TWI459416B - Combined structure of hollow bobbin and conductive sheet, hollow bobbin, and conductive sheet - Google Patents

Combined structure of hollow bobbin and conductive sheet, hollow bobbin, and conductive sheet Download PDF

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Publication number
TWI459416B
TWI459416B TW102104752A TW102104752A TWI459416B TW I459416 B TWI459416 B TW I459416B TW 102104752 A TW102104752 A TW 102104752A TW 102104752 A TW102104752 A TW 102104752A TW I459416 B TWI459416 B TW I459416B
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Taiwan
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hollow sleeve
conductive sheet
winding
positioning
hollow
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TW102104752A
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Chinese (zh)
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TW201432741A (en
Inventor
Hua Sheng Lin
yi fan Wu
Yu Chieh Li
zhi liang Zhang
Ching Hsien Teng
Yu Liang Hung
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Delta Electronics Inc
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Priority to TW102104752A priority Critical patent/TWI459416B/en
Priority to US13/845,120 priority patent/US8922322B2/en
Priority to US14/154,192 priority patent/US9030284B2/en
Publication of TW201432741A publication Critical patent/TW201432741A/en
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Publication of TWI459416B publication Critical patent/TWI459416B/en

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中空套筒和導電片之組合結構、中空套筒及導電片Combined structure of hollow sleeve and conductive sheet, hollow sleeve and conductive sheet

本發明是有關於一種中空套筒和導電片之組合結構,特別是有關於一種組裝簡易之中空套筒和導電片之組合結構。The invention relates to a combined structure of a hollow sleeve and a conductive sheet, in particular to a combined structure of a hollow sleeve and a conductive sheet which are easy to assemble.

一般來說,變壓器可用來調整不同之電壓,使電壓達到電器設備能夠適用的範圍。In general, transformers can be used to adjust different voltages so that the voltage reaches the range that the electrical equipment can handle.

變壓器之結構主要包括有中空套筒、鐵芯組、初級繞線以及次級繞線。初級繞線及次級繞線均是套設在中空套筒之上。當一輸入電壓傳送至初級繞線後,鐵芯組會產生電磁作用,使得次級繞線產生一輸出電壓。此外,藉由初級繞線與次級繞線的匝數差異,即可使得輸出電壓不同於輸入電壓,因而可達到電壓轉換之目的。The structure of the transformer mainly includes a hollow sleeve, a core group, a primary winding, and a secondary winding. Both the primary winding and the secondary winding are sleeved over the hollow sleeve. When an input voltage is transmitted to the primary winding, the core group generates an electromagnetic effect, causing the secondary winding to generate an output voltage. In addition, by the difference in the number of turns between the primary winding and the secondary winding, the output voltage can be made different from the input voltage, thereby achieving the purpose of voltage conversion.

一般而言,變壓器通常是採用導電片來做為次級繞線,而中空套筒上會設置有複數對葉片,每對葉片可形成一繞線槽於兩者之間,此繞線槽係用以纏繞初級繞線,而做為次級繞線的導電片則會被葉片隔在繞線槽外。In general, the transformer usually uses a conductive sheet as a secondary winding, and the hollow sleeve is provided with a plurality of pairs of blades, and each pair of blades can form a winding groove between the two. It is used to wrap the primary winding, and the conductive sheet as the secondary winding is separated by the blade outside the winding groove.

換句話說,在傳統的初級繞線與次級繞線之間,必然會隔著一葉片。又由於葉片具有一定的厚度,勢必會佔據中空套筒上的可用空間。此外,更重要的是,傳統之變壓器還 會具有組裝繁複的缺點。In other words, between the conventional primary winding and the secondary winding, there is bound to be a blade. And because the blade has a certain thickness, it is bound to occupy the available space on the hollow sleeve. In addition, more importantly, the traditional transformer is still Will have the drawback of complicated assembly.

有鑑於此,本發明之目的是要提供一種可增加中空套筒上的可用空間,且組裝簡易以及組裝工時降低之變壓器。In view of the above, it is an object of the present invention to provide a transformer which can increase the available space on the hollow sleeve and which is easy to assemble and has reduced assembly man-hours.

本發明基本上採用如下所詳述之特徵以為了要解決上述之問題。The present invention basically employs the features detailed below in order to solve the above problems.

本發明之一實施例提供一種中空套筒和導電片之組合結構,適用於一變壓器之中,該中空套筒和導電片之組合結構包括一中空套筒,具有一外表面及至少一定位結構,該定位結構係成型於該外表面之上;以及至少一導電片,套設於該中空套筒之該外表面之上,該導電片包含一本體及至少一卡固結構,該本體設置有一中空部而使該本體具有一內周緣,該卡固結構係成型於該本體之該內周緣之上,且係與該中空套筒之該定位結構相互卡合固定;其中,該變壓器包含至少一繞組,設置於該中空套筒之該外表面之上且鄰接於該導電片。An embodiment of the present invention provides a combination structure of a hollow sleeve and a conductive sheet, which is suitable for use in a transformer. The combined structure of the hollow sleeve and the conductive sheet comprises a hollow sleeve having an outer surface and at least one positioning structure. The positioning structure is formed on the outer surface; and at least one conductive sheet is sleeved on the outer surface of the hollow sleeve. The conductive sheet comprises a body and at least one fastening structure, and the body is provided with a body a hollow portion such that the body has an inner circumference, the fastening structure is formed on the inner circumference of the body, and is engaged with the positioning structure of the hollow sleeve; wherein the transformer comprises at least one A winding is disposed on the outer surface of the hollow sleeve and adjacent to the conductive sheet.

根據上述之實施例,該中空套筒之該定位結構係為一定位槽,該導電片之該卡固結構係為一凸塊,該凸塊係卡合於該定位槽中。According to the above embodiment, the positioning structure of the hollow sleeve is a positioning groove, and the fastening structure of the conductive piece is a protrusion, and the protrusion is engaged in the positioning groove.

根據上述之實施例,該中空套筒更具有至少一導軌,該導軌係凹設於該中空套筒之該外表面之上且連通於該定位結構和該中空套筒之一端緣,該導電片之該凸塊係經由滑入該導軌中而卡合於該定位槽之中。According to the above embodiment, the hollow sleeve further has at least one guide rail recessed on the outer surface of the hollow sleeve and communicated with the positioning structure and one end edge of the hollow sleeve, the conductive sheet The bump is engaged in the positioning groove by sliding into the guide rail.

根據上述之實施例,該中空套筒之該外表面更設 置有至少二凸起組,該至少二凸起組之間係相隔一預定距離,該定位槽和該導電片係設置於該至少二凸起組之間,該繞組係設置於部分或全部之該至少二凸起組之上,各該凸起組係分別包含複數個凸出部,各該凸起組中之複數個凸出部係彼此間隔而環繞排列於該中空套筒之該外表面。According to the above embodiment, the outer surface of the hollow sleeve is further provided And at least two protrusion groups are disposed, the at least two protrusion groups are separated by a predetermined distance, the positioning groove and the conductive sheet are disposed between the at least two protrusion groups, and the winding is disposed in part or in whole Above the at least two protrusion groups, each of the protrusion groups respectively includes a plurality of protrusions, and the plurality of protrusions in each of the protrusion groups are spaced apart from each other and arranged around the outer surface of the hollow sleeve .

根據上述之實施例,各該凸起組中之複數個凸出部距離該中空套筒之一軸心的距離係大致相同,且兩相鄰之各該凸起組之各該複數個凸出部係彼此對稱且平行地設置於該中空套筒之該外表面,而使該至少二凸起組之複數個凸出部之間與該中空套筒之該外表面之間形成複數個第一移行通道和複數個第二移行通道,各該第一移行通道係分別環繞於該中空套筒之該外表面且彼此平行,各該第二移行通道係垂直於各該第一移行通道,該定位槽係位於該第一移行通道中,該導電片之該凸塊係先滑入該第二移行通道後,再進入該第一移行通道中與該定位槽卡合。According to the above embodiment, the plurality of protrusions in each of the protrusion groups are substantially the same distance from an axis of the hollow sleeve, and each of the two adjacent protrusion groups has a plurality of protrusions The portions are disposed symmetrically and in parallel with each other on the outer surface of the hollow sleeve, such that a plurality of first portions are formed between the plurality of protrusions of the at least two protrusion groups and the outer surface of the hollow sleeve a transition passage and a plurality of second transition passages, each of the first transition passages respectively surrounding the outer surface of the hollow sleeve and parallel to each other, and each of the second transition passages is perpendicular to each of the first transition passages, the positioning The slot is located in the first transfer channel, and the bump of the conductive sheet first slides into the second transfer channel, and then enters the first transfer channel to engage with the positioning groove.

根據上述之實施例,該定位槽係位於分屬於不同凸起組之兩個相鄰的凸出部之間,該導電片之該凸塊經由該第二移行通道而進入該第一移行通道後,係於該第一移行通道中滑動而與該定位槽卡合。According to the above embodiment, the positioning slot is located between two adjacent protrusions belonging to different protrusion groups, and the protrusion of the conductive sheet enters the first migration channel via the second migration channel. , sliding in the first transition channel to engage with the positioning slot.

根據上述之實施例,該導電片更具有一掛線部,以及該繞組係為一線圈,該繞組之一線端係掛設於該掛線部之上。According to the above embodiment, the conductive sheet further has a hanging portion, and the winding is a coil, and one of the winding ends is hung on the hanging portion.

根據上述之實施例,該導電片更具有一跨線部,以及該繞組係為一線圈,該繞組之一部份線段係跨設於該跨線 部之上。According to the above embodiment, the conductive sheet further has a line crossing portion, and the winding is a coil, and a part of the winding line is spanned across the line Above the ministry.

根據上述之實施例,該導電片更具有一掛線部和一跨線部,以及該繞組係為一線圈,該繞組之一線端係掛設於該掛線部之上,以及該繞組之一部份線段跨設於該跨線部之上。According to the above embodiment, the conductive sheet further has a hanging portion and a jumper portion, and the winding is a coil, one end of the winding is hung on the hanging portion, and one of the windings A portion of the line segment is placed across the line portion.

本發明之另一實施例提供一種中空套筒,用於一變壓器中,該變壓器具有至少一導電片和至少一繞組,該導電片包含一本體及至少一卡固結構,該本體設置有一中空部而使該本體具有一內周緣,該卡固結構係成型於該本體之該內周緣之上,該中空套筒包括一外表面;以及至少一定位結構,成型於該外表面之上,其中,該導電片係套設於該中空套筒之該外表面之上,該導電片之該卡固結構係與該中空套筒之該定位結構相互卡合固定,該繞組係設置於該中空套筒之該外表面之上且鄰接於該導電片。Another embodiment of the present invention provides a hollow sleeve for use in a transformer having at least one conductive sheet and at least one winding, the conductive sheet comprising a body and at least one fastening structure, the body being provided with a hollow portion The hollow body is formed on the inner circumference of the body, the hollow sleeve includes an outer surface, and at least one positioning structure is formed on the outer surface, wherein The conductive sheet is sleeved on the outer surface of the hollow sleeve, and the fastening structure of the conductive sheet is engaged with the positioning structure of the hollow sleeve, and the winding is disposed on the hollow sleeve. Above the outer surface and adjacent to the conductive sheet.

本發明之又一實施例提供一種導電片,用於一變壓器中,該變壓器具有一中空套筒和至少一繞組,該中空套筒包括一外表面和成型於該外表面之上的至少一定位結構,該導電片包含一本體,該本體設置有一中空部而使該本體具有一內周緣;以及至少一卡固結構,成型於該本體之該內周緣之上,其中,該導電片係套設於該中空套筒之該外表面之上,該導電片之該卡固結構係與該中空套筒之該定位結構相互卡合固定,該繞組係設置於該中空套筒之該外表面之上且鄰接於該導電片。Yet another embodiment of the present invention provides a conductive sheet for use in a transformer having a hollow sleeve and at least one winding, the hollow sleeve including an outer surface and at least one location formed over the outer surface Structure, the conductive sheet comprises a body, the body is provided with a hollow portion so that the body has an inner circumference; and at least one fastening structure is formed on the inner circumference of the body, wherein the conductive sheet is sleeved Above the outer surface of the hollow sleeve, the fastening structure of the conductive sheet is engaged with the positioning structure of the hollow sleeve, and the winding is disposed on the outer surface of the hollow sleeve And adjacent to the conductive sheet.

為使本發明之上述目的、特徵和優點能更明顯易 懂,下文特舉較佳實施例並配合所附圖式做詳細說明。In order to make the above objects, features and advantages of the present invention more obvious In the following, the preferred embodiments are described in detail with reference to the accompanying drawings.

101、102、103‧‧‧變壓器101, 102, 103‧‧‧ transformer

100‧‧‧中空套筒100‧‧‧ hollow sleeve

110‧‧‧第一移行通道110‧‧‧First transition channel

111‧‧‧外表面111‧‧‧ outer surface

112、112’‧‧‧定位結構(定位槽)112, 112'‧‧‧ Positioning structure (positioning groove)

115‧‧‧第二移行通道115‧‧‧Second transition channel

116‧‧‧端緣116‧‧‧ edge

120‧‧‧凸起組120‧‧‧ convex group

121‧‧‧凸出部121‧‧‧Protruding

130‧‧‧突出限位部130‧‧‧Outstanding Limits

140‧‧‧導軌140‧‧‧rails

200a、200b、200c、200d‧‧‧導電片200a, 200b, 200c, 200d‧‧‧ conductive sheets

205‧‧‧本體205‧‧‧ body

210‧‧‧卡固結構(凸塊)210‧‧‧Clock structure (bump)

220‧‧‧內周緣220‧‧‧ inner circumference

230‧‧‧中空部230‧‧‧ Hollow

250‧‧‧掛線部250‧‧‧ hanging line department

260‧‧‧跨線部260‧‧‧cross-line department

300‧‧‧繞組300‧‧‧ winding

310‧‧‧線段310‧‧‧ segments

311、312‧‧‧線端311, 312‧‧‧ line end

400‧‧‧鐵芯組400‧‧‧ iron core group

410‧‧‧第一鐵芯410‧‧‧First core

412‧‧‧第一軸心部412‧‧‧First Axis

420‧‧‧第二鐵芯420‧‧‧second core

422‧‧‧第二軸心部422‧‧‧Second axis

第1A圖係顯示本發明之第一實施例之變壓器之立體分解示意圖;第1B圖係顯示本發明之第一實施例之變壓器之立體組合示意圖;第1C圖係顯示第1A圖中之中空套筒示意圖;第1D圖係顯示第1A圖中之中空套筒及導電片組合時之示意圖;第1E圖係顯示一線圈跨過導電片之示意圖;第2A圖係顯示本發明之第二實施例之變壓器之立體分解示意圖;第2B圖係顯示本發明之第二實施例之變壓器之立體組合示意圖;第2C圖顯示第2A圖之中空套筒與導電片之示意圖;第3A圖係顯示本發明之第三實施例之變壓器之立體分解示意圖;第3B圖係顯示本發明之第三實施例之變壓器之立體組合示意圖;第3C圖係顯示第3A圖中之中空套筒示意圖;以及第4圖係顯示本發明之中空套筒和導電片之組合結構之組裝方法流程圖。1A is a perspective exploded view showing a transformer according to a first embodiment of the present invention; FIG. 1B is a perspective view showing a three-dimensional combination of a transformer according to a first embodiment of the present invention; and FIG. 1C is a hollow sleeve showing a first embodiment; 1D is a schematic view showing a combination of a hollow sleeve and a conductive sheet in FIG. 1A; FIG. 1E is a schematic view showing a coil across a conductive sheet; and FIG. 2A is a second embodiment showing the present invention; FIG. 2B is a schematic view showing a three-dimensional combination of a transformer according to a second embodiment of the present invention; FIG. 2C is a schematic view showing a hollow sleeve and a conductive sheet of FIG. 2A; FIG. 3A is a view showing the present invention; 3D is a schematic exploded perspective view of a transformer according to a third embodiment; FIG. 3B is a schematic view showing a three-dimensional combination of a transformer according to a third embodiment of the present invention; FIG. 3C is a schematic view showing a hollow sleeve in FIG. 3A; A flow chart showing the assembly method of the combined structure of the hollow sleeve and the conductive sheet of the present invention.

茲配合圖式說明本發明之較佳實施例。The preferred embodiment of the invention is described in conjunction with the drawings.

以下將以圖式揭露本發明之複數實施方式,為明確說明起見,許多實務上的細節將在以下敘述中一併說明。然而,熟悉本領域之技術人員應當瞭解到,在本發明部分實施方式中,這些實務上的細節並非必要的,因此不應用以限制本發明。此外,為簡化圖式起見,一些習知慣用的結構與元件在圖式中將以簡單示意的方式繪示之。The embodiments of the present invention are disclosed in the following drawings, and for the purpose of clarity However, it should be understood by those skilled in the art that the details of the invention are not essential to the details of the invention. In addition, some of the conventional structures and elements are shown in the drawings in a simplified schematic manner in order to simplify the drawings.

第一實施例First embodiment

首先請參閱第1A圖及第1B圖,本實施例之中空套筒和導電片之組合結構是適用於一變壓器101之中,並且主要包括有一中空套筒100及複數個導電片200a~200d。變壓器101更包括有至少一繞組300(如第1E圖中所示)及一鐵芯組400。First, referring to FIG. 1A and FIG. 1B, the combined structure of the hollow sleeve and the conductive sheet of the present embodiment is suitable for use in a transformer 101, and mainly includes a hollow sleeve 100 and a plurality of conductive sheets 200a to 200d. Transformer 101 further includes at least one winding 300 (as shown in FIG. 1E) and a core set 400.

如第1A圖及第1C圖所示,中空套筒100具有一外表面111及複數個定位結構112,其中複數個定位結構112是成型於外表面111之上。此外,在本實施例之中,中空套筒100可以是由彈性材料所製成,以允許適度的彈性變形,且定位結構112乃是定位槽的型式。As shown in FIGS. 1A and 1C, the hollow sleeve 100 has an outer surface 111 and a plurality of positioning structures 112, wherein a plurality of positioning structures 112 are formed over the outer surface 111. Further, in the present embodiment, the hollow sleeve 100 may be made of an elastic material to allow moderate elastic deformation, and the positioning structure 112 is a type of positioning groove.

再請一併參閱第1A圖、第1B圖及第1D圖,複數個導電片200a~200d是套設於中空套筒100之外表面111之上。如第1A圖所示,導電片200a~200d分別皆各具有一本體205、複數個卡固結構210、兩掛線部250及一跨線部260。本體205設置有一中空部230而使本體205具有一內周緣220。卡固結構210是成型於本體205之內周緣220之上,並且卡固結構210是與中空套筒100之定位結構112相互卡合固定。在本實施例之中,導電片 200a~200d之卡固結構210乃是凸塊的型式,當導電片200a~200d套設於中空套筒100之外表面111之上時,各卡固結構(凸塊)210分別卡合於中空套筒100之各定位結構(定位槽)112之中。Referring to FIG. 1A, FIG. 1B and FIG. 1D together, a plurality of conductive sheets 200a-200d are sleeved on the outer surface 111 of the hollow sleeve 100. As shown in FIG. 1A, each of the conductive sheets 200a-200d has a body 205, a plurality of fastening structures 210, two hanging portions 250, and a jumper portion 260. The body 205 is provided with a hollow portion 230 such that the body 205 has an inner periphery 220. The fastening structure 210 is formed on the inner circumference 220 of the body 205, and the fastening structure 210 is engaged with the positioning structure 112 of the hollow sleeve 100. In this embodiment, the conductive sheet The fastening structure 210 of 200a to 200d is a type of a bump. When the conductive sheets 200a to 200d are sleeved on the outer surface 111 of the hollow sleeve 100, the respective fastening structures (bumps) 210 are respectively engaged with the hollow. Each of the positioning structures (positioning grooves) 112 of the sleeve 100 is included.

另外,在本實施例中,卡固結構210與定位結構112之形狀及大小可以是大致上相同,以利卡固結構210緊密地卡合於定位結構112中,進而避免導電片200a~200d在中空套筒100上發生旋轉。舉例來說,卡固結構210可以是錐狀凸起狀,但不以此為限。相對地,定位結構112可以是錐狀凹陷狀,但不以此為限。In addition, in this embodiment, the shape and size of the fastening structure 210 and the positioning structure 112 may be substantially the same, so that the fastening structure 210 is tightly engaged in the positioning structure 112, thereby preventing the conductive sheets 200a-200d from being Rotation occurs on the hollow sleeve 100. For example, the fastening structure 210 may be a tapered protrusion, but is not limited thereto. In contrast, the positioning structure 112 may be a tapered recess, but is not limited thereto.

再者,本實施例之導電片200a~200d並不侷限於具有兩個卡固結構210。換句話說,導電片200a~200d亦可以分別皆各具有兩個以上之卡固結構210。更具體而言,藉由卡固結構210及定位結構112於數量上的增加,即可以進一步使導電片200a~200d更穩固地套設於中空套筒100之上。Furthermore, the conductive sheets 200a to 200d of the present embodiment are not limited to having two fastening structures 210. In other words, the conductive sheets 200a to 200d may each have two or more fastening structures 210. More specifically, by increasing the number of the fastening structure 210 and the positioning structure 112, the conductive sheets 200a to 200d can be further stably sheathed on the hollow sleeve 100.

另外,導電片200a~200d之各中空部230的圓徑大小大致上是等同於中空套筒100之外徑大小,以利於將導電片200a~200d套設於中空套筒100之上。In addition, the diameter of each of the hollow portions 230 of the conductive sheets 200a to 200d is substantially equal to the outer diameter of the hollow sleeve 100, so as to facilitate the sleeves of the conductive sheets 200a to 200d on the hollow sleeve 100.

於本實施例中,導電片200a~200d皆是分別由一片導電片彎折而形成雙層結構。此外,於其他實施例中,亦可以兩片或多片單層之導電片相疊而共同組合而成雙層或多層結構。在本實施例之中,導電片200a~200d可以是由銅所製成,但不以此為限。In this embodiment, the conductive sheets 200a to 200d are each bent by a piece of conductive sheet to form a two-layer structure. In addition, in other embodiments, two or more single-layer conductive sheets may be stacked and combined to form a double-layer or multi-layer structure. In the present embodiment, the conductive sheets 200a to 200d may be made of copper, but not limited thereto.

需特別說明的是,前述繞組300(如第1E圖中所示) 是設置於中空套筒100之外表面111之上,並且繞組300是鄰接於或抵靠於導電片200a、導電片200b、導電片200c、導電片200d。於本實施例中,繞組300係為線圈,各導電片200a、200b、200c、200d之間的空間可做為繞線槽,故繞組300可直接纏繞於導電片200a、200b、200c、200d之間。因此,變壓器101無須額外使用葉片來形成繞線槽,因而可以使得繞線(或繞組)空間增加或使得變壓器101之尺寸減小。It should be specially noted that the aforementioned winding 300 (as shown in FIG. 1E) It is disposed on the outer surface 111 of the hollow sleeve 100, and the winding 300 is adjacent to or abuts against the conductive sheet 200a, the conductive sheet 200b, the conductive sheet 200c, and the conductive sheet 200d. In the present embodiment, the winding 300 is a coil, and the space between the conductive sheets 200a, 200b, 200c, and 200d can be used as a winding groove, so that the winding 300 can be directly wound around the conductive sheets 200a, 200b, 200c, and 200d. between. Therefore, the transformer 101 does not need to additionally use the blades to form the winding grooves, so that the winding (or winding) space can be increased or the size of the transformer 101 can be reduced.

如上所述,本實施例之繞組300係為線圈(如第1E圖所示),故繞組300之至少一線端係掛設於掛線部250,且繞組300之一部份線段310係跨設於跨線部260。更詳細地說,於本實施例中,繞組300之一線端311可先掛設於最靠近鐵芯組400之第一鐵芯410的導電片200a之掛線部250(請同時參照第1A、1B圖和第1E圖),然後繞組300其餘部份之線段係可繞設於導電片200a和導電片200b之間所形成的繞線槽中,然後經由跨過導電片200b之跨線部260再繞設於導電片200b和導電片200c之間所形成的繞線槽,然後再經由跨過導電片200c之跨線部260而繞設於導電片200c和導電片200d之間所形成的繞線槽,最後再將繞組300的另一線端312掛設於最靠近鐵芯組400之第二鐵芯420的導電片200d之掛線部250。As described above, the winding 300 of the present embodiment is a coil (as shown in FIG. 1E), so that at least one end of the winding 300 is hung on the hanging portion 250, and a part of the line 310 of the winding 300 is spanned. In the crossover portion 260. In more detail, in the present embodiment, one of the ends 311 of the winding 300 may be first hung on the hanging portion 250 of the conductive sheet 200a closest to the first core 410 of the core group 400 (please refer to the first aspect, 1B and 1E), then the remaining portion of the winding 300 can be wound around a winding groove formed between the conductive sheet 200a and the conductive sheet 200b, and then via the jumper portion 260 across the conductive sheet 200b. Then, a winding groove formed between the conductive sheet 200b and the conductive sheet 200c is wound, and then wound around the conductive sheet 200c and the conductive sheet 200d via the jumper portion 260 of the conductive sheet 200c. The wire slot finally hangs the other wire end 312 of the winding 300 to the wire hooking portion 250 of the conductive sheet 200d closest to the second core 420 of the core group 400.

另外,在本實施例之中,繞組300可以做為變壓器101的初級側繞組,而導電片200a~200d可以做為變壓器101之次級側繞組,以提供電壓轉換之效果。當然,在其他實施例中,繞組可不必為線圈,亦可以是導電片之形式,如同本實施例中之導電片的形式。In addition, in the present embodiment, the winding 300 can be used as the primary side winding of the transformer 101, and the conductive sheets 200a to 200d can be used as the secondary side winding of the transformer 101 to provide a voltage conversion effect. Of course, in other embodiments, the windings may not necessarily be coils or may be in the form of conductive sheets, as in the form of conductive sheets in this embodiment.

如第1A圖及第1B圖所示,鐵芯組400是部分地穿設於中空套筒100之中。更詳細的來說,鐵芯組400具有一第一鐵芯410及一第二鐵芯420。第一鐵芯410是相對於第二鐵芯420,以及第一鐵芯410及第二鐵芯420是分別部分地穿設於中空套筒100之中。As shown in FIGS. 1A and 1B, the core group 400 is partially inserted into the hollow sleeve 100. In more detail, the core group 400 has a first core 410 and a second core 420. The first core 410 is opposite to the second core 420, and the first core 410 and the second core 420 are partially disposed in the hollow sleeve 100, respectively.

更具體而言,如第1A圖所示,第一鐵芯410具有一第一軸心部412,而第二鐵芯420具有一第二軸心部422。第一軸心部412及第二軸心部422之外徑大致上是與中空套筒100之內徑相同,以利第一軸心部412及第二軸心部422緊密地穿設於中空套筒100之中。並且,本實施例之中空套筒100還具有複數個突出限位部130(請參閱第1B圖、第1C圖),突出限位部130是由中空套筒100之兩端緣116向外突出形成之板狀體,其形狀是與鐵芯組400之一部分的形狀對應,以將鐵芯組400限位固定。More specifically, as shown in FIG. 1A, the first core 410 has a first axial portion 412, and the second core 420 has a second axial portion 422. The outer diameters of the first axial portion 412 and the second axial portion 422 are substantially the same as the inner diameter of the hollow sleeve 100, so that the first axial portion 412 and the second axial portion 422 are closely spaced through the hollow. In the sleeve 100. Moreover, the hollow sleeve 100 of the embodiment further has a plurality of protruding limiting portions 130 (please refer to FIG. 1B and FIG. 1C ), and the protruding limiting portion 130 protrudes outward from the two end edges 116 of the hollow sleeve 100 . The formed plate-like body has a shape corresponding to the shape of a portion of the core group 400 to limit the core group 400 to be fixed.

如第1A圖及第1C圖所示,除了定位結構112之外,本實施例之中空套筒100還具有複數個導軌140。各導軌140是分別凹設於中空套筒100之外表面111之上且分別連通於各定位結構112和中空套筒100之端緣116。導電片200a~200d之卡固結構(凸塊)210是經由滑入導軌140中而卡合於定位結構(定位槽)112之中。As shown in FIGS. 1A and 1C, in addition to the positioning structure 112, the hollow sleeve 100 of the present embodiment has a plurality of guide rails 140. Each of the guide rails 140 is recessed on the outer surface 111 of the hollow sleeve 100 and communicates with each of the positioning structures 112 and the end edge 116 of the hollow sleeve 100, respectively. The fastening structure (bump) 210 of the conductive sheets 200a to 200d is engaged in the positioning structure (positioning groove) 112 by sliding into the guide rail 140.

同樣地,在變壓器101之組裝過程中,導電片200a~200d與中空套筒100之組裝僅需藉由兩者間的相對滑移即可達成。因此,變壓器101之組裝可以變得簡易,因而可使得組裝工時降低,進而可有利於變壓器101之大量生產製造。Similarly, in the assembly process of the transformer 101, the assembly of the conductive sheets 200a to 200d and the hollow sleeve 100 can be achieved only by the relative slip between the two. Therefore, the assembly of the transformer 101 can be simplified, and the assembly man-hour can be reduced, which in turn can facilitate mass production of the transformer 101.

第二實施例Second embodiment

請一併參閱第2A圖、第2B圖及第2C圖,本實施例之中空套筒和導電片之組合結構是適用於一變壓器102之中,並且主要包括有一中空套筒100及複數個導電片200a、200b、200c、200d。變壓器102更包括有複數個繞組(未圖示)及一鐵芯組400。Referring to FIG. 2A, FIG. 2B and FIG. 2C together, the combined structure of the hollow sleeve and the conductive sheet of the embodiment is suitable for use in a transformer 102, and mainly includes a hollow sleeve 100 and a plurality of conductive materials. Sheets 200a, 200b, 200c, 200d. Transformer 102 further includes a plurality of windings (not shown) and a core set 400.

如第2A圖及第2C圖所示,中空套筒100具有一外表面111及複數個定位結構112。在此,複數個定位結構112是成型於外表面111之上。此外,在本實施例之中,中空套筒100可以是由彈性材料所製成,以允許適度的彈性變形,且定位結構112乃是定位槽的型式。As shown in FIGS. 2A and 2C, the hollow sleeve 100 has an outer surface 111 and a plurality of positioning structures 112. Here, a plurality of positioning structures 112 are formed over the outer surface 111. Further, in the present embodiment, the hollow sleeve 100 may be made of an elastic material to allow moderate elastic deformation, and the positioning structure 112 is a type of positioning groove.

如第2A圖、第2B圖及第2C圖所示,複數個導電片200a、200b、200c、200d是套設於中空套筒100之外表面111之上。由第2A圖及第2C圖中可以看出,導電片200a、200b、200c、200d分別具有一本體205、複數個卡固結構210、兩掛線部250及一跨線部260。本體205設置有一中空部230而使本體205具有一內周緣220。卡固結構210是成型於本體205之內周緣220之上,並且卡固結構210是與中空套筒100之定位結構112相互卡合固定。此外,在本實施例之中,導電片200a、200b、200c、200d之卡固結構210乃是凸塊的型式。在此,當導電片200a、200b、200c、200d套設於中空套筒100之外表面111之上時,各卡固結構210(即凸塊)是分別卡合於中空套筒100之各定位結構112(即定位槽)之中。As shown in FIGS. 2A, 2B, and 2C, a plurality of conductive sheets 200a, 200b, 200c, and 200d are sleeved on the outer surface 111 of the hollow sleeve 100. As can be seen from FIGS. 2A and 2C, the conductive sheets 200a, 200b, 200c, and 200d respectively have a body 205, a plurality of fastening structures 210, two hanging portions 250, and a jumper portion 260. The body 205 is provided with a hollow portion 230 such that the body 205 has an inner periphery 220. The fastening structure 210 is formed on the inner circumference 220 of the body 205, and the fastening structure 210 is engaged with the positioning structure 112 of the hollow sleeve 100. Further, in the present embodiment, the fastening structure 210 of the conductive sheets 200a, 200b, 200c, 200d is a type of a bump. Here, when the conductive sheets 200a, 200b, 200c, and 200d are sleeved on the outer surface 111 of the hollow sleeve 100, the respective fixing structures 210 (ie, the bumps) are respectively engaged with the positioning of the hollow sleeve 100. Among the structures 112 (ie, the positioning slots).

值得注意的是,在導電片200a、200b、200c、200d與中空套筒100之組裝過程中,導電片200a、200b、200c、200d 是先被套設於中空套筒100之外表面111之上。此時,中空套筒100會略為發生變形。接著,導電片200a、200b、200c、200d可以被旋轉,以使得其卡固結構210卡合於中空套筒100之定位結構112之中。此時,導電片200a、200b、200c、200d即可被固定於中空套筒100之上而不致於任意旋轉。It is worth noting that during the assembly of the conductive sheets 200a, 200b, 200c, 200d and the hollow sleeve 100, the conductive sheets 200a, 200b, 200c, 200d It is first placed over the outer surface 111 of the hollow sleeve 100. At this time, the hollow sleeve 100 is slightly deformed. Then, the conductive sheets 200a, 200b, 200c, 200d can be rotated such that the fastening structure 210 thereof is engaged in the positioning structure 112 of the hollow sleeve 100. At this time, the conductive sheets 200a, 200b, 200c, 200d can be fixed on the hollow sleeve 100 without any rotation.

另外,在本實施例之中,卡固結構210與定位結構112之形狀及大小可以是大致上相同,以利卡固結構210緊密地卡合於定位結構112中,進而避免導電片200a、200b、200c、200d在中空套筒100上發生旋轉。舉例來說,卡固結構210可以是錐狀凸起狀,但不以此為限。相對地,定位結構112可以是錐狀凹陷狀,但不以此為限。In addition, in the present embodiment, the shape and size of the fastening structure 210 and the positioning structure 112 can be substantially the same, so that the fastening structure 210 is tightly engaged in the positioning structure 112, thereby avoiding the conductive sheets 200a, 200b. , 200c, 200d rotate on the hollow sleeve 100. For example, the fastening structure 210 may be a tapered protrusion, but is not limited thereto. In contrast, the positioning structure 112 may be a tapered recess, but is not limited thereto.

再者,本實施例之導電片200a、200b、200c、200d並不侷限於具有兩個卡固結構210。換句話說,導電片200a、200b、200c、200d亦可以分別皆各具有兩個以上之卡固結構210。更具體而言,藉由卡固結構210及定位結構112於數量上的增加,即可以進一步使導電片200a、200b、200c、200d更穩固地套設於中空套筒100之上。Furthermore, the conductive sheets 200a, 200b, 200c, and 200d of the present embodiment are not limited to having two fastening structures 210. In other words, the conductive sheets 200a, 200b, 200c, and 200d may each have two or more fastening structures 210. More specifically, by increasing the number of the fastening structure 210 and the positioning structure 112, the conductive sheets 200a, 200b, 200c, and 200d can be further stably sheathed on the hollow sleeve 100.

另外,導電片200a、200b、200c、200d之各中空部230的圓徑大小大致上是等同於中空套筒100之外徑大小,以利於將導電片200a、200b、200c、200d套設於中空套筒100之上。In addition, the diameter of each hollow portion 230 of the conductive sheets 200a, 200b, 200c, and 200d is substantially equal to the outer diameter of the hollow sleeve 100, so as to facilitate the sleeves of the conductive sheets 200a, 200b, 200c, and 200d to be hollow. Above the sleeve 100.

於本實施例中,導電片200a、200b、200c、200d皆是分別由一片導電片彎折而形成雙層結構。此外,於其他實施例中,亦可以兩片或多片單層之導電片相疊而共同組合而成雙層或多層結構。舉例而言,導電片200a、200b、200c、200d 可以是由銅所製成,但不以此為限。需特別說明的是,組裝時可將至少一繞組(未圖示)設置於中空套筒100之外表面111之上,並且每一個繞組皆是鄰接於或抵靠於導電片200a、或導電片200b、或導電片200c、或導電片200d。In this embodiment, the conductive sheets 200a, 200b, 200c, and 200d are each bent by a single conductive sheet to form a two-layer structure. In addition, in other embodiments, two or more single-layer conductive sheets may be stacked and combined to form a double-layer or multi-layer structure. For example, the conductive sheets 200a, 200b, 200c, 200d It can be made of copper, but not limited to this. It should be particularly noted that at least one winding (not shown) may be disposed on the outer surface 111 of the hollow sleeve 100 during assembly, and each winding is adjacent to or abuts against the conductive sheet 200a or the conductive sheet. 200b, or conductive sheet 200c, or conductive sheet 200d.

於本實施例中,當繞組為線圈時,導電片200a、200b、200c、200d之間的空間可做為繞線槽,故繞組可直接纏繞於導電片200a、200b、200c、200d之間。因此,變壓器102無須額外使用葉片來做為繞線槽,因而可以使得繞線(或繞組)空間增加或使得變壓器102之尺寸減小。In the present embodiment, when the winding is a coil, the space between the conductive sheets 200a, 200b, 200c, and 200d can be used as a winding groove, so that the winding can be directly wound between the conductive sheets 200a, 200b, 200c, and 200d. Therefore, the transformer 102 does not need to additionally use the blades as the winding grooves, so that the winding (or winding) space can be increased or the size of the transformer 102 can be reduced.

如上所述,當繞組為線圈時,繞組之至少一線端係掛設於掛線部250,且繞組之一部份線段係跨設於跨線部260。更詳細地說,於本實施例中,繞組之一線端可先掛設於最靠近鐵芯組400之第一鐵芯410的導露片200a之掛線部250(請同時參照第2A~2C圖),然後繞組其餘部份之線段係可繞設於導電片200a和導電片200b之間所形成的繞線槽中,然後經由跨過導電片200b之跨線部260再繞設於導電片200b和導電片200c之間所形成的繞線槽,然後再經由跨過導電片200c之跨線部260而繞設於導電片200c和導電片200d之間所形成的繞線槽,最後再將繞組的另一線端掛設於最靠近鐵芯組400之第二鐵芯420的導電片200d之掛線部250。As described above, when the winding is a coil, at least one end of the winding is hung on the hanging portion 250, and a part of the winding is spanned across the crossing portion 260. In more detail, in this embodiment, one of the winding ends of the winding may be first hung on the hanging portion 250 of the exposed strip 200a of the first core 410 closest to the core group 400 (please refer to the 2A~2C at the same time). The line segment of the remaining portion of the winding may be wound around a winding groove formed between the conductive sheet 200a and the conductive sheet 200b, and then wound around the conductive sheet via the jumper portion 260 spanning the conductive sheet 200b. The winding groove formed between the 200b and the conductive sheet 200c is then wound around the winding groove formed between the conductive sheet 200c and the conductive sheet 200d via the jumper portion 260 of the conductive sheet 200c, and finally The other end of the winding is hung on the hanging portion 250 of the conductive sheet 200d closest to the second core 420 of the core group 400.

另外,在本實施例之中,繞組(例如線圈)可以做為變壓器102的初級側繞組,而導電片200a、200b、200c、200d可以做為變壓器102之次級側繞組,以提供電壓轉換之效果。當然,在其他實施例中,繞組可不必為線圈,亦可以是導電片 之形式。In addition, in the present embodiment, the winding (for example, a coil) can be used as the primary side winding of the transformer 102, and the conductive sheets 200a, 200b, 200c, 200d can be used as the secondary side winding of the transformer 102 to provide voltage conversion. effect. Of course, in other embodiments, the windings may not necessarily be coils, and may also be conductive sheets. Form.

如第2A圖及第2B圖所示,鐵芯組400是部分地穿設於中空套筒100之中。更詳細的來說,鐵芯組400具有一第一鐵芯410及一第二鐵芯420。第一鐵芯410是相對於第二鐵芯420,以及第一鐵芯410及第二鐵芯420是分別部分地穿設於中空套筒100之中。As shown in FIGS. 2A and 2B, the core group 400 is partially inserted into the hollow sleeve 100. In more detail, the core group 400 has a first core 410 and a second core 420. The first core 410 is opposite to the second core 420, and the first core 410 and the second core 420 are partially disposed in the hollow sleeve 100, respectively.

更具體而言,如第2A圖所示,第一鐵芯410具有一第一軸心部412,而第二鐵芯420具有一第二軸心部422。第一軸心部412及第二軸心部422之外徑大致上是與中空套筒100之內徑相同,以利第一軸心部412及第二軸心部422緊密地穿設於中空套筒100之中。並且,本實施例之中空套筒100還具有複數個突出限位部130(請參閱第2B圖、第2C圖)。在此,突出限位部130是由中空套筒100之兩端緣向外突出形成之板狀體,其形狀是與鐵芯組400之一部分的形狀對應,以將鐵芯組400限位固定。More specifically, as shown in FIG. 2A, the first core 410 has a first axial portion 412, and the second core 420 has a second axial portion 422. The outer diameters of the first axial portion 412 and the second axial portion 422 are substantially the same as the inner diameter of the hollow sleeve 100, so that the first axial portion 412 and the second axial portion 422 are closely spaced through the hollow. In the sleeve 100. Further, the hollow sleeve 100 of the present embodiment further has a plurality of protruding stopper portions 130 (see FIGS. 2B and 2C). Here, the protruding limiting portion 130 is a plate-like body that is outwardly protruded from both end edges of the hollow sleeve 100, and has a shape corresponding to the shape of a portion of the core group 400 to limit the iron core group 400. .

如第2C圖所示,中空套筒100之外表面111更設置有至少二凸起組120(於本實施例中,係有四凸起組120)。該四凸起組120之間係相隔一預定距離,而定位結構112(即定位槽)和導電片200a、200b、200c、200d是設置於該四凸起組120之間。繞組(未圖示)可設置於部分或全部之該四凸起組120之上。各凸起組120係分別包含複數個凸出部121,且各凸起組120中之複數個凸出部121是彼此間隔而環繞排列於中空套筒100之外表面111。As shown in FIG. 2C, the outer surface 111 of the hollow sleeve 100 is further provided with at least two protrusion groups 120 (in the present embodiment, four protrusion groups 120 are attached). The four protrusion groups 120 are separated by a predetermined distance, and the positioning structure 112 (ie, the positioning groove) and the conductive sheets 200a, 200b, 200c, and 200d are disposed between the four protrusion groups 120. Windings (not shown) may be disposed on some or all of the four raised sets 120. Each of the protrusion groups 120 includes a plurality of protrusions 121, and a plurality of protrusions 121 of each of the protrusion groups 120 are spaced apart from each other and are arranged around the outer surface 111 of the hollow sleeve 100.

在第2C圖中,各凸起組120之複數個凸出部121距 離中空套筒100之一軸心的距離係大致相同,並且兩相鄰之各凸起組120之各複數個凸出部121是彼此對稱且平行地設置於中空套筒100之外表面111,而使該至少二凸起組120之複數個凸出部121之間與中空套筒100之外表面111之間形成複數個第一移行通道110和複數個第二移行通道115。In FIG. 2C, the plurality of protrusions 121 of each of the protrusion groups 120 are spaced apart from each other. The distance from the axis of one of the hollow sleeves 100 is substantially the same, and the plurality of protrusions 121 of the two adjacent protrusion groups 120 are symmetrically and parallel to each other and disposed on the outer surface 111 of the hollow sleeve 100, A plurality of first transition channels 110 and a plurality of second transition channels 115 are formed between the plurality of protrusions 121 of the at least two protrusion groups 120 and the outer surface 111 of the hollow sleeve 100.

在本實施例中,各該第一移行通道110是分別環繞於中空套筒100之外表面111且彼此平行。各該第二移行通道115是垂直於各該第一移行通道110。各定位結構112(即定位槽)是位於各第一移行通道110中。導電片200a、200b、200c、200d之各卡固結構210(即凸塊)是分別先滑入各第二移行通道115後,再分別進入各第一移行通道110中與各定位結構112(即定位槽)卡合。於其他實施例中,當兩相鄰之各凸起組120之各複數個凸出部121彼此平行地設置於中空套筒100之外表面上時,兩相鄰之各凸起組120之各複數個凸出部121也可以是彼此交錯地排列。In this embodiment, each of the first transition passages 110 is respectively surrounded by the outer surface 111 of the hollow sleeve 100 and parallel to each other. Each of the second transition passages 115 is perpendicular to each of the first transition passages 110. Each of the positioning structures 112 (ie, the positioning slots) is located in each of the first transition channels 110. The respective fastening structures 210 (ie, the bumps) of the conductive sheets 200a, 200b, 200c, and 200d are respectively slid into the second transfer passages 115, and then enter the respective first transfer passages 110 and the respective positioning structures 112 (ie, The positioning slot) is engaged. In other embodiments, when the plurality of protruding portions 121 of the two adjacent convex groups 120 are disposed in parallel with each other on the outer surface of the hollow sleeve 100, each of the two adjacent convex groups 120 The plurality of projections 121 may also be arranged alternately with each other.

再者,於本實施例中之定位結構112(即定位槽)是位於分屬於不同凸起組120之兩個相鄰的凸出部121之間。當導電片200a、200b、200c、200d之各卡固結構210(即凸塊)分別經由各第二移行通道115而分別進入各第一移行通道110後,係於第一移行通道110中滑動而與各定位結構112(即定位槽)卡合(例如是經由先前所述的旋轉的方式於第一移行通道110中滑動而與各定位結構112卡合)。此外,於其他實施例中,定位結構112也可位於第一移行通道110和第二移行通道115之交接處。Moreover, the positioning structure 112 (ie, the positioning groove) in the present embodiment is located between two adjacent protrusions 121 belonging to different protrusion groups 120. When the respective fastening structures 210 (ie, the bumps) of the conductive sheets 200a, 200b, 200c, and 200d respectively enter the first transfer passages 110 via the second transfer passages 115, respectively, the slides are slid in the first transfer passages 110. Engagement with each of the positioning structures 112 (ie, the positioning slots) (eg, sliding in the first transition channel 110 via the previously described rotation to engage the positioning structures 112). Moreover, in other embodiments, the positioning structure 112 can also be located at the intersection of the first transition channel 110 and the second transition channel 115.

第三實施例Third embodiment

在本實施例中,與第二實施例相同之元件均標示以相同之符號。如第3A圖、第3B圖及第3C圖所示,本實施例之空套筒和導電片之組合結構是適用於一變壓器103之中,並且主要包括有一中空套筒100及複數個導電片200a~200d。此外,變壓器103更包括有至少一繞組(未圖示)及一鐵芯組400。In the present embodiment, the same elements as those of the second embodiment are denoted by the same reference numerals. As shown in FIG. 3A, FIG. 3B and FIG. 3C, the combined structure of the empty sleeve and the conductive sheet of the present embodiment is suitable for use in a transformer 103, and mainly includes a hollow sleeve 100 and a plurality of conductive sheets. 200a~200d. In addition, the transformer 103 further includes at least one winding (not shown) and a core set 400.

如第3C圖所示,本實施例與第二實施例之差別是在於中空套筒100之構造不同。更具體而言,本實施例中一部份之定位結構(定位槽)112’是呈長條溝槽狀且貫穿突出限位部130和相鄰於突出限位部130之凸出部121,以利成型出中空套筒100之模具的開模製作。As shown in Fig. 3C, the difference between this embodiment and the second embodiment is that the configuration of the hollow sleeve 100 is different. More specifically, a portion of the positioning structure (positioning groove) 112 ′ in the embodiment is a long groove and penetrates the protruding limiting portion 130 and the protruding portion 121 adjacent to the protruding limiting portion 130 . In order to mold the mold of the hollow sleeve 100, the mold is opened.

至於本實施例之其他元件構造、特徵或運作方式均與第二實施例相同,故為了使本案之說明書內容能更清晰易懂起見,在此省略其重複之說明。The other components, features, and operation modes of the present embodiment are the same as those of the second embodiment. Therefore, in order to make the contents of the present specification clearer and easier to understand, the repeated description thereof will be omitted herein.

如上所述,在變壓器103之組裝過程中,導電片200a~200d與中空套筒100之組裝僅需藉由兩者間的相對滑移即可達成。因此,變壓器103之組裝可以變得非常簡易,因而可使得組裝工時降低,進而可有利於變壓器103之大量生產製造。As described above, in the assembly process of the transformer 103, the assembly of the conductive sheets 200a to 200d and the hollow sleeve 100 can be achieved only by the relative slip between the two. Therefore, the assembly of the transformer 103 can be made very simple, so that the assembly man-hour can be reduced, which in turn can facilitate mass production of the transformer 103.

此外,根據前述各實施例所揭露之內容,本發明更提供一種中空套筒和導電片之組合結構之組裝方法,其大致上可以如第4圖之步驟S1至S4所示。In addition, according to the disclosure of the foregoing embodiments, the present invention further provides a method of assembling a combined structure of a hollow sleeve and a conductive sheet, which can be substantially as shown in steps S1 to S4 of FIG.

於步驟S1,提供一中空套筒,其中,該中空套筒具有一外表面及至少一定位結構,且該定位結構係成型於該外 表面之上。In step S1, a hollow sleeve is provided, wherein the hollow sleeve has an outer surface and at least one positioning structure, and the positioning structure is formed on the outer Above the surface.

於步驟S2,將至少一導電片套設於該中空套筒之該外表面之上,其中,該導電片包含一本體及至少一卡固結構,該本體設置有一中空部而使該本體具有一內周緣,該卡固結構係成型於該本體之該內周緣之上,且係與該中空套筒之該定位結構相互卡合固定。In the step S2, at least one conductive sheet is sleeved on the outer surface of the hollow sleeve, wherein the conductive sheet comprises a body and at least one fastening structure, the body is provided with a hollow portion so that the body has a The inner peripheral edge is formed on the inner circumference of the body and is engaged with the positioning structure of the hollow sleeve.

於步驟S3,將至少一繞組設置於該中空套筒之該外表面之上且鄰接於該導電片。In step S3, at least one winding is disposed on the outer surface of the hollow sleeve and adjacent to the conductive sheet.

雖然本發明已以較佳實施例揭露於上,然其並非用以限定本發明,任何熟習此項技藝者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in its preferred embodiments, it is not intended to limit the present invention, and it is possible to make some modifications and refinements without departing from the spirit and scope of the present invention. The scope of the invention is defined by the scope of the appended claims.

101‧‧‧變壓器101‧‧‧Transformer

100‧‧‧中空套筒100‧‧‧ hollow sleeve

111‧‧‧外表面111‧‧‧ outer surface

112‧‧‧定位結構(定位槽)112‧‧‧ Positioning structure (positioning groove)

116‧‧‧端緣116‧‧‧ edge

140‧‧‧導軌140‧‧‧rails

200a、200b、200c、200d‧‧‧導電片200a, 200b, 200c, 200d‧‧‧ conductive sheets

205‧‧‧本體205‧‧‧ body

210‧‧‧卡固結構(凸塊)210‧‧‧Clock structure (bump)

220‧‧‧內周緣220‧‧‧ inner circumference

230‧‧‧中空部230‧‧‧ Hollow

250‧‧‧掛線部250‧‧‧ hanging line department

260‧‧‧跨線部260‧‧‧cross-line department

400‧‧‧鐵芯組400‧‧‧ iron core group

410‧‧‧第一鐵芯410‧‧‧First core

412‧‧‧第一軸心部412‧‧‧First Axis

420‧‧‧第二鐵芯420‧‧‧second core

422‧‧‧第二軸心部422‧‧‧Second axis

Claims (6)

一種中空套筒和導電片之組合結構,適用於一變壓器之中,該中空套筒和導電片之組合結構包括:一中空套筒,具有一外表面及至少一定位結構,該定位結構係成型於該外表面之上;以及至少一導電片,套設於該中空套筒之該外表面之上,該導電片包含一本體及至少一卡固結構,該本體設置有一中空部而使該本體具有一內周緣,該卡固結構係成型於該本體之該內周緣之上,且係與該中空套筒之該定位結構相互卡合固定;其中,該變壓器包含至少一繞組,設置於該中空套筒之該外表面之上且鄰接於該導電片,其中,該中空套筒之該定位結構係為一定位槽,該導電片之該卡固結構係為一凸塊,該凸塊係卡合於該定位槽中,其中,該中空套筒更具有至少一導軌,該導軌係凹設於該中空套筒之該外表面之上且連通於該定位結構和該中空套筒之一端緣,該導電片之該凸塊係經由滑入該導軌中而卡合於該定位槽之中。 A combination structure of a hollow sleeve and a conductive sheet is suitable for use in a transformer. The combined structure of the hollow sleeve and the conductive sheet comprises: a hollow sleeve having an outer surface and at least one positioning structure, the positioning structure is formed Above the outer surface; and at least one conductive sheet sleeved on the outer surface of the hollow sleeve, the conductive sheet comprises a body and at least one fastening structure, the body is provided with a hollow portion to make the body The inner peripheral edge is formed on the inner circumference of the body, and is engaged with the positioning structure of the hollow sleeve; wherein the transformer comprises at least one winding disposed in the hollow An outer surface of the sleeve is adjacent to the conductive sheet, wherein the positioning structure of the hollow sleeve is a positioning groove, and the fastening structure of the conductive sheet is a bump, and the protruding block is a card In the positioning groove, the hollow sleeve further has at least one guide rail, and the guide rail is recessed on the outer surface of the hollow sleeve and communicates with the positioning structure and one end edge of the hollow sleeve. The guide The bumps are of sheet via the slide rail and engaged into the positioning groove. 如申請專利範圍第1項所述之中空套筒和導電片之組合結構,其中,該導電片更具有一掛線部,以及該繞組係為一線圈,該繞組之一線端係掛設於該掛線部。 The combination structure of the hollow sleeve and the conductive sheet according to claim 1, wherein the conductive sheet further has a hanging portion, and the winding is a coil, and one end of the winding is hung on the wire Hang the line. 如申請專利範圍第1項所述之中空套筒和導電片之組合結構,其中,該導電片更具有一跨線部,以及該繞組 係為一線圈,該繞組之一部份線段係跨設於該跨線部。 The combination structure of the hollow sleeve and the conductive sheet according to claim 1, wherein the conductive sheet further has a jumper portion, and the winding The system is a coil, and a part of the line segment of the winding is disposed across the crossing portion. 如申請專利範圍第1項所述之中空套筒和導電片之組合結構,其中,該導電片更具有一掛線部和一跨線部,且該繞組係為一線圈,該繞組之一線端係掛設於該掛線部,且該繞組之一部份線段係跨設於該跨線部。 The combination structure of the hollow sleeve and the conductive sheet according to claim 1, wherein the conductive sheet further has a hanging portion and a span portion, and the winding is a coil, and one end of the winding The hanging line is hung on the hanging line portion, and a part of the line segment of the winding is disposed across the crossing portion. 一種中空套筒,用於一變壓器中,該變壓器具有至少一導電片和至少一繞組,該導電片包含一本體及至少一卡固結構,該本體設置有一中空部而使該本體具有一內周緣,該卡固結構係成型於該本體之該內周緣之上,該中空套筒包括:一外表面;以及至少一定位結構,成型於該外表面之上,其中,該導電片係套設於該中空套筒之該外表面之上,該導電片之該卡固結構係與該中空套筒之該定位結構相互卡合固定,該繞組係設置於該中空套筒之該外表面之上且鄰接於該導電片,其中,該中空套筒之該定位結構係為一定位槽,該導電片之該卡固結構係為一凸塊,該凸塊係卡合於該定位槽中,其中,該中空套筒更具有至少一導軌,該導軌係凹設於該中空套筒之該外表面之上且連通於該定位結構和該中空套筒之一端緣,該導電片之該凸塊係經由滑入該導軌中而卡合於該定位槽之中。 A hollow sleeve for use in a transformer having at least one conductive sheet and at least one winding, the conductive sheet comprising a body and at least one fastening structure, the body being provided with a hollow portion such that the body has an inner circumference The fastening structure is formed on the inner circumference of the body, the hollow sleeve includes: an outer surface; and at least one positioning structure formed on the outer surface, wherein the conductive sheet is sleeved on Above the outer surface of the hollow sleeve, the fastening structure of the conductive sheet is engaged with the positioning structure of the hollow sleeve, and the winding is disposed on the outer surface of the hollow sleeve and Adjacent to the conductive sheet, wherein the positioning structure of the hollow sleeve is a positioning groove, and the fastening structure of the conductive sheet is a protrusion, and the protrusion is engaged in the positioning groove, wherein The hollow sleeve further has at least one guide rail recessed on the outer surface of the hollow sleeve and communicates with the positioning structure and one end edge of the hollow sleeve, the bump of the conductive sheet is via Sliding into the rail It is engaged with the positioning groove. 一種導電片,用於一變壓器中,該變壓器具有一中 空套筒和至少一繞組,該中空套筒包括一外表面和成型於該外表面之上的至少一定位結構,該導電片包含:一本體,該本體設置有一中空部而使該本體具有一內周緣;以及至少一卡固結構,成型於該本體之該內周緣之上,其中,該導電片係套設於該中空套筒之該外表面之上,該導電片之該卡固結構係與該中空套筒之該定位結構相互卡合固定,該繞組係設置於該中空套筒之該外表面之上且鄰接於該導電片,其中,該中空套筒之該定位結構係為一定位槽,該導電片之該卡固結構係為一凸塊,該凸塊係卡合於該定位槽中,其中,該中空套筒更具有至少一導軌,該導軌係凹設於該中空套筒之該外表面之上且連通於該定位結構和該中空套筒之一端緣,該導電片之該凸塊係經由滑入該導軌中而卡合於該定位槽之中。 a conductive sheet for use in a transformer having a middle An empty sleeve and at least one winding, the hollow sleeve comprising an outer surface and at least one positioning structure formed on the outer surface, the conductive sheet comprising: a body, the body being provided with a hollow portion such that the body has a An inner circumference; and at least one fastening structure formed on the inner circumference of the body, wherein the conductive sheet is sleeved on the outer surface of the hollow sleeve, and the fastening structure of the conductive sheet The positioning structure is engaged with the hollow sleeve, and the winding is disposed on the outer surface of the hollow sleeve and adjacent to the conductive sheet, wherein the positioning structure of the hollow sleeve is a positioning a slot, the fastening structure of the conductive piece is a protrusion, the protrusion is engaged in the positioning groove, wherein the hollow sleeve further has at least one guide rail, and the guide rail is recessed in the hollow sleeve Above the outer surface and communicating with the positioning structure and one end edge of the hollow sleeve, the bump of the conductive sheet is engaged in the positioning groove by sliding into the guide rail.
TW102104752A 2012-08-31 2013-02-07 Combined structure of hollow bobbin and conductive sheet, hollow bobbin, and conductive sheet TWI459416B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200634861A (en) * 2005-03-21 2006-10-01 Delta Electronics Inc Transformer
TW200710887A (en) * 2005-09-09 2007-03-16 Delta Electronics Inc Transformer having coil unit
US7567164B2 (en) * 2005-09-01 2009-07-28 Artesyn Technologies, Inc. Transformer having reduced size, safety insulation and low leakage inductance

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200634861A (en) * 2005-03-21 2006-10-01 Delta Electronics Inc Transformer
US7567164B2 (en) * 2005-09-01 2009-07-28 Artesyn Technologies, Inc. Transformer having reduced size, safety insulation and low leakage inductance
TW200710887A (en) * 2005-09-09 2007-03-16 Delta Electronics Inc Transformer having coil unit

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