TWI534005B - Polyester film and transparent electrode film using thereof - Google Patents

Polyester film and transparent electrode film using thereof Download PDF

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TWI534005B
TWI534005B TW104110494A TW104110494A TWI534005B TW I534005 B TWI534005 B TW I534005B TW 104110494 A TW104110494 A TW 104110494A TW 104110494 A TW104110494 A TW 104110494A TW I534005 B TWI534005 B TW I534005B
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film
layer
transparent electrode
polyester film
undercoat layer
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TW201545878A (en
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鄭斗煥
朴載奉
崔城蘭
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可隆股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/042Coating with two or more layers, where at least one layer of a composition contains a polymer binder
    • C08J7/0423Coating with two or more layers, where at least one layer of a composition contains a polymer binder with at least one layer of inorganic material and at least one layer of a composition containing a polymer binder
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/043Improving the adhesiveness of the coatings per se, e.g. forming primers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/0427Coating with only one layer of a composition containing a polymer binder
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/046Forming abrasion-resistant coatings; Forming surface-hardening coatings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2433/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers

Description

聚酯膜及使用其的透明電極膜 Polyester film and transparent electrode film using same

以下揭露內容是有關於一種應用於觸控式螢幕面板之聚酯膜及使用其的透明電極膜。更特定言之,以下揭露內容是有關於一種在加熱時能夠阻擋聚酯膜中之寡聚物遷移至表面且在加熱之後具有較低混濁度變化率以藉此用於光學用途之聚酯膜,及使用其的透明電極膜。 The following disclosure relates to a polyester film applied to a touch screen panel and a transparent electrode film using the same. More specifically, the following disclosure relates to a polyester film capable of blocking migration of an oligomer in a polyester film to a surface upon heating and having a low turbidity change rate after heating to thereby be used for optical use. And a transparent electrode film using the same.

已根據諸如液晶顯示器(liquid crystal display;LCD)、電漿顯示面板(plasma display panel;PDP)或類似物之背光單元(back light unit;BLU)的市場擴展研發出光學膜。近期,由於行動電話、平板PC或類似物的發展,光學膜已用於各種目的,諸如觸控式螢幕面板(touch screen panel;TSP)或類似物。 Optical films have been developed in accordance with the market expansion of backlight units such as liquid crystal displays (LCDs), plasma display panels (PDPs) or the like. Recently, optical films have been used for various purposes such as touch screen panels (TSPs) or the like due to the development of mobile phones, tablet PCs or the like.

在這種光學膜中,需要極佳透明度及可見度,具有極佳機械特性及電學特性的雙軸向拉伸聚酯膜用作基底膜。然而,由於雙軸向拉伸聚酯膜的表面硬度偏低且耐磨性或抗刮擦性不足,因此當膜用作各種顯示器的光學構件時,可因與物件的摩擦或接觸而容易出現表面損壞。為防止這種損壞,在對膜的表面進行硬塗佈之 後使用膜。特定言之,除了供應用於TSP之氧化銦錫(indium tin oxide;ITO)透明電極的光學膜用之外,對用於由Ag奈米線、金屬網格或類似物製成的透明電極之新穎光學膜進行硬塗佈為必不可少的。然而,在硬塗佈方法中,需要使用光學膜作為基底在一個表面或兩個表面上執行獨立的硬塗佈方法,且在硬塗佈方法之後需要獨立物理特性(亦即無虹特性(rainbow free property)),因此過程耗損為嚴重的且成本為昂貴的。 In such an optical film, a biaxially stretched polyester film having excellent mechanical properties and electrical properties is required as a base film, which requires excellent transparency and visibility. However, since the surface hardness of the biaxially stretched polyester film is low and the abrasion resistance or the scratch resistance is insufficient, when the film is used as an optical member of various displays, it may be easily caused by friction or contact with the object. Surface damage. To prevent such damage, the surface of the film is hard coated. Use the membrane afterwards. Specifically, in addition to an optical film for supplying an indium tin oxide (ITO) transparent electrode for TSP, for a transparent electrode made of an Ag nanowire, a metal mesh or the like It is indispensable for the novel optical film to be hard coated. However, in the hard coating method, it is necessary to perform an independent hard coating method on one surface or both surfaces using an optical film as a substrate, and requires independent physical properties after the hard coating method (that is, no rainbow characteristics (rainbow) Free property)), so the process wear is severe and costly.

此外,與寡聚物有關的光學膜之品質劣化問題通常可出現於各種加工製程中,諸如稜鏡塗佈法、擴散塗佈法、退火法以及類似方法,因此已需要能夠抑制寡聚物遷移至表面之功能性膜。 In addition, the problem of quality deterioration of optical films associated with oligomers can generally occur in various processing processes, such as ruthenium coating, diffusion coating, annealing, and the like, and thus it is required to be able to inhibit oligomer migration. Functional film to the surface.

為防止聚酯膜之寡聚物遷移,已使用在聚酯膜聚合時降低寡聚物含量的方法或使聚酯膜在高溫下老化的方法,或已使用高度耐熱性聚合物,諸如聚萘二甲酸乙二酯(polyethylene naphthalate;PEN)或聚醯亞胺(polyimide;PI)。或者,已使用在聚酯膜上形成層壓膜以控制寡聚物釋放的方法。這些努力是要控制寡聚物之釋放,但不足以完全阻擋寡聚物釋放。 In order to prevent migration of the oligomer of the polyester film, a method of reducing the oligomer content at the time of polymerization of the polyester film or a method of aging the polyester film at a high temperature, or a highly heat resistant polymer such as polynaphthalene has been used. Polyethylene naphthalate (PEN) or polyimide (PI). Alternatively, a method of forming a laminate film on a polyester film to control oligomer release has been used. These efforts are to control the release of the oligomer, but not enough to completely block the release of the oligomer.

本發明之一個實施例涉及提供一種用於透明電極的基底膜,其藉由形成高硬度底塗層而能夠具有阻擋寡聚物遷移至表面之極佳效能。 One embodiment of the present invention is directed to providing a base film for a transparent electrode capable of having an excellent performance of blocking migration of an oligomer to a surface by forming a high hardness undercoat layer.

本發明之另一實施例涉及提供一種用於透明電極之基底膜,其藉由因2H或大於2H之硬度而省略硬塗佈法從而能夠簡化製造過程且降低加工成本,藉此顯著且同時改良可加工性及物理 特性。 Another embodiment of the present invention is to provide a base film for a transparent electrode, which can simplify the manufacturing process and reduce the processing cost by omitting the hard coating method due to the hardness of 2H or more than 2H, thereby significantly and simultaneously improving Machinability and physics characteristic.

在一個通用態樣中,一種聚酯膜包含:由聚酯樹脂製成之基底層;及層壓於基底層之兩個表面上的底塗層,其中底塗層的硬度為2H或大於2H,且根據以下等式1之混濁度變化率(△H)為0.1%或小於0.1%。 In a general aspect, a polyester film comprises: a base layer made of a polyester resin; and an undercoat layer laminated on both surfaces of the base layer, wherein the hardness of the undercoat layer is 2H or more And the turbidity change rate (?H) according to the following Equation 1 is 0.1% or less.

[等式1]△H(%)=Hf-Hi [Equation 1] △H(%)=Hf-Hi

(在等式1中,Hf為在150℃下維持60分鐘之後的膜混濁度(%),且Hi為加熱之前的膜混濁度。) (In Equation 1, Hf is the film haze (%) after maintaining at 150 ° C for 60 minutes, and Hi is the film haze before heating.)

在另一通用態樣中,透明電極膜包含形成於如上文所描述之聚酯膜上之透明電極層。 In another general aspect, the transparent electrode film comprises a transparent electrode layer formed on the polyester film as described above.

根據本發明之聚酯膜可提供適用於用作光學膜之可加工性及物理特性,所述光學膜包含供應用於觸控面板之透明電極用的膜。 The polyester film according to the present invention can provide workability and physical properties suitable for use as an optical film comprising a film for supplying a transparent electrode for a touch panel.

另外,根據本發明,在透明導電膜之製造過程中可省略塗佈硬塗層之方法,可使得簡化製程且可降低成本。 Further, according to the present invention, the method of coating the hard coat layer can be omitted in the manufacturing process of the transparent conductive film, which can simplify the process and reduce the cost.

此外,根據本發明,基本上可以防止在製程期間出現的由寡聚物遷移至表面引起的透明度劣化問題,從而使提供一種具有更佳光學特性之膜成為可能。 Further, according to the present invention, the problem of deterioration of transparency caused by the migration of the oligomer to the surface which occurs during the process can be substantially prevented, thereby making it possible to provide a film having better optical characteristics.

另外,根據本發明,由於省略形成具有微米單位厚度之硬塗層之硬塗佈法,可製造具有較薄厚度之光學膜,使得觸控面板可能變薄,且因此所述光學膜可應用於各種工業領域中。 Further, according to the present invention, since the hard coating method of forming the hard coat layer having a thickness of micrometers is omitted, an optical film having a thin thickness can be manufactured, so that the touch panel may be thinned, and thus the optical film can be applied. In various industrial fields.

1‧‧‧透明電極層 1‧‧‧Transparent electrode layer

2‧‧‧底塗層 2‧‧‧Undercoat

3‧‧‧基底層 3‧‧‧ basal layer

圖1為說明根據本發明之透明導電膜之模擬圖,其中底塗層層壓於基底膜之兩個表面上。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a view showing a simulation of a transparent conductive film according to the present invention, in which an undercoat layer is laminated on both surfaces of a base film.

圖2展示在評估阻擋時之阻擋程度。 Figure 2 shows the degree of blockage when evaluating blocking.

在下文中,將提供本發明之實施例以便更詳細描述本發明。然而,本發明不限於以下實施例。 In the following, embodiments of the invention will be provided to describe the invention in more detail. However, the invention is not limited to the following embodiments.

根據本發明之一態樣,聚酯膜包含由聚酯樹脂製成之基底層及層壓於基底層之兩個表面上的底塗層。 According to an aspect of the invention, the polyester film comprises a base layer made of a polyester resin and an undercoat layer laminated on both surfaces of the base layer.

根據本發明之另一態樣,如圖1中所說明,透明電極膜包含形成於聚酯膜上之透明電極層1,所述聚酯膜包含基底層3及層壓於基底層之兩個表面上的底塗層2。 According to another aspect of the present invention, as illustrated in FIG. 1, the transparent electrode film comprises a transparent electrode layer 1 formed on a polyester film, the polyester film comprising a base layer 3 and two laminated on the base layer The undercoat layer 2 on the surface.

根據本發明之另一態樣,雖然未說明,但透明電極膜包含形成於聚酯膜上之透明電極層,所述聚酯膜包含基底層3及層壓於基底層之兩個表面上的底塗層2;及依序層壓於與上面形成有透明電極層1之表面相對的表面上之黏著層及保護膜層。 According to another aspect of the present invention, although not illustrated, the transparent electrode film includes a transparent electrode layer formed on the polyester film, the polyester film including the base layer 3 and laminated on both surfaces of the base layer The undercoat layer 2; and an adhesive layer and a protective film layer which are sequentially laminated on the surface opposite to the surface on which the transparent electrode layer 1 is formed.

在本發明之一個態樣中,「底塗層(primer layer)」意謂在聚酯膜之製造過程中的拉伸製程期間形成或在拉伸製程之前塗覆以藉此經拉伸製程形成的塗層。 In one aspect of the invention, "primer layer" means formed during the stretching process in the manufacturing process of the polyester film or coated prior to the stretching process to thereby form a stretched process. Coating.

此外,在本發明之一個態樣中,「透明電極膜(transparent electrode film)」意謂包含具有底塗層之聚酯膜及形成於其一個表面上之透明電極的層壓物。 Further, in one aspect of the invention, "transparent electrode film" means a laminate comprising a polyester film having an undercoat layer and a transparent electrode formed on one surface thereof.

聚酯基底層之厚度不受特別限制,但可較佳為25微米至 250微米。更佳地,厚度可為50微米至188微米。在基底層之厚度小於25微米之情況下,不可能實施適用於光學膜之機械特性,且在厚度大於250微米之情況下,膜之厚度變得過厚(不適用於顯示裝置之薄度),且光學特性可能劣化。 The thickness of the polyester base layer is not particularly limited, but may preferably be 25 μm to 250 microns. More preferably, the thickness may range from 50 microns to 188 microns. In the case where the thickness of the base layer is less than 25 μm, it is impossible to carry out mechanical properties suitable for the optical film, and in the case where the thickness is more than 250 μm, the thickness of the film becomes too thick (not suitable for the thinness of the display device) And the optical characteristics may deteriorate.

較佳地,由聚酯樹脂製成之基底層僅由聚對苯二甲酸乙二酯(polyethylene terephthalate;PET)樹脂製成。在這種情況下,所使用之聚對苯二甲酸乙二酯樹脂之固有黏度可較佳為0.5分升/公克至1.0分升/公克,更佳地0.60分升/公克至0.80分升/公克。在基底層之聚對苯二甲酸乙二酯樹脂之固有黏度小於0.5分升/公克之情況下,耐熱性可能劣化,且在固有黏度大於1.0分升/公克之情況下,不容易加工原料,因此可加工性可能降低。 Preferably, the base layer made of a polyester resin is made only of polyethylene terephthalate (PET) resin. In this case, the intrinsic viscosity of the polyethylene terephthalate resin used may preferably be from 0.5 deciliter/gram to 1.0 deciliter/gram, more preferably from 0.60 deciliter/gram to 0.80 deciliter/ Gram. In the case where the intrinsic viscosity of the polyethylene terephthalate resin of the base layer is less than 0.5 deciliter/g, the heat resistance may be deteriorated, and in the case where the intrinsic viscosity is more than 1.0 deciliter/g, the raw material is not easily processed. Therefore, workability may be lowered.

基底層可含有由二氧化矽、高嶺土以及沸石中選出之任何一種或至少兩種無機粒子,且其含量可在以整個聚酯樹脂之重量計10ppm至1000ppm範圍內。 The base layer may contain any one or at least two inorganic particles selected from the group consisting of ceria, kaolin, and zeolite, and may be contained in an amount ranging from 10 ppm to 1000 ppm by weight of the entire polyester resin.

本發明包含於聚酯膜之兩個表面上之底塗層,其中底塗層可防止因寡聚物沈澱所致的品質劣化,所述寡聚物基本上在後處理製程(透明電極層壓製程或類似製程)中之聚合PET時產生,且除了改良與根據相關技術之光學膜中之其他基底之黏著力外,充當硬塗層預防諸如在加工製程或類似製程期間產生的表面刮痕之現象。因此,為充當如上文所描述之硬塗層,需要調節底塗層之表面硬度。 The present invention comprises an undercoat layer on both surfaces of a polyester film, wherein the undercoat layer prevents deterioration of quality due to precipitation of an oligomer substantially in a post-treatment process (transparent electrode lamination) Produced in the process of polymerizing PET in a process or the like, and in addition to improving the adhesion to other substrates in the optical film according to the related art, acting as a hard coat layer to prevent surface scratches such as those generated during a processing process or the like. phenomenon. Therefore, in order to function as a hard coat layer as described above, it is necessary to adjust the surface hardness of the undercoat layer.

用於控制製程期間產生的表面刮痕之硬塗層以微米(μm)單位厚度形成,且一般而言,硬塗層藉由獨立製程形成於聚酯膜之底塗層上,從而實施其效能。在這種情況下,由於執行獨立製程, 因此除產品成本增加外,成本可因產量降低或類似因素而增加,使得形成昂貴的產品群。然而,根據本發明,研發底塗層之硬度經改良的產品,使得聚酯膜能夠充當硬塗層而無需研發形成獨立硬塗層之方法。聚酯膜可塗覆為用於透明電極之基底。 The hard coat layer for controlling the surface scratches generated during the process is formed in a unit thickness of micrometer (μm), and in general, the hard coat layer is formed on the undercoat layer of the polyester film by a separate process to perform its performance. . In this case, due to the implementation of the independent process, Therefore, in addition to the increase in product cost, the cost may increase due to a decrease in production or the like, resulting in an expensive product group. However, according to the present invention, the improved hardness of the undercoat layer has been developed so that the polyester film can function as a hard coat without developing a method of forming a separate hard coat layer. The polyester film can be coated as a substrate for a transparent electrode.

更詳細而言,較佳地,底塗層之硬度為2H或大於2H,且根據以下等式1之混濁度變化率(△H)為0.1%或小於0.1%。 More specifically, preferably, the hardness of the undercoat layer is 2H or more, and the turbidity change rate (?H) according to the following Equation 1 is 0.1% or less.

[等式1]△H(%)=Hf-Hi [Equation 1] △H(%)=Hf-Hi

(在等式1中,Hf為在150℃下維持60分鐘之後的膜混濁度(%),且Hi為加熱之前的膜混濁度。) (In Equation 1, Hf is the film haze (%) after maintaining at 150 ° C for 60 minutes, and Hi is the film haze before heating.)

在底塗層之硬度為2H或大於2H之範圍內,後加工製程期間產生的刮痕可受控制而無需形成獨立硬塗層。 In the range where the hardness of the undercoat layer is 2H or more, the scratches generated during the post-processing process can be controlled without forming a separate hard coat layer.

混濁度變化率為與寡聚物之遷移有關的物理特性,且在150℃下維持60分鐘之後的膜混濁度變化率為0.1%或小於0.1%時,判定幾乎阻擋寡聚物之遷移。 The turbidity change rate is a physical property related to the migration of the oligomer, and when the film turbidity change rate after maintaining at 150 ° C for 60 minutes is 0.1% or less, it is judged that the migration of the oligomer is almost blocked.

根據本發明,為提供滿足上文所提及之物理特性之聚酯膜,可調節底塗層以便具有20奈米至150奈米之乾燥塗層厚度。在這種情況下,乾燥塗層厚度意謂在底塗層形成之後處於最終乾燥的底塗層狀態之底塗層的厚度。在乾燥塗層厚度小於20奈米之情況下,寡聚物阻擋特性可能未充分實現,使得在基底膜之硬度為HB層級或F層級之情況下,儘管表面硬度為2H或大於2H,但可能產生損壞,諸如刮痕或類似物。此外,在乾燥塗層厚度大於150奈米之情況下,可能顯示塗佈斑點,且可提高產生膜彎曲之後底塗層彼此附著的阻擋現象的可能性。塗佈斑點造成光干擾而阻礙光 透射,且阻擋現象可產生產品之表面剝起現象(surface picking phenomenon)或膜破損的缺陷,但在底塗層之乾燥塗層厚度滿足上文所提及之範圍之情況下,如上文所描述之問題可得以解決。亦即,包含同時滿足除了混濁度變化率之外的硬度及底塗層之乾燥塗層厚度範圍之組合組態,其在實施本發明之目標方面更佳。 According to the present invention, in order to provide a polyester film which satisfies the physical properties mentioned above, the undercoat layer may be adjusted so as to have a dry coating thickness of from 20 nm to 150 nm. In this case, the dry coating thickness means the thickness of the undercoat layer in the state of the final dried undercoat layer after the formation of the undercoat layer. In the case where the dry coating thickness is less than 20 nm, the oligomer blocking property may not be sufficiently achieved, so that in the case where the hardness of the base film is HB level or F level, although the surface hardness is 2H or more, it is possible Damage is caused, such as scratches or the like. Further, in the case where the dry coating thickness is more than 150 nm, coating spots may be exhibited, and the possibility of blocking phenomenon in which the undercoat layers adhere to each other after film bending is increased may be improved. Coating spots cause light interference and block light Transmission, and the barrier phenomenon may cause a surface picking phenomenon of the product or a defect of the film breakage, but in the case where the dry coating thickness of the undercoat layer satisfies the range mentioned above, as described above The problem can be solved. That is, it is preferable to include a combined configuration that simultaneously satisfies the hardness other than the turbidity change rate and the dry coating thickness range of the undercoat layer, which is more preferable in carrying out the object of the present invention.

另外,滿足上文所提及之物理特性之底塗層可由塗佈且乾燥丙烯酸系水分散性樹脂組成物形成。 Further, the undercoat layer satisfying the physical properties mentioned above may be formed of a coated and dried acrylic water-dispersible resin composition.

根據需要,丙烯酸系水分散性樹脂組成物可含有由二氧化矽、高嶺土以及沸石中選出之任何一種或至少兩種無機粒子,且所使用之無機粒子之含量可較佳為以整個底塗劑塗佈組成物計0.1重量%至4.0重量%,更佳為2.0重量%至3.0重量%。在無機粒子尺寸小於2.0微米之情況下,彎曲特性可因粒子之突起而劣化,且在尺寸大於4.0微米之情況下,透明度可因尺寸影響而劣化,因此可能增加產品之混濁度。 The acrylic water-dispersible resin composition may contain any one or at least two kinds of inorganic particles selected from cerium oxide, kaolin, and zeolite, and the content of the inorganic particles used may preferably be the entire primer. The coating composition is from 0.1% by weight to 4.0% by weight, more preferably from 2.0% by weight to 3.0% by weight. In the case where the inorganic particle size is less than 2.0 μm, the bending property may be deteriorated by the protrusion of the particles, and in the case where the size is larger than 4.0 μm, the transparency may be deteriorated due to the influence of the size, and thus the turbidity of the product may be increased.

在本發明之一個態樣中,聚酯膜之製造不受限制,但聚酯膜可藉由在熔融擠壓機中熔融擠壓PET薄片,隨後鑄造且雙軸向拉伸經擠壓之PET來獲得。更詳細言之,使用單個擠壓機同時熔融擠壓、鑄造、冷卻,且隨後依序雙軸向拉伸聚酯及諸如無機粒子之添加物,無機粒子例如是二氧化矽、高嶺土以及沸石或類似物。 In one aspect of the invention, the polyester film is produced without limitation, but the polyester film can be melt extruded from the PET sheet in a melt extruder, followed by casting and biaxially stretching the extruded PET. Come to get. More specifically, a single extruder is used for simultaneous melt extrusion, casting, cooling, and then sequentially biaxially stretching polyester and additives such as inorganic particles, such as ceria, kaolin, and zeolite or analog.

在本發明之一個態樣中,水分散性樹脂組成物可藉由在聚酯膜之製造過程期間的線內塗佈法來塗覆。亦即,在製造聚酯基底膜時,底塗層可藉由以下製造:藉由拉伸製程之前或第一拉伸製程與第二拉伸製程之間的線內塗佈法塗覆水分散性樹脂組成物,且隨後拉伸所塗覆之組成物,且藉由第二拉伸及熱定形製程期間 的加熱使水汽化,因此可形成底塗層。塗覆方法不受限制,只要所述方法在所屬領域中已知。 In one aspect of the invention, the water-dispersible resin composition can be applied by an in-line coating method during the manufacturing process of the polyester film. That is, in the production of the polyester base film, the undercoat layer can be produced by applying water dispersibility by an in-line coating method before the stretching process or between the first stretching process and the second stretching process. a resin composition, and then stretching the applied composition, and during the second stretching and heat setting process The heating causes the water to vaporize, so that an undercoat layer can be formed. The coating method is not limited as long as the method is known in the art.

折射率匹配層及透明電極層可形成於根據本發明之聚酯膜的上部,且黏著層及保護膜層可形成於所述聚酯膜之下部。透明電極層可由從氧化銦錫(indium tin oxide;ITO)、氧化銦鋅(indium zinc oxide;IZO)、氧化鋅(zinc oxide;ZnO)、氧化錫(tin oxide;SnO2)、碳奈米管、銀奈米線以及金屬網格中選出之任何一者製成。在形成這些功能性塗層之後,甚至在加熱所述聚酯膜之情況下亦可阻擋寡聚物之釋放,使得可維持光學特性,且聚酯膜之硬度為2H或大於2H,使得聚酯膜可充當硬塗層。因此,根據本發明之聚酯膜可適用作供透明電極用之膜。 The index matching layer and the transparent electrode layer may be formed on the upper portion of the polyester film according to the present invention, and an adhesive layer and a protective film layer may be formed under the polyester film. The transparent electrode layer may be made of indium tin oxide (ITO), indium zinc oxide (IZO), zinc oxide (ZnO), tin oxide (SnO 2 ), carbon nanotubes. Any one of the silver nanowires and the metal grid. After the formation of these functional coatings, the release of the oligomer can be blocked even in the case of heating the polyester film, so that the optical properties can be maintained, and the hardness of the polyester film is 2H or more, so that the polyester The film can act as a hard coat. Therefore, the polyester film according to the present invention can be suitably used as a film for a transparent electrode.

在下文中,將提供實例以便更詳細描述本發明。然而,本發明不限於以下實例。 In the following, examples will be provided to describe the invention in more detail. However, the invention is not limited to the following examples.

在下文中,物理特性藉由以下量測方法量測。 In the following, physical properties are measured by the following measurement methods.

1)混濁度變化率(△H)1) Turbidity change rate (△H)

將膜放入上部打開之盒中,盒高度為3公分,長度為21公分且寬度為27公分,且在150℃下熱處理60分鐘以使寡聚物遷移至膜表面。隨後,將膜靜置5分鐘,且根據JIS K 715標準,使用混濁度儀(日本電色(Nippon Denshoku),型號NDH 5000)量測混濁度值。 The film was placed in an upper open box having a height of 3 cm, a length of 21 cm and a width of 27 cm, and heat-treated at 150 ° C for 60 minutes to allow the oligomer to migrate to the surface of the film. Subsequently, the film was allowed to stand for 5 minutes, and the turbidity value was measured using a turbidity meter (Nippon Denshoku, model NDH 5000) according to JIS K 715 standard.

根據以下等式1計算混濁度變化率。 The turbidity change rate was calculated according to the following Equation 1.

[等式1]△H(%)=Hf-Hi [Equation 1] △H(%)=Hf-Hi

(在等式1中,Hf為在150℃下維持60分鐘之後的膜混濁度(%),且Hi為加熱之前的膜混濁度。) (In Equation 1, Hf is the film haze (%) after maintaining at 150 ° C for 60 minutes, and Hi is the film haze before heating.)

2)底塗層之表面硬度2) Surface hardness of the undercoat layer

在以10公尺×10公尺(長度×寬度)之尺寸切割塗佈有塗佈組成物之基底膜之後,根據JIS K-5600標準,使用鉛筆硬度計(型號SB-191,一種電鉛筆硬度計)量測硬度。更詳言之,在基底膜附著至滑板(sled)之後,以45度角將KS G2603中指定之鉛筆的鉛置放於膜表面上,且以1公斤力之負荷按壓膜的同時移動以藉此刮擦表面,因此自膜表面之損壞程度判斷膜之表面硬度。至於鉛筆,塗覆自6B至8H之總共16支專用鉛筆。 After the base film coated with the coating composition was cut at a size of 10 meters × 10 meters (length × width), a pencil hardness meter (model SB-191, an electric pencil hardness) was used according to JIS K-5600 standard. Measure the hardness. More specifically, after the base film is attached to the sled, the lead of the pencil specified in the KS G2603 is placed on the surface of the film at an angle of 45 degrees, and the film is moved while being pressed by a load of 1 kg to borrow This scratches the surface, and thus the surface hardness of the film is judged from the degree of damage of the film surface. As for the pencil, a total of 16 special pencils were applied from 6B to 8H.

鉛筆硬度順序:(硬)8H 7H 6H 5H 4H 3H 2H H F HB B 2B 3B 4B 5B 6B(軟) Pencil hardness order: (hard) 8H 7H 6H 5H 4H 3H 2H H F HB B 2B 3B 4B 5B 6B (soft)

3)底塗層之厚度3) Thickness of the undercoat layer

在塗佈有塗佈組成物之整塊膜中,在垂直於加工方向之方向(TD)中指定間隔為1公尺的五個點,且使用掃描電子顯微鏡(scanning electron microscopy;SEM)(日立S-4300(Hitachi S-4300))量測其橫截面。另外,以50000×之放大率放大指定截面,在所述截面中量測30個點之厚度,且計算其平均值。 In the monolithic film coated with the coating composition, five points at intervals of 1 m were specified in a direction perpendicular to the machine direction (TD), and scanning electron microscopy (SEM) was used (Hitachi) The S-4300 (Hitachi S-4300)) measures its cross section. Further, the specified cross section was enlarged at a magnification of 50,000×, the thickness of 30 points was measured in the cross section, and the average value thereof was calculated.

4)阻擋4) Block

在0.4MPa壓力條件下以四個預設溫度使用熱梯度測試器(東洋精機(TOYOSEIKI))按壓膜1分鐘之後,移除壓板,且 確認按壓程度。基於圖2評估按壓程度差異。 After pressing the film for 1 minute at a predetermined temperature using a thermal gradient tester (TOYOSEIKI) at a pressure of 0.4 MPa, the platen was removed, and Confirm the degree of compression. The difference in the degree of compression is evaluated based on FIG.

恆定濕度下之評估:在恆定溫度及濕度室(溫度為20℃至25℃且相對濕度(relative humidity;RH)為40%至50%)中進行測試。 Evaluation under constant humidity: Tested in a constant temperature and humidity chamber (temperature between 20 ° C and 25 ° C and relative humidity (RH) of 40% to 50%).

增加濕度下之評估:使用超音波加濕器,在100%相對濕度(RH)下對膜進行測試。 Evaluation under increased humidity: The membrane was tested at 100% relative humidity (RH) using an ultrasonic humidifier.

5)黏著力(橫切)5) Adhesion (cross cut)

在製造上面形成有根據各組成物之底塗層的光學膜之後,將AgNW組成物塗覆至其一個表面上。隨後,藉由使用百格刮刀(cross hatch cutter)(YCC-230/1)在1公分×1公分的膜上以1毫米的間隔標示線,使黏著力測試帶(米琪邦(Nichban)第405號)黏著於其上,且自其分離黏著帶三次之方法來評估室溫下的黏著力。 After the optical film on which the undercoat layer of each composition was formed was formed, the AgNW composition was applied onto one surface thereof. Subsequently, the adhesion test tape (Nichban) was made by marking the line at a spacing of 1 mm on a film of 1 cm × 1 cm using a cross hatch cutter (YCC-230/1). No. 405) adhered to it and evaluated the adhesion at room temperature by separating the adhesive tape three times.

6)刮痕6) Scratches

在製造上面形成有根據各組成物之底塗層的光學膜之後,對光學膜進行將AgNW組成物塗覆至其一個表面上之塗佈法。當對光學膜進行塗佈法時,使用探照燈(CP-35NP1,普拉瑞公司(POLARION Corp.))確認是否產生由在底塗層的未塗佈AgNW組成物之後表面上進行所述方法引起的與導輥摩擦所致之刮痕。 After the optical film on which the undercoat layer of each composition is formed is formed, the optical film is subjected to a coating method of applying an AgNW composition to one surface thereof. When the optical film was coated, a searchlight (CP-35NP1, POLARION Corp.) was used to confirm whether or not the method was caused by the method on the surface after the uncoated AgNW composition of the undercoat layer. Scratches caused by friction with the guide rolls.

7)底塗層中之斑點7) Spots in the undercoat

在製造上面形成有根據各組成物之底塗層的光學膜之 後,以1公尺×1公尺(長度×寬度)之尺寸切割相應的膜,且使用探照燈(CP-35NP1,普拉瑞公司)確認表面上是否產生斑點。 Forming an optical film on which an undercoat layer according to each composition is formed Thereafter, the corresponding film was cut in a size of 1 m × 1 m (length × width), and a spotlight was confirmed on the surface using a searchlight (CP-35NP1, Prairie).

[實例1]製造具有極佳寡聚物阻擋特性之高硬度聚酯膜[Example 1] Production of a high-hardness polyester film having excellent oligomer blocking properties

對固有黏度為0.65分升/公克之聚對苯二甲酸乙二酯薄片及按全部聚對苯二甲酸乙二酯之重量計50ppm的平均粒度為2.7微米之二氧化矽粒子進行熔融擠壓及鑄造,從而製造薄板。隨後,在藉由棒塗法將丙烯酸系水分散性樹脂組成物(乾燥之後的表面硬度:2H)塗佈於薄板之兩個表面上之後,使溫度以1℃/秒之速率升高至110℃至150℃,且藉由預加熱將經塗佈之薄板在橫向方向(transverse direction;TD)中拉伸3.5倍且乾燥。隨後,在230℃下在5階段拉幅機中進行熱處理,使經熱處理之膜在加工方向及橫向方向中鬆弛10%以便在200℃下熱定型,從而製造厚度為125微米且兩個表面塗佈有厚度為20奈米之底塗層的雙軸向拉伸膜。 The polyethylene terephthalate flake having an intrinsic viscosity of 0.65 dl/g and 50 ppm of cerium oxide particles having an average particle size of 2.7 μm by weight of the total polyethylene terephthalate are melt-squeezed and Casting to make a sheet. Subsequently, after the acrylic water-dispersible resin composition (surface hardness after drying: 2H) was applied onto both surfaces of the sheet by a bar coating method, the temperature was raised to 110 at a rate of 1 ° C/sec. °C to 150 ° C, and the coated sheet was stretched 3.5 times in the transverse direction (TD) by preheating and dried. Subsequently, heat treatment was carried out in a 5-stage tenter at 230 ° C to relax the heat-treated film by 10% in the machine direction and the transverse direction to heat set at 200 ° C to thereby produce a thickness of 125 μm and two surface coatings. A biaxially stretched film having a primer layer having a thickness of 20 nm was applied.

[實例2]製造具有極佳寡聚物阻擋特性之高硬度聚酯膜[Example 2] Production of a high-hardness polyester film having excellent oligomer blocking properties

對固有黏度為0.65分升/公克之聚對苯二甲酸乙二酯薄片及按全部聚對苯二甲酸乙二酯之重量計50ppm的平均粒度為2.7微米之二氧化矽粒子進行熔融擠壓及鑄造,從而製造薄板。隨後,在藉由棒塗法將丙烯酸系水分散性樹脂組成物(乾燥之後的表面硬度:2H)塗佈於薄板之兩個表面上之後,使溫度以1℃/秒之速率升高至110℃至150℃,且藉由預加熱將經塗佈之薄板在橫向方向(TD)中拉伸3.5倍且乾燥。隨後,在230℃下在5階段拉幅機 中進行熱處理,使經熱處理之膜在加工方向及橫向方向中鬆弛10%以便在200℃下熱定型,從而製造厚度為125微米且兩個表面塗佈有厚度為80奈米之底塗層的雙軸向拉伸膜。 The polyethylene terephthalate flake having an intrinsic viscosity of 0.65 dl/g and 50 ppm of cerium oxide particles having an average particle size of 2.7 μm by weight of the total polyethylene terephthalate are melt-squeezed and Casting to make a sheet. Subsequently, after the acrylic water-dispersible resin composition (surface hardness after drying: 2H) was applied onto both surfaces of the sheet by a bar coating method, the temperature was raised to 110 at a rate of 1 ° C/sec. °C to 150 ° C, and the coated sheet was stretched 3.5 times in the transverse direction (TD) by preheating and dried. Subsequently, at a temperature of 230 ° C in a 5-stage tenter The heat treatment was performed to relax the heat-treated film by 10% in the machine direction and the transverse direction to heat set at 200 ° C to produce a primer having a thickness of 125 μm and both surfaces coated with a thickness of 80 nm. Biaxially stretched film.

[實例3]製造具有極佳寡聚物阻擋特性之高硬度聚酯膜[Example 3] Production of a high-hardness polyester film having excellent oligomer blocking properties

對固有黏度為0.65分升/公克之聚對苯二甲酸乙二酯薄片及按全部聚對苯二甲酸乙二酯之重量計50ppm的平均粒度為2.7微米之二氧化矽粒子進行熔融擠壓及鑄造,從而製造薄板。隨後,在藉由棒塗法將丙烯酸系水分散性樹脂組成物(乾燥之後的表面硬度:2H)塗佈於薄板之兩個表面上之後,使溫度以1℃/秒之速率升高至110℃至150℃,且藉由預加熱將經塗佈之薄板在橫向方向(TD)中拉伸3.5倍且乾燥。隨後,在230℃下在5階段拉幅機中進行熱處理,使經熱處理之膜在加工方向及橫向方向中鬆弛10%以便在200℃下熱定型,從而製造厚度為125微米且兩個表面塗佈有厚度為150奈米之底塗層的雙軸向拉伸膜。 The polyethylene terephthalate flake having an intrinsic viscosity of 0.65 dl/g and 50 ppm of cerium oxide particles having an average particle size of 2.7 μm by weight of the total polyethylene terephthalate are melt-squeezed and Casting to make a sheet. Subsequently, after the acrylic water-dispersible resin composition (surface hardness after drying: 2H) was applied onto both surfaces of the sheet by a bar coating method, the temperature was raised to 110 at a rate of 1 ° C/sec. °C to 150 ° C, and the coated sheet was stretched 3.5 times in the transverse direction (TD) by preheating and dried. Subsequently, heat treatment was carried out in a 5-stage tenter at 230 ° C to relax the heat-treated film by 10% in the machine direction and the transverse direction to heat set at 200 ° C to thereby produce a thickness of 125 μm and two surface coatings. A biaxially stretched film having a primer layer having a thickness of 150 nm was provided.

[比較例1][Comparative Example 1]

對固有黏度為0.65分升/公克之聚對苯二甲酸乙二酯薄片及按全部聚對苯二甲酸乙二酯之重量計50ppm的平均粒度為2.7微米之二氧化矽粒子進行熔融擠壓及鑄造,從而製造薄板。隨後,在藉由棒塗法將丙烯酸系水分散性樹脂組成物(乾燥之後的表面硬度:2H)塗佈於薄板之兩個表面上之後,使溫度以1℃/秒之速率升高至110℃至150℃,且藉由預加熱將經塗佈之薄板在橫向方向(TD)中拉伸3.5倍且乾燥。隨後,在230℃下在5階段拉幅機 中進行熱處理,使經熱處理之膜在加工方向及橫向方向中鬆弛10%以便在200℃下熱定型,從而製造厚度為125微米且兩個表面塗佈有厚度為10奈米之底塗層的雙軸向拉伸膜。 The polyethylene terephthalate flake having an intrinsic viscosity of 0.65 dl/g and 50 ppm of cerium oxide particles having an average particle size of 2.7 μm by weight of the total polyethylene terephthalate are melt-squeezed and Casting to make a sheet. Subsequently, after the acrylic water-dispersible resin composition (surface hardness after drying: 2H) was applied onto both surfaces of the sheet by a bar coating method, the temperature was raised to 110 at a rate of 1 ° C/sec. °C to 150 ° C, and the coated sheet was stretched 3.5 times in the transverse direction (TD) by preheating and dried. Subsequently, at a temperature of 230 ° C in a 5-stage tenter The heat treatment is performed to relax the heat-treated film by 10% in the machine direction and the transverse direction to heat-set at 200 ° C to produce a primer having a thickness of 125 μm and both surfaces coated with a thickness of 10 nm. Biaxially stretched film.

[比較例2][Comparative Example 2]

對固有黏度為0.65分升/公克之聚對苯二甲酸乙二酯薄片及按全部聚對苯二甲酸乙二酯之重量計50ppm的平均粒度為2.7微米之二氧化矽粒子進行熔融擠壓及鑄造,從而製造薄板。隨後,在藉由棒塗法將丙烯酸系水分散性樹脂組成物(乾燥之後的表面硬度:2H)塗佈於薄板之兩個表面上之後,使溫度以1℃/秒之速率升高至110℃至150℃,且藉由預加熱將經塗佈之薄板在橫向方向(TD)中拉伸3.5倍且乾燥。隨後,在230℃下在5階段拉幅機中進行熱處理,使經熱處理之膜在加工方向及橫向方向中鬆弛10%以便在200℃下熱定型,從而製造厚度為125微米且兩個表面塗佈有厚度為300奈米之底塗層的雙軸向拉伸膜。 The polyethylene terephthalate flake having an intrinsic viscosity of 0.65 dl/g and 50 ppm of cerium oxide particles having an average particle size of 2.7 μm by weight of the total polyethylene terephthalate are melt-squeezed and Casting to make a sheet. Subsequently, after the acrylic water-dispersible resin composition (surface hardness after drying: 2H) was applied onto both surfaces of the sheet by a bar coating method, the temperature was raised to 110 at a rate of 1 ° C/sec. °C to 150 ° C, and the coated sheet was stretched 3.5 times in the transverse direction (TD) by preheating and dried. Subsequently, heat treatment was carried out in a 5-stage tenter at 230 ° C to relax the heat-treated film by 10% in the machine direction and the transverse direction to heat set at 200 ° C to thereby produce a thickness of 125 μm and two surface coatings. A biaxially stretched film having an undercoat layer having a thickness of 300 nm was provided.

[比較例3][Comparative Example 3]

使用含有40重量%甲基丙烯酸甲酯及40重量%丙烯酸乙酯以及20重量%三聚氰胺之黏合劑(P3208,羅門哈斯公司(Rohm & Haas Company))。 A binder (P3208, Rohm & Haas Company) containing 40% by weight of methyl methacrylate and 40% by weight of ethyl acrylate and 20% by weight of melamine was used.

將2重量%(固體含量)黏合劑及0.3重量%矽類濕潤劑(BYK 348,畢克化學公司(BYK CHEMIE Corp.))添加至水中且攪拌2小時,從而製備總固體含量為2.3重量%之水分散性樹脂組成物。 2% by weight (solid content) of a binder and 0.3% by weight of a hydrazine-based wetting agent (BYK 348, BYK CHEMIE Corp.) were added to water and stirred for 2 hours to prepare a total solid content of 2.3% by weight. A water-dispersible resin composition.

使用藉由與實例1中相同的方法製備之水分散性樹脂組成物,製造厚度為125微米且兩個表面塗佈有表面硬度為F之底塗層的雙軸向拉伸膜。由所述組成物製成之底塗層的乾燥塗層厚度為80奈米。 Using the water-dispersible resin composition prepared by the same method as in Example 1, a biaxially stretched film having a thickness of 125 μm and both surfaces coated with an undercoat layer having a surface hardness of F was produced. The dried coating of the undercoat layer made of the composition had a thickness of 80 nm.

[比較例4][Comparative Example 4]

藉由使9重量%聚酯類多元醇(重量平均分子量為1000之聚乙二醇己二酸酯(polyethylene adipatediol))、10重量%六亞甲基二異氰酸酯、1重量%具有離子基團之反應性乳化劑(日本旭電化(Asahi Denka),阿德卡利亞肥皂(Adecaria Soap),亦即聚氧乙烯烯丙基縮水甘油基壬基苯基醚之磺酸酯(SETM))以及80重量%水彼此反應,製備固體含量為20重量%之水性聚胺基甲酸酯黏合劑。 By making 9% by weight of a polyester polyol (polyethylene adipatediol having a weight average molecular weight of 1000), 10% by weight of hexamethylene diisocyanate, and 1% by weight of an ionic group Reactive emulsifier (Asahi Denka, Adecaria Soap, also known as polyoxyethylene allyl glycidyl decyl phenyl ether sulfonate (SETM)) and 80 The % by weight water was reacted with each other to prepare an aqueous polyurethane binder having a solid content of 20% by weight.

將4重量%(固體含量)黏合劑及0.3重量%矽類濕潤劑(BYK 348,畢克化學公司)添加至水中且攪拌2小時,從而製備總固體含量為4.3重量%之水分散性樹脂組成物。 4% by weight (solid content) of a binder and 0.3% by weight of a hydrazine-based wetting agent (BYK 348, BYK Chemical Co., Ltd.) were added to water and stirred for 2 hours to prepare a water-dispersible resin having a total solid content of 4.3% by weight. Things.

使用藉由與實例1中相同的方法製備之水分散性樹脂組成物,製造厚度為125微米且兩個表面塗佈有表面硬度為F之底塗層的雙軸向拉伸膜。由所述組成物製成之底塗層之乾燥塗層厚度為80奈米。 Using the water-dispersible resin composition prepared by the same method as in Example 1, a biaxially stretched film having a thickness of 125 μm and both surfaces coated with an undercoat layer having a surface hardness of F was produced. The dried coating of the undercoat layer made of the composition had a thickness of 80 nm.

[比較例5][Comparative Example 5]

藉由使9重量%聚酯類多元醇(重量平均分子量為1000之聚乙二醇己二酸酯)、10重量%六亞甲基二異氰酸酯、1重量% 具有離子基團之反應性乳化劑(日本旭電化,阿德卡利亞肥皂,亦即聚氧乙烯烯丙基縮水甘油基壬基苯基醚之磺酸酯(SETM))以及80重量%水彼此反應,製備固體含量為20重量%之水性聚胺基甲酸酯黏合劑。 By making 9 wt% polyester polyol (polyethylene glycol adipate having a weight average molecular weight of 1000), 10 wt% hexamethylene diisocyanate, 1 wt% A reactive emulsifier having an ionic group (Japan Asahi Kasei, Adcaglia soap, that is, polyoxyethylene allyl glycidyl decyl phenyl ether sulfonate (SETM)) and 80% by weight of water Reacting with each other, an aqueous polyurethane binder having a solid content of 20% by weight was prepared.

將4重量%(固體含量)黏合劑及0.3重量%矽類濕潤劑(BYK 348,畢克化學公司)添加至水中且攪拌2小時,從而製備總固體含量為4.3重量%之水分散性樹脂組成物。 4% by weight (solid content) of a binder and 0.3% by weight of a hydrazine-based wetting agent (BYK 348, BYK Chemical Co., Ltd.) were added to water and stirred for 2 hours to prepare a water-dispersible resin having a total solid content of 4.3% by weight. Things.

使用藉由與實例1中相同的方法製備之水分散性樹脂組成物,製造厚度為125微米且兩個表面塗佈有底塗層之雙軸向拉伸膜。由所述組成物製成之底塗層之乾燥塗層厚度為80奈米。藉由UV固化法在如上文所描述獲得之聚酯膜之兩個表面上形成在乾燥之後表面硬度為2H且厚度為3微米之硬塗層,從而製造雙面硬塗層膜。 Using the water-dispersible resin composition prepared by the same method as in Example 1, a biaxially stretched film having a thickness of 125 μm and both surfaces coated with an undercoat layer was produced. The dried coating of the undercoat layer made of the composition had a thickness of 80 nm. A hard coat layer having a surface hardness of 2H and a thickness of 3 μm after drying was formed on both surfaces of the polyester film obtained as described above by a UV curing method, thereby producing a double-sided hard coat film.

[評估1]評估鉛筆硬度及寡聚物阻擋效能(混濁度變化率)[Evaluation 1] Evaluation of pencil hardness and oligomer blocking efficiency (turbidity change rate)

量測實例及比較例中製造之聚酯膜的鉛筆表面硬度(JIS K-5600標準)。另外,在150℃下熱處理所述聚酯膜60分鐘且靜置5分鐘,且使用混濁度儀(日本電色,型號NDH 5000)量測熱處理之前及熱處理之後的混濁度值。 The pencil surface hardness (JIS K-5600 standard) of the polyester film produced in the measurement examples and the comparative examples was measured. Further, the polyester film was heat-treated at 150 ° C for 60 minutes and allowed to stand for 5 minutes, and the haze value before and after the heat treatment was measured using a turbidity meter (Nippon Electric Co., model NDH 5000).

如表1中所示,在根據本發明之實例1至實例3之膜中,底塗層之厚度在20奈米至150奈米範圍內,且確保表面硬度為2H層級。因此,自根據本發明之膜的結果確認,無需形成獨立硬塗層。此外,膜滿足在混濁度變化率(0.1%或小於0.1%)方面的所需物理特性。這種結果意謂透明度不因PET膜(其為基底)中剩餘之寡聚物在後加工製程(包含熱處理)期間遷移至表面而劣化。 As shown in Table 1, in the films of Examples 1 to 3 according to the present invention, the thickness of the undercoat layer was in the range of 20 nm to 150 nm, and the surface hardness was ensured to be 2H. Therefore, it was confirmed from the results of the film according to the present invention that it is not necessary to form a separate hard coat layer. Further, the film satisfies the desired physical properties in terms of turbidity change rate (0.1% or less). This result means that the transparency is not deteriorated by the migration of the remaining oligomer in the PET film, which is the substrate, to the surface during the post-processing process (including heat treatment).

然而,確認在底塗層厚度為10奈米之比較例1中,難以確保所需層級之表面硬度。另外,確認在底塗層厚度為300奈米之比較例2中,確保所需層級之表面硬度及混濁度變化率,但不可能大量生產產品,因為產生塗佈斑點及阻擋現象。由於塗佈斑點之產生造成自背光單元(BLU)透射之光的干擾而阻礙用戶之視野中之光透射,因此塗佈斑點為產品外觀之處理項目中的重要處理項目。另外,阻擋現象為產品之兩個表面上之底塗層彼此附著的現象,在展開產品時可能產生產品之表面剝起現象或膜破損現象,因此考慮到用戶之加工效能,阻擋現象為重要處理項目之一。 However, in Comparative Example 1 in which the thickness of the undercoat layer was 10 nm, it was confirmed that it was difficult to secure the surface hardness of the desired layer. Further, in Comparative Example 2 in which the thickness of the undercoat layer was 300 nm, it was confirmed that the surface hardness and the turbidity change rate of the desired level were ensured, but it was impossible to mass-produce the product because the coating spots and the blocking phenomenon were generated. The coating spot is an important processing item in the processing item of the appearance of the product due to the interference of the light transmitted from the backlight unit (BLU) due to the occurrence of the coating spot and hindering the light transmission in the visual field of the user. In addition, the phenomenon of blocking is that the undercoat layers on the two surfaces of the product adhere to each other, and the surface peeling phenomenon or film breakage may occur when the product is unfolded, so that the blocking effect is an important treatment in consideration of the processing performance of the user. One of the projects.

此外,在對應於一般使用之丙烯酸系黏合劑產品的比較例3中,確保諸如混濁度變化率為0.1%或小於0.1%之物理特性,因此可確保寡聚物阻擋效能。然而,難以確保在後加工製程期間產生所需層級之鉛筆硬度,且因此產生刮痕或類似物,因此需要獨立硬塗層。 Further, in Comparative Example 3 corresponding to the acrylic adhesive product generally used, physical properties such as a turbidity change rate of 0.1% or less were ensured, and thus oligomer blocking performance was ensured. However, it is difficult to ensure that the pencil hardness of the desired level is generated during the post-processing process, and thus scratches or the like are generated, thus requiring a separate hard coat layer.

在比較例4中,使用一般使用之胺基甲酸酯基底黏合劑, 其對於產品之黏著力(附著力)為有利的,但混濁度變化率值升高至約7%,使得透明度因寡聚物而劣化,且鑒於阻擋,其針對熱及潮濕之穩定性為脆弱的,與根據相關技術之胺基甲酸酯基底黏合劑類似。原因是在後加工製程期間不可能實施寡聚物遷移阻擋效能,因此品質因白化現象而持續劣化,且在切割製程期間產生品質問題,諸如菱形標記或類似物。 In Comparative Example 4, a commonly used urethane base adhesive was used, It is advantageous for the adhesion (adhesion) of the product, but the value of the turbidity change rate is increased to about 7%, so that the transparency is deteriorated by the oligomer, and it is fragile against the stability of heat and moisture in view of blocking. It is similar to the urethane base adhesive according to the related art. The reason is that it is impossible to carry out the oligomer migration blocking effect during the post-processing process, so the quality is continuously deteriorated due to the whitening phenomenon, and quality problems such as diamond marks or the like are generated during the cutting process.

同時,在對應於藉由在雙面底塗劑塗膜之兩個表面上形成硬塗層製造的硬塗膜的比較例5中,滿足諸如表面硬度、混濁度變化率、表面特性以及類似特性之物理特性。因此,在比較本發明與形成硬塗層之比較例5時,可確認根據本發明可簡化所述製程,且實現及改良在根據相關技術之方法中結構上實現的寡聚物阻擋效能。 Meanwhile, in Comparative Example 5 corresponding to a hard coat film produced by forming a hard coat layer on both surfaces of the double-sided primer coating film, such as surface hardness, turbidity change rate, surface characteristics, and the like were satisfied. Physical characteristics. Therefore, in comparing the present invention with Comparative Example 5 in which a hard coat layer was formed, it was confirmed that the process can be simplified according to the present invention, and the oligomer blocking effect which is structurally realized in the method according to the related art can be realized and improved.

[評估2]評估藉由塗覆銀奈米線塗佈法之效能[Evaluation 2] Evaluate the effectiveness of coating by silver nanowire coating

將銀奈米線透明電極層塗佈於實例及比較例中製造之聚酯膜的一個表面上,且確認底塗層與透明電極層之間的黏著力及可加工性,諸如刮痕或類似物之產生。 The silver nanowire transparent electrode layer was coated on one surface of the polyester film produced in the examples and the comparative examples, and the adhesion between the undercoat layer and the transparent electrode layer and the workability such as scratches or the like were confirmed. The production of things.

如表2中所展示,經確認在根據本發明之實例1至實例3之膜中,具有透明電極層之黏著力極佳,且在刮痕產生方面不存在問題,因此所述膜可作為用於透明電極之新穎基底膜應用。另 外,在比較本發明與藉由根據相關技術製造以藉此包含硬塗層之比較例5時,黏著力及刮痕產生程度不存在差異。因此,可確認即使所述製程經簡化,但可實現在根據相關技術之方法中充分實現之所有物理特性。 As shown in Table 2, it was confirmed that in the films of Examples 1 to 3 according to the present invention, the adhesion with the transparent electrode layer was excellent, and there was no problem in the generation of scratches, so the film could be used as A novel base film application for transparent electrodes. another Further, in comparing the present invention with Comparative Example 5 which was produced by the related art to thereby include a hard coat layer, there was no difference in the degree of adhesion and scratch generation. Therefore, it can be confirmed that all the physical characteristics fully realized in the method according to the related art can be realized even if the process is simplified.

相對而言,在底塗層厚度為10奈米之比較例1中,由於表面硬度為F層級而難以控制銀奈米線塗佈法中的刮痕。此外,在比較例3中,確認即使混濁度變化率為適合的,但由於現有底塗層之表面硬度為F層級而難以控制製造過程中之刮痕,因此不可能將所述膜作為用於透明電極之基底膜應用。因此,可確認在通常使用之丙烯酸系黏合劑產品群之情況下,難以實現用於透明電極之基底所需的黏著力。 In contrast, in Comparative Example 1 in which the thickness of the undercoat layer was 10 nm, it was difficult to control the scratch in the silver nanowire coating method because the surface hardness was F level. Further, in Comparative Example 3, it was confirmed that even if the turbidity change rate is suitable, since the surface hardness of the conventional undercoat layer is F-level and it is difficult to control scratches in the manufacturing process, it is impossible to use the film as a coating. Base film application of transparent electrodes. Therefore, it has been confirmed that it is difficult to achieve the adhesive force required for the substrate for the transparent electrode in the case of the acrylic adhesive product group which is generally used.

上文描述本發明之例示性實施例,但本發明可包含各種變化、修正以及等效物。應瞭解,本發明可藉由適合地修改例示性實施例而類似地適用。因此,上文所提及之內容不限制由隨附申請專利範圍定義之本發明。 The exemplary embodiments of the invention are described above, but the invention may include various modifications, modifications, and equivalents. It will be appreciated that the present invention is similarly applicable by suitably modifying the exemplary embodiments. Therefore, the above-mentioned contents do not limit the invention as defined by the accompanying claims.

1‧‧‧透明電極層 1‧‧‧Transparent electrode layer

2‧‧‧底塗層 2‧‧‧Undercoat

3‧‧‧基底層 3‧‧‧ basal layer

Claims (8)

一種聚酯膜,包括:基底層,由聚酯樹脂製成;及底塗層,層壓於所述基底層之兩個表面上,所述底塗層之乾燥塗層厚度為20奈米至150奈米,其中在所述底塗層中,硬度為2H或大於2H,且根據以下等式1之混濁度變化率(△H)為0.1%或小於0.1%:[等式1]△H(%)=Hf-Hi(在等式1中,Hf為在150℃下維持60分鐘之後的所述膜之混濁度(%),且Hi為加熱之前的所述膜之混濁度)。 A polyester film comprising: a base layer made of a polyester resin; and an undercoat layer laminated on both surfaces of the base layer, the undercoat layer having a dry coating thickness of 20 nm to 150 nm, wherein in the undercoat layer, the hardness is 2H or more than 2H, and the turbidity change rate (ΔH) according to the following Equation 1 is 0.1% or less: [Equation 1] ΔH (%)=Hf-Hi (In Equation 1, Hf is the haze (%) of the film after maintaining at 150 ° C for 60 minutes, and Hi is the turbidity of the film before heating). 如申請專利範圍第1項所述之聚酯膜,其中所述底塗層由線內塗佈法形成。 The polyester film of claim 1, wherein the undercoat layer is formed by an in-line coating method. 如申請專利範圍第1項所述之聚酯膜,其中所述底塗層藉由塗佈且乾燥丙烯酸系水分散性樹脂組成物形成。 The polyester film according to claim 1, wherein the undercoat layer is formed by coating and drying an acrylic water-dispersible resin composition. 如申請專利範圍第1項所述之聚酯膜,其中所述基底層含有由二氧化矽、高嶺土以及沸石中選出之任何一種或至少兩種無機粒子。 The polyester film of claim 1, wherein the base layer contains any one or at least two inorganic particles selected from the group consisting of ceria, kaolin, and zeolite. 如申請專利範圍第1項所述之聚酯膜,其中所述基底層由固有黏度為0.5分升/公克至1.0分升/公克之聚對苯二甲酸乙二酯製成。 The polyester film of claim 1, wherein the base layer is made of polyethylene terephthalate having an intrinsic viscosity of from 0.5 dl/g to 1.0 dl/g. 一種透明電極膜,包括在如申請專利範圍第1項至第5項中任一項所述之聚酯膜上形成的透明電極層。 A transparent electrode film comprising a transparent electrode layer formed on the polyester film according to any one of claims 1 to 5. 如申請專利範圍第6項所述之透明電極膜,其中所述透 明電極層由從氧化銦錫(indium tin oxide;ITO)、氧化銦鋅(indium zinc oxide;IZO)、氧化鋅(zinc oxide;ZnO)、氧化錫(tin oxide;SnO2)、碳奈米管、銀奈米線以及金屬網格中選出之任何一者製成。 The transparent electrode film according to claim 6, wherein the transparent electrode layer is made of indium tin oxide (ITO), indium zinc oxide (IZO), zinc oxide (zinc oxide; Any one selected from the group consisting of ZnO), tin oxide (SnO 2 ), carbon nanotubes, silver nanowires, and metal mesh. 如申請專利範圍第6項所述之透明電極膜,更包括在與上面形成有所述透明電極層之表面相對的表面上形成的黏著層及保護膜層。 The transparent electrode film according to claim 6, further comprising an adhesive layer and a protective film layer formed on a surface opposite to a surface on which the transparent electrode layer is formed.
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