CN209937147U - Solid wood laminated veneer line - Google Patents
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- 239000007787 solid Substances 0.000 title claims abstract description 92
- 239000010410 layer Substances 0.000 claims abstract description 57
- 239000002344 surface layer Substances 0.000 claims abstract description 28
- 238000001035 drying Methods 0.000 claims description 32
- 238000005520 cutting process Methods 0.000 claims description 21
- 239000002313 adhesive film Substances 0.000 claims description 11
- 238000007731 hot pressing Methods 0.000 abstract description 22
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 238000009966 trimming Methods 0.000 abstract description 13
- 238000003475 lamination Methods 0.000 abstract description 3
- 238000004026 adhesive bonding Methods 0.000 abstract description 2
- 239000003292 glue Substances 0.000 description 8
- 239000003973 paint Substances 0.000 description 6
- 238000003825 pressing Methods 0.000 description 6
- 230000007547 defect Effects 0.000 description 5
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- 239000011347 resin Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 229920001187 thermosetting polymer Polymers 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 238000005253 cladding Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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- 239000002699 waste material Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种实木积层饰面线条。The utility model relates to a solid wood laminated veneer line.
背景技术Background technique
目前实木饰面线条的生产制作主要有两种方法,一种是纯实木线条,为了保证线条的表面质量,对实木木材的质量要求较高,需要采用较珍贵的优质纯实木(原木)木方经过四面刨或立铣进行铣型加工成纯实木线条,其加工量大浪费大量的优质木材,另一种是采用低质的实木木方或实木多层板、积层板经过四面刨或立铣进行铣型后再用珍贵树种的木皮进行包覆制成实木包覆线条。纯实木线条必须采用优质的木材进行加工,由于采用的是单一的优质的纯实木,其纹路走向唯一确定,其价格昂贵且容易沿着纹路方向变形,质量不稳定;而实木包覆线条,采用的是实木复合的木材,价格比较适中,是目前市场的主流产品,但是由于是多种无规则的实木复合而成,纹路杂乱,应力分布散乱,质量稳定性差,开胶开裂的现象比较严重,以上两种实木线条大尺寸的线条加工困难且成本更高。At present, there are two main methods for the production of solid wood veneer lines. One is pure solid wood lines. In order to ensure the surface quality of the lines, the quality requirements for solid wood are relatively high, and it is necessary to use more precious high-quality pure solid wood (logs) Through four-sided planing or vertical milling, milling into pure solid wood lines, the processing volume is large and a large amount of high-quality wood is wasted. After milling, the veneer of the precious tree species is used for milling to make solid wood cladding lines. Pure solid wood lines must be processed with high-quality wood. Since a single high-quality pure solid wood is used, its grain direction is uniquely determined, which is expensive and easy to deform along the grain direction, and the quality is unstable; and solid wood cladding lines, using The wood composite is solid wood, the price is relatively moderate, and it is the mainstream product in the current market, but because it is composed of a variety of irregular solid wood, the texture is disordered, the stress distribution is scattered, the quality stability is poor, and the phenomenon of cracking is more serious. The large size of the two solid wood lines is difficult and more expensive to process.
发明内容SUMMARY OF THE INVENTION
为解决现有技术存在的问题,本实用新型提供了一种实木积层饰面线条及制作方法,与传统方法相比,质量稳定,强度更高,造型美观,价格适中,适合制作各种规格和尺寸的线条,生产工艺简单,特别适用于大尺寸的线条制作。In order to solve the problems existing in the prior art, the utility model provides a solid wood laminated veneer line and a production method, which are stable in quality, higher in strength, beautiful in appearance and moderate in price compared with traditional methods, and are suitable for making various specifications. And the size of the line, the production process is simple, especially suitable for the production of large-scale lines.
本实用新型为解决其技术问题所采用的技术方案为:The technical scheme adopted by the utility model for solving its technical problems is:
第一种实木积层饰面线条,包括实木积层素线条,所述实木积层素线条包括底层单板和粘附在底层单板表面的纯实木优质表层单板,还包括有粘合在所述表层单板表面的饰面薄板,所述的底层单板从下往上至少包括第一底层单板、第二底层单板和第三底层单板,其中,第一底层单板纹路和第二底层单板纹路异面相互交叉,第二底层单板纹路和第三底层单板纹路异面相互交叉,第三底层单板纹路和表层单板纹路异面相互交叉;所述的第一底层单板、第二底层单板、第三底层单板和表层单板之间通过涂胶后热压粘合;所述表层单板采用旋切或刨切,且干燥后的厚度为0.15~1mm;所述第一底层单板、第二底层单板和第三底层单板,采用旋切或刨切,且干燥后的厚度为0.3~5mm。The first kind of solid wood laminated veneer line, including solid wood laminated plain line, said solid wood laminated plain line includes bottom veneer and pure solid wood high-quality surface veneer adhered to the surface of the bottom veneer, and also includes a The veneer sheet on the surface of the surface veneer, the bottom veneer from bottom to top at least includes a first bottom veneer, a second bottom veneer and a third bottom veneer, wherein the first bottom veneer texture and The textures of the second bottom veneer cross each other on different sides, the textures of the second bottom veneer and the third bottom veneer intersect each other on different sides, and the textures of the third bottom veneer and the surface veneer intersect each other on different sides; the first The bottom layer veneer, the second bottom layer veneer, the third bottom layer veneer and the surface layer veneer are glued and then hot-pressed and bonded; the surface layer veneer is rotary cut or sliced, and the thickness after drying is 0.15~ 1 mm; the first bottom veneer, the second bottom veneer and the third bottom veneer are cut by rotary cutting or slicing, and the thickness after drying is 0.3 to 5 mm.
另外第二种实木积层饰面线条,包括实木积层素线条、饰面薄板和压漆胶膜,所述实木积层素线条包括底层单板和粘附在底层单板表面的纯实木优质表层单板,饰面薄板粘合在所述表层单板表面,压漆胶膜粘合在所述的饰面薄板表面,所述的底层单板从下往上至少包括第一底层单板、第二底层单板和第三底层单板,其中,第一底层单板纹路和第二底层单板纹路异面相互交叉,第二底层单板纹路和第三底层单板纹路异面相互交叉,第三底层单板纹路和表层单板纹路异面相互交叉;所述的第一底层单板、第二底层单板、第三底层单板和表层单板之间通过涂胶后热压粘合;所述表层单板采用旋切或刨切,且干燥后的厚度为0.15~1mm;所述第一底层单板、第二底层单板和第三底层单板,采用旋切或刨切,且干燥后的厚度为0.3~5mm。In addition, the second type of solid wood laminated veneer line includes solid wood laminated plain line, veneer sheet and embossed adhesive film. The surface layer veneer, the veneer veneer is bonded on the surface of the surface veneer, the embossed adhesive film is bonded on the surface of the veneer veneer, and the bottom layer veneer from bottom to top at least includes the first bottom layer veneer, The second bottom veneer and the third bottom veneer, wherein the texture of the first bottom veneer and the texture of the second bottom veneer intersect each other on different sides, and the texture of the second bottom veneer and the texture of the third bottom veneer intersect each other on different sides, The textures of the third bottom layer veneer and the surface layer veneer cross each other on different surfaces; the first bottom layer veneer, the second bottom layer veneer, the third bottom layer veneer and the surface layer veneer are glued and then hot-pressed ; The surface layer veneer adopts rotary cutting or slicing, and the thickness after drying is 0.15~1mm; the first bottom veneer, the second bottom veneer and the third bottom veneer are rotary cutting or slicing, And the thickness after drying is 0.3~5mm.
上述的纹路异面相互交叉通常是指不同层的木纹纹路成相互交叉甚至垂直交叉,通常是先确定表面无缺陷、无腐朽、无死节的顺丝纯实木优质表层单板的纹路,然后确定第三底层单板为横丝,再确定第二底层单面为顺丝,最后确定第一底层单面为横丝。The above-mentioned grains cross each other on different sides usually means that the wood grains of different layers intersect with each other or even vertically. Usually, the grains of the high-quality surface veneer with smooth silk and pure solid wood with no defects, no decay and no dead joints on the surface are determined first. Determine the third bottom layer veneer as the horizontal wire, then determine the second bottom layer as the straight wire, and finally determine the first bottom layer as the horizontal wire.
关于第一种实木积层饰面线条的制作方法,包括以下步骤:Regarding the production method of the first solid wood laminated veneer line, the following steps are included:
步骤一:制作实木积层素线条,Step 1: Make solid wood laminated lines,
1)制作表层单板,将表面无缺陷、无腐朽、无死节的顺丝纯实木优质表层单板干燥后,根据线条的规格及要求进行剪裁下料;1) To make the surface layer veneer, after drying the high-quality surface layer veneer of smooth silk pure solid wood with no defects, no decay and no dead knots on the surface, it is cut and blanked according to the specifications and requirements of the lines;
2)制作第一底层单板和第三底层单板,采用无腐朽、无死节的横丝单板干燥后,根据线条的规格和要求进行单板的剪裁下料;所述第一底层单板和第三底层单板,采用旋切或刨切,且干燥后的厚度为0.3~5mm。2) The first bottom layer veneer and the third bottom layer veneer are made, and the horizontal wire veneer without rot and dead knot is used to dry, and then the veneer is cut and blanked according to the specifications and requirements of the line; the first bottom layer The board and the third bottom veneer are cut by rotary cutting or planing, and the thickness after drying is 0.3~5mm.
3)制作第二底层单板,采用无腐朽、无死节的顺丝单板干燥后,根据线条的规格和要求进行单板的剪裁下料;所述第二底层单板采用旋切或刨切,且干燥后的厚度为0.3~5mm。3) The second bottom layer veneer is made, and after drying, the veneer with no decay and dead knots is used to cut the veneer according to the specifications and requirements of the line; the second bottom layer veneer is cut by rotary cutting or planing Cut, and the thickness after drying is 0.3~5mm.
4)组坯,将第二底层单板、第三底层单板以及表层单板的底面涂胶后,依层序位置对应摆正后,进行组坯;4) Assembling the blanks, after applying glue on the bottom surface of the second bottom veneer, the third bottom veneer and the surface veneer, and aligning them according to the position of the layer sequence, the blanks are assembled;
5)第一次预压,将组坯后的板坯,在常温下,1.5~2Mpa压力下,预压2-6小时;5) For the first pre-pressing, pre-press the slab after assembling for 2-6 hours under normal temperature and 1.5~2Mpa pressure;
6)热压定型,经过预压的板坯放入热压机内,在105~130℃,2~3Mpa的条件下热压5~10分钟;6) Hot-pressing and setting, the pre-pressed slab is put into the hot-pressing machine, and hot-pressed for 5-10 minutes under the conditions of 105~130℃ and 2~3Mpa;
7)裁边,经过热压定型的板坯经过裁边后成为实木积层素线条;7) Trimming, the hot-pressed slab becomes solid wood laminated lines after trimming;
步骤二:制作饰面薄板,将各种饰面薄板裁切下料;Step 2: Making veneer sheets, cutting various veneer sheets;
步骤三:二次组坯,对饰面薄板和实木积层素线条贴合面喷胶组坯;Step 3: secondary blank assembly, spray glue on the lamination surface of the veneer sheet and the solid wood laminated line to form a blank;
步骤四:第二次热压,将组坯后的实木积层饰面线条放入热压机内,在105~130℃,4~5Mpa的条件下热压5~10分钟;Step 4: For the second hot pressing, put the solid wood laminated veneer lines after forming the blanks into the hot pressing machine, and hot press for 5 to 10 minutes under the conditions of 105~130℃ and 4~5Mpa;
步骤五:修边,经过二次热压的实木积层饰面线条经过修边处理后,得到成品的实木积层饰面线条。Step 5: Trimming, after the secondary hot-pressed solid wood laminated veneer line is trimmed, the finished solid wood laminated veneer line is obtained.
关于第二种实木积层饰面线条的制作方法,包括以下步骤:Regarding the production method of the second solid wood laminated veneer line, the following steps are included:
步骤一:制作实木积层素线条,Step 1: Make solid wood laminated lines,
1)制作表层单板,将表面无缺陷、无腐朽、无死节的顺丝纯实木优质表层单板干燥后,根据线条的规格及要求进行剪裁下料;干燥后,根据线条的规格及要求进行剪裁下料;所述表层单板采用旋切或刨切,且干燥后的厚度为0.15~1mm。1) To make the surface layer veneer, after drying the high-quality surface layer veneer of smooth silk pure solid wood with no defects, no decay and no dead knots on the surface, it is cut and blanked according to the specifications and requirements of the lines; after drying, according to the specifications and requirements of the lines Carry out cutting and cutting; the surface layer veneer is cut by rotary cutting or planing, and the thickness after drying is 0.15-1 mm.
2)制作第一底层单板和第三底层单板,采用无腐朽、无死节的顺丝单板干燥后,根据线条的规格和要求进行单板的剪裁下料;所述第一底层单板和第三底层单板,采用旋切或刨切,且干燥后的厚度为0.3~5mm。2) The first bottom layer veneer and the third bottom layer veneer are made, and after drying, the veneer with no decay and dead joints is used, and then the veneer is cut and blanked according to the specifications and requirements of the line; the first bottom layer veneer is The board and the third bottom veneer are cut by rotary cutting or planing, and the thickness after drying is 0.3~5mm.
3)制作第二底层单板,采用无腐朽、无死节的顺丝单板干燥后,根据线条的规格和要求进行单板的剪裁下料;所述第二底层单板,采用旋切或刨切,且干燥后的厚度为0.3~5mm。3) To make the second bottom layer veneer, after drying the veneer with no decay and dead knots, the veneer is cut and blanked according to the specifications and requirements of the line; the second bottom layer veneer is made of rotary cutting or Sliced, and the thickness after drying is 0.3~5mm.
4)组坯,将第二底层单板(12)、第三底层单板(13)以及表层单板(2)的底面涂胶后,依层序位置对应摆正后,进行组坯;4) Assembling the blanks, after applying glue on the bottom surfaces of the second bottom veneer (12), the third bottom veneer (13) and the surface veneer (2), and then aligning them according to the layer sequence position, the blanks are assembled;
5)第一次预压,将组坯后的板坯,在常温下,1.5~2Mpa压力下,预压2-6小时;5) For the first pre-pressing, pre-press the slab after assembling for 2-6 hours under normal temperature and 1.5~2Mpa pressure;
6)热压定型,经过预压的板坯放入热压机内,在105~130℃,2~3Mpa的条件下热压5~10分钟;6) Hot-pressing and setting, the pre-pressed slab is put into the hot-pressing machine, and hot-pressed for 5-10 minutes under the conditions of 105~130℃ and 2~3Mpa;
7)裁边,经过热压定型的板坯经过裁边后成为实木积层素线条;7) Trimming, the hot-pressed slab becomes solid wood laminated lines after trimming;
步骤二:制作饰面薄板和压漆胶膜,将经过热固型树脂浸渍后的各种饰面薄板和经过热固型树脂浸渍后的压漆胶膜根据线条的规格尺寸进行下料;Step 2: making veneer sheets and pressure-paint adhesive films, and cutting various veneer sheets impregnated with thermosetting resin and pressure-paint films impregnated with thermosetting resin according to the specifications and dimensions of the lines;
步骤三:二次组坯,对饰面薄板和实木积层素线条贴合面喷胶组坯,将压漆胶膜均匀平铺在饰面薄板的表面;Step 3: Assemble the blanks for the second time, spray glue on the adhering surfaces of the veneer sheet and the solid wood laminate lines to form the blanks, and evenly spread the embossed adhesive film on the surface of the veneer sheet;
步骤四:第二次热压,将组坯后的实木积层饰面线条放入热压机内,在105~130℃,4~5Mpa的条件下热压5~10分钟;Step 4: For the second hot pressing, put the solid wood laminated veneer lines after forming the blanks into the hot pressing machine, and hot press for 5 to 10 minutes under the conditions of 105~130℃ and 4~5Mpa;
步骤五:修边,经过二次热压的实木积层饰面线条经过修边处理后,得到成品的实木积层饰面线条。Step 5: Trimming, after the secondary hot-pressed solid wood laminated veneer line is trimmed, the finished solid wood laminated veneer line is obtained.
采用本技术方案的实木积层饰面线条及制作方法,相对纯实木线条而言,仅仅只是对表层单板的材料要求采用纯实木,底层单板只需要采用实木无缺陷的单板,并采用高温高压定型压制而成,底层单板是由顺丝单板和横丝单板异面交叉组合而成,并是由整幅的顺丝单板和横丝单板重叠组合而成,所以其实木积层线条质量稳定,强度高,造型美观,价格适中,适合制作各种规格尺寸的线条,特别是大尺寸的线条更为明显,该线条为家具制作、室内建筑装饰装修提供理想的饰面线条,该线条的研发成功为家具、室内建筑装饰装修的发展提供了条件。Compared with the pure solid wood line, the solid wood laminated veneer line and the production method adopting the technical solution only require pure solid wood for the material of the surface layer veneer, and the bottom layer veneer only needs to use solid wood defect-free veneer. It is made of high temperature and high pressure setting and pressing. The bottom veneer is made up of the cross-thread veneer and the horizontal veneer on the opposite side, and it is composed of the whole length of the veneer and the horizontal veneer. The wood-laminated line has stable quality, high strength, beautiful appearance and moderate price. It is suitable for making lines of various sizes, especially large-sized lines. This line provides an ideal finish for furniture production and interior building decoration. Line, the successful research and development of this line provides conditions for the development of furniture and interior building decoration.
根据以上与现有技术的综合对比,本施工方法具有以下优点:According to the above comprehensive comparison with the prior art, this construction method has the following advantages:
1、只是表层单板采用珍贵树种进行饰面,可以达到珍贵树种的实木效果,同时可以节约大量珍贵树种的木材。1. Only the surface veneer is decorated with precious tree species, which can achieve the solid wood effect of precious tree species, and at the same time can save a lot of precious tree species wood.
2、底层单板采用实木无缺陷的单板作为层板,可以起到节约木料的效果,避免珍贵树种被过度开采。2. The bottom veneer adopts solid wood defect-free veneer as the laminate, which can save wood and avoid over-exploitation of precious tree species.
3、底层单板采用高温高压定型压制而成,质量稳定,强度高,更为结实耐用。3. The bottom veneer is made of high temperature and high pressure shaping and pressing, with stable quality, high strength, and more durable.
4、底层单板是由顺丝单板和横丝单板组合而成,并由整幅单板组合,因此其实木积层线条更为稳固。4. The bottom layer veneer is composed of the veneer of the horizontal wire and the veneer of the horizontal wire, and is composed of the whole veneer, so the line of the wood laminate is more stable.
5、由于底层单板采用实木单板,因此更适合制作各种规格尺寸的线条,特别是大尺寸的线条又是更为明显,极大程度的节约了木料及成本。5. Since the bottom veneer is made of solid wood veneer, it is more suitable for making lines of various sizes, especially large-sized lines are more obvious, which greatly saves wood and costs.
本实用新型相比于现有技术而言,经过组坯后的表层单板和底层单板首先经过热压定型,在实木积层素线条制作好后,再与饰面薄板以及压漆胶膜二次组坯、热压形成产品的实木积层饰面线条,使结构更为稳定。同时底层单板可以采用经济树种的木材进行组合,从而节约了大量的珍贵树种,避免了材料的浪费。Compared with the prior art, in the utility model, the surface layer veneer and the bottom layer veneer that have been assembled are first subjected to hot pressing and shaping, and after the solid wood laminated lines are made, they are then combined with the veneer sheet and the pressure-paint adhesive film. The solid wood laminated veneer line of the product is formed by the secondary grouping and hot pressing, which makes the structure more stable. At the same time, the bottom veneer can be combined with wood of economical tree species, thus saving a lot of precious tree species and avoiding the waste of materials.
附图说明Description of drawings
图1为本实用新型中一种实木积层饰面线条实施例1的结构示意图;Fig. 1 is the structural representation of a kind of solid wood laminated veneer line Embodiment 1 in the utility model;
图2为本实用新型中一种实木积层饰面线条实施例1制作方法的流程示意图;Fig. 2 is the schematic flow chart of a kind of solid wood laminated veneer line embodiment 1 manufacturing method in the utility model;
图3为本实用新型中一种实木积层饰面线条实施例2的结构示意图;3 is a schematic structural diagram of
图4为本实用新型中一种实木积层饰面线条实施例2制作方法的流程示意图。FIG. 4 is a schematic flow chart of a manufacturing method of a solid wood laminated veneer line according to
附图编号的说明:1-底层单板,2-表层单板,3-饰面薄板,4-压漆胶膜,5-横丝板,6-顺丝板。Description of the drawing numbers: 1- bottom veneer, 2- surface veneer, 3- veneer sheet, 4- embossed paint film, 5- horizontal wire board, 6- straight wire board.
具体实施方式Detailed ways
为了使本领域的技术人员可以更好地理解,下面结合附图和实施例对本实用新型技术方案进一步说明。In order to make those skilled in the art better understand, the technical solutions of the present utility model are further described below with reference to the accompanying drawings and embodiments.
实施例一:如图1所示,第一种实木积层饰面线条,包括实木积层素线条,所述实木积层素线条包括底层单板1和粘附在底层单板表面的纯实木优质表层单板2,还包括有粘合在所述表层单板2表面的饰面薄板3,所述的底层单板1从下往上包括第一底层单板11、第二底层单板12和第三底层单板13,其中,第一底层单板11纹路和第二底层单板12纹路异面相互交叉,第二底层单板12纹路和第三底层单板13纹路异面相互交叉,第三底层单板13纹路和表层单板2纹路异面相互交叉;所述的第一底层单板11、第二底层单板12、第三底层单板13和表层单板2之间通过涂胶后热压粘合;所述表层单板2采用旋切或刨切,且干燥后的厚度为0.15~1mm;所述第一底层单板11、第二底层单板12和第三底层单板13,采用旋切或刨切,且干燥后的厚度为0.3~5mm。Embodiment 1: As shown in FIG. 1, the first type of solid wood laminated veneer line includes solid wood laminated element lines, and the solid wood laminated element lines include a bottom veneer 1 and a pure solid wood adhered to the surface of the bottom veneer. The high-
关于第一种实木积层饰面线条的制作方法,包括以下步骤:Regarding the production method of the first solid wood laminated veneer line, the following steps are included:
步骤一:制作实木积层素线条,Step 1: Make solid wood laminated lines,
1)制作表层单板2,将表面无缺陷、无腐朽、无死节的顺丝纯实木优质表层单板2干燥后,根据线条的规格及要求进行剪裁下料;1) To make the
2)制作第一底层单板11和第三底层单板13,采用无腐朽、无死节的横丝单板干燥后,根据线条的规格和要求进行单板的剪裁下料;所述第一底层单板11和第三底层单板13,采用旋切或刨切,且干燥后的厚度为0.3~5mm。2) The first
3)制作第二底层单板12,采用无腐朽、无死节的顺丝单板干燥后,根据线条的规格和要求进行单板的剪裁下料;所述第二底层单板12采用旋切或刨切,且干燥后的厚度为0.3~5mm。3) The second
4)组坯,将第二底层单板12、第三底层单板13以及表层单板2的底面涂胶后,依层序位置对应摆正后,进行组坯;4) Assembling the blanks, after applying glue on the bottom surface of the second
5)第一次预压,将组坯后的板坯,在常温下,1.5~2Mpa压力下,预压2-6小时;5) For the first pre-pressing, pre-press the slab after assembling for 2-6 hours under normal temperature and 1.5~2Mpa pressure;
6)热压定型,经过预压的板坯放入热压机内,在105~130℃,2~3Mpa的条件下热压5~10分钟;6) Hot-pressing and setting, the pre-pressed slab is put into the hot-pressing machine, and hot-pressed for 5-10 minutes under the conditions of 105~130℃ and 2~3Mpa;
7)裁边,经过热压定型的板坯经过裁边后成为实木积层素线条;7) Trimming, the hot-pressed slab becomes solid wood laminated lines after trimming;
步骤二:制作饰面薄板,将各种饰面薄板裁切下料;Step 2: Making veneer sheets, cutting various veneer sheets;
步骤三:二次组坯,对饰面薄板和实木积层素线条贴合面喷胶组坯;Step 3: secondary blank assembly, spray glue on the lamination surface of the veneer sheet and the solid wood laminated line to form a blank;
步骤四:第二次热压,将组坯后的实木积层饰面线条放入热压机内,在105~130℃,4~5Mpa的条件下热压5~10分钟;Step 4: For the second hot pressing, put the solid wood laminated veneer lines after forming the blanks into the hot pressing machine, and hot press for 5 to 10 minutes under the conditions of 105~130℃ and 4~5Mpa;
步骤五:修边,经过二次热压的实木积层饰面线条经过修边处理后,得到成品的实木积层饰面线条。Step 5: Trimming, after the secondary hot-pressed solid wood laminated veneer line is trimmed, the finished solid wood laminated veneer line is obtained.
实施例二:第二种实木积层饰面线条,包括实木积层素线条、饰面薄板3和压漆胶膜4,所述实木积层素线条包括底层单板1和粘附在底层单板表面的纯实木优质表层单板2,饰面薄板3粘合在所述表层单板2表面,压漆胶膜4粘合在所述的饰面薄板3表面,所述的底层单板1从下往上包括第一底层单板11、第二底层单板12和第三底层单板13,其中,第一底层单板11纹路和第二底层单板12纹路异面相互交叉,第二底层单板12纹路和第三底层单板13纹路异面相互交叉,第三底层单板13纹路和表层单板2纹路异面相互交叉;所述的第一底层单板11、第二底层单板12、第三底层单板13和表层单板2之间通过涂胶后热压粘合;所述表层单板2采用旋切或刨切,且干燥后的厚度为0.15~1mm;所述第一底层单板11、第二底层单板12和第三底层单板13,采用旋切或刨切,且干燥后的厚度为0.3~5mm。Embodiment 2: The second type of solid wood laminated veneer line includes solid wood laminated element lines,
第二种实木积层饰面线条的制作方法,包括以下步骤:The production method of the second solid wood laminated veneer line includes the following steps:
步骤一:制作实木积层素线条,Step 1: Make solid wood laminated lines,
1)制作表层单板2,将表面无缺陷、无腐朽、无死节的顺丝纯实木优质表层单板2干燥后,根据线条的规格及要求进行剪裁下料;干燥后,根据线条的规格及要求进行剪裁下料;所述表层单板2采用旋切或刨切,且干燥后的厚度为0.15~1mm。1) To make the
2)制作第一底层单板11和第三底层单板13,采用无腐朽、无死节的顺丝单板干燥后,根据线条的规格和要求进行单板的剪裁下料;所述第一底层单板11和第三底层单板13,采用旋切或刨切,且干燥后的厚度为0.3~5mm。2) The first
3)制作第二底层单板12,采用无腐朽、无死节的顺丝单板干燥后,根据线条的规格和要求进行单板的剪裁下料;所述第二底层单板12,采用旋切或刨切,且干燥后的厚度为0.3~5mm。3) To make the second
4)组坯,将第二底层单板12、第三底层单板13以及表层单板2的底面涂胶后,依层序位置对应摆正后,进行组坯;4) Assembling the blanks, after applying glue on the bottom surface of the second
5)第一次预压,将组坯后的板坯,在常温下,1.5~2Mpa压力下,预压2-6小时;5) For the first pre-pressing, pre-press the slab after assembling for 2-6 hours under normal temperature and 1.5~2Mpa pressure;
6)热压定型,经过预压的板坯放入热压机内,在105~130℃,2~3Mpa的条件下热压5~10分钟;6) Hot-pressing and setting, the pre-pressed slab is put into the hot-pressing machine, and hot-pressed for 5-10 minutes under the conditions of 105~130℃ and 2~3Mpa;
7)裁边,经过热压定型的板坯经过裁边后成为实木积层素线条;7) Trimming, the hot-pressed slab becomes solid wood laminated lines after trimming;
步骤二:制作饰面薄板3和压漆胶膜4,将经过热固型树脂浸渍后的各种饰面薄板和经过热固型树脂浸渍后的压漆胶膜4根据线条的规格尺寸进行下料;Step 2: Make the
步骤三:二次组坯,对饰面薄板3和实木积层素线条贴合面喷胶组坯,将压漆胶膜4均匀平铺在饰面薄板3的表面;Step 3: forming a blank for the second time, spraying glue on the adhering surface of the
步骤四:第二次热压,将组坯后的实木积层饰面线条放入热压机内,在105~130℃,4~5Mpa的条件下热压5~10分钟;Step 4: For the second hot pressing, put the solid wood laminated veneer lines after forming the blanks into the hot pressing machine, and hot press for 5 to 10 minutes under the conditions of 105~130℃ and 4~5Mpa;
步骤五:修边,经过二次热压的实木积层饰面线条经过修边处理后,得到成品的实木积层饰面线条。Step 5: Trimming, after the secondary hot-pressed solid wood laminated veneer line is trimmed, the finished solid wood laminated veneer line is obtained.
采用本技术方案的实木积层饰面线条,相对纯实木线条而言,只是表层单板采用珍贵树种进行饰面,可以达到珍贵树种的实木效果,同时可以节约大量珍贵树种的木材,底层单板只需要采用实木无缺陷的单板,并采用高温高压定型压制而成,底层单板采用高温高压定型压制而成,质量稳定,强度高,更为结实耐用;底层单板是由顺丝单板和横丝单板异面交叉组合而成,并是由整幅的顺丝单板和横丝单板重叠组合而成,所以其实木积层线条质量稳定,强度高,造型美观,价格适中,适合制作各种规格尺寸的线条,特别是大尺寸的线条更为明显,该线条为家具制作、室内建筑装饰装修提供理想的饰面线条,该线条的研发成功为家具、室内建筑装饰装修的发展提供了条件。经过组坯后的表层单板和底层单板首先经过热压定型,在实木积层素线条制作好后,再与饰面薄板以及压漆胶膜二次组坯、热压形成产品的实木积层饰面线条,使结构更为稳定。同时底层单板可以采用经济树种的木材进行组合,从而节约了大量的珍贵树种,避免了材料的浪费。Compared with the pure solid wood line, the solid wood laminated veneer line adopting this technical solution is only the surface layer veneer is veneered with precious tree species, which can achieve the solid wood effect of the precious tree species, and at the same time can save a lot of precious tree species. Only need to use solid wood defect-free veneer, and use high temperature and high pressure to shape and press, the bottom veneer is made of high temperature and high pressure, stable quality, high strength, more durable; It is combined with the horizontal wire veneer on different sides, and is formed by overlapping the whole length of the veneer with the horizontal wire and the horizontal wire veneer, so in fact, the quality of the wood laminate line is stable, the strength is high, the shape is beautiful, and the price is moderate. It is suitable for making lines of various sizes, especially large-sized lines. This line provides ideal finishing lines for furniture production and interior building decoration. The successful development of this line is the development of furniture and interior building decoration. conditions are provided. The surface veneer and the bottom veneer after assembling are first subjected to hot pressing and setting, and after the solid wood laminate lines are made, they are then combined with the veneer sheet and the lacquer film to form the second blank and hot-pressed to form the solid wood product of the product. Layer finish lines to make the structure more stable. At the same time, the bottom veneer can be combined with wood of economical tree species, thus saving a lot of precious tree species and avoiding the waste of materials.
以上对本实用新型提供的一种实木积层饰面线条及制作方法进行了详细介绍。具体实施例的说明只是用于帮助理解本实用新型的方法及其核心思想,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。A solid wood laminated veneer line and a production method provided by the present utility model are introduced in detail above. The description of the specific embodiments is only used to help understand the method of the present invention and its core idea. Several improvements and modifications are made, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
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