CN104985502B - Magnetic ring chamfering device - Google Patents
Magnetic ring chamfering device Download PDFInfo
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- CN104985502B CN104985502B CN201510348688.7A CN201510348688A CN104985502B CN 104985502 B CN104985502 B CN 104985502B CN 201510348688 A CN201510348688 A CN 201510348688A CN 104985502 B CN104985502 B CN 104985502B
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- rotating shaft
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- push rod
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- 230000005540 biological transmission Effects 0.000 claims description 8
- 229910001651 emery Inorganic materials 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000007142 ring opening reaction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0069—Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域:Technical field:
本发明涉及磁环加工设备技术领域,特别涉及一种磁环倒角装置。The invention relates to the technical field of magnetic ring processing equipment, in particular to a magnetic ring chamfering device.
背景技术:Background technique:
磁环在生产完成之后,需要对磁环两个端面进行打磨倒角,现有的T类磁环在加工完成之后,一般用一个带倒角的砂轮分别对磁环的两个磁环口进行手工打磨倒角,且现有对磁环打磨倒角的设备中,一般只能自动打磨一个磁环环口,然后再翻转磁环,再次打磨磁环的另一个环口,这样工作效率不高,或者有可以同时打磨磁环环口的倒角装置,但是设计繁琐,成本较高,且加工效率不高。After the production of the magnetic ring is completed, it is necessary to grind and chamfer the two end faces of the magnetic ring. After the processing of the existing T-type magnetic ring is completed, a chamfered grinding wheel is generally used to respectively grind the two magnetic ring openings of the magnetic ring. Manual chamfering, and in the existing equipment for grinding and chamfering the magnetic ring, generally only one ring opening of the magnetic ring can be automatically polished, then the magnetic ring is turned over, and the other ring opening of the magnetic ring is polished again, so the work efficiency is not high , or there is a chamfering device that can grind the ring mouth of the magnetic ring at the same time, but the design is cumbersome, the cost is high, and the processing efficiency is not high.
发明内容:Invention content:
本发明提供了一种磁环倒角装置,解决了现有技术中加工过程中加工效率低下的问题。The invention provides a magnetic ring chamfering device, which solves the problem of low processing efficiency in the processing process in the prior art.
本发明的技术解决措施如下:一种磁环倒角装置,包括有工作台、进料轨道、第一电机,工作台上可转动地安装有一个轴心线平行于工作台的转轴,转轴由第一电机驱动,转轴外圆面上固定有一个托架,托架与进料轨道出料口端相贴靠,转轴的两端面上各成型有一个转盘,转盘上设有一个取料机构,取料机构包括分别开设在两个转盘上且同轴心的通孔,两个通孔中各插套有一个顶杆,每根顶杆中位于两个转盘之间的顶杆端头上各固定有一个砂轮,每根顶杆中位于两个转盘外侧的部分上各成型有一个第一从动辊,每根顶杆上的第一从动辊和相应的转盘之间插套有一弹簧,两个转盘的外侧,每根顶杆绕转轴转动的运动轨迹上各设有一轨道块,顶杆上第一从动辊由驱动装置驱动。The technical solutions of the present invention are as follows: a magnetic ring chamfering device includes a workbench, a feed track, and a first motor, and a rotating shaft whose axis line is parallel to the workbench is rotatably installed on the workbench, and the rotating shaft is formed by Driven by the first motor, a bracket is fixed on the outer surface of the rotating shaft, and the bracket is attached to the outlet end of the feeding track. A turntable is formed on each of the two ends of the rotating shaft, and a material picking mechanism is arranged on the turntable. The reclaiming mechanism includes coaxial through-holes respectively set on two turntables. Each of the two through-holes is inserted with a push rod, and each push rod is located on the end of the push rod between the two turntables. A grinding wheel is fixed, a first driven roller is formed on the part of each ejector rod located outside the two turntables, and a spring is inserted between the first driven roller on each ejector rod and the corresponding turntable, On the outer sides of the two turntables, each ejector rod is provided with a track block on the movement track of rotating around the shaft, and the first driven roller on the ejector rod is driven by a driving device.
优选地,驱动装置包括有固定在工作台上的两块侧板和第二电机,块侧板之间安装有多个辊轮,辊轮外安装有传动带,传动带外表面与第一从动辊外圆面贴合,该装置由第二电机驱动。Preferably, the driving device includes two side plates and a second motor fixed on the workbench, a plurality of rollers are installed between the side plates, a transmission belt is installed outside the rollers, and the outer surface of the transmission belt and the first driven roller The outer circular surface is fitted, and the device is driven by a second motor.
优选地,在工作台上转轴一侧设有进料轨道相对的另一侧设有置料盒。Preferably, on the workbench, one side of the rotating shaft is provided with a feeding track and the opposite side is provided with a material storage box.
优选地,托架呈半圆状且开口向上,所述顶杆与托架同处于同一轴心线上。Preferably, the bracket is in a semicircular shape with an upward opening, and the push rod and the bracket are on the same axis.
优选地,轨道块平行于转盘地固定在工作台上,轨道块上处于进料轨道出料口端下方的部分,两轨道块之间的间距大于两根顶杆和磁环的长度总和,轨道块上处于进料轨道出料口端上方的部分,两块导轨之间的间距等于两根顶杆和磁环之间的长度总和。Preferably, the track block is fixed on the workbench parallel to the turntable, the part of the track block that is below the discharge port of the feeding track, the distance between the two track blocks is greater than the sum of the lengths of the two push rods and the magnetic ring, and the track For the part above the discharge port end of the feed track on the block, the distance between the two guide rails is equal to the sum of the lengths between the two push rods and the magnetic ring.
优选地,砂轮外固定有一罩壳。Preferably, a casing is fixed outside the grinding wheel.
本发明的有益效果在于:本发明通过在转轴外圆面上固定托架来托住从进料轨道出料口端出料的磁环,转轴在第一电机的驱动下转动,随着转轴的转动,插套在转盘上顶杆在轨道块的作用下,位于转盘内侧的顶杆端头的砂轮顶紧磁环,然后顶杆在驱动装置的作用下转动,顶杆端头砂轮对磁环两端端头进行打磨倒角,最后当顶杆转动至出料轨道出料口下方时候,顶杆在插套在顶杆上且位于转盘和第一从动辊之间的弹簧的作用下,顶杆分别向两个转盘的外侧移动,这样被打磨倒角后的磁环就自动落入置料盒中,这样就完成了磁环的打磨工作,该装置简单实用,且制造成本较低,减轻了工人的劳动强度,提高了生产效率。The beneficial effect of the present invention is that: the present invention holds the magnetic ring discharged from the discharge port end of the feeding track by fixing the bracket on the outer surface of the rotating shaft, the rotating shaft rotates under the drive of the first motor, Rotate, the sleeve is inserted on the turntable and the ejector rod is under the action of the track block. The grinding wheel at the end of the ejector rod located inside the turntable presses against the magnetic ring, and then the ejector rod rotates under the action of the driving device, and the grinding wheel at the end of the ejector rod is aligned with the magnetic ring. The ends of both ends are ground and chamfered. Finally, when the ejector rod is rotated to the bottom of the outlet of the discharge track, the ejector rod is inserted on the ejector rod and is located between the turntable and the first driven roller under the action of the spring. The ejector rods move to the outside of the two turntables, so that the chamfered magnetic ring will automatically fall into the material box, thus completing the grinding of the magnetic ring. The device is simple and practical, and the manufacturing cost is low. Reduce the labor intensity of workers and improve production efficiency.
附图说明:Description of drawings:
图1为本发明结构示意图。Fig. 1 is a schematic diagram of the structure of the present invention.
图2为本发明结构示意图Fig. 2 is a structural representation of the present invention
图3为图1中A部局部放大示意图Figure 3 is a partially enlarged schematic diagram of part A in Figure 1
图中:1、工作台;2、第一电机;3、第一从动辊;4、弹簧;5、进料轨道;6、传动带;7、轨道块;8、转轴;9、托架;10、罩壳;11、第二电机;12、辊轮;13、侧板;14、顶杆;15、置料盒;16、转盘;17、砂轮In the figure: 1. workbench; 2. first motor; 3. first driven roller; 4. spring; 5. feeding track; 6. transmission belt; 7. track block; 8. rotating shaft; 9. bracket; 10. Cover; 11. Second motor; 12. Roller; 13. Side plate; 14. Ejector; 15. Material box; 16. Turntable; 17. Grinding wheel
具体实施方式:detailed description:
结合附图1、附图2和附图3对本发明一种磁环倒角装置,做进一步说明。A magnetic ring chamfering device of the present invention will be further described in conjunction with accompanying drawings 1, 2 and 3.
一种磁环倒角装置,包括有工作台1、进料轨道5、第一电机2,工作台1上可转动地安装有一个轴心线平行于工作台1的转轴8,转轴8由第一电机2驱动,转轴8外圆面上固定有一个托架9,托架9与进料轨道5出料口端相贴靠,转轴8的两端面上各成型有一个转盘16,转盘16上设有一个取料机构,取料机构包括分别开设在两个转盘16上且同轴心的通孔,两个通孔中各插套有一个顶杆14,每根顶杆14中位于两个转盘16之间的顶杆14端头上各固定有一个砂轮17,每根顶杆14中位于两个转盘16外侧的部分上各成型有一个第一从动辊3,每根顶杆14上的第一从动辊3和相应的转盘16之间插套有一弹簧4,两个转盘16的外侧,每根顶杆14绕转轴8转动的运动轨迹上各设有一轨道块7,顶杆14上的第一从动辊3由驱动装置驱动。A magnetic ring chamfering device, including a workbench 1, a feed rail 5, and a first motor 2. A rotating shaft 8 whose axis line is parallel to the workbench 1 is rotatably installed on the workbench 1. The rotating shaft 8 is driven by the first Driven by a motor 2, a bracket 9 is fixed on the outer surface of the rotating shaft 8, and the bracket 9 is attached to the discharge port end of the feed rail 5, and a turntable 16 is formed on each of the two ends of the rotating shaft 8, and on the turntable 16 A retrieving mechanism is provided, and the retrieving mechanism includes through holes that are respectively provided on two rotating disks 16 and are coaxial. Each of the two through holes is inserted with a push rod 14, and each push rod 14 is located in two A grinding wheel 17 is respectively fixed on the ends of the push rods 14 between the turntables 16, and a first driven roller 3 is respectively formed on the part of each push rod 14 located on the outside of the two turntables 16. A spring 4 is inserted between the first driven roller 3 and the corresponding turntable 16. On the outside of the two turntables 16, each push rod 14 is respectively provided with a track block 7 on the track of movement around the rotating shaft 8, and the push rod 14 The first driven roller 3 on the top is driven by a driving device.
具体地,驱动装置包括有固定在工作台1上的两块侧板13和第二电机11,块侧板13之间安装有多个辊轮12,辊轮12外安装有传动带6,传动带6外表面与第一从动辊3外圆面贴合,该装置由第二电机11驱动,驱动装置驱动顶杆14从而带动砂轮17对磁环两个端头进行打磨倒角。Specifically, the driving device includes two side plates 13 and a second motor 11 fixed on the workbench 1, a plurality of rollers 12 are installed between the block side plates 13, and a transmission belt 6 is installed outside the rollers 12, and the transmission belt 6 The outer surface is attached to the outer surface of the first driven roller 3. The device is driven by the second motor 11, and the driving device drives the ejector rod 14 to drive the grinding wheel 17 to grind and chamfer the two ends of the magnetic ring.
具体地,在工作台1上转轴8一侧设有进料轨道5相对的另一侧设有置料盒15,置料盒15用于盛放打磨倒角后的磁环。Specifically, on the workbench 1, one side of the rotating shaft 8 is provided with the feeding track 5, and the opposite side is provided with a material box 15, which is used to hold the magnetic ring after grinding and chamfering.
具体地,托架9呈半圆状且开口向上,顶杆14与托架9同处于同一轴心线上,这样托架9正好托住磁环时候,顶杆14上的砂轮17将磁环顶紧。Specifically, the bracket 9 is semicircular and has an opening upward, and the push rod 14 is on the same axis as the bracket 9, so that when the bracket 9 just supports the magnetic ring, the grinding wheel 17 on the push rod 14 pushes the magnetic ring to the top. tight.
具体地,轨道块7平行于转盘16地固定在工作台1上,轨道块7上处于进料轨道5出料口端下方的部分,两轨道块7之间的间距大于两根顶杆14和磁环的长度总和,轨道块7上处于进料轨道5出料口端上方的部分,两块轨道块7之间的间距等于两根顶杆14和磁环之间的长度总和,当顶杆14位于进料轨道5下方时候,随着转轴8转动,顶杆14逐渐向两转盘16内侧靠近,当顶杆14转动至与进料轨道5出料口齐平的地方处,砂轮17正好将磁环顶紧,在驱动装置的作用下,完成磁环打磨倒角以后,随着转轴8转动,当顶杆14转动至轨道块7另一端的进料轨道5出料口端下方位置处时候,在插套在顶杆14上且位于转盘16和第一从动辊3之间的弹簧4弹力作用下,两根顶杆14分别向转盘16外侧移动,从而松脱磁环的两端,最后从托架9上脱落,落入置料盒15中。Specifically, the track block 7 is fixed on the workbench 1 parallel to the turntable 16, the track block 7 is on the part below the discharge port end of the feed track 5, and the distance between the two track blocks 7 is greater than the two push rods 14 and The sum of the lengths of the magnetic rings is the part above the feed rail 5 outlet end on the track block 7, and the distance between the two track blocks 7 is equal to the sum of the lengths between the two push rods 14 and the magnetic ring, when the push rod When 14 is located below the feeding track 5, as the rotating shaft 8 rotates, the ejector rod 14 gradually approaches the inner side of the two turntables 16. The magnetic ring is tightened. Under the action of the driving device, after the magnetic ring is polished and chamfered, it rotates with the rotating shaft 8. , under the elastic force of the spring 4 inserted on the push rod 14 and located between the turntable 16 and the first driven roller 3, the two push rods 14 move to the outside of the turntable 16, thereby loosening the two ends of the magnetic ring, Come off from carriage 9 at last, drop in the material box 15 of dropping.
具体地,砂轮17外固定有一罩壳10,罩壳10可以稳稳地固定磁环,避免脱落。Specifically, a casing 10 is fixed outside the grinding wheel 17, and the casing 10 can stably fix the magnetic ring to avoid falling off.
本发明的工作原理是:处于进料轨道5出料口端的磁环被固定在转轴8外圆面上的托架9托住,随着转轴8的转动,转盘16上顶杆14在轨道块7的作用下逐渐向转盘16内侧移动,然后顶杆14端头上的砂轮17将磁环顶紧,在驱动装置中传动带6的作用下驱动顶杆14旋转,顶杆14端头的砂轮17对磁环进行打磨倒角,最后当顶杆14运行至进料轨道5出料口下方时候,顶杆14在插套在顶杆14上且位于转盘16和第一从动辊3之间的弹簧4的作用下,顶杆14分别向两个转盘16的外侧移动,这样被打磨倒角后的磁环就自动落入置料盒15中,这样就完成了磁环的打磨工作,该装置还可以在两个转盘16上绕转轴8环形阵列多对顶杆14和砂轮17,这样工作效率更加高。The working principle of the present invention is: the magnetic ring at the discharge port end of the feeding track 5 is supported by the bracket 9 fixed on the outer surface of the rotating shaft 8, and as the rotating shaft 8 rotates, the ejector rod 14 on the turntable 16 is positioned on the track block 7 gradually moves to the inner side of the turntable 16, and then the grinding wheel 17 on the end of the ejector rod 14 tightens the magnetic ring, and drives the ejector rod 14 to rotate under the action of the transmission belt 6 in the driving device, and the grinding wheel 17 at the end of the ejector rod 14 Grinding and chamfering the magnetic ring, and finally when the ejector rod 14 runs below the outlet of the feed track 5, the ejector rod 14 is inserted on the ejector rod 14 and is located between the turntable 16 and the first driven roller 3. Under the action of the spring 4, the ejector rod 14 moves to the outside of the two rotating disks 16 respectively, so that the magnetic ring after being chamfered by grinding will automatically fall into the material box 15, thus completing the grinding work of the magnetic ring. It is also possible to arrange multiple pairs of ejector pins 14 and grinding wheels 17 in an annular array around the rotating shaft 8 on the two rotating disks 16, so that the work efficiency is higher.
以上所述仅为本发明的较佳实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。The above descriptions are only preferred embodiments of the present invention, and all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of the present invention.
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CN105215378B (en) * | 2015-11-09 | 2018-03-27 | 山东三立新材料设备股份有限公司 | Magnet ring beveler |
CN105904301A (en) * | 2016-04-29 | 2016-08-31 | 成都齐平科技有限公司 | Chamfering machine and use method thereof |
CN110948324A (en) * | 2019-12-23 | 2020-04-03 | 南京银灿磁电科技有限公司 | Magnetic ring double-side chamfering device and using method thereof |
CN114211344B (en) * | 2021-12-22 | 2022-10-25 | 深圳市东方熊磁电制品有限公司 | Supplementary processing equipment with adjustable neodymium iron boron magnetism body's high accuracy |
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2015
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CN202462146U (en) * | 2011-12-06 | 2012-10-03 | 广东江粉磁材股份有限公司 | Magnetic ring chamfering machine |
CN202367564U (en) * | 2011-12-20 | 2012-08-08 | 广州耕芯电子有限公司 | Full-automatic machine for removing burrs from magnet ring |
CN204819024U (en) * | 2015-06-24 | 2015-12-02 | 湖州维峰磁性材料有限公司 | Magnetic ring chamfer device |
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