CN107718182A - The manufacture method of rhombus interlacing pattern recombinant decorative veneer - Google Patents
The manufacture method of rhombus interlacing pattern recombinant decorative veneer Download PDFInfo
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- CN107718182A CN107718182A CN201710975425.8A CN201710975425A CN107718182A CN 107718182 A CN107718182 A CN 107718182A CN 201710975425 A CN201710975425 A CN 201710975425A CN 107718182 A CN107718182 A CN 107718182A
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- rhombus
- veneer
- sawing
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- assembly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
- B27D5/006—Trimming, chamfering or bevelling edgings, e.g. lists
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G11/00—Applying adhesives or glue to surfaces of wood to be joined
Abstract
The invention belongs to recombinant decorative veneer manufacturing field, and in particular to the manufacture method of rhombus interlacing pattern recombinant decorative veneer.The present invention by homochromy and polychrome veneer assembly, upset assembly and angularly sawing, the angularly multinomial process such as slicing, special-shaped gluing more wheel permutation and combination, form a kind of a whole set of machining manufacture.Trend and needs of the invention according to decorations market, by adjusting the technical parameters such as assembly thickness, assemble pattern, sawing angle, sawing thickness, produce the geometry pattern that different colours rhombus interweaves, it is different from the natural grain patterns such as imitation wood line, rhombus interlacing pattern color produced by the present invention is more complicated and changeable, highlights modern trend and artificial the characteristics of designing.Manufacturing process of the present invention is simple, easily operation, is bonded firm, high yield rate between veneer, and it is dry and cracked that gained finished product fancy veneer is not easy flexural deformation, drying shrinkage.
Description
Technical field
The invention belongs to fancy veneer manufacture field, and in particular to the manufacturer of rhombus interlacing pattern recombinant decorative veneer
Method.
Background technology
From the sixties in last century, foreign countries start to study recombinant decorative veneer, the state such as Italy, Japan, Britain
Family have developed recombinant decorative veneer in the seventies, and realize industrialized production by Italy first.As product is being built
The application of decorative craft and upholstery, its yield and quality are also improving constantly.Japan had once been carried out greatly to recombinant decorative veneer
Quantifier elimination development, the recombinant decorative veneer produced are widely applied, and instead of to a certain extent natural
Veneer.Chinese market has also poured in the production technology of import recombinant decorative veneer, and part foreign trader is also with individual proprietorship, joint, skill
The art form such as become a shareholder is founded the factory in China.
Research of the China to recombinant decorative veneer is started in the 1980s, pouring in due to external product and technology,
Make the domestic situation for occurring studying and production is parallel.Because of the limitation of glue kind and veneer adhesion technique, initial stage produces more and not dyed
Combined decoration veneer, have some gaps in kind, quality, texture, pliability etc. and external product.To the nineties,
Some R＆D institutions such as Nanjing, Heilungkiang, Beijing, Hunan conduct in-depth research and developed to recombinant decorative veneer, and adopt
With south and the north commonly use the quick growing species of trees, material be manufactured that recombinant decorative list similar in quality and thickness and external product
Plate, reduce the gap with external product technology.Into 21 century, the production of recombinant decorative veneer technical industry metaplasia is introduced in Jiangsu and Zhejiang Provinces
One band emerges in multitude, and develops the product with different characteristics, has produced that simulated effect is true to nature, various in style is at present
Row product.Consumer is also begun to recognize and receives the product, and usage amount is also stepped up, and have developed color texture figure again later
Case recombinant decorative veneer, gone a step further before making the production technology of recombinant decorative veneer again, decorative effect also brought up to one it is new
Level.
Recombinant decorative veneer pattern form can be summarized as two major classes, and one kind is to imitate the texture form of natural timber, mainly
Have other anomaly sxtructure textures of tangential texture, radial direction texture, burr texture, timber etc., texture width and texture trend all with
Natural wood texture is close, has basically reached the decorative effect of natural timber.Another kind of is not available for manufacture natural timber
Various textured pattern, as geometrical pattern, colored scatterplot, colored intertexture texture, color alternately change texture, cross grain, transverse direction
Change texture and the textured pattern with three-dimensional decorative effect.In a word, recombinant decorative veneer textured pattern tends to variation, system
The method of making tends to complicate.The research of recombinant decorative veneer and the distance for producing decades of having passed by, can be a variety of timber
Primary colors, can also be artificially colored, forms from original radial direction texture, tangential texture to a variety of geometrical patterns and the development mould deposited
Formula, recombinant decorative veneer are the excellent models of bad material, the today especially implemented in natural forest scarcity of resources and Natural Forest Protection Project, greatly
Power development recombinant decorative veneer is the direction of current wood decorative material development.
Current recombinant decorative veneer texture has radial direction texture, tangential texture, sparrow eye, the burr and other wood structure textures
Deng pattern, but still no manufacture method can produce rhombus interlacing pattern recombinant decorative veneer with convenient, flexible.
The content of the invention
It is an object of the invention to provide a kind of manufacture method of rhombus interlacing pattern recombinant decorative veneer, adjustment can be passed through
Parameter in manufacturing process, convenient, flexible produces different colours, the recombinant decorative veneer of different rhombuses intertexture.
The manufacture method step of rhombus interlacing pattern recombinant decorative veneer of the present invention is as follows：
1st, the manufacture method of rhombus interlacing pattern recombinant decorative veneer, it is characterised in that the manufacture method step is as follows：
First, a wheel assembly：Stacked by multiple same color veneer rift grains and form homochromy base, by two or more different colours but
Thickness identical is homochromy, and the spaced rift grain of base stacks component units base, and veneer is formed by same color sequence by multiple unit bases
Base；
2nd, a wheel applies glue sticking, pressurization, health, saw side：Veneer using moisturecuring isocyanate glue to composition veneer base
Successively gluing, the veneer after gluing is pressurizeed with platen-press, release and health is placed after pressurize certain time, after completing health
Veneer base edge saw is neat, form the first laminated timber；
3rd, a wheel sawing：Special-shaped sawing processing method, sawing face and the first laminated timber top layer list are used to the first laminated timber
Plate carries out sawing to the first laminated timber at an angle, enters saw kerf and goes out saw kerf respectively in two end faces of the first laminated timber, sawing
Form two special-shaped laminated timbers；
4th, two wheel assembly：The face ply of two special-shaped laminated timbers is connected as cemented surface and carries out assembly, according to gluing
The color in face and the assembly method of step 1, add multiple unit bases between the cemented surface of two special-shaped laminated timbers so that this
The overall homochromy base color sequence of wheel assembly meets the sequence of step 1 color；
5th, two wheels apply glue sticking, fixture pressurization, health, saw side：Using moisturecuring isocyanate glue to two special-shaped laminations
Cemented surface on material and the unit base added carry out successively gluing, using with lateral and hold to the special fixture of positioner and add
Pressure viscosity connects, release and places health after pressurize certain time, completes that laminated timber edge is sawed into the neat side that formed to be parallel after health
Second laminated timber of quadrangle；
6th, two wheel sawing：It is along the direction parallel to a wheel sawing face, the second laminated timber sawing is thin into thickness identical
Plate, lamella thickness is equal with homochromy base thickness, and each sawing face is parallel to each other；
7th, three-wheel assembly：Thin plate obtained by two wheel sawings is used every a turn-over method or carries out assembly every group turn-over method；
Described to be opened when a turn-over method is in assembly at interval of a thin plate turn-over one, the turn-over is the length with thin plate
Direction is rotating shaft, and thin plate is overturn into 180 °, makes two long side reversing of position of thin plate；
It is described when a group turn-over method is in assembly at interval of one group of a thin-plate element group turn-over, the turn-over is with thin plate
Width be rotating shaft, by thin-plate element group overturn 180 °, make two short side reversing of position of thin-plate element group；The thin plate list
Tuple is overlayed by the thin plate of 180 ° of a upset by rotating shaft of length direction and formed on another non-turn-over thin plate；
Assembly is not lined up by the adjacent both sides of the neighboring diamonds of adjacent sheet form dislocation rhombus friendship during the thin plate assembly
Knit pattern；Or contraposition rhombus interlacing pattern is formed by the adjacent both sides alignment assembly of the neighboring diamonds of adjacent sheet, wherein by phase
Rhombus adjacent edge with color aligns to form homochromy contraposition rhombus interlacing pattern, is alignd and is formed by the rhombus adjacent edge of different colours
Heterochromatic contraposition rhombus interlacing pattern；
8th, three-wheel applies glue sticking, pressurization, health, saw side, end-blocking：It is using moisturecuring isocyanate glue that three-wheel assembly is thin
Plate carries out successively gluing, and the thin plate after gluing is pressurizeed with platen-press, and release and health is placed after pressurize certain time,
Laminated timber edge is sawed together after completing health, the smooth third layer in end face is formed and accumulates material, PUR is evenly coated in third layer product
Two end faces of material；
9th, three-wheel slicing：Slicing third layer product material carries the side of rhombus interlacing pattern, you can digs and interweaves with rhombus
The recombinant decorative veneer of pattern.
Further, veneer described in step 1 is poplar colored single palte, and veneer watch core uniform color is consistent, rejects timber and lacks
Fall into；Veneer moisture is 40-50%, veneer thickness 0.5-1.4mm, and the veneer thickness in same laminated timber is identical.
Further, Step 2: Step 5: moisturecuring isocyanate glue glue-spread is 110-130g/ described in step 8
m2。
Further, the predetermined pressure of a wheel pressurization described in step 2 is 1.3MPa, and two wheel pressurizations is pre- described in step 5
Constant-pressure is 1.2MPa, and the predetermined pressure that three-wheel described in step 8 pressurizes is 1.1MPa；Step 2: Step 5: described in step 8
Pressurization be both needed to slowly boost, press closure after the 60-90 seconds reach predetermined pressure.
Further, Step 2: Step 5: the dwell time described in step 8 is 3h, conditioned time is 24h.
Further, Step 2: Step 5: sawing side described in step 8 and Step 3: sawing described in step 6 uses band
There is the inserted planer saw of hard alloy of side edge.
Further, it is α angles that sawing face described in step 3 is angled with the first laminated timber face ply institute, the scope at α angles
It is 30 °≤α≤60 °.
Further, PUR thickness described in step 8 is 0.4-0.8mm.
Beneficial effect of the present invention：
The manufacture method of rhombus interlacing pattern recombinant decorative veneer provided by the invention, the manufacture of recombinant decorative veneer is filled up
One blank in field.The present invention by homochromy and polychrome assembly, every a turn-over assembly, saw every group turn-over assembly and angularly
Cut, more wheel permutation and combination of the angularly multinomial special procedure such as slicing, special-shaped gluing, form the machining manufacture of the whole series, this
Kind method can produce the product of different pattern, produce different decorative effects.
The shape of each basic color elements of rhombus interlacing pattern of the present invention is rhombus, and the length of rhombus is cornerwise
Ratio can artificially design control by sawing angle, and sawing angle is smaller, and the cornerwise ratio of rhombus length is bigger, homochromy area
Width is smaller, and rhombus is narrower, and now the color intertexture effect of recombinant decorative veneer is stronger；Sawing angle is bigger, rhombus length
The ratio of short diagonal is smaller, and homochromy sector width is bigger, and rhombus is more roomy, and now the lozenge mounding effect of recombinant decorative veneer is more
Show.The size dimension of rhombus can artificially design control by the size of homochromy sector width and sawing angle, and rhombus interweaves
The color of pattern can artificially select to design control by raw material veneer color.
Using the manufacture method of rhombus interlacing pattern recombinant decorative veneer provided by the invention, can be filled according to decoration instantly
The trend and needs in market are repaiied, only by technical parameters such as the adjustment sawing angle of simple and flexible, sawing thickness, assemble patterns,
Can produces the recombinant decorative veneer of different rhombus interlacing patterns.The pattern of this fancy veneer is the rhombus of different colours
Interlacing pattern, is different from native texture and imitative native texture, and the recombinant decorative veneer of decorative effect and imitative native texture is completely not
Together, the geometry decoration artificially designed is belonged to, not only color is more complicated and changeable, and appearance highlights modern trend
Feature.
Manufacturing process of the present invention is simple, easily operation, and firm, high yield rate is bonded between veneer, and gained finished product decoration is single
Plate not cracky deformation and it is dry and cracked.
Brief description of the drawings
Fig. 1 be the rhombus interlacing pattern recombinant decorative veneer of embodiment 1 manufacture method in one wheel assembly, sawing method signal
Figure；
Fig. 2 be the rhombus interlacing pattern recombinant decorative veneer of embodiment 1 manufacture method in two wheel assemblies, apply glue sticking, folder
Has pressure method schematic diagram；
Fig. 3 is the heterochromatic contraposition rhombus interlacing pattern schematic diagram of third layer product material made from embodiment 1；
Fig. 4 is the homochromy contraposition rhombus interlacing pattern schematic diagram of third layer product material made from embodiment 2；
Fig. 5 is third layer product material dislocation rhombus interlacing pattern schematic diagram made from embodiment 3；
Fig. 6 is third layer product material dislocation rhombus interlacing pattern schematic diagram made from embodiment 4；
Fig. 7 is that the homochromy contraposition of third layer product material made from embodiment 5 and the heterochromatic rhombus interlacing pattern having concurrently that aligns are illustrated
Figure；
In figure：1st, the first laminated timber；2nd, the second laminated timber；3rd, third layer product material；4th, a wheel sawing face；5th, special fixture；
6th, unit base；7th, bronzing argyle design；8th, faint yellow argyle design；9th, light brown argyle design；10th, dark-brown diamond-shaped pattern
Case；11st, white diamond pattern；12nd, black diamonds pattern.
Embodiment
Embodiments of the invention are elaborated below, following examples are entered under premised on technical solution of the present invention
Row is implemented.The present invention can be according to the designed rhombus length of side, the opposite side distance of a wheel sawing angle calculation rhombus two, can also root
A wheel sawing angle is calculated to design specific preparation method according to the designed rhombus length of side and two opposite side distance, following present
Detailed embodiment and specific operating process, but protection scope of the present invention is not limited to following embodiments.
Embodiment 1：In the rhombus interlacing pattern of the present embodiment design, the rhombus length of side is 40mm, and a wheel sawing angle is
30 °, then the manufacture method of rhombus interlacing pattern recombinant decorative veneer is as follows：
First, a wheel assembly：Using veneer watch core uniform color it is consistent, reject defects in timber, length 2440mm, veneer is aqueous
The bronzing and faint yellow poplar colored single palte that rate is 45% are raw material veneer.
In the rhombus interlacing pattern of the present embodiment design, the rhombus length of side is 40mm, and a wheel sawing angle is 30 °, according to such as
Lower formula calculates the opposite side distance of rhombus two, i.e., homochromy base thickness：B=Sin α × a, wherein a are the rhombus length of sides, and α is a wheel sawing
Angle；B=Sin30 ° in the present embodiment × 40mm=20mm.
Then the present embodiment by each 25 thickness be 0.8mm bronzing and faint yellow veneer respectively rift grain stack form it is red
Brown is homochromy base and faint yellow homochromy base, each homochromy base thickness is 20mm；It is faint yellow by the homochromy base of a bronzing and one
Homochromy base forms a unit base, and each unit base thickness is 40mm.
For the veneer that length is 2440mm, enter saw kerf when calculating a wheel sawing with formula Δ S=L × tan α and go out saw kerf
Alternate position spike, wherein L are veneer length, then S=2440mm × tan30 ° of Δ=1409mm in the present embodiment.The thickness of veneer base is big
Enter saw kerf when a wheel sawing and go out saw kerf alternate position spike, the present embodiment forms veneer by 40 unit bases by same color sequence
Base, single slab thickness are 1600mm.
2nd, a wheel applies glue sticking, pressurization, health, saw side：Veneer using moisturecuring isocyanate glue to composition veneer base
Successively gluing, glue-spread 115g/m2, the veneer after gluing is consistent with sequence of positions during assembly, with platen-press to gluing after
Veneer pressurization, the predetermined pressure of pressurization be 1.3MPa, slowly to be boosted during pressurization, press reaches pre- level pressure in 70 seconds after closing
Power, release after pressurize 3h, health 24h is placed, complete to saw veneer base edge after health neat, form the first laminated timber 1.
3rd, a wheel sawing：Special-shaped sawing processing method, a wheel laminated timber of sawing face 4 and first are used to the first laminated timber 1
Face ply carries out sawing in 30 ° of angles to the first laminated timber 1, enters saw kerf and goes out saw kerf respectively in two end faces of the first laminated timber,
It is 1409mm to enter saw kerf and go out alternate position spike of the saw kerf on two end faces, and sawing forms two special-shaped laminated timbers.
4th, two wheel assembly：The face ply of two special-shaped laminated timbers is connected as cemented surface and carries out assembly, according to gluing
The color in face and the assembly method of step 1,2 unit bases 6 are added between the homochromy face of two special-shaped laminated timbers so that this
The overall homochromy base color sequence of wheel assembly meets the sequence of step 1 color, and the purpose for adding unit base is by special-shaped laminated timber
Rigid gluing becomes flexible glued.
5th, two wheels apply glue sticking, fixture pressurization, health, saw side：Using moisturecuring isocyanate glue to two special-shaped laminations
The unit base 6 of cemented surface and addition on material carries out successively gluing, glue-spread 115g/m2, using with lateral and hold to fixed
The pressurization bonding of special fixture 5 of position device, the predetermined pressure of pressurization be 1.2MPa, slowly to be boosted during pressurization, after press closes
Reach within 70 seconds predetermined pressure, release after pressurize 3h, place health 24h, complete to saw laminated timber edge after health neat, form side
For the second laminated timber 2 of parallelogram.
6th, two wheel sawing：It is along the direction parallel to a wheel sawing face 4, the sawing of the second laminated timber 2 is thin into thickness identical
Plate, the lamella thickness of sawing processing is 20mm, and each sawing face is parallel to each other, the basic color list of obtained rhombus interlacing pattern
The shape of member is rhombus, and the long-diagonal length of rhombus is 77.28mm, and short diagonal length is 20.70mm, length of side 40mm.
Thin plate can only be stacked temporarily, should not be exposed and be put long in atmosphere, prevent moisture loss from producing the follow-up work of defective effect
The operation of sequence.
7th, three-wheel assembly：The two obtained thin plates of wheel sawings are used and carry out an assembly every a turn-over method, at interval of one during assembly
Open thin plate turn-over one to open, turn-over is using the length direction of thin plate as rotating shaft, and thin plate is overturn into 180 °, exchanges two long sides of thin plate
Position, bronzing argyle design 7 and the adjacent both sides of the faint yellow argyle design 8 of adjacent sheet is alignd during assembly, formed different
Color aligns rhombus interlacing pattern.
8th, three-wheel applies glue sticking, pressurization, health, saw side, end-blocking：It is using moisturecuring isocyanate glue that three-wheel assembly is thin
Plate carries out successively gluing, glue-spread 115g/m2；Thin plate after gluing is consistent with sequence of positions during three-wheel assembly, uses flat-plate compressed
Machine pressurizes to the thin plate after gluing, and the predetermined pressure of pressurization is 1.1MPa, slowly to boost during pressurization, 70 after press closure
Second reaches predetermined pressure, release after pressurize 3h, places health 24h, completes laminated timber edge is sawed into the neat end face that formed after health and puts down
Whole third layer product material 3, PUR is evenly coated in two end faces of third layer product material 3, PUR thickness is 0.5mm.
9th, three-wheel slicing：Side of the slicing third layer product material 3 with heterochromatic contraposition rhombus interlacing pattern, you can dig different
Color aligns the recombinant decorative veneer of rhombus interlacing pattern, and wherein rhombus interlacing pattern is by bronzing argyle design 7 and faint yellow water chestnut
Shape pattern 8 interweaves composition, and the two opposite side distance of wherein rhombus is 20mm, and the rhombus length of side is 40mm.
Side and sawing are sawed in the present embodiment manufacture method using the inserted planer saw of hard alloy with side edge, is reduced follow-up
The processing capacity of process, thin sheet surface roughness Ra (profile arithmetic average error) is not more than 10 μm, if the rougher shadow of thin sheet surface
Bonding quality is rung, thin plate should slightly be scraped or sanding.
Step 2: Step 5: in step 8 three-wheel pressurize predetermined pressure by wheel reduction be to prevent that pressure is excessive
The glue-line that previous round has been suppressed is pressed off, and the effect of epicycle pressurization bonding can both have been ensured by reducing pressure by wheel, will not be broken again
The glue-line that bad previous round has suppressed.
Compressed because timber is present, the theory of the basic-cell dimensions size and design of the fancy veneer pattern actually manufactured
Numerical value can have slight deviations.
Embodiment 2：In the rhombus interlacing pattern of the present embodiment design, the rhombus length of side is 40mm, and a wheel sawing angle is
30 °, then the manufacture method of rhombus interlacing pattern recombinant decorative veneer is as follows：
First, a wheel assembly：Using veneer watch core uniform color it is consistent, reject defects in timber, length 2440mm, veneer is aqueous
Bronzing that rate is 45%, faint yellow and light brown poplar colored single palte are raw material veneer.
In the rhombus interlacing pattern of the present embodiment design, the rhombus length of side is 40mm, and a wheel sawing angle is 30 °, according to such as
Lower formula calculates the opposite side distance of rhombus two, i.e., homochromy base thickness：B=Sin α × a, wherein a are the rhombus length of sides, and α is a wheel sawing
Angle；B=Sin30 ° in the present embodiment × 40mm=20mm.
Then the present embodiment is that 0.8mm bronzing, faint yellow and light brown veneer are distinguished rift grain and folded by each 25 thickness
Composition bronzing homochromy base, faint yellow homochromy base and the homochromy base of light brown are put, each homochromy base thickness is 20mm；It is same by bronzing
Color base, faint yellow homochromy base and the homochromy base of light brown one unit base of each composition, each unit base thickness is 60mm.
For the veneer that length is 2440mm, enter saw kerf when calculating a wheel sawing with formula Δ S=L × tan α and go out saw kerf
Alternate position spike, S=2440mm × tan30 ° of Δ=1409mm.The thickness of veneer base enters saw kerf and goes out saw kerf position when being more than a wheel sawing
Difference is put, the present embodiment forms veneer base by 30 unit bases by same color sequence, and single slab thickness is 1800mm.
2nd, a wheel applies glue sticking, pressurization, health, saw side：Veneer using moisturecuring isocyanate glue to composition veneer base
Successively gluing, glue-spread 115g/m2, the veneer after gluing is consistent with sequence of positions during assembly, with platen-press to gluing after
Veneer pressurization, the predetermined pressure of pressurization be 1.3MPa, slowly to be boosted during pressurization, press reaches pre- level pressure in 70 seconds after closing
Power, release after pressurize 3h, health 24h is placed, complete to saw veneer base edge after health neat, form the first laminated timber.
3rd, a wheel sawing：Special-shaped sawing processing method, a wheel sawing face and the first laminated timber table are used to the first laminated timber
Layer veneer carries out sawing in 30 ° of angles to the first laminated timber, enters saw kerf and goes out saw kerf respectively in two end faces of the first laminated timber, enters saw
Mouth is 1409mm with alternate position spike of the saw kerf on two end faces is gone out, and sawing forms two special-shaped laminated timbers.
4th, two wheel assembly：The face ply of two special-shaped laminated timbers is connected as cemented surface and carries out assembly, according to gluing
The color in face and the assembly method of step 1,2 unit bases are added between the homochromy face of two special-shaped laminated timbers so that epicycle
The overall homochromy base color sequence of assembly meets the sequence of step 1 color.
5th, two wheels apply glue sticking, fixture pressurization, health, saw side：Using moisturecuring isocyanate glue to two special-shaped laminations
The unit base of cemented surface and addition on material carries out successively gluing, glue-spread 115g/m2, using with lateral and hold to positioning
The special fixture pressurization bonding of device, the predetermined pressure of pressurization be 1.2MPa, slowly to be boosted during pressurization, press close after 70 seconds
Reach predetermined pressure, release after pressurize 3h, place health 24h, complete to saw laminated timber edge after health neat, it is flat to form side
Second laminated timber of row quadrangle.
6th, two wheel sawing：It is along the direction parallel to a wheel sawing face, the second laminated timber sawing is thin into thickness identical
Plate, the lamella thickness of sawing processing is 20mm, and each sawing face is parallel to each other, the basic color list of obtained rhombus interlacing pattern
The shape of member is rhombus, and the long-diagonal length of rhombus is 77.28mm, and short diagonal length is 20.70mm, length of side 40mm.
7th, three-wheel assembly：The two obtained thin plates of wheel sawings are used and carry out an assembly every a turn-over method, at interval of one during assembly
Open thin plate turn-over one to open, turn-over is using the length direction of thin plate as rotating shaft, and thin plate is overturn into 180 °, exchanges two long sides of thin plate
Position, bronzing argyle design and the adjacent both sides of the bronzing argyle design of adjacent sheet is alignd during assembly, formed homochromy
Align rhombus interlacing pattern.
8th, three-wheel applies glue sticking, pressurization, health, saw side, end-blocking：It is using moisturecuring isocyanate glue that three-wheel assembly is thin
Plate carries out successively gluing, glue-spread 115g/m2；Thin plate after gluing is consistent with sequence of positions during three-wheel assembly, uses flat-plate compressed
Machine pressurizes to the thin plate after gluing, and the predetermined pressure of pressurization is 1.1MPa, slowly to boost during pressurization, 70 after press closure
Second reaches predetermined pressure, release after pressurize 3h, places health 24h, completes laminated timber edge is sawed into the neat end face that formed after health and puts down
Whole third layer product material, PUR is evenly coated in two end faces of third layer product material, PUR thickness is 0.5mm.
9th, three-wheel slicing：Side of the slicing third layer product material with homochromy contraposition rhombus interlacing pattern, you can dig homochromy
The recombinant decorative veneer of rhombus interlacing pattern is aligned, wherein rhombus interlacing pattern is by bronzing argyle design 7, faint yellow diamond-shaped pattern
Case 8 and light brown argyle design 9 form, and the two opposite side distance of wherein rhombus is 20mm, and the rhombus length of side is 40mm.
Side and sawing are sawed in the present embodiment manufacture method using the inserted planer saw of hard alloy with side edge, is reduced follow-up
The processing capacity of process, thin sheet surface roughness Ra (profile arithmetic average error) is not more than 10 μm, if the rougher shadow of thin sheet surface
Bonding quality is rung, thin plate should slightly be scraped or sanding.
Embodiment 3：In the rhombus interlacing pattern of the present embodiment design, the opposite side of rhombus two distance is 30mm, and the rhombus length of side is
40mm, then the manufacture method of rhombus interlacing pattern recombinant decorative veneer is as follows：
First, a wheel assembly：Using veneer watch core uniform color it is consistent, reject defects in timber, length 1500mm, veneer is aqueous
The light brown veneer and dark-brown veneer that rate is 42% are raw material veneer.It is 1.0mm light brown veneer by each 30 thickness
Rift grain stacks the homochromy base of composition light brown and the homochromy base of dark-brown respectively with dark-brown veneer, and each homochromy base thickness is 30mm；
The homochromy base of one light brown and the homochromy base rift grain of a dark-brown are stacked into one unit base of composition, the thickness of unit base is
60mm。
In the rhombus interlacing pattern of the present embodiment design, the opposite side of rhombus two distance is 30mm, and the rhombus length of side is 40mm, according to
Equation below calculates a wheel sawing angle, and Sin α=b/a, wherein a are the rhombus length of sides, and b is the opposite side distance of rhombus two, the present embodiment
Middle Sin α=30mm/40mm=0.75, α angles are 48 °.
For the veneer that length is 1500mm, enter saw kerf when calculating a wheel sawing with formula Δ S=L × tan α and go out saw kerf
Alternate position spike, S=1500mm × tan48 ° of Δ=1666mm.The thickness of veneer base should be greater than entering saw kerf during a wheel sawing and go out saw kerf
Alternate position spike, the present embodiment form veneer base by 30 unit bases by same color sequence, and single slab thickness is 1800mm.
2nd, a wheel applies glue sticking, pressurization, health, saw side：Veneer using moisturecuring isocyanate glue to composition veneer base
Successively gluing, glue-spread 120g/m2, the veneer after gluing is consistent with sequence of positions during assembly, with platen-press to gluing after
Veneer pressurization, the predetermined pressure of pressurization be 1.3MPa, slowly to be boosted during pressurization, press reaches pre- level pressure in 85 seconds after closing
Power, release after pressurize 3h, health 24h is placed, complete to saw veneer base edge after health neat, form the first laminated timber.
3rd, a wheel sawing：Special-shaped sawing processing method, sawing face and the first laminated timber top layer list are used to the first laminated timber
Plate carries out sawing in 48 ° of angles to the first laminated timber, enters saw kerf and goes out saw kerf and is formed respectively in two end faces of the first laminated timber, sawing
Two special-shaped laminated timbers.
4th, two wheel assembly：The face ply of two special-shaped laminated timbers is connected as cemented surface and carries out assembly, according to gluing
The color in face and the assembly method of step 1,2 unit bases are added between the homochromy face of two special-shaped laminated timbers so that epicycle
The overall homochromy base color sequence of assembly meets the sequence of step 1 color.
5th, two wheels apply glue sticking, fixture pressurization, health, saw side：Using moisturecuring isocyanate glue to two special-shaped laminations
The unit base of cemented surface and addition on material carries out successively gluing, glue-spread 120g/m2, using with lateral and hold to positioning
The special fixture pressurization bonding of device, the predetermined pressure of pressurization be 1.2MPa, slowly to be boosted during pressurization, press close after 85 seconds
Reach predetermined pressure, release after pressurize 3h, place health 24h, complete to saw laminated timber edge after health neat, it is flat to form side
Second laminated timber of row quadrangle；.
6th, two wheel sawing：It is along the direction parallel to a wheel sawing face, the second laminated timber sawing is thin into thickness identical
Plate, the lamella thickness of sawing processing is 30mm, and each sawing face is parallel to each other, the basic color list of obtained rhombus interlacing pattern
The shape of member is rhombus, and the long-diagonal length of rhombus is 73.08mm, and short diagonal length is 32.54mm, length of side 40mm.
7th, three-wheel assembly：The two obtained thin plates of wheel sawings are used and carry out an assembly every a turn-over method, at interval of one during assembly
Open thin plate turn-over one to open, turn-over is using the length direction of thin plate as rotating shaft, and thin plate is overturn into 180 °, exchanges two long sides of thin plate
Position, make the adjacent both sides of light brown argyle design and the dark-brown argyle design neighboring diamonds of adjacent sheet not right during assembly
Together, and misplace assembly in the same direction, forms dislocation rhombus interlacing pattern.
8th, three-wheel applies glue sticking, pressurization, health, saw side, end-blocking：It is using moisturecuring isocyanate glue that two wheel assemblies are thin
Plate carries out successively gluing, glue-spread 120g/m2；Thin plate after gluing is consistent with sequence of positions during two wheel assemblies, uses flat-plate compressed
Machine pressurizes to the thin plate after gluing, and the predetermined pressure of pressurization is 1.1MPa, slowly to boost during pressurization, 85 after press closure
Second reaches predetermined pressure, release after pressurize 3h, places health 24h, completes laminated timber edge is sawed into the neat end face that formed after health and puts down
Whole third layer product material, PUR is evenly coated in two end faces of third layer product material, PUR thickness is 0.7mm.
9th, three-wheel slicing：Slicing third layer product material band has dislocation the side of rhombus interlacing pattern, you can digs dislocation rhombus
The recombinant decorative veneer of interlacing pattern, wherein rhombus interlacing pattern are by light brown argyle design 9 and the phase of dark-brown argyle design 10
Interweave composition, and the two opposite side distance of wherein rhombus is 30mm, and the rhombus length of side is 40mm.
Side and sawing are sawed in the present embodiment manufacture method using the inserted planer saw of hard alloy with side edge, is reduced follow-up
The processing capacity of process, thin sheet surface roughness Ra (profile arithmetic average error) is not more than 10 μm, if the rougher shadow of thin sheet surface
Bonding quality is rung, thin plate should slightly be scraped or sanding.
Embodiment 4：The manufacture method of the present embodiment rhombus interlacing pattern recombinant decorative veneer only exists with the difference of embodiment 3
In：
Three-wheel assembly：The assembly method of thin plate is used every a turn-over method, is opened at interval of a turn-over one, turn-over is with thin plate
Length direction be rotating shaft, thin plate is overturn 180 °, makes light brown rhombus and phase by two long side reversing of position of thin plate, during assembly
The adjacent both sides of the adjacent dark-brown rhombus of adjacent thin plate do not line up, and in mutual dislocation intertexture assembly, form dislocation rhombus intersection chart
Case.
Smooth the 3rd in end face is formed by three-wheel painting glue sticking same as Example 3, pressurization, health, saw side, end-blocking
Laminated timber.
Three-wheel slicing：Slicing third layer product material band has dislocation the side of rhombus interlacing pattern, you can digs dislocation rhombus and hands over
Knit the recombinant decorative veneer of pattern, wherein rhombus interlacing pattern is interweaved group by light brown argyle design and dark-brown argyle design
Into the two opposite side distance of wherein rhombus is 30mm, and the rhombus length of side is 40mm.
Embodiment 5：In the rhombus interlacing pattern of the present embodiment design, the opposite side of rhombus two distance is 32mm, and the rhombus length of side is
40mm, then the manufacture method of rhombus interlacing pattern recombinant decorative veneer is as follows：
First, a wheel assembly：Using veneer watch core uniform color it is consistent, reject defects in timber, length 1500mm, veneer is aqueous
White veneer and the black veneer that rate is 48% is raw material veneer, is 1.2mm white veneer and black list by each 25 thickness
Rift grain stacks the homochromy base of composition white and the homochromy base of black to plate respectively, and each homochromy base thickness is 30mm, and a white is homochromy
Base and the homochromy base rift grain of a black stack one unit base of composition, and the thickness of unit base is 60mm.
In the rhombus interlacing pattern of the present embodiment design, the opposite side of rhombus two distance is 32mm, and the rhombus length of side is 40mm, according to
Equation below calculates a wheel sawing angle, and Sin α=b/a, wherein a are the rhombus length of sides, and b is the opposite side distance of rhombus two, the present embodiment
Middle Sin α=32mm/40mm=0.8, α angles are 53 °.
For the veneer that length is 1500mm, enter saw kerf when calculating a wheel sawing with formula Δ S=L × tan α and go out saw kerf
Alternate position spike, S=1500mm × tan53 ° of Δ=1991mm.The thickness of veneer base should be greater than entering saw kerf during a wheel sawing and go out saw kerf
Alternate position spike, the present embodiment form veneer base by 35 unit bases by same color sequence, and single slab thickness is 2100mm.
2nd, a wheel applies glue sticking, pressurization, health, saw side：Veneer using moisturecuring isocyanate glue to composition veneer base
Successively gluing, glue-spread 125g/m2, the veneer after gluing is consistent with sequence of positions during assembly, with platen-press to gluing after
Veneer pressurization, the predetermined pressure of pressurization be 1.3MPa, slowly to be boosted during pressurization, press reaches pre- level pressure in 80 seconds after closing
Power, release after pressurize 3h, health 24h is placed, complete to saw veneer base edge after health neat, form the first laminated timber.
3rd, a wheel sawing：Special-shaped sawing processing method, sawing face and the first laminated timber top layer list are used to the first laminated timber
Plate carries out sawing in 53 ° of angles to the first laminated timber, enters saw kerf and goes out saw kerf and is formed respectively in two end faces of the first laminated timber, sawing
Two special-shaped laminated timbers.
4th, two wheel assembly：The face ply of two special-shaped laminated timbers is connected as cemented surface and carries out assembly, according to gluing
The color in face and the assembly method of step 1,2 unit bases are added between the homochromy face of two special-shaped laminated timbers so that epicycle
The overall homochromy base color sequence of assembly meets the sequence of step 1 color.
5th, two wheels apply glue sticking, fixture pressurization, health, saw side：Using moisturecuring isocyanate glue to two special-shaped laminations
The unit base of cemented surface and addition on material carries out successively gluing, glue-spread 125g/m2, using with lateral and hold to positioning
The special fixture pressurization bonding of device, the predetermined pressure of pressurization be 1.2MPa, slowly to be boosted during pressurization, press close after 80 seconds
Reach predetermined pressure, release after pressurize 3h, place health 24h, complete to saw laminated timber edge after health neat, it is flat to form side
Second laminated timber of row quadrangle.
6th, two wheel sawing：It is along the direction parallel to a wheel sawing face, the second laminated timber sawing is thin into thickness identical
Plate, the lamella thickness of sawing processing is 30mm, and each sawing face is parallel to each other, the basic color list of obtained rhombus interlacing pattern
The shape of member is rhombus, and the long-diagonal length of rhombus is 71.59mm, and short diagonal length is 35.70mm, length of side 40mm.
7th, three-wheel assembly：The two obtained thin plates of wheel sawings are used and carry out an assembly every group turn-over method, at interval of one during assembly
Individual one group of thin-plate element group turn-over, the turn-over are using the width of thin plate as rotating shaft, and thin-plate element group is overturn into 180 °, made
Two short side reversing of position of thin-plate element group；The thin-plate element group overturns 180 ° of thin plate by one using length direction as rotating shaft
Overlay and formed on another non-turn-over thin plate, the phase of the thin-plate element group white diamond pattern and adjacent black argyle design
Adjacent both sides alignment, form heterochromatic contraposition rhombus interlacing pattern.
White diamond and the adjacent both sides of the white neighboring diamonds of adjacent sheet is alignd when group turn-over assembly, formed same
The rhombus interlacing pattern that color aligns and heterochromatic contraposition has concurrently.
8th, three-wheel applies glue sticking, pressurization, health, saw side, end-blocking：It is using moisturecuring isocyanate glue that two wheel assemblies are thin
Plate carries out successively gluing, glue-spread 125g/m2；Thin plate after gluing is consistent with sequence of positions during two wheel assemblies, uses flat-plate compressed
Machine pressurizes to the thin plate after gluing, and the predetermined pressure of pressurization is 1.1MPa, slowly to boost during pressurization, 80 after press closure
Second reaches predetermined pressure, release after pressurize 3h, places health 24h, completes laminated timber edge is sawed into the neat end face that formed after health and puts down
Whole third layer product material, PUR is evenly coated in two end faces of third layer product material, PUR thickness is 0.6mm.
9th, three-wheel slicing：The rhombus interlacing pattern that slicing third layer product material has concurrently with homochromy contraposition and heterochromatic contraposition
Side, you can dig homochromy contraposition and the heterochromatic recombinant decorative veneer for aligning the rhombus intersection chart having concurrently, wherein rhombus intersection chart
Case is interweaved and formed by white diamond pattern 11 and black diamonds pattern 12, and the two opposite side distance of wherein rhombus is 32mm, rhombus
The length of side is 40mm.
Side and sawing are sawed in the present embodiment manufacture method using the inserted planer saw of hard alloy with side edge, is reduced follow-up
The processing capacity of process, thin sheet surface roughness Ra (profile arithmetic average error) is not more than 10 μm, if the rougher shadow of thin sheet surface
Bonding quality is rung, thin plate should slightly be scraped or sanding.
Claims (8)
1. the manufacture method of rhombus interlacing pattern recombinant decorative veneer, it is characterised in that the manufacture method step is as follows：
First, a wheel assembly：Stacked by multiple same color veneer rift grains and form homochromy base, by two or more different colours but thickness
Identical is homochromy, and the spaced rift grain of base stacks component units base, and veneer base is formed by same color sequence by multiple unit bases；
2nd, a wheel applies glue sticking, pressurization, health, saw side：Using moisturecuring isocyanate glue to forming the veneer of veneer base successively
Gluing, the veneer after gluing is pressurizeed with platen-press, release and place health after pressurize certain time, completing will be single after health
Slab edge saw is neat, forms the first laminated timber；
3rd, a wheel sawing：Special-shaped sawing processing method is used to the first laminated timber, sawing face is in the first laminated timber face ply
Certain angle carries out sawing to the first laminated timber, enters saw kerf and goes out saw kerf and formed respectively in two end faces of the first laminated timber, sawing
Two special-shaped laminated timbers；
4th, two wheel assembly：The face ply of two special-shaped laminated timbers is connected as cemented surface and carries out assembly, according to cemented surface
The assembly method of color and step 1, multiple unit bases are added between the cemented surface of two special-shaped laminated timbers so that epicycle group
The overall homochromy base color sequence of base meets the sequence of step 1 color；
5th, two wheels apply glue sticking, fixture pressurization, health, saw side：Using moisturecuring isocyanate glue on two special-shaped laminated timbers
Cemented surface and the unit base that adds carry out successively gluing, using with lateral and hold the special fixture pressurization to positioner viscous
Connect, release and place health after pressurize certain time, it is parallel four side to complete that laminated timber edge is sawed into the neat side that formed after health
Second laminated timber of shape；
6th, two wheel sawing：It is thin by the second laminated timber sawing into thickness identical thin plate along the direction parallel to a wheel sawing face
Plate thickness is equal with homochromy base thickness, and each sawing face is parallel to each other；
7th, three-wheel assembly：Thin plate obtained by two wheel sawings is used every a turn-over method or carries out assembly every group turn-over method；
Described to be opened when a turn-over method is in assembly at interval of a thin plate turn-over one, the turn-over is the length direction with thin plate
For rotating shaft, thin plate is overturn 180 °, makes two long side reversing of position of thin plate；
Described is the width with thin plate at interval of one group of a thin-plate element group turn-over, the turn-over when a group turn-over method is in assembly
Degree direction is rotating shaft, and thin-plate element group is overturn into 180 °, makes two short side reversing of position of thin-plate element group；The thin-plate element group
Overlayed by the thin plate of 180 ° of a upset by rotating shaft of length direction and formed on another non-turn-over thin plate；
Assembly is not lined up by the adjacent both sides of the neighboring diamonds of adjacent sheet form dislocation rhombus intersection chart during the thin plate assembly
Case；Or contraposition rhombus interlacing pattern is formed by the adjacent both sides alignment assembly of the neighboring diamonds of adjacent sheet, wherein by identical face
The rhombus adjacent edge of color aligns to form homochromy contraposition rhombus interlacing pattern, and being alignd by the rhombus adjacent edge of different colours, it is heterochromatic to be formed
Align rhombus interlacing pattern；
8th, three-wheel applies glue sticking, pressurization, health, saw side, end-blocking：Three-wheel assembly thin plate is entered using moisturecuring isocyanate glue
Row successively gluing, is pressurizeed with platen-press to the thin plate after gluing, release and is placed health after pressurize certain time, is completed
Laminated timber edge is sawed after health and together, forms the smooth third layer product material in end face, PUR is evenly coated in third layer product material
Two end faces；
9th, three-wheel slicing：Slicing third layer product material carries the side of rhombus interlacing pattern, you can digs with rhombus interlacing pattern
Recombinant decorative veneer.
2. the manufacture method of rhombus interlacing pattern recombinant decorative veneer according to claim 1, it is characterised in that step 1 institute
It is poplar colored single palte to state veneer, and veneer watch core uniform color is consistent, rejects defects in timber；Veneer moisture is 40-50%, single
Plate thickness is 0.5-1.4mm, and the veneer thickness in same laminated timber is identical.
3. the manufacture method of rhombus interlacing pattern recombinant decorative veneer according to claim 1 or claim 2, it is characterised in that step
2nd, Step 5: moisturecuring isocyanate glue glue-spread is 110-130g/m described in step 82。
4. the manufacture method of rhombus interlacing pattern recombinant decorative veneer according to claim 3, it is characterised in that step 2 institute
The predetermined pressure for stating wheel pressurization be 1.3MPa, and the predetermined pressures that two wheels described in step 5 pressurize are 1.2MPa, described in step 8
The predetermined pressure of three-wheel pressurization is 1.1MPa；Step 2: Step 5: pressurization described in step 8 is both needed to slowly boost, press closes
The 60-90 seconds reach predetermined pressure afterwards.
5. the manufacture method of rhombus interlacing pattern recombinant decorative veneer according to claim 4, it is characterised in that the step
2nd, Step 5: the dwell time described in step 8 is 3h, conditioned time is 24h.
6. the manufacture method of rhombus interlacing pattern recombinant decorative veneer according to claim 5, it is characterised in that Step 2: step
Rapid five, side is sawed described in step 8 and Step 3: sawing described in step 6 uses the inserted planer saw of hard alloy with side edge.
7. the manufacture method of rhombus interlacing pattern recombinant decorative veneer according to claim 6, it is characterised in that step 3 institute
It is α angles that the sawing face of stating is angled with the first laminated timber face ply institute, and the scope at α angles is 30 °≤α≤60 °.
8. the manufacture method of rhombus interlacing pattern recombinant decorative veneer according to claim 7, it is characterised in that step 8 institute
It is 0.4-0.8mm to state PUR thickness.
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| CN107718182B (en) | 2020-05-01 |
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