TWI494225B - A hard coat substrate and a transparent conductive film using the same - Google Patents

A hard coat substrate and a transparent conductive film using the same Download PDF

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TWI494225B
TWI494225B TW102103309A TW102103309A TWI494225B TW I494225 B TWI494225 B TW I494225B TW 102103309 A TW102103309 A TW 102103309A TW 102103309 A TW102103309 A TW 102103309A TW I494225 B TWI494225 B TW I494225B
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layer
refractive index
transparent conductive
coating
film
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TW201400295A (en
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Yoshimasa Mitsumoto
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Hitachi Maxell
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/14Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/03Arrangements for converting the position or the displacement of a member into a coded form
    • G06F3/041Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays
    • B32B2457/208Touch screens

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Human Computer Interaction (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Laminated Bodies (AREA)
  • Non-Insulated Conductors (AREA)
  • Physical Vapour Deposition (AREA)

Description

硬塗布(hard coat)基材及使用其之透明導電性薄膜Hard coat substrate and transparent conductive film using the same

本發明係關於可以使被實施圖案化的透明導電性薄膜的圖案部與非圖案部間之圖案痕成為無法辨識,而且干涉條紋變少,在觸控面板用途上具有良好辨識外觀的透明導電性薄膜。According to the present invention, the pattern trace between the pattern portion and the non-pattern portion of the patterned transparent conductive film can be made unrecognizable, and the interference fringe can be reduced, and the transparent conductive property having a good appearance can be recognized for the touch panel use. film.

觸控面板係依據檢測方法之差不同而有電阻膜方式、靜電容量方式、光學式、超音波方式等。其中,近年來智慧型手機或平板型個人電腦等多點觸控為可能的靜電容量方式之觸控面板之市場漸漸增大。靜電容量方式,特別是投影型觸控面板,係使圖案化的透明導電性薄膜成對而構成,藉由檢測觸控部分之靜電容量之變化而檢測出位置資訊的方式。靜電容量方式所使用的透明導電性薄膜係存在著具有透明導電層的圖案部與非圖案部,因此,基於圖案部與非圖案部造成膜構成差不同,而無法藉由目視進行圖案痕之辨識,作為觸控面板之顯示元件觀看時會有外觀不佳的問題存在。The touch panel has a resistive film method, an electrostatic capacity method, an optical type, an ultrasonic method, and the like depending on the difference in the detection method. Among them, in recent years, the market for multi-touch, such as smart phones or tablet PCs, which is a possible electrostatic capacity type touch panel, has gradually increased. The electrostatic capacitance method, in particular, the projection type touch panel is configured by pairing patterned transparent conductive films, and detecting position information by detecting a change in electrostatic capacitance of the touch portion. In the transparent conductive film used in the electrostatic capacitance method, the pattern portion and the non-pattern portion having the transparent conductive layer are present. Therefore, the pattern difference between the pattern portion and the non-pattern portion is different, and the pattern mark cannot be visually recognized. There is a problem that the display element of the touch panel has a poor appearance when viewed.

針對上述問題,於專利文獻1係揭示於透明 導電層配置至少2種之基底塗布層(under coat layer),將彼等基底塗布層之折射率及厚度分別設為特定值,而改善顯示元件之外觀的透明導電性薄膜。In view of the above problems, Patent Document 1 discloses that it is transparent. The conductive layer is provided with at least two types of undercoat layers, and the transparent conductive film of which the refractive index and the thickness of the base coating layers are each set to a specific value to improve the appearance of the display element.

又,於專利文獻2揭示,於透明導電層設置硬塗布層及設為特定折射率、厚度的中間層,而同樣改良作為顯示元件之外觀的透明導電性薄膜。Further, Patent Document 2 discloses that a transparent coating layer is provided with a hard coating layer and an intermediate layer having a specific refractive index and thickness, and a transparent conductive film which is an appearance of a display element is similarly improved.

又,於專利文獻3揭示,藉由調整構成透明導電膜的硬塗布之折射率,則即使是圖案化的透明導電膜其圖案形狀亦不致於醒目的透明導電性薄膜。Further, Patent Document 3 discloses that by adjusting the refractive index of the hard coating constituting the transparent conductive film, the patterned transparent conductive film does not have a striking transparent conductive film.

[先行技術文獻][Advanced technical literature] [專利文獻][Patent Literature]

[專利文獻1]專利第4667471號公報[Patent Document 1] Patent No. 4647741

[專利文獻2]特開2012-25066號公報[Patent Document 2] JP-A-2012-25066

[專利文獻3]特開2010-208169號公報[Patent Document 3] JP-A-2010-208169

但是,於專利文獻1,由透明基材薄膜起第1層基底塗布層之折射率為1.5~1.7,於該折射率範圍進行透明導電層之圖案化處理時圖案部與非圖案部之色差(△E)改善不充分。另外,於專利文獻1之請求項1記載著,最遠離透明薄膜基材的基底塗布層亦和透明導電層同 樣被實施圖案化。此乃因為圖案化工程至少需要2工程,不僅工程複雜或成本增加之可能性變高,基底塗布層未被圖案化而殘留,導致圖案部與非圖案部之色差未被充分改善。另外,包含基底塗布層的透明導電層的全體光學厚度為208~554nm,在透明導電處理層的相反面形成硬塗布等之機能提供層時,兩面之厚度平衡性容易變為不均一,對透明導電性薄膜選擇退火處理時會產生薄膜捲曲(curl of a film),有可能成為薄膜加工時之問題。However, in Patent Document 1, the refractive index of the first layer of the base coating layer is from 1.5 to 1.7 from the transparent base film, and the color difference between the pattern portion and the non-pattern portion is obtained when the transparent conductive layer is patterned in the refractive index range ( △ E) The improvement is insufficient. Further, in claim 1 of Patent Document 1, it is described that the base coating layer farthest from the transparent film substrate is also the same as the transparent conductive layer. The sample was patterned. This is because at least two projects are required for the patterning process, and the possibility of complicated engineering or increased cost is high, and the base coating layer is not patterned and remains, resulting in that the chromatic aberration between the pattern portion and the non-pattern portion is not sufficiently improved. Further, when the entire optical thickness of the transparent conductive layer including the undercoat layer is 208 to 554 nm, and the functional layer such as hard coating is formed on the opposite surface of the transparent conductive layer, the thickness balance of both surfaces is liable to become uneven, and is transparent. When the conductive film is selectively annealed, a curl of a film is generated, which may cause a problem in film processing.

另一方面,專利文獻2係於透明基材薄膜上積層硬塗布層、中間層及摻雜錫的氧化銦層(ITO層)而改良外觀,但是需要包含硬塗布層、中間層及背面之硬塗布層的至少3層之塗布(coating)工程,就成本面而言會有問題。又,以ITO層為始的透明導電層之形成時,於ITO層之下為了密接性之提升及辨識性之提升大多形成氧化矽等低折射率層,想定上述構成時難以充分改善圖案部與非圖案部間之色差。On the other hand, Patent Document 2 laminates a hard coat layer, an intermediate layer, and a tin-doped indium oxide layer (ITO layer) on a transparent base film to improve the appearance, but it is required to include a hard coat layer, an intermediate layer, and a back surface. A coating process of at least three layers of the coating layer may be problematic in terms of cost. Further, in the formation of the transparent conductive layer starting from the ITO layer, a low refractive index layer such as ruthenium oxide is often formed under the ITO layer for the purpose of improving the adhesion and the improvement of the visibility, and it is difficult to sufficiently improve the pattern portion in the above configuration. The color difference between the non-pattern parts.

又,專利文獻3揭示之透明面狀體,係具備:依據透明導電膜、基底塗布層、硬塗布層(Hard Coat Layer)、透明基板之順序被積層的透明導電膜,及將基底塗布層表面予以覆蓋的覆蓋層,其中藉由將硬塗布層之折射率予以最佳化而使透明導電膜之圖案形狀不致於醒目。具體言之為,藉由設定硬塗布層之折射率成為1.60以上1.80以下而達成圖案形狀之辨識性之改善,但通常基板上之折射率設為高折射率化時,基板間之折射率差變大 ,塗膜-基板間之光干涉引起的干涉條紋容易變為醒目。因此,如專利文獻3之實施例所明記的使用具有一般折射率之易接著層的透明基板時,以上述透明面狀體作為顯示元件之構件使用時亦有可能帶來外觀不良。Further, the transparent planar body disclosed in Patent Document 3 includes a transparent conductive film laminated in the order of a transparent conductive film, a base coating layer, a hard coat layer, and a transparent substrate, and a surface of the base coating layer. A cover layer to be covered in which the pattern shape of the transparent conductive film is not conspicuous by optimizing the refractive index of the hard coat layer. Specifically, the refractive index of the hard coat layer is set to 1.60 or more and 1.80 or less to improve the visibility of the pattern shape. However, when the refractive index on the substrate is set to be high refractive index, the refractive index difference between the substrates is obtained. Become bigger The interference fringes caused by the light interference between the coating film and the substrate tend to become conspicuous. Therefore, when a transparent substrate having an easy-adhesion layer having a general refractive index as used in the examples of Patent Document 3 is used, when the transparent planar body is used as a member of a display element, appearance defects may occur.

本發明,係為解決上述習知技術之問題點,目的在於以低成本提供透明導電層之圖案化形狀不醒目,作為顯示元件時亦具有極良好外觀的透明導電性薄膜。The present invention has been made to solve the above problems of the prior art, and an object of the present invention is to provide a transparent conductive film which has a very good appearance as a display element because the patterned shape of the transparent conductive layer is not conspicuous at a low cost.

本發明之硬塗布(Hard Coat)基材,係依序包含有透明基材、易接著層、及折射率調整層的硬塗布基材,其特徵為:上述折射率調整層之於波長550nm中之折射率為1.60~1.90,上述折射率調整層之厚度為0.3~5μm,上述易接著層之於波長550nm中之折射率為1.56~1.70。The Hard Coat substrate of the present invention comprises a transparent substrate, an easy adhesion layer, and a refractive index adjusting layer, wherein the refractive index adjusting layer is at a wavelength of 550 nm. The refractive index is 1.60 to 1.90, the thickness of the refractive index adjusting layer is 0.3 to 5 μm, and the refractive index of the above-mentioned easy-adhesion layer at a wavelength of 550 nm is 1.56 to 1.70.

又,本發明之透明導電性薄膜,係含有透明導電層及硬塗布基材的透明導電性薄膜,其特徵為:上述硬塗布基材,係依序包含有透明基材、易接著層、及折射率調整層,上述折射率調整層之於波長550nm中之折射率為1.60~1.90,上述折射率調整層之厚度為0.3~5μm,上述易接著層之於波長550nm中之折射率為1.56~1.70,上述透明導電層,係配置於上述折射率調整層之上,上述透明導電層之於波長550nm中之折射率為1.8~2.3,上述透明導電層之厚度為10~30nm。Further, the transparent conductive film of the present invention is a transparent conductive film comprising a transparent conductive layer and a hard coated substrate, wherein the hard coated substrate comprises a transparent substrate, an easy-to-attach layer, and In the refractive index adjusting layer, the refractive index adjusting layer has a refractive index of 1.60 to 1.90 at a wavelength of 550 nm, the refractive index adjusting layer has a thickness of 0.3 to 5 μm, and the refractive index of the easy-adhesion layer at a wavelength of 550 nm is 1.56. 1.70, wherein the transparent conductive layer is disposed on the refractive index adjusting layer, wherein the transparent conductive layer has a refractive index of 1.8 to 2.3 at a wavelength of 550 nm, and the transparent conductive layer has a thickness of 10 to 30 nm.

依據本發明,可以低成本提供透明導電層之圖案化形狀不醒目,作為顯示元件時亦具有極良好外觀的透明導電性薄膜。According to the present invention, it is possible to provide a transparent conductive film which is inconspicuous in the patterned shape of the transparent conductive layer and which has an excellent appearance as a display element at a low cost.

10,20‧‧‧透明導電性薄膜10,20‧‧‧Transparent conductive film

11,21‧‧‧透明基材11,21‧‧‧ Transparent substrate

12,22‧‧‧易接著層12,22‧‧‧Easy layer

13,23‧‧‧折射率調整層13,23‧‧‧index adjustment layer

14,24‧‧‧低折射率層14,24‧‧‧low refractive index layer

15,25‧‧‧透明導電層15,25‧‧‧Transparent conductive layer

15a,25a‧‧‧圖案部15a, 25a‧‧‧ Pattern Department

15b,25b‧‧‧非圖案部15b, 25b‧‧‧Non-pattern department

26‧‧‧機能提供層26‧‧‧ functional layer

[圖1]本發明之透明導電性薄膜之一例之模式斷面圖。Fig. 1 is a schematic cross-sectional view showing an example of a transparent conductive film of the present invention.

[圖2]本發明之透明導電性薄膜之另一例之模式斷面圖。Fig. 2 is a schematic cross-sectional view showing another example of the transparent conductive film of the present invention.

本發明之硬塗布基材,係依序具備透明基材、易接著層、及折射率調整層,其特徵為:上述折射率調整層之於波長550nm中之折射率為1.60~1.90,上述折射率調整層之厚度為0.3~5μm,上述易接著層之於波長550nm中之折射率為1.56~1.70。The hard coated substrate of the present invention is provided with a transparent substrate, an easy-adhesion layer, and a refractive index adjusting layer, wherein the refractive index adjusting layer has a refractive index of 1.60 to 1.90 at a wavelength of 550 nm, and the above refraction The thickness of the rate adjusting layer is 0.3 to 5 μm, and the refractive index of the above-mentioned easy-adhesion layer at a wavelength of 550 nm is 1.56 to 1.70.

又,本發明之透明導電性薄膜,係具備透明導電層及硬塗布基材,其特徵為:上述硬塗布基材,係依序包含有透明基材、易接著層、及折射率調整層,上述折射率調整層之於波長550nm中之折射率為1.60~1.90,上述折射率調整層之厚度為0.3~5μm,上述易接著層之於波長550nm中之折射率為1.56~1.70,上述透明導電層, 係配置於上述折射率調整層之上,上述透明導電層之於波長550nm中之折射率為1.8~2.3,上述透明導電層之厚度為10~30nm。Moreover, the transparent conductive film of the present invention includes a transparent conductive layer and a hard coated substrate, and the hard coated substrate includes a transparent substrate, an easy-adhesion layer, and a refractive index adjusting layer. The refractive index adjusting layer has a refractive index of 1.60 to 1.90 at a wavelength of 550 nm, a thickness of the refractive index adjusting layer of 0.3 to 5 μm, and a refractive index of the easily-adhesive layer at a wavelength of 550 nm of 1.56 to 1.70. layer, The transparent conductive layer has a refractive index of 1.8 to 2.3 at a wavelength of 550 nm and a thickness of the transparent conductive layer of 10 to 30 nm.

使用上述硬塗布基材的上述透明導電性薄膜,透明導電層之圖案化形狀不醒目,作為顯示元件時具有非常良好的外觀者。In the above-mentioned transparent conductive film using the above-mentioned hard-coated substrate, the patterned shape of the transparent conductive layer is not conspicuous, and it has a very good appearance as a display element.

以下,依據圖面詳細說明本發明。Hereinafter, the present invention will be described in detail based on the drawings.

圖1係表示本發明之第1形態之透明導電性薄膜之一例之模式斷面圖。於圖1,本發明之透明導電性薄膜10,係依序積層有:透明基材11,易接著層12,折射率調整層13,低折射率層14及透明導電層15而構成。又,透明導電層15係被實施圖案化,係由以下構成:由透明導電層15構成的圖案部15a,及透明導電層15被除去的非圖案部15b。於圖1,透明基材11,易接著層12及折射率調整層13係相當於本發明之硬塗布基材。Fig. 1 is a schematic cross-sectional view showing an example of a transparent conductive film according to a first embodiment of the present invention. In Fig. 1, a transparent conductive film 10 of the present invention is formed by sequentially laminating a transparent substrate 11, an easy-contact layer 12, a refractive index adjusting layer 13, a low refractive index layer 14, and a transparent conductive layer 15. Further, the transparent conductive layer 15 is patterned by the pattern portion 15a composed of the transparent conductive layer 15 and the non-pattern portion 15b from which the transparent conductive layer 15 is removed. In Fig. 1, the transparent substrate 11, the easy-adhesion layer 12, and the refractive index adjusting layer 13 correspond to the hard coated substrate of the present invention.

又,圖2係表示本發明之第2形態之透明導電性薄膜之另一例之模式斷面圖。於圖2,本發明之透明導電性薄膜20,係依序積層有:透明基材21,易接著層22,折射率調整層23,低折射率層24及透明導電層25而構成,另外,在和透明基材21之折射率調整層23之形成側的相反之側配置有機能提供層26。又,透明導電層25,係被圖案化,係由以下構成:由透明導電層25構成的圖案部25a,及透明導電層25被除去的非圖案部25b。於圖2,透明基材21,易接著層22及折射率調整層23係 相當於本發明之硬塗布基材。圖1與圖2之差不同點,僅在於機能提供層26之有無,其他之構成為同一。2 is a schematic cross-sectional view showing another example of the transparent conductive film of the second embodiment of the present invention. In FIG. 2, the transparent conductive film 20 of the present invention is formed by sequentially laminating a transparent substrate 21, an easy-adhesion layer 22, a refractive index adjusting layer 23, a low refractive index layer 24, and a transparent conductive layer 25. The organic energy supply layer 26 is disposed on the side opposite to the side on which the refractive index adjustment layer 23 of the transparent substrate 21 is formed. Further, the transparent conductive layer 25 is patterned by the pattern portion 25a composed of the transparent conductive layer 25 and the non-pattern portion 25b from which the transparent conductive layer 25 is removed. 2, the transparent substrate 21, the easy adhesion layer 22 and the refractive index adjustment layer 23 It corresponds to the hard coated substrate of the present invention. The difference between FIG. 1 and FIG. 2 differs only in the presence or absence of the function providing layer 26, and the other components are the same.

<透明基材><Transparent substrate>

上述透明基材之種類並無特別限定,通常係使用具有透明性的樹脂薄膜。又,上述樹脂薄膜使用的樹脂,例如為聚酯系樹脂、聚碳酸酯系樹脂、聚甲基丙烯酸甲酯(PMMA)樹脂、三醋酸纖維素(TAC)樹脂、聚烯烴系(P.O)樹脂等,就成本面或折射率調整之觀點而言聚酯系樹脂、其中以聚對苯二甲酸乙二醇酯(PET)及聚萘二甲酸乙二醇酯(PEN)為較好。上述透明基材之厚度未特別限定,考慮透光性與強度之平衡性等,較好是10~250μm,更好是20~188μm。The type of the transparent substrate is not particularly limited, and a resin film having transparency is usually used. Further, the resin used for the resin film is, for example, a polyester resin, a polycarbonate resin, a polymethyl methacrylate (PMMA) resin, a cellulose triacetate (TAC) resin, a polyolefin (PO) resin, or the like. The polyester resin, in which polyethylene terephthalate (PET) and polyethylene naphthalate (PEN) are preferred, from the viewpoint of cost surface or refractive index adjustment. The thickness of the transparent substrate is not particularly limited, and is preferably from 10 to 250 μm, more preferably from 20 to 188 μm, in consideration of balance between light transmittance and strength.

<易接著層><easy layer>

於上述透明基材之表面,為了對其上塗布塗膜賦予密接性,而形成有易接著層。上述易接著層之對於波長550nm之折射率需要設為1.56~1.70之範圍,更好是1.60~1.68。本發明之透明導電性薄膜,為了使透明導電層之圖案不可辨識,而需要將高折射率之折射率調整層塗布於透明基材,但是透明基材之易接著層之折射率低於1.56時和被塗布折射率調整層間之折射率差會變大,干涉條紋容易變為醒目,上述折射率大於1.70時和透明基材間之折射率差會變大而較為不好。An easy-adhesion layer is formed on the surface of the transparent substrate in order to impart adhesion to the upper coating film. The refractive index of the above-mentioned easy-adhesion layer for the wavelength of 550 nm needs to be in the range of 1.56 to 1.70, more preferably 1.60 to 1.68. In the transparent conductive film of the present invention, in order to make the pattern of the transparent conductive layer unrecognizable, it is necessary to apply a refractive index adjusting layer having a high refractive index to the transparent substrate, but the refractive index of the easily-adhesive layer of the transparent substrate is less than 1.56. The difference in refractive index between the layer and the coated refractive index adjusting layer is increased, and the interference fringe is likely to become conspicuous. When the refractive index is greater than 1.70, the difference in refractive index between the transparent substrate and the transparent substrate is increased, which is not preferable.

上述易接著層,可以是在透明基材之製膜時事先被加工者,或者另外藉由例如濕式塗布等之方法進行易接著層之塗布而形成者。於透明基材之上另行形成上述易接著層時,該易接著層使用之材料,通常使用例如聚酯樹脂、聚甲基丙烯酸甲酯樹脂、尿烷樹脂、環氧樹脂、聚碳酸酯樹脂等。又,上述易接著層之高折射率化目的下,於易接著層分散氧化鈦等之高折射率之材料亦可,於易接著層分散水性之聚酯樹脂與水溶性之無機螯合化合物(Inorganic chelate compound)亦可,另外將具有高折射率之芴(fluorene)骨幹的聚酯樹脂塗布於透明基材而形成易接著層亦可。The above-mentioned easy-adhesion layer may be formed by a person who has been previously processed at the time of film formation of a transparent substrate, or may be formed by applying an easy-adhesion layer by a method such as wet coating. When the above-mentioned easy-adhesion layer is separately formed on the transparent substrate, a material for the easy-adhesion layer is usually used, for example, a polyester resin, a polymethyl methacrylate resin, a urethane resin, an epoxy resin, a polycarbonate resin, or the like. . Further, in the case of the high refractive index of the above-mentioned easy-adhesion layer, a material having a high refractive index such as titanium oxide may be dispersed in the easy-adhesion layer, and the aqueous polyester resin and the water-soluble inorganic chelating compound may be dispersed in the easily-adhesive layer ( Inorganic chelate compound) Alternatively, a polyester resin having a high refractive index fluorene backbone may be applied to a transparent substrate to form an easy-adhesion layer.

上述易接著層之厚度未特別限定,通常為50~150nm左右。The thickness of the above-mentioned easy-adhesion layer is not particularly limited, but is usually about 50 to 150 nm.

<折射率調整層><refractive index adjustment layer>

於上述易接著層之上形成折射率調整層。上述折射率調整層對於550nm之折射率需要設為1.60~1.90之範圍,更好是1.65~1.80。藉由上述折射率調整層之折射率設定於上述範圍,於本發明之透明導電性薄膜,可以減低透明導電層之圖案化的圖案部之有無所引起的色差。上述折射率小於1.60時,無法充分減低圖案部‧非圖案部之色差,又,高於1.90時透明基材與易接著層間之折射率差變大,折射率調整層之干涉條紋變為醒目,作為透明導電性薄膜時會有外觀上問題。A refractive index adjusting layer is formed on the above-mentioned easy-adhesion layer. The refractive index adjusting layer needs to have a refractive index of 550 nm of 1.60 to 1.90, more preferably 1.65 to 1.80. By setting the refractive index of the refractive index adjusting layer to the above range, the transparent conductive film of the present invention can reduce the chromatic aberration caused by the presence or absence of the patterned pattern portion of the transparent conductive layer. When the refractive index is less than 1.60, the chromatic aberration of the pattern portion ‧ non-pattern portion cannot be sufficiently reduced, and when it is higher than 1.90, the difference in refractive index between the transparent substrate and the easy-to-adhere layer becomes large, and the interference fringe of the refractive index adjusting layer becomes conspicuous. There is a problem in appearance when it is a transparent conductive film.

又,上述折射率調整層之厚度需要設為0.3~5μm,更好是0.5~3μm。上述厚度較0.3μm薄時,不僅無法充分顯現硬塗布層之機能,以透明導電層之結晶化‧安定化為目的而於150℃,30分左右之條件下進行退火處理時,該時來自透明基材之低分子量成分之溶出上述折射率調整層無法被黏著(block),導致本發明之透明導電性薄膜之光學特性劣化(特別是霧度增大等)。又,上述厚度大於5μm時,會導致透光性之降低或霧度之增大,不利於作業性或成本面。Further, the thickness of the refractive index adjusting layer needs to be 0.3 to 5 μm, more preferably 0.5 to 3 μm. When the thickness is less than 0.3 μm, the function of the hard coating layer is not sufficiently exhibited, and the annealing treatment is performed at 150 ° C for 30 minutes for the purpose of crystallization and stabilization of the transparent conductive layer. The elution of the low molecular weight component of the substrate does not allow the refractive index adjusting layer to be blocked, resulting in deterioration of the optical characteristics (especially, an increase in haze, etc.) of the transparent conductive film of the present invention. Further, when the thickness is more than 5 μm, the light transmittance is lowered or the haze is increased, which is disadvantageous for workability or cost.

上述折射率調整層,係被要求高折射率,因此較好是含有高折射率填充劑之氧化鈦或氧化鋯等之金屬氧化物。又,將組合上述金屬氧化物與紫外線硬化型樹脂的塗布液塗布於上述易接著層之上之後,藉由高壓水銀燈,金屬鹵化燈等進行紫外線照射,使塗膜硬化而形成折射率調整層乃較好者。亦即,為了製造工程之效率化,上述折射率調整層較好是藉由濕式塗布法形成。上述濕式塗布之方法並未特別限定,可藉由輥塗布,縫隙塗布(Die Coat),氣刀塗布,刮刀塗布,反向塗布,凹版塗布,微型凹版塗布等之公知方法進行塗布。Since the refractive index adjusting layer is required to have a high refractive index, it is preferably a metal oxide such as titanium oxide or zirconium oxide containing a high refractive index filler. In addition, after the coating liquid in which the metal oxide and the ultraviolet curable resin are combined is applied onto the easy-adhesion layer, ultraviolet irradiation is performed by a high-pressure mercury lamp or a metal halide lamp to cure the coating film to form a refractive index adjusting layer. Better. That is, in order to improve the efficiency of the manufacturing process, the above refractive index adjusting layer is preferably formed by a wet coating method. The method of the above wet coating is not particularly limited, and it can be applied by a known method such as roll coating, die coating, air knife coating, blade coating, reverse coating, gravure coating, or micro gravure coating.

上述紫外線硬化型樹脂之材料,通常係使用具有自由基聚合可能的二重結合的化合物之材料。例如可使用(甲基)丙烯酰基、乙烯基、苯乙烯基、烯丙基等具有不飽和之聚合性官能基的單體(monomer)、預聚物(prepolymer)、聚合物(polymer)。彼等可單獨或組合 二種類以上予以使用,其中較好是使用具有(甲基)丙烯酰基的單體、預聚物。又,上述紫外線硬化型樹脂,就生產性及硬度之兼顧之觀點而言較好是使用具有2個以上自由基聚合可能的不飽和基(二重結合)之多官能樹脂。The material of the above ultraviolet curable resin is usually a material using a compound having a double bond which is possible by radical polymerization. For example, a monomer, a prepolymer or a polymer having an unsaturated polymerizable functional group such as a (meth)acryloyl group, a vinyl group, a styryl group or an allyl group can be used. They can be used alone or in combination Two or more kinds are used, and among them, a monomer having a (meth)acryloyl group and a prepolymer are preferably used. In addition, it is preferable to use a polyfunctional resin having two or more unsaturated groups (double bond) which may be radically polymerized from the viewpoint of both productivity and hardness.

<低折射率層><low refractive index layer>

於上述折射率調整層與上述透明導電層間之間,較好是配置低折射率層。藉由上述低折射率層之配置,不解可以作為光學折射率調整層之機能,亦可獲得和其上所積層的透明導電層間之密接性之改善效果。上述低折射率層,其對於波長550nm之折射率設為1.35~1.45,其之厚度設為5~30nm即可獲得上述效果。Preferably, a low refractive index layer is disposed between the refractive index adjusting layer and the transparent conductive layer. By the arrangement of the low refractive index layer described above, the function of the optical refractive index adjusting layer can be solved, and the effect of improving the adhesion between the transparent conductive layers laminated thereon can be obtained. The low refractive index layer has a refractive index of 135 nm and a refractive index of 1.35 to 1.45, and the thickness thereof is 5 to 30 nm.

上述低折射率層的構成材料,可使用例如氧化矽,氟化鋁,氟化鋰,氟化鎂,氟化鈣,氟化鋇,氟化鈉等。又,上述低折射率層可藉由濺鍍法、真空蒸鍍法、離子電鍍法、CVD法等形成,其中濺鍍法的製膜因為製膜速度快而具有生產性之優點。As a constituent material of the low refractive index layer, for example, cerium oxide, aluminum fluoride, lithium fluoride, magnesium fluoride, calcium fluoride, cesium fluoride, sodium fluoride or the like can be used. Further, the low refractive index layer can be formed by a sputtering method, a vacuum deposition method, an ion plating method, a CVD method, or the like, and the film formation by the sputtering method has the advantage of productivity because of the high film formation speed.

<透明導電層><Transparent Conductive Layer>

於上述低折射率層之上形成上述透明導電層。不配置上述低折射率層時,係於上述折射率調整層之上直接形成上述透明導電層。上述透明導電層的構成材料,只要是透明性佳,導電性高即可,並未特別限定,可使用例如氧化錫,銦摻雜氧化錫(ITO),銻摻雜氧化錫(ATO),氟 摻雜氧化錫(FTO),氧化鋅,鋁摻雜氧化鋅(AZO),鎵摻雜氧化鋅(GZO)等之金屬氧化物等,特別是透明性及導電性高的ITO較好。又,上述透明導電層可藉由濺鍍法、真空蒸鍍法、離子電鍍法、CVD法等形成,其中濺鍍法的製膜因為製膜速度快而具有生產性之優點。The transparent conductive layer is formed on the low refractive index layer. When the low refractive index layer is not disposed, the transparent conductive layer is directly formed on the refractive index adjusting layer. The constituent material of the transparent conductive layer is not particularly limited as long as it has good transparency and high conductivity, and for example, tin oxide, indium-doped tin oxide (ITO), antimony-doped tin oxide (ATO), and fluorine can be used. Doped with tin oxide (FTO), zinc oxide, aluminum-doped zinc oxide (AZO), gallium-doped zinc oxide (GZO) and other metal oxides, especially ITO with high transparency and conductivity. Further, the transparent conductive layer can be formed by a sputtering method, a vacuum deposition method, an ion plating method, a CVD method, or the like, and the film formation by the sputtering method has the advantage of productivity because of the high film formation speed.

又,如上述說明,上述透明導電層以透明導電層之結晶化‧安定化為目的而可於150℃、30分左右之條件下進行退火處理。Further, as described above, the transparent conductive layer can be annealed at 150 ° C for 30 minutes for the purpose of crystallization and stabilization of the transparent conductive layer.

上述透明導電層之折射率,係依據上述透明導電層的材料而決定,上述透明導電層之於波長550nm中之折射率為1.8~2.3之範圍,為了由設定的折射率調整層之折射率顯現圖案部、非圖案部之色差抑制效果,上述透明導電層之於波長550nm中之折射率較好是設為1.9~2.2。The refractive index of the transparent conductive layer is determined according to the material of the transparent conductive layer, and the refractive index of the transparent conductive layer at a wavelength of 550 nm is in the range of 1.8 to 2.3, in order to adjust the refractive index of the layer by the set refractive index. The color difference suppression effect of the pattern portion and the non-pattern portion is preferably 1.9 to 2.2 in the refractive index of the transparent conductive layer at a wavelength of 550 nm.

又,上述透明導電層之厚度較好是10~30nm,更好是12~25nm。上述厚度較10nm薄時,無法獲得所要之電阻率,無法獲得所要的電極特性,較30nm厚時透光性會降低,會有無法滿足光學特性之可能性。Further, the thickness of the transparent conductive layer is preferably from 10 to 30 nm, more preferably from 12 to 25 nm. When the thickness is thinner than 10 nm, the desired specific resistance cannot be obtained, and the desired electrode characteristics cannot be obtained. When the thickness is 30 nm, the light transmittance is lowered, and the optical characteristics may not be satisfied.

如圖1及圖2所示,上述透明導電層可對應於其之目的被圖案化成為所要之圖案而使用。其之圖案化方法,例如可使用於透明導電層將光阻劑塗布成為圖案狀,進行蝕刻的光微影法等。於圖1及圖2,作為透明導電層之圖案化後之狀態,係成為低折射率層殘存之狀態,圖案化時亦可除去低折射率層。As shown in FIGS. 1 and 2, the transparent conductive layer may be patterned into a desired pattern for the purpose thereof. The patterning method can be, for example, a photolithography method in which a photoresist is applied to a transparent conductive layer to form a photoresist, and etching is performed. In FIG. 1 and FIG. 2, the state in which the transparent conductive layer is patterned is a state in which the low refractive index layer remains, and the low refractive index layer can be removed during patterning.

上述透明導電層構成的圖案部之反射色度,和上述透明導電層被除去的非圖案部之反射色度間之色差(△E),較好是5以下,更好是3以下。△E大於5則圖案部與非圖案部可以明顯被辨識,本發明之透明導電性薄膜被組入顯示元件時會損及外觀。The color difference (ΔE) between the reflection chromaticity of the pattern portion formed of the transparent conductive layer and the reflection chromaticity of the non-pattern portion from which the transparent conductive layer is removed is preferably 5 or less, more preferably 3 or less. When ΔE is larger than 5, the pattern portion and the non-pattern portion can be clearly recognized, and when the transparent conductive film of the present invention is incorporated into the display element, the appearance is impaired.

於此,色差(△E)可依據L* a* b* 色度圖,藉由下述式算出。Here, the color difference (ΔE) can be calculated by the following formula in accordance with the L * a * b * chromaticity diagram.

△E=(△L*2 +△a*2 +△b*2 )1/2 △E=(△L *2 +Δa *2 +△b *2 ) 1/2

<機能提供層><function layer>

在上述透明基材之和形成有上述折射率調整層側的相反側,係如圖2所示可以更進一步配置機能提供層。上述機能提供層,可為例如硬塗布層、AN(防牛頓環(Anti-Newton's rings)層、AFP(防指紋)層、反射防止層等。On the side opposite to the side of the above-mentioned transparent substrate on which the refractive index adjusting layer is formed, a function providing layer can be further disposed as shown in Fig. 2 . The above functional providing layer may be, for example, a hard coat layer, an AN (Anti-Newton's rings layer, an AFP (anti-fingerprint) layer, an antireflection layer, or the like.

又,製作本發明之透明導電性薄膜時,為了工程簡略化而不使用保護層狀薄膜時,較好是在薄膜無黏著(黏貼)之情況下予以捲繞。因此,機能提供層較好是具有抗黏著性。Further, when the transparent conductive film of the present invention is produced, in order to simplify the process without using a protective layer film, it is preferred to wind the film without adhesion (adhesion). Therefore, the functional providing layer is preferably resistant to adhesion.

例如將硬塗布層之平滑塗膜塗布於透明基材之兩面時,薄膜之捲取時發生黏著(黏貼)會有捲取困難問題。因此,通常於片側之塗布面黏貼保護層狀薄膜使成為可以捲取。但是,保護層狀薄膜黏貼時,對於透明導電 性薄膜之製造加工會多出一工程,有可能增大成本。因此,對上述機能提供層付與稱為抗黏著性的機能,亦即在塗膜表面具有微小凹凸形狀的機能,可以抑制塗膜間之黏貼,捲取時無須保護層狀薄膜即可在無黏著之情況下進行卷取。For example, when a smooth coating film of a hard coating layer is applied to both surfaces of a transparent substrate, adhesion (adhesion) occurs during winding of the film, which may cause difficulty in winding. Therefore, the protective layer film is usually adhered to the coated side of the sheet side so that it can be taken up. However, when the protective layer film is pasted, it is transparent conductive The manufacturing and processing of thin films will result in an extra project, which may increase the cost. Therefore, the above-mentioned function is provided with a function called layer anti-adhesive property, that is, a function of having a minute uneven shape on the surface of the coating film, which can suppress adhesion between the coating films, and it is not necessary to protect the layered film during winding. Winding in the case of adhesion.

在上述機能提供層提供抗黏著性的方法並未特別限定,例如可將含有特定之尺寸之填充劑的塗料進行塗布,乾燥‧硬化時使填充劑滲出機能提供層之表面,形成微小凹凸構造而提供抗黏著性的方法。又,亦有將物性不同而缺乏相溶性的樹脂成分複數種予以混合,乾燥時產生相分離,使樹脂成分析出塗膜表面,與上述機能提供層形成凹凸而付與抗黏著性的方法等。The method for providing the anti-adhesive property of the above-mentioned function providing layer is not particularly limited. For example, a coating material containing a filler of a specific size may be applied, and drying may be performed to cause a filler exudation function to provide a surface of the layer to form a fine uneven structure. Provides a method of anti-adhesion. In addition, a plurality of resin components having different physical properties and lacking in compatibility are mixed, and phase separation occurs during drying, and the resin is analyzed to form a surface of the coating film, and the function providing layer has irregularities to form an anti-adhesion property. .

上述機能提供層,亦具有抑制前述透明導電層之退火處理時來自透明基材之低分子量成分之溶出機能。又,於上述機能提供層,亦具有退火處理時之透明導電性薄膜之捲曲抑制效果。因此,透明導電層側之折射率調整層之厚度設為a,相反側之機能提供層之厚度設為b時,厚度構成較好是在2a>b>0.5a之範圍。上述範圍外之厚度設定時,兩塗膜之熱收縮之平衡性大幅崩潰有可能造成薄膜之捲曲。The above-mentioned function providing layer also has a dissolution function for suppressing a low molecular weight component derived from a transparent substrate during annealing of the transparent conductive layer. Further, in the above-described function providing layer, the effect of suppressing the curl of the transparent conductive film during annealing treatment is also obtained. Therefore, when the thickness of the refractive index adjusting layer on the side of the transparent conductive layer is a, and the thickness of the functional providing layer on the opposite side is b, the thickness is preferably in the range of 2a > b > 0.5a. When the thickness outside the above range is set, the balance of heat shrinkage of the two coating films is largely collapsed, which may cause curling of the film.

上述機能提供層,為了製造工程之效率化,較好是藉由前述濕式塗布法形成。The above-described function providing layer is preferably formed by the aforementioned wet coating method for the efficiency of the manufacturing process.

[實施例][Examples] <折射率調整塗料之製作><Production of refractive index adjustment coating>

如下述製作折射率調整塗料1~4。The refractive index adjusting coatings 1 to 4 were produced as follows.

(折射率調整塗料1)(refractive index adjustment coating 1)

藉由分配器將平均粒徑5nm之氧化鋯之分散液“SZR-K”(堺化學公司製,固形分濃度:30質量%)100質量部,季戊四醇六丙烯酸酯“KAYARAD DPHA”(日本化藥公司製之紫外線硬化型樹脂)10質量部,及光聚合引發劑“IRGACURE184”(BASF公司製)0.3質量部予以混合,製作折射率調整塗料1。針對製作的折射率調整塗料1之硬化物之於550nm中之折射率進行測定結果為1.71。A dispersion of zirconia having an average particle diameter of 5 nm "SZR-K" (solid content concentration: 30% by mass) of 100 parts by mass, pentaerythritol hexaacrylate "KAYARAD DPHA" (Japanese chemical) The 10 parts by mass of the ultraviolet curable resin of the company and the photopolymerization initiator "IRGACURE 184" (manufactured by BASF Corporation) were mixed in a mass portion of 0.3 to prepare a refractive index adjusting coating material 1. The refractive index of the cured product of the refractive index adjusting coating material 1 produced at 550 nm was measured and found to be 1.71.

(折射率調整塗料2)(refractive index adjustment coating 2)

除了“KAYARAD DPHA”之使用量變更為7.5質量部,“IRGACURE184”之使用量變更為0.2質量部以外,均和折射率調整塗料1同樣製作折射率調整塗料2。對製作的折射率調整塗料2之硬化物於550nm中之折射率進行測定結果為1.75。The refractive index adjusting coating material 2 was produced in the same manner as the refractive index adjusting coating material 1 except that the amount of use of "KAYARAD DPHA" was changed to 7.5 parts by mass, and the amount of use of "IRGACURE 184" was changed to 0.2 parts by mass. The refractive index of the cured product of the produced refractive index adjusting coating material 2 at 550 nm was measured and found to be 1.75.

(折射率調整塗料3)(refractive index adjustment coating 3)

將超微粒子氧化鈦“TTO-V-3”(石原產業公司製)30質量部,分散劑之“SOLSPERSE36000”(日本Lubrizol Corp.公司製)5質量部,丙二醇單甲基醚65質量部盛入 塑膠容器,添加直徑0.1mm之氧化鋯珠,以使氧化鈦之平均粒徑成為30nm的方式藉由油漆攪拌器(東洋精機公司製)進行分散,最後藉由過濾除去氧化鋯珠,而製作氧化鈦漿料。30 parts by mass of ultrafine titanium oxide "TTO-V-3" (manufactured by Ishihara Sangyo Co., Ltd.), "SOLSPERSE 36000" (manufactured by Lubrizol Corp., Japan), and 5 parts of propylene glycol monomethyl ether. In the plastic container, zirconia beads having a diameter of 0.1 mm were added, and the average particle diameter of the titanium oxide was 30 nm. The dispersion was carried out by a paint shaker (manufactured by Toyo Seiki Co., Ltd.), and finally oxidized zirconium beads were removed by filtration to prepare an oxidation. Titanium slurry.

藉由分配器將製作的上述氧化鈦漿料100質量部,“KAYARAD DPHA”7質量部,“IRGACURE184”0.3質量部予以混合,製作折射率調整塗料3。針對製作的折射率調整塗料3之硬化物於550nm中之折射率進行測定結果為1.92。The produced titanium oxide slurry 100 mass portion, "KAYARAD DPHA" 7 mass portion, and "IRGACURE 184" 0.3 mass portion were mixed by a dispenser to prepare a refractive index adjusting coating material 3. The refractive index of the cured product of the refractive index adjusting coating material 3 produced at 550 nm was measured and found to be 1.92.

(折射率調整塗料4)(refractive index adjustment coating 4)

藉由分配器將“KAYARAD DPHA”30質量部,“IRGACURE184”0.9質量部,甲基乙基酮(MEK)70質量部予以混合,製作折射率調整塗料4。針對製作的折射率調整塗料4之硬化物之於550nm中之折射率進行測定結果為1.53。The "KAYARAD DPHA" 30 mass part, "IRGACURE 184" 0.9 mass part, and methyl ethyl ketone (MEK) 70 mass parts were mixed by a dispenser to prepare a refractive index adjusting coating material 4. The refractive index of the cured product of the produced refractive index adjusting coating material 4 at 550 nm was measured and found to be 1.53.

接著使用上述折射率調整塗料1~4,如下述製作透明導電性薄膜。Next, using the refractive index adjusting coating materials 1 to 4 described above, a transparent conductive film was produced as follows.

(實施例1)(Example 1)

在兩面被實施易接著處理的透明基材之Toray Industries,Inc.製之PET薄膜“lumirror QT-D0”(厚度:125μm)之一方之低折射率易接著層面(易接著層之折射率:1.58),以使抗黏著硬塗布劑“Z-739”(Aica Kogyo Company,Limited製)乾燥後之厚度成為2μm的方式,藉由微型凹版塗布器進行塗布,藉由高壓水銀燈以300mJ/cm2 之光量照射紫外線使硬化,形成作為機能提供層的抗黏著硬塗布層,製作抗黏著硬塗布處理薄膜。Low refractive index easy-to-layer layer of the PET film "lumirror QT-D0" (thickness: 125 μm) made of Toray Industries, Inc., a transparent substrate which is easily processed on both sides, which is easy to handle on both sides (refractive index of the adhesion layer: 1.58) The coating was applied by a micro gravure coater to a thickness of 300 mJ/cm 2 by a high pressure mercury lamp so that the thickness of the anti-adhesive hard coating agent "Z-739" (manufactured by Aica Kogyo Co., Ltd., manufactured by Limited) was 2 μm. The amount of light is irradiated with ultraviolet rays to harden, and an anti-adhesive hard coating layer as a function providing layer is formed to form an anti-adhesive hard coating film.

在上述抗黏著硬塗布處理薄膜之,形成有抗黏著硬塗布層面的相反側之高折射率易接著層面(易接著層之折射率:1.65)之上,以使折射率調整塗料1乾燥後之厚度成為2μm的方式進行塗布,藉由高壓水銀燈以300mJ/cm2 之光量照射紫外線使硬化而形成折射率調整層,製作折射率調整硬塗布薄膜A。In the above-mentioned anti-adhesive hard coating film, a high refractive index on the opposite side of the anti-adhesive hard coating layer is formed on the opposite layer (refractive index of the adhesion layer: 1.65) so that the refractive index adjusting coating 1 is dried. The coating was applied so as to have a thickness of 2 μm, and the refractive index adjusting layer was formed by irradiating ultraviolet rays with a light amount of 300 mJ/cm 2 by a high pressure mercury lamp to form a refractive index adjusting hard coating film A.

(實施例2)(Example 2)

除取代折射率調整塗料1,改用折射率調整塗料2以外,均和實施例1同樣,製作折射率調整硬塗布薄膜B。A refractive index-adjusted hard coat film B was produced in the same manner as in Example 1 except that the refractive index adjusting coating material 1 was replaced with the refractive index adjusting coating material 2.

(實施例3)(Example 3)

在實施例1製作的折射率調整硬塗布薄膜A之折射率調整層之上藉由磁控管濺鍍法積層氧化矽,形成低折射率層(折射率:1.40,厚度:10nm)。其後,於上述低折射率層之上藉由磁控管濺鍍法積層銦摻雜氧化錫(ITO),形成透明導電層(折射率:2.0,厚度:15nm)後,藉由光微影法對該透明導電層實施圖案化處理,製作具有圖案部與非圖案部的透明導電性薄膜A。On the refractive index adjusting layer of the refractive index-adjusting hard coat film A produced in Example 1, a ruthenium oxide layer was laminated by magnetron sputtering to form a low refractive index layer (refractive index: 1.40, thickness: 10 nm). Thereafter, a layer of indium doped tin oxide (ITO) is deposited on the low refractive index layer by magnetron sputtering to form a transparent conductive layer (refractive index: 2.0, thickness: 15 nm), and photolithography is performed. The transparent conductive layer is patterned to form a transparent conductive film A having a pattern portion and a non-pattern portion.

(實施例4)(Example 4)

除取代折射率調整硬塗布薄膜A,改用折射率調整硬塗布薄膜B以外,均和實施例3同樣製作透明導電性薄膜B。A transparent conductive film B was produced in the same manner as in Example 3 except that instead of the refractive index-adjusting hard-coated film A and the refractive index-adjusting hard-coated film B.

(實施例5)(Example 5)

除了使用帝人杜邦薄膜公司製之PET薄膜“KEB-03W”(厚度:125μm,兩面之易接著層之折射率:1.60)作為兩面被實施易接著處理的透明基材以外,均和實施例1及3同樣製作透明導電性薄膜C。In addition to the use of the PET film "KEB-03W" (thickness: 125 μm, refractive index of the two-sided easy-adhesive layer: 1.60) manufactured by Teijin DuPont Film Co., Ltd. as the transparent substrate which was easily treated on both sides, and Example 1 and 3 A transparent conductive film C was produced in the same manner.

(實施例6)(Example 6)

除了透明導電層之厚度設為20nm以外,均和實施例3同樣製作透明導電性薄膜D。A transparent conductive film D was produced in the same manner as in Example 3 except that the thickness of the transparent conductive layer was changed to 20 nm.

(比較例1)(Comparative Example 1)

除了取代折射率調整塗料1,改用折射率調整塗料3以外,均和實施例1同樣製作折射率調整硬塗布薄膜C。A refractive index-adjusted hard coat film C was produced in the same manner as in Example 1 except that the refractive index adjusting coating material 1 was used instead of the refractive index adjusting coating material 3.

(比較例2)(Comparative Example 2)

除了使用Toray Industries,Inc.製之PET薄膜“lumirror U34”(厚度:125μm,兩面之易接著層之折射率:1.51)作為兩面被實施易接著處理的透明基材以外,均和實施例1同樣製作折射率調整硬塗布薄膜D。The same procedure as in Example 1 was carried out except that a PET film "lumirror U34" (thickness: 125 μm, refractive index of the two-sided easy-adhesion layer: 1.51) manufactured by Toray Industries, Inc. was used as a transparent substrate which was easily treated on both sides. A refractive index-adjusted hard coat film D was produced.

(比較例3)(Comparative Example 3)

除了取代折射率調整硬塗布薄膜A,改用折射率調整硬塗布薄膜C以外,均和實施例3同樣製作透明導電性薄膜E。A transparent conductive film E was produced in the same manner as in Example 3 except that instead of the refractive index-adjusting hard-coated film A and the refractive index-adjusted hard-coated film C.

(比較例4)(Comparative Example 4)

除了取代折射率調整塗料1,改用折射率調整塗料4,使用Toray Industries,Inc.製之PET薄膜“U48”(厚度:125μm,兩面之易接著層之折射率:1.58)作為兩面被實施易接著處理的透明基材以外,均和實施例1及3同樣製作透明導電性薄膜F。In place of the refractive index adjusting coating 1, the refractive index adjusting coating 4 was used, and the PET film "U48" (thickness: 125 μm, refractive index of the two-sided easy-adhesive layer: 1.58) manufactured by Toray Industries, Inc. was used as the two sides. A transparent conductive film F was produced in the same manner as in Examples 1 and 3 except for the transparent substrate to be processed.

(比較例5)(Comparative Example 5)

除了取代折射率調整硬塗布薄膜A,改用折射率調整硬塗布薄膜D以外,均和實施例3同樣製作透明導電性薄膜G。A transparent conductive film G was produced in the same manner as in Example 3 except that instead of the refractive index-adjusting hard-coated film A and the refractive index-adjusted hard-coated film D.

(比較例6)(Comparative Example 6)

除了折射率調整層之厚度設為0.1μm以外,均和實施例1及3同樣製作透明導電性薄膜H。A transparent conductive film H was produced in the same manner as in Examples 1 and 3 except that the thickness of the refractive index adjusting layer was changed to 0.1 μm.

(比較例7)(Comparative Example 7)

取代抗黏著硬塗布劑“Z-739”,使用折射率調整塗料4 形成機能提供層,均和實施例1及3同樣製作透明導電性薄膜製作,但折射率調整層之塗布之捲取時產生薄膜之黏貼,無法進行其後之薄膜製造。Replace the anti-adhesive hard coating agent "Z-739", use refractive index adjustment coating 4 A functionally provided layer was formed, and a transparent conductive film was produced in the same manner as in Examples 1 and 3. However, when the coating of the refractive index adjusting layer was taken up, film adhesion occurred, and subsequent film production could not be performed.

上述實施例1~6及比較例1~6之各薄膜之各層之折射率係如下述測定。The refractive indices of the respective layers of the films of Examples 1 to 6 and Comparative Examples 1 to 6 were measured as follows.

<折射率之測定><Measurement of refractive index>

關於折射率調整層之折射率,使用桿塗布器(Bar Coater)以使乾燥後之膜厚成為500nm的方式,將各折射率調整塗料塗布於100μm之PET薄膜(東洋紡公司製之“Cosmo Shine A4100”)之易接著未處理面,乾燥後藉由高壓水銀燈以300mJ/cm2 之光量照射紫外線使塗膜硬化。接著,在形成有塗膜側的相反側之薄膜面之全面黏貼黑帶,使用反射分光膜厚計(大塚電子公司製之“FE-3000”)進行塗膜面側之絕對反射率測定,由反射光譜進行折射率測定。The refractive index adjustment layer was applied to a 100 μm PET film (Cosmo Shine A4100, manufactured by Toyobo Co., Ltd.) using a bar coater (Bar Coater) so that the film thickness after drying was 500 nm. The film was easily subjected to an untreated surface, and after drying, the coating film was cured by irradiating ultraviolet rays with a high-pressure mercury lamp at a light amount of 300 mJ/cm 2 . Then, the black tape of the film surface on the opposite side to the side of the coating film was formed, and the absolute reflectance of the coating film side was measured using a reflection spectroscopic film thickness meter ("FE-3000" manufactured by Otsuka Electronics Co., Ltd.). The reflectance spectrum was measured for refractive index.

又,針對透明基材之易接著層之折射率,係在和形成有易接著層側的相反側之薄膜面之全面黏貼黑帶,和上述同樣使用上述反射分光膜厚計進行測定。在透明基材之兩面形成有易接著層時亦在一方之薄膜面黏貼黑帶和上述同樣進行易接著層之折射率測定。Further, the refractive index of the easy-adhesion layer of the transparent substrate was measured by a total adhesion of the black film to the film surface on the side opposite to the side on which the easy-to-adhere layer was formed, and the measurement was carried out in the same manner as described above using the above-described reflection spectroscopic film thickness meter. When an easy-adhesion layer was formed on both surfaces of the transparent substrate, the black tape was adhered to one of the film faces, and the refractive index of the easily-adherent layer was measured in the same manner as above.

又,針對透明導電層及低折射率層之折射率,係於上述PET薄膜藉由磁控管濺鍍法以使厚度成為20nm的方式形成各層後,藉由和上述同樣之方法進行各 層之折射率測定。Further, the refractive index of the transparent conductive layer and the low refractive index layer is formed by forming the respective layers so that the thickness of the PET film is 20 nm by magnetron sputtering, and then performing the same method as described above. The refractive index of the layer is determined.

接著,如下針對上述實施例1~6及比較例1~6所形成的各薄膜進行評估。Next, each of the films formed in the above Examples 1 to 6 and Comparative Examples 1 to 6 was evaluated as follows.

<反射色度之測定><Measurement of reflection chromaticity>

在製作的各透明導電性薄膜之和形成有透明導電層之面相反的面黏貼黑帶,使用多頻道型分光光度計(大塚電子公司製之“MCPD-3700”),對透明導電層之圖案部與非圖案部之反射光譜進行測定,藉由色演算模式(光源:D65,視野:2度)分別進行反射色之L* a* b* 之解析,藉由前述說明的以下之式計算透明導電層之圖案部與非圖案部間之色差△E。A black strip was adhered to the opposite surface of each of the produced transparent conductive films on which the transparent conductive layer was formed, and a pattern of the transparent conductive layer was used using a multi-channel spectrophotometer ("MCPD-3700" manufactured by Otsuka Electronics Co., Ltd.). The reflection spectrum of the portion and the non-pattern portion is measured, and the color calculation mode (light source: D65, field of view: 2 degrees) is used to analyze the L * a * b * of the reflection color, and the transparency is calculated by the following formula. The color difference ΔE between the pattern portion and the non-pattern portion of the conductive layer.

△E=(△L*2 +△a*2 +△b*2 )1/2 △E=(△L *2 +Δa *2 +△b *2 ) 1/2

<薄膜之外觀><Appearance of film>

將製作的各薄膜載置於具備3波長螢光燈(光量:3000LUX)的檢測台藉由目視進行外觀之觀察,針對硬塗布薄膜單體之干涉條紋及折射率調整層對透明導電層帶來之干涉條紋之影響,依據下述基準進行下述評估。Each of the produced films was placed on a test stand having a three-wavelength fluorescent lamp (light quantity: 3000 LUX), and the appearance of the film was visually observed, and the interference fringes of the hard-coated film unit and the refractive index adjusting layer were brought to the transparent conductive layer. The influence of the interference fringes was evaluated according to the following criteria.

干涉條紋引起的色條紋非常薄時:良好When the color fringes caused by interference fringes are very thin: good

干涉條紋引起的色條紋大略可以辨識時:不充分When the color fringes caused by interference fringes are roughly recognizable: insufficient

干涉條紋引起的色條紋可以清晰辨識時:不可When the color fringes caused by interference fringes can be clearly identified:

<加熱後之捲曲性><Curling after heating>

將製作的各薄膜切片成為100mm×100mm之尺寸,將切片加溫至150℃放置於恆溫槽30分之後取出,針對取出之後2時間後之薄膜捲曲之高度,於4角部位分別進行測定,以數值最高之點作為捲曲之大小。又,實施例3~6及比較例3~6之透明導電性薄膜時,以透明導電層側朝上時呈凸狀捲曲時係將捲曲之大小以負(-)表記。The prepared film was cut into a size of 100 mm × 100 mm, and the slice was heated to 150 ° C and placed in a thermostatic bath for 30 minutes, and then taken out, and the height of the film curl after 2 hours after the take-out was measured at the four corners. The highest value is taken as the size of the curl. Further, in the transparent conductive films of Examples 3 to 6 and Comparative Examples 3 to 6, when the transparent conductive layer was convexly curled toward the upper side, the curl was expressed by a negative (-).

<薄膜加工性><Film processability>

各薄膜之製作時,係針對藉由微型凹版塗布器進行折射率調整塗料之塗布時,及薄膜捲取時之加工性進行評估。具體言之為,依據下述基準進行下述評估。In the production of each film, the coating property of the refractive index adjusting coating by the micro gravure coater and the processability at the time of film winding were evaluated. Specifically, the following evaluation was performed in accordance with the following criteria.

無不良情況,塗布‧捲取可能時:良好No bad situation, coating ‧ coiling possible: good

一部分之塗布‧捲取時有問題時:不充分Part of the coating ‧ when there is a problem with the coiling: insufficient

塗布‧卷取不可能時:不可When coating ‧ coiling is impossible: not

以上之評估結果圖示於表1~表4。又,於表1~表4亦表示各薄膜之構成。The above evaluation results are shown in Tables 1 to 4. Further, the constitution of each film is also shown in Tables 1 to 4.

由表1可知,於實施例1及2,藉由將易接著層之折射率及折射率調整層之折射率予以最佳化,可獲得外觀上干涉條紋較少的折射率調整硬塗布薄膜。As is apparent from Table 1, in Examples 1 and 2, by optimizing the refractive index of the easily-adhesive layer and the refractive index of the refractive index adjusting layer, a refractive index-adjusting hard coat film having less interference fringes in appearance can be obtained.

又,由表2可知,於實施例3~6,可以抑制透明導電層之圖案部與非圖案部間之反射色差。結果確認,實施例3~6之透明導電性薄膜之圖案痕之不可辨識化。又,由實施例3~6一可知,針對外觀亦可藉由易接著層與折射率調整層之折射率予以最佳化來抑制干涉條紋。 另外,實施例3~6可獲得加熱後之捲曲被抑制,薄膜加工性無問題之透明導電性薄膜。Further, as is clear from Table 2, in Examples 3 to 6, the reflection chromatic aberration between the pattern portion and the non-pattern portion of the transparent conductive layer can be suppressed. As a result, it was confirmed that the pattern marks of the transparent conductive films of Examples 3 to 6 were unrecognizable. Further, as is apparent from Examples 3 to 6, the interference fringe can be suppressed by optimizing the refractive index of the easy-adhesion layer and the refractive index adjusting layer. Further, in Examples 3 to 6, a transparent conductive film in which curling after heating was suppressed and film processability was not problematic was obtained.

另一方面,由表3可知,於比較例1及2,易接著層之折射率及折射率調整層之折射率並非最佳,外觀確認結果,干涉條紋引起的色條紋可以被清晰辨識,干涉條紋惡化。On the other hand, as is clear from Table 3, in Comparative Examples 1 and 2, the refractive index of the easy-adhesion layer and the refractive index of the refractive index adjusting layer were not optimal, and as a result of appearance confirmation, color fringes caused by interference fringes can be clearly recognized, and interference The stripes are getting worse.

於比較例3,折射率調整層之折射率過高,因此透明基材及易接著層間之折射率差變大,將透明導電層積層時干涉條紋引起的色條紋可以被清晰辨識。In Comparative Example 3, since the refractive index of the refractive index adjusting layer was too high, the refractive index difference between the transparent substrate and the easily-adherent layer became large, and the color fringes caused by the interference fringes when the transparent conductive layer was laminated could be clearly recognized.

於比較例4,折射率調整層之折射率太低,圖案部與非圖案部間之反射色差大於5,圖案痕可被充分辨識。In Comparative Example 4, the refractive index of the refractive index adjusting layer was too low, and the reflected color difference between the pattern portion and the non-pattern portion was more than 5, and the pattern marks were sufficiently recognized.

於比較例5,易接著層之折射率太低,折射率調整層間之折射率差變大,透明導電層時干涉條紋引起的色條紋可以被清晰辨識。In Comparative Example 5, the refractive index of the easy-adhesion layer was too low, the refractive index difference between the refractive index adjusting layers became large, and the color fringes caused by the interference fringes in the transparent conductive layer were clearly recognized.

於比較例6,折射率調整層之厚度太薄,因此和相反側之機能提供層間之厚度平衡性崩潰加熱處理後薄膜大幅捲曲。又,硬塗布性亦不充分,薄膜走行時會產生少許傷痕,薄膜加工性亦不充分。In Comparative Example 6, the thickness of the refractive index adjusting layer was too thin, so that the function on the opposite side provided thickness balance between the layers, and the film was greatly curled after the heat treatment. Further, the hard coatability is also insufficient, and a slight scratch is generated when the film travels, and the film processability is also insufficient.

於比較例7,機能提供層係使用無抗黏著性之材料,如上述說明無法完成薄膜之製造,比較例7未表示於表4。In Comparative Example 7, the function providing layer was made of a material having no anti-adhesion property, and the production of the film could not be completed as described above, and Comparative Example 7 is not shown in Table 4.

10‧‧‧透明導電性薄膜10‧‧‧Transparent conductive film

11‧‧‧透明基材11‧‧‧Transparent substrate

12‧‧‧易接著層12‧‧‧Easy layer

13‧‧‧折射率調整層13‧‧‧Refractive index adjustment layer

14‧‧‧低折射率層14‧‧‧Low refractive index layer

15‧‧‧透明導電層15‧‧‧Transparent conductive layer

15a‧‧‧圖案部15a‧‧‧The Department of Patterns

15b‧‧‧非圖案部15b‧‧‧Non-pattern department

Claims (12)

一種硬塗布基材,係依序包含有透明基材、易接著層、及塗布型折射率調整層的硬塗布基材,其特徵為:上述塗布型折射率調整層之於波長550nm中之折射率為1.60~1.90,上述塗布型折射率調整層之厚度為0.3~5μm,上述易接著層之於波長550nm中之折射率為1.56~1.70。 A hard coated substrate comprising a transparent substrate, an easy adhesion layer, and a coating type refractive index adjusting layer, wherein the coating type refractive index adjusting layer is refracted at a wavelength of 550 nm The ratio is 1.60 to 1.90, the thickness of the coating type refractive index adjusting layer is 0.3 to 5 μm, and the refractive index of the above-mentioned easy-adhesion layer at a wavelength of 550 nm is 1.56 to 1.70. 如申請專利範圍第1項之硬塗布基材,其中,上述塗布型折射率調整層係由金屬氧化物與紫外線硬化型樹脂構成,上述金屬氧化物為氧化鋯或氧化鈦。 The hard coated substrate according to claim 1, wherein the coating type refractive index adjusting layer is composed of a metal oxide and an ultraviolet curable resin, and the metal oxide is zirconium oxide or titanium oxide. 如申請專利範圍第1或2項之硬塗布基材,其中,在上述透明基材之和形成有上述塗布型折射率調整層側之相反側,係另外配置有機能提供層。 The hard-coated substrate according to claim 1 or 2, wherein the organic energy-providing layer is additionally disposed on the side opposite to the side of the transparent substrate on which the coating-type refractive index adjusting layer is formed. 如申請專利範圍第3項之硬塗布基材,其中,上述機能提供層係具有抗黏著性。 A hard coated substrate according to claim 3, wherein the above-mentioned function provides a layer having anti-adhesion properties. 如申請專利範圍第1或2項之硬塗布基材,其中,上述塗布型折射率調整層,係藉由濕式塗布法形成。 The hard coat substrate according to claim 1 or 2, wherein the coating type refractive index adjusting layer is formed by a wet coating method. 一種透明導電性薄膜,係含有透明導電層、硬塗布基材的透明導電性薄膜,其特徵為:上述硬塗布基材,係依序包含有透明基材、易接著層、及塗布型折射率調整層的硬塗布基材,上述塗布型折射率調整層之於波長550nm中之折射率為1.60~1.90, 上述塗布型折射率調整層之厚度為0.3~5μm,上述易接著層之於波長550nm中之折射率為1.56~1.70,上述透明導電層,係配置於上述塗布型折射率調整層之上,上述透明導電層之於波長550nm中之折射率為1.8~2.3,上述透明導電層之厚度為10~30nm。 A transparent conductive film comprising a transparent conductive layer and a hard coated substrate, wherein the hard coated substrate comprises a transparent substrate, an easy-to-adhere layer, and a coated refractive index. Adjusting the hard coated substrate of the layer, wherein the coating type refractive index adjusting layer has a refractive index of 1.60 to 1.90 at a wavelength of 550 nm, The coated refractive index adjusting layer has a thickness of 0.3 to 5 μm, and the refractive index of the easy-adhesion layer at a wavelength of 550 nm is 1.56 to 1.70, and the transparent conductive layer is disposed on the coating-type refractive index adjusting layer. The refractive index of the transparent conductive layer at a wavelength of 550 nm is 1.8 to 2.3, and the thickness of the transparent conductive layer is 10 to 30 nm. 如申請專利範圍第6項之透明導電性薄膜,其中,於上述塗布型折射率調整層與上述透明導電層之間另外配置有塗布型低折射率層,上述塗布型低折射率層之於波長550nm中之折射率為1.35~1.45,上述塗布型低折射率層之厚度為5~30nm。 The transparent conductive film of claim 6, wherein a coating type low refractive index layer is additionally disposed between the coating type refractive index adjusting layer and the transparent conductive layer, and the coating type low refractive index layer is at a wavelength The refractive index at 550 nm is 1.35 to 1.45, and the thickness of the coated low refractive index layer is 5 to 30 nm. 如申請專利範圍第6或7項之透明導電性薄膜,其中,上述透明導電層係被實施圖案化,上述透明導電層構成的圖案部之反射色度,和上述透明導電層被除去的非圖案部之反射色度間之色差(△E)為5以下。 The transparent conductive film of claim 6 or 7, wherein the transparent conductive layer is patterned, the reflection chromaticity of the pattern portion formed of the transparent conductive layer, and the non-pattern of the transparent conductive layer removed The color difference (ΔE) between the reflection chromaticities of the portions is 5 or less. 如申請專利範圍第6或7項之透明導電性薄膜,其中,上述塗布型折射率調整層係由金屬氧化物與紫外線硬化型樹脂構成,上述金屬氧化物為氧化鋯或氧化鈦。 The transparent conductive film according to claim 6 or 7, wherein the coating-type refractive index adjusting layer is composed of a metal oxide and an ultraviolet curable resin, and the metal oxide is zirconium oxide or titanium oxide. 如申請專利範圍第6或7項之透明導電性薄膜,其中,在上述透明基材之和形成有上述塗布型折射率調整層側之相反側,係另外配置有機能提供層。 The transparent conductive film of claim 6 or 7, wherein the organic energy supply layer is additionally disposed on the side opposite to the side of the transparent substrate on which the coating-type refractive index adjusting layer is formed. 如申請專利範圍第10項之透明導電性薄膜,其中,上述機能提供層係具有抗黏著性。 The transparent conductive film of claim 10, wherein the above-mentioned function provides a layer having anti-adhesion properties. 如申請專利範圍第6或7項之透明導電性薄膜,其中,上述塗布型折射率調整層係藉由濕式塗布法形成。The transparent conductive film of claim 6 or 7, wherein the coating type refractive index adjusting layer is formed by a wet coating method.
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