TWI469847B - Chip discharging device for vertical lathe - Google Patents
Chip discharging device for vertical lathe Download PDFInfo
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- TWI469847B TWI469847B TW101141674A TW101141674A TWI469847B TW I469847 B TWI469847 B TW I469847B TW 101141674 A TW101141674 A TW 101141674A TW 101141674 A TW101141674 A TW 101141674A TW I469847 B TWI469847 B TW I469847B
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Description
本發明係有關於一種立式車床切屑排出裝置,尤其是指一種不僅在整體結構設計上較為簡化,可應用於各式不同大小尺寸規格之工作台,且不會有因工作台轉速低,造成切屑積卡無法排出之情況發生,並能獨立控制排屑速度與旋轉方向,增加使用上之便利性及安全性,而在其整體施行使用上更增實用功效特性之立式車床切屑排出裝置創新設計者。 The invention relates to a vertical lathe chip discharge device, in particular to a worktable not only in the overall structural design, but also can be applied to various worktables of different sizes and sizes, and there is no low rotation speed of the worktable. The chip stacking device is incapable of being discharged, and can independently control the chip removing speed and the direction of rotation, increasing the convenience and safety of use, and innovating the vertical lathe chip discharge device with more practical functions in its overall implementation. Designer.
按,一般常見之立式車床,其於利用迴轉工作台進行加工過程中皆會產生有切屑,而所產生的切屑則會經工作台外周緣所設置之斜面床台,且配合切屑水沖洗,從工作台外部排出,達到排屑效果;但,由於上述排屑方式需以人工進行作業,而會影響立式車床整體之加工效率。 Press, generally common vertical lathe, which will produce chips during the processing with the rotary table, and the generated chips will pass through the inclined bed set on the outer circumference of the workbench, and rinse with the chip water. It is discharged from the outside of the workbench to achieve the effect of chip removal. However, since the above-mentioned chip removal method requires manual work, it will affect the overall processing efficiency of the vertical lathe.
也因此,即有業者研發出如日本專利特開平9-11780 5號,該結構係以大直徑之切屑承盤鈑金固定於工作台外周緣,再利用工作台轉動過程中所產生的離心力,將落於切屑承盤鈑金上之切屑甩出,而於切屑承盤鈑金外周緣則設有防護鈑金,以當切屑被吹至防護鈑金之排屑口時,切屑即會落下至切屑回收裝置,而達到切屑排出之功能;然而,上述結構在施行使用上,由於該切屑承盤鈑金係由工作台同步進行帶動旋轉,使得在其低速轉動時,因所產生的離心力不足,切屑極易積卡於切屑承盤鈑金上及防護鈑金與切屑承盤鈑金底板相組合之凹槽上,造成清理上之極大不便,加上其在工作台停機時,切屑承盤鈑金並無法獨特進行控制操作,更是增加排屑清理上之麻煩不便,致令其在整體結構設計上仍存在有改進之空間。 Therefore, some companies have developed such as Japanese Patent Special Open 9-11780 No. 5, the structure is fixed on the outer circumference of the table with a large-diameter chip-bearing sheet metal, and then the centrifugal force generated during the rotation of the table is used to pry the chips falling on the sheet metal of the chip-receiving plate, and the chip-bearing The outer periphery of the plated gold is provided with a protective sheet metal, so that when the chips are blown to the chip discharge port of the protective sheet metal, the chips will fall to the chip recovery device and achieve the function of chip discharge; however, the above structure is used in execution due to The chip-receiving sheet metal is rotated synchronously by the table, so that when the low-speed rotation is performed, due to insufficient centrifugal force generated, the chips are easily accumulated on the chip-receiving sheet metal and the protective sheet metal is combined with the chip-receiving sheet metal base plate. On the groove, the cleaning is greatly inconvenient, and when it is stopped at the workbench, the chip-bearing sheet metal is not uniquely controlled, and the trouble of in-dust cleaning is inconvenient, resulting in the overall structural design. There is still room for improvement.
另,請再參閱日本專利特開2007-203384號所示,該結構同樣係以大直徑之承盤固定於工作台外周緣,令承盤與工作台同步進行轉動,以藉由離心力將切屑甩出,而該承盤上設有刮屑板,使得於工作台轉動之同時,能利用刮屑板將切屑帶至排屑口落下收集,另於承盤下方外周緣之空間則設有上緣凸起之擋件,以避免切屑進入;然而,由於此擋件上緣與承盤下緣需做間隙調整,其間隙於調整上較為不易,加上其同樣係令承盤與工作台同步進行轉動,同樣具有於低速轉動時、離心力不足,切屑極易積卡於承盤上,高速轉動時,承盤與工作台同步高速轉動,危險性較高,於工作台停機時,承盤無法獨特進行控制操作,致令其在整體結構設計上同樣亦存在有改進之空間。 In addition, please refer to Japanese Patent Laid-Open No. 2007-203384, which is also fixed to the outer circumference of the table by a large-diameter retainer, so that the retainer and the table rotate synchronously to smash the chips by centrifugal force. And the scraper plate is arranged on the retainer plate, so that the scraping plate can be used to take the chip to the chip discharge port to collect and collect while the table is rotated, and the upper edge of the outer peripheral edge of the retainer plate is provided with the upper edge. The retaining member of the protrusion prevents the chip from entering; however, since the upper edge of the block and the lower edge of the retainer need to be adjusted in clearance, the gap is not easy to adjust, and the same is to make the retainer and the table synchronously When rotating at low speed, the centrifugal force is insufficient, and the chips are easy to accumulate on the retainer. When the motor rotates at high speed, the retainer and the table rotate at a high speed, which is dangerous. When the table is stopped, the retainer cannot be unique. Control operations have resulted in room for improvement in overall structural design.
緣是,發明人秉持多年該相關行業之豐富設計開發及實際製作經驗,針對現有之結構再予以研究改良,提供一種立式車床切屑排出裝置,以期達到更佳實用價值性之目的者。 The reason is that the inventor has been rich in design and development and practical production experience of the relevant industry for many years, and has researched and improved the existing structure to provide a vertical lathe chip discharge device, in order to achieve better practical value.
本發明之主要目的在於提供一種立式車床切屑排出裝置,其主要係利用動力裝置以鏈輪帶動傳動鏈條進行傳動,令刮屑環不與工作台同步轉動,使得其不僅在整體結構設計上較為簡化,可應用於各式不同大小尺寸規格之工作台,且由於在操作使用上並非靠離心力方式進行排屑,使得其不會因工作台轉速低,而造成切屑積卡無法排出之情況發生,並能獨立控制排屑速度與旋轉方向,增加使用上之便利性及安全性,而在其整體施行使用上更增實用功效特性者。 The main object of the present invention is to provide a vertical lathe chip discharge device, which mainly uses a power device to drive a transmission chain with a sprocket, so that the scraper ring does not rotate synchronously with the table, so that it is not only in overall structural design. Simplified, it can be applied to various worktables of different sizes and sizes, and since it is not subjected to chip removal by centrifugal force in operation, it is not caused by the low speed of the table, and the chip accumulation card cannot be discharged. The utility model can independently control the chip removal speed and the rotation direction, and increases the convenience and safety of use, and the utility model has more practical utility characteristics in its overall implementation.
本發明立式車床切屑排出裝置之主要目的與功效,係由以下具體技術手段所達成:其主要係於機台上設有一可供驅動旋轉之工作台,且於機台對應該工作台外周緣設有固定不動之承盤鈑金,於承盤鈑金上形成有排屑槽,並於機台一側對應承盤鈑金之排屑槽設有排屑口;其中:該承盤鈑金內緣設有刮屑環,該刮屑環以固定件於內緣與傳動鏈條之上鏈部進行固設,於刮屑環外緣則組設固定有刮板,另於機台設有動力裝置,該動力裝置之出力端以鏈輪與傳動鏈條之下鏈部進行連結傳動。 The main purpose and effect of the vertical lathe chip discharge device of the present invention are achieved by the following specific technical means: it is mainly provided with a worktable for driving rotation on the machine table, and the machine table corresponds to the outer periphery of the work table. The utility model is provided with a fixed retaining sheet metal, a chip flute is formed on the retaining sheet metal, and a chip discharging port is arranged on the flute side of the retaining plate on the machine side; wherein: the inner edge of the retaining plate is provided with gold a scraping ring, the scraping ring is fixed on the inner edge of the fixing chain and the upper chain of the transmission chain, a scraper is fixed on the outer edge of the scraping ring, and a power device is arranged on the machine. The output end of the device is connected and driven by a chain wheel and a chain portion under the transmission chain.
本發明之立式車床切屑排出裝置的較佳實施例,其中,該機台對應傳動鏈條之上鏈部內緣設有導軌環,以令傳動鏈條能於導軌環外進行轉動。 In a preferred embodiment of the vertical lathe chip discharge device of the present invention, the machine table is provided with a guide ring corresponding to the inner edge of the upper chain portion of the transmission chain, so that the transmission chain can rotate outside the guide ring.
本發明之立式車床切屑排出裝置的較佳實施例,其中,該機台對應刮屑環、傳動鏈條及導軌環上方固設有遮蓋。 In a preferred embodiment of the vertical lathe chip discharge device of the present invention, the machine table is provided with a cover corresponding to the scraper ring, the drive chain and the guide ring.
本發明之立式車床切屑排出裝置的較佳實施例,其中,該遮蓋上方設有與工作台固設之防塵環。 In a preferred embodiment of the vertical lathe chip discharge device of the present invention, a dustproof ring fixed to the work table is disposed above the cover.
(1)‧‧‧機台 (1)‧‧‧ Machines
(11)‧‧‧排屑口 (11)‧‧‧ 排排口
(12)‧‧‧導軌環 (12)‧‧‧ Guide ring
(13)‧‧‧遮蓋 (13)‧‧‧ Covering
(2)‧‧‧工作台 (2) ‧ ‧ workbench
(21)‧‧‧防塵環 (21) ‧‧‧ dust ring
(3)‧‧‧承盤鈑金 (3) ‧ ‧ vouchers
(31)‧‧‧排屑槽 (31)‧‧‧ Chip flutes
(4)‧‧‧刮屑環 (4)‧‧‧Scratch ring
(41)‧‧‧固定件 (41)‧‧‧Fixed parts
(42)‧‧‧刮板 (42)‧‧‧Scraper
(5)‧‧‧傳動鏈條 (5) ‧‧‧Drive chain
(51)‧‧‧上鏈部 (51) ‧ ‧ 上上部
(52)‧‧‧下鏈部 (52) ‧‧‧Chain Department
(6)‧‧‧動力裝置 (6) ‧‧‧Powerplant
(61)‧‧‧鏈輪 (61)‧‧‧Sprocket
第一圖:本發明之俯視結構示意圖 First drawing: schematic view of the top view of the present invention
第二圖:本發明之側視剖視結構示意圖 Second Figure: Schematic diagram of a side cross-sectional view of the present invention
第三圖:本發明之局部放大側視剖視結構示意圖 Third drawing: a partially enlarged side cross-sectional structural view of the present invention
為令本發明所運用之技術內容、發明目的及其達成之功效有更完整且清楚的揭露,茲於下詳細說明之,並請一併參閱所揭之圖式及圖號:首先,請參閱第一圖本發明之俯視結構示意圖、第二圖本發明之側視剖視結構示意圖及第三圖本發明之局部放大側視剖視結構示意圖所示,本發明主要係於機台(1)上設有一可供驅動旋轉之工作台(2),且於機台(1)對應該工作台(2)外周緣設有固定不動之承盤鈑金(3),於承盤鈑金(3)上形成有排屑槽(3 1),並於機台(1)一側對應承盤鈑金(3)之排屑槽(31)設有排屑口(11);其中:該承盤鈑金(3)內緣設有刮屑環(4),該刮屑環(4)以固定件(41)於內緣與傳動鏈條(5)之上鏈部(51)進行固設,於刮屑環(4)外緣則組設固定有刮板(42),而於機台(1)對應傳動鏈條(5)之上鏈部(51)內緣設有導軌環(12),以令傳動鏈條(5)能於導軌環(12)外進行轉動,另於機台(1)設有動力裝置(6),該動力裝置(6)之出力端以鏈輪(61)與傳動鏈條(5)之下鏈部(52)進行連結傳動,再於機台(1)對應刮屑環(4)、傳動鏈條(5)及導軌環(12)上方固設有遮蓋(13),及於遮蓋(13)上方設有與工作台(2)固設之防塵環(21),以利用遮蓋(13)與防塵環(21)防止切屑、切屑水進入影響傳動鏈條(5)及鏈輪(61)與動力裝置(6)之情況發生。 For a more complete and clear disclosure of the technical content, the purpose of the invention and the effects thereof achieved by the present invention, the following is a detailed description, and please refer to the drawings and drawings: First, please refer to BRIEF DESCRIPTION OF THE DRAWINGS FIG. 2 is a schematic plan view of a side view of a second embodiment of the present invention, and a third side view of the present invention. There is a working table (2) for driving rotation, and a fixed plate metal (3) is arranged on the outer periphery of the table (1) corresponding to the working table (2), on the plate metal (3) Formed with chip flutes (3 1), and on the side of the machine (1) corresponding to the tray (3) of the tray (3), the chip removal slot (11) is provided with a chip discharge port (11); wherein: the inner edge of the plate metal (3) is provided with scraping chips Ring (4), the scraping ring (4) is fixed on the inner edge of the fixing member (41) and the chain portion (51) of the transmission chain (5), and is disposed on the outer edge of the scraping ring (4). A squeegee (42) is fixed, and a guide ring (12) is arranged on the inner edge of the chain portion (51) corresponding to the transmission chain (5) of the machine table (1), so that the transmission chain (5) can be applied to the guide ring ( 12) rotating outside, and the machine (1) is provided with a power device (6), and the output end of the power device (6) is carried out by a sprocket (61) and a chain portion (52) under the transmission chain (5). The transmission is connected, and the cover (13) is fixed above the scraper ring (4), the drive chain (5) and the guide ring (12) of the machine table (1), and the work table is arranged above the cover (13). (2) The dust ring (21) is fixed to prevent the chipping and chipping water from entering the influence of the transmission chain (5) and the sprocket (61) and the power unit (6) by using the cover (13) and the dust ring (21). occur.
如此一來,使得本發明在操作使用上,其係當工作台(2)於加工過程產生切屑,且切屑受到工作台(2)之離心力甩到承盤鈑金(3)之排屑槽(31)後,不論在工作台(2)是否在轉動加工過程中,皆能啟動動力裝置(6),令動力裝置(6)以鏈輪(61)帶動傳動鏈條(5)之下鏈部(52)進行轉動,由於傳動鏈條(5)之上鏈部(51)係以固定件(41)與刮屑環(4)結合固設,且上鏈部(51)亦繞設於機台(1)之導軌環(12) 外,讓上鏈部(51)即能順著導軌環(12)帶動刮屑環(4)轉動,並由於刮屑環(4)外緣固設有刮板(42),使得在刮屑環(4)轉動過程中即能利用刮板(42)刮動承盤鈑金(3)之排屑槽(31)內的切屑,待刮板(42)將切屑刮動到排屑口(11)處時,即能令切屑由排屑口(11)落下,而達到排屑之功效。 In this way, the invention is used in operation, when the table (2) generates chips during the processing, and the chips are subjected to the centrifugal force of the table (2) to the chip flutes of the tray sheet metal (3) (31). After that, whether the worktable (2) is in the process of turning, the power unit (6) can be activated, and the power unit (6) drives the chain (5) under the chain (61) with the sprocket (61) (52). Rotating, because the chain portion (51) above the transmission chain (5) is fixed by the fixing member (41) and the scraping ring (4), and the upper chain portion (51) is also wound around the machine (1) Guide rail ring (12) In addition, the upper chain portion (51) can drive the scraper ring (4) to rotate along the guide ring (12), and the scraper (42) is fixed on the outer edge of the scraper ring (4), so that the scraper is scraped. During the rotation of the ring (4), the scraping plate (42) can be used to scrape the chips in the chip flute (31) of the retaining plate sheet metal (3), and the scraping plate (42) scrapes the chips to the chip discharging port (11). At the moment, the chips can be dropped from the discharge port (11) to achieve the effect of chip removal.
藉由以上所述,本發明結構之組成與使用實施說明可知,本發明與現有結構相較之下,本發明主要係具有下列優點: From the above, the composition and use of the structure of the present invention show that the present invention has the following advantages in comparison with the existing structure:
1.本發明利用動力裝置以鏈輪帶動傳動鏈條進行傳動,使得其在整體結構設計上較為簡化,可應用於各式不同大小尺寸規格之工作台。 1. The invention utilizes the power device to drive the transmission chain with the sprocket, so that the overall structure design is simplified, and can be applied to various worktables of different sizes and sizes.
2.本發明由於在操作使用上並非靠離心力方式進行排屑,使得其於排屑過程中不會因工作台轉速低,而造成切屑積卡無法排出之情況發生。 2. The present invention does not rely on centrifugal force for chip removal during operation, so that it does not cause the chip accumulation card to be discharged due to the low rotation speed of the table during the chip removal process.
3.本發明之刮屑環係由動力裝置進行帶動旋轉,而並非為與工作台同步轉動,使得其能獨立控制排屑速度與旋轉方向,增加使用上之便利性,且於工作台高速轉動時,刮屑環亦不會受到影響,而更增使用上之安全性者。 3. The scraping ring of the present invention is rotated by the power unit, and is not rotated synchronously with the table, so that it can independently control the chip removing speed and the rotating direction, increase the convenience of use, and rotate at a high speed on the table. At the same time, the scraping ring will not be affected, and the safety of the use will be increased.
然而前述之實施例或圖式並非限定本發明之產品結構或使用方式,任何所屬技術領域中具有通常知識者之適當變化或修飾,皆應視為不脫離本發明之專利範疇。 However, the above-described embodiments or drawings are not intended to limit the structure or the use of the present invention, and any suitable variations or modifications of the invention will be apparent to those skilled in the art.
綜上所述,本發明實施例確能達到所預期之使用功效,又其所揭露之具體構造,不僅未曾見諸於同類產品中,亦未曾公開於申請前,誠已完全符合專利法之規定與要求,爰依法提出發明專利之申請,懇請惠予審查,並賜准專利,則實感德便。 In summary, the embodiments of the present invention can achieve the expected use efficiency, and the specific structure disclosed therein has not been seen in similar products, nor has it been disclosed before the application, and has completely complied with the provisions of the Patent Law. And the request, the application for the invention of a patent in accordance with the law, please forgive the review, and grant the patent, it is really sensible.
(1)‧‧‧機台 (1)‧‧‧ Machines
(11)‧‧‧排屑口 (11)‧‧‧ 排排口
(2)‧‧‧工作台 (2) ‧ ‧ workbench
(3)‧‧‧承盤鈑金 (3) ‧ ‧ vouchers
(31)‧‧‧排屑槽 (31)‧‧‧ Chip flutes
(42)‧‧‧刮板 (42)‧‧‧Scraper
(51)‧‧‧上鏈部 (51) ‧ ‧ 上上部
(6)‧‧‧動力裝置 (6) ‧‧‧Powerplant
(61)‧‧‧鏈輪 (61)‧‧‧Sprocket
Claims (4)
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TW101141674A TWI469847B (en) | 2012-11-08 | 2012-11-08 | Chip discharging device for vertical lathe |
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TW101141674A TWI469847B (en) | 2012-11-08 | 2012-11-08 | Chip discharging device for vertical lathe |
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TW201417938A TW201417938A (en) | 2014-05-16 |
TWI469847B true TWI469847B (en) | 2015-01-21 |
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CN105127831B (en) * | 2015-09-25 | 2017-03-15 | 浙江金汤机床有限公司 | A kind of dual waste scrap device of numerically controlled lathe |
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