TWI499396B - A method for manufacturing an energy-saving pot and a system for manufacturing the same - Google Patents

Description

Energy saving pot manufacturing method and system

The invention relates to an energy saving pot, in particular to an energy saving pot manufacturing method and system.

Press, when cooking food, the food is placed in the pot to heat the food, and in order to improve the heating efficiency, a heat-conducting structure is generally installed at the bottom of the pot to form an energy-saving pot, and the heat-conducting structure is mostly The high thermal conductivity heat conducting elements are welded to the bottom of the pot, which can increase the heating area of the pot to save energy and shorten the heating time.

However, the manufacturing method of the conventional energy-saving pot is to weld the heat-conducting elements one by one to the bottom of the pot by human power, so it takes a lot of time and manpower, and needs to be operated by a skilled person, otherwise it is easy to be dangerous in the welding process, and human Welding is easy to make the heat-conducting elements not arranged neatly, resulting in poor perception, which in turn reduces consumer desire for purchase, which is not convenient.

Therefore, it is necessary to provide a novel and progressive energy-saving pot manufacturing method and system to solve the above problems.

The main object of the present invention is to provide a method and system for manufacturing an energy saving pot, The invention discloses an energy-saving pot manufacturing method and system, can efficiently manufacture an energy-saving pot with high heating power, can save a lot of time and manpower, avoid danger of manual welding, and can arrange the heat-conducting parts neatly and beautifully to increase consumption. The desire to buy.

In order to achieve the above object, the present invention provides a method for manufacturing an energy saving pot, the method for manufacturing the energy saving pot comprising the steps of: providing a platform; facing a pot with a setting surface facing the platform and positioning the platform, and making the pot body Electrically connected to an electrode; providing an automatic conveying device, the plurality of heat conducting members are sequentially conveyed to a discharging mechanism; and the heat conducting member is electrically connected to the other electrode at one of the front ends of the discharging mechanism Detecting and adjusting the discharging mechanism to the setting surface to a predetermined distance; using the discharging mechanism to drive one of the front end of the heat conducting member into contact with the setting surface, and contacting the setting surface by arc welding The heat conducting member is coupled to the setting surface; and the relative position of the discharging mechanism to the setting surface is adjusted according to a predetermined joint distribution position. Repeat the above steps, and finally, an energy-saving pot with high heating power can be quickly manufactured.

The invention further provides an energy-saving pot manufacturing system, comprising a platform-displacement mechanism, a discharging mechanism, an automatic conveying device, two electrodes, a detecting device and a control unit. The platform is used to locate and mobilize a pot. The discharge mechanism is coupled to the displacement mechanism. The automatic conveying device is connected to the discharging mechanism and can sequentially transport a plurality of heat conducting members to the discharging mechanism. The two electrodes are electrically connected to the pot body and the heat conducting member at one of the front ends of the discharging mechanism. The detecting device is disposed in the discharging mechanism, and the detecting device is configured to detect position information of the discharging mechanism to a setting surface of the pot body. The control unit is electrically connected to the platform, the displacement mechanism and the discharging mechanism, and the pot body is positioned according to the position information and a predetermined joint distribution position, and the displacement mechanism is controlled to move the discharging mechanism to a predetermined distance from the setting surface. At the time of distance, the discharging mechanism is driven to discharge the heat conducting member at one of the foremost ends of the discharging mechanism to be in contact with the setting surface for arc welding engagement.

1‧‧‧ platform

22‧‧‧Power Group

2‧‧‧displacement mechanism

3‧‧‧Distribution agency

4‧‧‧Automatic conveying device

5‧‧‧Detection device

6‧‧‧Control unit

7‧‧‧ pot body

8‧‧‧Heat conductive parts

9‧‧‧ energy saving pot

11‧‧‧Rotating device

12‧‧‧ Holding components

21‧‧‧Base

23‧‧‧Displacement components

41‧‧‧Screening agency

411‧‧‧vibration feeding tray

42‧‧‧Transportation agencies

421‧‧‧ gas delivery device

422‧‧‧ Pipe fittings

51‧‧‧Inductive components

71‧‧‧Setting surface

81‧‧‧ Ring

91‧‧‧protection frame

1 is a schematic view of a preferred embodiment of the present invention.

2 is another schematic view of a preferred embodiment of the present invention.

Figure 3 is a partial schematic view of the operation of a preferred embodiment of the present invention.

4 is a partial schematic view of another operation of a preferred embodiment of the present invention.

Figure 5 is a perspective view of an energy saving pot in accordance with a preferred embodiment of the present invention.

The following is a description of the possible embodiments of the present invention, and is not intended to limit the scope of the invention as claimed.

Please refer to FIG. 1 and FIG. 2, which illustrate a preferred embodiment of the present invention. The present invention provides an energy-saving pot manufacturing system including a platform 1, a displacement mechanism 2, a discharge mechanism 3, and an automatic conveying device 4. Two electrodes, a detecting device 5 and a control unit 6.

The platform 1 is configured to position and mobilize a pot body 7. The platform 1 includes a rotating device 11 and a holding assembly 12 disposed on the rotating device 11 for positioning the pot body 7. The rotating device 11 can be held by the holding device The pot body 7 of the assembly 12 rotates.

The displacement mechanism 2 is connected to the discharge mechanism 3, and the displacement mechanism 2 includes a base 21, a power unit 22 disposed on the base 21, and a connection between the base 21 and the discharge mechanism 3. The group 22 drives the displacement assembly 23, which is for moving the position of the discharge mechanism 3.

The automatic conveying device 4 includes a screening mechanism 41 for screening a plurality of heat conducting members 8 and a conveying mechanism 42 for sequentially moving the heat conducting members 8 to the discharging mechanism 3. The automatic conveying device 4 is connected to the discharging mechanism 3 and can sequentially convey the heat conducting members 8 to the discharging mechanism 3. In detail, the heat conducting members 8 are columnar and preferably one end of the heat conducting members 8 has a ring 81 for welding to a setting surface 71 of the pot body 7. The screening mechanism 41 of the automatic conveying device 4 is arranged to align the heat conducting members 8. In the embodiment, the screening mechanism 41 is a vibration feeding tray 411. In other embodiments, the screening mechanism 41 can be other types. The sifting device 411 can arrange the heat conducting members 8 in the same direction in sequence. In detail, each of the heat conducting members 8 has one end of the ring 81 facing the direction of movement of the heat conducting members 8, and then the heat conducting members 8 arranged in the same direction are respectively guided by the conveying mechanism 42 of the automatic conveying device 4. The sequence moves to the discharge mechanism 3. In addition, in the embodiment, the conveying mechanism 42 includes a gas conveying device 421 and a pipe member 422 connected to the gas conveying device 421 and the discharging mechanism 3, and the heat conducting members 8 are driven by the gas conveying device 421 along the The tube member 422 is conveyed to the discharge mechanism 3, and each of the heat-conducting members 8 has a direction in which one end of the ring 81 is discharged toward the discharge mechanism 3. It is to be noted that in other embodiments, the conveying mechanism 42 The gas delivery device 421 may not be included, but may be a delivery device for other delivery methods such as a conveyor belt.

The two electrodes are electrically connected to the pot body 7 and the heat conducting member 8 at the foremost end of the discharging mechanism 3 to achieve the conditions of arc welding.

The detecting device 5 is disposed at the discharging mechanism 3, and the detecting device 5 is configured to detect position information of the discharging mechanism 3 to the setting surface 71. The detecting device 5 includes at least one sensing element 51. In the embodiment, the number of the sensing elements 51 is two. In other embodiments, the sensing elements 51 can be other numbers.

The control unit 6 is electrically connected to the platform 1, the displacement mechanism 2 and the discharge mechanism 3, and the pot body 7 is positioned according to the position information and a predetermined joint distribution position, and the displacement machine is controlled. When the structure 2 moves the discharge mechanism 3 to a predetermined distance from the setting surface 71, the discharging mechanism 3 is driven to be located at the foremost end of the discharging mechanism 3 and electrically connected to one of the electrodes to discharge the heat conducting member 8 to The mounting surface 71 of the pot body 7 electrically connected to the other electrode is brought into contact by arc welding.

With reference to FIG. 3 and FIG. 4, the energy-saving pot manufacturing method of the present invention includes the following steps, wherein the energy-saving pot manufacturing method described below is exemplified by the energy-saving pot manufacturing system as described above.

(a) Provide the platform 1.

(b) The pot body 7 is facing away from the platform 1 with the setting surface 71 and positioned on the platform 1, and the pot body 7 is electrically connected to an electrode. It should be noted that, in this embodiment, the setting surface is a plane. In other embodiments, the setting surface 71 can be a non-planar shape (such as a pot having an arc-shaped bottom surface), and the same can be The heat conducting members 8 are welded to the setting surface 71.

(c) providing the automatic conveying device 4 to sequentially convey the heat conducting members 8 to the discharging mechanism 3, the screening mechanism 41 of the automatic conveying device 4 screening and arranging the heat conducting members 8, and the heat conducting members 8 The heat conducting members 8 arranged in the same direction and arranged in the same direction are sequentially moved to the discharging mechanism 3 via the conveying mechanism 42 of the automatic conveying device 4, and each of the heat conducting members 8 has one end of the ring 81 The direction in which the discharge mechanism 3 is discharged.

(d) electrically connecting the heat conducting member 8 at one of the foremost ends of the discharging mechanism 3 to the other electrode.

(e) detecting and adjusting the discharge mechanism 3 to the setting surface 71 to the predetermined distance. Specifically, the sensing component 51 of the detecting device 5 can detect the relative position information between the discharging mechanism 3 and the setting surface 71, and adjust the discharging mechanism 3 according to the relative position information. The relative position of the setting surface 71 is to ensure that the discharge mechanism 3 is in an engaged position.

(f) driving the heat conducting member 8 at the foremost end to the contact surface 71 by the discharging mechanism 3, and bonding the heat conducting member 8 in contact with the setting surface 71 to the setting by means of arc welding Face 71. Further, the present invention is to rapidly illuminate the heat conducting member 8 at the front end of the discharging mechanism 3 to the setting surface 71, and electrically connect the heat conducting member 8 electrically connected to the other electrode to the other electrode. When the setting surface 71 is in contact, the metal of the contact surface of the heat conducting member 8 and the contact surface of the setting surface 71 generates an electric arc to generate a thermal effect and instantaneously emits high heat, resulting in a contact surface of the heat conducting member 8 and a contact surface of the setting surface 71. After the melting, the heat conducting member 8 can be welded and joined to the setting surface 71. It can be understood that the discharging mechanism 3 is discharged once by using a capacitor to accumulate a certain capacity, and the welding process is completed in 3/1000 seconds. Therefore, the amount of electricity and voltage required for different soldering surface sizes are also different. It is worth mentioning that this method of arc welding has high energy utilization efficiency, small deformation of the workpiece, fast welding speed, and no solder, which is very suitable for automatic welding.

(g) The relative position of the discharge mechanism 3 and the installation surface 71 is adjusted in accordance with the predetermined joint distribution position, and the heat transfer members 8 are sequentially joined to the installation surface 71 at intervals. In this embodiment, the rotating device 11 rotates the pot body 7 to adjust the relative position of the discharging mechanism 3 and the setting surface 71. It should be noted that in other embodiments, the discharging device can be moved. The position of the mechanism 3 without rotating the pot body 7 can also adjust the relative position of the discharge mechanism 3 and the setting surface 71.

(h) Repeating the above steps (d) to (g), the heat conducting members 8 are respectively welded to the predetermined joint distribution position, as shown in Fig. 5, the energy saving pot 9 is manufactured.

In order to prevent the heat-saving pot 8 from being damaged during the use or transportation process, the heat-saving pot 9 reduces the heating efficiency of the energy-saving pot 9, preferably outside the setting surface 71. A protective frame 91 is arranged to prevent the heat conducting members 8 from colliding with the outside world, so that the energy saving pot 9 can be more durable and durable.

In summary, the present invention can efficiently manufacture an energy-saving pot having a high heating power, and the operator only needs to fix the pot body to the holding assembly at the beginning, and then the present invention automatically welds the heat-conducting members to the setting surface. It can avoid wasting a lot of time and manpower, avoiding the danger of human welding, and can arrange the heat-conducting parts neatly and beautifully to increase the desire of consumers to purchase.

Moreover, the screening mechanism of the automatic conveying device can arrange the heat conducting members in the same direction, and sequentially move the heat conducting members to the discharging mechanism via the conveying mechanism, instead of manually filtering the heat conducting materials. The cumbersome process of the parts improves the efficiency of transporting the heat-conducting parts.

In addition, the sensing components of the detecting device can detect the relative position information between the discharging mechanism and the setting surface, and adjust the relative position of the discharging mechanism and the setting surface according to a predetermined joint distribution position. The heat conducting members are circumferentially joined to the setting surface to increase the speed at which the heat conducting members are coupled to the setting surface.

In summary, the overall structural design, practicability and efficiency of the present invention are indeed fully in line with the needs of industrial development, and the disclosed structural invention is also an unprecedented innovative structure, so it has "novelty" should Undoubtedly, the invention can be more effective than the conventional structure, and therefore has "progressiveness", which fully complies with the requirements of the application requirements of the invention patents of the Chinese Patent Law, and is filed according to law, and please The bureau will review it early and give it affirmation.

1‧‧‧ platform

2‧‧‧displacement mechanism

3‧‧‧Distribution agency

4‧‧‧Automatic conveying device

5‧‧‧Detection device

6‧‧‧Control unit

7‧‧‧ pot body

8‧‧‧Heat conductive parts

11‧‧‧Rotating device

12‧‧‧ Holding components

21‧‧‧Base

22‧‧‧Power Group

23‧‧‧Displacement components

41‧‧‧Screening agency

411‧‧‧vibration feeding tray

42‧‧‧Transportation agencies

421‧‧‧ gas delivery device

422‧‧‧ Pipe fittings

51‧‧‧Inductive components

71‧‧‧Setting surface

81‧‧‧ Ring

Claims (10)

An energy-saving pot manufacturing method comprising the steps of: (a) providing a platform; (b) placing a pot body facing the platform with a setting surface and positioning the platform, and electrically connecting the pot body to an electrode; (c) providing an automatic conveying device for sequentially conveying a plurality of heat conducting members to a discharging mechanism; (d) electrically connecting the heat conducting member at one of the foremost ends of the discharging mechanism to the other electrode; (e) detecting and adjusting the discharge mechanism to the set surface to a predetermined distance; (f) using the discharge mechanism to drive one of the foremost ends of the heat conducting member into contact with the set surface, and transmitting through arc welding The heat conducting member contacting the setting surface is joined to the setting surface; (g) adjusting the relative position of the discharging mechanism to the setting surface according to a predetermined joint distribution position; (h) repeating steps (d) to (g). The energy-saving pot manufacturing method according to claim 1, wherein the step (c) comprises the steps of: (c1) screening and arranging the heat-conducting members by one of the automatic conveying devices; (c2) using the automatic conveying device A conveying mechanism sequentially moves the heat conducting members to the discharging mechanism. The method for manufacturing an energy saving pot according to claim 1, wherein the step (e) comprises the steps of: (e1) detecting relative position information between the discharging mechanism and the setting surface; (e2) adjusting according to the relative position information. The relative position of the discharge mechanism to the installation surface. The energy saving pot manufacturing method according to claim 1, wherein in the step (f), the heat conducting member located at one of the front ends of the discharging mechanism is rapidly shot to the setting surface. The energy saving pot manufacturing method according to claim 1, wherein in the step (g), the pot body is rotated to adjust a relative position of the discharging mechanism and the setting surface. An energy-saving pot manufacturing system comprises: a platform for positioning and mobilizing a pot body; a displacement mechanism; a discharge mechanism connecting the displacement mechanism; an automatic conveying device connected to the discharge mechanism and capable of connecting a plurality of heat-conducting members And the second electrode is electrically connected to the pot body and the heat conducting member at the front end of the discharging mechanism; a detecting device is disposed at the discharging mechanism for detecting the Position information of the discharge mechanism to the setting surface of one of the pot bodies; a control unit electrically connecting the platform, the displacement mechanism and the discharging mechanism, and positioning the pot body according to the position information and a predetermined joint distribution position, and controlling When the displacement mechanism moves the discharge mechanism to a predetermined distance from the installation surface, the discharge mechanism is driven to discharge the heat transfer member at one of the foremost ends of the discharge mechanism to be in contact with the installation surface for arc welding engagement. The energy saving pot manufacturing system of claim 6, wherein the platform comprises a rotating device and a holding assembly disposed on the rotating device for positioning the pot. The energy-saving pot manufacturing system of claim 6, wherein the automatic conveying device comprises a screening mechanism for screening and arranging the heat-conducting members, and a conveying mechanism for sequentially moving the heat-conducting members to the discharging mechanism . The energy saving pot manufacturing system of claim 8, wherein the conveying mechanism comprises a gas conveying device And a tubular member connected to the gas delivery device and the discharge mechanism, the heat conductive members being driven by the gas delivery device and transported along the tubular member to the discharge mechanism. The energy-saving pot manufacturing system of claim 6, wherein the displacement mechanism comprises a base, a power unit disposed on the base, and a displacement connected to the base and the discharge mechanism and driven by the power unit Component.