TWI532864B - Conductive oxide and its manufacturing method and oxide semiconductor film - Google Patents

Conductive oxide and its manufacturing method and oxide semiconductor film Download PDF

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TWI532864B
TWI532864B TW101121654A TW101121654A TWI532864B TW I532864 B TWI532864 B TW I532864B TW 101121654 A TW101121654 A TW 101121654A TW 101121654 A TW101121654 A TW 101121654A TW I532864 B TWI532864 B TW I532864B
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Taiwan
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crystalline
powder
conductive oxide
mgo
zno
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TW101121654A
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Chinese (zh)
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TW201305371A (en
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Miki Miyanaga
Koichi Sogabe
Hideaki Awata
Hiroshi Okada
Masashi Yoshimura
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Sumitomo Electric Industries
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Description

導電性氧化物及其製造方法與氧化物半導體膜 Conductive oxide, method of manufacturing the same, and oxide semiconductor film

本發明係關於一種導電性氧化物及其製造方法與氧化物半導體膜,尤其是關於一種用於利用濺鍍法形成氧化物半導體膜時之靶的導電性氧化物及其製造方法。 The present invention relates to a conductive oxide, a method for producing the same, and an oxide semiconductor film, and more particularly to a conductive oxide for forming a target when an oxide semiconductor film is formed by a sputtering method, and a method for producing the same.

於液晶顯示裝置、薄膜EL(Electro-luminescence,電致發光)顯示裝置、有機EL顯示裝置等中,先前之TFT(Thin Film Transistor,薄膜電晶體)之通道層主要使用非晶質矽膜。近年來,作為替代非晶質矽膜之半導體膜,以In-Ga-Zn系複合氧化物(IGZO)為主成分之氧化物半導體膜受到關注。 In a liquid crystal display device, a thin film EL (Electro-luminescence) display device, an organic EL display device, or the like, an amorphous germanium film is mainly used as a channel layer of a TFT (Thin Film Transistor). In recent years, an oxide semiconductor film containing In-Ga-Zn composite oxide (IGZO) as a main component has been attracting attention as a semiconductor film instead of an amorphous germanium film.

例如,於日本專利特開2008-199005號公報(專利文獻1)中,揭示有利用使用包含顯示導電性之氧化物粉末之燒結體的靶之濺鍍法,而形成非晶質之氧化物半導體膜之技術。以此種方式所形成之氧化物半導體膜與非晶質矽膜相比,具有載子之移動率較大之優點。 For example, in JP-A-2008-199005 (Patent Document 1), it is disclosed that an amorphous oxide semiconductor is formed by a sputtering method using a target including a sintered body of an oxide powder exhibiting conductivity. Membrane technology. The oxide semiconductor film formed in this manner has an advantage that the mobility of the carrier is larger than that of the amorphous germanium film.

詳細敍述日本專利特開2008-199005號公報(專利文獻1)中所揭示之濺鍍法,首先,於濺鍍裝置內將靶與基板對向配置。繼而,對靶施加電壓而於靶表面濺鍍稀有氣體離子,使靶之構成原子飛出。使該靶之構成原子沈積於基板上,藉此形成IGZO(In-Ga-Zn-O系複合氧化物)膜。 In the sputtering method disclosed in Japanese Laid-Open Patent Publication No. 2008-199005 (Patent Document 1), first, the target and the substrate are opposed to each other in the sputtering apparatus. Then, a voltage is applied to the target to sputter rare gas ions on the surface of the target to cause the constituent atoms of the target to fly out. An IGZO (In-Ga-Zn-O composite oxide) film is formed by depositing constituent atoms of the target on a substrate.

作為用於利用濺鍍法較佳地製作該IGZO膜之靶,日本專利特開2008-214697號公報(專利文獻2)中揭示有將以 InGaZnO4表示之化合物作為主成分,且含有正四價以上之金屬元素的濺鍍靶。 As used above preferably by sputtering a target made of the IGZO film, Japanese Patent Laid-Open Publication No. 2008-214697 (Patent Document 2) discloses the compound 4 represented by InGaZnO will have it as a main component and containing tetravalent positive The sputtering target of the metal element.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本專利特開2008-199005號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2008-199005

[專利文獻2]日本專利特開2008-214697號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2008-214697

然而,如日本專利特開2008-199005號公報(專利文獻1)及日本專利特開2008-214697號公報(專利文獻2)所揭示的IGZO之濺鍍靶由於含有昂貴之Ga,故而價格較高。因此,要求開發出一種與IGZO相比價格低廉,且可較佳地用於濺鍍靶而獲得高物性之氧化物半導體膜的導電性氧化物。 However, the IGZO sputtering target disclosed in Japanese Patent Laid-Open Publication No. 2008-199005 (Patent Document 1) and Japanese Patent Laid-Open Publication No. 2008-214697 (Patent Document 2) has a high price because of the expensive Ga. . Therefore, it has been demanded to develop a conductive oxide which is inexpensive compared with IGZO and which can be preferably used for sputtering a target to obtain an oxide semiconductor film having high physical properties.

本發明之目的在於提供一種價格低廉且可較佳地用於濺鍍之靶而獲得高物性之氧化物半導體膜的導電性氧化物及其製造方法與氧化物半導體膜。 An object of the present invention is to provide a conductive oxide which is inexpensive and which can be preferably used for a target of sputtering to obtain a high-performance oxide semiconductor film, a method for producing the same, and an oxide semiconductor film.

根據本發明之某一態樣,本發明係一種導電性氧化物,其含有In、Al、選自由Zn及Mg所組成之群中之至少1種元素M、及O,且含有晶質Al2MO4According to a certain aspect of the present invention, the present invention is a conductive oxide containing In, Al, at least one element selected from the group consisting of Zn and Mg, M, and O, and containing crystalline Al 2 MO 4 .

於本發明之導電性氧化物中,可含有晶質Al2ZnO4作為晶質Al2MO4。此處,可將晶質Al2ZnO4於導電性氧化物之剖面面積中所占之比例設為10%以上60%以下。此處,可 進而含有選自由晶質In2Al2(1-m)Zn1-qO7-p(0≦m<1、0≦q<1、0≦p≦3m+q)及晶質In2O3所組成之群中之至少1種晶質。 In the conductive oxide of the present invention, crystalline Al 2 ZnO 4 may be contained as the crystalline Al 2 MO 4 . Here, the ratio of the crystalline Al 2 ZnO 4 to the cross-sectional area of the conductive oxide can be set to 10% or more and 60% or less. Here, it may further comprise a crystal selected from the group consisting of crystalline In 2 Al 2(1-m) Zn 1-q O 7-p (0≦m<1, 0≦q<1, 0≦p≦3m+q) and crystal At least one crystal of the group consisting of In 2 O 3 .

於本發明之導電性氧化物中,可含有晶質Al2MgO4作為晶質Al2MO4。此處,可將晶質Al2MgO4於導電性氧化物之剖面面積中所占之比例設為2%以上60%以下。此處,可進而含有選自由晶質In2Al2(1-n)Mg1-tO7-s(0≦n<1、0≦t<1、0≦s≦3n+t)及晶質In2O3所組成之群中之至少1種晶質。 The conductive oxide of the present invention may contain crystalline Al 2 MgO 4 as crystalline Al 2 MO 4 . Here, the ratio of the crystalline Al 2 MgO 4 to the cross-sectional area of the conductive oxide can be 2% or more and 60% or less. Here, it may further comprise a crystal selected from the group consisting of crystalline In 2 Al 2(1-n) Mg 1-t O 7-s (0≦n<1, 0≦t<1, 0≦s≦3n+t) and crystal At least one crystal of the group consisting of In 2 O 3 .

於本發明之導電性氧化物中,將In、Al及M之合計之原子比率設為100原子%時,可含有10~50原子%之In、10~50原子%之Al、及15~40原子%之M。又,可進而含有選自由N、Al、Si、Ti、V、Cr、Zr、Nb、Mo、Hf、Ta、W、Sn及Bi所組成之群中之至少1種添加元素。 In the conductive oxide of the present invention, when the atomic ratio of the total of In, Al, and M is 100 atom%, 10 to 50 atom% of In, 10 to 50 atom% of Al, and 15 to 40 may be contained. M of atomic %. Further, it may further contain at least one additive element selected from the group consisting of N, Al, Si, Ti, V, Cr, Zr, Nb, Mo, Hf, Ta, W, Sn, and Bi.

本發明之導電性氧化物可用於濺鍍法之靶。 The conductive oxide of the present invention can be used as a target for sputtering.

根據本發明之另一態樣,本發明係一種氧化物半導體膜,其係使用如上述所記載之導電性氧化物而形成者。 According to another aspect of the present invention, the present invention provides an oxide semiconductor film formed by using the conductive oxide described above.

進而根據本發明之進而另一態樣,本發明係一種導電性氧化物之製造方法,其包含如下步驟:當將選自由Zn及Mg所組成之群中之至少1種元素設為M時,製備含有Al2O3粉末與MO粉末之第1混合物之步驟;藉由鍛燒第1混合物而製作晶質Al2MO4粉末之步驟;製備含有晶質Al2MO4粉末與In2O3粉末之第2混合物之步驟;藉由將第2混合物成形而獲得成形體之步驟;及對成形體進行燒結之步驟。 Further, according to still another aspect of the present invention, the present invention provides a method for producing a conductive oxide, comprising the steps of: when at least one element selected from the group consisting of Zn and Mg is M; comprising a first step of preparing a mixture of powder and powder MO of Al 2 O 3; calcining the mixture by the first to prepare crystalline Al 2 MO 4 powder of step; preparing a crystalline Al 2 MO 4 In 2 O 3 powder a step of forming a second mixture of the powder; a step of obtaining a shaped body by molding the second mixture; and a step of sintering the formed body.

於本發明之導電性氧化物之製造方法中,可將MO粉末 設為ZnO粉末,將晶質Al2MO4粉末設為晶質Al2ZnO4粉末,將製作晶質Al2ZnO4粉末之步驟中第1混合物之鍛燒溫度設為800℃以上且未達1200℃,將對成形體進行燒結之步驟中成形體之燒結溫度設為1280℃以上且未達1500℃。 In the method for producing a conductive oxide of the present invention, the MO powder may be a ZnO powder, and the crystalline Al 2 MO 4 powder may be a crystalline Al 2 ZnO 4 powder to prepare a crystalline Al 2 ZnO 4 powder. In the step, the calcination temperature of the first mixture is 800 ° C or more and less than 1200 ° C, and the sintering temperature of the molded body in the step of sintering the formed body is set to 1280 ° C or more and less than 1500 ° C.

於本發明之導電性氧化物之製造方法中,可將MO粉末設為MgO粉末,將晶質Al2MO4粉末設為晶質Al2MgO4粉末,將製作晶質Al2MgO4粉末之步驟中第1混合物之鍛燒溫度設為800℃以上且未達1200℃,將對成形體進行燒結之步驟中成形體之燒結溫度設為1300℃以上1500℃以下。 In the method for producing a conductive oxide of the present invention, the MO powder may be MgO powder, and the crystalline Al 2 MO 4 powder may be a crystalline Al 2 MgO 4 powder to prepare a crystalline Al 2 MgO 4 powder. In the step, the calcination temperature of the first mixture is 800 ° C or more and less than 1200 ° C, and the sintering temperature of the molded body in the step of sintering the formed body is 1300 ° C or more and 1500 ° C or less.

根據本發明,可提供一種價格低廉且可較佳地用於濺鍍之靶而獲得高物性之氧化物半導體膜的導電性氧化物及其製造方法與氧化物半導體膜。 According to the present invention, it is possible to provide a conductive oxide which is inexpensive and which can be preferably used for a target of sputtering to obtain a high-performance oxide semiconductor film, a method for producing the same, and an oxide semiconductor film.

[導電性氧化物] [conductive oxide]

作為本發明之一實施形態的導電性氧化物係含有In、Al、選自由Zn及Mg所組成之群中之至少1種元素M、及O,且含有晶質Al2MO4。本實施形態之導電性氧化物由於係含有In、Al、選自由Zn及Mg所組成之群中之至少1種元素M、及O,故而並不含IGZO中所含之昂貴之Ga,因此與IGZO相比價格低廉。又,本實施形態之導電性氧化物由於含有晶質Al2MO4,因此藉由以導電性氧化物作為靶之濺鍍所獲得的氧化物半導體膜之特性穩定。於晶質Al2MO4中,由於對應M之Zn與Mg之原子價均為+2,且離子半徑 極為近似,因此晶質Al2ZnO4與晶質Al2MgO4均具有尖晶石型之結晶結構。 The conductive oxide according to an embodiment of the present invention contains In, Al, at least one element M selected from the group consisting of Zn and Mg, and O, and contains crystalline Al 2 MO 4 . Since the conductive oxide of the present embodiment contains at least one element M and O selected from the group consisting of Zn and Mg, the conductive oxide does not contain the expensive Ga contained in IGZO, and thus IGZO is cheaper than the one. Further, since the conductive oxide of the present embodiment contains the crystalline Al 2 MO 4 , the characteristics of the oxide semiconductor film obtained by sputtering using the conductive oxide as a target are stabilized. In crystalline Al 2 MO 4 , since the valence of Zn and Mg corresponding to M is +2 and the ionic radius is very similar, both crystalline Al 2 ZnO 4 and crystalline Al 2 MgO 4 have a spinel type. Crystal structure.

於本實施形態之導電性氧化物中,較佳為含有晶質Al2ZnO4作為晶質Al2MO4。藉由含有晶質Al2ZnO4,可使藉由以導電性氧化物作為靶之濺鍍所獲得的氧化物半導體膜之特性穩定,且可提高其蝕刻速率。因此,含有晶質Al2ZnO4之導電性氧化物可較佳地作為用於利用濺鍍法形成氧化物半導體膜之靶而使用。 In the conductive oxide of the present embodiment, it is preferred to contain crystalline Al 2 ZnO 4 as crystalline Al 2 MO 4 . By containing the crystalline Al 2 ZnO 4 , the characteristics of the oxide semiconductor film obtained by sputtering with a conductive oxide as a target can be stabilized, and the etching rate can be improved. Therefore, the conductive oxide containing the crystalline Al 2 ZnO 4 can be preferably used as a target for forming an oxide semiconductor film by a sputtering method.

此處,晶質Al2ZnO4於含有晶質Al2ZnO4之導電性氧化物的剖面面積(係指以導電性氧化物之任一個面切斷時之剖面的面積,以下相同)中所占之比例較佳為10%以上60%以下,更佳為14%以上50%以下。若晶質Al2ZnO4於導電性氧化物之剖面面積中所占之比例低於10%,則藉由以該導電性氧化物作為靶之濺鍍所獲得的氧化物半導體膜之特性會變得不穩定且蝕刻速率降低。若晶質Al2ZnO4於導電性氧化物之剖面面積中所占之比例高於60%,則藉由以該導電性氧化物作為靶之濺鍍所獲得的氧化物半導體膜之表面粗糙度Ra變得粗糙。 Here, crystalline Al 2 ZnO 4 containing crystalline Al sectional area of the conductive oxide 4 2 ZnO (cross-sectional area when the cutting means in any of a surface of a conductive oxide, the same applies hereinafter) as The proportion is preferably from 10% to 60%, more preferably from 14% to 50%. If the ratio of the crystalline Al 2 ZnO 4 to the cross-sectional area of the conductive oxide is less than 10%, the characteristics of the oxide semiconductor film obtained by sputtering using the conductive oxide as a target may become It is unstable and the etching rate is lowered. If the proportion of the crystalline Al 2 ZnO 4 in the cross-sectional area of the conductive oxide is more than 60%, the surface roughness of the oxide semiconductor film obtained by sputtering using the conductive oxide as a target Ra becomes rough.

晶質Al2ZnO4於含有晶質Al2ZnO4之導電性氧化物的剖面面積中所占之比例可藉由EDX(能量分散型X射線分析)法而求出。更具體而言,觀察照射至導電性氧化物之試樣剖面之入射電子束自其剖面反射之電子(反射電子像)。然後,對於對比度不同之區域進行螢光X射線分析而確定晶質Al2ZnO4之區域,藉此可測定晶質Al2ZnO4之區域之面積 於剖面面積中所占之比例。又,表面粗糙度Ra係指JIS B0601:2001中所規定之算術平均粗糙度Ra,可藉由AFM(原子力顯微鏡)等測定。 Crystalline Al 2 ZnO 4 to the cross sectional area containing crystalline Al 2 ZnO 4 of the conductive oxide proportion may be determined by the EDX (energy dispersive X-ray analysis) method. More specifically, electrons (reflected electron images) reflected from the cross section of the incident electron beam of the sample of the conductive oxide are observed. Then, the contrast of regions except for the X-ray fluorescence analysis to determine the crystalline regions Al 2 ZnO 4, the ratio can be measured whereby the area of the region of crystalline Al 2 ZnO 4 in the cross-sectional area of the occupied. Further, the surface roughness Ra is an arithmetic mean roughness Ra defined in JIS B0601:2001, and can be measured by AFM (Atomic Force Microscope) or the like.

又,含有晶質Al2ZnO4之導電性氧化物較佳為進而含有選自由晶質In2Al2(1-m)Zn1-qO7-p(0≦m<1、0≦q<1、0≦p≦3m+q)及晶質In2O3所組成之群中之至少1種晶質。藉由含有晶質In2Al2(1-m)Zn1-qO7-p,可使藉由以導電性氧化物作為靶之濺鍍所獲得的氧化物半導體膜之表面粗糙度Ra變得細微。藉由含有晶質In2O3,導電性氧化物之熱導率上升,因此將導電性氧化物作為靶而實施直流濺鍍時放電穩定。並且,可提高藉由以導電性氧化物作為靶之濺鍍所獲得的氧化物半導體膜之場效遷移率。 Further, the conductive oxide containing the crystalline Al 2 ZnO 4 preferably further contains a crystal selected from the group consisting of crystalline In 2 Al 2(1-m) Zn 1-q O 7-p (0≦m<1, 0≦q) At least one of the group consisting of <1, 0≦p≦3m+q) and crystalline In 2 O 3 . By containing the crystalline In 2 Al 2(1-m) Zn 1-q O 7-p , the surface roughness Ra of the oxide semiconductor film obtained by sputtering with a conductive oxide as a target can be changed. Be subtle. Since the thermal conductivity of the conductive oxide is increased by containing the crystalline In 2 O 3 , the discharge is stabilized when DC sputtering is performed using the conductive oxide as a target. Further, the field-effect mobility of the oxide semiconductor film obtained by sputtering with a conductive oxide as a target can be improved.

於含有晶質Al2ZnO4之導電性氧化物中,晶質Al2ZnO4、晶質In2Al2(1-m)Zn1-qO7-p及晶質In2O3之存在可根據藉由ICP(電感耦合電漿)光譜分析所求出之化學組成、與藉由X射線繞射所鑑定之晶相而確認。例如,可根據晶質In2Al2(1-m)Zn1-qO7-p之X射線繞射波峰與晶質In2Al2Zn1O7之X射線繞射波峰相比係向高角側偏移,而確認晶質In2Al2(1-m)Zn1-qO7-p之存在。再者,晶質Al2ZnO4具有尖晶石型之結晶結構,晶質In2Al2(1-m)Zn1-qO7-p具有六方晶系之結晶結構,晶質In2O3具有立方晶系之結晶結構。 In the conductive oxide containing crystalline Al 2 ZnO 4 , the presence of crystalline Al 2 ZnO 4 , crystalline In 2 Al 2(1-m) Zn 1-q O 7-p and crystalline In 2 O 3 It can be confirmed based on the chemical composition determined by ICP (inductively coupled plasma) spectroscopic analysis and the crystal phase identified by X-ray diffraction. For example, the X-ray diffraction peak of the crystalline In 2 Al 2(1-m) Zn 1-q O 7-p can be compared with the X-ray diffraction peak of the crystalline In 2 Al 2 Zn 1 O 7 The high-angle side shifts, and the presence of crystalline In 2 Al 2(1-m) Zn 1-q O 7-p is confirmed. Furthermore, the crystalline Al 2 ZnO 4 has a spinel-type crystal structure, and the crystalline In 2 Al 2(1-m) Zn 1-q O 7-p has a hexagonal crystal structure, crystalline In 2 O 3 has a cubic crystal structure.

又,於本實施形態之導電性氧化物中,較佳為含有晶質Al2MgO4作為晶質Al2MO4。藉由含有晶質Al2MgO4,可使藉由以導電性氧化物作為靶之濺鍍所獲得的氧化物半導體 膜之特性穩定,且可提高氧化物半導體膜之場效遷移率。因此,含有晶質Al2MgO4之導電性氧化物可較佳地作為用於利用濺鍍法形成氧化物半導體膜之靶而使用。 Further, in the conductive oxide of the present embodiment, it is preferable to contain crystalline Al 2 MgO 4 as crystalline Al 2 MO 4 . By containing the crystalline Al 2 MgO 4 , the characteristics of the oxide semiconductor film obtained by sputtering with a conductive oxide as a target can be stabilized, and the field-effect mobility of the oxide semiconductor film can be improved. Therefore, the conductive oxide containing the crystalline Al 2 MgO 4 can be preferably used as a target for forming an oxide semiconductor film by a sputtering method.

此處,晶質Al2MgO4於含有晶質Al2MgO4之導電性氧化物的剖面面積中所占之比例較佳為2%以上60%以下,更佳為5%以上20%以下。藉由使用以上述面積比例含有晶質MgAl2O4之導電性氧化物作為濺鍍之靶,可製作場效遷移率較高之氧化物半導體膜。又,於含有晶質Al2MgO4之導電性氧化物進而含有晶質In2O3之情形時,晶質In2O3於導電性氧化物之剖面面積中所占之比例較佳為40%以上98%以下,更佳為40%以上60%以下。藉由使用以上述面積比例含有晶質In2O3之導電性氧化物作為濺鍍之靶而製作氧化物半導體膜,可製作場效遷移率較高之氧化物半導體膜。 Here, crystalline Al 2 MgO 4 to the cross sectional area containing crystalline Al 2 MgO 4 of the conductive oxide in the proportion of 2% or more preferably 60% or less, more preferably 5% or more to 20% or less. An oxide semiconductor film having a high field effect mobility can be produced by using a conductive oxide containing crystalline MgAl 2 O 4 in the above-mentioned area ratio as a target of sputtering. Further, when the conductive oxide containing the crystalline Al 2 MgO 4 further contains the crystalline In 2 O 3 , the ratio of the crystalline In 2 O 3 to the cross-sectional area of the conductive oxide is preferably 40. More than 98% of the above, more preferably 40% or more and 60% or less. By using the above-described area ratio containing crystalline conductive oxide In 2 O 3 as the sputter targets fabricated of an oxide semiconductor film can be made of a high field effect mobility of the oxide semiconductor film.

此處,晶質Al2MgO4及晶質In2O3於導電性氧化物之剖面面積中所占之比例係以如下方式而算出。首先,藉由X射線繞射確認晶質Al2MgO4及晶質In2O3之波峰。繼而,以任意之面切斷導電性氧化物。對該導電性氧化物之切斷面照射入射電子束,使用分析型掃描式電子顯微鏡觀察自其剖面反射之電子(反射電子像)。對該反射電子像中對比度不同之區域進行螢光X射線分析,藉此將主要觀察到Al與Mg之區域確定為晶質Al2MgO4,將僅觀察到In之波峰之區域確定為晶質In2O3。如此,算出晶質MgAl2O4及晶質In2O3之面積於剖面中所占之比例。 Here, the ratio of the crystalline Al 2 MgO 4 and the crystalline In 2 O 3 to the cross-sectional area of the conductive oxide is calculated as follows. First, the peaks of the crystalline Al 2 MgO 4 and the crystalline In 2 O 3 were confirmed by X-ray diffraction. Then, the conductive oxide is cut at an arbitrary surface. The incident surface of the conductive oxide was irradiated with an incident electron beam, and an electron (reflected electron image) reflected from the cross section was observed using an analytical scanning electron microscope. Fluorescence X-ray analysis was performed on the regions of contrast in the reflected electron image, whereby the regions where Al and Mg were mainly observed were determined to be crystalline Al 2 MgO 4 , and the region where only the peak of In was observed was determined to be crystalline. In 2 O 3 . Thus, the ratio of the area of the crystalline MgAl 2 O 4 and the crystalline In 2 O 3 to the cross section was calculated.

又,含有晶質Al2MgO4之導電性氧化物較佳為進而含有選自由晶質In2Al2(1-n)Mg1-tO7-s(0≦n<1、0≦t<1、0≦s≦3n+t)及晶質In2O3所組成之群中之至少1種晶質。 Further, the conductive oxide containing the crystalline Al 2 MgO 4 preferably further contains a crystal selected from the group consisting of crystalline In 2 Al 2(1-n) Mg 1-t O 7-s (0≦n<1, 0≦t) At least one of the group consisting of <1, 0≦s≦3n+t) and crystalline In 2 O 3 .

藉由含有晶質In2Al2(1-n)Mg1-tO7-s,可提高藉由以導電性氧化物作為靶之濺鍍所獲得的氧化物半導體膜之場效遷移率。此種晶質In2Al2(1-n)Mg1-tO7-s係藉由以特定之條件將晶質In2Al2MgO7與晶質Al2MgO4之結晶粉末混合而改質,使晶質In2Al2MgO7中之Al及Mg缺損而形成。若如此般Al及Mg缺損(即若n及t均為n>0、t>0),則亦存在與該缺損之化學計量比對應地,氧之原子比取小於「7」之值(即s>0)的情況。藉由使用含有此種晶質In2Al2(1-n)Mg1-tO7-s之導電性氧化物作為濺鍍之靶而製作氧化物半導體膜,可製作場效遷移率較高之氧化物半導體膜。 By containing crystalline In 2 Al 2(1-n) Mg 1-t O 7-s , the field-effect mobility of the oxide semiconductor film obtained by sputtering with a conductive oxide as a target can be improved. Such a crystalline In 2 Al 2(1-n) Mg 1-t O 7-s is modified by mixing crystalline In 2 Al 2 MgO 7 with crystalline Al 2 MgO 4 crystal powder under specific conditions. The quality is formed by depleting Al and Mg in the crystalline In 2 Al 2 MgO 7 . If Al and Mg are deficient (that is, if both n and t are n>0, t>0), the atomic ratio of oxygen is less than the value of "7" corresponding to the stoichiometric ratio of the defect (ie, The case of s>0). By using an oxide oxide containing such a crystalline In 2 Al 2(1-n) Mg 1-t O 7-s conductive oxide as a sputtering target, an oxide semiconductor film can be produced, and a field-effect mobility can be made high. An oxide semiconductor film.

雖然難以直接算出上述晶質In2Al2(1-n)Mg1-tO7-s中之n及t之值,但可確認有無晶質In2Al2(1-n)Mg1-tO7-s存在。確認有無晶質In2Al2(1-n)Mg1-tO7-s存在係藉由ICP光譜分析求出導電性氧化物之組成,並且藉由X射線繞射鑑定晶相而進行。例如,當儘管藉由ICP光譜分析確定導電性氧化物中In:Al:Mg之原子濃度比率為2:2:1,但藉由X射線繞射確認導電性氧化物中存在In2Al2MgO7時,判斷為於導電性氧化物中,與晶質Al2MgO4一起存在晶質In2Al2(1-n)Mg1-tO7-s(0<n<1、0<t<1、0≦s≦3n+t)。又,當藉由X射線繞射確認存在晶質之In2O3、In2Al2MgO7及Al2MgO4時,將藉由ICP光譜分析所求出之組成、與根據藉由分析型電子顯微鏡求出 之In2O3、In2Al2MgO7、Al2MgO4之面積比例而理解之組成加以對比,若產生AlMg不足,則亦認為存在In2Al2(1-n)Mg1-tO7-sAlthough it is difficult to directly calculate the values of n and t in the above crystalline In 2 Al 2(1-n) Mg 1-t O 7-s , it is confirmed whether or not the crystalline In 2 Al 2(1-n) Mg 1- t O 7-s is present. Confirm whether crystalline In 2 Al 2 (1-n ) Mg 1-t O 7-s exists based composition obtained by ICP emission spectrometry of a conductive oxide, and identified by X-ray diffraction crystalline phase is carried out. For example, when the atomic concentration ratio of In:Al:Mg in the conductive oxide is determined to be 2:2:1 by ICP spectral analysis, it is confirmed by X-ray diffraction that In 2 Al 2 MgO is present in the conductive oxide. At 7 o'clock, it was judged that in the conductive oxide, crystal In 2 Al 2(1-n) Mg 1-t O 7-s was present together with the crystalline Al 2 MgO 4 (0<n<1, 0<t <1, 0≦s≦3n+t). Further, when it is confirmed by X-ray diffraction that crystalline In 2 O 3 , In 2 Al 2 MgO 7 and Al 2 MgO 4 are present, the composition obtained by ICP spectral analysis is analyzed and analyzed. The composition ratio of In 2 O 3 , In 2 Al 2 MgO 7 , and Al 2 MgO 4 determined by an electron microscope is compared and the composition is understood. If AlMg is insufficient, it is considered that In 2 Al 2(1-n) Mg is present. 1-t O 7-s .

藉由含有晶質In2O3,導電性氧化物之熱導率上升,因此將導電性氧化物作為靶而實施直流濺鍍時放電穩定。並且,可提高藉由以導電性氧化物作為靶之濺鍍所獲得的氧化物半導體膜之場效遷移率。 Since the thermal conductivity of the conductive oxide is increased by containing the crystalline In 2 O 3 , the discharge is stabilized when DC sputtering is performed using the conductive oxide as a target. Further, the field-effect mobility of the oxide semiconductor film obtained by sputtering with a conductive oxide as a target can be improved.

於含有晶質Al2MgO4之導電性氧化物中,晶質Al2MgO4、晶質In2Al2(1-n)Mg1-tO7-s及晶質In2O3之存在可根據藉由ICP光譜分析所求出之化學組成、與藉由X射線繞射所鑑定之晶相而確認。例如,可根據晶質In2Al2(1-n)Mg1-tO7-s之X射線繞射波峰與晶質In2Al2Mg1O7之X射線繞射波峰相比係向高角側偏移,而確認晶質In2Al2(1-n)Mg1-tO7-s之存在。再者,晶質Al2MgO4具有尖晶石型之結晶結構,晶質In2Al2(1-n)Mg1-tO7-s具有六方晶系之結晶結構,晶質In2O3具有立方晶系之結晶結構。 In the conductive oxide containing crystalline Al 2 MgO 4 , the presence of crystalline Al 2 MgO 4 , crystalline In 2 Al 2(1-n) Mg 1-t O 7-s and crystalline In 2 O 3 It can be confirmed based on the chemical composition determined by ICP spectral analysis and the crystal phase identified by X-ray diffraction. For example, the X-ray diffraction peak of the crystalline In 2 Al 2(1-n) Mg 1-t O 7-s can be compared with the X-ray diffraction peak of the crystalline In 2 Al 2 Mg 1 O 7 The high-angle side shifts, and the presence of crystalline In 2 Al 2(1-n) Mg 1-t O 7-s is confirmed. Furthermore, the crystalline Al 2 MgO 4 has a spinel-type crystal structure, and the crystalline In 2 Al 2(1-n) Mg 1-t O 7-s has a hexagonal crystal structure, crystalline In 2 O 3 has a cubic crystal structure.

本實施形態之導電性氧化物中,將In、Al及M之合計之原子比率設為100原子%時,較佳為含有10~50原子%之In、10~50原子%之Al、15~40原子%之M。如此之原子比率的導電性氧化物價格低廉且可較佳地用於濺鍍之靶而獲得高物性(例如,蝕刻速率較大,場效遷移率較高等)之氧化物半導體膜。 In the conductive oxide of the present embodiment, when the atomic ratio of the total of In, Al, and M is 100 atom%, it is preferable to contain 10 to 50 atom% of In, 10 to 50 atom% of Al, and 15 to 15%. 40 atomic % of M. Such an atomic ratio conductive oxide is inexpensive and can be preferably used for a sputtering target to obtain an oxide semiconductor film having high physical properties (for example, a large etching rate, a high field effect mobility, etc.).

本實施形態之導電性氧化物較佳為進而含有選自由N、Al、Si、Ti、V、Cr、Zr、Nb、Mo、Hf、Ta、W、Sn及Bi所組成之群中之至少1種添加元素,更佳為含有0.1×1022 atm/cc以上5.0×1022 atm/cc以下之該等添加元素。即,本實施形態之導電性氧化物中所含之添加元素整體之濃度較佳為0.1×1022 atm/cc以上5.0×1022 atm/cc以下。此處,導電性氧化物中所含之添加元素及原子濃度可藉由SIMS(二次離子質譜分析)進行測定。 The conductive oxide of the present embodiment preferably further contains at least one selected from the group consisting of N, Al, Si, Ti, V, Cr, Zr, Nb, Mo, Hf, Ta, W, Sn, and Bi. The additive element is more preferably contained in an amount of 0.1 × 10 22 atm / cc or more and 5.0 × 10 22 atm / cc or less. In other words, the concentration of the entire additive element contained in the conductive oxide of the present embodiment is preferably 0.1 × 10 22 atm / cc or more and 5.0 × 10 22 atm / cc or less. Here, the additive element and the atomic concentration contained in the conductive oxide can be measured by SIMS (Secondary Ion Mass Spectrometry).

本實施形態之導電性氧化物可較佳地用於濺鍍法之靶。此處,所謂「濺鍍法之靶」,係將用於利用濺鍍法成膜之材料加工成板狀者、或將該板狀之材料貼附於背襯板(用以貼附靶材之背板)上者等的總稱,背襯板可使用無氧銅、鋼、不鏽鋼、鋁、鋁合金、鉬、鈦等原材料製作。上述靶之形狀並無特別限定,可為圓形,亦可為方形。又,關於靶之大小,可為直徑1 cm之圓板狀(平板圓形),亦可為如大型LCD(液晶顯示裝置)用之濺鍍靶般直徑超過2 m之方形(平板矩形)。 The conductive oxide of this embodiment can be preferably used for a target of a sputtering method. Here, the "target of the sputtering method" is a method of processing a material for forming a film by a sputtering method into a plate shape, or attaching the plate-shaped material to a backing plate (for attaching a target material) The backing plate can be made of raw materials such as oxygen-free copper, steel, stainless steel, aluminum, aluminum alloy, molybdenum, titanium, and the like. The shape of the target is not particularly limited, and may be a circular shape or a square shape. Further, the size of the target may be a disk shape having a diameter of 1 cm (a flat plate shape), or may be a square (plate rectangle) having a diameter of more than 2 m like a sputtering target for a large LCD (Liquid Crystal Display Device).

[氧化物半導體膜] [Oxide semiconductor film]

作為本發明之另一實施形態之氧化物半導體膜係使用上述實施形態之導電性氧化物所形成者,較佳為將上述實施形態之導電性氧化物用於靶,利用濺鍍法所形成者。由於本實施形態之氧化物半導體膜係使用上述實施形態之導電性氧化物所形成,因此其特性穩定且其蝕刻速率提高,及/或其場效遷移率變高。再者,濺鍍法係指如下方法:於濺鍍裝置內將靶與基板對向配置,對靶施加電壓而於靶表面濺鍍稀有氣體離子,使靶之構成原子飛出,且使該靶之構成原子沈積於基板上,藉此形成氧化物半導體膜。 In the oxide semiconductor film according to another embodiment of the present invention, the conductive oxide of the above-described embodiment is used, and it is preferable that the conductive oxide of the above embodiment is used for a target and formed by a sputtering method. . Since the oxide semiconductor film of the present embodiment is formed using the conductive oxide of the above embodiment, its characteristics are stabilized, the etching rate thereof is improved, and/or its field-effect mobility is increased. In addition, the sputtering method refers to a method in which a target is placed opposite to a substrate in a sputtering apparatus, a voltage is applied to the target, and rare gas ions are sputtered on the surface of the target to fly the constituent atoms of the target, and the target is made. The constituent atoms are deposited on the substrate, thereby forming an oxide semiconductor film.

[導電性氧化物之製造方法] [Method of Manufacturing Conductive Oxide]

參照圖1,作為本發明之進而另一實施形態的導電性氧化物之製造方法係包含如下步驟者:當將選自由Zn及Mg所組成之群中之至少1種元素設為M時,製備含有Al2O3粉末與MO粉末之第1混合物之步驟(S10);藉由鍛燒第1混合物而製作晶質Al2MO4粉末之步驟(S20);製備含有晶質Al2MO4粉末與In2O3粉末之第2混合物之步驟(S30);藉由將第2混合物成形而獲得成形體之步驟(S40);及對成形體進行燒結之步驟(S50)。 Referring to Fig. 1, a method for producing a conductive oxide according to still another embodiment of the present invention includes the following steps: when at least one element selected from the group consisting of Zn and Mg is M, step-containing Al 2 O 3 powder and the mixture of the first powder of MO (SlO); by calcining the first mixture to prepare crystalline Al 2 MO 4 powder of step (S20); preparing a crystalline powder of Al 2 MO 4 a step (S30) of forming a second mixture with the In 2 O 3 powder; a step of obtaining a molded body by molding the second mixture (S40); and a step of sintering the formed body (S50).

根據本實施形態之導電性氧化物之製造方法,藉由包含上述步驟,可高效率地製造可較佳地用於形成半導體氧化物膜且價格低廉之導電性氧化物,更詳細而言,可高效率地製造可較佳地用於用以利用濺鍍法形成氧化物半導體膜之靶且價格低廉之導電性氧化物。 According to the method for producing a conductive oxide of the present embodiment, by including the above steps, it is possible to efficiently produce a conductive oxide which is preferably used for forming a semiconductor oxide film and which is inexpensive, and more specifically, A conductive oxide which is preferably used for forming a target of an oxide semiconductor film by a sputtering method and which is inexpensive in cost can be produced with high efficiency.

(第1混合物之製備步驟) (Preparation step of the first mixture)

當將選自由Zn及Mg所組成之群中之至少1種元素設為M時,製備含有Al2O3粉末與MO粉末之第1混合物之步驟(S10)係藉由混合作為原料粉末之Al2O3粉末與MO粉末(即ZnO粉末及/或MgO粉末)而進行。此處,Al2O3粉末及MO粉末之純度並無特別限制,就提高所製造之導電性氧化物之品質之觀點而言,較佳為99.9質量%以上,更佳為99.99質量%以上。又,Al2O3粉末與MO粉末之混合比例並無特別限制,就提高晶質Al2MO4粉末之產率之觀點而言,較佳為以莫耳比率計Al2O3:MO=1:0.95~1.05。 When at least one element selected from the group consisting of Zn and Mg is M, the step (S10) of preparing the first mixture containing the Al 2 O 3 powder and the MO powder is by mixing Al as a raw material powder. The 2 O 3 powder is carried out with MO powder (i.e., ZnO powder and/or MgO powder). Here, the purity of the Al 2 O 3 powder and the MO powder is not particularly limited, and from the viewpoint of improving the quality of the conductive oxide to be produced, it is preferably 99.9% by mass or more, and more preferably 99.99% by mass or more. Further, the mixing ratio of the Al 2 O 3 powder and the MO powder is not particularly limited, and from the viewpoint of improving the yield of the crystalline Al 2 MO 4 powder, Al 2 O 3 : MO = is preferably used in terms of molar ratio. 1:0.95~1.05.

又,Al2O3粉末與MO粉末之混合方法並無特別限制,可為乾式之混合方法,亦可為濕式之混合方法。作為此種混合方法,可較佳地使用如下方法:通常之藉由球磨機之混合、藉由行星式球磨機之混合、藉由珠磨機之混合、藉由超音波之攪拌混合等。作為使用濕式之混合方法時的乾燥方法,可為自然乾燥,亦可為使用噴霧乾燥機等之強制乾燥。 Further, the method of mixing the Al 2 O 3 powder and the MO powder is not particularly limited, and may be a dry mixing method or a wet mixing method. As such a mixing method, a method of mixing by a ball mill, mixing by a planetary ball mill, mixing by a bead mill, stirring by ultrasonic waves, or the like can be preferably used. The drying method in the case of using a wet mixing method may be natural drying or forced drying using a spray dryer or the like.

(晶質Al2MO4粉末之製作步驟) (Step of producing crystalline Al 2 MO 4 powder)

製作晶質Al2MO4粉末之步驟(S20)係藉由鍛燒上述第1混合物而進行。第1混合物之鍛燒溫度較佳為800℃以上且未達1200℃。若鍛燒溫度未達800℃,則會殘留未反應之原料粉末而難以製作具有充分之結晶性的晶質Al2MO4粉末。若鍛燒溫度為1200℃以上,則藉由鍛燒所獲得之晶質Al2MO4粉末之粒徑變大,若直接使用,則於之後之燒結步驟中難以獲得緻密之燒結體,因此在燒結步驟前需要花費時間將晶質Al2MO4粉末粉碎。鍛燒環境並無特別限制,就抑制氧自粉末脫離且簡便之觀點而言,較佳為大氣環境。 The step (S20) of producing the crystalline Al 2 MO 4 powder is carried out by calcining the above first mixture. The calcination temperature of the first mixture is preferably 800 ° C or more and less than 1200 ° C. When the calcination temperature is less than 800 ° C, unreacted raw material powder remains, and it is difficult to produce crystalline Al 2 MO 4 powder having sufficient crystallinity. When the calcination temperature is 1200 ° C or higher, the grain size of the crystalline Al 2 MO 4 powder obtained by calcination becomes large, and if it is used as it is, it is difficult to obtain a dense sintered body in the subsequent sintering step, so it takes time before the sintering step Al 2 MO 4 crystalline powder was pulverized. The calcining environment is not particularly limited, and from the viewpoint of suppressing the detachment of oxygen from the powder and being simple, it is preferably an atmospheric environment.

可根據藉由ICP光譜分析所求出之化學組成、與藉由X射線繞射所鑑定之晶相而確認藉由鍛燒形成晶質Al2MO4粉末。 The crystal Al 2 MO 4 powder can be confirmed by calcination based on the chemical composition determined by ICP spectral analysis and the crystal phase identified by X-ray diffraction.

以此方式所獲得之晶質Al2MO4粉末較佳為平均粒徑為0.1 μm以上1.5 μm以下。此處,粉末之平均粒徑係採用利用光散射法而算出之值。 The crystalline Al 2 MO 4 powder obtained in this manner preferably has an average particle diameter of 0.1 μm or more and 1.5 μm or less. Here, the average particle diameter of the powder is a value calculated by a light scattering method.

(第2混合物之製備步驟) (Preparation step of the second mixture)

製備含有晶質Al2MO4粉末與In2O3粉末之第2混合物之步驟(S30)係藉由混合晶質Al2MO4粉末與In2O3粉末而進行。此處,In2O3粉末之純度並無特別限制,就提高所製造之導電性氧化物之品質之觀點而言,較佳為99.9質量%以上,更佳為99.99質量%以上。又,晶質Al2MO4粉末與In2O3粉末之混合比例並無特別限制,就提高導電性氧化物之導電性之觀點而言,較佳為以莫耳比率計晶質Al2MO4:In2O3=1:0.95~1。 And preparing a crystalline Al 2 O 3 powder In Step 2 MO 4 of the second powder mixtures (S30) based crystalline by mixing powder of Al 2 MO 4 and In 2 O 3 powder is carried out. Here, the purity of the In 2 O 3 powder is not particularly limited, and from the viewpoint of improving the quality of the conductive oxide to be produced, it is preferably 99.9% by mass or more, and more preferably 99.99% by mass or more. Further, the mixing ratio of the crystalline Al 2 MO 4 powder and the In 2 O 3 powder is not particularly limited, and from the viewpoint of improving the conductivity of the conductive oxide, it is preferable to use a molar ratio of crystal Al 2 MO. 4 : In 2 O 3 =1: 0.95~1.

又,晶質Al2MO4粉末與In2O3粉末之混合方法並無特別限制,可為乾式之混合方法,亦可為濕式之混合方法。作為此種混合方法,可較佳地使用通常之藉由球磨機之混合、藉由行星式球磨機之混合、藉由珠磨機之混合、藉由超音波之攪拌混合等方法。作為使用濕式之混合方法時的乾燥方法,可為自然乾燥,亦可為使用噴霧乾燥機等之強制乾燥。 Further, the method of mixing the crystalline Al 2 MO 4 powder and the In 2 O 3 powder is not particularly limited, and may be a dry mixing method or a wet mixing method. As such a mixing method, a method of mixing by a ball mill, mixing by a planetary ball mill, mixing by a bead mill, stirring by ultrasonic waves, or the like can be preferably used. The drying method in the case of using a wet mixing method may be natural drying or forced drying using a spray dryer or the like.

又,於製造含有添加元素之導電性氧化物之情形時,與晶質Al2MO4粉末及In2O3粉末一併,混合含有選自由N、Al、Si、Ti、V、Cr、Zr、Nb、Mo、Hf、Ta、W、Sn及Bi所組成之群中之至少1種添加元素的原料粉末。該添加元素原料粉末並無特別限制,就抑制混入構成元素及添加元素以外之雜質元素與氧脫離之觀點而言,可較佳地使用AlN粉末、Al2O3粉末、SiO2粉末、TiO2粉末、V2O5粉末、Cr2O3粉末、ZrO2粉末、Nb2O3粉末、MoO2粉末、HfO2粉末、Ta2O3粉末、WO3粉末、SnO2粉末及Bi2O3粉末。藉由 添加上述添加元素原料粉末,導電性氧化物成為含有選自由N、Al、Si、Ti、V、Cr、Zr、Nb、Mo、Hf、Ta、W、Sn及Bi所組成之群中之至少1種添加元素者,能夠製作出可製作場效遷移率較高之氧化物半導體膜的導電性氧化物。 Further, in the case of producing a conductive oxide containing an additive element, the mixed content of the crystalline Al 2 MO 4 powder and the In 2 O 3 powder is selected from the group consisting of N, Al, Si, Ti, V, Cr, and Zr. A raw material powder of at least one of the additive elements of the group consisting of Nb, Mo, Hf, Ta, W, Sn, and Bi. The additive element raw material powder is not particularly limited, and from the viewpoint of suppressing the separation of the impurity element other than the constituent element and the additive element from oxygen, AlN powder, Al 2 O 3 powder, SiO 2 powder, TiO 2 can be preferably used. Powder, V 2 O 5 powder, Cr 2 O 3 powder, ZrO 2 powder, Nb 2 O 3 powder, MoO 2 powder, HfO 2 powder, Ta 2 O 3 powder, WO 3 powder, SnO 2 powder and Bi 2 O 3 powder. By adding the above-mentioned additive element raw material powder, the conductive oxide is contained in a group selected from the group consisting of N, Al, Si, Ti, V, Cr, Zr, Nb, Mo, Hf, Ta, W, Sn, and Bi. At least one type of additive element can produce a conductive oxide capable of producing an oxide semiconductor film having a high field effect mobility.

(成形步驟) (forming step)

於藉由將第2混合物成形而獲得成形體之步驟(S40)中,將第2混合物成形之方法並無特別限制,就生產性較高之觀點而言,可較佳地使用壓製成形、CIP(冷等靜壓壓製)成形、鑄漿成形等方法。又,就分階段地高效率地成形之觀點而言,較佳為於壓製成形後進而進行CIP成形。 In the step (S40) of obtaining a molded body by molding the second mixture, the method of molding the second mixture is not particularly limited, and from the viewpoint of high productivity, press forming, CIP can be preferably used. (cold isostatic pressing) forming, casting, and the like. Moreover, from the viewpoint of high-efficiency molding in stages, it is preferred to perform CIP molding after press molding.

(燒結步驟) (sintering step)

藉由對成形體進行燒結之步驟(S50),獲得導電性氧化物。成形體之燒結溫度根據成形體所含之晶質Al2MO4粉末(此處,M為選自由Zn及Mg所組成之群中之至少1種元素)之種類而不同。 A conductive oxide is obtained by a step (S50) of sintering the formed body. The sintering temperature of the molded body differs depending on the type of the crystalline Al 2 MO 4 powder (here, M is at least one element selected from the group consisting of Zn and Mg) contained in the molded body.

於成形體含有晶質Al2ZnO4粉末作為晶質Al2MO4粉末之情形時,該成形體之燒結溫度較佳為1280℃以上且未達1500℃。若燒結溫度未達1280℃,則晶質Al2ZnO4粉末與In2O3粉末之燒結不充分,難以製作作為濺鍍之靶所必需的緻密之燒結體。若燒結溫度為1500℃以上,則無法形成晶質Al2ZnO4而僅形成晶質In2Al2(1-m)Zn1-qO7-p,因此藉由以導電性氧化物作為靶之濺鍍所獲得的氧化物半導體膜其特性變得不穩定,其表面粗糙度Ra變大,並且其蝕刻速率降 低。此處,於成形體之燒結溫度為1280℃以上且未達1300℃之情形時,晶相係形成晶質Al2ZnO4及晶質In2O3。於成形體之燒結溫度為1300℃以上且未達1500℃之情形時,晶相係形成晶質Al2ZnO4及晶質In2Al2(1-m)Zn1-qO7-pWhen the molded body contains crystalline Al 2 ZnO 4 powder as the crystalline Al 2 MO 4 powder, the sintering temperature of the formed body is preferably 1280 ° C or more and less than 1500 ° C. When the sintering temperature is less than 1280 ° C, the sintering of the crystalline Al 2 ZnO 4 powder and the In 2 O 3 powder is insufficient, and it is difficult to produce a dense sintered body which is necessary as a target of sputtering. When the sintering temperature is 1500 ° C or higher, crystal Al 2 ZnO 4 cannot be formed and only crystalline In 2 Al 2 (1-m) Zn 1-q O 7-p is formed , so that a conductive oxide is used as a target. The oxide semiconductor film obtained by the sputtering becomes unstable in characteristics, the surface roughness Ra thereof becomes large, and the etching rate thereof is lowered. Here, when the sintering temperature of the molded body is 1280 ° C or more and less than 1300 ° C, the crystal phase forms crystalline Al 2 ZnO 4 and crystalline In 2 O 3 . When the sintering temperature of the formed body is 1300 ° C or more and less than 1500 ° C, the crystal phase forms crystalline Al 2 ZnO 4 and crystalline In 2 Al 2 (1-m) Zn 1-q O 7-p .

於成形體含有晶質Al2MgO4粉末作為晶質Al2MO4粉末之情形時,該成形體之燒結溫度較佳為1300℃以上1500℃以下。若燒結溫度未達1300℃,則晶質Al2MgO4粉末與In2O3粉末之燒結不充分,難以製作作為濺鍍之靶所必需的緻密之燒結體。若燒結溫度高於1500℃,則Mg脫離,燒結體之組成產生不均而變為非均質。此處,若成形體之燒結溫度為1300℃以上且未達1390℃,則晶相係形成晶質Al2MgO4及晶質In2O3。於形成體之燒結溫度為1390℃以上且未達1500℃之情形時,晶相係形成晶質Al2ZnO4及晶質In2Al2(1-n)Zn1-tO7-sWhen the molded body contains crystalline Al 2 MgO 4 powder as the crystalline Al 2 MO 4 powder, the sintering temperature of the formed body is preferably 1300 ° C or more and 1500 ° C or less. When the sintering temperature is less than 1300 ° C, the sintering of the crystalline Al 2 MgO 4 powder and the In 2 O 3 powder is insufficient, and it is difficult to produce a dense sintered body which is necessary as a target of sputtering. When the sintering temperature is higher than 1500 ° C, Mg is detached, and the composition of the sintered body is uneven and becomes heterogeneous. Here, when the sintering temperature of the molded body is 1300 ° C or higher and less than 1390 ° C, the crystal phase forms crystalline Al 2 MgO 4 and crystalline In 2 O 3 . When the sintering temperature of the formed body is 1390 ° C or more and less than 1500 ° C, the crystal phase forms crystalline Al 2 ZnO 4 and crystalline In 2 Al 2 (1-n) Zn 1-t O 7-s .

[實施例] [Examples] [實施例A] [Example A]

1.第1混合物之製備 1. Preparation of the first mixture

使用球磨裝置,將Al2O3粉末(純度:99.99質量%、BET(Brunauer-Emmett-Teller,布厄特)比表面積:10 m2/g)與ZnO粉末(純度:99.99質量%、BET比表面積:4 m2/g)以Al2O3:ZnO=1:1之莫耳混合比率粉碎混合3小時,藉此製作Al2O3-ZnO混合物作為第1混合物。作為粉碎混合時之分散介質,係使用水。利用噴霧乾燥機將該混合物乾燥,藉此獲得第1混合物。 Al 2 O 3 powder (purity: 99.99% by mass, BET (Brunauer-Emmett-Teller) specific surface area: 10 m 2 /g) and ZnO powder (purity: 99.99% by mass, BET ratio) using a ball mill Surface area: 4 m 2 /g) The mixture was pulverized and mixed at a molar mixing ratio of Al 2 O 3 :ZnO=1:1 for 3 hours, whereby an Al 2 O 3 -ZnO mixture was prepared as the first mixture. As the dispersion medium at the time of pulverization and mixing, water is used. The mixture was dried using a spray dryer, thereby obtaining a first mixture.

2.晶質Al2ZnO4粉末之製作 2. Production of crystalline Al 2 ZnO 4 powder

將所獲得之第1混合物裝入至氧化鋁製坩堝中,於大氣環境中以900℃之溫度鍛燒5小時。如此,獲得由晶質Al2ZnO4所形成之鍛燒粉末即晶質Al2ZnO4粉末。晶質Al2ZnO4之存在係根據藉由ICP光譜分析所求出之化學組成、與藉由X射線繞射所鑑定之晶相而確認。 The obtained first mixture was placed in a crucible made of alumina and calcined at 900 ° C for 5 hours in an atmospheric environment. Thus, a crystallized Al 2 ZnO 4 powder which is a calcined powder formed of crystalline Al 2 ZnO 4 was obtained . The presence of crystalline Al 2 ZnO 4 was confirmed based on the chemical composition determined by ICP spectral analysis and the crystal phase identified by X-ray diffraction.

3.第2混合物之製備 3. Preparation of the second mixture

使用球磨裝置,將所獲得之晶質Al2ZnO4粉末(鍛燒粉末)與In2O3粉末(純度:99.99質量%、BET比表面積:5 m2/g)以晶質Al2ZnO4:In2O3=1:0.95之莫耳混合比率粉碎混合6小時,藉此製備In2O3-晶質Al2ZnO4混合物作為第2混合物。作為粉碎混合時之分散介質,係使用水。利用噴霧乾燥機將該混合物乾燥,藉此獲得第2混合物。 The obtained crystalline Al 2 ZnO 4 powder (calcined powder) and In 2 O 3 powder (purity: 99.99% by mass, BET specific surface area: 5 m 2 /g) were crystallized as Al 2 ZnO 4 using a ball mill apparatus. The molar mixing ratio of In 2 O 3 = 0.95 was pulverized and mixed for 6 hours, thereby preparing a mixture of In 2 O 3 -crystalline Al 2 ZnO 4 as the second mixture. As the dispersion medium at the time of pulverization and mixing, water is used. The mixture was dried using a spray dryer, thereby obtaining a second mixture.

4.成形 4. Forming

於表面壓力為1.0 tf/cm2之條件下將所獲得之第2混合物壓製成形,且於各表面壓力為2.0 tf/cm2之條件下進行CIP成形,藉此獲得8個直徑100 mm、厚度約9 mm的圓板狀之成形體。 The obtained second mixture was press-formed under the conditions of a surface pressure of 1.0 tf/cm 2 , and CIP molding was carried out under the conditions of a surface pressure of 2.0 tf/cm 2 , thereby obtaining eight diameters of 100 mm and thickness. A disk-shaped formed body of about 9 mm.

5.燒結 5. Sintering

將所獲得之8個成形體以1250℃(例A1)、1280℃(例A2)、1300℃(例A3)、1350℃(例A4)、1375℃(例A5)、1400℃(例A6)、1450℃(例A7)、1500℃(例AR1)之溫度分別燒結5小時,藉此獲得晶質之組成比率互不相同的8個燒結體(例A1~A7及例AR1)作為導電性氧化物。 The obtained eight molded bodies were at 1,250 ° C (Example A1), 1280 ° C (Example A2), 1300 ° C (Example A3), 1350 ° C (Example A4), 1375 ° C (Example A5), and 1400 ° C (Example A6). The temperatures of 1450 ° C (Example A7) and 1500 ° C (Example AR1) were respectively sintered for 5 hours, thereby obtaining eight sintered bodies (Examples A1 to A7 and AR1) having different crystal composition ratios as conductive oxidation. Things.

對於所獲得之燒結體(導電性氧化物),藉由以下方法算出其等之相對密度。首先,利用阿基米德法(Archimedes method)測定所獲得之燒結體之松密度。繼而,粉碎該燒結體,並利用比重瓶法測定該粉末之真密度。然後,用松密度除以真密度,藉此算出該燒結體之相對密度。 The relative density of the obtained sintered body (conductive oxide) was calculated by the following method. First, the bulk density of the obtained sintered body was measured by the Archimedes method. Then, the sintered body was pulverized, and the true density of the powder was measured by a pycnometer method. Then, the relative density of the sintered body was calculated by dividing the bulk density by the true density.

又,研磨該等導電性氧化物之主表面,對研磨後之主表面進行EDX(能量分散型X射線分析),藉此算出晶質Al2ZnO4、晶質In2Al2(1-m)Zn1-qO7-p及晶質In2O3於該等導電性氧化物之剖面面積中所占之比例。將結果總結於表1中。 Further, the main surface of the conductive oxide is polished, and EDX (energy dispersive X-ray analysis) is performed on the main surface after polishing to calculate crystalline Al 2 ZnO 4 and crystalline In 2 Al 2 (1-m). The ratio of Zn 1-q O 7-p and crystalline In 2 O 3 to the cross-sectional area of the conductive oxides. The results are summarized in Table 1.

6.藉由濺鍍所得之氧化物半導體膜之製作及評價 6. Fabrication and evaluation of an oxide semiconductor film obtained by sputtering

將所獲得之上述8個導電性氧化物作為靶,藉由DC(直流)磁控濺鍍分別製作8個氧化物半導體膜。具體而言,於濺鍍裝置之成膜室內的經水冷之基板座上,配置25 mm×25 mm×厚0.6 mm之合成石英玻璃基板作為成膜用基板。將上述導電性氧化物以其主表面與上述合成石英玻璃基板之主表面相對向之方式配置於距離40 mm處。此處,藉由金屬掩膜將合成石英玻璃基板之主表面的一部分區域被覆。 Eight oxide semiconductor films were produced by DC (direct current) magnetron sputtering using the obtained eight conductive oxides as targets. Specifically, a 25 mm × 25 mm × 0.6 mm thick synthetic quartz glass substrate was placed as a film formation substrate on the water-cooled substrate holder in the deposition chamber of the sputtering apparatus. The conductive oxide is disposed at a distance of 40 mm so that the main surface thereof faces the main surface of the synthetic quartz glass substrate. Here, a part of the main surface of the synthetic quartz glass substrate is covered by a metal mask.

繼而,將成膜室內減壓至1×10-4 Pa。之後,於在合成石英玻璃基板與導電性氧化物(靶)之間放入有擋板(shutter)之狀態下,向成膜室內導入Ar氣體直至達到1 Pa之壓力為止,施加30 W之直流電力引起濺鍍放電,藉此將導電性氧化物(靶)表面清潔(預濺鍍)10分鐘。然後,向成膜室內導入Ar氣體直至達到20 Pa之壓力為止,施加50 W之直流電 力引起濺鍍放電,移除上述擋板,進行1小時成膜而形成氧化物半導體膜。再者,基板座並未特別施加偏壓電壓,僅經水冷。形成氧化物半導體膜後,自成膜室中取出合成石英玻璃基板,可見僅於合成石英玻璃基板上未由金屬掩膜覆蓋的區域形成有In-Al-Zn系複合氧化物(IAZO)之氧化物半導體膜。對所獲得之氧化物半導體膜,藉由X射線繞射(Rigaku公司製造之SmartLab)評價其結晶性,結果為非晶質(非晶形)。 Then, the pressure in the film forming chamber was reduced to 1 × 10 -4 Pa. Then, in a state where a shutter is placed between the synthetic quartz glass substrate and the conductive oxide (target), Ar gas is introduced into the deposition chamber until a pressure of 1 Pa is reached, and a DC of 30 W is applied. The electricity causes a sputter discharge, whereby the conductive oxide (target) surface is cleaned (presputtered) for 10 minutes. Then, Ar gas was introduced into the deposition chamber until the pressure of 20 Pa was reached, and 50 W of DC power was applied to cause sputtering discharge, and the baffle was removed, and film formation was performed for 1 hour to form an oxide semiconductor film. Furthermore, the substrate holder is not particularly biased and is only water cooled. After the oxide semiconductor film is formed, the synthetic quartz glass substrate is taken out from the film forming chamber, and it is seen that the oxidation of the In-Al-Zn composite oxide (IAZO) is formed only in the region of the synthetic quartz glass substrate that is not covered by the metal mask. Semiconductor film. The obtained semiconductor film was evaluated for crystallinity by X-ray diffraction (SmartLab manufactured by Rigaku Co., Ltd.), and as a result, it was amorphous (amorphous).

(1)表面粗糙度Ra之評價 (1) Evaluation of surface roughness Ra

藉由AFM(原子力顯微鏡),於10 μm×10 μm見方之範圍內測定所獲得之氧化物半導體膜之表面粗糙度Ra。將其結果總結於表1中。 The surface roughness Ra of the obtained oxide semiconductor film was measured by AFM (atomic force microscope) in the range of 10 μm × 10 μm square. The results are summarized in Table 1.

(2)蝕刻速率之評價 (2) Evaluation of etching rate

於合成石英玻璃基板上,利用觸針式表面粗糙度計測定形成有氧化物半導體膜之區域與由金屬掩膜覆蓋而未形成氧化物半導體膜之區域之間的階差,藉此求出所形成之氧化物半導體膜之厚度。 On the synthetic quartz glass substrate, the step difference between the region where the oxide semiconductor film was formed and the region where the oxide semiconductor film was not formed was measured by a stylus type surface roughness meter, thereby obtaining a The thickness of the oxide semiconductor film formed.

其後,製備以莫耳比率計磷酸:乙酸:水=4:1:100之蝕刻水溶液,將形成有氧化物半導體膜之合成石英玻璃基板浸漬於該蝕刻液內。此時,蝕刻液係於熱浴內升溫至50℃。將浸漬時間設定為2分鐘,利用觸針式表面粗糙度計測定於此其間未被蝕刻而殘留的氧化物半導體膜之厚度。用蝕刻前後氧化物半導體膜之厚度差除以蝕刻時間,藉此算出蝕刻速率。將結果總結於表1中。 Thereafter, an etching aqueous solution of phosphoric acid: acetic acid: water = 4:1:100 was prepared in a molar ratio, and a synthetic quartz glass substrate on which an oxide semiconductor film was formed was immersed in the etching liquid. At this time, the etching liquid was heated to 50 ° C in a heat bath. The immersion time was set to 2 minutes, and the thickness of the oxide semiconductor film remaining without being etched therebetween was measured by a stylus type surface roughness meter. The etching rate was calculated by dividing the thickness difference of the oxide semiconductor film before and after the etching by the etching time. The results are summarized in Table 1.

根據表1可明確,如例A1~A7所示般,含有In、Al、Zn、O且含有晶質Al2ZnO4之導電性氧化物藉由將其作為靶進行濺鍍,可製作具有穩定之特性且蝕刻速率較高之氧化物半導體膜。進而,如例A3~A7所示般,晶質Al2ZnO4於剖面面積中所占之比例為10%以上60%以下之導電性氧化物藉由將其作為靶進行濺鍍,可製作表面粗糙度Ra細微之氧化物半導體膜。 As is clear from Table 1, as shown in Examples A1 to A7, a conductive oxide containing In, Al, Zn, O and containing crystalline Al 2 ZnO 4 can be produced by sputtering as a target. An oxide semiconductor film having characteristics and a high etching rate. Further, as shown in Examples A3 to A7, the conductive oxide having a ratio of the crystalline Al 2 ZnO 4 in the cross-sectional area of 10% or more and 60% or less can be formed by sputtering the target as a target. A fine oxide semiconductor film having a roughness Ra.

[實施例B] [Example B] (例B1~B6) (Examples B1~B6)

於實施例B之例B1~B6中,製作含有晶質Al2MgO4與晶質In2Al2(1-n)Mg1-nO7-4n(0≦n<1)之導電性氧化物。 In Examples B1 to B6 of Example B, conductive oxidation containing crystalline Al 2 MgO 4 and crystalline In 2 Al 2(1-n) Mg 1-n O 7-4n (0≦n<1) was prepared. Things.

1.製備第1混合物 1. Preparation of the first mixture

將Al2O3粉末(純度:99.99質量%、BET比表面積:5 m2/g)與MgO粉末(純度:99.99質量%、BET比表面積:6 m2/g),以莫耳混合比率成為Al2O3:MgO=1:1之方式裝入於球磨裝置中。使用水作為分散溶劑將該等粉末粉碎混合30分鐘。其後,藉由噴霧乾燥機使水揮發,藉此獲得包含Al2O3-MgO混合物之第1混合物。 Al 2 O 3 powder (purity: 99.99% by mass, BET specific surface area: 5 m 2 /g) and MgO powder (purity: 99.99% by mass, BET specific surface area: 6 m 2 /g) were mixed at a molar mixing ratio The Al 2 O 3 :MgO=1:1 was placed in the ball mill apparatus. The powders were pulverized and mixed using water as a dispersion solvent for 30 minutes. Thereafter, water was volatilized by a spray dryer, whereby a first mixture containing a mixture of Al 2 O 3 -MgO was obtained.

2.晶質Al2MgO4粉末之製作 2. Production of crystalline Al 2 MgO 4 powder

繼而,將上述之第1混合物裝入至氧化鋁製坩堝中,於900℃之大氣環境中進行5小時之鍛燒,藉此獲得晶質Al2MgO4粉末。晶質Al2MgO4之存在係根據藉由ICP光譜分析所求出之化學組成、與藉由X射線繞射所鑑定之晶相而確認。 Then, the first mixture described above was placed in a crucible made of alumina, and calcined in an atmosphere of 900 ° C for 5 hours to obtain a crystalline Al 2 MgO 4 powder. The presence of crystalline Al 2 MgO 4 was confirmed by the chemical composition determined by ICP spectral analysis and the crystal phase identified by X-ray diffraction.

3.第2混合物之製備 3. Preparation of the second mixture

將上述晶質Al2MgO4粉末與In2O3粉末(純度:99.99質量%、BET比表面積:8 m2/g),以莫耳混合比率成為Al2MgO4:In2O3=1:1之方式裝入於球磨裝置中。繼而,使用水作為分散溶劑將該等粒子粉碎混合6小時。其後,藉由噴霧乾燥機使水揮發,藉此獲得第2混合物即In2O3-晶質Al2MgO4混合物。 The above crystalline Al 2 MgO 4 powder and In 2 O 3 powder (purity: 99.99% by mass, BET specific surface area: 8 m 2 /g) were Al 2 MgO 4 :In 2 O 3 =1 at a molar mixing ratio. The method of 1: is loaded into the ball milling device. Then, the particles were pulverized and mixed for 6 hours using water as a dispersion solvent. Thereafter, water was volatilized by a spray dryer, whereby a second mixture, that is, an In 2 O 3 -crystalline Al 2 MgO 4 mixture was obtained.

4.成形 4. Forming

於表面壓力為1.0 tf/cm2之條件下將上述所獲得之第2混合物壓製成形,且於各表面壓力2.0 tf/cm2下進行CIP成形,藉此製作直徑100 mm、厚度約9 mm的圓板狀之成形體。 The second mixture obtained above was press-formed under the conditions of a surface pressure of 1.0 tf/cm 2 , and CIP molding was carried out at a surface pressure of 2.0 tf/cm 2 to thereby produce a diameter of 100 mm and a thickness of about 9 mm. A disk-shaped formed body.

5.燒結 5. Sintering

將以此方式所獲得之成形體於大氣環境中、於以下之表2之「燒結溫度」之欄中所示的溫度下煅燒5小時,藉此製作導電性氧化物。再者,藉由將燒結溫度設為1390℃以上1500℃以下,而獲得含有晶質Al2MgO4及晶質In2Al2(1-n)Mg1-nO7-4n之導電性氧化物。 The molded body obtained in this manner was calcined in an atmosphere at a temperature shown in the column of "sintering temperature" in Table 2 below for 5 hours to prepare a conductive oxide. Further, by setting the sintering temperature to 1390 ° C or more and 1500 ° C or less, conductive oxidation containing crystalline Al 2 MgO 4 and crystalline In 2 Al 2 (1-n) Mg 1-n O 7-4n is obtained . Things.

(例B7) (Example B7)

除相對於例B1而言第2混合物之製備方法與成形體之燒結溫度不同以外,以與例B1同樣之製造方法製作例B7之導電性氧化物。亦即,例B7中,於製備第2混合物之步驟中,除晶質Al2MgO4粉末與In2O3粉末以外,亦添加AlN粉末(純度:99.99質量%、BET比表面積:5 m2/g),藉此獲 得包含In2O3-AlN-晶質Al2MgO4混合粉體之第2混合物。使用該第2混合物,於1390℃之燒結溫度下,於大氣壓、氮氣環境下燒結5小時,藉此製作直徑100 mm、厚度約9 mm的圓板狀之成形體。 The conductive oxide of Example B7 was produced in the same manner as in Example B1 except that the preparation method of the second mixture was different from the sintering temperature of the molded body with respect to Example B1. That is, in the step B7, in the step of preparing the second mixture, in addition to the crystalline Al 2 MgO 4 powder and the In 2 O 3 powder, AlN powder was also added (purity: 99.99% by mass, BET specific surface area: 5 m 2 ) /g), whereby a second mixture comprising a mixed powder of In 2 O 3 -AlN-crystalline Al 2 MgO 4 is obtained. Using this second mixture, it was sintered at a sintering temperature of 1390 ° C for 5 hours under atmospheric pressure and a nitrogen atmosphere to prepare a disk-shaped molded body having a diameter of 100 mm and a thickness of about 9 mm.

(例B8~B20) (Examples B8~B20)

於例B8~B20中,除相對於例B7而言第2混合物之製備方法與成形體之燒結溫度及燒結環境不同以外,以與例B7同樣之製造方法製作例B8~B20之導電性氧化物。亦即於例B8~B20中,將例B7之AlN粉末替換為含有添加元素之氧化物粉末(Al2O3粉末、SiO2粉末、TiO2粉末、V2O5粉末、Cr2O3粉末、ZrO2粉末、Nb2O3粉末、MoO2粉末、HfO2粉末、Ta2O3粉末、WO3粉末、SnO2粉末、Bi2O3粉末),以表2所示之燒結溫度於大氣中進行燒結,製作例B8~B20之導電性氧化物。 In Examples B8 to B20, the conductive oxides of Examples B8 to B20 were produced in the same manner as in Example B7 except that the preparation method of the second mixture was different from the sintering temperature and the sintering environment of the molded article with respect to Example B7. . That is, in Examples B8 to B20, the AlN powder of Example B7 was replaced with an oxide powder containing an additive element (Al 2 O 3 powder, SiO 2 powder, TiO 2 powder, V 2 O 5 powder, Cr 2 O 3 powder). , ZrO 2 powder, Nb 2 O 3 powder, MoO 2 powder, HfO 2 powder, Ta 2 O 3 powder, WO 3 powder, SnO 2 powder, Bi 2 O 3 powder), at the sintering temperature shown in Table 2 in the atmosphere Sintering was carried out to prepare conductive oxides of Examples B8 to B20.

(例BR1) (example BR1)

於例BR1中,藉由與例B1~B20之導電性氧化物之製造方法不同的步驟製作導電性氧化物。亦即,於例BR1之導電性氧化物之製造方法中,首先將Al2O3粉末(純度:99.99質量%、BET比表面積:11 m2/g)、MgO粉末(純度:99.99質量%、BET比表面積:4 m2/g)及In2O3粉末(純度:99.99質量%、BET比表面積:5 m2/g)以莫耳混合比率成為In2O3:Al2O3:MgO=1:1:1之方式裝入於珠磨裝置中。繼而,使用水作為分散溶劑將該等混合粉末粉碎混合30分鐘。其後,藉由噴霧乾燥機使水揮發,藉此獲得In2O3-Al2O3-MgO混 合物。 In Example BR1, a conductive oxide was produced by a procedure different from the method for producing a conductive oxide of Examples B1 to B20. That is, in the method for producing a conductive oxide of the example BR1, first, Al 2 O 3 powder (purity: 99.99% by mass, BET specific surface area: 11 m 2 /g), and MgO powder (purity: 99.99% by mass, BET specific surface area: 4 m 2 /g) and In 2 O 3 powder (purity: 99.99% by mass, BET specific surface area: 5 m 2 /g) in a molar mixing ratio of In 2 O 3 :Al 2 O 3 :MgO 1:1: 1:1 was loaded into the bead mill. Then, the mixed powders were pulverized and mixed using water as a dispersion solvent for 30 minutes. Thereafter, water was volatilized by a spray dryer, whereby an In 2 O 3 -Al 2 O 3 -MgO mixture was obtained.

繼而,將所獲得之混合物裝入至氧化鋁製坩堝中,於1200℃之大氣環境中進行5小時之鍛燒,藉此獲得晶質In2Al2MgO7粉末。 Then, the obtained mixture was placed in a crucible made of alumina, and calcined in an atmosphere of 1200 ° C for 5 hours, thereby obtaining a crystalline In 2 Al 2 MgO 7 powder.

藉由單軸加壓成形使上述所獲得之晶質In2Al2MgO7粉末成形,藉此製作直徑為100 mm,厚度為9 mm的圓板狀之成形體。將該成形體於大氣環境中以1500℃煅燒5小時,藉此製作例BR1之導電性氧化物。由於粉末之混合方法及燒結溫度為1500℃以上,因此僅形成晶質In2Al2MgO7,未形成晶質MgAl2O4及晶質In2Al2(1-n)Mg1-nO7-4nThe above-formed crystalline In 2 Al 2 MgO 7 powder was molded by uniaxial press molding to prepare a disk-shaped molded body having a diameter of 100 mm and a thickness of 9 mm. This molded body was fired at 1500 ° C for 5 hours in an atmosphere to prepare a conductive oxide of the example BR1. Since the mixing method of the powder and the sintering temperature are 1500 ° C or more, only the crystalline In 2 Al 2 MgO 7 is formed, and the crystalline MgAl 2 O 4 and the crystalline In 2 Al 2(1-n) Mg 1-n O are not formed. 7-4n .

(例BR2) (example BR2)

於例BR2中,藉由與例B1~B20之導電性氧化物之製造方法不同的步驟製作導電性氧化物。亦即,首先將In2O3粉末(純度:99.99質量%、BET比表面積:5 m2/g)投入至珠磨裝置中。繼而,使用水作為分散溶劑將In2O3粉末粉碎混合30分鐘。其後,藉由噴霧乾燥機使水揮發,藉此獲得僅由In2O3所組成之造粒粉末。 In Example BR2, a conductive oxide was produced by a procedure different from the method for producing a conductive oxide of Examples B1 to B20. That is, first, In 2 O 3 powder (purity: 99.99% by mass, BET specific surface area: 5 m 2 /g) was placed in a bead mill. Then, the In 2 O 3 powder was pulverized and mixed using water as a dispersion solvent for 30 minutes. Thereafter, water was volatilized by a spray dryer, whereby a granulated powder composed only of In 2 O 3 was obtained.

繼而,藉由單軸加壓成形使上述所獲得之造粒粉末成形,藉此製作直徑為100 mm、厚度為9 mm的圓板狀之成形體。將以此方式所製作之成形體於大氣環境中以1500℃燒結5小時,藉此製作例BR2之導電性氧化物。 Then, the granulated powder obtained above was molded by uniaxial press molding to prepare a disk-shaped molded body having a diameter of 100 mm and a thickness of 9 mm. The molded body produced in this manner was sintered at 1,500 ° C for 5 hours in an atmosphere to prepare a conductive oxide of the example BR2.

(例B21~B26) (Examples B21~B26)

除相對於例B1而言第1混合物及第2混合物中之原料粉末之混合比率不同,並且燒結溫度未達1390℃以外,以與例 B1同樣之方法製作例B21~B26之導電性氧化物。亦即於例B21~B26中,以成為表3之「原子濃度比率」之欄中所示的原子比率之方式調整Al2O3粉末、MgO粉末及In2O3粒子之混合比率。再者,藉由將燒結溫度設為未達1390℃,導電性氧化物不含晶質In2Al2(1-n)Mg1-nO7-4nThe conductive oxides of Examples B21 to B26 were produced in the same manner as in Example B1 except that the mixing ratio of the raw material powders in the first mixture and the second mixture was different from that in Example B1, and the sintering temperature was not at 1390 °C. In the examples B21 to B26, the mixing ratio of the Al 2 O 3 powder, the MgO powder, and the In 2 O 3 particles was adjusted so as to be an atomic ratio shown in the column of "atomic concentration ratio" in Table 3. Further, by setting the sintering temperature to less than 1390 ° C, the conductive oxide does not contain crystalline In 2 Al 2 (1-n) Mg 1-n O 7-4n .

(例B27) (Example B27)

除相對於例B7而言燒結溫度不同以外,以與例B7同樣之方法製作例B27之導電性氧化物。再者,藉由將燒結溫度設為未達1390℃,導電性氧化物不含晶質In2Al2(1-n)Mg1-nO7-4nThe conductive oxide of Example B27 was produced in the same manner as in Example B7 except that the sintering temperature was different from that in Example B7. Further, by setting the sintering temperature to less than 1390 ° C, the conductive oxide does not contain crystalline In 2 Al 2 (1-n )Mg 1-n O 7-4n .

(例B28~B40) (Example B28~B40)

除相對於例B8~B20之各者而言燒結溫度不同以外,以與例B8~B20之各者同樣之方法製造例B28~B40之各者之導電性氧化物。再者,藉由將燒結溫度設為未達1390℃,導電性氧化物不含晶質In2Al2(1-n)Mg1-nO7-4nThe conductive oxides of each of Examples B28 to B40 were produced in the same manner as in each of Examples B8 to B20 except that the sintering temperatures were different for each of Examples B8 to B20. Further, by setting the sintering temperature to less than 1390 ° C, the conductive oxide does not contain crystalline In 2 Al 2 (1-n) Mg 1-n O 7-4n .

對B1~B40及例BR1~BR2之導電性氧化物,使用ICP光譜分析測定In、Al及Mg之原子比率(單位:原子%)。將其結果示於表2及3中的「原子濃度比率」之欄。又,將例B1~B40及例BR1~BR2中所製作的導電性氧化物以任意一面切斷,使用分析型掃描式電子顯微鏡對該切斷面進行螢光X射線分析,藉此算出晶質Al2MgO4於導電性氧化物之剖面面積中所占之比例及晶質In2O3於導電性氧化物之剖面面積中所占之比例。將其結果示於表2及3中的「剖面面積中之Al2MgO4比例」、「剖面面積中之In2O3比例」之欄中。再者,於例B1~B20之導電性氧化物之剖面及藉由X射 線繞射之評價中,未能確認到晶質In2O3之區域。 The atomic ratio (unit: atomic %) of In, Al, and Mg was measured by ICP spectrometry for the conductive oxides of B1 to B40 and BR1 to BR2. The results are shown in the columns of "atomic concentration ratio" in Tables 2 and 3. Further, the conductive oxides produced in the examples B1 to B40 and the examples BR1 to BR2 were cut at one side, and the cut surface was subjected to fluorescent X-ray analysis using an analytical scanning electron microscope to calculate the crystal quality. The ratio of Al 2 MgO 4 in the cross-sectional area of the conductive oxide and the ratio of the crystalline In 2 O 3 to the cross-sectional area of the conductive oxide. The results are shown in the columns of "Al 2 MgO 4 ratio in the cross-sectional area" and "In 2 O 3 ratio in the cross-sectional area" in Tables 2 and 3. Further, in the cross sections of the conductive oxides of Examples B1 to B20 and the evaluation by X-ray diffraction, the region of the crystalline In 2 O 3 was not confirmed.

對例B1~B40中所製作之導電性氧化物,藉由粉末X射線繞射法進行結晶分析。具體而言,照射Cu之Kα射線作為X射線,測定繞射角2θ,根據該繞射波峰確認In2O3及Al2MgO4均為晶質。另一方面,關於例BR1中所製作之導電性氧化物,即便使用藉由分析型掃描式電子顯微鏡及X射線繞射之評價亦未確認到Al2MgO4之存在,且藉由X射線繞射確認到In2Al2MgO7之繞射波峰。 The conductive oxides prepared in Examples B1 to B40 were subjected to crystallization analysis by a powder X-ray diffraction method. Specifically, the Kα ray of Cu was irradiated as X-rays, and the diffraction angle 2θ was measured. From the diffraction peaks, it was confirmed that both In 2 O 3 and Al 2 MgO 4 were crystalline. On the other hand, regarding the conductive oxide produced in the example BR1, the presence of Al 2 MgO 4 was not confirmed even by the evaluation using an analytical scanning electron microscope and X-ray diffraction, and X-ray diffraction was performed. The diffraction peak of In 2 Al 2 MgO 7 was confirmed.

又,藉由SIMS,算出例B1~B40及例BR1~BR2所製作的導電性氧化物中添加元素之組成及該添加元素於每1 cm3之原子數(atom/cm3)。將其結果示於表2及3之「添加元素」及「濃度」之欄中。 Further, the composition of the additive element in the conductive oxide produced in the examples B1 to B40 and the examples BR1 to BR2 and the atomic number (atom/cm 3 ) per 1 cm 3 of the additive element were calculated by SIMS. The results are shown in the columns of "Additional Elements" and "Concentrations" in Tables 2 and 3.

(評價:場效遷移率) (Evaluation: field effect mobility)

將於例B1~B40及例BR1~BR2中所獲得之導電性氧化物作為靶使用,藉由DC(直流)磁控濺鍍法形成氧化物半導體膜。製作包含該氧化物半導體膜作為通道層之TFT,算出各TFT之場效遷移率,藉此評價例B1~B40及例BR1~BR2之導電性氧化物之性能。 The conductive oxide obtained in Examples B1 to B40 and Examples BR1 to BR2 was used as a target, and an oxide semiconductor film was formed by DC (Direct Current) magnetron sputtering. The TFT including the oxide semiconductor film as a channel layer was prepared, and the field-effect mobility of each TFT was calculated to evaluate the performance of the conductive oxides of Examples B1 to B40 and Examples BR1 to BR2.

上述場效遷移率具體而言係以如下之方式算出。首先,將於例B1~B40及例BR1~BR2中所獲得的導電性氧化物加工成直徑為3英吋(76.2 mm)且厚度為5.0 mm之靶。繼而,以直徑為3英吋之面成為濺鍍面之方式將靶配置於濺鍍裝置內。另一方面,於濺鍍裝置之經水冷之基板座上,配置包含25 mm×25 mm×0.5 mm之導電性Si晶圓(<0.02 Ωcm)之成膜用基板,用金屬掩膜將成膜用基板之表面之一部分覆蓋。此時,靶與成膜用基板之間的距離為40 mm。 The field effect mobility described above is specifically calculated as follows. First, the conductive oxides obtained in Examples B1 to B40 and BR1 to BR2 were processed into targets having a diameter of 3 inches (76.2 mm) and a thickness of 5.0 mm. Then, the target was placed in the sputtering apparatus so that the surface having a diameter of 3 inches became the sputtering surface. On the other hand, a film-forming substrate containing a conductive Si wafer (<0.02 Ωcm) of 25 mm × 25 mm × 0.5 mm was placed on the water-cooled substrate holder of the sputtering apparatus, and a film was formed using a metal mask. Partially covered with one of the surfaces of the substrate. At this time, the distance between the target and the substrate for film formation was 40 mm.

然後,對濺鍍裝置內進行真空抽吸直至達到1×10-4 Pa左右為止,於在基板與靶之間放入有擋板之狀態下,向成膜室中導入Ar氣體使成膜室內之壓力為1 Pa,進而對靶施加120 W之直流電力進行濺鍍放電,藉此將靶表面清潔(預濺鍍)10分鐘。 Then, the inside of the sputtering apparatus is evacuated until it reaches about 1×10 −4 Pa, and Ar gas is introduced into the film forming chamber in a state where a baffle is placed between the substrate and the target to form a film forming chamber. The pressure was 1 Pa, and a 120 W DC power was applied to the target to perform a sputtering discharge, thereby cleaning the target surface (pre-sputtering) for 10 minutes.

其後,將以流量比率計含有15體積%之氧氣的Ar氣體導入至成膜室內使成膜室內之壓力為0.8 Pa,進而對靶施加120 W之濺鍍直流電力,藉此於玻璃基板上形成厚度70 nm之氧化物半導體膜。再者,基板座僅經水冷而並未施加偏壓電壓。 Thereafter, Ar gas containing 15% by volume of oxygen in a flow ratio ratio was introduced into the film forming chamber to have a pressure of 0.8 Pa in the film forming chamber, and 120 W of sputtering DC power was applied to the target, thereby being applied to the glass substrate. An oxide semiconductor film having a thickness of 70 nm was formed. Furthermore, the substrate holder is only water cooled and no bias voltage is applied.

為將如此所製作之氧化物半導體膜加工成特定之通道寬度及通道長度,於氧化物半導體膜上塗佈特定形狀之抗蝕劑且進行曝光、顯影。繼而,將附有該氧化物半導體膜之玻璃基板浸漬於調整為磷酸:乙酸:水=4:1:100之莫耳比率的蝕刻水溶液中,藉此將氧化物半導體膜蝕刻成特定之通道寬度及通道長度。 In order to process the oxide semiconductor film thus produced into a specific channel width and channel length, a resist of a specific shape is applied onto the oxide semiconductor film, and exposure and development are performed. Then, the glass substrate with the oxide semiconductor film is immersed in an etching aqueous solution adjusted to a molar ratio of phosphoric acid:acetic acid:water=4:1:100, thereby etching the oxide semiconductor film to a specific channel width. And channel length.

然後,以氧化物半導體膜上之內的僅形成源極電極及汲極電極之部分露出之方式,於氧化物半導體膜上塗佈抗蝕劑且進行曝光、顯影。對於上述未形成有抗蝕劑之部分(電極形成部),使用濺鍍法依次形成包含Ti之金屬層、包含Al之金屬層、包含Mo之金屬層,藉此以Ti/Al/Mo之3層結構形成膜厚為100 nm之源極電極及汲極電極。其後,剝離氧化物半導體膜上之抗蝕劑,藉此製作具備含有In-Al-Mg-O之氧化物半導體膜作為通道層之TFT。 Then, a resist is applied onto the oxide semiconductor film so that the portion where only the source electrode and the drain electrode are formed on the oxide semiconductor film is exposed, and exposure and development are performed. In the portion (electrode forming portion) where the resist is not formed, a metal layer containing Ti, a metal layer containing Al, and a metal layer containing Mo are sequentially formed by sputtering, whereby Ti/Al/Mo is used. The layer structure forms a source electrode and a drain electrode having a film thickness of 100 nm. Thereafter, the resist on the oxide semiconductor film is peeled off, whereby a TFT including an oxide semiconductor film containing In-Al-Mg-O as a channel layer is produced.

對以上述方式所製作之TFT,以如下方式算出場效遷移率(μfe)。首先,於TFT之源極電極與汲極電極之間施加5 V之電壓,使對源極電極與包含Si晶圓之閘極電極之間施加之電壓(Vgs)自-10 V變化為20 V,將其時之汲極電流(Ids)代入至式(1)中,藉此算出Vgs=10 V時之gm值。繼而,將上述所算出之gm值代入至式(2)中,進而代入W=20 μm、L=15 μm,藉此算出場效遷移率(μfe)。將該結果示於表2及3之「場效遷移率」之欄中。再者,場效遷移率之值越高,表示TFT之特性越良好。 The field effect mobility (μ fe ) was calculated for the TFT fabricated in the above manner as follows. First, a voltage of 5 V is applied between the source electrode and the drain electrode of the TFT, so that the voltage (V gs ) applied between the source electrode and the gate electrode including the Si wafer is changed from -10 V to 20 V, by substituting the current drain current (I ds ) into the equation (1), thereby calculating the g m value at V gs = 10 V. Then, the field-effect mobility (μ fe ) was calculated by substituting the above calculated g m value into the formula (2) and substituting W=20 μm and L=15 μm. The results are shown in the columns of "Field Effect Mobility" in Tables 2 and 3. Furthermore, the higher the value of the field effect mobility, the better the characteristics of the TFT.

gm=dIds/dVgs………式(1) g m =dI ds /dV gs .........(1)

μfe=gm.L/(W.Ci.Vds)………式(2) μ fe =g m . L/(W.C i .V ds ).........(2)

(評價結果與考察) (evaluation results and inspection)

根據表2及3所示之結果,使用例B1~B40之導電性氧化物所製作的氧化物半導體膜、與使用例BR1~BR2之導電性氧化物所製作的氧化物半導體膜相比,TFT之場效遷移率顯示較高之值。認為其係由於例B1~B40之導電性氧化物含有In、Al、Mg、O,且含有晶質Al2MgO4作為晶質所致。 According to the results shown in Tables 2 and 3, the oxide semiconductor film produced using the conductive oxides of Examples B1 to B40 and the oxide semiconductor film produced by using the conductive oxides of Examples BR1 to BR2 were used. The field effect mobility shows a higher value. It is considered that the conductive oxides of Examples B1 to B40 contain In, Al, Mg, and O, and crystal Al 2 MgO 4 is contained as crystal.

應認為此次所揭示之實施形態及實施例於所有方面均為例示而並非限制性者。本發明之範圍並非上述之說明,而意欲包含由申請專利範圍所示,且與申請專利範圍為均等之含義及範圍內的所有變更。 The embodiments and examples disclosed herein are to be considered as illustrative and not restrictive. The scope of the present invention is defined by the scope of the claims, and is intended to be

[產業上之可利用性] [Industrial availability]

本發明之導電性氧化物可作為濺鍍成膜之靶而較佳地使用。 The conductive oxide of the present invention can be preferably used as a target for sputtering film formation.

S10‧‧‧製備第1混合物之步驟 S10‧‧‧Steps for preparing the first mixture

S20‧‧‧製作晶質Al2MO4粉末之步驟 S20‧‧‧Steps for making crystalline Al 2 MO 4 powder

S30‧‧‧製備第2混合物之步驟 S30‧‧‧Steps for preparing the second mixture

S40‧‧‧獲得成形體之步驟 S40‧‧‧Steps for obtaining shaped bodies

S50‧‧‧對成形體進行燒結之步驟 S50‧‧‧Steps for sintering the shaped body

圖1係表示導電性氧化物之製造方法的流程圖。 Fig. 1 is a flow chart showing a method of producing a conductive oxide.

S10‧‧‧製備第1混合物之步驟 S10‧‧‧Steps for preparing the first mixture

S20‧‧‧製作晶質Al2MO4粉末之步驟 S20‧‧‧Steps for making crystalline Al 2 MO 4 powder

S30‧‧‧製備第2混合物之步驟 S30‧‧‧Steps for preparing the second mixture

S40‧‧‧獲得成形體之步驟 S40‧‧‧Steps for obtaining shaped bodies

S50‧‧‧對成形體進行燒結之步驟 S50‧‧‧Steps for sintering the shaped body

Claims (8)

一種導電性氧化物,其含有In、Al、選自由Zn及Mg所組成之群中之至少1種元素M、及O,且含有晶質Al2ZnO4或晶質Al2MgO4作為晶質Al2MO4;其中含有上述晶質Al2ZnO4時,進而含有選自由晶質In2Al2(1-m)Zn1-qO7-p(0≦m<1、0≦q<1、0≦p≦3m+q)及晶質In2O3所組成之群中之至少1種晶質;含有上述晶質Al2MgO4時,進而含有選自由晶質In2Al2(1-n)Mg1-tO7-s(0≦n<1、0≦t<1、0≦s≦3n+t)及晶質In2O3所組成之群中之至少1種晶質。 A conductive oxide containing In, Al, at least one element selected from the group consisting of Zn and Mg, M, and O, and containing crystalline Al 2 ZnO 4 or crystalline Al 2 MgO 4 as crystal Al 2 MO 4 ; which contains the above crystalline Al 2 ZnO 4 , further contains a crystal selected from the group consisting of crystalline In 2 Al 2(1-m) Zn 1-q O 7-p (0≦m<1, 0≦q< At least one crystal of the group consisting of: 0≦p≦3m+q) and crystalline In 2 O 3 ; and containing the crystalline Al 2 MgO 4 , further containing a crystal selected from In 2 Al 2 ( 1-n) Mg 1-t O 7-s (0≦n<1, 0≦t<1, 0≦s≦3n+t) and at least one crystal of the group consisting of crystalline In 2 O 3 quality. 如請求項1之導電性氧化物,其中含有上述晶質Al2ZnO4時,上述晶質Al2ZnO4於上述導電性氧化物之剖面面積中所占之比例為10%以上60%以下。 When the conductive oxide of claim 1 contains the crystalline Al 2 ZnO 4 , the ratio of the crystalline Al 2 ZnO 4 to the cross-sectional area of the conductive oxide is 10% or more and 60% or less. 如請求項1之導電性氧化物,其中含有上述晶質Al2MgO4時,上述晶質Al2MgO4於上述導電性氧化物之剖面面積中所占之比例為2%以上60%以下。 When the conductive oxide of claim 1 contains the crystalline Al 2 MgO 4 , the ratio of the crystalline Al 2 MgO 4 to the cross-sectional area of the conductive oxide is 2% or more and 60% or less. 如請求項1至3中任一項之導電性氧化物,其中將In、Al及M之合計之原子比率設為100原子%時,係含有10~50原子%之In、10~50原子%之Al、15~40原子%之M。 The conductive oxide according to any one of claims 1 to 3, wherein the atomic ratio of the total of In, Al, and M is 100 atom%, and 10 to 50 atom% of In, 10 to 50 atom% is contained. Al, 15 to 40 atom% of M. 如請求項1至3中任一項之導電性氧化物,其進而含有選自由N、Al、Si、Ti、V、Cr、Zr、Nb、Mo、Hf、Ta、W、Sn及Bi所組成之群中之至少1種添加元素。 The conductive oxide according to any one of claims 1 to 3, which further comprises a component selected from the group consisting of N, Al, Si, Ti, V, Cr, Zr, Nb, Mo, Hf, Ta, W, Sn and Bi. At least one of the added elements in the group. 如請求項1至3中任一項之導電性氧化物,其係用於濺鍍法之靶。 The conductive oxide according to any one of claims 1 to 3, which is used for a target of a sputtering method. 一種氧化物半導體膜,其係使用如請求項1至6中之任一項之導電性氧化物而形成者。 An oxide semiconductor film formed by using the conductive oxide according to any one of claims 1 to 6. 一種導電性氧化物之製造方法,其係包含如下步驟:當將選自由Zn及Mg所組成之群中之至少1種元素設為M時,製備含有Al2O3粉末與MO粉末之第1混合物之步驟(S10);藉由鍛燒(calcination)上述第1混合物而製作晶質Al2MO4粉末之步驟(S20);製備含有上述晶質Al2MO4粉末與In2O3粉末之第2混合物之步驟(S30);藉由將上述第2混合物成形而獲得成形體之步驟(S40);及對上述成形體進行燒結之步驟(S50);上述MO粉末為ZnO粉末或MgO粉末;其中上述MO粉末為ZnO粉末時,上述晶質Al2MO4粉末為晶質Al2ZnO4粉末,製作上述晶質Al2ZnO4粉末之步驟(S20)中上述第1混合物之鍛燒溫度為800℃以上且未達1200℃,對上述成形體進行燒結之步驟(S50)中上述成形體之燒結溫度為1280℃以上且未達1500℃;上述MO粉末為MgO粉末時,上述晶質Al2MO4粉末為晶質Al2MgO4粉末,製作上述晶質Al2MgO4粉末之步驟(S20)中上述第1混合物之鍛燒溫度為800℃以上且未達1200℃,對上述成形體進行燒結之步驟(S50)中上述成形體之燒結溫度為1300℃以上1500℃以下。 A method for producing a conductive oxide, comprising the steps of preparing a first powder containing Al 2 O 3 powder and MO powder when at least one element selected from the group consisting of Zn and Mg is M a step of the mixture (S10); a step of preparing a crystalline Al 2 MO 4 powder by calcination of the first mixture (S20); preparing a powder containing the above crystalline Al 2 MO 4 powder and In 2 O 3 powder a step of the second mixture (S30); a step of obtaining a shaped body by molding the second mixture (S40); and a step of sintering the formed body (S50); the MO powder is ZnO powder or MgO powder; When the MO powder is ZnO powder, the crystalline Al 2 MO 4 powder is a crystalline Al 2 ZnO 4 powder, and the calcination temperature of the first mixture in the step (S20) of preparing the crystalline Al 2 ZnO 4 powder is 800° C. or more and less than 1200° C., in the step (S50) of sintering the formed body, the sintering temperature of the formed body is 1280° C. or more and less than 1500° C.; when the MO powder is MgO powder, the crystalline Al 2 is used. MO 4 powder is a crystalline powder of Al 2 MgO 4, prepared above crystalline powder of Al 2 MgO 4 Temperature calcination step (S20), mixtures of the above-described first above 800 ℃ and less than 1200 ℃, the above-described step of sintering the formed body (S50) sintering the shaped body in the temperature is less than 1300 ℃ 1500 ℃.
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