TWI516662B - Methods of making steel bones - Google Patents

Methods of making steel bones Download PDF

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TWI516662B
TWI516662B TW100132069A TW100132069A TWI516662B TW I516662 B TWI516662 B TW I516662B TW 100132069 A TW100132069 A TW 100132069A TW 100132069 A TW100132069 A TW 100132069A TW I516662 B TWI516662 B TW I516662B
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steel pipe
steel
pipe column
welding
welded
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TW100132069A
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TW201239166A (en
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Masayoshi Uchida
Shunji Iwago
Hayao Iwago
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Arcreate Co Ltd
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鋼骨構造物製作方法Steel bone structure manufacturing method

本發明係關於:在建築鋼骨構造物之大厚度及大口徑的樑柱接合部中,係在內隔板的周邊端部的一部分設有突起,在該突起的整個外周設有斜錐面,將設置了具有斜錐面的突起之內隔板與鋼樑,透過鋼管柱貫通孔利用熔焊方式予以直接結合在一起的方法。According to the present invention, in a large-thickness and large-diameter beam-column joint portion of a steel skeleton structure, a projection is provided at a portion of a peripheral end portion of the inner partition, and a tapered surface is provided on the entire outer circumference of the projection. The inner partition plate and the steel beam having the inclined tapered surface are provided, and the steel pipe column through hole is directly joined by welding.

在以往的技術中,建築鋼骨構造物的樑柱接合部,接合部係如第1圖所示般地,大多是在由薄鋼板所製作的隔板1與短角形鋼管2之間實施熔焊6而形成骰子狀立方體,再將這個骰子狀立方體與H形鋼樑凸緣4進行熔焊7接合,然後,再將該骰子狀立方體與角形鋼管柱5進行熔焊接合而構成的。這種以往的技術,係如第2圖所示,骰子狀立方體的角形鋼管2與隔板1之間的熔焊6,以及骰子狀立方體的隔板1與H形鋼凸緣4之間的熔焊7都是使用背面抵靠板10來實施單側熔焊。這種將隔板1與鋼樑凸緣4接合在一起的以往的熔焊方法,係先對於凸緣4的接合預定端部進行斜錐面加工之後,再製作背面抵靠板10,以及進行用來安裝背面抵靠板10的前置性熔焊8,然後才實施正式熔焊7。又,隔板1與角形鋼管柱2或5的熔焊也是先對於角形鋼管柱2或5的接合預定端部實施斜錐面加工之後,才執行背面抵靠板10的製作以及用來安裝背面抵靠板10所需的前置性熔焊8,然後才實施隔板1與角形鋼管柱2或5的正式熔焊6。In the conventional technique, the joint of the beam-column joint of the steel-frame structure of the building, as shown in Fig. 1, is often melted between the partition plate 1 made of a steel sheet and the short-angled steel pipe 2. The braid 6 is formed by welding 6, and the braid-shaped cube is welded and welded to the H-shaped steel beam flange 4, and then the braid-shaped cube is welded and welded to the angled steel pipe column 5. This prior art is shown in Fig. 2, the weld 6 between the angled steel pipe 2 of the braided cube and the partition 1, and the partition 1 between the braided cube and the H-shaped steel flange 4. The fusion welding 7 uses a back abutting plate 10 to perform one-side welding. In the conventional welding method in which the partition plate 1 and the steel beam flange 4 are joined together, the tapered end surface is processed by the predetermined end portion of the flange 4, and then the back surface abutment plate 10 is produced and The pre-weld welding 8 for mounting the back abutment plate 10 is performed before the actual welding 7 is performed. Further, the welding of the separator 1 and the angled steel pipe column 2 or 5 is also performed after the tapered tapered surface processing is performed on the predetermined end portion of the angular steel pipe column 2 or 5, and the back abutment plate 10 is fabricated and used to mount the back surface. The pre-weld welding 8 required for the panel 10 is then applied, and then the formal welding 6 of the separator 1 and the angled steel tubular column 2 or 5 is carried out.

在於柱表面板是超過25mm的厚板的樑柱接合部中,係如第4圖的柱橫剖面圖所示般地,經常採用以電熱熔渣焊法來將鋼管柱5A與隔板1A予以熔焊接合的方法。就現狀而言,這種方法是最有效率的。如果鋼管柱的厚度是25mm以下的情況下,經常採用以輥軋方式或衝壓方式所製成的角形鋼管,而且通常並不使用電熱熔渣焊法,而是使用二氧化碳電弧熔焊法。In the beam-column joint where the column surface plate is a thick plate of more than 25 mm, as shown in the cross-sectional view of the column of Fig. 4, the steel pipe column 5A and the separator 1A are often used by electrothermal slag welding. Fusion welding method. In terms of the status quo, this method is the most efficient. If the thickness of the steel pipe column is 25 mm or less, an angular steel pipe which is formed by rolling or punching is often used, and usually, instead of using the electric hot-melt welding method, a carbon dioxide arc welding method is used.

日本公開特許公報08-158476所揭示的將內隔板與鋼樑接合在一起的方法的特徵,是在角形鋼管柱開設螺栓貫通孔,在於H鋼構造接榫部的內部安裝內隔板,對於這個內隔板進行母螺紋加工,將高張力螺栓先穿過安裝在已安裝在鋼樑端部的端板的螺栓孔之後,旋入到這個母螺紋,並且從端板側利用螺帽來將高張力螺栓鎖緊,而將鋼樑予以固定接合。此外,也揭示出:在鋼管柱面或鋼管角部設置隙縫,而將隔板或金屬配件插入到鋼管柱內的方法。The method of joining the inner partition plate and the steel beam disclosed in Japanese Laid-Open Patent Publication No. 08-158476 is characterized in that a bolt through hole is formed in the angled steel pipe column, and the inner partition plate is installed inside the joint portion of the H steel structure. The inner baffle is machined by the female thread, and the high tension bolt is first threaded through the bolt hole installed on the end plate of the end of the steel beam, screwed into the female thread, and the nut is used from the end plate side. The high tension bolts are locked and the steel beams are fixedly joined. In addition, a method of inserting a partition or a metal fitting into a steel pipe column by providing a slit in a steel pipe cylinder or a steel pipe corner portion is also disclosed.

[先前技術文獻][Previous Technical Literature] [專利文獻][Patent Literature]

[專利文獻1]日本公開特許公報08-158476號[Patent Document 1] Japanese Laid-Open Patent Publication No. 08-158476

[專利文獻2]日本公開特許公報07-229243號[Patent Document 2] Japanese Laid-Open Patent Publication No. 07-229243

[專利文獻3]日本公開特許公報2002-146921號[Patent Document 3] Japanese Laid-Open Patent Publication No. 2002-146921

[專利文獻4]日本公開特許公報平3-228938號[Patent Document 4] Japanese Laid-Open Patent Publication No. 3-228938

[專利文獻5]日本公開特許公報2007-002658號[Patent Document 5] Japanese Laid-Open Patent Publication No. 2007-002658

[專利文獻6]日本公開特許公報平4-289348號 [Patent Document 6] Japanese Laid-Open Patent Publication No. 4-289348

[專利文獻7]日本公開特許公報2005-264710號 [Patent Document 7] Japanese Laid-Open Patent Publication No. 2005-264710

以往的建築鋼骨樑柱接合部,幾乎都是製作成第1圖所示的骰子狀立方體,再以第1圖以及第2圖所示的方式,將隔板1、角形鋼管2、背面抵靠板10、引弧板之類的許多構件,利用熔焊6在角形鋼管2的周圍來進行整個周圍的熔焊,因此熔焊量很多。所以不僅是零件的製作成本很高,並且骰子狀立方體製作之後,從角形鋼管柱凸伸出來的隔板很容易彎折而產生所謂的「折傘現象」,進而會產生很容易導致隔板1與鋼樑凸緣4之間的接合部對不準的問題。是以,如果隔板從鋼管柱凸伸出去的話,就必須將外壁做在該隔板的外部,不僅在建設上的相關配合會變差,而且居住空間也會變小。此外,也會產生隔板的使用材料增加之類的問題。再者,為了將背面抵靠板10安裝在角形鋼管2的端部內周,而進行的前置性熔焊8的工作也是很耗費人力和成本。此外,角形鋼管2與隔板1的熔焊6係在整個周圍都實施的,因為熔焊量很多所以熔焊殘留應力變大,不僅如此,一旦使用了背面抵靠板10的話,在構件4與5之間會產生缺口而發生應力集中現象,其結果將使得強度減弱。 In the conventional building steel beam-column joints, almost all of the braid-shaped cubes shown in Fig. 1 are produced, and the partition plate 1, the angled steel pipe 2, and the back surface are similarly formed as shown in Fig. 1 and Fig. 2 A large number of members, such as the plate 10 and the arc runner, are welded around the angled steel pipe 2 by the fusion welding 6, so that the amount of welding is large. Therefore, not only is the production cost of the parts high, but after the braided cubes are produced, the partition protruding from the angled steel pipe column is easily bent to cause a so-called "folding phenomenon", which may easily cause the partition 1 to be generated. The problem of misalignment with the joint between the steel beam flanges 4. Therefore, if the partition protrudes from the steel pipe column, the outer wall must be made outside the partition, not only the construction cooperation will be deteriorated, but also the living space will be small. In addition, problems such as an increase in the use material of the separator may also occur. Further, in order to attach the back abutment plate 10 to the inner periphery of the end portion of the angled steel pipe 2, the work of the pre-weld welding 8 is also labor-intensive and costly. Further, the welding 6 of the angled steel pipe 2 and the separator 1 is carried out throughout the entire circumference, and since the amount of welding is large, the residual stress of the welding becomes large, and not only the case, but once the back abutment plate 10 is used, the member 4 is used. There is a gap between 5 and 5, and stress concentration occurs, and as a result, the strength is weakened.

又,如第2圖所示般地,以往雖然是採用扇形缺口11 ,但是因為有隔板1的存在,所以該扇形缺口11的加工變得很耗費人力和時間。即使將扇形缺口11予以省略,也因為隔板1的板厚大於鋼樑凸緣4的板厚,所以會有難以施作鋼樑凸緣4的斜錐面加工之問題。 Moreover, as shown in FIG. 2, in the past, a fan-shaped notch 11 is used. However, since the existence of the partition 1 is present, the processing of the sector-shaped notch 11 becomes laborious and time consuming. Even if the scalloped notch 11 is omitted, since the thickness of the partition 1 is larger than the thickness of the steel beam flange 4, there is a problem that it is difficult to apply the tapered surface of the steel beam flange 4.

此外,一般而言,熔焊熱影響部係具有很容易脆化的性質,以往,兩個熔焊部很靠近的情況下,兩個熔焊部所產生的熱影響部會互相重疊而更加地促進脆化,為了不要發生這種問題,一般的做法是將兩個熔焊部儘量地遠離而使其熱影響部不要互相重疊。尤其是當兩個熔焊部所產生的熔焊熱影響互相重疊的部分露出在外表面的話,更是成為問題。如第2圖所示般地,鋼管柱5與隔板1的熔焊部6靠近於鋼樑凸緣4與隔板1的熔焊部7,如果被兩個熔焊部所包圍之共通的熔焊熱影響部位於外表面的話,該熱影響部會產生:較之其只受到單一個熱影響部的影響時更容易脆化的現象。因為會有這種現象,會引發:樑柱接合部的脆性破壞強度、疲勞強度以及塑性變形性能降低之問題。 In addition, in general, the heat-affected portion of the fusion welding has a property of being easily embrittled. In the past, when the two welded portions are in close proximity, the heat-affected portions generated by the two welded portions overlap each other and more To promote embrittlement, in order to avoid this problem, it is common practice to keep the two welded parts as far as possible so that the heat-affected parts do not overlap each other. In particular, it is a problem that the portion where the heat welding effects of the two welded portions are overlapped with each other is exposed on the outer surface. As shown in Fig. 2, the welded portion 6 of the steel pipe column 5 and the separator 1 is close to the welded portion 7 of the steel beam flange 4 and the partition 1, if it is common to the two welded portions. When the heat-affected portion of the fusion welding is located on the outer surface, the heat-affected portion may be more susceptible to embrittlement than when it is only affected by a single heat-affected portion. Because of this phenomenon, the brittle fracture strength, fatigue strength, and plastic deformation property of the beam-column joint portion are lowered.

以往,建築鋼骨的組裝,係在工場內先將短樑安裝在骰子狀立方體來製作面板區(亦即樑柱接合區),將該面板區利用熔焊而連結到鋼管柱,通常是製作成建築物之三個樓層的長度,在建設現場將附設了面板區的鋼管柱直立起來,將短樑之間利用長樑以螺栓來接合而予以連結在一起。這種以往的工法,附設了短樑的鋼管柱,雖然短樑只是一公尺程度的短樑而已,但是因為是從與鋼管柱正交的2~4個方向凸伸出去,所以從工場運送到現場為止的運送效率很差,而且在建設現場將鋼樑彼此之間使用許多螺栓來進行接合時所耗費的人力和時間以及費用都遠大於使用熔焊的方式,這是其問題之一。In the past, the assembly of steel slabs was carried out by installing short beams in a scorpion cube to produce a panel area (ie, a beam-column joint area). The panel area was joined to the steel tube column by fusion welding, usually In the length of the three floors of the building, the steel pipe columns with the panel area are erected at the construction site, and the short beams are joined by bolts. This kind of conventional method is equipped with a short-beam steel pipe column. Although the short beam is only a short beam of one meter, it is protruded from the factory because it protrudes from the 2 to 4 directions orthogonal to the steel pipe column. The transportation efficiency to the site is very poor, and the manpower and time and cost of using steel bolts to join each other at the construction site are much greater than the use of fusion welding, which is one of the problems.

另一方面,第3圖所示的內隔板方式的樑柱接合部,必須將位於遠離角形鋼管柱的端部之位置處的內隔板1A,在無法將內部看得很清楚的狀態下,熔焊接合在角形鋼管內側面,在這種情況下,不僅很難進行內側面的熔焊施工,並且很難將高度的位置與角形鋼管柱5的外側的H形鋼樑凸緣的高度互相對準,因此存在著:應力不容易從鋼樑凸緣傳遞到內隔板,因而很容易導致樑柱接合部的強度下降之問題。當然,這種內隔板方式,因為是將該內隔板熔焊在角形鋼管內側面,因此必須將角形鋼管在內隔板的旁邊加以切斷。此外,在該切斷作業之後,還必須重新進行對準靠合熔焊的作業,這些工作都是非常地耗時費事。On the other hand, in the beam-column joint portion of the inner partition type shown in Fig. 3, the inner partition plate 1A located at a position away from the end portion of the angular steel pipe column must be in a state where the inside cannot be clearly seen. The weld is welded to the inner side of the angled steel pipe. In this case, it is difficult to carry out the welding of the inner side, and it is difficult to set the height to the height of the H-shaped steel beam flange on the outer side of the angled steel pipe column 5. They are aligned with each other, so there is a problem that stress is not easily transmitted from the flange of the steel beam to the inner partition, and thus the strength of the joint of the beam and column is easily lowered. Of course, in the inner partition type, since the inner partition is welded to the inner side surface of the angled steel pipe, the angular steel pipe must be cut alongside the inner partition. In addition, after the cutting operation, it is necessary to re-align the welding by the welding, which is very time consuming and labor intensive.

又,以往的做法,係採用:先從隔板與角形鋼管的短管來製作骰子狀立方體的小組裝工程;然後再將H形鋼樑安裝到這個骰子狀立方體的中組裝工程;然後再於這個骰子狀立方體上已經安裝了H形鋼樑之後的結構體身上,安裝上角形鋼管柱的大組裝工程。這種以往的方法,必須先將角形鋼管柱就每一個樓層予以切斷之後,再進行熔焊接合起來,因此係存在著:複雜且在製作上非常耗時費事的問題。Moreover, the conventional practice is to first make a small assembly project of a braid-shaped cube from a short pipe of a partition plate and an angular steel pipe; then, install the H-shaped steel beam into the assembly process of the braid-shaped cube; This scorpion cube has been mounted on the structure behind the H-shaped steel beam, and a large assembly project of the angled steel pipe column is installed. In this conventional method, the angled steel pipe column must be cut off after each floor, and then welded and welded together. Therefore, there is a problem that it is complicated and time-consuming and complicated to manufacture.

又,日本公開特許公報08-158476號所揭示的技術,因為螺栓孔係貫通過角形鋼管柱,因此角形鋼管的強度會降低,而且為了彌補這種強度的降低,必須使用具有相當的厚度的角形鋼管柱。角形鋼管柱必須先就每一個樓層予以切斷之後,再重新熔焊接合在一起。此外,根據這種方法,必須使用非常大的端板。Further, in the technique disclosed in Japanese Laid-Open Patent Publication No. 08-158476, since the bolt holes are passed through the angled steel pipe column, the strength of the angled steel pipe is lowered, and in order to compensate for such a decrease in strength, it is necessary to use an angular shape having a considerable thickness. Steel pipe column. The angled steel pipe column must be cut off after each floor and then re-melted and welded together. Furthermore, according to this method, very large end plates must be used.

日本公開特許公報07-229243號所揭示的技術,係將內隔板利用電熱熔渣焊法接合於4面箱形鋼管柱的方法、在鋼管柱上設置了鋼管柱軸方向的隙縫之後,將該隙縫與內隔板在縱方向上予以熔焊的方法。這些施工方法都是使用設置在鋼管柱內部的內隔板,在電熱熔渣焊法中,即使採用了背面抵靠板,也會使得內隔板從鋼管柱內側面以及背面抵靠板大幅地後退。這種內隔板,在其端部並不具有突起。這種電熱熔渣焊法,係利用500~1000 KJ/cm的大輸入熱能來進行的,不僅鋼管柱以及隔板的韌性和延性將會大幅地降低,而且夾置在鋼樑凸緣與隔板之間的柱鋼管板,也會接受到來自板厚方向的熔焊殘留應力和來自構造的應力,而會有很容易引起裂縫的問題。The technique disclosed in Japanese Laid-Open Patent Publication No. 07-229243 is a method in which an inner separator is joined to a four-sided box-shaped steel pipe column by electrothermal slag welding, and after a steel pipe column axial groove is provided on a steel pipe column, The slit is welded to the inner partition in the longitudinal direction. These construction methods use the inner partition plate disposed inside the steel pipe column. In the electric heat slag welding method, even if the back abutment plate is used, the inner partition plate greatly abuts from the inner side surface of the steel pipe column and the back side abutment plate. Back. This inner partition does not have protrusions at its ends. This electrothermal slag welding method is carried out using a large input heat energy of 500 to 1000 KJ/cm. Not only the toughness and ductility of the steel pipe column and the separator are greatly reduced, but also sandwiched between the steel beam flange and the partition. The column steel pipe between the plates also receives the residual stress of the welding from the thickness direction and the stress from the structure, and there is a problem that cracks are easily caused.

日本公開特許公報2002-146921號所揭示的技術,係在鋼管柱的4個面設置細長的四邊形隙縫,將內隔板端部與隙縫熔焊成一體化,而形成剖面為T字形的熔焊部之方法。這種情況下,在內隔板的外周部並未形成有突起。這是因為無法在封閉的鋼管柱內,將具有突起的內隔板插入到鋼管柱內的緣故。這種情況下,是在整個隙縫內都實施熔焊,所以如果鋼管柱厚度或內隔板的板厚很大的話,會有導致熔焊量激增之問題。The technique disclosed in Japanese Laid-Open Patent Publication No. 2002-146921 is to provide an elongated quadrangular slit on four faces of a steel pipe column, and fuse the end portion of the inner baffle to the slit to form a welded portion having a T-shaped cross section. Department method. In this case, no protrusion is formed on the outer peripheral portion of the inner partition. This is because the inner partition having the projections cannot be inserted into the steel pipe column in the closed steel pipe column. In this case, the welding is performed in the entire slit, so if the thickness of the steel pipe column or the thickness of the inner separator is large, there is a problem that the amount of welding is increased.

日本公開特許公報平3-228938號所揭示的技術,係在角形鋼管柱的角部設置橫向隙縫,使用背面抵靠板來將水平補強板的緣端部予以熔焊固定到橫向隙縫內的方法。就這種構造而言,係如其申請專利說明書的第2圖所示般地,必須將水平補強板予以分割,鋼管柱內部係呈空洞,因此其所存在的缺點是:無法讓來自鋼樑軸方向的剪力利用該水平補強板來予以充分地承受。此外,另一個問題則是很難將背面抵靠板安裝到密閉的長鋼管柱內。The technique disclosed in Japanese Laid-Open Patent Publication No. Hei No. 3-228938 is a method of providing a transverse slit at a corner portion of an angled steel pipe column, and a method of welding the edge end portion of the horizontal reinforcing plate to the transverse slit by using a back abutting plate. . With this configuration, as shown in Fig. 2 of the patent specification, the horizontal reinforcing plate must be divided, and the inside of the steel pipe column is hollow, so that there is a disadvantage in that it cannot be obtained from the steel beam shaft. The shear force in the direction is fully withstood by the horizontal reinforcing plate. In addition, another problem is that it is difficult to mount the back abutment plate into a closed long steel tubular column.

日本公開特許公報2007-002658號所揭示的技術,是在角形鋼管柱面,設置環繞整個周圍的橫向隙縫,也就是細溝槽,在該細溝槽的內側也就是角形鋼管柱的內部,設置內隔板的方法。這種方法,角形鋼管柱與內隔板之間的熔焊係環繞這個周圍,因此,鋼管柱厚度(板厚)與鋼樑凸緣厚度(板厚)愈增大的話,細溝槽的剖面積變得愈大,會有熔焊量變得太過於龐大之問題,也會有熔焊效率降低的問題。因為是在鋼管柱的整個內周都進行熔焊,所以會產生在柱軸方向上的熔焊収縮,切斷後的鋼管柱軸桿之間的撓曲和方向也必須正確地加以修正。The technique disclosed in Japanese Laid-Open Patent Publication No. 2007-002658 is to provide a transverse slit around the entire circumference, that is, a fine groove on the inner side of the angular steel pipe, and the inside of the narrow groove is also the inside of the angular steel pipe column. The method of the inner partition. In this method, the welding system between the angled steel pipe column and the inner partition surrounds the periphery, and therefore, the thicker the thickness (thickness) of the steel pipe column and the thickness (thickness) of the steel beam flange, the section of the fine groove As the area becomes larger, there is a problem that the amount of fusion welding becomes too large, and there is a problem that the welding efficiency is lowered. Since the welding is performed on the entire inner circumference of the steel pipe column, fusion welding shrinkage occurs in the column axis direction, and the deflection and direction between the steel pipe column shafts after cutting must be correctly corrected.

日本公開特許公報平4-289348號所揭示的技術,其所適用的鋼管柱是角形鋼管,並未想到是4面箱形鋼管。這個方法,係在角形鋼管柱面上的每一個柱面,開設四個朝縱方向,亦即,在柱軸方向上的縱向隙縫之貫通孔,不使用隔板而是將金屬配件分割成4個,在金屬配件的端面安裝有突條部,將該突條部插入到縱向隙縫之中,進行熔焊將其與鋼管柱熔焊在一起的方法。這種方法係存有下列的問題。亦即,In the technique disclosed in Japanese Laid-Open Patent Publication No. Hei-4-289348, the steel pipe column to which it is applied is an angled steel pipe, and a four-sided box-shaped steel pipe is not conceivable. This method is to open four through-holes in the longitudinal direction of each cylinder surface of the angled steel pipe cylinder, that is, the longitudinal slit in the direction of the column axis, and divide the metal fitting into 4 without using the partition plate. A rib portion is attached to the end surface of the metal fitting, and the rib portion is inserted into the longitudinal slit, and a method of welding and welding the steel tube column together is performed. This method has the following problems. that is,

(1)如果單單只是縱向隙縫的話,隙縫的端部的熔焊部將會變的很尖銳,熔焊時很容易形成缺陷。(1) If the longitudinal slit is only a single slit, the welded portion at the end of the slit will become sharp, and it is easy to form a defect during welding.

(2)不僅縱向隙縫的個數很多,螺絲固定孔的數目也需要很多,因此開孔的成本很高。(2) Not only the number of longitudinal slits is large, but also the number of screw fixing holes is required, so the cost of the opening is high.

(3)複雜的形狀的金屬配件係分割型的金屬配件,針對於一個樑柱接合部需要用到8個金屬配件。因此,其成本高於隔板這種單片式的隔板。(3) Metal parts with complicated shapes are divided metal parts, and eight metal fittings are required for one beam-column joint. Therefore, the cost is higher than that of the monolithic separator of the separator.

(4)必須使用到金屬配件的固定螺絲,安裝螺絲用的貫通孔對於鋼管柱而言,係構成剖面缺損,在進行鎖螺絲固定時,對於雨水等必須考慮到防止雨水浸入的問題。(4) It is necessary to use a fixing screw for a metal fitting. The through hole for mounting the screw is a cross-sectional defect for the steel pipe column. When fixing the lock screw, it is necessary to prevent rainwater from entering the rainwater.

(5)金屬配件本體是對於樑軸方向呈45°的斜面材,很難以獲得對抗樑軸方向的荷重之充分的耐力。(5) The metal fitting body is a bevel material having a 45° direction with respect to the beam axis direction, and it is difficult to obtain sufficient endurance against the load in the beam axis direction.

(6)因為具有許多金屬配件、螺絲、許多的開孔等,零件數很多,形狀複雜,組裝困難,成本較之隔板方式更高。很難適用在板厚超過25mm的厚板鋼管柱。(6) Because there are many metal fittings, screws, many openings, etc., the number of parts is large, the shape is complicated, the assembly is difficult, and the cost is higher than that of the partition. It is difficult to apply to thick steel pipe columns with a thickness of more than 25mm.

日本公開特許公報2005-264710號所揭示的技術,其所適用的鋼管柱是角形鋼管,並未想定為4面箱形。是在角形鋼管柱面,局部性地設置貫通鋼管柱的橫向隙縫,亦即溝槽,並且將內隔板設在該溝槽的內側也就是角形鋼管柱內部的方法。這種方法,角形鋼管柱與內隔板之間的熔焊雖然只是局部性的熔焊,但是,欲進行熔焊的對象也就是鋼管柱厚度(板厚)與鋼樑凸緣厚度(板厚)愈增加的話,溝槽的剖面積也就變得愈大,會有熔焊量飛躍性地變大之問題,也有熔焊效率降低的問題存在。 In the technique disclosed in Japanese Laid-Open Patent Publication No. 2005-264710, the steel pipe column to which it is applied is an angular steel pipe, and is not intended to be a four-sided box shape. It is a method of locally providing a transverse slit, that is, a groove, through the cylindrical column of the steel pipe, and providing the inner partition on the inner side of the groove, that is, inside the angular steel pipe column. In this method, the fusion welding between the angled steel pipe column and the inner partition plate is only partial fusion welding, but the object to be welded is the thickness of the steel pipe column (thickness) and the thickness of the steel beam flange (plate thickness). As the size increases, the cross-sectional area of the groove becomes larger, and there is a problem that the amount of fusion welding becomes drastically large, and there is a problem that the welding efficiency is lowered.

〔目的〕 〔purpose〕

本發明之目的係在於提供:一種鋼骨構造物製作方法,不必將鋼管柱針對每一個樓層予以切斷,可防止大口徑大厚度的建築鋼骨構造物之樑柱接合部的橫跨型隔板的熱變形以及熱變形脆化,可防止因內隔板與樑凸緣之間的熔焊所導致的焊接裂縫,並且將鋼管柱與隔板的熔焊斜錐面加工予以單純化而可減少熔焊量以提升熔焊效率,安裝具備在整個周圍附斜錐面的突起之隔板,以減少鋼管柱的製作成本,可以省略扇形缺口加工和背面抵靠板,讓樑端的熔焊更省力化,並且可緩和應力集中,進而更為提升接榫部的強度以及塑性變形性能。 The object of the present invention is to provide a method for manufacturing a steel bone structure, which can prevent the cross-section of the beam-column joint of the large-diameter and large-thickness steel skeleton structure from being cut off for each floor. The thermal deformation and thermal deformation embrittlement of the plate can prevent the welding crack caused by the welding between the inner baffle and the flange of the beam, and the welding taper surface of the steel pipe column and the baffle can be simplified. Reduce the amount of welding to improve the welding efficiency, install a baffle with a protruding cone around the entire circumference to reduce the cost of manufacturing the steel pipe column, you can omit the scalloping process and the back abutment plate, so that the beam end welding It is labor-saving and can alleviate the stress concentration, thereby further improving the strength and plastic deformation performance of the joint.

針對於這些課題進行了各種的研究。其結果,將第1圖以及第2圖所示的這種構件1和2所構成的骰子狀立方體2,將其隔板1從鋼管柱突伸出來的部分予消除,而改成例如:本說明書第4圖所示的這種在鋼管柱表面板5F上設置貫穿的溝槽27,然後將內隔板1A與該溝槽27予以熔焊的方法係在日本公開特許公報2007-002658號中也曾經被提示出來。但是,根據這種方法,針對於厚板的鋼管柱與內隔板必須利用到很大的熔焊部。因此,本發明人找到了一種 創見,就是:將4面箱形鋼管柱不必針對於每一個樓層予以切斷,而在於與鋼樑位置相當的柱面上開設了較之鋼樑凸緣橫剖面形狀稍微大一點的長度(鋼管柱徑的4/5以上)的貫通孔,並且將具有在外周部為斜錐面的突起之內隔板1在於鋼管柱5與內隔板1之間的熔焊部6進行貫通孔熔焊,而只要將鋼樑凸緣4在該貫通孔熔焊部來進行熔焊接合的話,即可以解決。 Various studies have been conducted on these topics. As a result, the hazelnut-shaped cube 2 composed of the members 1 and 2 shown in Figs. 1 and 2 is partially removed from the portion of the steel pipe column, and is changed to, for example, this The method of providing a groove 27 penetrating through the steel pipe column surface plate 5F as shown in Fig. 4 of the specification, and then welding the inner partition plate 1A and the groove 27 is disclosed in Japanese Laid-Open Patent Publication No. 2007-002658 It has also been prompted. However, according to this method, a large welded portion must be utilized for the steel pipe column and the inner partition plate of the thick plate. Therefore, the inventors have found a Transcend is: the four-sided box-shaped steel pipe column does not have to be cut for each floor, but the length on the cylinder surface corresponding to the position of the steel beam is slightly larger than the cross-sectional shape of the steel beam flange (steel pipe) a through hole having a diameter of 4/5 or more of the column diameter, and a partition plate 1 having a projection having a tapered surface at the outer peripheral portion is welded through the hole in the welded portion 6 between the steel pipe column 5 and the inner partition plate 1 However, if the steel beam flange 4 is welded and welded at the through-hole welding portion, it can be solved.

但是,在被封閉的角形鋼管柱內並無法將具有突起的內隔板插入,所以如果是由4片鋼板經由熔焊來組裝製作而成的4面箱形鋼管柱(4面盒形柱)的話,則是可以在進行熔焊組裝之前,將具有突起的內隔板插入到局部性的長度的橫方向貫通孔,將4個面的鋼板組裝之後,再將鋼管柱進行柱軸方向的縱縫熔焊之後,再將內隔板與鋼管柱貫通孔進行熔焊。 However, the inner partition plate having the protrusion cannot be inserted in the closed angled steel pipe column, so if it is a four-sided box-shaped steel pipe column (four-sided box-shaped column) which is assembled by welding four steel plates by welding. In this case, the inner partition having the projections can be inserted into the transverse through-holes of the local length before the welding assembly, and the four-sided steel sheets can be assembled, and then the steel pipe columns can be longitudinally oriented in the column axis direction. After the seam welding, the inner partition plate and the steel pipe column through hole are welded.

在本發明中的「內隔板」的定義,係將:在貫通孔以外的場所,隔板的外形的四個角落是較之鋼管柱內徑更小的隔板稱為內隔板。因此,在本發明中,在這種內隔板端部的直線部(邊)具有突起者,但是被插入在鋼管柱貫通孔者也稱為內隔板。 The "inner partition" in the present invention is defined as a partition in which the four corners of the outer shape of the partition are smaller than the inner diameter of the steel pipe column in a place other than the through hole. Therefore, in the present invention, the straight portion (side) of the end portion of the inner partition plate has a protrusion, but the inner portion of the steel pipe column through hole is also referred to as an inner partition.

因此,請求項1的發明的建築鋼骨構造物,係針對於熔焊組裝剖面為四角形的4面箱形(4面盒形)鋼管柱的情況,係由下列的構成要素所組成的。 Therefore, the construction steel skeleton structure of the invention of claim 1 is composed of the following constituent elements in the case of welding a four-sided box-shaped (four-sided box-shaped) steel pipe column having a rectangular cross section.

本發明的第1種構成方式,係在該4面箱形鋼管柱之至少用來安裝鋼樑凸緣之鋼管柱面之板厚為25mm以上的鋼板,亦即在表面板上,在熔焊組裝成剖面為四角形的4面箱形(4面盒形)鋼管柱之前,在水平方向上開設貫通孔,該貫通孔的長度是鋼管柱徑的4/5以下的長度而且是鋼樑凸緣寬度以上的長度,形狀是圓形、橢圓形或啞鈴形狀。According to a first aspect of the present invention, at least a steel plate having a steel plate flange to which a steel beam flange is attached is a steel plate having a thickness of 25 mm or more, that is, a surface plate and a fusion welding. Before assembling a 4-sided box-shaped (4-sided box-shaped) steel pipe column having a quadrangular cross section, a through hole is formed in the horizontal direction, and the length of the through hole is a length of 4/5 or less of the steel pipe diameter and is a steel beam flange The length above the width, the shape is a circular, elliptical or dumbbell shape.

將鋼管柱面的板厚度選定為25mm以上的理由,是因為若是25mm以下的板厚度的話,利用一般的二氧化碳電弧熔焊法難以進行熔焊。將貫通孔端部的外側面形狀做成第6圖所示的端部為圓弧的長孔或如第7圖所示的啞鈴狀的理由,是因為可以使該端部的滲透熔焊更容易,而且在開設貫通孔時,可以利用鑽機先將兩端開孔之後,再利用氣炬切斷之類的手段,可以很容易將兩個端部的鑽孔之間的連結部分予以切斷。The reason why the thickness of the cylindrical surface of the steel pipe is selected to be 25 mm or more is because if the thickness is 25 mm or less, it is difficult to perform welding by a general carbon dioxide arc welding method. The reason why the shape of the outer side surface of the end portion of the through hole is a long hole having an arc portion at the end shown in FIG. 6 or a dumbbell shape as shown in FIG. 7 is because the penetration welding of the end portion can be made more. It is easy, and when the through hole is opened, the joint between the two end portions can be easily cut off by using a drilling machine to open the holes at both ends and then using a torch cutting method or the like. .

尤其是將貫通孔的端部開設成圓弧狀之更大的鑽孔的話,可以很容易將兩個鑽孔之間的連結部分予以切斷。In particular, when the end portion of the through hole is opened in a circular arc shape, the joint portion between the two drill holes can be easily cut.

製作成貫通孔的理由,是為了將隔板與鋼管柱,從鋼管柱的外側面針對於鋼管柱表面板的整個厚度都進行熔焊接合的緣故,而且不容易承受到表面板的板厚方向的力量,可以防止鋼管柱表面板的焊接裂縫的緣故。The reason why the through hole is formed is to weld the separator and the steel pipe column from the outer surface of the steel pipe column to the entire thickness of the steel pipe column surface plate, and it is not easy to withstand the thickness direction of the surface plate. The strength can prevent the welding crack of the surface plate of the steel pipe column.

將貫通孔長度選定為鋼管柱徑的4/5以下的長度的理由,是因為如果是比這個長度更長的話,在於貫通孔之鋼管柱的徑方向上的端部處,會有背面抵靠板抵靠在柱縱接頭而與貫通孔互相衝突,此外,熔焊量也會增大而降低效果之緣故。又,將貫通孔的長度選定為鋼樑凸緣寬度以上的長度的理由,是為了確保鋼樑凸緣剖面積而將鋼樑的應力確實地傳遞到內隔板的緣故。The reason why the length of the through hole is selected to be 4/5 or less of the column diameter of the steel pipe is because if it is longer than this length, the end portion of the steel pipe column of the through hole in the radial direction may have a back surface abutting. The plate abuts against the column longitudinal joint and collides with the through hole, and the amount of fusion welding also increases to reduce the effect. Further, the reason why the length of the through hole is selected to be longer than the flange width of the steel beam is to securely transfer the stress of the steel beam to the inner partition in order to secure the cross-sectional area of the steel beam flange.

本發明的第2種構成方式,係在與鋼管柱內壁靠近的單板式的內隔板的外周端面設有突起,在該突起的整個周圍都設置向外的斜錐面,在組裝4面箱形鋼管柱之前,將該具有斜錐面的突起的一部分或全部,插入到該貫通孔內。According to a second aspect of the present invention, a projection is provided on an outer peripheral end surface of a single-plate inner partition adjacent to an inner wall of a steel pipe column, and an outward tapered surface is provided around the projection, and four sides are assembled. Before or after the box-shaped steel pipe column, part or all of the protrusion having the tapered surface is inserted into the through hole.

設置這種具有斜錐面的突起的理由,是因為與未設有突起的情況相較,可以減少該貫通孔內的空間,因而可以減少柱鋼管與隔板之間的熔焊量之緣故。具有斜錐面的突起的斜錐面,與不具有斜錐面的情況相比較,係可以很容易實施隔板的突起與貫通孔之間的滲透熔焊而結合在一起。此外,這個突起的斜錐面,在進行鋼管柱組裝時,可以讓突起很容易插入到貫通孔內。該突起之插入到該貫通孔的部分的橫剖面積,為了要插入到該貫通孔內,通常是設定成較之該貫通孔的橫剖面更小的剖面積。又,這個貫通孔的長度,通常為了讓熔焊量最小化起見,通常係選定為較之該突起底部的長度更大0~10mm的程度。The reason why such a projection having a tapered surface is provided is that the space in the through hole can be reduced as compared with the case where the projection is not provided, so that the amount of fusion between the column steel pipe and the separator can be reduced. The tapered tapered surface having the inclined tapered surface can be easily combined by the penetration welding between the projection of the partition and the through hole as compared with the case without the inclined tapered surface. In addition, the tapered tapered surface of the protrusion allows the protrusion to be easily inserted into the through hole when assembling the steel pipe column. The cross-sectional area of the portion of the projection that is inserted into the through hole is generally set to be smaller than the cross section of the through hole in order to be inserted into the through hole. Further, the length of the through hole is usually selected to be larger than the length of the bottom of the protrusion by 0 to 10 mm in order to minimize the amount of fusion welding.

本發明的第3種構成方式,係將該4面箱形鋼管柱藉由4片鋼板以熔焊組裝來製作,該鋼管柱的熔焊組裝,係將背面抵靠板安裝在鋼管柱的內側面的長軸方向上,然後從鋼管柱的外側面進行熔焊接合。According to a third aspect of the present invention, the four-sided box-shaped steel pipe column is produced by welding four steel plates, and the steel pipe column is welded and assembled by attaching the back abutment plate to the steel pipe column. The longitudinal direction of the side is then welded and welded from the outer side of the steel pipe column.

本發明的第4種構成方式,係至少從該4面箱形鋼管柱的外側面來將該貫通孔與隔板進行熔焊,藉此,使得較之H形鋼樑凸緣的板厚更大板厚的內隔板與4面箱形柱貫通孔之間的滲透熔焊部之縱剖面形狀以及橫剖面形狀成為W字形狀。該貫通孔內的剖面的滲透熔焊部的形狀,因為是具有向外的斜錐面的隔板突起的緣故,係形成中央部往上隆起的W字形狀。According to a fourth aspect of the present invention, the through hole and the separator are welded at least from the outer side surface of the four-sided box-shaped steel pipe column, whereby the thickness of the H-shaped steel beam flange is made larger. The longitudinal cross-sectional shape and the cross-sectional shape of the penetration welded portion between the large-thickness inner partition and the four-sided box-shaped through-hole are W-shaped. The shape of the penetration welded portion of the cross section in the through hole is a W-shaped shape in which the central portion is raised upward because it is a baffle protrusion having an outward tapered surface.

本發明的第5種構成方式,係將包含了該貫通孔與具有突起的隔板的熔焊部之角形鋼管柱與H形鋼樑凸緣進行熔焊接合。在該貫通孔與具有突起的隔板的熔焊部上,安裝H形鋼樑凸緣,熔焊的多餘堆積量則是覆蓋到鋼管柱的母材為止。According to a fifth aspect of the present invention, the angled steel pipe column including the through hole and the welded portion of the partition having the protrusion and the H-shaped steel beam flange are welded and welded. An H-shaped steel beam flange is attached to the welded portion of the through hole and the partition having the projection, and the excess deposition amount of the fusion welding is applied to the base material of the steel pipe column.

本發明的第6種構成方式,該4面箱形鋼管柱係由4片鋼板所構成的,再將該4面箱形鋼管柱組裝來製作的,所以至少必須從外部來進行熔焊,在該鋼管柱的組裝結束之前,內部並尚未密閉,內部的至少一部分,鋼管內部也可以進行熔焊,將內隔板插入到柱內部時,鋼管柱與隔板的接頭,係可以從內側面來進行熔焊。According to a sixth aspect of the present invention, the four-sided box-shaped steel pipe column is composed of four steel plates, and the four-sided box-shaped steel pipe column is assembled. Therefore, at least the welding must be performed from the outside. Before the assembly of the steel pipe column is completed, the inside is not sealed, and at least a part of the inside of the steel pipe can be welded inside. When the inner partition plate is inserted into the column, the joint between the steel pipe column and the partition plate can be from the inner side. Welding is performed.

若將內隔板的外周端部突起的斜錐面設成較大的話,隨著斜錐面延伸到鋼管柱內部,在與不具有斜錐面的情況相較之下,從鋼管柱內側面進行的熔焊,只要很少的熔焊量就可達成。If the tapered surface of the outer peripheral end of the inner partition is formed to be large, the tapered surface extends to the inside of the steel pipe column, and the inner side of the steel pipe column is compared with the case where the inclined tapered surface is not provided. The fusion welding performed can be achieved with a small amount of fusion welding.

不管隔板外周端部突起的斜錐面的大小如何,只要將內隔板與鋼管柱內側面予以熔焊的話,內隔板與鋼管柱內側面之間的熔焊剖面積增加,並且內隔板與鋼管柱內側面之間的應力集中可以減少,因而可以提升內隔板與鋼管柱的接合部的強度。Regardless of the size of the tapered surface of the outer peripheral end of the partition, as long as the inner partition and the inner side of the steel pipe column are welded, the welded cross-sectional area between the inner partition and the inner side of the steel pipe column increases, and the inner partition The stress concentration between the plate and the inner side of the steel pipe column can be reduced, so that the strength of the joint between the inner baffle and the steel pipe column can be improved.

若將本案的請求項1的發明中的構成要件與先前技術文獻(1~7)進行比較的結果加以彙整的話,係如下表所示。表中的符號,×是表示與本發明的構成要件不一致的情況;△是表示先前技術文獻中並未記載本發明的構成要件的情況;○是表示與本發明的構成要件一致的情況。If the components of the invention of claim 1 of the present invention are compared with the results of the prior art documents (1 to 7), they are as shown in the following table. The symbol in the table, x indicates a case where the constituent elements of the present invention do not match; Δ indicates a case where the constituent elements of the present invention are not described in the prior art document; and ○ indicates a case where the constituent elements of the present invention are identical.

本發明係以先前技術文獻2作為對象,為了解決其問題點加以改良而開發完成的。先前技術文獻2與本案的發明的構成要件進行比較的話,係未包含或未記載出本案的構成要件中的c、d、e、g、h、i、j、k、l、m、n、p。此外,其他的任何一個先前技術文獻,與本案的發明的構成要件進行比較的話,一致的構成要件也都是一半以下。尤其是「對於內隔板端部的突起實施向外的整個外周斜錐面加工」以及「鋼管柱與隔板的接頭也可以從內側面進行熔焊」的這種構成要件,係本案的發明所獨具的構成要件。The present invention has been developed in accordance with the prior art document 2, and has been developed in order to solve the problem. Prior to comparing the constituent elements of the invention of the present invention, the prior art document 2 does not include or describe c, d, e, g, h, i, j, k, l, m, n in the constituent elements of the present case. p. In addition, if any of the other prior art documents are compared with the constituent elements of the invention of the present invention, the same constituent elements are also less than half. In particular, the "construction of the entire outer peripheral tapered surface of the projections at the end of the inner partition" and the "the joint of the steel pipe column and the separator can be welded from the inner side" are the inventions of the present invention. The unique constituent elements.

此外,即使各別的構成要件係已知的構成要件,將這麼多數的構成要件組合在一起的情況下的複合性的構成方式,係可以發揮該當業者所不容易想到的新穎性。尤其是針對於本發明的對象的厚度為25mm以上的4面箱形鋼管柱,係如前述的表所示,可發揮許多的新穎性。Further, even if the respective constituent elements are known constituent elements, the composite configuration in the case where such a large number of constituent elements are combined can exhibit novelty that is difficult for the practitioner to think. In particular, the four-sided box-shaped steel pipe column having a thickness of 25 mm or more for the object of the present invention exhibits many novelties as shown in the above table.

本案的請求項1的發明係以鋼板厚度為25mm以上的4面箱形(盒形)鋼管柱作為對象,其新穎性所在,主要是在於下列各點。The invention of claim 1 of the present invention is directed to a four-sided box-shaped (box-shaped) steel pipe column having a steel plate thickness of 25 mm or more, and its novelty lies mainly in the following points.

(1)在組裝4面箱形鋼管柱時,係將設有朝鋼管柱外側面開放的在整個外周具有斜錐面的突起之內隔板,在鋼管柱組裝之前,予以預先組裝到鋼管柱內。(1) When assembling a 4-sided box-shaped steel pipe column, an inner partition having a tapered tapered surface on the outer circumference of the outer side of the steel pipe column is provided, and the steel pipe column is pre-assembled to the steel pipe column before assembly of the steel pipe column. Inside.

(2)將箱形鋼管柱面上的貫通孔與內隔板的突起部進行熔焊,該貫通孔並不是在箱形鋼管柱面上的整個外周,而是朝橫方向和水平方向局部性地開設的貫通孔;該突起部係設在內隔板上,係在整個外周具有向外的斜錐面。因此,這種情況下,不必實施包含鋼管柱的角部在內之對於整個柱面的外周的貫通孔的熔焊作業。(2) welding the through hole on the cylindrical surface of the box-shaped steel pipe to the protrusion of the inner partition, which is not the entire outer circumference of the cylindrical surface of the box-shaped steel pipe, but is localized in the lateral direction and the horizontal direction. A through hole is formed in the ground; the protrusion is disposed on the inner partition and has an outward tapered surface on the entire outer circumference. Therefore, in this case, it is not necessary to perform a welding operation for the through hole of the outer circumference of the entire cylindrical surface including the corner portion of the steel pipe column.

(3)開設在箱形鋼管柱的這個貫通孔的橫方向端部是圓弧形或橢圓弧形。因此,貫通孔的平面形狀是長孔或啞鈴形狀。(3) The end portion of the through hole formed in the box-shaped steel pipe column is a circular arc shape or an elliptical arc shape. Therefore, the planar shape of the through hole is a long hole or a dumbbell shape.

(4)箱形鋼管柱的貫通孔之橫方向長度係鋼樑凸緣的寬度以上,通常是鋼管柱徑的1/2程度,但最大是鋼管柱徑的4/5的長度。(4) The length of the through hole of the box-shaped steel pipe column is greater than or equal to the width of the steel beam flange, and is usually 1/2 of the steel pipe diameter, but the maximum is 4/5 of the steel pipe diameter.

(5)在隔板端部的突起係實施:兩側面以及兩端部具有向外的斜度之整個外周斜錐面加工,因此突起的整個外周都可以很容易從鋼管柱外部來進行完全滲透熔焊。該突起的兩端部如果不形成有具備向外的斜度之斜錐面的話,在貫通孔端部以及底部之滲透熔焊會變得不良而會造成很大的問題。雖然以往的熔焊係在熔焊線方向上具有斜錐面,但是,本案發明的特徵是在於:在突起的長軸熔焊線方向與其直角方向上,亦即將突起的整個外周予以加工成向外的斜錐面。想要在鋼管柱的鋼板厚度為25mm以上的貫通孔與隔板端部長軸方向上的突起端部之間,毫無缺陷地將熔焊焊料滲透融合在一起,是極端地困難,為了解決這種困難而將隔板端部突起之長軸方向的端部製作成向外的斜錐面,對於將熔焊焊料滲透融合到整個鋼管柱貫通孔的底部而言,是非常的重要的做法,這種做法在其他的文獻中都完全未提及。(5) The projections at the end of the partition are implemented: the entire outer circumference and the tapered portions of the both sides and the outer sides have an outward slope, so that the entire outer circumference of the protrusion can be easily penetrated from the outside of the steel pipe column. Fusion welding. If the tapered end faces having the outward inclination are not formed at both end portions of the projections, the penetration welding at the end portions of the through holes and the bottom portion may become defective, which causes a great problem. Although the conventional welding system has a tapered surface in the direction of the welding line, the present invention is characterized in that the entire outer circumference of the protrusion is processed in the direction of the long-axis welding line of the protrusion and the direction perpendicular thereto. Outside the tapered surface. It is extremely difficult to infiltrate the fusion solder between the through hole of the steel pipe column having a thickness of 25 mm or more and the protruding end of the separator end in the direction of the axial direction, which is extremely difficult. It is difficult to make the end portion of the long-axis direction of the end portion of the spacer into an outward tapered surface, which is very important for infiltrating the fusion solder into the bottom of the through-hole of the entire steel tube column. This practice is not mentioned at all in other literature.

(6)在箱形鋼管柱中,不需要採用類似電熱熔渣焊法的這種高達500~1000 KJ/cm的大輸入熱能,本發明的方法係只要以一般的二氧化碳氣體熔焊,使用一般為15~40KJ/cm的低輸入熱能,以較之電熱熔渣焊法大約減少75%的熔焊量以及1/10以下的熔焊輸入熱能,就能夠以10倍以上的熔焊速度來進行高效率的施工。而且本發明的方法也不會有發生焊接裂縫的虞慮。(6) In the box-shaped steel pipe column, such a large input heat energy of up to 500-1000 KJ/cm like electrothermal slag welding is not required, and the method of the present invention is generally used for welding carbon dioxide gas in general. For low input heat energy of 15 to 40 KJ/cm, it is possible to reduce the welding amount by about 75% and the welding input heat energy of 1/10 or less compared with the electric heating slag welding method, and it is possible to perform the welding speed of 10 times or more. Efficient construction. Moreover, the method of the present invention does not have the concern of welding cracks.

(7)在設有整個外周具有斜錐面的突起的內隔板與該鋼管柱貫通孔的熔焊部上,重疊地將H形鋼樑予以熔焊接合,將內隔板與角形鋼管柱與鋼樑凸緣的熔焊部利用多層熔焊予以一體化。(7) The H-shaped steel beam is fusion-welded and overlapped on the welded portion provided with the entire outer circumference of the inclined tapered surface and the welded portion of the steel pipe column through-hole, and the inner partition and the angled steel pipe column are welded The welded portion with the flange of the steel beam is integrated by multi-layer welding.

同時地具有這種新穎性的本案的發明,如果對於4面箱形鋼管柱使用以往既有的角形鋼管柱製作方式的話,尤其是在於施工效率面上會有各種的障礙,特別是在熔焊量與熔焊輸入熱能方面係具有障礙,因此並不是可以從以往的發明即可易於思及的。尤其是,大幅地減少熔焊量而且只要利用小輸入熱能即可確保高效率性的這一點,是無法易於思及的。本發明中的「如何才能夠將容易熔焊且包含兩端部在內之設置了整個外周都具有斜錐面的突起的隔板(非分割型的單片式隔板),很簡單地組裝到預定的內徑的厚鋼板鋼管柱內?」的這種觀點,係在其他的專利申請案中都未曾見到的。At the same time, the invention of the present invention having such novelty, if the conventional angled steel pipe column is used for the four-sided box-shaped steel pipe column, in particular, there are various obstacles in the construction efficiency surface, especially in the fusion welding. Both the amount and the heat input of fusion welding have obstacles, so it is not easy to think from the conventional invention. In particular, it is not easy to think about the fact that the amount of fusion welding is greatly reduced and the high efficiency can be ensured by using small input heat energy. In the present invention, it is possible to assemble a separator (a non-divided single-piece separator) having a projection having a tapered surface over the entire periphery, which is easy to weld and includes both end portions, and is simply assembled. This view of the thick steel plate steel pipe to the predetermined inner diameter is not seen in other patent applications.

本案的請求項2的發明,其構成方式係如第17圖所示般地,將內隔板的板厚度選定為大於鋼樑凸緣的板厚度以及貫通孔的短徑寬度,並且將貫通孔之鋼管柱軸方向的寬度(亦即,短徑寬度)選定為鋼樑凸緣板厚度以下,並且至少將鋼樑凸緣的安裝側的鋼管柱的內平面與隔板予以熔焊以及從鋼管柱的外側面將貫通孔與隔板予以熔焊。將隔板的板厚度選定為大於鋼樑凸緣的板厚度的理由,是因為其必須具有可承受來自鋼樑凸緣的力量的耐力,而且即使鋼樑凸緣與內隔板之間有所偏移錯位,也可以使得鋼樑凸緣保持收納在隔板的平面內。從鋼管柱的外側面來實施將貫通孔與隔板予以熔焊的作法是不可或缺的,但是將貫通孔的寬度選定為小於鋼樑凸緣的板厚度的理由,則是為了要減少貫通孔的熔焊量之緣故。將貫通孔的寬度選定為較之鋼樑凸緣的板厚度更小的話,就無法確保鋼樑凸緣的板厚度份量的剖面積,因此,將其所不足的份量,至少係在組裝鋼管柱之前,從鋼管柱的內側面,將鋼樑凸緣之安裝側的鋼管柱的內平面與隔板予以熔焊,因而可以彌補不足量的鋼樑凸緣的板厚度份量的剖面積。一般的作法是讓從內側面施作的熔焊與從外側面施作的熔焊連接在一起而形成完全滲透熔焊。通常係將內側的熔焊先利用打底熔焊來施作,然後才實施外側的熔焊,但是也可以將從外側施作的熔焊的第1層利用大電流來讓其充分地滲透進去,進而滲透到達內側的熔焊部。只要能夠確認到貫通孔與隔板的熔焊接頭的安全性的話,也是可以採用:從內側面施作的熔焊與從外側面施作的熔焊並未連接在一起之不完全滲透熔焊。The invention of claim 2 of the present invention is configured such that the thickness of the inner partition plate is selected to be larger than the thickness of the steel beam flange and the short diameter of the through hole, as shown in Fig. 17, and the through hole is The width of the steel pipe column axis (ie, the short diameter width) is selected to be less than the thickness of the steel beam flange plate, and at least the inner surface of the steel pipe column on the mounting side of the steel beam flange and the partition plate are welded and welded from the steel pipe The outer side of the column is welded to the through hole and the partition. The reason why the thickness of the separator plate is selected to be larger than the thickness of the steel beam flange is because it must have endurance to withstand the force from the steel beam flange, and even if there is a difference between the steel beam flange and the inner partition Offset misalignment also allows the steel beam flange to remain received in the plane of the partition. It is indispensable to carry out the welding of the through hole and the partition from the outer side surface of the steel pipe column, but the reason why the width of the through hole is selected to be smaller than the thickness of the steel beam flange is to reduce the penetration. The reason for the amount of fusion of the holes. If the width of the through hole is selected to be smaller than the thickness of the steel beam flange, the sectional area of the thickness of the steel beam flange cannot be ensured. Therefore, the insufficient amount is at least in the assembled steel pipe column. Previously, the inner surface of the steel pipe column on the mounting side of the steel beam flange and the partition plate were welded from the inner side surface of the steel pipe column, so that the sectional area of the plate thickness portion of the insufficient steel beam flange could be compensated. It is common practice to join the fusion weld applied from the inner side to the fusion weld applied from the outer side to form a fully infiltrated weld. Usually, the inner welding is first applied by bottom welding, and then the outer welding is performed. However, the first layer of the welded welding applied from the outside can be sufficiently infiltrated by the large current. And then penetrate the welded portion that reaches the inside. As long as the safety of the welded joint of the through hole and the separator can be confirmed, it is also possible to adopt an incomplete penetration welding in which the welding performed from the inner side surface and the welding performed from the outer side surface are not connected together. .

本案的請求項3的發明,其構成方式係針對於請求項1或2所述的發明中,在鋼樑凸緣與隔板的熔焊部中之寬度較窄的這一側,安裝補強板,並且至少係將補強板之鋼樑軸方向端部與鋼樑凸緣以及隔板進行完全滲透熔焊。這種方法之目的是:為了要彌補當鋼樑端腹板與鋼管柱之間的熔焊部在於鋼管柱的內部係呈空洞時,鋼樑端腹板無法承擔撓曲應力之理由;為了緩和鋼樑凸緣端部側面的應力集中之理由;或者為了補強鋼樑凸緣端部來減少鋼樑身高之理由。將補強板安裝在鋼樑凸緣與隔板的熔焊部中之寬度較窄的這一側的理由,是因為考慮到從熔焊部寬度較大的這一側可比較容易進行超音波探傷檢查的緣故。The invention of claim 3 of the present invention is characterized in that, in the invention described in claim 1 or 2, the reinforcing plate is attached to the side of the narrow portion of the welded portion of the steel beam flange and the partition plate. And at least the steel beam axial end of the reinforcing plate is completely permeable welded to the steel beam flange and the partition. The purpose of this method is to compensate for the fact that when the welded portion between the steel web end web and the steel pipe column is hollow in the interior of the steel pipe column, the steel web end web cannot bear the flexural stress; The reason for the stress concentration on the side of the flange end of the steel beam; or the reason for reducing the height of the steel beam in order to reinforce the flange end of the steel beam. The reason why the reinforcing plate is mounted on the side of the narrow portion of the welded portion of the steel beam flange and the partition is because it is easy to perform ultrasonic flaw detection from the side where the width of the welded portion is large. The reason for the inspection.

根據請求項1所述的發明,對象是剖面呈四角形的4面箱形(4面盒形)鋼管柱,其特徵係在於:將具有在突起的整個外周都形成有向外的斜錐面的突起之單板式內隔板,組裝到預先設在鋼管柱面上的貫通孔內。如果是沖壓成型角形鋼管柱或是輥軋鋼板角形鋼管柱的話,就無法預先在鋼管柱內,組裝入整個周圍具有突起的內隔板。因此,以這種方式將具有斜錐面的突起組裝在預先設在鋼管柱面上的貫通孔內的話,即可大幅地減少熔焊量。與鋼管柱表面板的板厚度在25mm以上時,一般所常用的電熱熔渣焊法比較之下,熔焊部的剖面積大約只有1/2而已,熔焊長度就鋼管柱面的單一面而言,僅只是鋼樑凸緣的寬度而已,因此鋼管柱的周方向的熔焊長度,平均而言,大約只有1/2而已。因此,在這種情況下,熔焊量只需約1/4即可。換言之,根據該一體化以及無須將角形鋼管柱予以切斷的整支連貫式鋼管柱,因為不必實施鋼管柱的切斷作業,並且鋼管柱的熔焊量較之電熱熔渣焊法減少75%的程度,所以可提升熔焊效率。可以省略掉:電熱熔渣焊法中所採用的設在內隔板的端部兩側的具有大斜錐面部之可耐大輸入熱能的側面背面抵靠板。而且在電熱熔渣焊法中,必須執行熔焊起始部和熔焊終端部的開孔作業、引弧板的安裝和去除作業,而且熔焊輸入熱能為500~1000 KJ/cm,相對地,根據本發明的方法,係使用二氧化碳氣體熔焊,只需要15~45 KJ/cm(通常為15~40 KJ/cm)之很低的輸入熱能,所以不必再擔心被夾置在隔板與鋼樑凸緣之間的鋼管柱凸緣的延性和韌性的惡化、以及焊接裂縫之類的龜裂現象。又,以往的橫跨型隔板方式的話,在隔板的上下兩處必須進行整個周圍的熔焊,而且施加在隔板上的熔焊額外堆焊高度必須要達到鋼板厚度的1/4,因此與橫跨型隔板方式比較的話,本發明只需要以單一條熔焊線進行大約一半的熔焊長度即可,熔焊量減低至約1/4。According to the invention of claim 1, the object is a 4-sided box-shaped (4-sided box-shaped) steel pipe column having a quadrangular cross section, which is characterized in that it has an outward tapered tapered surface formed on the entire outer circumference of the projection. The raised single-plate inner partition is assembled into a through hole previously provided on the cylindrical surface of the steel pipe. If it is a stamped angled steel pipe column or a rolled steel plate angled steel pipe column, it is impossible to assemble the inner partition having the protrusion around the steel pipe column in advance. Therefore, by assembling the projection having the tapered surface in the through hole previously provided on the cylindrical surface of the steel pipe in this manner, the amount of welding can be greatly reduced. When the thickness of the surface plate of the steel pipe column is more than 25 mm, the cross-sectional area of the welded portion is only about 1/2 compared with the commonly used electrothermal slag welding method, and the welding length is a single surface of the cylindrical surface of the steel pipe. In other words, it is only the width of the flange of the steel beam, so the circumferential welding length of the steel pipe column is, on average, only about 1/2. Therefore, in this case, the amount of fusion welding needs only about 1/4. In other words, according to the integration and the entire continuous steel pipe column without cutting the angled steel pipe column, since the steel pipe column cutting operation is not necessary, the welding amount of the steel pipe column is reduced by 75% compared with the electric heating slag welding method. The degree of welding can improve the welding efficiency. It can be omitted: the side back abutting plate which is provided on the inner side of the inner partition of the electric slag welding method and which has a large inclined taper surface and can withstand large input heat energy. Moreover, in the electrothermal slag welding method, the opening operation of the welding start portion and the welding end portion, the installation and removal of the arc runner plate must be performed, and the input heat energy of the fusion welding is 500 to 1000 KJ/cm, relatively According to the method of the present invention, carbon dioxide gas welding is performed, and only a low input heat of 15 to 45 KJ/cm (usually 15 to 40 KJ/cm) is required, so that it is no longer necessary to be placed in the separator and Deterioration of ductility and toughness of steel pipe column flanges between steel beam flanges, and cracking phenomena such as weld cracks. Moreover, in the case of the conventional straddle type separator, the entire circumference must be welded at the upper and lower sides of the separator, and the additional welding height applied to the separator must be 1/4 of the thickness of the steel sheet. Therefore, in comparison with the straddle type separator method, the present invention only needs to perform about half of the welding length by a single welding wire, and the welding amount is reduced to about 1/4.

根據本案的請求項1所述的發明,不必就每一個樓層來將鋼管柱予以切斷。不必將鋼管柱切斷的做法,與針對每一個樓層來將鋼管柱予以切斷的做法比較之下,不必再將每一層的鋼管柱又進行大組裝,不會產生鋼管柱的切斷長度上和熔焊變形上的問題,因此在鋼管柱的長度上、還有鋼樑的方向上的組裝精度更為良好。According to the invention of claim 1 of the present invention, it is not necessary to cut the steel pipe column for each floor. Compared with the practice of cutting the steel pipe column and cutting the steel pipe column for each floor, it is no longer necessary to assemble the steel pipe column of each layer again, and the length of the steel pipe column is not cut. And the problem of welding deformation, so the assembly accuracy in the length of the steel pipe column and in the direction of the steel beam is better.

根據本案的請求項1所述的發明,隔板並未較之鋼管柱的外側面更向外突伸出去,所以不會產生所謂的「橫跨型隔板的外緣彎曲成傘狀之折傘現象」,在安裝建築物外牆時的互相配合度更為良好,而且因為不再有隔板的向外突伸出去的部分,因此這個部分的長度可被轉換為建築物室內空間增加的長度,這也是其所帶來的效果之一。至少是將鋼管柱長管構件熔焊部與鋼樑端熔焊部予以各別地熔焊之後,再將兩者連結成一體化,如此一來,可以防止傳統方式之鋼管柱與隔板間的熔焊、以及隔板與鋼樑端的熔焊所導致的隔板突伸部的熱變形脆化。隔板的使用材料也比傳統方法減少20~50%的程度,可節省資源。又,內隔板與角形鋼管柱之間的熔焊、以及包含了該貫通孔熔焊部之角形鋼管柱樑端的熔焊也是各別地進行熔焊之後,再將兩者連結成一體化,如此一來,鋼管柱與鋼樑之間的應力的傳遞更為順暢。再者,可以藉由貫通孔的熔焊位置很明確地確認出內隔板的位置,所以不會有內隔板與鋼樑凸緣之間發生位置偏離的問題。又,因為內隔板並未貫穿角形鋼管柱,所以也不會有發生內隔板的焊接裂縫之問題。According to the invention of claim 1 of the present invention, the partition does not protrude further outward than the outer side surface of the steel pipe column, so that the so-called "the outer edge of the cross-shaped partition is bent into an umbrella shape. The umbrella phenomenon is better when the outer wall of the building is installed, and the length of this part can be converted into an increase in the indoor space of the building because there is no more protruding portion of the partition. Length, this is also one of its effects. At least the steel pipe long pipe member welding portion and the steel beam end welding portion are separately welded, and then the two are connected to be integrated, so that the conventional steel pipe column and the partition plate can be prevented. The welding and the thermal deformation embrittlement of the baffle protrusion caused by the welding of the separator and the steel beam end. The material used for the separator is also reduced by 20 to 50% compared with the conventional method, which saves resources. Further, the welding between the inner partition plate and the angled steel pipe column, and the welding of the angled steel pipe column end including the through-hole welded portion are separately welded, and then the two are connected and integrated. As a result, the transmission of stress between the steel pipe column and the steel beam is smoother. Further, since the position of the inner partition plate can be clearly confirmed by the welding position of the through hole, there is no problem that the inner partition plate and the steel beam flange are displaced from each other. Moreover, since the inner partition does not penetrate the angled steel pipe column, there is no problem that the welding crack of the inner partition occurs.

根據本案的請求項1所述的發明,相對於日本公開特許公報第2002-146921號所揭示的發明,雖然它也是開設有隙縫,但是在4面箱形的這種厚鋼板所組成的鋼管柱中,隙縫內的橫剖面很大,隔板端部不具有突起,所以其所需要的熔焊量是本發明的2倍。根據本發明,係在隔板端部具有突起,該突起的整個外周形成有向外的斜錐面,將隔板端部的突起插入到貫通孔內進行滲透熔焊,因此在鋼管柱的貫通孔與隔板之間的滲透熔焊部的形狀係呈W字形狀,所以本發明的貫通孔的橫剖面積較之單純的貫通孔更小,熔焊量也變得更小。此外,在整個周圍具有向外的斜錐面的突起,針對於該突起的長軸方向的兩端部所實施的斜錐面加工,不僅可以防止該斜錐面底部的缺陷,也可以使得鋼管柱貫通孔的熔焊施工更為容易,進而使得其熔焊量與電熱熔渣焊法相比較,可以帶來能夠減少約75%的熔焊量之很大的效果。According to the invention of claim 1 of the present invention, in contrast to the invention disclosed in Japanese Laid-Open Patent Publication No. 2002-146921, although it is also provided with a slit, a steel pipe column composed of such a thick steel plate having a four-sided box shape is formed. In this case, the cross section in the slit is large, and the end portion of the separator does not have a projection, so that the amount of fusion welding required is twice that of the present invention. According to the present invention, the end portion of the partition has a projection, and the entire outer circumference of the projection is formed with an outward tapered surface, and the projection of the end portion of the partition is inserted into the through hole for penetration welding, thereby penetrating the steel pipe column. Since the shape of the penetration welded portion between the hole and the separator is W-shaped, the cross-sectional area of the through hole of the present invention is smaller than that of the simple through hole, and the amount of fusion welding is also smaller. Further, the projection having the outwardly inclined tapered surface around the entire circumference, the inclined tapered surface processing performed at both end portions in the longitudinal direction of the projection not only prevents the defect at the bottom of the inclined tapered surface, but also makes the steel pipe The welding of the through-column of the column is easier, and the welding amount thereof is compared with the electrothermal slag welding method, which can bring about a large effect of reducing the welding amount by about 75%.

根據本案的請求項2所述的發明,隔板的板厚度當然是採用鋼樑凸緣的板厚度以上的厚度,但是因為是將貫通孔的寬度選定為鋼樑凸緣的鋼板厚度以下,而且至少是執行鋼樑凸緣的安裝側的鋼管柱的內平面與隔板之間的熔焊,以及從鋼管柱的外側面來執行貫通孔與隔板之間的熔焊,區分鋼管柱的內外側面來進行熔焊,所以其優點是:整體的熔焊量是較之只從鋼管柱外部的單一側來進行熔焊的情況更少。According to the invention of claim 2, the plate thickness of the separator is of course a thickness greater than the thickness of the steel beam flange, but the width of the through hole is selected to be less than the thickness of the steel plate flange, and At least the welding between the inner surface of the steel pipe column on the mounting side of the steel beam flange and the partition plate, and the welding between the through hole and the partition plate from the outer side surface of the steel pipe column to distinguish the inner and outer portions of the steel pipe column The side is welded, so the advantage is that the overall amount of fusion is less than that of welding from a single side of the outside of the steel column.

根據本案的請求項3所述的發明,只要將補強板安裝在隔板與鋼樑凸緣之熔焊部的焊珠寬度較窄的一側的鋼樑端部的話,即可將鋼樑端的腹板所無法負擔彎曲強度的分量予以補強,並且也可以積極地強化鋼樑端部,所以可增加對抗鋼樑端部被破壞的安全性,視情況的不同,有時候亦可縮小鋼樑的尺寸來減少鋼骨的重量。鋼骨重量減少的話,不僅降低成本,亦可減少二氧化碳氣體的排放量,對於環保也有助益。此外,將補強板安裝在鋼樑凸緣的熔焊部之焊珠寬度較窄的這一側的樑端部的做法,係可以較之將補強板安裝在焊珠寬度較寬的這一側的情況,更容易實施超音波探傷檢查之類的檢查工作。According to the invention of claim 3 of the present invention, as long as the reinforcing plate is attached to the end of the steel beam on the side of the weld bead of the welded portion of the partition plate and the steel beam flange, the end of the steel beam can be The web can not be reinforced by the bending strength component, and can also positively strengthen the end of the steel beam, so it can increase the safety against the damage of the end of the steel beam. Depending on the situation, sometimes the steel beam can be reduced. Size to reduce the weight of the steel. If the weight of the steel is reduced, it will not only reduce the cost, but also reduce the emission of carbon dioxide gas, which is also beneficial to the environment. In addition, the method of installing the reinforcing plate on the beam end portion of the welded portion of the steel beam flange which is narrower in the width of the bead can be mounted on the side of the wider bead width than the reinforcing plate. In the case of the inspection, it is easier to carry out inspections such as ultrasonic flaw detection.

[實施例1][Example 1]

在本案的請求項1所述的發明中,第11圖~第14圖係顯示本發明的實施方式的狀況。第11圖係顯示將4面箱形鋼管柱予以組裝之前之4面箱形用鋼板的準備狀況的說明圖,是預先將貫通孔開設於鋼管柱鋼板上。第12圖係顯示將隔板組裝在4面箱型鋼管用鋼板的兩面之中的初期組裝狀況,設在隔板端部的整個周圍具有斜錐面的突起在插入貫通孔時,對於隔板的定位具有幫助。第13圖係顯示將隔板組裝到4面箱形鋼管用鋼板的三面之中的中間組裝狀況;第14圖係顯示將隔板組裝到4面箱形鋼管用鋼板的四面之中的中間組裝狀況,然後,將附斜錐面的鋼管角部熔焊於鋼管柱軸方向上的話,除了貫通孔的熔焊工作之外,鋼管算是已經完成了,只要將貫通孔與附設有在整個周圍具有斜錐面的突起的內隔板進行熔焊的話,就完成了箱形鋼管柱。In the invention described in claim 1 of the present invention, the drawings 11 to 14 show the state of the embodiment of the present invention. Fig. 11 is an explanatory view showing the state of preparation of the four-sided box-shaped steel sheet before assembling the four-sided box-shaped steel pipe column, and the through hole is opened in advance on the steel pipe steel plate. Fig. 12 is a view showing an initial assembly state in which the separator is assembled to both surfaces of the steel sheet for a four-sided box-shaped steel pipe, and a projection having a tapered surface around the entire end portion of the separator is inserted into the through hole, The positioning is helpful. Fig. 13 is a view showing the intermediate assembly state in which the partition plate is assembled to the three sides of the steel plate for the four-sided box-shaped steel pipe; and Fig. 14 shows the intermediate assembly of the four sides of the steel plate for assembling the four-sided box-shaped steel pipe. Condition, then, when the corner portion of the steel pipe with the tapered surface is welded to the axial direction of the steel pipe column, the steel pipe is completed except for the welding work of the through hole, as long as the through hole is attached to the entire circumference. The box-shaped steel pipe column is completed by welding the inner partition of the inclined tapered surface.

第8圖雖然係顯示將該具有斜錐面的突起部1B的形狀,製作成四角錐、橢圓錐或將這些的突起的頂部製作成平坦的形狀,為其特徵的鋼骨構造物製作方法,但是第8圖係顯示將突起部1B的前端製作成平坦的四角錐的形狀的例子。第8圖(A)係顯示將四角錐的根部寬度選定成與隔板1A的寬度相同寬度的情況;第8圖(B)係顯示將四角錐的根部寬度選定成小於隔板1A的寬度的情況。第8圖(A)的情況,係如第10圖(A)所示般地,在進行鋼管柱凸緣5F與隔板1A的熔焊時,必須使用背面抵靠板10以防止滲透熔焊掉落下去。第8圖(B)的情況,則因為具有肩部所以不需要使用背面抵靠板。此外,四角錐、橢圓錐的傾斜角度,亦即在四角錐、橢圓錐上的斜錐面的角度θ,標準是35°,但是也可以採用這個角度以外的角度。這個突起部係在整個外周都具有一定的角度,也就是說,在整個外周都具有斜錐面。在本發明中,係如第9圖所示般地,即使在突起部的長軸方向的端部,也具有向外的傾斜也就是斜錐面,即使是在這個端部,在進行熔焊時亦可確保充分的滲透熔焊。Fig. 8 is a view showing a method of producing a steel skeleton structure characterized by forming a shape of a projection portion 1B having a tapered surface and forming a quadrangular pyramid, an elliptical cone, or a flat shape of the top of the projections. However, Fig. 8 shows an example in which the tip end of the projection 1B is formed into a flat quadrangular pyramid shape. Fig. 8(A) shows a case where the root width of the quadrangular pyramid is selected to be the same width as the width of the spacer 1A; and Fig. 8(B) shows that the root width of the quadrangular pyramid is selected to be smaller than the width of the spacer 1A. Happening. In the case of Fig. 8(A), as shown in Fig. 10(A), when welding the steel pipe column flange 5F and the separator 1A, it is necessary to use the back abutment plate 10 to prevent penetration welding. Drop it down. In the case of Fig. 8(B), since the shoulder portion is provided, it is not necessary to use the back abutment plate. Further, the inclination angle of the quadrangular pyramid and the elliptical cone, that is, the angle θ of the inclined cone surface on the quadrangular pyramid and the elliptical cone, the standard is 35°, but an angle other than this angle may be used. This projection has a certain angle throughout the entire circumference, that is, has a tapered surface over the entire circumference. In the present invention, as shown in Fig. 9, even at the end portion of the projection in the longitudinal direction, there is an outward inclination, that is, a tapered surface, even at this end, welding is performed. It also ensures sufficient penetration welding.

在本發明中,一般而言,在內隔板的外周端部係形成有並未設置突起的部分,也就是與鋼管柱的內側面平行的部分,而可以將內隔板穩定地設置在鋼管柱的內側面。這個內隔板的外周端部之並未設置突起的部分與鋼管柱的內側面之間,通常係預留了0.5~4mm的間隙。這是為了讓貫通孔底部與突起部的滲透熔焊容易進行,並且是為了讓內隔板在插入到鋼管柱的內側面時保有餘裕而比較容易插入。此外,這個貫通孔的長度,通常,為了使熔焊量最小化起見,乃該長度設定成較之該突起的的底部長度更加大0~10mm的程度。In the present invention, generally, a portion where no protrusion is provided, that is, a portion parallel to the inner side surface of the steel pipe column, is formed at the outer peripheral end portion of the inner partition plate, and the inner partition plate can be stably set in the steel pipe. The inner side of the column. A gap of 0.5 to 4 mm is usually reserved between the portion of the outer peripheral end of the inner partition which is not provided with the projection and the inner side of the steel pipe column. This is to facilitate the penetration welding of the bottom portion of the through hole and the projection, and to facilitate the insertion of the inner partition when it is inserted into the inner side surface of the steel pipe column. Further, the length of the through hole is generally set to be about 0 to 10 mm larger than the length of the bottom of the projection in order to minimize the amount of fusion welding.

[實施例2][Embodiment 2]

在本案的請求項1所述的發明中,從鋼管柱的外側面穩定地進行熔焊的目的,係如第10圖(A)之一例所示般地,係可以將背面抵靠板10設置在貫通孔的內側部分。此外,只要事先將這個背面抵靠板10安裝好的話,亦可作為將隔板1A設置到貫通孔時的導引構件或檔止構件。In the invention according to claim 1 of the present invention, the purpose of stably welding the outer surface of the steel pipe column is as shown in an example of Fig. 10(A), and the back surface abutting plate 10 can be provided. In the inner part of the through hole. Further, as long as the back surface abutment plate 10 is attached in advance, it may be used as a guide member or a stopper member when the partition plate 1A is provided to the through hole.

[實施例3][Example 3]

本發明雖然是針對於角形鋼管來說明的,但是亦可適應在圓形鋼管身上。例如:只要將圓形鋼管的圓周加以分割而組裝成角形鋼管的話,亦可與角形鋼管的情況同樣的適用。這種情況下,圓形鋼管的外周熔焊是至少在熔焊接頭的軸方向上分割成兩半,內隔板的平面形狀係圓形,鋼樑端部的平面形狀係成圓弧形。Although the invention has been described with respect to an angled steel pipe, it can also be adapted to a circular steel pipe. For example, if the circumference of the circular steel pipe is divided and assembled into an angular steel pipe, the same applies to the case of the angular steel pipe. In this case, the outer peripheral welding of the circular steel pipe is divided into two halves at least in the axial direction of the welded joint, the planar shape of the inner partition is circular, and the planar shape of the end portion of the steel beam is formed into a circular arc shape.

[實施例4][Example 4]

在本案的請求項1~3所述的發明中,係如第20圖所示般地,在進行內隔板1A與鋼管柱5的熔焊的情況下,或者重疊在該熔焊部22的上方來進行H形鋼樑凸緣4的完全滲透熔焊的情況下,在該內隔板之預定接合處的端部兩面14或在該H形鋼樑之接合端部的背面14,預先實施了堆焊的方法也是有效。預先在隔板1A的端部側面實施了堆焊的話,可以期待隔板端部的板厚度增加後的效果,因此可選用鋼板厚度較薄的隔板,這也是其效果之一。亦即,在內隔板1A的端部兩面都實施了堆焊的情況,與並未實施堆焊的情況相較,可以將內隔板1A的鋼板厚度減少10~20mm的程度。In the inventions described in claims 1 to 3 of the present invention, as shown in FIG. 20, when the inner separator 1A and the steel pipe column 5 are welded, or the welded portion 22 is overlapped. In the case of performing full penetration welding of the H-shaped steel beam flange 4 above, the end surface 14 of the predetermined joint of the inner partition or the back surface 14 of the joint end of the H-shaped steel beam is previously implemented. The method of surfacing is also effective. When the surfacing is performed on the side surface of the end portion of the separator 1A in advance, the effect of increasing the thickness of the plate at the end portion of the separator can be expected. Therefore, a separator having a thin steel plate thickness can be selected, which is one of the effects. That is, in the case where the surfacing is performed on both ends of the inner partition 1A, the thickness of the inner steel plate 1A can be reduced by 10 to 20 mm as compared with the case where the surfacing is not performed.

[實施例5][Example 5]

在本案的請求項1~3所述的發明中,係如第21圖所示般地,將鋼樑凸緣端部熔焊到鋼管柱之後,連接於該鋼樑凸緣端部接頭熔焊部,在鋼樑凸緣的側面進行堆焊21的話,可緩和鋼樑端部的應力集中係數,係為可提升鋼樑端部的剛性之方法。這種堆焊的尺寸係以鋼管凸緣的厚度的程度,亦即,長度為20~200mm、高度為3~10mm較為適當。為了緩和應力集中,最好先從鋼樑端開始進行堆焊,然後逐漸地加大堆焊的高度為宜。In the inventions of claims 1 to 3 of the present invention, as shown in Fig. 21, after welding the flange end of the steel beam to the steel pipe column, the joint is welded to the flange end of the steel beam. In the case where the surfacing 21 is performed on the side of the steel beam flange, the stress concentration factor at the end of the steel beam can be alleviated, and the rigidity of the end portion of the steel beam can be improved. The size of such a weld overlay is such that the thickness of the steel pipe flange is such that the length is 20 to 200 mm and the height is 3 to 10 mm. In order to alleviate the stress concentration, it is best to start the surfacing from the steel beam end and then gradually increase the height of the surfacing.

[實施例6][Embodiment 6]

在本案的請求項1~3所述的發明中,所提出的技術方案係如第15圖以及第19圖所示般地,在鋼樑凸緣的端部4並不設置背面抵靠板以及扇形缺口,而是以將鋼樑凸緣的端部4重疊在鋼管柱5與隔板1A的熔焊部22上,進行完全滲透熔焊的做法,作為其特徵的鋼骨構造物之製作方法。In the inventions described in claims 1 to 3 of the present invention, the proposed technical solution is such that, as shown in Figs. 15 and 19, the back end plate is not provided at the end portion 4 of the steel beam flange and The scalloped notch is formed by superposing the end portion 4 of the steel beam flange on the welded portion 22 of the steel pipe column 5 and the partition plate 1A to perform complete penetration welding, and the steel bone structure as a feature thereof .

[實施例7][Embodiment 7]

本案的請求項3所述的發明,是在第16圖中,將補強板之在鋼樑軸方向上的兩端部予以實施斜錐面加工,將該兩個端部分別在鋼管柱側以及在鋼樑凸緣側進行完全滲透熔焊。這種完全滲透熔焊係具有可將鋼樑凸緣之鋼樑軸方向上的應力予以分攤到補強板的功能。並且可增加鋼樑端部的剖面係數。又,補強板28的寬度,是從將隔板與鋼樑凸緣在工場內進行熔焊的情況下的鋼樑的側端往內側後退約10mm以上,在以無托架方式保持朝下的姿勢進行現場熔焊的情況下,對於隔板與鋼樑凸緣進行熔焊時之從鋼樑的側端往外側擴展約10mm以上。如此一來,鋼樑凸緣4與補強板28的填角熔焊,可以很容易進行並且鋼樑端部的角部也不會被熔化掉。這種填角熔焊主要是為了防止補強板受到挫屈。安裝了補強板的情況下的隔板的板厚度,係增加了補強板的板厚度,而且補強板28必須在隔板1A的同一面內。According to the invention of claim 3, in the sixteenth aspect, both ends of the reinforcing plate in the axial direction of the steel beam are subjected to oblique taper processing, and the two end portions are respectively on the side of the steel pipe column and Full penetration welding is performed on the flange side of the steel beam. This fully infiltrated welding system has the function of approximating the stress in the direction of the steel beam axis of the steel beam flange to the reinforcing plate. And the profile factor of the end of the steel beam can be increased. Moreover, the width of the reinforcing plate 28 is about 10 mm or more backward from the side end of the steel beam when the partition plate and the steel beam flange are welded in the factory, and is kept downward without the bracket. In the case where the posture is welded in the field, when the separator and the steel beam flange are welded, the side end of the steel beam extends outward by about 10 mm or more. As a result, the fillet welding of the steel beam flange 4 and the reinforcing plate 28 can be easily performed and the corners of the end portions of the steel beam are not melted. This fillet welding is mainly to prevent the reinforcing plate from being frustrated. The thickness of the separator in the case where the reinforcing plate is attached increases the thickness of the reinforcing plate, and the reinforcing plate 28 must be in the same plane of the separator 1A.

[實施例8][Embodiment 8]

在本案的請求項1~3所述的發明所提出的鋼骨構造物製作方法,其特徵為:在與該鋼樑軸成直列的方向上的隔板與鋼管柱凸緣側面的熔焊部的縱剖面積的和,係直列方向上的鋼樑凸緣與橫剖面積的和之√3(=1.7321)以上。The method for producing a steel skeleton structure according to the invention of claims 1 to 3 of the present invention, characterized in that the partition portion in the direction in which the steel beam shaft is aligned and the welded portion on the side surface of the steel pipe column flange The sum of the longitudinal sectional areas is equal to or greater than the sum of the steel beam flanges and the cross-sectional area in the in-line direction (=1.7321) or more.

[實施例9][Embodiment 9]

本案的請求項1~3所述的發明,係如第18圖所示般地,係顯示出:角形鋼管柱5並不針對建築物的每一個樓層來將鋼管柱予以切斷,而是製作成將2~4個樓層份的長度連貫在一起的連貫柱,在該角形鋼管5之鋼樑凸緣安裝位置,開設相當於鋼樑凸緣剖面形狀或更大的貫通孔,在該貫通孔位置27將內隔板1A設置在角形鋼管柱5的內部,再藉由從角形鋼管柱5的外側面進行貫通孔的熔焊22,而將角形鋼管柱5與內隔板1A予以熔焊接合,然後,將包含有該貫通孔熔焊部22的角形鋼管柱5與H形鋼樑凸緣4進行熔焊接合17,而製作成鋼骨構造物的方法。熔焊部17係可以使用背面抵靠板10來進行熔焊,或者亦可不使用背面抵靠板或引弧板來進行熔焊。如第18圖所示般地,內隔板的形狀雖然是採用截角方式將4角形的角部予以切掉的形狀的,但也可以是採用配合了角形鋼管柱的內側面的形狀。該隔板的鋼板厚度,為了使得鋼樑凸緣與內隔板的中心不要發生錯開,而且從鋼管柱的外側面來實施貫通溝熔焊的時候,為了使熔焊金屬不要掉落到鋼管柱的內側面起見,該隔板的鋼板厚度通常是較之鋼樑凸緣更大5~15mm的程度。又,如第8圖所示般地,在內隔板1A的板厚中央位置設置了突起1B,將開設在鋼管柱面的貫通孔24當作導引件,對於將該內隔板往角形鋼管柱5的內部插入時或予以固定時都有助益。又,貫通孔的熔焊22,即使鋼樑是只有單一個方向而已,為了要承受從鋼樑所加諸的應力,通常是就箱形鋼管柱5的4個面都進行貫通孔的熔焊22。在對於鋼管柱5只架設一支鋼樑的情況下,至少在安裝鋼樑的鋼管柱面上必須開設有貫通孔,在於與安裝鋼樑的柱面相對向這一側的柱面上,係可以將熔焊予以省略,在安裝有鋼樑的柱面的側面側的柱面,並不是利用貫通孔,而是可以在鋼管柱的內側面與隔板之間予以實施填角熔焊或部分滲透熔焊。According to the inventions of claims 1 to 3 of the present invention, as shown in Fig. 18, it is shown that the angled steel pipe column 5 does not cut the steel pipe column for each floor of the building, but is produced. A continuous column in which the lengths of two to four floor portions are continuous, and a through hole corresponding to a steel beam flange cross-sectional shape or larger is formed in the steel beam flange mounting position of the angled steel pipe 5, and the through hole is formed in the through hole At position 27, the inner partition plate 1A is disposed inside the angled steel pipe column 5, and the angled steel pipe column 5 and the inner partition plate 1A are welded and welded by welding the through holes 22 from the outer side surface of the angled steel pipe column 5. Then, the angled steel pipe column 5 including the through-hole welded portion 22 and the H-shaped steel beam flange 4 are welded and joined to form a steel skeleton structure. The fusion welded portion 17 may be welded using the back abutment plate 10 or may be welded without using a back abutment plate or an arc runner. As shown in Fig. 18, the shape of the inner partition plate is a shape in which the corner portion of the square shape is cut by a truncated angle, but a shape in which the inner side surface of the angled steel pipe column is fitted may be employed. The thickness of the steel plate of the partition plate is such that the center of the steel beam flange and the inner partition plate are not staggered, and when the through-hole welding is performed from the outer side surface of the steel pipe column, the molten metal is not dropped to the steel pipe column. For the inner side, the thickness of the steel sheet of the partition is usually 5 to 15 mm larger than that of the steel beam flange. Further, as shown in Fig. 8, a projection 1B is provided at the center of the thickness of the inner partition plate 1A, and the through hole 24 opened in the cylindrical surface of the steel pipe is used as a guide member, and the inner partition plate is angled. It is helpful to insert the inside of the steel pipe column 5 or to fix it. Further, in the fusion welding of the through holes 22, even if the steel beam is only in one direction, in order to withstand the stress applied from the steel beam, the through holes are usually welded to the four faces of the box-shaped steel pipe column 5. twenty two. In the case where only one steel beam is placed on the steel pipe column 5, at least the through hole is required to be provided on the cylindrical surface of the steel pipe on which the steel beam is mounted, and is located on the cylinder surface opposite to the cylindrical surface on which the steel beam is mounted. The welding can be omitted. The cylindrical surface on the side of the cylindrical surface on which the steel beam is mounted is not a through hole, but can be welded or partially welded between the inner side surface of the steel pipe column and the partition. Infiltration welding.

[實施例10][Embodiment 10]

本案的請求項1的實施例的鋼骨構造物製作方法,係可以如第8圖的下側隔板1A所示般地,將隔板的板厚度選定為大於該具有斜錐面的突起部的根部的寬度以及貫通孔的寬度,在該具有斜錐面的突起部的根部設有肩部,再以第10圖(B)或第15圖上部所示的方式,在進行鋼管柱與隔板的熔焊時,不讓熔焊金屬掉落下來,這種情況下,是如第10圖(A)、第15圖下部或第20圖所示的這種方式,對於內隔板不需要使用背面抵靠板或者實施堆焊。In the method for producing a steel skeleton according to the embodiment of the first aspect of the present invention, the thickness of the separator may be selected to be larger than the projection having the tapered surface as shown in the lower partition 1A of Fig. 8. The width of the root portion and the width of the through hole are provided at the root portion of the protruding portion having the inclined tapered surface, and the steel pipe column and the partition are performed in the manner shown in the upper portion of FIG. 10(B) or FIG. When the plate is welded, the weld metal is not allowed to fall. In this case, it is the same as shown in Fig. 10(A), Fig. 15 or Fig. 20, and is not required for the inner partition. Use the back abutment plate or perform surfacing.

[實施例11][Example 11]

本案的請求項1~3所述的發明,係如第20圖所示般地,用來取代在內隔板1A的端部兩面進行堆焊14的做法,係可以採用如第15圖的上側內隔板以及第16圖所示的方式,在內隔板1A的端部兩面將背面抵靠板10利用前置性熔焊8預先安裝上去的方法,也是可以穩定地進行內隔板1A與角形鋼管柱5的貫通孔熔焊的好方法,是本發明的應用例之一。這種情況下,使用了這種背面抵靠板10的情況,是較之不使用背面抵靠板10的情況,不必將內隔板的厚度加大,即可穩定地進行貫通孔的熔焊22。In the inventions of claims 1 to 3 of the present invention, as shown in Fig. 20, the surfacing 14 is used instead of the both ends of the inner partition 1A, and the upper side as shown in Fig. 15 can be used. In the inner partition plate and the method shown in Fig. 16, the back surface abutment plate 10 is preliminarily mounted by the pre-weld welding 8 on both ends of the inner partition plate 1A, and the inner partition plate 1A and the inner partition plate 1A can be stably performed. A good method of welding the through holes of the angled steel pipe column 5 is one of the application examples of the present invention. In this case, in the case where such a back abutment plate 10 is used, it is possible to stably perform the through-hole welding without increasing the thickness of the inner partition plate as compared with the case where the back surface abutment plate 10 is not used. twenty two.

[實施例12][Embodiment 12]

本案的請求項1~3所述的發明中,在4面箱形的熔焊縱接頭,係將縱接頭用的背面抵靠板如第12圖~第14圖所示般地,不貫通過隔板貫通而且在隔板間也未設置背面抵靠板;但是也可以如第22圖所示般地,貫通過內隔板而且將背面抵靠板設置於熔焊縱接頭37的背面。這種情況下,內隔板的角部必須將背面抵靠板的份予以切掉。將背面抵靠板10貫穿過隔板1A的做法,在進行4面箱形的組裝之縱接頭熔焊37的施工係可一氣呵成地順暢的進行。此外,背面抵靠板10不貫穿過隔板1A的做法,則是具有可使得鋼樑凸緣接合的部分之溝槽貫通孔27更靠近鋼管柱側面之優點。In the invention according to the first to third aspects of the present invention, the four-sided box-shaped welded longitudinal joint is such that the back abutment plate for the vertical joint is not passed through as shown in Figs. 12 to 14 The partition plate penetrates and the back surface abutment plate is not provided between the partition plates. However, as shown in Fig. 22, the inner partition plate may be passed through and the back surface abutment plate may be provided on the back surface of the welded longitudinal joint 37. In this case, the corners of the inner partition must be cut off from the back against the board. The construction of the vertical joint welding 37 for the four-sided box-shaped assembly can be smoothly performed in one go by inserting the back abutment plate 10 through the partition plate 1A. Further, the fact that the back abutment plate 10 does not penetrate the partition plate 1A has the advantage that the groove through-hole 27 of the portion where the steel beam flange is joined is closer to the side surface of the steel pipe column.

[產業上的可利用性][Industrial availability]

一般而言,對於厚度超過25mm的厚鋼板的箱形鋼管柱的熔焊,因為其熔焊量很多,現在的主流是採用大輸入熱能的電熱熔渣焊法。但是,這種方法,會產生因大輸入熱能而導致母材劣化、龜裂之類的問題;還有在熔焊的開始部(始端部)和結束部(終端部)的步驟安排以及事後的整理工作都很耗費時間。然而,根據本發明,因為熔焊輸入熱能很低所以材質劣化很少,熔焊量可以減少75%,在開始部(始端部)和結束部(終端部)的步驟安排以及事後的整理工作幾乎都沒有,因此很有效率,利用價值很大。In general, for the welding of box-shaped steel pipe columns of thick steel plates with a thickness of more than 25 mm, because of the large amount of welding, the current mainstream is electrothermal slag welding using large input heat. However, this method causes problems such as deterioration of the base material and cracking due to large input heat energy; and the arrangement of the start portion (starting end portion) and the end portion (terminal portion) of the fusion welding and the afterthought It takes a lot of time to organize the work. However, according to the present invention, since the welding input heat energy is low, the material deterioration is small, the amount of fusion welding can be reduced by 75%, and the arrangement of the start portion (starting end portion) and the end portion (terminal portion) and the finishing work afterwards are almost performed. None, so it is very efficient and has great value.

1...建築鋼骨樑柱接合部的隔板1. . . Partition of steel beam and column joints

1A...建築鋼骨樑柱接合部的內隔板1A. . . Inner partition of the joint of the steel beam and column of the building

1B...設在內隔板端部的突起1B. . . a protrusion provided at the end of the inner partition

1C...設在內隔板端部的突起部之斜錐面1C. . . Inclined taper surface of the protrusion at the end of the inner partition

2...隔板間之角形鋼管或4面箱形鋼管的短管;由1和2所構成的構件稱為骰子狀立方體2. . . An angular steel tube between the partitions or a short tube of a four-sided box-shaped steel tube; a member composed of 1 and 2 is called a braid-shaped cube

3...H形鋼樑3. . . H-shaped steel beam

4...H形鋼樑凸緣4. . . H-shaped steel beam flange

5...角形鋼管或4面箱形鋼管所構成的鋼管柱5. . . Steel pipe column composed of angled steel pipe or 4-sided box-shaped steel pipe

5A...4面箱形鋼管5A. . . 4-sided box-shaped steel pipe

5B...4面箱形鋼管用鋼板5B. . . 4-sided box steel pipe

5F...鋼管柱凸緣或表面板5F. . . Steel pipe column flange or surface plate

6...角形鋼管或4面箱形鋼管與隔板的熔焊部6. . . Angled steel pipe or welded joint of 4-sided box-shaped steel pipe and partition

7...鋼樑凸緣與隔板的熔焊部7. . . Welding section of steel beam flange and partition

8...前置性焊接部或組裝熔焊部8. . . Pre-weld or assembly weld

9...H形鋼樑腹板9. . . H-shaped steel beam web

10...背面抵靠板10. . . Back abutment plate

11...扇形缺口11. . . Sector gap

13...凸緣或角形鋼管或4面箱形鋼管之類的構件13. . . Flange or angled steel pipe or four-sided box-shaped steel pipe

14...實施在構件背面或表面或側面的堆焊或從構件背面實施的打底熔焊14. . . Performing a build-up on the back or surface or side of the component or a primer welding from the back of the component

15...L形斜錐面15. . . L-shaped tapered surface

15A...I斜錐面15A. . . I tapered surface

16...對方構件16. . . Component of the other party

17...接頭熔焊部17. . . Joint welding section

18...構件13的板厚或肉厚18. . . The thickness or flesh thickness of the member 13

19...構件16與13的熔焊部的實質厚度19. . . The substantial thickness of the welded portion of members 16 and 13

20...凸緣側面、上面或背面的堆焊20. . . Surfacing on the side, top or back of the flange

21...鋼樑應力集中部twenty one. . . Steel beam stress concentration section

22...角形鋼管或4面箱形鋼管所成的鋼管柱與安裝內隔板的貫通孔或溝槽熔焊部twenty two. . . Steel pipe column formed by angled steel pipe or 4-sided box-shaped steel pipe and through hole or groove welded portion of inner partition plate

23...角形鋼管或4面箱形鋼管與H形鋼樑腹板之間的熔焊部twenty three. . . Welding section between angled steel pipe or 4-sided box-shaped steel pipe and H-shaped steel beam web

24...開設在內隔板的中央的貫通孔twenty four. . . a through hole in the center of the inner partition

27...在角形鋼管或4面箱形鋼管面上配合鋼樑凸緣形狀而開設的貫通孔(溝槽)27. . . Through hole (groove) formed by fitting a steel beam flange shape on an angled steel pipe or a 4-sided box-shaped steel pipe surface

28...補強板28. . . Reinforcing plate

28L...補強板的長度28L. . . Reinforcement plate length

29...夾置於內隔板與樑凸緣的熔焊部之間的鋼管柱凸緣(或表面板)29. . . Steel pipe column flange (or surface plate) sandwiched between the inner baffle and the welded portion of the beam flange

30...貫通孔的寬度(間隙)30. . . Through hole width (gap)

31...貫通孔之變窄的寬度(間隙)31. . . Narrow width (gap) of the through hole

32...箱形鋼管貫通孔(溝槽)的熔焊部32. . . Welded portion of box-shaped steel pipe through hole (groove)

33...鋼管柱內側面與內隔板的熔焊部33. . . Welding section of the inner side of the steel pipe column and the inner partition

34...鋼樑端與鋼管柱的熔焊部34. . . Welding end of steel beam end and steel pipe column

35...補強板與鋼樑凸緣的完全滲透熔焊部35. . . Full penetration welding of the reinforcing plate and the steel beam flange

36...補強板與鋼管柱熔焊部的完全滲透熔焊部36. . . Full penetration welding of the welded plate and the welded section of the steel pipe column

37...鋼管柱縱接頭37. . . Steel pipe column longitudinal joint

第1圖係以往的建築鋼骨樑柱接合部的立體圖之一例。Fig. 1 is an example of a perspective view of a conventional steel-beam-column joint of a building.

第2圖係以往的建築鋼骨樑柱接合部之角形鋼管、隔板、樑凸緣接合部的剖面圖。Fig. 2 is a cross-sectional view showing a joint portion of an angular steel pipe, a partition plate, and a flange of a conventional steel skeleton-pillar joint portion.

第3圖係顯示被裝填在角形鋼管柱內部的內隔板的施工狀況的剖面圖。Fig. 3 is a cross-sectional view showing the construction condition of the inner partition loaded inside the angled steel pipe column.

第4圖係實施以往的電熱熔渣焊法的4面箱形鋼管的橫剖面圖。Fig. 4 is a cross-sectional view showing a four-sided box-shaped steel pipe subjected to the conventional electrothermal slag welding method.

第5圖係實施以往的電熱熔渣焊法的4面箱形鋼管的縱剖面圖。Fig. 5 is a longitudinal sectional view showing a four-sided box-shaped steel pipe which has been subjected to the conventional electrothermal slag welding method.

第6圖係在4面箱形鋼管的面板上開設了與鋼樑凸緣剖面形狀相似之端部為圓弧形的貫通孔的外觀圖。Fig. 6 is an external view showing a through hole having a circular arc-shaped end portion similar to the cross-sectional shape of the steel beam flange on the panel of the four-sided box-shaped steel pipe.

第7圖係在4面箱形鋼管的面板上開設了與鋼樑凸緣剖面形狀相似的啞鈴狀的貫通孔的外觀圖。Fig. 7 is an external view showing a dumbbell-shaped through hole similar to the cross-sectional shape of the steel beam flange on the panel of the four-sided box-shaped steel pipe.

第8圖係設在內隔板端部之具有斜錐面的突起的說明圖。第8圖(A)係顯示突起的根部寬度與隔板厚度同等的情況;第8圖(B)是顯示突起的根部寬度小於隔板厚度而在突起根部周圍具有平坦部的情況。Fig. 8 is an explanatory view showing a projection having a tapered surface at the end of the inner partition. Fig. 8(A) shows a case where the root width of the projection is equal to the thickness of the separator, and Fig. 8(B) shows a case where the root width of the projection is smaller than the thickness of the separator and has a flat portion around the root of the projection.

第9圖係將內隔板端部插入到鋼管柱凸緣貫通孔內而將內隔板裝設在4面箱形鋼管內的狀態下的貫通孔中央剖面圖。Fig. 9 is a central cross-sectional view of the through hole in a state in which the inner partition end is inserted into the through-hole of the steel pipe column flange and the inner partition is installed in the four-sided box-shaped steel pipe.

第10圖係設在內隔板端部的具有斜錐面的突起的裝設狀態的說明圖。第10圖(A)係顯示突起的根部寬度與隔板厚度同等的情況;第10圖(B)係顯示突起的根部寬度小於隔板厚度而在突起根部周圍具有平坦部的情況。Fig. 10 is an explanatory view showing an installation state of a projection having a tapered surface at the end of the inner partition. Fig. 10(A) shows a case where the root width of the projection is equal to the thickness of the separator, and Fig. 10(B) shows a case where the root width of the projection is smaller than the thickness of the separator and has a flat portion around the root of the projection.

第11圖係組裝前的4面箱形用鋼板的準備狀況的說明圖,預先在鋼管柱鋼板上開設了貫通孔。Fig. 11 is an explanatory view showing the preparation state of the four-sided box-shaped steel sheet before assembly, and a through hole is formed in advance on the steel column steel sheet.

第12圖係顯示將隔板組裝到4面箱形用鋼板的其中兩面之中的初期組裝狀況;安裝在隔板端部的突起係有助於隔板的定位。Fig. 12 is a view showing an initial assembly state in which the partition plate is assembled to both sides of the four-sided box-shaped steel sheet; the projections attached to the end portions of the partition plate contribute to the positioning of the partition plate.

第13圖係顯示將隔板組裝到4面箱形用鋼板的其中三面之中的中間組裝狀況。Fig. 13 is a view showing the intermediate assembly state in which the partition plate is assembled to the three sides of the four-sided box-shaped steel sheet.

第14圖係顯示將隔板組裝到4面箱形用鋼板的四面之中的中間組裝狀況。Fig. 14 is a view showing an intermediate assembly state in which the partition plate is assembled to the four sides of the four-sided box-shaped steel sheet.

第15圖係顯示將隔板組裝到4面箱形鋼管柱的一部分貫通孔,將整個外周設有突起的隔板與鋼管柱加以熔焊,進而在該熔焊部上,將已經實施了堆積熔焊的鋼樑端對準之後,重疊地進行鋼樑凸緣的熔焊的狀況圖。Fig. 15 shows a part of the through hole in which the partition plate is assembled to the four-sided box-shaped steel pipe column, and the entire outer peripheral peripherally provided partition plate and the steel pipe column are welded, and then the stacked portion is already stacked on the welded portion. After the welded steel beam ends are aligned, the welding of the steel beam flanges is superimposed.

第16圖係將內隔板與角形鋼管柱在貫通孔進行熔焊,讓補強板完全滲透熔焊在於鋼樑凸緣的內側,重疊在貫通孔熔焊部進行熔焊,將鋼樑腹板進行填角熔焊到角形鋼管柱上之剖面圖。The 16th figure is to weld the inner partition plate and the angled steel pipe column in the through hole, so that the reinforcing plate is completely penetrated and welded on the inner side of the steel beam flange, and is superposed on the through hole welding portion for welding, and the steel beam web is welded. A cross-sectional view of fillet welding to an angled steel pipe column.

第17圖係顯示將貫通孔的寬度設成鋼樑凸緣板厚度以下,至少將鋼樑凸緣安裝側之在鋼管柱的內平面與隔板以及鋼管柱的外側面與隔板予以熔焊之剖面圖。Figure 17 shows that the width of the through hole is set to be less than the thickness of the flange of the steel beam, and at least the inner surface of the steel pipe column and the partition and the outer side of the steel pipe column and the partition are welded to the flange side of the steel beam. Sectional view.

第18圖係顯示將內隔板與角形鋼管柱在貫通孔進行熔焊,將鋼樑凸緣重疊在貫通孔熔焊部進行熔焊,將鋼樑腹板進行填角熔焊到角形鋼管柱上的橫剖面上面圖。Figure 18 shows that the inner baffle and the angled steel pipe column are welded in the through hole, the steel girder flange is overlapped in the through hole welding portion for welding, and the steel girder web is fillet welded to the angled steel pipe column. Above the cross section above.

第19圖係顯示在內隔板與鋼樑凸緣直接連結的樑柱接合部,於鋼樑凸緣的背面實施堆焊的情況的縱剖面圖。Fig. 19 is a longitudinal sectional view showing a state in which the welding is performed on the back surface of the steel beam flange by the beam-column joint portion in which the inner partition plate and the steel beam flange are directly connected.

第20圖係顯示在內隔板與鋼樑凸緣直接連結的樑柱接合部,在內隔板的端部兩面以及鋼樑凸緣的背面進行接頭熔焊之前,預先實施了堆焊的情況之縱剖面圖。Figure 20 shows the pre-welding of the beam-column joints where the inner baffle and the steel girder flange are directly joined, before the joint welding of the inner side of the inner baffle and the back of the steel girder flange. Longitudinal section view.

第21圖係顯示在樑端部側面實施了堆焊的情況下的樑柱接合部。Fig. 21 is a view showing a beam-column joint portion in the case where the surfacing is performed on the side of the beam end portion.

第22圖係顯示4面箱形的熔焊縱接頭的背面抵靠板貫穿隔板角部的情況的圖。Fig. 22 is a view showing a state in which the back surface of the four-sided box-shaped welded longitudinal joint abuts against the corner of the partition.

第23圖係顯示鋼管柱貫通孔與設在內隔板端面外周部的突起部之間的滲透熔焊部的形狀的剖面示意圖。第23圖(A)係顯示突起部縱剖面的滲透熔焊部的形狀。第23圖(B)係顯示突起部橫剖面的滲透熔焊部的形狀。Fig. 23 is a schematic cross-sectional view showing the shape of the penetration welded portion between the through-hole of the steel pipe column and the projection provided on the outer peripheral portion of the end surface of the inner partition. Fig. 23(A) shows the shape of the penetration welded portion in the longitudinal section of the projection. Fig. 23(B) shows the shape of the penetration welded portion of the cross section of the projection.

1A...內隔板1A. . . Inner partition

4...鋼樑凸緣4. . . Steel beam flange

5...鋼管柱5. . . Steel pipe column

14...堆焊14. . . Surfacing

22...熔焊部twenty two. . . Welding department

34...鋼樑端與鋼管柱的熔焊部34. . . Welding end of steel beam end and steel pipe column

Claims (3)

一種鋼骨構造物製作方法,係針對於建築鋼骨構造物的剖面為四角形且鋼板厚度為25mm以上的4面箱形鋼管柱進行熔焊組裝的情況下,其特徵為:該4面箱形鋼管柱並不就每一個樓層來進行切斷,而是在該4面箱形鋼管柱之至少用來安裝鋼樑凸緣的預定位置的鋼管柱面之鋼板上,在水平方向上開設了貫通孔,該貫通孔係具有鋼樑凸緣寬度以上的長度且是鋼管柱徑的4/5以下的長度,而且端部係呈圓形或啞鈴形狀,在靠近於鋼管柱內壁的內隔板的外周端部設置突起,將包含該突起的兩端部在內的突起部整個周圍都實施向外的斜錐面加工,將該具有斜錐面的突起的一部分或全部,在將該4面箱形鋼管柱由4片鋼板進行熔焊組裝之前,預先插入到該貫通孔內,將具有H形鋼樑凸緣板厚度以及該貫通孔的短徑寬度以上的板厚度的內隔板與角形鋼管柱的該貫通孔進行滲透熔焊,以使得該滲透熔焊部的縱剖面及橫剖面形狀呈W字形狀的方式,至少從外側面來進行熔焊之後,再將包含該熔焊部的角形鋼管柱與H形鋼樑凸緣進行熔焊接合。A method for manufacturing a steel skeleton structure is characterized in that, in the case where a four-sided box-shaped steel pipe column having a square cross section and a steel plate thickness of 25 mm or more is welded and assembled, the four-sided box shape is used. The steel pipe column is not cut off for each floor, but is opened in the horizontal direction on the steel plate of the steel pipe cylinder at a predetermined position of the four-sided box-shaped steel pipe column for mounting the steel beam flange. The through hole has a length equal to or greater than the flange width of the steel beam and is a length of 4/5 or less of the diameter of the steel pipe, and the end portion has a circular or dumbbell shape, and the inner partition is adjacent to the inner wall of the steel pipe column. A protrusion is provided at an outer peripheral end portion, and an outward oblique taper surface is formed on the entire periphery of the protrusion including the both end portions of the protrusion, and a part or all of the protrusion having the tapered surface is formed on the four sides The box-shaped steel pipe column is inserted into the through hole before being welded and assembled by four steel plates, and the inner partition plate and the angle having the thickness of the H-shaped steel beam flange plate and the plate diameter of the through hole are smaller than the short diameter. Permeation of the through hole of the steel pipe column The welding is performed such that the longitudinal section and the cross-sectional shape of the penetration-welded portion are W-shaped, and at least the outer side surface is welded, and then the angled steel pipe column and the H-shaped steel beam including the welded portion are further welded. The flange is welded and welded. 如申請專利範圍第1項所述之鋼骨構造物製作方法,其中,隔板的板厚度係選定為鋼樑凸緣的板厚度以及該貫通孔的短徑寬度以上的厚度,並且貫通孔的短徑寬度係選定為鋼樑凸緣板厚度以下的寬度,至少係將鋼樑凸緣安裝側的鋼管柱的內平面與隔板予以熔焊,以及從鋼管柱的外側面來將貫通孔與隔板予以熔焊。The method for producing a steel skeleton structure according to claim 1, wherein the thickness of the separator is selected as a thickness of the steel beam flange and a thickness of the through hole shorter than the short diameter, and the through hole The short-diameter width is selected to be the width below the thickness of the steel beam flange plate, at least the inner plane of the steel pipe column on the flange side of the steel beam is welded to the partition plate, and the through hole is formed from the outer side surface of the steel pipe column. The separator is welded. 如申請專利範圍第1項或第2項所述之鋼骨構造物製作方法,其中,係在隔板與鋼樑凸緣的熔焊部中之焊珠寬度較窄的這一側的鋼樑端部,安裝補強板,至少係將補強板的鋼樑軸方向上的鋼管柱側端部與隔板以及補強板的鋼樑軸方向上的鋼樑中央側端部與鋼樑凸緣實施完全滲透熔焊。The method for producing a steel skeleton structure according to the first or second aspect of the invention, wherein the steel beam on the side of the weld bead having a narrow bead width in the welded portion of the partition plate and the steel beam flange At the end, the reinforcing plate is installed, at least the steel pipe column side end portion of the reinforcing plate in the axial direction of the steel beam and the partition and the steel beam axial direction end portion of the reinforcing plate are completely completed. Infiltration welding.
TW100132069A 2011-03-18 2011-09-06 Methods of making steel bones TWI516662B (en)

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