TWI539610B - Solar cells and solar modules - Google Patents

Solar cells and solar modules Download PDF

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TWI539610B
TWI539610B TW103134842A TW103134842A TWI539610B TW I539610 B TWI539610 B TW I539610B TW 103134842 A TW103134842 A TW 103134842A TW 103134842 A TW103134842 A TW 103134842A TW I539610 B TWI539610 B TW I539610B
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auxiliary electrode
electrode
solar cell
light
gate
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TW201539771A (en
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Yoichiro Nishimoto
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Mitsubishi Electric Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • H01L31/022433Particular geometry of the grid contacts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/05Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
    • H01L31/0504Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells specially adapted for series or parallel connection of solar cells in a module
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
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  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Sustainable Energy (AREA)
  • Photovoltaic Devices (AREA)

Description

太陽電池及太陽電池模組 Solar battery and solar battery module

本發明關於太陽電池及太陽電池模組。 The invention relates to a solar cell and a solar cell module.

習知上,經由光照射而於太陽電池內部產生的載子(carrier)會被pn接面之內藏電場分離為電子與電洞,由正負之各電極被取出。電流為載子之移動,因此於載子之移動路徑產生電阻損失。例如使用p型晶圓(wafer)的太陽電池時,被Pn接面分離的電子會通過射極(emitter)層(n層)被收集至柵極(grid electrode),進一步由柵極被收集至輔助電極(bus electrode)。另外,電洞會通過晶圓,被收集至背面電極。上述集電路徑之電阻損失對太陽電池之曲線因子(Fill Factor,以下稱為FF)造成影響,隨著電阻損失變大FF會降低。因此欲達成太陽電池之高效率化時,減少太陽電池內之電阻損失乃重要者。 Conventionally, a carrier generated inside a solar cell by light irradiation is separated into electrons and holes by a built-in electric field in a pn junction, and is taken out from each of the positive and negative electrodes. The current is the movement of the carrier, thus causing a loss of resistance in the path of movement of the carrier. For example, when a p-type wafer solar cell is used, electrons separated by the Pn junction are collected by an emitter layer (n layer) to a grid electrode, and further collected by the gate electrode. A bus electrode. In addition, holes are collected through the wafer to the back electrode. The resistance loss of the above-mentioned current collecting path affects the curve factor (Fill Factor, hereinafter referred to as FF) of the solar cell, and decreases as the resistance loss increases. Therefore, in order to achieve high efficiency of the solar cell, it is important to reduce the resistance loss in the solar cell.

特別是背面全面電極化的太陽電池中擴散層與表面電極造成的電阻損失變大,欲完成之太陽電池中背面電極具備和表面電極類似構造之電極時,背面電極之損失亦進一步加大,需要減少上述電阻損失。減低擴散層之片電阻(sheet resistance)對於擴散層之電阻損失之減輕雖有效,但如此則無法有效活用短波長光而導致電流降低,因此在不降低片電阻之 情況下,藉由窄化柵極間矩(pitch)等表面電極之設計或對策來減少電阻損失。例如,專利文獻1揭示使柵極之剖面積之増加率由柵極之前端朝電流導出部(與輔助電極之連接部)變大而形成。另外,專利文獻2揭示增加輔助(bus)電極之個數縮短柵極等之技術。 In particular, in the solar cell in which the back surface is fully polarized, the resistance loss caused by the diffusion layer and the surface electrode becomes large. When the back electrode of the solar cell to be completed has an electrode similar to the surface electrode, the loss of the back electrode is further increased. Reduce the above resistance loss. Reducing the sheet resistance of the diffusion layer is effective for reducing the resistance loss of the diffusion layer, but this does not effectively utilize the short-wavelength light to cause a decrease in current, so that the sheet resistance is not lowered. In the case, the resistance loss is reduced by narrowing the design or countermeasure of the surface electrode such as the pitch between the gates. For example, Patent Document 1 discloses that the increase rate of the cross-sectional area of the gate is formed by increasing the front end of the gate toward the current lead-out portion (the connection portion with the auxiliary electrode). Further, Patent Document 2 discloses a technique of increasing the number of bus electrodes to shorten the gate or the like.

使輔助電極與配置於其兩側的柵極之連接處不位於一直線上而加以配列的電極圖案亦被提案(專利文獻3、4)。於專利文獻3及4,具有類似的電極圖案,在輔助電極之兩側柵極之個數不同。另外,於專利文獻3,柵極並未配置至晶片(CELL)之端部。而於專利文獻4,柵極配置於晶片端部。 An electrode pattern in which the connection between the auxiliary electrode and the gate electrode disposed on both sides thereof is not aligned is proposed (Patent Documents 3 and 4). In Patent Documents 3 and 4, similar electrode patterns are provided, and the number of gates on both sides of the auxiliary electrode is different. Further, in Patent Document 3, the gate is not disposed at the end of the wafer (CELL). In Patent Document 4, the gate electrode is disposed at the end of the wafer.

【先行技術文獻】 [First technical literature] 【專利文獻】 [Patent Literature]

【專利文獻1】日本特開平6-283736號公報 [Patent Document 1] Japanese Patent Laid-Open No. Hei 6-283736

【專利文獻2】日本專利第4953562號公報 Patent Document 2: Japanese Patent No. 4953562

【專利文獻3】日本特開2007-324264號公報 [Patent Document 3] Japanese Patent Laid-Open Publication No. 2007-324264

【專利文獻4】日本特開2013-171885號公報 [Patent Document 4] Japanese Patent Laid-Open Publication No. 2013-171885

但是,上述習知技術並未對輔助電極特別加以注意。考慮到在組裝模組時,輔助電極係連接於互連線(TAB線,Tabbing wire)。亦即其之考量推測如下:TAB線,係由鍍錫銅等之導體構成,和作為太陽電池之電極一般使用的印刷電極即由印刷糊(paste)之燒結獲得的電極比較,導電率亦較高、較厚,因此收集 至輔助電極的電流主要流入TAB線,流入輔助電極的電流較少。 However, the above-mentioned prior art does not pay special attention to the auxiliary electrode. It is considered that the auxiliary electrode is connected to the interconnecting wire (TAB wire, Tabbing wire) when assembling the module. That is to say, the considerations are as follows: the TAB line is composed of a conductor such as tin-plated copper, and the printed electrode which is generally used as an electrode of a solar cell, that is, an electrode obtained by sintering of a paste, has a higher electrical conductivity. High, thick, so collected The current to the auxiliary electrode mainly flows into the TAB line, and the current flowing into the auxiliary electrode is less.

但是,輔助電極與TAB線並非全面連接,僅於數處連接,收集至輔助電極的電流在到達TAB線之連接處之前流入輔助電極,因此該處之電阻損失成為增加FF之主要原因。 However, the auxiliary electrode and the TAB line are not fully connected, and only a few connections are made, and the current collected to the auxiliary electrode flows into the auxiliary electrode before reaching the junction of the TAB line, so the resistance loss at this point is the main cause of the increase of FF.

如專利文獻2般增加輔助電極個數,可以分散流入輔助電極的電流,減少輔助電極之電阻損失。但是,僅單純增加輔助電極個數時,並無法減少到達TAB線之連接處前通過輔助電極的電流引起的電阻損失。另外,專利文獻3、4之構成必然使輔助電極變長,使輔助電極之電極面積增大。結果,基於陰影損失(shadow loss)導致供作為光電轉換的有效面積減少,光電轉換效率降低。 When the number of auxiliary electrodes is increased as in Patent Document 2, the current flowing into the auxiliary electrode can be dispersed, and the resistance loss of the auxiliary electrode can be reduced. However, when the number of auxiliary electrodes is simply increased, the resistance loss due to the current passing through the auxiliary electrode before reaching the junction of the TAB line cannot be reduced. Further, in the configurations of Patent Documents 3 and 4, the auxiliary electrode is inevitably lengthened, and the electrode area of the auxiliary electrode is increased. As a result, the effective area for photoelectric conversion is reduced based on the shadow loss, and the photoelectric conversion efficiency is lowered.

專利文獻1、2、3、4均未必能兼顧輔助電極之電阻損失與陰影損失之減輕,無法充分減輕電極形狀造成的電阻損失。因此,要求電極形狀之進一步改善。 In Patent Documents 1, 2, 3, and 4, it is not always possible to reduce the resistance loss and the shadow loss of the auxiliary electrode, and it is not possible to sufficiently reduce the resistance loss due to the shape of the electrode. Therefore, further improvement in the shape of the electrode is required.

本發明有鑑於上述問題,目的在於提供藉由電極形狀之變更等簡便的方法,可以減輕太陽電池之輔助電極之電阻損失,獲得高效率之太陽電池及太陽電池模組。 In view of the above problems, it is an object of the present invention to provide a solar cell and a solar cell module which can achieve high efficiency by reducing the resistance loss of the auxiliary electrode of the solar cell by a simple method such as changing the shape of the electrode.

為解決上述課題,達成目的,本發明中,在具有光電轉換部的基板之受光面所形成的集電電極,係具有:形成於光電轉換部上的輔助電極,及平行配列於輔助電極兩側的複數個柵極。柵極,在輔助電極之一端部,與輔助電極之連接部係位於一直線上,在輔助電極之一端部以外,於輔助電極之兩側,係在輔助電極之一方之側具有斜行部,在與輔助電極之連 接部具有偏移。 In order to achieve the above object, in the present invention, the collector electrode formed on the light-receiving surface of the substrate having the photoelectric conversion portion has an auxiliary electrode formed on the photoelectric conversion portion and is arranged in parallel on both sides of the auxiliary electrode. Multiple gates. The gate is located at one end of the auxiliary electrode and is connected to the auxiliary electrode in a straight line. On one side of the auxiliary electrode, on one side of the auxiliary electrode, there is a diagonal portion on one side of the auxiliary electrode. Connected to the auxiliary electrode The joint has an offset.

依據本發明可以達成的效果為,可以分散流入輔助電極的電流,減輕輔助電極之電阻損失。 According to the present invention, it is possible to disperse the current flowing into the auxiliary electrode and reduce the resistance loss of the auxiliary electrode.

10‧‧‧太陽電池晶片 10‧‧‧Solar cell chip

10p‧‧‧晶片端 10p‧‧‧chip end

10p’‧‧‧虛擬之晶片端 10p’‧‧‧virtual chip end

11‧‧‧第1導電型半導體基板 11‧‧‧1st conductive semiconductor substrate

12‧‧‧第2導電型半導體層 12‧‧‧2nd conductive semiconductor layer

13‧‧‧抗反射膜 13‧‧‧Anti-reflective film

14‧‧‧受光面柵極 14‧‧‧Glossy gate

15‧‧‧受光面輔助電極 15‧‧‧Photon auxiliary electrode

16‧‧‧第1導電型半導體層 16‧‧‧1st conductive semiconductor layer

17‧‧‧抗反射膜 17‧‧‧Anti-reflective film

18‧‧‧背面柵極 18‧‧‧ back gate

19‧‧‧背面輔助電極 19‧‧‧Back auxiliary electrode

20‧‧‧TAB線(互聯器) 20‧‧‧TAB line (interconnector)

30‧‧‧玻璃板 30‧‧‧ glass plate

40‧‧‧背面薄膜 40‧‧‧Back film

50‧‧‧密封樹脂 50‧‧‧ sealing resin

第1圖係本發明實施形態1之太陽電池之模式圖,(a)為平面圖,(b)為(a)之A-A’剖面圖。 Fig. 1 is a schematic view showing a solar cell according to a first embodiment of the present invention, wherein (a) is a plan view and (b) is a cross-sectional view taken along line A-A' of (a).

第2圖係該太陽電池之電極圖案(pattern)之重要部分擴大圖。 Fig. 2 is an enlarged view of an important part of an electrode pattern of the solar cell.

第3圖係由實施形態1之太陽電池之晶片(cell)端至末端之柵極為止的擴散層之電阻損失說明用之模式圖。 Fig. 3 is a schematic view for explaining the resistance loss of the diffusion layer from the cell end to the gate of the terminal of the solar cell of the first embodiment.

第4圖係實施形態1之太陽電池之電極圖案中受光面輔助電極之電阻損失計算用的模式圖。 Fig. 4 is a schematic view showing the calculation of the resistance loss of the light-receiving surface auxiliary electrode in the electrode pattern of the solar cell of the first embodiment.

第5圖(a)係由比較例1之太陽電池之晶片端至末端之柵極為止的擴散層之電阻損失說明用的模式圖,第5圖(b)係比較例1之太陽電池之電極圖案中輔助電極之電阻損失計算用的模式圖。 Fig. 5(a) is a schematic view for explaining the resistance loss of the diffusion layer from the wafer end to the gate of the solar cell of Comparative Example 1, and Fig. 5(b) is the electrode of the solar cell of Comparative Example 1. A pattern diagram for calculating the resistance loss of the auxiliary electrode in the pattern.

第6圖(a)係比較例2之太陽電池之晶片端至末端之柵極為止的擴散層之電阻損失說明用的模式圖,第6圖(b)係比較例2之太陽電池之電極圖案中輔助電極之電阻損失計算用的模式圖。 Fig. 6(a) is a schematic view showing the resistance loss of the diffusion layer from the wafer end to the gate of the solar cell of Comparative Example 2, and Fig. 6(b) is the electrode pattern of the solar cell of Comparative Example 2. A pattern diagram for calculating the resistance loss of the auxiliary electrode.

第7圖(a)係實施形態2之太陽電池模組之構造之上面圖,第7圖(b)係實施形態2之太陽電池模組之構造之剖面圖。 Fig. 7(a) is a top view showing the structure of the solar battery module of the second embodiment, and Fig. 7(b) is a cross-sectional view showing the structure of the solar battery module of the second embodiment.

第8圖係實施形態2之太陽電池模組之串(string)之一部分的斜視圖。 Fig. 8 is a perspective view showing a part of a string of a solar battery module of Embodiment 2.

第9圖係實施形態2之太陽電池模組之串之一部分的上面圖。 Fig. 9 is a top view showing a part of a string of solar battery modules of the second embodiment.

第10圖(a)係實施形態3之由太陽電池晶片之受光面側看到的上面圖,第10圖(b)係由背面側看到的上面圖。 Fig. 10(a) is a top view of the solar cell chip in the light-receiving surface side of the third embodiment, and Fig. 10(b) is a top view seen from the back side.

第11圖(a)係實施形態3之變形例由太陽電池晶片之受光面側看到的上面圖,第11圖(b)係由背面側看到的上面圖。 Fig. 11(a) is a top view of a modification of the third embodiment as seen from the light receiving surface side of the solar cell wafer, and Fig. 11(b) is a top view seen from the back side.

第12圖係實施形態4之太陽電池晶片之上面圖。 Fig. 12 is a top view of a solar cell wafer of the fourth embodiment.

第13圖係實施形態5之太陽電池晶片之上面圖。 Figure 13 is a top view of a solar cell wafer of Embodiment 5.

第14圖係比較例之太陽電池晶片之上面圖。 Fig. 14 is a top view of a solar cell wafer of a comparative example.

以下參照圖面詳細說明本發明之太陽電池之實施形態。又,本發明並未限定於以下之記述,在不脫離本發明之要旨範圍內可作適宜變更。另外,以下所示圖面,為容易理解而於各構件之縮尺有可能和實際不同,各圖面間亦同様。另外,平面圖中為容易觀看圖面而有附加斜線(hatching)之情況。 Embodiments of the solar cell of the present invention will be described in detail below with reference to the drawings. The present invention is not limited to the following description, and may be modified as appropriate without departing from the scope of the invention. In addition, in the drawings shown below, the scale of each member may be different from the actual one for easy understanding, and the drawings are also the same. In addition, in the plan view, there is a case where hatching is added to facilitate the viewing of the drawing.

實施形態1. Embodiment 1.

第1圖係本發明之太陽電池之實施形態1之模式圖,(a)為平面圖,(b)為(a)之A-A’剖面圖。第2圖係該太陽電池之電極圖案(pattern)之重要部分擴大圖。位於受光面輔助電極15之兩側的左右一對之受光面柵極14之中,在基板之一端於受光面輔助電極15之端部係位於一直線上,在一端以外,受光面 柵極14之與受光面輔助電極15之連接部,則不位於一直線上而以偏移距離k的方式構成斜行部14b。在連接部以外則隔開特定間隔互相平行配置,構成本體部14a。 Fig. 1 is a schematic view showing a first embodiment of a solar cell according to the present invention, wherein (a) is a plan view and (b) is a cross-sectional view taken along line A-A' of (a). Fig. 2 is an enlarged view of an important part of an electrode pattern of the solar cell. The pair of left and right light-receiving surface gates 14 located on both sides of the light-receiving surface auxiliary electrode 15 are located on a straight line at one end of the substrate at the end of the light-receiving surface auxiliary electrode 15, and the light-receiving surface is provided at one end. The connection portion of the gate electrode 14 and the light-receiving surface auxiliary electrode 15 is not located on a straight line, and the oblique portion 14b is formed so as to be offset by a distance k. The main body portion 14a is configured to be disposed in parallel with each other at a predetermined interval except for the connection portion.

本實施形態1之太陽電池晶片10,係於第1導電型半導體基板11之第1主面即受光面11A形成凹凸構造,該凹凸構造具有用於減輕光反射的織紋(texture)11T。於該凹凸構造上形成第2導電型半導體層12,於第2導電型半導體層12上積層而形成抗反射膜13。於抗反射膜13之任意位置形成受光面11A側之第1之集電電極即受光面柵極14以及受光面輔助電極15,受光面柵極14與受光面輔助電極15係和第2導電型半導體層12接觸者。在第1導電型半導體基板11之面對受光面11A的第2主面即背面11B,係和受光面11A同樣形成織紋11T,依序形成第1導電型半導體層16與抗反射膜17,於抗反射膜17之任意處形成第2集電電極即背面輔助電極19。於第1圖雖未圖示,以和背面輔助電極19呈正交的方式以特定間隔配列背面柵極18。 In the solar cell wafer 10 of the first embodiment, the light-receiving surface 11A, which is the first main surface of the first-conductivity-type semiconductor substrate 11, has a concavo-convex structure having a texture 11T for reducing light reflection. The second conductive semiconductor layer 12 is formed on the uneven structure, and the second conductive semiconductor layer 12 is laminated to form the antireflection film 13. The light-receiving surface grid 14 and the light-receiving surface auxiliary electrode 15 which are the first collector electrodes on the light-receiving surface 11A side are formed at any position of the anti-reflection film 13, the light-receiving surface grid 14 and the light-receiving surface auxiliary electrode 15 and the second conductivity type. The semiconductor layer 12 contacts. In the back surface 11B which is the second main surface of the first-conductivity-type semiconductor substrate 11 facing the light-receiving surface 11A, the texture 11T is formed in the same manner as the light-receiving surface 11A, and the first-conductivity-type semiconductor layer 16 and the anti-reflection film 17 are sequentially formed. The back surface auxiliary electrode 19 which is the second collecting electrode is formed at any position of the anti-reflection film 17. Although not shown in the first drawing, the back surface gate 18 is arranged at a predetermined interval so as to be orthogonal to the back surface auxiliary electrode 19.

如第2圖之重要部分擴大圖所示,受光面柵極14係由以下構成:本體部14a,係在和受光面輔助電極15正交的方向互相平行被形成;及斜行部14b,係自受光面輔助電極15起距離m之間,和受光面輔助電極15間之構成角度成為α<90度而被形成。 As shown in the enlarged view of the important portion of Fig. 2, the light-receiving surface grid 14 is configured such that the main body portion 14a is formed in parallel with each other in the direction orthogonal to the light-receiving surface auxiliary electrode 15, and the oblique portion 14b is formed. The angle between the distance m between the light-receiving auxiliary electrode 15 and the light-receiving surface auxiliary electrode 15 is α < 90 degrees.

本實施形態之太陽電池基板即第1導電型半導體基板11,例如可以使用n型之單結晶或多結晶之矽(silicon)基板。使用n型之矽基板時,第2導電型半導體層12為p型雜質擴散層,係於第1導電型半導體基板11之受光面11A例如實施硼 擴散而成的雜質擴散層。另外,構成受光面電極的受光面柵極14及受光面輔助電極15,例如係使用混合鋁(aluminium)與銀者,藉由網版(screen)印刷等形成。覆蓋受光面11A側之表面的抗反射膜13,例如為添加氫的氮化矽膜(SiNx)。另外,背面之第1導電型半導體層16為n型雜質擴散層,例如為實施磷離子(phosphorus ion)擴散的雜質擴散層。抗反射膜17,例如使用SiNx。背面柵極18及背面輔助電極19,例如由銀形成。又,第1導電型半導體基板11不限定於n型之矽基板,亦可以使用p型之矽基板,同樣地於第2導電型半導體層12實施磷擴散,於第1導電型半導體層16實施硼(Boron)擴散即可。第1導電型半導體基板11之受光面11A或背面11B,為了減輕反射率較好是凹凸構造,但不限定於凹凸構造,例如可以配合用途使用平坦構造或凹凸與平坦之組合構造之任一。 For the first conductive type semiconductor substrate 11 which is a solar cell substrate of the present embodiment, for example, an n-type single crystal or a polycrystalline silicon substrate can be used. When the n-type ruthenium substrate is used, the second-conductivity-type semiconductor layer 12 is a p-type impurity diffusion layer, and the light-receiving surface 11A of the first-conductivity-type semiconductor substrate 11 is, for example, an impurity diffusion layer formed by boron diffusion. Further, the light-receiving surface grid 14 and the light-receiving surface auxiliary electrode 15 constituting the light-receiving surface electrode are formed by, for example, screen printing using a mixture of aluminum and silver. The anti-reflection film 13 covering the surface on the side of the light-receiving surface 11A is, for example, a tantalum nitride film (SiN x ) to which hydrogen is added. Further, the first conductive semiconductor layer 16 on the back surface is an n-type impurity diffusion layer, and is, for example, an impurity diffusion layer that performs diffusion of phosphorus ions. The anti-reflection film 17 is, for example, SiN x . The back surface gate 18 and the back surface auxiliary electrode 19 are formed, for example, of silver. In addition, the first-conductivity-type semiconductor substrate 11 is not limited to the n-type ruthenium substrate, and a p-type ruthenium substrate may be used. Similarly, phosphorus diffusion is performed on the second conductivity type semiconductor layer 12, and the first conductivity type semiconductor layer 16 is implemented on the first conductivity type semiconductor layer 16. Boron can be diffused. The light-receiving surface 11A or the back surface 11B of the first-conductivity-type semiconductor substrate 11 is preferably a concavo-convex structure in order to reduce the reflectance. However, the present invention is not limited to the concavo-convex structure. For example, any of a flat structure or a combination of unevenness and flatness may be used.

如第1圖(a)所示,實施形態1之太陽電池之受光面側電極之電極圖案,係形成2個受光面輔助電極15,但輔助電極之個數並未限定。在與受光面輔助電極15之連接部即斜行部14b,受光面柵極14係和受光面輔助電極15呈銳角α交叉而構成。亦即,於本實施形態之受光面側電極圖案中,在受光面輔助電極15之中,於基板之一端側係將左右一對之受光面柵極14配置於一直線上,而在基板之一端側以外係使受光面輔助電極15之單側之受光面柵極14之一部分斜行,使兩側之受光面柵極14之連接處不位於一直線上,偏移距離k。 As shown in Fig. 1(a), in the electrode pattern of the light-receiving surface side electrode of the solar cell of the first embodiment, two light-receiving surface auxiliary electrodes 15 are formed, but the number of auxiliary electrodes is not limited. The light-receiving surface grid 14 and the light-receiving surface auxiliary electrode 15 are formed at an acute angle α at the oblique portion 14b which is a connection portion with the light-receiving surface auxiliary electrode 15. In the light-receiving surface side electrode pattern of the present embodiment, a pair of left and right light-receiving surface gates 14 are disposed on a straight line on one end side of the substrate, and one end of the substrate is provided on one end side of the substrate. In addition to the side, one of the light-receiving surface gates 14 on one side of the light-receiving surface auxiliary electrode 15 is inclined, so that the junctions of the light-receiving surface gates 14 on both sides are not located on the straight line, and the distance k is offset.

第3圖表示受光面柵極14收集電流的區域之模式圖。通常受光面柵極14被以等間隔配置,受光面柵極14所收集 者,係位於該受光面柵極14之上與下的受光面柵極14之與中間線包圍的區域Rg所產生的電流,此亦適用於末端之柵極。如專利文獻4之電極圖案般於晶片端配置電極雖可能,於晶片端設置受光面柵極14時,可以減少電阻損失。但是晶片端10會移動至虛線10p’所示位置,此意味著本來末端之受光面柵極14可以收集電流的區域R0消失,相對地增加陰影損失(Shadow loss)。換言之,受光面柵極14本來至晶片端10p為止具有收集電流的能力。但是晶片端位於虛線所示虛擬之晶片端10p’時,該柵極14之集電能力變為過大,經由適當的電極設計可以縮減電極面積,即可以減少陰影損失。於此,晶片端係指形成光電轉換部而具有發電機能的區域之端部,設為和基板端同一位置者。陰影損失係因為電極面積而減少受光面積所引起的損失,較好是盡可能減少陰影損失。因此,實際之太陽電池係如專利文獻4般於晶片末端不配置電極,實用的太陽電池之電極成為專利文獻3之圖案。 Fig. 3 is a schematic view showing a region where the current is collected by the light-receiving surface grid 14. Generally, the light-receiving surface gates 14 are arranged at equal intervals, and the light-receiving surface gates 14 are collected by the region Rg of the light-receiving surface gates 14 and the lower light-receiving surface gates 14 surrounded by the intermediate line. Current, this also applies to the gate at the end. When the electrode is disposed on the wafer end as in the electrode pattern of Patent Document 4, when the light-receiving surface grid 14 is provided at the wafer end, the resistance loss can be reduced. However, the wafer end 10 is moved to the position shown by the broken line 10p', which means that the region R 0 at which the light-receiving surface electrode 14 of the original end can collect current disappears, and the shadow loss is relatively increased. In other words, the light-receiving surface gate 14 has the ability to collect current from the wafer end 10p. However, when the wafer end is located at the virtual wafer end 10p' indicated by the dashed line, the current collecting capability of the gate electrode 14 becomes excessively large, and the electrode area can be reduced by an appropriate electrode design, that is, the shadow loss can be reduced. Here, the wafer end refers to an end portion of a region where the photoelectric conversion portion is formed to have a generator, and is set to be at the same position as the substrate end. The shadow loss is a loss caused by the light-receiving area due to the electrode area, and it is preferable to reduce the shadow loss as much as possible. Therefore, in the actual solar cell system, as in Patent Document 4, the electrode is not disposed at the end of the wafer, and the electrode of the practical solar cell becomes the pattern of Patent Document 3.

相對於此,一般使用的習知太陽電池之受光面側電極圖案,如第14圖所示,係於受光面輔助電極15之兩側使左右一對之受光面柵極14連接於一直線上。將上述第14圖之受光面電極圖案設為比較例1,將專利文獻3之電極圖案設為比較例2進行比較。 On the other hand, as shown in FIG. 14, the light-receiving surface side electrode pattern of the conventional solar cell, which is generally used, is connected to the pair of right and left light-receiving surface gates 14 on both sides of the light-receiving surface auxiliary electrode 15. The light-receiving surface electrode pattern of the above-described FIG. 14 was used as Comparative Example 1, and the electrode pattern of Patent Document 3 was used as Comparative Example 2 for comparison.

以下針對本實施形態之太陽電池之電極圖案之有效性,和比較例1之第14圖所示電極圖案,及比較例2的專利文獻3之電極圖案進行比較表示。 The effectiveness of the electrode pattern of the solar cell of the present embodiment is shown in comparison with the electrode pattern shown in Fig. 14 of Comparative Example 1 and the electrode pattern of Patent Document 3 of Comparative Example 2.

第4圖係對本實施形態1之太陽電池之電極圖案中 受光面輔助電極15之電阻損失進行計算用的模式圖。假設由1個受光面柵極14流入受光面輔助電極15的電流為I,受光面柵極14之斜行部14b與斜行部14b之間的受光面輔助電極15之電阻為R。又,於比較例2(專利文獻3)、本實施形態1之太陽電池之電極圖案中,針對位於受光面柵極14間的受光面輔助電極15,係在分割為a:1-a(0<a<1)之處連接著單側之受光面柵極14。收集的電流,係由圖中之晶片之一端即受光面輔助電極15之最下端取出,因此假設最下端之受光面柵極14所收集電流引起的受光面輔助電極15之電阻損失不存在。第5圖(a)、(b)及第6圖(a)、(b)分別為習知電極圖案(比較例1)、專利文献3(比較例2)之電極圖案中受光面柵極14收集電流的區域之模式圖及輔助電極之電阻損失計算用的模式圖。L為晶片寬,b為受光面柵極14之自受光面輔助電極15起之長度。將由1個受光面柵極14流入受光面輔助電極15的電流設為I,受光面柵極14之斜行部14b與斜行部14b之間的受光面輔助電極15之電阻設為R。又,於比較例2、本實施形態之太陽電池之電極圖案中,在將位於受光面柵極14間的輔助電極分割為a:1-a(0<a<1)之處係連接著單側之受光面柵極14。收集的電流,係由圖中之受光面輔助電極15之最下端取出,因此假設最下端之受光面柵極14所收集電流引起的受光面輔助電極15之電阻損失不存在。 Fig. 4 is a view showing the electrode pattern of the solar cell of the first embodiment A pattern diagram for calculating the resistance loss of the light-receiving auxiliary electrode 15. It is assumed that the current flowing into the light-receiving surface auxiliary electrode 15 by one light-receiving surface grid 14 is I, and the electric resistance of the light-receiving surface auxiliary electrode 15 between the oblique portion 14b of the light-receiving surface gate 14 and the oblique portion 14b is R. Further, in the electrode pattern of the solar cell of the first embodiment (Patent Document 3) and the first embodiment, the light-receiving surface auxiliary electrode 15 located between the light-receiving surface grids 14 is divided into a: 1-a (0). A single-sided light-receiving surface electrode 14 is connected at <a<1>. The collected current is taken out from the lowermost end of the light-receiving surface auxiliary electrode 15 which is one end of the wafer in the drawing. Therefore, it is assumed that the resistance loss of the light-receiving surface auxiliary electrode 15 due to the current collected by the lowermost light-receiving surface electrode 14 does not exist. Fig. 5 (a), (b) and Fig. 6 (a) and (b) show the light-receiving surface grid 14 in the electrode pattern of the conventional electrode pattern (Comparative Example 1) and Patent Document 3 (Comparative Example 2), respectively. A pattern diagram of the region where the current is collected and a pattern diagram for calculating the resistance loss of the auxiliary electrode. L is the width of the wafer, and b is the length of the light-receiving surface electrode 14 from the light-receiving surface auxiliary electrode 15. The current flowing into the light-receiving surface auxiliary electrode 15 by the one light-receiving surface grid 14 is I, and the electric resistance of the light-receiving surface auxiliary electrode 15 between the inclined portion 14b of the light-receiving surface electrode 14 and the oblique portion 14b is R. Further, in Comparative Example 2, in the electrode pattern of the solar cell of the present embodiment, the auxiliary electrode located between the light-receiving surface grids 14 is divided into a: 1-a (0 < a < 1). The light receiving surface gate 14 on the side. The collected current is taken out from the lowermost end of the light-receiving surface auxiliary electrode 15 in the figure. Therefore, it is assumed that the resistance loss of the light-receiving surface auxiliary electrode 15 due to the current collected by the lowermost light-receiving surface electrode 14 does not exist.

於此,比較例1、比較例2、本實施形態的電極圖案之輔助電極之電阻損失分別成為如下。 Here, the resistance losses of the auxiliary electrodes of the electrode patterns of Comparative Example 1 and Comparative Example 2 of the present embodiment are as follows.

【數1】 比較例1之圖案:(2I)2R+(4I)2R=20I2R 比較例2之圖案:I2aR+4I2(1-a)R+9I2aR+16I2(1-a)R+25I2aR=20I2R+15I2Ar 實施形態之電極圖案:I2aR+4I2(1-a)R+9I2aR+16I2(1-a)R=20I2R-10I2aR‥(1) [Numerical 1] Pattern of Comparative Example 1: (2I) 2 R+(4I) 2 R=20I 2 R Pattern of Comparative Example 2: I 2 aR+4I 2 (1-a)R+9I 2 aR+16I 2 ( 1-a) R+25I 2 aR=20I 2 R+15I 2 Ar Electrode pattern of the embodiment: I 2 aR+4I 2 (1-a)R+9I 2 aR+16I 2 (1-a)R=20I 2 R-10I 2 aR..(1)

由此可知,本實施形態1的太陽電池之電極圖案係輔助電極之電阻損失為最小,本實施形態1的太陽電池具有優位性。於比較例2與本實施形態1之圖案中,均使單側之柵極偏移而連接於輔助電極,但是輔助電極之電阻損失無差別。此乃因為比較例2之電極圖案必定使輔助電極變長,而增加電阻損失。輔助電極之延長亦導致電極材料成本(cost)之增加。 From this, it is understood that the electrode pattern of the solar cell of the first embodiment has the smallest resistance loss of the auxiliary electrode, and the solar cell of the first embodiment has the superiority. In the pattern of Comparative Example 2 and the first embodiment, the gate on one side was shifted and connected to the auxiliary electrode, but the resistance loss of the auxiliary electrode was not different. This is because the electrode pattern of Comparative Example 2 necessarily lengthens the auxiliary electrode and increases the resistance loss. The extension of the auxiliary electrode also results in an increase in the cost of the electrode material.

本實施形態1之電極圖案,如第6圖(b)所示,若至最下端之受光面柵極14使受光面輔助電極15之連接位置偏移,則輔助電極引起的電阻損失和比較例2同一,而較為不好。 In the electrode pattern of the first embodiment, as shown in FIG. 6(b), when the connection position of the light-receiving surface auxiliary electrode 15 is shifted to the lowermost light-receiving surface grid 14, the resistance loss due to the auxiliary electrode and the comparative example 2 is the same, but not good.

電阻損失之差,亦產生於自晶片端至末端柵極為止之擴散層。如第5圖(a)及第6圖(a)所示,考慮將比較例1之電極圖案及比較例2之電極圖案配置於同一尺寸(size)之晶圓。於本實施形態1之太陽電池之電極圖案,僅柵極對輔助電極之連接位置和通常之電極圖案不同,因此可以考慮為和比較例1之太陽電池之電極圖案相等。 The difference in resistance loss also occurs from the diffusion layer from the wafer end to the terminal gate. As shown in FIGS. 5(a) and 6(a), the electrode pattern of Comparative Example 1 and the electrode pattern of Comparative Example 2 were placed on the same size wafer. In the electrode pattern of the solar cell of the first embodiment, only the connection position of the gate electrode to the auxiliary electrode is different from the normal electrode pattern, and therefore it is considered to be equal to the electrode pattern of the solar cell of Comparative Example 1.

柵極間隔設為S時,如第3圖所示,晶片端10p至最上段之受光面柵極14、晶片端至最下段之受光面柵極14為止的距離分別成為S/2,以下將晶片端至最上段之受光面柵極14為止的距離設為r,嘗試針對電流由晶片端至末端之受光面柵 極14為止通過擴散層時擴散層之電阻損失進行計算。 When the gate interval is S, as shown in FIG. 3, the distance from the wafer end 10p to the uppermost light receiving surface grid 14 and the wafer end to the lowermost light receiving surface grid 14 is S/2, respectively. The distance from the wafer end to the uppermost light-receiving surface gate 14 is set to r, and the light-receiving surface grating from the wafer end to the end is attempted for current. The pole 14 is calculated by the resistance loss of the diffusion layer when passing through the diffusion layer.

將晶片端至最上段之受光面柵極14為止的距離設為r,則最下端之受光面柵極14至晶片端為止的距離成為S-r。假設電流密度為J,擴散層之片電阻為ρs時,電流由晶片端至最上段之受光面柵極14為止通過擴散層時的電阻損失Ploss1成為以下之【數2】。 When the distance from the wafer end to the uppermost light receiving surface grid 14 is r, the distance from the lowermost light receiving surface gate 14 to the wafer end becomes Sr. When the current density is J and the sheet resistance of the diffusion layer is ρ s , the resistance loss P loss1 when the current passes through the diffusion layer from the wafer end to the uppermost light-receiving surface gate 14 becomes the following [number 2].

同樣地,電流由晶片端至最下端之受光面柵極為止通過擴散層時的電阻損失Ploss2成為以下之【數3】。 Similarly, the resistance loss P loss2 when the current passes through the diffusion layer from the wafer end to the lowermost light-receiving surface gate becomes the following [3].

合計成為以下之【數4】。 The total is the following [number 4].

電阻損失在r=(1/2)S時成為最小值(1/6)J2sS3The resistance loss becomes a minimum value (1/6) J 2s S 3 at r = (1/2) S.

另外,比較例2(專利文獻3)之電極圖案時,自晶片端至最上段之柵極為止的距離係如第6圖(b)所示。又,左右之輔助電極之偏移(misalignment)係使用比較例2記載為最適值的柵極間隔之一半。左右柵極之偏移設為比較例2記載的最適值的柵極間隔之一半時,電流自晶片端至柵極為止流入擴散層時之電阻損失成為以下之【數5】。 Further, in the electrode pattern of Comparative Example 2 (Patent Document 3), the distance from the wafer end to the gate of the uppermost stage is as shown in Fig. 6(b). Further, the misalignment of the left and right auxiliary electrodes is one half of the gate interval described as the optimum value in Comparative Example 2. When the offset between the left and right gates is one half of the optimum gate interval described in Comparative Example 2, the resistance loss when the current flows into the diffusion layer from the wafer end to the gate becomes the following [5].

電阻損失在r=(1/4)S時成為最小值(7/24)J2sS3The resistance loss becomes a minimum value (7/24) J 2s S 3 at r = (1/4) S.

藉由上述式(4)獲得的電阻損失與(5)獲得的電阻損失之比較可知,於通常之電極圖案及本實施形態之電極圖案中,自晶片端至末端之柵極為止由擴散層引起的損失係較比較例2之電極圖案小,亦即本實施形態之電極圖案較比較例2之電極圖案佳。 The comparison between the electric resistance loss obtained by the above formula (4) and the electric resistance loss obtained in (5) shows that the electrode pattern of the normal electrode pattern and the electrode pattern of the present embodiment is caused by the diffusion layer from the wafer end to the end gate. The loss was smaller than that of Comparative Example 2, that is, the electrode pattern of the present embodiment was better than that of Comparative Example 2.

如上述說明,藉由使用本實施形態的太陽電池之電極圖案,可以提供能減輕輔助電極之電阻損失,提升FF,具 有高效率之太陽電池。 As described above, by using the electrode pattern of the solar cell of the present embodiment, it is possible to reduce the resistance loss of the auxiliary electrode and improve the FF. There are high efficiency solar cells.

又,由輔助電極之電阻損失之計算可知,a越接近1越能減少輔助電極之電阻損失。但是,太陽電池之電極係藉由網版印刷金屬糊來形成,因此柵極與輔助電極之連接角太小蝕,基於印刷之滲透(spread)影響於所要之處有可能無法連接柵極。 Further, from the calculation of the resistance loss of the auxiliary electrode, it can be seen that the closer the a is to 1, the more the resistance loss of the auxiliary electrode can be reduced. However, the electrodes of the solar cell are formed by screen printing a metal paste, so that the connection angle of the gate electrode and the auxiliary electrode is too small, and it is possible that the gate cannot be connected based on the spread of the printing.

柵極之粗度為10左右,印刷之滲透為遮罩(mask)寬之2成左右,柵極間隔最大也僅3mm左右,因此第2圖之受光面柵極14之斜行部14b沿著柵極本體部14a之方向的距離只要有500um,則即使藉由網版印刷亦可將柵極與輔助電極如設計般連接於所要之處。柵極間隔設為3mm,距離m設為500um時,tanα=0.5/3=0.16,α之最小值為約9度。另外,本實施形態中,受光面柵極14與受光面輔助電極15未以垂直方式連接,因此α成為9°≦α<90°之範圍之值。α太小時柵極變長電極之材料成本增加,因此實際上較好是盡可能增大α而加以設計。 The thickness of the gate is about 10, the penetration of the printing is about 20% of the width of the mask, and the maximum gate spacing is only about 3 mm. Therefore, the inclined portion 14b of the light-receiving surface gate 14 of FIG. 2 is along As long as the distance in the direction of the gate body portion 14a is 500 μm, the gate electrode and the auxiliary electrode can be connected to a desired place as designed by screen printing. When the gate interval is set to 3 mm and the distance m is set to 500 um, tan α = 0.5 / 3 = 0.16, and the minimum value of α is about 9 degrees. Further, in the present embodiment, since the light-receiving surface grid 14 and the light-receiving surface auxiliary electrode 15 are not vertically connected, α is a value in the range of 9° ≦ α < 90°. When the α is too small, the material cost of the gate-lengthening electrode increases, so it is actually preferable to design α as much as possible.

實施形態2. Embodiment 2.

接著,說明實施形態2之太陽電池模組100,其係使用實施形態1所說明的太陽電池晶片10者。第7圖(a)係本實施形態2之太陽電池模組100之構造例之模式表示用上面圖,係由太陽光之受光面側看到的圖。第7圖(b)係本實施形態2之太陽電池模組100之構造剖面圖,係第7圖(a)之點線A-B間之剖面。第8圖以斜視圖表示,係於上述實施形態1之太陽電池晶片10之受光面輔助電極15上將構成互聯器(interconnector)的TAB線20之一端予以焊接,在鄰接晶片背面之背面輔助電極(未圖示) 將TAB線20之另一端予以焊接,藉由串聯連接來構成串S,藉由樹脂密封該串而構成太陽電池模組100。如實施形態1之說明,藉由彎曲受光面柵極14之斜行部14b偏移連接點來分散流入受光面輔助電極15的電流,以減少輔助電極之電阻損失。如此則,可以不擴大受光面輔助電極15之寬度而連接於TAB線20,達成陰影損失之減輕。 Next, a solar cell module 100 according to the second embodiment will be described, and the solar cell wafer 10 described in the first embodiment will be used. Fig. 7(a) is a view showing a configuration example of the solar battery module 100 according to the second embodiment, which is seen from the side of the light receiving surface of the sunlight. Fig. 7(b) is a cross-sectional view showing the structure of the solar cell module 100 of the second embodiment, which is a cross section taken along the line A-B of Fig. 7(a). Fig. 8 is a perspective view showing the end surface of the TAB wire 20 constituting the interconnector on the light-receiving surface auxiliary electrode 15 of the solar cell wafer 10 of the first embodiment, and the back surface auxiliary electrode adjacent to the back surface of the wafer. (not shown) The other end of the TAB wire 20 is welded, and the string S is formed by being connected in series, and the solar cell module 100 is constructed by sealing the string with a resin. As described in the first embodiment, the current flowing into the light-receiving surface auxiliary electrode 15 is dispersed by bending the oblique portion 14b of the curved surface of the light-receiving surface electrode 14 to reduce the resistance loss of the auxiliary electrode. In this manner, the TAB line 20 can be connected without expanding the width of the light-receiving surface auxiliary electrode 15, and the shadow loss can be reduced.

於上述太陽電池模組100,複數個太陽電池晶片10係藉由TAB線20相互連接,在作為受光面側保護構件的透光性基板即玻璃板30與作為背面側保護構件之背面薄膜(back film)40之間,藉由密封樹脂50被密封。太陽電池晶片10係於受光面11A側之表面與背面11B側之表面具備第1及第2集電電極。在配列呈鄰接的太陽電池晶片10之電極間以TAB線20進行串聯連接,如第8圖之斜視圖、第9圖之上面圖所示,在構成串S之狀態下被密封。於此,基於紙面之関係於第8圖僅表示3個晶片分,於第9圖僅表示2個晶片分。受光面11A側之第1集電電極,係由受光面柵極14與受光面柵極15構成,於太陽電池晶片10之背面10B亦形成作為第2集電電極的背面柵極18及2個背面輔助電極19。TAB線20係電連接於受光面輔助電極15及鄰接晶片之背面輔助電極19。另外,符號21為外部取出用之引線(lead)。 In the solar cell module 100, a plurality of solar cell wafers 10 are connected to each other by a TAB wire 20, and a glass plate 30 which is a light-transmitting substrate as a light-receiving surface side protective member and a back film which is a back side protective member (back) Between the films 40, they are sealed by the sealing resin 50. The solar cell wafer 10 is provided with first and second collector electrodes on the surface on the light-receiving surface 11A side and the surface on the back surface 11B side. The TAB wires 20 are connected in series between the electrodes of the adjacent solar cell wafers 10, and are sealed in a state in which the strings S are formed as shown in the oblique view of Fig. 8 and the upper view of Fig. 9. Here, only three wafer points are shown in Fig. 8 based on the relationship between the paper sheets, and only two wafer points are shown in Fig. 9. The first collector electrode on the light-receiving surface 11A side is composed of the light-receiving surface grid 14 and the light-receiving surface grid 15, and the back surface gate 18 and the second collector electrode are also formed on the back surface 10B of the solar cell wafer 10 Back auxiliary electrode 19. The TAB line 20 is electrically connected to the light-receiving surface auxiliary electrode 15 and the back surface auxiliary electrode 19 adjacent to the wafer. Further, reference numeral 21 is a lead for external extraction.

又,如第8、9圖所示,TAB線20,係由受光面柵極14之與受光面輔助電極15的連接處位於一直線上之側起,朝箭頭D1所示方向延伸。又,於第9圖,為使受光面輔助電極15可以被看到,而於右側之晶片省略TAB線20。 Further, as shown in Figs. 8 and 9, the TAB line 20 extends in the direction indicated by the arrow D1 from the side where the junction of the light-receiving surface grid 14 and the light-receiving surface auxiliary electrode 15 is on the straight line. Further, in Fig. 9, in order to make the light-receiving surface auxiliary electrode 15 visible, the TAB line 20 is omitted from the wafer on the right side.

又,第7圖(a)為12個太陽電池晶片10串聯連接而成的太陽電池模組100的圖,但個數及配置可以任意變更,亦可為並聯連接之組合。 Further, Fig. 7(a) is a view showing a solar cell module 100 in which twelve solar cell wafers 10 are connected in series, but the number and arrangement thereof may be arbitrarily changed, or may be a combination of parallel connections.

玻璃板30可以使用例如鈉鈣玻璃(calcium soda glass)等材料。屋外使用的太陽電池模組,受光面側保護材可以使用熱強化或化學強化玻璃板。玻璃板30之尺寸可依太陽電池晶片10之數作各種變更,典型的厚度為0.5~3mm等。背面薄膜40係為防止水分之侵入等造成太陽電池晶片10之劣化,而使用透濕性低的薄膜或和表側同樣之玻璃板。為使通過太陽電池晶片10及太陽電池晶片10之間隙的光反射至太陽電池晶片10側,背面薄膜40可以使用白色或金屬色之光反射性材料。密封樹脂50可以使用透光性之EVA或矽酮樹脂(silicone resin)等。構成互聯器的TAB線20例如可以使用以焊錫覆蓋的銅線等。 As the glass plate 30, a material such as calcium soda glass can be used. For solar cell modules used outside the house, heat-strengthened or chemically strengthened glass plates can be used for the light-receiving side protective material. The size of the glass plate 30 can be variously changed depending on the number of the solar cell wafer 10, and the typical thickness is 0.5 to 3 mm. The back film 40 is a film having a low moisture permeability or a glass plate similar to the front side in order to prevent deterioration of the solar cell wafer 10 by intrusion of moisture or the like. In order to reflect the light passing through the gap between the solar cell wafer 10 and the solar cell wafer 10 to the solar cell wafer 10 side, the back film 40 may use a white or metallic light reflective material. As the sealing resin 50, a light-transmitting EVA, a silicone resin, or the like can be used. As the TAB wire 20 constituting the interconnector, for example, a copper wire covered with solder or the like can be used.

在實施形態1之受光面輔助電極之電阻損失之計算中稍有言及,將使用本實施形態之電極圖案的晶片相互連接時需有遵守的方向,亦即如第8、9圖所示,需要由左右之受光面柵極14之與受光面輔助電極15的連接處位於一直線上之側,朝箭頭D1所示方向將電流取出。晶片之相互連接方向相反時,來自最初之受光面柵極14的電流無法分散而一下子流入受光面輔助電極15,導致電阻損失之減輕效果降低。 In the calculation of the electric resistance loss of the light-receiving surface auxiliary electrode of the first embodiment, it is necessary to observe the direction in which the wafers using the electrode patterns of the present embodiment are connected to each other, that is, as shown in Figs. The current is taken out in the direction indicated by the arrow D1 by the side where the connection between the left and right light-receiving surface gates 14 and the light-receiving surface auxiliary electrode 15 is on the straight line. When the mutually connected directions of the wafers are opposite to each other, the current from the first light-receiving surface grid 14 cannot be dispersed and flows into the light-receiving surface auxiliary electrode 15 at a time, resulting in a reduction in the effect of reducing the resistance loss.

又,藉由互聯器(TAB線20)將鄰接的太陽電池晶片之輔助電極予以連接時,太陽電池晶片間之電流會流入輔助電極與TAB線之兩方,但將輔助電極之電阻與TAB線之電阻之合成值設為R,則實施形態1所示考量可以直接適用。 Moreover, when the auxiliary electrodes of the adjacent solar cell wafers are connected by the interconnector (TAB line 20), the current between the solar cell wafers flows into both the auxiliary electrode and the TAB line, but the resistance of the auxiliary electrode and the TAB line are The composite value of the resistance is set to R, and the consideration shown in the first embodiment can be directly applied.

實施形態3. Embodiment 3.

又,於上述實施形態1之太陽電池晶片,係僅針對受光面側之集電電極即表面電極,使受光面柵極14之一部分斜行,使兩側之受光面柵極15之連接處不位於一直線上,使偏移而形成的構造,但針對背面和表面電極同樣,具備具有背面柵極18與背面輔助電極19之電極圖案的太陽電池亦可以適用。第10圖(a)係本實施形態3之太陽電池晶片10由受光面側看到的上面圖,第10圖(b)係本實施形態3之太陽電池晶片10由背面側看到的上面圖。於第10圖(a)及(b),A、A’之位置分別設為對應者。本實施形態中,本實施形態3之太陽電池晶片10之電極圖案,不僅在表面電極,針對太陽電池之背面電極亦同樣,係在背面輔助電極19之兩側使左右一對之背面柵極18配置於一直線上,但使單側之背面柵極18之一部分斜行,以使兩側之背面柵極18的連接處不位於一直線上,偏移特定距離而形成。關於受光面側之集電電極等其他部分則和實施形態1之太陽電池晶片同樣。 Further, in the solar cell wafer of the first embodiment, only one of the light-receiving surface gates 14 is inclined to the surface electrode of the collector electrode on the light-receiving surface side, so that the junctions of the light-receiving surface gates 15 on both sides are not connected. Although it is a structure which is formed by the offset on the straight line, it is also applicable to the solar cell which has the electrode pattern of the back surface gate 18 and the back surface auxiliary electrode 19 like a back surface and surface electrode. Fig. 10(a) is a top view of the solar cell wafer 10 of the third embodiment as seen from the light receiving surface side, and Fig. 10(b) is a top view of the solar cell wafer 10 of the third embodiment as seen from the back side. . In Fig. 10 (a) and (b), the positions of A and A' are respectively set to correspond. In the present embodiment, the electrode pattern of the solar cell wafer 10 of the third embodiment is not only the surface electrode but also the pair of left and right back gates 18 on both sides of the back surface auxiliary electrode 19 for the back surface electrode of the solar cell. It is disposed on a straight line, but one side of the back side gate 18 of one side is inclined so that the joints of the back side gates 18 on both sides are not located in a straight line, and are formed by offsetting a certain distance. The other portions such as the collector electrode on the light-receiving surface side are the same as those of the solar cell wafer of the first embodiment.

依據該構成,可以進一步減輕太陽電池之電阻損失。如實施形態2之說明,本實施形態中於受光面側,作為互聯器的TAB線20,係由受光面柵極14之與受光面輔助電極15的連接處位於一直線上之側,朝箭頭D1所示方向延伸。另外,於背面側,TAB線20亦由背面柵極18之與背面輔助電極19的連接處位於一直線上之側朝箭頭D1所示方向延伸。 According to this configuration, the resistance loss of the solar cell can be further reduced. As described in the second embodiment, in the present embodiment, the TAB line 20 as the interconnector on the light-receiving surface side is located on the side of the line connecting the light-receiving surface grid 14 and the light-receiving surface auxiliary electrode 15, toward the arrow D1. The direction shown extends. Further, on the back side, the TAB line 20 also extends in the direction indicated by the arrow D1 from the side where the connection of the back surface gate 18 and the back surface auxiliary electrode 19 is on the straight line.

又,TAB線之取出側之柵極形狀被決定,背面電極之TAB線係由表面電極之TAB線之180度相反側被取出,因此本 實施形態之太陽電池模組時之電極配置成為如第10圖(a)及(b)所示,其變形例如第11圖(a)及(b)所示,可使背面電極左右反轉。 Further, the shape of the gate on the take-out side of the TAB line is determined, and the TAB line of the back surface electrode is taken out from the opposite side of the TAB line of the surface electrode by 180 degrees. The electrode arrangement in the case of the solar battery module of the embodiment is as shown in Fig. 10 (a) and (b), and the deformation thereof can be reversed left and right, as shown in Fig. 11 (a) and (b), for example.

實施形態4. Embodiment 4.

第12圖表示實施形態4之太陽電池晶片10。於第1圖所示實施形態1,2個受光面輔助電極15均使右側之受光面柵極14之一部分斜行,使兩側之受光面柵極14之連接處不位於一直線上,偏移距離k,於實施形態4係在右側之受光面輔助電極15使右側之受光面柵極14斜行,在左側之受光面輔助電極15使左側之受光面柵極14斜行。 Fig. 12 shows a solar cell wafer 10 of the fourth embodiment. In the first embodiment shown in FIG. 1, the two light-receiving surface auxiliary electrodes 15 are each inclined to one side of the right-side light-receiving surface grid 14 so that the junctions of the light-receiving surface gates 14 on both sides are not in a straight line, and are offset. In the fourth embodiment, the light-receiving surface auxiliary electrode 15 on the right side of the fourth embodiment is inclined by the light-receiving surface electrode 14 on the right side, and the light-receiving surface auxiliary electrode 15 on the left side is inclined by the light-receiving surface electrode 14 on the left side.

依據本實施形態之太陽電池晶片,亦和上述實施形態1之太陽電池晶片同樣,可以達成使流入輔助電極的電流分散,減少輔助電極之電阻損失的效果。 According to the solar cell wafer of the first embodiment, similarly to the solar cell wafer of the first embodiment, the current flowing into the auxiliary electrode can be dispersed, and the resistance loss of the auxiliary electrode can be reduced.

實施形態5. Embodiment 5.

第13圖表示實施形態5之太陽電池晶片10。實施形態5係在右側之受光面輔助電極15使左側之受光面柵極14斜行,在左側之受光面輔助電極15使右側之受光面柵極14斜行。 Fig. 13 shows a solar cell wafer 10 of the fifth embodiment. In the fifth embodiment, the light-receiving surface auxiliary electrode 15 on the right side slantes the light-receiving surface grid 14 on the left side, and the light-receiving surface auxiliary electrode 15 on the left side slantes the light-receiving surface grid 14 on the right side.

依據本實施形態之太陽電池晶片,亦和上述實施形態1之太陽電池晶片同樣,可以達成使流入輔助電極的電流分散,減少輔助電極之電阻損失的效果。 According to the solar cell wafer of the first embodiment, similarly to the solar cell wafer of the first embodiment, the current flowing into the auxiliary electrode can be dispersed, and the resistance loss of the auxiliary electrode can be reduced.

如以上說明之構成,針對輔助電極之左右所連接的柵極之中,僅使單方之柵極由某一處起斜行,僅使與輔助電極的連接部不位於一直線上而偏移事先決定的距離k,如此則,不受左右組合之影響。例如適用N個輔助電極時,針對N 個輔助電極之各個,只需使左右任一之柵極斜行連接於輔助電極即可。 As described above, among the gates connected to the left and right of the auxiliary electrode, only one of the gates is inclined from one position, and only the connection portion with the auxiliary electrode is not located on the straight line, and the offset is determined in advance. The distance k, so, is not affected by the combination of left and right. For example, when N auxiliary electrodes are applied, for N Each of the auxiliary electrodes may be connected to the auxiliary electrode by obliquely connecting any of the left and right gates.

又,各實施形態中,針對背面側之集電電極雖說明由背面輔助電極與背面柵極構成者,但不限定於上述構成,例如可為覆蓋背面全體的全面電極。 In each of the embodiments, the collector electrode on the back side is described as being composed of the back surface auxiliary electrode and the back surface electrode. However, the present invention is not limited to the above configuration, and may be, for example, a full-surface electrode covering the entire back surface.

又,各實施形態說明的太陽電池晶片,均可適用於實施形態2之太陽電池模組。 Further, the solar cell wafer described in each embodiment can be applied to the solar cell module of the second embodiment.

以上說明本發明幾個實施形態,但彼等實施形態僅為一例,並非用來限定發明之範圍。彼等新規之實施形態可以其他各種形態實施,在不脫離發明之要旨範圍內,可以進行各種省略、替換、變更。彼等實施形態或其變形,均包含於發明之範圍或要旨之同時,包含於和請求範圍記載的發明為均等之範圍。 The embodiments of the present invention have been described above, but the embodiments are merely examples and are not intended to limit the scope of the invention. The implementation of the new rules can be implemented in various other forms, and various omissions, substitutions, and changes can be made without departing from the scope of the invention. The invention and its modifications are intended to be included within the scope and spirit of the invention.

10‧‧‧太陽電池晶片 10‧‧‧Solar cell chip

11‧‧‧第1導電型半導體基板 11‧‧‧1st conductive semiconductor substrate

12‧‧‧第2導電型半導體層 12‧‧‧2nd conductive semiconductor layer

13‧‧‧抗反射膜 13‧‧‧Anti-reflective film

14‧‧‧受光面柵極 14‧‧‧Glossy gate

15‧‧‧受光面輔助電極 15‧‧‧Photon auxiliary electrode

16‧‧‧第1導電型半導體層 16‧‧‧1st conductive semiconductor layer

17‧‧‧抗反射膜 17‧‧‧Anti-reflective film

19‧‧‧背面輔助電極 19‧‧‧Back auxiliary electrode

11A‧‧‧受光面 11A‧‧‧Glossy surface

11B‧‧‧背面 11B‧‧‧Back

11T‧‧‧織紋 11T‧‧‧ textured

K‧‧‧距離 K‧‧‧ distance

Claims (6)

一種太陽電池,在具有光電轉換部的基板之受光面所形成的集電電極,係具有:輔助電極,形成於上述光電轉換部上;及複數個柵極,平行配列於上述輔助電極之兩側;上述柵極,在上述輔助電極之一端部,與上述輔助電極之連接部,係位於一直線上,上述柵極,在上述輔助電極之一端部以外,於上述輔助電極之一方側係具有斜行部,於與上述輔助電極之兩側同一列的上述柵極中,在上述輔助電極之其中一側的上述柵極與上述輔助電極之連接部,係相對於在上述輔助電極之另一側的上述柵極的斜行部以及上述輔助電極之連接部,具有沿著上述輔助電極的延伸方向之偏移。 A solar cell having a collector electrode formed on a light receiving surface of a substrate having a photoelectric conversion portion, wherein: an auxiliary electrode is formed on the photoelectric conversion portion; and a plurality of gate electrodes are arranged in parallel on both sides of the auxiliary electrode The gate electrode is located on a straight line at one end of the auxiliary electrode and connected to the auxiliary electrode, and the gate has an oblique line on one side of the auxiliary electrode except one end of the auxiliary electrode. a portion of the gate in the same row as the side of the auxiliary electrode, wherein the connection portion between the gate and the auxiliary electrode on one side of the auxiliary electrode is opposite to the other side of the auxiliary electrode The oblique portion of the gate and the connecting portion of the auxiliary electrode have a shift along the extending direction of the auxiliary electrode. 如申請專利範圍第1項之太陽電池,其中上述柵極之上述斜行部與上述輔助電極間的構成角度為9度以上,小於90度。 The solar cell according to claim 1, wherein a configuration angle between the oblique portion of the gate and the auxiliary electrode is 9 degrees or more and less than 90 degrees. 如申請專利範圍第1或2項之太陽電池,其中具有:第1導電型半導體基板,係具有呈對向的第1主面與第2主面;第2導電型半導體層,係形成於上述第1導電型半導體基板之上述第1主面,具有和上述第1導電型半導體基板相反的導電型;第1電極,係和上述第2導電型半導體層之至少一部分接觸;及 第2電極,係和上述第1導電型半導體基板之第2主面之至少一部分接觸;上述集電電極,位於上述第1主面及上述第2主面之兩面。 The solar cell according to claim 1 or 2, further comprising: a first conductive type semiconductor substrate having a first main surface and a second main surface facing each other; and a second conductive type semiconductor layer formed on the above The first main surface of the first conductive semiconductor substrate has a conductivity type opposite to that of the first conductive semiconductor substrate; and the first electrode is in contact with at least a portion of the second conductive semiconductor layer; The second electrode is in contact with at least a portion of the second main surface of the first conductive semiconductor substrate, and the collector electrode is located on both surfaces of the first main surface and the second main surface. 一種太陽電池模組,係具有:至少一個太陽電池;及至少一個互連線,連接於輔助電極上的;上述互連線係由一端部被導出;於該太陽電池,在具有光電轉換部的基板之受光面所形成的集電電極係具有:上述輔助電極,形成於上述光電轉換部上;及複數個柵極,平行配列於上述輔助電極之兩側;上述柵極,在上述輔助電極之上述一端部,與上述輔助電極之連接部,係位於一直線上,上述柵極,在上述輔助電極之上述一端部以外,於上述輔助電極之一方側係具有斜行部,於與上述輔助電極之兩側同一列的柵極中,上述輔助電極之一方側的柵極與上述輔助電極之連接部,係相對於上述輔助電極之另一方側的上述柵極的斜行部以及上述輔助電極之連接部,係沿著上述輔助電極的延伸方向具有偏移。 A solar cell module having: at least one solar cell; and at least one interconnecting wire connected to the auxiliary electrode; the interconnecting wire is led out from one end; and the solar cell has a photoelectric conversion portion a collector electrode formed on a light receiving surface of the substrate: the auxiliary electrode is formed on the photoelectric conversion portion; and a plurality of gate electrodes are arranged in parallel on both sides of the auxiliary electrode; and the gate electrode is in the auxiliary electrode The one end portion is connected to the auxiliary electrode in a straight line, and the gate has a diagonal portion on one side of the auxiliary electrode, in addition to the one end portion of the auxiliary electrode, and the auxiliary electrode In the gates of the same row on both sides, the connection portion between the gate on one side of the auxiliary electrode and the auxiliary electrode is connected to the oblique portion of the gate and the auxiliary electrode on the other side of the auxiliary electrode The portion has an offset along the extending direction of the auxiliary electrode. 如申請專利範圍第4項之太陽電池模組,其中上述柵極之上述斜行部與上述輔助電極間的構成角度為9度以上,小於90度。 The solar cell module according to claim 4, wherein a configuration angle between the oblique portion of the gate and the auxiliary electrode is 9 degrees or more and less than 90 degrees. 如申請專利範圍第4或5項之太陽電池模組,其中上述太陽電池具有: 第1導電型半導體基板,係具有呈對向的第1主面與第2主面;第2導電型半導體層,係形成於上述第1導電型半導體基板之上述第1主面,具有和上述第1導電型半導體基板相反的導電型;第1電極,係和上述第2導電型半導體層之至少一部分接觸;及第2電極,係和上述第1導電型半導體基板之第2主面之至少一部分接觸;上述集電電極,位於上述第1主面及上述第2主面之兩面。 The solar cell module of claim 4 or 5, wherein the solar cell has: The first conductive semiconductor substrate has a first main surface and a second main surface facing each other, and the second conductive semiconductor layer is formed on the first main surface of the first conductive semiconductor substrate. a first conductivity type semiconductor substrate having a reverse conductivity type; a first electrode contacting at least a portion of the second conductivity type semiconductor layer; and a second electrode and at least a second main surface of the first conductivity type semiconductor substrate a part of the contact; the collector electrode is located on both sides of the first main surface and the second main surface.
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