TWI524161B - Object correction method - Google Patents
Object correction method Download PDFInfo
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- TWI524161B TWI524161B TW102128145A TW102128145A TWI524161B TW I524161 B TWI524161 B TW I524161B TW 102128145 A TW102128145 A TW 102128145A TW 102128145 A TW102128145 A TW 102128145A TW I524161 B TWI524161 B TW I524161B
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Description
本發明係與加工方法有關;特別是指一種物件校正方法。 The invention relates to a processing method; in particular to an object correction method.
如電路板之類的板狀物件在接受現代化的自動加工流程之前,常需對其放置在治具或機台上的位置先行校正,利於進行後續的鑽孔或零件安裝等動作;這是因為物件的製程並無法保證產出的每個物件皆具有完全相同的尺寸或形狀,所以在一定的容許範圍內,尺寸或形狀略有出入的物件可以在經過精確校正後再行加工,以確保加工後的成品具有同等的功能或效果,尤其對於預先佈設有精密電路線的物件而言,校正的重要性更是無庸置疑。 Plate parts such as circuit boards are often pre-calibrated for placement on the fixture or machine table before undergoing modern automated machining processes, facilitating subsequent drilling or part mounting operations; The process of the object does not guarantee that each object produced has the same size or shape, so within a certain tolerance range, the object with a slight size or shape can be processed after precise correction to ensure processing. The finished product has the same function or effect, especially for objects that are pre-wired with precision circuit wires. The importance of correction is unquestionable.
習知的校正方法係在待加工的物件上預先標示出二個參考點,再依二參考點的連線角度及中心點作為校正依據,藉此可容忍物件尺寸發生一定程度的誤差。惟,此方法仍有其侷限,並不適用於尺寸非常大或具可撓性的物件,因為這樣的物件不免會產生不規則的漲縮或型變,使得前述校正依據失準;若是為了克服此問題而加入更多參考點,在不同的參考點之間有可能會產生無法互相配合的校正依據,亦即,無論如何移動物件,皆無法同時滿足所有校正依據,使得校正動作進退失據,在不同的物件間難以取得一致的校正標準。 The conventional calibration method pre-marks two reference points on the object to be processed, and then uses the connection angle and the center point of the two reference points as a basis for correction, thereby tolerating a certain degree of error in the size of the object. However, this method still has its limitations and is not suitable for objects of very large size or flexibility, because such objects will inevitably produce irregular shrinkage or deformation, which may cause the aforementioned correction to be inaccurate; if it is to overcome Adding more reference points to this problem, there may be a correction basis that cannot be matched between different reference points, that is, no matter how the object is moved, all the correction basis cannot be satisfied at the same time, so that the correction action is lost and lost. It is difficult to achieve consistent calibration standards between different objects.
有鑑於此,本發明之目的在於提供一種物件校正方法,即使物件的尺寸較大或具可撓性,且標示有二個以上任意分佈的參考點,仍可有效校正物件在機台或治具上的位置,便於進行後續的加工動作。 In view of the above, an object of the present invention is to provide an object correction method capable of effectively correcting an object in a machine or a fixture even if the object is large or flexible and is marked with two or more randomly distributed reference points. The upper position facilitates subsequent machining operations.
緣以達成上述目的,本發明所提供的物件校正方法係應用於呈板狀的一物件,該物件預先標示有至少二參考點,該校正方法包括使用一攝影器材與一調整裝置,該攝影器材具有至少二視窗,該視窗的投影範圍內涵蓋一該參考點,且該視窗中定義有一校正點,各該視窗中的該參考點與該校正點互為對應,該校正方法包含下列步驟:計算各該參考點的一偏差距離,其中該偏差距離定義為該參考點與對應的該校正點在一投影平面上的距離;使用該調整裝置調整該物件之位置,再次計算該物件位移後各該參考點的該偏差距離,直到該些參考點的該些偏差距離之平方和為最小為止。 In order to achieve the above object, the object correction method provided by the present invention is applied to an object in the form of a plate, the object being pre-marked with at least two reference points, the correction method comprising using a photographic device and an adjusting device, the photographic device Having at least two windows, the window includes a reference point in the projection range, and a correction point is defined in the window, and the reference point in each window corresponds to the correction point, and the correction method comprises the following steps: calculating a deviation distance of each of the reference points, wherein the deviation distance is defined as a distance between the reference point and the corresponding correction point on a projection plane; using the adjustment device to adjust the position of the object, and calculating the displacement of the object again The deviation distance of the reference point until the sum of the squares of the deviation distances of the reference points is the smallest.
本發明之效果在於有效校正物件在機台或治具上的位置,且能適用於形狀較大或以可撓材質製成的物件。 The effect of the invention is to effectively correct the position of the object on the machine table or the jig, and can be applied to articles having a large shape or made of a flexible material.
10‧‧‧物件 10‧‧‧ objects
12‧‧‧參考點 12‧‧‧ Reference point
20‧‧‧視窗 20‧‧‧Window
22‧‧‧校正點 22‧‧‧ calibration point
24‧‧‧座標系 24‧‧‧ coordinate system
圖1係本發明物件校正方法的應用環境示意圖,同時示範物件在接受校正之前的狀態;圖2係圖1的應用環境其中一個視窗的放大示意圖;圖3係本發明物件校正方法的流程圖;圖4係圖1的應用環境之另一示意圖,同時示範物件 在接受校正之後的最佳狀態。 1 is a schematic diagram of an application environment of the object correction method of the present invention, and shows a state before the object is corrected; FIG. 2 is an enlarged schematic view of one of the windows of the application environment of FIG. 1; FIG. 3 is a flow chart of the method for correcting the object of the present invention; 4 is another schematic diagram of the application environment of FIG. 1 while demonstrating objects The best condition after accepting the correction.
為能更清楚地說明本發明,茲舉較佳實施例並配合圖示詳細說明如後。本發明之物件校正方法適用於板狀的物件,且該物件預先標示有至少二參考點,實務上可在製造物件時完成該些參考點的標示,相關的標示方法並非本發明的重點,於此不加詳述,只要該些參考點彼此間的相對距離在應受同等校正標準的不同物件上皆為一致即可;該校正方法包括使用一攝影器材與一調整裝置,該調整裝置係用以調整物件的位置以進行校正,合先敘明。 In order that the present invention may be more clearly described, the preferred embodiments are illustrated in the accompanying drawings. The object correction method of the present invention is applicable to a plate-shaped object, and the object is pre-marked with at least two reference points. In practice, the reference points can be marked when the object is manufactured, and the related labeling method is not the focus of the present invention. Therefore, as long as the relative distance between the reference points is consistent with different objects that should be subject to the same calibration standard, the calibration method includes using a photographic device and an adjusting device, and the adjusting device is used. To adjust the position of the object for correction, first explain.
請參閱圖1及圖2,本發明一較佳實施例的受校正對象為一物件10,該物件10具有四個預先標示的參考點12;該攝影器材具有四個視窗20,該些視窗20的投影範圍內各涵蓋有一該參考點12,且該些視窗20各定義有一校正點22,各該視窗20中的該參考點12與該校正點22互為對應。此處所見該物件10的形狀並不具有任何特殊意義,亦不為本發明的應用限制。 Referring to FIG. 1 and FIG. 2, the object to be corrected according to a preferred embodiment of the present invention is an object 10 having four pre-marked reference points 12; the photographic device has four windows 20, and the windows 20 Each of the windows 20 defines a reference point 12, and each of the windows 20 defines a correction point 22, and the reference point 12 in each of the windows 20 corresponds to the correction point 22. The shape of the article 10 as seen herein does not have any special significance and is not intended to limit the application of the invention.
為方便進行本發明提供的物件校正方法,各該視窗20皆定義有一座標系24,其作用請容後再敘。在本實施例中,在各該視窗20的投影範圍內,該校正點22即為該座標系24之原點,但並不以此為限;由於該校正點22與該參考點12皆位於該座標系24上,故該校正點22具有一第一座標值(X1,Y1),該參考點12亦具有一第二座標值(X2,Y2)。 In order to facilitate the object correction method provided by the present invention, each window 20 defines a label system 24, and its function is described later. In the present embodiment, the correction point 22 is the origin of the coordinate system 24 in the projection range of each window 20, but is not limited thereto; since the correction point 22 and the reference point 12 are located. The coordinate system 24 has a first coordinate value (X1, Y1), and the reference point 12 also has a second coordinate value (X2, Y2).
需特別說明的是,該些參考點12、該些校正點22與該攝影器材所具有的該些視窗20之數量並不能視為本發明之限制,雖在本實施例中,該些參考點12、該些校正 點22與該些視窗20之數量皆為四個,但此僅為一種示範而已,在其他實施例中,該些參考點12、該些校正點22與該些視窗20之數量只要至少為二個以上,且互為對應即可。 It should be particularly noted that the reference points 12, the correction points 22, and the number of the windows 20 of the photographic equipment are not considered as limitations of the present invention, although in the present embodiment, the reference points 12, the corrections The number of the points 22 and the number of the windows 20 is four, but this is only an example. In other embodiments, the reference points 12, the correction points 22, and the number of the windows 20 are at least two. More than one, and can correspond to each other.
請參照圖3,本發明物件校正方法包含下列步驟:首先,在各該視窗20中,透過該第一座標值(X1,Y1)及該第二座標值(X2,Y2),經幾何數學計算出該參考點12與該校正點22在一投影平面上的距離,該距離定義為該參考點12的一偏差距離。 Referring to FIG. 3, the object correction method of the present invention comprises the following steps: First, in each of the windows 20, geometrically mathematical calculation is performed through the first coordinate value (X1, Y1) and the second coordinate value (X2, Y2). The distance from the reference point 12 to the correction point 22 on a projection plane is defined as a deviation distance of the reference point 12.
接著,使用該調整裝置調整該物件10之位置,再次計算該物件10位移後各該參考點12的該偏差距離,直到該些參考點12的該些偏差距離之平方和為最小為止。本發明提供的物件校正方法之所以採用該些偏差距離之平方和為校正依據,理由在於該些偏差距離之平方和為二次函數,而二次函數在數學上可取得具極小值的唯一解。當該些參考點12的該些偏差距離之平方和為最小時,代表該物件10已處於一適中位置,各該參考點12已盡可能平均貼近對應的一該校正點22。 Then, the adjusting device is used to adjust the position of the object 10, and the deviation distance of each reference point 12 after the displacement of the object 10 is calculated again until the sum of the squares of the deviation distances of the reference points 12 is the smallest. The object correction method provided by the present invention uses the sum of squares of the deviation distances as a basis for correction, because the sum of squares of the deviation distances is a quadratic function, and the quadratic function can obtain a unique solution with a minimum value mathematically. . When the sum of the squares of the deviation distances of the reference points 12 is the smallest, it means that the object 10 has been in a moderate position, and each of the reference points 12 has been as close as possible to the corresponding one of the correction points 22.
請比較圖1及圖4,圖1示範該物件10於接受校正之前的位置,圖4則示範該物件10依上述步驟校正後,該些參考點20的該些偏差距離之平方和為最小時的狀態。只要將本發明之物件校正方法施用在待進行同樣加工動作之複數個物件上,便可將每一物件視為皆具有同樣的校正標準。 1 and FIG. 4, FIG. 1 exemplifies the position of the object 10 before being subjected to the correction, and FIG. 4 exemplifies that when the object 10 is corrected according to the above steps, the sum of the squares of the deviation distances of the reference points 20 is the minimum. status. As long as the object correction method of the present invention is applied to a plurality of objects to be subjected to the same processing action, each object can be regarded as having the same calibration standard.
值得一提的是,如前所述,本實施例中各該視窗20內皆定義有該座標系24,這是為了方便計算各該參考點12與對應的一該校正點22之間的距離(亦即各該參考點12的該偏差距離),於其他實施例中當然亦可採用有別於使用該座標系24的不同計算方法。 It is to be noted that, as described above, the coordinate system 24 is defined in each of the windows 20 in this embodiment, so that the distance between each of the reference points 12 and the corresponding one of the correction points 22 is conveniently calculated. (That is, the deviation distance of each reference point 12), of course, other calculation methods different from the use of the coordinate system 24 may be employed in other embodiments.
綜上所述,即使物件的尺寸較大,或以可撓性材質製成,本發明之物件校正方法仍可透過攝影器材的複數視窗,利用預先標示於物件上的複數個參考點,有效校正物件在機台或治具上的位置,有利於後續之加工動作。 In summary, even if the object is large in size or made of a flexible material, the object correction method of the present invention can be effectively corrected by using a plurality of reference points pre-marked on the object through a plurality of windows of the photographic equipment. The position of the object on the machine or fixture is conducive to subsequent processing.
以上所述僅為本發明較佳可行實施例而已,舉凡應用本發明說明書及申請專利範圍所為之等效方法變化,理應包含在本發明之專利範圍內。 The above description is only for the preferred embodiments of the present invention, and the equivalent method variations of the present invention and the scope of the patent application are intended to be included in the scope of the present invention.
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