TWI449599B - Rolling circle device - Google Patents

Rolling circle device Download PDF

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Publication number
TWI449599B
TWI449599B TW098117615A TW98117615A TWI449599B TW I449599 B TWI449599 B TW I449599B TW 098117615 A TW098117615 A TW 098117615A TW 98117615 A TW98117615 A TW 98117615A TW I449599 B TWI449599 B TW I449599B
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TW
Taiwan
Prior art keywords
workpiece
rounding
support rod
conveyor belt
lifting mechanism
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TW098117615A
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Chinese (zh)
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TW201041690A (en
Inventor
I Thun Lin
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Hon Hai Prec Ind Co Ltd
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Priority to TW098117615A priority Critical patent/TWI449599B/en
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Publication of TWI449599B publication Critical patent/TWI449599B/en

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Description

滾圓治具 Rounding fixture

本發明涉及一種治具,尤其涉及一種用以研磨鏡片之滾圓治具。 The invention relates to a fixture, in particular to a rounding fixture for grinding a lens.

對數位相機所用之光學鏡片等工件進行加工之過程中,滾圓制程係不可缺少之工序。其主要作用係將方形之鏡片磨削為圓形,以便裝入鏡筒。此類光學工件一般體積很小,若以每次滾圓一片之方式進行滾圓則過於費時費力。為了提高生產效率,實際生產中大多以UV膠(Ultraviolet,即紫外線光固化膠)等黏合劑將較多數量之方形工件膠合為方柱狀,同時將工件固定於滾圓治具上,對較多數量之工件一併進行滾圓後再脫膠、清洗,製造出圓形工件。 In the process of processing a workpiece such as an optical lens used in a digital camera, the spheronization process is an indispensable process. Its main function is to grind the square lens into a circular shape for loading into the lens barrel. Such optical workpieces are generally small in size, and it is too time-consuming and laborious to round them in a single round. In order to improve the production efficiency, in the actual production, most of the square workpieces are glued into a square column with UV glue (Ultraviolet), and the workpiece is fixed on the rounding fixture. The number of workpieces are rounded and then degummed and cleaned to produce a circular workpiece.

惟,上述滾圓方法之主要缺點在於膠合及固定工件需要使用UV膠等黏合劑,滾圓之後尚需要較複雜之解膠、清洗等後續工序,耗費較多之時間、勞力及成本,生產效率低,且解膠及清洗過程中容易因解膠不完全或清洗不徹底而造成工件黏連、汙損等情況。 However, the main disadvantage of the above-mentioned spheronization method is that a glue such as UV glue is required for gluing and fixing the workpiece, and a complicated process such as degumming and cleaning is required after spheronization, which requires a lot of time, labor and cost, and has low production efficiency. Moreover, in the process of dissolving and cleaning, it is easy to cause adhesion and fouling of the workpiece due to incomplete gelation or incomplete cleaning.

有鑒於此,有必要提供一種高效之滾圓治具。 In view of this, it is necessary to provide an efficient rounding jig.

本發明涉及一種滾圓治具,用於對工件進行滾圓。該滾圓治具包括一研磨砂輪用於對工件進行研磨。所述滾圓治具進一步包括一升降機構、一傳送帶及一旋轉機構。所述升降機構用於帶動所述 工件向靠近或遠離所述研磨砂輪之方向移動。所述傳送帶設置在所述研磨砂輪與所述旋轉機構或所述研磨砂輪與升降機構之間。所述傳送帶之中部均勻地分佈有複數個開口,所述工件設置在所述傳動帶之開口上。所述旋轉機構用於穿過所述傳動帶上之開口支撐所述工件並驅動工件傳動,以使工件藉由研磨砂輪進行滾圓。 The invention relates to a rounding jig for spheronizing a workpiece. The rounding jig includes a grinding wheel for grinding the workpiece. The rounding jig further includes a lifting mechanism, a conveyor belt and a rotating mechanism. The lifting mechanism is configured to drive the The workpiece moves toward or away from the grinding wheel. The conveyor belt is disposed between the grinding wheel and the rotating mechanism or the grinding wheel and the lifting mechanism. A plurality of openings are evenly distributed in the middle of the conveyor belt, and the workpiece is disposed on the opening of the belt. The rotating mechanism is configured to support the workpiece through an opening in the belt and drive the workpiece to drive the workpiece to be rounded by a grinding wheel.

相較於先前技術,利用所述滾圓治具對所述工件滾圓時不需要使用黏合劑對工件進行膠合及固定,可以取消傳統滾圓制程中解膠、清洗等工序,明顯地節約了生產時間及生產成本,也可防止黏合劑對工件之黏連、汙損等不良影響,有效地提高產品整體品質,同時藉由傳送帶之方式來實現流水化之快速作業。 Compared with the prior art, when the workpiece is rounded by the rounding jig, it is not necessary to use an adhesive to glue and fix the workpiece, which can eliminate the processes of de-gluing and cleaning in the traditional spheronization process, and obviously saves production time and The production cost can also prevent adverse effects such as adhesion and fouling of the adhesive to the workpiece, effectively improve the overall quality of the product, and realize the rapid operation of the flow through the conveyor belt.

100,200‧‧‧滾圓治具 100,200‧‧‧Rolling fixture

10、70‧‧‧升降機構 10, 70‧‧‧ Lifting mechanism

12、72‧‧‧升降器 12, 72‧‧‧ Lifter

14、74‧‧‧傳動桿 14, 74‧‧‧ transmission rod

20、60‧‧‧旋轉機構 20, 60‧‧‧ rotating mechanism

22‧‧‧旋轉件 22‧‧‧Rotating parts

24‧‧‧支撐桿 24‧‧‧Support rod

222‧‧‧桿體 222‧‧‧ rod body

224‧‧‧主體部 224‧‧‧ Main body

243、743‧‧‧柱體 243, 743‧‧ ‧ cylinder

241‧‧‧底部 241‧‧‧ bottom

2240‧‧‧主體部底面 2240‧‧‧Bottom of the main body

30,80‧‧‧傳送帶 30,80‧‧‧Conveyor belt

32‧‧‧開口 32‧‧‧ openings

40‧‧‧研磨砂輪 40‧‧‧ Grinding wheel

42‧‧‧研磨部 42‧‧‧ Grinding Department

242‧‧‧頂部 242‧‧‧ top

50‧‧‧工件 50‧‧‧Workpiece

圖1為本發明第一實施方式之滾圓治具之立體圖。 Fig. 1 is a perspective view of a rounding jig according to a first embodiment of the present invention.

圖2為本發明第二實施方式之滾圓治具之立體圖。 2 is a perspective view of a rounding jig according to a second embodiment of the present invention.

下面將結合附圖與實施例對本技術方案之滾圓治具作進一步詳細說明。 The rounding jig of the present technical solution will be further described in detail below with reference to the accompanying drawings and embodiments.

請參閱圖1,本發明第一實施方式之滾圓治具100用於對工件50進行滾圓。該滾圓治具100包括一升降機構10、一旋轉機構20、一傳送帶30、一研磨砂輪40及一真空泵(圖未示)。所述旋轉機構20、傳送帶30、研磨砂輪40從下至上依次設置在所述升降機構10之上方。 Referring to FIG. 1, a rounding jig 100 according to a first embodiment of the present invention is used for spheronizing a workpiece 50. The rounding jig 100 includes a lifting mechanism 10, a rotating mechanism 20, a conveyor belt 30, a grinding wheel 40, and a vacuum pump (not shown). The rotating mechanism 20, the conveyor belt 30, and the grinding wheel 40 are disposed above the lifting mechanism 10 in order from bottom to top.

所述升降機構10用於驅動所述旋轉機構20向靠近或遠離所述研磨 砂輪40之方向移動。該升降機構10包括一升降器12及一傳動桿14。所述傳動桿14在升降器12之驅動下,可相對所述升降器12升降。 The lifting mechanism 10 is configured to drive the rotating mechanism 20 toward or away from the grinding The direction of the grinding wheel 40 moves. The lifting mechanism 10 includes a lifter 12 and a transmission rod 14. The drive rod 14 is driven by the lifter 12 to be raised and lowered relative to the lifter 12.

所述旋轉機構20包括一旋轉件22及一支撐桿24。本實施方式中,所述旋轉件22為一旋轉馬達。該旋轉件22包括一桿體222及一主體部224,該桿體222可相對主體部224轉動。所述主體部224包括一底面2240。所述底面2240被支撐在所述傳動桿14上。所述支撐桿24為一中空之柱狀結構,其包括一底部241及一遠離所述底部241之頂部242。所述底部241之底端固定套接在所述桿體222上。所述頂部242之直徑小於所述工件50之長度。本實施方式中,所述支撐桿24設有一與所述支撐桿24內部空間相連通之帶內孔之柱體243。該帶內孔之柱體243垂直於所述支撐桿24之長度方向設置。 The rotating mechanism 20 includes a rotating member 22 and a support rod 24. In this embodiment, the rotating member 22 is a rotating motor. The rotating member 22 includes a rod body 222 and a main body portion 224 that is rotatable relative to the main body portion 224. The body portion 224 includes a bottom surface 2240. The bottom surface 2240 is supported on the transmission rod 14. The support rod 24 is a hollow columnar structure including a bottom portion 241 and a top portion 242 away from the bottom portion 241. The bottom end of the bottom portion 241 is fixedly sleeved on the rod body 222. The diameter of the top portion 242 is less than the length of the workpiece 50. In this embodiment, the support rod 24 is provided with a cylinder 243 with an inner hole communicating with the inner space of the support rod 24. The cylinder 243 with the inner hole is disposed perpendicular to the longitudinal direction of the support rod 24.

所述傳送帶30設置於所述旋轉機構20之上方,該傳送帶30之中部均勻地分佈有複數個開口32。所述開口32之形狀與工件50之形狀相對應。由於工件50之形狀為方形。本實施方式中,所述開口32之形狀對應為方形,且尺寸略小於工件50之尺寸。所述開口32之尺寸大於所述支撐桿24頂部242之尺寸。所述傳送帶30每次傳送之距離等於相鄰兩開口32之間之距離。 The conveyor belt 30 is disposed above the rotating mechanism 20, and a plurality of openings 32 are evenly distributed in the middle of the conveyor belt 30. The shape of the opening 32 corresponds to the shape of the workpiece 50. Since the shape of the workpiece 50 is square. In this embodiment, the shape of the opening 32 corresponds to a square shape, and the size is slightly smaller than the size of the workpiece 50. The opening 32 has a size greater than the size of the top 242 of the support bar 24. The conveyor belt 30 is transmitted at a distance equal to the distance between adjacent two openings 32.

所述研磨砂輪40設置於所述傳送帶30之上方,該研磨砂輪40包括一研磨部42。 The grinding wheel 40 is disposed above the conveyor belt 30, and the grinding wheel 40 includes a grinding portion 42.

所述真空泵與所述支撐桿24之帶內孔之柱體243相連接。 The vacuum pump is connected to the inner cylinder 243 of the support rod 24.

所述滾圓治具100進一步包括一控制單元(圖未示),其用於控 制所述升降機構10、旋轉機構20、傳送帶30與真空泵之動作同步。 The rounding jig 100 further includes a control unit (not shown) for controlling The lifting mechanism 10, the rotating mechanism 20, and the conveyor belt 30 are synchronized with the operation of the vacuum pump.

組裝時,所述傳動桿14之一端固定連接在所述升降器12上,另一端固定連接在所述旋轉機構20之底面2240上。所述支撐桿24之底部241密封套接在所述旋轉機構20之桿體222上,且帶內孔之柱體243與所述真空泵相連接。 When assembled, one end of the transmission rod 14 is fixedly coupled to the lifter 12, and the other end is fixedly coupled to the bottom surface 2240 of the rotating mechanism 20. The bottom 241 of the support rod 24 is sealingly sleeved on the rod body 222 of the rotating mechanism 20, and the cylinder 243 with the inner hole is connected to the vacuum pump.

使用時,先將工件50放置在所述傳送帶30之複數個開口32上。首先,所述控制單元發出一指令,使所述真空泵對柱體243抽氣,所述升降機構10驅動所述旋轉機構20向靠近所述研磨砂輪40之方向上升,以使所述支撐桿24穿過所述開口32。由於所述真空泵對柱體243抽氣,所述中空之支撐桿24內產生一負壓,以使所述支撐桿24穿過所述開口32與工件50接觸時,所述工件50牢牢地吸附在所述支撐桿24頂部242之頂端。同時升降機構10向靠近所述研磨砂輪40之方向上升直至支撐桿24頂部242之頂端吸附著之工件50與所述研磨砂輪40之研磨部42相接觸。然後所述控制單元發出一指令,控制所述旋轉件22之桿體222旋轉帶動所述支撐桿24一起軸向轉動,以使工件50在研磨部42上研磨成圓形。所述旋轉件22之桿體222停止轉動。同時真空泵停止抽氣,取下加工完成好之工件50。升降機構10之傳動桿14向靠近所述升降器12之方向收縮,以使支撐桿24頂部242穿出所述開口32。最後控制單元發出一指令,使傳送帶30移動一距離。重複以上三個步驟。完成對複數個工件50之滾圓。 In use, the workpiece 50 is first placed over a plurality of openings 32 of the conveyor belt 30. First, the control unit issues an instruction to cause the vacuum pump to pump the cylinder 243, and the lifting mechanism 10 drives the rotating mechanism 20 to rise toward the grinding wheel 40 to make the support rod 24 Through the opening 32. Since the vacuum pump draws the cylinder 243, a negative pressure is generated in the hollow support rod 24, so that the workpiece 50 is firmly adhered to the workpiece 50 through the opening 32. It is attracted to the top of the top 242 of the support rod 24. At the same time, the lifting mechanism 10 is raised in the direction of the grinding wheel 40 until the workpiece 50 adsorbed at the top end of the top 242 of the support rod 24 is in contact with the grinding portion 42 of the grinding wheel 40. Then, the control unit issues an instruction to control the rotation of the rod 222 of the rotating member 22 to rotate the support rod 24 together to rotate the workpiece 50 to a circular shape on the grinding portion 42. The shaft 222 of the rotating member 22 stops rotating. At the same time, the vacuum pump stops pumping and removes the finished workpiece 50. The drive rod 14 of the lift mechanism 10 is retracted in a direction toward the lifter 12 such that the top 242 of the support rod 24 passes out of the opening 32. Finally, the control unit issues an instruction to move the conveyor 30 a distance. Repeat the above three steps. The spheronization of the plurality of workpieces 50 is completed.

可以理解之係,所述滾圓治具100也可不設置真空泵與通氣通243,而直接在傳送帶30之開口32內設置一吸嘴,從而使吸嘴吸附工 作50。並不限於本實施方式。 It can be understood that the rounding jig 100 may not be provided with a vacuum pump and a venting passage 243, and a nozzle is directly disposed in the opening 32 of the conveyor belt 30, so that the nozzle is adsorbed. Do 50. It is not limited to this embodiment.

請參閱圖2,本發明第二實施方式之滾圓治具200,所述滾圓治具200之結構與第一實施方式之滾圓治具100之結構大體相同,主要區別在於:所述升降機構70設置在所述旋轉機構60之上方,同時設置在所述旋轉機構60與傳送帶80之間。所述升降機構70之傳動桿74為一中空之柱狀結構,其套接在所述升降器72上,所述傳動桿74設有一與所述傳動桿74內部空間相連通之帶內孔之柱體743。該柱體743垂直於所述傳動桿74之長度方向設置。 Referring to FIG. 2, the rounding jig 200 of the second embodiment of the present invention has the same structure as that of the rounding jig 100 of the first embodiment. The main difference is that the lifting mechanism 70 is provided. Above the rotating mechanism 60, it is disposed between the rotating mechanism 60 and the conveyor belt 80 at the same time. The transmission rod 74 of the lifting mechanism 70 is a hollow column-like structure that is sleeved on the lifter 72. The transmission rod 74 is provided with a cylinder with an inner hole communicating with the inner space of the transmission rod 74. 743. The cylinder 743 is disposed perpendicular to the length of the transmission rod 74.

利用所述滾圓治具對所述工件滾圓時不需要使用黏合劑對工件進行膠合及固定,可以取消傳統滾圓制程中解膠、清洗等工序,明顯地節約了生產時間及生產成本,也可防止黏合劑對工件之黏連、汙損等不良影響,有效地提高產品整體品質,同時藉由傳送帶之方式來實現流水化之快速作業。 When the workpiece is spheronized by the rounding jig, it is not necessary to use an adhesive to glue and fix the workpiece, which can eliminate the processes of dissolving and cleaning in the traditional spheronization process, obviously saving production time and production cost, and also preventing Adhesives have adverse effects on the adhesion and fouling of the workpiece, effectively improving the overall quality of the product, and at the same time, the rapid operation of the flow can be realized by means of a conveyor belt.

綜上所述,本發明符合發明專利要件,爰依法提出專利申請。惟,以上所述者僅為本發明之較佳實施例,舉凡熟悉本案技藝之人士,於爰依本發明精神所作之等效修飾或變化,皆應涵蓋於以下之申請專利範圍內。 In summary, the present invention complies with the requirements of the invention patent and submits a patent application according to law. However, the above description is only the preferred embodiment of the present invention, and equivalent modifications or variations made by those skilled in the art will be covered by the following claims.

100‧‧‧滾圓治具 100‧‧‧Rolling fixture

10‧‧‧升降機構 10‧‧‧ Lifting mechanism

12‧‧‧升降器 12‧‧‧ Lifter

14‧‧‧傳動桿 14‧‧‧Drive rod

20‧‧‧旋轉機構 20‧‧‧Rotating mechanism

22‧‧‧旋轉件 22‧‧‧Rotating parts

24‧‧‧支撐桿 24‧‧‧Support rod

222‧‧‧桿體 222‧‧‧ rod body

224‧‧‧主體部 224‧‧‧ Main body

243‧‧‧柱體 243‧‧‧Cylinder

241‧‧‧底部 241‧‧‧ bottom

2240‧‧‧主體部底面 2240‧‧‧Bottom of the main body

30‧‧‧傳送帶 30‧‧‧Conveyor belt

32‧‧‧開口 32‧‧‧ openings

40‧‧‧研磨砂輪 40‧‧‧ Grinding wheel

42‧‧‧研磨部 42‧‧‧ Grinding Department

242‧‧‧頂部 242‧‧‧ top

50‧‧‧工件 50‧‧‧Workpiece

Claims (7)

一種滾圓治具,用於對工件進行滾圓,該滾圓治具包括一研磨砂輪用於對工件進行研磨,其改進在於:所述滾圓治具進一步包括一升降機構、一傳送帶及一旋轉機構,所述升降機構用於帶動所述工件向靠近或遠離所述研磨砂輪之方向移動,所述傳送帶設置在所述研磨砂輪與所述旋轉機構或所述研磨砂輪與升降機構之間,該旋轉機構包括一旋轉件及一中空之支撐桿,所述旋轉件包括一桿體,所述支撐桿包括一底端及一頂端,所述支撐桿之底端套接在所述桿體上,並在所述桿體之帶動下轉動,所述滾圓治具進一步包括一真空泵,所述支撐桿上設有一與所述支撐桿之內部空間相連通之帶內孔之柱體,該柱體與所述真空泵相連接,以使所述真空泵藉由該柱體抽氣時,所述工件吸附在所述支撐桿之頂端,所述傳送帶之中部均勻地分佈有複數個開口,所述工件設置在所述傳動帶之開口上,所述支撐桿穿過所述傳動帶上之開口支撐所述工件並驅動工件傳動,以使工件藉由研磨砂輪進行滾圓。 A rounding fixture for rounding a workpiece, the rounding fixture comprising a grinding wheel for grinding a workpiece, wherein the rounding fixture further comprises a lifting mechanism, a conveyor belt and a rotating mechanism The lifting mechanism is configured to drive the workpiece to move toward or away from the grinding wheel, and the conveyor belt is disposed between the grinding wheel and the rotating mechanism or the grinding wheel and the lifting mechanism, the rotating mechanism comprises a rotating member and a hollow support rod, the rotating member includes a rod body, the support rod includes a bottom end and a top end, the bottom end of the support rod is sleeved on the rod body, and Rotating under the driving of the rod body, the rounding fixture further comprises a vacuum pump, the support rod is provided with a cylinder with an inner hole communicating with the inner space of the support rod, the cylinder is connected with the vacuum pump When the vacuum pump is evacuated by the cylinder, the workpiece is adsorbed on the top end of the support rod, and a plurality of openings are evenly distributed in the middle of the conveyor belt, the workpiece Placed on an opening of the drive belt, said drive belt passing through the support rod supporting the workpiece opening of the workpiece and the driving gear, so that the workpiece by the grinding wheel spheronization. 如申請專利範圍第1項所述之滾圓治具,其中,所述傳送帶每次傳送之距離等於相鄰兩開口之間之距離。 The rounding jig of claim 1, wherein the conveyor belt is transported at a distance equal to the distance between the adjacent two openings. 如申請專利範圍第1項所述之滾圓治具,其中,所述升降機構包括一升降器及一傳動桿,所述傳動桿在升降器之驅動下,可相對所述升降器升降,所述旋轉機構設置在所述傳動桿上。 The rounding jig of claim 1, wherein the lifting mechanism comprises a lifter and a transmission rod, and the transmission rod is driven by the lifter to be lifted and lowered relative to the lifter, A rotating mechanism is disposed on the transmission rod. 如申請專利範圍第1項所述之滾圓治具,其中,所述滾圓治具進一步包括一控制單元,用於控制所述升降機構、旋轉機構、傳送帶與真空泵之動作同步。 The rounding jig according to claim 1, wherein the rounding jig further comprises a control unit for controlling the movement of the lifting mechanism, the rotating mechanism, the conveyor belt and the vacuum pump. 如申請專利範圍第1項所述之滾圓治具,其中,所述帶內孔之柱體垂直於 所述支撐桿之長度方向設置。 The rounding jig according to claim 1, wherein the cylinder with the inner hole is perpendicular to The support rod is disposed in the longitudinal direction. 如申請專利範圍第1項所述之滾圓治具,其中,所述支撐桿之頂部頂端之直徑小於所述工件之長度。 The rounding jig according to claim 1, wherein a diameter of a top end of the support rod is smaller than a length of the workpiece. 如申請專利範圍第3項所述之滾圓治具,其中,所述傳送帶設置在所述研磨砂輪與升降機構之間,所述升降機構包括一傳動桿,該傳動桿為一中空之柱狀結構,其套接在所述升降器上。 The rounding jig according to claim 3, wherein the conveyor belt is disposed between the grinding wheel and the lifting mechanism, the lifting mechanism includes a transmission rod, and the transmission rod is a hollow column structure. It is sleeved on the lifter.
TW098117615A 2009-05-27 2009-05-27 Rolling circle device TWI449599B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0671514A (en) * 1992-08-26 1994-03-15 Toshiba Eng & Constr Co Ltd Automatic bolt polishing device
TW200726576A (en) * 2006-01-13 2007-07-16 Hon Hai Prec Ind Co Ltd Fixture of cylindrical grinding machine and method for grinding workpieces using the same

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0671514A (en) * 1992-08-26 1994-03-15 Toshiba Eng & Constr Co Ltd Automatic bolt polishing device
TW200726576A (en) * 2006-01-13 2007-07-16 Hon Hai Prec Ind Co Ltd Fixture of cylindrical grinding machine and method for grinding workpieces using the same

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