TWI512062B - Moisture-proof and insulating coating material and uses thereof - Google Patents

Moisture-proof and insulating coating material and uses thereof Download PDF

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TWI512062B
TWI512062B TW102142512A TW102142512A TWI512062B TW I512062 B TWI512062 B TW I512062B TW 102142512 A TW102142512 A TW 102142512A TW 102142512 A TW102142512 A TW 102142512A TW I512062 B TWI512062 B TW I512062B
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moisture
proof insulating
insulating coating
weight
parts
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TW102142512A
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TW201520285A (en
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Kuang Chieh Li
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Chi Mei Corp
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D153/00Coating compositions based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers
    • C09D153/02Vinyl aromatic monomers and conjugated dienes
    • C09D153/025Vinyl aromatic monomers and conjugated dienes modified
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Description

防濕絕緣塗料及其應用Moisture-proof insulating coating and its application

本發明係有關一種電子零件用之防濕絕緣塗料及使用該防濕絕緣塗料進行防濕絕緣處理之電子零件與其製造方法。特別是提供一種耐候均一性佳之電子零件用之防濕絕緣塗料。The present invention relates to a moisture-proof insulating coating for an electronic component and an electronic component and a method of manufacturing the same using the moisture-proof insulating coating. In particular, it provides a moisture-proof insulating coating for electronic parts with good weather resistance uniformity.

隨著科技的進步,電子元件漸漸朝向微小化及多功能化的發展,且該電子元件中電路的設計亦越趨複雜,此時絕緣與防潮便成為影響電子元件使用壽命長短的重要關鍵。據此,透過在該電子元件外形成一包覆層,以達到防濕、防塵、阻氣及絕緣等保護作用。With the advancement of technology, electronic components are gradually becoming more and more miniaturized and multi-functional, and the design of circuits in the electronic components is becoming more and more complicated. At this time, insulation and moisture-proof have become important factors affecting the service life of electronic components. Accordingly, a coating layer is formed on the outside of the electronic component to achieve protection against moisture, dust, gas, and insulation.

日本特開2005-132966號揭示一種絕緣塗料,其中,該絕緣塗料是由甲基丙烯酸系樹脂、聚烯烴系樹脂或聚胺酯系樹脂,及溶劑乙酸丁酯所組成。此塗料主要在解決習知使用高毒性的溶劑所導致的環保問題。Japanese Laid-Open Patent Publication No. 2005-132966 discloses an insulating coating comprising a methacrylic resin, a polyolefin resin or a polyurethane resin, and a solvent butyl acetate. This coating is mainly used to solve the environmental problems caused by the use of highly toxic solvents.

日本特開2005-126456號揭示一種防濕絕緣塗料,該防濕絕緣塗料是由10至40重量份的熱可塑性樹脂(如A-B-A型苯乙烯系嵌段共聚物或其氫化物)、1至20重量份的黏著性樹脂及50至90重量份的溶劑所組成,且選擇性地添加矽氧烷系偶合劑。此專利公開案在解決習知塗料塗佈於一電子產品上並形成塗膜後,在後續放置於高溫高濕環境下,塗膜與電子產品間的界面因水的滲入所導致之電子產品防濕性不佳問 題。Japanese Laid-Open Patent Publication No. 2005-126456 discloses a moisture-proof insulating coating which is composed of 10 to 40 parts by weight of a thermoplastic resin such as an ABA type styrenic block copolymer or a hydride thereof, 1 to 20 It is composed of a part by weight of an adhesive resin and 50 to 90 parts by weight of a solvent, and a naphthenic coupling agent is selectively added. In the patent publication, after the conventional coating is applied to an electronic product and formed into a coating film, the electronic product is prevented from being infiltrated by the water at the interface between the coating film and the electronic product in the subsequent high temperature and high humidity environment. Poor wetness question.

然而上述組成仍未達到目前業界對防濕性之要求,因此,日本特開2008-189763號進一步揭示一種絕緣塗料,該絕緣塗料是由A-B-A型苯乙烯系嵌段共聚物及/或其氫化物、黏著性樹脂,及50至150重量份的溶劑所組成,可以改善上述防濕性不佳問題。然而,上述專利中所記載之絕緣塗料在塗佈後之塗膜皆存在有耐候均一性不佳的問題,導致在長時間使用後容易造成電子元件的損傷。However, the above composition still does not meet the current requirements for moisture resistance in the industry. Therefore, Japanese Laid-Open Patent Publication No. 2008-189763 further discloses an insulating coating which is composed of an ABA type styrenic block copolymer and/or a hydride thereof. It is composed of an adhesive resin and 50 to 150 parts by weight of a solvent to improve the above-mentioned problem of poor moisture resistance. However, the coating film after the coating described in the above patent has a problem that the weathering uniformity is poor, and the electronic component is easily damaged after prolonged use.

因此,如何同時改善耐候均一性,同時達到目前業界的要求,為本發明所屬技術領域中努力研究之目標。Therefore, how to simultaneously improve the weathering uniformity while achieving the requirements of the current industry is an object of diligent research in the technical field to which the present invention pertains.

本發明利用提供特殊崁段共聚物樹脂及特殊化合物之成分,而得到耐候均一性之防濕絕緣塗料。The invention utilizes a component which provides a special segment of the copolymer resin and a special compound to obtain a weatherproof uniformity moisture-proof insulating coating.

因此,本發明提供一種防濕絕緣塗料,該塗料包含:至少一嵌段共聚物樹脂(A),其包含一骨架,該骨架包含至少兩個乙烯系芳香族聚合物嵌段及至少一個共軛二烯系聚合物嵌段;黏著性樹脂(B);溶劑(C);及改性聚矽氧烷(D);具有如式(I)所示之結構的化合物(D) Accordingly, the present invention provides a moisture-proof insulating coating comprising: at least one block copolymer resin (A) comprising a skeleton comprising at least two vinyl aromatic polymer blocks and at least one conjugate a diene polymer block; an adhesive resin (B); a solvent (C); and a modified polyoxyalkylene (D); a compound (D) having a structure represented by the formula (I)

於式(I)中,A1 係各自獨立代表碳數為1至4之氟化烷基,A2 係各自獨立代表甲基或乙基,且m代表2至100之整數。In the formula (I), the A 1 groups each independently represent a fluorinated alkyl group having a carbon number of 1 to 4, the A 2 groups each independently represent a methyl group or an ethyl group, and m represents an integer of 2 to 100.

本發明亦提供一種防濕絕緣膜之製造方法,其包含使用前述之防濕絕緣塗料塗佈一載體。The present invention also provides a method of producing a moisture-proof insulating film comprising coating a carrier with the aforementioned moisture-proof insulating coating.

本發明又提供一種防濕絕緣膜,其係由根據前述防濕絕緣膜之製造方法所製得。The present invention further provides a moisture-proof insulating film which is produced by the above-described method for producing a moisture-proof insulating film.

本發明再提供一種電子零件,其包含前述之防濕絕緣膜。The present invention further provides an electronic component comprising the aforementioned moisture-proof insulating film.

本發明又提供一種製造電子零件之方法,該電子零件包含一防濕絕緣膜,該防濕絕緣膜係由包含前述之方法所提供。The present invention further provides a method of manufacturing an electronic component comprising a moisture-proof insulating film provided by the method comprising the foregoing.

本發明提供一種防濕絕緣塗料,該塗料包含:至少一嵌段共聚物樹脂(A),其包含一骨架,該骨架包含至少兩個乙烯系芳香族聚合物嵌段及至少一個共軛二烯系聚合物嵌段;黏著性樹脂(B);溶劑(C);及改性聚矽氧烷(D);具有如式(I)所示之結構的化合物(D) The present invention provides a moisture-proof insulating coating comprising: at least one block copolymer resin (A) comprising a skeleton comprising at least two vinyl aromatic polymer blocks and at least one conjugated diene a polymer block; an adhesive resin (B); a solvent (C); and a modified polyoxyalkylene (D); a compound (D) having a structure represented by the formula (I)

於式(I)中,A1 係各自獨立代表碳數為1至4之氟化烷基,A2 係各自獨立代表甲基或乙基,且m代表2至100之整數。In the formula (I), the A 1 groups each independently represent a fluorinated alkyl group having a carbon number of 1 to 4, the A 2 groups each independently represent a methyl group or an ethyl group, and m represents an integer of 2 to 100.

根據本發明之該至少一嵌段共聚物樹脂(A)包含一骨架,該骨架包含至少兩個乙烯系芳香族聚合物嵌段及至少一個經氫化之共軛二烯系聚合物嵌段。The at least one block copolymer resin (A) according to the present invention comprises a skeleton comprising at least two vinyl aromatic polymer blocks and at least one hydrogenated conjugated diene polymer block.

較佳地,該乙烯系芳香族聚合物嵌段是由乙烯系芳香族單體經聚合反應而得。該乙烯系芳香族單體係選自下述一種或一種以上之化合物:(1)未經取代或經烷基取代之苯乙烯類化合物:苯乙烯、2-甲基 苯乙烯、3-甲基苯乙烯、4-甲基苯乙烯、4-乙基苯乙烯、4-第三丁基苯乙烯、2,4-二甲基苯乙烯、α-甲基苯乙烯、α-甲基-4-甲基苯乙烯等;(2)經鹵素取代之苯乙烯類化合物:2-氯苯乙烯、4-氯苯乙烯等。Preferably, the vinyl aromatic polymer block is obtained by polymerization of a vinyl aromatic monomer. The vinyl aromatic mono system is selected from one or more of the following compounds: (1) unsubstituted or alkyl substituted styrene compound: styrene, 2-methyl Styrene, 3-methylstyrene, 4-methylstyrene, 4-ethylstyrene, 4-tert-butylstyrene, 2,4-dimethylstyrene, α-methylstyrene, Α-methyl-4-methylstyrene or the like; (2) styrene compound substituted by halogen: 2-chlorostyrene, 4-chlorostyrene, and the like.

較佳地,該共軛二烯系聚合物嵌段是由共軛二烯系單體經聚合反應而得。該共軛二烯系單體係選自下述一種或一種以上之化合物:1,3-丁二烯、2-甲基-1,3-丁二烯、2-甲基-1,3-異戊二烯、2,3-二甲基-1,3-丁二烯、1,3-戊二烯、1,3-己二烯等。Preferably, the conjugated diene polymer block is obtained by polymerization of a conjugated diene monomer. The conjugated diene system is selected from one or more of the following compounds: 1,3-butadiene, 2-methyl-1,3-butadiene, 2-methyl-1,3- Isoprene, 2,3-dimethyl-1,3-butadiene, 1,3-pentadiene, 1,3-hexadiene, and the like.

於本發明之一具體例中,該至少一嵌段共聚物樹脂(A)之合成方法,包含以下之步驟:(1)聚合反應,其分別將該乙烯系芳香族單體及共軛二烯系單體溶於有機溶劑中,接著再加入聚合起始劑,以進行陰離子聚合反應而形成一嵌段共聚物前驅物;及(2)氫化反應,其將該嵌段共聚物前驅物於一氫化催化劑存在下進行氫化反應,以獲得本發明之該至少一嵌段共聚物樹脂(A)。茲說明如下:In a specific embodiment of the present invention, the method for synthesizing the at least one block copolymer resin (A) comprises the steps of: (1) a polymerization reaction, respectively, the ethylene-based aromatic monomer and the conjugated diene The monomer is dissolved in an organic solvent, followed by addition of a polymerization initiator to carry out an anionic polymerization reaction to form a block copolymer precursor; and (2) a hydrogenation reaction, which blocks the block copolymer precursor The hydrogenation reaction is carried out in the presence of a hydrogenation catalyst to obtain the at least one block copolymer resin (A) of the present invention. Here are the explanations:

(1)聚合反應:(1) Polymerization:

製備該至少一嵌段共聚物樹脂(A)時,較佳地,該乙烯系芳香族單體及/或共軛二烯系單體可分別先以有機溶劑稀釋至適當之濃度,再進行混合及聚合反應。本發明之具體實施例中,該稀釋之濃度為25wt%。When the at least one block copolymer resin (A) is prepared, preferably, the vinyl aromatic monomer and/or the conjugated diene monomer may be diluted with an organic solvent to an appropriate concentration, and then mixed. And polymerization. In a particular embodiment of the invention, the concentration of the dilution is 25 wt%.

較佳地,該有機溶劑是選自於(1)脂肪族類化合物:正丁烷、異丁烷、正戊烷、正己烷、正庚烷、正辛烷等;(2)脂環族類化合物:環戊烷、甲基環戊烷、環己烷、甲基環己烷、環庚烷、甲基環庚烷等;或(3)上述之一組合。另外,在不影響聚合反應進行下,亦可使用苯、甲苯、二甲苯、乙基苯等之芳香族類化合物等。Preferably, the organic solvent is selected from the group consisting of (1) aliphatic compounds: n-butane, isobutane, n-pentane, n-hexane, n-heptane, n-octane, etc.; (2) alicyclic Compound: cyclopentane, methylcyclopentane, cyclohexane, methylcyclohexane, cycloheptane, methylcycloheptane, etc.; or (3) a combination of the above. Further, an aromatic compound such as benzene, toluene, xylene or ethylbenzene may be used without affecting the polymerization reaction.

該聚合起始劑並無特別之限制,通常可採用習知所使用之有機鹼金屬化合物。該有機鹼金屬化合物包含但不限於脂肪族鹼金屬化合物、芳香族鹼金屬化合物、有機胺基鹼金屬化合物等。較佳地,該聚 合起始劑是擇自於C1至C20脂肪族鋰化合物、C6至C20芳香族鋰化合物、C1至C20脂肪族鈉化合物、C6至C20芳香族鈉化合物、C1至C20脂肪族鉀化合物、C6至C20芳香族鉀化合物,或此等之一組合。The polymerization initiator is not particularly limited, and an organic alkali metal compound which is conventionally used can be usually used. The organic alkali metal compound includes, but is not limited to, an aliphatic alkali metal compound, an aromatic alkali metal compound, an organic amine base metal compound, and the like. Preferably, the gathering The starting agent is selected from the group consisting of C1 to C20 aliphatic lithium compounds, C6 to C20 aromatic lithium compounds, C1 to C20 aliphatic sodium compounds, C6 to C20 aromatic sodium compounds, C1 to C20 aliphatic potassium compounds, C6 to C20 aromatic potassium compound, or a combination of these.

該C1至C20脂肪族鋰化合物包含但不限於正丙基鋰、正丁基鋰、第二丁基鋰、第三丁基鋰、六亞甲基二鋰、丁二烯基二鋰、異戊二烯基二鋰。該C6至C20芳香族鋰化合物包含但不限於二異丙烯基苯與第二丁基鋰之反應生成物,或二乙烯基苯、第二丁基鋰與少量1,3-丁二烯之反應生成物等。更進一步,亦可使用揭示於美國專利公告第5,708,092號說明書、英國專利公告第2,241,239號說明書、美國專利公告第5,527,753號說明書等所揭示之有機鹼金屬化合物。上述之聚合起始劑不僅可使用一種,亦可混合兩種以上使用。The C1 to C20 aliphatic lithium compound includes, but is not limited to, n-propyl lithium, n-butyl lithium, second butyl lithium, tert-butyl lithium, hexamethylene dilithium, butadienyl dilithium, isoprene Dienyldilithium. The C6 to C20 aromatic lithium compound includes, but is not limited to, a reaction product of diisopropenylbenzene and a second butyllithium, or a reaction of divinylbenzene, a second butyllithium and a small amount of 1,3-butadiene Product, etc. Further, an organic alkali metal compound disclosed in the specification of U.S. Patent No. 5,708,092, the specification of the U.S. Patent No. 2,241,239, and the specification of U.S. Patent No. 5,527,753, etc., may be used. The above polymerization initiators may be used singly or in combination of two or more.

較佳地,該聚合反應溫度範圍為10℃至150℃;更佳地,該聚合反應溫度範圍為40℃至120℃。該聚合反應時間係根據聚合反應溫度而加以調整,較佳地,該聚合反應時間範圍為10小時以內;更佳地,該聚合反應時間範圍為0.5小時至5小時。較佳地,該聚合反應環境是在氮氣等惰性氣體之環境下。該聚合反應壓力範圍並未加以特別限制,只要於上述聚合反應溫度範圍內,能將該乙烯系芳香族單體、共軛二烯系單體,以及溶劑維持於液態所需之壓力範圍內實施即可。進一步地,必須留意聚合反應中,不會混入會使聚合起始劑以及活性聚合物(living polymer)惰性化之雜質,例如不可混入水、氧、碳酸氣體等。Preferably, the polymerization temperature ranges from 10 ° C to 150 ° C; more preferably, the polymerization temperature ranges from 40 ° C to 120 ° C. The polymerization time is adjusted depending on the polymerization temperature. Preferably, the polymerization time ranges from 10 hours; more preferably, the polymerization time ranges from 0.5 hours to 5 hours. Preferably, the polymerization reaction environment is in an environment of an inert gas such as nitrogen. The polymerization reaction pressure range is not particularly limited as long as the ethylene-based aromatic monomer, the conjugated diene monomer, and the solvent are maintained within a pressure range required for the liquid in the polymerization reaction temperature range. Just fine. Further, it is necessary to pay attention to the fact that impurities which inactivate the polymerization initiator and the living polymer are not mixed in the polymerization reaction, for example, water, oxygen, carbonic acid gas or the like is not mixed.

(2)氫化反應:(2) Hydrogenation reaction:

該氫化催化劑並未加以特別限制,可採用習知所使用之,如(1)將金屬載置於多孔質無機物質中之氫化催化劑;(2)有機酸鹽或過渡金屬鹽,與還原劑反應之齊格勒(Ziegler)型氫化催化劑;(3)有機金屬化合物;(4)有機金屬錯合物等。The hydrogenation catalyst is not particularly limited and may be used in a conventional manner, such as (1) a hydrogenation catalyst in which a metal is placed in a porous inorganic substance; (2) an organic acid salt or a transition metal salt, which is reacted with a reducing agent. Ziegler type hydrogenation catalyst; (3) organometallic compound; (4) organometallic complex.

該氫化催化劑包含但不限於(1)將Ni、Pt、Pd、Ru等金屬負載於碳、二氧化矽、氧化鋁、矽藻土等中之氫化催化劑;(2)使用Ni、Co、Fe、Cr等有機酸鹽,或者乙醯丙酮鹽等過渡金屬鹽,與有機鋁等還原劑反應之齊格勒氫化催化劑;(3)Ti、Ru、Rh、Zr等有機金屬化合物;(4)Ti、Ru、Rh、Zr等有機金屬錯合物。上述氫化催化劑亦可為揭示於日本專利特公昭42-8704號公報、日本專利特公昭43-6636號公報、日本專利特公昭63-4841號公報、日本專利特公平1-37970號公報、日本專利特公平1-53851號公報、日本專利特公平2-9041號公報中之氫化催化劑。上述氫化催化劑較佳為二茂鈦之有機金屬錯合物、具有還原性之有機金屬化合物,或上述此等之一組合。The hydrogenation catalyst includes, but is not limited to, (1) a hydrogenation catalyst supporting a metal such as Ni, Pt, Pd or Ru in carbon, cerium oxide, aluminum oxide, diatomaceous earth or the like; (2) using Ni, Co, Fe, An organic acid salt such as Cr or a transition metal salt such as acetoacetate or a Ziegler hydrogenation catalyst which reacts with a reducing agent such as organoaluminum; (3) an organometallic compound such as Ti, Ru, Rh or Zr; (4) Ti, Ruthenium, Rh, Zr and other organic metal complexes. The above-mentioned hydrogenation catalyst can also be disclosed in Japanese Patent Publication No. Sho 42-8704, Japanese Patent Publication No. Sho 43-6636, Japanese Patent Publication No. Sho 63-4841, Japanese Patent Laid-Open No. Hei 1-37970, and Japanese Patent. The hydrogenation catalyst in Japanese Patent Publication No. Hei. No. 2-9041, Japanese Patent Publication No. Hei 2-9041. The above hydrogenation catalyst is preferably an organometallic complex of titanocene, an organometallic compound having a reducing property, or a combination of the above.

該二茂鈦之有機金屬錯合物可使用揭示於日本專利特開平8-109219號公報中之錯合物。該二茂鈦之有機金屬錯合物可列舉具有至少一個以上配位基之錯合物,且該配位基具有雙環戊二烯鈦二氯化物、單五甲基環戊二烯鈦三氯化物等之(取代)環戊二烯骨架,茚基骨架或者芴基骨架。該具有還原性之有機金屬化合物包含但不限於有機鋰等之有機鹼金屬化合物、有機鎂化合物、有機鋁化合物、有機硼化合物,或者有機鋅化合物等。As the organometallic complex of the titanocene, a complex compound disclosed in Japanese Laid-Open Patent Publication No. Hei 8-109219 can be used. The organometallic complex of the titanocene may, for example, be a complex having at least one ligand, and the ligand has a dicyclopentadienyl titanium dichloride, a monopentamethylcyclopentadienyl titanium trichloride. a (substituted) cyclopentadiene skeleton, a fluorenyl skeleton or a fluorenyl skeleton. The reducing organometallic compound includes, but is not limited to, an organic alkali metal compound such as organolithium, an organomagnesium compound, an organoaluminum compound, an organoboron compound, or an organozinc compound.

較佳地,該氫化反應溫度範圍為0℃至200℃;更佳地,該氫化反應溫度範圍為30℃至150℃。較佳地,該氫化反應壓力範圍為0.1MPa至15MPa;更佳地,該氫化反應壓力範圍為0.2MPa至10MPa;又更佳地,該氫化反應壓力範圍為0.3MPa至7MPa。較佳地,該氫化反應時間範圍為3分鐘至10小時;更佳地,該氫化反應時間範圍為10分鐘至5小時。該氫化反應亦可藉由分批製程、連續製程或者該等組合中任一製程來實施。Preferably, the hydrogenation reaction temperature ranges from 0 ° C to 200 ° C; more preferably, the hydrogenation reaction temperature ranges from 30 ° C to 150 ° C. Preferably, the hydrogenation reaction pressure ranges from 0.1 MPa to 15 MPa; more preferably, the hydrogenation reaction pressure ranges from 0.2 MPa to 10 MPa; more preferably, the hydrogenation reaction pressure ranges from 0.3 MPa to 7 MPa. Preferably, the hydrogenation reaction time ranges from 3 minutes to 10 hours; more preferably, the hydrogenation reaction time ranges from 10 minutes to 5 hours. The hydrogenation reaction can also be carried out by a batch process, a continuous process, or any of the combinations.

本發明之該經氫化之共軛二烯系聚合物嵌段之氫化率可以藉由氫化反應溫度、氫化反應壓力、氫化反應時間、氫氣之使用量及氫化 反應類型等方式加以調控,並無特定之限制。The hydrogenation rate of the hydrogenated conjugated diene polymer block of the present invention can be determined by hydrogenation reaction temperature, hydrogenation reaction pressure, hydrogenation reaction time, hydrogen usage, and hydrogenation. There are no specific restrictions on the manner in which the type of reaction is regulated.

根據本發明之該經氫化之共軛二烯系聚合物嵌段之氫化率係自50至100莫耳%,較佳地,該經氫化之共軛二烯系聚合物嵌段之氫化率係自60至100莫耳%;更佳地,該經氫化之共軛二烯系聚合物嵌段之氫化率係自70至100莫耳%。The hydrogenation ratio of the hydrogenated conjugated diene polymer block according to the present invention is from 50 to 100 mol%, preferably, the hydrogenation ratio of the hydrogenated conjugated diene polymer block is From 60 to 100 mol%; more preferably, the hydrogenated conjugated diene polymer block has a hydrogenation ratio of from 70 to 100 mol%.

當該共軛二烯系聚合物之氫化率若介於50至100莫耳%,則耐候均一性較佳。When the hydrogenation ratio of the conjugated diene polymer is from 50 to 100 mol%, weather resistance uniformity is preferred.

較佳地,該至少一嵌段共聚物樹脂(A)之數目平均分子量範圍為10,000至200,000;更佳地,為15,000至150,000;尤佳地,為18,000至100,000。當嵌段共聚物樹脂數量平均分子量介於10,000至200,000時,可以得到耐候均一性較佳之防濕絕緣塗料。Preferably, the at least one block copolymer resin (A) has a number average molecular weight ranging from 10,000 to 200,000; more preferably, from 15,000 to 150,000; more preferably from 18,000 to 100,000. When the block copolymer resin has a number average molecular weight of 10,000 to 200,000, a moisture-proof insulating coating having better weather resistance uniformity can be obtained.

根據本發明之防濕絕緣塗料包含黏著性樹脂(B),以提高防濕絕緣塗料至如玻璃、半導體晶片或印刷電路板等電子零件之密著性。The moisture-proof insulating coating according to the present invention comprises an adhesive resin (B) to improve the adhesion of the moisture-proof insulating coating to electronic parts such as glass, semiconductor wafers or printed circuit boards.

於本發明之一較佳具體實施例中,該黏著性樹脂(B)包含石油系樹脂、松脂系樹脂或萜系樹脂。此等材料易溶解於溶劑中。In a preferred embodiment of the present invention, the adhesive resin (B) comprises a petroleum resin, a rosin resin or a fluorene resin. These materials are readily soluble in solvents.

石油系樹脂較佳為脂肪族石油樹脂、石油樹脂、芳香烴、脂環族石油樹脂、脂肪族/芳香族共聚物石油樹脂及其氫化石油樹脂。The petroleum resin is preferably an aliphatic petroleum resin, a petroleum resin, an aromatic hydrocarbon, an alicyclic petroleum resin, an aliphatic/aromatic copolymer petroleum resin, and a hydrogenated petroleum resin thereof.

根據本發明之石油系樹脂可使用商用之產品,例如:荒川化學工業公司製「ARKON P」及「ARKON M」(以上為商品名)、東燃石油化學公司製「escorez」(商品名)、三井化學公司製「Hi-rez」(商品名)、日本ZEON公司製「Quintone」(商品名)、固特異公司製「wingtak」(商品名)、大日本墨水化學工業公司製「startak」(商品名)、東燃石油化學公司製「tohopetorosin」(商品名)、三井化學公司製「takace」(商品名)、以及三井化學公司製「FTR」(商品名)等。Commercially available products such as "ARKON P" and "ARKON M" (the above are trade names) manufactured by Arakawa Chemical Industries Co., Ltd., "escorez" (trade name) manufactured by Toei Petrochemical Co., Ltd., Mitsui Chemicals Co., Ltd., and Mitsui Chemicals Co., Ltd. "Hi-rez" (trade name) manufactured by Chemical Co., Ltd., "Quintone" (trade name) manufactured by Japan ZEON Co., Ltd., "wingtak" (trade name) manufactured by Goodyear Co., Ltd., and "startak" (product name) manufactured by Dainippon Ink Chemical Industry Co., Ltd. "Tohopetorosin" (trade name) manufactured by Tokay Petrochemical Co., Ltd., "takace" (trade name) manufactured by Mitsui Chemicals Co., Ltd., and "FTR" (trade name) manufactured by Mitsui Chemicals Co., Ltd., etc.

松香系樹脂較佳為松香及其衍生物與松香改性樹脂,其來源可為天然松香及聚合松香等。於本發明之具體實施例中,該松香系樹脂 例如:松香異戊四醇酯(pentaerythritolester rosin)及松香甘油酯(glycerine ester rosin)等的酯化松香、以及其氫添加物等。亦可使用商用之產品,例如:荒川化學工業公司製「松脂膠」、「木松香」、「酯膠(ester gum)A」、「酯膠H」、「PENSEL A」、「PENSEL C」(以上為商品名)、以及理化Hercules公司製「pentalin A」、「fooraru AX」、「fooraru 85」、「fooraru 105」及「pentalin C」(以上為商品名)等。The rosin-based resin is preferably rosin and a derivative thereof and a rosin-modified resin, and the source thereof may be natural rosin and polymerized rosin. In a specific embodiment of the invention, the rosin resin For example, esterified rosin such as pentaerythritolester rosin and glycerine ester rosin, and hydrogen additives thereof. Commercial products such as "rosin gum", "wood rosin", "ester gum A", "ester glue H", "PENSEL A", "PENSEL C" ("Piso") can also be used. The above is the trade name), and "pentalin A", "fooraru AX", "fooraru 85", "fooraru 105" and "pentalin C" (the above are trade names) manufactured by Physicochemical Hercules.

萜系樹脂較佳為多萜、萜酚醛樹脂及其氫化樹脂,可使用商用之產品,例如:理化Hercules公司製「picolight S」、「picolight A」(以上為商品名)、以及YASUHARA CHEMICAL公司製「YS resin」、「YS Polyster-T」及「Clearon」(以上為商品名)等。The oxime resin is preferably a ruthenium resin, a phenol resin, or a hydrogenated resin thereof, and a commercial product such as "picolight S" manufactured by Physicochemical Hercules, "picolight A" (above), and YASUHARA CHEMICAL Co., Ltd. "YS resin", "YS Polyster-T" and "Clearon" (the above are trade names).

於本發明之一較佳具體實施例中,其係使用商品化之黏著性樹脂(B),例如:KE311、KE604、P100、P125、P140、M100、M115、M135、A100、S100、101、102(由荒川化工有限公司生產)、YSTO125樹脂、TR105、CREARON P125、CREARON M115、CREARON K110、CREARON K4090、RESIN U130、RESIN T145、RESIN T160、YST0125(由安原化工有限公司生產)。In a preferred embodiment of the present invention, a commercially available adhesive resin (B) such as KE311, KE604, P100, P125, P140, M100, M115, M135, A100, S100, 101, 102 is used. (produced by Arakawa Chemical Co., Ltd.), YSTO125 resin, TR105, CREARON P125, CREARON M115, CREARON K110, CREARON K4090, RESIN U130, RESIN T145, RESIN T160, YST0125 (manufactured by Anyuan Chemical Co., Ltd.).

該黏著性樹脂之軟化點並無特殊限制,較佳係為以環球法測得之自100℃至150℃,更佳係為自110℃至140℃。當該黏著性樹脂之軟化點介於100℃至150℃,則當應用此防濕絕緣塗料於如玻璃、半導體晶片或印刷電路板等電子零件時,具有較佳之密著性。The softening point of the adhesive resin is not particularly limited, and is preferably from 100 ° C to 150 ° C, more preferably from 110 ° C to 140 ° C, measured by the ring and ball method. When the softening point of the adhesive resin is between 100 ° C and 150 ° C, the moisture-proof insulating coating is preferably used when applied to electronic parts such as glass, semiconductor wafers or printed circuit boards.

根據本發明,該黏著性樹脂之使用量較佳基於嵌段共聚物樹脂(A)之使用量為100重量份,該黏著性樹脂(B)之使用量為20至200重量份,較佳為25至160重量份,更佳為30至120重量份。According to the invention, the amount of the adhesive resin to be used is preferably 100 parts by weight based on the amount of the block copolymer resin (A), and the adhesive resin (B) is used in an amount of 20 to 200 parts by weight, preferably 25 to 160 parts by weight, more preferably 30 to 120 parts by weight.

根據本發明之防濕絕緣塗料包含溶劑(C),溶劑(C)之選擇須考量於室溫下乾燥防濕絕緣塗料之條件,較佳地,溶劑(C)為如丙酮或甲基乙基酮之酮類溶劑;如甲苯、二甲苯等之芳香烴溶劑;如環己烷、 甲基環己烷、乙基環己烷之脂肪族溶劑;如醋酸乙酯、醋酸丁酯或醋酸異丙酯之酯類溶劑;如乙醇或丁醇等醇類溶劑;如石蠟油、萘油、礦物松節油、石腦油或其他石油為基礎之溶劑。另一方面,溶劑(C)之沸點較佳係70℃至140℃,當溶劑(C)之沸點介於70℃至140℃時,則當應用此防濕絕緣塗料於如玻璃、半導體晶片或印刷電路板等電子零件時,較不易產生絕緣膜剥離及無法充分乾燥等作業性問題。The moisture-proof insulating coating according to the present invention comprises a solvent (C), and the solvent (C) is selected in consideration of the conditions for drying the moisture-proof insulating coating at room temperature. Preferably, the solvent (C) is, for example, acetone or methyl ethyl. a ketone solvent; an aromatic hydrocarbon solvent such as toluene or xylene; such as cyclohexane; An aliphatic solvent of methylcyclohexane or ethylcyclohexane; an ester solvent such as ethyl acetate, butyl acetate or isopropyl acetate; an alcohol solvent such as ethanol or butanol; such as paraffin oil, naphthalene oil , mineral turpentine, naphtha or other petroleum based solvents. On the other hand, the solvent (C) preferably has a boiling point of 70 ° C to 140 ° C, and when the solvent (C) has a boiling point of 70 ° C to 140 ° C, when the moisture-proof insulating coating is applied to, for example, glass, a semiconductor wafer or When electronic components such as printed circuit boards are printed, workability problems such as peeling of the insulating film and insufficient drying are less likely to occur.

根據本發明,該溶劑(C)之含量較佳基於嵌段共聚物樹脂(A)之使用量為100重量份,該溶劑(C)之使用量為200至2000重量份,較佳為250至1600重量份,更佳為300至1200重量份。According to the present invention, the content of the solvent (C) is preferably 100 parts by weight based on the amount of the block copolymer resin (A), and the solvent (C) is used in an amount of 200 to 2000 parts by weight, preferably 250 to 1600 parts by weight, more preferably 300 to 1200 parts by weight.

根據本發明之該具有如下式(I)所示之結構的化合物(D) The compound (D) having the structure represented by the following formula (I) according to the present invention

於式(I)中,A1 係各自獨立代表碳數為1至4之氟化烷基,A2 係各自獨立代表甲基或乙基,且m代表2至100之整數。In the formula (I), the A 1 groups each independently represent a fluorinated alkyl group having a carbon number of 1 to 4, the A 2 groups each independently represent a methyl group or an ethyl group, and m represents an integer of 2 to 100.

具有如式(I)所示之結構的化合物(D)可包含但不限於具有羥基之氟系界面活性劑。較佳為具有碳數為1至4之氟化烷基與至少二個羥基的化合物。The compound (D) having a structure represented by the formula (I) may include, but is not limited to, a fluorine-based surfactant having a hydroxyl group. Preferred are compounds having a fluorinated alkyl group having 1 to 4 carbon atoms and at least two hydroxyl groups.

另外,於上述之式(I)中,為了提升防濕絕緣塗料之功效,A1 較佳代表碳數為1至4之全氟烷基。較佳地,A1 可為CF3 CH2 -、CF3 CH2 CH2 -、CF3 CF2 CH2 -、CF3 CF2 CH2 CH2 -、CF3 CF2 CF2 CH2 -、CF3 CF2 CF2 CH2 CH2 -、CF3 CF2 CF2 CF2 CH2 -或CF3 CF2 CF2 CF2 CH2 CH2 -。Further, in the above formula (I), in order to enhance the effect of the moisture-proof insulating coating, A 1 preferably represents a perfluoroalkyl group having a carbon number of 1 to 4. Preferably, A 1 may be CF 3 CH 2 -, CF 3 CH 2 CH 2 -, CF 3 CF 2 CH 2 -, CF 3 CF 2 CH 2 CH 2 -, CF 3 CF 2 CF 2 CH 2 -, CF 3 CF 2 CF 2 CH 2 CH 2 -, CF 3 CF 2 CF 2 CF 2 CH 2 - or CF 3 CF 2 CF 2 CF 2 CH 2 CH 2 -.

若m代表2至100之整數時,則所製得之防濕絕緣塗料的耐候均一性較佳。較佳地,m可代表3至70之整數。更佳地,m可代表4至40之整數。If m represents an integer of from 2 to 100, the weather resistance uniformity of the prepared moisture-proof insulating coating is preferred. Preferably, m can represent an integer from 3 to 70. More preferably, m may represent an integer from 4 to 40.

具有如式(I)所示之結構的化合物(D)之具體例可為OMNOVA公司 製造,型號為PF-636(其中A1 代表CF3 CH2 -,A2 代表甲基,且m代表6)、PF-6320(其中A1 代表CF3 CH2 -,A2 代表甲基,且m代表20)、PF-656(其中A1 代表CF3 CF2 CH2 -,A2 代表甲基,且m代表6)、PF-6520(其中A1 代表CF3 CF2 CH2 -,A2 代表甲基,且m代表20)等之商品。前述具有如式(I)所示之結構的化合物(D)可單獨一種或混合複數種使用。A specific example of the compound (D) having a structure represented by the formula (I) may be manufactured by OMNOVA, model PF-636 (wherein A 1 represents CF 3 CH 2 -, A 2 represents a methyl group, and m represents 6). ), PF-6320 (wherein A 1 represents CF 3 CH 2 -, A 2 represents a methyl group, and m represents 20), PF-656 (wherein A 1 represents CF 3 CF 2 CH 2 -, and A 2 represents a methyl group, And m represents a product of 6), PF-6520 (wherein A 1 represents CF 3 CF 2 CH 2 -, A 2 represents a methyl group, and m represents 20). The aforementioned compound (D) having a structure represented by the formula (I) may be used singly or in combination of plural kinds.

根據本發明,該具有如式(I)所示之結構的化合物(D)之使用量較佳基於嵌段共聚物樹脂(A)之使用量為100重量份,該具有如式(I)所示之結構的化合物(D)之使用量為0.3至3重量份,較佳為0.3至2.5重量份,更佳為0.4至2重量份。According to the present invention, the compound (D) having a structure represented by the formula (I) is preferably used in an amount of 100 parts by weight based on the block copolymer resin (A), which has the formula (I) The compound (D) of the structure shown is used in an amount of from 0.3 to 3 parts by weight, preferably from 0.3 to 2.5 parts by weight, more preferably from 0.4 to 2 parts by weight.

若本發明之防濕絕緣塗料不包含具有如式(I)所示之結構的化合物(D)時,所製得之防濕絕緣塗料的耐候均一性不佳。If the moisture-proof insulating coating material of the present invention does not contain the compound (D) having a structure as shown in the formula (I), the weather-resistant uniformity of the obtained moisture-proof insulating coating material is not good.

於本發明之一較佳具體例中,根據本發明之防濕絕緣塗料進一步包含具有式(II)結構之改性聚矽氧烷(E); In a preferred embodiment of the present invention, the moisture-proof insulating coating according to the present invention further comprises a modified polyoxyalkylene (E) having the structure of the formula (II);

式(II)中,n表示10至200之整數;較佳為20至120;p表示0至9之整數;較佳為2至3;及q表示3至9之整數;較佳為3至5。In the formula (II), n represents an integer of 10 to 200; preferably 20 to 120; p represents an integer of 0 to 9; preferably 2 to 3; and q represents an integer of 3 to 9; preferably 3 to 5.

該具有式(II)結構之改性聚矽氧烷(E)之市售品如KF-6001、KF-6002、KF-6003(以上由Shin-Etsu化學有限公司製造)、SF8427、BY-16-005、BY-16-006、BY-16-007、BY-16-008(以上由Dow Corning Toray Silicone Co.,Ltd.製造)。Commercial products of the modified polyoxane (E) having the structure of the formula (II) such as KF-6001, KF-6002, KF-6003 (above manufactured by Shin-Etsu Chemical Co., Ltd.), SF8427, BY-16 -005, BY-16-006, BY-16-007, BY-16-008 (above, manufactured by Dow Corning Toray Silicone Co., Ltd.).

根據本發明,該具有式(II)結構之改性聚矽氧烷(E)之含量較佳基於嵌段共聚物樹脂(A)之使用量為100重量份,該改性聚矽氧烷(D)之使用量為0.1至1重量份,較佳為0.13至0.9重量份,更佳為0.15至0.8重 量份。According to the present invention, the content of the modified polyoxyalkylene (E) having the structure of the formula (II) is preferably 100 parts by weight based on the amount of the block copolymer resin (A) used, and the modified polyoxane ( D) is used in an amount of 0.1 to 1 part by weight, preferably 0.13 to 0.9 part by weight, more preferably 0.15 to 0.8 part by weight. Quantities.

使用具有式(II)結構之改性聚矽氧烷(E)時,可進一步提升耐候均一性。When the modified polyoxyalkylene (E) having the structure of the formula (II) is used, the weathering uniformity can be further improved.

根據本發明之防濕絕緣塗料較佳係進一步包含添加劑(F),例如填料、改性劑、消泡劑、著色劑、膠粘劑等。其中填料例如:氧化矽、氧化鎂、氫氧化鋁、氧化鋁,氮化鋁,氮化硼或碳酸鈣,較佳係為細粉末;改性劑例如:環烷酸錳或其類似物、如辛烯酸錳之鹽金屬;消泡劑例如:矽油、氟油或其他已知之聚羧酸聚合物;著色劑例如:無機顏料、有機顏料、有機染料及類似物。The moisture-proof insulating coating according to the present invention preferably further contains an additive (F) such as a filler, a modifier, an antifoaming agent, a colorant, an adhesive or the like. Wherein the filler is, for example, cerium oxide, magnesium oxide, aluminum hydroxide, aluminum oxide, aluminum nitride, boron nitride or calcium carbonate, preferably a fine powder; a modifier such as manganese naphthenate or the like, such as A salt metal of manganese octylate; an antifoaming agent such as eucalyptus oil, fluoro oil or other known polycarboxylic acid polymer; coloring agents such as inorganic pigments, organic pigments, organic dyes and the like.

根據本發明之有機顏料包含黑色顏料。適用於本發明之黑色顏料以具有耐熱性、耐光性以及耐溶劑性的黑色顏料為較佳。The organic pigment according to the invention comprises a black pigment. The black pigment suitable for use in the present invention is preferably a black pigment having heat resistance, light resistance and solvent resistance.

前述之黑色顏料之具體例如:二萘嵌苯黑(perylene black)、花青黑(cyanine black)、苯胺黑(aniline black)等黑色有機顏料;由紅、藍、綠、紫、黃色、花青(cyanine)、洋紅(magenta)等顏料中,選擇兩種或兩種以上的顏料進行混合,使其成近黑色化之混色有機顏料;碳黑(carbon black)、氧化鉻、氧化鐵、鈦黑(titanium black)、石墨等遮光材,其中前述之碳黑可包含但不限於C.I.pigment black 7等,前述之碳黑的具體例如三菱化學所製造之市售品(商品名MA100、MA230、MA8、#970、#1000、#2350、#2650)。前述之黑色顏料一般可單獨一種或混合複數種使用。Specific examples of the foregoing black pigment include black organic pigments such as perylene black, cyanine black, and aniline black; and red, blue, green, purple, yellow, and cyanine. Among the pigments such as (cyanine) and magenta (magenta), two or more pigments are selected and mixed to form a nearly blackened mixed color organic pigment; carbon black, chromium oxide, iron oxide, titanium black (titanium black), a light-shielding material such as graphite, wherein the carbon black may include, but not limited to, CIpigment black 7, etc., and the carbon black is specifically manufactured by a product such as Mitsubishi Chemical Corporation (trade name: MA100, MA230, MA8, #970, #1000, #2350, #2650). The above-mentioned black pigments can be generally used singly or in combination of plural kinds.

於本發明之一較佳具體實施例中,本發明之防濕絕緣塗料之製造方法包含將前述嵌段共聚物樹脂(A)、黏著性樹脂(B)、具有如式(I)所示之結構的化合物(D)、具有式(II)結構之改性聚矽氧烷(E)以及添加劑(F)等均勻分散於溶劑(C)中,並於攪拌器內攪拌3至24小時至固形份溶解混合,形成一液態的防濕絕緣塗料。一般來說,該防濕絕緣塗料之黏度係為本發明所屬技術領域中具通常知識者根據塗佈性、揮發 性等性質而加以調整,當該防濕絕緣塗料的黏度介於0.1至30Pa.S時,則該防濕絕緣塗料具有較佳的塗佈特性,較佳地,該防濕絕緣塗料的黏度為0.1至20Pa.S,更佳地,該防濕絕緣塗料的黏度為0.1至10Pa.S。In a preferred embodiment of the present invention, the method for producing a moisture-proof insulating coating according to the present invention comprises the block copolymer resin (A) and the adhesive resin (B) having the formula (I). The structural compound (D), the modified polyoxane (E) having the structure of the formula (II), and the additive (F) are uniformly dispersed in the solvent (C), and stirred in a stirrer for 3 to 24 hours to a solid form. The parts are dissolved and mixed to form a liquid moisture-proof insulating coating. Generally, the viscosity of the moisture-proof insulating coating is based on the coating property and volatilization of those having ordinary knowledge in the technical field to which the present invention pertains. Adjusted for properties such as sex, when the moisture-proof insulating coating has a viscosity of 0.1 to 30 Pa. When S, the moisture-proof insulating coating has better coating characteristics. Preferably, the moisture-proof insulating coating has a viscosity of 0.1 to 20 Pa. S, more preferably, the moisture-proof insulating coating has a viscosity of 0.1 to 10 Pa. S.

本發明亦提供一種防濕絕緣膜之製造方法,其包含使用前述之防濕絕緣塗料塗佈一載體。The present invention also provides a method of producing a moisture-proof insulating film comprising coating a carrier with the aforementioned moisture-proof insulating coating.

較佳地,該載體係為一電子元件。Preferably, the carrier is an electronic component.

本發明又提供一種防濕絕緣膜,其係由根據前述防濕絕緣膜之製造方法所製得。The present invention further provides a moisture-proof insulating film which is produced by the above-described method for producing a moisture-proof insulating film.

本發明再提供一種電子零件,其包含前述之防濕絕緣膜。The present invention further provides an electronic component comprising the aforementioned moisture-proof insulating film.

本發明又提供一種製造電子零件之方法,該電子零件包含一防濕絕緣膜,該防濕絕緣膜係由包含前述之方法所提供。The present invention further provides a method of manufacturing an electronic component comprising a moisture-proof insulating film provided by the method comprising the foregoing.

根據本發明,適用於該防濕絕緣塗料進行防濕絕緣處理之電子零件包含但不限於搭載有微處理器、電晶體、電容、電阻、繼電器、變壓器等之電路基板,且該電路基板具有導線(lead wire)、電線束(wire harness)等需防濕絕緣處理之配置。According to the present invention, an electronic component suitable for the moisture-proof insulating coating of the moisture-proof insulating coating includes, but is not limited to, a circuit substrate on which a microprocessor, a transistor, a capacitor, a resistor, a relay, a transformer, or the like is mounted, and the circuit substrate has a wire (lead wire), wire harness (wire harness) and other configurations that require moisture-proof insulation treatment.

根據本發明以防濕絕緣塗料處理電子零件之方法,可適用於一般習知之塗佈方式,如浸漬法、刷毛塗佈法、噴灑(spray)塗佈法、機械點膠(dispenser)塗佈法等塗佈方法。於本發明之一較佳具體實施例中,於上述之電子零件塗佈後,以20℃至80℃之溫度乾燥塗膜,即可獲得本發明之電子零件。The method for treating an electronic component with a moisture-proof insulating coating according to the present invention can be applied to a conventional coating method such as a dipping method, a brush coating method, a spray coating method, or a mechanical dispensing method. The coating method. In a preferred embodiment of the present invention, after the electronic component is coated, the coating film is dried at a temperature of 20 ° C to 80 ° C to obtain the electronic component of the present invention.

茲以下列實例予以詳細說明本發明,唯並不意謂本發明僅侷限於此等實例所揭示之內容。The invention is illustrated by the following examples, which are not intended to be limited to the scope of the invention.

<合成例><Synthesis Example>

<嵌段共聚物樹脂(A)之製備><Preparation of Block Copolymer Resin (A)>

在以下合成例中,該氫化催化劑的製備方式為:於通氮氣之反 應容器中加入經過乾燥、純化之1公升的環己烷,並添加100毫莫耳的雙(η5一環戊二烯)二氯化鈦,一邊充分攪拌,一邊再添加含有200毫莫耳的三甲基鋁之正己烷溶液,以獲得一反應液。於室溫下使上述反應液反應約三天,所得之產物即為氫化催化劑。In the following synthesis examples, the hydrogenation catalyst is prepared in the following manner: One liter of cyclohexane which has been dried and purified is added to the vessel, and 100 millimolar of bis(η5-cyclopentadiene) titanium dichloride is added, and while stirring, three additional 200 millimoles are added. A solution of methyl aluminum in n-hexane to obtain a reaction solution. The above reaction solution was allowed to react at room temperature for about three days, and the obtained product was a hydrogenation catalyst.

<合成例1><Synthesis Example 1>

於氮氣環境氣體下,將含有10重量份的苯乙烯(styrene)之環己烷溶液、含有1.3重量份的正丁基鋰之環己烷溶液,及0.05重量份的四甲基乙二胺[無規化劑(randomizer)]置於具有攪拌機之高壓滅菌鍋中,並在溫度70℃下進行聚合反應20分鐘,接著,於50分鐘內將含有20重量份的苯乙烯及50重量份的1,3-丁二烯(1,3-butadiene)之環己烷溶液加入該高壓滅菌鍋中,並於70℃下進行聚合反應5分鐘。接著,再添加含有10重量份的1,3-丁二烯之環己烷溶液,再於70℃下進行聚合反應5分鐘。接著,再添加含有10重量份的苯乙烯之環己烷溶液,再於70℃下進行聚合反應25分鐘,於反應後,將含有嵌段共聚物前驅物之反應液中,添加前述之氫化催化劑及氫氣,其中相對100重量份的嵌段共聚物前驅物,該氫化催化劑含量為100ppm,氫氣使用量為1.1重量份,於氫化操作壓力為0.7MPa、氫化反應時間為1小時及氫化反應溫度為65℃下進行氫化反應。之後,添加甲醇及0.3重量份的十八烷基-3-(3,5-二-第三丁基-4-羥基苯基)丙酸酯(相對100重量份的嵌段共聚物前驅物),進行脫溶劑處理,可獲得一嵌段共聚物樹脂(A-1),該嵌段共聚物樹脂(A-1)的數目平均分子量為66000,且氫化率為50%。Under a nitrogen atmosphere, a cyclohexane solution containing 10 parts by weight of styrene, a cyclohexane solution containing 1.3 parts by weight of n-butyllithium, and 0.05 part by weight of tetramethylethylenediamine [ A randomizer is placed in an autoclave with a stirrer and polymerized at a temperature of 70 ° C for 20 minutes, and then 20 parts by weight of styrene and 50 parts by weight of the mixture are contained in 50 minutes. A cyclohexane solution of 3-butadiene was added to the autoclave, and polymerization was carried out at 70 ° C for 5 minutes. Next, a cyclohexane solution containing 10 parts by weight of 1,3-butadiene was further added, and polymerization was further carried out at 70 ° C for 5 minutes. Next, a cyclohexane solution containing 10 parts by weight of styrene was further added, and polymerization was further carried out at 70 ° C for 25 minutes. After the reaction, the reaction solution containing the block copolymer precursor was added to the above hydrogenation catalyst. And hydrogen gas, wherein the hydrogenation catalyst content is 100 ppm, the hydrogen gas usage is 1.1 parts by weight, the hydrogenation operation pressure is 0.7 MPa, the hydrogenation reaction time is 1 hour, and the hydrogenation reaction temperature is 100 parts by weight of the block copolymer precursor. The hydrogenation reaction was carried out at 65 °C. Thereafter, methanol and 0.3 parts by weight of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate (relative to 100 parts by weight of the block copolymer precursor) were added. The solvent removal treatment was carried out to obtain a block copolymer resin (A-1) having a number average molecular weight of 66,000 and a hydrogenation rate of 50%.

<合成例2至9><Synthesis Examples 2 to 9>

合成例2至9是以與合成例1相同的步驟來製備該嵌段共聚物樹脂(A-2至A-9),不同的地方在於:改變該乙烯系芳香族單體、共軛二烯系單體、氫氣使用量的使用量以及氫化反應條件,如表1所示。Synthesis Examples 2 to 9 The block copolymer resins (A-2 to A-9) were prepared in the same manner as in Synthesis Example 1, except that the vinyl aromatic monomer and the conjugated diene were changed. The amount of the monomer used, the amount of hydrogen used, and the hydrogenation reaction conditions are shown in Table 1.

S 苯乙烯聚合物嵌段S styrene polymer block

B 丁二烯聚合物嵌段B Butadiene Polymer Block

S/B 苯乙烯及丁二烯之共聚物嵌段S/B copolymer block of styrene and butadiene

<防濕絕緣塗料><moisture-proof insulating coating>

<實施例1><Example 1>

使用前述合成例所得之嵌段共聚物樹脂(A-1)100重量份、表2所示之黏著性樹脂(B-1)20重量份、具有如式(I)所示之結構的化合物(D-1)0.3重量份、添加劑(F-1)0.4重量份,加入溶劑(C-1)200重量份,於攪拌器中攪拌16小時至固形份溶解混合後,即可調製而得防濕絕緣塗料,該防濕絕緣塗料以下述之各測定評價方式進行評價,所得結果如表2所示。100 parts by weight of the block copolymer resin (A-1) obtained in the above Synthesis Example, 20 parts by weight of the adhesive resin (B-1) shown in Table 2, and a compound having a structure represented by the formula (I) D-1) 0.3 parts by weight, 0.4 parts by weight of the additive (F-1), 200 parts by weight of a solvent (C-1), and stirred in a stirrer for 16 hours until the solid portion is dissolved and mixed, and then prepared to prevent moisture The insulating coating material was evaluated by the following measurement evaluation methods, and the results are shown in Table 2.

<實施例2至11><Examples 2 to 11>

同實施例1之製造方法,不同之處在於改變嵌段共聚物樹脂(A)、 黏著性樹脂(B)、具有如式(I)所示之結構的化合物(D)、溶劑(C)、具有式(II)結構之改性聚矽氧烷(E)與添加劑(F)的種類與使用量,其配方及評價結果載於表2。The manufacturing method of the first embodiment is different from that of the block copolymer resin (A), Adhesive resin (B), compound (D) having a structure represented by formula (I), solvent (C), modified polyoxyalkylene (E) having a structure of formula (II) and additive (F) The type and amount of use, the formulation and evaluation results are shown in Table 2.

<比較例1至5><Comparative Examples 1 to 5>

同實施例1之製造方法,不同之處在於改變嵌段共聚物樹脂(A)、黏著性樹脂(B)、具有如式(I)所示之結構的化合物(D)、溶劑(C)、具有式(II)結構之改性聚矽氧烷(E)與添加劑(F)的種類與使用量,其配方及評價結果載於表3。The manufacturing method of the first embodiment is different from the block copolymer resin (A), the adhesive resin (B), the compound (D) having the structure represented by the formula (I), the solvent (C), The type and amount of the modified polyoxane (E) having the structure of the formula (II) and the additive (F) are shown in Table 3.

評價方式:Evaluation method:

耐候均一性Weathering uniformity

將防濕絕緣塗料以點膠機(永匯豐科技製,ES-300SR)在100mm x 100mm之矩形玻璃基板上塗佈一100mm x 100mm之塗膜,靜置120分鐘,待溶劑揮發完畢,將塗膜以小刀割成10條10mm x 100mm之塗膜,然後於溫度40℃、濕度90%之恆溫恆濕機(Terchy製,型號MHE-408RL)中放置20小時後,垂直基板之方向以10cm/s的速度,將10條塗膜分別拉起,計算各塗膜完成撕起無斷裂之數目,並根據下列之基準評價:Apply a 100mm x 100mm coating on a rectangular glass substrate of 100mm x 100mm with a dispenser (ES-300SR), and let it stand for 120 minutes. The film was cut into 10 10 mm x 100 mm coatings with a knife, and then placed in a constant temperature and humidity machine (manufactured by Terchy, model MHE-408RL) at a temperature of 40 ° C and a humidity of 90% for 20 hours, and the direction of the vertical substrate was 10 cm / For the speed of s, 10 coating films were respectively pulled up, and the number of tearing and no breakage of each coating film was calculated, and evaluated according to the following criteria:

◎:10≧完成撕起無斷裂之數目>8◎: 10≧ completed tearing without breaking the number>8

○:8≧完成撕起無斷裂之數目>5○: 8≧ completed tearing without breaking number>5

△:5≧完成撕起無斷裂之數目>2△: 5≧ complete tearing without breaking number> 2

×:2≧完成撕起無斷裂之數目≧0×: 2≧ completed tearing without breaking the number ≧0

B-1 KE311荒川化工有限公司製造)B-1 KE311 Arakawa Chemical Co., Ltd.)

B-2 YSTO125樹脂(安原化工有限公司製造)B-2 YSTO125 resin (manufactured by Anyuan Chemical Co., Ltd.)

B-3 TR105(安原化工有限公司製造)B-3 TR105 (manufactured by Anyuan Chemical Co., Ltd.)

C-1 環己烷C-1 cyclohexane

C-2 甲基環己烷C-2 methylcyclohexane

C-3 乙基環己烷C-3 ethylcyclohexane

D-1 PF-636(OMNOVA公司製造)D-1 PF-636 (manufactured by OMNOVA)

D-2 PF-6320(OMNOVA公司製造)D-2 PF-6320 (manufactured by OMNOVA)

D-3 PF-656(OMNOVA公司製造)D-3 PF-656 (manufactured by OMNOVA)

D-4 PF-6520(OMNOVA公司製造)D-4 PF-6520 (manufactured by OMNOVA)

E-1 SF8427(Dow Corning Toray Silicone Co.,Ltd.製造)E-1 SF8427 (manufactured by Dow Corning Toray Silicone Co., Ltd.)

E-2 KF-6001(Shin-Etsu化學有限公司製造)E-2 KF-6001 (manufactured by Shin-Etsu Chemical Co., Ltd.)

E-3 BY-16-005(Dow Corning Toray Silicone Co.,Ltd.製造)E-3 BY-16-005 (manufactured by Dow Corning Toray Silicone Co., Ltd.)

F-1 氟油F-1 fluoro oil

F-2 矽油(silicon oil,信越化學製,KF-96-3000CS)F-2 oil oil (silicon oil, Shin-Etsu Chemical, KF-96-3000CS)

F-3 C.I.pigment black 7F-3 C.I.pigment black 7

B-1 KE311(荒川化工有限公司製造)B-1 KE311 (made by Arakawa Chemical Co., Ltd.)

B-2 YSTO125樹脂(安原化工有限公司製造)B-2 YSTO125 resin (manufactured by Anyuan Chemical Co., Ltd.)

B-3 TR105(安原化工有限公司製造)B-3 TR105 (manufactured by Anyuan Chemical Co., Ltd.)

C-1 環己烷C-1 cyclohexane

C-2 甲基環己烷C-2 methylcyclohexane

C-3 乙基環己烷C-3 ethylcyclohexane

D-1 PF-636(OMNOVA公司製造)D-1 PF-636 (manufactured by OMNOVA)

D-2 PF-6320(OMNOVA公司製造)D-2 PF-6320 (manufactured by OMNOVA)

D-3 PF-656(OMNOVA公司製造)D-3 PF-656 (manufactured by OMNOVA)

D-4 PF-6520(OMNOVA公司製造)D-4 PF-6520 (manufactured by OMNOVA)

E-1 SF8427(Dow Corning Toray Silicone Co.,Ltd.製造)E-1 SF8427 (manufactured by Dow Corning Toray Silicone Co., Ltd.)

E-2 KF-6001(Shin-Etsu化學有限公司製造)E-2 KF-6001 (manufactured by Shin-Etsu Chemical Co., Ltd.)

E-3 BY-16-005(Dow Coming Toray SiliconeCo.,Ltd.製 造)E-3 BY-16-005 (manufactured by Dow Coming Toray Silicone Co., Ltd.) Made)

F-1 氟油F-1 fluoro oil

F-2 矽油(silicon oil,信越化學製,KF-96-3000CS)F-2 oil oil (silicon oil, Shin-Etsu Chemical, KF-96-3000CS)

F-3 C.I.pigment black 7F-3 C.I.pigment black 7

上述實施例僅為說明本發明之原理及其功效,而非限制本發明。習於此技術之人士對上述實施例所做之修改及變化仍不違背本發明之精神。本發明之權利範圍應如後述之申請專利範圍所列。The above-described embodiments are merely illustrative of the principles and effects of the invention, and are not intended to limit the invention. Modifications and variations of the embodiments described above will be apparent to those skilled in the art without departing from the spirit of the invention. The scope of the invention should be as set forth in the appended claims.

Claims (11)

一種防濕絕緣塗料,該塗料包含:至少一嵌段共聚物樹脂(A),其包含一骨架,該骨架包含至少兩個乙烯系芳香族聚合物嵌段及至少一個共軛二烯系聚合物嵌段;黏著性樹脂(B);溶劑(C);及具有如式(I)所示之結構的化合物(D) 於式(I)中,A1 係各自獨立代表碳數為1至4之氟化烷基,A2 係各自獨立代表甲基或乙基,且m代表2至100之整數。A moisture-proof insulating coating comprising: at least one block copolymer resin (A) comprising a skeleton comprising at least two vinyl aromatic polymer blocks and at least one conjugated diene polymer Block; adhesive resin (B); solvent (C); and compound (D) having a structure as shown in formula (I) In the formula (I), the A 1 groups each independently represent a fluorinated alkyl group having a carbon number of 1 to 4, the A 2 groups each independently represent a methyl group or an ethyl group, and m represents an integer of 2 to 100. 根據請求項1之防濕絕緣塗料,其中,該共軛二烯系聚合物嵌段之氫化率係自50至100莫耳%。 The moisture-proof insulating coating according to claim 1, wherein the conjugated diene polymer block has a hydrogenation ratio of from 50 to 100 mol%. 根據請求項1之防濕絕緣塗料,其中,基於該嵌段共聚物樹脂(A)之使用量為100重量份,該黏著性樹脂(B)之使用量為20至200重量份;該溶劑(C)之使用量為200至2000重量份;及該具有如式(I)所示之結構的化合物(D)之使用量為0.3至3重量份。 The moisture-proof insulating coating according to claim 1, wherein the adhesive resin (B) is used in an amount of 20 to 200 parts by weight based on 100 parts by weight of the block copolymer resin (A); C) is used in an amount of from 200 to 2000 parts by weight; and the compound (D) having a structure represented by the formula (I) is used in an amount of from 0.3 to 3 parts by weight. 根據請求項1之防濕絕緣塗料,其中,該防濕絕緣塗料進一步包含具有式(II)結構之改性聚矽氧烷(E); n表示10至200之整數; p表示0至9之整數;及q表示3至9之整數。The moisture-proof insulating coating according to claim 1, wherein the moisture-proof insulating coating further comprises a modified polyoxyalkylene (E) having the structure of the formula (II); n represents an integer of 10 to 200; p represents an integer of 0 to 9; and q represents an integer of 3 to 9. 根據請求項4之防濕絕緣塗料,其中,基於該嵌段共聚物樹脂(A)之使用量為100重量份,該具有式(II)結構之改性聚矽氧烷(E)之使用量為0.1至1重量份。 The moisture-proof insulating coating according to claim 4, wherein the amount of the modified polyoxane (E) having the structure of the formula (II) is used based on 100 parts by weight of the block copolymer resin (A). It is 0.1 to 1 part by weight. 根據請求項1之防濕絕緣塗料,其中,該嵌段共聚物樹脂(A)之數目平均分子量係自10,000至200,000。 The moisture-proof insulating coating according to claim 1, wherein the block copolymer resin (A) has a number average molecular weight of from 10,000 to 200,000. 一種防濕絕緣膜之製造方法,其包含使用根據請求項1至6任一項之防濕絕緣塗料塗佈一載體。 A method of producing a moisture-proof insulating film comprising coating a carrier with the moisture-proof insulating coating according to any one of claims 1 to 6. 根據請求項7之方法,其中該載體係為一電子元件。 The method of claim 7, wherein the carrier is an electronic component. 一種防濕絕緣膜,其係由根據請求項7或8之方法所製得。 A moisture-proof insulating film produced by the method according to claim 7 or 8. 一種電子零件,其包含根據請求項9之防濕絕緣膜。 An electronic component comprising the moisture-proof insulating film according to claim 9. 一種製造電子零件之方法,該電子零件包含一防濕絕緣膜,該方法包含使用根據請求項1至6任一項之防濕絕緣塗料塗佈一載體,以提供該防濕絕緣膜。 A method of manufacturing an electronic component comprising a moisture-proof insulating film, the method comprising coating a carrier with the moisture-proof insulating coating according to any one of claims 1 to 6 to provide the moisture-proof insulating film.
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