TWI527945B - Ultrafine polyamid fiber - Google Patents

Ultrafine polyamid fiber Download PDF

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TWI527945B
TWI527945B TW100143468A TW100143468A TWI527945B TW I527945 B TWI527945 B TW I527945B TW 100143468 A TW100143468 A TW 100143468A TW 100143468 A TW100143468 A TW 100143468A TW I527945 B TWI527945 B TW I527945B
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fiber
yarn
dtex
spinning
oil supply
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TW100143468A
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TW201231746A (en
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河野健明
小林靖希
花岡純
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東麗股份有限公司
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/58Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
    • D01F6/60Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyamides
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/088Cooling filaments, threads or the like, leaving the spinnerettes
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/088Cooling filaments, threads or the like, leaving the spinnerettes
    • D01D5/092Cooling filaments, threads or the like, leaving the spinnerettes in shafts or chimneys
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/096Humidity control, or oiling, of filaments, threads or the like, leaving the spinnerettes
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/253Formation of filaments, threads, or the like with a non-circular cross section; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/58Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
    • D01F6/60Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyamides
    • D01F6/605Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyamides from aromatic polyamides
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
  • Artificial Filaments (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Woven Fabrics (AREA)
  • Knitting Of Fabric (AREA)

Description

聚醯胺極細纖維Polyamide fine fiber

本發明係有關單紗纖度極小之極細的聚醯胺纖維,係有關一種可對編織物賦予優異之柔軟性、平滑性、懸垂性(drape)、高吸水性、高密度性以及染色後的高質感之聚醯胺極細纖維。The present invention relates to a very fine polyamide fiber having a single yarn fineness, which relates to an excellent softness, smoothness, drape, high water absorption, high density and high dyeing property to the knitted fabric. Textured polyamide fine fiber.

聚醯胺纖維係在作為機械特性上首先具有多數優異特性者,因此可廣泛地使用在衣料用途及產業資材用途上。衣料用途之中,假撚加工紗(false twisted yarn)廣泛地使用在織物、編物等之用途上,生產量亦相當多。特別是,單紗纖度在1.2dtex以下之極細假撚加工紗,在作成織物時,可得到極為柔軟之手感,且保溫性、吸水性亦比一般的單紗纖度的假撚加工紗更為提升。因此,極細假撚加工紗在市場的需求增高而成為基本款。Polyimine fiber has many excellent properties as a mechanical property first, and therefore can be widely used in clothing applications and industrial materials. Among the clothing materials, false twisted yarns are widely used in the use of fabrics, knitted fabrics, etc., and the production amount is also considerable. In particular, extremely fine false twisted textured yarns with a single yarn fineness of 1.2 dtex or less can provide an extremely soft hand when made into a fabric, and the heat retention and water absorption are improved even more than the conventional single yarn fineness false twisted textured yarn. . Therefore, the demand for extremely fine false twisted textured yarns in the market has become a basic one.

如上述之聚醯胺極細纖維,係提案一種在單紗纖度1.2dtex以下之聚醯胺纖維所構成之纖維中,使用經規定之摩擦係數、伸度、熱水收縮率的假撚用聚醯胺極細纖維即可對織物賦予柔軟感之假撚用聚醯胺極細纖維(專利文獻1)。For the above-mentioned polyamide fine fiber, a fiber made of polyamidamide fiber having a single yarn fineness of 1.2 dtex or less is used, and a false twist for a predetermined coefficient of friction, elongation, and hot water shrinkage is used. The amine ultrafine fiber is a polyamide fine fiber which can impart a soft feeling to the woven fabric (Patent Document 1).

並且,單紗纖度1.2dtex以下之聚醯胺纖維中,在使用規紗條拉伸15%時之應力、交錯開纖部之開纖長經規定的假撚用聚醯胺纖維時,可得到柔軟性優異之假撚捲縮紗之假撚用聚醯胺纖維(專利文獻2)。Further, in the polyamide fibers having a single yarn fineness of 1.2 dtex or less, when the stress of the yarn of the yarn is 15%, and the opening of the cross-linked fiber portion is longer than the predetermined polyamide yarn for the false twist, the softness can be obtained. Polyamide fibers are used for the false twist of the false twisted yarns (Patent Document 2).

作為對該等聚醯胺極細纖維均一地賦予油劑之方法,係提案一種將自吐出孔排列成環狀之紡紗噴嘴吐出之聚合物,使用從紗條之內周或外周之全方向噴吹冷風之冷風裝置、所謂的環狀煙囪,均一地將單紗冷卻,夾著紗條對著供油引導部而賦予油劑者(專利文獻3)。As a method of uniformly applying an oil agent to the polyamide fine fibers, a polymer which is discharged from a spinning nozzle in which a discharge hole is arranged in a ring shape is proposed, and is sprayed from the inner circumference or the outer circumference of the yarn. A cold air device that blows cold air, a so-called annular chimney, uniformly cools a single yarn, and applies an oil agent to the oil supply guide portion with the gauze interposed therebetween (Patent Document 3).

並且,於具備配置成環狀之複數個吐出孔的紡紗噴嘴之下游側,使配置在自吐出孔吐出之複數長纖之內側的板接觸各單紗,而將油劑均一地供給於單紗間(專利文獻4)。Further, on the downstream side of the spinning nozzle including a plurality of discharge holes arranged in a ring shape, the plates disposed inside the plurality of long fibers discharged from the discharge holes are brought into contact with the individual yarns, and the oil agent is uniformly supplied to the single yarn. Yarn room (Patent Document 4).

[專利文獻1]日本特開2005-320655號公報[Patent Document 1] Japanese Patent Laid-Open Publication No. 2005-320655

[專利文獻2]日本特開2009-84749號公報[Patent Document 2] Japanese Patent Laid-Open Publication No. 2009-84749

[專利文獻3]日本特開2007-126759號公報[Patent Document 3] Japanese Patent Laid-Open Publication No. 2007-126759

[專利文獻4]日本特開2010-126846號公報[Patent Document 4] Japanese Patent Laid-Open Publication No. 2010-126846

然而,如以上述專利文獻1、2所記載之方法進一步製造單紗纖度在0.5dtex以下之極細的聚醯胺纖維時,因均一冷卻或賦予均一油劑變的困難,因此,所得之極細聚醯胺纖維的均一度及絨毛質感變差,更且,單紗間之纖維構造差異變大,其結果,在供予假撚加工時,會產生加工紗斷裂、退繞不良,供予編織物時,會有整經時的絨毛更加顯著,織物的平滑性或質感降低,以及染色後顯著地產生染斑等之缺點。However, when the ultrafine polyamide fibers having a single yarn fineness of 0.5 dtex or less are further produced by the methods described in Patent Documents 1 and 2, it is difficult to uniformly cool or impart a uniform oil agent. The homogeneity of the guanamine fiber and the texture of the fluff are deteriorated, and the difference in fiber structure between the single yarns is increased. As a result, when the false twisting is applied, the processed yarn is broken and unwound, and the woven fabric is supplied. At the time of the warping, the fluff of the warp is more remarkable, the smoothness or texture of the fabric is lowered, and the defects such as staining are remarkably generated after dyeing.

為解決該問題而應用專利文獻3所記載之供油方法時,除了將紗條聚集成束並賦予油劑。單紗纖度在0.5dtex以下之極細聚醯胺纖維時,平均一支單紗的強力降低,紗條成束時,單紗間會摩擦,賦予油劑前之纖維會有摩擦係數大之特有問題。因此,單紗間之摩擦、賦予油劑前之單紗與引導部之摩擦而引起單紗斷裂、難以將油劑賦予至成束之紗條的內層之單紗,在單紗間產生油劑及水分之附著差、或單紗間產生纖維構造差,故在染色後會有質感降低之缺點。In order to solve this problem, when the oil supply method described in Patent Document 3 is applied, the yarn is aggregated and bundled to provide an oil agent. When the single yarn has a fineness of less than 0.5 dtex, the strength of one single yarn is reduced. When the yarn is bundled, the single yarn will be rubbed, and the fiber before the oil agent will have a special problem of large friction coefficient. . Therefore, the friction between the single yarns, the friction between the single yarns before the oil agent and the guide portion causes the single yarn to break, and it is difficult to impart the oil to the inner yarn of the bundle of the bundles, and oil is generated between the single yarns. There is a disadvantage that the adhesion between the agent and the water is poor, or the fiber structure is poor between the single yarns, so that the texture is lowered after the dyeing.

更且,如應用專利文獻4所記載之方法時,雖對單紗間之均一油劑的賦予有利,惟在纖維之長方向的均一油劑之賦予變難,在長方向產生油劑附著不均,長方向中之纖維的構造差或摩擦係數之不均變大。因此,在紡紗步驟及高階加工步驟中,與導紗器等之摩擦而在長方向產生張力不均,在染色後發生染斑,而有無法得到高質感的織物之缺點。Further, when the method described in Patent Document 4 is applied, it is advantageous to impart a uniform oil agent between the single yarns, but it is difficult to impart uniform oil in the longitudinal direction of the fibers, and oil agent adhesion does not occur in the long direction. In the meantime, the difference in the structure of the fibers in the long direction or the unevenness in the friction coefficient becomes large. Therefore, in the spinning step and the high-order processing step, friction with the yarn guide or the like causes unevenness in the longitudinal direction, and staining occurs after the dyeing, and there is a drawback that the fabric having high texture cannot be obtained.

本發明之目的係為解決上述之以往技術的問題,提供一種可對編織物賦予優異之柔軟性、平滑性、懸垂性(drape)、高吸水性、高密度性以及染色後的高質感之聚醯胺極細纖維。An object of the present invention is to solve the above problems of the prior art and to provide a fabric which can provide excellent flexibility, smoothness, drape, high water absorption, high density, and high texture after dyeing. Indole very fine fiber.

本發明係為解決上述課題而採用以下構成。The present invention has the following configuration in order to solve the above problems.

(1)一種聚醯胺極細纖維,其特徵係:在單紗纖度0.10dtex以上0.50dtex以下之聚醯胺纖維中,長纖之長方向每12000m的平均絨毛數為1.0個以下。(1) A polyamidamide ultrafine fiber characterized in that, in a polyamide fiber having a single yarn fineness of 0.10 dtex or more and 0.50 dtex or less, the average number of fluff per 12000 m in the longitudinal direction of the long fiber is 1.0 or less.

(2)如上述(1)記載之聚醯胺極細纖維,其中長纖之長方向的烏斯特不均度在1.0%以下。(2) The polyamine fine fiber according to the above (1), wherein the Uster unevenness in the longitudinal direction of the long fibers is 1.0% or less.

(3)如上述(1)或(2)記載之聚醯胺極細纖維,其中總纖度為15至300dtex、長纖數為30以上。(3) The polyamidamide ultrafine fiber according to the above (1) or (2), wherein the total fineness is 15 to 300 dtex, and the number of long fibers is 30 or more.

(4)如上述(1)至(3)中任一項所記載之聚醯胺極細纖維,其中長纖之剖面形狀為異形剖面。 (4) The polyamidamide ultrafine fiber according to any one of the above (1) to (3) wherein the cross-sectional shape of the long fiber is a profiled cross section.

(5)如上述(1)至(3)中任一項所記載之聚醯胺極細纖維,在聚醯胺極細纖維中,具有長纖之剖面形狀為圓形之單紗,並且對於具有圓形剖面形狀之單紗的定向參數,單紗表面部之定向參數對單絲中央部之定向參數之比為1.10以上。 (5) The polyamidamide ultrafine fiber according to any one of the above (1) to (3), which has a single-yarn in which the cross-sectional shape of the long fiber is circular, and has a circle The orientation parameter of the single yarn of the cross-sectional shape, the ratio of the orientation parameter of the surface portion of the single yarn to the orientation parameter of the central portion of the monofilament is 1.10 or more.

(6)一種聚醯胺極細纖維之熔融紡紗方法,其係單紗纖度為0.10dtex以上0.50dtex以下且長纖之長方向每12000m之平均絨毛數為1.0個以下的聚醯胺極細纖維之熔融紡紗方法,其特徵係:將從紡紗噴嘴外周部具有配置成圓周狀的吐出孔的紡紗噴嘴,將紡出之熔融紡紗紗條,使用位於上述紡紗噴嘴之中心部的下方並從由吐出孔吐出之熔融紡紗紗條之內側或外側噴吹冷卻風以冷卻熔融紡紗紗條之冷卻裝置進行冷卻,進一步使用具有在該冷卻裝置之垂直方向下方以圓盤之外周部接觸單紗之圓盤型的引導部與在引導部之正上方沿著引導部外周形成之油劑吐出用的環形狹縫之環狀供油裝置進行供油後,於集束引導型供油裝置中使紗條聚集成束並進行第2段的供油。 (6) A method of melt spinning of polyamide fine fibers, which is a polyaniline microfiber having a single yarn fineness of 0.10 dtex or more and 0.50 dtex or less and an average number of fluffs of 1.0 or less per 12000 m in the longitudinal direction of the long fiber. The melt spinning method is characterized in that a spinning nozzle having a circumferential discharge hole is provided from an outer peripheral portion of the spinning nozzle, and the spun melted spun yarn is used below the center portion of the spinning nozzle. And cooling the cooling spinning device from the inside or the outside of the melt spun yarn spun from the discharge hole to cool the melt spun yarn, and further cooling the outer periphery of the disk with the lower side of the cooling device The disk-shaped guide portion that contacts the single yarn and the annular oil supply device that forms the annular slit for oil discharge formed along the outer periphery of the guide portion directly above the guide portion are supplied to the oil, and then the bundle-guide type oil supply device In the middle, the yarns are gathered into a bundle and the oil supply in the second stage is performed.

(7)如上述(6)記載之聚醯胺極細纖維之熔融紡紗方法,其中冷卻裝置係從經吐自吐出孔之熔融紡紗紗條之內側噴吹冷卻風以冷卻熔融紡紗紗條之冷卻裝置。 (7) The method of melt spinning of polyamide fine fibers according to the above (6), wherein the cooling device blows cooling air from the inside of the melt spun yarn spouted from the discharge hole to cool the melt spun yarn Cooling device.

(8)如上述(6)或(7)記載之聚醯胺極細纖維之熔融紡紗方法,其中冷卻裝置係滿足下述條件: (i)從紡紗噴嘴面至冷卻裝置之冷卻起始位置之距離(L)為10mm≦L≦70mm、(ii)在冷卻起始位置吹出之冷卻風的風速為15至60m/min。 (8) The method of melt spinning of polyamide fine fibers according to the above (6) or (7), wherein the cooling device satisfies the following conditions: (i) The distance (L) from the spinning nozzle face to the cooling start position of the cooling device is 10 mm ≦ L ≦ 70 mm, and (ii) the cooling wind blown at the cooling start position has a wind speed of 15 to 60 m/min.

(9)一種聚醯胺極細纖維之熔融紡紗裝置,其係單紗纖度為0.10dtex以上0.50dtex以下且長纖之長方向每12000m之平均絨毛數為1.0個以下的聚醯胺極細纖維之熔融紡紗裝置,其特徵係具有:從紡紗噴嘴外周部具有配置成圓周狀的吐出孔的紡紗噴嘴與位於該紡紗噴嘴之中心部的下方並從由吐出孔吐出之熔融紡紗紗條之內側或外側噴吹冷卻風以冷卻熔融紡紗紗條之冷卻裝置,還具有:具有在該冷卻裝置之垂直方向下方以圓盤之外周部接觸單紗之圓盤型的引導部與在引導部之正上方沿著引導部外周形成之油劑吐出用的環形狹縫之環狀供油裝置;以及用以使紗條在該下游聚集成束並進行第2段的供油之集束引導型供油裝置。 (9) A melt spinning device of polyamide fine fibers, which is a polyamide fine fiber having a single yarn fineness of 0.10 dtex or more and 0.50 dtex or less and an average number of fluffs per 1.02000 m in the longitudinal direction of the long fiber of 1.0 or less. The melt spinning device is characterized in that: a spinning nozzle having a discharge hole arranged in a circumferential shape from an outer peripheral portion of the spinning nozzle, and a melt-spun yarn which is discharged from the discharge hole below the center portion of the spinning nozzle a cooling device that blows cooling air on the inner side or the outer side to cool the molten spun yarn, and further has a disc-shaped guide portion that contacts the single yarn at the outer periphery of the disc in the vertical direction of the cooling device An annular oil supply device for forming an annular slit for oil discharge formed on the outer periphery of the guide portion directly above the guide portion; and a bundle guide for supplying the yarn to the downstream portion and performing the second stage of oil supply Type oil supply device.

(10)如(9)記載之聚醯胺極細纖維之熔融紡紗裝置,其中冷卻裝置係從由吐出孔吐出之熔融紡紗紗條之內側噴吹冷卻風以冷卻熔融紡紗紗條之冷卻裝置。 (10) The melt spinning device of the polyamide fine fiber according to (9), wherein the cooling device blows cooling air from the inside of the melt spun yarn spouted from the discharge hole to cool the melted spun yarn. Device.

如依本發明,則如以下所述,在單紗纖度0.10dtex以上0.50dtex以下之聚醯胺纖維中,長纖之長方向每12000m的平均絨毛數為1.0個以下,可獲得以往之聚醯胺纖維所無法得到的對編織物賦予優異之柔軟性、平滑性、懸垂性、高吸水性、高密度性及染色後之高質感者。進一步之較佳態樣中,亦可賦予優異之防透性。According to the present invention, in the polyamide fibers having a single yarn fineness of 0.10 dtex or more and 0.50 dtex or less, the average number of fluff per 12,000 m in the longitudinal direction of the long fibers is 1.0 or less, and the conventional polyfluorene can be obtained. The knitted fabric which is not obtained by the amine fiber imparts excellent flexibility, smoothness, drapability, high water absorbability, high density, and high texture after dyeing. In a further preferred embodiment, excellent barrier properties can also be imparted.

[實施發明之形態][Formation of the Invention]

以下,對本發明之實施形態詳加說明。Hereinafter, embodiments of the present invention will be described in detail.

本發明之聚醯胺極細纖維中使用之聚醯胺係聚醯胺之均聚物或共聚物,該等聚醯胺係由內醯胺、胺基羧酸或二胺與二羧酸之鹽所形成之具有醯胺鍵之可熔融成形的聚合物。A homopolymer or copolymer of polyamines used in the polyamide fine fibers of the present invention, which are salts of endamides, aminocarboxylic acids or diamines and dicarboxylic acids. A melt-formable polymer having a guanamine bond formed.

聚醯胺係可使用各種的聚醯胺而無特別限定,在纖維形成能力及力學特性之點上,以聚己內醯胺(尼龍6)、聚六亞甲基己二醯胺(尼龍66)為佳。該等尼龍6、尼龍66等聚醯胺之共聚物,相對於總單體單位,可使用以20莫耳%以下之比例使其它之胺基己酸、內醯胺共聚者。The polyamine can be used without any particular limitation. In terms of fiber forming ability and mechanical properties, polycaprolactam (nylon 6) and polyhexamethylene hexamethyleneamine (nylon 66) are used. ) is better. The copolymer of polyamines such as nylon 6, nylon 66 or the like may be copolymerized with other aminocaproic acid or decylamine in a ratio of 20 mol% or less based on the total monomer unit.

本發明中使用之聚醯胺的硫酸相對黏度,從製紗安定性之觀點,以2.0至3.5為佳,以2.4至3.0更佳,又以2.5至2.7最佳。上述硫酸相對黏度之測定方法為依據後述者。The relative viscosity of the sulfuric acid of the polyamine used in the present invention is preferably from 2.0 to 3.5, more preferably from 2.4 to 3.0, and most preferably from 2.5 to 2.7, from the viewpoint of yarn stability. The method for measuring the relative viscosity of the above sulfuric acid is based on the following.

本發明之聚合物中,在不脫離本發明之目的的範圍下,除了主成分之外,可將第2、第3成分進行共聚或混合。In the polymer of the present invention, the second and third components may be copolymerized or mixed in addition to the main component, without departing from the object of the present invention.

特別是,本發明之目的以外,欲賦予吸濕性時,可使聚乙烯吡咯啶酮含在聚醯胺中。In particular, in addition to the object of the present invention, when it is desired to impart hygroscopicity, polyvinylpyrrolidone can be contained in polyamine.

在本發明所使用之聚醯胺中,可因應所需而混合各種添加劑,例如:消光劑、阻燃劑、抗氧化劑、紫外線吸收劑、紅外線吸收劑、(結晶)成核劑以及螢光增白劑等。In the polyamine used in the present invention, various additives such as a matting agent, a flame retardant, an antioxidant, an ultraviolet absorber, an infrared absorbing agent, a (crystalline) nucleating agent, and a fluorescent color increase can be mixed as needed. White agent, etc.

本發明之聚醯胺極細纖維的製造方法方面,只要可得到本發明之聚醯胺極細纖維者即無特別限定,宜使用下述方法:先將聚醯胺熔融、從紡紗噴嘴外周部配置成圓周狀的吐出孔將此(經熔融之紡紗)吐出,在噴嘴中心部的下方,從吐出孔吐出之熔融紡紗紗條之內側或外側,使用噴吹冷卻風均一地使熔融紡紗紗條快速冷卻之冷卻裝置進行冷卻後,進一步用在該冷卻裝置之垂直方向下方的環狀供油裝置對每支單紗進行供油後,於集束引導型供油裝置中使紗條聚集成束並進行第2段的供油。第2段供油之後,在因應必要而賦予交錯後捲成包之第1步驟法,從可得到粗細不均或絨毛極少之聚醯胺纖維之點及成本之面,為佳。同時,冷卻裝置方面係以環狀冷卻裝置為佳,以從在圓周上運行之紡紗紗條的內側朝外側噴吹冷卻風之外吹式環狀冷卻裝置、從紡紗紗條的外側朝內側噴吹冷卻風之內吹式環狀冷卻裝置較佳,特別以外吹式環狀冷卻裝置更佳。The method for producing the polyamidamide ultrafine fiber of the present invention is not particularly limited as long as the polyamine fine microfiber of the present invention can be obtained. It is preferred to use a method in which the polyamide is first melted and disposed from the outer peripheral portion of the spinning nozzle. The circumferential discharge hole is ejected (melted spun yarn), and the melt spinning is uniformly applied to the inside or the outside of the melt spun yarn discharged from the discharge hole below the nozzle center portion by using the blowing cooling air. After cooling the cooling device for rapid cooling of the sliver, the oil is supplied to each single yarn by an annular oil supply device below the vertical direction of the cooling device, and then the yarn is aggregated in the bundle-guided oil supply device. Bundle and carry out the oil supply in the second paragraph. After the second stage is supplied with oil, the first step of winding the package into a package after the interlacing is necessary, and it is preferable to obtain the point and cost of the polyamide fiber having a small thickness unevenness or a small amount of fluff. At the same time, in terms of the cooling device, it is preferred to use an annular cooling device to blow a cooling air from the inside of the spinning sliver running on the circumference to the outside, and to blow the annular cooling device from the outside of the spun yarn. It is preferable to blow the annular cooling device inside the inside of the cooling air, and it is particularly preferable that the outer-ring type annular cooling device is better.

將本發明之聚醯胺纖維的製造方法的較佳例之一依據第1圖及第5圖進行具體說明。第1圖及第5圖係呈示本發明之合成纖維的製造步驟之一例的概略圖,第1圖係使用外吹式環狀型冷卻裝置3之一例、第5圖係使用內吹式環狀型冷卻裝置18之另一例。以下的說明中,第1圖及第5圖之製造步驟的基本構成相同,故省略共同符號之說明。One of preferred examples of the method for producing a polyamide fiber of the present invention will be specifically described with reference to Figs. 1 and 5 . Figs. 1 and 5 are schematic views showing an example of a manufacturing process of the synthetic fiber of the present invention, and Fig. 1 is an example of using the outer-blow type annular cooling device 3, and the fifth drawing is an inner blowing type ring. Another example of a type of cooling device 18. In the following description, the basic configurations of the manufacturing steps of the first drawing and the fifth drawing are the same, and the description of the common symbols will be omitted.

第1圖中,經熔融之聚醯胺從噴嘴1吐出,通過噴嘴下保溫區2之後,在降低長方向的纖度不均之目的下,由設置在噴嘴中心下方之外吹式環狀型冷卻裝置3,從紡出紗條之內側朝向外側噴吹冷卻風,使各單紗從噴嘴面以均一的距離急速冷卻、固化。進一步宜在使紗條聚集成束之前,藉由具有以圓盤之外周部接觸單紗之圓盤型的引導部與在引導部之正上方沿著引導部外周形成之油劑吐出用的環形狹縫之環狀供油裝置4,而對每支單紗進行供油後,於集束引導型供油裝置5中使紗條聚集成束並進行第2段的供油。供油後,可因應必要在交錯噴嘴6予以交錯,通過拉取輥7、拉伸輥8,以捲紗機(捲繞裝置)9捲繞。而且,10係纖維長纖、11係纖維製品包裝。並且,在捲成包裝前,可經由2組以上之輥進行拉伸,此時,經由拉伸而賦予之交錯會有退繞之情形,因此,可將拉伸倍率降低或拉伸後再次賦予交錯即可。 In Fig. 1, the molten polyamine is discharged from the nozzle 1, passes through the nozzle under-heating zone 2, and is cooled by a blow-type annular cooling disposed below the center of the nozzle for the purpose of reducing unevenness in the long direction. In the apparatus 3, the cooling air is blown from the inner side of the spun yarn to the outside, and the single yarns are rapidly cooled and solidified from the nozzle surface at a uniform distance. Further, it is preferable that the disk-shaped guide portion that contacts the single yarn at the outer peripheral portion of the disk and the oil-discharge ring that is formed along the outer periphery of the guide portion directly above the guide portion are provided before the yarn is gathered into the bundle. After the oil supply device 4 of the slit is supplied with oil for each single yarn, the yarn bundles are gathered into a bundle in the bundle-guide type oil supply device 5, and the oil supply in the second stage is performed. After the oil is supplied, it may be staggered in the staggered nozzles 6 as necessary, and the winding roller 7 and the stretching roller 8 are wound by a winder (winding device) 9. In addition, 10 series fiber long fiber and 11 series fiber product packaging. Further, before being wound into a package, the film can be stretched by two or more rolls. In this case, the stretching is caused by the stretching, and the stretching ratio can be reduced or stretched. Interlaced.

在噴嘴下保溫區2中,使蒸氣朝噴嘴面噴出並使噴嘴下保溫區2中充滿蒸氣者,係噴嘴之吐出口周邊的聚合物及聚合物中所含的低聚物與氧產生反應而固化,而有抑制成為所謂噴嘴污染的效果,故為適用。此時,蒸氣之噴出壓力宜成為0.1至0.5kPa,噴出壓力過小時,噴嘴下保溫區之氧氣濃度增高,噴嘴面污染之抑制效果變小,並且,噴出壓力過大時,會引發吐出紗條的擺動,因而關係到烏斯特不均度的惡化。 In the under-nozzle holding zone 2, the vapor is sprayed toward the nozzle surface and the sub-nozzle holding zone 2 is filled with steam, and the polymer contained in the nozzle periphery of the nozzle and the oligomer contained in the polymer react with oxygen. It is suitable for curing because it has an effect of suppressing so-called nozzle contamination. At this time, the discharge pressure of the steam is preferably 0.1 to 0.5 kPa, and when the discharge pressure is too small, the oxygen concentration in the holding area under the nozzle is increased, the suppression effect of the nozzle surface contamination is small, and when the discharge pressure is too large, the spun yarn is caused to be spit. Swing, and thus related to the deterioration of Uster unevenness.

當排列於圓形的周邊上之紡出紗條冷卻時,使用環狀型冷卻裝置,對紗條噴吹冷卻風成外吹放射狀者,係可從吐自噴嘴之聚醯胺產生之低聚物成分或封住噴嘴面之蒸氣不滯留在紡紗裝置內部而開放至外部,故為適用。When the spun yarns arranged on the circumference of the circle are cooled, the annular type cooling device is used, and the cooling air is blown to the outside of the yarn to form a blown air, which is low in the production of polyamine from the nozzle. The polymer component or the vapor that seals the nozzle surface is not retained in the inside of the spinning device and is opened to the outside, so that it is suitable.

在上述第1圖之製造步驟中係使用外吹式環狀型冷卻裝置3,然亦可使用第5圖所示之內吹式環狀型冷卻裝置18以取代外吹式環狀型冷卻裝置3。內吹式環狀型冷卻裝置18係以圍住紡出紗條之方式而設置在噴嘴中心下方,從紡出紗條之外側朝向內側噴吹冷卻風,使各單紗從噴嘴面以均一的距離急速冷卻、固化。In the manufacturing step of Fig. 1 described above, the outer-blow type annular cooling device 3 is used, but the inner-blow type annular cooling device 18 shown in Fig. 5 may be used instead of the outer-blown annular cooling device. 3. The inner-blow type annular cooling device 18 is disposed below the center of the nozzle so as to surround the spun yarn, and blows the cooling air from the outer side of the spun yarn to the inner side so that each single yarn is uniform from the nozzle surface. The distance is rapidly cooled and solidified.

冷卻起始點距離,亦即從噴嘴面至環狀型冷卻裝置中之冷卻風噴吹部上端之距離(L)以10至70mm為佳,以10至60mm更佳,以10至50mm進一步更佳。冷卻起始點距離過短時,從環狀型冷卻裝置吹出之冷卻風在噴嘴面附近,因噴嘴面溫度降低使得熱塑性聚合物之吐出安定性惡化,而使紡紗紗條斷裂或絨毛增加。而且,冷卻起始點距離過長時,由於在進行利用冷卻風之均一且急速的冷卻前會使聚醯胺固化,因此纖維的長方向之纖度變動(烏斯特不均度)容易變大,當製成織物時會有質感降低之傾向。The cooling starting point distance, that is, the distance (L) from the nozzle face to the upper end of the cooling air blowing portion in the annular cooling device is preferably 10 to 70 mm, more preferably 10 to 60 mm, and further 10 to 50 mm. good. When the distance between the cooling start points is too short, the cooling air blown from the annular cooling device is in the vicinity of the nozzle surface, and the discharge stability of the thermoplastic polymer is deteriorated due to the decrease in the nozzle surface temperature, and the spun yarn is broken or the pile is increased. Further, when the distance from the cooling start point is too long, since the polyamine is solidified before the uniform cooling and rapid cooling by the cooling air is performed, the long-term fineness variation (Uster unevenness) of the fiber tends to become large. When the fabric is made, there is a tendency to lower the texture.

環狀型冷卻裝置中之冷卻風的風速宜為15至60m/min,以20至55 m/min更佳,以25至50 m/min又更佳。冷卻風速過小時,由於單紗之均一且急速的冷卻變為不足、或冷卻紗條之伸展過小,故易因干擾而引起紗的擺動使烏斯特不均度增大。並且,在聚合物之冷卻不足而與引導部接觸的情形下,由於絨毛或紡紗斷裂頻繁發生,故在作成織物時的質感劣化。冷卻風速過大時,因對各單紗過於施加張力使紗條微振而增大烏斯特不均度、且在紡紗時增加紗的斷裂。The cooling air in the annular cooling device preferably has a wind speed of 15 to 60 m/min, more preferably 20 to 55 m/min, and even more preferably 25 to 50 m/min. When the cooling wind speed is too small, the uniformity of the single yarn and the rapid cooling become insufficient, or the expansion of the cooling sliver is too small, so that the swing of the yarn is liable to cause an increase in the Uster unevenness due to the interference. Further, in the case where the polymer is insufficiently cooled and comes into contact with the guide portion, the fluff or the spun yarn breaks frequently, so that the texture at the time of fabric formation is deteriorated. When the cooling wind speed is too large, the yarn is slightly vibrated by applying tension to each of the single yarns to increase the Uster unevenness, and the yarn breakage is increased at the time of spinning.

環狀型冷卻裝置中之冷卻風的溫度宜為5至50℃,以10至40℃為佳,以15至35℃更佳。冷卻風之溫度過低時,噴嘴下保溫區之溫度降低,使噴嘴面之溫度降低,因此,紗條強度有降低之傾向,冷卻風之溫度過高時,難以使紗條均一冷卻,且易使紗條之冷卻不足,除了烏斯特不均度增大之外,紡紗時亦有增加斷紗之傾向。The temperature of the cooling air in the annular cooling device is preferably 5 to 50 ° C, preferably 10 to 40 ° C, more preferably 15 to 35 ° C. When the temperature of the cooling air is too low, the temperature of the holding zone under the nozzle is lowered, and the temperature of the nozzle surface is lowered. Therefore, the strength of the sliver tends to decrease, and when the temperature of the cooling wind is too high, it is difficult to uniformly cool the sliver, and it is easy to Insufficient cooling of the sliver, in addition to the increase in Uster unevenness, there is also a tendency to increase the yarn breakage during spinning.

環狀型冷卻裝置中之冷卻風噴吹部的垂直方向之長度宜為100至500mm,以150至400mm為佳,以200至350mm更佳。冷卻風噴吹長度過長時,對單紗施加的張力增大,造成紡紗斷裂,冷卻風噴吹長度過短時,由於在單紗之冷卻不足的情況下賦予油劑,而造成絨毛減少及紡紗斷裂。The length of the cooling air blowing portion in the annular cooling device is preferably from 100 to 500 mm in length, preferably from 150 to 400 mm, more preferably from 200 to 350 mm. When the cooling air blowing length is too long, the tension applied to the single yarn increases, causing the spinning to break. When the cooling air blowing length is too short, the oil is added due to insufficient cooling of the single yarn, resulting in a reduction in the pile. And the yarn breaks.

通過環狀型冷卻裝置之單紗,可經環狀供油裝置處理。該環狀供油裝置係配置在圓周上運行之紡紗紗條的內側。The single yarn passing through the annular cooling device can be processed by the annular oil supply device. The annular oil supply device is disposed inside the spinning sliver running on the circumference.

第4圖係呈示本發明中適用之環狀供油裝置之一例的概念圖。該環狀供油裝置4係具有油劑吐出用狹縫12及圓盤型引導部13。以通過環狀供油裝置之纖維長纖(單紗)14接觸圓盤型引導部13之方式配置環狀供油裝置4。以對與該圓盤型引導部13中之紗條的接觸點的正上方供給油劑之方式,沿著圓盤型引導部13之外周形成環狀之油劑吐出用狹縫12。油劑係由油劑供給用配管17供至油劑貯存槽15。填充在油劑貯存槽15之油劑係從油劑吐出用狹縫12吐出,在與圓盤型引導部13中之紗條的接觸點與吐出紗條之各單紗接觸,對各單紗賦予油劑。Fig. 4 is a conceptual view showing an example of a ring-shaped oil supply device to which the present invention is applied. The annular oil supply device 4 includes an oil discharge slit 12 and a disk-shaped guide portion 13. The annular oil supply device 4 is disposed such that the fiber filaments (single yarn) 14 passing through the annular oil supply device contacts the disk-shaped guide portion 13. An annular oil discharge slit 12 is formed along the outer circumference of the disk-shaped guide portion 13 so that the oil agent is supplied directly above the contact point with the sliver in the disc-shaped guide portion 13. The oil agent is supplied to the oil reservoir 15 by the oil supply pipe 17. The oil agent filled in the oil agent storage tank 15 is discharged from the oil discharge opening slit 12, and is in contact with each single yarn of the discharge sliver at the contact point with the sliver in the disc-shaped guide portion 13, for each single yarn. An oil agent is added.

使通過環狀型冷卻裝置之單紗與圓盤型之引導部接觸者係防止經噴吹冷卻風之單紗的擺動,促進單紗的均一冷卻,有降低烏斯特不均度之效果,因而適用。更且,在使紗條聚集成束前,以在與上述圓盤型引導部中之紗條的接觸點的正上方沿著引導部之外周所形成之從油劑吐出用之環狀狹縫吐出油劑而使油劑賦予各單紗的環狀供油裝置之使用方法,在賦予油劑前之高摩擦阻力的紗,由於與圓盤型引導部接觸、或當紗條聚集成束時未賦予油劑之單紗間經摩擦而會有抑制絨毛產生的效果,並且,由於經由集束引導型供油裝置而賦予在單紗間所無法賦予之均一油劑,故可藉由紡紗步驟中之紗道引導部與未賦予油劑之單紗的摩擦而抑制絨毛的產生及染色時染斑的發生,由於可得到高階加工性良好之纖維,故為適用。並且,經環狀供油裝置賦予油劑之位置距噴嘴面宜為300至1000mm之下方,以350至700mm之下方為佳,以400至600mm之下方更佳。供油位置過高時,因在單紗的冷卻不足之狀態下而直接賦予油劑,造成長纖強度的降低及絨毛的產生,供油位置過低時,由於從噴嘴面吐出之單紗至聚集成束之距離變長,故易引起紗的擺動,除了有關絨毛的原因及烏斯特不均度的惡化之外,單紗所伴隨的氣流效果增大,因而造成運行紗條的張力增高、紡紗斷裂。環狀供油裝置中所賦予之油劑種類並無特別限定,以凝膠型態為佳。凝膠油劑中,因表面張力而在引導部上容易引起油膜形成,沿著圓盤型引導部之周方向而可均一地賦予油劑。The single yarn passing through the annular cooling device is brought into contact with the disc-shaped guiding portion to prevent the single yarn from being blown by the cooling wind, thereby promoting uniform cooling of the single yarn and reducing the unevenness of the Uster. Therefore applicable. Further, before the yarns are gathered into the bundle, the annular slit for discharging from the oil is formed along the outer circumference of the guide portion directly above the contact point with the sliver in the disc-shaped guide portion. A method of using an oil-repellent agent to give an oil agent to each of the single-yarn annular oil supply devices, the yarn having a high frictional resistance before the oil agent is applied, or the yarn is brought into contact with the disk-shaped guide portion, or when the yarn is gathered into a bundle The single yarn which is not provided with the oil agent is rubbed to suppress the effect of the pile generation, and the uniform oil which cannot be imparted between the single yarns is provided by the bundle-guide type oil supply device, so that the spinning step can be performed by the spinning step The middle yarn guide portion and the single yarn which is not provided with the oil agent suppress the generation of the pile and the occurrence of the stain during the dyeing, and are suitable for obtaining fibers having high order workability. Further, the position of the oil agent to be supplied via the annular oil supply means is preferably from 300 to 1000 mm below the nozzle surface, preferably from 350 to 700 mm, more preferably from 400 to 600 mm. When the oil supply position is too high, the oil agent is directly applied due to insufficient cooling of the single yarn, resulting in a decrease in the strength of the long fiber and the generation of the pile. When the oil supply position is too low, the single yarn spouted from the nozzle surface is The distance between the gathered bundles becomes longer, so it is easy to cause the yarn to oscillate. In addition to the causes of the fluff and the deterioration of the Uster unevenness, the airflow effect accompanying the single yarn is increased, thereby causing the tension of the running sliver to increase. The spinning breaks. The type of the oil agent to be applied to the annular oil supply device is not particularly limited, and is preferably a gel type. In the gel oil agent, the oil film is easily formed on the guide portion due to the surface tension, and the oil agent can be uniformly applied along the circumferential direction of the disk-shaped guide portion.

環狀供油裝置4中進行供油後,集束引導型供油裝置5中除了使單紗聚集成束之外,進一步採取進行供油之2段供油方式之方法,由於可在纖維的單紗間及長方向之兩面達成賦予均一油劑,因而適用。環狀供油裝置4中,雖可在單紗間均一地賦予油劑,然卻難以獲得對長方向均一地賦予油劑之纖維,在以可對長方向均一地賦予油劑之集束引導型供油裝置5與環狀供油裝置4之2段式供油方式,即可在纖維之單紗間及對長方向之兩面均一地賦予油劑,即可得到染色後之質感良好的聚醯胺極細纖維。After the oil supply in the annular oil supply device 4 is performed, in addition to the single yarn being integrated into the bundle, the bundle-guided oil supply device 5 further adopts a method of supplying the oil supply in two stages, since the fiber can be used in the single It is suitable for the application of a uniform oil agent on both sides of the yarn and the long direction. In the annular oil supply device 4, the oil agent can be uniformly applied between the single yarns, but it is difficult to obtain a fiber which uniformly imparts an oil agent to the longitudinal direction, and the bundled guide type which can uniformly apply the oil agent in the longitudinal direction can be obtained. The oil supply device 5 and the two-stage oil supply method of the annular oil supply device 4 can uniformly apply an oil agent between the single yarns of the fibers and the two sides of the long direction, thereby obtaining a dyed texture with good texture. Amine very fine fiber.

而且,第2段供油中所用之集束引導型供油裝置可使用一般的供油引導部,例如可適用如上述專利文獻3所示之供油引導部。In addition, a general oil supply guide portion can be used for the bundle-guide type oil supply device used for the second-stage oil supply. For example, the oil supply guide portion as disclosed in Patent Document 3 can be applied.

拉取輥7中之紗條的拉取速度宜為3500至4500m/分鐘。拉取速度過低時,長方向中之聚醯胺的定向變的不安定,在長方向之染斑容易發生,拉取速度過高時,對紗條施加之張力增大,因而造成絨毛及紡紗斷裂。更且,拉伸輥8之拉伸倍率宜為1.0至1.3。拉伸倍率過高時,所得纖維之伸度變的過低,並且單紗斷裂而易使絨毛產生。The drawing speed of the sliver in the take-up roll 7 is preferably from 3,500 to 4,500 m/min. When the drawing speed is too low, the orientation of the polyamide in the long direction becomes unstable, and the stain in the long direction is likely to occur. When the drawing speed is too high, the tension applied to the sliver is increased, thereby causing fluff and The yarn breaks. Further, the stretching ratio of the stretching roll 8 is preferably from 1.0 to 1.3. When the draw ratio is too high, the elongation of the obtained fiber becomes too low, and the single yarn is broken to easily cause the pile to be generated.

本發明之聚醯胺極細纖維需為單紗纖度在0.1dtex以上0.5dtex以下者,以0.25dtex至0.45dtex為佳。單紗纖度過粗時,紗條的剛性變高,作成編織物時,難以得到所期待的柔軟性、平滑性、懸垂性、高吸水性、高密度性優異之編織物,反之,單紗纖度過細時,在作成織物時容易發生單紗斷裂,而有織物起毛或平滑性低劣之傾向,並且,由於烏斯特不均度的增加而有織物在染色後質感變差之傾向。上述單紗纖度的測定係依據後述之方法者。The polyamine fine fiber of the present invention needs to have a single yarn fineness of 0.1 dtex or more and 0.5 dtex or less, preferably 0.25 dtex to 0.45 dtex. When the single yarn fineness is too coarse, the rigidity of the sliver becomes high, and when the knitted fabric is formed, it is difficult to obtain a desired knitted fabric having excellent flexibility, smoothness, drapability, high water absorbability, and high density, and vice versa. When it is too fine, single yarn breakage tends to occur when the fabric is formed, and there is a tendency that the fabric is rough or smooth, and the texture of the fabric tends to deteriorate after dyeing due to an increase in Uster unevenness. The measurement of the single yarn fineness is based on the method described later.

本發明之聚醯胺極細纖維係以長纖之長方向每12000m之平均絨毛數在1.0個以下者為必要。平均絨毛數多於1.0個時,在編織時將會有翹曲絨毛的產生或假撚加工時會有加工紗斷裂、退繞不良之情形,更且,在作成編織物時,將欠缺平滑性及質感。較佳者係長方向每12000m之平均絨毛數在0.5個以下,以0個更佳。為減少絨毛數,宜預防在賦予油劑前之摩擦阻力高的單紗間之摩擦,以經由上述環狀供油引導部而在聚集成束前賦予油劑之方法為佳。上述平均絨毛數的測定係依據後述之方法者。The polyamidamide ultrafine fiber of the present invention is required to have an average number of fluff per 1.02000 m in the longitudinal direction of the long fiber of 1.0 or less. When the average number of fluffs is more than 1.0, there will be a generation of warp fluff during the weaving or a case where the processed yarn is broken or unwound during the false twisting process, and even when the braid is formed, the smoothness will be lacking. And texture. Preferably, the average number of fluff per 12000 m in the longitudinal direction is 0.5 or less, and more preferably 0. In order to reduce the number of piles, it is preferable to prevent the friction between the single yarns having high frictional resistance before the application of the oil agent, and it is preferable to apply the oil agent before the bunching by the above-mentioned annular oil supply guide. The measurement of the average number of fluffs described above is based on the method described later.

纖維係在一般的長方向呈現紗條纖度變動,染色時紗條粗的部分會有成為濃染之傾向,特別是在單紗纖度較小時,會明顯地呈現。纖維之粗細不均度大時,編織物之均染性降低而損及外觀,因此,不均度(粗細不均度)以1.0%以下為佳。烏斯特不均度過高時,平滑性及染色時的濃淡差大幅呈現,而有製品之質感低劣的傾向。烏斯特不均度係以0.9%以下為佳。對於減少不均度之方法並無特別限定,惟以將冷卻風噴吹裝置靠近噴嘴面並快速冷卻之方法、將紗條從外周及/或內周噴吹圓環狀冷卻風之方法為適用。更佳者係使用:從紗條之內周噴吹圓環狀之冷卻風使單紗均一地冷卻後,再使各單紗與圓盤狀之引導部接觸以防止紗的擺動之方法。本發明中,烏斯特不均度(粗細不均度)的測定係依據後述之方法者。The fiber system exhibits a change in the sliver of the sliver in the general long direction, and the portion where the sliver is thick during dyeing tends to be densely stained, and particularly when the single yarn has a small fineness, it is remarkably exhibited. When the thickness unevenness of the fiber is large, the leveling property of the knitted fabric is lowered to impair the appearance. Therefore, the unevenness (thickness unevenness) is preferably 1.0% or less. When the Uster unevenness is too high, the smoothness and the difference in shading during dyeing are greatly exhibited, and the texture of the product tends to be inferior. The Uster unevenness is preferably 0.9% or less. The method for reducing the unevenness is not particularly limited, but a method of blowing the annular cooling air from the outer circumference and/or the inner circumference by applying the cooling air blowing device to the nozzle surface and rapidly cooling the method is applicable. . More preferably, it is a method of preventing the yarn from swinging by blowing a ring-shaped cooling air from the inner circumference of the sliver to uniformly cool the single yarn, and then bringing the single yarn into contact with the disc-shaped guide portion. In the present invention, the measurement of the Uster unevenness (thickness unevenness) is based on the method described later.

本發明之聚醯胺極細纖維在包含剖面形狀為圓形之單紗時,在該單紗中,以表面部的定向參數與中央部的定向參數相異者為佳。表面部與中央部的定向參數相異時,通過聚醯胺極細纖維之中央部與表面部的光之折射率不同,即使為圓形剖面亦可得到防透效果。具體而言,單紗表面部之定向參數對單紗中央部之定向參數的比宜為1.10以上,以1.15倍以上2.00倍以下為佳,以1.20以上1.80倍以下更佳。相對於單紗之中央部的定向參數,表面部之定向參數在上述範圍時,由於通過單紗之剖面方向的光進行漫反射(diffuse reflection),故在作成織物時可得到防透效果且纖維內部構造中的變形不會過大,亦可保持充分之長纖強度。上述定向參數之測定係依據後述之方法者。具有如此定向參數之聚醯胺極細纖維,為了不使冷卻起始點距離過長且不使冷卻風之風速(冷卻風速)過小,可藉由選擇上述之較佳條件加以製造而獲得。When the polyamine fine fiber of the present invention comprises a single yarn having a circular cross-sectional shape, it is preferred that the orientation parameter of the surface portion differs from the orientation parameter of the central portion in the single yarn. When the orientation parameter of the surface portion and the central portion are different, the refractive index of the light at the central portion and the surface portion of the polyimide fine microfiber is different, and a barrier effect can be obtained even in a circular cross section. Specifically, the ratio of the orientation parameter of the surface portion of the single yarn to the orientation parameter of the central portion of the single yarn is preferably 1.10 or more, more preferably 1.15 times or more and 2.00 times or less, and more preferably 1.20 or more and 1.80 times or less. With respect to the orientation parameter of the central portion of the single yarn, when the orientation parameter of the surface portion is in the above range, since the light is diffused by the light in the cross-sectional direction of the single yarn, the anti-transparent effect and the fiber can be obtained when the fabric is formed. The deformation in the internal structure is not excessively large, and sufficient long fiber strength can be maintained. The measurement of the above orientation parameters is based on the method described later. The polyamidamide ultrafine fiber having such an orientation parameter can be obtained by selecting the above-mentioned preferable conditions in order not to make the cooling starting point distance too long and not to make the cooling wind speed (cooling wind speed) too small.

本發明之聚醯胺極細纖維係具有極為纖細之單紗纖度者,在將經熔融紡紗之紗條均一且急速冷卻之情況下,即可得到上述表面部之定向參數與中央部之定向參數的構造不同之纖維,藉由採用可更快速且均一冷卻之冷卻條件,單紗表面部之定向參數對單紗中央部之定向參數的比有增大之傾向。The polyamide fine fiber of the present invention has an extremely fine single yarn fineness, and the orientation parameter of the surface portion and the orientation parameter of the central portion can be obtained by uniformly and rapidly cooling the melt-spun yarn. The fibers having different configurations have a tendency to increase the ratio of the orientation parameters of the surface portion of the single yarn to the orientation parameter of the central portion of the single yarn by using a cooling condition which can be more rapidly and uniformly cooled.

並且,該聚醯胺極細纖維之伸度宜為40至70%。伸度過低時,長纖之抗拉增高,假撚加工中經假撚之實撚數變少,因此,對所得之加工紗難以賦予充分的捲縮,並且,拉伸紗中,斷紗及絨毛容易發生,而有高階通過性低劣之傾向,另外,伸度過高時,假撚之實撚數過剩,在所得之加工紗中容易起毛、且強度降低,在拉伸紗中,由於殘留之伸度高,容易在編織物中出現條紋,而有易使質感變差之傾向。上述伸度的測定係依據後述之方法者。Further, the polyamide fine fiber has an elongation of 40 to 70%. When the elongation is too low, the tensile strength of the long fiber is increased, and the number of false twists in the false twisting process is reduced. Therefore, it is difficult to impart sufficient crimping to the obtained processed yarn, and the yarn is broken in the drawn yarn. And the fluff is easy to occur, and the high-order pass is inferior. In addition, when the stretch is too high, the actual number of false twists is excessive, and the obtained processed yarn is easy to fluff and the strength is lowered. The residual elongation is high, and streaks are likely to occur in the woven fabric, and the texture tends to be deteriorated. The above-described measurement of the elongation is based on the method described later.

並且,使所得聚醯胺極細纖維伸長15%時之應力宜為1.0至2.0gf/dtex(9.8×10-3至19.6×10-3N/dtex),以1.2至1.8gf/dtex(11.8×10-3至17.6×10-3N/dtex)更佳。伸長15%時之應力過低時,假撚加工時之張力變的過低,加工紗斷裂、或易於產生加工張力變動,加工紗之質感降低或產率容易惡化。並且,伸長15%時之應力過高時,在進行假撚加工時,交錯部有巨大張力集中而產生單紗斷裂,容易使步驟通過性或編織物之質感降低。上述使伸長15%時之應力的測定係依據後述之方法者。Further, the stress at which the obtained polyamine fine fiber is elongated by 15% is preferably 1.0 to 2.0 gf/dtex (9.8 × 10 -3 to 19.6 × 10 -3 N/dtex), and 1.2 to 1.8 gf/dtex (11.8 ×). 10 -3 to 17.6 × 10 -3 N / dtex) is better. When the stress at the time of elongation of 15% is too low, the tension at the time of false twisting becomes too low, the processed yarn is broken, or the processing tension is liable to be changed, and the texture of the processed yarn is lowered or the yield is easily deteriorated. Further, when the stress at the time of elongation of 15% is too high, when the false twisting is performed, the tension in the interlaced portion is concentrated and the single yarn is broken, and the passability of the step or the texture of the knitted fabric is likely to be lowered. The measurement of the stress at the time of elongation of 15% is based on the method described later.

本發明之聚醯胺極細纖維的總纖度宜為15至300 dtex,以15至200 dtex為佳。總纖度過小時,纖維之斷裂強度變小,在作成織物時之織物的撕裂強度變小,總纖度過大時,在染色時染料難以滲透至纖維內部,在染色後容易產生染斑而難以得到高質感的織物。上述總纖度的測定係依據後述之方法者。The polystyrene ultrafine fibers of the present invention preferably have a total fineness of 15 to 300 dtex, preferably 15 to 200 dtex. When the total fineness is too small, the breaking strength of the fiber becomes small, and the tear strength of the fabric becomes small when the fabric is formed. When the total fineness is too large, the dye hardly penetrates into the inside of the fiber during dyeing, and is likely to be stained after dyeing and is difficult to obtain. High-quality fabric. The measurement of the above total fineness is based on the method described later.

本發明之聚醯胺極細纖維的長纖數宜為30以上,以30至500長纖為佳,以50至400長纖更佳。長纖數未達30時,難以獲得作為目標之優異的柔軟性、懸垂性、高吸水性、高密度性,長纖數過大時,難以均一地賦予交錯,容易使退繞性惡化,並且,長纖間之均一油劑的賦予變難,而易於增加引起單紗斷裂之絨毛的產生。The polyamine fine fiber of the present invention preferably has a long fiber number of 30 or more, preferably 30 to 500 long fibers, and more preferably 50 to 400 long fibers. When the number of long fibers is less than 30, it is difficult to obtain excellent flexibility, drapability, high water absorbability, and high density. When the number of long fibers is too large, it is difficult to uniformly provide staggering, and it is easy to deteriorate the unwinding property. The uniformity of the oil agent between the long fibers is difficult to increase, and it is easy to increase the generation of the fluff which causes the breakage of the single yarn.

本發明之聚醯胺極細纖維之剖面形狀並無特別限定,可列舉如:圓形剖面、異形剖面。異形剖面可為例如:扁平剖面、透鏡型剖面、三葉剖面、六葉剖面,亦即稱為多凹凸剖面之具有3至8個凸部與同數之凹部之異形剖面、中空剖面之其它習知的異形剖面。較佳之剖面係圓形剖面,其在可賦予紡紗安定性與優異之柔軟性、懸垂性之點上為優異。更且,聚醯胺極細纖維在圓形剖面之中央部與表面部具有上述較佳定向參數之比時,因定向的構造差使通過單紗的剖面方向之光進行漫反射,並且,由於具有三葉剖面、多凹凸剖面及中空剖面者通過單紗表面之光進行漫反射,因此,在作成織物時,經由透過光之漫反射而可得到防透性,由此點而言為佳。更且,三葉剖面、多凹凸剖面,及多凹凸剖面與圓形剖面之長纖混合之剖面構成等,在作成織物時可在單紗間得到高的空隙,起因於毛細管現象的高吸水性、及可賦予高的體積密度性之點上為優異,更且,藉由透過光的漫反射使防透性的賦予亦佳,因而適用。The cross-sectional shape of the polyamidamide ultrafine fiber of the present invention is not particularly limited, and examples thereof include a circular cross section and a profiled cross section. The profiled section may be, for example, a flat profile, a lens profile, a three-leaf profile, or a six-leaf profile, that is, a profile having a profile of 3 to 8 protrusions and the same number of recesses, and a hollow profile. Known profiled profile. The preferred cross section is a circular cross section which is excellent in that it imparts stability to the spinning and excellent flexibility and drape. Further, when the ratio of the above-described preferred orientation parameter is large in the central portion of the circular cross section and the surface portion of the polyamidamide ultrafine fiber, the light passing through the cross-sectional direction of the single yarn is diffusely reflected by the difference in the orientation structure, and Since the leaf section, the multi-concave section, and the hollow section are diffusely reflected by the light of the surface of the single yarn, it is preferable that the barrier property is obtained by diffuse reflection of the transmitted light when the fabric is formed. Furthermore, the three-leaf section, the multi-concave section, and the cross-section of the multi-concave section and the long section of the circular section can be used to form a woven fabric, and a high gap can be obtained between the single yarns, resulting in high water absorption due to capillary action. It is excellent in that it can impart high bulk density, and it is also suitable for imparting barrier properties by diffuse reflection of transmitted light.

如此所得的本發明之聚醯胺極細纖維,可對織物賦予優異之柔軟性、平滑性、懸垂性、高吸水性、高密度性、染色後之高質感,在較佳之態樣中,防透性亦為優異。因此,本發明之極細纖維在作成織物時,可適用在保溫性、輕量性優異之羽毛外套的布料等之羽絨材料上;在作成編織物時,可適用具有上述機能之高級感的內襯、以及貼身衣褲等所使用之被覆紗等。The polybenzazole ultrafine fiber of the present invention thus obtained imparts excellent softness, smoothness, drapability, high water absorption, high density, and high texture after dyeing to the woven fabric, and in a preferred aspect, is resistant to penetration. Sex is also excellent. Therefore, when the ultrafine fiber of the present invention is used as a woven fabric, it can be applied to a down material such as a fabric of a feather coat excellent in heat retention and light weight; and when a woven fabric is produced, a lining having a high-grade feeling of the above-described function can be applied. And covered yarns used in underwear, etc.

[實施例][Examples]

以下,依據實施例以更詳細說明本發明。Hereinafter, the present invention will be described in more detail based on examples.

本說明書及實施例中的各特性值係依據以下之方法求得。The characteristic values in the present specification and examples are obtained by the following methods.

(1)總纖度及單紗纖度(1) Total fineness and single yarn fineness

將試料(紗條)在框周1.000m之驗布機中,27dtex以下之品種作成1000次卷軸、28 dtex以下之品種作成500次卷軸,在熱風乾燥機中乾燥105±2℃×60分鐘後,藉由在天平測量之值以下式(i)或(ii)算出之值作為總纖度。並將所得之總纖度除以紗條單紗數所得之值作為單紗纖度。The sample (strip) was placed in a fabric inspection machine with a frame length of 1.000 m, and the variety of 27 dtex or less was made into 1000 reels, and the varieties below 28 dtex were made into 500 reels, and dried in a hot air dryer at 105 ± 2 ° C for 60 minutes. The value calculated by the following formula (i) or (ii) by the value measured by the balance is taken as the total fineness. The value obtained by dividing the total fineness obtained by the number of single yarns of the sliver is taken as the single yarn fineness.

(i)27dtex以下之品種:(i) Varieties below 27dtex:

總纖度(dtex)=計量值(g)×(10000/1000)×{1+(公定水分率(%)/100)}Total fineness (dtex) = measurement value (g) × (10000/1000) × {1 + (public water rate (%) / 100)}

(i)28dtex以下之品種:(i) Varieties below 28dtex:

總纖度(dtex)=計量值(g)×(10000/500)×{1+(公定水分率(%)/100)}Total fineness (dtex) = measurement value (g) × (10000/500) × {1 + (common moisture rate (%) / 100)}

在此,實施例中所使用之尼龍6及尼龍66聚合物方面,係將公定水分率設為4.5%進行纖度的求算。Here, in the case of the nylon 6 and nylon 66 polymers used in the examples, the specific moisture content was set to 4.5% to calculate the fineness.

單紗纖度(dtex)=總纖度(dtex)/單紗數Single yarn denier (dtex) = total fineness (dtex) / single yarn count

惟對於2種不同種類的剖面形狀(剖面A及剖面B)之混合長纖中的單紗纖度,係在以下所示之式中,求出各個剖面形狀中之單紗剖面的面積比,將上述總纖度乘以面積比,再除以同形狀之長纖總數而得之值。However, for the single yarn fineness in the mixed long fiber of the two different types of cross-sectional shapes (section A and section B), the area ratio of the single yarn cross-section in each cross-sectional shape is obtained by the following equation. The total fineness is multiplied by the area ratio and divided by the total number of long fibers of the same shape.

剖面A之面積比=剖面A之面積/(剖面A之面積+剖面B之面積)Area ratio of section A = area of section A / (area of section A + area of section B)

剖面B之面積比=剖面B之面積/(剖面A之面積+剖面B之面積)Area ratio of section B = area of section B / (area of section A + area of section B)

混纖長纖中之剖面A的單紗纖度(dtex)=(總纖度(dtex)×剖面A之面積比)/剖面A之長纖數Single yarn fineness (dtex) of section A in the mixed-fiber long fiber = (total fineness (dtex) × area ratio of section A) / long fiber number of section A

混纖長纖中之剖面B的單紗纖度(dtex)=(總纖度(dtex)×剖面B之面積比)/剖面B之長纖數Single yarn fineness (dtex) of section B in the mixed-fiber long fiber = (total fineness (dtex) × area ratio of section B) / long fiber number of section B

(2)硫酸相對黏度(2) Relative viscosity of sulfuric acid

將秤取之試料溶解在98重量%之濃硫酸中使試料濃度成為1g/100ml,對於該溶液,以奧氏黏度計(Ostwald viscometer)測定25℃中之降落秒數(T1)。進一步,對於無溶解試料的98重量%之濃硫酸,同樣地測定25℃中之降落秒數(T2)後,以下式求出試料的相對黏度(ηr)。The sample to be weighed was dissolved in 98% by weight of concentrated sulfuric acid to make the sample concentration 1 g/100 ml, and the number of seconds of the drop (T1) at 25 ° C was measured for the solution by an Ostwald viscometer. Further, in the case of concentrated sulfuric acid of 98% by weight of the undissolved sample, the number of falling seconds (T2) at 25 ° C was measured in the same manner, and the relative viscosity (ηr) of the sample was determined by the following formula.

(ηr)=(T1/T2)+{1.891×(1.000-C)}(ηr)=(T1/T2)+{1.891×(1.000-C)}

(3)平均絨毛數(3) Average number of fluff

平均絨毛數係使用東麗工程公司(目前公司名稱為tmt Machinery)之MALUTI-POINT FRAY COUNTER MFC-200(感測器部P型),在絨毛長度設定(從感測器光軸中心至U-Guide底部之距離):2.0mm、紗速:600m/min、測定時間:20分鐘之條件下,一邊確認供紗張力:0.25g/dtex至0.75g/dtex之範圍,進行測定次數:10次之測定,將該測定平均值作為平均絨毛數(個/12000m)。 The average number of fluff is determined by the MALITI-POINT FRAY COUNTER MFC-200 (sensor type P type) of Toray Engineering (currently known as tmt Machinery), and the length of the fluff is set (from the center of the optical axis of the sensor to the U- Guide distance at the bottom of the guide: 2.0 mm, yarn speed: 600 m/min, measurement time: 20 minutes, while confirming the yarn tension: 0.25 g/dtex to 0.75 g/dtex, the number of measurements: 10 times The measurement was carried out, and the average value of the measurement was taken as the average number of fluffs (pieces/12,000 m).

(4)定向參數比 (4) Directional parameter ratio

定向參數係對剖面形狀為圓形之試樣(單紗)以拉曼分光法測定,使用Jobin Yvon/愛容物產公司製造T-64000,在測定模式:微拉曼、物鏡:×100、光束直徑:1μm、光源:Ar+雷射/514.5nm、雷射功率:100mW、繞射光柵:Single 600、1800gr/mm、狹縫:100μm、檢測器:Jobin Yvon公司製造CCD 1024×256之條件下進行。測定試料係在包埋樹脂(雙酚系環氧樹脂、24小時硬化)後,從纖維長方向在5°以下切角以切片機切片。切片試料之厚度為1.5μm,以通過纖維之中心的方式切取。定向之測定係在偏光條件下進行,將偏光方向與纖維長方向一致時設為平行偏光(∥)、與纖維長方向正交時設為垂直偏光(⊥),在分別所得之拉曼帶(Raman band)中,從歸類於1130cm-1附近之C-C彎曲振動模式(bending vibration mode)的波峰強度(I1130)與歸類於1635cm-1附近之C=O伸縮振動(stretching vibration)的波峰強度(I1635)之比,評價定向程度。亦即,定向參數=(I1130/I1635)∥/(I1130/I1635)⊥ The orientation parameter is determined by Raman spectroscopy for a sample with a circular cross-sectional shape, and T-64000 is manufactured by Jobin Yvon/Ai Rong Property Co., Ltd. in the measurement mode: micro-Raman, objective lens: ×100, light beam Diameter: 1 μm, light source: Ar + laser / 514.5 nm, laser power: 100 mW, diffraction grating: Single 600, 1800 gr/mm, slit: 100 μm, detector: CCD 1024 × 256 manufactured by Jobin Yvon get on. The measurement sample was sliced by a microtome after being embedded in a resin (bisphenol-based epoxy resin, cured for 24 hours) at a chamfer angle of 5° or less from the fiber length direction. The sliced sample had a thickness of 1.5 μm and was cut through the center of the fiber. The measurement of the orientation is performed under polarized light conditions. When the polarization direction is aligned with the fiber length direction, it is set to be parallel polarized light (∥), and when it is orthogonal to the fiber length direction, it is set to be vertically polarized (⊥), and the Raman bands are respectively obtained ( Raman band) in the vicinity of 1130cm CC classified -1 bending vibration mode (bending vibration mode) of the peak intensity (I 1130) and 1635cm classified in the vicinity of the peak C -1 = O stretching (stretching vibration) of The ratio of the intensity (I 1635 ) was evaluated for the degree of orientation. That is, the orientation parameter = (I 1130 /I 1635 )∥/(I 1130 /I 1635 )⊥

其中,對於測定點,單紗表面部之定向參數係從單紗表面部對1μm內部之點、中央部之定向參數係對單紗中央部之點進行雷射,算出定向參數。由該結果,單紗表面部之定向參數對單紗中央部之定向參數的比係由以下之式算出。而且,單紗中央部與單紗表面部之定向參數方面,係使用長纖中採取5支任意之單紗的平均值而算出。In the measurement point, the orientation parameter of the surface portion of the single yarn is obtained by performing laser scanning from the surface of the single yarn to the point of 1 μm inside and the orientation parameter of the central portion to the center of the single yarn, and calculating the orientation parameter. From this result, the ratio of the orientation parameter of the surface portion of the single yarn to the orientation parameter of the central portion of the single yarn was calculated by the following equation. Further, in terms of the orientation parameter of the central portion of the single yarn and the surface portion of the single yarn, the average value of five arbitrary single yarns in the long fiber was used.

定向參數比=(單紗表面部之定向參數)/(單紗中央部之定向參數)Orientation parameter ratio = (orientation parameter of the surface of the single yarn) / (orientation parameter of the central part of the single yarn)

(5)烏斯特不均度(5) Uster unevenness

烏斯特不均度係使用ZELLWEGER USTER公司之USTER TESTER UT-4,在紗速50m/分鐘、S撚、撚數8000 rpm測定3分鐘的條件下,測定1/2 inert之烏斯特不均度U%。The USTER TESTER UT-4 of ZELLWEGER USTER is used to measure the unevenness of 1/2 inert under the conditions of a yarn speed of 50 m/min, S捻, and a number of turns of 8000 rpm for 3 minutes. Degree U%.

(6)伸長15%時之應力(6) Stress at 15% elongation

伸長15%時之應力係使用ORIENTEC公司製造之TENSIRON RPC-1210A,以挾持器間隔50cm挾持,並以50cm/min之拉伸速度拉伸,測定3次拉長至57.5cm時之張力,將該平均值除以纖維之纖度後所得之值。The stress at the elongation of 15% was measured by using TENSIRON RPC-1210A manufactured by ORIENTEC Co., Ltd. at a distance of 50 cm between the holders and stretching at a tensile speed of 50 cm/min, and the tension at the time of elongation to 57.5 cm was measured three times. The value obtained by dividing the average value by the fineness of the fiber.

(7)伸度(7) Extension

伸度係使用ORIENTEC公司製造之TENSIRON RPC-1210A,以挾持器間隔50cm挾持,並以50cm/min之拉伸速度拉伸,測定3次紗斷裂時之拉伸長度,將該平均值除以50cm再乘以100後所得之值。The elongation was performed by using TENSIRON RPC-1210A manufactured by ORIENTEC Co., Ltd., held at a distance of 50 cm between the holders, and stretched at a tensile speed of 50 cm/min, and the tensile length at the time of the third yarn break was measured, and the average value was divided by 50 cm. Multiply by 100 to get the value.

(8)織物之柔軟性(8) Softness of fabric

對於由所得纖維而成並經染色之織物,以觸感及肉眼判定柔軟度、表面的平滑度、懸垂性以及織物顏色之深度,並以下述4階段進行判定。The fabric obtained by the obtained fiber and dyed was judged by the touch and the naked eye to determine the softness, the smoothness of the surface, the drapability, and the depth of the fabric color, and were determined in the following four stages.

(A)…極為良好(經染色之織物柔軟、表面平滑且具懸垂性,織物表面看不到起毛);(A)...very good (the dyed fabric is soft, smooth and drapable, and no fluff is visible on the fabric surface);

(B)…良好(雖為柔軟且懸垂性優異,然平滑性不佳,且部分表面出現起毛現象);(B)...good (although it is soft and excellent in drape, but the smoothness is not good, and some surfaces are fluffy);

(C)…稍差(雖具懸垂性,然柔軟性、平滑性不佳,且部分表面出現起毛現象);(C)... slightly poor (although drape, softness, smoothness, and fluffing on some surfaces);

(D)…不良(織物偏硬且平滑性、懸垂性不佳,且表面出現起毛現象)。(D)... Bad (the fabric is hard and smooth, the drapability is poor, and the surface is fluffing).

(9)織物之染色質感(9) The dyeing texture of the fabric

將所得纖維使用縱‧橫兩方,作成橫織長度180cm之平織布,將織物以酸性染料(Mitsui Nylon Black GL)染色。將染色後之平織物經由透視驗布機並依檢驗員(10名)之評價,在長方向100m進行驗布,並以下述基準進行相對評價。The obtained fiber was made into a flat woven fabric having a transverse woven length of 180 cm, and the fabric was dyed with an acid dye (Mitsui Nylon Black GL). The dyed flat fabric was subjected to inspection in the longitudinal direction by a perspective inspection machine and evaluated by an inspector (10 persons), and relative evaluation was performed on the basis of the following criteria.

(A)…全無條紋、濃淡不均的情形。(A)... There are no streaks and unevenness.

(B)…條紋不明顯,多少看出濃淡不均,然為可使用之等級。(B)... The streaks are not obvious, and the amount of unevenness is seen somewhat, but it is the grade that can be used.

(C)…條紋不明顯,看出較多的濃淡不均,然為無法使用之等級。(C)... The streaks are not obvious, and it is seen that there is more unevenness in the shade, but it is a grade that cannot be used.

(D)…條紋明顯且看出較多的濃淡不均,為無法使用之等級。(D)... The stripes are noticeable and there are many uneven shades, which are the levels that cannot be used.

(10)織物之吸水性(Byreck法)(10) Water absorption of fabrics (Byreck method)

藉由JIS L1096(1999)「Byreck法」測定。對於以該測定所得之高吸水度係依以下基準評價。It was measured by JIS L1096 (1999) "Byreck method". The high water absorption obtained by this measurement was evaluated based on the following criteria.

(A)…90mm以上(A)...90mm or more

(B)…65mm以上且未達90mm(B)...65mm or more and less than 90mm

(C)…55mm以上且未達65mm(C)...55mm or more and less than 65mm

(D)…未達55mm(D)...not up to 55mm

(11)織物之防透性(11) Fabric barrier resistance

以所得之纖維作成圓筒型編織後,依檢驗員(10名)之評價,將精練後之織物的防透性以下述基準進行相對評價。After the obtained fiber was knitted into a cylindrical shape, the opaque fabric was evaluated for relative resistance according to the following criteria according to the evaluation of the inspector (10).

(A)…極為良好(毫無穿透感,可作為防透材料使用)(A)...very good (no penetration, can be used as a barrier material)

(B)…良好(雖有若干穿透感,然可作為防透材料使用之等級)(B)...Good (although there are some penetrating sensations, it can be used as a barrier material)

(C)…可使用(在一般的用途上並無問題之等級)(C)...can be used (there is no problem in general use)

(D)…不良(穿透感極強,不可作為內襯使用)(D)...bad (very strong penetration, not used as a lining)

(12)織物之綜合評價(12) Comprehensive evaluation of fabrics

織物之綜合評價係依下述基準進行評價。The comprehensive evaluation of the fabric was evaluated according to the following criteria.

(A)…對於織物之柔軟性、染色質感、吸水性及防透性之4項全部,評價為(A)或(B),2項以上者為(A)。(A)... All of the four items of the softness, dyeing texture, water absorption, and barrier properties of the fabric were evaluated as (A) or (B), and those of two or more were (A).

(B)…對於織物之柔軟性、染色質感、吸水性及防透性之4項全部,(C)評價為1項以下,然對(D)並無評價之項。(B)... For all of the four items of softness, dyeing texture, water absorption, and barrier properties of the fabric, (C) was evaluated as one or less, and (D) was not evaluated.

(C)…對於織物之柔軟性、染色質感、吸水性及防透性之4項全部,雖無(D)評價之項,然(C)評價為2項以上。(C)... For all of the four items of the softness, the dyeing texture, the water absorption property, and the anti-reflection property of the fabric, (C) was evaluated as two or more items.

(D)…織物之柔軟性、染色質感、吸水性及防透性之4項中的1項以上有(D)評價之項。(D) One or more of the four items of softness, dyeing texture, water absorption, and barrier properties of the fabric are evaluated in (D).

實施例1Example 1

98%硫酸相對黏度2.63之尼龍66在285℃中熔融後,供至熔融紡紗噴嘴組件,從具有98孔的圓形孔之噴嘴孔吐出,將各單紗朝向紡紗噴嘴面以0.25kPa之壓力通過噴出蒸氣之蒸氣噴出區後,在該蒸氣噴出區下游側,使通過具有冷卻起始點距離30mm、垂直方向之長度300mm的冷卻風噴吹部之單體的外吹式環狀型冷卻裝置,將向外噴吹成放射狀之20℃的冷卻風以40m/min之風速噴吹,進行冷卻固化。然後,在距噴嘴面500mm之位置,經由具有以圓盤之外周部對單紗接觸之圓盤型的引導部與在引導部之正上方沿著引導部外周形成之油劑吐出用的環形狹縫之環狀供油裝置賦予凝膠油劑後,進一步於集束引導型供油裝置中進行第2段的供油並使紗條聚集成束,一邊進行交錯賦予,一邊以4000m/分鐘取得,並在拉伸倍率1.10倍中進行拉伸後,於鬆開條件下以4200m/分鐘包捲,得到40dtex/98長纖、伸度45%之尼龍66纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表1中。另外,表中之尼龍66簡稱為N66。 98% sulfuric acid with a relative viscosity of 2.63 is melted at 285 ° C, and then supplied to the melt spinning nozzle assembly, which is discharged from a nozzle hole having a circular hole of 98 holes, and each single yarn is oriented toward the surface of the spinning nozzle at 0.25 kPa. After the pressure is passed through the vapor ejection zone where the vapor is ejected, on the downstream side of the vapor ejection zone, the externally blown annular cooling of the monomer passing through the cooling air blowing portion having a cooling starting point distance of 30 mm and a vertical length of 300 mm is passed. The apparatus was sprayed into a radial cooling air of 20 ° C at a wind speed of 40 m/min to perform cooling solidification. Then, at a position of 500 mm from the nozzle surface, a disk-shaped guide portion having a single yarn contact with the outer peripheral portion of the disk and an annular narrowing for oil discharge formed along the outer periphery of the guide portion directly above the guide portion are provided. After the oil supply device of the slit is supplied with the gel oil, the second stage of the oil supply is carried out in the bundle-guided oil supply device, and the yarns are gathered into a bundle, and the yarn is obtained at 4000 m/min while being staggered. After stretching at a draw ratio of 1.10 times, it was wrapped at 4,200 m/min under loosening conditions to obtain a nylon 66 fiber having a filament of 40 dtex/98 and a stretch of 45%. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 1. In addition, the nylon 66 in the table is abbreviated as N66.

實施例2 Example 2

除了98%硫酸相對黏度2.63之尼龍6在255℃中熔融後,供至熔融紡紗噴嘴組件以外,以與實施例1相同方法進行紡紗,得到40dtex/98長纖之尼龍6纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表1中。另外,表中之尼龍6簡稱為N6。 Nylon 6 having a 98% sulfuric acid relative viscosity of 2.63 was melted at 255 ° C, and then supplied to a melt spinning nozzle assembly, and spun in the same manner as in Example 1 to obtain a 40 dtex/98 long-fiber nylon 6 fiber. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 1. In addition, the nylon 6 in the table is abbreviated as N6.

實施例3 Example 3

除了使用具有268孔的圓形孔之噴嘴以外,以與實施例1相同方法進行紡紗,得到40dtex/268長纖之尼龍66纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表1中。 Spinning was carried out in the same manner as in Example 1 except that a nozzle having a circular hole of 268 holes was used to obtain a 40 dtex/268 long-fiber nylon 66 fiber. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 1.

實施例4 Example 4

除了使用具有82孔的圓形孔之噴嘴以外,以與實施例1相同方法進行紡紗,得到40dtex/82長纖之尼龍66纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表1中。Spinning was carried out in the same manner as in Example 1 except that a nozzle having a circular hole having 82 holes was used to obtain a 40 dtex/82 long fiber nylon 66 fiber. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 1.

實施例5Example 5

除了噴嘴下蒸氣噴出區之下游側所設置之外吹式環狀型冷卻裝置中之冷卻風噴吹部的垂直方向之長度設為100mm,且由環狀供油裝置之供油位置設在噴嘴下300mm以外,以與實施例1相同方法進行紡紗,得到40dtex/98長纖之尼龍66纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表1中。The length of the cooling air blowing portion in the blow-type annular cooling device is set to 100 mm in addition to the downstream side of the steam ejection region under the nozzle, and the oil supply position of the annular oil supply device is set at the nozzle. Spinning was carried out in the same manner as in Example 1 except for the next 300 mm to obtain a 40 dtex/98 long-fiber nylon 66 fiber. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 1.

實施例6Example 6

除了98%硫酸相對黏度2.63之尼龍66在275℃中熔融以外,以與實施例1相同方法進行紡紗,得到40dtex/98長纖之尼龍66纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表1中。Spinning was carried out in the same manner as in Example 1 except that 98% of sulfuric acid having a relative viscosity of 2.63 was melted at 275 ° C to obtain a 40 dtex/98 long-fiber nylon 66 fiber. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 1.

實施例7Example 7

除了使用具有42孔的圓形孔之噴嘴,且纖度為17dtex以外,以與實施例1相同方法進行紡紗,得到17dtex/42長纖之尼龍66纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表2中。Spinning was carried out in the same manner as in Example 1 except that a nozzle having a circular hole of 42 holes was used, and the fineness was 17 dtex, and a nylon 66 fiber of 17 dtex/42 long fiber was obtained. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 2.

實施例8Example 8

除了使用具有680孔的圓形孔之噴嘴,且纖度為280dtex以外,以與實施例1相同方法進行紡紗,得到280dtex/680長纖之尼龍66纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表2中。Spinning was carried out in the same manner as in Example 1 except that a nozzle having a circular hole of 680 holes was used, and the fineness was 280 dtex, to obtain 280 dtex/680 long-fiber nylon 66 fiber. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 2.

實施例9Example 9

除了使用具有32孔的圓形孔之噴嘴,且纖度為15dtex以外,以與實施例1相同方法進行紡紗,得到15dtex/32長纖之尼龍66纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表2中。Spinning was carried out in the same manner as in Example 1 except that a nozzle having a circular hole having 32 holes was used, and the fineness was 15 dtex, to obtain 15 dtex/32 long-fiber nylon 66 fiber. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 2.

實施例10Example 10

除了98%硫酸相對黏度2.63之尼龍6在255℃中熔融後,供至熔融紡紗噴嘴組件,並從98孔之如第2圖所示的剖面形狀為具有三葉的狹縫形狀之噴嘴吐出孔吐出以外,以與實施例1相同方法進行紡紗,得到40dtex/98長纖之三葉剖面尼龍6纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表2中。Nylon 6 having 98% sulfuric acid relative viscosity of 2.63 was melted at 255 ° C, supplied to the melt spinning nozzle assembly, and spouted from a 98-hole nozzle having a slit shape having a three-leaf shape as shown in FIG. Spinning was carried out in the same manner as in Example 1 except that the hole was discharged, and a 40 dtex/98 long fiber trilobal section nylon 6 fiber was obtained. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 2.

實施例11Example 11

除了使用49孔之如第3圖所示的剖面形狀為具有六葉的噴嘴吐出孔以及同數之圓孔混在之98孔的噴嘴以外,以與實施例10相同方法進行紡紗,得到40dtex/98長纖之六葉剖面與圓剖面混合存在之尼龍6纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表2中。Spinning was carried out in the same manner as in Example 10 except that a 49-hole nozzle having a six-leaf nozzle discharge hole and a nozzle having the same number of round holes were used as shown in Fig. 3, and 40 dtex/ was obtained. 98 long-fiber six-leaf section and round section mixed with nylon 6 fiber. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 2.

實施例12Example 12

除了在進行交錯之賦予後,以3000m/分鐘取得,並在拉伸倍率1.50倍中進行拉伸後,於鬆開條件下以4300m/分鐘捲繞以外,以與實施例1相同方法進行紡紗,得到40dtex/98長纖之尼龍66纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表3中。Spinning was carried out in the same manner as in Example 1 except that after the interlacing was carried out, it was taken at 3000 m/min, and after stretching at a draw ratio of 1.50 times, and then wound at 4,300 m/min under loosening conditions. , obtained 40dtex/98 long fiber nylon 66 fiber. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 3.

實施例13Example 13

除了使通過具有垂直方向之長度300mm的冷卻風噴吹部之單體的內吹式環狀型冷卻裝置取代外吹式環狀型冷卻裝置以外,以與實施例1相同方法進行紡紗,得到40dtex/98長纖之尼龍66纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表3中。Spinning was carried out in the same manner as in Example 1 except that the inner blow type annular cooling device of the cooling wind blowing portion having a length of 300 mm in the vertical direction was replaced by the outer blow type annular cooling device. 40dtex/98 long-fiber nylon 66 fiber. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 3.

實施例14Example 14

除了冷卻起始點距離設為20mm以外,以與實施例1相同方法進行紡紗,得到40dtex/98長纖之尼龍66纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表3中。Spinning was carried out in the same manner as in Example 1 except that the distance from the cooling starting point was set to 20 mm to obtain a nylon 66 fiber of 40 dtex/98 long fiber. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 3.

實施例15Example 15

除了冷卻起始點距離設為40mm以外,以與實施例1相同方法進行紡紗,得到40dtex/98長纖之尼龍66纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表3中。Spinning was carried out in the same manner as in Example 1 except that the distance from the cooling starting point was set to 40 mm to obtain a nylon 66 fiber of 40 dtex/98 long fiber. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 3.

實施例16Example 16

除了冷卻起始點距離設為10mm以外,以與實施例1相同方法進行紡紗,得到40dtex/98長纖之尼龍66纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表3中。Spinning was carried out in the same manner as in Example 1 except that the distance from the cooling starting point was set to 10 mm to obtain a nylon 66 fiber of 40 dtex/98 long fiber. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 3.

實施例17Example 17

除了冷卻起始點距離設為60mm以外,以與實施例1相同方法進行紡紗,得到40dtex/98長纖之尼龍66纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表4中。Spinning was carried out in the same manner as in Example 1 except that the cooling starting point distance was 60 mm, and 40 dtex/98 long-fiber nylon 66 fiber was obtained. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 4.

實施例18Example 18

除了從外吹式環狀型冷卻裝置外吹成放射狀之20℃之冷卻風的風速設為27m/min以外,以與實施例1相同方法進行紡紗,得到40dtex/98長纖之尼龍66纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表4中。Spinning was carried out in the same manner as in Example 1 except that the wind speed of the cooling air of 20 ° C which was blown radially from the outer-ring type annular cooling device was 27 m/min, and 40 dtex/98 long-fiber nylon 66 was obtained. fiber. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 4.

實施例19Example 19

除了從外吹式環狀型冷卻裝置外吹成放射狀之20℃之冷卻風的風速設為49m/min以外,以與實施例1相同方法進行紡紗,得到40dtex/98長纖之尼龍66纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表4中。Spinning was carried out in the same manner as in Example 1 except that the wind speed of the cooling air of 20 ° C which was blown radially from the outer-ring type annular cooling device was 49 m/min, and 40 dtex/98 long-fiber nylon 66 was obtained. fiber. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 4.

實施例20Example 20

除了從外吹式環狀型冷卻裝置外吹成放射狀之20℃之冷卻風的風速設為17m/min以外,以與實施例1相同方法進行紡紗,得到40dtex/98長纖之尼龍66纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表4中。Spinning was carried out in the same manner as in Example 1 except that the wind speed of the cooling air of 20 ° C which was blown radially from the outer-ring type annular cooling device was 17 m/min, and 40 dtex/98 long-fiber nylon 66 was obtained. fiber. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 4.

實施例21Example 21

除了從外吹式環狀型冷卻裝置外吹成放射狀之20℃之冷卻風的風速設為58m/min以外,以與實施例1相同方法進行紡紗,得到40dtex/98長纖之尼龍66纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表4中。Spinning was carried out in the same manner as in Example 1 except that the wind speed of the cooling air of 20 ° C which was blown radially from the outer-ring type annular cooling device was 58 m/min, and 40 dtex/98 long-fiber nylon 66 was obtained. fiber. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 4.

比較例1Comparative example 1

除了從具有160孔的圓形孔之噴嘴口吐出,且纖度為15dtex以外,以與實施例1相同方法進行紡紗,得到15dtex/160長纖之尼龍66纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表5中。Spinning was carried out in the same manner as in Example 1 except that it was discharged from a nozzle opening having a circular hole of 160 holes and the fineness was 15 dtex, thereby obtaining a nylon 66 fiber of 15 dtex/160 long fiber. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 5.

比較例2Comparative example 2

除了纖度為56dtex以外,以與實施例1相同方法進行紡紗,得到56dtex/98長纖之尼龍66纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表5中。Spinning was carried out in the same manner as in Example 1 except that the fineness was 56 dtex, and 56 dtex/98 long-fiber nylon 66 fiber was obtained. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 5.

比較例3Comparative example 3

在距外吹式環狀型冷卻裝置之垂直方向下方的噴嘴面500mm之位置,使用不具有油劑吐出用之環狀狹縫之圓盤型引導部,不進行油劑供給而使單紗接觸圓盤型引導部以外,以與實施例1相同方法進行紡紗,得到40dtex/98長纖之尼龍66纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表5中。A disc-shaped guide portion that does not have an annular slit for oil discharge is used at a position of 500 mm from the nozzle surface below the vertical direction of the outer-ring type annular cooling device, and the single yarn is contacted without supplying the oil agent. Spinning was carried out in the same manner as in Example 1 except for the disk-shaped guide portion to obtain a nylon 66 fiber of 40 dtex/98 long fiber. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 5.

比較例4Comparative example 4

除了使聚對苯二甲酸乙二酯樹脂在290℃中熔融後,供至熔融紡紗噴嘴組件以外,以與實施例1相同方法進行紡紗,得到40dtex/98長纖之聚對苯二甲酸乙二酯樹脂纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表5中。In the same manner as in Example 1, except that the polyethylene terephthalate resin was melted at 290 ° C and supplied to the melt spinning nozzle assembly, 40 dtex/98 long fiber polyterephthalic acid was obtained. Ethylene glycol resin fiber. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 5.

比較例5Comparative Example 5

除了冷卻裝置設為單向型直流式煙囪,於供油引導部將紗條聚集成束並進行供油以外,以與實施例1相同方法進行紡紗,得到40dtex/98長纖之尼龍66纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表5中。A 40 dtex/98 long-fiber nylon 66 fiber was obtained in the same manner as in Example 1 except that the cooling device was a one-way type DC chimney, and the yarn guide was gathered into a bundle and supplied with oil. . The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 5.

比較例6Comparative Example 6

除了在環狀供油裝置中進行供油後,不進行第2段供油,並於集束引導部中將紗條聚集成束以外,以與實施例1相同方法進行紡紗,得到40dtex/98長纖之尼龍66纖維。將所得之原紗及織物進行特性評價。並將結果呈示於表5中。After the oil supply was performed in the annular oil supply device, the second stage oil supply was not performed, and the yarn was gathered into the bundle in the bundle guiding portion, and the yarn was spun in the same manner as in Example 1 to obtain 40 dtex/98. Long-fiber nylon 66 fiber. The obtained raw yarn and fabric were evaluated for characteristics. The results are presented in Table 5.

1...噴嘴1. . . nozzle

2...噴嘴下保溫區2. . . Nozzle underheating zone

3...外吹式環狀型冷卻裝置3. . . Outer blown annular cooling device

4...環狀供油裝置4. . . Ring oil supply device

5...集束引導型供油裝置5. . . Cluster guiding type oil supply device

6...交錯噴嘴6. . . Staggered nozzle

7...拉取輥7. . . Pull roller

8...拉伸輥8. . . Stretch roller

9...捲紗機(捲繞裝置)9. . . Winding machine (winding device)

10...纖維長纖10. . . Fiber long fiber

11...纖維製品包裝11. . . Fiber packaging

12...油劑吐出用狹縫12. . . Oil discharge spout

13...圓盤型引導部13. . . Disc type guide

14...纖維長纖14. . . Fiber long fiber

15...油劑貯存槽15. . . Oil storage tank

16...經狹縫吐出之油劑16. . . Oil agent spit out through the slit

17...油劑供給用配管17. . . Oil supply piping

18...內吹式環狀型冷卻裝置18. . . Inner blow type annular cooling device

第1圖係本發明之聚醯胺極細纖維生產方法之一例所示之圖。Fig. 1 is a view showing an example of a method for producing a polyamide fine fiber of the present invention.

第2圖係本發明之聚醯胺極細纖維生產所使用之噴嘴孔形狀之一例所示之圖。Fig. 2 is a view showing an example of a nozzle hole shape used in the production of the polyamine fine fiber of the present invention.

第3圖係本發明之聚醯胺極細纖維生產所使用之噴嘴孔形狀之其它一例所示之圖。Fig. 3 is a view showing another example of the shape of a nozzle hole used in the production of the polyamide fine fiber of the present invention.

第4圖係本發明之聚醯胺極細纖維生產時所適用之環狀供油裝置之一例所示之圖。Fig. 4 is a view showing an example of a ring-shaped oil supply device which is applied to the production of the polyamine fine fibers of the present invention.

第5圖係本發明之聚醯胺極細纖維生產方法之其它一例所示之圖。Fig. 5 is a view showing another example of the production method of the polyamine fine fiber of the present invention.

1...噴嘴1. . . nozzle

2...噴嘴下保溫區2. . . Nozzle underheating zone

3...外吹式環狀型冷卻裝置3. . . Outer blown annular cooling device

4...環狀供油裝置4. . . Ring oil supply device

5...集束引導型供油裝置5. . . Cluster guiding type oil supply device

6...交錯噴嘴6. . . Staggered nozzle

7...拉取輥7. . . Pull roller

8...拉伸輥8. . . Stretch roller

9...捲紗機(捲繞裝置)9. . . Winding machine (winding device)

10...纖維長纖10. . . Fiber long fiber

11...纖維製品包裝11. . . Fiber packaging

Claims (11)

一種聚醯胺極細纖維,其特徵係在單紗纖度0.10dtex以上0.50dtex以下之聚醯胺纖維中,長纖之長方向每12000m的平均絨毛數為1.0個以下。 A polyamidamide ultrafine fiber characterized in that the polyamine fiber having a single yarn fineness of 0.10 dtex or more and 0.50 dtex or less has an average number of fluff per 1.02000 m in the longitudinal direction of the long fiber of 1.0 or less. 如申請專利範圍第1項之聚醯胺極細纖維,其中長纖之長方向的烏斯特不均度在1.0%以下。 For example, the polyamidamide ultrafine fiber of the first aspect of the patent application has a Uster unevenness in the longitudinal direction of the long fiber of 1.0% or less. 如申請專利範圍第1項之聚醯胺極細纖維,其中總纖度為15至300dtex、長纖數為30以上。 The polyamine fine fiber of the first aspect of the patent application, wherein the total fineness is 15 to 300 dtex, and the long fiber number is 30 or more. 如申請專利範圍第2項之聚醯胺極細纖維,其中總纖度為15至300dtex、長纖數為30以上。 The polyamine fine fiber of the second aspect of the patent application, wherein the total fineness is 15 to 300 dtex, and the long fiber number is 30 or more. 如申請專利範圍第1至4項中任一項之聚醯胺極細纖維,其中長纖之剖面形狀為異形剖面。 The polyamine fine fiber according to any one of claims 1 to 4, wherein the long fiber has a profiled cross section. 如申請專利範圍第1至4項中任一項之聚醯胺極細纖維,在聚醯胺極細纖維中,具有長纖之剖面形狀為圓形之單紗,並且對於具有圓形剖面形狀之單紗的定向參數,單紗表面部之定向參數對單絲中央部之定向參數之比為1.10以上。 The polyamidamide ultrafine fiber according to any one of claims 1 to 4, wherein in the polyamidamide ultrafine fiber, a single yarn having a long fiber cross-sectional shape and a single circular shape The orientation parameter of the yarn, the ratio of the orientation parameter of the surface portion of the single yarn to the orientation parameter of the central portion of the monofilament is 1.10 or more. 一種聚醯胺極細纖維之熔融紡紗方法,其係單紗纖度為0.10dtex以上0.50dtex以下且長纖之長方向每12000m之平均絨毛數為1.0個以下的聚醯胺極細纖維之熔融紡紗方法,其特徵係:將從紡紗噴嘴外周部具有配置成圓周狀的吐出孔的紡紗噴嘴紡出之熔融紡紗紗條,使用位於上述紡紗噴嘴之中心部的下方並從由吐出孔吐出之熔融紡紗紗條之內側或外側噴吹冷卻風以冷卻熔融紡紗紗條之冷卻裝置進行冷卻,進一步使 用具有在該冷卻裝置之垂直方向下方以圓盤之外周部接觸單紗之圓盤型的引導部與在引導部之正上方沿著引導部外周形成之油劑吐出用的環形狹縫之環狀供油裝置進行供油後,於集束引導型供油裝置中使紗條聚集成束並進行第2段的供油。 A melt spinning method of polyamide fine fibers, which is a melt spinning of polyamide fine fibers having a single yarn fineness of 0.10 dtex or more and 0.50 dtex or less and an average number of fluffs of 1.0 or less per 12000 m in the longitudinal direction of the long fibers. A method of spinning a spun yarn from a spinning nozzle having a discharge hole arranged in a circumferential shape from an outer peripheral portion of a spinning nozzle, and using a spout hole located below a center portion of the spinning nozzle Cooling air is blown on the inner side or the outer side of the spun spinning spun yarn to cool the molten spun yarn, and further cooled A disk-shaped guide portion having a single yarn in a peripheral portion of the disk below the vertical direction of the cooling device and a ring-shaped slit for oil discharge formed along the outer periphery of the guide portion directly above the guide portion After the oil supply device performs oil supply, the yarns are gathered into a bundle in the bundle-guided oil supply device, and the oil supply in the second stage is performed. 如申請專利範圍第7項之聚醯胺極細纖維之熔融紡紗方法,其中冷卻裝置係從吐自吐出孔之熔融紡紗紗條之內側噴吹冷卻風以冷卻熔融紡紗紗條之冷卻裝置。 The method for melt spinning a polyamide fine fiber according to the seventh aspect of the patent application, wherein the cooling device is a cooling device that blows cooling air from the inside of the melt spun yarn spouting from the discharge hole to cool the melt spun yarn. . 如申請專利範圍第7或8項之聚醯胺極細纖維之熔融紡紗方法,其中冷卻裝置係滿足下述條件:(1)從紡紗噴嘴面至冷卻裝置之冷卻起始位置之距離(L)為10mm≦L≦70mm、(2)在冷卻起始位置吹出之冷卻風的風速為15至60m/min。 A method of melt spinning a polyamide fine fiber according to claim 7 or 8, wherein the cooling device satisfies the following conditions: (1) a distance from a spinning nozzle face to a cooling start position of the cooling device (L) The wind speed of the cooling air blown at a cooling start position of 10 mm ≦L ≦ 70 mm, (2) is 15 to 60 m/min. 一種聚醯胺極細纖維之熔融紡紗裝置,其係單紗纖度為0.10dtex以上0.50dtex以下且長纖之長方向每12000m之平均絨毛數為1.0個以下的聚醯胺極細纖維之熔融紡紗裝置,其特徵係具有:從紡紗噴嘴外周部具有配置成圓周狀的吐出孔的紡紗噴嘴與位於該紡紗噴嘴之中心部的下方並從由吐出孔吐出之熔融紡紗紗條之內側或外側噴吹冷卻風以冷卻熔融紡紗紗條之冷卻裝置,還具有:具有在該冷卻裝置之垂直方向下方以圓盤之外周部接觸單紗之圓盤型的引導部與在引導部之正上方沿著引導部外周形成之油劑吐出用的環形狹縫之環狀供油裝置;以及用以使紗條在該下游聚集 成束並進行第2段的供油之集束引導型供油裝置。 A melt spinning device for polyacrylamide ultrafine fibers, which is a melt spinning of polyamide fine fibers having a single yarn fineness of 0.10 dtex or more and 0.50 dtex or less and an average number of fluffs of 1.0 or less per 12000 m in the longitudinal direction of the long fibers. The apparatus has a spinning nozzle having a discharge hole arranged in a circumferential shape from an outer peripheral portion of the spinning nozzle, and a yarn spinning yarn which is disposed below the center portion of the spinning nozzle and which is discharged from the discharge hole Or a cooling device that blows the cooling air on the outside to cool the melt-spun gauze, and further has a disk-shaped guide portion that contacts the single yarn at the outer peripheral portion of the disk in the vertical direction of the cooling device, and a guide portion at the guide portion An annular oil supply device for an annular slit for oil discharge formed along the outer circumference of the guide portion; and for causing the sliver to gather downstream The bundling guide type oil supply device that bundles and performs the second stage of oil supply. 如申請專利範圍第10項之聚醯胺極細纖維之熔融紡紗裝置,其中冷卻裝置係從由吐出孔吐出之熔融紡紗紗條之內側噴吹冷卻風以冷卻熔融紡紗紗條之冷卻裝置。The melt spinning device of the polyamide fine fiber according to claim 10, wherein the cooling device is a cooling device that blows cooling air from the inside of the melt spun yarn spouted from the discharge hole to cool the melt spun yarn. .
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