TWI440517B - Reciprocating automatic shovel device - Google Patents

Reciprocating automatic shovel device Download PDF

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TWI440517B
TWI440517B TW100141434A TW100141434A TWI440517B TW I440517 B TWI440517 B TW I440517B TW 100141434 A TW100141434 A TW 100141434A TW 100141434 A TW100141434 A TW 100141434A TW I440517 B TWI440517 B TW I440517B
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Taiwan
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reciprocating
shovel
coupling
seat
drive motor
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TW100141434A
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Chinese (zh)
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TW201318740A (en
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Wen Yuh Jywe
Tung Hsien Hsieh
Chia Hung Chen
Chin Hui Huang
Ying Chien Tsai
Yen Chieh Wang
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Univ Nat Formosa
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Publication of TWI440517B publication Critical patent/TWI440517B/en

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往復式自動鏟花裝置Reciprocating automatic shovel device

本發明係關於一種鏟花裝置,尤指一種結構精簡、方便組裝且快速自動鏟花的往復式自動鏟花裝置者。The invention relates to a shovel device, in particular to a reciprocating automatic shovel device with a compact structure, convenient assembly and rapid automatic shovel.

按,目前的工具機硬軌軌道於組裝前需經過一鏟花處理過程,其中鏟配技術主要係將硬軌滑動面較高的粗糙處鏟除,使機具的精度提昇且於鏟花凹槽(鏟斑、油袋)處能儲存潤滑油,藉以減少摩擦及磨耗情形,使配合面接觸滑動時能更為平滑,大幅提高硬軌滑動面精度壽命,因此,鏟配技術是高精度高負荷的硬軌移動平台組立過程中奠立基礎的重要步驟,且對於整體移動平台產業的精度品質及可靠度具有決定性的影響; 既有進行鏟花處理時,主要係透過人工方式進行鏟花加工,於操作時係以手握持一鏟花刀柄並以半蹲或馬步姿勢,藉由腰部與手臂力量施於該鏟花刀的方式,在一待加工的工件上進行刮削的鏟除效果,進而在該待加工的工件上鏟出一道道的微小凹坑,這些微小凹坑中係可用以儲存潤滑油,藉以減少摩擦並提供一高精度高負荷的效果,再者,由於工具機裸露於外部的金屬表面,容易與其他外在物體產生碰撞或摩擦的現象,久而久之會在工具機的金屬表面產生許多疤痕,因此,既有鏟花技術除了可提高工具機精度與壽命外,亦可透過鏟出某種可佈滿工具機金屬表面的固定花形,提供一美觀工具機的效果; 然而,上述鏟花加工的共通點,在於需以人工方式進 行鏟花加工,其係需要仰賴鏟花人員長久的經驗累積,加上受到產品與加工環境的影響,必須長時間的彎腰與半蹲進行加工,因此在操作上,姿勢相當不舒服,人工鏟花技術不僅不易學習且辛苦又費時,造成人才不易養成,加上人工夾持的半自動鏟花機本身相當笨重,需要相當好的技術方可進行操作,相對增加培養此相技術培養的困難度,再者,每一位鏟花人員對於工件的加工品質的認定標準不一,相對無法有效地控管鏟花的加工品質,誠有加以改進之處。According to the current hard track of the machine tool, a shovel process is required before assembly. The shoveling technology mainly removes the rough part of the hard track sliding surface, so that the precision of the machine is improved and the shovel groove is The shovel spot and the oil bag can store lubricating oil, so as to reduce the friction and wear, so that the mating surface can be smoothed when sliding, and the precision life of the hard rail sliding surface is greatly improved. Therefore, the shoveling technology is high-precision and high-load. The important steps in laying the foundation for the hard-track mobile platform assembly process, and have a decisive impact on the accuracy and reliability of the overall mobile platform industry; In the case of shovel treatment, the shovel is mainly processed by hand. In operation, the shovel is held by hand and held in a half-twist or horse-step position by the waist and arm force. The method of cutting the knife, the scraping effect of the scraping on the workpiece to be processed, and then scooping out a small pit on the workpiece to be processed, which can be used to store lubricating oil, thereby reducing friction And it provides a high-precision and high-load effect. Moreover, since the machine tool is exposed to the external metal surface, it is easy to collide or rub against other external objects, and over time, many scars will be generated on the metal surface of the machine tool. In addition to the accuracy and longevity of the machine tool, the shovel technology can also provide a beautiful tool machine by scooping out a fixed flower shape that can fill the metal surface of the machine tool. However, the common point of the above-mentioned shovel processing is that it needs to be manually The shovel processing needs to rely on the long-term experience of the shovel staff. In addition, due to the influence of the product and the processing environment, it must be bent and half-turned for a long time. Therefore, the operation is quite uncomfortable, artificial. Shovel technology is not only difficult to learn, but also difficult and time-consuming, which makes it difficult for talents to develop. The semi-automatic shovel machine with manual clamping itself is quite cumbersome and requires a fairly good technique to operate, which increases the difficulty of cultivating this phase technology. Moreover, each shovel staff has different standards for determining the processing quality of the workpiece, and it is relatively incapable of effectively controlling the processing quality of the shovel flower.

因此,本發明人有鑑於既有人工鏟花方式,不僅需長久的經驗累積方可維持鏟花品質,鏟花技術不易學習以及無法有效控管鏟花加工品質的不足與問題,特經過不斷的研究與試驗,終於發展出一種能改進既有缺失之本發明。Therefore, the present inventors have in view of the existing artificial shovel method, which not only requires long-term experience accumulation to maintain the quality of the shovel, the shovel technique is difficult to learn, and the insufficiency and problems of the quality of the shovel processing cannot be effectively controlled. Research and experimentation has finally led to the development of a invention that improves both existing defects.

本發明之目的係在於提供一種往復式自動鏟花裝置,其係透過結構配置以及往復作動的方式,達到提供一結構精簡、方便組裝且快速自動鏟花之目的者。SUMMARY OF THE INVENTION It is an object of the present invention to provide a reciprocating automatic shovel apparatus that provides a structure that is compact, easy to assemble, and quick to automate shovel by means of structural configuration and reciprocating action.

為達到上述目的,本發明係提供一種往復式自動鏟花裝置,其係包含有一往復組、一翻轉組及一刀具組,其中:該往復組係設有一結合座、一往復驅動馬達及一往復滑動座,該結合座係設有一結合架,該結合架於內部係設有一容室,該往復驅動馬達係固設於該結合架的容室內且設有一往復減速機,該往復減速機與該往復驅動馬達相連動並朝下設有一穿出該結合架底面的傳動軸,該往復滑動座係可往復移動地與該結合座相結合且設有一曲柄、一滑動板及一連動 臂,該曲柄的中心與該傳動軸相結合,使該曲柄經該往復減速機而隨該往復驅動馬達轉動,該曲柄於底面朝下偏心凸設一偏心柱,該滑動板滑動地與該結合架的底面相結合,該滑動板於中心處貫穿設有一包覆於該曲柄外部的長導孔,該連動臂的一端與該曲柄底面的偏心柱相套設結合,而該連動臂的另一端透過一結合件而與該滑動板相結合;該翻轉組係與該往復組相結合且設有一調整座及一翻轉驅動馬達,其中該調整座與該往復滑動座相固設結合,而該翻轉驅動馬達係設該調整座內;以及該刀具組係與該翻轉組相結合且設有一刀具頭及一鏟花刀,其中該刀具頭係與該翻轉驅動馬達相固設結合,而該鏟花刀係與該刀具頭相結合。In order to achieve the above object, the present invention provides a reciprocating automatic scooping device, which comprises a reciprocating group, a turning group and a cutter set, wherein: the reciprocating group is provided with a coupling seat, a reciprocating drive motor and a reciprocating a sliding seat, the coupling seat is provided with a coupling frame, the coupling frame is internally provided with a chamber, the reciprocating drive motor is fixed in the housing of the coupling frame and is provided with a reciprocating reducer, and the reciprocating reducer The reciprocating drive motor is coupled to the lower side and is provided with a transmission shaft extending out of the bottom surface of the binding frame. The reciprocating sliding seat is reciprocally coupled to the coupling seat and is provided with a crank, a sliding plate and a linkage An arm, the center of the crank is coupled with the drive shaft, such that the crank rotates with the reciprocating drive motor via the reciprocating reducer, and the crank eccentrically protrudes from the bottom surface to an eccentric post, the sliding plate slidingly coupled with the arm The bottom surface of the frame is combined, and the sliding plate is provided at the center with a long guiding hole covering the outside of the crank. One end of the connecting arm is sleeved with the eccentric column of the bottom surface of the crank, and the other end of the linking arm is The sliding plate is coupled to the sliding plate by a coupling member; the turning group is combined with the reciprocating group and is provided with an adjusting seat and an inversion driving motor, wherein the adjusting seat is fixedly coupled with the reciprocating sliding seat, and the inverting a drive motor is disposed in the adjuster; and the cutter set is combined with the flip group and is provided with a cutter head and a shovel blade, wherein the cutter head is fixedly coupled with the reverse drive motor, and the shovel The knife system is combined with the tool head.

進一步,該結合架於底面係橫向間隔凸設有兩軌條,而該滑動板於頂面係設有兩分別於兩軌條相結合的滑軌,使該滑動板係可滑動地設於該結合架底面處。Further, the binding frame is laterally spaced apart from the bottom surface by two rails, and the sliding plate is provided with two sliding rails respectively connected to the two rails, so that the sliding panel is slidably disposed on the rail At the bottom of the frame.

較佳地,該結合架的底面在位於兩軌條的外側係分別朝上凹設有一結合槽,各結合槽的內側面係與相對應的軌條相貼靠,而各結合槽異於相對應軌條的外側面係為一朝上傾斜的斜抵面,該結合架於各結合槽內係間隔設有複數個楔形塊,各楔形塊的外側面係呈一與相對應結合槽斜抵面相貼靠之結構型態,透過各楔形塊外側面與結合槽斜抵面相貼靠的方式,使各楔形塊的內側面與相對應之軌條相抵靠。Preferably, the bottom surface of the binding frame is respectively provided with a coupling groove upwardly on the outer side of the two rails, and the inner side surfaces of each coupling groove are in contact with the corresponding rails, and the coupling grooves are different from each other. The outer side surface of the corresponding rail is an upwardly inclined oblique abutting surface, and the binding frame is provided with a plurality of wedge-shaped blocks at intervals in each of the coupling grooves, and the outer side surfaces of each of the wedge-shaped blocks are inclined to the opposite joint groove The structural form of the facing surface is such that the inner side of each wedge block abuts the corresponding rail through the outer side of each wedge block abutting against the inclined surface of the coupling groove.

較佳地,該調整座係設有兩調整板、兩側固定板及一前固定板,兩調整板係縱向地與該滑動板的底面相固設結合,且各調整板係貫穿設有一弧形長孔,兩側固定板係分別與該 兩調整板的內側面相樞設結合且分別設有一伸入相對應調整板弧形長孔的導桿,使兩側固定板可沿著兩弧形長孔而相對兩調整板轉動,該前固定板係與兩側固定板的一端相固設結合,使兩側固定板及前固定板間形成一容置空間。Preferably, the adjusting seat is provided with two adjusting plates, two side fixing plates and a front fixing plate. The two adjusting plates are longitudinally fixedly coupled with the bottom surface of the sliding plate, and each adjusting plate is provided with an arc. Long hole, fixed plate on both sides and The inner side surfaces of the two adjusting plates are pivotally connected and respectively provided with a guiding rod extending into the arcuate long hole of the corresponding adjusting plate, so that the two side fixing plates can rotate along the two curved long holes with respect to the two adjusting plates, the front fixing The plate system is fixedly coupled with one end of the two side fixing plates, so that an accommodation space is formed between the two side fixing plates and the front fixing plate.

較佳地,該翻轉驅動馬達係設於各固定板所形成的容置空間中且設有一翻轉減速機,該翻轉減速機係與該翻轉驅動馬達相連動且設有一穿出該前固定板的傳動桿,該刀具頭係固設於該翻轉減速機的傳動桿上,該鏟花刀於前端係設有一鏟花板。Preferably, the inversion drive motor is disposed in the accommodating space formed by each of the fixing plates and is provided with a reverse speed reducer, and the reverse speed reducer is coupled to the reverse drive motor and is provided with a front fixing plate. The transmission rod is fixed on the transmission rod of the inversion reducer, and the blade is provided with a shovel plate at the front end.

較佳地,該偏心柱與該曲柄的中心的距離為5公厘。Preferably, the distance between the eccentric post and the center of the crank is 5 mm.

較佳地,兩側固定板係可相對兩調整板作出0度至25度的角度轉動。Preferably, the two side fixing plates are capable of rotating at an angle of 0 to 25 degrees with respect to the two adjusting plates.

較佳地,該結合架於後側面係設有一與該容室相通的開口。Preferably, the binding frame is provided with an opening communicating with the chamber on the rear side.

較佳地,該結合座於該結合架的頂面係固設有一用以與一工具機的主軸或一三軸移動平台相結合的結合桿。Preferably, the binding seat is fixed on the top surface of the binding frame with a coupling rod for coupling with a spindle of a machine tool or a three-axis moving platform.

較佳地,該往復驅動馬達係為一伺服馬達,且可透過一內部程式或一外部程式控制的方式進行轉動。Preferably, the reciprocating drive motor is a servo motor and can be rotated by an internal program or an external program control.

較佳地,該翻轉驅動馬達係為一伺服馬達,且可透過一內部程式或一外部程式控制的方式進行轉動。Preferably, the inversion drive motor is a servo motor and can be rotated by an internal program or an external program control.

藉由上述的技術手段,本發明往復式自動鏟花裝置,透過該往復組與該翻轉組的結構配置方式,使該刀具組快速地於待加工件上,鏟出不同深度、尺寸及形狀的鏟花斑紋,不僅可大量減少鏟花人員累積經驗所需花費的時間及成本,且可大幅降低人工的加工誤差、且可提高加工精度 與一致性,並且提供一美化加工件表面的效果,且透過該刀具組可快速往復及翻轉的作動方式,可應用於大平面鏟平與油溝分布安排,鏟出適當的油溝深度,使待加工件的軌道面得以潤滑,可大幅提升工具機的精度,且可大幅降低鏟花加工所需的時間;再者,本發明往復式自動鏟花裝置的安裝方式與一般CNC加工機的換刀方式相同,因此,可適用於目前各式相關的工具機上,即可方便地將該工具機轉換成為一台自動鏟花工具機,可大幅降低加工成本,進而提供一結構精簡、方便組裝且快速自動鏟花的往復式自動鏟花裝置者。According to the above technical means, the reciprocating automatic shovel device of the present invention allows the cutter set to quickly shovel different depths, sizes and shapes on the workpiece to be processed through the structural arrangement of the reciprocating group and the inversion group. Shovel pattern can not only reduce the time and cost required for the shovel staff to accumulate experience, but also greatly reduce the manual processing error and improve the machining accuracy. Consistently, and providing an effect of beautifying the surface of the workpiece, and the method of rapid reciprocating and flipping through the cutter set can be applied to the arrangement of the large plane leveling and the oil groove, and the appropriate oil groove depth is scooped out. The track surface of the workpiece to be machined can be lubricated, which can greatly improve the precision of the machine tool, and can greatly reduce the time required for the shovel processing; in addition, the installation method of the reciprocating automatic shovel device of the present invention is changed with the general CNC machine The knife is the same, so it can be applied to all kinds of related machine tools, which can be easily converted into an automatic shovel tool machine, which can greatly reduce the processing cost, and thus provide a compact structure and convenient assembly. And the reciprocating automatic shovel device for fast automatic shovel.

為能詳細瞭解本發明的技術特徵及實用功效,並可依照說明書的內容來實施,玆進一步以如圖式所示的較佳實施例,詳細說明如后,請參閱如圖1至4所示,本發明之往復式自動鏟花裝置,其係包含有一往復組10、一翻轉組20及一刀具組30,其中:該往復組10係可拆卸地組裝於一CNC工具機的主軸上或者組設於一三軸移動平台上,該往復組10係設有一結合座11、一往復驅動馬達12及一往復滑動座13,其中該結合座11係設有一結合桿14及一結合架15,該結合桿14係與該CNC工具機的主軸或該三軸移動平台相結合,而該結合架15係為一與該結合桿14相固設結合的長方形中空架體,該結合架15於內部係設有一容室151,且該結合架15於後側面係設有一與該容室151相通的開口;進一步,該結合架15於底面係橫向間隔凸設有兩軌條 152,該結合架15的底面在位於兩軌條152的外側係分別朝上凹設有一結合槽153,各結合槽153的內側面係與相對應的軌條152相貼靠,而各結合槽153異於相對應軌條152的外側面係為一朝上傾斜的斜抵面154,該結合架15於各結合槽153內係間隔設有複數個楔形塊155,各楔形塊155的外側面係呈一與相對應結合槽153斜抵面154相貼靠之結構型態,透過各楔形塊155外側面與結合槽153斜抵面154相貼靠的方式,使各楔形塊155的內側面與相對應之軌條152相抵靠;該往復驅動馬達12係固設於該結合架15的容室151內且於底面設有一往復減速機16,該往復減速機16係與該往復驅動馬達12相連動且朝下設有一穿出該結合架15底面的傳動軸161,較佳地,該往復驅動馬達12係為一伺服馬達,且可透過一內部程式或一外部程式控制的方式進行轉動;該往復滑動座13係可移動地與該結合座相結合且設有一曲柄17、一滑動板18及一連動臂19,其中該曲柄17的中心係與該往復減速機16的傳動軸161相結合,使該曲柄17經該往復減速機16而可隨著該往復驅動馬達12轉動,請配合參看如圖2及6所示,該曲柄17於底面係偏心地朝下凸設有一偏心柱171,較佳地,該偏心柱171與該曲柄17的中心的距離為5公厘,該滑動板18係可滑動地與該結合架15的底面相結合,該滑動板18於頂面係設有兩分別於兩軌條152相結合的滑軌181,使該滑動板18係可滑動地設於該結合架15底面處,如圖5所示,該滑動板18於中心處 係貫穿設有一包覆於該曲柄17外部的長導孔182,而該連動臂19的一端係如圖2及6所示與該曲柄17底面的偏心柱171相套設結合,而該連動臂19的另一端係過一結合件191而與該滑動板18相結合;該翻轉組20係與該往復組10相結合且設有一調整座21及一翻轉驅動馬達22,其中該調整座21係與該往復滑動座13相固設結合且設有兩調整板23、兩側固定板24及一前固定板25,兩調整板23係縱向地與該滑動板18的底面相固設結合,且各調整板23係貫穿設有一弧形長孔231,兩側固定板24係分別與該兩調整板23的內側面相樞設結合且分別設有一伸入相對應調整板弧形長孔231的導桿241,使兩側固定板24可沿著兩弧形長孔231而相對兩調整板23轉動,較佳地,兩側固定板24係可相對兩調整板23作出0度至25度的角度轉動,該前固定板25係與兩側固定板24的一端相固設結合,使兩側固定板24及前固定板25間形成一容置空間;該翻轉驅動馬達22係設於各固定板24,25所形成的容置空間中且設有一翻轉減速機26,該翻轉減速機26係與該翻轉驅動馬達22相連動且設有一穿出該前固定板25的傳動桿261,較佳地,該翻轉驅動馬達22係為一伺服馬達,且可透過一內部程式或一外部程式控制的方式進行轉動;以及該刀具組30係與該翻轉組20相結合且設有一刀具頭31及一鏟花刀32,其中該刀具頭31係固設於該翻轉減速機26的傳動桿261上,該鏟花刀32係與該刀具頭31相結合 且於前端係設有一鏟花板321。In order to understand the technical features and practical functions of the present invention in detail, and in accordance with the contents of the specification, the following is further described in detail with reference to the preferred embodiments shown in the drawings, as illustrated in FIGS. The reciprocating automatic shovel device of the present invention comprises a reciprocating group 10, a turning group 20 and a cutter set 30, wherein the reciprocating group 10 is detachably assembled on a spindle or a group of a CNC machine tool. The reciprocating group 10 is provided with a coupling seat 11 , a reciprocating driving motor 12 and a reciprocating sliding seat 13 . The coupling seat 11 is provided with a coupling rod 14 and a coupling frame 15 . The coupling rod 14 is coupled with the main shaft of the CNC machine tool or the three-axis moving platform, and the binding frame 15 is a rectangular hollow frame body fixedly coupled with the coupling rod 14, the binding frame 15 is internally A chamber 151 is disposed, and the binding frame 15 is provided with an opening communicating with the chamber 151 on the rear side; further, the binding frame 15 is laterally spaced apart from the bottom surface to provide two rails. 152, the bottom surface of the binding frame 15 is respectively provided with a coupling groove 153 on the outer side of the two rails 152, and the inner side of each coupling groove 153 is abutted against the corresponding rail 152, and each coupling groove 153 is different from the outer side of the corresponding rail 152 is an upwardly inclined inclined surface 154. The binding frame 15 is spaced apart from each of the coupling grooves 153 to form a plurality of wedge blocks 155, and the outer side of each wedge block 155 The structure is abutting against the slanting surface 154 of the corresponding coupling groove 153. The inner side of each wedge block 155 is passed through the outer surface of each wedge block 155 and the slanting surface 154 of the coupling groove 153. The reciprocating drive motor 12 is fixed in the chamber 151 of the coupling frame 15 and is provided with a reciprocating reducer 16 on the bottom surface. The reciprocating reducer 16 is coupled to the reciprocating drive motor 12 Preferably, the reciprocating drive motor 12 is a servo motor and is rotatable through an internal program or an external program control manner; The reciprocating sliding seat 13 is movably coupled to the binding seat and There is a crank 17, a sliding plate 18 and a linkage arm 19, wherein the center of the crank 17 is combined with the transmission shaft 161 of the reciprocating reducer 16, so that the crank 17 can pass through the reciprocating reducer 16 The driving motor 12 rotates. Referring to FIG. 2 and FIG. 6, the crank 17 is eccentrically downwardly convexly disposed on the bottom surface of the eccentric post 171. Preferably, the distance between the eccentric post 171 and the center of the crank 17 is 5 mm, the sliding plate 18 is slidably coupled with the bottom surface of the binding frame 15, and the sliding plate 18 is provided with two sliding rails 181 respectively coupled to the two rails 152 on the top surface, so that the sliding plate The 18 series is slidably disposed at the bottom surface of the binding frame 15, as shown in FIG. 5, the sliding plate 18 is at the center A long guide hole 182 is formed on the outside of the crank 17 , and one end of the linkage arm 19 is sleeved with the eccentric post 171 of the bottom surface of the crank 17 as shown in FIGS. 2 and 6 , and the linkage arm The other end of the 19 is coupled to the sliding plate 18 by a coupling member 191; the inverting group 20 is coupled with the reciprocating group 10 and is provided with an adjusting seat 21 and an inversion driving motor 22, wherein the adjusting seat 21 is The reciprocating sliding seat 13 is fixedly coupled with two adjusting plates 23, two side fixing plates 24 and a front fixing plate 25, and the two adjusting plates 23 are longitudinally fixedly coupled with the bottom surface of the sliding plate 18, and Each of the adjusting plates 23 is provided with an arc-shaped long hole 231. The two side fixing plates 24 are respectively pivotally coupled with the inner side surfaces of the two adjusting plates 23 and are respectively provided with a guide wire extending into the curved long hole 231 of the corresponding adjusting plate. The rod 241 is configured to rotate the two side fixing plates 24 relative to the two adjusting plates 23 along the two curved long holes 231. Preferably, the two side fixing plates 24 are angled from 0 to 25 degrees with respect to the two adjusting plates 23. Rotating, the front fixing plate 25 is fixedly coupled with one end of the two side fixing plates 24, so that the two side fixing plates 24 and the front solid An accommodating space is formed between the plates 25; the inversion drive motor 22 is disposed in the accommodating space formed by each of the fixed plates 24, 25 and is provided with a reverse speed reducer 26, and the reverse speed reducer 26 is coupled to the reverse drive motor 22 Connected and provided with a transmission rod 261 that passes through the front fixing plate 25. Preferably, the inversion drive motor 22 is a servo motor and can be rotated by an internal program or an external program control; The tool set 30 is coupled to the inversion group 20 and is provided with a cutter head 31 and a shovel 32. The cutter head 31 is fixed to the transmission rod 261 of the reverse speed reducer 26, and the shovel 32 is attached. Combined with the tool head 31 A shovel 321 is provided on the front end.

藉由上述的技術手段,本發明往復式自動鏟花裝置於使用時,係將該結合桿組設於一CNC工具機的主軸上或者組設於一三軸移動平台上,使該鏟花刀32與CNC工具機或三軸移動平台的X軸相平行,而各驅動馬達12,22係可與一電腦(圖未示)相連接,進而使電腦可透過一控制程式對於各驅動馬達12,22進行驅動,即完成本發明往復式自動鏟花裝置,組裝上相當方便;此時,請配合參看如圖5及6圖所示,當該往復減速機16隨著該往復驅動馬達12轉動時,該曲柄17會隨著該傳動軸161產生轉動,使與該偏心柱171相結合的連動臂19隨著該曲柄17偏擺,由於該滑動板18與該結合架15底面係透過兩滑軌181與兩軌條152而相結合,因此,當該連動臂19隨著該曲柄17產生偏擺時,會受到滑軌181與軌條152的限制,僅能沿著CNC工具機或三軸移動平台的X軸方向運動,使與該滑動板18相結合的調整座21,會帶動該刀具組30如圖7所示沿著CNC工具機或三軸移動平台的X軸方向進行往復運動;請配合參看如圖3所示,兩位於該結合架15底面的軌條152,係可透過各楔形塊155外側面與相對應結合槽153斜抵面154相貼靠的方式,進而調整兩軌條152位於該結合架15底面的位置,另外,請配合參看如圖8所示,在進行鏟花加工之前,可根據欲鏟出鏟花斑紋的深度,調整該鏟花刀32與待加工件(圖未示)間的夾角,其係透過該調整座21的兩側固定板24的導桿241可沿著相對應調整板23的 弧形長孔231滑動的方式,使與該前固定板25相結合的刀具組30可相對該往復組10產生俯仰角度的調整,即可在鏟花加工時,於待加工件上形成不同深度的鏟花斑紋;請配合參看如圖9所示,待設定好該往復組的往復移動的速度以及該刀具組的俯仰角度後,可依據欲在待加工件鏟出類似方形、三角形、半月形、千鳥形等的鏟花斑紋形狀,透過該電腦控制程式驅動該翻轉驅動馬達22的方式,使該翻轉驅動馬達22可經由該翻轉減速機26的傳動桿261,帶動該刀具頭31相對該前固定板25產生翻轉,即可讓該鏟花刀32相對待加工件產生翻轉的作動,即可於該待加工件的表面產生不同形狀的鏟花斑紋。According to the above technical means, when the reciprocating automatic shovel device of the present invention is used, the coupling rod is assembled on a main shaft of a CNC machine tool or assembled on a three-axis moving platform, so that the shovel blade 32 is parallel to the X axis of the CNC machine tool or the three-axis mobile platform, and each of the drive motors 12, 22 can be connected to a computer (not shown), so that the computer can pass through a control program for each drive motor 12, 22 is driven, that is, the reciprocating automatic shovel device of the present invention is completed, which is quite convenient to assemble; at this time, please refer to FIG. 5 and FIG. 6 as shown in FIG. 5 and FIG. 6 when the reciprocating reducer 16 rotates with the reciprocating drive motor 12. The crank 17 rotates with the drive shaft 161, so that the linkage arm 19 combined with the eccentric post 171 is yawed with the crank 17, because the sliding plate 18 and the bottom surface of the combination frame 15 pass through the two slide rails. The 181 is combined with the two rails 152. Therefore, when the linkage arm 19 is yawed with the crank 17, it is restricted by the rail 181 and the rail 152, and can only be moved along the CNC machine tool or the three axes. The movement of the platform in the X-axis direction to combine the adjustment with the sliding plate 18 The seat 21 will drive the cutter set 30 to reciprocate along the X-axis direction of the CNC machine tool or the three-axis moving platform as shown in FIG. 7; please refer to FIG. 3 for two rails located on the bottom surface of the combined frame 15. The strip 152 can adjust the position of the two rails 152 on the bottom surface of the binding frame 15 through the outer surface of each wedge block 155 and the corresponding abutting groove 153 of the corresponding engaging groove 153. As shown in Fig. 8, before the shovel processing, the angle between the shovel 32 and the workpiece to be processed (not shown) can be adjusted according to the depth of the shovel pattern to be shoveled, which is transmitted through the two of the adjustment seat 21 The guide rod 241 of the side fixing plate 24 can be along the corresponding adjustment plate 23 The curved long hole 231 slides in such a manner that the cutter group 30 combined with the front fixing plate 25 can adjust the pitch angle with respect to the reciprocating group 10, so that different depths can be formed on the workpiece to be processed during the shovel processing. Shovel pattern; please refer to Figure 9 as shown in Figure 9. After the reciprocating speed of the reciprocating group and the pitch angle of the tool set are set, the square, triangle and half moon can be shoveled according to the workpiece to be machined. The shovel pattern shape of the thousand bird shape, etc., is driven by the computer control program to drive the inversion drive motor 22 such that the inversion drive motor 22 can drive the cutter head 31 relative to the front via the transmission rod 261 of the inversion reducer 26 The fixing plate 25 is turned over, so that the shovel 32 can be reversed relative to the workpiece to be processed, so that different shapes of shovel patterns can be produced on the surface of the workpiece to be processed.

藉由上述的技術手段,本發明往復式自動鏟花裝置,透過該往復組10與該翻轉組20的結構配置方式,使該刀具組30可快速地於待加工件上鏟出不同深度、尺寸及形狀的鏟花斑紋,不僅可大量減少鏟花人員累積經驗所需花費的時間及成本,且可大幅降低人工的加工誤差、並提高加工精度與一致性,且可提供一美化加工件表面的效果,其中透過該刀具組30可快速往復及翻轉的作動方式,係可應用於大平面鏟平與油溝分布安排,鏟出適當的油溝深度,使待加工件的軌道面得以潤滑,不僅可大幅提升工具機的精度,且可大幅降低鏟花加工所需的時間;再者,本發明往復式自動鏟花裝置的安裝方式與一般CNC加工機的換刀方式相同,因此,可適用於目前各式相關的工具機上,即可方便地將該工具機轉換成為一台自動鏟花工具機,可大幅降低加工成本,進而提供一結構精簡、 方便組裝且快速自動鏟花的往復式自動鏟花裝置者。According to the above technical means, the reciprocating automatic shovel device of the present invention allows the cutter set 30 to quickly shovel different depths and sizes on the workpiece to be processed through the structural arrangement of the reciprocating group 10 and the flip group 20. And the shape of the shovel pattern can not only greatly reduce the time and cost of the shovel's accumulated experience, but also greatly reduce the manual processing error, improve the processing accuracy and consistency, and provide a beautifying surface of the workpiece. The effect that the tool group 30 can be quickly reciprocated and flipped can be applied to the arrangement of the large plane leveling and the oil groove distribution, and the appropriate oil groove depth is scooped out, so that the track surface of the workpiece to be processed is lubricated, not only The precision of the machine tool can be greatly improved, and the time required for the shovel processing can be greatly reduced; in addition, the reciprocating automatic shovel device of the present invention is installed in the same manner as the general CNC machine, so it can be applied to At present, all kinds of related machine tools can easily convert the machine tool into an automatic shovel tool machine, which can greatly reduce the processing cost and provide one. Streamlined structure, Reciprocating automatic shovel device for easy assembly and fast automatic shovel.

以上所述,僅是本發明的較佳實施例,並非對本發明作任何形式上的限制,任何所屬技術領域中具有通常知識者,若在不脫離本發明所提技術方案的範圍內,利用本發明所揭示技術內容所作出局部更動或修飾的等效實施例,並且未脫離本發明的技術方案內容,均仍屬於本發明技術方案的範圍內。The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any one of ordinary skill in the art can use the present invention without departing from the scope of the present invention. Equivalent embodiments of the invention may be made without departing from the technical scope of the present invention.

10‧‧‧往復組10‧‧‧Reciprocal group

11‧‧‧結合座11‧‧‧ joint

12‧‧‧往復驅動馬達12‧‧‧Reciprocating drive motor

13‧‧‧往復滑動座13‧‧‧Reciprocating sliding seat

14‧‧‧結合桿14‧‧‧Link rod

15‧‧‧結合架15‧‧‧Binding frame

151‧‧‧容室151‧‧ ‧ room

152‧‧‧軌條152‧‧‧ rails

153‧‧‧結合槽153‧‧‧ joint slot

154‧‧‧斜抵面154‧‧‧ obliquely

155‧‧‧楔形塊155‧‧‧ wedge block

16‧‧‧往復減速機16‧‧‧Reciprocating reducer

161‧‧‧傳動軸161‧‧‧ drive shaft

17‧‧‧曲柄17‧‧‧ crank

171‧‧‧偏心柱171‧‧‧ eccentric column

18‧‧‧滑動板18‧‧‧Sliding plate

181‧‧‧滑軌181‧‧‧rails

182‧‧‧長導孔182‧‧‧Long guide hole

19‧‧‧連動臂19‧‧‧ linkage arm

191‧‧‧結合件191‧‧‧Connected parts

20‧‧‧翻轉組20‧‧‧Flip group

21‧‧‧調整座21‧‧‧ adjustment seat

22‧‧‧翻轉驅動馬達22‧‧‧Flip drive motor

23‧‧‧調整板23‧‧‧Adjustment board

231‧‧‧弧形長孔231‧‧‧Arc long holes

24‧‧‧側固定板24‧‧‧ side fixing plate

241‧‧‧導桿241‧‧‧guides

25‧‧‧前固定板25‧‧‧ front fixed plate

26‧‧‧翻轉減速機26‧‧‧Reversing reducer

261‧‧‧傳動桿261‧‧‧Drive rod

30‧‧‧刀具組30‧‧‧Tool set

31‧‧‧刀具頭31‧‧‧Tool head

32‧‧‧鏟花刀32‧‧‧Shovel knife

321‧‧‧鏟花板321‧‧‧Shovel

圖1係本發明往復式自動鏟花裝置之立體外觀圖。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a perspective view of a reciprocating automatic shovel apparatus of the present invention.

圖2係本發明往復式自動鏟花裝置之局部立體分解外觀圖。2 is a partial exploded perspective view of the reciprocating automatic shovel apparatus of the present invention.

圖3係本發明往復式自動鏟花裝置之側視示意圖。Figure 3 is a side elevational view of the reciprocating automatic shovel apparatus of the present invention.

圖4係本發明往復式自動鏟花裝置之另一側視示意圖。Figure 4 is a side elevational view of the reciprocating automatic shovel apparatus of the present invention.

圖5係本發明往復式自動鏟花裝置沿5-5剖面線之仰視示意圖。Figure 5 is a bottom plan view of the reciprocating automatic shovel apparatus of the present invention taken along line 5-5.

圖6係本發明往復式自動鏟花裝置沿5-5剖面線之操作仰視示意圖。Figure 6 is a bottom plan view of the reciprocating automatic shovel apparatus of the present invention taken along line 5-5.

圖7係本發明往復式自動鏟花裝置往復運動之操作側視圖。Figure 7 is a side elevational view of the reciprocating motion of the reciprocating automatic shovel apparatus of the present invention.

圖8係本發明往復式自動鏟花裝置俯仰角度調整之操作側視圖。Figure 8 is a side elevational view showing the operation of the pitch angle adjustment of the reciprocating automatic shovel apparatus of the present invention.

圖9係本發明往復式自動鏟花裝置翻轉運動之操作側視圖。Figure 9 is a side elevational view of the operation of the reciprocating automatic shovel device of the present invention.

10‧‧‧往復組10‧‧‧Reciprocal group

11‧‧‧結合座11‧‧‧ joint

13‧‧‧往復滑動座13‧‧‧Reciprocating sliding seat

14‧‧‧結合桿14‧‧‧Link rod

15‧‧‧結合架15‧‧‧Binding frame

152‧‧‧軌條152‧‧‧ rails

153‧‧‧結合槽153‧‧‧ joint slot

18‧‧‧滑動板18‧‧‧Sliding plate

181‧‧‧滑軌181‧‧‧rails

20‧‧‧翻轉組20‧‧‧Flip group

21‧‧‧調整座21‧‧‧ adjustment seat

22‧‧‧翻轉驅動馬達22‧‧‧Flip drive motor

23‧‧‧調整板23‧‧‧Adjustment board

231‧‧‧弧形長孔231‧‧‧Arc long holes

24‧‧‧側固定板24‧‧‧ side fixing plate

241‧‧‧導桿241‧‧‧guides

25‧‧‧前固定板25‧‧‧ front fixed plate

30‧‧‧刀具組30‧‧‧Tool set

31‧‧‧刀具頭31‧‧‧Tool head

32‧‧‧鏟花刀32‧‧‧Shovel knife

321‧‧‧鏟花板321‧‧‧Shovel

Claims (11)

一種往復式自動鏟花裝置,其係包含有一往復組、一翻轉組及一刀具組,其中:該往復組係設有一結合座、一往復驅動馬達及一往復滑動座,該結合座係設有一結合架,該結合架於內部係設有一容室,該往復驅動馬達係固設於該結合架的容室內且設有一往復減速機,該往復減速機與該往復驅動馬達相連動並朝下設有一穿出該結合架底面的傳動軸,該往復滑動座係可往復移動地與該結合座相結合且設有一曲柄、一滑動板及一連動臂,該曲柄的中心與該傳動軸相結合,使該曲柄經該往復減速機而隨該往復驅動馬達轉動,該曲柄於底面朝下偏心凸設一偏心柱,該滑動板滑動地與該結合架的底面相結合,該滑動板於中心處貫穿設有一包覆於該曲柄外部的長導孔,該連動臂的一端與該曲柄底面的偏心柱相套設結合,而該連動臂的另一端透過一結合件而與該滑動板相結合;該翻轉組係與該往復組相結合且設有一調整座及一翻轉驅動馬達,其中該調整座與該往復滑動座相固設結合,而該翻轉驅動馬達係設該調整座內;以及該刀具組係與該翻轉組相結合且設有一刀具頭及一鏟花刀,其中該刀具頭係與該翻轉驅動馬達相固設結合,而該鏟花刀係與該刀具頭相結合。 A reciprocating automatic scooping device comprises a reciprocating group, a turning group and a cutter set, wherein: the reciprocating group is provided with a coupling seat, a reciprocating drive motor and a reciprocating sliding seat, the coupling seat is provided with a The reciprocating drive motor is fixed in the interior of the yoke and is provided with a reciprocating reducer, and the reciprocating reducer is coupled to the reciprocating drive motor and facing downwards. a drive shaft passing through the bottom surface of the binding frame, the reciprocating sliding seat being reciprocally coupled to the coupling seat and provided with a crank, a sliding plate and a linkage arm, the center of the crank being combined with the transmission shaft Rotating the crank through the reciprocating reducer with the reciprocating drive motor, the crank eccentrically protruding an eccentric post downwardly from the bottom surface, the sliding plate slidingly engaging with the bottom surface of the combination frame, the sliding plate running through the center a long guiding hole is disposed on the outside of the crank, one end of the connecting arm is sleeved with the eccentric column of the bottom surface of the crank, and the other end of the linking arm is coupled to the sliding member through the coupling member The inverting group is combined with the reciprocating group and is provided with an adjusting seat and an inversion driving motor, wherein the adjusting seat is fixedly coupled with the reciprocating sliding seat, and the inverting driving motor is disposed in the adjusting seat And the tool set is combined with the flip group and is provided with a cutter head and a shovel blade, wherein the cutter head is fixedly coupled with the reverse drive motor, and the shovel blade is combined with the cutter head . 如請求項1所述之往復式自動鏟花裝置,其中該結合架於底面係橫向間隔凸設有兩軌條,而該滑動板於頂面係設有兩分別於兩軌條相結合的滑軌,使該滑動板係可滑動地設於該結合架底面處。 The reciprocating automatic shovel device of claim 1, wherein the yoke is laterally spaced apart from the bottom surface by two rails, and the sliding plate is provided with two sliding joints on the top surface. The rail is such that the sliding plate is slidably disposed at the bottom surface of the binding frame. 如請求項2所述之往復式自動鏟花裝置,其中該結合架的底面在位於兩軌條的外側係分別朝上凹設有一結合槽,各結合槽的內側面係與相對應的軌條相貼靠,而各結合槽異於相對應軌條的外側面係為一朝上傾斜的斜抵面,該結合架於各結合槽內係間隔設有複數個楔形塊,各楔形塊的外側面係呈一與相對應結合槽斜抵面相貼靠之結構型態,透過各楔形塊外側面與結合槽斜抵面相貼靠的方式,使各楔形塊的內側面與相對應之軌條相抵靠。 The reciprocating automatic shoveling device of claim 2, wherein the bottom surface of the binding frame is respectively provided with a coupling groove on the outer side of the two rails, and the inner side of each coupling groove is corresponding to the corresponding rail. Adjacent to each other, and each of the coupling grooves is different from the outer side surface of the corresponding rails as an upwardly inclined oblique abutting surface, and the coupling frame is provided with a plurality of wedge-shaped blocks at intervals in each of the coupling grooves, and the outer portions of the wedge blocks are The side surface is in a structural form that abuts against the corresponding inclined surface of the coupling groove, and the inner side surface of each wedge block is offset from the corresponding rail by the outer side surface of each wedge block abutting against the inclined surface of the coupling groove by. 如請求項3所述之往復式自動鏟花裝置,其中該調整座係設有兩調整板、兩側固定板及一前固定板,兩調整板係縱向地與該滑動板的底面相固設結合,且各調整板係貫穿設有一弧形長孔,兩側固定板係分別與該兩調整板的內側面相樞設結合且分別設有一伸入相對應調整板弧形長孔的導桿,使兩側固定板可沿著兩弧形長孔而相對兩調整板轉動,該前固定板係與兩側固定板的一端相固設結合,使兩側固定板及前固定板間形成一容置空間。 The reciprocating automatic shovel device of claim 3, wherein the adjusting seat is provided with two adjusting plates, two side fixing plates and a front fixing plate, and the two adjusting plates are longitudinally fixed to the bottom surface of the sliding plate. In combination, each of the adjusting plates is provided with an arc-shaped long hole, and the two fixed plates are respectively pivotally coupled with the inner sides of the two adjusting plates, and respectively provided with guiding rods extending into the curved long holes of the corresponding adjusting plates, The two side fixing plates can be rotated relative to the two adjusting plates along the two curved long holes, and the front fixing plate is fixedly coupled with one end of the two side fixing plates to form a space between the two side fixing plates and the front fixing plate. Set the space. 如請求項4所述之往復式自動鏟花裝置,其中該翻轉驅動馬達係設於各固定板所形成的容置空間中且設有一翻轉減速機,該翻轉減速機係與該翻轉驅動馬達相連動且設有一穿出該前固定板的傳動桿,該刀具頭係固設於該翻轉減速機的傳動桿上,該鏟花刀於前端係設有一鏟花板。 The reciprocating automatic shovel device of claim 4, wherein the tumbling drive motor is disposed in an accommodating space formed by each fixed plate and is provided with a reverse speed reducer, and the reverse speed reducer is coupled to the reverse drive motor The driving rod is connected to the driving rod of the inverting reducer, and the blade is provided with a shovel plate at the front end. 如請求項5所述之往復式自動鏟花裝置,其中該偏心柱與該曲柄的中心的距離為5公厘。 A reciprocating automatic shovel apparatus according to claim 5, wherein the distance between the eccentric post and the center of the crank is 5 mm. 如請求項6所述之往復式自動鏟花裝置,其中兩側固定板係可相對兩調整板作出0度至25度的角度轉動。 The reciprocating automatic shovel apparatus according to claim 6, wherein the two side fixing plates are capable of rotating at an angle of 0 to 25 degrees with respect to the two adjusting plates. 如請求項7所述之往復式自動鏟花裝置,其中該結合架於後側面係設有一與該容室相通的開口。 The reciprocating automatic shoveling device of claim 7, wherein the binding frame is provided with an opening communicating with the chamber on the rear side. 如請求項8所述之往復式自動鏟花裝置,其中該結合座於該結合架的頂面係固設有一用以與一工具機的主軸或一三軸移動平台相結合的結合桿。 The reciprocating automatic shovel device of claim 8, wherein the binding seat is fixed to the top surface of the binding frame with a coupling rod for coupling with a spindle of a machine tool or a three-axis moving platform. 如請求項9所述之往復式自動鏟花裝置,其中該往復驅動馬達係為一伺服馬達,且可透過一內部程式或一外部程式控制的方式進行轉動。 The reciprocating automatic shovel device of claim 9, wherein the reciprocating drive motor is a servo motor and is rotatable by an internal program or an external program control. 如請求項9所述之往復式自動鏟花裝置,其中該翻轉驅動馬達係為一伺服馬達,且可透過一內部程式或一外部程式控制的方式進行轉動。 The reciprocating automatic scribing device of claim 9, wherein the inversion drive motor is a servo motor and is rotatable by an internal program or an external program control.
TW100141434A 2011-11-14 2011-11-14 Reciprocating automatic shovel device TWI440517B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105415097A (en) * 2016-01-13 2016-03-23 浙江大学台州研究院 Vision and laser module used for scraping device
CN105436620A (en) * 2016-01-13 2016-03-30 浙江大学台州研究院 Automatic skiving equipment
TWI790782B (en) * 2021-10-20 2023-01-21 漢鼎智慧科技股份有限公司 Low frequency chip breaking device

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110340448A (en) * 2019-06-28 2019-10-18 西安理工大学 A kind of automatic scraping device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105415097A (en) * 2016-01-13 2016-03-23 浙江大学台州研究院 Vision and laser module used for scraping device
CN105436620A (en) * 2016-01-13 2016-03-30 浙江大学台州研究院 Automatic skiving equipment
CN105436620B (en) * 2016-01-13 2017-09-29 浙江大学台州研究院 Automatic sharpening equipment
TWI790782B (en) * 2021-10-20 2023-01-21 漢鼎智慧科技股份有限公司 Low frequency chip breaking device

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