TWI507289B - Heat-dissipating sheet and method for manufacturing heat-dissipating sheet - Google Patents
Heat-dissipating sheet and method for manufacturing heat-dissipating sheet Download PDFInfo
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
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- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/36—Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/36—Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
- H01L23/373—Cooling facilitated by selection of materials for the device or materials for thermal expansion adaptation, e.g. carbon
- H01L23/3737—Organic materials with or without a thermoconductive filler
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- H—ELECTRICITY
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- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/36—Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
- H01L23/373—Cooling facilitated by selection of materials for the device or materials for thermal expansion adaptation, e.g. carbon
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- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
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- H01—ELECTRIC ELEMENTS
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Description
本發明係與一種散熱片有關,該散熱片係為將電源裝置或發光裝置產生之熱能,有效率地發散至外部之散熱模組等的構成素材。The present invention relates to a heat sink which is a constituent material for efficiently dissipating heat generated by a power supply device or a light-emitting device to an external heat dissipation module.
以往,對於如電源裝置或發光裝置等之發熱裝置,採用直接安裝散熱機構,藉其將自此等發熱裝置所產生之熱能發散至發熱裝置外部的構成。在此,散熱機構係指散熱器(heat sink)或具有散熱機能之框體,或指散熱模組等。Conventionally, in a heat generating device such as a power supply device or a light-emitting device, a heat radiating mechanism is directly mounted, and heat energy generated from such a heat generating device is radiated to the outside of the heat generating device. Here, the heat dissipation mechanism refers to a heat sink or a frame having a heat dissipation function, or a heat dissipation module or the like.
發熱裝置因本體產生之熱而過熱,造成本體之溫度上升,藉此引起電氣特性低下或光學特性低下等之性能劣化情形。因此,為維持發熱裝置之性能,必須將自發熱裝置所產生之熱能有效率地發散,抑制發熱裝置之溫度提升。The heat generating device is overheated by the heat generated by the body, causing the temperature of the body to rise, thereby causing deterioration in performance such as low electrical characteristics or low optical characteristics. Therefore, in order to maintain the performance of the heat generating device, it is necessary to efficiently dissipate the heat energy generated by the self-heating device and suppress the temperature rise of the heat generating device.
作為解決此一課題之手法,一般為降低發熱裝置與散熱器之間的接觸熱阻,採用夾入散熱片之方法。As a method for solving this problem, generally, in order to reduce the contact thermal resistance between the heat generating device and the heat sink, a method of sandwiching the heat sink is employed.
雖考慮利用單體的金屬板來作為散熱片,但若以單體的金屬板作為散熱片則重量變重。因此,利用單體的金屬板作為散熱片一事,在追求重量盡可能降低之行動電子機器等的應用上,是被敬而遠之的。故,近來在散熱片之材料上,提出利用輕量且具高散熱效果之石墨片來取代單體的金屬板(例如參考專利文獻1及2)。Although it is considered to use a single metal plate as a heat sink, if a single metal plate is used as a heat sink, the weight becomes heavier. Therefore, the use of a single metal plate as a heat sink is respected in applications such as mobile electronic devices where the weight is reduced as much as possible. Therefore, recently, in the material of the heat sink, a graphite sheet which is lightweight and has a high heat dissipation effect has been proposed in place of a single metal plate (for example, refer to Patent Documents 1 and 2).
然而,石墨片容易產生層間剝離的問題常為人詬病。因此,為使石墨片之層間剝離不易發生,有文獻揭示以金屬線所製之網狀體夾入石墨片,使其一體化加工為散熱片的例子(參考專利文獻3)。However, the problem that the graphite sheet is prone to interlayer peeling is often criticized. Therefore, in order to prevent the interlayer peeling of the graphite sheet from occurring, there has been disclosed an example in which a graphite sheet made of a metal wire is sandwiched between graphite sheets and integrated into a heat sink (refer to Patent Document 3).
此外,另有文獻揭示,使用將天然石墨等之石墨粉末薄片化所得之石墨膜,在此石墨膜之表面形成一無機物質層,使散熱片成形(參考專利文獻4)。在此,石墨膜之表面所形成之無機物質層,係為電鍍等所形成之金屬膜,或將使無機物質成形之液狀體直接於石墨膜上塗布而形成之無機物質膜等。此一散熱片,具有可被簡單安裝於電子機器等之彎曲部分的柔軟性之特長。Further, another document discloses that a graphite film obtained by exfoliating graphite powder such as natural graphite is used, and an inorganic substance layer is formed on the surface of the graphite film to form a heat sink (refer to Patent Document 4). Here, the inorganic substance layer formed on the surface of the graphite film is a metal film formed by plating or the like, or an inorganic substance film formed by directly coating a liquid material in which an inorganic substance is formed on a graphite film. This heat sink has the flexibility of being easily attached to a curved portion of an electronic device or the like.
然而,使用石墨材來做為熱傳導層而構成之散熱片,在切斷此一散熱片時,會產生碳粉等之粉塵。雖在施行於發熱裝置與散熱器間夾入散熱片之作業中,必須將此散熱片裁切成必要之大小,但在此時產生之碳粉等可能附著在安裝於散熱器之電子模組上,可能產生電性短路等之弊病。However, when a heat sink is formed using a graphite material as a heat conductive layer, dust such as toner is generated when the heat sink is cut. In the operation of sandwiching the heat sink between the heat generating device and the heat sink, the heat sink must be cut to a necessary size, but the toner or the like generated at this time may adhere to the electronic module mounted on the heat sink. In the above, there may be disadvantages such as electrical short circuits.
此外,若依上述專利文獻3所揭示之散熱片,雖可獲得非常優良之散熱特性,但金屬纖維會自散熱片之切面突起,處理此金屬纖維頗為麻煩。此一金屬纖維,若接觸到安裝於散熱用模組上之電子模組,則亦可能產生電性短路等之弊病。Further, according to the heat sink disclosed in the above Patent Document 3, although excellent heat dissipation characteristics can be obtained, the metal fibers protrude from the cut surface of the heat sink, and handling the metal fiber is troublesome. If the metal fiber is in contact with an electronic module mounted on the heat dissipation module, it may cause an electric short circuit or the like.
其中,亦有文獻揭示一散熱片,其具有可將自發熱裝置產生之熱能有效率地發散之熱性特性,同時輕量並容易安裝於散熱用模組等,不會產生對電子模組帶來不良影響之碳粉等粉塵(參考專利文獻5)。Among them, there is also a document that discloses a heat sink having a heat characteristic that can efficiently dissipate heat generated by a self-heating device, and is lightweight and easy to be mounted on a heat dissipation module, etc., without causing an electronic module. Dust such as toner that is adversely affected (refer to Patent Document 5).
[習知技術文獻][Practical Technical Literature]
[專利文獻][Patent Literature]
專利文獻1 日本特開平11-240706號公報Patent Document 1 Japanese Patent Laid-Open No. Hei 11-240706
專利文獻2 日本特開2003-168882號公報Patent Document 2 Japanese Patent Laid-Open Publication No. 2003-168882
專利文獻3 日本特開2005-229100號公報Patent Document 3 Japanese Patent Laid-Open Publication No. 2005-229100
專利文獻4 日本特開2008-78380號公報Patent Document 4 Japanese Patent Laid-Open Publication No. 2008-78380
專利文獻5 日本特許第4202409號公報Patent Document 5 Japanese Patent No. 4202409
前述之專利文獻5所揭示之散熱片,係為一在纖維素薄片上以聚吡咯聚合物滲入所成之聚吡咯滲入片,的主面與背面雙方或其中任一方之表面與金屬層密接所成之散熱片。製作聚吡咯滲入片之步驟中,首先,以氯化銅(II)浸漬纖維素薄片,其次,以氣體狀態之吡咯接觸使吡咯聚合,藉此製作聚吡咯滲入片。The heat sink disclosed in the above-mentioned Patent Document 5 is a polypyrrole infiltration sheet formed by infiltrating a polypyrrole polymer on a cellulose sheet, and the surface of both the main surface and the back surface or the surface of the back surface is in close contact with the metal layer. Into the heat sink. In the step of producing a polypyrrole infiltration sheet, first, the cellulose sheet is impregnated with copper (II) chloride, and then, the pyrrole is polymerized by contact with a pyrrole in a gaseous state, thereby producing a polypyrrole infiltration sheet.
藉此一方法所製作之散熱片,雖可獲得具有非常優良的散熱特性,輕量並容易被安裝於散熱模組等,且不會產生對電子模組帶來不良影響之碳粉等粉塵等上述優良效果,但使用氯化銅(II)來作為有助於散熱的導電性高分子之聚吡咯的摻雜物氧化劑,聚吡咯滲入片中會殘留鹵素之氯。因此,此殘留之氯會自散熱片中緩緩釋出。故,對有被此殘留之氯腐蝕之擔憂的散熱體,可預想到其於使用上將被限制。The heat sink produced by the method can obtain dust having excellent heat dissipation characteristics, is lightweight, and can be easily mounted on a heat dissipation module, and does not cause dust such as toner that adversely affects the electronic module. The above-mentioned excellent effect is that copper (II) chloride is used as a dopant oxidizing agent for the polypyrrole of the conductive polymer which contributes to heat dissipation, and the chlorine of the halogen remains in the polypyrrole infiltrated into the sheet. Therefore, this residual chlorine is slowly released from the heat sink. Therefore, it is expected that the heat sink having the concern of the residual chlorine corrosion will be limited in use.
本案發明人思及,藉由將導電性高分子之摻雜物氧化劑由氯化銅(II)變更為磺酸系,可避免有助於散熱的導電性高分子所滲入之薄片狀基材的纖維素薄片中,氯之殘留的問題。The inventors of the present invention thought that by changing the dopant oxidizing agent of the conductive polymer from copper (II) chloride to a sulfonic acid system, it is possible to avoid the sheet-like substrate infiltrated by the conductive polymer which contributes to heat dissipation. The problem of residual chlorine in cellulose flakes.
在此,本發明的目的係為提供一散熱片,其導電性聚合物滲入片不存在殘留之氯,且在具有能將自發熱裝置所產生之熱有效率地發散之熱性特性,同時輕量並容易安裝於散熱模組等,不會產生對電子模組帶來不良影響之碳粉等粉塵。Here, an object of the present invention is to provide a heat sink in which a conductive polymer penetrates into a sheet without residual chlorine, and has a heat characteristic capable of efficiently dissipating heat generated by the self-heating device while being lightweight It is easy to install on a heat dissipation module, etc., and does not generate dust such as toner that adversely affects the electronic module.
以上述之理念為基礎,依本發明之要旨,提供以下之散熱片及散熱片之製造方法。Based on the above concept, in accordance with the gist of the present invention, the following heat sink and heat sink manufacturing method are provided.
申請專利範圍第1項之本發明的第1散熱片,係為一由導電性聚合物滲入片的主面與背面雙方或其中任一方之表面與金屬層密接而成的散熱片,該導電性聚合物滲入片係將使用氧化劑芳香族磺酸鐵(III)所聚合之含硫黃π共軛導電性聚合物滲入於片狀基材而成。此外,申請專利範圍第6項之本發明的第1散熱片係為,上述導電性聚合物滲入片之主面與背面之雙方或其中任一方之表面,隔著黏接構件與金屬片密接而成之散熱片。The first heat sink of the present invention according to the first aspect of the invention is a heat sink in which a conductive polymer penetrates into a surface of the main surface and the back surface of the sheet or the surface of the sheet and the metal layer are adhered to each other. The polymer infiltrated sheet is formed by infiltrating a sheet-like substrate with a sulfur-containing yellow π-conjugated conductive polymer polymerized with iron (III) oxidant. Further, in the first heat sink according to the sixth aspect of the invention, the conductive polymer penetrates into the surface of either or both of the main surface and the back surface of the sheet, and is adhered to the metal sheet via the adhesive member. Into the heat sink.
在此,氧化劑芳香族磺酸鐵(III)係為,自對甲苯磺酸鐵(III)、苯磺酸鐵(III)、甲氧基苯磺酸鐵(III)、十二烷基苯磺酸鐵(III)、萘磺酸鐵(III)、蒽磺酸鐵(III)、蒽醌磺酸鐵(III)、四氫萘磺酸鐵(III)或酚磺酸鐵(III)之群組中所選擇出之任一種。另外,含硫黃π共軛導電性聚合物係為,自3,4-乙烯二氧基噻吩、噻吩衍生物、噻吩、3-烷基噻吩、3-烷氧基噻吩、3,4-二烷基噻吩、3,4-二烷氧基噻吩之群組中所選擇出之單體的任一種所聚合形成之聚合物。Here, the oxidizing agent aromatic iron (III) sulfonate is iron (III) p-toluenesulfonate, iron (III) benzenesulfonate, iron (III) methoxybenzenesulfonate, dodecylbenzenesulfonate. Groups of iron (III) acid, iron (III) naphthalene sulfonate, iron (III) sulfonate, iron (III) sulfonate, iron (III) tetrahydronaphthalene sulfonate or iron (III) phenolsulfonate Any one selected in the group. Further, the sulfur-containing yellow π-conjugated conductive polymer is derived from 3,4-ethylenedioxythiophene, thiophene derivative, thiophene, 3-alkylthiophene, 3-alkoxythiophene, 3,4-di A polymer formed by polymerizing any of the monomers selected from the group consisting of alkylthiophenes and 3,4-dialkoxythiophenes.
申請專利範圍第2項之本發明的第2散熱片係為,一由導電性聚合物滲入片的主面與背面雙方或其中任一方之表面與金屬層密接而成的散熱片,該導電性聚合物滲入片係將使用氧化劑芳香族磺酸銅(II)所聚合之含硫黃π共軛導電性聚合物滲入於片狀基材而成。另外,申請專利範圍第7項之本發明的第2散熱片係為,上述導電性聚合物滲入片之主面與背面之雙方或其中任一方之表面,隔著黏接構件與金屬片密接而成之散熱片。The second heat sink of the present invention according to the second aspect of the invention is a heat sink in which a conductive polymer penetrates into a surface of both the main surface and the back surface of the sheet and the surface of the sheet is adhered to the metal layer. The polymer infiltrated sheet is formed by infiltrating a sheet-like substrate with a sulfur-containing yellow conjugated conductive polymer polymerized by an oxidizing agent aromatic copper sulfonate (II). Further, in the second heat sink according to the seventh aspect of the invention, the conductive polymer penetrates into the surface of either or both of the main surface and the back surface of the sheet, and is adhered to the metal sheet via the adhesive member. Into the heat sink.
在此,氧化劑芳香族磺酸銅(II)係為,自對甲苯磺酸銅(II)、苯磺酸銅(II)、甲氧基苯磺酸銅(II)、十二烷基苯磺酸銅(II)、萘磺酸銅(II)、蒽磺酸銅(II)、蒽醌磺酸銅(II)、四氫萘磺酸銅(II)或酚磺酸銅(II)之群組中所選擇出之任一種。另外,含硫黃π共軛系導電性聚合物係為,自3,4-乙烯二氧基噻吩、噻吩衍生物、噻吩、3-烷基噻吩、3-烷氧基噻吩、3,4-二烷基噻吩、3,4-二烷氧基噻吩之群組中所選擇出之單體的任一種所聚合形成之聚合物。Here, the oxidizing agent aromatic copper sulfonate (II) is copper (II) p-toluenesulfonate, copper (II) benzenesulfonate, copper (II) methoxybenzenesulfonate, and dodecylbenzenesulfonate. Copper (II) acid, copper (II) naphthalene sulfonate, copper (II) sulfonate, copper (II) sulfonate, copper (II) tetrahydronaphthalene or copper (II) phenolsulfonate Any one selected in the group. Further, the sulfur-containing π-conjugated conductive polymer is derived from 3,4-ethylenedioxythiophene, thiophene derivative, thiophene, 3-alkylthiophene, 3-alkoxythiophene, 3,4- A polymer formed by polymerizing any of the monomers selected from the group consisting of dialkylthiophenes and 3,4-dialkoxythiophenes.
申請專利範圍第3項之本發明的第3散熱片係為,一由導電性聚合物滲入片的主面與背面雙方或其中任一方之表面與金屬層密接而成的散熱片,該導電性聚合物滲入片係將使用氧化劑芳香族磺酸鐵(III)所聚合之吡咯導電性聚合物滲入於片狀基材而成。另外,申請專利範圍第8項之本發明的第3散熱片係為,上述導電性聚合物滲入片之主面與背面之雙方或其中任一方之表面,隔著黏接構件與金屬片密接而成之散熱片。The third heat sink of the present invention according to claim 3 is a heat sink in which a conductive polymer penetrates into a surface of both the main surface and the back surface of the sheet and the surface of the sheet is in close contact with the metal layer. The polymer infiltrated sheet is formed by infiltrating a sheet-like substrate with a pyrrole conductive polymer polymerized with an oxidizing agent aromatic iron (III) sulfonate. Further, in the third heat sink according to the eighth aspect of the invention, the conductive polymer penetrates into the surface of either or both of the main surface and the back surface of the sheet, and is adhered to the metal sheet via the adhesive member. Into the heat sink.
在此,氧化劑芳香族磺酸鐵(III)係為,自對甲苯磺酸鐵(III)、苯磺酸鐵(III)、甲氧基苯磺酸鐵(III)、十二烷基苯磺酸鐵(III)、萘磺酸鐵(III)、蒽磺酸鐵(III)、蒽醌磺酸鐵(III)、四氫萘磺酸鐵(III)或酚磺酸鐵(III)之群組中所選擇出之任一種。Here, the oxidizing agent aromatic iron (III) sulfonate is iron (III) p-toluenesulfonate, iron (III) benzenesulfonate, iron (III) methoxybenzenesulfonate, dodecylbenzenesulfonate. Groups of iron (III) acid, iron (III) naphthalene sulfonate, iron (III) sulfonate, iron (III) sulfonate, iron (III) tetrahydronaphthalene sulfonate or iron (III) phenolsulfonate Any one selected in the group.
申請專利範圍第4項之本發明的第4散熱片係為,一由導電性聚合物滲入片的主面與背面雙方或其中任一方之表面與金屬層密接而成的散熱片,該導電性聚合物滲入片係將使用氧化劑芳香族磺酸銅(II)所聚合之吡咯導電性聚合物滲入於片狀基材而成。另外,申請專利範圍第9項之本發明的第4散熱片係為,上述導電性聚合物滲入片之主面與背面之雙方或其中任一方之表面,隔著黏接構件與金屬片密接而成之散熱片。The fourth heat sink of the present invention according to claim 4 is a heat sink in which a conductive polymer penetrates into a surface of both the main surface and the back surface of the sheet and the surface of the sheet is adhered to the metal layer. The polymer infiltrated sheet is formed by infiltrating a sheet-like substrate with a pyrrole conductive polymer polymerized with copper sulfonate aromatic sulfonate (II). Further, in the fourth heat sink according to the invention of claim 9, the conductive polymer penetrates into the surface of either or both of the main surface and the back surface of the sheet, and is adhered to the metal sheet via the adhesive member. Into the heat sink.
在此,氧化劑芳香族磺酸銅(II)係為,自對甲苯磺酸銅(II)、苯磺酸銅(II)、甲氧基苯磺酸銅(II)、十二烷基苯磺酸銅(II)、萘磺酸銅(II)、蒽磺酸銅(II)、蒽醌磺酸銅(II)、四氫萘磺酸銅(II)或酚磺酸銅(II)之群組中所選擇出之任一種。Here, the oxidizing agent aromatic copper sulfonate (II) is copper (II) p-toluenesulfonate, copper (II) benzenesulfonate, copper (II) methoxybenzenesulfonate, and dodecylbenzenesulfonate. Copper (II) acid, copper (II) naphthalene sulfonate, copper (II) sulfonate, copper (II) sulfonate, copper (II) tetrahydronaphthalene or copper (II) phenolsulfonate Any one selected in the group.
申請專利範圍第5項之本發明的第5散熱片係為,一由導電性聚合物滲入片的主面與背面雙方或其中任一方之表面與金屬層密接而成的散熱片,該導電性聚合物滲入片係使用導電性聚合物溶液,滲入片狀基材導電性聚合物而成。另外,申請專利範圍第10項之本發明的第5散熱片係為,上述導電性聚合物滲入片之主面與背面之雙方或其中任一方之表面,隔著黏接構件與金屬片密接而成之散熱片。The fifth heat sink of the present invention according to claim 5 is a heat sink in which a conductive polymer penetrates into a surface of both the main surface and the back surface of the sheet and the surface of the sheet is adhered to the metal layer. The polymer infiltrated into the sheet is formed by using a conductive polymer solution and infiltrating the sheet-like base material conductive polymer. Further, in the fifth heat sink according to the invention of claim 10, the conductive polymer penetrates into the surface of either or both of the main surface and the back surface of the sheet, and is adhered to the metal sheet via the adhesive member. Into the heat sink.
在此,導電性聚合物溶液係為,自導電性聚(3,4-乙烯二氧基噻吩)之聚苯乙烯磺酸系水性分散液、導電性聚(3,4-乙烯二氧基噻吩)之有機溶劑分散液、導電性聚苯胺系水性分散液、以甲醇作為分散媒(disperse medium)之高導電性聚苯胺系有機溶劑分散液、以丁酮作為分散媒之高導電性聚苯胺系有機溶劑分散液、以丁酮作為分散媒之高導電性聚吡咯有機溶劑分散液之群組中所選擇出之任一種。Here, the conductive polymer solution is a polystyrene sulfonic acid aqueous dispersion from a conductive poly(3,4-ethylenedioxythiophene), and a conductive poly(3,4-ethylenedioxythiophene). An organic solvent dispersion, a conductive polyaniline aqueous dispersion, a highly conductive polyaniline organic solvent dispersion using methanol as a disperse medium, and a highly conductive polyaniline using methyl ethyl ketone as a dispersion medium. Any one selected from the group consisting of an organic solvent dispersion and a highly conductive polypyrrole organic solvent dispersion containing methyl ethyl ketone as a dispersion medium.
上述申請專利範圍第1項或第6項中,本發明的第1散熱片的組成構件之導電性聚合物滲入片,藉後述申請專利範圍第11項記載的本發明散熱片之製造方法所含之溶劑去除步驟,得以被製造。In the first or sixth aspect of the invention, the conductive polymer of the constituent member of the first heat sink of the present invention penetrates into the sheet, and the method for producing the heat sink according to the invention of claim 11 is included in the method. The solvent removal step can be manufactured.
申請專利範圍第11項記載的本發明散熱片之製造方法,其步驟包含:氧化劑滲入步驟,將以第1溶劑稀釋之氧化劑芳香族磺酸鐵(III)溶液滲入於第1片狀基材,生成第2片狀基材;聚合反應步驟,自第2片狀基材中蒸發第1溶劑後,將以第2溶劑稀釋之含硫黃π共軛導電性聚合物形成物質溶液滲入於此基材,於0~80℃之溫度範圍下聚合反應以生成第3片狀基材;溶劑去除步驟,自第3片狀基材中蒸發第2溶劑,將已去除第2溶劑之該第3片狀基材製造為導電性聚合物滲入片;以及金屬層成形步驟,將導電性聚合物滲入片的主面與背面雙方或其中任一方之表面與金屬層密接。The method for producing a heat sink according to the invention of claim 11, wherein the step of oxidizing the oxidizing agent, the iron sulfonate aromatic sulfonate (III) solution diluted with the first solvent, is infiltrated into the first sheet substrate. a second sheet-like substrate is produced; and a polymerization reaction step evaporates the first solvent from the second sheet substrate, and then the sulfur-containing yellow conjugated conductive polymer forming material solution diluted with the second solvent is infiltrated into the base. The material is polymerized at a temperature ranging from 0 to 80 ° C to form a third sheet-like substrate; the solvent removal step evaporates the second solvent from the third sheet substrate, and the third sheet from which the second solvent has been removed The base material is produced as a conductive polymer infiltrated sheet; and the metal layer forming step is performed by infiltrating the conductive polymer into the surface of either or both of the main surface and the back surface of the sheet and the metal layer.
在此,氧化劑芳香族磺酸鐵(III)係為,自對甲苯磺酸鐵(III)、苯磺酸鐵(III)、甲氧基苯磺酸鐵(III)、十二烷基苯磺酸鐵(III)、萘磺酸鐵(III)、蒽磺酸鐵(III)、蒽醌磺酸鐵(III)、四氫萘磺酸鐵(III)或酚磺酸鐵(III)之群組中所選擇出之任一種。另外,含硫黃π共軛系導電性聚合物係為,自3,4-乙烯二氧基噻吩、噻吩衍生物、噻吩、3-烷基噻吩、3-烷氧基噻吩、3,4-二烷基噻吩、3,4-二烷氧基噻吩之群中所選擇出之單體的任一種所聚合形成之聚合物。Here, the oxidizing agent aromatic iron (III) sulfonate is iron (III) p-toluenesulfonate, iron (III) benzenesulfonate, iron (III) methoxybenzenesulfonate, dodecylbenzenesulfonate. Groups of iron (III) acid, iron (III) naphthalene sulfonate, iron (III) sulfonate, iron (III) sulfonate, iron (III) tetrahydronaphthalene sulfonate or iron (III) phenolsulfonate Any one selected in the group. Further, the sulfur-containing π-conjugated conductive polymer is derived from 3,4-ethylenedioxythiophene, thiophene derivative, thiophene, 3-alkylthiophene, 3-alkoxythiophene, 3,4- A polymer formed by polymerizing any of the monomers selected from the group consisting of dialkylthiophenes and 3,4-dialkoxythiophenes.
上述申請專利範圍第2項或第7項中,本發明的第2散熱片的組成構件之導電性聚合物滲入片,藉後述申請專利範圍第12項記載的本發明散熱片之製造方法所含之溶劑去除步驟,得以被製造出。In the second or seventh aspect of the invention, the conductive polymer of the component member of the second heat sink of the present invention penetrates into the sheet, and the method for producing the heat sink according to the invention of claim 12 is included in the method. The solvent removal step can be manufactured.
申請專利範圍第12項記載的本發明散熱片之製造方法,其步驟包含:氧化劑滲入步驟,將以第1溶劑稀釋之氧化劑芳香族磺酸銅(II)溶液滲入於第1片狀基材,生成第2片狀基材;聚合反應步驟,自第2片狀基材中蒸發第1溶劑後,將以第2溶劑稀釋之含硫黃π共軛導電性聚合物形成物質溶液滲入於該基材,於0~80℃之溫度範圍下聚合反應以生成第3片狀基材;溶劑去除步驟;自第3片狀基材中蒸發第2溶劑,將已去除第2溶劑之第3片狀基材製造為導電性聚合物滲入片;以及金屬層成形步驟,將導電性聚合物滲入片的主面與背面雙方或其中任一方之表面與金屬層密接。The method for producing a heat sink according to the invention of claim 12, wherein the step of oxidizing the oxidizing agent, the copper sulfonate aromatic sulfonate (II) solution diluted with the first solvent, is infiltrated into the first sheet substrate. a second sheet-like substrate is produced; and a polymerization reaction step evaporates the first solvent from the second sheet substrate, and then infiltrates the sulfur-containing yellow conjugated conductive polymer forming material solution diluted with the second solvent into the substrate. a material, which is polymerized at a temperature ranging from 0 to 80 ° C to form a third sheet-like substrate; a solvent removal step; evaporating the second solvent from the third sheet substrate, and removing the third sheet of the second solvent The substrate is produced as a conductive polymer infiltrated sheet; and the metal layer forming step is performed by infiltrating the conductive polymer into the surface of either or both of the main surface and the back surface of the sheet and the metal layer.
在此,氧化劑芳香族磺酸銅(II)係為,自對甲苯磺酸銅(II)、苯磺酸銅(II)、甲氧基苯磺酸銅(II)、十二烷基苯磺酸銅(II)、萘磺酸銅(II)、蒽磺酸銅(II)、蒽醌磺酸銅(II)、四氫萘磺酸銅(II)或酚磺酸銅(II)之群組中所選擇出之任一種。另外,含硫黃π共軛系導電性聚合物係為,3,4-乙烯二氧基噻吩、噻吩衍生物、噻吩、3-烷基噻吩、3-烷氧基噻吩、3,4-二烷基噻吩、3,4-二烷氧基噻吩之群中所選擇出之單體的任一種所聚合形成之聚合物。Here, the oxidizing agent aromatic copper sulfonate (II) is copper (II) p-toluenesulfonate, copper (II) benzenesulfonate, copper (II) methoxybenzenesulfonate, and dodecylbenzenesulfonate. Copper (II) acid, copper (II) naphthalene sulfonate, copper (II) sulfonate, copper (II) sulfonate, copper (II) tetrahydronaphthalene or copper (II) phenolsulfonate Any one selected in the group. Further, the sulfur-containing yellow π-conjugated conductive polymer is 3,4-ethylenedioxythiophene, thiophene derivative, thiophene, 3-alkylthiophene, 3-alkoxythiophene, 3,4-di A polymer formed by polymerizing any of the monomers selected from the group consisting of alkylthiophenes and 3,4-dialkoxythiophenes.
上述申請專利範圍第3項或第8項中,本發明的第3散熱片的組成構件之導電性聚合物滲入片,藉後述申請專利範圍第13項記載的本發明散熱片之製造方法所含之溶劑去除步驟,得以被製造出。In the third or eighth aspect of the above-mentioned application, the conductive polymer of the constituent member of the third heat sink of the present invention is infiltrated into the sheet, and the method for producing the heat sink according to the thirteenth aspect of the invention is described. The solvent removal step can be manufactured.
申請專利範圍第13項記載的本發明散熱片之製造方法,其步驟包含:氧化劑滲入步驟,將以第1溶劑稀釋之氧化劑芳香族磺酸鐵(III)溶液滲入於第1片狀基材,生成第2片狀基材;聚合反應步驟,自第2片狀基材中蒸發第1溶劑後,將以第2溶劑稀釋之吡咯導電性聚合物形成物質溶液滲入於此基材,於0~80℃之溫度範圍下聚合反應以生成第3片狀基材;溶劑去除步驟;溶媒去除步驟,自第3片狀基材中蒸發第2溶劑,將已去除第2溶劑之第3片狀基材製造為導電性聚合物滲入片;以及金屬層成形步驟,將導電性聚合物滲入片的主面與背面雙方或其中任一方之表面與金屬層密接。The method for producing a heat sink according to the invention of claim 13, wherein the step of oxidizing the oxidizing agent, the iron sulfonate aromatic sulfonate (III) solution diluted with the first solvent, is infiltrated into the first sheet substrate. a second sheet-like substrate is produced; in the polymerization step, the first solvent is evaporated from the second sheet substrate, and the pyrrole conductive polymer forming material solution diluted with the second solvent is infiltrated into the substrate, and is 0 to 0. Polymerization reaction at a temperature range of 80 ° C to form a third sheet-like substrate; a solvent removal step; a solvent removal step, evaporating the second solvent from the third sheet-like substrate, and removing the third sheet-like base of the second solvent The material is made into a conductive polymer infiltration sheet; and the metal layer forming step is performed by infiltrating the conductive polymer into the surface of either or both of the main surface and the back surface of the sheet and the metal layer.
在此,氧化劑芳香族磺酸鐵(III)係為,自對甲苯磺酸鐵(III)、苯磺酸鐵(III)、甲氧基苯磺酸鐵(III)、十二烷基苯磺酸鐵(III)、萘磺酸鐵(III)、蒽磺酸鐵(III)、蒽醌磺酸鐵(III)、四氫萘磺酸鐵(III)或酚磺酸鐵(III)之群組中所選擇出之任一種。Here, the oxidizing agent aromatic iron (III) sulfonate is iron (III) p-toluenesulfonate, iron (III) benzenesulfonate, iron (III) methoxybenzenesulfonate, dodecylbenzenesulfonate. Groups of iron (III) acid, iron (III) naphthalene sulfonate, iron (III) sulfonate, iron (III) sulfonate, iron (III) tetrahydronaphthalene sulfonate or iron (III) phenolsulfonate Any one selected in the group.
上述申請專利範圍第4項或第9項中,本發明的第4散熱片的組成構件之導電性聚合物滲入片,藉後述申請專利範圍第14項記載的本發明散熱片之製造方法所含之溶劑去除步驟,得以被製造出。In the fourth or ninth aspect of the invention, the conductive polymer of the component member of the fourth heat sink of the present invention is infiltrated into the sheet, and the method for producing the heat sink according to the invention of claim 14 is included in the method. The solvent removal step can be manufactured.
申請專利範圍第14項記載的本發明散熱片之製造方法,其步驟包含:氧化劑滲入步驟,將以第1溶劑稀釋之氧化劑芳香族磺酸銅(II)溶液滲入於第1片狀基材,生成第2片狀基材;聚合反應步驟,自第2片狀基材中蒸發第1溶劑後,將以第2溶劑稀釋之吡咯導電性聚合物形成物質溶液滲入於此基材,於0~80℃之溫度範圍下聚合反應以生成第3片狀基材;溶劑去除步驟;自第3片狀基材中蒸發第2溶劑,將已去除第2溶劑之第3片狀基材製造為導電性聚合物滲入片;以及金屬層成形步驟,將導電性聚合物滲入片的主面與背面雙方或其中任一方之表面與金屬層密接。The method for producing a heat sink according to the invention of claim 14, wherein the step of oxidizing the oxidizing agent, the copper sulfonate aromatic sulfonate (II) solution diluted with the first solvent, is infiltrated into the first sheet substrate. a second sheet-like substrate is produced; in the polymerization step, the first solvent is evaporated from the second sheet substrate, and the pyrrole conductive polymer forming material solution diluted with the second solvent is infiltrated into the substrate, and is 0 to 0. Polymerization reaction at a temperature of 80 ° C to form a third sheet-like substrate; solvent removal step; evaporating the second solvent from the third sheet substrate, and manufacturing the third sheet substrate from which the second solvent has been removed to be electrically conductive The polymer polymer is infiltrated into the sheet; and the metal layer forming step is performed by infiltrating the conductive polymer into the surface of either or both of the main surface and the back surface of the sheet and the metal layer.
在此,氧化劑芳香族磺酸銅(II)係為,自對甲苯磺酸銅(II)、苯磺酸銅(II)、甲氧基苯磺酸銅(II)、十二烷基苯磺酸銅(II)、萘磺酸銅(II)、蒽磺酸銅(II)、蒽醌磺酸銅(II)、四氫萘磺酸銅(II)或酚磺酸銅(II)之群組中所選擇出之任一種。Here, the oxidizing agent aromatic copper sulfonate (II) is copper (II) p-toluenesulfonate, copper (II) benzenesulfonate, copper (II) methoxybenzenesulfonate, and dodecylbenzenesulfonate. Copper (II) acid, copper (II) naphthalene sulfonate, copper (II) sulfonate, copper (II) sulfonate, copper (II) tetrahydronaphthalene or copper (II) phenolsulfonate Any one selected in the group.
上述申請專利範圍第5項或第10項中,本發明的第5散熱片的組成構件之導電性聚合物滲入片,藉後述申請專利範圍第15項記載的本發明散熱片之製造方法所含之溶劑去除步驟,得以被製造出。In the fifth or the tenth aspect of the invention, the conductive polymer of the component member of the fifth heat sink of the present invention penetrates into the sheet, and the method for producing the heat sink according to the fifteenth aspect of the invention is described in The solvent removal step can be manufactured.
申請專利範圍第15項記載的本發明散熱片之製造方法,其步驟包含:導電性聚合物滲入步驟,將導電性聚合物溶液滲入於片狀基材,以生成導電性聚合物溶液滲入片狀基材;分散媒去除步驟,自導電性聚合物溶液滲入片狀基材蒸發分散媒後,將已去除分散媒之導電性聚合物溶液滲入片狀基材製造為導電性聚合物滲入片;以及金屬層成形步驟,將導電性聚合物滲入片的主面與背面雙方或其中任一方之表面與金屬層密接。The method for producing a heat sink according to the invention of claim 15, wherein the step of: infiltrating the conductive polymer, infiltrating the conductive polymer solution into the sheet substrate to form a conductive polymer solution into the sheet a substrate; a dispersing medium removing step, after the conductive polymer solution is infiltrated into the sheet-form substrate evaporating and dispersing medium, and the conductive polymer solution from which the dispersing medium has been removed is infiltrated into the sheet-like substrate to be a conductive polymer infiltrated sheet; In the metal layer forming step, the conductive polymer is infiltrated into the surface of either or both of the main surface and the back surface of the sheet and the metal layer.
在此,導電性聚合物溶液係為,自導電性聚(3,4-乙烯二氧基噻吩)之聚苯乙烯磺酸系水性分散液、導電性聚(3,4-乙烯二氧基噻吩)之有機溶劑分散液、導電性聚苯胺系水性分散液、以甲醇為分散媒之高導電性聚苯胺系有機溶劑分散液、以丁酮為分散媒之高導電性聚苯胺系有機溶劑分散液、以丁酮為分散媒之導電性聚吡咯有機溶劑分散液之群組中所選擇出之任一種。Here, the conductive polymer solution is a polystyrene sulfonic acid aqueous dispersion from a conductive poly(3,4-ethylenedioxythiophene), and a conductive poly(3,4-ethylenedioxythiophene). ) an organic solvent dispersion, a conductive polyaniline aqueous dispersion, a highly conductive polyaniline organic solvent dispersion using methanol as a dispersion medium, and a highly conductive polyaniline organic solvent dispersion using methyl ethyl ketone as a dispersion medium Any one selected from the group consisting of a conductive polypyrrole organic solvent dispersion containing methyl ethyl ketone as a dispersion medium.
上述申請專利範圍第11~14項記載的本發明散熱片之製造方法中,於其各自含有之溶劑去除步驟結束後,更宜接續進行:導電性聚合物溶液塗布步驟:於已去除第2溶劑之第3片狀基材上,塗布導電性聚合物之水性分散液,或導電性聚合物之溶劑分散液;以及分散媒去除步驟,自第3片狀基材上,蒸發導電性聚合物之水性分散液,或導電性聚合物之溶劑分散液其溶劑。In the method for producing a heat sink according to the first to fourth aspects of the invention, after the solvent removal step of each of the heat sinks is completed, the conductive polymer solution coating step is further performed: the second solvent is removed. On the third sheet-like substrate, an aqueous dispersion of a conductive polymer or a solvent dispersion of a conductive polymer; and a dispersion removal step are performed to evaporate the conductive polymer from the third sheet substrate. An aqueous dispersion, or a solvent dispersion of a conductive polymer, a solvent thereof.
另外,上述申請專利範圍第11~14項記載的本發明散熱片之製造方法中,於其各自含有之溶劑去除步驟結束後,更宜接續進行:電解聚合步驟,其於已去除第2溶劑之第3片狀基材上,自四乙基銨對甲苯磺酸、三氟甲烷磺酸、三氟甲烷磺酸鈉、三氟甲烷磺酸四烷基銨鹽、烷基苯磺酸鈉、烷氧基苯磺酸鈉、或烷基苯磺酸鈉四烷基銨鹽之群組中選擇出一種做為支援電解質,此支援電解質於自碳酸丙烯酯、乙腈、γ-丁內酯、硝酸、苯甲酸甲酯、苯甲酸乙酯、苯甲酸丁酯、碳酸乙烯酯、碳酸二甲酯、碳酸二乙酯、碳酸甲乙酯、乙二醇、或水之群組中所選擇出之任一種或複數種做為支援電解質溶劑之支援電解質溶液中,溶解自3,4-乙烯二氧基噻吩、吡咯、噻吩、噻吩衍生物、3-烷基噻吩、3-烷氧基噻吩、3,4-二烷基噻吩、或3,4-二烷氧基噻吩之群組中所選擇出單體之任一種,使其電解聚合;以及洗淨步驟,其於電解聚合步驟結束後洗淨第3片狀基材。Further, in the method for producing a heat sink according to the first to fourth aspects of the invention, after the solvent removal step of each of the heat sinks is completed, it is more preferable to carry out an electrolytic polymerization step in which the second solvent has been removed. On the third sheet substrate, from tetraethylammonium p-toluenesulfonic acid, trifluoromethanesulfonic acid, sodium trifluoromethanesulfonate, tetraalkylammonium trifluoromethanesulfonate, sodium alkylbenzenesulfonate, alkane One of a group of sodium oxybenzenesulfonate or sodium alkylbenzenesulfonate tetraalkylammonium salt is selected as a supporting electrolyte, and the supporting electrolyte is derived from propylene carbonate, acetonitrile, γ-butyrolactone, nitric acid, Any one selected from the group consisting of methyl benzoate, ethyl benzoate, butyl benzoate, ethylene carbonate, dimethyl carbonate, diethyl carbonate, ethyl methyl carbonate, ethylene glycol, or water Or a plurality of supporting electrolyte solutions supporting electrolyte solvents, dissolved in 3,4-ethylenedioxythiophene, pyrrole, thiophene, thiophene derivative, 3-alkylthiophene, 3-alkoxythiophene, 3, 4 - a monomer selected from the group of dialkylthiophenes or 3,4-dialkoxythiophenes One is electrolytic polymerization; and a washing step of washing the third sheet-like substrate after the electrolytic polymerization step is completed.
此外,上述申請專利範圍第15項記載的本發明散熱片之製造方法中,其含有之溶劑去除步驟結束後,更宜持續進行:電解聚合步驟,其在已去除分散媒之導電性聚合物溶液滲入片狀基材上,自四乙基銨對甲苯磺酸、三氟甲烷磺酸、三氟甲烷磺酸鈉、三氟甲烷磺酸四烷基鍍鹽、烷基苯磺酸鈉、烷氧基苯磺酸鈉、或烷基苯磺酸鈉四烷基銨鹽之群組中所選擇出之任一種作為支援電解質,此支援電解質於自碳酸丙烯酯、乙腈、γ-丁內酯、硝酸、苯甲酸甲酯、苯甲酸乙酯、苯甲酸丁酯、碳酸乙烯酯、碳酸二甲酯、碳酸二乙酯、碳酸甲乙酯、乙二醇、或水之群組中所選擇出之任一種或複數種作為支援電解質溶劑之支援電解質溶液中,溶解自3,4-乙烯二氧基噻吩、吡咯、噻吩、噻吩衍生物、3-烷基噻吩、3-烷氧基噻吩、3,4-二烷基噻吩、或3,4-二烷氧基噻吩之群組中所選擇出單體之一種,使其電解聚合;以及洗淨步驟,其於電解聚合步驟結束後洗淨導電性聚合物溶液滲入片狀基材。Further, in the method for producing a heat sink according to the fifteenth aspect of the invention, after the solvent removal step is completed, it is more preferable to continue the electropolymerization step of the conductive polymer solution from which the dispersion medium has been removed. Infiltrated into a sheet-like substrate, from tetraethylammonium p-toluenesulfonic acid, trifluoromethanesulfonic acid, sodium trifluoromethanesulfonate, tetraalkylammonium trifluoromethanesulfonate, sodium alkylbenzenesulfonate, alkoxylate Any one selected from the group consisting of sodium benzenesulfonate or sodium alkylbenzenesulfonate tetraalkylammonium salt as a supporting electrolyte, the supporting electrolyte is derived from propylene carbonate, acetonitrile, γ-butyrolactone, nitric acid , selected from the group consisting of methyl benzoate, ethyl benzoate, butyl benzoate, ethylene carbonate, dimethyl carbonate, diethyl carbonate, ethyl methyl carbonate, ethylene glycol, or water. One or a plurality of supporting electrolyte solutions as a supporting electrolyte solvent, dissolved in 3,4-ethylenedioxythiophene, pyrrole, thiophene, thiophene derivative, 3-alkylthiophene, 3-alkoxythiophene, 3, 4 - in the group of dialkylthiophenes or 3,4-dialkoxythiophenes One monomer of the opt-out, so that the electrolytic polymerization; and a cleaning step in which after the electrolytic polymerization step of cleaning the conductive polymer solution penetrate the sheet substrate.
上述之第1~第5散熱片,得以經申請專利範圍第11~18項之其中任一項記載的本發明散熱片之製造方法其中之金屬層成形步驟來製造,該步驟係將導電性聚合物滲入片的主面與背面雙方或其中任一方之表面,藉由物理氣相沉積法(PVD: Physical Vapor Deposition)、化學氣相沉積法(CVD: Chemical Vapor Deposition)、電解電鍍法、或無電解電鍍法使其與金屬層密接。The first to fifth heat sinks described above are manufactured by the metal layer forming step of the method for producing a heat sink according to any one of claims 11 to 18, which is a conductive polymerization. The material penetrates into the surface of either or both of the major surface and the back surface of the sheet by PVD (Physical Vapor Deposition), Chemical Vapor Deposition (CVD), Electrolytic Plating, or Electrolytic plating is applied to the metal layer.
此外,上述之金屬層成形步驟係為,可於導電性聚合物滲入片之主面與背面雙方或其中任一方之表面上,塗布將金屬微粒子混入黏性物質所構成之金屬漿,使其與金屬層密接之步驟。Further, in the above-described metal layer forming step, a metal paste composed of a viscous material may be applied to the surface of either or both of the main surface and the back surface of the conductive polymer infiltration sheet to be coated with a metal paste composed of a viscous material. The step of bonding the metal layers.
另外,上述之金屬層成形步驟係為,可於其導電性聚合物滲入片之主面與背面雙方或其中任一方之表面上,印刷固定金屬微粒子,使其與金屬層密接之步驟。Further, in the above-described metal layer forming step, the metal fine particles may be printed and fixed to be in close contact with the metal layer on the surface of either or both of the main surface and the back surface of the conductive polymer.
依本發明之第1散熱片,含有將使用氧化劑芳香族磺酸鐵(III)所聚合之含硫黃π共軛導電性聚合物滲入於片狀基材而成的導電性聚合物滲入片,此一導電性聚合物滲入片的主面與背面雙方或其中任一方之表面與金屬層密接,或隔著黏接構件與金屬片密接。The first heat sink according to the present invention contains a conductive polymer infiltrated sheet obtained by infiltrating a sheet-like base material into a sheet-like base material by using a sulfur-containing yellow conjugated conductive polymer polymerized with an iron sulfonate aromatic sulfonate (III). The surface of either or both of the main surface and the back surface of the conductive polymer infiltrating sheet is in close contact with the metal layer or is in close contact with the metal sheet via the bonding member.
依本發明之第2散熱片,含有將使用氧化劑芳香族磺酸銅(II)所聚合之含硫黃π共軛導電性聚合物滲入於片狀基材而成的導電性聚合物滲入片,此一導電性聚合物滲入片的主面與背面雙方或其中任一方之表面與金屬層密接,或隔著黏接構件與金屬片密接。The second heat sink according to the present invention contains a conductive polymer infiltrated sheet obtained by infiltrating a sheet-like base material with a sulfur-containing yellow conjugated conductive polymer polymerized with copper sulfonate aromatic sulfonate (II). The surface of either or both of the main surface and the back surface of the conductive polymer infiltrating sheet is in close contact with the metal layer or is in close contact with the metal sheet via the bonding member.
依本發明之第3散熱片,含有將使用氧化劑芳香族磺酸鐵(III)所聚合之吡咯導電性聚合物滲入於片狀基材而成的導電性聚合物滲入片,此一導電性聚合物滲入片的主面與背面雙方或其中任一方之表面與金屬層密接,或隔著黏接構件與金屬片密接。The third heat sink according to the present invention contains a conductive polymer infiltrated sheet obtained by infiltrating a sheet-like base material with a pyrrole conductive polymer polymerized with an iron sulfonate aromatic sulfonate (III), and the conductive polymer is polymerized. The surface of either or both of the main surface and the back surface of the infiltrated sheet is in close contact with the metal layer or is in close contact with the metal sheet via the bonding member.
依本發明之第4散熱片,含有將使用氧化劑芳香族磺酸銅(II)所聚合之吡咯導電性聚合物滲入於片狀基材而成的導電性聚合物滲入片,此一導電性聚合物滲入片的主面與背面雙方或其中任一方之表面與金屬層密接,或隔著黏接構件與金屬片密接。The fourth heat sink according to the present invention contains a conductive polymer infiltrated sheet obtained by infiltrating a sheet-like base material with a pyrrole conductive polymer obtained by using an oxidizing agent aromatic copper sulfonate (II), and this conductive polymerization is carried out. The surface of either or both of the main surface and the back surface of the infiltrated sheet is in close contact with the metal layer or is in close contact with the metal sheet via the bonding member.
依本發明之第5散熱片,含有使用導電性聚合物溶液,滲入片狀基材而成的導電性聚合物滲入片,此一導電性聚合物滲入片的主面與背面雙方或其中任一方之表面與金屬層密接,或隔著黏接構件與金屬片密接。The fifth heat sink according to the present invention contains a conductive polymer infiltrated sheet which is formed by infiltrating a sheet-like base material using a conductive polymer solution, and the conductive polymer penetrates into either or both of the main surface and the back surface of the sheet. The surface is in close contact with the metal layer or is in close contact with the metal piece via the bonding member.
上述導電性聚合物滲入片之熱傳導率,較金屬片或金屬層的熱傳導率小。然而,本發明之第1~第5散熱片中,因上述導電性聚合物滲入片係與金屬片或金屬層密接而構成,故與散熱片表面平行之熱擴散率αp 相對於垂直方向之熱擴散率αt 較大,即αp /αt >1。因此,在安裝發熱裝置於本發明之散熱片,將此散熱片裝置於散熱器時,其等溫面在散熱片表面上之平形方向的擴散速度較垂直方向為快。The thermal conductivity of the above-mentioned conductive polymer infiltrated into the sheet is smaller than the thermal conductivity of the metal sheet or the metal layer. However, in the first to fifth heat sinks of the present invention, since the conductive polymer infiltration sheet is formed in close contact with the metal piece or the metal layer, the thermal diffusivity α p parallel to the surface of the heat sink is perpendicular to the vertical direction. The thermal diffusivity α t is large, that is, α p /α t >1. Therefore, when the heat sink is mounted on the heat sink of the present invention, when the heat sink is mounted on the heat sink, the diffusion speed of the isothermal surface in the flat direction on the surface of the heat sink is faster than the vertical direction.
在此,相對於熱傳導率係為表示熱能傳播特性之物理量,溫度擴散率則是表示溫度傳播特性之物理量。亦即,溫度擴散率為一與材料之熱傳導率成正比,與熱容量成反比之值。Here, the thermal conductivity is a physical quantity indicating thermal energy propagation characteristics, and the temperature diffusion rate is a physical quantity indicating temperature propagation characteristics. That is, the temperature diffusivity is a value proportional to the thermal conductivity of the material and inversely proportional to the heat capacity.
被用於滲入本發明第1~第5散熱片之上述導電性聚合物滲入片的聚合物,係為π共軛聚合物。π共軛聚合物具有雙鍵與單鍵交互排列構造之骨架(主鏈),推定經此一主鏈會發生熱性性質之異向性。亦即,吾人認為:於π共軛聚合物中,與沿著此一主鏈方向垂直之方向相比,沿著此一主鏈之方向會具有熱傳導率變大之性質。因此,吾人認為:本發明之第1~第5散熱片具有的滿足上述αp /αt >1關係之熱性性質之發現,有效地促進對π共軛聚合物之主鏈方向的熱性特性之異向性。The polymer used for infiltrating the above-mentioned conductive polymer infiltrated sheet of the first to fifth fins of the present invention is a π-conjugated polymer. The π-conjugated polymer has a skeleton (backbone) in which a double bond and a single bond are alternately arranged, and it is presumed that an anisotropy of thermal properties occurs through the main chain. That is, it is considered that the π-conjugated polymer has a property of increasing thermal conductivity along the direction of the main chain as compared with the direction perpendicular to the direction of the main chain. Therefore, it has been found that the first to fifth heat sinks of the present invention have a thermal property satisfying the above relationship of α p /α t > 1 and effectively promote the thermal characteristics in the main chain direction of the π conjugated polymer. Anisotropy.
此外,藉上述導電性聚合物滲入片製造方法所製造之導電性聚合物滲入片,於其製造過程中,作為摻雜物之芳香族磺酸被聚合物吸收,自聚合物脫出一部分π電子,形成電洞(正電洞),藉此形成為高電子傳導率之聚合物。而藉著具備此高電子傳導率,亦有助於對沿著π共軛聚合物之主鏈方向的熱性性質之異向性的發現。In addition, the conductive polymer produced by the above-mentioned conductive polymer infiltration sheet manufacturing method penetrates into the sheet, and in the manufacturing process, the aromatic sulfonic acid as a dopant is absorbed by the polymer, and a part of the π electron is extracted from the polymer. A hole (positive hole) is formed, thereby forming a polymer having high electron conductivity. By having such a high electron conductivity, it also contributes to the discovery of the anisotropy of the thermal properties along the main chain direction of the π-conjugated polymer.
此外,經由上述申請專利範圍第11~15項記載的散熱片製造方法所含之溶劑去除步驟或分散媒去除步驟所製造之導電性聚合物滲入片,因如前所述具備此高電子傳導率,故可應用於申請專利範圍第17及18項記載的電解聚合反應之製造方法。片狀基材之導電性聚合物的滲入步驟,重覆進行數回而非僅只一回,藉其可提升熱傳導率及電子傳導率。亦即,可製造具有更上一層之優良散熱効果的散熱片。Further, the conductive polymer infiltrated sheet produced by the solvent removing step or the dispersing medium removing step included in the heat sink manufacturing method according to the above-mentioned Patent Application Nos. 11 to 15 has the high electron conductivity as described above. Therefore, it can be applied to the production method of the electrolytic polymerization reaction described in claims 17 and 18. The step of infiltrating the conductive polymer of the sheet substrate is repeated several times instead of only one time, whereby the thermal conductivity and the electron conductivity can be improved. That is, it is possible to manufacture a heat sink having an excellent heat dissipation effect of a higher layer.
將發熱裝置有効率地冷卻時,必須恆常地將發熱裝置與散熱片或散熱器接觸之處,保持在比發熱裝置低之溫度。且發熱裝置與散熱片或散熱器接觸之處的溫度越低,冷卻發熱裝置之効率越高,發熱裝置與散熱器間的熱阻越小,冷卻發熱裝置之効率越好。When the heat generating device is efficiently cooled, it is necessary to constantly keep the heat generating device in contact with the heat sink or the heat sink at a temperature lower than that of the heat generating device. The lower the temperature at which the heat generating device is in contact with the heat sink or the heat sink, the higher the efficiency of cooling the heat generating device, and the smaller the thermal resistance between the heat generating device and the heat sink, the better the efficiency of cooling the heat generating device.
另外,如眾所周知,熱阻係指對於單位時間之發熱量的溫度上升量,近似以發熱裝置(高溫部)與散熱器(低溫部)間之熱傳導係數的倒數,除以發熱裝置之接觸面積所求得之值。而熱傳導係數則為,短時間內通過發熱裝置與散熱器間之單位面積的熱能,除以發熱裝置與散熱器間的溫度差所求得。亦即熱阻為一表示溫度傳送難度之數值,此一數值越大,表示溫度的傳送越困難。Further, as is well known, thermal resistance refers to the amount of temperature rise per unit time of heat generation, which is approximately the reciprocal of the heat transfer coefficient between the heat generating device (high temperature portion) and the heat sink (low temperature portion), divided by the contact area of the heat generating device. The value obtained. The heat transfer coefficient is obtained by dividing the thermal energy per unit area between the heat generating device and the heat sink in a short period of time by the temperature difference between the heat generating device and the heat sink. That is, the thermal resistance is a value indicating the difficulty of temperature transmission, and the larger the value, the more difficult the transmission of the temperature.
在此,即便是散熱器所對應之低溫部被發熱裝置等之高溫部包圍之周邊空間氛圍的情況下,亦可定義熱阻。如下所述,可算出發熱裝置與此發熱裝置所臨接空間之間的熱阻值等。發熱裝置與此發熱裝置所臨接空間之間的熱阻值越大,表示由發熱裝置產生的熱越不易發散,意味著發熱裝置本身之溫度越容易上升之狀態。Here, even when the low temperature portion corresponding to the heat sink is surrounded by the high temperature portion of the heat generating device or the like, the thermal resistance can be defined. As described below, the thermal resistance value and the like between the heat generating device and the space in which the heat generating device is located can be calculated. The larger the thermal resistance value between the heat generating device and the space in which the heat generating device is located, the more the heat generated by the heat generating device is less likely to diverge, which means that the temperature of the heat generating device itself is more likely to rise.
本發明之第1~第5散熱片,具有將與此散熱片直接或間接臨接所設置之發熱裝置產生的熱,沿著與散熱片表面平行之方向迅速擴散,並於涵蓋與散熱片接觸之散熱器表面之廣大範圍上,在短時間內形成高溫區域之熱性特性。涵蓋與散熱片接觸之散熱器表面的溫度,在廣大範圍內越是高溫,散熱器於單位時間所吸收之熱量總量越大。The first to fifth heat dissipating fins of the present invention have heat generated by a heat generating device provided directly or indirectly with the heat dissipating fin, and rapidly diffuse in a direction parallel to the surface of the heat dissipating fin, and are in contact with the heat sink. The thermal characteristics of the high temperature region are formed in a short period of time over a wide range of the surface of the heat sink. The temperature of the surface of the heat sink that is in contact with the heat sink is higher in a wide range, and the total amount of heat absorbed by the heat sink per unit time is larger.
亦即,若隔著本發明之第1~第5散熱片,使其與發熱裝置及散熱器直接或間接地接觸而構成,由發熱裝置所產生之熱可被有効率地發散。In other words, when the first to fifth heat sinks of the present invention are placed in direct or indirect contact with the heat generating device and the heat sink, the heat generated by the heat generating device can be efficiently dissipated.
此外,構成本發明之散熱片的上述導電性聚合物滲入片,在切斷處理等之工作處理中不產生碳粉。因此,本發明之散熱片不會如同習知之使用石墨材來構成之散熱片,在切斷處理等之工作處理中產生碳粉之粉塵。因此,例如若利用本發明之散熱片來構成散熱模組,則此一被安裝於散熱模組等之電子模組,不會發生碳粉等附著造成電性短路之發生等弊病。Further, the conductive polymer constituting the heat sink of the present invention penetrates into the sheet, and no carbon powder is generated in the work process such as the cutting treatment. Therefore, the heat sink of the present invention does not have a heat sink formed of a graphite material as in the prior art, and dust of the toner is generated in the work process such as the cutting process. Therefore, for example, when the heat dissipation module is configured by the heat sink of the present invention, the electronic module mounted on the heat dissipation module or the like does not cause the occurrence of an electrical short circuit due to adhesion of toner or the like.
經由申請專利範圍第11~18項之任一項記載的散熱片製造方法所含之溶劑去除步驟或分散媒去除步驟所製造之導電性聚合物滲入片,的主面與背面雙方或其中任一方之表面,藉由PVD、CVD、電解電鍍法、或無電解電鍍法可使其與金屬層密接。The conductive polymer infiltration sheet produced by the solvent removal step or the dispersion medium removal step of the method for producing a heat sink according to any one of claims 11 to 18, wherein both the main surface and the back surface of the conductive polymer infiltration sheet are either or both The surface can be adhered to the metal layer by PVD, CVD, electrolytic plating, or electroless plating.
此外,於上述導電性聚合物滲入片之主面與背面雙方或其中任一方之表面,隔著黏接構件與金屬片黏接,藉此可使金屬片與導電性聚合物滲入片隔著黏接構件被密接。In addition, the surface of the main surface and the back surface of the conductive polymer infiltrating sheet is adhered to the metal sheet via the adhesive member, whereby the metal sheet and the conductive polymer are infiltrated into the sheet. The connecting members are closely connected.
藉由將上述導電性聚合物滲入片之主面與背面與金屬層或金屬片密接,可有效地降低熱阻。The thermal resistance can be effectively reduced by infiltrating the conductive polymer into the main surface and the back surface of the sheet in close contact with the metal layer or the metal sheet.
構成本發明之散熱片的導電性聚合物滲入片其製造過程中,係使用如上所述之芳香族磺酸鐵(III)或芳香族磺酸銅(II)來作為負責聚合反應之氧化劑,製造之導電性聚合物滲入片不會有氯之殘留。因此,不會有隔此散熱片設置之發熱性電子元件等被腐蝕之擔憂。The conductive polymer infiltrated sheet constituting the heat sink of the present invention is produced by using iron (III) aromatic sulfonate or copper (II) aromatic sulfonate as described above as an oxidizing agent responsible for polymerization reaction. The conductive polymer penetrates into the sheet without residual chlorine. Therefore, there is no fear that the heat generating electronic component or the like provided with the heat sink is corroded.
此外,片狀基材如後所述,因可利用纖維素薄片等即便施行切斷處理亦不會產生碳粉之素材,故可提供輕量並容易安裝於散熱模組等,且不產生對電子模組造成不良影響之碳粉等粉塵之散熱片。In addition, as described later, the sheet-like substrate can be produced by using a cellulose sheet or the like without causing toner, so that it can be easily attached to a heat-dissipating module or the like without causing a pair. A heat sink for dust such as toner that adversely affects the electronic module.
以下參照附圖對本發明之實施態樣加以說明,唯本發明之實施態樣並不限定於以此等各圖為基礎者。此等附圖,在不超過本發明能理解之程度下,概略顯示構成要素之形狀、大小及配置關係,此外,以下說明之數值及其他條件單純為適合例,本發明並不僅只限定於本發明之實施態樣。Embodiments of the present invention will be described below with reference to the drawings, but the embodiments of the present invention are not limited to the drawings. In the drawings, the shapes, sizes, and arrangement relationships of the constituent elements are schematically shown without departing from the scope of the present invention. The numerical values and other conditions described below are merely suitable examples, and the present invention is not limited only to the present invention. Embodiments of the invention.
<本發明實施態樣的散熱片之構造及其製造方法><Configuration of Heat Sink of the Embodiment of the Present Invention and Method of Manufacturing the Same>
參考圖1(A)與(B),茲就本發明之實施態樣的第1~第5散熱片其構成加以說明。圖1(A)與(B)各自提供第1~第5散熱片之構造的說明圖,圖1(A)為導電性聚合物滲入片之主面與背面雙方與金屬層密接所構成的第1~第5散熱片之概略剖面構造圖,圖1(B)為導電性聚合物滲入片之主面與背面雙方隔著黏接構件與金屬片密接所構成的第1~第5散熱片之概略剖面組成圖。1(A) and (B), the configuration of the first to fifth heat sinks according to the embodiment of the present invention will be described. 1(A) and (B) are explanatory views each showing a structure of the first to fifth heat sinks, and FIG. 1(A) is a view in which the main surface and the back surface of the conductive polymer infiltrated sheet are in close contact with the metal layer. 1 to 5 are schematic cross-sectional structural views of the fifth heat sink, and FIG. 1(B) is a first to a fifth heat sink in which the main surface and the back surface of the conductive polymer infiltrated sheet are in close contact with each other via a bonding member and a metal piece. A schematic cross-sectional composition diagram.
此處,在不必對含硫黃π共軛導電性聚合物與吡咯導電性聚合物互相區別說明之情況下,以下之說明單以導電性聚合物標記之。另外,第1~第5散熱片之標記中,第1~第5之識別標記係為識別被滲入之導電性聚合物之同異而加諸之標記,第1~第5散熱片各自分別可為圖1(A)與(B)所示之其中任一的構造。因此,以下的說明在不必對被滲入之導電性聚合物其同異的識別加以說明之情況下,亦單以散熱片標記之。Here, in the case where it is not necessary to distinguish the sulfur-containing yellow π-conjugated conductive polymer from the pyrrole conductive polymer, the following description is simply indicated by the conductive polymer. Further, among the marks of the first to fifth heat sinks, the first to fifth identification marks are marks indicating that the conductive polymer to be infiltrated is added, and the first to fifth heat sinks are respectively provided. It is a configuration shown in any of Figs. 1(A) and (B). Therefore, in the case where the identification of the infiltrated conductive polymer is not necessarily described, the following description is also referred to by the heat sink alone.
為降低發熱裝置與散熱器間之熱阻而插入之散熱片,視需要可於發熱裝置與散熱片之間,或散熱器與散熱片之間,夾入並固定一電性絕緣膜。此外,為使散熱片與發熱裝置密接,或為使散熱器與散熱片密接,可利用黏接構件等。In order to reduce the thermal resistance between the heat generating device and the heat sink, an electric insulating film may be sandwiched and fixed between the heat generating device and the heat sink or between the heat sink and the heat sink as needed. Further, in order to make the heat sink adhere to the heat generating device or to make the heat sink and the heat sink adhere to each other, a bonding member or the like can be used.
然而,不必作電性絕緣仍可在發熱裝置與散熱器之間插入散熱片,且亦有散熱片不必與發熱裝置和散熱器恆久黏接固定,僅以壓接固定即可之情況。此一情況下,散熱片被壓接固定於發熱裝置或散熱器。However, the heat sink may be inserted between the heat generating device and the heat sink without electrical insulation, and the heat sink may not be permanently bonded to the heat generating device and the heat sink, and may be fixed only by crimping. In this case, the heat sink is crimped and fixed to the heat generating device or the heat sink.
圖1(A)與(B)中,省略附隨散熱片使用之電性絶緣膜或黏接構件等,僅顯示本發明實施態樣之散熱片。雖圖示中省略,為使散熱片與電性絶緣膜、或散熱片與發熱裝置、或散熱片與散熱器密接,亦可適當設置黏接構件等。In Figs. 1(A) and (B), the electric insulating film or the bonding member used in conjunction with the heat sink is omitted, and only the heat sink according to the embodiment of the present invention is shown. Although not shown in the drawings, in order to make the heat sink and the electric insulating film, or the heat sink and the heat generating device, or the heat sink and the heat sink adhere to each other, an adhesive member or the like may be appropriately provided.
圖1(A)所示的實施態樣之散熱片,係由導電性聚合物所滲入之導電性聚合物滲入片18的主面18a與背面18b兩者至少其中一方的表面,與金屬層密接而構成。圖1(A)中,雖顯示導電性聚合物滲入片18的主面18a與背面18b各自成形之金屬層16與金屬層20之例,若只成形金屬層16與金屬層20其中任一方亦可。The heat sink of the embodiment shown in Fig. 1(A) is a surface of at least one of the main surface 18a and the back surface 18b of the conductive polymer which is infiltrated by the conductive polymer, and is in close contact with the metal layer. And constitute. In Fig. 1(A), although the metal layer 16 and the metal layer 20 in which the main surface 18a and the back surface 18b of the conductive polymer infiltration sheet 18 are formed are shown, if only one of the metal layer 16 and the metal layer 20 is formed, can.
圖1(B)所示的實施態樣之散熱片,係由導電性聚合物所滲入之導電性聚合物滲入片26的主面26a與背面26b兩者至少其中一方的表面,隔著黏接構件與金屬片黏接而構成。圖1(B)中,雖顯示導電性聚合物滲入片26的主面26a隔著黏接構件24與金屬片22黏接,其背面26b隔著黏接構件28與金屬片30黏接而構成之散熱片,若只成形金屬片22與金屬片30其中任一方亦可。The heat sink of the embodiment shown in Fig. 1(B) is a surface of at least one of the main surface 26a and the back surface 26b of the conductive polymer which is infiltrated by the conductive polymer, and is adhered to each other. The member is formed by bonding to a metal piece. In Fig. 1(B), the main surface 26a of the conductive polymer infiltration sheet 26 is bonded to the metal piece 22 via the bonding member 24, and the back surface 26b is bonded to the metal piece 30 via the bonding member 28. The heat sink may be formed by forming only one of the metal piece 22 and the metal piece 30.
黏接構件24與28,例如可適當選擇利用NICHIBAN公司製之雙面膠(製品型號NW-50)或、CEMEDINE公司製之丙烯變性硅樹脂CEMEDINE(登錄商標:製品型號SX720W)等。For the adhesive members 24 and 28, for example, a double-sided tape (product type NW-50) manufactured by NICHIBAN Co., Ltd., or a propylene-modified silicone resin CEMEDINE (registered trademark: product model SX720W) manufactured by CEMEDINE Co., Ltd., or the like can be appropriately selected.
構成導電性聚合物滲入片之片狀基材,例如可適當利用作為過濾作業用之濾紙代表的纖維素薄片、紙漿紙、布帛、不織布、和紙等。在此利用作為過濾作業用之濾紙作為片狀基材。The sheet-like base material constituting the conductive polymer-infiltrated sheet can be suitably used, for example, as a cellulose sheet, a pulp paper, a cloth, a non-woven fabric, and paper which are representative of the filter paper for filtration work. Here, the filter paper used for the filtration operation is used as a sheet-like base material.
後述之熱性特性的評價,係對使用厚度為0.1 mm之濾紙試作之導電性聚合物滲入片為構成要素所構成之散熱片加以施行。然而,本發明之導電性聚合物滲入片,並不限定要利用濾過作業用之厚度為0.1 mm的濾紙來成形。The evaluation of the thermal characteristics described later was carried out by using a conductive polymer infiltrated sheet which was tested using a filter paper having a thickness of 0.1 mm as a constituent element. However, the conductive polymer of the present invention penetrates into the sheet, and is not limited to being formed by using a filter paper having a thickness of 0.1 mm for filtration work.
(第1散熱片構成素材之導電性聚合物滲入片的製造方法)(Method for producing conductive polymer infiltrated sheet of the first heat sink constituent material)
茲就第1散熱片構成素材之導電性聚合物滲入片的製造方法加以說明。此一導電性聚合物滲入片,係將使用氧化劑芳香族磺酸鐵(III)所聚合之含硫黃π共軛導電性聚合物滲入於片狀基材而成的導電性聚合物滲入片。如上述,氧化劑芳香族磺酸鐵(III),雖可利用對甲苯磺酸鐵(III)、苯磺酸鐵(III)、甲氧基苯磺酸鐵(III)、十二烷基苯磺酸鐵(III)、萘磺酸鐵(III)、蒽磺酸鐵(III)、蒽醌磺酸鐵(III)、四氫萘磺酸鐵(III)或酚磺酸鐵(III)之其中一種,此處則取利用對甲苯磺酸鐵(III)之情形加以說明。而依以下之說明,即便為對甲苯磺酸鐵(III)以外之物質,上述之任一物質亦可同樣被利用作為氧化劑。A method of manufacturing a conductive polymer infiltrated sheet of the first heat sink constituent material will be described. The conductive polymer is infiltrated into a sheet by a conductive polymer infiltrated sheet obtained by infiltrating a sheet-like base material with a sulfur-containing yellow π-conjugated conductive polymer polymerized with an iron sulfonate aromatic sulfonate (III). As described above, the oxidizing agent aromatic iron (III) sulfonate can be iron (III) p-toluenesulfonate, iron (III) benzenesulfonate, iron (III) methoxybenzenesulfonate or dodecylbenzenesulfonate. Iron (III), iron (III) naphthalene sulfonate, iron (III) sulfonate, iron (III) sulfonate, iron (III) tetrahydronaphthalene sulfonate or iron (III) phenolsulfonate One, here the case of using iron (III) p-toluenesulfonate is explained. According to the following description, even if it is a substance other than iron (III) p-toluenesulfonate, any of the above may be used as an oxidizing agent.
此外,成形為含硫黃π共軛導電性聚合物之單體,雖可利用3,4-乙烯二氧基噻吩、噻吩衍生物、噻吩、3-烷基噻吩、3-烷氧基噻吩、3,4-二烷基噻吩、3,4-二烷氧基噻吩之其中一種,此處則取利用3,4-乙烯二氧基噻吩之情形加以說明。而依以下之說明,即便為3,4-乙烯二氧基噻吩以外之單體,上述之任一單體亦可同樣被利用。Further, a monomer which is formed into a sulfur-containing π-conjugated conductive polymer can utilize 3,4-ethylenedioxythiophene, a thiophene derivative, a thiophene, a 3-alkylthiophene, a 3-alkoxythiophene, One of 3,4-dialkylthiophene and 3,4-dialkoxythiophene will be described here using 3,4-ethylenedioxythiophene. According to the following description, even if it is a monomer other than 3,4-ethylenedioxythiophene, any of the above monomers can be used in the same manner.
將氧化劑對甲苯磺酸鐵(III)以第1溶劑稀釋,以該溶液滲入第1片狀基材,使第2片狀基材生成之氧化劑滲入步驟施行如下。The oxidizing agent p-toluenesulfonic acid iron (III) is diluted with a first solvent, and the solution is allowed to permeate into the first sheet-like substrate, and the oxidizing agent infiltration step of forming the second sheet-like substrate is carried out as follows.
第1溶劑係利用純度99.8%之乙醇。另外,將第1片狀基材纖維素薄片,浸入被乙醇稀釋的50%濃度之對甲苯磺酸鐵(III)溶液6g與第1溶劑純度99.8%之乙醇4g於容器內混合調合成之30%濃度的對甲苯磺酸鐵(III)溶液,滲入5分鐘,使第2片狀基材生成。The first solvent was ethanol having a purity of 99.8%. Further, the first sheet-form substrate cellulose sheet is immersed in a container of 6 g of a 50%-concentration iron (III) p-toluenesulfonate solution diluted with ethanol and 4 g of a first solvent having a purity of 99.8% in a container. The iron (III) p-toluenesulfonate solution of % concentration was infiltrated for 5 minutes to form a second sheet-like substrate.
由第2片狀基材蒸發第1溶劑乙醇後,以被第2溶劑所稀釋的含硫黃π共軛導電性聚合物形成物質之溶液滲入此第2片狀基材,於0~80℃之溫度範圍下使其聚合反應,生成第3片狀基材之聚合反應步驟施行如下。After evaporating the first solvent ethanol from the second sheet substrate, the solution containing the sulfur-containing yellow π conjugated conductive polymer-forming material diluted with the second solvent is infiltrated into the second sheet substrate at 0 to 80 ° C. The polymerization reaction in which the polymerization reaction is carried out in the temperature range to form the third sheet-like substrate is carried out as follows.
將浸漬過對甲苯磺酸鐵(III)之第2片狀基材,浸入含硫黃π共軛系導電性聚合物形成物質之50%濃度的3,4-乙烯二氧基噻吩溶液,經由放置於室溫大氣中使其產生化學聚合反應,使滲入含硫黃π共軛導電性聚合物之聚(3,4-乙烯二氧基噻吩)的第2片狀基材生成第3片狀基材。作為3,4-乙烯二氧基噻吩之溶劑的第2溶劑係為乙醇。化學聚合反應結束後施行使第2溶劑蒸發之溶劑去除步驟。The second sheet-like substrate impregnated with iron (III) p-toluenesulfonate is immersed in a solution of a sulfuric yellow π-conjugated conductive polymer forming material at a concentration of 50% of a 3,4-ethylenedioxythiophene. It is placed in a room temperature atmosphere to cause a chemical polymerization reaction, and a second sheet-like substrate infiltrated with poly(3,4-ethylenedioxythiophene) containing a sulfur yellow π-conjugated conductive polymer is formed into a third sheet. Substrate. The second solvent which is a solvent of 3,4-ethylenedioxythiophene is ethanol. After the completion of the chemical polymerization reaction, the solvent removal step of the second solvent evaporation is performed.
此處之聚合反應步驟,雖如上所述於室溫施行,但並不限定於此一溫度,可於0℃~80℃之範圍內適當實施。以下說明之同類聚合反應亦相同,並不限定於室溫下施行,可於0℃~80℃之範圍內適當實施。The polymerization reaction step here is carried out at room temperature as described above, but is not limited to this temperature, and can be suitably carried out in the range of 0 °C to 80 °C. The polymerization reaction of the same type as described below is also the same, and it is not limited to being carried out at room temperature, and can be suitably carried out in the range of 0 °C to 80 °C.
接續溶劑去除步驟,為去除此第3片狀基材於聚合反應中生成之聚合物以外之殘渣,以蒸餾水或乙醇洗淨後放置於大氣中乾燥,藉此去除此蒸餾水或乙醇,使被含硫黃π共役導電性聚合物之聚(3,4-乙烯二氧基噻吩)所滲入之片狀基材,成形為導電性聚合物滲入片。The solvent removal step is carried out to remove the residue other than the polymer formed in the polymerization reaction of the third sheet substrate, and the mixture is washed with distilled water or ethanol and then left to dry in the atmosphere to remove the distilled water or ethanol to be contained. A sheet-like substrate into which the poly(3,4-ethylenedioxythiophene) of the sulfur-yellow π-co-conductive polymer is infiltrated is formed into a conductive polymer-infiltrated sheet.
第3片狀基材雖已為可利用之含硫黃π共軛導電性聚合物滲入片之狀態,但為更提高其導電性,經上述之氧化劑滲入步驟、聚合反應步驟及溶劑去除步驟,至以蒸餾水或乙醇洗淨之步驟為止,重複施行3次。如此使含硫黃π共軛系導電性聚合物滲入片完成。此一結果,可製造出具有1×103 Ω/cm以下電阻率之含硫黃π共軛導電性聚合物滲入片。Although the third sheet-like substrate is in a state in which the sulfur-containing π-conjugated conductive polymer is allowed to penetrate into the sheet, in order to further improve the conductivity, the oxidizing agent infiltration step, the polymerization step, and the solvent removing step are carried out. The procedure was repeated three times until the step of washing with distilled water or ethanol. Thus, the sulfur-containing yellow π-conjugated conductive polymer is allowed to penetrate into the sheet. As a result, a sulfur-containing yellow π-conjugated conductive polymer infiltrated sheet having a specific resistance of 1 × 10 3 Ω/cm or less can be produced.
(第2散熱片構成素材之導電性聚合物滲入片的製造方法)(Method for producing conductive polymer infiltrated sheet of the second heat sink forming material)
茲就第2散熱片構成素材之導電性聚合物滲入片的製造方法加以說明。此一導電性聚合物滲入片,係將使用氧化劑芳香族磺酸銅(II)所聚合之含硫黃π共軛導電性聚合物滲入於片狀基材而成的導電性聚合物滲入片。如上述,氧化劑芳香族磺酸銅(II),雖可利用對甲苯磺酸銅(II)、苯磺酸銅(II)、甲氧基苯磺酸銅(II)、十二烷基苯磺酸銅(II)、萘磺酸銅(II)、蒽磺酸銅(II)、蒽醌磺酸銅(II)、四氫萘磺酸銅(II)或酚磺酸銅(II)之其中一種,此處則取利用對甲苯磺酸銅(II)之情形加以說明。而依以下之說明,即便為對甲苯磺酸銅(II)以外之物質,上述之任一物質亦可同樣被利用作為氧化劑。A method of manufacturing a conductive polymer infiltrated sheet of the second heat sink constituent material will be described. The conductive polymer is infiltrated into a sheet by a conductive polymer-infiltrated sheet obtained by infiltrating a sheet-like base material with a sulfur-containing yellow π-conjugated conductive polymer polymerized with copper sulfonate aromatic sulfonate (II). As described above, the oxidizing agent aromatic copper sulfonate (II), although copper (II) p-toluenesulfonate, copper (II) benzenesulfonate, copper (II) methoxybenzenesulfonate, dodecylbenzenesulfonate Copper (II) acid, copper (II) naphthalenesulfonate, copper (II) sulfonate, copper (II) sulfonate, copper (II) tetrahydronaphthalene or copper (II) phenolsulfonate One case is described here using copper(II) p-toluenesulfonate. According to the following description, even if it is a substance other than copper (II) p-toluenesulfonate, any of the above may be used as an oxidizing agent.
此外,成形為含硫黃π共軛導電性聚合物之單體,雖可利用3,4-乙烯二氧基噻吩、噻吩衍生物、噻吩、3-烷基噻吩、3-烷氧基噻吩、3,4-二烷基噻吩、3,4-二烷氧基噻吩之其中一種,此處係取利用3,4-乙烯二氧基噻吩之情形加以說明。而依以下之說明,即便為3,4-乙烯二氧基噻吩以外之單體,上述之任一單體亦可同樣被利用。Further, a monomer which is formed into a sulfur-containing π-conjugated conductive polymer can utilize 3,4-ethylenedioxythiophene, a thiophene derivative, a thiophene, a 3-alkylthiophene, a 3-alkoxythiophene, One of 3,4-dialkylthiophene and 3,4-dialkoxythiophene is illustrated by the use of 3,4-ethylenedioxythiophene. According to the following description, even if it is a monomer other than 3,4-ethylenedioxythiophene, any of the above monomers can be used in the same manner.
將氧化劑對甲苯磺酸銅(II)以第1溶劑稀釋,以該溶液滲入第1片狀基材,使第2片狀基材生成之氧化劑滲入步驟施行如下。The oxidizing agent p-toluenesulfonate copper (II) is diluted with a first solvent, and the solution is allowed to permeate into the first sheet-like substrate, and the oxidizing agent infiltration step of forming the second sheet-like substrate is carried out as follows.
第1溶劑係利用純度99.8%之乙醇。另外,將第1片狀基材纖維素薄片,浸入被乙醇稀釋的50%濃度之對甲苯磺酸銅(II)溶液6g與第1溶劑純度99.8%之乙醇4g於容器內混合調合成之30%濃度的對甲苯磺酸銅(II)溶液,滲入5分鐘,使第2片狀基材生成。The first solvent was ethanol having a purity of 99.8%. Further, the first sheet-form substrate cellulose sheet is immersed in a container of 6 g of a 50%-concentration copper(II) p-toluenesulfonate solution diluted with ethanol and 4 g of a first solvent having a purity of 99.8% in a container. The copper (II) p-toluenesulfonate solution of % concentration was infiltrated for 5 minutes to form a second sheet-like substrate.
由第2片狀基材蒸發第1溶劑乙醇後,以被第2溶劑所稀釋的含硫黃π共軛導電性聚合物形成物質之溶液滲入此第2片狀基材,於0~80℃之溫度範圍下使其聚合反應,生成第3片狀基材之聚合反應步驟施行如下。After evaporating the first solvent ethanol from the second sheet substrate, the solution containing the sulfur-containing yellow π conjugated conductive polymer-forming material diluted with the second solvent is infiltrated into the second sheet substrate at 0 to 80 ° C. The polymerization reaction in which the polymerization reaction is carried out in the temperature range to form the third sheet-like substrate is carried out as follows.
將浸漬過對甲苯磺酸銅(II)之第2片狀基材,浸入含硫黃π共軛系導電性聚合物形成物質之50%濃度的3,4-乙烯二氧基噻吩溶液,經由放置於室溫大氣中使其產生化學聚合反應,使滲入含硫黃π共軛導電性聚合物之聚(3,4-乙烯二氧基噻吩)的第2片狀基材生成第3片狀基材。作為3,4-乙烯二氧基噻吩之溶劑的第2溶劑係為乙醇。化學聚合反應結束後施行使第2溶劑蒸發之溶劑去除步驟。The second sheet-like substrate impregnated with copper (II) p-toluenesulfonate is immersed in a solution of a sulfuric yellow π-conjugated conductive polymer forming material at a concentration of 50% of a 3,4-ethylenedioxythiophene. It is placed in a room temperature atmosphere to cause a chemical polymerization reaction, and a second sheet-like substrate infiltrated with poly(3,4-ethylenedioxythiophene) containing a sulfur yellow π-conjugated conductive polymer is formed into a third sheet. Substrate. The second solvent which is a solvent of 3,4-ethylenedioxythiophene is ethanol. After the completion of the chemical polymerization reaction, the solvent removal step of the second solvent evaporation is performed.
接續溶劑去除步驟,為去除此第3片狀基材於聚合反應中生成之聚合物以外之殘渣,以蒸餾水或乙醇洗淨後放置於大氣中乾燥,藉此去除此蒸餾水或乙醇,使被含硫黃π共役導電性聚合物之聚(3,4-乙烯二氧基噻吩)所滲入之片狀基材,成形為導電性聚合物滲入片。The solvent removal step is carried out to remove the residue other than the polymer formed in the polymerization reaction of the third sheet substrate, and the mixture is washed with distilled water or ethanol and then left to dry in the atmosphere to remove the distilled water or ethanol to be contained. A sheet-like substrate into which the poly(3,4-ethylenedioxythiophene) of the sulfur-yellow π-co-conductive polymer is infiltrated is formed into a conductive polymer-infiltrated sheet.
第3片狀基材雖已為可利用之含硫黃π共軛導電性聚合物滲入片之狀態,但為更提高其導電性,經上述之氧化劑滲入步驟、聚合反應步驟及溶劑去除步驟,至以蒸餾水或乙醇洗淨之步驟為止,重複施行3次。如此使含硫黃π共軛系導電性聚合物滲入片完成。此一結果,可製造出具有1×103 Ω/cm以下電阻率之含硫黃π共軛導電性聚合物滲入片。Although the third sheet-like substrate is in a state in which the sulfur-containing π-conjugated conductive polymer is allowed to penetrate into the sheet, in order to further improve the conductivity, the oxidizing agent infiltration step, the polymerization step, and the solvent removing step are carried out. The procedure was repeated three times until the step of washing with distilled water or ethanol. Thus, the sulfur-containing yellow π-conjugated conductive polymer is allowed to penetrate into the sheet. As a result, a sulfur-containing yellow π-conjugated conductive polymer infiltrated sheet having a specific resistance of 1 × 10 3 Ω/cm or less can be produced.
(第3散熱片構成素材之導電性聚合物滲入片的製造方法)(Method for Producing Conductive Polymer Penetration Sheet of Third Heat Sink Material)
茲就第3散熱片構成素材之導電性聚合物滲入片的製造方法加以說明。此一導電性聚合物滲入片,係將使用氧化劑芳香族磺酸鐵(III)所聚合之吡咯導電性聚合物滲入於片狀基材而成的導電性聚合物滲入片。如上述,氧化劑芳香族磺酸鐵(III),雖可利用對甲苯磺酸鐵(III)、苯磺酸鐵(III)、甲氧基苯磺酸鐵(III)、十二烷基苯磺酸鐵(III)、萘磺酸鐵(III)、蒽磺酸鐵(III)、蒽醌磺酸鐵(III)、四氫萘磺酸鐵(III)或酚磺酸鐵(III)之其中一種,此處則取利用對甲苯磺酸鐵(III)之情形加以說明。而依以下之說明,即便為對甲苯磺酸鐵(III)以外之物質,上述之任一物質亦可同樣被利用作為氧化劑。A method of manufacturing a conductive polymer infiltrated sheet of the third heat sink constituent material will be described. The conductive polymer is infiltrated into a sheet by a conductive polymer infiltrated sheet obtained by infiltrating a sheet-like base material with a pyrrole conductive polymer obtained by mixing an iron sulfonate aromatic sulfonate (III). As described above, the oxidizing agent aromatic iron (III) sulfonate can be iron (III) p-toluenesulfonate, iron (III) benzenesulfonate, iron (III) methoxybenzenesulfonate or dodecylbenzenesulfonate. Iron (III), iron (III) naphthalene sulfonate, iron (III) sulfonate, iron (III) sulfonate, iron (III) tetrahydronaphthalene sulfonate or iron (III) phenolsulfonate One, here the case of using iron (III) p-toluenesulfonate is explained. According to the following description, even if it is a substance other than iron (III) p-toluenesulfonate, any of the above may be used as an oxidizing agent.
將氧化劑對甲苯磺酸鐵(III)以第1溶劑稀釋,以該溶液滲入第1片狀基材,使第2片狀基材生成之氧化劑滲入步驟施行如下。The oxidizing agent p-toluenesulfonic acid iron (III) is diluted with a first solvent, and the solution is allowed to permeate into the first sheet-like substrate, and the oxidizing agent infiltration step of forming the second sheet-like substrate is carried out as follows.
第1溶劑係利用純度99.8%之乙醇。另外,將第1片狀基材纖維素薄片,浸入被乙醇稀釋的50%濃度之對甲苯磺酸鐵(III)溶液6g與第1溶劑純度99.8%之乙醇4g於容器內混合調合成之30%濃度的對甲苯磺酸鐵(III)溶液,滲入5分鐘,使第2片狀基材生成。The first solvent was ethanol having a purity of 99.8%. Further, the first sheet-form substrate cellulose sheet is immersed in a container of 6 g of a 50%-concentration iron (III) p-toluenesulfonate solution diluted with ethanol and 4 g of a first solvent having a purity of 99.8% in a container. The iron (III) p-toluenesulfonate solution of % concentration was infiltrated for 5 minutes to form a second sheet-like substrate.
由第2片狀基材蒸發第1溶劑乙醇後,以被第2溶劑所稀釋的吡咯導電性聚合物形成物質之溶液滲入此第2片狀基材,於0~80℃之溫度範圍下使其聚合反應,生成第3片狀基材之聚合反應步驟施行如下。此處,稀釋吡咯導電性聚合物形成物質之第2溶劑係為乙醇。After evaporating the first solvent ethanol from the second sheet substrate, a solution of the pyrrole conductive polymer forming material diluted with the second solvent is infiltrated into the second sheet substrate, and is allowed to be in a temperature range of 0 to 80 ° C. The polymerization reaction to form a third sheet-like substrate is carried out as follows. Here, the second solvent which dilutes the pyrrole conductive polymer forming material is ethanol.
將浸漬過對甲苯磺酸鐵(III)之第2片狀基材,浸入純度99.8%之乙醇5g與100%濃度之吡咯5g所混合調合成之50%濃度的吡咯溶液,經由放置於室溫大氣中使其產生化學聚合反應,使滲入吡咯導電性聚合物的第2片狀基材生成第3片狀基材。化學聚合反應結束後施行使第2溶劑蒸發之溶劑去除步驟。The second sheet-like substrate impregnated with iron (III) p-toluenesulfonate was immersed in a 50%-concentration pyrrole solution prepared by mixing 5 g of ethanol having a purity of 99.8% and 5 g of pyrrole having a concentration of 100%, and placed at room temperature. The second sheet-like substrate infiltrated into the pyrrole conductive polymer is chemically polymerized in the atmosphere to form a third sheet-like substrate. After the completion of the chemical polymerization reaction, the solvent removal step of the second solvent evaporation is performed.
接續溶劑去除步驟,為去除此第3片狀基材於聚合反應中生成之聚合物以外之殘渣,以蒸餾水或乙醇洗淨後放置於大氣中乾燥,藉此去除此蒸餾水或乙醇去除,使被吡咯導電性聚合物所滲入之片狀基材,成形為導電性聚合物滲入片。The solvent removal step is carried out to remove the residue other than the polymer formed in the polymerization reaction of the third sheet substrate, and the mixture is washed with distilled water or ethanol, and then left to dry in the atmosphere, thereby removing the distilled water or ethanol to remove the residue. The sheet-like base material intofiltrated by the pyrrole conductive polymer is formed into a conductive polymer infiltrated sheet.
第3片狀基材雖已為可利用之吡咯導電性聚合物滲入片之狀態,但為更提高其導電性,經上述之氧化劑滲入步驟、聚合反應步驟及溶劑去除步驟,至以蒸餾水或乙醇洗淨之步驟為止,重複施行3次。如此使吡咯導電性聚合物滲入片完成。此一結果,可製造出具有1×103 Ω/cm以下電阻率之吡咯導電性聚合物滲入片。Although the third sheet-like substrate is in a state in which the usable pyrrole conductive polymer is infiltrated into the sheet, in order to further improve the conductivity, the above-mentioned oxidizing agent infiltration step, polymerization step, and solvent removal step, to distilled water or ethanol The washing step was repeated three times. This completes the penetration of the pyrrole conductive polymer into the sheet. As a result, a pyrrole conductive polymer infiltrated sheet having a specific resistance of 1 × 10 3 Ω/cm or less can be produced.
(第4散熱片構成素材之導電性聚合物滲入片的製造方法)(Method for producing a conductive polymer infiltrated sheet of the fourth heat sink constituent material)
茲就第4散熱片構成素材之導電性聚合物滲入片的製造方法加以說明。此一導電性聚合物滲入片,係將使用氧化劑芳香族磺酸銅(II)所聚合之吡咯導電性聚合物滲入於片狀基材而成的導電性聚合物滲入片。如上述,氧化劑芳香族磺酸銅(II),雖可利用對甲苯磺酸銅(II)、苯磺酸銅(II)、甲氧基苯磺酸銅(II)、十二烷基苯磺酸銅(II)、萘磺酸銅(II)、蒽磺酸銅(II)、蒽醌磺酸銅(II)、四氫萘磺酸銅(II)或酚磺酸銅(II)之其中一種,此處則取利用對甲苯磺酸銅(II)之情形加以說明。而依以下之說明,即便為對甲苯磺酸銅(II)以外之物質,上述之任一物質亦可同樣被利用作為氧化劑。A method of manufacturing the conductive polymer infiltrated sheet of the fourth heat sink constituent material will be described. The conductive polymer is infiltrated into a sheet by a conductive polymer infiltrated sheet obtained by infiltrating a sheet-like base material with a pyrrole conductive polymer obtained by oxidizing an aromatic copper sulfonate (II). As described above, the oxidizing agent aromatic copper sulfonate (II), although copper (II) p-toluenesulfonate, copper (II) benzenesulfonate, copper (II) methoxybenzenesulfonate, dodecylbenzenesulfonate Copper (II) acid, copper (II) naphthalenesulfonate, copper (II) sulfonate, copper (II) sulfonate, copper (II) tetrahydronaphthalene or copper (II) phenolsulfonate One case is described here using copper(II) p-toluenesulfonate. According to the following description, even if it is a substance other than copper (II) p-toluenesulfonate, any of the above may be used as an oxidizing agent.
將氧化劑對甲苯磺酸銅(II)以第1溶劑稀釋,以該溶液滲入第1片狀基材,使第2片狀基材生成之氧化劑滲入步驟施行如下。The oxidizing agent p-toluenesulfonate copper (II) is diluted with a first solvent, and the solution is allowed to permeate into the first sheet-like substrate, and the oxidizing agent infiltration step of forming the second sheet-like substrate is carried out as follows.
第1溶劑係利用純度99.8%之乙醇。另外,將第1片狀基材纖維素薄片,浸入被乙醇稀釋的50%濃度之對甲苯磺酸銅(II)溶液6g與第1溶劑純度99.8%之乙醇4g於容器內混合調合成之30%濃度的對甲苯磺酸銅(II)溶液,滲入5分鐘,使第2片狀基材生成。The first solvent was ethanol having a purity of 99.8%. Further, the first sheet-form substrate cellulose sheet is immersed in a container of 6 g of a 50%-concentration copper(II) p-toluenesulfonate solution diluted with ethanol and 4 g of a first solvent having a purity of 99.8% in a container. The copper (II) p-toluenesulfonate solution of % concentration was infiltrated for 5 minutes to form a second sheet-like substrate.
由第2片狀基材蒸發第1溶劑乙醇後,以被第2溶劑所稀釋的吡咯導電性聚合物形成物質之溶液滲入此第2片狀基材,於0~80℃之溫度範圍下使其聚合反應,生成第3片狀基材之聚合反應步驟施行如下。此處,稀釋吡咯導電性聚合物形成物質之第2溶劑係為乙醇。After evaporating the first solvent ethanol from the second sheet substrate, a solution of the pyrrole conductive polymer forming material diluted with the second solvent is infiltrated into the second sheet substrate, and is allowed to be in a temperature range of 0 to 80 ° C. The polymerization reaction to form a third sheet-like substrate is carried out as follows. Here, the second solvent which dilutes the pyrrole conductive polymer forming material is ethanol.
將浸漬過對甲苯磺酸銅(II)之第2片狀基材,浸入純度99.8%之乙醇5g與100%濃度之吡咯5g所混合調合成之50%濃度的吡咯溶液,經由放置於室溫大氣中使其產生化學聚合反應,使滲入吡咯導電性聚合物的第2片狀基材生成第3片狀基材。化學聚合反應結束後施行使第2溶劑蒸發之溶劑去除步驟。The second sheet-like substrate impregnated with copper (II) p-toluenesulfonate is immersed in a 50%-concentration pyrrole solution prepared by mixing 5 g of ethanol having a purity of 99.8% and 5 g of pyrrole having a concentration of 100%, and is placed at room temperature. The second sheet-like substrate infiltrated into the pyrrole conductive polymer is chemically polymerized in the atmosphere to form a third sheet-like substrate. After the completion of the chemical polymerization reaction, the solvent removal step of the second solvent evaporation is performed.
接續溶劑去除步驟,為去除此第3片狀基材於聚合反應中生成之聚合物以外之殘渣,以蒸餾水或乙醇洗淨後放置於大氣中乾燥,藉此去除此一蒸餾水或乙醇,使被吡咯導電性聚合物所滲入之片狀基材,成形為導電性聚合物滲入片。The solvent removal step is carried out to remove the residue other than the polymer formed in the polymerization reaction of the third sheet substrate, and the mixture is washed with distilled water or ethanol and then left to dry in the atmosphere to remove the distilled water or ethanol to remove the distilled water or ethanol. The sheet-like base material intofiltrated by the pyrrole conductive polymer is formed into a conductive polymer infiltrated sheet.
第3片狀基材雖已為可利用之吡咯導電性聚合物滲入片之狀態,但為更提高其導電性,經上述之氧化劑滲入步驟、聚合反應步驟及溶劑去除步驟,至以蒸餾水或乙醇洗淨之步驟為止,重複施行3次。如此使吡咯導電性聚合物滲入片完成。此一結果,可製造出具有1×103 Ω/cm以下電阻率之吡咯導電性聚合物滲入片。Although the third sheet-like substrate is in a state in which the usable pyrrole conductive polymer is infiltrated into the sheet, in order to further improve the conductivity, the above-mentioned oxidizing agent infiltration step, polymerization step, and solvent removal step, to distilled water or ethanol The washing step was repeated three times. This completes the penetration of the pyrrole conductive polymer into the sheet. As a result, a pyrrole conductive polymer infiltrated sheet having a specific resistance of 1 × 10 3 Ω/cm or less can be produced.
(第5散熱片構成素材之導電性聚合物滲入片的製造方法)(Method for manufacturing conductive polymer infiltrated sheet of the fifth heat sink constituent material)
茲就第5散熱片構成素材之導電性聚合物滲入片的製造方法加以說明。於以導電性聚合物溶液滲入片狀基材,生成導電性聚合物滲入片狀基材之導電性聚合物滲入步驟中,導電性聚合物溶液如以下方式生成。A method of manufacturing a conductive polymer infiltrated sheet of the fifth heat sink constituent material will be described. The conductive polymer solution is infiltrated into the sheet-like base material to form a conductive polymer infiltration step in which the conductive polymer penetrates into the sheet-like base material, and the conductive polymer solution is produced as follows.
將導電性聚(3,4-乙烯二氧基噻吩)之聚苯乙烯磺酸素水性分散液5g、純度99.8%乙醇5g與體積百分比5%乙二醇混合作為導電性聚合物溶液。亦可使用二甲亞碸或N-甲基吡咯啶酮替代乙二醇。5 g of an aqueous polystyrene sulfonate dispersion of conductive poly(3,4-ethylenedioxythiophene), 5 g of a purity of 99.8% ethanol, and 5% by volume of ethylene glycol were mixed as a conductive polymer solution. Instead of ethylene glycol, dimethyl hydrazine or N-methylpyrrolidone can also be used.
將片狀基材之纖維素薄片浸入此導電性聚(3,4-乙烯二氧基噻吩)之聚苯乙烯磺酸系水性分散液滲入5分鐘,藉此生成導電性聚合物溶液滲入片狀基材。The cellulose sheet of the sheet substrate is immersed in the polystyrene sulfonic acid aqueous dispersion of the conductive poly(3,4-ethylenedioxythiophene) for 5 minutes, thereby forming a conductive polymer solution to permeate into a sheet. Substrate.
此處雖使用導電性聚(3,4-乙烯二氧基噻吩)之聚苯乙烯磺酸系水性分散液作為導電性聚合物溶液,但並不限定於此,亦可使用導電性聚(3,4-乙烯二氧基噻吩)之有機溶劑分散液、導電性聚苯胺系水性分散液、以甲醇為分散媒之高導電性聚苯胺系有機溶劑分散液、以丁酮為分散媒之高導電性聚苯胺系有機溶劑分散液、以丁酮為分散媒之高導電性聚吡咯有機溶劑分散液之其中一種。Here, although a conductive polystyrenesulfonic acid aqueous dispersion liquid of a conductive poly(3,4-ethylenedioxythiophene) is used as a conductive polymer solution, it is not limited to this, and conductive poly (3) can also be used. , an organic solvent dispersion of 4-vinyldioxythiophene), a conductive polyaniline aqueous dispersion, a highly conductive polyaniline organic solvent dispersion using methanol as a dispersion medium, and a high conductivity using methyl ethyl ketone as a dispersion medium A polyaniline organic solvent dispersion or a highly conductive polypyrrole organic solvent dispersion using methyl ethyl ketone as a dispersion medium.
藉施行從上述導電性聚合物溶液滲入片狀基材蒸發分散媒之去除分散媒步驟,使導電性聚合物滲入片成形。The conductive polymer is permeated into the sheet by the step of removing the dispersion medium from the conductive polymer solution into the sheet-form substrate evaporation dispersion medium.
如此生成之導電性聚合物滲入片,吾人確認其具有×103 Ω/cm以下之電阻率。The conductive polymer thus formed was infiltrated into the sheet, and it was confirmed that it had a specific resistance of ×10 3 Ω/cm or less.
(接續溶劑去除步驟而追加之化學聚合步驟)(Additional chemical polymerization step following the solvent removal step)
上述之散熱片製造方法所含的溶劑去除步驟結束後,藉由連續施行導電性聚合物溶液塗布步驟與分散媒去除步驟,前者將已去除第2溶劑之第3片狀基材塗布導電性聚合物之水性分散液或導電性聚合物之溶劑分散液;後者自此第3片狀基材蒸發導電性聚合物之水性分散液或導電性聚合物之溶劑分散液的溶劑,使導電性聚合物可更為緻密地滲入片狀基材,而散熱效果得以提升。導電性聚合物溶液塗布步驟中,產生化學聚合反應,使聚合生成之導電性聚合物滲入於片狀基材。After the solvent removal step included in the heat sink manufacturing method described above, the conductive polymer solution coating step and the dispersion medium removing step are continuously performed, and the former is coated with the third sheet substrate from which the second solvent has been removed. An aqueous dispersion of the substance or a solvent dispersion of the conductive polymer; the latter from which the third sheet-like substrate evaporates the solvent of the aqueous dispersion of the conductive polymer or the solvent dispersion of the conductive polymer to make the conductive polymer It can penetrate into the sheet substrate more densely, and the heat dissipation effect is improved. In the step of applying the conductive polymer solution, a chemical polymerization reaction is generated to infiltrate the conductive polymer formed by the polymerization into the sheet substrate.
導電性聚合物溶液塗布步驟,例如可如以下方式施行。將導電性聚(3,4-乙烯二氧基噻吩)之聚苯乙烯磺酸系水性分散液5g、純度99.8%乙醇5g與體積百分比5%乙二醇於容器內混合,使導電性聚(3,4-乙烯二氧基噻吩)之聚苯乙烯磺酸系分散溶液作為導電性聚合物之溶劑分散液調合。將此導電性聚(3,4-乙烯二氧基噻吩)之聚苯乙烯磺酸系分散溶液,塗布於已去除第2溶劑之第3片狀基材。The conductive polymer solution coating step can be carried out, for example, in the following manner. 5 g of polystyrenesulfonic acid-based aqueous dispersion of conductive poly(3,4-ethylenedioxythiophene), 5 g of purity 99.8% ethanol, and 5% by volume of ethylene glycol were mixed in a container to conduct conductive poly( A polystyrenesulfonic acid-based dispersion solution of 3,4-ethylenedioxythiophene) was blended as a solvent dispersion of a conductive polymer. The polystyrenesulfonic acid-based dispersion solution of the conductive poly(3,4-ethylenedioxythiophene) is applied to the third sheet-form substrate from which the second solvent has been removed.
將上述之導電性聚合物溶液塗布步驟結束後生成之第3片狀基材,於室溫1小時、80℃之條件下聚合10分鐘,以乙醇施行分散媒去除步驟,藉此使導電性聚合物滲入片成形。The third sheet-like substrate formed after the coating step of the conductive polymer solution described above is polymerized at room temperature for 1 hour at 80 ° C for 10 minutes to carry out a dispersion removal step with ethanol to thereby conduct conductive polymerization. The material penetrates into the sheet to form.
(接續溶劑去除步驟而追加之電解聚合步驟)(Additional electrolytic polymerization step following the solvent removal step)
上述之散熱片製造方法所含的溶劑去除步驟結束後,因藉由連續施行電解聚合步驟與洗淨步驟,導電性聚合物可更為緻密地滲入片狀基材,而散熱效果得以提升。After the solvent removal step included in the heat sink manufacturing method described above, the conductive polymer can be more densely infiltrated into the sheet substrate by continuously performing the electrolytic polymerization step and the cleaning step, and the heat dissipation effect is improved.
上述之溶劑去除步驟結束後所成形之導電性聚合物滲入片,相當於第3片狀基材,而上述之分散媒去除步驟結束後所成形之導電性聚合物滲入片,相當於導電性聚合物溶液滲入片狀基材。The conductive polymer formed after the solvent removal step described above is infiltrated into a sheet, and corresponds to the third sheet-like substrate, and the conductive polymer formed after the completion of the above-mentioned dispersion removing step is infiltrated into a sheet, which corresponds to conductive polymerization. The solution penetrates into the sheet substrate.
電解聚合步驟,例如可如以下方式施行。The electrolytic polymerization step can be carried out, for example, in the following manner.
於碳酸丙烯酯500毫升加入蒸餾水1%(體積百分比)所調合之溶液中,混合溶解0.3莫耳/公升之四乙基銨對甲苯磺酸與0.2莫耳/公升之單體吡咯,製成電解溶液。Add 500 ml of propylene carbonate to a solution of 1% by volume of distilled water, and mix and dissolve 0.3 mol/L of tetraethylammonium p-toluenesulfonic acid with 0.2 mol/L of monomeric pyrrole to make electrolysis. Solution.
此電解溶液中以白金板為相對極,將含硫黃π共軛導電性聚合物滲入片狀基材設置於作用極,於電解溶液為-20℃之條件下以0.2mA/cm2 之電流密度,施行聚合反應2小時,藉此將設置於作用極之含硫黃π共軛導電性聚合物滲入片狀基材的表面,經由電解聚合成形為厚度5μm之聚吡咯聚合物膜,使含硫黃π共軛導電性聚合物及吡咯導電性聚合物滲入過之複合滲入片狀基材形成。In the electrolytic solution, the platinum plate is used as a relative pole, and the sulfur-containing π-conjugated conductive polymer is infiltrated into the sheet-like substrate to be disposed at the working electrode, and the current is 0.2 mA/cm 2 under the condition that the electrolytic solution is -20 ° C. The polymerization reaction was carried out for 2 hours, whereby the sulfur-containing yellow π-conjugated conductive polymer provided on the working electrode was infiltrated into the surface of the sheet-like substrate, and formed into a polypyrrole polymer film having a thickness of 5 μm by electrolytic polymerization to contain The sulfur π conjugated conductive polymer and the pyrrole conductive polymer are infiltrated into a composite substrate to form a sheet.
上述之例中,為調合電解溶液雖使用四乙基銨對甲苯磺酸作為支持電解質,使用碳酸丙烯酯作為電解質溶劑,但並不限定為此。支持電解質可使用三氟甲烷磺酸、三氟甲烷磺酸鈉、三氟甲烷磺酸四烷基銨鹽、烷基苯磺酸鈉、烷氧基苯磺酸鈉、或烷基苯磺酸鈉四烷基鍍鹽之群組中所選擇出之任一種。而電解質溶劑可使用自乙腈、γ-丁內酯、硝酸、苯甲酸甲酯、苯甲酸乙酯、苯甲酸丁酯、碳酸乙烯酯、碳酸二甲酯、碳酸二乙酯、碳酸甲乙酯、乙二醇、或水之群組中所選擇出之任一種或複數種。In the above examples, although tetraethylammonium p-toluenesulfonic acid is used as the supporting electrolyte for the blending electrolytic solution, propylene carbonate is used as the electrolyte solvent, but it is not limited thereto. The supporting electrolyte may be trifluoromethanesulfonic acid, sodium trifluoromethanesulfonate, tetraalkylammonium trifluoromethanesulfonate, sodium alkylbenzenesulfonate, sodium alkoxybenzenesulfonate, or sodium alkylbenzenesulfonate. Any one selected from the group of tetraalkyl plating. The electrolyte solvent can be used from acetonitrile, γ-butyrolactone, nitric acid, methyl benzoate, ethyl benzoate, butyl benzoate, ethylene carbonate, dimethyl carbonate, diethyl carbonate, ethyl methyl carbonate, Any one or more selected from the group consisting of ethylene glycol or water.
電解聚合步驟結束後,以蒸餾水及乙醇洗淨含硫黃π共軛導電性聚合物及吡咯導電性聚合物所滲入之複合滲入片狀基材,去除上述支持電解質溶液之溶劑,並於室溫大氣壓力下放置乾燥以將洗淨步驟付諸實行。此一洗淨步驟,從含硫黃π共軛系導電性聚合物及吡咯導電性聚合物所滲入之複合滲入片狀基材中,去除在電解聚合步驟裡生成之聚合物以外的殘渣。After the completion of the electrolytic polymerization step, the composite material impregnated into the sheet-like substrate infiltrated with the sulfur-containing π-conjugated conductive polymer and the pyrrole conductive polymer is washed with distilled water and ethanol to remove the solvent of the supporting electrolyte solution at room temperature. Drying is carried out under atmospheric pressure to put the washing step into practice. In the washing step, the composite impregnated with the sulfur-containing π-conjugated conductive polymer and the pyrrole conductive polymer is impregnated into the sheet-like substrate to remove the residue other than the polymer produced in the electrolytic polymerization step.
此外,分散媒去除步驟結束後,因藉由繼續施行電解聚合步驟與洗淨步驟,使導電性聚合物更為緻密地滲入片狀基材,而散熱效果得以提升。Further, after the completion of the dispersion medium removing step, the conductive polymer is more densely infiltrated into the sheet-like substrate by continuing the electrolytic polymerization step and the washing step, and the heat dissipation effect is improved.
<本發明實施態樣之散熱片製造方法><Method for manufacturing heat sink according to an embodiment of the present invention>
(依電解電鍍法之散熱片製造方法)(Method of manufacturing heat sink by electrolytic plating method)
經由上述溶劑去除步驟或分散媒去除步驟所製造之導電性聚合物滲入片,於的主面與背面之至少其中一方的表面施行電解電鍍。The conductive polymer infiltrated sheet produced by the solvent removal step or the dispersion medium removing step is subjected to electrolytic plating on at least one of the main surface and the back surface.
於蒸餾水500毫升中,加入硫酸銅(II)150g與硫酸20毫升並攪拌之,藉溶解硫酸銅(II)來調合電解電鍍液。於此一電解電鍍液中,將銅金屬板設置於陽極,將經由上述溶劑去除步驟或分散媒去除步驟所製造出之導電性聚合物滲入片設置於陰極(作用極),施行電解電鍍。此一電解電鍍液之溫度保持於50℃,則導電性聚合物滲入片之主面與背面形成厚度0.01 mm之銅的金屬層。To 500 ml of distilled water, 150 g of copper (II) sulfate and 20 ml of sulfuric acid were added and stirred, and the electrolytic plating solution was prepared by dissolving copper (II) sulfate. In the electrolytic plating solution, a copper metal plate is placed on the anode, and a conductive polymer infiltration sheet produced through the solvent removal step or the dispersion medium removal step is placed on the cathode (working electrode), and electrolytic plating is performed. When the temperature of the electrolytic plating solution was maintained at 50 ° C, the conductive polymer penetrated into the metal layer of copper having a thickness of 0.01 mm on the main surface and the back surface of the sheet.
只在導電性聚合物滲入片之主面與背面其中一方之表面形成金屬層的情況下,於未形成金屬層側之表面覆蓋絕緣體再進行電解電鍍處理即可。When the metal layer is formed only on the surface of one of the main surface and the back surface of the conductive polymer infiltration sheet, the surface of the metal layer side is not covered with the insulator and then subjected to electrolytic plating treatment.
以蒸餾水洗淨形成有厚度0.01 mm之銅的金屬層之導電性聚合物滲入片,去除電解電鍍液,並於常溫大氣壓力中放置乾燥以使散熱片成形。The conductive polymer formed of a metal layer having a thickness of 0.01 mm was washed with distilled water to permeate the sheet, the electrolytic plating solution was removed, and dried at room temperature under atmospheric pressure to form a heat sink.
以上說明例中,雖利用電解電鍍法來形成金屬層,但並不限定為電解電鍍法,亦可藉PVD法、CVD法、或無電解電鍍法來形成金屬層。In the above description, the metal layer is formed by electrolytic plating, but it is not limited to the electrolytic plating method, and the metal layer may be formed by a PVD method, a CVD method, or an electroless plating method.
(依金屬漿塗布法之散熱片製造方法)(Method of manufacturing heat sink according to metal paste coating method)
經由上述溶劑去除步驟或分散媒去除步驟所製造之導電性聚合物滲入片,於的主面與背面之至少其中一方的表面塗布金屬漿藉以形成金屬層。The conductive polymer infiltrated sheet produced by the solvent removal step or the dispersion medium removing step is coated with a metal paste on at least one of the main surface and the back surface to form a metal layer.
將導電性聚合物滲入片之主面與背面之至少其中一方的表面塗布作為一種金屬漿之有機溶劑分散銀漿,將已塗布有機溶劑分散銀漿之導電性聚合物滲入片在溫度150℃之條件下以烘箱加熱硬化30分鐘,藉以成形為導電性聚合物滲入片上密接有金屬層而構成之散熱片。The conductive polymer is infiltrated into the surface of at least one of the main surface and the back surface of the sheet, and the silver paste is dispersed as an organic solvent of the metal paste, and the conductive polymer coated with the organic solvent-dispersed silver paste is infiltrated into the sheet at a temperature of 150 ° C. Under the conditions, it was heat-hardened in an oven for 30 minutes to form a heat sink in which a conductive polymer penetrated into the sheet and a metal layer was adhered thereto.
此處之有機溶劑分散銀漿,係使用藤倉化成公司製之Dotite(登錄商標)製品的FA-545。此外,除上述有機溶劑分散銀漿以外,亦可使用一般被利用於剛性基板及印刷回路基板之銀貫穿孔、搭接線、碳接點、滑動電極用等所使用之有機溶劑分散銀漿狀油墨等。Here, the organic solvent-dispersed silver paste is FA-545 which is a Dotite (registered trademark) product manufactured by Fujikura Kasei Co., Ltd. Further, in addition to the organic solvent-dispersed silver paste, an organic solvent-dispersed silver paste used for a silver through-hole, a bonding wire, a carbon contact, a sliding electrode or the like which is generally used for a rigid substrate and a printed circuit board can be used. Ink, etc.
(依印刷技術之散熱片製造方法)(Method of manufacturing heat sink according to printing technology)
經由上述溶劑去除步驟或分散媒去除步驟所製造之導電性聚合物滲入片,於的主面與背面之至少其中一方的表面藉印刷技術以形成金屬層。The conductive polymer infiltrated sheet produced by the solvent removal step or the dispersion medium removing step is formed by a printing technique on at least one of the main surface and the back surface to form a metal layer.
將導電性聚合物滲入片之主面與背面之至少其中一方的表面,藉絹網印花印刷上厚度5μm之作為一種金屬漿之有機溶劑分散銀漿,將已印刷有機溶劑分散銀漿之導電性聚合物滲入片在溫度150℃之條件下以烘箱加熱30分鐘,藉以成形為導電性聚合物滲入片上密接有金屬層而構成的散熱片。The conductive polymer is infiltrated into the surface of at least one of the main surface and the back surface of the sheet, and the silver paste is printed as an organic solvent in a thickness of 5 μm by a screen printing, and the conductivity of the printed organic solvent is dispersed. The polymer infiltrated sheet was heated in an oven at a temperature of 150 ° C for 30 minutes to form a heat sink in which a conductive polymer penetrated into the sheet and a metal layer was adhered thereto.
此處之有機溶劑分散銀漿,係使用藤倉化成公司製之Dotite(登錄商標)製品的FA-545。而上述有機溶劑分散銀漿以外,亦可使用一般被利用在剛性基板及印刷回路基板之銀貫穿孔、搭接線、碳接點、滑動電極用等之使用的有機溶劑分散銀漿狀油墨等。Here, the organic solvent-dispersed silver paste is FA-545 which is a Dotite (registered trademark) product manufactured by Fujikura Kasei Co., Ltd. In addition to the organic solvent-dispersed silver paste, an organic solvent-dispersed silver paste ink or the like which is generally used for a silver through-hole, a bonding wire, a carbon contact, a sliding electrode, or the like of a rigid substrate and a printed circuit board can be used. .
(金屬片黏接技術之散熱片製造方法)(Method of manufacturing heat sink for metal sheet bonding technology)
經由上述溶劑去除步驟或分散媒去除步驟所製造之導電性聚合物滲入片,於的主面與背面之至少其中一方隔著黏接構件與金屬片黏接以形成金屬層。The conductive polymer infiltrated sheet produced by the solvent removal step or the dispersion medium removing step is bonded to the metal sheet via at least one of the main surface and the back surface to form a metal layer.
黏接構件可適當選擇利用NICHIBAN公司製之雙面膠(製品型號NW-50)或、CEMEDINE公司製之丙烯變性硅樹脂的CEMEDINE(登錄商標:製品型號SX720W)等。For the adhesive member, a double-sided tape (product type NW-50) manufactured by NICHIBAN Co., Ltd. or CEMEDINE (registered trademark: product model SX720W) of propylene-modified silicone resin manufactured by CEMEDINE Co., Ltd., or the like can be appropriately selected.
<散熱片之熱性性質的檢證><Verification of the thermal properties of the heat sink>
參照圖2至圖6,茲就本發明實施態樣之散熱片其熱性性質之檢證實驗結果加以說明。Referring to Figures 2 through 6, the results of the verification test of the thermal properties of the heat sink according to the embodiment of the present invention will be described.
圖2係為提供本發明實施態樣的散熱片其熱性性質之檢證實驗之說明圖,概略顯示有發熱裝置40、電氣配線板42、散熱片44、及散熱器46之配置關係的剖面組成圖。2 is an explanatory view showing a test of the thermal properties of the heat sink according to the embodiment of the present invention, and schematically shows a cross-sectional composition of the arrangement relationship of the heat generating device 40, the electric wiring board 42, the heat sink 44, and the heat sink 46. Figure.
發熱裝置40使用1W的發光二極體。電氣配線板42使用習知之通用印刷基板。此一通用印刷基板係為使用玻璃環氧材而成形的Sunhayato公司製之通用印刷基板(型號:ICB-93SHG)。散熱器46使用鋁製之厚度為0.5 mm的鋁板散熱器。The heat generating device 40 uses a 1 W light emitting diode. The electric wiring board 42 uses a conventional general-purpose printed circuit board. This general-purpose printed circuit board is a general-purpose printed circuit board (Model: ICB-93SHG) manufactured by Sunhayato Co., Ltd. which is formed using a glass epoxy material. The heat sink 46 uses an aluminum plate heat sink having a thickness of 0.5 mm.
將電氣配線板42、散熱片44、及散熱器46各自切斷為60mm之正方形,如圖2所示重疊。發熱裝置40於距60mm正方形其之一邊算起5mm的位置,配置於和此一邊垂直之兩邊算起等距離的位置。The electric wiring board 42, the heat sink 44, and the heat sink 46 are each cut into a square of 60 mm, and overlap as shown in FIG. The heat generating device 40 is placed at a position of 5 mm from one side of a 60 mm square, and is disposed at a position equidistant from both sides perpendicular to the side.
散熱片44,係對本發明實施態樣之第1散熱片、第3散熱片作熱性特性之檢證。因第2散熱片、第4散熱片及第5散熱片之熱性特性,與第1散熱片之熱性特性及第3散熱片之熱性特性無顯著差異,故此處提出針對第1散熱片及第3散熱片之熱性特性的檢證結果。The heat sink 44 is used to verify the thermal characteristics of the first heat sink and the third heat sink according to the embodiment of the present invention. Since the thermal characteristics of the second heat sink, the fourth heat sink, and the fifth heat sink are not significantly different from the heat characteristics of the first heat sink and the heat characteristics of the third heat sink, the first heat sink and the third heat sink are proposed here. The verification result of the thermal characteristics of the heat sink.
此外為加以比較,揭示使用吡咯導電性聚合物滲入片成形之散熱片其熱性特性的檢證結果,該吡咯導電性聚合物滲入片係使用作為聚吡咯之摻雜物氧化劑的氯化銅(II)所作成。In addition, for comparison, the results of the thermal properties of the fins formed by infiltrating the sheet using the pyrrole conductive polymer are disclosed, and the pyrrole conductive polymer is infiltrated into the sheet using copper chloride as a dopant oxidant of polypyrrole (II). ) Made.
利用將氯化銅(II)作為氧化劑使用所作成之吡咯導電性聚合物滲入片而形成之散熱片,作為比較例1之散熱片,使用於金屬片之主面與背面形成有聚吡咯聚合物膜之散熱片。此外,作為比較例2之散熱片,使用以聚吡咯聚合物滲入纖維素薄片之聚吡咯滲入片,的主面與背面與金屬層密接而構成之散熱片。A heat sink formed by using copper (II) chloride as an oxidizing agent to form a pyrrole conductive polymer into a sheet, and as a heat sink of Comparative Example 1, a polypyrrole polymer was formed on the main surface and the back surface of the metal sheet. The heat sink of the film. Further, as the heat sink of Comparative Example 2, a heat sink having a polypyrrole polymer-penetrated polypyrrole infiltration sheet in which a main surface and a back surface and a metal layer were in close contact with each other was used.
散熱片熱性特性之評估為,觀測圖2所示CH1~CH8合計8處的發熱裝置40,其自通電開始時之溫度時間變化而施行。CH1、CH3、CH5及CH7表示電氣配線板42之發熱裝置40設置側其表面的溫度測定點。另外,CH2、CH4、CH6及CH8表示散熱器46之電氣配線板42設置側其反面側之表面的溫度測定點。The evaluation of the heat characteristics of the heat sink was performed by observing the heat generating device 40 of the total of CH1 to CH8 shown in Fig. 2, which was subjected to temperature change at the start of energization. CH1, CH3, CH5, and CH7 indicate temperature measurement points on the surface on the side where the heat generating device 40 of the electric wiring board 42 is disposed. Further, CH2, CH4, CH6, and CH8 indicate temperature measurement points on the surface on the reverse side of the side on which the electric wiring board 42 of the heat sink 46 is disposed.
如圖2所示,CH1係為設定於發熱裝置40正下方之溫度測定點,CH3、CH5及CH7各自為從發熱裝置40起,距離15 mm、30 mm及45 mm遠之位置所設定的溫度測定點。此外,CH2係為設定於發熱裝置40正下方之溫度測定點,CH4、CH6及CH8各自為從發熱裝置40起,距離15 mm、30 mm及45 mm遠之位置所設定的溫度測定點。As shown in FIG. 2, CH1 is a temperature measurement point set directly below the heat generating device 40, and CH3, CH5, and CH7 are each set at a distance of 15 mm, 30 mm, and 45 mm from the heat generating device 40. Measuring point. Further, CH2 is a temperature measurement point set directly below the heat generating device 40, and each of CH4, CH6, and CH8 is a temperature measuring point set from a heat generating device 40 at a distance of 15 mm, 30 mm, and 45 mm.
圖3為以本發明實施態樣之第1散熱片作為散熱片44使用之情況下,CH1~CH8之溫度的時間變化顯示圖。橫軸以分鐘單位為時間刻度表示,縱軸以℃為溫度刻度表示。Fig. 3 is a timing chart showing the temperature change of CH1 to CH8 in the case where the first heat sink according to the embodiment of the present invention is used as the heat sink 44. The horizontal axis is expressed in minutes and the vertical axis is expressed in °C.
第1散熱片為,片狀基材之主面與背面形成有銅的薄膜金屬層之散熱片,該片狀基材係於纖維素薄片上滲入使用芳香族磺酸鐵所聚合之含硫黃π共軛導電性聚合物而成。此處,作為電氣配線板42的通用印刷基板與散熱片44直接密接,作為散熱器46的鋁製散熱器與散熱片44直接密接。The first heat sink is a heat sink in which a copper thin film metal layer is formed on the main surface and the back surface of the sheet substrate, and the sheet substrate is impregnated with the sulfur-containing yellow polymerized by the aromatic sulfonic acid iron on the cellulose sheet. π conjugated conductive polymer. Here, the general-purpose printed circuit board as the electric wiring board 42 is directly in close contact with the heat sink 44, and the aluminum heat sink which is the heat sink 46 is in direct contact with the heat sink 44.
如圖3所示,發熱裝置40正下方所設定的溫度測定點CH1其溫度變化,在發熱裝置之發光二極體通電開始後3分鐘後,達到43.5℃。而最後達到52.5℃之熱性平衡狀態。溫度測定點CH2~CH8與CH1相比約低13℃左右之溫度。As shown in FIG. 3, the temperature of the temperature measurement point CH1 set immediately below the heat generating device 40 changes, and reaches 33.5 ° C 3 minutes after the start of energization of the light-emitting diode of the heat generating device. Finally, the thermal equilibrium state of 52.5 ° C is reached. Temperature measurement points CH2 to CH8 are about 13 ° C lower than CH1.
表1顯示一連串之散熱片熱性特性的評估所求出之熱阻大小一覽統整。顯示I~IV之縱欄,展示有各自使用第1散熱片、第3散熱片、比較例1之散熱片及比較例2之散熱片為散熱片44之情況下,其熱阻之大小。Table 1 shows a detailed list of the thermal resistances obtained by evaluating the thermal characteristics of a series of heat sinks. The column of I to IV is shown, and the magnitude of the thermal resistance of each of the first heat sink, the third heat sink, the heat sink of Comparative Example 1, and the heat sink of Comparative Example 2 is shown as the heat sink 44.
表1之顯示A~H之橫列,展示有各自如以下所示之兩處之間的熱阻值。A列為發熱裝置與此一發熱裝置所鄰接空間之間的熱阻值、B列為CH2與CH2所鄰接空間之間的的熱阻值、C列為CH3與CH3所鄰接空間之間的熱阻值、D列為CH4與CH4所鄰接空間之間的的熱阻值、E列為CH5與CH5所鄰接空間之間的的熱阻值、F列為CH6與CH6所鄰接空間之間的的熱阻值、G列為CH7與CH7所鄰接空間之間的的熱阻值、H列為CH8與CH8所鄰接空間之間的的熱阻值。The courses of A to H shown in Table 1 show the thermal resistance values between the two places as shown below. A is the thermal resistance value between the heat generating device and the space adjacent to the heat generating device, column B is the thermal resistance value between the space adjacent to CH2 and CH2, and column C is the heat between the space adjacent to CH3 and CH3. The resistance value, the D column is the thermal resistance value between the space adjacent to CH4 and CH4, the E column is the thermal resistance value between the spaces adjacent to CH5 and CH5, and the F column is between the space adjacent to CH6 and CH6. The thermal resistance value, the G column is the thermal resistance value between the spaces adjacent to CH7 and CH7, and the H column is the thermal resistance value between the spaces adjacent to CH8 and CH8.
使用本發明實施態樣之第1散熱片作為散熱片44之情況,其熱阻值約為19.1℃/W~32.0℃/W。In the case where the first heat sink of the embodiment of the present invention is used as the heat sink 44, the thermal resistance value is about 19.1 ° C / W to 32.0 ° C / W.
圖4為,使用本發明實施態樣之第3散熱片作為散熱片44之情況,其CH1~CH8之溫度的時間變化顯示圖。橫軸以分鐘單位為時間刻度表示,縱軸以℃為溫度刻度表示。Fig. 4 is a timing chart showing the temperature change of CH1 to CH8 in the case where the third heat sink according to the embodiment of the present invention is used as the heat sink 44. The horizontal axis is expressed in minutes and the vertical axis is expressed in °C.
第3散熱片為,片狀基材之主面與背面形成有銅的薄膜金屬層之散熱片,該片狀基材係於纖維素薄片上滲入使用芳香族磺酸鐵所聚合之吡咯導電性聚合物而成。在此亦與上述第1散熱片之情況相同,作為電氣配線板42的通用印刷基板與散熱片44直接密接,作為散熱器46的鋁製散熱器與散熱片44直接密接。The third heat sink is a heat sink in which a copper thin film metal layer is formed on the main surface and the back surface of the sheet substrate, and the sheet substrate is infiltrated into the cellulose sheet by pyrrole conductivity polymerized using an aromatic sulfonic acid iron. Made of polymer. Also in the same manner as in the case of the above-described first heat sink, the general printed circuit board as the electric wiring board 42 is directly in close contact with the heat sink 44, and the aluminum heat sink as the heat sink 46 is directly in close contact with the heat sink 44.
如圖4所示,發熱裝置40正下方所設定的溫度測定點CH1其溫度變化,在發熱裝置之發光二極體通電開始後3分鐘後,達到43.7℃。而最後達到51.6℃之熱性平衡狀態。溫度測定點CH2~CH8與CH1相比約低13℃左右之溫度。As shown in FIG. 4, the temperature of the temperature measurement point CH1 set directly below the heat generating device 40 changes, and reaches 33.7 ° C 3 minutes after the start of energization of the light-emitting diode of the heat generating device. Finally, it reached a thermal equilibrium of 51.6 °C. Temperature measurement points CH2 to CH8 are about 13 ° C lower than CH1.
如表1所示,使用本發明實施態樣之第3散熱片作為散熱片44之情況,其熱阻值約為19.1℃/W~32.2℃/W。As shown in Table 1, in the case where the third heat sink of the embodiment of the present invention is used as the heat sink 44, the thermal resistance value is about 19.1 ° C / W to 32.2 ° C / W.
圖5中,為與以本發明實施態樣之第1及2散熱片作為散熱片44使用之情況比較,使用比較例1的散熱片作為散熱片44之情況,其CH1~CH8之溫度的時間變化顯示圖。圖5之橫軸以分鐘單位為時間刻度表示,縱軸以℃為溫度刻度表示。In Fig. 5, in comparison with the case where the first and second heat sinks of the embodiment of the present invention are used as the heat sink 44, the temperature of CH1 to CH8 is used in the case where the heat sink of Comparative Example 1 is used as the heat sink 44. Change the display. The horizontal axis of Fig. 5 is represented by a time scale in minutes, and the vertical axis is represented by a temperature scale of °C.
如圖5所示,發熱裝置40正下方所設定的溫度測定點CH1其溫度變化,在發熱裝置之發光二極體通電開始後3分鐘後,達到47.1℃。而最後達到54.8℃之熱性平衡狀態。溫度測定點CH2~CH8與CH1相比約低15℃左右之溫度。As shown in FIG. 5, the temperature of the temperature measurement point CH1 set immediately below the heat generating device 40 changes, and reaches 37.1 ° C 3 minutes after the start of energization of the light-emitting diode of the heat generating device. Finally, the thermal equilibrium state of 54.8 ° C is reached. The temperature measurement points CH2 to CH8 are about 15 ° C lower than the temperature of CH1.
如表1所示,使用比較例1之散熱片作為散熱片44之情況下,熱阻值約為20.2℃/W~35.4℃/W。As shown in Table 1, in the case where the heat sink of Comparative Example 1 was used as the heat sink 44, the heat resistance value was about 20.2 ° C / W to 35.4 ° C / W.
圖6中,為與以本發明實施態樣之第1及2散熱片作為散熱片44使用之情況比較,使用比較例2的散熱片作為散熱片44之情況,其CH1~CH8之溫度的時間變化顯示圖。圖5之橫軸以分鐘單位為時間刻度表示,縱軸以℃為溫度刻度表示。In Fig. 6, in comparison with the case where the first and second heat sinks of the embodiment of the present invention are used as the heat sink 44, the temperature of CH1 to CH8 is used in the case where the heat sink of Comparative Example 2 is used as the heat sink 44. Change the display. The horizontal axis of Fig. 5 is represented by a time scale in minutes, and the vertical axis is represented by a temperature scale of °C.
如圖6所示,發熱裝置40正下方所設定的溫度測定點CH1其溫度變化,在發熱裝置之發光二極體通電開始後3分鐘後,達到45.1℃。而最後達到52.3℃之熱性平衡狀態。溫度測定點CH2~CH8與CH1相比約低13℃左右之溫度。As shown in FIG. 6, the temperature of the temperature measurement point CH1 set immediately below the heat generating device 40 changes, and reaches 35.1 ° C 3 minutes after the start of energization of the light-emitting diode of the heat generating device. Finally, it reached a thermal equilibrium of 52.3 °C. Temperature measurement points CH2 to CH8 are about 13 ° C lower than CH1.
如表1所示,使用比較例2之散熱片作為散熱片44之情況,其熱阻值約為19.2℃/W~32.7℃/W。As shown in Table 1, in the case where the heat sink of Comparative Example 2 was used as the heat sink 44, the thermal resistance value was about 19.2 ° C / W to 32.7 ° C / W.
如上述之圖3~圖6所示,可得知本發明實施態樣之第1與第2散熱片及比較例1與2各自之散熱片的熱性特性並無巨大差異。由此可得知,本發明實施態樣之第1與第2散熱片,具有使用習知之作為摻雜物氧化劑之氯化銅(II)來聚合的吡咯聚合物所滲入而成之吡咯聚合物滲入片,利用其所成形之散熱片之優良的散熱特性,並具有於導電性聚合物滲入片不存在殘留氯之優良特性。As shown in the above-mentioned FIGS. 3 to 6, it can be seen that the heat characteristics of the first and second heat sinks of the embodiment of the present invention and the heat sinks of Comparative Examples 1 and 2 are not greatly different. Thus, it can be understood that the first and second heat sinks according to the embodiment of the present invention have a pyrrole polymer infiltrated with a pyrrole polymer polymerized using copper (II) chloride as a dopant oxidant. The sheet is infiltrated, and the excellent heat dissipation characteristics of the formed heat sink are utilized, and the conductive polymer is infiltrated into the sheet without the excellent characteristics of residual chlorine.
16、20‧‧‧金屬層16, 20‧‧‧ metal layer
18、26‧‧‧導電性聚合物滲入片18,26‧‧‧ Conductive polymer infiltration sheet
18a、26a‧‧‧導電性聚合物滲入片之主面18a, 26a‧‧‧ conductive polymer infiltrated into the main surface of the sheet
18b、26b‧‧‧導電性聚合物滲入片之背面18b, 26b‧‧‧ conductive polymer penetrates the back of the sheet
22、30‧‧‧金屬片22, 30‧‧‧metal pieces
24、28‧‧‧黏接構件24, 28‧‧‧bonding members
40‧‧‧發熱裝置40‧‧‧heating device
42‧‧‧電氣配線板42‧‧‧Electrical wiring board
44‧‧‧散熱片44‧‧‧ Heat sink
46‧‧‧散熱器46‧‧‧ radiator
圖1 提供本發明實施態樣之散熱片構造之說明的圖,(A)為導電性聚合物滲入片之主面與背面雙方與金屬層密接所構成的散熱片之概略剖面組成圖,(B)為導電性聚合物滲入片之主面與背面雙方隔著黏接構件與金屬片密接所構成的散熱片之概略剖面組成圖。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing the structure of a heat sink according to an embodiment of the present invention, wherein (A) is a schematic cross-sectional composition diagram of a heat sink in which a main surface and a back surface of a conductive polymer infiltrated sheet are in close contact with a metal layer, (B) It is a schematic cross-sectional composition diagram of a heat sink in which both the main surface and the back surface of the conductive polymer infiltrated sheet are in close contact with the metal piece via the bonding member.
圖2 提供對本發明實施態樣之散熱片的熱性性質加以檢證實驗之說明的圖。Figure 2 is a diagram showing an illustration of a test for verifying the thermal properties of a heat sink according to an embodiment of the present invention.
圖3 使用本發明實施態樣之第1散熱片作為散熱片之情況,其CH1~CH8之溫度的時間變化顯示圖。Fig. 3 is a timing chart showing the temperature change of the temperatures of CH1 to CH8 in the case where the first heat sink of the embodiment of the present invention is used as a heat sink.
圖4 使用本發明實施態樣之第3散熱片作為散熱片之情況,其CH1~CH8之溫度的時間變化顯示圖。Fig. 4 is a timing chart showing the temperature change of the temperatures of CH1 to CH8 in the case where the third heat sink according to the embodiment of the present invention is used as a heat sink.
圖5 使用比較例1之散熱片作為散熱片之情況,其CH1~CH8之溫度的時間變化顯示圖。Fig. 5 is a view showing the time change of the temperature of CH1 to CH8 in the case where the heat sink of Comparative Example 1 is used as the heat sink.
圖6 使用比較例2之散熱片作為散熱片之情況,其CH1~CH8之溫度的時間變化顯示圖。Fig. 6 is a view showing the time change of the temperature of CH1 to CH8 in the case where the heat sink of Comparative Example 2 is used as the heat sink.
16、20...金屬層16, 20. . . Metal layer
18...導電性聚合物滲入片18. . . Conductive polymer infiltration sheet
18a...導電性聚合物滲入片之主面18a. . . Conductive polymer penetrates into the main surface of the sheet
18b...導電性聚合物滲入片之背面18b. . . Conductive polymer penetrates into the back of the sheet
22、30...金屬片22, 30. . . Metal sheets
24、28...黏接構件24, 28. . . Adhesive member
26...導電性聚合物滲入片26. . . Conductive polymer infiltration sheet
26a...主面26a. . . Main face
26b...背面26b. . . back
Claims (21)
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JP2010014219A JP4564586B1 (en) | 2010-01-26 | 2010-01-26 | Radiation sheet and method for producing the radiation sheet |
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TW201139131A TW201139131A (en) | 2011-11-16 |
TWI507289B true TWI507289B (en) | 2015-11-11 |
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KR (1) | KR101372429B1 (en) |
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KR102276380B1 (en) | 2015-01-15 | 2021-07-13 | 삼성디스플레이 주식회사 | Foldable display device |
JP6332108B2 (en) * | 2015-03-30 | 2018-05-30 | 三菱マテリアル株式会社 | Manufacturing method of power module substrate with heat sink |
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TWM364272U (en) * | 2009-03-16 | 2009-09-01 | Lead Data Inc | Heat dissipation substrate having superior heat dissipation capability |
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JP2002206030A (en) | 2000-11-08 | 2002-07-26 | Bridgestone Corp | Method for producing heat-radiation sheet |
JP2003168882A (en) * | 2001-11-30 | 2003-06-13 | Sony Corp | Heat conductive sheet |
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JP2007224182A (en) * | 2006-02-24 | 2007-09-06 | Toyo Ink Mfg Co Ltd | Electrically conductive polymer composition |
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JP4202409B1 (en) * | 2008-07-07 | 2008-12-24 | 有限会社アイレックス | Radiation sheet and method for producing the radiation sheet |
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KR101372429B1 (en) | 2014-03-11 |
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