TWI497626B - Vacuum processing apparatus - Google Patents

Vacuum processing apparatus Download PDF

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Publication number
TWI497626B
TWI497626B TW098108551A TW98108551A TWI497626B TW I497626 B TWI497626 B TW I497626B TW 098108551 A TW098108551 A TW 098108551A TW 98108551 A TW98108551 A TW 98108551A TW I497626 B TWI497626 B TW I497626B
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Taiwan
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vacuum processing
unit
upper cover
cover
processing apparatus
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TW098108551A
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Chinese (zh)
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TW200941624A (en
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Saeng Hyun Cho
Sung Il Ahn
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Wonik Ips Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/063Transporting devices for sheet glass
    • B65G49/066Transporting devices for sheet glass being suspended; Suspending devices, e.g. clamps, supporting tongs
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1303Apparatus specially adapted to the manufacture of LCDs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2249/00Aspects relating to conveying systems for the manufacture of fragile sheets
    • B65G2249/02Controlled or contamination-free environments or clean space conditions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2249/00Aspects relating to conveying systems for the manufacture of fragile sheets
    • B65G2249/04Arrangements of vacuum systems or suction cups

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Optics & Photonics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Computer Hardware Design (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Chemical Vapour Deposition (AREA)
  • Physical Vapour Deposition (AREA)
  • Drying Of Semiconductors (AREA)

Description

真空處理裝置Vacuum processing unit

本發明係關於一種真空處理裝置,特別是關於一種能夠為用於液晶顯示器(LCD)面板的含有玻璃之基板進行真空處理,例如蝕刻處理與沈積處理之真空處理裝置。BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a vacuum processing apparatus, and more particularly to a vacuum processing apparatus capable of performing vacuum processing, such as etching processing and deposition processing, on a glass-containing substrate for a liquid crystal display (LCD) panel.

通常,真空處理裝置係指為固定於基板支撐單元之上的具有電極之基板表面進行真空處理,例如蝕刻處理與沈積處理之裝置。在真空處理裝置中,至少有一個電極係被安裝於其中具有真空處理空間之真空腔室之中,並且可透過在真空壓力下向電極施加電力而形成電漿。Generally, a vacuum processing apparatus refers to a device that performs vacuum processing, such as etching processing and deposition processing, on a surface of a substrate having an electrode fixed on a substrate supporting unit. In the vacuum processing apparatus, at least one of the electrode systems is installed in a vacuum chamber having a vacuum processing space therein, and plasma can be formed by applying electric power to the electrodes under vacuum pressure.

傳統的真空處理裝置包含具有開放的上部之腔室主體,以及與腔室主體之上部可分離地相接合的上蓋。上蓋係形成為可從腔室主體上分離,並於隨後移動至腔室主體之一側並旋轉藉以便於維護和維修真空腔室。A conventional vacuum processing apparatus includes a chamber body having an open upper portion and an upper cover detachably engaged with the upper portion of the chamber body. The upper cover is formed to be detachable from the chamber body and then moved to one side of the chamber body and rotated to facilitate maintenance and repair of the vacuum chamber.

近來,隨著大尺寸液晶顯示器的出現,用於液晶顯示器面板之玻璃基板的尺寸也在增大。因此,用於處理液晶顯示器面板之玻璃基板的真空處理裝置的尺寸也在增大。Recently, with the advent of large-sized liquid crystal displays, the size of glass substrates for liquid crystal display panels has also increased. Therefore, the size of the vacuum processing apparatus for processing the glass substrate of the liquid crystal display panel is also increasing.

當真空處理裝置具有較大的尺寸時,處理空間的容量(真空容量)也在增加,並且施加於腔室外部的負載也在增大,因此會導致腔室主體及上蓋發生變形。When the vacuum processing apparatus has a large size, the capacity (vacuum capacity) of the processing space is also increased, and the load applied to the outside of the chamber is also increased, thus causing deformation of the chamber body and the upper cover.

這時,發生於上蓋中的形變會傳遞至安裝於上蓋底面之上的蓮蓬頭。如此便會導致蓮蓬頭及蓮蓬頭之絕緣部件發生損壞,並引發安裝誤差。At this time, the deformation occurring in the upper cover is transmitted to the shower head mounted on the bottom surface of the upper cover. This can cause damage to the insulating parts of the shower head and the shower head and cause installation errors.

此外,當施加於腔室外部的負載增大時,腔室為了能夠承受增大的負載,其厚度也必須增加,這樣便會增加真空處理裝置的整體重量。並且,因此上蓋的厚度和重量也會隨之增加。In addition, when the load applied to the outside of the chamber is increased, the thickness of the chamber must be increased in order to withstand an increased load, which increases the overall weight of the vacuum processing apparatus. Moreover, the thickness and weight of the upper cover will also increase.

在傳統的真空處理裝置中,當維修或替換內部組件,例如將安裝於上蓋底面之上的蓮蓬頭替換成新的時,上蓋將不得不被升起且而後被旋轉藉以與腔室主體分離。In a conventional vacuum processing apparatus, when repairing or replacing an internal component, such as replacing a showerhead mounted on the underside of the upper cover with a new one, the upper cover will have to be raised and then rotated to separate from the chamber body.

然而,傳統的真空處理裝置具有這樣的問題,即,當上蓋的重量增大時,旋轉裝置,例如轉動馬達及減速器也必須具有足夠大的能力來承受上蓋之重量。However, the conventional vacuum processing apparatus has a problem that when the weight of the upper cover is increased, the rotating means such as the rotating motor and the speed reducer must also have a sufficient capacity to withstand the weight of the upper cover.

特別是,對於不同的半導體裝置而言,例如用於第八代液晶顯示器面板之方形玻璃基板,其需要進行真空處理之基板的尺寸會非常大,其單邊長度可達2米或者更長。如此便會導致上蓋的重量急遽地增加,且因此上蓋幾乎不可能被轉動。In particular, for different semiconductor devices, such as square glass substrates for eighth-generation liquid crystal display panels, the size of substrates that require vacuum processing can be very large, with a single side length of up to 2 meters or more. This causes the weight of the upper cover to increase sharply, and thus the upper cover is almost impossible to be rotated.

因此,鑒於以上的問題,本發明之一目的在於提供一種能夠分別地安裝上蓋與蓮蓬頭單元之真空處理裝置。Therefore, in view of the above problems, it is an object of the present invention to provide a vacuum processing apparatus capable of separately mounting an upper cover and a showerhead unit.

本發明之另一目的在於提供一種能夠於維修處理過程中方便地更新沈重設備,例如蓮蓬頭單元之真空處理裝置。Another object of the present invention is to provide a vacuum processing apparatus that can easily update a heavy equipment, such as a showerhead unit, during a maintenance process.

本發明之另一目的還在於提供一種能夠防止安裝於上蓋附近的沈重設備由於上蓋之變形而受到影響之真空處理裝置。Another object of the present invention is to provide a vacuum processing apparatus capable of preventing a heavy equipment attached to the vicinity of an upper cover from being affected by deformation of the upper cover.

為了實現本發明的這些目的及其它優點且依照本發明之目的,現對本發明作具體化和概括性地描述,本發明所提供之一種真空處理裝置,係包含:相互接合的腔室主體及上蓋,係用以形成真空處理空間,基板係於真空處理空間中進行真空處理;安裝於上蓋下方的蓮蓬頭單元,係用以向真空處理空間中供應氣體;以及設置於腔室主體與上蓋之間的輔助蓋,係用以支撐蓮蓬頭單元之邊緣部分。In order to achieve the objects and other advantages of the present invention and in accordance with the present invention, the present invention is embodied and described in detail. The present invention provides a vacuum processing apparatus comprising: a chamber body and an upper cover that are joined to each other. For forming a vacuum processing space, the substrate is vacuum processed in the vacuum processing space; the shower head unit mounted under the upper cover is for supplying gas into the vacuum processing space; and is disposed between the chamber body and the upper cover An auxiliary cover for supporting the edge portion of the showerhead unit.

較佳地而言,一種真空處理裝置可被成形為矩形形狀,且其單邊長度可大於1300毫米。Preferably, a vacuum processing apparatus can be formed into a rectangular shape with a single side length of greater than 1300 mm.

上述輔助蓋可與蓮蓬頭單元或一部分蓮蓬頭單元整體形成。The auxiliary cover may be integrally formed with the showerhead unit or a part of the showerhead unit.

上述蓮蓬頭單元可安裝成與上蓋之底面間隔一定距離。The shower head unit described above may be installed at a distance from the bottom surface of the upper cover.

上蓋係以可分離的安裝方式安裝至輔助蓋。The upper cover is attached to the auxiliary cover in a detachable manner.

輔助蓋係以可分離的安裝方式安裝至腔室主體。The auxiliary cover is mounted to the chamber body in a detachable manner.

上蓋與輔助蓋能夠以可分離的安裝方式安裝至腔室主體。The upper cover and the auxiliary cover can be mounted to the chamber body in a detachable manner.

蓮蓬頭單元係以可分離的安裝方式安裝至輔助蓋。The showerhead unit is mounted to the auxiliary cover in a detachable mounting.

蓮蓬頭單元可安裝成於上蓋從輔助蓋上分離之後向上地從輔助蓋上分離。The showerhead unit can be mounted to separate upwardly from the auxiliary cover after the upper cover is separated from the auxiliary cover.

上蓋、蓮蓬頭單元及輔助蓋中的至少一個可配設有分離安裝元件接合部分用以與外部分離安裝裝置相接合。At least one of the upper cover, the showerhead unit, and the auxiliary cover may be provided with a separate mounting member engaging portion for engaging with the external separate mounting device.

於蓮蓬頭單元之上方還可安裝有用於冷卻蓮蓬頭單元之冷卻板。並且,冷卻板可配設有用以與外部分離安裝裝置相接合的分離安裝元件接合部分。A cooling plate for cooling the showerhead unit may also be installed above the showerhead unit. Also, the cooling plate may be provided with a separate mounting member engagement portion for engaging with an external separate mounting device.

蓮蓬頭單元可包含具有複數個注入孔的注入板,氣體可透過注入孔注入到真空處理空間之中。The showerhead unit may include an injection plate having a plurality of injection holes through which gas can be injected into the vacuum processing space.

蓮蓬頭單元還可包含一個或多個擴散板,擴散板係可分離地接合至注入板並與注入板之上部間隔一定距離,藉以形成一個或多個用於氣體擴散之擴散空間。The showerhead unit can also include one or more diffuser plates detachably joined to the injection plate and spaced a distance from the upper portion of the injection plate to form one or more diffusion spaces for gas diffusion.

注入板與一個或多個擴散板可整體或可分離地相互接合。用以與外部分離安裝裝置相接合的分離安裝元件接合部分係可形成於注入板之上或者形成於一個或多個擴散板之上,也可形成於注入板及擴散板兩者之上。The injection plate and the one or more diffusion plates may be integrally or detachably joined to each other. The separate mounting component engaging portion for engaging the external split mounting device may be formed on the injection plate or formed on one or more of the diffusion plates, or may be formed on both the injection plate and the diffusion plate.

輔助蓋可包含:蓋體支撐部分,係插入於腔室主體之上端與上蓋之下端之間;以及蓮蓬頭安裝部分,係從蓋體支撐部分伸出用以支撐蓮蓬頭單元之邊緣部分,並且具有開口以使得蓮蓬頭單元之底面能夠朝向真空處理空間被曝露出來。The auxiliary cover may include: a cover supporting portion inserted between the upper end of the chamber main body and the lower end of the upper cover; and a shower head mounting portion extending from the cover supporting portion for supporting the edge portion of the shower head unit and having an opening The bottom surface of the showerhead unit can be exposed toward the vacuum processing space.

所形成的蓮蓬頭安裝部分之開口可小於安裝在腔室主體上的基板支撐單元,藉以將基板安裝於其之上。The opening of the showerhead mounting portion formed may be smaller than the substrate supporting unit mounted on the chamber body, thereby mounting the substrate thereon.

蓮蓬頭安裝部分可形成從蓋體支撐部分之上表面向下的階梯形狀,藉以與上蓋之底面相間隔。The showerhead mounting portion may form a stepped shape downward from the upper surface of the cover supporting portion to be spaced apart from the bottom surface of the upper cover.

可於蓮蓬頭單元之底面的邊緣部分與輔助蓋之底面之間安裝第一屏蔽元件藉以保護朝向真空處理空間曝露出的部分不被電漿化。A first shielding member may be mounted between the edge portion of the bottom surface of the showerhead unit and the bottom surface of the auxiliary cover to protect the portion exposed to the vacuum processing space from being plasmad.

輔助蓋可配設有用於溫度控制的熱媒介通道。The auxiliary cover can be equipped with a heat medium channel for temperature control.

一個第二屏蔽元件係可分離地接合至輔助蓋用以保護曝露於真空處理空間中的輔助蓋之表面不被電漿化。A second shield member is detachably coupled to the auxiliary cover for protecting the surface of the auxiliary cover exposed to the vacuum processing space from being plasmad.

還可進一步包含一個分離安裝單元,係用以將上蓋從輔助蓋上分離或將上蓋接合至輔助蓋。A separate mounting unit can be further included for separating the upper cover from the auxiliary cover or engaging the upper cover to the auxiliary cover.

分離安裝單元可包含一個水平方向移動部分,係用以使上蓋相對於腔室主體沿著水平方向移動。The split mounting unit may include a horizontally moving portion for moving the upper cover in a horizontal direction relative to the chamber body.

分離安裝單元可包含:一個上下移動單元,係用以使上蓋相對於腔室主體上下移動;以及一個水平方向移動單元,係用以使上蓋相對於腔室主體沿著水平方向移動。The split mounting unit may include: an up and down moving unit for moving the upper cover up and down relative to the chamber body; and a horizontal moving unit for moving the upper cover in a horizontal direction relative to the chamber body.

上下移動單元係被安裝成可透過支撐上蓋而沿上下方向移動土蓋。並且,水平方向移動單元可包含:一對安裝於腔室主體之兩側表面上的導軌,沿著此導軌上下移動單元可沿水平方向移動;以及一個驅動單元,係用以沿著上述導軌移動土蓋。The up and down moving unit is mounted to move the earth cover in the up and down direction by supporting the upper cover. And, the horizontal direction moving unit may include: a pair of rails mounted on both side surfaces of the chamber body, the up and down moving unit is movable along the horizontal direction; and a driving unit for moving along the rail Earth cover.

水平方向移動單元可包含:一對安裝於腔室主體之兩側的上下移動軌道,係用以透過支撐上蓋而上下移動土蓋;以及一個驅動單元,係用以於上下移動軌道被升高後沿著此上下移動軌道移動土蓋。並且,上下移動單元可配置成用以上下移動此上下移動軌道,而上蓋係透過此上下移動軌道得以被支撐。The horizontal direction moving unit may include: a pair of up and down moving rails mounted on both sides of the chamber body for moving the soil cover up and down by supporting the upper cover; and a driving unit for moving the up and down moving rails to be raised Move the earth cover along this up and down movement track. Moreover, the up-and-down moving unit may be configured to move the up-and-down moving track up and down, and the upper cover is supported by the up-and-down moving track.

分離安裝單元可進一步配置有連接軌道,係用以於上下移動軌道被升高後透過與上下移動軌道相連接而移動土蓋。The separation mounting unit may be further provided with a connecting rail for moving the earth cover by connecting the upper and lower moving rails after being raised and raised.

上蓋可鉸接於腔室主體之一側面。The upper cover can be hinged to one side of the chamber body.

本發明之真空處理裝置具有如下優點:The vacuum processing apparatus of the present invention has the following advantages:

第一,由於上蓋與蓮蓬頭單元可分開安裝於腔室主體,因此各元件之負載得以減小進而易於轉移和可分離地安裝這些元件。First, since the upper cover and the showerhead unit can be separately mounted to the chamber body, the load of each element can be reduced to facilitate the transfer and detachable mounting of these components.

第二,由於上蓋與輔助蓋係可分離地安裝於腔室主體,並且藉由輔助蓋支撐的蓮蓬頭單元係可從輔助蓋上分離。因此,依據更換和維修真空處理裝置之目的,用以可分離地安裝各元件之製程可以容易地得以執行。Second, since the upper cover and the auxiliary cover are detachably mounted to the chamber body, and the shower head unit supported by the auxiliary cover can be separated from the auxiliary cover. Therefore, the process for detachably mounting the components can be easily performed in accordance with the purpose of replacing and repairing the vacuum processing apparatus.

第三,由於上蓋係安裝成與透過輔助蓋支撐的蓮蓬頭單元間隔一定距離,因而由於真空容量增大所導致的上蓋之形變不會被傳遞至蓮蓬頭單元。如次便可防止蓮蓬頭單元發生變形或損壞。Third, since the upper cover is installed at a distance from the shower head unit supported by the auxiliary cover, the deformation of the upper cover due to the increase in the vacuum capacity is not transmitted to the shower head unit. This will prevent the showerhead unit from being deformed or damaged.

現在,將結合附圖對本發明之較佳實施例進行詳細描述。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A preferred embodiment of the present invention will now be described in detail with reference to the accompanying drawings.

以下,將結合附圖對本發明之真空處理裝置進行更為詳細的說明。Hereinafter, the vacuum processing apparatus of the present invention will be described in more detail with reference to the accompanying drawings.

「第1圖」為本發明之真空處理裝置之分解透視圖。「第2圖」為「第1圖」之真空處理裝置之剖視圖。Fig. 1 is an exploded perspective view of the vacuum processing apparatus of the present invention. "Fig. 2" is a cross-sectional view of the vacuum processing apparatus of "Fig. 1".

如「第1圖」及「第2圖」中所示,本發明之真空處理裝置100包含於上部具有開口之腔室主體120以及可分離地接合至腔室主體120之開口的上蓋110並且形成一個真空處理空間S。As shown in "Fig. 1" and "Fig. 2", the vacuum processing apparatus 100 of the present invention comprises a chamber body 120 having an opening at the upper portion and an upper cover 110 detachably coupled to the opening of the chamber body 120 and formed A vacuum processing space S.

較佳地而言,真空處理裝置100可形成為一多邊形形狀,例如矩形形狀。真空處理裝置100較佳地係可透過於真空狀態下形成電漿而用以為液晶顯示器(LCD)面板之大型玻璃基板而非晶圓、小型基板之表面進行真空處理,例如蝕刻處理與沈積處理。Preferably, the vacuum processing apparatus 100 can be formed in a polygonal shape, such as a rectangular shape. The vacuum processing apparatus 100 is preferably configured to perform vacuum processing, such as etching processing and deposition processing, on a large glass substrate of a liquid crystal display (LCD) panel instead of a wafer or a small substrate by forming a plasma under vacuum.

在用於第五代液晶顯示器面板之玻璃基板中,待進行真空處理之玻璃基板的尺寸為1100×1300毫米。因此,用於處理大型基板之真空處理裝置100可較佳地形成為矩形形狀且其單邊長度大於1300毫米。In the glass substrate used for the fifth-generation liquid crystal display panel, the size of the glass substrate to be vacuum-treated was 1100 × 1300 mm. Therefore, the vacuum processing apparatus 100 for processing a large substrate can be preferably formed into a rectangular shape and has a single side length of more than 1300 mm.

在真空處理裝置100上可安裝有各種模組及裝置(已安裝的設備),其中包含:氣體供應系統,係由氣體供應管、蓮蓬頭單元210等組成,用以將氣體供應至真空處理空間S;供電單元,係用於供應電力藉以於真空處理空間S中形成電漿;排氣系統,係用以排出空氣及控制壓力等。Various modules and devices (installed devices) can be installed on the vacuum processing apparatus 100, including: a gas supply system, which is composed of a gas supply pipe, a showerhead unit 210, and the like for supplying gas to the vacuum processing space S. The power supply unit is for supplying electric power to form plasma in the vacuum processing space S; the exhaust system is for discharging air and controlling pressure.

腔室主體120與真空處理裝置100之上蓋100相互接合,藉以形成真空處理空間S。The chamber body 120 and the upper cover 100 of the vacuum processing apparatus 100 are joined to each other to form a vacuum processing space S.

腔室主體120可被安裝成藉由一個支撐框架(附圖中未示出)來支撐,以使得腔室主體120之底面可與地面相間隔。The chamber body 120 can be mounted to be supported by a support frame (not shown in the drawings) such that the bottom surface of the chamber body 120 can be spaced from the ground.

基板1可通過形成於腔室主體120之至少一側表面之上的開口130被引入或引出腔室主體120。並且,用以將基板1安裝於其之上的基板支撐單元140係安裝於腔室主體120之內部底面之上。The substrate 1 may be introduced or drawn out of the chamber body 120 through an opening 130 formed on at least one side surface of the chamber body 120. Further, the substrate supporting unit 140 for mounting the substrate 1 thereon is mounted on the inner bottom surface of the chamber body 120.

開口130可透過閘門閥(附圖中未示出)開啟與閉合,且其與一個傳遞腔室(附圖中未示出)相聯,而此傳遞腔室係與一個負載鎖定腔室(附圖中未示出)相連接。The opening 130 can be opened and closed through a gate valve (not shown in the drawings), and is coupled to a transfer chamber (not shown in the drawings), and the transfer chamber is coupled to a load lock chamber (attached) Not shown in the figure) are connected.

基板支撐單元140可具有用以將基板1安裝於其之上的支撐表面,且基板支撐單元140上可安裝有各種零件,例如低電極以及用以透過靜電力固定基板1之靜電夾盤。The substrate supporting unit 140 may have a supporting surface on which the substrate 1 is mounted, and the substrate supporting unit 140 may be mounted with various components such as a low electrode and an electrostatic chuck for fixing the substrate 1 by electrostatic force.

上蓋110可由各種不同的形狀及結構,如平板狀或器皿狀製造而成。The upper cover 110 can be manufactured in a variety of different shapes and configurations, such as a flat shape or a dish shape.

上蓋110係可分離地接合於腔室主體120以使得安裝於真空處理裝置100中的設備能夠被維修或替換成新的。並且,上蓋110係具有足以承受真空處理空間S中的真空壓力之厚度。此外,還可於上蓋110之外表面上進一步安裝一加強元件藉以防止上蓋110由於真空壓力而發生變形。The upper cover 110 is detachably coupled to the chamber body 120 such that the equipment installed in the vacuum processing apparatus 100 can be repaired or replaced with a new one. Also, the upper cover 110 has a thickness sufficient to withstand the vacuum pressure in the vacuum processing space S. In addition, a reinforcing member may be further mounted on the outer surface of the upper cover 110 to prevent the upper cover 110 from being deformed due to vacuum pressure.

輔助蓋300係安裝於腔室主體120與上蓋110之間並可分離地安裝於腔室主體120。當然,上蓋110係可分離地安裝於輔助蓋300。The auxiliary cover 300 is mounted between the chamber body 120 and the upper cover 110 and is detachably mounted to the chamber body 120. Of course, the upper cover 110 is detachably mounted to the auxiliary cover 300.

可分離地安裝於上蓋110或腔室主體120之輔助蓋300可包含:蓋體支撐部分330,係插入於腔室主體120之上端與上蓋110之下端之間;以及用以支撐蓮蓬頭單元210之邊緣部分的蓮蓬頭安裝部分320,係從蓋體支撐部分330伸出,並具有開口310以使得蓮蓬頭單元210之底面能夠朝向真空處理空間S曝露出來。蓮蓬頭安裝部分320與蓋體支撐部分330可整體地相互接合或透過接合元件相互接合。此處,可將密封元件121、122分別插入到腔室主體120之上端與蓋體支撐部分330之間,以及上蓋110之底端與蓋體支撐部分330之間。The auxiliary cover 300 detachably mounted to the upper cover 110 or the chamber main body 120 may include: a cover supporting portion 330 interposed between the upper end of the chamber main body 120 and the lower end of the upper cover 110; and a support for the shower head unit 210 The showerhead mounting portion 320 of the edge portion protrudes from the cover supporting portion 330 and has an opening 310 to enable the bottom surface of the showerhead unit 210 to be exposed toward the vacuum processing space S. The showerhead mounting portion 320 and the cover support portion 330 may be integrally joined to each other or to each other through the engaging member. Here, the sealing members 121, 122 may be inserted between the upper end of the chamber body 120 and the cover supporting portion 330, respectively, and between the bottom end of the upper cover 110 and the cover supporting portion 330.

蓋體支撐部分330係連接至蓮蓬頭安裝部分320,且係安裝於腔室主體120與上蓋110之間,藉以支撐蓮蓬頭單元210。The cover support portion 330 is coupled to the showerhead mounting portion 320 and is mounted between the chamber body 120 and the upper cover 110 to support the showerhead unit 210.

考慮到由於真空壓力所可能導致的上蓋110之變形,用以支撐蓮蓬頭單元210之蓮蓬頭安裝部分320可較佳地形成從蓋體支撐部分330之上表面向下的階梯形狀,藉以與上蓋110之底面相間隔。In consideration of the deformation of the upper cover 110 due to the vacuum pressure, the shower head mounting portion 320 for supporting the shower head unit 210 may preferably form a stepped shape downward from the upper surface of the cover supporting portion 330, whereby the upper cover 110 is The bottom surfaces are spaced apart.

蓮蓬頭安裝部分320係配設有開口310以使得蓮蓬頭單元210之底面可面向真空處理空間S,並使得蓮蓬頭單元210之氣體注入孔211a可朝向真空處理空間S曝露出來。並且,蓮蓬頭安裝部分320係配置成用以支撐蓮蓬頭單元210之邊緣部分。The showerhead mounting portion 320 is provided with an opening 310 such that the bottom surface of the showerhead unit 210 can face the vacuum processing space S, and the gas injection hole 211a of the showerhead unit 210 can be exposed toward the vacuum processing space S. Also, the showerhead mounting portion 320 is configured to support the edge portion of the showerhead unit 210.

蓮蓬頭安裝部分320可以各種方式支撐蓮蓬頭單元210之邊緣部分,例如,沿著蓮蓬頭單元210之向上方向或向下方向。當蓮蓬頭單元210由複數個元件組成時,蓮蓬頭安裝部分320可配設有階梯形狀的支撐部分321及322,藉以支撐各個元件。The showerhead mounting portion 320 can support the edge portion of the showerhead unit 210 in various ways, for example, in an upward or downward direction along the showerhead unit 210. When the showerhead unit 210 is composed of a plurality of components, the showerhead mounting portion 320 may be provided with stepped shaped support portions 321 and 322 to support the respective components.

較佳地而言,蓮蓬頭安裝部分320可安裝於輔助蓋300之上部表面之上,以使得蓮蓬頭單元210能夠便於維修或更換。Preferably, the showerhead mounting portion 320 can be mounted over the upper surface of the auxiliary cover 300 to enable the showerhead unit 210 to be easily serviced or replaced.

輔助蓋300可配設有用於溫度控制的熱媒介通道340藉以加熱或者冷卻真空處理空間S,或者藉以執行一個特定的真空處理。The auxiliary cover 300 may be provided with a heat medium passage 340 for temperature control to heat or cool the vacuum processing space S, or to perform a specific vacuum process.

蓮蓬頭單元210係安裝於上蓋110之下方,並且係透過與上蓋110之底面具有一定間隔之輔助蓋300加以支撐。並且,蓮蓬頭單元210可具有各種不同的構造藉以將氣體,如處理氣體或載體氣體注入到真空處理空間S中。The showerhead unit 210 is mounted below the upper cover 110 and supported by an auxiliary cover 300 spaced apart from the bottom surface of the upper cover 110. Also, the showerhead unit 210 can have various configurations to inject a gas, such as a process gas or a carrier gas, into the vacuum processing space S.

如一個實例所示,蓮蓬頭單元210可包含:具有複數個注入孔211a之注入板211,氣體通過這些注入孔211a係可注入到真空處理空間S之中;以及一個或多個擴散板212,係接合於注入板211並與注入板211之上部間隔一定距離,藉以形成一個或多個用於氣體擴散之擴散空間DS1及DS2。As shown in an example, the showerhead unit 210 may include: an injection plate 211 having a plurality of injection holes 211a through which gas may be injected into the vacuum processing space S; and one or more diffusion plates 212, It is bonded to the injection plate 211 and spaced apart from the upper portion of the injection plate 211 to form one or more diffusion spaces DS1 and DS2 for gas diffusion.

注入板211係由具有複數個沿垂直方向貫穿地形成於預定型樣中的注入孔211a之板狀元件形成,以使得氣體可被均勻地分佈於真空處理空間S中。並且,注入板211係被安裝成以使得其邊緣部分能夠被輔助蓋300支撐。當注入板211由鋁形成時,其朝向真空處理空間S之表面經歷一陽極化過程。The injection plate 211 is formed of a plate-like member having a plurality of injection holes 211a penetratingly formed in a predetermined pattern in the vertical direction, so that the gas can be uniformly distributed in the vacuum processing space S. Also, the injection plate 211 is mounted such that its edge portion can be supported by the auxiliary cover 300. When the injection plate 211 is formed of aluminum, it undergoes an anodization process toward the surface of the vacuum processing space S.

擴散板212係為安裝於注入板211之上方並且形成有擴散空間DS1及DS2的板狀元件。當具有複數個擴散空間DS1及DS2時,擴散板212係配設有複數個通孔212a,以使得氣體能夠被輸送到連接至注入板211的擴散空間DS1中。The diffusion plate 212 is a plate-like member that is mounted above the injection plate 211 and in which the diffusion spaces DS1 and DS2 are formed. When having a plurality of diffusion spaces DS1 and DS2, the diffusion plate 212 is provided with a plurality of through holes 212a so that gas can be delivered into the diffusion space DS1 connected to the injection plate 211.

較佳地而言,形成有擴散空間的擴散板212係透過於之間插入密封元件211c而被密封地接合於注入板211或輔助蓋300。為了安裝與注入板211之上表面間隔一定距離之擴散板212,一個用以支撐擴散板212之底面的突出部分211b將從注入板211之邊緣部分突出。Preferably, the diffusion plate 212 in which the diffusion space is formed is sealingly joined to the injection plate 211 or the auxiliary cover 300 by interposing the sealing member 211c therebetween. In order to mount the diffusion plate 212 spaced apart from the upper surface of the injection plate 211, a protruding portion 211b for supporting the bottom surface of the diffusion plate 212 will protrude from the edge portion of the injection plate 211.

此處,擴散板212可與注入板211整體地形成,或者可透過接合元件,如螺釘,可分離地接合於注入板211或輔助蓋300。換句話說,擴散板212係可分離地安裝於注入板211或輔助蓋300之上,稍候將對其進行說明。Here, the diffusion plate 212 may be integrally formed with the injection plate 211, or may be detachably coupled to the injection plate 211 or the auxiliary cover 300 through a joint member such as a screw. In other words, the diffusion plate 212 is detachably mounted on the injection plate 211 or the auxiliary cover 300, which will be described later.

較佳地而言,擴散板212係安裝成與上蓋110之底面具有一定間隔藉以防止受到由於真空壓力所導致的上蓋110變形之影響。此處,透過介於擴散板212與上蓋110之間的間隔而形成的空間可被用作用於氣體擴散的擴散空間DS2。上蓋110之底面可為凹形以使得與擴散板212相間隔。Preferably, the diffuser plate 212 is mounted at a distance from the bottom surface of the upper cover 110 to prevent deformation of the upper cover 110 due to vacuum pressure. Here, a space formed by the interval between the diffusion plate 212 and the upper cover 110 can be used as the diffusion space DS2 for gas diffusion. The bottom surface of the upper cover 110 may be concave to be spaced apart from the diffusion plate 212.

介於擴散板212與上蓋110之底面之間的間隔係由上蓋110之中心部分,即發生最大變形之處的變形度來確定。用於上蓋110之變形度係從邊緣部分向中心部分增大,因此上述間隔可被設置成向中心部分增大。The interval between the diffusion plate 212 and the bottom surface of the upper cover 110 is determined by the central portion of the upper cover 110, that is, the degree of deformation where the maximum deformation occurs. The degree of deformation for the upper cover 110 is increased from the edge portion toward the center portion, and thus the above interval can be set to increase toward the center portion.

由於在真空處理過程中於真空處理空間S中會形成真空壓力,因此當從上蓋110之外部觀察時,會發現上蓋110發生凹形變形。但是,由於蓮蓬頭單元210之擴散板212係與上蓋110之底面相間隔,因此蓮蓬頭單元210不會受到上蓋110之變形的影響。Since the vacuum pressure is formed in the vacuum processing space S during the vacuum processing, when viewed from the outside of the upper cover 110, the upper cover 110 is found to be concavely deformed. However, since the diffuser plate 212 of the showerhead unit 210 is spaced from the bottom surface of the upper cover 110, the showerhead unit 210 is not affected by the deformation of the upper cover 110.

於蓮蓬頭單元210之上方可進一步安裝用於控制蓮蓬頭單元210之溫度的冷卻板(附圖中未示出)。此冷卻板之邊緣部分可緊密接合於蓮蓬頭單元210藉以控制蓮蓬頭單元210之溫度。並且,冷卻板之上表面可藉由更換蓮蓬頭單元210而與上蓋110之底面相間隔。A cooling plate (not shown in the drawings) for controlling the temperature of the showerhead unit 210 may be further installed above the shower head unit 210. The edge portion of the cooling plate can be tightly coupled to the showerhead unit 210 to control the temperature of the showerhead unit 210. Moreover, the upper surface of the cooling plate can be spaced from the bottom surface of the upper cover 110 by replacing the shower head unit 210.

至少部分蓮蓬頭單元210,和/或輔助蓋300可由具有導電性之金屬元件形成,藉以於真空處理空間S中形成電漿。上述金屬元件係可用作上部電極(其通常被接地)。At least a portion of the showerhead unit 210, and/or the auxiliary cover 300 may be formed of a metal element having electrical conductivity to form a plasma in the vacuum processing space S. The above metal component can be used as an upper electrode (which is usually grounded).

當蓮蓬頭單元210及輔助蓋300係由金屬元件形成時,它們的表面將透過電漿曝露於真空處理空間S中,因而可能會由於蝕刻處理而被損壞,或者可能會於其上沈積一些微粒。這樣便會對真空處理產生不良之影響。When the showerhead unit 210 and the auxiliary cover 300 are formed of metal members, their surfaces are exposed to the vacuum processing space S through the plasma, and thus may be damaged by the etching process, or some particles may be deposited thereon. This will have an adverse effect on the vacuum process.

為了解決上述問題,蓮蓬頭單元210之底面的邊緣部分,或者輔助蓋300之底面的邊緣周圍或一部分底面可配設有第一屏蔽元件240,例如陶瓷,藉以保護其不被電漿化。In order to solve the above problem, the edge portion of the bottom surface of the showerhead unit 210, or the edge of the bottom surface of the auxiliary cover 300 or a portion of the bottom surface may be provided with a first shielding member 240, such as ceramic, to protect it from being plasmad.

在曝露於真空處理空間S中的輔助蓋300之底面上,可以與腔室主體120相似之方式可分離地安裝一個第二屏蔽元件350。因此,能夠防止在真空處理過程中於真空處理裝置100中所產生的副產品直接附著在曝露於真空處理空間S中的輔助蓋300之底面上。On the bottom surface of the auxiliary cover 300 exposed in the vacuum processing space S, a second shield member 350 may be detachably mounted in a manner similar to the chamber body 120. Therefore, it is possible to prevent the by-products generated in the vacuum processing apparatus 100 from being directly attached to the bottom surface of the auxiliary cover 300 exposed in the vacuum processing space S during the vacuum processing.

上蓋110係可分離地接合於腔室主體120,以使得安裝於真空處理裝置100中的設備能夠方便地進行維修或更換成新的。為了可分離地安裝上蓋110至腔室主體120或從腔室主體120上分離上蓋110,係需要將分離安裝單元接合至腔室主體120。此處,分離安裝單元可安裝於腔室主體120之周圍。稍候會對此分離安裝單元進行說明。The upper cover 110 is detachably coupled to the chamber body 120 such that the apparatus installed in the vacuum processing apparatus 100 can be easily repaired or replaced with a new one. In order to detachably mount the upper cover 110 to or separate the upper cover 110 from the chamber main body 120, it is necessary to join the separate mounting unit to the chamber main body 120. Here, the separate mounting unit may be mounted around the chamber body 120. This separate installation unit will be explained later.

上蓋110及輔助蓋300可同時地或單獨地被可分離地安裝於腔室主體120。The upper cover 110 and the auxiliary cover 300 may be detachably mounted to the chamber body 120 simultaneously or separately.

當上蓋110及輔助蓋300係單獨地被可分離地安裝於腔室主體120時,輔助蓋300可於上蓋110首先從腔室主體120分離之後再從腔室主體120分離。When the upper cover 110 and the auxiliary cover 300 are separately detachably mounted to the chamber main body 120, the auxiliary cover 300 may be separated from the chamber main body 120 after the upper cover 110 is first separated from the chamber main body 120.

蓮蓬頭單元210可分離地安裝於輔助蓋300。此處,蓮蓬頭單元210可於上蓋110首先從輔助蓋300分離之後再從輔助蓋300分離。The showerhead unit 210 is detachably mounted to the auxiliary cover 300. Here, the showerhead unit 210 may be separated from the auxiliary cover 300 after the upper cover 110 is first separated from the auxiliary cover 300.

因此,不同於傳統的真空處理裝置100中蓮蓬頭單元210係接合於上蓋110,在本發明之真空處理裝置100中,上蓋110係首先從輔助蓋300分離。然後,曝露於外部之蓮蓬頭單元210再從輔助蓋300分離。因此,在本發明之中,不用轉動上蓋110即可更換或者維修蓮蓬頭單元210。Therefore, unlike the conventional vacuum processing apparatus 100 in which the shower head unit 210 is coupled to the upper cover 110, in the vacuum processing apparatus 100 of the present invention, the upper cover 110 is first separated from the auxiliary cover 300. Then, the shower head unit 210 exposed to the outside is separated from the auxiliary cover 300. Therefore, in the present invention, the showerhead unit 210 can be replaced or repaired without rotating the upper cover 110.

上蓋110、蓮蓬頭單元210及輔助蓋300可用各種方式可分離地安裝於腔室主體120以及從腔室主體120上分離。例如,上蓋110、蓮蓬頭單元210及輔助蓋300可被安裝或分離並可透過上下移動、向上移動、傾斜移動或滑動或者以上述移動方式之組合等各種方式進行移動。The upper cover 110, the showerhead unit 210, and the auxiliary cover 300 are detachably mountable to and detached from the chamber body 120 in various manners. For example, the upper cover 110, the showerhead unit 210, and the auxiliary cover 300 can be mounted or separated and can be moved in various ways such as up and down movement, upward movement, tilting movement or sliding, or a combination of the above-described movement modes.

上蓋110、蓮蓬頭單元210及輔助蓋300中的至少一個元件可分離地配設有分離安裝元件521、522及523,例如與起重機之牽引鋼索510相連的環首螺栓;以及外部分離安裝裝置。此外,用以連接分離安裝單元之一個或多個分離安裝元件接合部分係可被設置於不同的位置,例如上蓋110、蓮蓬頭單元210及輔助蓋300之上表面、側面、邊緣部分。At least one of the upper cover 110, the showerhead unit 210, and the auxiliary cover 300 is detachably provided with separate mounting members 521, 522, and 523, such as a ring bolt connected to the traction cable 510 of the crane; and an external separation mounting device. In addition, one or more separate mounting component engaging portions for connecting the separate mounting units may be disposed at different locations, such as the upper cover 110, the showerhead unit 210, and the upper surface, side, and edge portions of the auxiliary cover 300.

分離安裝元件接合部分可依據外部裝置,如起重機之類型,或者是分離安裝單元之類型,並且依據接合方法可具有各種不同的構造。例如,分離安裝元件接合部分係可由其中穿過與上蓋110、蓮蓬頭單元210及輔助蓋300相接合之環首螺栓之內螺紋孔521a、522a及523a,或輔助分接頭525,或插槽等形成。The separation mounting member engaging portion may be of a type depending on an external device such as a crane or a separate mounting unit, and may have various configurations depending on the joining method. For example, the split mounting member engaging portion may be formed by internally threaded holes 521a, 522a, and 523a, or auxiliary taps 525, or slots, which pass through the eye bolts engaged with the upper cover 110, the showerhead unit 210, and the auxiliary cover 300. .

本發明之真空處理裝置100之各個元件係需要在以下兩種情況中從真空處理裝置100分離。第一,各元件需要被拆分藉以維修或更換設備,例如安裝於蓮蓬頭單元210之下方的基板支撐單元140。第二,蓮蓬頭單元210需要被拆分藉以進行維修或更換。The various components of the vacuum processing apparatus 100 of the present invention need to be separated from the vacuum processing apparatus 100 in the following two cases. First, the components need to be split to repair or replace the device, such as the substrate support unit 140 mounted below the showerhead unit 210. Second, the showerhead unit 210 needs to be split for repair or replacement.

「第3A圖」至「第3C圖」以及「第4A圖」至「第4C圖」為「第1圖」之真空處理裝置之分解過程及組裝過程之剖視圖。"3A" to "3C" and "4A" to "4C" are sectional views of the decomposition process and assembly process of the vacuum processing apparatus of "Fig. 1".

首先,為了維修或更換設備,例如安裝於蓮蓬頭單元210之下方的基板支撐單元140,此基板支撐單元140,或者安裝於此基板支撐單元140上的靜電夾盤、低電極等係可透過「第3A圖」至「第3C圖」中所示的分解過程而從腔室主體120上分離。First, in order to repair or replace the device, for example, the substrate supporting unit 140 mounted under the showerhead unit 210, the substrate supporting unit 140, or the electrostatic chuck, the low electrode, etc. mounted on the substrate supporting unit 140 can pass through The decomposition process shown in FIGS. 3A to 3C is separated from the chamber body 120.

如「第3A圖」及「第3B圖」中所示,上蓋110係透過使用外部裝置,例如起重機而被分離,並且隨後被移動至預定位置。接下來,如「第3C圖」中所示,輔助蓋300及蓮蓬頭單元210係透過使用起重機而從真空處理裝置100上被分離。此處,蓮蓬頭單元210可與輔助蓋300一同被分離,且隨後可從輔助蓋300上被分離。As shown in "3A" and "3B", the upper cover 110 is separated by using an external device such as a crane, and then moved to a predetermined position. Next, as shown in "3C", the auxiliary cover 300 and the showerhead unit 210 are separated from the vacuum processing apparatus 100 by using a crane. Here, the showerhead unit 210 can be separated together with the auxiliary cover 300 and can then be separated from the auxiliary cover 300.

第二,當更換或維修蓮蓬頭單元210時,輔助蓋300無須從腔室主體120上分離。因此,將進行「第4A圖」及「第4B圖」中所示的分解過程。Second, when the showerhead unit 210 is replaced or repaired, the auxiliary cover 300 does not have to be separated from the chamber body 120. Therefore, the decomposition process shown in "4A" and "4B" will be performed.

也就是說,如「第4A圖」及「第4B圖」中所示,蓮蓬頭單元210可於分離上蓋110之後從輔助蓋300上被分離。此處,當蓮蓬頭單元210係由注入板211及擴散板212組成時,此注入板211及擴散板212係可依序或同時從輔助蓋300上被分離。That is, as shown in "FIG. 4A" and "FIG. 4B", the showerhead unit 210 can be separated from the auxiliary cover 300 after the upper cover 110 is separated. Here, when the showerhead unit 210 is composed of the injection plate 211 and the diffusion plate 212, the injection plate 211 and the diffusion plate 212 may be separated from the auxiliary cover 300 sequentially or simultaneously.

在輔助蓋300需要被分離之情況中,此輔助蓋300係於「第4C圖」中所示的蓮蓬頭單元210被分離之後才被分離。In the case where the auxiliary cover 300 needs to be separated, the auxiliary cover 300 is separated after the shower head unit 210 shown in "Fig. 4C" is separated.

「第5A圖」至「第5D圖」為「第1圖」之真空處理裝置之分離安裝單元之一實施例之作業側剖視圖。「第6A圖」至「第6D圖」為「第1圖」之真空處理裝置之分離安裝單元之另一實施例之作業側剖視圖。「第7圖」為一上蓋與「第1圖」之真空處理裝置之腔室主體相鉸接的實例之側剖視圖。5A to 5D are operational side cross-sectional views of an embodiment of a separate mounting unit of the vacuum processing apparatus of "FIG. 1". 6A to 6D are operational side cross-sectional views of another embodiment of the separation mounting unit of the vacuum processing apparatus of "FIG. 1". Fig. 7 is a side cross-sectional view showing an example in which the upper cover is hinged to the chamber main body of the vacuum processing apparatus of Fig. 1.

不同於外部裝置,例如起重機之分離安裝單元可被額外地安裝藉以從輔助蓋300上分離上蓋110。Unlike the external device, a separate mounting unit such as a crane may be additionally installed to separate the upper cover 110 from the auxiliary cover 300.

用以從腔室主體120上分離上蓋110並將上蓋110移動至預定位置的分離安裝單元可具有不同的構造。並且,分離安裝單元係配置成可移動土蓋110作上下運動及水平運動。此處,上蓋110可於沿水平方向移動時沿上下方向移動。並且上蓋110可被轉動。The separate mounting unit for separating the upper cover 110 from the chamber main body 120 and moving the upper cover 110 to a predetermined position may have a different configuration. Moreover, the separate mounting unit is configured to move the soil cover 110 for up and down movement and horizontal movement. Here, the upper cover 110 is movable in the up and down direction as it moves in the horizontal direction. And the upper cover 110 can be rotated.

通常,起重機係被安裝於安裝有真空處理裝置100之工廠中。因此,分離安裝單元可被用作外部裝置,例如起重機,藉以分離和安裝真空處理裝置100之組件。此處,上蓋110、蓮蓬頭單元210及輔助蓋300可配設有分離安裝元件521、522及523,例如在分離安裝元件接合部分與起重機之牽引鋼索510相連的環首螺栓。分離安裝元件521、522及523可分離地安裝於分離安裝元件接合部分。Usually, the crane is installed in a factory in which the vacuum processing apparatus 100 is installed. Therefore, the separate mounting unit can be used as an external device, such as a crane, to separate and install the components of the vacuum processing device 100. Here, the upper cover 110, the showerhead unit 210, and the auxiliary cover 300 may be provided with separate mounting members 521, 522, and 523, such as a ring bolt that is coupled to the traction cable 510 of the crane at the split mounting member engagement portion. The split mounting members 521, 522, and 523 are detachably mounted to the split mounting member engaging portion.

分離安裝單元可包含:上下移動單元530,係用以相對於腔室主體120上下移動上蓋110;以及水平方向移動單元540,係用以相對於腔室主體120沿水平方向移動上蓋110。此處,分離安裝單元可僅由上下移動單元530組成。The separation mounting unit may include: an up-and-down moving unit 530 for moving the upper cover 110 up and down with respect to the chamber main body 120; and a horizontal direction moving unit 540 for moving the upper cover 110 in a horizontal direction with respect to the chamber main body 120. Here, the separate mounting unit may be composed only of the up and down moving unit 530.

分離安裝單元之上下移動單元530及水平方向移動單元540可具有不同的構造,現將結合附圖對其加以說明。The split mounting unit upper and lower moving unit 530 and the horizontal moving unit 540 may have different configurations, which will now be described with reference to the drawings.

請參考「第5A圖」,上下移動單元530係裝配成可透過支撐上蓋110而上下移動上蓋110。上蓋110與上下移動單元530係可透過一個或多個輔助分接頭525而相互連接。Referring to FIG. 5A, the up-and-down moving unit 530 is assembled to move the upper cover 110 up and down through the support upper cover 110. The upper cover 110 and the upper and lower moving units 530 are connectable to each other through one or more auxiliary taps 525.

水平方向移動單元540可包含:一對設置於腔室主體120之兩側表面上的導軌541,藉以沿水平方向移動上下移動單元530;以及驅動單元(附圖中未示出),係用以沿著導軌541移動土蓋110。The horizontal direction moving unit 540 may include: a pair of guide rails 541 disposed on both side surfaces of the chamber body 120, thereby moving the up and down moving unit 530 in a horizontal direction; and a driving unit (not shown in the drawing) for The earth cover 110 is moved along the guide rail 541.

如「第5A圖」至「第5C圖」中所示,分離安裝單元係用來從輔助蓋300上分離上蓋110或將上蓋110接合至輔助蓋300。As shown in "5A" to "5C", the separation mounting unit is used to separate the upper cover 110 from the auxiliary cover 300 or to join the upper cover 110 to the auxiliary cover 300.

如「第5D圖」中所示,蓮蓬頭單元210可於上蓋110透過起重機等首先從輔助蓋300上分離之後再從輔助蓋300上分離。當然,輔助蓋300可以同時或單獨地分離。As shown in "5D", the showerhead unit 210 can be separated from the auxiliary cover 300 after the upper cover 110 is first separated from the auxiliary cover 300 by a crane or the like. Of course, the auxiliary cover 300 can be separated simultaneously or separately.

在分離安裝單元之一個變化的實例中,水平方向移動單元540可包含:一對設置於腔室主體120之兩側的用以支撐上蓋110並沿上下方向移動的上下移動軌道542;以及驅動單元(附圖中未示出),係用以於上下移動軌道542被升高後,沿著此上下移動軌道542移動土蓋110。In a variation example of the split mounting unit, the horizontal direction moving unit 540 may include: a pair of upper and lower moving rails 542 disposed on both sides of the chamber body 120 for supporting the upper cover 110 and moving in the up and down direction; and a driving unit (not shown in the drawings) is used to move the earth cover 110 along the up-and-down moving rail 542 after the up-and-down moving rail 542 is raised.

此處,上下移動單元530係配置成可上下移動用以支撐上蓋110的上下移動軌道542。Here, the up-and-down moving unit 530 is configured to be movable up and down to support the upper and lower moving rails 542 of the upper cover 110.

水平方向移動單元540可進一步包含連接軌道543,係可於上下移動軌道542被升高後,連接至上下移動軌道542,並使上蓋110沿著連接軌道543移動。The horizontal direction moving unit 540 may further include a connection rail 543 that is connected to the up and down movement rail 542 after the up and down movement rail 542 is raised, and moves the upper cover 110 along the connection rail 543.

「第6A圖」至「第6C圖」中揭示了透過分離安裝單元分離上蓋110及蓮蓬頭單元210之過程。The process of separating the upper cover 110 and the showerhead unit 210 by the separation mounting unit is disclosed in "Fig. 6A" to "6C".

如「第7圖」中所示,上蓋110可鉸接於腔室主體120之一側面。As shown in "Fig. 7", the upper cover 110 can be hinged to one side of the chamber body 120.

在習知技術中,由於蓮蓬頭單元210係接合於上蓋110之底面,因而蓮蓬頭單元210將於上蓋110轉動180度之後不得不從輔助蓋300上分離。In the prior art, since the showerhead unit 210 is attached to the bottom surface of the upper cover 110, the showerhead unit 210 has to be separated from the auxiliary cover 300 after the upper cover 110 is rotated by 180 degrees.

然而,在本發明中,蓮蓬頭單元210係可分離地接合於輔助蓋300。因此,蓮蓬頭單元210於上蓋110被輔助分離安裝單元轉動大約90度後,透過外部裝置,如起重機便可輕易地從輔助蓋300上分離,上述輔助分離安裝單元係由液壓缸545等組成。However, in the present invention, the showerhead unit 210 is detachably coupled to the auxiliary cover 300. Therefore, the shower head unit 210 can be easily separated from the auxiliary cover 300 by an external device such as a crane after the upper cover 110 is rotated by the auxiliary separation mounting unit by about 90 degrees. The auxiliary separation mounting unit is composed of a hydraulic cylinder 545 or the like.

此處,用以分離上蓋之分離安裝單元也可用於將輔助蓋300從腔室主體120上分離。Here, the separate mounting unit for separating the upper cover can also be used to separate the auxiliary cover 300 from the chamber body 120.

雖然本發明以前述之實施例揭露如上,然其並非用以限定本發明。在不脫離本發明之精神和範圍內,所為之更動與潤飾,均屬本發明之專利保護範圍。關於本發明所界定之保護範圍請參考所附之申請專利範圍。Although the present invention has been disclosed above in the foregoing embodiments, it is not intended to limit the invention. It is within the scope of the invention to be modified and modified without departing from the spirit and scope of the invention. Please refer to the attached patent application for the scope of protection defined by the present invention.

1...基板1. . . Substrate

100...真空處理裝置100. . . Vacuum processing unit

110...上蓋110. . . Upper cover

120...腔室主體120. . . Chamber body

121...密封元件121. . . Sealing element

122...密封元件122. . . Sealing element

130...開口130. . . Opening

140...基板支撐單元140. . . Substrate support unit

210...蓮蓬頭單元210. . . Shower head unit

211...注入板211. . . Injection plate

211a...注入孔211a. . . Injection hole

211b...突出部分211b. . . Projection

211c...密封元件211c. . . Sealing element

212...擴散板212. . . Diffuser

212a...通孔212a. . . Through hole

240...第一屏蔽元件240. . . First shielding element

300...輔助蓋300. . . Auxiliary cover

310...開口310. . . Opening

320...蓮蓬頭安裝部分320. . . Shower head mounting part

321...支撐部分321. . . Support part

322...支撐部分322. . . Support part

330...蓋體支撐部分330. . . Cover support part

340...熱媒介通道340. . . Thermal medium channel

350...第二屏蔽元件350. . . Second shielding element

510...牽引鋼索510. . . Traction cable

521...分離安裝元件521. . . Separate mounting components

521a...內螺紋孔521a. . . Internal threaded hole

522...分離安裝元件522. . . Separate mounting components

522a...內螺紋孔522a. . . Internal threaded hole

523...分離安裝元件523. . . Separate mounting components

523a...內螺紋孔523a. . . Internal threaded hole

525...輔助分接頭525. . . Auxiliary tap

530...上下移動單元530. . . Moving unit up and down

540...水平方向移動單元540. . . Moving unit horizontally

541...導軌541. . . guide

542...上下移動軌道542. . . Move the track up and down

543...連接軌道543. . . Connecting track

545...液壓缸545. . . Hydraulic cylinder

S...真空處理空間S. . . Vacuum processing space

DS1...擴散空間DS1. . . Diffusion space

DS2...擴散空間DS2. . . Diffusion space

第1圖為本發明之真空處理裝置之分解透視圖;Figure 1 is an exploded perspective view of the vacuum processing apparatus of the present invention;

第2圖為第1圖之真空處理裝置之剖視圖;Figure 2 is a cross-sectional view of the vacuum processing apparatus of Figure 1;

第3A圖至第3C圖以及第4A圖至第4C圖為第1圖之真空處理裝置之分解過程及組裝過程之剖視圖;3A to 3C and 4A to 4C are cross-sectional views showing a decomposition process and an assembly process of the vacuum processing apparatus of Fig. 1;

第5A圖至第5D圖為第1圖之真空處理裝置之分離安裝單元之一實施例之作業側剖視圖;5A to 5D are cross-sectional views of the operation side of one embodiment of the separate mounting unit of the vacuum processing apparatus of Fig. 1;

第6A圖至第6C圖為第1圖之真空處理裝置之分離安裝單元之另一實施例之作業側剖視圖;以及6A to 6C are cross-sectional views of the operation side of another embodiment of the separate mounting unit of the vacuum processing apparatus of Fig. 1;

第7圖為一上蓋與第1圖之真空處理裝置之腔室主體相鉸接的實例之側剖視圖。Fig. 7 is a side cross-sectional view showing an example in which an upper cover is hinged to the chamber main body of the vacuum processing apparatus of Fig. 1.

100...真空處理裝置100. . . Vacuum processing unit

110...上蓋110. . . Upper cover

120...腔室主體120. . . Chamber body

121...密封元件121. . . Sealing element

122...密封元件122. . . Sealing element

130...開口130. . . Opening

210...蓮蓬頭單元210. . . Shower head unit

211...注入板211. . . Injection plate

211a...注入孔211a. . . Injection hole

211b...突出部分211b. . . Projection

211c...密封元件211c. . . Sealing element

212...擴散板212. . . Diffuser

212a...通孔212a. . . Through hole

300...輔助蓋300. . . Auxiliary cover

310...開口310. . . Opening

320...蓮蓬頭安裝部分320. . . Shower head mounting part

321...支撐部分321. . . Support part

322...支撐部分322. . . Support part

330...蓋體支撐部分330. . . Cover support part

521a...內螺紋孔521a. . . Internal threaded hole

522a...內螺紋孔522a. . . Internal threaded hole

523a...內螺紋孔523a. . . Internal threaded hole

S...真空處理空間S. . . Vacuum processing space

Claims (24)

一種真空處理裝置,係包含:相互接合的一腔室主體及一上蓋,係用以形成一真空處理空間,一基板係於該真空處理空間中進行真空處理;安裝於該上蓋之下方的一蓮蓬頭單元,係用以向該真空處理空間中供應氣體;以及設置於該腔室主體與該上蓋之間的一輔助蓋,係用以支撐該蓮蓬頭單元之一邊緣部分;該輔助蓋包括:一開口,透過該開口以使得蓮蓬頭單元之底面能夠朝向該真空處理空間被曝露出來;以及一蓋體支撐部分,其設置在該腔室主體之上端與該上蓋之下端之間,且該腔室主體之上端與該蓋體支撐部分之間、以及上蓋之底端與該蓋體支撐部分之間分別插入有一密封元件;其中該上蓋與該輔助蓋係以可分離的安裝方式安裝至該腔室主體;其中該上蓋、該蓮蓬頭單元及該輔助蓋中的至少一個係配設有一分離安裝元件接合部分,用以與一外部分離安裝裝置相接合;以及其中所述輔助蓋的邊緣部位和所述上蓋的邊緣部位比所述腔室主體的內壁更向外側延長;所述輔助蓋的邊緣部位、所述上蓋的邊緣部位及所述腔室主體的上端在垂直方向上重疊。 A vacuum processing apparatus comprising: a chamber body and an upper cover joined to each other for forming a vacuum processing space, a substrate is vacuum-treated in the vacuum processing space; and a shower head mounted under the upper cover a unit for supplying gas into the vacuum processing space; and an auxiliary cover disposed between the chamber body and the upper cover for supporting an edge portion of the shower head unit; the auxiliary cover comprising: an opening Passing through the opening such that the bottom surface of the showerhead unit can be exposed toward the vacuum processing space; and a cover supporting portion disposed between the upper end of the chamber body and the lower end of the upper cover, and the chamber body a sealing member is interposed between the upper end and the cover supporting portion, and between the bottom end of the upper cover and the cover supporting portion; wherein the upper cover and the auxiliary cover are detachably mounted to the chamber body; Wherein at least one of the upper cover, the showerhead unit and the auxiliary cover is provided with a separate mounting component engaging portion for external use Engaging with the mounting device; and wherein an edge portion of the auxiliary cover and an edge portion of the upper cover extend further outward than an inner wall of the chamber body; an edge portion of the auxiliary cover, an edge portion of the upper cover And an upper end of the chamber body overlaps in a vertical direction. 如請求項1所述之真空處理裝置,其中該真空處理裝置係成形為 矩形形狀,且其單邊長度大於1300毫米。 The vacuum processing apparatus of claim 1, wherein the vacuum processing apparatus is shaped as Rectangular shape with a single side length greater than 1300 mm. 如請求項1所述之真空處理裝置,其中該輔助蓋係與該蓮蓬頭單元或一部分該蓮蓬頭單元整體形成。 The vacuum processing apparatus of claim 1, wherein the auxiliary cover is integrally formed with the showerhead unit or a portion of the showerhead unit. 如請求項1所述之真空處理裝置,其中該蓮蓬頭單元係安裝成與該上蓋之底面間隔一定距離。 The vacuum processing apparatus of claim 1, wherein the showerhead unit is mounted at a distance from a bottom surface of the upper cover. 如請求項1所述之真空處理裝置,其中該上蓋係以可分離的安裝方式安裝至該輔助蓋。 The vacuum processing apparatus of claim 1, wherein the upper cover is detachably mounted to the auxiliary cover. 如請求項1所述之真空處理裝置,其中該輔助蓋係以可分離的安裝方式安裝至該腔室主體。 The vacuum processing apparatus of claim 1, wherein the auxiliary cover is detachably mounted to the chamber body. 如請求項1所述之真空處理裝置,其中該蓮蓬頭單元係以可分離的安裝方式安裝至該輔助蓋。 The vacuum processing apparatus of claim 1, wherein the showerhead unit is mounted to the auxiliary cover in a detachable manner. 如請求項1所述之真空處理裝置,其中該蓮蓬頭單元係安裝成於該上蓋從該輔助蓋上分離之後向上地從該輔助蓋上分離。 A vacuum processing apparatus according to claim 1, wherein the showerhead unit is mounted to be separated upward from the auxiliary cover after the upper cover is separated from the auxiliary cover. 如請求項1至8中之任一項所述之真空處理裝置,係於該蓮蓬頭單元之上方還包含有用於冷卻該蓮蓬頭單元之一冷卻板,其中該冷卻板係配設有用以與一外部分離安裝裝置相接合的一分離安裝元件接合部分。 The vacuum processing apparatus according to any one of claims 1 to 8, further comprising a cooling plate for cooling the showerhead unit above the showerhead unit, wherein the cooling plate is provided for use with an external A separate mounting component engagement portion that engages the mounting device. 如請求項1至8中之任一項所述之真空處理裝置,其中該蓮蓬頭單元係包含一具有複數個注入孔的注入板,氣體係透過該等注入孔注入到該真空處理空間之中。 The vacuum processing apparatus according to any one of claims 1 to 8, wherein the showerhead unit comprises an injection plate having a plurality of injection holes through which a gas system is injected into the vacuum processing space. 如請求項10所述之真空處理裝置,其中該蓮蓬頭單元還可包含一個或多個擴散板,該擴散板係可分離地接合至該注入板並與該 注入板之上表面間隔一定距離,藉以形成一個或多個用於氣體擴散之擴散空間,並且其中,該注入板與一個或多個擴散板係配設有用以與一外部分離安裝裝置相接合的分離安裝元件接合部分。 The vacuum processing apparatus of claim 10, wherein the showerhead unit further comprises one or more diffusion plates detachably coupled to the injection plate and The upper surface of the injection plate is spaced apart by a distance to form one or more diffusion spaces for gas diffusion, and wherein the injection plate is associated with one or more diffusion plates for engagement with an external separate mounting device The mounting component engaging portion is separated. 如請求項1至8中之任一項所述之真空處理裝置,其中該輔助蓋係包含:一蓮蓬頭安裝部分,係從該蓋體支撐部分伸出用以支撐該蓮蓬頭單元之一邊緣部分,並且該蓮蓬頭安裝部分具有該開口。 The vacuum processing apparatus according to any one of claims 1 to 8, wherein the auxiliary cover comprises: a showerhead mounting portion extending from the cover supporting portion for supporting an edge portion of the showerhead unit, And the shower head mounting portion has the opening. 如請求項1所述之真空處理裝置,其中所形成的該蓮蓬頭安裝部分之開口係小於安裝在該腔室主體上的一基板支撐單元,藉以將一基板安裝於其之上。 The vacuum processing apparatus of claim 1, wherein the opening portion of the showerhead mounting portion is formed to be smaller than a substrate supporting unit mounted on the chamber body, thereby mounting a substrate thereon. 如請求項12所述之真空處理裝置,其中該蓮蓬頭安裝部分係形成從該蓋體支撐部分之上表面向下的階梯形狀,藉以與該上蓋之底面相間隔。 The vacuum processing apparatus of claim 12, wherein the showerhead mounting portion is formed in a stepped shape downward from an upper surface of the cover supporting portion to be spaced apart from a bottom surface of the upper cover. 如請求項1至8中之任一項所述之真空處理裝置,其中係於該蓮蓬頭單元之底面的一邊緣部分與該輔助蓋之底面之間安裝有一第一屏蔽元件,藉以保護朝向該真空處理空間曝露出的一部分不被電漿化。 The vacuum processing apparatus according to any one of claims 1 to 8, wherein a first shielding member is mounted between an edge portion of the bottom surface of the showerhead unit and the bottom surface of the auxiliary cover, thereby protecting the vacuum A portion of the treatment space is not plasmad. 如請求項1至8中之任一項所述之真空處理裝置,其中該輔助蓋係配設有用於溫度控制的一熱媒介通道。 A vacuum processing apparatus according to any one of claims 1 to 8, wherein the auxiliary cover is provided with a heat medium passage for temperature control. 如請求項1至8中之任一項所述之真空處理裝置,其中一第二屏 蔽元件係可分離地接合至該輔助蓋用以保護曝露於該真空處理空間中的該輔助蓋之表面不被電漿化。 A vacuum processing apparatus according to any one of claims 1 to 8, wherein a second screen A shielding element is detachably coupled to the auxiliary cover for protecting the surface of the auxiliary cover exposed to the vacuum processing space from being plasmad. 如請求項1至8中之任一項所述之真空處理裝置,還包含一分離安裝單元,係用以將該上蓋從該輔助蓋上分離或將該上蓋接合至該輔助蓋。 The vacuum processing apparatus according to any one of claims 1 to 8, further comprising a separate mounting unit for separating the upper cover from the auxiliary cover or joining the upper cover to the auxiliary cover. 如請求項18所述之真空處理裝置,其中該分離安裝單元包含一水平方向移動單元,係用以使該上蓋相對於該腔室主體沿著水平方向移動。 The vacuum processing apparatus of claim 18, wherein the separate mounting unit comprises a horizontal direction moving unit for moving the upper cover in a horizontal direction relative to the chamber body. 如請求項18所述之真空處理裝置,其中該分離安裝單元係包含:一上下移動單元,係用以使該上蓋相對於該腔室主體上下移動;以及一水平方向移動單元,係用以使該上蓋相對於該腔室主體沿著水平方向移動。 The vacuum processing apparatus of claim 18, wherein the separate mounting unit comprises: an up and down moving unit for moving the upper cover up and down relative to the chamber body; and a horizontal moving unit for making The upper cover moves in a horizontal direction relative to the chamber body. 如請求項20所述之真空處理裝置,其中該上下移動單元係被安裝成可透過支撐該上蓋而沿上下方向移動該上蓋,並且其中,該水平方向移動單元係包含:一對安裝於該腔室主體之兩側表面上的導軌,沿著該等導軌,該上下移動單元係可沿水平方向移動;以及一驅動單元,係用以沿著該等導軌移動該上蓋。 The vacuum processing apparatus of claim 20, wherein the up-and-down moving unit is mounted to move the upper cover in an up-and-down direction by supporting the upper cover, and wherein the horizontally-moving unit comprises: a pair of the mounting body Guide rails on both sides of the main body of the chamber, along which the up and down moving units are movable in a horizontal direction; and a driving unit for moving the upper cover along the rails. 如請求項20所述之真空處理裝置,其中該水平方向移動單元係包含: 一對安裝於該腔室主體之兩側的上下移動軌道,係用以透過支撐該上蓋而上下移動該上蓋;以及一驅動單元,係用以於該等上下移動軌道被升高後沿著該上下移動軌道移動該上蓋,並且其中,該上下移動單元係配置成用以上下移動該等上下移動軌道,且該上蓋係透過該等上下移動軌道得以被支撐。 The vacuum processing apparatus of claim 20, wherein the horizontally moving unit comprises: a pair of up and down moving rails mounted on both sides of the main body of the chamber for moving the upper cover up and down by supporting the upper cover; and a driving unit for extending the up and down moving rails along the The upper and lower moving rails move the upper cover, and wherein the upper and lower moving units are configured to move the upper and lower moving rails up and down, and the upper cover is supported by the upper and lower moving rails. 如請求項22所述之真空處理裝置,其中該分離安裝單元係進一步配置有多個連接軌道,係用以於該等上下移動軌道被升高後,透過與該等上下移動軌道相連接而移動該上蓋。 The vacuum processing apparatus of claim 22, wherein the separate mounting unit is further configured with a plurality of connecting rails for moving the upper and lower moving rails by being connected to the upper and lower moving rails The upper cover. 如請求項1至8中之任一項所述之真空處理裝置,其中該上蓋係鉸接於該腔室主體之一側面。The vacuum processing apparatus of any one of claims 1 to 8, wherein the upper cover is hinged to a side of the chamber body.
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