CN109849117B - Manufacturing method of recombined decorative wood with arrow grain textures - Google Patents
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Abstract
The invention provides a method for manufacturing recombined decorative wood with arrow grain textures, which comprises the steps of laminating, gluing and pressing a wood single plate to form a primary square timber, cutting the primary square timber into a flower plate with a certain thickness delta and inclined texture on the side surface after the primary square timber is cut by a first cut surface, matching and gluing again according to a positive direction and a negative direction, laminating and pressing, oppositely exchanging the upper and lower two secondary square timber after the obtained secondary square timber is cut by a second cut surface, brushing glue and pressing to form a third square timber, and slicing the third square timber by a parallel surface of the second cut surface to obtain the recombined decorative wood with the expected arrow grain textures. The arrow grain texture shape is determined by three parameters: the single plate occupies a length A and a half feather width B in the length direction, and an acute angle theta is formed between the single plate and the length direction, and the angle range of the oblique angle theta is less than theta < 90 degrees. The process parameters γ, δ, β and the thickness δ 1 after one single board pressing may determine the texture shape of the arrow mark, and accordingly, the process parameters may also be calculated according to the texture shape of the arrow mark and the thickness δ 1 after one single board pressing.
Description
Technical Field
The invention relates to the field of wood processing, in particular to a method for manufacturing recombined decorative wood with arrow grain textures.
Background
The recombined decorative wood (commonly called as technical wood) is a wooden decorative material with the texture, pattern, color characteristics or other artistic patterns of natural precious tree wood, which is made by the technologies of color mixing, lamination, mould pressing, gluing and the like after common wood is cut into single plates in a rotary cutting or slicing mode. The method has the advantages that the texture and the color tone can be manufactured according to the design, not only can imitate various natural precious wood, but also can manufacture the texture and the color tone which are not possessed by natural wood, and the technical wood is more colorful than the natural wood, and compared with the natural wood, the technical wood can better meet the individual requirements of people.
The arrow grain is a classic grain, the recombined decorative wood variety with the grain is developed, and the recombined decorative wood variety is used for furniture and interior decoration, has an elegant and simple style, and caters to the pursuit of fashion, artistry and individuation of people.
Disclosure of Invention
The invention aims to provide a method for manufacturing recombined decorative wood with decorative textures similar to a fletching shape.
The technical scheme adopted by the invention for solving the problems is as follows: the manufacturing method of the recombined decorative wood with the arrow grain texture is characterized by comprising the following steps:
(1) coating an adhesive on thin wooden single boards by a roller coating adhesive machine, stacking the thin wooden single boards layer by layer, and pressurizing and curing the thin wooden single boards by a plane pressing board to form a primary square column;
(2) selecting a first plane parallel to a certain layer of single board of the primary square timber, rotating the first plane by a gamma angle by taking an intersection line of the first plane and the end face of the primary square timber as an axis to be used as a first splitting surface, splitting the primary square timber into two parts according to the first splitting surface, wherein the splitting surface presents transverse stripes;
(3) brushing glue on the original upper and lower end faces of the primary santalum album, replacing the positions of the upper and lower two primary santalum albums, and carrying out pressure butt joint;
(4) slicing the butted primary balk into a plurality of flower plates according to the thickness delta, forming transverse textures on the upper surface and the lower surface of each flower plate and forming inclined textures on the side surface, matching the flower plates according to the direction of the side textures of the flower plates from front to back, gluing again, laminating and pressing to form a secondary balk;
(5) selecting a second plane parallel to a certain layer of card board of the secondary santalum album, rotating the second plane by a beta angle by taking an intersection line of the second plane and the side surface of the secondary santalum album as an axis to serve as a second cut surface, dividing the secondary santalum album into two parts according to the second cut surface, brushing glue on the upper end surface and the lower end surface of the primary santalum album, replacing the upper secondary santalum album with the lower secondary santalum, and performing pressure butt joint to form a third santalum album; and planing and cutting the three purlin beams by using the parallel surface of the second sawing surface to obtain the recombined decorative wood with the expected arrow grain texture.
As a further description of the above technical solution: brushing glue on the upper end face and the lower end face of the secondary purlin, replacing the upper secondary purlin and the lower secondary purlin in pairs, then arranging a plurality of flower plates between the two secondary purlin one by one in a gluing assembly, pressurizing and butting by adding a wedge-shaped cushion purlin with an inclined plane being a beta angle on the upper side and the lower side of the two secondary purlin respectively, and maintaining until the adhesive is completely cured to form a third purlin; the total number of the plurality of pattern plates is an even number, and the directions of the side textures of the adjacent pattern plates are opposite.
As a further description of the above technical solution: the first cut surface is intersected with the end surfaces of two ends of the primary square column; and the second cut surface is intersected with the two side surfaces of the secondary purlin.
As a further description of the above technical solution: in the step (2), the first splitting surface may also be an inclined surface intersecting both end surfaces and both side surfaces of the primary purlin, and intersecting lines of the first splitting surface and one end surface respectively form a γ 'angle and a β' angle with the single plate, the primary purlin is split into two pieces according to the first splitting surface, and the split surface presents inclined stripes.
As a further description of the above technical solution: in the step (5), the second sawing surface may also be an inclined surface intersecting both end surfaces and both side surfaces of the secondary purlin, and intersecting lines of the second sawing surface, one side surface and one end surface respectively form a γ 'angle and a β' angle with the pattern plate, and the secondary purlin is split into two pieces according to the second sawing surface.
As a further description of the above technical solution: the arrow grain textures are arranged in parallel, and the shapes of the arrow grain textures are determined by three parameters: the length of the single plate in the length direction A, the half feather width B and the oblique angle theta formed by the single plate and the length direction are less than 90 degrees within the angle range of 0 degree; according to the solid geometry relation, the required process parameters γ, δ and β can be calculated according to the desired arrow mark texture parameters A, B and θ and the thickness δ 1 of the single plate after one-time pressing, or the corresponding arrow mark texture pattern can be calculated according to the process parameters γ, δ and β.
As a further description of the above technical solution: the side texture of the pattern board refers to the pattern board cut by the thickness delta after being split according to the first splitting surface, the inclination of the single board on the side surface of the pattern board is directional, namely, the single board is inclined towards a certain direction, and the direction of the single board is matched with the direction of the single board in a positive and negative way, and refers to two adjacent pattern boards, wherein the single board on one side surface is inclined towards the left and the other one is inclined towards the right, namely one is in a direction of 'width' and the other one is in a direction of 'width'.
Compared with the prior art, the invention has the following beneficial effects: laminating, gluing and pressing a wooden single board to form a primary square timber, cutting the primary square timber into a pattern board with inclined texture on the side surface with certain thickness delta after the primary square timber is cut into the square timber by a first cut surface, matching and gluing again according to a positive direction and a negative direction, laminating and pressing, cutting the obtained secondary square timber by a second cut surface, oppositely changing the positions of the upper and lower two secondary square timber, brushing glue, pressing into a third square timber, and slicing the third square timber by a parallel surface of the second cut surface to obtain the expected recombined decorative wood with the arrow texture; the arrow grain texture shape is determined by three parameters: the single plate occupies a length A and a half feather width B in the length direction, and an acute angle theta is formed between the single plate and the length direction, and the angle range of the oblique angle theta is less than theta < 90 degrees. The technological parameters gamma, delta and beta and the thickness delta 1 after the single board is pressed can determine the shape of the arrow grain texture, and correspondingly, the technological parameters gamma, delta and beta can be calculated according to the shape parameters A, B and theta of the arrow grain texture and the thickness delta 1 after the single board is pressed, so that the recombined decorative wood with different arrow grain textures can be obtained according to the needs.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of a single color arrow grain texture in the present invention.
FIG. 2 is a schematic diagram of a two-color arrow grain texture in the present invention.
FIG. 3 is a schematic manufacturing flow diagram of the present invention.
Fig. 4 is a schematic view of the first cut surface or the second cut surface in embodiment 3 of the present invention.
Fig. 5 is a schematic view of adding three boules of butt-pressed pattern plates in the present invention.
Fig. 6 is a schematic view of a similar sparrow pattern in the present invention.
FIG. 7 is a schematic view of a step pattern according to the present invention.
Detailed Description
The manufacturing method of the recombined decorative wood with the arrow grain texture comprises the following steps:
(1) coating an adhesive on a thin wooden single board by a roller coating adhesive machine, stacking the thin wooden single boards layer by layer, and curing the thin wooden single boards under pressure to form a primary square column;
(2) selecting a first plane parallel to a certain layer of single board of the primary square timber, rotating the first plane by a gamma angle by taking an intersection line of the first plane and the end face of the primary square timber as an axis to be used as a first splitting surface, splitting the primary square timber into two parts according to the first splitting surface, wherein the splitting surface presents transverse stripes;
(3) brushing glue on the original upper and lower end faces of the primary santalum album, replacing the positions of the upper and lower two primary santalum albums, and carrying out pressure butt joint;
(4) slicing the butted primary balk into a plurality of flower plates according to the thickness delta, forming transverse textures on the upper surface and the lower surface of each flower plate and forming inclined textures on the side surface, matching the flower plates according to the direction of the side textures of the flower plates from front to back, gluing again, laminating and pressing to form a secondary balk;
(5) selecting a second plane parallel to a certain layer of card board of the secondary santalum album, rotating the second plane by a beta angle by taking an intersection line of the second plane and the side surface of the secondary santalum album as an axis to serve as a second cut surface, dividing the secondary santalum album into two parts according to the second cut surface, brushing glue on the upper end surface and the lower end surface of the primary santalum album, replacing the upper secondary santalum album with the lower secondary santalum, and performing pressure butt joint to form a third santalum album; and planing and cutting the three purlin beams by using the parallel surface of the second sawing surface to obtain the recombined decorative wood with the expected arrow grain texture.
As a further description of the above technical solution: brushing glue on the upper end face and the lower end face of the secondary purlin, replacing the upper secondary purlin and the lower secondary purlin in pairs, then arranging a plurality of flower plates between the two secondary purlin one by one in a gluing assembly, pressurizing and butting by adding a wedge-shaped cushion purlin with an inclined plane being a beta angle on the upper side and the lower side of the two secondary purlin respectively, and maintaining until the adhesive is completely cured to form a third purlin; the total number of the plurality of pattern plates is an even number, and the directions of the side textures of the adjacent pattern plates are opposite.
As a further description of the above technical solution: the first cut surface is intersected with the end surfaces of two ends of the primary square column; and the second cut surface is intersected with the two side surfaces of the secondary purlin.
As a further description of the above technical solution: in the step (2), the first splitting surface may also be an inclined surface intersecting both end surfaces and both side surfaces of the primary purlin, and intersecting lines of the first splitting surface and one end surface respectively form a γ 'angle and a β' angle with the single plate, the primary purlin is split into two pieces according to the first splitting surface, and the split surface presents inclined stripes.
As a further description of the above technical solution: in the step (5), the second sawing surface may also be an inclined surface intersecting both end surfaces and both side surfaces of the secondary purlin, and intersecting lines of the second sawing surface, one side surface and one end surface respectively form a γ 'angle and a β' angle with the pattern plate, and the secondary purlin is split into two pieces according to the second sawing surface.
As a further description of the above technical solution: the arrow grain textures are arranged in parallel, and the shapes of the arrow grain textures are determined by three parameters: the length of the single plate in the length direction A, the half feather width B and the oblique angle theta formed by the single plate and the length direction are less than 90 degrees within the angle range of 0 degree; according to the solid geometry relation, the required process parameters γ, δ and β can be calculated according to the desired arrow mark texture parameters A, B and θ and the thickness δ 1 of the single plate after one-time pressing, or the corresponding arrow mark texture pattern can be calculated according to the process parameters γ, δ and β.
As a further description of the above technical solution: the side texture of the pattern board refers to the pattern board cut by the thickness delta after being split according to the first splitting surface, the inclination of the single board on the side surface of the pattern board is directional, namely, the single board is inclined towards a certain direction, and the direction of the single board is matched with the direction of the single board in a positive and negative way, and refers to two adjacent pattern boards, wherein the single board on one side surface is inclined towards the left and the other one is inclined towards the right, namely one is in a direction of 'width' and the other one is in a direction of 'width'.
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1, if the shape parameter of the desired arrow grain is a is 4.5mm, B is 7.5mm, and θ is 30 °, and if the thickness δ 1 is 0.6mm after one single board pressing, the required process parameters are γ is 7.7 °, δ is 2.0mm (assuming that the secondary compression ratio is 0.9), and β is 13.6 °, the arrow grain is manufactured by the following method:
as shown in fig. 3, 900 pieces of single color Ayous veneers with the thickness of 0.75mm are prepared, and coated with an adhesive by a roll coater, a flat mold is used, 30-40 pieces of veneers are pressed each time to ensure the veneers to be flat, the pressure is 15-18kgf/cm2, the height is 540mm after 900 pieces of veneers are completely pressed (at the moment, the layer thickness delta 1 is 0.6mm), the mold is locked, and the curing is carried out for enough time to completely cure the adhesive to form one square timber 1.
After the primary square timber 1 is opened, the upper surface and the lower surface of the square timber are planed by a planer and then placed on a horizontal band saw, one end of the square timber is jacked up, when the end direction angle gamma is 7.7 degrees, the square timber is sawed into two blocks according to a first cutting surface 4, the upper block is taken out and placed on a press, the upper surface of the upper block is coated with an adhesive, the lower block is turned over, the lower surface of the original square timber 1 is also coated with the adhesive, the upper block and the lower block are hoisted to the press, and the lower surface and the upper surface are connected and pressed for gluing.
The butted wood square timber is sliced on a horizontal slicing machine by taking a plane parallel to a first cutting and sawing surface 4 as a slicing surface 6, the wood square timber 3 is sliced according to the thickness of 2.0mm, the side edge of a single veneer of the wood square timber 3 is directional because the end of the wood square timber is opened with an angle, the wood square timber is turned over in a forward direction and a reverse direction to be matched or is divided into two stacks, one stack is turned over in the forward direction and the other stack is turned over in the reverse direction, then a matched sleeve is taken from each stack each time, the directions of all the two adjacent wood square timber 3 are opposite (the opposite directions refer to the directions of the single veneer when the side surface of the wood square timber 3 is seen once, one is in a '/z' direction towards the other), the wood square timber 3 is sequentially glued, laminated and pressed into a secondary wood square timber 2, when the pressing layer thickness is 1.8mm (the compression ratio is 0.9 at the moment), the mold is locked, and the mold is maintained until the adhesive is completely cured and the mold is opened.
The secondary purlin 2 is directly placed on a horizontal band saw, one side edge is jacked up, when the lateral angle beta is 13.6 degrees, the secondary purlin is sawn into two parts according to a second cut surface 5, the upper purlin is taken out and placed on a prepared wedge-shaped cushion purlin with the angle of 13.6 degrees in a press, an adhesive is coated on the upper surface of the wedge-shaped cushion purlin, the remaining 30-100 flower plates 3 are coated with the adhesive one by one and assembled, the lower portion of the secondary purlin 2 is hoisted to the added flower plate 3, the other wedge-shaped cushion purlin is added and pressurized and maintained until the adhesive is completely cured to form a tertiary purlin, the total number of the flower plates 3 needs to be an even number, and the direction needs to be checked when the plates are added, so that the directions of all the adjacent flower plates 3 are opposite.
The bark sliced parallel to the second saw surface 5 (abutting the upper and lower surfaces of the wood beam) will present the required a-4.5 mm, B-7.5 mm, and θ -30 ° arrow grain pattern.
Example 2
As shown in fig. 2, if the shape parameter of the desired arrow grain is a is 3.0mm, B is 3.0mm, and θ is 45 °, and if the thickness δ 1 is 0.6mm after one single board pressing, the required process parameters are calculated as γ is 11.5 °, δ is 0.68mm (assuming that the secondary compression ratio is 0.9), and β is 11.8 °, the arrow grain is manufactured by the following method:
as shown in fig. 3, 900 pieces of poplar veneers with thickness of 0.8mm and depth of two colors are prepared, after the poplar veneers are matched according to the depth of one piece, each piece of poplar veneers is coated with an adhesive through a roller coating glue machine, a plane die is used, 30-40 pieces of poplar veneers are pressed each time to ensure the poplar veneers to be flat, the pressure is 15-18kgf/cm2, the poplar veneers are locked when the height is 540mm (the layer thickness delta 1 is 0.6mm at the moment) after 900 pieces of poplar veneers are completely pressed, and the poplar veneers are maintained for enough time to enable the adhesive to be completely cured to form one square timber 1.
After the primary square timber 1 is opened, the upper surface and the lower surface of the square timber are planed by a planer and then placed on a horizontal band saw, one end of the square timber is jacked up, when the end direction angle gamma is 11.5 degrees, the square timber is sawed into two blocks according to a first cutting surface 4, the upper block is taken out and placed on a press, the upper surface of the upper block is coated with an adhesive, the lower block is turned over, the lower surface of the original square timber 1 is also coated with the adhesive and is hoisted to the press, and the lower surface and the upper surface are connected and pressed for gluing.
The butted wood square timber is sliced on a horizontal slicing machine by taking a plane parallel to a first cutting and sawing surface 4 as a slicing surface 6 and slicing the wood square timber 3 according to the thickness of 0.68mm, the wood square timber 3 is angled because of the end direction, a single veneer of the original wood square timber has directionality on the side edge, the wood square timber is turned over in one forward direction and one reverse direction to be matched or is divided into two stacks, one stack is turned over in the forward direction and the other stack is turned over in the reverse direction, then the wood square timber is taken out from each stack to complete matching each time, the directions of all the two adjacent wood square timber 3 are opposite (the opposite directions refer to the direction of the single timber when the side surface of the wood square timber 3 is seen once, one wood square timber is in the direction of the other wood square timber), then the wood square timber 3 is sequentially glued and laminated into a secondary mould locking mould 2, the pressing layer is calculated and the pressing layer thickness is 0.612mm (the compression ratio is 0.9 at the moment), the maintenance is carried out, and the mould is opened until the adhesive is completely cured.
The secondary purlin 2 is directly placed on a horizontal band saw, one side edge is jacked up, when the lateral angle beta is 11.8 degrees, the secondary purlin 2 is sawn into two parts according to a second section sawing surface 5, then as shown in figure 5, the upper purlin is taken out and placed on a prepared wedge-shaped cushion purlin with the same angle of 11.8 degrees of a press, an adhesive is coated on the upper surface of the wedge-shaped cushion purlin, then 30-100 remaining pattern boards 3 are coated with the adhesive one by one and assembled, the lower portion of the secondary purlin 2 is hoisted onto the added pattern board 3, another wedge-shaped cushion purlin is added and is pressurized and maintained until the adhesive is completely cured to form a third purlin, the total number of the pattern boards 3 needs to be an even number, and the direction needs to be checked when the pattern boards are added, so that the directions of all the adjacent pattern boards 3 are opposite.
The bark sliced parallel to the second saw surface 5 (i.e. the upper and lower surfaces of the butted wood beam) will present the required arrow grain texture pattern with a being 3.0mm, B being 3.0mm, and θ being 45 ° and appearing with staggered depth.
Example 3
The manufacturing process of the recombined decorative wood with arrow grain texture in this embodiment is similar to the manufacturing process in the above-described embodiments 1 and 2, except that the first cut surface and the second cut surface as shown in fig. 4 are used for splitting the primary balk and the secondary balk. The arrow feather direction of the obtained pattern is inclined with the length direction of the veneer.
The decorative wood can be combined and changed in various ways, and according to different angle opening modes or different color combination modes, the decorative wood can be made into patterns similar to a peacock pattern shown in fig. 6 and a step pattern shown in fig. 7.
It should be noted that the above detailed description of the technical solution of the present invention with the help of preferred embodiments is illustrative and not restrictive. After reading the description of the present invention, a person skilled in the art may modify the technical solutions described in the embodiments or make equivalent substitutions for some technical features, and these modifications or substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (1)
1. The manufacturing method of the recombined decorative wood with the arrow grain texture is characterized by comprising the following steps:
(1) coating an adhesive on thin wooden single boards by a roller coating adhesive machine, stacking the thin wooden single boards layer by layer, and pressurizing and curing the thin wooden single boards by a plane pressing board to form a primary square column;
(2) selecting inclined planes which are intersected with two end faces and two side faces of the primary square column as first split saw faces, wherein the intersection lines of the inclined planes and one side face and one end face of the first square column respectively form a gamma 'angle and a beta' angle with the single plate, and the primary square column is split into two blocks according to the first split saw faces, and the split faces are inclined stripes;
(3) brushing glue on the original upper and lower end faces of the primary santalum album, replacing the positions of the upper and lower two primary santalum albums, and carrying out pressure butt joint;
(4) slicing the butted primary balk into a plurality of card boards with the thickness of delta, forming inclined textures on the upper surface and the lower surface of each card board and forming inclined textures on the side surfaces of each card board, matching the card boards according to the directions of the side textures of the card boards, coating glue again, laminating and pressing to form a secondary balk;
(5) selecting inclined planes which are intersected with two end surfaces and two side surfaces of the secondary square timber, wherein the intersection lines of the inclined planes and one side surface and one end surface of the secondary square timber are respectively in a gamma 'angle and a beta' angle with the pattern plate, dividing the secondary square timber into two blocks according to the second cut surface, brushing glue on the original upper end surface and lower end surface of the secondary square timber, oppositely replacing the upper and lower two secondary square timber, and pressurizing and butting to form a tertiary square timber; and planing and cutting the three purlin beams by using the parallel surface of the second sawing surface to obtain the recombined decorative wood with the expected arrow grain texture.
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