultaneously have sticking thin slice (this thin slice the present embodiment uses non-woven fabrics) at least within and be laid on the shoe pad tool being covered with ETPU granule, and make ETPU granule on average be pasted onto on this thin slice, form semi-finished product; On ETPU granule all adhesive band thin slices, related for thin slice ETPU granule can be easily transferred to subsequent processing;
3) these semi-finished product are placed in shoe pad mould, and irrigate shoe pad injection raw material, then compressing again; This shoe pad injection raw material is generally adopted PU material, and concrete production can be replaced as required;
4) through post processing, finished product is made; The operation of post processing is deburring etc.
Wherein, also needed to be punched out described thin slice before described step 1), make described thin slice is evenly distributed with through hole. The size of punching determines according to the size of footwear and the size of ETPU granule. In principle still. This through hole can when perfusion injection raw material, enable injection raw material to be penetrated in the ETPU granule of thin slice bottom surface by through hole, and rapidly, uniformly, be fully filled between ETPU granule and ETPU granule, finally by seamless for ETPU granule parcel, reach the effect of the best.
Wherein, in described step 1), it is dispersed in the diverse location on shoe pad tool according to the size of ETPU granule, with the diverse location of corresponding shoe pad. Wherein, quantitative little ETPU granule is placed on shoe pad tool and is positioned at the arch of the foot position to sole, quantitative big ETPU granule is placed on shoe pad tool and is positioned at the arch of the foot position to heel. Owing to the thickness of shoe pad changes according to the position difference of sole to arch of the foot to heel, in general, the thickness of heel is thicker than the thickness of sole, so in order to make that buffering effect is all even to be given full play to, arranging the ETPU granule for size according to shoe pad different-thickness.
Wherein, in described step 3), it is have the one of ETPU granule to face down that described semi-finished product are placed in the mode of shoe pad mould.One purposes of thin slice is to be fixed the position of ETPU granule, and another purposes is contemplated to when perfusion, it is prevented that ETPU granule is broken up or makes ETPU granule produce displacement by the injection raw material irrigated, it is possible to be effectively prevented from quality problems occur. Injection raw material can directly be filled on thin slice, then permeates rapidly the ETPU granule below parcel thin slice through through hole.
Wherein, described shoe pad tool is the groove with insole shape. Shoe pad tool includes jig plate and lower jig plate, upper jig plate and lower jig plate and overlaps, and upper jig plate is provided with the through hole of insole shape, and the upper surface of the following jig plate of this through hole forms groove as bottom surface.
Wherein, described thin slice is non-woven fabrics. Non-woven fabrics is also known as adhesive-bonded fabric, it is be made up of directed or random fiber, it is a new generation's environment-friendly materials, there is protection against the tide, ventilative, pliable and tough, light weight, decomposition not combustion-supporting, easy, nontoxic nonirritant, rich color, the feature such as use again cheap, capable of circulation. In the present embodiment use non-woven fabrics be with glue in conjunction with product, the side of non-woven fabrics be coated with glue enable non-woven fabrics to have viscosity. Can also being directly buy outside from adhesive non-woven fabrics, such non-woven fabrics, with a peelable thin layer, directly tears thin layer, and non-woven fabrics just can use, for producing more convenience. Thin slice can also be other sheets of fibres, as long as have light weight, softness, ventilative, drying, chemical agent nontoxic, non-stimulated, antibacterial, anti-, physical property are good and the characteristic such as environmental protection, all compound is as the requirement of thin slice of the present invention.
As it is shown in figure 1, step A is prepare quantitative little ETPU granule and big ETPU granule; Step B is shoe pad tool; Step C is for be placed in shoe pad tool by ETPU granule; D step is the non-woven fabrics of the punching preparing whole; E step is cut into the non-woven fabrics of insole shape; F step, for be torn by thin layer, allows non-woven fabrics have sticking one side, sticks on ETPU granule; G step is the coalition of transfer non-woven fabrics and ETPU granule; H step is for be placed in shoe pad mould by coalition, and irrigates PU raw material; Y step is for obtaining products formed.
As in figure 2 it is shown, a kind of shoe pad obtained by the preparation method of above-mentioned a kind of shoe pad, expecting insole layer 1 including PU, expect to be enclosed with thin slice in insole layer 1 at this PU, some ETPU granules are uniformly pasted on described thin slice. PU expects that the first half of insole layer 1 is little ETPU granule 3, and latter half is big ETPU granule 4.
Wherein, described thin slice is non-woven fabrics 2. And, described thin slice is evenly distributed with through hole.
Above embodiments is merely illustrative and not limiting to the invention, therefore all equivalences done according to the method described in present patent application scope change or modify, and are all included within the scope of present patent application.
Claims (10)
1. the preparation method of a shoe pad, it is characterised in that comprise the following steps:
1) ETPU granule average mark is dispersed on shoe pad tool;
2) one side at least within is had sticking thin slice to be laid on the shoe pad tool being covered with ETPU granule, make ETPU granule on average be pasted onto on this thin slice, form semi-finished product;
3) these semi-finished product are placed in shoe pad mould, and irrigate shoe pad injection raw material, then compressing again;
4) through post processing, finished product is made.
2. the preparation method of a kind of shoe pad according to claim 1, it is characterised in that: also needed to be punched out described thin slice before described step 1), make described thin slice is evenly distributed with through hole.
3. the preparation method of a kind of shoe pad according to claim 1, it is characterised in that: in described step 1), it is dispersed in the diverse location on shoe pad tool according to the size of ETPU granule, with the diverse location of corresponding shoe pad.
4. the preparation method of a kind of shoe pad according to claim 3, it is characterised in that: quantitative little ETPU granule is placed on shoe pad tool and is positioned at the arch of the foot position to sole, quantitative big ETPU granule is placed on shoe pad tool and is positioned at the arch of the foot position to heel.
5. the preparation method of a kind of shoe pad according to claim 1, it is characterised in that: in described step 3), it is have the one of ETPU granule to face down that described semi-finished product are placed in the mode of shoe pad mould.
6. the preparation method of a kind of shoe pad according to claim 1, it is characterised in that: described shoe pad tool is the groove with insole shape.
7. the preparation method of a kind of shoe pad according to claim 1, it is characterised in that: described thin slice is non-woven fabrics.
8. a shoe pad, obtained by the preparation method of the arbitrary described a kind of shoe pad of claim 1-7, it is characterised in that: including insole layer, be enclosed with thin slice in this insole layer, some ETPU granules are uniformly pasted on described thin slice.
9. a kind of shoe pad according to claim 8, it is characterised in that: described thin slice is non-woven fabrics.
10. a kind of shoe pad according to claim 8, it is characterised in that: described thin slice is evenly distributed with through hole.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610198507.1A CN105661751A (en) | 2016-04-01 | 2016-04-01 | Insole preparation method and insole prepared by method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610198507.1A CN105661751A (en) | 2016-04-01 | 2016-04-01 | Insole preparation method and insole prepared by method |
Publications (1)
Publication Number | Publication Date |
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CN105661751A true CN105661751A (en) | 2016-06-15 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201610198507.1A Pending CN105661751A (en) | 2016-04-01 | 2016-04-01 | Insole preparation method and insole prepared by method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI617424B (en) * | 2017-03-21 | 2018-03-11 | 大力卜股份有限公司 | Method for forming a plane type shoe upper and the structure thereof |
TWI647094B (en) * | 2017-12-27 | 2019-01-11 | 加久企業股份有限公司 | Popcorn composite shoe and its process |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2888936Y (en) * | 2005-10-13 | 2007-04-18 | 李锡宏 | A hollow ventilating shoe sole |
CN101492563A (en) * | 2009-02-18 | 2009-07-29 | 晋江市蓝牙高分子科技开发有限公司 | Rubber plastic material for producing shoe pad, shoe pad and manufacturing method thereof |
CN103568187A (en) * | 2012-07-31 | 2014-02-12 | 梁世淦 | Manufacturing method of breathable foaming composite pad |
CN103978620A (en) * | 2013-02-13 | 2014-08-13 | 阿迪达斯股份公司 | Methods for manufacturing cushioning elements for sports apparel |
US20140366404A1 (en) * | 2012-04-13 | 2014-12-18 | Adidas Ag | Soles for sports shoes |
-
2016
- 2016-04-01 CN CN201610198507.1A patent/CN105661751A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2888936Y (en) * | 2005-10-13 | 2007-04-18 | 李锡宏 | A hollow ventilating shoe sole |
CN101492563A (en) * | 2009-02-18 | 2009-07-29 | 晋江市蓝牙高分子科技开发有限公司 | Rubber plastic material for producing shoe pad, shoe pad and manufacturing method thereof |
US20140366404A1 (en) * | 2012-04-13 | 2014-12-18 | Adidas Ag | Soles for sports shoes |
CN103568187A (en) * | 2012-07-31 | 2014-02-12 | 梁世淦 | Manufacturing method of breathable foaming composite pad |
CN103978620A (en) * | 2013-02-13 | 2014-08-13 | 阿迪达斯股份公司 | Methods for manufacturing cushioning elements for sports apparel |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI617424B (en) * | 2017-03-21 | 2018-03-11 | 大力卜股份有限公司 | Method for forming a plane type shoe upper and the structure thereof |
TWI647094B (en) * | 2017-12-27 | 2019-01-11 | 加久企業股份有限公司 | Popcorn composite shoe and its process |
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Application publication date: 20160615 |