TWI451070B - Abnormal sound diagnostic equipment - Google Patents

Abnormal sound diagnostic equipment Download PDF

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TWI451070B
TWI451070B TW101116321A TW101116321A TWI451070B TW I451070 B TWI451070 B TW I451070B TW 101116321 A TW101116321 A TW 101116321A TW 101116321 A TW101116321 A TW 101116321A TW I451070 B TWI451070 B TW I451070B
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time
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frequency
frequency distribution
abnormal sound
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TW201300742A (en
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Yoshiharu Abe
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Mitsubishi Electric Corp
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01HMEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
    • G01H11/00Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties
    • G01H11/06Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties by electric means

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Description

異常音診斷裝置Abnormal sound diagnostic device

本發明係關於依據由微型傳聲機(microphone)(於下述簡稱為麥克風)或振動感測器所收集之訊號的時間頻率分析,來判定運轉中的機器的異常音之產生的可能性之裝置。尤其,關於一種異常音診斷裝置,係對於由複數個機器所構成之系統在運轉時所產生之各式各樣的異常音進行診斷。The present invention relates to the possibility of determining the occurrence of abnormal sounds of a machine in operation based on a time-frequency analysis of a signal collected by a microphone (hereinafter referred to simply as a microphone) or a vibration sensor. Device. In particular, an abnormal sound diagnosis device diagnoses various abnormal sounds generated during operation of a system composed of a plurality of devices.

就關於以往的診斷異常音之異常音診斷裝置之第一技術而言,係有:從依據對來自對判定對象物的振動資料(data)進行時間頻率分析處理所得之時機頻率分布中,抽出非固定振動的強度成為設定值以上之時刻的非固定振動資料,並依據該抽出之非固定振動資料來判定異音產生之可能性者(專利文獻1);對於時間頻率解析結果的各頻率之振動產生頻率,係計算由該頻率之最大振幅與振動產生臨限值的積所求得之屬於振動產生判定振幅值以上之資料的時間比例,而算出作為該頻率的產生頻率者(專利文獻2);以及算出由來自時間序列頻譜之異音成分的等高線所示之強度較大的區域,並從該區域中僅抽出含有異音成分之頻譜列者(專利文獻3)等。In the first technique of the abnormal sound diagnosis device for the conventional diagnosis abnormal sound, the non-extraction is obtained from the timing frequency distribution obtained by performing time-frequency analysis processing on the vibration data (data) from the determination target object. The non-fixed vibration data at the time when the intensity of the fixed vibration is equal to or higher than the set value, and the probability of occurrence of the abnormal sound is determined based on the extracted non-fixed vibration data (Patent Document 1); the vibration of each frequency for the time-frequency analysis result When the frequency is generated, the time ratio of the data which is equal to or greater than the vibration generation determination amplitude value obtained by the product of the maximum amplitude of the frequency and the vibration generation threshold value is calculated, and the frequency of occurrence of the frequency is calculated (Patent Document 2) And calculating a region having a large intensity indicated by a contour line from the sound component of the time-series spectrum, and extracting only the spectrum column including the noise component from the region (Patent Document 3).

再者,就關於以往的診斷異常音之異常音診斷裝置之第二技術而言,係有著眼於特定的已知之異常現象,並確認該等異常現象有無產生之專用處理手段,以及在已知之 異常現象未產生時進行一般的雜音解析,並將該解析結果與正常時進行比較來檢測非特定之未知的異常現象,且在檢測出未知之異常現象時,產生用以檢測來自正常狀態的變化之處理手續並賦予至專用處理手段者(專利文獻4)。In addition, the second technique of the abnormal sound diagnosis device for the conventional diagnosis abnormal sound is a special treatment means for seeing a specific known abnormal phenomenon and confirming whether or not the abnormal phenomenon occurs, and is known. When the abnormal phenomenon is not generated, general noise analysis is performed, and the analysis result is compared with the normal time to detect an abnormal phenomenon that is not specific, and when an abnormal phenomenon is detected, a change is detected to detect the normal state. The processing procedure is given to a dedicated processing means (Patent Document 4).

(先前技術文獻)(previous technical literature) (專利文獻)(Patent Literature)

專利文獻1:日本特許第3885297號公報Patent Document 1: Japanese Patent No. 3885297

專利文獻2:日本特許第4373350號公報Patent Document 2: Japanese Patent No. 4373350

專利文獻3:日本特許第4262878號公報Patent Document 3: Japanese Patent No. 4262878

專利文獻4:日本特開平6-309580號公報Patent Document 4: Japanese Laid-Open Patent Publication No. Hei 6-309580

以往的第一技術係由於構成為依據特化為出現在頻率分析結果之特定的異常音成分的出現模式之各種臨限值來檢測異常,故係有在各個單獨的構成中無法同等地以高精度來診斷具有各種頻帶寬及持續時間之異常音成分之問題。再者,由於以由下而上(bottom up)之方式從觀測資料中求取時間頻率分布的強度較大之區域,故有無法保障一定可以得到最適當的診斷結果之問題。The conventional first technique is configured to detect abnormalities based on various thresholds that appear to be appearance patterns of specific abnormal sound components that appear in the frequency analysis result, and therefore cannot be equally high in each individual configuration. Accuracy to diagnose problems with abnormal tone components of various frequency bandwidths and durations. Furthermore, since the intensity of the time-frequency distribution is large from the observation data in a bottom-up manner, there is a problem that it is impossible to obtain the most appropriate diagnosis result.

另一方面,以往的第二技術為了診斷未知之異常現象,係有必須事先將對於未知之異常現象之診斷手續登錄於專用處理手段之問題。On the other hand, in order to diagnose an unknown abnormal phenomenon, the conventional second technique has a problem that it is necessary to register a diagnosis procedure for an unknown abnormal phenomenon in advance to a dedicated processing means.

本發明係為了解決上述之問題點所研創者,目的在於提供一種檢測方法,係無須將專用的診斷手續登錄於專用 處理手段,而可保障得到最適當之診斷結果,並可同等的以高精度檢測包含於頻率分析結果之具有各種帶頻寬及持續時間之異常音成分。The present invention has been made in order to solve the above problems, and an object of the present invention is to provide a detection method without registering a dedicated diagnosis procedure for a dedicated operation. The processing means can guarantee the most appropriate diagnosis result, and can equally detect the abnormal sound component having various band widths and durations included in the frequency analysis result with high precision.

本發明之異常音診斷裝置,係具備:波形資料取得手段,係取得檢查對象機器所產生之聲音或振動的波形資料;時間頻率分析手段,係對上述波形資料進行時間頻率分析,並求取以一方之軸為時間軸、以另一方之軸為頻率軸之時間頻率分布;區域抽出手段,係產生由上述時間頻率分布的時間軸及頻率軸之座標值而規定之複數個區域,並抽出包含有與上述時間頻率分布的固定狀態不同的變動成分之區域;以及判定手段,係依據包含於上述抽出區域之時間頻率分布來進行異常之判定並進行輸出。The abnormal sound diagnosis device according to the present invention includes: waveform data acquisition means for acquiring waveform data of sound or vibration generated by the inspection target device; and time frequency analysis means performing time-frequency analysis on the waveform data, and obtaining One of the axes is the time axis, and the other axis is the time-frequency distribution of the frequency axis; and the region extracting means generates a plurality of regions defined by the coordinate values of the time axis and the frequency axis of the time-frequency distribution, and extracts and includes An area having a variation component different from the fixed state of the time-frequency distribution; and a determination means for performing an abnormality determination based on the time-frequency distribution included in the extraction area and outputting the abnormality.

依據本發明之異常音診斷裝置,係藉由設置依據時間頻率分布來抽出對於時間頻率而連續形成之時間頻率的區域之手段,可發揮無須登錄專用的診斷手續,即可同等地以高精度來診斷出現於頻率分析結果之具有各種帶頻寬及持續時間之異常音成分的功效。According to the abnormal sound diagnostic apparatus of the present invention, by providing a means for extracting a region of time frequency continuously formed with respect to time and frequency in accordance with the time-frequency distribution, it is possible to perform the diagnostic procedure without registration, and the same accuracy can be achieved. Diagnosing the effects of various frequency components with bandwidth and duration appearing in the frequency analysis results.

(實施形態1)(Embodiment 1)

就診斷構成檢查對象系統之機器所發出之異常音壓之裝置而言,本實施形態係安裝作為個人電腦(personal computer)(以下簡稱為PC)上之軟體(software),並具有 取得正常時的波形之學習模式(mode)以及取得測試時的波形之診斷模式。測試者係將麥克風或振動感測器(sensor)等設置於檢查對象機器,並將該麥克風或振動感測器等連接於PC的USB(Universal Serial Bus,通用串列匯流排)介面(interface)的輸入端子,而進行學習模式時及診斷模式時之操作。In the device for diagnosing the abnormal sound pressure generated by the device constituting the inspection target system, the present embodiment is installed as a software on a personal computer (hereinafter referred to as a PC) and has a software. The learning mode (mode) of the waveform at the normal time and the diagnostic mode of the waveform at the time of the test are obtained. The tester sets a microphone or a vibration sensor or the like to the inspection target machine, and connects the microphone or the vibration sensor to the USB (Universal Serial Bus) interface of the PC. The input terminal is operated in the learning mode and the diagnostic mode.

就檢查對象系統而言,係可舉例例如將麥克風安裝於電梯(elevator)的車廂,且經由控制纜線將麥克風之訊號傳送至位於機械室之PC,並藉由來回運轉車廂,來診斷升降路徑內之各機器的運作音。For the inspection target system, for example, the microphone is mounted on the elevator car, and the signal of the microphone is transmitted to the PC located in the machine room via the control cable, and the lifting path is diagnosed by running the car back and forth. The operation sound of each machine inside.

特定的機器係例如當從頂部返回滑輪產生異常音時,由於存在有產生異常音之機器以外的機器所產生之運作音,例如導軌(guide rail)的滑動音,故在車廂接近產生該異常音之特定的機器之時間帶,例如在車廂接近頂部返回滑輪之時間帶時(在車廂上升時係測定區間的後半部分,或在車廂下降時係測定區間的前半部分),係出現異常音的時間頻率成分。A specific machine is, for example, when an abnormal sound is generated from the top return pulley, and the operation sound generated by a machine other than the machine that generates the abnormal sound, such as a slide sound of a guide rail, is generated in the approaching of the abnormal sound of the guide rail. The time zone of a particular machine, for example, when the car is near the top return pulley time zone (the second half of the measurement zone when the car is ascending, or the first half of the measurement zone when the car is descending) Frequency component.

再者,在從配重(counterweight)產生異常音時,在屬於車廂與配重交錯的時間帶之測定區間的中央部分,係出現異常音的時間頻率成分。Further, when an abnormal sound is generated from the counterweight, the time-frequency component of the abnormal sound appears in the central portion of the measurement section belonging to the time zone in which the compartment and the weight are interlaced.

再者,異常音的頻率頻譜之形狀係由於發生異常之機器及異常原因而有不同,且所佔有之頻率範圍亦有許多種。一般而言,如上述,在依據掃描機器系統之麥克風來診斷複數機器的運作音時,測定區間中出現異常音成分之 時間範圍及頻率範圍係極為複雜且多樣化。Furthermore, the shape of the frequency spectrum of the abnormal sound differs depending on the machine in which the abnormality occurs and the cause of the abnormality, and there are many kinds of frequency ranges. In general, as described above, when the operation sound of a plurality of machines is diagnosed according to the microphone of the scanning machine system, an abnormal sound component appears in the measurement section. The time range and frequency range are extremely complex and diverse.

第2圖係將電梯各機器的異常音產生時之時間頻率分布之橫軸設為時間、縱軸設為頻率,並以濃淡顯示各時刻及各頻率之分布的強度。點線係顯示異常產生前之特定機器的運作音在麥克風之強度,而實線係為成為異常之該機器的運作音的強度。再者,一點鏈線係顯示將包含該機器之來自全部機器之運作音所合成之聲音在麥克風之強度。(A)係從頂部返回滑輪產生異常音之情形,(B)係從配重產生異常音之情形之例。In the second diagram, the horizontal axis of the time-frequency distribution when the abnormal sound of each of the elevators is generated is set as the time, the vertical axis is set as the frequency, and the intensity of the distribution of each time and each frequency is displayed in shade. The dotted line system indicates the intensity of the operation sound of the specific machine before the abnormality is generated in the microphone, and the solid line is the intensity of the operation sound of the machine which is abnormal. Furthermore, the point chain system displays the intensity of the sound that is synthesized by the operating sounds of all machines from the machine. (A) is an example in which an abnormal sound is generated from the top return pulley, and (B) is an example in which an abnormal sound is generated from the weight.

第1圖係顯示本發明實施形態1之異常音診斷裝置之方塊(block)構成圖。Fig. 1 is a block diagram showing the abnormal sound diagnosis apparatus according to the first embodiment of the present invention.

於第1圖中,1係由麥克風及振動感測器所輸出之測定訊號,2係具備增幅器、低頻濾波器電路及AD變換器,且對測定訊號1進行採樣(sampling)並變換為數位(digital)訊號而輸出波形資料3之波形取得部,4係時間頻率分析部,係對波形資料3附加時間窗隔,並一面將時間窗隔朝時間方向偏移,一面藉由高速傅立葉(Fourier)變換(於下述簡稱為FFT)演算來對波形資料3進行時間頻率分析,並輸出由顯示相對於時間及頻率的強度之頻譜值所構成之時間頻率分布5。In Fig. 1, 1 is a measurement signal outputted by a microphone and a vibration sensor, and 2 is provided with an amplifier, a low-frequency filter circuit, and an AD converter, and the measurement signal 1 is sampled and converted into a digital position. The (digital) signal outputs the waveform acquisition unit of the waveform data 3, and the 4 series time-frequency analysis unit adds a time window to the waveform data 3, and shifts the time window in the time direction while using the fast Fourier (Fourier). The transform (hereinafter abbreviated as FFT) calculus performs time-frequency analysis on the waveform data 3, and outputs a time-frequency distribution 5 composed of spectral values showing the intensity with respect to time and frequency.

6係記憶時間頻率分布5的正常時之時間頻率分布6a(未圖示)之正常時時間頻率分布記憶部;7係記憶時間頻率分布5的測試時之時間頻率分布7a(未圖示)之測試時時間頻率分布記憶部;8係將事前知識8a(未圖示)作為表格 (table)予以記憶之事前知識記憶部;9係依據事前知識記憶部8的事前知識8a,來產生所決定之預定的區域候補10之區域候補產生部;11係針對區域候補10,參照正常時時間頻率分布記憶部6的正常時時間頻率分布6a、以及測試時時間頻率分布記憶部7的測試時時間頻率分布7a,來算出並輸出凝縮度12之評估部;13係區域抽出部,係依據凝縮度12而從區域候補10中選擇最適當之區域候補並輸出作為抽出區域14;15係異常時計算部,係參照正常時時間頻率分布6a及診斷時時間頻率分布7a,而依據包含於抽出區域14之時間頻率分布來計算顯示異常音產生的可能性的程度之異常度並輸出作為異常度16;17係依據異常度16來判定異常音產生之可能性,並輸出判定結果18之判定部。6-time memory time-frequency distribution 5 normal time-frequency distribution 6a (not shown) normal time-time frequency distribution memory; 7-time memory time-frequency distribution 5 test time-frequency distribution 7a (not shown) Time-frequency distribution memory unit during testing; 8-series prior knowledge 8a (not shown) as a table (Table) The pre-knowledge memory unit to be memorized; 9 is based on the prior knowledge 8a of the prior knowledge storage unit 8 to generate the region candidate generation unit for the predetermined predetermined region candidate 10; 11 is for the region candidate 10, and refers to the normal time. The normal time time frequency distribution 6a of the time frequency distribution memory unit 6 and the test time frequency distribution 7a of the time frequency distribution memory unit 7 during the test, the evaluation unit for calculating and outputting the condensation degree 12; and the 13 system area extraction unit are based on The condensing degree 12 is selected from the region candidate 10 and the most appropriate region candidate is selected and output as the extraction region 14; the 15-system abnormal time calculation unit refers to the normal time frequency distribution 6a and the diagnostic time frequency distribution 7a, and is included in the extraction. The time-frequency distribution of the region 14 is used to calculate the degree of abnormality indicating the probability of occurrence of the abnormal sound and is output as the abnormality 16; 17 is based on the abnormality 16 to determine the possibility of abnormal sound generation, and outputs the determination portion of the determination result 18. .

於下述係參照第4圖的處理流程圖來說明動作。The operation will be described below with reference to the processing flowchart of Fig. 4 .

於學習模式或診斷模式中,波形取得部2係取得並增幅由麥克風及振動感測器所輸出之測定訊號1來進行AD變換,藉此變換為採樣頻率32kHz之16位元線性PCM(pulse code modulation,脈衝碼調變)的數位訊號之波形資料3(步驟(step)S1)。In the learning mode or the diagnostic mode, the waveform acquisition unit 2 acquires and amplifies the measurement signal 1 outputted by the microphone and the vibration sensor to perform AD conversion, thereby converting to a 16-bit linear PCM (pulse code) having a sampling frequency of 32 kHz. Modulation, pulse code modulation) The waveform data of the digital signal 3 (step S1).

時間頻率分析部4係對於波形取得部2所輸出之波形資料3,一面將1024點之時間窗隔以16ms的間隔朝時間方向偏移,一面切出訊框(frame),且藉由對各訊框進行FFT演算來求取頻率頻譜的時間序列y(t,f),並輸出作為時間頻率分布5(步驟S2)。在此,t係表示取得對應於使 分析窗偏移之偏移(shift)間隔的離散值之時刻,f係表示取得對應於FFT演算的結果之頻率索引(index)的離散值之頻率。並且,時間t及頻率f係分別滿足0≦t≦T、0≦f≦F之關係。在此,T係為時間頻率分布5的時間方向的時間寬,F係為波形資料3的採樣頻率fs的1/2之尼奎斯特(Nyquist)頻率(F=fs/2)。The time-frequency analysis unit 4 cuts out the frame of the 1024-point time window by dividing the time window of 1024 points in the time direction by an interval of 16 ms, and cuts out the frame by each The frame performs an FFT calculation to obtain a time series y(t, f) of the frequency spectrum, and outputs it as a time frequency distribution 5 (step S2). Here, the t system indicates that the acquisition corresponds to At the time of analyzing the discrete value of the shift interval of the window offset, f is the frequency at which the discrete value of the frequency index corresponding to the result of the FFT calculation is obtained. Further, the time t and the frequency f satisfy the relationship of 0≦t≦T and 0≦f≦F, respectively. Here, T is the time width in the time direction of the time frequency distribution 5, and F is the Nyquist frequency (F=fs/2) which is 1/2 of the sampling frequency fs of the waveform data 3.

由時間頻率分析部4算出時間頻率分布5時,異常音診斷裝置係判斷處於學習模式或診斷模式(步驟S3)。When the time frequency distribution 5 is calculated by the time frequency analysis unit 4, the abnormal sound diagnosis device determines that it is in the learning mode or the diagnosis mode (step S3).

屬於學習模式時,時間頻率分布5係作為正常時時間頻率成分6a而傳送至正常時時間頻率成分記憶部6(步驟S4)。另一方面,只要步驟S3的判斷結果為診斷模式時,則時間頻率分布5係作為診斷時時間頻率成分7a而傳送至診斷時時間頻率成分記憶部7並記憶(步驟S5)。In the learning mode, the time-frequency distribution 5 is transmitted to the normal-time time-frequency component storage unit 6 as the normal-time time-frequency component 6a (step S4). On the other hand, when the result of the determination in step S3 is the diagnosis mode, the time-frequency distribution 5 is transmitted to the diagnostic-time-time-frequency component storage unit 7 as the diagnosis-time-frequency component 7a and is memorized (step S5).

接著,針對診斷模式時之診斷處理之動作進行說明。Next, the operation of the diagnosis processing in the diagnosis mode will be described.

區域候補產生部9係依據事前知識8a來產生區域候補10(步驟S6)。事前知識8a係用以規定從構成診斷對象系統之機器所產生之異常成分的時間頻率分布之出現區域的形狀之知識,並顯示本裝置的設計者在事前分析對象所得之知識,且作為本裝置的區域候補產生部9所產生之區域候補而以表格形式儲存於事前知識記憶部8。就本例而言,係對於時間頻率分布的全部區域,將全部時間區間T進行N分割,且將全部帶頻F進行m分割而得到格子狀的分割區域,而產生以任意之格子線為邊之矩形區域,並作為事前知識8a的表格來儲存於事前知識記憶部8。The area candidate generating unit 9 generates the area candidate 10 based on the prior knowledge 8a (step S6). The prior knowledge 8a is used to define the knowledge of the shape of the appearance region of the time-frequency distribution of the abnormal component generated by the device constituting the system to be diagnosed, and to display the knowledge obtained by the designer of the device in analyzing the object in advance, and as the device The area candidate generated by the area candidate generating unit 9 is stored in the form of the prior knowledge storage unit 8 in a table format. In this example, the entire time interval T is divided into N for all regions of the time-frequency distribution, and all the band frequencies F are divided into m to obtain a lattice-shaped divided region, and an arbitrary lattice line is generated as an edge. The rectangular area is stored in the prior knowledge storage unit 8 as a table of prior knowledge 8a.

第3圖係以A及B顯示作為事前知識8而產生為格子之矩形之例。矩形區域A係相對於在時間區間的後半之中高頻的頻率成分中時間較短的時間頻率成分形成為最適當之形狀。再者,矩形區域B係在測定時間之前的時間區間中,相對於在中間頻率帶頻中產生持續時間較長的時間頻率成分之情形,形成為最適當的形狀。在此,藉由增加分割數N及m,係可更詳細地表現出區域之邊界。然而,格子狀的分割區域之最初的第1/6時間區間、及最後的第6/6時間區間,係由於檢查對象的動作速度與額定速度相比較慢,故不會充分的產生運作音,因此可從區域候補的產生中去除。再者,就上述而言,對於時間頻率分布的全部區域,雖說明了對全部時間區間T進行N分割,且對全部帶頻F進行m分割而得到格子狀的分割區域,並產生以任意之格子線為邊之矩形區域之例,惟亦可依據異常成分相對於時間頻率成分之事前知識,而組合選擇或不選擇上述格子狀的分割區域來產生任意形狀之區域。Fig. 3 shows an example in which A and B are used as the rectangle of the grid as the prior knowledge 8. The rectangular area A is formed into an optimum shape with respect to a time-frequency component having a short time among frequency components of a high frequency in the latter half of the time interval. Further, the rectangular region B is formed into an optimum shape with respect to a time-frequency component having a long duration in the intermediate frequency band in the time interval before the measurement time. Here, by increasing the number of divisions N and m, the boundary of the region can be expressed in more detail. However, in the first 1/6th time interval and the last 6th/6th time interval of the lattice-shaped divided region, since the operation speed of the inspection target is slower than the rated speed, the operation sound is not sufficiently generated. Therefore, it can be removed from the generation of regional candidates. In addition, as described above, in the entire region of the time-frequency distribution, it is described that the entire time interval T is N-divided, and all the band frequencies F are m-divided to obtain a lattice-shaped divided region, and an arbitrary one is generated. The grid line is an example of a rectangular area of the side. However, depending on the prior knowledge of the abnormal component with respect to the time-frequency component, the lattice-shaped divided area may be selected or not selected to generate an area of an arbitrary shape.

評估部11係對於區域候補10(於下述,係以R表示區域候補),算出凝縮度E(R)12(步驟S7)。The evaluation unit 11 calculates the condensing degree E(R) 12 for the region candidate 10 (hereinafter, R indicates the region candidate) (step S7).

凝縮度E(R)係在將測試時時間頻率分布設為y(t,f)、將正常時時間頻率分布設為x(t,f)、將矩形區域設為R=[t1,t2,f1,f2]時,相對於該等之凝縮度E(R)係可藉由式1所示之演算求得。在此,t1、t2、f1、f2係分別為矩形區域R之下限時間、上限時間、下限頻率、上限頻率。再者,對於矩形以外之區域候補R係可以更為一般的 式2所示之演算來求得,以取代式1。在此,記號(t,f)R*係意味針對包含於抽出區域R*之離散時間t及離散頻率f的組合而取得總和。The condensing degree E(R) is set to y(t, f) when the test is performed, x (t, f) is set in the normal time, and R = [t1, t2 is set in the rectangular region. In the case of f1, f2], the degree of condensation E(R) with respect to the above can be obtained by the calculation shown in Formula 1. Here, t1, t2, f1, and f2 are the lower limit time, the upper limit time, the lower limit frequency, and the upper limit frequency of the rectangular region R, respectively. Furthermore, the candidate R system other than the rectangle can be obtained by the calculation of the general formula 2 instead of the formula 1. Here, the mark (t, f) The R* means that the sum is obtained for the combination of the discrete time t and the discrete frequency f included in the extracted region R*.

於上式中,n係包含於時間頻率分布的矩形區域之頻譜值的標本數。再者,w(n)係對應標本數n之加權係數,例如為標本數n的p次方根(p例如為2)。由於標本數n係隨著區域的大小而成為較大之值,且前述加權係數w(n)係隨著區域的大小而成為較大之值,故凝縮度E(R)相對於較小區域係變小,並用於緩和局部性存在於較小區域之離 群值對於計算結果帶來之影響。再者,函數係將頻譜值變換為非線性,且為了將變換後之值的分布接近正規分布,係設為Box-Cox變換(亦稱為一般化對數變換)或對數變換。Box-Cox變換係在以式3表示之參數γ為γ=0時與對數變換一致。In the above formula, n is the number of specimens included in the spectral value of the rectangular region of the time-frequency distribution. Further, w(n) is a weighting coefficient corresponding to the number n of the specimens, for example, a p-th root of the number n of specimens (p is, for example, 2). Since the number n of specimens becomes a large value depending on the size of the region, and the weighting coefficient w(n) becomes a large value depending on the size of the region, the condensation degree E(R) is relatively small. The system becomes smaller and is used to mitigate the influence of the outliers that exist in a small area on the calculation results. Again, the function The spectral value is transformed into a nonlinearity, and in order to approximate the distribution of the transformed values to a normal distribution, a Box-Cox transform (also referred to as generalized logarithmic transformation) or a logarithmic transformation is used. The Box-Cox transformation is consistent with the logarithmic transformation when the parameter γ represented by Equation 3 is γ=0.

區域抽出部13係檢查各區域候補與凝縮度E(R)相對於各區域候補之關係,且選擇並輸出凝縮度E(R)顯示為最大值之區域候補作為最適當之抽出區域(步驟S8)。在將各區域候補設為{R1,R2,…,Rk}、將各者的凝縮度設為{E(R1),E(R2),…,E(Rk)}、將最適當之區域候補設為R*時,R*係可藉由式4之演算來求得。在此,自然數之k係為區域候補之數量。The area extracting unit 13 checks the relationship between each region candidate and the condensing degree E(R) with respect to each region candidate, and selects and outputs the region candidate whose condensed degree E(R) is displayed as the maximum value as the most appropriate extracted region (step S8). ). Each region candidate is set to {R1, R2, ..., Rk}, and the condensing degree of each is set to {E(R1), E(R2), ..., E(Rk)}, and the most appropriate region candidate is used. When R* is set, R* can be obtained by the calculation of Equation 4. Here, the k of the natural number is the number of regional candidates.

異常度計算部15係依據正常時時間頻率分布x(t,f)及測試時時間頻率分布y(t,f)之各者的最適當之抽出區域R*所包含之頻譜值來計算異常度(步驟S9)。在此,抽出區域R*為矩形區域,且R*=[t1,t2,f1,f2],在將異常度設為a(R*)時,異常度a(R*)係藉由式5之演算所 求得之數值。在此,t1,t2,f1,f2係如前述所定義者。The abnormality calculating unit 15 calculates the abnormality based on the spectral value included in the most appropriate extracted region R* of each of the normal time frequency distribution x(t, f) and the test time frequency distribution y(t, f). (Step S9). Here, the extraction region R* is a rectangular region, and R*=[t1, t2, f1, f2], and when the degree of abnormality is a (R*), the degree of abnormality a(R*) is obtained by Equation 5 Calculus The value obtained. Here, t1, t2, f1, and f2 are as defined above.

於上述式5中,Ψ(x)係可利用變數x的非線性映射函數,例如使用上述之Box-Cox變換等。g(t)係為將區域R*的頻率f方向的累積值除以單位頻率之數所得之值,亦即為關於時間t之頻率之標本平均,而h(f)係為將區域R*的時間t方向的累積值除以單位時間之數所得之值,亦即為關於頻率f之時間之標本平均。再者,(t)及(f)係分別為對於g(t)進行關於時間t之平滑化,及對於h(f)進行關於頻率f之平滑化的結果之值。平滑化係可藉由求取移動平均來達成。在最後,係求得移動平均後之(t)的關於時間t之最大值、與移動平均後之(f)的關於頻率f之最大值的任一個最大值者作為異常度a(R*)。亦可使用屬於統計量之分位數來代替最大值,亦可將任一方之值作為異常度。將此例以式6之a1 (R*)、a2 (R*)、a3 (R*)、a4 (R *)、a5 (R*)等顯示。在此,quantile({x},α )係顯示序列{x}之α 分位數。若以1代入α 則與最大值max{x}一致。式6之αβ 係接近1之值,例如亦可代入0.9。In the above formula 5, Ψ(x) can use a nonlinear mapping function of the variable x, for example, using the above-described Box-Cox transformation or the like. g(t) is a value obtained by dividing the cumulative value of the frequency f direction of the region R* by the number of unit frequencies, that is, the average of the samples with respect to the frequency of time t, and h(f) is the region R* The cumulative value of the time t direction divided by the number of units of time, that is, the average of the samples with respect to the time of the frequency f. Furthermore, (t) and (f) is a value obtained by smoothing the time t for g(t) and smoothing the frequency f for h(f). Smoothing can be achieved by taking a moving average. In the end, I found the moving average. (t) about the maximum value of time t, and the moving average Any one of the maximum values of the maximum value of the frequency f of (f) is taken as the abnormality a (R*). You can also use the quantile that belongs to the statistic instead of the maximum value, or you can use the value of either side as the degree of abnormality. This example is shown by a 1 (R*), a 2 (R*), a 3 (R*), a 4 (R*), a 5 (R*), and the like of the formula 6. Here, quantitile({x}, α ) shows the alpha quantile of the sequence {x}. If α is substituted into 1 , it is consistent with the maximum value max{x}. The α and β systems of Formula 6 are close to a value of 1, for example, 0.9 may be substituted.

再者,就另外的更為簡單之方法而言,如式7之a6 (R*)所示,亦可將異常度a(R*)設為:抽出區域R*之正常時時間頻率分布的映射Ψ(x(t,f))的平均值、與抽出區域R*之測試時時間頻率分布的映射Ψ(y(t,f))的平均值之差。Furthermore, in another simpler method, as shown by a 6 (R*) of Equation 7, the degree of abnormality a (R*) can also be set as the normal time-frequency distribution of the extracted region R*. The difference between the average value of the map Ψ(x(t, f)) and the average value of the map Ψ(y(t, f)) of the time-frequency distribution of the test region R*.

判定手段17係比較異常度a(R*)與臨限值,而在異常度為臨限值以上時,判定為有可能產生異常音,並輸出「警報」(alarm)作為判定結果18(步驟S10)。再者,在異常度為臨限值以下時則判定為產生異常音之可能性較低,並輸出「正常」作為判定結果18。The determination means 17 compares the abnormality a (R*) with the threshold value, and when the abnormality degree is equal to or greater than the threshold value, it is determined that an abnormal sound is likely to occur, and an "alarm" is output as the determination result 18 (step S10). In addition, when the degree of abnormality is equal to or less than the threshold value, it is determined that the possibility of generating an abnormal sound is low, and "normal" is output as the determination result 18.

於上述實施形態中,時間頻率分析部4雖構成為藉由FFT演算來輸出時間頻率分布5,惟並不限於FFT,亦可使用小波(wavelet)變換。In the above embodiment, the time-frequency analysis unit 4 is configured to output the time-frequency distribution 5 by FFT calculation. However, it is not limited to the FFT, and wavelet transform may be used.

再者,針對記憶於事前知識記憶部8之事前記憶8a的矩形區域,對於上限時間t2與下限時間t1的差t2-t1亦可設置下限tmin。亦即,t2-t1≧tmin,並限定於矩形區域,而儲存於事前知識記憶部8。Further, for the rectangular region of the pre-memory 8a stored in the prior knowledge storage unit 8, the lower limit tmin may be set for the difference t2-t1 between the upper limit time t2 and the lower limit time t1. That is, t2-t1≧tmin is limited to the rectangular area and stored in the prior knowledge memory unit 8.

再者,同樣地,亦可對上限頻率f2與下限頻率f1的差f2-f1設置下限fmin。亦即,t2-t1≧tmin,並限定於矩形區域,而儲存於事前知識記憶部8。Further, similarly, the lower limit fmin may be set to the difference f2-f1 between the upper limit frequency f2 and the lower limit frequency f1. That is, t2-t1≧tmin is limited to the rectangular area and stored in the prior knowledge memory unit 8.

再者,非線性函數係除了解析性的函數以外,亦可為藉由折線逼近而具有非線性之函數。Furthermore, in addition to the analytic function, the nonlinear function may also have a nonlinear function by approximating the polyline.

如上述,依據本發明,係依據時間頻率分布,藉由設置抽出對於時間頻率而連續形成之時間頻率的區域之手段,可發揮無須登錄專用的診斷手續,即可同等地以高精度診斷出現於頻率分析結果之具有各種帶頻寬及持續時間之異常音成分之功效。As described above, according to the present invention, by providing a means for extracting a region in which the time frequency is continuously formed for the time frequency in accordance with the time-frequency distribution, it is possible to perform the diagnostic procedure without registration, and the diagnosis can be performed with high precision. The result of the frequency analysis has various effects of abnormal tone components with bandwidth and duration.

再者,藉由使用產生區域的候補之區域候補產生手段、對於所產生之區域的候補用以評估其良好度(凝縮度)之評估手段、以及選擇良好度(凝縮度)最大之區域之手段,而無須使用特化為特定的異常音成分的出現模式之各種臨限值,即會有從區域候補產生手段所產生之全部的區域的候補之中,抽出評估值最佳之最適當的區域之作用。藉此,可發揮無須登錄專用的診斷手續,即可同等地以高 精度診斷出現於頻率分析結果之具有各種帶頻寬及持續時間之異常音成分之功效。Further, the means for generating the region candidate by the use region, the means for evaluating the degree of goodness (condensation) of the candidate for the region to be generated, and the means for selecting the region having the greatest degree of goodness (condensation) There is no need to use various thresholds that are specialized into the appearance pattern of the specific abnormal sound component, that is, among the candidates of all the regions generated by the region candidate generating means, the most appropriate region for extracting the best evaluation value is extracted. The role. In this way, it is possible to perform the diagnostic procedure without registration, and it can be equally high. Accuracy diagnosis occurs in the frequency analysis results with a variety of abnormal tone components with bandwidth and duration.

再者,就區域候補的良好度(凝縮度)而言,係對於來自正常時的時間頻率分布之變異量,將對應標本數之數量作為權重並予以附加,藉此,由於標本數愈小則權重愈小,而標本數愈大則權重愈大,故假設變異量若為相同,則有會所選擇之抽出區域的標本數盡可能較大(係等價性的區域面積較大)之區域之作用,且假設變異量較大時亦有標本數較小(係等價性的區域面積較小)之區域的良好度(凝縮度)會變小之作用。藉此,由於係抽出變異量及標本數的大小兩者平衡度(balance)較佳之較大的區域,故有提高診斷的精確度之功效。Further, in terms of the degree of goodness (condensation degree) of the region candidate, the number of corresponding specimens is added as a weight for the variation amount of the time-frequency distribution from the normal time, whereby the smaller the number of specimens, the smaller the number of specimens The smaller the weight, the larger the weight of the specimen, the larger the weight. Therefore, if the variation is the same, the number of specimens in the extraction area selected by the club is as large as possible (the area of the equivalence area is larger). The effect, and assuming that the amount of variation is large, the degree of goodness (condensation) of the region where the number of specimens is small (the area of the equivalence region is small) becomes small. Thereby, since the balance of the amount of variation and the number of specimens is preferably a region where the balance is preferably large, the effect of improving the accuracy of the diagnosis is enhanced.

再者,就與正常時進行比較之分布的特性參數而言,在使用標本平均之情形,雖可得到在標本的分布依循於正規分布時有意義之結果,惟由於實際的頻譜值係呈現非負之非對稱分布,故藉由非線性變換而有使分布接近正規分布之作用,且即使使用標本平均亦可進行有意義之比較。藉此,可適當的進行區域的良好度(凝縮度)的評估,就結果而言,由於可依據適當的抽出之區域來判定異音的可能性,故有可提升診斷的精確度之功效。Furthermore, in terms of the characteristic parameters of the distribution compared with the normal time, in the case of using the average of the specimen, it is possible to obtain a meaningful result when the distribution of the specimen follows the normal distribution, but since the actual spectral value is non-negative Asymmetric distribution, so that the distribution is close to the normal distribution by nonlinear transformation, and meaningful comparison can be made even if the specimen is averaged. Thereby, the evaluation of the degree of goodness (condensation degree) of the region can be appropriately performed, and as a result, since the possibility of the abnormal sound can be determined based on the appropriately extracted region, there is an effect of improving the accuracy of the diagnosis.

再者,使求取凝縮度之參數具有相對於標本數之非線性的特性(壓縮特性)而作為對應包含於區域候補之標本數之數,藉此,即便變異較小,亦可發揮防止區域的標本數(係等價性的為面積)極端的變為過大大之功效。藉此,就抽出 區域而言,可抽出變異較大且標本數亦較大之經過平衡化之區域,而就結果而言,係有提升依據前述所進行之判定結果的診斷精確度之功效。Further, the parameter for obtaining the condensing degree has a characteristic (compression characteristic) which is nonlinear with respect to the number of specimens, and is a number corresponding to the number of specimens included in the region candidate, whereby the prevention region can be exhibited even if the variation is small. The number of specimens (equivalent to the area) has become extremely powerful. Take this out In the region, it is possible to extract a balanced region having a large variation and a large number of specimens, and as a result, it is effective to improve the diagnostic accuracy based on the judgment results performed as described above.

再者,藉由將所產生之區域候補的形狀限定為矩形,一般而言,係發揮防止推測不可能發生之將矩形以外之形狀之區域意外抽出之功效。藉此,就抽出區域而言,係可抽出適當的區域,且就結果而言,係有提升依據該區域所進行之判定結果的診斷精度之功效。Further, by limiting the shape of the generated region candidate to a rectangle, in general, it is effective to prevent an area of a shape other than a rectangle from being unexpectedly extracted from being presumably impossible. Thereby, in terms of the extracted area, an appropriate area can be extracted, and as a result, the effect of improving the diagnostic accuracy based on the determination result of the area can be improved.

同樣地,藉由使用關於變動成分的時間頻率分布之事前知識來限定區域的形狀,係發揮不會意外抽出不存在於事前知識的區域之功效。藉此,就抽出區域而言,係可抽出適當的區域,且就結果而言,係有提升依據前述所進行之判定結果的診斷精確度之功效。Similarly, by using the prior knowledge of the time-frequency distribution of the variation component to define the shape of the region, it is effective to not accidentally extract an area that does not exist in the prior knowledge. Thereby, in terms of the extraction area, an appropriate area can be extracted, and as a result, there is an effect of improving the diagnostic accuracy according to the determination result performed as described above.

同樣地,藉由使用關於機器的運作狀態之事前知識來限定區域的形狀,係發揮不會意外抽出不存在於事前知識的區域之功效。藉此,就抽出區域而言,係可抽出適當的區域,且就結果而言,係有提升依據前述所進行之判定結果的診斷精確度之功效。Similarly, by using the prior knowledge of the operational state of the machine to define the shape of the area, it is effective to not accidentally extract an area that does not exist in the prior knowledge. Thereby, in terms of the extraction area, an appropriate area can be extracted, and as a result, there is an effect of improving the diagnostic accuracy according to the determination result performed as described above.

(產業上之可利用性)(industrial availability)

本發明之異常音診斷裝置係可利用於組合複數個機器而構成之系統裝置,例如電梯,而作為檢測其異常狀態之部位之檢測裝置。The abnormal sound diagnosis device of the present invention can be used as a detection device that detects a position of an abnormal state by using a system device configured by combining a plurality of devices, for example, an elevator.

1‧‧‧測定訊號1‧‧‧Measurement signal

2‧‧‧波形取得部2‧‧‧ Waveform acquisition department

3‧‧‧波形資料3‧‧‧ Waveform data

4‧‧‧時間頻率分析部4‧‧‧Time Frequency Analysis Department

5‧‧‧時間頻率分布5‧‧‧Time frequency distribution

6‧‧‧正常時時間頻率分布記憶部6‧‧‧Normal time frequency distribution memory

7‧‧‧測試時時間頻率分布記憶部7‧‧‧Time frequency distribution memory during testing

8‧‧‧事前知識記憶部8‧‧‧Pre-existing knowledge memory

9‧‧‧區域候補產生部9‧‧‧Regional Alternate Generation Department

10‧‧‧區域候補10‧‧‧Regional alternates

11‧‧‧評估部11‧‧‧Evaluation Department

12‧‧‧凝縮度12‧‧‧Condensation

13‧‧‧區域抽出部13‧‧‧Regional extraction department

14‧‧‧抽出區域14‧‧‧Extracted area

15‧‧‧異常時計算部15‧‧‧Anomaly calculation department

16‧‧‧異常度16‧‧‧ anomalies

17‧‧‧判定部17‧‧‧Decision Department

18‧‧‧判定結果18‧‧‧Results

S1至S10‧‧‧步驟S1 to S10‧‧‧ steps

第1圖係為顯示本發明之異常音診斷裝置之功能方塊 構成圖。Figure 1 is a functional block showing the abnormal sound diagnosis device of the present invention. Make up the picture.

第2圖係為掃描來自複數機器之聲音時的時間頻率分布例的特性圖。Fig. 2 is a characteristic diagram showing an example of time-frequency distribution when scanning sounds from a plurality of machines.

第3圖係為關於時間頻率分布的區域之事前知識之說明圖。Figure 3 is an explanatory diagram of prior knowledge of the region of time-frequency distribution.

第4圖係為本發明實施形態1之處理之流程圖。Fig. 4 is a flow chart showing the processing of the first embodiment of the present invention.

1‧‧‧測定訊號1‧‧‧Measurement signal

2‧‧‧波形取得部2‧‧‧ Waveform acquisition department

3‧‧‧波形資料3‧‧‧ Waveform data

4‧‧‧時間頻率分析部4‧‧‧Time Frequency Analysis Department

5‧‧‧時間頻率分布5‧‧‧Time frequency distribution

6‧‧‧正常時時間頻率分布記憶部6‧‧‧Normal time frequency distribution memory

7‧‧‧測試時時間頻率分布記憶部7‧‧‧Time frequency distribution memory during testing

8‧‧‧事前知識記憶部8‧‧‧Pre-existing knowledge memory

9‧‧‧區域候補產生部9‧‧‧Regional Alternate Generation Department

10‧‧‧區域候補10‧‧‧Regional alternates

11‧‧‧評估部11‧‧‧Evaluation Department

12‧‧‧凝縮度12‧‧‧Condensation

13‧‧‧區域抽出部13‧‧‧Regional extraction department

14‧‧‧抽出區域14‧‧‧Extracted area

15‧‧‧異常時計算部15‧‧‧Anomaly calculation department

16‧‧‧異常度16‧‧‧ anomalies

17‧‧‧判定部17‧‧‧Decision Department

18‧‧‧判定結果18‧‧‧Results

Claims (6)

一種異常音診斷裝置,係具備:波形資料取得手段,係取得檢查對象機器所產生之聲音或振動的波形資料;時間頻率分析手段,係對上述波形資料進行時間頻率分析,並求取以一方之軸為時間軸、以另一方之軸為頻率軸之時間頻率分布;區域抽出手段,係產生由上述時間頻率分布的時間軸及頻率軸之座標值而規定之複數個區域,並抽出包含有與上述時間頻率分布的固定狀態不同的變動成分之區域;以及判定手段,係依據包含於上述抽出區域之時間頻率分布來進行異常之判定並進行輸出;上述區域抽出手段係具備:區域候補產生部,係抽出包含有與上述時間頻率分布的固定狀態不同的變動成分之區域作為區域候補;以及評估部,依據包含於上述區域候補之時間頻率分布與正常時之時間頻率分布之關係來求取凝縮度;且構成為將上述凝縮度較大之區域候補輸出作為抽出區域。 An abnormal sound diagnosis device includes: a waveform data acquisition means for acquiring waveform data of sound or vibration generated by an inspection target device; and a time frequency analysis means for performing time and frequency analysis on the waveform data, and obtaining one of the waveform data The axis is the time axis, and the other axis is the time-frequency distribution of the frequency axis; the region extracting means generates a plurality of regions defined by the coordinate values of the time axis and the frequency axis of the time-frequency distribution, and extracts and includes And a determination means for determining and outputting an abnormality based on a time-frequency distribution included in the extraction region, wherein the region extraction means includes: an area candidate generation unit; Extracting a region including a variation component different from the fixed state of the time frequency distribution as a region candidate; and an evaluation unit determining the condensation degree according to a relationship between a time frequency distribution included in the region candidate and a time-frequency distribution at a normal time And configured to have the above-mentioned area with a large degree of condensation Complement output as the extracted area. 如申請專利範圍第1項所述之異常音診斷裝置,其中,上述評估部係藉由對包含於區域候補之時間頻率分布進行非線性變換,並將經過非線性變換之時間頻率分布 之特性參數、同樣地經過非線性變換之正常時之時間頻率分布之特性參數、以及包含於上述區域候補之標本數所對應之數之演算,來求得凝縮度。 The abnormal sound diagnosis apparatus according to claim 1, wherein the evaluation unit performs nonlinear transformation on a time-frequency distribution included in the region candidate, and performs a time-frequency distribution through nonlinear transformation. The characteristic parameter, the characteristic parameter of the time-frequency distribution in the normal state of nonlinear transformation, and the calculation of the number corresponding to the number of specimens included in the region candidate are used to determine the degree of condensation. 如申請專利範圍第2項所述之異常音診斷裝置,其中,上述評估部用以求取凝縮度之上述非線性變換,係使用對於強度具有非線性特性之變換函數。 The abnormal sound diagnosis apparatus according to claim 2, wherein the evaluation unit is configured to obtain the nonlinear transformation of the condensing degree, and to use a transformation function having nonlinear characteristics with respect to the intensity. 如申請專利範圍第2項所述之異常音診斷裝置,其中,上述評估部用以求取凝縮度之與包含於上述區域候補之標本數對應之數,係設為將對於標本數具有非線性特性之函數應用於標本數之數。 The abnormal sound diagnostic apparatus according to the second aspect of the invention, wherein the evaluation unit is configured to obtain a number corresponding to the number of specimens included in the region candidate, and to set a nonlinearity for the number of specimens. The function of the feature is applied to the number of specimens. 如申請專利範圍第3項所述之異常音診斷裝置,其中,上述評估部用以求取凝縮度之與包含於上述區域候補之標本數對應之數,係設為將對於標本數具有非線性特性之函數應用於標本數之數。 The abnormal sound diagnosis device according to claim 3, wherein the evaluation unit is configured to obtain a number corresponding to the number of specimens included in the region candidate, and to set a nonlinearity for the number of specimens. The function of the feature is applied to the number of specimens. 如申請專利範圍第1項至第5項中任一項所述之異常音診斷裝置,復具備:事前知識記憶部,係將於事前分析檢查對象機器所得之用以規定來自機器所產生之異常音成分的時間頻率分布之出現區域的形狀之事前知識作為表格予以記憶;且上述區域抽出手段係依據記憶於上述事前知識記憶部之表格的矩形之區域候補而產生。 The abnormal sound diagnosis device according to any one of the first to fifth aspects of the present invention, wherein the prior knowledge storage unit is configured to analyze the inspection target machine beforehand to specify an abnormality generated from the machine. The prior knowledge of the shape of the appearance region of the time component of the sound component is stored as a table; and the region extracting means is generated based on the rectangular region candidate stored in the table of the prior knowledge memory.
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