CN105818224A - Production method of recombined bamboo wood-grain-imitated decorative material - Google Patents
Production method of recombined bamboo wood-grain-imitated decorative material Download PDFInfo
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- CN105818224A CN105818224A CN201610182319.XA CN201610182319A CN105818224A CN 105818224 A CN105818224 A CN 105818224A CN 201610182319 A CN201610182319 A CN 201610182319A CN 105818224 A CN105818224 A CN 105818224A
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- China
- Prior art keywords
- bamboo
- sawing
- decorative material
- veneer
- recombinant decorative
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
Abstract
The invention relates to a production method of a recombined bamboo wood-grain-imitated decorative material, and the decorative material is made by the following six steps: collection of recombined bamboo wood, manufacturing of bamboo sheets, wood grain-imitating cold-pressing assembly, end sealing treatment and saw cutting or slicing, and a product is used for veneering decoration. The production method has the beneficial effects as that the decorative material produced with the method can naturally imitate texture of various wood, and is used for surface decoration of various artificial boards; the product avoids the phenomenon of filament jumping, the surface hardness of a decorative sheet is higher than that of an existing technical wood veneering product, and the application cost of paint is reduced; compared with a recombined bamboo floor, the added value of the product is greatly improved; and transformation and upgrading of the recombined bamboo floor and technical wood processing industry are promoted.
Description
Technical field
The present invention relates to the process technology of a kind of bamboo wood, the method specifically making imitation wood stricture of vagina decoration material with recombining bamboo for raw material.
Background technology
China is that a timber resources is poor, and the most rich country of bamboo timber resource, and more than bamboo kind, distribution is wide, and bamboo grove area is big all to occupy first place in the world.Bamboo can be become a useful person in 4 years, and timber at least needs more than 10 years.Use bamboo to substitute timber and do ornament materials, more forest reserves can be saved, reduce building energy consumption, delay global warming.The bamboo processing utilization of China is no matter in quality and the quantity of product, or all occupies first place in the world at the aspect such as advanced degree of the scale of enterprise and technology.
Recombining bamboo be a kind of bamboo wood is ground open brooming become to be longitudinally continuous, the laterally loose and staggered bamboo bundle being connected, drying, impregnation again, be dried, mat formation, a kind of high strength bamboo new type of plate square bar material prepared by the technique such as High Voltage chemical conversion type, utilization rate of bamboo is typically up to more than 70%；Utilizing the products such as Recombined bamboo floor, Recombined bamboo veneer that complex technique develops is to improve bamboo wood serviceability, improves bamboo wood use value and utilization rate, expands the range of bamboo wood and extend its service life, saves a kind of important channel of bamboo wood；Significant to efficiently utilizing bamboo timber resource, preserve the ecological environment and promoting to produce sustainable development.
But, in recombined bamboo plate and Recombined bamboo veneer produce, there is also problem highlighted below at present: first, product texture is dull, does not has the texture structure that timber is abundant；Second, added value of product is low, and production cost is high, enterprise production and management difficulty；3rd, recombined bamboo plate surface color is true qualities, bleaching normal complexion carbonization color three kinds, and surface color and polish is the most dull, it is difficult to meet market demand diversified to its color；4th, recombined bamboo plate in use size is unstable, easy to crack.
" manufacture method of a kind of sliced bamboo decoration material " that CN101850573A announces, not from the point of view of imitation wood material preciousness texture, the thin bamboo decoration material texture of slicing is single；And use bamboo wood is bamboo short-movie material, and the utilization rate of bamboo wood is low, labor cost is high, thus causes production cost high, and complex manufacturing needs continuous softening just can carry out slicing." making the production method of sliced bamboo with bamboo silk " that CN1788956A announces, although the utilization rate of bamboo wood is improved, but the dipping isocyanate adhesive used, not only causes production cost high, and production technology is extremely complex, because isocyanate adhesive easily reacts with the steam in water or air, cause gelatin viscosity to increase at short notice, finally cannot be carried out impregnation, and glue easily solidifies in impregnation pond, cause glue to be wasted, increase production cost；Its sliced bamboo texture manufactured is unintelligible simultaneously, it is impossible to carry out grain design.
In order to overcome prior art Recombined bamboo produce present in above-mentioned deficiency, the present invention provides the production method of a kind of new Recombined bamboo imitation wood stricture of vagina decoration material.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of Recombined bamboo imitation wood stricture of vagina sawing or sliced bamboo material production method.
Solve this technical problem to adopt the following technical scheme that
This Recombined bamboo imitation wood stricture of vagina decoration material production method is carried out as follows:
(1) collection of Recombined bamboo material: use the square material that the CN101850573A bulletin square material of Recombined bamboo made of method or similar process are made, the cylinder Recombined bamboo material that " cylinder recombining bamboo production method and the shaped device thereof " using the applicant and the application to apply on the same day is made；
(2) bamboo thin slice manufactures: according to certain thickness, bamboo cylinder is carried out rotary-cut in peeler, and carries out cutting into the bamboo thin slice of certain specification according to certain width；
(3) imitation wood stricture of vagina is colded pressing assembly: bamboo thin slice being executed in glue spreader cold curing Lauxite or modified cold curing Lauxite or starch adhesive or without aldehyde latex, use two-sided applying glue, resin added is 250 300g/M2, when executing cold curing Lauxite, the temperature of applying glue environment is strict with and is controlled at 16 35 DEG C.The bamboo thin slice having executed glue is put in the mould of certain specification and shape, according to imitative natural precious timber texture and color and luster or the texture of other great decorative effects, design veneer and join base mode and veneer is joined the number of base and carried out assembly.
Assemble pattern
1. simple assemble pattern is that the veneer of two or more different color and lusters is by simply repeating assembly.
2. the recombinant decorative material kind that texture is slightly complicated can be done irregular deformation collocation with the veneer of different color and lusters by component units and carry out assembly.
3. the recombinant decorative material kind that some textures are complicated, it is necessary to through multiple working procedure assembly molding.Base number joined by veneer
The height of recombinant decorative material cant directly affects the book size of quarter sawing and the half thin bamboo of edger-grain recombinant decorative material and the maximum volume recovery of sawn timber.The specification being typically based on the thickness of veneer, the compression ratio of slab and finished product calculates the use number of veneer when joining base.
(4) termination process
In order to prevent bamboo side from producing end check because excessive water evaporation, and thin bamboo is torn after avoiding sawing or slicing, utilizes polrvinyl chloride film and adhesive that bamboo square stock is carried out termination process；
(5) sawing: sawing mode can be divided into quarter sawing recombinant decorative material, half quarter sawing recombinant decorative material and flat-cut recombinant decorative material.
1. quarter sawing recombinant decorative material
Quarter sawing recombinant decorative material is along bamboo fiber direction, is parallel to veneer and joins the sawing of base direction, and its sawing direction is as shown in OA in Fig. 2
2. half quarter sawing recombinant decorative material
Half quarter sawing recombinant decorative material is to join base direction angled (90 ° ＜ α ＜ 180 °) sawing and form along being parallel to bamboo fibre direction and veneer, and its sawing direction is as shown in OC, OD and OE in Fig. 2.
3. flat-cut recombinant decorative material
Flat-cut recombinant decorative material is to form along being parallel to arc the highest apex tangential direction angled with bamboo fibre direction (0 °≤α ＜ 90 °) sawing, saws controlling angle the biggest, and the bar number of flat grain is the most, and flower-shape is the most roomy.
(6) slicing:
According to the requirement of product, determine sawing or the thickness of slicing and angle, obtain Recombined bamboo imitation wood stricture of vagina sawing material or sliced bamboo material.
The invention has the beneficial effects as follows the Recombined bamboo imitation wood stricture of vagina decoration material prepared by this law, the texture of various precious timber can be imitated, prepare the sliced bamboo with the grain of wood, for the incrustation of various wood-based plates；There is not product and jump silk problem, it is to avoid bamboo wood product stabs health post sales because jumping silk, thus cause the misgivings of claim；The hardness of plaque surface hardness ratio existing Recombinant Wood veneer product wants height, reduces the application cost of paint；Compared with Recombined bamboo floor, value-added content of product is greatly improved；Promote the transition and upgrade on Recombined bamboo floor and Recombinant Wood secondary industry.
Accompanying drawing explanation
Fig. 1 is the stacking mould schematic diagram of the assembly bamboo thin slice used by this method.
Fig. 2 is Recombined bamboo square stock sawing or slicing direction schematic diagram.
Fig. 3 and Fig. 4 is that the wood grain of OA direction, the sawing of OC, OD, OE direction or slicing bamboo chip shows sample schematic diagram.
Fig. 5 is the tangential sawing schematic diagram of Recombined bamboo square stock.
Fig. 6 is tangential texture maps.
Detailed description of the invention
The present invention is described in detail below in conjunction with embodiment:
The manufacture method of Recombined bamboo square stock has multinomial patent publicity, and some correlation technique for many years, is looked back by launch below, and cylinder Recombined bamboo makees outline introduction simultaneously:
Recombined bamboo production method substantially step is as follows:
(1) raw material bamboo bundle or the processing of triangle thin bamboo strips used for weaving:
1. conventional bamboo bundle be processed as public prior art；
2. the processing of the long thin bamboo strips used for weaving of triangle is that 46 years setation bamboos cut down rear intercept, and segment length is L, through going green grass or young crops, going joint, de-etiolation vertical profile to become bamboo chip, then is split by bamboo chip with triangle thin bamboo strips used for weaving dedicated tool and is cut into the equilateral or isosceles triangle thin bamboo strips used for weaving that dimensions is consistent；
(2) bamboo bundle or the pretreatment of thin bamboo strips used for weaving: soak with the hydrogen peroxide dipping of certain solubility or the treatment fluid of autogamy or carry out dyeing process simultaneously；
(3) bamboo bundle or thin bamboo strips used for weaving are carried out impregnation or glue spraying processes, then drip glue and be dried；
(4) cold pressing assembly molding: be conventional rectangular die high-pressure molding for the Recombined bamboo square stock being pressed into bamboo bundle；For being pressed into cylinder Recombined bamboo material with triangle thin bamboo strips used for weaving, need to realize with new design " cylinder Recombined bamboo production method and the shaped device thereof " applied for a patent on the same day.
(5) curing molding: bamboo square stock or the bamboo plantation cylinder of having executed Lauxite or phenolic resin put into solidification road, carry out heating cure；Execute the bamboo square stock without aldehyde latex or bamboo plantation cylinder and carry out normal temperature cure in balance room；
Solidification arranges temperature in road: the highest this colour table of solidification temperature of Lauxite is 105 degree, and carbonization plate is 115 degree；The highest this colour table of solidification temperature of phenolic resin is 125 degree, and carbonization plate is 135 degree；
Make Recombined bamboo imitation wood stricture of vagina decoration material, carry out the most as follows:
(1), after making square body Recombined bamboo material and cylinder Recombined bamboo material as stated above, it is collected the raw material as next step；
(2) bamboo thin slice manufactures: according to certain thickness, bamboo cylinder is carried out rotary-cut in peeler, and carries out cutting into the bamboo thin slice of certain specification according to certain width；
(3) imitation wood stricture of vagina is colded pressing assembly: bamboo thin slice being executed in glue spreader cold curing Lauxite or modified cold curing Lauxite or starch adhesive or without aldehyde latex, use two-sided applying glue, resin added is 250 300g/M2, when executing cold curing Lauxite, the temperature of applying glue environment is strict with and is controlled at 16 35 DEG C.The bamboo thin slice having executed glue is put in the mould such as Fig. 1 of certain specification and shape, according to imitative natural precious timber texture and color and luster or the texture of other great decorative effects, design veneer and join base mode and veneer is joined the number of base and carried out assembly.
Assemble pattern
1. simple assemble pattern is that the veneer of two or more different color and lusters is by simply repeating assembly.
2. the recombinant decorative material kind that texture is slightly complicated can be done irregular deformation collocation with the veneer of different color and lusters by component units and carry out assembly.
3. the recombinant decorative material kind that some textures are complicated, it is necessary to through multiple working procedure assembly molding.Base number joined by veneer
The height of recombinant decorative material cant directly affects the book size of quarter sawing and the half thin bamboo of edger-grain recombinant decorative material and the maximum volume recovery of sawn timber.The specification being typically based on the thickness of veneer, the compression ratio of slab and finished product calculates the use number of veneer when joining base.
(4) termination process: in order to prevent Recombined bamboo square stock from producing end check because of excessive water evaporation, be torn in order to avoid bamboo thin after slicing simultaneously, use polrvinyl chloride film or adhesive that Recombined bamboo square stock or cylinder material are carried out termination process；
(5) sawing: as long as general sawing of kind just reflects, special kinds needs again to saw system after the plate gluing restructuring of saw system for the first time, just embodies.The decoration texture of design and cant are closely related by which kind of mode system of sawing.
Sawing mode can be divided into quarter sawing recombinant decorative material, half quarter sawing recombinant decorative material and flat-cut recombinant decorative material.
1. quarter sawing recombinant decorative material
Quarter sawing recombinant decorative material is along bamboo fiber direction, is parallel to veneer and joins the sawing of base direction, and its sawing direction is as shown in OA in Fig. 2, and the texture obtained is as shown in Figure 3.
2. half quarter sawing recombinant decorative material
Half quarter sawing recombinant decorative material is to join base direction angled (90 ° ＜ α ＜ 180 °) sawing and form along being parallel to bamboo fibre direction and veneer, and its sawing direction is as shown in OC, OD and OE in Fig. 2, and the texture obtained is as shown in Figure 4.
3. flat-cut recombinant decorative material
Flat-cut recombinant decorative material is as shown in Figure 5, forming along being parallel to arc the highest apex tangential direction angled with bamboo fibre direction (0 °≤α ＜ 90 °) sawing, saw controlling angle is the biggest, and the bar number of flat grain is the most, flower-shape is the most roomy, and the texture obtained is as shown in Figure 6.
(6) slicing: according to the requirement of product, determine thickness and the slicing angle of slicing, obtain different Recombined bamboo imitation wood stricture of vagina sliced bamboo material.
In bamboo square stock or bamboo cylinder material manufacture process, the various timber solved through comb can be added and be combined square stock or bamboo wood composite cylindrical body material, for the manufacture of Recombined bamboo wood imitation wood stricture of vagina decoration material with bamboo bundle formation bamboo wood.
Claims (1)
1. a Recombined bamboo imitation wood stricture of vagina decoration material production method, is characterized in that carrying out as follows:
(1) collection of Recombined bamboo: use the square material that the CN101850573A bulletin square material of Recombined bamboo made of method or similar process are made, the cylinder Recombined bamboo material that " cylinder recombining bamboo production method and the shaped device thereof " using the applicant and the application to apply on the same day is made；
(2) bamboo thin slice manufactures: by Recombined bamboo square stock slicing well-thought-out plan thin slice；Bamboo cylinder is carried out rotary-cut according to certain thickness in peeler, and carries out cutting into the bamboo thin slice of certain specification by the width of user's requirement；
(3) imitation wood stricture of vagina is colded pressing assembly: bamboo thin slice being executed in glue spreader cold curing Lauxite or modified cold curing Lauxite or starch adhesive or without aldehyde latex, use two-sided applying glue, resin added is 250 300g/M2, when executing cold curing Lauxite, the temperature of applying glue environment is strict with and is controlled at 16 35 DEG C；The bamboo thin slice having executed glue is put in the mould of certain specification and shape, according to imitative natural precious timber texture and color and luster or the texture of other great decorative effects, design veneer and join base mode and veneer is joined the number of base and carried out assembly；
Assemble pattern
1. simple assemble pattern is that the veneer of two or more different color and lusters is by simply repeating assembly；
2. the recombinant decorative material kind that texture is slightly complicated can be done irregular deformation collocation with the veneer of different color and lusters by component units and carry out assembly；
3. the recombinant decorative material kind that some textures are complicated, it is necessary to through multiple working procedure assembly molding；
4. base number joined by veneer
The height of recombinant decorative material cant directly affects the book size of quarter sawing and the half thin bamboo of edger-grain recombinant decorative material and the maximum volume recovery of sawn timber, and the specification being typically based on the thickness of veneer, the compression ratio of slab and finished product calculates the use number of veneer when joining base；
(4) termination process: in order to prevent Recombined bamboo square stock from producing end check because of excessive water evaporation, be torn in order to avoid bamboo thin after slicing simultaneously, use polrvinyl chloride film or adhesive that Recombined bamboo square stock or cylinder material are carried out termination process；
(5) sawing: as long as general sawing of kind just reflects, special kinds needs again to saw system after the plate gluing restructuring of saw system for the first time, just embodies, and the decoration texture of design and cant are closely related by which kind of mode system of sawing；
Sawing mode can be divided into quarter sawing recombinant decorative material, half quarter sawing recombinant decorative material and flat-cut recombinant decorative material；
1. quarter sawing recombinant decorative material: quarter sawing recombinant decorative material is along bamboo fiber direction, is parallel to veneer and joins the sawing of base direction, and its sawing direction is as shown in OA in Fig. 2
2. half quarter sawing recombinant decorative material: half quarter sawing recombinant decorative material is to join base direction angled (90 ° ＜ α ＜ 180 °) sawing and form along being parallel to bamboo fibre direction and veneer, and its sawing direction is as shown in OC, OD and OE in Fig. 2；
3. flat-cut recombinant decorative material: flat-cut recombinant decorative material is to form along being parallel to arc the highest apex tangential direction angled with bamboo fibre direction (0 °≤α ＜ 90 °) sawing, saw controlling angle is the biggest, the bar number of flat grain is the most, and flower-shape is the most roomy；
(6) sawing or slicing:
According to the requirement of product, determine sawing or the thickness of slicing and angle, obtain Recombined bamboo imitation wood stricture of vagina sawing material or sliced bamboo material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201610182319.XA CN105818224A (en) | 2016-03-28 | 2016-03-28 | Production method of recombined bamboo wood-grain-imitated decorative material |
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| CN201610182319.XA CN105818224A (en) | 2016-03-28 | 2016-03-28 | Production method of recombined bamboo wood-grain-imitated decorative material |
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| CN105818224A true CN105818224A (en) | 2016-08-03 |
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| CN201610182319.XA Pending CN105818224A (en) | 2016-03-28 | 2016-03-28 | Production method of recombined bamboo wood-grain-imitated decorative material |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107414970A (en) * | 2017-05-24 | 2017-12-01 | 德华兔宝宝装饰新材股份有限公司 | A kind of preparation method of imitative burr Recombinant Wood fancy veneer |
| CN109849117A (en) * | 2019-03-01 | 2019-06-07 | 茂友木材股份有限公司 | A kind of recombinant decorative wood manufacturing method of arrow line texture |
| CN114274283A (en) * | 2021-12-31 | 2022-04-05 | 福建省闽清双棱竹业有限公司 | Method for manufacturing container bottom plate by utilizing bamboo green strips to directionally strengthen rolled and flattened bamboo plates |
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| CN104875249A (en) * | 2015-05-11 | 2015-09-02 | 浙江永裕竹业股份有限公司 | Method for manufacturing high quality recombinant bamboo |
| CN105397874A (en) * | 2015-11-18 | 2016-03-16 | 广德县永彬竹木工艺品厂 | Method for manufacturing antiskid bamboo-wood composite boards |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107414970A (en) * | 2017-05-24 | 2017-12-01 | 德华兔宝宝装饰新材股份有限公司 | A kind of preparation method of imitative burr Recombinant Wood fancy veneer |
| CN109849117A (en) * | 2019-03-01 | 2019-06-07 | 茂友木材股份有限公司 | A kind of recombinant decorative wood manufacturing method of arrow line texture |
| CN109849117B (en) * | 2019-03-01 | 2021-07-20 | 茂友木材股份有限公司 | Manufacturing method of recombined decorative wood with arrow grain textures |
| CN114274283A (en) * | 2021-12-31 | 2022-04-05 | 福建省闽清双棱竹业有限公司 | Method for manufacturing container bottom plate by utilizing bamboo green strips to directionally strengthen rolled and flattened bamboo plates |
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Application publication date: 20160803 |