TWI449792B - Method of steelmaking in reducing rephosphorization - Google Patents
Method of steelmaking in reducing rephosphorization Download PDFInfo
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本發明是有關於一種煉鋼方法,且特別是有關於一種利用轉爐渣降低復磷量之煉鋼方法。The present invention relates to a steelmaking process, and more particularly to a steelmaking process for reducing the amount of phosphorus in a converter using slag.
煉鋼製程主要係藉由高溫氧化反應去除鋼鐵原料中之雜質,並藉此調整鋼液中組成元素之比例,以製備各種鋼材成品。轉爐吹煉製程係煉鋼製程中去除雜質之關鍵步驟,藉由導入氧氣、惰性氣體與造渣劑,使鋼液中之雜質形成轉爐渣。雜質於轉爐渣中之活性亦影響雜質之穩定性,雜質活性越高,越容易由轉爐渣中回復至鋼液中。The steelmaking process mainly removes impurities in the steel raw material by high-temperature oxidation reaction, and thereby adjusts the proportion of the constituent elements in the molten steel to prepare various steel products. The converter blowing process is a key step in removing impurities in the steel making process, and the impurities in the molten steel are converted into converter slag by introducing oxygen, an inert gas and a slagging agent. The activity of impurities in the converter slag also affects the stability of the impurities. The higher the impurity activity, the easier it is to return to the molten steel from the converter slag.
一般而言,磷在鋼中被視為有害元素,容易引起鋼的低溫脆性和回火脆性。高品質鋼對鋼中磷含量的要求越來越嚴格,特別是對於低溫用鋼、海洋用鋼、抗氫裂用鋼(如天然氣、石油輸送管線及石油精煉設備等)都要求鋼品磷濃度低於特定條件。由於磷無法在煉鋼製程中之二次精煉製程去除,所以對於製備低磷鋼材成品(磷含量小於或等於100ppm),轉爐吹煉製程係去除鋼液中之磷的主要步驟。藉由降低磷在轉爐渣中之活性,減少磷回復至鋼液中之濃度。In general, phosphorus is considered a harmful element in steel and is liable to cause low temperature brittleness and temper brittleness of steel. High-quality steel has stricter requirements on the phosphorus content of steel, especially for low-temperature steel, marine steel, and hydrogen-resistant cracking steel (such as natural gas, petroleum pipeline and petroleum refining equipment). Below certain conditions. Since phosphorus cannot be removed in the secondary refining process in the steelmaking process, the converter blowing process is the main step in removing phosphorus in the molten steel for the preparation of low-phosphorus steel products (phosphorus content less than or equal to 100 ppm). By reducing the activity of phosphorus in the converter slag, the concentration of phosphorus returned to the molten steel is reduced.
習知技術中,常藉由調整前處理製程之脫矽脫磷步驟,與轉爐吹煉製程之吹煉條件和造渣劑之組成,控制磷由轉爐渣中回復至鋼液之濃度。但鋼鐵原料之來源常參差不齊,造成煉鋼條件須依照鋼鐵原料之組成變化而隨之變更,才可製得低磷鋼材,使得製造成本增加。In the prior art, the concentration of the phosphorus recovered from the converter slag to the molten steel is often controlled by the dephosphorization and dephosphorization step of the pre-treatment process, the blowing conditions of the converter blowing process, and the composition of the slagging agent. However, the sources of steel raw materials are often uneven, resulting in steelmaking conditions that must be changed in accordance with changes in the composition of steel raw materials, in order to produce low-phosphorus steel, resulting in increased manufacturing costs.
此外,習知技術並未有效降低磷在轉爐渣中之活性,僅係提高轉爐渣之固磷能力或藉由擋渣製程減少流入鋼液中之轉爐渣,使得磷仍然容易由轉爐渣中回復至鋼液中,增加鋼液中之磷濃度。In addition, the prior art does not effectively reduce the activity of phosphorus in the converter slag, only to improve the phosphorus fixation capacity of the converter slag or to reduce the converter slag flowing into the molten steel by the slag blocking process, so that the phosphorus is still easily recovered from the converter slag. In the molten steel, increase the concentration of phosphorus in the molten steel.
因此,本發明之一態樣是在提供一種降低復磷量之煉鋼方法,其係使轉爐渣包含三矽酸鈣(Calcium Trisilicate;CaO‧3SiO2 ),藉由三矽酸鈣吸附鋼液中之磷,降低轉爐渣之磷的活性,藉此降低復磷量,進而製備低磷鋼材成品。Therefore, one aspect of the present invention provides a steelmaking method for reducing the amount of phosphorus which is obtained by using a calcium citrate (Calcium Trisilicate; CaO‧3SiO 2 ) to adsorb molten steel by calcium trisilicate. The phosphorus in the middle reduces the activity of phosphorus in the converter slag, thereby reducing the amount of phosphorus, and thereby preparing the finished product of low-phosphorus steel.
根據本發明之上述態樣,提出一種降低復磷量之煉鋼方法,在一實施例中,此煉鋼方法係包含前處理製程、頂底同吹轉爐煉鋼製程與擋渣製程。上述之前處理製程係用以提供第一鋼液,此第一鋼液之矽濃度係0.001重量百分比(wt%)至0.015wt%,第一磷濃度係0.01wt%至0.045wt%,且此第一鋼液之溫度係1150℃至1300℃。According to the above aspect of the present invention, a steelmaking method for reducing the amount of phosphorus is proposed. In an embodiment, the steelmaking method comprises a pretreatment process, a top and bottom blowing furnace steelmaking process and a slag blocking process. The foregoing pretreatment process is for providing a first molten steel, wherein the first molten steel has a cerium concentration of 0.001% by weight (% by weight) to 0.015% by weight, and the first phosphorus concentration is 0.01% by weight to 0.045% by weight, and the first The temperature of a molten steel is from 1150 ° C to 1300 ° C.
上述之頂底同吹轉爐煉鋼製程係將第一鋼液倒入一轉爐,以形成第二鋼液,其中此第二鋼液具有一第二磷濃度。頂底同吹轉爐煉鋼製程之轉爐吹煉終止溫度係1550℃至1680℃。此頂底同吹轉爐煉鋼製程更包含造渣步驟,其係將一造渣劑導入轉爐中,且於轉爐之頂部導入氧氣,於轉爐之底部導入惰性氣體,使第二鋼液中之不純物形成轉爐渣。氧氣之流量係500Nm3 /min至800Nm3 /min,且惰性氣體之流量係0.03Nm3 /min至0.5Nm3 /min。The above-mentioned top and bottom and the converter steelmaking process pour the first molten steel into a converter to form a second molten steel, wherein the second molten steel has a second phosphorus concentration. The converter bottom end temperature of the top and bottom and the converter steelmaking process is 1550 ° C to 1680 ° C. The top and bottom of the rotary converter steelmaking process further comprises a slagging step, which introduces a slag forming agent into the converter, introduces oxygen at the top of the converter, and introduces an inert gas at the bottom of the converter to make the impurities in the second molten steel. Forming converter slag. The flow rate of oxygen is from 500 Nm 3 /min to 800 Nm 3 /min, and the flow rate of the inert gas is from 0.03 Nm 3 /min to 0.5 Nm 3 /min.
上述之造渣劑包含氧化鈣、矽鐵化合物與氟化鈣。氧化鈣之用量係30公斤/噸鋼液至55公斤/噸鋼液,矽鐵化合物之用量係2公斤/噸鋼液至10公斤/噸鋼液,且氟化鈣之用量係0.1公斤/噸鋼液至3公斤/噸鋼液。The above slagging agent comprises calcium oxide, a strontium iron compound and calcium fluoride. The amount of calcium oxide is 30 kg / ton of molten steel to 55 kg / ton of molten steel, the amount of strontium iron compound is 2 kg / ton of molten steel to 10 kg / ton of molten steel, and the amount of calcium fluoride is 0.1 kg / ton Steel liquid to 3 kg / ton of molten steel.
上述之擋渣製程係用以去除第二鋼液中厚度大於40公釐之轉爐渣,並形成第三鋼液,且此第三鋼液具有第三磷濃度。其中第一磷濃度係大於第三磷濃度,而第三磷濃度係大於第二磷濃度,且轉爐渣中之三矽酸鈣吸附第二鋼液中之磷,使得第三磷濃度與第二磷濃度之差值係5ppm至10ppm。The above slag blocking process is for removing the converter slag having a thickness greater than 40 mm in the second molten steel and forming a third molten steel, and the third molten steel has a third phosphorus concentration. Wherein the first phosphorus concentration is greater than the third phosphorus concentration, and the third phosphorus concentration is greater than the second phosphorus concentration, and the calcium tribasic acid in the converter slag adsorbs phosphorus in the second molten steel, so that the third phosphorus concentration and the second phosphorus concentration The difference in phosphorus concentration is from 5 ppm to 10 ppm.
依據本發明一實施例,在擋渣製程後更可選擇性進行一凝固製程,其中此凝固製程係將第三鋼液倒入鋼錠模中,以形成一鋼錠。According to an embodiment of the invention, a solidification process is further selectively performed after the slag removal process, wherein the solidification process pours the third molten steel into the ingot mold to form a steel ingot.
依據本發明另一實施例,在擋渣製程後更可選擇性進行一澆鑄製程,其中此澆鑄製程係將第三鋼液倒入澆鑄機中,以形成一鋼胚。According to another embodiment of the present invention, a casting process is further selectively performed after the slag blocking process, wherein the casting process pours the third molten steel into the casting machine to form a steel blank.
依據本發明又一實施例,上述之前處理製程更包含導入脫矽脫磷劑與氧氣於鋼液中,以形成上述之第一鋼液。上述之氧氣之流量係500Nm3 /min至800Nm3 /min。上述之脫矽脫磷劑中包含氧化鈣、氧化鐵與氟化鈣,其中氧化鈣之含量係38wt%至55wt%,氧化鐵之含量係43wt%至60wt%,且氟化鈣之含量係1wt%至5wt%。According to still another embodiment of the present invention, the pre-treatment process further comprises introducing a dephosphorization dephosphorization agent and oxygen into the molten steel to form the first molten steel. The flow rate of the oxygen system of 500Nm 3 / min to 800Nm 3 / min. The above dephosphorization dephosphorization agent comprises calcium oxide, iron oxide and calcium fluoride, wherein the content of calcium oxide is 38 wt% to 55 wt%, the content of iron oxide is 43 wt% to 60 wt%, and the content of calcium fluoride is 1 wt. % to 5wt%.
依據本發明再一實施例,上述之轉爐渣包含氧化鈣、二氧化矽、全鐵(Total Iron;T-Fe)與五氧化二磷,其中氧化鈣之含量係33wt%至52wt%,二氧化矽之含量係10wt%至20wt%,T-Fe之含量係20wt%至37wt%,且五氧化二磷之含量係大於0 wt%且小於或等於4wt%。According to still another embodiment of the present invention, the converter slag comprises calcium oxide, cerium oxide, total iron (T-Fe) and phosphorus pentoxide, wherein the content of calcium oxide is 33% by weight to 52% by weight, and dioxide is oxidized. The content of cerium is 10% by weight to 20% by weight, the content of T-Fe is 20% by weight to 37% by weight, and the content of phosphorus pentoxide is more than 0% by weight and less than or equal to 4% by weight.
應用本發明之降低復磷量的煉鋼方法,其係利用前處理製程、頂底同吹轉爐煉鋼製程與擋渣製程,並導入一造渣劑形成轉爐渣,藉由轉爐渣之三矽酸鈣吸附鋼液中之磷並降低轉爐渣之磷的活性,藉此避免轉爐渣之磷回復到鋼液以降低第三鋼液中的復磷量。The steelmaking method for reducing the amount of phosphorus in the invention is applied by using a pretreatment process, a top and bottom blowing furnace steelmaking process and a slag blocking process, and introducing a slag forming agent to form a converter slag, by using a converter slag The calcium acid adsorbs the phosphorus in the molten steel and reduces the activity of the phosphorus of the converter slag, thereby preventing the phosphorus of the converter slag from returning to the molten steel to reduce the amount of phosphorus in the third molten steel.
以下詳細討論本發明之製造和使用。然而,可以理解的是,實施例提供許多可應用的發明概念,其可實施於各式各樣的特定內容中。惟所討論之特定實施例僅供說明,並非用以限定本發明之範圍。The making and using of the present invention are discussed in detail below. However, it will be appreciated that the embodiments provide many applicable inventive concepts that can be implemented in a wide variety of specific content. However, the specific embodiments discussed are illustrative only and are not intended to limit the scope of the invention.
本發明提供一種降低復磷量之煉鋼方法。在一實施例中,本發明之方法包含前處理製程、頂底同吹轉爐煉鋼製程以及擋渣製程,以形成低復磷量的鋼液。本發明此處所稱之「復磷量」,係指在擋渣製程後鋼液中之磷濃度與頂底同吹轉爐煉鋼製程終止時鋼液中之磷濃度的差值。在習知轉爐煉鋼製程中,當轉爐渣中磷之活性提高,磷容易由轉爐渣回復至鋼液中,造成鋼液中之磷濃度提高,使得復磷量上升。因此,本發明降低復磷量之煉鋼方法係藉由控制轉爐渣之組成,吸附鋼液中之磷,降低轉爐渣中磷的活性,藉此降低復磷量。The invention provides a steelmaking method for reducing the amount of phosphorus. In one embodiment, the method of the present invention comprises a pretreatment process, a top and bottom blow converter steelmaking process, and a slag removal process to form a low rephosphorus amount of molten steel. The term "rephosphorization amount" as used herein means the difference between the concentration of phosphorus in the molten steel after the slag blocking process and the concentration of phosphorus in the molten steel at the end of the steelmaking process of the converter. In the conventional converter steelmaking process, when the activity of phosphorus in the converter slag is increased, the phosphorus is easily returned to the molten steel by the converter slag, causing the phosphorus concentration in the molten steel to increase, so that the amount of phosphorus is increased. Therefore, the steelmaking method for reducing the amount of phosphorus in the present invention reduces the amount of phosphorus in the converter slag by controlling the composition of the converter slag, adsorbing phosphorus in the molten steel, and reducing the activity of phosphorus in the converter slag.
在進行前處理製程時,其係將鋼鐵原料熔融,並導入脫矽脫磷劑與氧氣於此鋼液中,以形成第一鋼液。在一實施例中,第一鋼液之矽濃度係0.001wt%至0.015wt%,第一磷濃度(以下簡稱[P1 ])係0.01wt%至0.045wt%,且此第一鋼液之溫度係1150℃至1300℃。在一例子中,脫矽脫磷劑包含氧化鈣、氧化鐵與氟化鈣且氧氣之流量係500Nm3 /min至800Nm3 /min。In the pretreatment process, the molten steel material is melted and introduced into the demagnetization dephosphorization agent and oxygen in the molten steel to form the first molten steel. In one embodiment, the first molten steel has a cerium concentration of 0.001% by weight to 0.015% by weight, and the first phosphorus concentration (hereinafter referred to as [P 1 ]) is 0.01% by weight to 0.045% by weight, and the first molten steel is The temperature is from 1150 ° C to 1300 ° C. In one example, the release agent comprises calcium dephosphorization silicon oxide, iron oxide and calcium fluoride and the flow of oxygen-based 500Nm 3 / min to 800Nm 3 / min.
在一例子中,氧化鈣之含量係38wt%至55wt%。當氧化鈣之含量大於55wt%時,易造成鋼液之流動性變差,抑制前處理製程去除磷之能力,使得頂底同吹轉爐煉鋼製程之轉爐渣無法包含有效含量的三矽酸鈣(Calcium Trisilicate;CaO‧3SiO2 ),以致無法有效吸附磷並降低磷之活性。當氧化鈣之含量小於38wt%時,亦無法使[P1 ]降至0.01wt%至0.045wt%,影響後續製程去除磷之能力。In one example, the calcium oxide content is from 38 wt% to 55 wt%. When the content of calcium oxide is more than 55wt%, the fluidity of the molten steel is likely to be deteriorated, and the ability of the pretreatment process to remove phosphorus is inhibited, so that the converter slag of the top and bottom with the converter steelmaking process cannot contain an effective content of calcium tribasic acid. (Calcium Trisilicate; CaO‧3SiO 2 ), so that it is unable to effectively adsorb phosphorus and reduce the activity of phosphorus. When the content of calcium oxide is less than 38% by weight, [P 1 ] cannot be reduced to 0.01 wt% to 0.045 wt%, which affects the ability of the subsequent process to remove phosphorus.
在一例子中,氧化鐵之含量係43wt%至60wt%。當氧化鐵之含量大於60wt%時,影響轉爐渣中三矽酸鈣之形成。當氧化鐵之含量小於43wt%時,亦無法有效使[P1 ]降至0.01wt%至0.045wt%。In one example, the iron oxide content is from 43% to 60% by weight. When the content of iron oxide is more than 60% by weight, the formation of calcium tribasic acid in the converter slag is affected. When the content of iron oxide is less than 43% by weight, it is also impossible to effectively reduce [P 1 ] to 0.01 wt% to 0.045 wt%.
在一例子中,氟化鈣之含量係1wt%至5wt%。當氟化鈣之含量大於5wt%時,進行前處理製程時所釋放出之氣體氟對於環境具有不良影響。而當氟化鈣之含量小於1wt%時,無法有效降低[P1 ]。In one example, the calcium fluoride is present in an amount from 1% to 5% by weight. When the content of calcium fluoride is more than 5% by weight, the gaseous fluorine released during the pretreatment process has an adverse effect on the environment. When the content of calcium fluoride is less than 1% by weight, [P 1 ] cannot be effectively reduced.
在前處理製程之後,進行頂底同吹轉爐煉鋼製程,其係將第一鋼液倒入轉爐,並導入氧氣、惰性氣體與造渣劑,以形成第二鋼液,其中第二鋼液具有第二磷濃度(即頂底同吹轉爐煉鋼製程終止時鋼液中之磷濃度;以下簡稱[P2 ])。在一實施例中,頂底同吹轉爐煉鋼製程之吹煉終止溫度係1550℃至1680℃。在此實施例中,當轉爐煉鋼製程之吹煉終止溫度大於1680℃時,磷在轉爐渣中之穩定性降低,使得磷容易回復至鋼液中。After the pretreatment process, the top and bottom and the converter steelmaking process are carried out, wherein the first molten steel is poured into the converter, and oxygen, an inert gas and a slagging agent are introduced to form a second molten steel, wherein the second molten steel It has a second phosphorus concentration (ie, the concentration of phosphorus in the molten steel at the end of the top and bottom blowing steelmaking process; hereinafter referred to as [P 2 ]). In one embodiment, the top end is the same as the blowing end temperature of the blow converter steelmaking process from 1550 ° C to 1680 ° C. In this embodiment, when the blowing end temperature of the converter steelmaking process is greater than 1680 ° C, the stability of phosphorus in the converter slag is lowered, so that phosphorus is easily returned to the molten steel.
上述之頂底同吹轉爐煉鋼製程更包含造渣步驟,其係將造渣劑導入轉爐,並於轉爐之頂部導入氧氣、同時於轉爐之底部導入惰性氣體之情形下,使第二鋼液中之不純物(例如包含矽與磷)形成轉爐渣。在一實施例中,造渣步驟的氧氣之流量係500Nm3 /min至800Nm3 /min,而惰性氣體之流量係0.03Nm3 /min至0.5Nm3 /min。The above-mentioned top and bottom and the converter steelmaking process further comprise a slagging step, which introduces the slag forming agent into the converter, introduces oxygen into the top of the converter, and introduces an inert gas at the bottom of the converter to make the second molten steel The impurities in the middle (for example, containing antimony and phosphorus) form converter slag. In one embodiment, the flow rate of the oxygen-based slag steps 500Nm 3 / min to 800Nm 3 / min, while the flow rate of the inert gas system 0.03Nm 3 / min to 0.5Nm 3 / min.
上述之造渣劑包含氧化鈣、矽鐵化合物與氟化鈣。在一實施例中,氧化鈣之用量係30公斤/噸鋼液至55公斤/噸鋼液,矽鐵化合物之用量係2公斤/噸鋼液至10公斤/噸鋼液,且氟化鈣之用量係0.1公斤/噸鋼液至3公斤/噸鋼液。當造渣劑之氧化鈣的用量大於55公斤/噸鋼液時,會增加後續形成之轉爐渣的鹽基度,導致轉爐渣之流動性變差;當氧化鈣之用量小於30公斤/噸鋼液時,會減少後續形成之轉爐渣的鹽基度,導致第二鋼液中之不純物無法有效形成轉爐渣。其次,當矽鐵化合物之用量大於10公斤/噸鋼液時,會增加後續形成之轉爐渣的鹽基度,導致第二鋼液中不純物無法有效形成轉爐渣;當矽鐵化合物之用量小於2公斤/噸鋼液時,會減少後續形成之轉爐渣的鹽基度,導置轉爐渣之流動性變差。再者,當氟化鈣之用量大於3公斤/噸鋼液時,會增加造渣製程所釋放出之氣體氟,對於環境造成不良影響;當氟化鈣小於0.1公斤/噸鋼液時,導致第二鋼液之不純物無法有效形成轉爐渣。The above slagging agent comprises calcium oxide, a strontium iron compound and calcium fluoride. In one embodiment, the amount of calcium oxide is from 30 kg/ton of molten steel to 55 kg/ton of molten steel, and the amount of ferroniobium compound is from 2 kg/ton of molten steel to 10 kg/ton of molten steel, and calcium fluoride The dosage is 0.1 kg/ton of molten steel to 3 kg/ton of molten steel. When the amount of calcium oxide of the slag forming agent is more than 55 kg/ton of molten steel, the base degree of the subsequently formed converter slag is increased, resulting in deterioration of the fluidity of the converter slag; when the amount of calcium oxide is less than 30 kg/ton of steel When the liquid is used, the salt base degree of the subsequently formed converter slag is reduced, and the impurities in the second molten steel cannot effectively form the converter slag. Secondly, when the amount of the strontium iron compound is more than 10 kg/ton of molten steel, the base degree of the subsequently formed converter slag is increased, so that the impurities in the second molten steel cannot effectively form the converter slag; when the amount of the strontium iron compound is less than 2 In the case of kg/ton of molten steel, the base degree of the subsequently formed converter slag is reduced, and the fluidity of the converter slag is deteriorated. Furthermore, when the amount of calcium fluoride is more than 3 kg/ton of molten steel, the fluorine released from the slagging process will be increased, which will adversely affect the environment; when the calcium fluoride is less than 0.1 kg/ton of molten steel, The impurities of the second molten steel cannot effectively form the converter slag.
在一實施例中,上述導入之造渣劑會影響轉爐渣之鹽基度,其中此處所稱之「轉爐渣之鹽基度」係指轉爐渣中氧化鈣與二氧化矽之重量比例(CaO/SiO2 )。在一實施例中,轉爐渣之鹽基度係3至4.5,使轉爐渣具有較佳的流動性,並使第二鋼液中之不純物形成轉爐渣。In one embodiment, the introduced slagging agent affects the salt base of the converter slag, wherein the term "salt base of the converter slag" refers to the weight ratio of calcium oxide to cerium oxide in the converter slag (CaO). /SiO 2 ). In one embodiment, the base slag of the converter slag is from 3 to 4.5, so that the converter slag has better fluidity and the impurities in the second molten steel form converter slag.
在一例子中,轉爐渣中包含氧化鈣、二氧化矽、全鐵(Total Iron;T-Fe)與五氧化二磷,氧化鈣之含量係33wt%至52wt%,二氧化矽之含量係10wt%至20wt%,T-Fe之含量係20wt%至37wt%,且五氧化二磷之含量係大於0wt%且小於或等於4wt%。In an example, the converter slag comprises calcium oxide, cerium oxide, total iron (T-Fe) and phosphorus pentoxide, the content of calcium oxide is 33% by weight to 52% by weight, and the content of cerium oxide is 10wt. % to 20% by weight, the content of T-Fe is 20% by weight to 37% by weight, and the content of phosphorus pentoxide is more than 0% by weight and less than or equal to 4% by weight.
上述之擋渣製程係用以去除第二鋼液中厚度大於40公釐之轉爐渣,以形成具有第三磷濃度(即擋渣製程後鋼液中之磷濃度;以下簡稱[P3])之第三鋼液。藉由擋渣製程可減少流入第三鋼液中之轉爐渣,並降低轉爐渣中不穩定之磷回復至第三鋼液之情形。在一實施例中,[P1 ]係大於[P3 ],且[P3 ]係大於[P2 ]。The above slag blocking process is for removing the converter slag having a thickness of more than 40 mm in the second molten steel to form a third phosphorus concentration (ie, the concentration of phosphorus in the molten steel after the slag removal process; hereinafter referred to as [P3]) The third molten steel. By means of the slag blocking process, the converter slag flowing into the third molten steel can be reduced, and the unstable phosphorus in the converter slag can be reduced to return to the third molten steel. In one embodiment, [P 1 ] is greater than [P 3 ] and [P 3 ] is greater than [P 2 ].
值得一提的是,本發明之降低復磷量之煉鋼方法係藉由前處理製程之脫矽脫磷前處理,降低鋼液中之矽濃度與磷濃度,再接續進行頂底同吹轉爐煉鋼製程,使鋼液中之不純物形成包含三矽酸鈣之轉爐渣。相較於習知技術係利用轉爐渣所含之二矽酸鈣吸附並降低磷的活性,其復磷量高達30ppm至40ppm,本發明之轉爐渣所含之三矽酸鈣更能有效吸附鋼液中的磷,降低轉爐渣中磷之活性,提高磷在轉爐渣中之穩定性,進而減少後續煉鋼製程之復磷量,其中本發明之方法所得鋼液的復磷量可降低至5ppm至10ppm。It is worth mentioning that the steelmaking method for reducing the amount of phosphorus in the present invention is to reduce the concentration of bismuth and the concentration of phosphorus in the molten steel by the pretreatment of dephosphorization and dephosphorization of the pretreatment process, and then carry out the top and bottom blowing converter. The steelmaking process causes the impurities in the molten steel to form a converter slag containing calcium trisilicate. Compared with the prior art, the calcium dibasic acid contained in the converter slag is used to adsorb and reduce the activity of phosphorus, and the phosphorus content thereof is as high as 30 ppm to 40 ppm. The calcium tribasic acid contained in the converter slag of the present invention is more effective for adsorbing steel. Phosphorus in the liquid reduces the activity of phosphorus in the converter slag, improves the stability of phosphorus in the converter slag, and further reduces the amount of phosphorus in the subsequent steelmaking process, wherein the amount of phosphorus in the molten steel obtained by the method of the invention can be reduced to 5 ppm Up to 10ppm.
另外,相較於習知轉爐渣所含之二矽酸鈣,本發明之轉爐渣所含之三矽酸鈣除了可使所得之鋼液具有更低的復磷量,同時三矽酸鈣與二矽酸鈣更具有截然不同的結晶型態。請參閱第1圖,其係顯示本發明一實施例之轉爐渣中三矽酸鈣之電子顯微鏡圖,其中第1圖之三矽酸鈣為棒狀結晶。請參閱第2圖,其係顯示習知轉爐渣中二矽酸鈣之電子顯微鏡圖,其中二矽酸鈣為圓狀結晶。In addition, compared with the calcium bismuth citrate contained in the conventional converter slag, the calcium tribasic acid contained in the converter slag of the present invention can make the obtained molten steel have a lower amount of rephosphorization, and at the same time, calcium tricalcium citrate and Calcium dicitrate has a distinctly different crystalline form. Referring to Fig. 1, there is shown an electron micrograph of calcium tribasic acid in a converter slag according to an embodiment of the present invention, wherein the calcium citrate shown in Fig. 1 is a rod-like crystal. Please refer to Fig. 2, which is an electron micrograph showing the calcium disilicate in the conventional converter slag, wherein the calcium disilicate is a round crystal.
比較第1圖與第2圖可知,本發明之方法所得之轉爐渣所含之三矽酸鈣,與習知轉爐渣所含之二矽酸鈣相比,二者具有截然不同之結晶型態。換言之,在本發明之造渣步驟中,必須利用本發明特定組成的造渣劑於特定製程條件下,始能獲得具有三矽酸鈣之轉爐渣,使所得之鋼液具有更低的復磷量。Comparing Fig. 1 and Fig. 2, it can be seen that the calcium citrate contained in the converter slag obtained by the method of the present invention has a distinct crystal form compared with the calcium dibasic acid contained in the conventional converter slag. . In other words, in the slagging step of the present invention, it is necessary to use the slag forming agent of the specific composition of the present invention to obtain the converter slag having calcium citrate under a specific process condition, so that the obtained molten steel has a lower rephosphorization. the amount.
在一例子中,在擋渣製程後更可選擇性進行一凝固製程。此凝固製程係將第三鋼液倒入鋼錠模(Ingot Module)中,待其凝固後,形成一鋼錠(Ingot)。之後,進行加工製程(例如:軋鋼或鍛造等步驟)以製成低磷鋼材成品。In one example, a solidification process can be selectively performed after the slag removal process. This solidification process pours the third molten steel into an Ingot Module, and after it solidifies, it forms an ingot. Thereafter, a processing process (for example, steps such as rolling or forging) is performed to produce a finished product of low-phosphorus steel.
在另一例子中,在擋渣製程後更可選擇性進行一澆鑄製程,此澆鑄製程係將第三鋼液倒入一連續鑄造機中,澆鑄成鋼胚(Slab),以製成低磷鋼材。In another example, after the slag removal process, a casting process is selectively performed. The casting process is to pour the third molten steel into a continuous casting machine and cast into a steel shell (Slab) to form a low phosphorus. Steel.
由本發明上述實施例可知,本發明之降低復磷量之煉鋼方法,其優點係利用造渣劑使鋼液中之不純物形成包含三矽酸鈣之轉爐渣,藉由三矽酸鈣吸附第二鋼液中之磷並降低轉爐渣中磷的活性,藉此避免轉爐渣之磷回復到鋼液,以降低鋼液的復磷量。It can be seen from the above embodiments of the present invention that the steelmaking method for reducing the amount of phosphorus in the invention has the advantages that the slag-forming agent is used to form the impurities in the molten steel into the converter slag containing calcium trisilicate, and the adsorption by the calcium citrate Phosphorus in the molten steel reduces the activity of phosphorus in the converter slag, thereby preventing the phosphorus of the converter slag from returning to the molten steel to reduce the amount of phosphorus in the molten steel.
雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and the present invention can be modified and modified without departing from the spirit and scope of the present invention. The scope is subject to the definition of the scope of the patent application attached.
為讓本發明之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下:The above and other objects, features, advantages and embodiments of the present invention will become more apparent and understood.
第1圖係顯示本發明一實施例之轉爐渣中三矽酸鈣之電子顯微鏡圖。Fig. 1 is an electron micrograph showing calcium tribasic acid in a converter slag according to an embodiment of the present invention.
第2圖係顯示習知之轉爐渣中二矽酸鈣之電子顯微鏡圖。Figure 2 is an electron micrograph showing the calcium disilicate in the conventional converter slag.
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CN101638708A (en) * | 2009-07-03 | 2010-02-03 | 王虎 | Slagging process for removing free calcium oxide fCao from converter slag |
TW201116632A (en) * | 2009-11-06 | 2011-05-16 | China Steel Corp | Steelmaking method for reducing phosphorus content |
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CN101638708A (en) * | 2009-07-03 | 2010-02-03 | 王虎 | Slagging process for removing free calcium oxide fCao from converter slag |
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