TWI514563B - Electronic device and manufacturing method of flexible substrate - Google Patents

Electronic device and manufacturing method of flexible substrate Download PDF

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TWI514563B
TWI514563B TW102132469A TW102132469A TWI514563B TW I514563 B TWI514563 B TW I514563B TW 102132469 A TW102132469 A TW 102132469A TW 102132469 A TW102132469 A TW 102132469A TW I514563 B TWI514563 B TW I514563B
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layer
disposed
flexible substrate
electronic device
flexible
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TW102132469A
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TW201511249A (en
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Chi Che Tsai
Wei Yen Wu
Po Yun Hsu
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Innolux Corp
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電子裝置與軟性基板的製造方法Electronic device and method for manufacturing flexible substrate

本發明係關於一種電子裝置與軟性基板的製造方法,特別關於一種具有水氧阻隔層的電子裝置與軟性基板的製造方法。The present invention relates to a method of manufacturing an electronic device and a flexible substrate, and more particularly to an electronic device having a water and oxygen barrier layer and a method of manufacturing the flexible substrate.

由於軟性顯示裝置具有重量輕、可撓曲、耐摔不易破碎及耐衝擊等特性,已成為各大廠商積極研究及發展的產品之一。其中,軟性顯示裝置的顯示介質(例如有機發光二極體)因具有高水氧靈敏度,容易與氧氣或水氣進行反應而喪失其原有的特性,進而影響顯示裝置的使用壽命,因此,在軟性顯示裝置製作完成後,習知技術係利用貼合方式於顯示裝置的外側貼附一層水氧阻隔層,以免水氣或氧氣侵入而破壞顯示裝置。Because of its light weight, flexibility, resistance to breakage, and impact resistance, the flexible display device has become one of the products actively researched and developed by major manufacturers. Wherein, the display medium (for example, the organic light-emitting diode) of the flexible display device has high water-oxygen sensitivity, easily reacts with oxygen or moisture to lose its original characteristics, thereby affecting the service life of the display device, and thus After the soft display device is completed, the conventional technology attaches a layer of water and oxygen barrier layer on the outer side of the display device by means of a bonding method to prevent moisture or oxygen from invading and destroying the display device.

另外,太陽能本身並無公害問題且取得容易,永不竭盡,故太陽能成為重要替代性能源之一。較常應用太陽能之太陽能電池是一種光電轉換元件,其經由太陽光照射後,把光能轉換成電能。太陽能電池的種類繁多,諸如矽基(silicon-based)太陽能電池、半導體化合物(compound semiconductor)太陽能電池或有機(organic)太陽能電池、或染料敏化太陽能電池(Dye Sensitized Solar Cell,DSSC)。以染料敏化太陽能電池為例,為了保護太陽能電池免於氧氣或水氣侵入而影響其使用壽命,習知技術仍係利用貼合方式於染料敏化太陽能電池的外側貼附一層水氧阻隔層,以免水氣或氧氣侵入而破壞染料敏化太陽能電池。In addition, solar energy itself has no pollution problems and is easy to obtain, and it will never be exhausted, so solar energy has become one of the important alternative energy sources. A solar cell that is more commonly used in solar energy is a photoelectric conversion element that converts light energy into electrical energy after being irradiated by sunlight. There are many types of solar cells, such as silicon-based solar cells, compound semiconductor solar cells or organic solar cells, or Dye Sensitized Solar Cells (DSSC). Taking dye-sensitized solar cells as an example, in order to protect solar cells from oxygen or moisture intrusion and affect their service life, conventional techniques still use a bonding method to attach a layer of water and oxygen barrier to the outside of the dye-sensitized solar cell. To prevent the intrusion of moisture or oxygen to destroy the dye-sensitized solar cell.

然而,習知的水氧阻隔層係將一阻水氧層製作於一基材上,不僅基材的厚度較厚(約50~100微米之間),而且基材所使用的材料大多不耐高溫及不耐酸鹼,故大都利用低溫(<120℃)鍍膜方式製作水氧阻隔層。不過,以低溫製程製作的阻水氧層由於密度低,使得其阻水氧的效率較差(例如小於10-2 g/m2 /day)。另外,水氣及氧氣除了容易從貼合製程時所 使用的黏合膠材之側邊滲入顯示裝置之外,貼合時也容易因為殘留應力,使得水氧阻隔層變形而影響良率。此外,水氧阻隔層貼合時也容易受微粒(particles)的影響而產生氣泡,或者也因偏貼時的應力,造成水氧阻隔層破裂而導致阻水氧率的下降。However, the conventional water-oxygen barrier layer is formed on a substrate by a water-blocking oxygen layer, not only the thickness of the substrate is relatively thick (about 50 to 100 micrometers), but also the materials used for the substrate are mostly intolerant. High temperature and not resistant to acid and alkali, so most of them use low temperature (<120 ° C) coating method to make water and oxygen barrier layer. However, the water-blocking oxygen layer produced by the low-temperature process has a low density of water-blocking oxygen (for example, less than 10 -2 g/m 2 /day) due to its low density. In addition, moisture and oxygen are infiltrated into the display device from the side of the adhesive material used in the bonding process, and it is also easy to deform the water and oxygen barrier layer to affect the yield due to residual stress. In addition, when the water-oxygen barrier layer is bonded, it is also susceptible to bubbles due to the influence of particles, or the stress of the partial adhesion causes the water-oxygen barrier layer to rupture, resulting in a decrease in the water-blocking oxygen ratio.

因此,如何提供一種電子裝置與軟性基板的製造方法,不僅具有較高的阻水氧能力,也使電子裝置具有薄型化的特點而提高其穿透率,已成為重要課題之一。Therefore, how to provide an electronic device and a method for manufacturing a flexible substrate has become an important subject not only because of its high water-blocking oxygen resistance, but also because the electronic device has a thin profile and improved transmittance.

有鑑於上述課題,本發明之目的為提供一種不僅具有較高的阻水氧能力,也具有薄型化的特點而可提高穿透率之電子裝置與軟性基板的製造方法。In view of the above problems, an object of the present invention is to provide an electronic device and a method of manufacturing a flexible substrate which can improve the transmittance while having not only a high water-blocking oxygen resistance but also a thinning property.

為達上述目的,依據本發明之一種電子裝置包括一第一軟性基板,第一軟性基板具有一軟性載板以及一阻隔層。軟性載板的厚度係介於0.1微米與20微米之間。阻隔層設置於軟性載板上,且阻隔層包含一對至三對的氮化矽層與氧化矽層。To achieve the above object, an electronic device according to the present invention includes a first flexible substrate having a flexible carrier and a barrier layer. The thickness of the flexible carrier is between 0.1 microns and 20 microns. The barrier layer is disposed on the flexible carrier, and the barrier layer comprises a pair of three pairs of tantalum nitride layers and a hafnium oxide layer.

在一實施例中,第一軟性基板更具有一第一平坦化層及一第二平坦化層,第一平坦化層設置於軟性載板與阻隔層之間,第二平坦化層設置於阻隔層遠離軟性載板之一側。In an embodiment, the first flexible substrate further has a first planarization layer and a second planarization layer. The first planarization layer is disposed between the flexible carrier and the barrier layer, and the second planarization layer is disposed at the barrier layer. The layer is away from one side of the flexible carrier.

在一實施例中,氧化矽層的折射率為1.473,氮化矽層的折射率為1.857。In one embodiment, the yttria layer has a refractive index of 1.473 and the tantalum nitride layer has a refractive index of 1.857.

在一實施例中,電子裝置更包括一對向基板及一有機發光層。對向基板與第一軟性基板相對而設,對向基板具有一透光基板及一元件層,元件層設置於透光基板上。有機發光層設置於第一軟性基板與對向基板之間,有機發光層與元件層電性連接。In an embodiment, the electronic device further includes a pair of substrates and an organic light emitting layer. The opposite substrate is disposed opposite to the first flexible substrate. The opposite substrate has a transparent substrate and an element layer, and the element layer is disposed on the transparent substrate. The organic light emitting layer is disposed between the first flexible substrate and the opposite substrate, and the organic light emitting layer and the element layer are electrically connected.

在一實施例中,電子裝置更包括一濾光層,其設置於第二平坦化層與有機發光層之間。In an embodiment, the electronic device further includes a filter layer disposed between the second planarization layer and the organic light-emitting layer.

在一實施例中,電子裝置更包括一透光基板及一透明導電層,透光基板與第一軟性基板相對而設。透明導電層設置於透光基板上。In one embodiment, the electronic device further includes a transparent substrate and a transparent conductive layer, and the transparent substrate is disposed opposite to the first flexible substrate. The transparent conductive layer is disposed on the light transmissive substrate.

在一實施例中,透光基板係為一第二軟性基板。In one embodiment, the light transmissive substrate is a second flexible substrate.

在一實施例中,電子裝置更包括一染料層、一電解層及一催化層。染料層設置於透明導電層之上。電解層設置於染料層上。催化層設置於染料層及第一軟性基板之間,並與染料層電性連接。In an embodiment, the electronic device further includes a dye layer, an electrolytic layer, and a catalytic layer. The dye layer is disposed on the transparent conductive layer. The electrolytic layer is disposed on the dye layer. The catalytic layer is disposed between the dye layer and the first flexible substrate, and is electrically connected to the dye layer.

在一實施例中,電子裝置更包括一電洞傳輸層、一高分子有機層及一電子收集層。電洞傳輸層設置於透明導電層上。高分子有機層設置於電洞傳輸層上。電子收集層設置於高分子有機層及第一軟性基板之間。In an embodiment, the electronic device further includes a hole transport layer, a polymer organic layer, and an electron collecting layer. The hole transport layer is disposed on the transparent conductive layer. The polymer organic layer is disposed on the hole transport layer. The electron collecting layer is disposed between the polymer organic layer and the first flexible substrate.

為達上述目的,依據本發明之一種軟性基板的製造方法,包含:提供一剛性載板、形成一離型層於剛性載板上、形成軟性載板於離型層上、形成第一平坦化層於軟性載板上、形成阻隔層於第一平坦化層上、形成第二平坦化層於阻隔層上及由離型層與軟性載板之間離型等步驟。In order to achieve the above object, a method for manufacturing a flexible substrate according to the present invention comprises: providing a rigid carrier, forming a release layer on a rigid carrier, forming a flexible carrier on the release layer, and forming a first planarization. The layer is formed on the flexible carrier, the barrier layer is formed on the first planarization layer, the second planarization layer is formed on the barrier layer, and the release layer is separated from the flexible carrier.

承上所述,因本發明之電子裝置與軟性基板的製造方法中,第一軟性基板具有一軟性載板以及一阻隔層。其中,軟性載板的厚度係介於0.1微米與20微米之間,且阻隔層包含一對至三對的氮化矽層與氧化矽層。由於第一軟性基板係透過高溫製程製備,而不是以外貼方式貼附一層水氧阻隔層,與習知相較,第一軟性基板不僅厚度較薄(習知水氧阻隔層之基材厚度約為50~100微米之間,且高溫製程膜質較佳,其阻水氧能力也較高,使得電子裝置不僅具有較高的阻水氧能力之外,也具有薄型化的特點而可提高其穿透率。As described above, in the method of manufacturing an electronic device and a flexible substrate of the present invention, the first flexible substrate has a flexible carrier and a barrier layer. Wherein, the thickness of the flexible carrier is between 0.1 micrometers and 20 micrometers, and the barrier layer comprises one to three pairs of tantalum nitride layers and a hafnium oxide layer. Since the first flexible substrate is prepared by a high-temperature process, instead of attaching a water-oxygen barrier layer to the externally attached method, the first flexible substrate is not only thinner than the conventional one (the thickness of the substrate of the conventional water-oxygen barrier layer is about It is between 50 and 100 microns, and the high-temperature process film is better, and its water-blocking oxygen capacity is also higher, which makes the electronic device not only have high water-blocking oxygen resistance, but also has thinning characteristics and can improve its wearing. Transmittance.

1、1a、1b、2、3‧‧‧電子裝置1, 1a, 1b, 2, 3‧‧‧ electronic devices

11、21、31‧‧‧第一軟性基板11, 21, 31‧‧‧ first soft substrate

11a、21a、31a‧‧‧第二軟性基板11a, 21a, 31a‧‧‧ second flexible substrate

111、211、311‧‧‧軟性載板111, 211, 311‧‧‧ soft carrier board

112、212、312‧‧‧阻隔層112, 212, 312‧‧ ‧ barrier

1121、2121、3121‧‧‧氮化矽層1,121, 2121, 3121‧‧‧ tantalum nitride layer

1122、2122、3122‧‧‧氧化矽層1122, 2122, 3122‧‧‧ yttrium oxide layer

113‧‧‧第一平坦化層113‧‧‧First flattening layer

114‧‧‧第二平坦化層114‧‧‧Second flattening layer

12‧‧‧對向基板12‧‧‧ opposite substrate

121‧‧‧透光基板121‧‧‧Transparent substrate

122‧‧‧元件層122‧‧‧Component layer

13‧‧‧有機發光層13‧‧‧Organic light-emitting layer

14‧‧‧濾光層14‧‧‧Filter layer

22、32‧‧‧透明導電層22, 32‧‧‧ Transparent conductive layer

23‧‧‧染料層23‧‧‧Dye layer

24‧‧‧電解層24‧‧‧Electrolytic layer

25‧‧‧催化層25‧‧‧ Catalytic layer

26‧‧‧光陽極層26‧‧‧Photoanode

33‧‧‧電洞傳輸層33‧‧‧ hole transport layer

34‧‧‧高分子有機層34‧‧‧ polymer organic layer

35‧‧‧電子收集層35‧‧‧Electronic collection layer

DBL‧‧‧離型層DBL‧‧‧ release layer

G‧‧‧剛性載板G‧‧‧Rigid carrier board

圖1為本發明第一實施例之一種電子裝置的示意圖。1 is a schematic view of an electronic device according to a first embodiment of the present invention.

圖2A至圖2E分別為圖1之第一軟性基板的製作過程示意圖。2A to 2E are schematic views showing a manufacturing process of the first flexible substrate of FIG. 1, respectively.

圖3A及圖3B分別為第一實施例之不同態樣的電子裝置的示意圖。3A and 3B are schematic views of different aspects of the electronic device of the first embodiment, respectively.

圖4為本發明第二實施例之一種電子裝置的示意圖。4 is a schematic diagram of an electronic device according to a second embodiment of the present invention.

圖5為本發明第三實施例之一種電子裝置的示意圖。FIG. 5 is a schematic diagram of an electronic device according to a third embodiment of the present invention.

以下將參照相關圖式,說明依本發明較佳實施例之電子裝置與軟性基板的製造方法,其中相同的元件將以相同的參照符號加以說明。Hereinafter, a method of manufacturing an electronic device and a flexible substrate according to a preferred embodiment of the present invention will be described with reference to the accompanying drawings, wherein the same elements will be described with the same reference numerals.

本發明所有實施態樣的圖示只是示意,不代表真實尺寸與比 例。The illustrations of all the embodiments of the present invention are only schematic and do not represent the true size and ratio. example.

請參照圖1所示,其為本發明第一實施例之一種電子裝置1的示意圖。Please refer to FIG. 1, which is a schematic diagram of an electronic device 1 according to a first embodiment of the present invention.

電子裝置1係以一有機發光二極體(OLED)顯示裝置為例,並可為向上發光或向下發光。其中,電子裝置1包括第一軟性基板11、一對向基板12以及一有機發光層13。The electronic device 1 is exemplified by an organic light emitting diode (OLED) display device, and may be illuminated upward or downward. The electronic device 1 includes a first flexible substrate 11 , a pair of substrates 12 , and an organic light emitting layer 13 .

第一軟性基板11與對向基板12相對而設,而有機發光層13設置於第一軟性基板11與對向基板12之間。於此,第一軟性基板11可為電子裝置1之保護基板,並為一水氧阻隔基板。其中,第一軟性基板11為一透光基板,並具有一軟性載板111及一阻隔層112。另外,本實施例之第一軟性基板11更具有一第一平坦化層113及一第二平坦化層114。The first flexible substrate 11 is disposed opposite to the opposite substrate 12, and the organic light-emitting layer 13 is disposed between the first flexible substrate 11 and the opposite substrate 12. Here, the first flexible substrate 11 can be a protective substrate of the electronic device 1 and is a water-oxygen barrier substrate. The first flexible substrate 11 is a transparent substrate and has a flexible carrier 111 and a barrier layer 112. In addition, the first flexible substrate 11 of the embodiment further has a first planarization layer 113 and a second planarization layer 114.

軟性載板111係為一軟性薄膜(film),並為一耐高溫載板,且例如以塗佈方式形成,軟性載板111的厚度係介於0.1微米與20微米之間。較佳者,軟性載板111的厚度係介於10微米與20微米之間。軟性載板111包含有機高分子材料,並例如可為聚醯亞胺(PI)、聚乙烯(Polyethylene,PE)、聚氯乙烯(Polyvinylchloride,PVC)、聚苯乙烯(PS)、丙烯、氟化聚合物(Fluoropolymer)、聚酯纖維(polyester)或尼龍(nylon)等。在本實施例中,軟性載板111的材料係以聚醯亞胺(PI)為例。The flexible carrier 111 is a flexible film and is a high temperature resistant carrier, and is formed, for example, by coating. The thickness of the flexible carrier 111 is between 0.1 micrometers and 20 micrometers. Preferably, the thickness of the flexible carrier 111 is between 10 microns and 20 microns. The flexible carrier 111 comprises an organic polymer material, and may be, for example, polyimine (PI), polyethylene (PE), polyvinyl chloride (PVC), polystyrene (PS), propylene, fluorinated. Polymer (Fluoropolymer), polyester (nylon) or nylon (nylon). In the present embodiment, the material of the flexible carrier 111 is exemplified by polyimine (PI).

阻隔層112設置於軟性載板111。於此,係先設置第一平坦化層113於軟性載板111上,再於第一平坦化層113上設置阻隔層112。阻隔層112的厚度係小於1微米,並包含至少一對的氮化矽(SiNx)層1121與氧化矽(SiOx)層1122。本發明之阻隔層112最多可包含三對的氮化矽層1121與氧化矽層1122(圖未顯示)。在本實施例中,阻隔層112係以具有一對的氮化矽層1121與氧化矽層1122為例。其中,氮化矽層1121與氧化矽層1122係以高溫製程(例如>300℃)製作。於此,係以電漿輔助化學氣相沈積(PECVD)於350℃的溫度分別沉積氮化矽層1121與氧化矽層1122。在溫度350℃製備的氮化矽層1121的折射率為1.857,氧化矽層1121的折射率為1.473,根據Gladstion-Dale方程式:(n-1)=Kρ可得知(n為折射率、ρ為密度),當折射率n越大,其密度ρ也越大,膜質越緻密,其阻 水氧率也越高。因此本發明之阻隔層只需一至三對的氮化矽層1121與氧化矽層1122即可達到較佳的阻水氧效果。與習知利用低溫沉積者之不同。The barrier layer 112 is disposed on the flexible carrier 111. Here, the first planarization layer 113 is first disposed on the flexible carrier 111, and the barrier layer 112 is disposed on the first planarization layer 113. The barrier layer 112 has a thickness of less than 1 micron and includes at least one pair of tantalum nitride (SiNx) layer 1121 and yttrium oxide (SiOx) layer 1122. The barrier layer 112 of the present invention may comprise up to three pairs of tantalum nitride layers 1121 and a hafnium oxide layer 1122 (not shown). In the present embodiment, the barrier layer 112 is exemplified by a pair of tantalum nitride layers 1121 and a hafnium oxide layer 1122. The tantalum nitride layer 1121 and the tantalum oxide layer 1122 are produced by a high temperature process (for example, >300 ° C). Here, the tantalum nitride layer 1121 and the hafnium oxide layer 1122 are separately deposited by plasma assisted chemical vapor deposition (PECVD) at a temperature of 350 °C. The refractive index of the tantalum nitride layer 1121 prepared at a temperature of 350 ° C is 1.857, and the refractive index of the tantalum oxide layer 1121 is 1.473, which is known from the equation of Gladstion-Dale: (n-1) = Kρ (n is the refractive index, ρ For density), the larger the refractive index n, the greater the density ρ, and the denser the film, the resistance The water oxygen rate is also higher. Therefore, the barrier layer of the present invention requires only one to three pairs of the tantalum nitride layer 1121 and the tantalum oxide layer 1122 to achieve a better water-blocking oxygen effect. It is different from the conventional use of low temperature depositors.

第一平坦化層(Planar layer)113設置於軟性載板111與阻隔層112之間,而第二平坦化層114設置於阻隔層112遠離軟性載板111之一側,且第二平坦化層114覆蓋有機發光層13。The first planarization layer 113 is disposed between the flexible carrier 111 and the barrier layer 112, and the second planarization layer 114 is disposed on the side of the barrier layer 112 away from the flexible carrier 111, and the second planarization layer 114 covers the organic light-emitting layer 13.

另外,請先參照圖2A至圖2E所示,以說明第一軟性基板11的製作過程,其中,圖2A至圖2E分別為圖1之第一軟性基板11的製作過程示意圖。In addition, please refer to FIG. 2A to FIG. 2E to illustrate the manufacturing process of the first flexible substrate 11. FIG. 2A to FIG. 2E are respectively schematic diagrams showing the manufacturing process of the first flexible substrate 11 of FIG.

第一軟性基板11的製造方法可包含以下步驟:The manufacturing method of the first flexible substrate 11 may include the following steps:

首先,如圖2A所示,提供一剛性載板G,剛性載板G例如但不限於為玻璃。接著,如圖2B所示,形成一離型層DBL於剛性載板G上。於此,係例如以塗佈方式形成一層離型層DBL於剛性載板G上。接著,如圖2C所示,形成一層軟性載板111於離型層DBL上。於此,係塗佈一層耐高溫材料(例如PI)於離型層DBL上,以形成軟性載板111。接著,如圖2D所示,形成第一平坦化層113於軟性載板111上,及形成阻隔層112於第一平坦化層113上。於此,係以塗佈方式形成一層第一平坦化層113,並以高溫之CVD鍍膜方式形成阻隔層112(包含一對氮化矽層與氧化矽層)。接著,如圖2E所示,再形成一層第二平坦化層114於阻隔層112上。最後,由離型層DBL與軟性載板111之間離型,即可得到包含有軟性載板111、第一平坦化層113、阻隔層112、第二平坦化層114之第一軟性基板11。First, as shown in FIG. 2A, a rigid carrier G is provided, such as, but not limited to, glass. Next, as shown in FIG. 2B, a release layer DBL is formed on the rigid carrier G. Here, for example, a release layer DBL is formed on the rigid carrier G by coating. Next, as shown in FIG. 2C, a flexible carrier plate 111 is formed on the release layer DBL. Here, a layer of high temperature resistant material (for example, PI) is coated on the release layer DBL to form a flexible carrier 111. Next, as shown in FIG. 2D, a first planarization layer 113 is formed on the flexible carrier 111, and a barrier layer 112 is formed on the first planarization layer 113. Here, a first planarization layer 113 is formed by coating, and a barrier layer 112 (including a pair of tantalum nitride layers and a hafnium oxide layer) is formed by high temperature CVD plating. Next, as shown in FIG. 2E, a second planarization layer 114 is further formed on the barrier layer 112. Finally, the first flexible substrate 11 including the flexible carrier 111, the first planarization layer 113, the barrier layer 112, and the second planarization layer 114 is obtained by disengaging between the release layer DBL and the flexible carrier 111. .

值得一提的是,由於第一軟性基板11之軟性載板111的硬度較低,故於實施上,可於軟性載板111之外側以貼合或塗佈方式設置一層較高硬度的保護層,以保護第一軟性基板11。保護層例如可為壓克力、環氧樹脂、玻璃、PMMA、PET、PE等材料所製成。It is worth mentioning that, because the hardness of the flexible carrier 111 of the first flexible substrate 11 is low, a higher hardness protective layer can be disposed on the outer side of the flexible carrier 111 by lamination or coating. To protect the first flexible substrate 11. The protective layer can be made, for example, of acrylic, epoxy, glass, PMMA, PET, PE, and the like.

另外,請再參照圖1所示,在本實施例中,對向基板12為一薄膜電晶體基板。對向基板12具有一透光基板121及一元件層122,元件層122設置於透光基板121上。其中,透光基板121可為一剛性基板或一軟性基板,並例如但不限於為玻璃基板或塑膠基板。於此,透光基板121 係以一玻璃基板為例。另外,有機發光層13與元件層122電性連接,並具有有機發光二極體(OLED),有機發光二極體係可發出紅色、綠色及藍色光。本實施例之元件層122可包含薄膜電晶體、電容、導電層、透明電極…等元件。其中之一的薄膜電晶體係作為選擇開關,其閘極可接收一掃描訊號,而其汲極可接收一資料訊號。其中另一的薄膜電晶體可作為一驅動元件以控制一電流驅動有機發光層13之有機發光二極體發光。In addition, referring to FIG. 1, in the present embodiment, the opposite substrate 12 is a thin film transistor substrate. The opposite substrate 12 has a transparent substrate 121 and an element layer 122, and the element layer 122 is disposed on the transparent substrate 121. The transparent substrate 121 can be a rigid substrate or a flexible substrate, such as but not limited to a glass substrate or a plastic substrate. Here, the transparent substrate 121 Take a glass substrate as an example. In addition, the organic light-emitting layer 13 is electrically connected to the element layer 122 and has an organic light-emitting diode (OLED), and the organic light-emitting diode system emits red, green, and blue light. The element layer 122 of this embodiment may include elements such as a thin film transistor, a capacitor, a conductive layer, a transparent electrode, and the like. One of the thin film electro-crystal systems is used as a selection switch, the gate of which can receive a scanning signal and the drain of which can receive a data signal. The other of the thin film transistors can function as a driving element to control the organic light emitting diode of the organic light emitting layer 13 to emit light.

承上,本發明之電子裝置1包括一第一軟性基板11,第一軟性基板11具有一軟性載板111以及一阻隔層112。其中,軟性載板111的厚度係介於0.1微米與20微米之間,且阻隔層112包含至少一對的氮化矽層1121與氧化矽層1122。由於第一軟性基板11係透過高溫製程製備,而不是以外貼方式貼附一層水氧阻隔層,與習知相較,第一軟性基板11不僅厚度較薄(習知水氧阻隔層之基材厚度約為50~100微米之間),且其阻水氧能力也較高,使得電子裝置1不僅具有較高的阻水氧能力之外,也具有薄型化的特點而可提高其穿透率。The electronic device 1 of the present invention includes a first flexible substrate 11 having a flexible carrier 111 and a barrier layer 112. The thickness of the flexible carrier 111 is between 0.1 μm and 20 μm, and the barrier layer 112 includes at least one pair of the tantalum nitride layer 1121 and the hafnium oxide layer 1122. Since the first flexible substrate 11 is prepared by a high-temperature process, instead of attaching a water-oxygen barrier layer to the externally attached method, the first flexible substrate 11 is not only thinner than the conventional one (the substrate of the conventional water-oxygen barrier layer) The thickness is about 50~100 microns), and its water-blocking oxygen capacity is also high, so that the electronic device 1 not only has high water-blocking oxygen resistance, but also has the characteristics of thinning and can improve the transmittance. .

另外,請分別參照圖3A及圖3B所示,其分別為第一實施例之不同態樣的電子裝置1a、1b的示意圖。In addition, please refer to FIG. 3A and FIG. 3B, respectively, which are schematic views of the electronic devices 1a and 1b of different aspects of the first embodiment.

如圖3A所示,電子裝置1a與電子裝置1主要的不同在於,電子裝置1a之透光基板係為一第二軟性基板11a,故電子裝置1a可具有較高的阻水氧能力及更薄型化的特點。於此,第二軟性基板11a由下而上依序具有軟性載板111、第一平坦化層113、阻隔層112(氮化矽層1121與氧化矽層1122)、第二平坦化層114,而元件層122則設置於第二平坦化層114上。As shown in FIG. 3A, the main difference between the electronic device 1a and the electronic device 1 is that the transparent substrate of the electronic device 1a is a second flexible substrate 11a, so that the electronic device 1a can have a high water-blocking capability and a thinner shape. Characteristics. Here, the second flexible substrate 11a has a soft carrier 111, a first planarization layer 113, a barrier layer 112 (a tantalum nitride layer 1121 and a hafnium oxide layer 1122), and a second planarization layer 114, respectively, from bottom to top. The element layer 122 is disposed on the second planarization layer 114.

另外,如圖3B所示,圖3B之電子裝置1b與圖3A之電子裝置1a主要的不同在於,電子裝置1b更具有一濾光層14,濾光層14設置於第二平坦化層114,並位於第二平坦化層114與有機發光層13之間。濾光層14包含紅色濾光部、綠色濾光部及藍色濾光部(圖未顯示)。此實施例之有機發光層13係發出白光,當白光通過濾光層14之紅色濾光部、綠色濾光部及藍色濾光部時,可使電子裝置1b顯示出色彩。In addition, as shown in FIG. 3B, the electronic device 1b of FIG. 3B is mainly different from the electronic device 1a of FIG. 3A in that the electronic device 1b further has a filter layer 14 disposed on the second planarization layer 114. It is located between the second planarization layer 114 and the organic light-emitting layer 13. The filter layer 14 includes a red filter portion, a green filter portion, and a blue filter portion (not shown). The organic light-emitting layer 13 of this embodiment emits white light, and when the white light passes through the red filter portion, the green filter portion, and the blue filter portion of the filter layer 14, the electronic device 1b can be made to display color.

此外,電子裝置1a、1b其它元件的技術特徵可參照電子裝 置1的相同元件,於此不再贅述。In addition, the technical features of other components of the electronic device 1a, 1b can be referred to the electronic device. The same components are set, and will not be described here.

請參照圖4所示,其為本發明第二實施例之一種電子裝置2的示意圖。本實施例之電子裝置2係以一染料敏化太陽能電池(Dye Sensitized Solar Cell,DSSC)為例。Please refer to FIG. 4, which is a schematic diagram of an electronic device 2 according to a second embodiment of the present invention. The electronic device 2 of this embodiment is exemplified by a Dye Sensitized Solar Cell (DSSC).

電子裝置2包括一第一軟性基板21、一透光基板(第二軟性基板21a)、一透明導電層22、一染料層23、一電解層24、一催化層25以及一光陽極(photo cathode)層26。The electronic device 2 includes a first flexible substrate 21, a transparent substrate (second flexible substrate 21a), a transparent conductive layer 22, a dye layer 23, an electrolytic layer 24, a catalytic layer 25, and a photoanode (photo cathode). ) Layer 26.

第一軟性基板21與透光基板相對而設。第一軟性基板21具有一軟性載板211及一阻隔層212。阻隔層212設置於軟性載板211,且其厚度係介於0.1微米與20微米之間。在本實施例中,軟性載板211的材料係以聚醯亞胺(PI)為例。另外,阻隔層212的厚度小於1微米,並包含一對的氮化矽(SiNx)層2121與氧化矽(SiOx)層2122依序設置於軟性載板21上。其中,氮化矽層2121與氧化矽層2122係以高溫製程(>300℃)製作。於此,係以電漿輔助化學氣相沈積(PECVD)方式於350℃的溫度依序沉積氮化矽層2121與氧化矽層2122,在350℃製備的氮化矽層2121的折射率為1.857,氧化矽層2121的折射率為1.473。根據Gladstone-Dale方程式:(n-1)=Kρ可得知,當折射率n越大,其密度ρ也越大,膜質越緻密,其阻水氧率也越高。The first flexible substrate 21 is provided opposite to the light-transmitting substrate. The first flexible substrate 21 has a flexible carrier 211 and a barrier layer 212. The barrier layer 212 is disposed on the flexible carrier 211 and has a thickness between 0.1 micrometers and 20 micrometers. In the present embodiment, the material of the flexible carrier 211 is exemplified by polyimine (PI). In addition, the thickness of the barrier layer 212 is less than 1 micrometer, and a pair of tantalum nitride (SiNx) layer 2121 and a yttrium oxide (SiOx) layer 2122 are sequentially disposed on the flexible carrier 21. Among them, the tantalum nitride layer 2121 and the tantalum oxide layer 2122 are produced by a high temperature process (>300 ° C). Here, the tantalum nitride layer 2121 and the tantalum oxide layer 2122 are sequentially deposited by plasma-assisted chemical vapor deposition (PECVD) at a temperature of 350 ° C, and the refractive index of the tantalum nitride layer 2121 prepared at 350 ° C is 1.857. The refractive index of the yttrium oxide layer 2121 is 1.473. According to the Gladstone-Dale equation: (n-1)=Kρ, it can be known that as the refractive index n is larger, the density ρ is larger, and the denser the film quality, the higher the water blocking oxygen ratio.

另外,本實施例之透光基板係為一第二軟性基板21a。第二軟性基板21a與第一軟性基板21具有相同的結構,亦包含一軟性載板211及一阻隔層212,如圖4所示,於此,不再贅述其技術內容。不過,在其它的實施態樣中,透光基板也可使用一般的剛性基板,並例如為一玻璃基板。In addition, the light-transmitting substrate of this embodiment is a second flexible substrate 21a. The second flexible substrate 21a has the same structure as the first flexible substrate 21, and also includes a flexible carrier 211 and a barrier layer 212, as shown in FIG. 4, and the technical content thereof will not be described herein. However, in other embodiments, the transparent substrate may also be a generally rigid substrate, and is, for example, a glass substrate.

透明導電層22設置於透光基板(第二軟性基板21a)上。透明導電層22的材料可為透光導電氧化物(TCO),並例如可為氧化銦錫、氧化錫、氧化鋅、或是摻雜氟的二氧化錫(Sn:F)。The transparent conductive layer 22 is provided on the light-transmitting substrate (second flexible substrate 21a). The material of the transparent conductive layer 22 may be a light-transmissive conductive oxide (TCO), and may be, for example, indium tin oxide, tin oxide, zinc oxide, or fluorine-doped tin dioxide (Sn:F).

染料層23設置於透明導電層22之上。其中,於形成染料層23時,可先將一染料吸附層(例如二氧化鈦,圖中未顯示)塗佈於透明導電層22上,再充填染料,以讓二氧化鈦吸附染料而形成染料層23。當光線入射時,染料層23會產生電子,而電子會傳遞至透明導電層22。於此,染 料層23中的染料可例如包含釕(Ru)等金屬錯合物色素、或是甲基、酞菁等有機色素。The dye layer 23 is disposed on the transparent conductive layer 22. Wherein, in the formation of the dye layer 23, a dye adsorption layer (for example, titanium dioxide, not shown) may be applied to the transparent conductive layer 22, and then the dye may be filled to allow the titanium dioxide to adsorb the dye to form the dye layer 23. When light is incident, the dye layer 23 generates electrons, and electrons are transferred to the transparent conductive layer 22. Here, dye The dye in the material layer 23 may contain, for example, a metal complex dye such as ruthenium (Ru) or an organic dye such as a methyl group or a phthalocyanine.

電解層24設置於染料層23上。於此,電子裝置2更可包括一絕緣層(圖未顯示),絕緣層位於第一軟性基板21與透光基板(第二軟性基板21a)之間而使二者電性絕緣,並具有一容置部,以容置電解層24之電解液。The electrolytic layer 24 is disposed on the dye layer 23. The electronic device 2 further includes an insulating layer (not shown). The insulating layer is located between the first flexible substrate 21 and the transparent substrate (the second flexible substrate 21a) to electrically insulate the two. The accommodating portion accommodates the electrolyte of the electrolytic layer 24.

催化層25設置於染料層23及第一軟性基板21之間,並接觸電解層24之電解液而與染料層23電性連接。催化層25例如為鉑(Pt)金屬製成,並可加速染料敏化太陽能電池的電力產出。另外,光陽極層26設置於透明導電層22與染料層23之間。The catalytic layer 25 is disposed between the dye layer 23 and the first flexible substrate 21 and is in contact with the electrolyte layer of the electrolytic layer 24 to be electrically connected to the dye layer 23 . The catalytic layer 25 is made of, for example, platinum (Pt) metal and accelerates the power output of the dye-sensitized solar cell. In addition, the photoanode layer 26 is disposed between the transparent conductive layer 22 and the dye layer 23.

另外,請參照圖5所示,其為本發明第三實施例之一種電子裝置3的示意圖。本實施例之電子裝置3係以一高分子有機(organic)太陽能電池為例。In addition, please refer to FIG. 5, which is a schematic diagram of an electronic device 3 according to a third embodiment of the present invention. The electronic device 3 of this embodiment is exemplified by a polymer organic solar cell.

電子裝置3包括一第一軟性基板31、一透光基板(第二軟性基板31a)、一透明導電層32、一電洞傳輸層33、一高分子有機層34以及一電子收集層35。The electronic device 3 includes a first flexible substrate 31, a transparent substrate (second flexible substrate 31a), a transparent conductive layer 32, a hole transport layer 33, a polymer organic layer 34, and an electron collecting layer 35.

第一軟性基板31與透光基板相對而設。第一軟性基板31具有一軟性載板311及一阻隔層312。阻隔層312設置於軟性載板311上,且其厚度係介於0.1微米與20微米之間。在本實施例中,軟性載板311的材料係以聚醯亞胺(PI)為例。另外,阻隔層312的厚度小於1微米,並包含一對的氮化矽(SiNx)層3121與氧化矽(SiOx)層3122依序設置於軟性載板31上。其中,氮化矽層3121與氧化矽層3122係以高溫製程(>300℃)製作。於此,係以電漿輔助化學氣相沈積(PECVD)方式於350℃的溫度時分別沉積氮化矽層3121與氧化矽層3122,在350℃製備的氮化矽層3121的折射率為1.857,氧化矽層3121的折射率為1.473。根據Gladstone-Dale方程式:(n-1)=Kρ可得知,當折射率n越大,其密度ρ也越大,膜質越緻密,其阻水氧率也越高。The first flexible substrate 31 is provided opposite to the light-transmitting substrate. The first flexible substrate 31 has a flexible carrier 311 and a barrier layer 312. The barrier layer 312 is disposed on the flexible carrier 311 and has a thickness between 0.1 micrometers and 20 micrometers. In the present embodiment, the material of the flexible carrier 311 is exemplified by polyimine (PI). In addition, the thickness of the barrier layer 312 is less than 1 micrometer, and a pair of tantalum nitride (SiNx) layer 3121 and a yttrium oxide (SiOx) layer 3122 are sequentially disposed on the flexible carrier 31. Among them, the tantalum nitride layer 3121 and the tantalum oxide layer 3122 are produced by a high temperature process (>300 ° C). Here, the tantalum nitride layer 3121 and the tantalum oxide layer 3122 are respectively deposited by a plasma-assisted chemical vapor deposition (PECVD) method at a temperature of 350 ° C, and the refractive index of the tantalum nitride layer 3121 prepared at 350 ° C is 1.857. The refractive index of the yttria layer 3121 is 1.473. According to the Gladstone-Dale equation: (n-1)=Kρ, it can be known that as the refractive index n is larger, the density ρ is larger, and the denser the film quality, the higher the water blocking oxygen ratio.

另外,本實施例之透光基板係為一第二軟性基板31a。第二軟性基板31a與第一軟性基板31具有相同的結構,如圖5所示,亦包含一 軟性載板311及一阻隔層312,於此,不再贅述其技術內容。不過,在其它的實施態樣中,透光基板(第二軟性基板31a)也可使用一般的剛性基板,並例如為一玻璃基板。In addition, the light-transmitting substrate of this embodiment is a second flexible substrate 31a. The second flexible substrate 31a has the same structure as the first flexible substrate 31, as shown in FIG. The flexible carrier 311 and a barrier layer 312 are not described herein. However, in other embodiments, the light-transmissive substrate (second flexible substrate 31a) may also be a general rigid substrate, and is, for example, a glass substrate.

透明導電層32設置於透光基板(第二軟性基板31a)上。透明導電層32之材料可為透光導電氧化物(TCO),並例如可為氧化銦錫、氧化錫、氧化鋅、或是摻雜氟的二氧化錫(Sn:F)。於此,透明導電層32係為一電洞收集電極。The transparent conductive layer 32 is provided on the light-transmitting substrate (second flexible substrate 31a). The material of the transparent conductive layer 32 may be a light-transmissive conductive oxide (TCO), and may be, for example, indium tin oxide, tin oxide, zinc oxide, or fluorine-doped tin dioxide (Sn:F). Here, the transparent conductive layer 32 is a hole collecting electrode.

電洞傳輸層33設置於透明導電層32上。於此,係以塗佈方式於透明導電層32上形成一層高透光的電洞傳輸層33。高分子有機層34設置於電洞傳輸層33上。於此,高分子有機層34為一吸收光線的主動層,並以塗佈方式形成於電洞傳輸層33上。此外,電子收集層35設置於高分子有機層34及第一軟性基板31之間。電子收集層35的材料例如可包含鈣金屬或鋁金屬,並例如以蒸鍍方式形成於高分子有機層34上。當照射光線高分子有機太陽能電池時,高分子有機層34吸收光線後,藉由透明導電層32收集電洞,電子收集層35收集電子,使高分子有機太陽能電池可輸出電流。The hole transport layer 33 is disposed on the transparent conductive layer 32. Here, a highly transparent hole transport layer 33 is formed on the transparent conductive layer 32 by coating. The polymer organic layer 34 is provided on the hole transport layer 33. Here, the polymer organic layer 34 is an active layer that absorbs light and is formed on the hole transport layer 33 by coating. Further, the electron collection layer 35 is provided between the polymer organic layer 34 and the first flexible substrate 31. The material of the electron collecting layer 35 may include, for example, calcium metal or aluminum metal, and is formed on the polymer organic layer 34, for example, by vapor deposition. When the light-emitting polymer organic solar cell is irradiated, the polymer organic layer 34 absorbs light, and the hole is collected by the transparent conductive layer 32, and the electron collecting layer 35 collects electrons, so that the polymer organic solar cell can output a current.

綜上所述,因本發明之電子裝置與軟性基板的製造方法中,第一軟性基板具有一軟性載板以及一阻隔層。其中,軟性載板的厚度係介於0.1微米與20微米之間,且阻隔層包含一對至三對的氮化矽層與氧化矽層。由於第一軟性基板係透過高溫製程製備,而不是以外貼方式貼附一層水氧阻隔層,與習知相較,第一軟性基板不僅厚度較薄(習知水氧阻隔層之基材厚度約為50~100微米之間,且高溫製程膜質緻密度較佳,其阻水氧能力也較高,使得電子裝置不僅具有較高的阻水氧能力之外,也具有薄型化的特點而可提高其穿透率。In summary, in the method of manufacturing an electronic device and a flexible substrate of the present invention, the first flexible substrate has a flexible carrier and a barrier layer. Wherein, the thickness of the flexible carrier is between 0.1 micrometers and 20 micrometers, and the barrier layer comprises one to three pairs of tantalum nitride layers and a hafnium oxide layer. Since the first flexible substrate is prepared by a high-temperature process, instead of attaching a water-oxygen barrier layer to the externally attached method, the first flexible substrate is not only thinner than the conventional one (the thickness of the substrate of the conventional water-oxygen barrier layer is about It is between 50 and 100 microns, and the high-temperature process film has better density, and its water-blocking oxygen capacity is also high, which makes the electronic device not only have high water-blocking oxygen resistance, but also has thinning characteristics and can be improved. Its penetration rate.

以上所述僅為舉例性,而非為限制性者。任何未脫離本發明之精神與範疇,而對其進行之等效修改或變更,均應包含於後附之申請專利範圍中。The above is intended to be illustrative only and not limiting. Any equivalent modifications or alterations to the spirit and scope of the invention are intended to be included in the scope of the appended claims.

1‧‧‧電子裝置1‧‧‧Electronic device

11‧‧‧第一軟性基板11‧‧‧First flexible substrate

111‧‧‧軟性載板111‧‧‧Soft carrier board

112‧‧‧阻隔層112‧‧‧Barrier

1121‧‧‧氮化矽層1121‧‧‧layer of tantalum nitride

1122‧‧‧氧化矽層1122‧‧‧Oxide layer

113‧‧‧第一平坦化層113‧‧‧First flattening layer

114‧‧‧第二平坦化層114‧‧‧Second flattening layer

12‧‧‧對向基板12‧‧‧ opposite substrate

121‧‧‧透光基板121‧‧‧Transparent substrate

122‧‧‧元件層122‧‧‧Component layer

13‧‧‧有機發光層13‧‧‧Organic light-emitting layer

Claims (9)

一種電子裝置,包括:一第一軟性基板,具有;一第一軟性載板,其厚度係介於0.1微米與20微米之間;及一第一阻隔層,設置於該第一軟性載板上,且該第一阻隔層包含一對至三對的氮化矽層與氧化矽層;以及一第二軟性基板,與該第一軟性基板相對而設,並具有:一第二軟性載板,其厚度係介於0.1微米與20微米之間;及一第二阻隔層,設置於該第二軟性載板上,且該第二阻隔層包含一對至三對的氮化矽層與氧化矽層。 An electronic device comprising: a first flexible substrate having: a first flexible carrier having a thickness between 0.1 μm and 20 μm; and a first barrier layer disposed on the first flexible carrier And the first barrier layer comprises a pair of three pairs of a tantalum nitride layer and a tantalum oxide layer; and a second flexible substrate is disposed opposite the first flexible substrate and has: a second flexible carrier, The thickness is between 0.1 micrometers and 20 micrometers; and a second barrier layer is disposed on the second flexible carrier, and the second barrier layer comprises a pair of three pairs of tantalum nitride layers and tantalum oxide Floor. 如申請專利範圍第1項所述之電子裝置,其中該第一軟性基板更具有一第一平坦化層及一第二平坦化層,該第一平坦化層設置於該軟性載板與該阻隔層之間,該第二平坦化層設置於該阻隔層遠離該軟性載板之一側。 The electronic device of claim 1, wherein the first flexible substrate further has a first planarization layer and a second planarization layer, the first planarization layer being disposed on the flexible carrier and the barrier Between the layers, the second planarization layer is disposed on a side of the barrier layer away from the flexible carrier. 如申請專利範圍第1項所述之電子裝置,其中該氧化矽層的折射率為1.473,該氮化矽層的折射率為1.857。 The electronic device according to claim 1, wherein the yttria layer has a refractive index of 1.473 and the yttrium nitride layer has a refractive index of 1.857. 如申請專利範圍第2項所述之電子裝置,更包括:一元件層,設置於該第一軟性基板與該第二軟性基板之間;及一有機發光層,設置於該元件層與該第一軟性基板之間,該有機發光層與該元件層電性連接。 The electronic device of claim 2, further comprising: a component layer disposed between the first flexible substrate and the second flexible substrate; and an organic light emitting layer disposed on the component layer and the first The organic light-emitting layer is electrically connected to the element layer between a flexible substrate. 如申請專利範圍第4項所述之電子裝置,更包括:一濾光層,設置於該第二平坦化層與該有機發光層之間。 The electronic device of claim 4, further comprising: a filter layer disposed between the second planarization layer and the organic light-emitting layer. 如申請專利範圍第1項所述之電子裝置,更包括:一透明導電層,設置於該第一軟性基板與該第二軟性基板之間。 The electronic device of claim 1, further comprising: a transparent conductive layer disposed between the first flexible substrate and the second flexible substrate. 如申請專利範圍第6項所述之電子裝置,更包括:一染料層,設置於該透明導電層之上;一電解層,設置於該染料層上;及一催化層,設置於染料層及該第一軟性基板之間,並與該染料層電性連 接。 The electronic device of claim 6, further comprising: a dye layer disposed on the transparent conductive layer; an electrolytic layer disposed on the dye layer; and a catalytic layer disposed on the dye layer and Between the first flexible substrates and electrically connected to the dye layer Pick up. 如申請專利範圍第6項所述之電子裝置,更包括:一電洞傳輸層,設置於該透明導電層上;一高分子有機層,設置於該電洞傳輸層上;及一電子收集層,設置於該高分子有機層及該第一軟性基板之間。 The electronic device of claim 6, further comprising: a hole transport layer disposed on the transparent conductive layer; a polymer organic layer disposed on the hole transport layer; and an electron collecting layer And disposed between the polymer organic layer and the first flexible substrate. 一種軟性基板的製造方法,包含以下步驟:提供一剛性載板;形成一離型層於該剛性載板上;形成一軟性載板於該離型層上;形成一第一平坦化層於該軟性載板上;形成一阻隔層於該第一平坦化層上;形成一第二平坦化層於該阻隔層上;以及由該離型層與該軟性載板之間離型。 A method for manufacturing a flexible substrate, comprising the steps of: providing a rigid carrier; forming a release layer on the rigid carrier; forming a flexible carrier on the release layer; forming a first planarization layer thereon a flexible carrier; forming a barrier layer on the first planarization layer; forming a second planarization layer on the barrier layer; and separating from the release layer and the flexible carrier.
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