TWI516423B - A method for manufacturing a cover for a hermetic seal, an electronic component storage case, and a sealing material for hermetic sealing - Google Patents

A method for manufacturing a cover for a hermetic seal, an electronic component storage case, and a sealing material for hermetic sealing Download PDF

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TWI516423B
TWI516423B TW100142851A TW100142851A TWI516423B TW I516423 B TWI516423 B TW I516423B TW 100142851 A TW100142851 A TW 100142851A TW 100142851 A TW100142851 A TW 100142851A TW I516423 B TWI516423 B TW I516423B
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layer
thermal expansion
expansion coefficient
electronic component
metal substrate
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TW201238857A (en
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Masaharu Yamamoto
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Hitachi Metals Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/02Containers; Seals
    • H01L23/04Containers; Seals characterised by the shape of the container or parts, e.g. caps, walls
    • H01L23/053Containers; Seals characterised by the shape of the container or parts, e.g. caps, walls the container being a hollow construction and having an insulating or insulated base as a mounting for the semiconductor body
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/02Containers; Seals
    • H01L23/10Containers; Seals characterised by the material or arrangement of seals between parts, e.g. between cap and base of the container or between leads and walls of the container
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/02Containers; Seals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/161Cap
    • H01L2924/1615Shape
    • H01L2924/16195Flat cap [not enclosing an internal cavity]
    • HELECTRICITY
    • H03ELECTRONIC CIRCUITRY
    • H03HIMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
    • H03H9/00Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
    • H03H9/02Details
    • H03H9/05Holders; Supports
    • H03H9/10Mounting in enclosures
    • H03H9/1007Mounting in enclosures for bulk acoustic wave [BAW] devices
    • H03H9/1014Mounting in enclosures for bulk acoustic wave [BAW] devices the enclosure being defined by a frame built on a substrate and a cap, the frame having no mechanical contact with the BAW device

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  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Piezo-Electric Or Mechanical Vibrators, Or Delay Or Filter Circuits (AREA)

Description

氣密密封用蓋材,電子零件收納用盒及氣密密封用蓋材之製造方法Sealing material for hermetic sealing, electronic component storage box, and manufacturing method of hermetic sealing cover material

本發明係關於氣密密封用蓋材、電子零件收納用盒及氣密密封用蓋材之製造方法。The present invention relates to a lid member for hermetic sealing, a case for housing an electronic component, and a method for producing a lid member for hermetic sealing.

過去,已知有一種電子零件收納用盒,其係使用由含有Pb之焊錫或玻璃所構成的接合層,將蓋材與由陶瓷材料所構成之電子零件收納構材,依收納有電子零件的狀態進行氣密密封。然而,由於在電子零件收納用盒中使用含有Pb之焊焬或玻璃,而Pb為有害物質故不佳,而要求不含有Pb的接合材料。In the past, there has been known an electronic component storage case in which a bonding layer made of solder or glass containing Pb is used, and a cover member and an electronic component storage member made of a ceramic material are housed according to the electronic component. The state is hermetically sealed. However, since Pb-containing solder or glass is used for the electronic component storage case, and Pb is a harmful substance, it is not preferable, and a bonding material containing no Pb is required.

另外,於蓋材使用陶瓷材料時,有因蓋材厚度變大而電子零件收納用盒大型化的不良情形。因此,要求使用能較陶瓷材料更加減小蓋材厚度之金屬材料作為蓋材。In addition, when a ceramic material is used for the lid member, there is a problem that the thickness of the lid member is increased and the size of the electronic component housing case is increased. Therefore, it is required to use a metal material which can reduce the thickness of the cover material more than the ceramic material as the cover material.

因此,提案有一種電子零件收納用盒,其係使用由不含Pb之Au-20Sn合金所構成的接合層,將由金屬材料所構成之蓋材、與由陶瓷材料所構成之電子零件收納構材進行氣密密封。該Au-20Sn合金因融點低(約280℃),故可抑制所收納之電子零件因熱而發生劣化的情形。然而,Au高價,故要求Au-20Sn合金的替代材料。Therefore, there has been proposed an electronic component storage case which uses a bonding layer made of a Pb-free Au-20Sn alloy, a cover member made of a metal material, and an electronic component storage member made of a ceramic material. Perform a hermetic seal. Since the Au-20Sn alloy has a low melting point (about 280 ° C), it can suppress deterioration of the stored electronic components due to heat. However, Au is expensive and requires an alternative material for the Au-20Sn alloy.

考慮上述事項,習知提案有一種電子零件收納用盒,其係使用非Au-20Sn合金而是由玻璃材料所構成的接合層,將由金屬材料所構成之蓋材、與由陶瓷材料所構成之電子零件收納構材進行氣密密封。此種電子零件收納用盒已揭示於例如日本專利特開2002-26679號公報。In view of the above, there is a known electronic component storage case which uses a non-Au-20Sn alloy but a bonding layer made of a glass material, a cover material made of a metal material, and a ceramic material. The electronic component storage member is hermetically sealed. Such an electronic component storage case is disclosed in, for example, Japanese Patent Laid-Open Publication No. 2002-26679.

上述日本專利特開2002-26679號公報中,揭示有一種表面安裝型之水晶振盪器(電子零件收納用盒),其具備:水晶振盪器;含有用於收納水晶振盪器之凹部與形成於凹部周圍的框部之陶瓷盒;與金屬蓋。此表面安裝型之水晶振盪器的金屬蓋,係由鍍Ni之Fe系合金(科伐合金)、或含有42質量%之Ni與6質量%之Cr與Fe的Fe系合金(426合金)所構成。又,表面安裝型之水晶振盪器中,由於藉低融點玻璃使陶瓷盒之框部與金屬蓋接合,故使水晶振盪器氣密密封於陶瓷盒內。In the above-mentioned Japanese Patent Publication No. 2002-26679, there is disclosed a surface mount type crystal oscillator (electronic component storage case) comprising: a crystal oscillator; and a concave portion for accommodating the crystal oscillator and formed in the concave portion a ceramic box around the frame; with a metal cover. The metal cover of the surface mount type crystal oscillator is made of a Ni-plated Fe-based alloy (Kovar) or a Fe-based alloy (426 alloy) containing 42% by mass of Ni and 6% by mass of Cr and Fe. Composition. Further, in the surface mount type crystal oscillator, since the frame portion of the ceramic case is joined to the metal cover by the low melting point glass, the crystal oscillator is hermetically sealed in the ceramic case.

然而,上述日本專利特開2002-26679號公報所揭示之表面安裝型之水晶振盪器中,認為由於金屬蓋係由鍍Ni之Fe系合金(科伐合金)、或426合金所構成,故有金屬蓋之表面金屬層與低融點玻璃未充分密黏之虞。此時,有無法充分確保表面安裝型之水晶振盪器(陶瓷盒)之氣密性的問題點。However, in the surface mount type crystal oscillator disclosed in Japanese Laid-Open Patent Publication No. 2002-26679, it is considered that the metal cover is composed of a Ni-plated Fe-based alloy (Kovar) or a 426 alloy. The surface metal layer of the metal cover is not sufficiently adhered to the low melting point glass. At this time, there is a problem that the airtightness of the surface mount type crystal oscillator (ceramic case) cannot be sufficiently ensured.

本發明係為了解決上述課題而形成者,本發明之一目的在於提供使用不含Pb之玻璃材料,而可充分確保電子零件收納用盒之氣密性的氣密密封用蓋材、電子零件收納用盒及氣密密封用蓋材之製造方法。In order to solve the above problems, an object of the present invention is to provide a hermetic sealing cover material and an electronic component storage which can sufficiently ensure the airtightness of an electronic component storage case by using a glass material containing no Pb. A method of manufacturing a lid member for a box and a hermetic seal.

本發明第1發明之氣密密封用蓋材,係由陶瓷材料所構成,使用於含有用於收納電子零件之電子零件收納構材的電子零件收納用盒者;其具備:金屬基材,其包含至少含有Cr之金屬材料;被覆層,係形成於金屬基材之表面上,由Cr之氧化皮膜所構成;與接合層,係形成於被覆層之表面上,由不含Pb之玻璃材料所構成,且用於將形成有被覆層之金屬基材與電子零件收納構材接合。The cover member for hermetic sealing according to the first aspect of the present invention is composed of a ceramic material and is used in an electronic component storage case including an electronic component storage member for accommodating electronic components, and includes a metal base material. a metal material containing at least Cr; a coating layer formed on the surface of the metal substrate and composed of an oxide film of Cr; and a bonding layer formed on the surface of the coating layer and made of a glass material not containing Pb The present invention is configured to bond a metal substrate on which a coating layer is formed to an electronic component storage member.

本發明第1發明之氣密密封用蓋材中,係如上述般,藉由具備形成於金屬基材之表面上且由Cr之氧化皮膜所構成的被覆層,與形成於被覆層表面上且由不含Pb之玻璃材料所構成、並用於將形成有被覆層的金屬基材與電子零件收納構材接合的接合層,而可使構成被覆層之Cr氧化皮膜、與構成接合層之玻璃材料充分密黏,故可將金屬基材與電子零件收納構材充分接合。因此,可使用不含Pb之玻璃材料,而充分確保電子零件收納用盒之氣密性。又,藉由具備包含至少含Cr之金屬材料的金屬基材,則相較於在基材中使用了陶瓷材料的情況,可更加減小氣密密封用蓋材的厚度,故可抑制電子零件收納用盒之大型化。又,藉由使金屬基材包含至少含Cr之金屬材料,則可容易於金屬基材表面上形成由Cr之氧化皮膜所構成的被覆層。In the lid member for hermetic sealing according to the first aspect of the present invention, the coating layer formed of the oxide film of Cr formed on the surface of the metal substrate is formed on the surface of the coating layer and A bonding layer composed of a glass material not containing Pb and used for bonding a metal substrate on which a coating layer is formed and an electronic component storage member, and a Cr oxide film constituting the coating layer and a glass material constituting the bonding layer can be used. It is sufficiently dense, so that the metal substrate and the electronic component storage member can be sufficiently joined. Therefore, the glass material containing no Pb can be used, and the airtightness of the electronic component storage case can be sufficiently ensured. Moreover, by providing a metal base material containing a metal material containing at least Cr, the thickness of the hermetic sealing cover material can be further reduced as compared with the case where a ceramic material is used for the base material, so that electronic component storage can be suppressed. The size of the box is enlarged. Further, by including the metal material containing at least Cr as the metal base material, the coating layer composed of the oxide film of Cr can be easily formed on the surface of the metal base material.

上述第1發明之氣密密封用蓋材中,較佳係構成為於30℃以上且250℃以下之溫度範圍,接合層之熱膨脹係數α1(/℃)與金屬基材之熱膨脹係數α2(/℃)滿足-15×10-7≦α2-α1≦5×10-7的關係。若如此構成,則在由使金屬基材與接合層接合時之溫度起降低溫度時,可使由玻璃材料所構成之接合層中所發生的應力減小,故可抑制由玻璃材料所構成之接合層中發生破裂(裂痕)的情形。In the lid member for hermetic sealing according to the first aspect of the invention, the temperature is preferably 30° C. or higher and 250° C. or less, and the thermal expansion coefficient α1 (/° C.) of the bonding layer and the thermal expansion coefficient α 2 of the metal substrate (/ °C) satisfies the relationship of -15×10 -7 ≦α2-α1≦5×10 -7 . According to this configuration, when the temperature is lowered by the temperature at the time of joining the metal base material and the bonding layer, the stress generated in the bonding layer made of the glass material can be reduced, so that the glass material can be suppressed. A case where cracks (cracks) occur in the joint layer.

上述第1發明之氣密密封用蓋材中,較佳係被覆層之厚度為0.3μm以上。若為此種構成,則可充分確保被覆層厚度,故可使構成被覆層之Cr的氧化皮膜、與構成接合層之玻璃材料確實密黏。In the lid member for hermetic sealing according to the first aspect of the invention, the thickness of the coating layer is preferably 0.3 μm or more. According to this configuration, since the thickness of the coating layer can be sufficiently ensured, the oxide film constituting the Cr layer of the coating layer can be surely adhered to the glass material constituting the bonding layer.

上述第1發明之氣密密封用蓋材中,較佳係金屬基材含有Ni、3質量%以上且6質量%以下之Cr與Fe的Fe系合金。若為此種構成,則因金屬基材係由含有3質量%以上之Cr的Fe系合金所構成,故可於金屬基材表面上確實形成由Cr氧化皮膜所構成的被覆層。又,藉由使金屬基材為由含有6質量%以下之Cr的Fe系合金所構成,則因Cr之過剩含量所造成的金屬基材之熱膨脹係數變大,而可抑制金屬基材之熱膨脹係數與接合層之熱膨脹係數顯著相異的情形。因此,可抑制由於熱膨脹差異而造成之破裂等發生於接合層或金屬基材中的情形。又,藉由使金屬基材含有Ni則可減小金屬基材之熱膨脹係數,故可使金屬基材之熱膨脹係數較一般金屬材料更加接近由熱膨脹係數較小之玻璃材料所構成之接合層的熱膨脹係數。In the lid member for hermetic sealing according to the first aspect of the invention, it is preferable that the metal base material contains Ni, 3% by mass or more and 6% by mass or less of a Fe-based alloy of Cr and Fe. According to this configuration, since the metal base material is composed of a Fe-based alloy containing 3% by mass or more of Cr, a coating layer composed of a Cr oxide film can be surely formed on the surface of the metal base material. In addition, when the metal base material is made of a Fe-based alloy containing 6% by mass or less of Cr, the thermal expansion coefficient of the metal substrate due to the excessive content of Cr is increased, and the thermal expansion of the metal substrate can be suppressed. The coefficient is significantly different from the coefficient of thermal expansion of the bonding layer. Therefore, it is possible to suppress the occurrence of cracking or the like due to the difference in thermal expansion occurring in the bonding layer or the metal substrate. Moreover, since the metal substrate contains Ni, the thermal expansion coefficient of the metal substrate can be reduced, so that the thermal expansion coefficient of the metal substrate can be made closer to the bonding layer composed of the glass material having a smaller thermal expansion coefficient than the general metal material. Thermal expansion coefficient.

此時,較佳係金屬基材為由42質量%之Ni、3質量%以上且6質量%以下之Cr與Fe的Fe系合金所構成。若為此種構成,則因金屬基材含有42質量%之Ni而可確實減小金屬基材之熱膨脹係數,故可使金屬基材之熱膨脹係數確實接近由熱膨脹係數較小之玻璃材料所構成之接合層的熱膨脹係數。又,藉由使金屬基材為由含有42質量%之Ni與3質量%以上且6質量%以下之Cr的Fe系合金所構成,故可構成為使接合層之熱膨脹係數α1與金屬基材之熱膨脹係數α2確實滿足-15×10-7≦α2-α1≦5×10-7的關係,而可確實抑制由玻璃材料所構成之接合層中發生破裂的情形。又,本案發明者已針對此點藉實驗完成確認。In this case, the metal base material is preferably a Fe-based alloy of 42% by mass of Ni, 3% by mass or more and 6% by mass or less of Cr and Fe. According to this configuration, since the metal substrate contains 42% by mass of Ni, the thermal expansion coefficient of the metal substrate can be surely reduced, so that the thermal expansion coefficient of the metal substrate can be made close to a glass material having a small thermal expansion coefficient. The coefficient of thermal expansion of the bonding layer. In addition, the metal base material is made of a Fe-based alloy containing 42% by mass of Ni and 3% by mass or more and 6% by mass or less of Cr, so that the thermal expansion coefficient α1 of the bonding layer and the metal substrate can be configured. The thermal expansion coefficient α2 does satisfy the relationship of -15 × 10 -7 ≦ α 2 - α 1 ≦ 5 × 10 -7 , and it is possible to surely suppress the occurrence of cracking in the bonding layer composed of the glass material. Moreover, the inventor of the present invention has completed the confirmation by this experiment for this point.

上述第1發明之氣密密封用蓋材中,較佳係使被覆層形成於接合層所配置之金屬基材之表面上、及與接合層所配置側為相反側的金屬基材之表面上。若為此種構成,則與僅在金屬基材之兩表面上之其中一面上形成被覆層的情形不同,可防止將接合層錯誤形成於未形成有被覆層之金屬基材表面上的情形。In the lid member for hermetic sealing according to the first aspect of the invention, it is preferable that the coating layer is formed on the surface of the metal substrate on which the bonding layer is disposed and on the surface of the metal substrate opposite to the side on which the bonding layer is disposed. . According to this configuration, unlike the case where the coating layer is formed on only one of the surfaces of the metal substrate, it is possible to prevent the bonding layer from being erroneously formed on the surface of the metal substrate on which the coating layer is not formed.

上述第1發明之氣密密封用蓋材中,較佳係金屬基材為由至少含有配置於接合層側並至少含有Cr之第1層、及含有與第1層不同之金屬材料之第2層的包層材所構成。若為此種構成,則相較於金屬基材為僅由1層所構成的情形,藉由將熱膨脹係數相異之異種之金屬材料彼此接合,可容易調整金屬基材的熱膨脹係數。又,藉由於接合層側配置至少含有Cr的第1層,則可在對應於接合層所形成之區域的金屬基材表面上,容易形成由Cr氧化皮膜所構成的被覆層。In the lid member for hermetic sealing according to the first aspect of the invention, the metal base material is preferably a first layer containing at least Cr disposed on the side of the bonding layer, and a second material containing a metal material different from the first layer. The layer of cladding material is composed of layers. According to this configuration, in comparison with the case where the metal base material is composed of only one layer, the thermal expansion coefficient of the metal base material can be easily adjusted by joining the different metal materials having different thermal expansion coefficients. Moreover, since the first layer containing at least Cr is disposed on the side of the bonding layer, the coating layer composed of the Cr oxide film can be easily formed on the surface of the metal substrate corresponding to the region where the bonding layer is formed.

此時,較佳係第1層之熱膨脹係數大於接合層之熱膨脹係數,第2層之熱膨脹係數小於接合層之熱膨脹係數。若為此種構成,則藉由調整第1層之厚度與第2層之厚度,可使金屬基材整體之熱膨脹係數接近接合層之熱膨脹係數。In this case, it is preferable that the thermal expansion coefficient of the first layer is larger than the thermal expansion coefficient of the bonding layer, and the thermal expansion coefficient of the second layer is smaller than the thermal expansion coefficient of the bonding layer. According to this configuration, by adjusting the thickness of the first layer and the thickness of the second layer, the thermal expansion coefficient of the entire metal substrate can be made close to the thermal expansion coefficient of the bonding layer.

上述金屬基材為由至少含有第1層與第2層之包層材所構成的氣密密封用蓋材中,較佳係金屬基材之第1層為由含有Ni、3質量%以上且6質量%以下之Cr與Fe的Fe系合金所構成。若為此種構成,則可在對應於接合層所形成之區域的金屬基材表面上,確實形成由Cr氧化皮膜所構成的被覆層。又,藉由使金屬基材之第1層為由含有Ni之Fe系合金所構成,則可減小第1層之熱膨脹係數,故可使金屬基材之熱膨脹係數接近由熱膨脹係數較小之玻璃材料所構成之接合層的熱膨脹係數。In the above-mentioned metal base material, the first sealing layer for the hermetic sealing material comprising at least the first layer and the second layer is preferably a metal substrate containing Ni and 3% by mass or more. A Fe-based alloy of Cr and Fe in an amount of 6 mass% or less. According to this configuration, the coating layer composed of the Cr oxide film can be surely formed on the surface of the metal substrate corresponding to the region where the bonding layer is formed. Further, since the first layer of the metal substrate is made of a Fe-based alloy containing Ni, the thermal expansion coefficient of the first layer can be made small, so that the thermal expansion coefficient of the metal substrate can be made close to the coefficient of thermal expansion. The coefficient of thermal expansion of the bonding layer formed by the glass material.

上述金屬基材為由至少含有第1層與第2層之包層材所構成的氣密密封用蓋材中,較佳係金屬基材為由含有下述層之包層材所構成:配置於接合層側,至少含有Cr的第1層;配置於第1層之與接合層為相反側,含有與第1層不同之金屬材料的第2層;與配置於第2層之與第1層為相反側,至少含有Cr之第3層。若為此種構成,則可使位於金屬基材表面側之第1層與第3層分別構成為至少含有Cr,故可於金屬基材之兩表面(第1層之與第2層為相反側的面及第3層之與第2層為相反側的面)上分別形成由Cr之氧化皮膜所構成的被覆層。藉此,與僅在金屬基材之兩表面上之其中一面形成有被覆層的情況相異,可防止接合層錯誤形成於未形成有被覆層之金屬基材表面上。The metal base material is a hermetic sealing cover material comprising at least a first layer and a second layer of a clad material, and preferably the metal base material is composed of a clad material having the following layer: a first layer containing at least Cr on the side of the bonding layer; a second layer containing a metal material different from the first layer on the side opposite to the bonding layer of the first layer; and a first layer disposed on the second layer The layer is on the opposite side and contains at least the third layer of Cr. According to this configuration, the first layer and the third layer on the surface side of the metal substrate can be made to contain at least Cr, so that they can be on both surfaces of the metal substrate (the first layer is opposite to the second layer). A coating layer made of an oxide film of Cr is formed on each of the side surface and the surface of the third layer opposite to the second layer. Thereby, unlike the case where the coating layer is formed on only one of the surfaces of the metal substrate, it is possible to prevent the bonding layer from being erroneously formed on the surface of the metal substrate on which the coating layer is not formed.

上述金屬基材為由含有第1層與第2層與第3層之包層材所構成的氣密密封用蓋材中,較佳係第1層及第3層均為由含有Ni、3質量%以上且6質量%以下之Cr、與Fe的Fe系合金所構成。若為此種構成,則因金屬基材之第1層及第3層均由含有Ni之Fe系合金所構成,故可減小第1層及第3層之熱膨脹係數。藉此,可使金屬基材整體之熱膨脹係數更加接近由熱膨脹係數較小之玻璃材料所構成之接合層的熱膨脹係數。In the above-mentioned metal substrate, the lid member for hermetic sealing comprising the first layer and the second layer and the third layer is preferably a first layer and a third layer containing Ni, 3 It is composed of Cr having a mass% or more and 6% by mass or less and a Fe-based alloy with Fe. According to this configuration, since the first layer and the third layer of the metal base material are each composed of a Fe-based alloy containing Ni, the thermal expansion coefficients of the first layer and the third layer can be made small. Thereby, the thermal expansion coefficient of the entire metal substrate can be made closer to the thermal expansion coefficient of the bonding layer composed of the glass material having a small thermal expansion coefficient.

上述第1層及第3層為由Fe系合金所構成之氣密密封用蓋材中,較佳係第1層及第3層均由含有42質量%之Ni、6質量%之Cr、與Fe的Fe系合金所構成,第2層為由含有42質量%之Ni、與Fe的Fe系合金所構成。根據此種構成,藉由使金屬基材之第1層、第2層及第3層均由含有42質量%之Ni的Fe系合金所構成,則可確實減小第1層、第2層及第3層之熱膨脹係數。因此,可使金屬基材之熱膨脹係數確實接近由熱膨脹係數較小之玻璃材料所構成之接合層的熱膨脹係數。又,第1層及第3層均由含有42質量%之Ni、6質量%之Cr、與Fe的一般之Fe系合金所構成,第2層為由含有42質量%之Ni、與Fe之一般之Fe系合金所構成,藉此可使用容易取得的Fe系合金,於對應至接合層所形成之區域的金屬基材表面上形成由Cr氧化皮膜所構成的被覆層,且使金屬基材之熱膨脹係數接近由玻璃材料所構成之接合層的熱膨脹係數。In the first and third layers, the lid member for hermetic sealing comprising an Fe-based alloy preferably contains 42% by mass of Ni and 6% by mass of Cr, and the first layer and the third layer. The Fe alloy is composed of Fe, and the second layer is made of a Fe-based alloy containing 42% by mass of Ni and Fe. According to this configuration, the first layer, the second layer, and the third layer of the metal substrate are each composed of a Fe-based alloy containing 42% by mass of Ni, and the first layer and the second layer can be surely reduced. And the thermal expansion coefficient of the third layer. Therefore, the thermal expansion coefficient of the metal substrate can be made close to the thermal expansion coefficient of the bonding layer composed of the glass material having a small thermal expansion coefficient. Further, each of the first layer and the third layer is composed of a Fe-based alloy containing 42% by mass of Ni, 6% by mass of Cr, and Fe, and the second layer is composed of 42% by mass of Ni and Fe. A Fe-based alloy is generally used, whereby a Fe-based alloy which is easily obtained can be used, and a coating layer made of a Cr oxide film can be formed on the surface of the metal substrate corresponding to the region where the bonding layer is formed, and the metal substrate can be formed. The coefficient of thermal expansion is close to the coefficient of thermal expansion of the bonding layer composed of the glass material.

上述第1層及第3層為由Fe系合金所構成的氣密密封用蓋材中,較佳係第1層與第3層的合計厚度為金屬基材整體厚度的50%以上。若為此種構成,則可構成為使接合層之熱膨脹係數α1與金屬基材之熱膨脹係數α2確實滿足-15×10-7≦α2-α1≦5×10-7的關係,故可確實抑制在由玻璃材料所構成之接合層中發生破裂的情形。又,本案發明者已針對此點藉實驗完成確認。In the lid member for hermetic sealing comprising the Fe-based alloy, the total thickness of the first layer and the third layer is preferably 50% or more of the entire thickness of the metal substrate. According to this configuration, the thermal expansion coefficient α1 of the bonding layer and the thermal expansion coefficient α2 of the metal substrate can surely satisfy the relationship of -15×10 -7 ≦α2-α1≦5×10 -7 , so that it can be surely suppressed. A crack occurs in a bonding layer composed of a glass material. Moreover, the inventor of the present invention has completed the confirmation by this experiment for this point.

本發明之第2發明之電子零件收納用盒,係具備:氣密密封用蓋材,其包含:金屬基材,係具有至少含Cr之金屬材料;被覆層,係形成於金屬基材之表面上,由Cr之氧化皮膜所構成;與接合層,係形成於被覆層之表面上,由不含Pb之玻璃材料所構成;與電子零件收納構材,係經由接合層而與形成有被覆層之金屬基材接合,且由陶瓷材料所構成,用於收納電子零件。The electronic component storage case according to the second aspect of the present invention includes: a cover member for hermetic sealing, comprising: a metal substrate having a metal material containing at least Cr; and a coating layer formed on a surface of the metal substrate The upper layer is formed of an oxide film of Cr; the bonding layer is formed on the surface of the coating layer, and is made of a glass material not containing Pb; and the electronic component storage member is formed with a coating layer via the bonding layer. The metal substrate is joined and composed of a ceramic material for accommodating the electronic component.

本發明第2發明之電子零件收納用盒中,係如上述般,使氣密密封用蓋材含有形成於金屬基材表面上且由Cr之氧化皮膜所構成的被覆層,與形成於被覆層表面上且由不含Pb之玻璃材料所構成之接合層,而且電子零件收納構材係構成為經由接合層而與形成有被覆層之金屬基材接合,故可使構成被覆層之Cr氧化皮膜、與構成接合層之玻璃材料充分密黏,而可使金屬基材與電子零件收納構材充分接合。藉此,可使用不含Pb之玻璃材料,而充分確保電子零件收納用盒之氣密性。又,由於氣密密封用蓋材含有具金屬材料(其至少含Cr)之金屬基材,故相較於在基材中使用有陶瓷材料的情況,其可減小氣密密封用蓋材之厚度,故可抑制電子零件收納用盒之大型化。又,藉由使金屬基材具有至少含Cr的金屬材料,則可容易於金屬基材表面上形成由Cr氧化皮膜所構成的被覆層。In the electronic component storage case according to the second aspect of the invention, the cover member for hermetic sealing includes a coating layer formed of an oxide film of Cr formed on the surface of the metal substrate, and is formed on the coating layer. a bonding layer made of a glass material containing no Pb on the surface, and the electronic component housing member is configured to be bonded to the metal substrate on which the coating layer is formed via the bonding layer, so that the Cr oxide film constituting the coating layer can be formed. The glass substrate is sufficiently adhered to the glass material constituting the bonding layer, and the metal substrate can be sufficiently bonded to the electronic component storage member. Thereby, the glass material containing no Pb can be used, and the airtightness of the electronic component storage case can be fully ensured. Further, since the lid member for hermetic sealing contains a metal substrate having a metal material (having at least Cr), the thickness of the lid member for hermetic sealing can be reduced as compared with the case where a ceramic material is used in the substrate. Therefore, it is possible to suppress an increase in the size of the electronic component storage case. Further, by providing the metal substrate with a metal material containing at least Cr, it is possible to easily form a coating layer composed of a Cr oxide film on the surface of the metal substrate.

上述第2發明之電子零件收納用盒中,較佳係構成為於30℃以上且250℃以下的溫度範圍中,接合層之熱膨脹係數α1(/℃)與電子零件收納構材之熱膨脹係數α3(/℃)滿足0≦α1-α3≦10×10-7的關係。若為此種構成,則在由將接合層與電子零件收納構材接合時之溫度起降低溫度時,可使在由玻璃材料所構成之接合層中所發生的應力減小,故可抑制在由玻璃材料所構成之接合層中發生破裂(裂痕)的情形。In the electronic component storage case according to the second aspect of the invention, it is preferable that the thermal expansion coefficient α1 (/° C.) of the bonding layer and the thermal expansion coefficient α3 of the electronic component housing member are in a temperature range of 30° C. or higher and 250° C. or lower. (/°C) satisfies the relationship of 0≦α1-α3≦10×10 -7 . According to this configuration, when the temperature is lowered by the temperature at the time of joining the bonding layer and the electronic component housing member, the stress generated in the bonding layer made of the glass material can be reduced, so that it can be suppressed. A crack (crack) occurs in a bonding layer composed of a glass material.

此時,較佳係構成為於30℃以上且250℃以下的溫度範圍中,接合層之熱膨脹係數α1(/℃)與電子零件收納構材之熱膨脹係數α3(/℃)滿足0≦α1-α3≦10×10-7的關係,且接合層之熱膨脹係數α1(/℃)與金屬基材之熱膨脹係數α2(/℃)滿足-15×10-7≦α2-α1≦5×10-7的關係。若為此種構成,則因0≦α1-α3≦10×10-7,故構成為於接合層之電子零件收納構材側不施加應力、或稍微施加拉伸應力。又,藉由-15×10-7≦α2-α1≦5×10-7,則可構成為對接合層之金屬基材側不施加應力、或稍微施加拉伸應力。藉此,即使在對接合層施加應力,於配置在金屬基材與電子零件收納構材之間的接合層,係由金屬基材與電子零件收納構材雙方施加拉伸應力,故與僅由金屬基材及電子零件收納構材之其中一者對接合層施加拉伸應力的情形相異,其可抑制於接合層發生破裂的情形。In this case, it is preferable that the thermal expansion coefficient α1 (/° C.) of the bonding layer and the thermal expansion coefficient α3 (/° C.) of the electronic component storage member satisfy 0≦α1 in a temperature range of 30° C. or higher and 250° C. or lower. Α3≦10×10 -7 , and the thermal expansion coefficient α1 (/° C.) of the bonding layer and the thermal expansion coefficient α2 (/° C.) of the metal substrate satisfy -15×10 -7 ≦α2-α1≦5×10 -7 Relationship. According to this configuration, since 0 ≦ α1 - α3 ≦ 10 × 10 -7 , no stress is applied to the electronic component housing member side of the bonding layer, or a tensile stress is slightly applied. Further, by -15 × 10 -7 ≦ α 2 - α 1 ≦ 5 × 10 -7 , it is possible to prevent stress from being applied to the metal substrate side of the bonding layer or to apply a tensile stress slightly. Therefore, even if stress is applied to the bonding layer, the bonding layer disposed between the metal substrate and the electronic component housing member is subjected to tensile stress by both the metal substrate and the electronic component housing member, and thus One of the metal base material and the electronic component storage member differs in the case where the tensile stress is applied to the bonding layer, which can suppress the occurrence of cracking of the bonding layer.

本發明第3發明之氣密密封用蓋材的製造方法,係用於由陶瓷材料所構成,並含有用於收納電子零件之電子零件收納構材之電子零件收納用盒的氣密密封用蓋材之製造方法,其具備:於含有至少含Cr之金屬材料的金屬基材表面上,使金屬基材之Cr氧化而形成由Cr之氧化皮膜所構成之被覆層的步驟;與於被覆層之表面上,形成由不含Pb之玻璃材料所構成,且用於將形成有被覆層之金屬基材與電子零件收納構材接合之接合層的步驟。A method for producing a lid member for a hermetic seal according to a third aspect of the present invention is a cover for a hermetic seal comprising an electronic component storage case for accommodating an electronic component storage member for an electronic component. And a method for producing a material comprising: a step of oxidizing Cr of a metal substrate on a surface of a metal substrate containing a metal material containing at least Cr to form a coating layer composed of an oxide film of Cr; and On the surface, a step of forming a bonding layer composed of a glass material containing no Pb and bonding the metal substrate on which the coating layer is formed and the electronic component storage member is formed.

本發明第3發明之氣密密封用蓋材之製造方法中,係如上述般,具備:在含有至少含Cr之金屬材料的金屬基材之表面上,藉由使金屬基材之Cr氧化而形成由Cr之氧化皮膜所構成之被覆層的步驟;與於被覆層之表面上,形成由不含Pb之玻璃材料所構成,且用於將形成有被覆層之金屬基材與電子零件收納構材接合之接合層的步驟;故可使構成被覆層之Cr氧化皮膜、與構成接合層之玻璃材料充分密黏,而可使金屬基材與電子零件收納構材充分接合。藉此,可使用不含Pb之玻璃材料,充分確保電子零件收納用盒之氣密性。又,藉由使用含有金屬材料(其至少含有Cr)之金屬基材,則相較於在基材中使用陶瓷材料的情形,其可減小氣密密封用蓋材之厚度,故可抑制電子零件收納用盒之大型化。又,藉由使金屬基材含有至少含Cr的金屬材料,則可容易於金屬基材表面上形成由Cr氧化皮膜所構成的被覆層。In the method for producing a lid member for hermetic sealing according to the third aspect of the invention, as described above, the surface of the metal substrate containing the metal material containing at least Cr is oxidized by Cr of the metal substrate. a step of forming a coating layer composed of an oxide film of Cr; forming a glass material containing no Pb on the surface of the coating layer, and forming a metal substrate and an electronic component housing structure on which the coating layer is formed In the step of joining the bonding layers of the material, the Cr oxide film constituting the coating layer and the glass material constituting the bonding layer are sufficiently adhered to each other, and the metal substrate and the electronic component storage member can be sufficiently joined. Thereby, the glass material containing no Pb can be used, and the airtightness of the electronic component storage case can be fully ensured. Moreover, by using a metal substrate containing a metal material (which contains at least Cr), the thickness of the lid member for hermetic sealing can be reduced as compared with the case of using a ceramic material in the substrate, so that electronic parts can be suppressed. The storage box is enlarged. Further, when the metal base material contains a metal material containing at least Cr, the coating layer composed of the Cr oxide film can be easily formed on the surface of the metal base material.

上述第3發明之氣密密封用蓋材之製造方法中,較佳係形成被覆層之步驟包含:於含有具有含Ni、3質量%以上且6質量%以下之Cr、與Fe的Fe系合金之金屬材料的金屬基材表面上,形成由Cr之氧化皮膜所構成之被覆層的步驟。若為此種構成,則藉由使金屬基材為由含有3質量%以上之Cr的Fe系合金所構成,則可於金屬基材表面上確實形成由Cr氧化皮膜所構成之被覆層。又,藉由使金屬基材為由含有6質量%以下之Cr的Fe系合金所構成,則可抑制因Cr之過剩含量而金屬基材之熱膨脹係數變大、金屬基材之熱膨脹係數與接合層之熱膨脹係數顯著不同的情形。藉此,可抑制因熱膨脹差異所造成之破裂(裂痕)等發生於接合層或金屬基材的情形。又,藉由使金屬基材含有Ni,則可減小金屬基材之熱膨脹係數,故可使金屬基材之熱膨脹係數更加接近由熱膨脹係數小於金屬材料之玻璃材料所構成之接合層的熱膨脹係數。In the method for producing a lid member for a hermetic seal according to the third aspect of the invention, the step of forming a coating layer includes containing a Fe-based alloy containing Ni, 3% by mass or more and 6% by mass or less of Cr and Fe. A step of forming a coating layer composed of an oxide film of Cr on the surface of the metal substrate of the metal material. With such a configuration, the metal substrate is made of a Fe-based alloy containing 3% by mass or more of Cr, and a coating layer made of a Cr oxide film can be surely formed on the surface of the metal substrate. In addition, when the metal base material is made of a Fe-based alloy containing 6% by mass or less of Cr, it is possible to suppress an increase in the thermal expansion coefficient of the metal base material due to an excessive content of Cr, and a thermal expansion coefficient and a joint of the metal base material. The case where the coefficients of thermal expansion of the layers are significantly different. Thereby, it is possible to suppress the occurrence of cracks (cracks) or the like due to the difference in thermal expansion from occurring in the bonding layer or the metal substrate. Moreover, by making the metal substrate contain Ni, the thermal expansion coefficient of the metal substrate can be reduced, so that the thermal expansion coefficient of the metal substrate can be made closer to the thermal expansion coefficient of the bonding layer composed of the glass material having a thermal expansion coefficient smaller than that of the metallic material. .

此時,較佳係形成由Cr氧化皮膜所構成之被覆層的步驟,具有:在濕潤氫氣環境下,且1000℃以上、1150℃以下的溫度條件下,使金屬基材之Cr優先地氧化,藉此於金屬基材表面上,優先形成由Cr之氧化皮膜所構成之被覆層的步驟。若為此種構成,則可確實地充分確保由Cr之氧化皮膜所構成之被覆層的厚度。In this case, a step of forming a coating layer made of a Cr oxide film is preferred, and the Cr of the metal substrate is preferentially oxidized under a humid hydrogen atmosphere at a temperature of 1000 ° C or higher and 1150 ° C or lower. Thereby, a step of forming a coating layer composed of an oxide film of Cr is preferentially formed on the surface of the metal substrate. According to this configuration, the thickness of the coating layer composed of the oxide film of Cr can be surely ensured.

上述具有優先形成由Cr之氧化皮膜所構成之被覆層之步驟的氣密密封用蓋材之製造方法中,較佳係優先形成由Cr之氧化皮膜所構成之被覆層的步驟,具有:在將氧分壓設定為小於可將Fe及Ni氧化之分壓、且大於可將Cr氧化之分壓的濕潤氫氣環境下,優先形成由Cr之氧化皮膜所構成之被覆層的步驟。若為此種構成,可容易僅使Cr優先被氧化,故可更確實地於金屬基材表面上充分確保由Cr之氧化皮膜所構成之被覆層的厚度。In the method for producing a lid member for hermetic sealing which has a step of preferentially forming a coating layer composed of an oxide film of Cr, it is preferred to form a coating layer composed of an oxide film of Cr preferentially, and The step of setting the oxygen partial pressure to be smaller than the partial pressure of oxidation of Fe and Ni and larger than the partial pressure of the partial oxidation of Cr, and preferentially forming a coating layer composed of the oxide film of Cr. According to this configuration, it is possible to easily oxidize only Cr preferentially, so that the thickness of the coating layer composed of the oxide film of Cr can be sufficiently ensured on the surface of the metal substrate more reliably.

以下,根據圖式說明將本發明具體化之實施形態。Hereinafter, embodiments of the present invention will be described with reference to the drawings.

(第1實施形態)(First embodiment)

首先,參照圖1及圖2,說明本發明第1實施形態之氣密密封用蓋材1的構造。First, the structure of the lid member 1 for hermetic sealing according to the first embodiment of the present invention will be described with reference to Figs. 1 and 2 .

第1實施形態之氣密密封用蓋材1係如圖1所示,由蓋10、與形成於蓋10上面10a上(Z1側表面上)的玻璃層11所形成。蓋10係由在X方向上具有約2.4mm長度L1、於Y方向上具有約1.9mm長度L2及於Z方向上具有約0.1mm厚度t1的直方體所構成。又,玻璃層11為本發明之「接合層」的一例。The hermetic sealing cover member 1 of the first embodiment is formed of a lid 10 and a glass layer 11 formed on the upper surface 10a of the lid 10 (on the Z1 side surface) as shown in Fig. 1 . The cover 10 is composed of a rectangular parallelepiped having a length L1 of about 2.4 mm in the X direction, a length L2 of about 1.9 mm in the Y direction, and a thickness t1 of about 0.1 mm in the Z direction. Moreover, the glass layer 11 is an example of the "bonding layer" of this invention.

玻璃層11係形成為沿著蓋10上面10a之端部呈大致相同的寬度W(參照圖2),且於Z方向具有約0.05mm之厚度t2。此玻璃層11係依對應至後述電子零件收納構材30之框體32之上面32a(參照圖4)的方式,沿著蓋10上面10a之端部形成為框狀。The glass layer 11 is formed to have substantially the same width W (refer to FIG. 2) along the end portion of the upper surface 10a of the cover 10, and has a thickness t2 of about 0.05 mm in the Z direction. The glass layer 11 is formed in a frame shape along the end portion of the upper surface 10a of the lid 10 so as to correspond to the upper surface 32a (see FIG. 4) of the frame body 32 of the electronic component housing member 30 to be described later.

另外,玻璃層11係含有由V2O5-P2O5-TeO-Fe2O3所構成的不含Pb之V系低融點玻璃。構成此玻璃層11之V系低融點玻璃的熱膨脹係數α1,係於約30℃以上且約250℃以下之溫度範圍,構成為約70×10-7/℃。又,V系低融點玻璃係構成為玻璃轉移點為約285℃。又,所謂玻璃轉移點,係指V系低融點玻璃之熱膨脹係數急遽變化的溫度,玻璃轉移點以上之溫度範圍中的熱膨脹係數(約140×10-7/℃)亦大於玻璃轉移點以下之溫度範圍中的熱膨脹係數α1(約70×10-7/℃)。又,構成玻璃層11之V系低融點玻璃之密封溫度係構成為約370℃以上且約400℃以下。Further, the glass layer 11 contains a V-based low melting point glass containing no Pb composed of V 2 O 5 -P 2 O 5 -TeO-Fe 2 O 3 . The coefficient of thermal expansion α1 of the V-based low-melting point glass constituting the glass layer 11 is in a temperature range of about 30 ° C or more and about 250 ° C or less, and is about 70 × 10 -7 / ° C. Further, the V-based low melting point glass system has a glass transition point of about 285 °C. In addition, the term "glass transition point" refers to the temperature at which the thermal expansion coefficient of the V-based low-melting point glass changes rapidly. The coefficient of thermal expansion (about 140 × 10 -7 / ° C) in the temperature range above the glass transition point is also greater than the glass transition point. The coefficient of thermal expansion α1 (about 70 × 10 -7 / ° C) in the temperature range. Further, the sealing temperature of the V-based low-melting point glass constituting the glass layer 11 is set to be about 370 ° C or more and about 400 ° C or less.

另外,構成玻璃層11之V系低融點玻璃係構成為抑制水分子侵入至結晶構造內部。藉此,玻璃層11具有耐濕性(耐水性)。Further, the V-based low-melting point glass constituting the glass layer 11 is configured to suppress entry of water molecules into the crystal structure. Thereby, the glass layer 11 has moisture resistance (water resistance).

蓋10係如圖2所示,由金屬基材12、與形成為包圍金屬基材12之約整面的氧化皮膜層13所構成。於此氧化皮膜層13上面上形成有玻璃層11。又,金屬基材12係由含有約42質量%之Ni、約2質量%以上且約6質量%以下之Cr、與Fe的Fe系合金(42Ni-(2~6)Cr-Fe合金)所構成。又,金屬基材12較佳係由含有約3質量%以上且約6質量%以下之Cr的Fe系合金(42Ni-(3~6)Cr-Fe合金)所構成。又,氧化皮膜層13為本發明之「被覆層」之一例。As shown in FIG. 2, the cover 10 is composed of a metal base material 12 and an oxide film layer 13 formed to surround the entire surface of the metal base material 12. A glass layer 11 is formed on the upper surface of the oxide film layer 13. Further, the metal base material 12 is made of a Fe-based alloy (42Ni-(2-6)Cr-Fe alloy) containing about 42% by mass of Ni, about 2% by mass or more and about 6% by mass or less of Cr and Fe. Composition. Further, the metal base material 12 is preferably made of a Fe-based alloy (42Ni-(3-6)Cr-Fe alloy) containing about 3% by mass or more and about 6% by mass or less of Cr. Moreover, the oxide film layer 13 is an example of the "coating layer" of the present invention.

於此,第1實施形態中,較佳係於約30℃以上且約250℃以下之溫度範圍中,構成金屬基材12之Fe系合金之熱膨脹係數α2為約55×10-7/℃以上且約75×10-7/℃以下。亦即,較佳係於約30℃以上且約250℃以下之溫度範圍中,玻璃層11之熱膨脹係數α1與金屬基材12之熱膨脹係數α2滿足-15×10-7≦α2-α1≦5×10-7的關係。其結果,於約30℃以上且約250℃以下之溫度範圍中,玻璃層11與金屬基材12不易發生因熱膨脹差異所造成的應力。In the first embodiment, it is preferable that the Fe-based alloy constituting the metal base material 12 has a thermal expansion coefficient α2 of about 55 × 10 -7 /° C or more in a temperature range of about 30 ° C or more and about 250 ° C or less. And about 75 × 10 -7 / ° C or less. That is, it is preferable that the thermal expansion coefficient α1 of the glass layer 11 and the thermal expansion coefficient α2 of the metal substrate 12 satisfy -15×10 -7 ≦α2-α1≦5 in a temperature range of about 30 ° C or more and about 250 ° C or less. ×10 -7 relationship. As a result, in the temperature range of about 30 ° C or more and about 250 ° C or less, the glass layer 11 and the metal base material 12 are less likely to cause stress due to the difference in thermal expansion.

另外,第1實施形態中,氧化皮膜層13主要由Cr2O3之皮膜所構成,且於Z方向上具有約0.3μm以上且約1.2μm以下的厚度t3。另外,氧化皮膜層13係藉由使金屬基材12之Fe系合金所含有之Cr於金屬基材12表面上進行氧化而形成。In the first embodiment, the oxide film layer 13 is mainly composed of a film of Cr 2 O 3 and has a thickness t3 of about 0.3 μm or more and about 1.2 μm or less in the Z direction. Further, the oxide film layer 13 is formed by oxidizing Cr contained in the Fe-based alloy of the metal base material 12 on the surface of the metal base material 12.

其次,參照圖3及圖4,說明本發明第1實施形態之氣密密封用蓋材1所使用之電子零件收納用盒100的構造。Next, the structure of the electronic component storage case 100 used for the hermetic sealing cover member 1 according to the first embodiment of the present invention will be described with reference to FIG. 3 and FIG.

第1實施形態之電子零件收納用盒100係如圖3及圖4所示般,具有使收納了水晶振盪器20(參照圖4)之電子零件收納構材30被上述氣密密封用蓋材1之玻璃層11所密封的構造。此時,氣密密封用蓋材1係配置成氣密密封用蓋材1之蓋10之上面10a為下側(Z3側)。又,水晶振盪器20為本發明之「電子零件」之一例。As shown in FIG. 3 and FIG. 4, the electronic component storage case 100 of the first embodiment has the electronic component storage member 30 in which the crystal oscillator 20 (see FIG. 4) is housed, and the gas-tight sealing cover member. The structure in which the glass layer 11 of 1 is sealed. At this time, the lid member 1 for hermetic sealing is disposed such that the upper surface 10a of the lid 10 of the lid member for hermetic sealing is the lower side (Z3 side). Further, the crystal oscillator 20 is an example of the "electronic component" of the present invention.

電子零件收納構材30係由屬於陶瓷材料之Al2O3所構成,且由平面觀看時,於X方向具有約2.5mm之長度L3及於Y方向上具有約2.0mm之長度L4。又,電子零件收納構材30係因由陶瓷材料所構成,故具有絕緣性。又,於約30℃以上且約250℃以下之溫度範圍中,構成電子零件收納構材30之Al2O3之熱膨脹係數α3為約65×10-7/℃。亦即,構成為於約30℃以上且約250℃以下之溫度範圍中,玻璃層11之熱膨脹係數α1(約70×10-7/℃)與電子零件收納構材30之熱膨脹係數α3滿足0≦α1-α3(=約5×10-7)≦10×10-7的關係。其結果,於約30℃以上且約250℃以下之溫度範圍中,玻璃層11與電子零件收納構材30不易發生因熱膨脹差異所造成的應力。The electronic component storage member 30 is made of Al 2 O 3 which is a ceramic material, and has a length L3 of about 2.5 mm in the X direction and a length L4 of about 2.0 mm in the Y direction when viewed in plan. Moreover, since the electronic component storage member 30 is made of a ceramic material, it has insulation properties. Further, in a temperature range of about 30 ° C or more and about 250 ° C or less, the thermal expansion coefficient α3 of Al 2 O 3 constituting the electronic component housing member 30 is about 65 × 10 -7 /°C. That is, in the temperature range of about 30 ° C or more and about 250 ° C or less, the thermal expansion coefficient α1 (about 70 × 10 -7 / ° C) of the glass layer 11 and the thermal expansion coefficient α3 of the electronic component storage member 30 satisfy 0. ≦α1-α3 (= about 5 × 10 -7 ) ≦ 10 × 10 -7 relationship. As a result, in the temperature range of about 30 ° C or more and about 250 ° C or less, the glass layer 11 and the electronic component storage member 30 are less likely to cause stress due to the difference in thermal expansion.

另外,電子零件收納構材30係如圖4所示般,包括Z3側之底部31、與形成為由底部31上面(Z4側之面)周圍朝Z4方向延伸的框部32。又,電子零件收納構材30中,係因被底部31及框體32所包圍而形成凹部33。此凹部33係形成為於上方(Z4側)具有開口部,藉由於凹部33中之底部31上面(Z4側之面)上經由凸塊40安裝水晶振盪器20,而使水晶振盪器20收納於凹部33中。Further, as shown in FIG. 4, the electronic component housing member 30 includes a bottom portion 31 on the Z3 side and a frame portion 32 formed to extend in the Z4 direction from the periphery of the upper surface 31 (the surface on the Z4 side). Further, in the electronic component housing member 30, the recessed portion 33 is formed by being surrounded by the bottom portion 31 and the frame body 32. The concave portion 33 is formed to have an opening portion on the upper side (Z4 side), and the crystal oscillator 20 is placed on the upper surface (the surface on the Z4 side) of the bottom portion 31 of the concave portion 33 via the bump 40. In the recess 33.

另外,氣密密封用蓋材1之蓋10,係經由玻璃層11,接合於電子零件收納構材30之框體32之上面32a。具體而言,經融解之氣密密封用蓋材1之玻璃層11,係藉由依配置於框體32上面32a之狀態被冷卻,而使氣密密封用蓋材1之蓋10與電子零件收納構材30接合。藉此,密封電子零件收納用盒100。於此,由收納了水晶振盪器20之電子零件收納構材30的凹部33、氣密密封用蓋材1之蓋10、與玻璃層11所構成的空間,係構成為具有氣密性的狀態(略真空狀態)。藉此,可抑制水晶振盪器20中之振動特性等改變(劣化)。Moreover, the lid 10 of the lid member 1 for hermetic sealing is bonded to the upper surface 32a of the frame 32 of the electronic component housing member 30 via the glass layer 11. Specifically, the glass layer 11 of the lid member 1 for sealing the airtight seal is cooled in a state of being placed on the upper surface 32a of the frame 32, and the lid 10 of the hermetic sealing lid member 1 and the electronic component are housed. The members 30 are joined. Thereby, the electronic component storage case 100 is sealed. Here, the concave portion 33 of the electronic component storage member 30 in which the crystal oscillator 20 is housed, the cover 10 for the hermetic sealing cover member 1, and the space formed by the glass layer 11 are configured to be airtight. (slightly vacuumed). Thereby, it is possible to suppress the change (deterioration) of the vibration characteristics and the like in the crystal oscillator 20.

另外,上述金屬基材12之熱膨脹係數α2係根據電子零件收納構材30之熱膨脹係數α3與玻璃層11之熱膨脹係數α1的關係而規定。亦即,由於玻璃層11之熱膨脹係數α1為電子零件收納構材30之熱膨脹係數α3以上,故於玻璃層11之電子零件收納構材30側並不施加應力、或稍微施加拉伸應力。於此,藉由依使金屬基材12之熱膨脹係數α2滿足-15×10-7≦α2-α1≦5×10-7之關係的方式構成金屬基板12,而可構成為於玻璃層11之蓋10側並不施加應力、或稍微施加拉伸應力。其結果,即使是對玻璃層11施加應力的情況,由於對配置於蓋10與電子零件收納構材30之間的玻璃層11,由蓋10與電子零件收納構材30雙方施加拉伸應力,故即使是由對拉伸應力容易發生破裂(裂痕)的V系低融點玻璃所構成的玻璃層11,即可使其不易發生破裂。Further, the thermal expansion coefficient α2 of the metal base material 12 is defined by the relationship between the thermal expansion coefficient α3 of the electronic component housing member 30 and the thermal expansion coefficient α1 of the glass layer 11. In other words, since the thermal expansion coefficient α1 of the glass layer 11 is equal to or higher than the thermal expansion coefficient α3 of the electronic component housing member 30, no stress is applied to the electronic component housing member 30 side of the glass layer 11, or a tensile stress is slightly applied. Here, the metal substrate 12 is configured such that the thermal expansion coefficient α2 of the metal substrate 12 satisfies the relationship of -15 × 10 -7 ≦ α 2 - α 1 ≦ 5 × 10 -7 , and can be formed as a cover of the glass layer 11 . The 10 side does not apply stress or slightly exerts tensile stress. As a result, even when stress is applied to the glass layer 11, tensile stress is applied to both the lid 10 and the electronic component storage member 30 by the glass layer 11 disposed between the lid 10 and the electronic component housing member 30. Therefore, even the glass layer 11 composed of the V-based low-melting glass which is likely to be cracked (cracked) with tensile stress can be prevented from being broken.

接著,參照圖1~圖6,說明第1實施形態之電子零件收納用盒100的製造製程。Next, a manufacturing process of the electronic component housing case 100 according to the first embodiment will be described with reference to Figs. 1 to 6 .

首先,準備圖1及圖2所示之由42Ni-(2~6)Cr-Fe合金所構成的金屬基材12。然後,如圖5所示般,對金屬基材12,於露點為約30℃之濕潤氫氣環境中,且約900℃以上約1150℃以下的溫度條件下,進行約30分鐘的氧化處理(Cr優先氧化)。又,溫度條件較佳為約1000℃以上且約1150℃以下。此時,由於氫氣之露點為約30℃,故濕潤氫氣環境內之氧分壓小於可使Fe及Ni氧化之分壓,另一方面,大於可將Cr氧化的分壓。藉此,於金屬基材12表面上,可不使Fe及Ni氧化而僅使Cr被優先氧化。其結果,主要由Cr2O3所構成、具有約0.3μm以上且約1.2μm以下之厚度t3(參照圖2)的氧化皮膜層13,形成於金屬基材12的約整面上。First, the metal base material 12 composed of the 42Ni-(2-6)Cr-Fe alloy shown in Fig. 1 and Fig. 2 was prepared. Then, as shown in FIG. 5, the metal substrate 12 is subjected to oxidation treatment for about 30 minutes under a humid hydrogen atmosphere having a dew point of about 30 ° C and a temperature of about 900 ° C or more and about 1150 ° C or less. Priority oxidation). Further, the temperature condition is preferably about 1000 ° C or more and about 1150 ° C or less. At this time, since the dew point of hydrogen is about 30 ° C, the partial pressure of oxygen in the humidified hydrogen atmosphere is smaller than the partial pressure at which Fe and Ni can be oxidized, and on the other hand, is greater than the partial pressure at which Cr can be oxidized. Thereby, only Cr can be preferentially oxidized on the surface of the metal substrate 12 without oxidizing Fe and Ni. As a result, the oxide film layer 13 mainly composed of Cr 2 O 3 and having a thickness t3 (see FIG. 2 ) of about 0.3 μm or more and about 1.2 μm or less is formed on the entire surface of the metal base material 12 .

然後,如圖1及圖2所示般,沿著氧化皮膜層13之上面(蓋10之上面10a),於氧化皮膜層13上面塗佈不含Pb之V系低融點玻璃之糊料。其後,於約410℃之溫度條件下進行燒成,藉此去除V系低融點玻璃之糊料內的黏結劑。藉此,製造沿著蓋10上面10a之端部形成有玻璃層11的氣密密封用蓋材1。Then, as shown in FIGS. 1 and 2, a paste of V-based low-melting point glass containing no Pb is applied on the upper surface of the oxide film layer 13 along the upper surface of the oxide film layer 13 (the upper surface 10a of the lid 10). Thereafter, firing is carried out at a temperature of about 410 ° C to remove the binder in the paste of the V-based low melting point glass. Thereby, the hermetic sealing cover material 1 in which the glass layer 11 was formed along the edge part of the upper surface 10a of the cover 10 was manufactured.

另外,如圖4所示般,準備於凹部33收納有水晶振盪器20的電子零件收納構材30。然後,依氣密密封用蓋材1之玻璃層11位於電子零件收納構材30之框體32上面32a的方式,將氣密密封用蓋材1配置於電子零件收納構材30上。然後,如圖6所示般,依將氣密密封用蓋材1配置於電子零件收納構材30的狀態載置於真空爐2內,於真空狀態且約370℃以上約400℃以下的溫度條件下,使玻璃層11融解。Moreover, as shown in FIG. 4, the electronic component storage member 30 in which the crystal oscillator 20 is accommodated in the recessed part 33 is prepared. Then, the hermetic sealing cover member 1 is placed on the electronic component storage member 30 so that the glass layer 11 of the hermetic sealing cover member 1 is positioned on the upper surface 32a of the casing 32 of the electronic component housing member 30. Then, as shown in FIG. 6, the lid member 1 for hermetic sealing is placed in the vacuum furnace 2 in a state of being placed in the electronic component housing member 30, and is in a vacuum state at a temperature of about 370 ° C or more and about 400 ° C or less. Under the condition, the glass layer 11 is melted.

其後,藉由將氣密密封用蓋材1及電子零件收納構材30冷卻,如圖4所示般,經由玻璃層11,使氣密密封用蓋材1之蓋10接合於電子零件收納構材30之框體32上面32a。於此,在氣密密封用蓋材1之蓋10與電子零件收納構材30開始接合之固黏溫度(約300℃)起至構成玻璃層11之V系低融點玻璃之玻璃轉移點(約285℃)為止的溫度範圍(玻璃轉移點以上之溫度範圍)內,相較於金屬基材12之熱膨脹係數α2(約55×10-7/℃以上且約75×10-7/℃以下)及電子零件收納構材30之熱膨脹係數α3(約65×10-7/℃),玻璃層11之熱膨脹係數(約140×10-7/℃)較大。然而,在玻璃轉移點以上之溫度範圍中由於玻璃層11具有流動性,故於蓋10(金屬基材12)、玻璃層11及電子零件收納構材30中,不致發生因熱膨脹係數差異所造成的應力。又,在玻璃轉移點以下之溫度範圍(約30℃以上且約250℃以下之溫度範圍)中,由於使玻璃層11與蓋10及電子零件收納構材30構成為不易發生因熱膨脹差異所造成的應力,故冷卻後,累積於蓋10、玻璃層11及電子零件收納構材30的應力較小。After that, the hermetic sealing cover member 1 and the electronic component storage member 30 are cooled, and as shown in FIG. 4, the cover 10 of the hermetic sealing cover member 1 is joined to the electronic component storage via the glass layer 11. The frame 32 of the member 30 has an upper surface 32a. Here, the glass transition point of the V-based low melting point glass constituting the glass layer 11 is obtained from the bonding temperature (about 300 ° C) at which the lid 10 of the hermetic sealing lid member 1 and the electronic component housing member 30 are joined ( In the temperature range up to about 285 ° C) (temperature range above the glass transition point), the thermal expansion coefficient α2 (about 55 × 10 -7 / ° C or more and about 75 × 10 -7 / ° C or less) compared to the metal substrate 12 And the thermal expansion coefficient α3 (about 65 × 10 -7 / ° C) of the electronic component storage member 30, and the thermal expansion coefficient (about 140 × 10 -7 / ° C) of the glass layer 11 is large. However, since the glass layer 11 has fluidity in the temperature range above the glass transition point, the cover 10 (metal substrate 12), the glass layer 11 and the electronic component storage member 30 do not cause a difference in thermal expansion coefficient. Stress. Further, in the temperature range below the glass transition point (temperature range of about 30 ° C or more and about 250 ° C or less), the glass layer 11 and the lid 10 and the electronic component storage member 30 are configured to be less likely to be caused by the difference in thermal expansion. After the stress, the stress accumulated in the cover 10, the glass layer 11, and the electronic component housing member 30 is small.

另外,由於在真空狀態下進行接合(密封),而使由收納有水晶振盪器20之電子零件收納構材30之凹部33、氣密密封用蓋材1之蓋10、與玻璃層11所構成的空間,成為具有充分氣密性的狀態(略真空狀態)。又,為了使由凹部33與蓋10與玻璃層11所構成之空間密封成更確實具有氣密性的狀態,較佳係於約380℃以上之溫度條件下使玻璃層11融解而進行密封。又,藉由於約400℃以下之溫度條件下使玻璃層11融解而進行密封,則可減小密封時熱對水晶振盪器20的影響。如此,製造圖3所示之經氣密密封的電子零件收納用盒100。In addition, since the recessed portion 33 of the electronic component housing member 30 in which the crystal oscillator 20 is housed, the lid 10 for the hermetic sealing lid member 1, and the glass layer 11 are formed by bonding (sealing) in a vacuum state. The space becomes a state with sufficient airtightness (slightly vacuumed state). Moreover, in order to seal the space formed by the recessed part 33 and the cover 10 and the glass layer 11 in a state of being more airtight, it is preferable to melt and seal the glass layer 11 under the temperature conditions of about 380 degreeC or more. Further, by sealing the glass layer 11 at a temperature of about 400 ° C or lower, the effect of heat on the crystal oscillator 20 during sealing can be reduced. In this manner, the hermetically sealed electronic component storage case 100 shown in FIG. 3 was produced.

第1實施形態中,如上述般,氣密密封用蓋材1係具備形成於金屬基材12表面上之主要由Cr2O3皮膜所構成的氧化皮膜層13、與形成於氧化皮膜層13表面上之具有由V2O5-P2O5-TeO-Fe2O3所構成之不含Pb之V系低融點玻璃的玻璃層11,藉此可使構成氧化皮膜層13之Cr2O3皮膜、與構成玻璃層11之V系低融點玻璃充分密黏,故可使金屬基材12與電子零件收納構材30充分接合。藉此,使用不含Pb之V系低融點玻璃,可充分確保電子零件收納用盒100之氣密性。又,藉由使氣密密封用蓋材1具備由42Ni-(2~6)Cr-Fe合金所構成的金屬基材12,則相較於在基材中使用有陶瓷材料的情況,可減小氣密密封用蓋材1之厚度t1,故可抑制電子零件收納用盒100的大型化。又,藉由使金屬基材12為由42Ni-(2~6)Cr-Fe合金所構成,則可容易於金屬基材12表面上形成由Cr2O3所構成的氧化皮膜層13。In the first embodiment, the hermetic sealing cover material 1 includes the oxide film layer 13 mainly composed of a Cr 2 O 3 film formed on the surface of the metal base material 12, and the oxide film layer 13 formed thereon. a glass layer 11 having a Pb-free V-based low-melting point glass composed of V 2 O 5 -P 2 O 5 -TeO-Fe 2 O 3 on the surface, whereby Cr constituting the oxide film layer 13 can be formed. Since the 2 O 3 film is sufficiently adhered to the V-based low-melting glass constituting the glass layer 11, the metal base material 12 and the electronic component storage member 30 can be sufficiently joined. Thereby, the V-type low-melting point glass containing no Pb can be used, and the airtightness of the electronic component storage case 100 can be sufficiently ensured. Further, when the lid member 1 for hermetic sealing is provided with the metal base material 12 composed of a 42Ni-(2-6)Cr-Fe alloy, it can be reduced as compared with the case where a ceramic material is used for the base material. Since the thickness t1 of the lid member 1 for small airtight sealing is small, the size of the electronic component housing case 100 can be suppressed from increasing. Further, by forming the metal base material 12 from a 42Ni-(2-6)Cr-Fe alloy, the oxide film layer 13 made of Cr 2 O 3 can be easily formed on the surface of the metal base material 12.

另外,第1實施形態中,如上述般,由於構成為在約30℃以上且約250℃以下之溫度範圍中,玻璃層11之熱膨脹係數α1與金屬基材12之熱膨脹係數α2滿足-15×10-7≦α2-α1≦5×10-7的關係,故在由將金屬基材12與玻璃層11接合時之溫度進行降溫時,可減小在由V系低融點玻璃所構成之玻璃層11所發生的應力,故可抑制在由V系低融點玻璃所構成之玻璃層11發生破裂(裂痕)。又,藉由構成為使玻璃層11之熱膨脹係數α1與金屬基材12之熱膨脹係數α2滿足-15×10-7≦α2-α1的關係,則可抑制相較於壓縮應力而更容易對拉伸應力發生破裂、對構成玻璃層11之V系低融點玻璃所施加的拉伸應力變得過大的情形。Further, in the first embodiment, as described above, the thermal expansion coefficient α1 of the glass layer 11 and the thermal expansion coefficient α2 of the metal substrate 12 satisfy -15 × in a temperature range of about 30 ° C or more and about 250 ° C or less. 10 -7 ≦α2-α1 ≦ 5 × 10 -7 , so when the temperature at the time of joining the metal base material 12 and the glass layer 11 is lowered, the glass formed by the V-based low melting point glass can be reduced. The stress generated in the glass layer 11 can suppress cracking (cracking) of the glass layer 11 composed of the V-based low-melting glass. Further, by configuring the thermal expansion coefficient α1 of the glass layer 11 and the thermal expansion coefficient α2 of the metal base material 12 to satisfy the relationship of -15 × 10 -7 ≦ α 2 - α1, it is possible to suppress the pulling of the thermal expansion coefficient more easily than the compressive stress. The tensile stress is broken and the tensile stress applied to the V-based low-melting glass constituting the glass layer 11 is excessively increased.

另外,第1實施形態中,如上述般,藉由使氧化皮膜層13之厚度t3為約0.3μm以上且約1.2μm以下,則可充分確保氧化皮膜層13之厚度t3,故可使構成氧化皮膜層13之Cr2O3皮膜、與構成玻璃層11之V系低融點玻璃確實密黏。In the first embodiment, when the thickness t3 of the oxide film layer 13 is about 0.3 μm or more and about 1.2 μm or less, the thickness t3 of the oxide film layer 13 can be sufficiently ensured, so that oxidation can be formed. The Cr 2 O 3 film of the film layer 13 is surely adhered to the V-based low-melting glass constituting the glass layer 11.

另外,第1實施形態中,如上述般,藉由構成為使金屬基材12為由42Ni-(2~6)Cr-Fe合金所構成,則可於金屬基材12之約整面上確實形成由Cr2O3皮膜所構成的氧化皮膜層13。又,可抑制因Cr過剩含量所造成之金屬基材12之熱膨脹係數α2變大、金屬基材12之熱膨脹係數α2與玻璃層11之熱膨脹係數α1顯著差異的情形。藉此,可抑制於玻璃層11或金屬基材12上發生因熱膨脹差異所造成的破裂等。又,藉由使金屬基材12含有42質量%的Ni,則可減小金屬基材12的熱膨脹係數α2。藉此,可使金屬基材12之熱膨脹係數α2更確實接近由熱膨脹係數一般小於金屬材料之V系低融點玻璃所構成的玻璃層11的熱膨脹係數α1。其結果,可更加抑制於玻璃層11發生因熱膨脹差異所造成之破裂等情形。Further, in the first embodiment, as described above, by configuring the metal base material 12 to be composed of a 42Ni-(2-6)Cr-Fe alloy, the entire surface of the metal base material 12 can be surely An oxide film layer 13 composed of a Cr 2 O 3 film is formed. Further, it is possible to suppress a case where the thermal expansion coefficient α2 of the metal base material 12 due to the excessive Cr content is large, and the thermal expansion coefficient α2 of the metal base material 12 is significantly different from the thermal expansion coefficient α1 of the glass layer 11. Thereby, it is possible to suppress cracking or the like due to a difference in thermal expansion on the glass layer 11 or the metal substrate 12. Moreover, by including 42% by mass of Ni in the metal base material 12, the thermal expansion coefficient α2 of the metal base material 12 can be made small. Thereby, the thermal expansion coefficient α2 of the metal base material 12 can be made closer to the thermal expansion coefficient α1 of the glass layer 11 composed of the V-based low-melting point glass whose thermal expansion coefficient is generally smaller than that of the metal material. As a result, it is possible to further suppress the occurrence of cracking or the like due to the difference in thermal expansion of the glass layer 11.

另外,第1實施形態中,如上述般,藉由構成為金屬基材12為由42Ni-(3~6)Cr-Fe合金所構成,則可使玻璃層11之熱膨脹係數α1與金屬基材12之熱膨脹係數α2確實滿足-15×10-7≦α2-α1≦5×10-7的關係,故可確實抑制在由V系低融點玻璃所構成之玻璃層11發生破裂的情形。Further, in the first embodiment, as described above, by configuring the metal base material 12 to be composed of a 42Ni-(3-6)Cr-Fe alloy, the thermal expansion coefficient α1 of the glass layer 11 and the metal substrate can be made. The coefficient of thermal expansion α2 of 12 does satisfy the relationship of -15 × 10 -7 ≦ α 2 - α 1 ≦ 5 × 10 -7 , so that it is possible to surely suppress the occurrence of cracking of the glass layer 11 composed of the V-based low-melting glass.

另外,第1實施形態中,如上述般,藉由使氧化皮膜層13形成為包圍金屬基材12之約整面,則與僅在金屬基材12之兩表面之其中一面上形成氧化皮膜層13的情況不同,可防止將玻璃層11錯誤形成於未形成有氧化皮膜層13之金屬基材12表面上。又,與僅在金屬基材12之一部分形成氧化皮膜層13的情況不同,在形成氧化皮膜層13時不需對金屬基材12之一部分進行遮罩。因此,可容易形成氧化皮膜層13。又,由於使由具有耐蝕性之Cr2O3所構成之氧化皮膜層13形成為包圍金屬基材12之約整面,故可提升金屬基材12的耐蝕性。Further, in the first embodiment, as described above, by forming the oxide film layer 13 so as to surround the entire surface of the metal substrate 12, an oxide film layer is formed on only one of the surfaces of the metal substrate 12. In the case of 13, it is possible to prevent the glass layer 11 from being erroneously formed on the surface of the metal substrate 12 on which the oxide film layer 13 is not formed. Further, unlike the case where the oxide film layer 13 is formed only in one portion of the metal base material 12, it is not necessary to cover one portion of the metal base material 12 when forming the oxide film layer 13. Therefore, the oxide film layer 13 can be easily formed. Further, since the oxide film layer 13 composed of the corrosion-resistant Cr 2 O 3 is formed so as to surround the entire surface of the metal base material 12, the corrosion resistance of the metal base material 12 can be improved.

另外,第1實施形態中,如上述般,藉由構成為在約30℃以上且約250℃以下的溫度範圍中,玻璃層11之熱膨脹係數α1(約70×10-7/℃)與電子零件收納構材30之熱膨脹係數α3(約65×10-7/℃)滿足0≦α1-α3(=約5×10-7)≦10×10-7的關係,則在由將玻璃層11與電子零件收納構材30接合時之固黏溫度(約300℃)進行降溫時,可減小在由V系低融點玻璃所構成之玻璃層11所發生的應力,故可抑制在由V系低融點玻璃所構成之玻璃層11發生破裂的情形。Further, in the first embodiment, as described above, the thermal expansion coefficient α1 (about 70 × 10 -7 / ° C) of the glass layer 11 and the electron are set in a temperature range of about 30 ° C or more and about 250 ° C or less. The thermal expansion coefficient α3 (about 65×10 -7 /° C.) of the part storage member 30 satisfies the relationship of 0≦α1−α3 (=about 5×10 -7 )≦10×10 -7 , and the glass layer 11 is When the temperature is lowered at a bonding temperature (about 300 ° C) when the electronic component storage member 30 is joined, the stress generated in the glass layer 11 composed of the V-based low-melting glass can be reduced, so that it can be suppressed by V. The glass layer 11 composed of the low melting point glass is broken.

另外,第1實施形態中,如上述般,構成為在約30℃以上且約250℃以下之溫度範圍中,玻璃層11之熱膨脹係數α1(約70×10-7/℃)與電子零件收納構材30之熱膨脹係數α3(約65×10-7/℃)滿足0≦α1-α3(=約5×10-7)≦10×10-7,且玻璃層11之熱膨脹係數α1與金屬基材12之熱膨脹係數α2(約55×10-7/℃以上且約75×10-7/℃以下)為-15×10-7≦α2-α1≦5×10-7。藉此,即使是對玻璃層11施加應力的情況,由於對配置於金屬基材12與電子零件收納構材30之間的玻璃層11,由金屬基材12與電子零件收納構材30雙方施加拉伸應力,故與僅由金屬基材12及電子零件收納構材30之其中一者對玻璃層11施加拉伸應力的情形不同,可抑制於玻璃層11發生破裂。Further, in the first embodiment, as described above, the thermal expansion coefficient α1 (about 70 × 10 -7 / ° C) of the glass layer 11 and the electronic component storage are set in a temperature range of about 30 ° C or more and about 250 ° C or less. The thermal expansion coefficient α3 (about 65×10 -7 /° C.) of the member 30 satisfies 0≦α1−α3 (=about 5×10 -7 )≦10×10 -7 , and the thermal expansion coefficient α1 of the glass layer 11 and the metal base The thermal expansion coefficient α2 of the material 12 (about 55 × 10 -7 /° C. or more and about 75 × 10 -7 /° C or less) is -15 × 10 -7 ≦ α 2 - α 1 ≦ 5 × 10 -7 . Therefore, even when stress is applied to the glass layer 11, the glass layer 11 disposed between the metal base material 12 and the electronic component storage member 30 is applied by both the metal base material 12 and the electronic component storage member 30. Since the tensile stress is different from the case where the tensile stress is applied to the glass layer 11 only by one of the metal base material 12 and the electronic component storage member 30, cracking of the glass layer 11 can be suppressed.

另外,第1實施形態中,如上述般,藉由對金屬基材12,在露點為約30℃,小於可將Fe及Ni氧化之分壓、並大於可將Cr氧化之分壓的濕潤氫氣環境中,且約1000℃以上約1150℃以下的溫度條件下,進行約30分鐘的氧化處理(Cr之優先氧化),則可容易僅使Cr優先氧化,故可更確實地於金屬基材12表面上充分確保由Cr2O3皮膜所構成的氧化皮膜層13的厚度。Further, in the first embodiment, as described above, the metal base material 12 has a dew point of about 30 ° C, which is smaller than a partial pressure which can oxidize Fe and Ni, and is larger than a partial pressure of humidified hydrogen which can oxidize Cr. In the environment, when the oxidation treatment (pre-oxidation of Cr) is performed for about 30 minutes at a temperature of about 1000 ° C or more and about 1150 ° C or less, it is possible to easily oxidize only Cr preferentially, so that the metal substrate 12 can be more reliably obtained. The thickness of the oxide film layer 13 composed of the Cr 2 O 3 film is sufficiently ensured on the surface.

(實施例)(Example)

其次,參照圖2及圖7~圖17,說明為了確認第1實施形態之效果而進行的熱膨脹係數測定及濕潤性測定。Next, the measurement of the thermal expansion coefficient and the measurement of the wettability performed in order to confirm the effect of the first embodiment will be described with reference to Figs. 2 and 7 to 17 .

(熱膨脹係數測定)(Measurement of thermal expansion coefficient)

以下說明之熱膨脹係數測定,係如圖7所示般,作為對應上述第1實施形態之金屬基材12的實施例1~5,於含有42質量%之Ni與Fe的Fe系合金中,使用Cr含有率不同的Fe系合金。The thermal expansion coefficient measured as described below is used in the Fe-based alloy containing 42% by mass of Ni and Fe as Examples 1 to 5 corresponding to the metal base material 12 of the first embodiment as shown in Fig. 7 . Fe-based alloys having different Cr contents.

具體而言,作為實施例1,使用含有2質量%Cr的Fe系合金(42Ni-2Cr-Fe合金)。又,作為實施例2,使用含有3質量%Cr的Fe系合金(42Ni-3Cr-Fe合金)。又,作為實施例3,使用含有4質量%Cr的Fe系合金(42Ni-4Cr-Fe合金)。又,作為實施例4,使用含有5質量%Cr的Fe系合金(42Ni-5Cr-Fe合金)。又,作為實施例5,使用含有6質量%Cr的Fe系合金(42Ni-6Cr-Fe合金)。Specifically, as Example 1, a Fe-based alloy (42Ni-2Cr-Fe alloy) containing 2% by mass of Cr was used. Further, as Example 2, a Fe-based alloy (42Ni-3Cr-Fe alloy) containing 3% by mass of Cr was used. Further, as Example 3, a Fe-based alloy (42Ni-4Cr-Fe alloy) containing 4% by mass of Cr was used. Further, as Example 4, an Fe-based alloy (42Ni-5Cr-Fe alloy) containing 5% by mass of Cr was used. Further, as Example 5, an Fe-based alloy (42Ni-6Cr-Fe alloy) containing 6 mass% of Cr was used.

另一方面,作為相對於實施例1~5的比較例1,使用含有42質量%之Ni與Fe,且不含Cr的Fe系合金(42Ni-Fe合金)。On the other hand, as Comparative Example 1 with respect to Examples 1 to 5, an Fe-based alloy (42Ni-Fe alloy) containing 42% by mass of Ni and Fe and containing no Cr was used.

另外,作為相對於第1實施形態之金屬基材的參考例1,使用由構成上述第1實施形態之玻璃層11之V2O5-P2O5-TeO-Fe2O3所構成的不含Pb的V系低融點玻璃。又,作為參考例2,使用構成上述第1實施形態之電子零件收納構材30的Al2O3In addition, as a reference example 1 of the metal substrate of the first embodiment, V 2 O 5 -P 2 O 5 -TeO-Fe 2 O 3 constituting the glass layer 11 of the first embodiment is used. V-based low melting point glass without Pb. Further, as Reference Example 2, Al 2 O 3 constituting the electronic component housing member 30 of the first embodiment described above was used.

然後,藉由改變實施例1~5、比較例1、參考例1及2之各構材的溫度,測定各構材的伸長率。又,所謂伸長率,係指將任意溫度下之構材之伸長量(由任意溫度下之長度減去室溫(30℃)時之基準長度的量),除以室溫時之基準長度的值。然後,求取連結了室溫下之伸長率與250℃下之伸長率的直線的斜率,作為30℃以上且250℃以下之溫度範圍中的熱膨脹係數。Then, the elongation of each member was measured by changing the temperatures of the members of Examples 1 to 5, Comparative Example 1, and Reference Examples 1 and 2. In addition, the elongation means the amount of elongation of the member at any temperature (the amount of the reference length when the temperature is reduced from the temperature at any temperature (30 ° C)), and the reference length is divided by the room temperature. value. Then, the slope of a straight line connecting the elongation at room temperature and the elongation at 250 ° C was determined as a coefficient of thermal expansion in a temperature range of 30 ° C or more and 250 ° C or less.

如圖8所示般,作為伸長率測定的實驗結果,係藉由於42Ni-Fe合金(比較例1)中添加Cr,而可增大伸長率(熱膨脹係數)。又,藉由增大Cr添加量,可增加伸長率。As shown in Fig. 8, as an experimental result of the elongation measurement, the elongation (thermal expansion coefficient) was increased by adding Cr to the 42Ni-Fe alloy (Comparative Example 1). Further, the elongation can be increased by increasing the amount of Cr added.

另外,於V系低融點玻璃之玻璃轉移點(285℃)為止的溫度範圍,比較例1之42Ni-Fe合金的伸長率變得相當小於V系低融點玻璃(參考例1)的伸長率。又,實施例1之42Ni-2Cr-Fe合金之伸長率亦小於V系低融點玻璃(參考例1)之伸長率。另一方面,實施例2~5之42Ni-(3~6)Cr-Fe合金的伸長率係近似V系低融點玻璃(參考例1)之伸長率的值。Further, in the temperature range up to the glass transition point (285 ° C) of the V-based low melting point glass, the elongation of the 42Ni-Fe alloy of Comparative Example 1 was considerably smaller than that of the V-based low melting point glass (Reference Example 1). rate. Further, the elongation of the 42Ni-2Cr-Fe alloy of Example 1 was also smaller than that of the V-based low melting point glass (Reference Example 1). On the other hand, the elongation of the 42Ni-(3-6)Cr-Fe alloy of Examples 2 to 5 is a value similar to the elongation of the V-based low melting point glass (Reference Example 1).

另外,如圖7及圖9所示般,作為熱膨脹係數,係於30℃以上且250℃以下之溫度範圍中,V系低融點玻璃(參考例1)之熱膨脹係數α1為72×10-7/℃,Al2O3(參考例2)之熱膨脹係數α3為65×10-7/℃。其結果,判明V系低融點玻璃(參考例1)之熱膨脹係數α1與Al2O3(參考例2)之熱膨脹係數α3滿足0≦α1-α3(=7×10-7)≦10×10-7的關係。Further, as shown in FIG. 7 and FIG. 9, the coefficient of thermal expansion is in a temperature range of 30° C. or more and 250° C. or less, and the coefficient of thermal expansion α1 of the V-based low-melting point glass (Reference Example 1) is 72×10 − 7 / ° C, Al 2 O 3 (Reference Example 2) has a coefficient of thermal expansion α3 of 65 × 10 -7 / ° C. As a result, it was found that the thermal expansion coefficient α1 of the V-based low melting point glass (Reference Example 1) and the thermal expansion coefficient α3 of Al 2 O 3 (Reference Example 2) satisfies 0≦α1−α3 (=7×10 -7 )≦10× 10 -7 relationship.

另外,於30℃以上且250℃以下之溫度範圍中,比較例1之42Ni-Fe合金的熱膨脹係數α2為40×10-7/℃,判明相較於V系低融點玻璃(參考例1)之熱膨脹係數α1(72×10-7/℃)而僅小32×10-7/℃。亦即,在將由42Ni-Fe合金所構成之比較例1之金屬基材與V系低融點玻璃依密封溫度(約370℃以上且約400℃以下)進行接合時,由於熱膨脹係數之差(α2-α1)較大(-32×10-7/℃),故認為於冷卻時在由V系低融點玻璃所構成之玻璃層容易發生破裂(裂痕)。Further, in the temperature range of 30 ° C or more and 250 ° C or less, the thermal expansion coefficient α2 of the 42Ni-Fe alloy of Comparative Example 1 was 40 × 10 -7 / ° C, and it was found that the glass was lower than that of the V-based low melting point glass (Reference Example 1) The thermal expansion coefficient α1 (72 × 10 -7 / ° C) is only 32 × 10 -7 / ° C. In other words, when the metal base material of Comparative Example 1 composed of the 42Ni-Fe alloy and the V-based low-melting point glass are joined at a sealing temperature (about 370 ° C or higher and about 400 ° C or lower), the difference in thermal expansion coefficient ( Since α2-α1) is large (-32×10 -7 /°C), it is considered that cracking (cracking) is likely to occur in the glass layer composed of the V-based low-melting glass at the time of cooling.

另外,於30℃以上且250℃以下之溫度範圍中,實施例1之42Ni-2Cr-Fe合金之熱膨脹係數α2為56×10-7/℃,判明相較V系低融點玻璃(參考例1)之熱膨脹係數α1(72×10-7/℃)僅小16×10-7/℃。亦即,在將由42Ni-2Cr-Fe合金所構成之實施例1之金屬基材與V系低融點玻璃依密封溫度進行接合時,由於熱膨脹係數之差大至某程度(-16×10-7/℃),故認為冷卻時在由V系低融點玻璃所構成之玻璃層有發生破裂的可能性。In addition, in the temperature range of 30 ° C or more and 250 ° C or less, the thermal expansion coefficient α2 of the 42Ni-2Cr-Fe alloy of Example 1 is 56×10 -7 /° C., and it is found that the phase is lower than that of the V-based low melting point glass (Reference example) 1) The thermal expansion coefficient α1 (72 × 10 -7 / ° C) is only 16 × 10 -7 / ° C. That is, when the metal substrate of Example 1 composed of the 42Ni-2Cr-Fe alloy and the V-based low-melting glass are joined at a sealing temperature, the difference in thermal expansion coefficient is large to some extent (-16×10 - 7 / ° C), it is considered that there is a possibility that cracking occurs in the glass layer composed of V-based low melting point glass during cooling.

另一方面,於30℃以上且250℃以下之溫度範圍中,實施例2~5之42Ni-(3~6)Cr-Fe合金的熱膨脹係數α2為62×10-7/℃以上且74×10-7/℃以下,與V系低融點玻璃(參考例1)之熱膨脹係數α1(72×10-7/℃)滿足-10×10-7≦α2-α1≦2×10-7的關係。亦即,在將由42Ni-(3~6)Cr-Fe合金所構成之實施例2~5之金屬基材與V系低融點玻璃依密封溫度進行接合時,由於不致有熱膨脹係數之差,故認為可抑制冷卻時在由V系低融點玻璃所構成之玻璃層發生破裂的情形。其結果,可認為適合使用42Ni-(3~6)Cr-Fe合金作為金屬基材。On the other hand, in the temperature range of 30 ° C or more and 250 ° C or less, the thermal expansion coefficient α2 of the 42Ni-(3-6)Cr-Fe alloy of Examples 2 to 5 is 62 × 10 -7 /° C. or more and 74 × Below 10 -7 /°C, the thermal expansion coefficient α1 (72×10 -7 /°C) of the V-based low melting point glass (Reference Example 1) satisfies -10×10 -7 ≦α2-α1≦2×10 -7 relationship. That is, when the metal substrate of Examples 2 to 5 composed of the 42Ni-(3~6)Cr-Fe alloy and the V-based low-melting point glass are joined at a sealing temperature, since there is no difference in thermal expansion coefficient, Therefore, it is considered that it is possible to suppress the occurrence of cracking in the glass layer composed of the V-based low-melting glass at the time of cooling. As a result, it is considered that a 42Ni-(3-6)Cr-Fe alloy is suitably used as the metal substrate.

(濕潤性測定)(wetness measurement)

以下說明之濕潤性測定中,作為對應上述第1實施形態之金屬基材12的實施例6~9係使用42Ni-4Cr-Fe合金,作為實施例10~13係使用42Ni-6Cr-Fe合金。又,於實施例6~9中,使進行Cr優先氧化時之溫度條件分別相異,且於實施例10~13中,使進行Cr優先氧化時之溫度條件分別相異。又,Cr之優先氧化係於露點為30℃之濕潤氫氣環境中進行30分鐘。In the wettability measurement described below, 42Ni-4Cr-Fe alloy was used as Examples 6 to 9 corresponding to the metal base material 12 of the first embodiment, and 42Ni-6Cr-Fe alloy was used as Examples 10 to 13. Further, in Examples 6 to 9, the temperature conditions at which Cr was preferentially oxidized were different, and in Examples 10 to 13, the temperature conditions at which Cr was preferentially oxidized were different. Further, the preferential oxidation of Cr was carried out for 30 minutes in a humidified hydrogen atmosphere having a dew point of 30 °C.

具體而言,如圖10及圖11所示般,作為實施例6及10,係於900℃之溫度條件下進行Cr優先氧化。又,作為實施例7及11,係於1000℃之溫度條件下進行Cr優先氧化。又,作為實施例8及12,係於1100℃之溫度條件下進行Cr優先氧化。又,作為實施例9及13,係於1150℃之溫度條件下進行Cr優先氧化。Specifically, as shown in FIGS. 10 and 11, in Examples 6 and 10, Cr preferential oxidation was performed at a temperature of 900 °C. Further, as Examples 7 and 11, Cr preferential oxidation was carried out under the conditions of a temperature of 1000 °C. Further, as Examples 8 and 12, Cr preferential oxidation was carried out at a temperature of 1,100 °C. Further, as Examples 9 and 13, Cr preferential oxidation was carried out at a temperature of 1,150 °C.

然後,測定實施例6~13之於42Ni-4(6)Cr-Fe合金表面上所形成之由Cr2O3所構成的氧化皮膜層的厚度t3(參照圖2)。Then, the thickness t3 of the oxide film layer composed of Cr 2 O 3 formed on the surface of the 42Ni-4(6)Cr-Fe alloy of Examples 6 to 13 was measured (see Fig. 2).

另外,如圖12所示,在實施例6、8~10、12及13之由金屬基材112與氧化皮膜層113所構成的蓋110表面上塗佈V系低融點玻璃之糊料114。同樣地,在由Al2O3(參考例2)所構成之蓋110表面上塗佈V系低融點玻璃之糊料114。此時,在蓋110表面上之3處,分別塗佈寬度W相異的糊料114。具體而言,在蓋110表面上塗佈寬度W1為290μm的糊料114a、寬度W2為400μm之糊料114b、與寬度W3為460μm的糊料114c。此時,糊料114a、114b及114c之厚度t4均塗佈成80μm。Further, as shown in FIG. 12, a paste of a V-based low melting point glass is coated on the surface of the cover 110 composed of the metal base material 112 and the oxide film layer 113 of Examples 6, 8 to 10, 12 and 13. . Similarly, a paste 114 of a V-based low melting point glass was coated on the surface of the lid 110 made of Al 2 O 3 (Reference Example 2). At this time, the paste 114 having a different width W is applied to each of the three places on the surface of the cover 110. Specifically, a paste 114a having a width W1 of 290 μm, a paste 114b having a width W2 of 400 μm, and a paste 114c having a width W3 of 460 μm were applied to the surface of the lid 110. At this time, the thickness t4 of the pastes 114a, 114b, and 114c was applied to 80 μm.

然後,藉由於410℃之溫度條件下進行燒成,去除糊料114a、114b及114c內的黏結劑。藉此,如圖13所示,糊料114a、114b及114c(參照圖12)分別成為玻璃層111a、111b及111c。其後,分別測定玻璃層111a之寬度W1a及厚度t4a、玻璃層111b之寬度W2a及厚度t4b、玻璃層111c之寬度W3a及厚度t4c。然後,分別求取玻璃層111a(111b及111c)之寬度及厚度相對於糊料114a(114b及114c)之寬度及厚度的變化率。此時,在玻璃層111之寬度(厚度)大於糊料114之寬度(厚度)的情況,將變化率設為正值,在玻璃層111之寬度(厚度)小於糊料114之寬度(厚度)的情況,將變化率設為負值。Then, the binder in the pastes 114a, 114b, and 114c is removed by firing at a temperature of 410 °C. Thereby, as shown in FIG. 13, the pastes 114a, 114b, and 114c (refer FIG. 12) become the glass layers 111a, 111b, and 111c, respectively. Thereafter, the width W1a and the thickness t4a of the glass layer 111a, the width W2a and the thickness t4b of the glass layer 111b, the width W3a of the glass layer 111c, and the thickness t4c were measured. Then, the rate of change of the width and thickness of the glass layers 111a (111b and 111c) with respect to the width and thickness of the pastes 114a (114b and 114c) is determined. At this time, in the case where the width (thickness) of the glass layer 111 is larger than the width (thickness) of the paste 114, the rate of change is set to a positive value, and the width (thickness) of the glass layer 111 is smaller than the width (thickness) of the paste 114. In the case of the rate of change, the rate of change is set to a negative value.

如圖10所示般,在42Ni-4Cr-Fe合金中,實施例6(900℃)中之氧化皮膜層的厚度t3為未滿0.1μm。亦即,可認為在實施例6(900℃)中氧化皮膜並未形成充分厚度。另一方面,實施例7~9中(1000℃、1100℃、1150℃)中,氧化皮膜層之厚度t3為0.3μm以上。又,如圖11所示,在42Ni-6Cr-Fe合金中,實施例10~13(900℃、1000℃、1100℃、1150℃)之任一者中,氧化皮膜層之厚度t3均為0.3μm以上。As shown in FIG. 10, in the 42Ni-4Cr-Fe alloy, the thickness t3 of the oxide film layer in Example 6 (900 ° C) was less than 0.1 μm. That is, it is considered that the oxide film did not form a sufficient thickness in Example 6 (900 ° C). On the other hand, in Examples 7 to 9 (1000 ° C, 1100 ° C, 1150 ° C), the thickness t3 of the oxide film layer was 0.3 μm or more. Further, as shown in Fig. 11, in the 42Ni-6Cr-Fe alloy, in any of Examples 10 to 13 (900 ° C, 1000 ° C, 1100 ° C, 1150 ° C), the thickness t3 of the oxide film layer was 0.3. More than μm.

另外,溫度條件為900℃之實施例6(4Cr)及實施例10(6Cr)、溫度條件為1000℃之實施例7(4Cr)及實施例11(6Cr)、溫度條件1100℃之實施例8(4Cr)及實施例12(6Cr)、與溫度條件1150℃之實施例9(4Cr)及實施例13(6Cr)的任一者中,使用有42Ni-6Cr-Fe合金之實施例10~13的氧化皮膜層的厚度t3,均分別大於使用有42Ni-4Cr-Fe合金之實施例6~9的氧化皮膜層的厚度t3。藉此,判明在溫度條件為相同的情況,藉由增大Cr含量,可增加氧化皮膜層之厚度t3。Further, Example 8 (4Cr) and Example 10 (6Cr) having a temperature condition of 900 ° C, Example 7 (4Cr) having a temperature condition of 1000 ° C, and Example 11 (6Cr), and Example 8 of a temperature condition of 1100 ° C In any of (4Cr) and Example 12 (6Cr), and in Example 9 (4Cr) and Example 13 (6Cr) having a temperature condition of 1150 ° C, Examples 10 to 13 using 42Ni-6Cr-Fe alloy were used. The thickness t3 of the oxide film layer is respectively larger than the thickness t3 of the oxide film layers of Examples 6 to 9 using the 42Ni-4Cr-Fe alloy. Thereby, it was found that the thickness t3 of the oxide film layer can be increased by increasing the Cr content in the case where the temperature conditions are the same.

另外,如圖14及圖16所示般,判明實施例6及10(900℃)中之寬度的變化率,均於所有的玻璃層111a、111b及111c中變小-40%。又,如圖15及圖17所示般,實施例6及10中之厚度的變化率,係除了實施例6之玻璃層111a厚度(-2%)以外為0%以上。其可認為因實施例6及10中,氧化皮膜層未充分或未完全形成,故呈濕潤性低、V系低融點玻璃與氧化皮膜層未充分密黏的狀態。因此,可認為朝寬度方向擴展之玻璃層111之許多部分朝厚度方向隆起。Further, as shown in Figs. 14 and 16, it was found that the rate of change in the width in Examples 6 and 10 (900 °C) was reduced by -40% in all of the glass layers 111a, 111b, and 111c. Further, as shown in Figs. 15 and 17, the rate of change in thickness in Examples 6 and 10 was 0% or more in addition to the thickness (-2%) of the glass layer 111a of Example 6. It is considered that in Examples 6 and 10, the oxide film layer was insufficient or not completely formed, so that the wettability was low, and the V-based low-melting point glass and the oxide film layer were not sufficiently adhered. Therefore, it can be considered that many portions of the glass layer 111 which expands in the width direction are swelled in the thickness direction.

另一方面,如圖14及圖16所示般,實施例8及12(1100℃)、實施例9及13(1150℃)、與參考例2(Al2O3)中寬度的變化率,係於所有玻璃層111a、111b及111c中為-30%以上。又,如圖15及圖17所示般,實施例8及12、實施例9及13、與參考例2中之厚度的變化率,係於所有玻璃層111a、111b及111c中減小-10%。其結果,在實施例8及12與實施例9及13中,由於氧化皮膜層充分形成,故認為其濕潤性高,呈V系低融點玻璃與氧化皮膜層充分密黏的狀態。藉此,可認為其抑制朝寬度方向擴展的玻璃層111之部分朝厚度方向移動,而不朝厚度方向隆起,於黏結劑之體積份、寬度方向及厚度方向上變小。On the other hand, as shown in FIG. 14 and FIG. 16, the rate of change in width in Examples 8 and 12 (1100 ° C), Examples 9 and 13 (1150 ° C), and Reference Example 2 (Al 2 O 3 ), It is -30% or more in all of the glass layers 111a, 111b, and 111c. Further, as shown in FIGS. 15 and 17, the rate of change of the thicknesses in Examples 8 and 12, Examples 9 and 13, and Reference Example 2 is reduced by -10 in all of the glass layers 111a, 111b, and 111c. %. As a result, in Examples 8 and 12 and Examples 9 and 13, since the oxide film layer was sufficiently formed, it was considered that the wettability was high, and the V-based low-melting point glass and the oxide film layer were sufficiently adhered. Therefore, it is considered that the portion of the glass layer 111 that spreads in the width direction is prevented from moving in the thickness direction without being bulged in the thickness direction, and is reduced in the volume portion, the width direction, and the thickness direction of the binder.

亦即,判明於1000℃以上之溫度範圍中進行Cr優先氧化者,由於可作成使V系低融點玻璃與氧化皮膜層充分密黏的狀態,故較佳。另一方面,在大於1150℃之溫度範圍中進行Cr優先氧化者,因需要高耐熱性的設備,故可認為較佳係依1000℃以上且1150℃以下之溫度範圍進行Cr優先氧化。In other words, it has been found that the preferential oxidation of Cr in the temperature range of 1000 ° C or higher is preferable because the V-based low-melting point glass and the oxide film layer are sufficiently adhered to each other. On the other hand, in the case where Cr is preferentially oxidized in a temperature range of more than 1,150 ° C, since a device having high heat resistance is required, it is considered that Cr preferential oxidation is preferably carried out in a temperature range of from 1000 ° C to 1150 ° C.

另外,相較於實施例8及12(1100℃),由於實施例9及13(1150℃)的寬度變化率及厚度變化率的減少幅度整體性地較少,故可認為更佳係於1150℃之溫度條件下進行Cr優先氧化。In addition, compared with Examples 8 and 12 (1100 ° C), the reduction rates of the width change rate and the thickness change rate of Examples 9 and 13 (1150 ° C) were less overall, and therefore it was considered to be better at 1150. The preferential oxidation of Cr is carried out under the temperature condition of °C.

(第2實施形態)(Second embodiment)

接著,參照圖18,說明本發明之第2實施形態。此第2實施形態之氣密密封用蓋材201,係針對與上述第1實施形態相異、金屬基材212為由3層之包層材所構成的情況進行說明。Next, a second embodiment of the present invention will be described with reference to Fig. 18 . The lid member 201 for hermetic sealing according to the second embodiment is different from the above-described first embodiment, and the metal base member 212 is composed of a three-layer clad material.

本發明第2實施形態之氣密密封用蓋材201中蓋210的金屬基材212,係如圖18所示般,藉由使配置於玻璃層11側(Z1側)的第1層212a、配置於第1層212a之Z2側(玻璃層11的相反側)的第2層212b、與配置於第2層212b之Z2側(玻璃層11的相反側)的第3層212c接合而形成,即由所謂的3層之包層材所構成。又,第1層212a與第3層212c均為由含有約42質量%之Ni、約6質量%之Cr、與Fe的一般Fe系合金(42Ni-6Cr-Fe合金)所構成。又,第2層212b係由含有約42質量%之Ni、與Fe的一般Fe系合金(42Ni-Fe合金)所構成。In the lid member 201 for a hermetic seal according to the second embodiment of the present invention, the metal base material 212 of the lid 210 is placed on the first layer 212a of the glass layer 11 side (Z1 side) as shown in FIG. The second layer 212b disposed on the Z2 side of the first layer 212a (opposite to the glass layer 11) is joined to the third layer 212c disposed on the Z2 side of the second layer 212b (opposite to the glass layer 11). That is, it consists of a so-called three-layer cladding material. Further, the first layer 212a and the third layer 212c are each composed of a general Fe-based alloy (42Ni-6Cr-Fe alloy) containing about 42% by mass of Ni, about 6% by mass of Cr, and Fe. Further, the second layer 212b is composed of a general Fe-based alloy (42Ni-Fe alloy) containing about 42% by mass of Ni and Fe.

另外,構成第1層212a及第3層212c的42Ni-6Cr-Fe合金的熱膨脹係數α4係構成為約75×10-7/℃。又,構成第2層212b之42Ni-Fe合金的熱膨脹係數α5構成為約40×10-7/℃。亦即,構成為第1層212a及第3層212c之熱膨脹係數α4(約75×10-7/℃),係大於玻璃層11之熱膨脹係數α1(約70×10-7/℃),且第2層212b之熱膨脹係數α5(約40×10-7/℃)係小於玻璃層11的熱膨脹係數α1。Further, the 42Ni-6Cr-Fe alloy constituting the first layer 212a and the third layer 212c has a thermal expansion coefficient α4 of about 75 × 10 -7 /°C. Further, the thermal expansion coefficient α5 of the 42Ni-Fe alloy constituting the second layer 212b is set to be about 40 × 10 -7 / °C. That is, the thermal expansion coefficient α4 (about 75×10 -7 /° C.) of the first layer 212a and the third layer 212c is larger than the thermal expansion coefficient α1 of the glass layer 11 (about 70×10 -7 /° C.), and The thermal expansion coefficient α5 (about 40 × 10 -7 / ° C) of the second layer 212b is smaller than the thermal expansion coefficient α1 of the glass layer 11.

於此,第2實施形態中,合計第1層212a、第2層212b及第3層212c的厚度(蓋210的厚度)t1,為約0.1mm。又,第1層212a及第3層212c係於Z方向上具有相同厚度t5,而第2層212b係於Z方向上具有厚度t6。於此,厚度t5較佳為厚度t6的約50%以上。亦即,合計了第1層212a及第3層212c之厚度(2×t5)較佳為蓋210之厚度t1(=2×t5+t6)的約50%以上(約0.05mm以上)。其結果,於約30℃以上且約250℃以下之溫度範圍中,構成金屬基材212之包層材的熱膨脹係數α2為約55×10-7/℃以上且約75×10-7/℃以下。亦即,於約30℃以上且約250℃以下之溫度範圍中,構成玻璃層11之V系低融點玻璃的熱膨脹係數α1(約70×10-7/℃)、與構成金屬基材212之包層材的熱膨脹係數α2係滿足-15×10-7≦α2-α1≦5×10-7的關係。Here, in the second embodiment, the total thickness (the thickness of the lid 210) t1 of the first layer 212a, the second layer 212b, and the third layer 212c is about 0.1 mm. Further, the first layer 212a and the third layer 212c have the same thickness t5 in the Z direction, and the second layer 212b has a thickness t6 in the Z direction. Here, the thickness t5 is preferably about 50% or more of the thickness t6. That is, it is preferable that the thickness (2 × t5) of the first layer 212a and the third layer 212c is about 50% or more (about 0.05 mm or more) of the thickness t1 (= 2 × t5 + t6) of the lid 210. As a result, in the temperature range of about 30 ° C or more and about 250 ° C or less, the thermal expansion coefficient α2 of the clad material constituting the metal base material 212 is about 55 × 10 -7 /° C. or more and about 75 × 10 -7 /° C. the following. That is, in the temperature range of about 30 ° C or more and about 250 ° C or less, the thermal expansion coefficient α1 (about 70 × 10 -7 / ° C) of the V-based low-melting glass constituting the glass layer 11 and the constituent metal substrate 212 The coefficient of thermal expansion α2 of the cladding material satisfies the relationship of -15 × 10 -7 ≦ α 2 - α 1 ≦ 5 × 10 -7 .

另外,第1層212a之Z1側的面及側面上,形成有主要由Cr2O3所構成的氧化皮膜層213a,且於第3層212c之Z2側的面及側面,形成有主要由Cr2O3所構成的氧化皮膜層213b。此氧化皮膜層213a及213b,係分別使第1層212a及第3層212c的42Ni-6Cr-Fe合金中所含有的Cr於第1層212a之Z1側的面及側面、以及第3層212c之Z2側的面及側面進行氧化所形成。又,關於第2實施形態的其他構成,係與上述第1實施形態相同。Further, on the surface and the side surface on the Z1 side of the first layer 212a, an oxide film layer 213a mainly composed of Cr 2 O 3 is formed, and on the surface and the side surface on the Z2 side of the third layer 212c, mainly formed of Cr An oxide film layer 213b composed of 2 O 3 . The oxide film layers 213a and 213b are such that the Cr contained in the 42Ni-6Cr-Fe alloy of the first layer 212a and the third layer 212c is on the Z1 side surface and the side surface of the first layer 212a, and the third layer 212c. The surface and the side surface on the Z2 side are formed by oxidation. Further, the other configuration of the second embodiment is the same as that of the first embodiment.

接著,參照圖18,說明本發明第2實施形態之氣密密封用蓋材201的製造製程。Next, a manufacturing process of the hermetic sealing cover member 201 according to the second embodiment of the present invention will be described with reference to FIG.

首先,準備具有既定厚度之由42Ni-Fe合金所構成的板材(未圖示)。又,準備由42Ni-6Cr-Fe合金所構成、且具有由42Ni-Fe合金所構成之板材之厚度的約50%以上之厚度的2片板材。然後,依以由42Ni-6Cr-Fe合金所構成之板材挾持由42Ni-Fe合金所構成之板材的狀態,在對由42Ni-Fe合金所構成之板材與由42Ni-6Cr-Fe合金所構成之板材的一對板材施加有既定壓力的狀態下進行接合。藉此,如圖18所示,形成使由42Ni-6Cr-Fe合金所構成之第1層212a、由42Ni-Fe合金所構成之第2層212b、與由42Ni-6Cr-Fe合金所構成之第3層212c依序積層的狀態下所接合的3層之包層材。此時,第1層212a及第3層212c之厚度t5均為第2層212b之厚度t6的約50%以上。其後,藉由將包層材切斷為既定形狀,形成金屬基材212。 First, a plate material (not shown) made of a 42Ni-Fe alloy having a predetermined thickness is prepared. Further, two sheets each having a thickness of about 50% or more of the thickness of the sheet material composed of the 42Ni-Fe alloy and having a thickness of about 42% by weight of the 42Ni-Cr alloy were prepared. Then, the plate composed of the 42Ni-6Cr-Fe alloy is held in a state of a plate composed of the 42Ni-Fe alloy, and the plate composed of the 42Ni-Fe alloy and the 42Ni-6Cr-Fe alloy are used. The pair of sheets of the sheet material are joined in a state where a predetermined pressure is applied. Thereby, as shown in FIG. 18, the first layer 212a composed of the 42Ni-6Cr-Fe alloy, the second layer 212b composed of the 42Ni-Fe alloy, and the 42Ni-6Cr-Fe alloy are formed. The third layer 212c is a three-layer clad material joined in a state of being sequentially laminated. At this time, the thickness t5 of the first layer 212a and the third layer 212c is about 50% or more of the thickness t6 of the second layer 212b. Thereafter, the metal substrate 212 is formed by cutting the cladding material into a predetermined shape.

其後,藉由依與上述第1實施形態相同的條件進行Cr優先氧化,而在第1層212a之Z1側的面及側面,形成主要由Cr2O3所構成的氧化皮膜層213a,且於第3層212c之Z2側的面及側面,形成主要由Cr2O3所構成的氧化皮膜層213b。又,本發明第2實施形態之其他製造製程係與第1實施形態相同。 Thereafter, Cr is preferentially oxidized under the same conditions as in the above-described first embodiment, and an oxide film layer 213a mainly composed of Cr 2 O 3 is formed on the surface and the side surface on the Z1 side of the first layer 212a. The surface and the side surface on the Z2 side of the third layer 212c form an oxide film layer 213b mainly composed of Cr 2 O 3 . Further, the other manufacturing process of the second embodiment of the present invention is the same as that of the first embodiment.

第2實施形態中,如上述般,由於氣密密封用蓋材201具備有形成於金屬基材212表面上之主要由Cr2O3皮膜所構成的氧化皮膜層213a及213b、與形成於氧化皮膜層213a表面上之由不含Pb之V系低融點玻璃所構成的玻璃層11,故可使金屬基材212與電子零件收納構材30(參照圖4)充分接合。又,由於氣密密封用蓋材201具備含有42Ni-6Cr-Fe合金的金屬基材212,故相較於在基材中使用陶瓷材料的情況,可減小氣密密封用蓋材201的厚度t1。又,藉由使金屬基材212含有42Ni-6Cr-Fe合金,則可於金屬基材212表面上輕易形成由Cr2O3皮膜所構成的氧化皮膜層213a及213b。 In the second embodiment, the hermetic sealing cover member 201 includes the oxide film layers 213a and 213b mainly composed of a Cr 2 O 3 film formed on the surface of the metal base material 212, and is formed in the oxidation. The glass layer 11 composed of the V-based low-melting glass containing no Pb on the surface of the film layer 213a allows the metal substrate 212 to be sufficiently bonded to the electronic component housing member 30 (see FIG. 4). Further, since the hermetic sealing cover member 201 is provided with the metal base material 212 containing the 42Ni-6Cr-Fe alloy, the thickness t1 of the hermetic sealing cover member 201 can be made smaller than when the ceramic material is used for the base material. . Further, by including the 42Ni-6Cr-Fe alloy in the metal base material 212, the oxide film layers 213a and 213b composed of the Cr 2 O 3 film can be easily formed on the surface of the metal base material 212.

另外,第2實施形態中,如上述般,由於使金屬基材212構成為藉由使第1層212a、配置於第1層212a之Z2側的 第2層212b、與配置於第2層212b之Z2側的第3層212c接合而形成的3層包層材所構成,且使第1層212a與第3層212c為由42Ni-6Cr-Fe合金所構成,使第2層212b為由42Ni-Fe合金所構成,故相較於金屬基材212為僅由1層所構成的情況,藉由將熱膨脹係數不同之異種金屬材料彼此接合,則可輕易地調整金屬基材212的熱膨脹係數α2。又,由於可在氣密密封用蓋材201兩表面上配置由42Ni-6Cr-Fe合金所構成的第1層212a及第3層212c,故可於金屬基材212之兩表面(第1層212a之Z1側的面及第3層212c之Z2側的面)上分別形成由Cr2O3皮膜所構成的氧化皮膜層213a及213b。藉此,與在金屬基材212之兩表面的僅其中一面上形成有氧化皮膜層的情況不同,可防止將玻璃層11錯誤形成於未形成有氧化皮膜層之金屬基材212表面上的情形。 In the second embodiment, the metal base material 212 is configured such that the first layer 212a is disposed on the Z2 side of the first layer 212a and the second layer 212b is disposed on the second layer 212b. The third layer 212c on the Z2 side is formed by joining three layers of cladding materials, and the first layer 212a and the third layer 212c are made of 42Ni-6Cr-Fe alloy, and the second layer 212b is made of 42Ni. Since the Fe base alloy is composed of only one layer as compared with the metal base material 212, the thermal expansion coefficient α2 of the metal base material 212 can be easily adjusted by joining different metal materials having different thermal expansion coefficients to each other. . Further, since the first layer 212a and the third layer 212c composed of 42Ni-6Cr-Fe alloy can be disposed on both surfaces of the hermetic sealing cover member 201, the surface of the metal substrate 212 can be applied to both surfaces (the first layer). The oxide film layers 213a and 213b composed of a Cr 2 O 3 film are formed on the surface on the Z1 side of 212a and the surface on the Z2 side of the third layer 212c, respectively. Thereby, unlike the case where the oxide film layer is formed on only one of the surfaces of the both surfaces of the metal substrate 212, it is possible to prevent the glass layer 11 from being erroneously formed on the surface of the metal substrate 212 on which the oxide film layer is not formed. .

另外,第2實施形態中,如上述般,藉由使金屬基材212之第1層212a、第2層212b及第3層212c為由含有42質量%之Ni的Fe系合金所構成,則可使第1層212a、第2層212b及第3層212c的熱膨脹係數均減小。藉此,可使金屬基材212之熱膨脹係數α2確實接近由熱膨脹係數一般小於金屬材料之V系低融點玻璃所構成之玻璃層11的熱膨脹係數α1。又,若使第1層212a及第3層212c為由一般之42Ni-6Cr-Fe合金所構成,並使第2層212b為由一般之42Ni-Fe合金所構成,則可形成容易取得的Fe系合金,在對應至玻璃層11所形成之區域的金屬基材212表面上形成由Cr2O3皮膜所構成的氧化皮膜層213a及213b,並使金屬基材212之熱膨脹係數α2接近由V系低融點玻璃所構成之玻璃層11的熱膨脹係數α1。In the second embodiment, the first layer 212a, the second layer 212b, and the third layer 212c of the metal base material 212 are made of a Fe-based alloy containing 42% by mass of Ni. The thermal expansion coefficients of the first layer 212a, the second layer 212b, and the third layer 212c can be reduced. Thereby, the thermal expansion coefficient α2 of the metal base material 212 can be made close to the thermal expansion coefficient α1 of the glass layer 11 composed of the V-based low-melting point glass whose thermal expansion coefficient is generally smaller than that of the metal material. Further, when the first layer 212a and the third layer 212c are made of a general 42Ni-6Cr-Fe alloy, and the second layer 212b is made of a general 42Ni-Fe alloy, Fe can be easily formed. The alloy is formed on the surface of the metal substrate 212 corresponding to the region where the glass layer 11 is formed, and the oxide film layers 213a and 213b composed of the Cr 2 O 3 film are formed, and the thermal expansion coefficient α2 of the metal substrate 212 is close to V. The thermal expansion coefficient α1 of the glass layer 11 composed of the low melting point glass.

另外,第2實施形態中,如上述般,藉由使第1層212a及第3層212c的熱膨脹係數α4(約75×10-7/℃)大於玻璃層11之熱膨脹係數α1(約70×10-7/℃),並使第2層212b之熱膨脹係數α5(約40×10-7/℃)小於玻璃層11之熱膨脹係數α1,則可調整第1層212a之厚度t5、第2層212b之厚度t6及第3層212c之厚度t5,藉此使金屬基材212整體的熱膨脹係數α2接近玻璃層11的熱膨脹係數α1。Further, in the second embodiment, as described above, the thermal expansion coefficient α4 (about 75 × 10 -7 / ° C) of the first layer 212a and the third layer 212c is made larger than the thermal expansion coefficient α1 of the glass layer 11 (about 70 ×). 10 -7 / ° C), and the thermal expansion coefficient α5 (about 40 × 10 -7 / ° C) of the second layer 212b is smaller than the thermal expansion coefficient α1 of the glass layer 11, the thickness t5 and the second layer of the first layer 212a can be adjusted. The thickness t6 of 212b and the thickness t5 of the third layer 212c are such that the thermal expansion coefficient α2 of the entire metal substrate 212 is close to the thermal expansion coefficient α1 of the glass layer 11.

另外,第2實施形態中,如上述般,藉由使合計第1層212a及第3層212c的厚度(2×t5),為蓋210之厚度t1(=2×t5+t6)之約50%以上,則可使玻璃層11之熱膨脹係數α1與金屬基材212之熱膨脹係數α2確實滿足-15×10-7≦α2-α1≦5×10-7的關係,故可確實抑制在由V系低融點玻璃所構成之玻璃層11所發生的破裂(裂痕)。又,第2實施形態之其他效果係與上述第1實施形態相同。Further, in the second embodiment, as described above, the total thickness (2 × t5) of the first layer 212a and the third layer 212c is approximately 50 of the thickness t1 (= 2 × t5 + t6) of the cover 210. Above %, the thermal expansion coefficient α1 of the glass layer 11 and the thermal expansion coefficient α2 of the metal substrate 212 can surely satisfy the relationship of -15×10 -7 ≦α2-α1≦5×10 -7 , so that it can be surely suppressed by V It is a crack (crack) occurring in the glass layer 11 composed of low melting point glass. Further, other effects of the second embodiment are the same as those of the first embodiment.

(實施例)(Example)

接著,參照圖18~圖21,說明為了確認第2實施形態之效果而進行的熱膨脹係數測定。Next, the measurement of the thermal expansion coefficient performed in order to confirm the effect of the second embodiment will be described with reference to Figs. 18 to 21 .

(熱膨脹係數測定)(Measurement of thermal expansion coefficient)

以下說明之熱膨脹係數測定,係如圖19所示般,作為對應上述第2實施形態之金屬基材212的實施例14~18,係構成為使用具有由42Ni-6Cr-Fe合金所構成之第1層212a、由42Ni-Fe合金所構成之第2層212b、與由42Ni-6Cr-Fe合金所構成之第3層212c的3層包層材,且第1層212a之厚度與第3層212c之厚度的合計(2×t5(參照圖18))相對於蓋210之厚度t1的比率(板厚比率)相異。The measurement of the thermal expansion coefficient described below is as shown in Fig. 19, and the examples 14 to 18 corresponding to the metal base material 212 of the second embodiment are configured to have a structure composed of 42Ni-6Cr-Fe alloy. One layer 212a, a second layer 212b composed of a 42Ni-Fe alloy, and a three-layer cladding material of a third layer 212c composed of a 42Ni-6Cr-Fe alloy, and the thickness of the first layer 212a and the third layer The total thickness of the 212c (2 × t5 (refer to FIG. 18)) is different from the ratio (thickness ratio) of the thickness t1 of the cover 210.

具體而言,作為實施例14,將第1層212a及第3層212c之厚度合計(2×t5)設為蓋210之厚度t1的12.5%,並將第2層212b之厚度t6(參照圖18)設為蓋210之厚度t1的87.5%。又,作為實施例15,將厚度合計(2×t5)設為厚度t1的25%,並將厚度t6設為厚度t1的75%。又,作為實施例16,將厚度合計(2×t5)設為厚度t1的50%,並將厚度t6設為厚度t1的50%。又,作為實施例17,將厚度合計(2×t5)設為厚度t1的67%,並將厚度t6設為厚度t1的33%。又,作為實施例18,將厚度合計(2×t5)設為厚度t1的75%,並將厚度t6設為厚度t1的25%。Specifically, as a fourteenth embodiment, the total thickness (2 × t5) of the first layer 212a and the third layer 212c is 12.5% of the thickness t1 of the lid 210, and the thickness t6 of the second layer 212b (see the figure). 18) Set to 87.5% of the thickness t1 of the cover 210. Further, as Example 15, the total thickness (2 × t5) was set to 25% of the thickness t1, and the thickness t6 was set to 75% of the thickness t1. Further, as Example 16, the total thickness (2 × t5) was set to 50% of the thickness t1, and the thickness t6 was set to 50% of the thickness t1. Further, as Example 17, the total thickness (2 × t5) was set to 67% of the thickness t1, and the thickness t6 was set to 33% of the thickness t1. Further, as Example 18, the total thickness (2 × t5) was set to 75% of the thickness t1, and the thickness t6 was set to 25% of the thickness t1.

另外,作為相對於實施例14~18的比較例1,使用與上述第1實施形態之比較例1相同之由42Ni-Fe合金所構成的金屬基材。亦即,作為比較例1,使用42Ni-6Cr-Fe合金之厚度t5之板厚比率為0%的金屬基材。又,作為比較例3,使用與上述第1實施形態之實施例5相同之由42Ni-6Cr-Fe合金所構成的金屬基材。亦即,作為比較例3,使用42Ni-6Cr-Fe合金之厚度t5之板厚比率為100%的金屬基材。又,與第1實施形態同樣地,使用V系低融點玻璃作為參考例1,並使用Al2O3作為參考例2。Further, as Comparative Example 1 of Examples 14 to 18, a metal substrate composed of a 42Ni-Fe alloy similar to Comparative Example 1 of the first embodiment described above was used. That is, as Comparative Example 1, a metal substrate having a thickness ratio t5 of the 42Ni-6Cr-Fe alloy of 0% was used. Further, as Comparative Example 3, a metal substrate composed of a 42Ni-6Cr-Fe alloy similar to that of the fifth embodiment of the first embodiment was used. That is, as Comparative Example 3, a metal substrate having a thickness ratio t5 of 42Ni-6Cr-Fe alloy of 100% was used. In the same manner as in the first embodiment, V-based low melting point glass was used as Reference Example 1, and Al 2 O 3 was used as Reference Example 2.

然後,依與上述第1實施形態之熱膨脹係數測定相同的方法,求取實施例14~18、比較例1及3、參考例1及2之各構材的伸長率與於30℃以上且250℃以下之溫度範圍中的熱膨脹係數。Then, the elongation of each of the members of Examples 14 to 18, Comparative Examples 1 and 3, and Reference Examples 1 and 2 was determined to be 30 ° C or higher and 250 in the same manner as in the measurement of the thermal expansion coefficient of the first embodiment. Coefficient of thermal expansion in the temperature range below °C.

如圖20所示般,作為伸長率測定的實驗結果,係藉由增加42Ni-6Cr-Fe合金的板厚比率,而可增加伸長率(熱膨脹係數)。As shown in Fig. 20, as an experimental result of the elongation measurement, the elongation (thermal expansion coefficient) can be increased by increasing the thickness ratio of the 42Ni-6Cr-Fe alloy.

另外,於V系低融點玻璃之玻璃轉移點(285℃)為止的溫度範圍,實施例14(12.5%)及實施例15(25%)之伸長率係小於V系低融點玻璃(參考例1)的伸長率。另一方面,實施例16~18及比較例3(50%~100%)的伸長率係近似V系低融點玻璃(參考例1)之伸長率的值。Further, in the temperature range up to the glass transition point (285 ° C) of the V-based low melting point glass, the elongation of Example 14 (12.5%) and Example 15 (25%) was smaller than that of the V-based low melting point glass (Reference) The elongation of Example 1). On the other hand, the elongations of Examples 16 to 18 and Comparative Example 3 (50% to 100%) approximate the values of the elongation of the V-based low melting point glass (Reference Example 1).

另外,如圖19及圖21所示般,判明作為熱膨脹係數,係於30℃以上且250℃以下之溫度範圍中,實施例14(12.5%)之熱膨脹係數α2為45×10-7/℃,相較V系低融點玻璃(參考例1)之熱膨脹係數α1(72×10-7/℃)僅小27×10-7/℃。又,實施例15(25%)之熱膨脹係數α2為51×10-7/℃,相較V系低融點玻璃(參考例1)之熱膨脹係數α1(72×10-7/℃)僅小21×10-7/℃。亦即,在將實施例14(12.5%)及實施例15(25%)之金屬基材、與V系低融點玻璃依密封溫度(約370℃以上且約400℃以下)進行接合時,由於熱膨脹係數之差(α2-α1)較大(-27(21)×10-7/℃),故認為於冷卻時在由V系低融點玻璃所構成之玻璃層容易發生破裂(裂痕)。Further, as shown in FIG. 19 and FIG. 21, it was found that the coefficient of thermal expansion is in a temperature range of 30 ° C or more and 250 ° C or less, and the thermal expansion coefficient α 2 of Example 14 (12.5%) is 45 × 10 -7 / ° C. Compared with the V-based low melting point glass (Reference Example 1), the thermal expansion coefficient α1 (72 × 10 -7 / ° C) is only 27 × 10 -7 / ° C. Further, the thermal expansion coefficient α2 of Example 15 (25%) was 51 × 10 -7 / ° C, which was small compared with the thermal expansion coefficient α1 (72 × 10 -7 / ° C) of the V-based low melting point glass (Reference Example 1). 21 × 10 -7 / ° C. That is, when the metal substrate of Example 14 (12.5%) and Example 15 (25%) is bonded to the V-based low-melting point glass at a sealing temperature (about 370 ° C or more and about 400 ° C or less), Since the difference in thermal expansion coefficient (α2-α1) is large (-27(21)×10 -7 /°C), it is considered that the glass layer composed of V-based low-melting glass is prone to cracking (cracking) during cooling. .

另一方面,於30℃以上且250℃以下之溫度範圍中,實施例16~18及比較例3(50%~100%)之熱膨脹係數α2為58×10-7/℃以上且74×10-7/℃以下,判明其與V系低融點玻璃(參考例1)之熱膨脹係數α1(72×10-7/℃)滿足-14×10-7≦α2-α1≦2×10-7的關係。亦即,在將實施例16~18之金屬基材與V系低融點玻璃依密封溫度進行接合時,由於不致有熱膨脹係數之差,故認為可抑制冷卻時在由V系低融點玻璃所構成之玻璃層發生破裂的情形。其結果,可認為適合以將42Ni-6Cr-Fe合金之板厚比率設為金屬基材(蓋)之50%以上者作為金屬基材。On the other hand, in the temperature range of 30 ° C or more and 250 ° C or less, the thermal expansion coefficients α 2 of Examples 16 to 18 and Comparative Example 3 (50% to 100%) were 58 × 10 -7 /° C. or more and 74 × 10 Below -7 / °C, it is found that the thermal expansion coefficient α1 (72 × 10 -7 / ° C) of the low-melting glass with V system (Reference Example 1) satisfies -14 × 10 -7 ≦ α2-α1 ≦ 2 × 10 -7 Relationship. In other words, when the metal substrate of Examples 16 to 18 and the V-based low-melting glass are joined at a sealing temperature, since there is no difference in thermal expansion coefficient, it is considered that the glass can be suppressed from being cooled by the V-based low melting point glass. The glass layer formed is broken. As a result, it is considered to be suitable as a metal base material by setting the ratio of the thickness of the 42Ni-6Cr-Fe alloy to 50% or more of the metal base material (cover).

尚且,此次揭示之實施形態及實施例,應認為其所有要點僅為例示、而非限制。本發明範圍並非上述實施形態及實施例之說明內容,而為由申請專利範圍所揭示,進而包括與申請專利範圍同等之意義及範圍內的所有變更。In addition, the embodiments and examples of the present disclosure are to be considered as illustrative and not restrictive. The scope of the present invention is defined by the scope of the claims and the scope of the claims.

例如,上述第1實施形態中,表示金屬基材12為由42Ni-(2~6)Cr-Fe合金所構成的例,且於上述第2實施形態中,表示金屬基材212為由使由42Ni-6Cr-Fe合金所構成之第1層212a、由42Ni-Fe合金所構成之第2層212b、由42Ni-6Cr-Fe合金所構成之第3層212c接合的包層材所構成的例,但本發明並不限定於此。本發明中,構成金屬基材之金屬材料並不需要含有Ni,若含有Cr即可。For example, in the first embodiment, the metal base material 12 is an example of a 42Ni-(2-6)Cr-Fe alloy, and in the second embodiment, the metal base material 212 is represented by An example of a first layer 212a composed of a 42Ni-6Cr-Fe alloy, a second layer 212b composed of a 42Ni-Fe alloy, and a cladding material joined by a third layer 212c composed of a 42Ni-6Cr-Fe alloy. However, the invention is not limited thereto. In the present invention, the metal material constituting the metal substrate does not need to contain Ni, and may contain Cr.

另外,上述第1及第2實施形態中,雖表示在配置玻璃層11之部分以外亦形成有主要由Cr2O3皮膜所構成之氧化皮膜層13(213a及213b)的例,但本發明並不限定於此。本發明中,亦可僅在配置玻璃層的部分形成氧化皮膜層。In addition, in the first and second embodiments, the oxide film layers 13 (213a and 213b) mainly composed of a Cr 2 O 3 film are formed in addition to the portion where the glass layer 11 is disposed, but the present invention is It is not limited to this. In the present invention, the oxide film layer may be formed only in the portion where the glass layer is disposed.

另外,上述第2實施形態中,雖表示金屬基材212為由使第1層212a、第2層212b及第3層212c接合的3層包層材所構成的例,但本發明並不限定於此。例如,亦可構成為使由42Ni-6Cr-Fe合金所構成之第1層與由42Ni-Fe合金所構成之第2層接合的2層包層材所構成。又,亦可構成為由接合有4層以上的包層材所構成。In the second embodiment, the metal base material 212 is an example in which three layers of cladding materials are joined by joining the first layer 212a, the second layer 212b, and the third layer 212c. However, the present invention is not limited thereto. herein. For example, it may be configured such that a first layer made of a 42Ni-6Cr-Fe alloy and a second layer of a 42Ni-Fe alloy are joined to each other. Further, it may be configured by a cladding material in which four or more layers are joined.

另外,上述第2實施形態中,雖表示第1層212a與第3層212c為由具有相同組成的42Ni-6Cr-Fe合金所構成的例,但本發明並不限定於此。本發明中,第1層212a之組成與第3層212c的組成亦可相異。此時,較佳係配置於玻璃層11側之第1層212a的Cr含有率為約3質量%以上。In the second embodiment, the first layer 212a and the third layer 212c are examples of a 42Ni-6Cr-Fe alloy having the same composition. However, the present invention is not limited thereto. In the present invention, the composition of the first layer 212a and the composition of the third layer 212c may be different. In this case, the Cr content of the first layer 212a disposed on the side of the glass layer 11 is preferably about 3% by mass or more.

另外,上述第1及第2實施形態中,雖表示玻璃層11為由含有V2O5-P2O5-TeO-Fe2O3且不含Pb之V系低融點玻璃所構成的例,但本發明並不限定於此。本發明中,玻璃層亦可為V系低融點玻璃以外之不含Pb的玻璃材料。此時,藉由使用在約400℃以下之溫度條件下融解的玻璃材料,則可減小密封時之熱對水晶振盪器的影響。Further, in the first and second embodiments, the glass layer 11 is composed of a V-based low melting point glass containing V 2 O 5 -P 2 O 5 -TeO-Fe 2 O 3 and containing no Pb. For example, the invention is not limited thereto. In the present invention, the glass layer may be a Pb-free glass material other than the V-based low melting point glass. At this time, by using a glass material which is melted under a temperature of about 400 ° C or lower, the influence of heat at the time of sealing on the crystal oscillator can be reduced.

另外,上述第1及第2實施形態中,雖表示將水晶振盪器20收納於電子零件收納用盒100中的例,但本發明並不限定於此。例如,亦可將SAW濾波器(表面彈性波濾波器)收納於電子零件收納用盒中。In the first and second embodiments, the crystal oscillator 20 is housed in the electronic component storage case 100. However, the present invention is not limited thereto. For example, a SAW filter (surface acoustic wave filter) may be housed in the electronic component storage case.

1...氣密密封用蓋材1. . . Sealing material for hermetic sealing

2...真空爐2. . . Vacuum furnace

10...蓋10. . . cover

10a...上面10a. . . Above

11...玻璃層11. . . Glass layer

12...金屬基材12. . . Metal substrate

13...氧化皮膜層13. . . Oxide film layer

20...水晶振盪器20. . . Crystal oscillator

30...電子零件收納構材30. . . Electronic component storage member

31...底部31. . . bottom

32...框體32. . . framework

32a...上面32a. . . Above

33...凹部33. . . Concave

40...凸塊40. . . Bump

100...電子零件收納用盒100. . . Electronic component storage box

110...蓋110. . . cover

111、111a、111b、111c...玻璃層111, 111a, 111b, 111c. . . Glass layer

112‧‧‧金屬基材 112‧‧‧Metal substrate

113‧‧‧氧化皮膜層 113‧‧‧Oxidized film

114、114a、114b、114c‧‧‧糊料 114, 114a, 114b, 114c‧‧‧ paste

201‧‧‧氣密密封用蓋材 201‧‧‧ Sealing material for hermetic sealing

210‧‧‧蓋 210‧‧‧ Cover

212‧‧‧金屬基材 212‧‧‧Metal substrate

212a‧‧‧第1層 212a‧‧‧1st floor

212b‧‧‧第2層 212b‧‧‧2nd floor

212c‧‧‧第3層 212c‧‧‧3rd floor

213a、213b‧‧‧氧化皮膜層 213a, 213b‧‧‧ oxide film

t1、t2、t3、t4、t5、t6‧‧‧厚度 Thickness of t1, t2, t3, t4, t5, t6‧‧

t4a、t4b、t4c‧‧‧厚度 T4a, t4b, t4c‧‧‧ thickness

L1、L2、L3、L4‧‧‧長度 L1, L2, L3, L4‧‧‧ length

W、W1、W2、W3‧‧‧寬度 W, W1, W2, W3‧‧‧ width

W1a、W2a、W3a‧‧‧寬度 W1a, W2a, W3a‧‧‧ width

圖1為表示本發明第1實施形態之氣密密封用蓋材之構成的立體圖。Fig. 1 is a perspective view showing a configuration of a lid member for hermetic sealing according to a first embodiment of the present invention.

圖2為沿著圖1之300-300線的剖面圖。Figure 2 is a cross-sectional view taken along line 300-300 of Figure 1.

圖3為表示本發明第1實施形態之電子零件收納用盒之構成的立體圖。3 is a perspective view showing a configuration of an electronic component housing case according to the first embodiment of the present invention.

圖4為沿著圖3之400-400線的剖面圖。Figure 4 is a cross-sectional view taken along line 400-400 of Figure 3.

圖5為用於說明本發明第1實施形態之氣密密封用蓋材之製造製程的剖面圖。Fig. 5 is a cross-sectional view showing a manufacturing process of the lid member for hermetic sealing according to the first embodiment of the present invention.

圖6為用於說明本發明第1實施形態之電子零件收納用盒之製造製程的剖面圖。Fig. 6 is a cross-sectional view showing a manufacturing process of the electronic component housing case according to the first embodiment of the present invention.

圖7為表示為了確認本發明第1實施形態之效果而進行之熱膨脹係數測定之實驗結果的表。Fig. 7 is a table showing experimental results of measurement of thermal expansion coefficient performed in order to confirm the effects of the first embodiment of the present invention.

圖8為表示為了確認本發明第1實施形態之效果而進行之熱膨脹係數測定之實驗結果的圖表。Fig. 8 is a graph showing experimental results of measurement of thermal expansion coefficient performed in order to confirm the effects of the first embodiment of the present invention.

圖9為表示為了確認本發明第1實施形態之效果而進行之熱膨脹係數測定之實驗結果的圖表。Fig. 9 is a graph showing experimental results of measurement of thermal expansion coefficient performed in order to confirm the effects of the first embodiment of the present invention.

圖10為表示為了確認本發明第1實施形態之效果而進行之氧化皮膜層厚度測定之實驗結果的表。Fig. 10 is a table showing the results of experiments for measuring the thickness of the oxide film layer in order to confirm the effects of the first embodiment of the present invention.

圖11為表示為了確認本發明第1實施形態之效果而進行之氧化皮膜層厚度測定之實驗結果的表。Fig. 11 is a table showing the results of experiments for measuring the thickness of the oxide film layer in order to confirm the effects of the first embodiment of the present invention.

圖12為表示為了確認本發明第1實施形態之效果而進行之濕潤性測定之實驗方法的剖面圖。Fig. 12 is a cross-sectional view showing an experimental method for measuring the wettability performed in order to confirm the effects of the first embodiment of the present invention.

圖13為表示為了確認本發明第1實施形態之效果而進行之濕潤性測定之實驗方法的剖面圖。Fig. 13 is a cross-sectional view showing an experimental method for measuring the wettability performed in order to confirm the effects of the first embodiment of the present invention.

圖14為表示為了確認本發明第1實施形態之效果而進行之濕潤性測定之實驗結果的圖表。Fig. 14 is a graph showing experimental results of wettability measurement performed in order to confirm the effects of the first embodiment of the present invention.

圖15為表示為了確認本發明第1實施形態之效果而進行之濕潤性測定之實驗結果的圖表。Fig. 15 is a graph showing experimental results of wettability measurement performed in order to confirm the effects of the first embodiment of the present invention.

圖16為表示為了確認本發明第1實施形態之效果而進行之濕潤性測定之實驗結果的圖表。Fig. 16 is a graph showing experimental results of wettability measurement performed in order to confirm the effects of the first embodiment of the present invention.

圖17為表示為了確認本發明第1實施形態之效果而進行之濕潤性測定之實驗結果的圖表。Fig. 17 is a graph showing experimental results of wettability measurement performed in order to confirm the effects of the first embodiment of the present invention.

圖18為表示本發明第2實施形態之氣密密封用蓋材之構成的剖面圖。Fig. 18 is a cross-sectional view showing the configuration of a lid member for hermetic sealing according to a second embodiment of the present invention.

圖19為表示為了確認本發明第2實施形態之效果而進行之熱膨脹係數測定之實驗結果的表。Fig. 19 is a table showing experimental results of measurement of thermal expansion coefficient performed in order to confirm the effects of the second embodiment of the present invention.

圖20為表示為了確認本發明第2實施形態之效果而進行之熱膨脹係數測定之實驗結果的圖表。Fig. 20 is a graph showing experimental results of measurement of thermal expansion coefficient performed in order to confirm the effects of the second embodiment of the present invention.

圖21為表示為了確認本發明第2實施形態之效果而進行之熱膨脹係數測定之實驗結果的圖表。Fig. 21 is a graph showing experimental results of measurement of thermal expansion coefficient performed in order to confirm the effects of the second embodiment of the present invention.

10...蓋10. . . cover

10a...上面10a. . . Above

11...玻璃層11. . . Glass layer

12...金屬基材12. . . Metal substrate

13...氧化皮膜層13. . . Oxide film layer

t1、t2、t3...厚度T1, t2, t3. . . thickness

W...寬度W. . . width

Claims (18)

一種氣密密封用蓋材,係由陶瓷材料所構成,使用於含有用於收納電子零件之電子零件收納構材的電子零件收納用盒者;其具備:金屬基材,其由包層材所構成,該包層材至少包含第1層與第2層,該第1層含有至少含Cr之金屬材料,該第2層含有與上述第1層不同之金屬材料;被覆層,係形成於上述第1層之表面上,由Cr之氧化皮膜所構成;與接合層,係形成於上述被覆層之表面上,由不含Pb之玻璃材料所構成,且用於將形成有上述被覆層之上述金屬基材與上述電子零件收納構材接合;上述第1層之熱膨脹係數大於上述接合層之熱膨脹係數,上述第2層之熱膨脹係數小於上述接合層之熱膨脹係數。 A cover material for hermetic sealing, which is composed of a ceramic material and used for an electronic component storage case containing an electronic component storage member for accommodating electronic components, and a metal base material provided by a cladding material The cladding material includes at least a first layer and a second layer, the first layer contains a metal material containing at least Cr, the second layer contains a metal material different from the first layer, and the coating layer is formed on the first layer The surface of the first layer is made of an oxide film of Cr; and the bonding layer is formed on the surface of the coating layer, and is made of a glass material containing no Pb, and is used for forming the above-mentioned coating layer. The metal substrate is joined to the electronic component housing member; the first layer has a thermal expansion coefficient greater than a thermal expansion coefficient of the bonding layer, and the second layer has a thermal expansion coefficient smaller than a thermal expansion coefficient of the bonding layer. 如申請專利範圍第1項之氣密密封用蓋材,其中,構成為於30℃以上且250℃以下之溫度範圍,上述接合層之熱膨脹係數α1(/℃)與上述金屬基材之熱膨脹係數α2(/℃)滿足-15×10-7≦α2-α1≦5×10-7的關係。 The cover sheet for hermetic sealing according to the first aspect of the invention, wherein the thermal expansion coefficient α1 (/° C.) of the bonding layer and the thermal expansion coefficient of the metal substrate are in a temperature range of 30° C. or more and 250° C. or less. Α2 (/ ° C) satisfies the relationship of -15 × 10 -7 ≦ α 2 - α 1 ≦ 5 × 10 -7 . 如申請專利範圍第1項之氣密密封用蓋材,其中,上述被覆層之厚度為0.3μm以上。 The cover sheet for hermetic sealing according to the first aspect of the invention, wherein the coating layer has a thickness of 0.3 μm or more. 如申請專利範圍第1項之氣密密封用蓋材,其中,上述金屬基材係含有Ni、3質量%以上且6質量%以下之Cr、與Fe的Fe系合金。 The cover material for a hermetic seal according to the first aspect of the invention, wherein the metal base material contains Ni, 3% by mass or more and 6% by mass or less of Cr, and Fe-based alloy with Fe. 如申請專利範圍第4項之氣密密封用蓋材,其中,上述金屬基材為由42質量%之Ni、3質量%以上且6質量%以下之Cr、與Fe的Fe系合金所構成。 The cover sheet for hermetic sealing according to the fourth aspect of the invention, wherein the metal base material is composed of 42% by mass of Ni, 3% by mass or more and 6% by mass or less of Cr, and a Fe-based alloy of Fe. 如申請專利範圍第1項之氣密密封用蓋材,其中,使上述被覆層形成於上述接合層所配置之上述金屬基材之表面上、及與上述接合層所配置側為相反側的上述金屬基材之表面上。 The cover sheet for hermetic sealing according to the first aspect of the invention, wherein the coating layer is formed on a surface of the metal substrate on which the bonding layer is disposed and on a side opposite to a side on which the bonding layer is disposed On the surface of a metal substrate. 如申請專利範圍第1項之氣密密封用蓋材,其中,上述金屬基材之上述第1層為由含有Ni、3質量%以上且6質量%以下之Cr、與Fe的Fe系合金所構成。 The above-mentioned first layer of the metal base material is a Fe-based alloy containing Ni, 3% by mass or more and 6% by mass or less of Cr, and Fe, as disclosed in the first aspect of the invention. Composition. 如申請專利範圍第1項之氣密密封用蓋材,其中,上述金屬基材為由含有下述層之包層材所構成:配置於上述接合層側,至少含有Cr的上述第1層;配置於上述第1層之與上述接合層為相反側,含有與上述第1層不同之金屬材料的上述第2層;與配置於上述第2層之與上述第1層為相反側,至少含有Cr之第3層。 The cover sheet for hermetic sealing according to the first aspect of the invention, wherein the metal substrate is composed of a clad material comprising a layer of the first layer disposed on the side of the bonding layer and containing at least Cr; The second layer disposed on the opposite side of the bonding layer on the side opposite to the bonding layer, and having a metal material different from the first layer; and the second layer disposed on the opposite side of the first layer opposite to the first layer The third layer of Cr. 如申請專利範圍第8項之氣密密封用蓋材,其中,上述第1層及上述第3層均為由含有Ni、3質量%以上且6質量 %以下之Cr、與Fe的Fe系合金所構成。 The cover sheet for hermetic sealing according to the eighth aspect of the invention, wherein the first layer and the third layer are each containing Ni, 3% by mass or more and 6 masses. It is composed of Cr or less and Fe-based alloy of Fe. 如申請專利範圍第9項之氣密密封用蓋材,其中,上述第1層及上述第3層均為由含有42質量%之Ni、6質量%之Cr、與Fe的Fe系合金所構成,上述第2層為由含有42質量%之Ni、與Fe的Fe系合金所構成。 The lid member for hermetic sealing according to claim 9, wherein the first layer and the third layer are each composed of a Fe alloy containing 42% by mass of Ni, 6% by mass of Cr, and Fe. The second layer is made of a Fe-based alloy containing 42% by mass of Ni and Fe. 如申請專利範圍第9項之氣密密封用蓋材,其中,上述第1層與上述第3層的合計厚度為上述金屬基材整體厚度的50%以上。 The cover sheet for hermetic sealing according to claim 9, wherein the total thickness of the first layer and the third layer is 50% or more of the entire thickness of the metal substrate. 一種電子零件收納用盒,係具備:氣密密封用蓋材,其包含:金屬基材,其由包層材所構成,該包層材至少包含第1層與第2層,該第1層含有至少含Cr之金屬材料,該第2層含有與上述第1層不同之金屬材料;被覆層,係形成於上述第1層之表面上,由Cr之氧化皮膜所構成;與接合層,係形成於上述被覆層之表面上,由不含Pb之玻璃材料所構成;上述第1層之熱膨脹係數大於上述接合層之熱膨脹係數,上述第2層之熱膨脹係數小於上述接合層之熱膨脹係數;與電子零件收納構材,係經由上述接合層而與形成有上述被覆層之上述金屬基材接合,且由陶瓷材料所構成,用於收納電子零件。 An electronic component storage case comprising: a cover material for hermetic sealing, comprising: a metal base material comprising a clad material, the clad material comprising at least a first layer and a second layer, the first layer a metal material containing at least Cr, the second layer containing a metal material different from the first layer; a coating layer formed on the surface of the first layer and composed of an oxide film of Cr; and a bonding layer Forming on the surface of the coating layer, comprising a glass material not containing Pb; the thermal expansion coefficient of the first layer is greater than a thermal expansion coefficient of the bonding layer, and the thermal expansion coefficient of the second layer is smaller than a thermal expansion coefficient of the bonding layer; The electronic component storage member is joined to the metal substrate on which the coating layer is formed via the bonding layer, and is made of a ceramic material for accommodating the electronic component. 如申請專利範圍第12項之電子零件收納用盒,其中, 構成為於30℃以上且250℃以下的溫度範圍中,上述接合層之熱膨脹係數α1(/℃)與上述電子零件收納構材之熱膨脹係數α3(/℃)滿足0≦α1-α3≦10×10-7的關係。 The electronic component storage case according to claim 12, wherein the thermal expansion coefficient α1 (/° C.) of the bonding layer and the electronic component storage member are in a temperature range of 30° C. or higher and 250° C. or lower. The coefficient of thermal expansion α3 (/°C) satisfies the relationship of 0≦α1−α3≦10×10 -7 . 如申請專利範圍第13項之電子零件收納用盒,其中,構成為於30℃以上且250℃以下的溫度範圍中,上述接合層之熱膨脹係數α1(/℃)與上述電子零件收納構材之熱膨脹係數α3(/℃)滿足0≦α1-α3≦10×10-7的關係,且上述接合層之熱膨脹係數α1(/℃)與上述金屬基材之熱膨脹係數α2(/℃)滿足-15×10-7≦α2-α1≦5×10-7的關係。 The electronic component storage case according to claim 13, wherein the thermal expansion coefficient α1 (/° C.) of the bonding layer and the electronic component storage member are in a temperature range of 30° C. or higher and 250° C. or lower. The coefficient of thermal expansion α3 (/°C) satisfies the relationship of 0≦α1−α3≦10×10 -7 , and the thermal expansion coefficient α1 (/° C.) of the above bonding layer and the thermal expansion coefficient α2 (/° C.) of the above metal substrate satisfy -15. ×10 -7 ≦α2-α1≦5×10 -7 relationship. 一種氣密密封用蓋材之製造方法,係用於由陶瓷材料所構成,並含有用於收納電子零件之電子零件收納構材之電子零件收納用盒的氣密密封用蓋材之製造方法,其具備:於由至少包含至少含Cr之金屬材料之第1層、及含有與上述第1層不同之金屬材料之第2層的包層材所構成的金屬基材之上述第1層的表面上,使上述第1層之Cr氧化而形成由Cr之氧化皮膜所構成之被覆層的步驟;與於上述被覆層之表面上,形成由不含Pb之玻璃材料所構成,且用於將形成有上述被覆層之上述金屬基材與上述電子零件收納構材接合之接合層的步驟;上述第1層之熱膨脹係數大於上述接合層之熱膨脹係數,上述第2層之熱膨脹係數小於上述接合層之熱膨脹係數。 A method for producing a lid member for a hermetic seal is a method for producing a lid member for hermetic sealing which is composed of a ceramic material and includes an electronic component storage case for housing an electronic component storage member for an electronic component. The surface of the first layer of the metal substrate comprising a first layer of a metal material containing at least Cr and a second layer of a metal material different from the first layer a step of oxidizing Cr of the first layer to form a coating layer composed of an oxide film of Cr, and forming a glass material containing no Pb on the surface of the coating layer, and used for forming a step of bonding the metal substrate of the coating layer to the electronic component housing member; wherein the first layer has a thermal expansion coefficient greater than a thermal expansion coefficient of the bonding layer, and the second layer has a thermal expansion coefficient smaller than the bonding layer Thermal expansion coefficient. 如申請專利範圍第15項之氣密密封用蓋材之製造方法,其中,形成上述被覆層之步驟,係包含:於含有具有含Ni、3質量%以上且6質量%以下之Cr、與Fe的Fe系合金之金屬材料的上述金屬基材表面上,形成由Cr之氧化皮膜所構成之上述被覆層的步驟。 The method for producing a cover material for a hermetic seal according to the fifteenth aspect of the invention, wherein the step of forming the coating layer includes: containing Cr, containing Fe, containing 3% by mass or more and 6% by mass or less, and Fe A step of forming the coating layer composed of an oxide film of Cr on the surface of the metal substrate of the Fe-based alloy metal material. 如申請專利範圍第16項之氣密密封用蓋材之製造方法,其中,形成由Cr氧化皮膜所構成之上述被覆層的步驟,係具有:在濕潤氫氣環境下,且1000℃以上、1150℃以下的溫度條件下,使上述金屬基材之Cr優先地氧化,藉此於上述金屬基材表面上,優先形成由Cr之氧化皮膜所構成之上述被覆層的步驟。 The method for producing a cover sheet for hermetic sealing according to claim 16, wherein the step of forming the coating layer composed of a Cr oxide film has a temperature of 1000 ° C or more and 1150 ° C in a humid hydrogen atmosphere. Under the following temperature conditions, the Cr of the metal substrate is preferentially oxidized, whereby the coating layer composed of the oxide film of Cr is preferentially formed on the surface of the metal substrate. 如申請專利範圍第17項之氣密密封用蓋材之製造方法,其中,優先形成由Cr之氧化皮膜所構成之上述被覆層的步驟,係具有:在將氧分壓設定為小於可將Fe及Ni氧化之分壓、且大於可將Cr氧化之分壓的上述濕潤氫氣環境下,優先形成由Cr之氧化皮膜所構成之上述被覆層的步驟。 The method for producing a cover sheet for hermetic sealing according to claim 17, wherein the step of forming the coating layer composed of an oxide film of Cr is preferably performed by setting the partial pressure of oxygen to be smaller than Fe And the step of forming the coating layer composed of the oxide film of Cr preferentially under the above-described wet hydrogen atmosphere in which the partial pressure of Ni oxidation is larger than the partial pressure of Cr oxidation.
TW100142851A 2011-02-07 2011-11-23 A method for manufacturing a cover for a hermetic seal, an electronic component storage case, and a sealing material for hermetic sealing TWI516423B (en)

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