CN105436620B - Automatic sharpening equipment - Google Patents
Automatic sharpening equipment Download PDFInfo
- Publication number
- CN105436620B CN105436620B CN201610019926.4A CN201610019926A CN105436620B CN 105436620 B CN105436620 B CN 105436620B CN 201610019926 A CN201610019926 A CN 201610019926A CN 105436620 B CN105436620 B CN 105436620B
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- CN
- China
- Prior art keywords
- fixed
- knife bar
- block
- automatic sharpening
- laser
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
- B23D79/02—Machines or devices for scraping
Abstract
Automatic sharpening equipment, including apparatus casing, it is characterised in that：It is provided with housing in the axle of X, Y, Z, A tetra-, Y-axis and Z axis is set, Z axis side is fixed with vision and laser module；The A axles of a positive and negative swing angle of energy are additionally provided with front side of Z axis, the A axles fix a main shaft, and main shaft is provided with a cutter body.The present invention finds workpiece by the visual performance of vision and laser module needs the high point of scraping, then realizes high efficiency precisely to knife through laser function, it is ensured that scraping is efficiently, accurate；Cutter body is connected with A axles, A axles rotate to be power, realize the automatic sharpening for scraping bevel, simulated using translation by the way of workman's shovel is scraped to needing the face of scraping to carry out precise translation shaving action, precision is high, excellent in efficiency, each module realizes automatic sharpening by coordinating repeatedly, workpiece is finally set to reach predetermined requirement on machining accuracy, it is low to operator's skill set requirements, and the finished product of steady quality can be obtained.
Description
Technical field
The present invention relates to scraping apparatus, and in particular to automatic sharpening equipment, belongs to IPC classification B23D technical fields.
Background technology
Traditional scraping method, is all manual operations, and labor intensity is big, high to workman's technical requirements, and efficiency is low, and quality is not
It is stable etc..It is low to operator's skill set requirements therefore, it is possible to substitute artificial scraping operations, reduction labor intensity and production cost
The research and development of equipment just seem and be highly desirable to.
The content of the invention
The present invention is exactly in order to which the deficiency solved the above problems is set there is provided the automatic sharpening of replaceable artificial scraping operations
It is standby, for meeting the Precision Machining to faces such as machine tool guideway, planes.
The technical scheme that the present invention to be solved problem is as follows：
Automatic sharpening equipment, including apparatus casing, it is characterised in that：
It is provided with housing in the axle of X, Y, Z, A tetra-, Y-axis and Z axis is set, Z axis side is fixed with vision and laser module；In Z axis
Front side be additionally provided with one can positive and negative swing angle A axles, the A axles fix a main shaft, and main shaft is provided with a cutter body.
Vision includes upper and lower air cylinders, upper lower slide unit, vision camera, light source, generating laser, laser with laser module and adjusted
Device；Upper and lower air cylinders are fixed on the top of lower slide unit, can promote above and below lower slide unit and walk about, and vision camera is consolidated by extending frame
It is scheduled on upper and lower air cylinders, light source is arranged on the lower section of vision camera, laser modulation device is fixed on vision camera side, Laser emission
Device is fixed on laser modulation device.
Upper and lower air cylinders include the mobile platform that cylinder and cylinder push-rod are connected, and extension frame is fixed on extension frame and fixed
On a mobile platform.
Light source is a ring mechanism, including the steadying plate being connected with mobile platform, the installation lamp source that is connected with steadying plate
It is a through hole in the middle of lamp plate, the lamp plate.
Tool magazine module has a rotatable motor, and knife rest plate.
Cutter body includes upper shell, the lower house being placed in below upper shell, and upper shell and a BT handle of a knifes pass through housing
Bearing is assembled together, and can relatively rotate；
One eccentric block is fixed on BT handle of a knifes, and is pressed on housing bearing lower surface, and eccentric block passes through machine with BT handle of a knifes
Bed live spindle is rotated together；Capacity eccentric bearing is rotated together in eccentric block eccentric orfice；
The one knife bar fixed block provided with kidney slot is coordinated with capacity eccentric bearing by kidney slot, on the outside of the knife bar fixed block with
Line slideway is provided between case inside wall；A flexible knife bar is also fixed on knife bar fixed block；
A track block is fixed in lower house side, and track block is provided with arching trajectory groove；One track frame one end is fixed on flexibility
On knife bar, the other end by one be equipped with the straight pin of track bearing limit be fixed in the arching trajectory groove set by track block.
Blade is fixed in blade holder, and blade holder is fixed on the end of flexible knife bar.
Beneficial effects of the present invention are as follows：
Compared with prior art, the present invention finds workpiece by the visual performance of vision and laser module needs the height of scraping
Point, then realize high efficiency precisely to knife through laser function, it is ensured that scraping is efficiently, accurate；Cutter body is connected with A axles, the rotation of A axles
Switch to power, realize the automatic sharpening for scraping bevel, simulated using translation smart to needing the face of scraping to carry out by the way of workman's shovel is scraped
Close translation shaving action, precision reach within 1.5 μm that precision is high, excellent in efficiency, and each module realizes automatic scraping by coordinating repeatedly
Cut, workpiece is reached predetermined requirement on machining accuracy, it is low to operator's skill set requirements, and can obtain steady quality into
Product
Brief description of the drawings：
Fig. 1 is the schematic appearance of scraping apparatus of the present invention；
Fig. 2 is structural representation of the present invention on scraping apparatus
Fig. 3 is the vision of the present invention and the structural representation of laser module；
Fig. 4 is the cutter body structure cut-away view that the present invention is connected with main shaft；
Embodiment：
Make further details of elaboration to the present invention below in conjunction with the accompanying drawings.
Refering to Fig. 1, Fig. 2, Fig. 3, automatic sharpening equipment, including apparatus casing, it is characterised in that：
Lathe peripheral disposition has Electric Appliance Cabinet module（1）, outer sheet metal module（2）, preceding rolling door module（3）, tri coloured lantern module（4）
And operation module（5）, housing is interior to be provided with the axle of X, Y, Z, A tetra-（12、7、10、11）, Y-axis（7）Upper setting Z axis（10）, Z axis（10）
Side is fixed with vision and laser module（6）；Vision and laser module（6）Including upper and lower air cylinders（6-1）, upper lower slide unit（6-2）、
Vision camera（6-3）, light source（6-6）, generating laser（6-5）, laser modulation device（6-4）；Upper and lower air cylinders（6-1）It is fixed on
Lower slide unit（6-2）Top, upper and lower air cylinders（6-1）The mobile platform connected including cylinder and cylinder push-rod, upper and lower air cylinders exist
Control is lower to promote upper lower slide unit（6-2）Relative is walked about up and down, and extension frame is fixed on mobile platform, vision camera（6-3）
It is fixed on by extending frame on mobile platform, light source（6-6）It is arranged on vision camera（6-3）Lower section, light source（6-6）For one
In the middle of ring mechanism, including steadying plate, the lamp plate for the installation lamp source being connected with steadying plate being connected with mobile platform, the lamp plate
For a through hole, the light source of ring mechanism can be vision camera（6-3）The light source supply of multi-angle is provided, vision camera is met（6-
3）Definition when taking pictures, laser modulation device（6-4）It is fixed on vision camera（6-3）Side, generating laser（6-5）It is fixed on
Laser modulation device（6-4）On, pass through laser modulation device（6-4）Generating laser（6-5）Displacement can be carried out.
In X-axis（12）Side be additionally provided with a tool magazine module（8）, the tool magazine module (8) has rotatable motor,
And knife rest plate.
In Z axis（10）Side be additionally provided with one can positive and negative swing angle A axles（11）, the A axles（11）It is fixed with a master
A BT handle of a knifes on axle, main shaft（22）Outer cone pass through blind rivet（21）Cutter body tense on main shaft with A axles（11）Rigidity connects
Connect.
Cutter body includes upper shell（23）, be placed in upper shell（23）The lower house of lower section（26）, upper shell（23）With
One securing cover plate（24）It is fixedly connected, securing cover plate（24）On have a fixing hole and A axles（11）Upper cover plate steady pin has been fixed into
Angle.Angle meaning is not any angle, refers to the limit range that both sides relation can reach in mechanical structure.
Upper shell（23）With a BT handle of a knifes（22）Pass through housing bearing（5）It is assembled together, and can relatively rotates.
One eccentric block（35）It is fixed on BT handle of a knifes（22）On, and it is pressed in housing bearing（25）On lower surface, eccentric block
（35）With BT handle of a knifes（22）Pass through A axles（11）Rotate together；Capacity eccentric bearing（27）Mounted in eccentric block（35）Turn together in eccentric orfice
It is dynamic；
One is provided with the knife bar fixed block of kidney slot（29）With capacity eccentric bearing（27）Coordinated by kidney slot, the knife bar fixed block
（29）Outside and lower house（26）Line slideway is provided between madial wall（28）；In the present embodiment, work as capacity eccentric bearing（27）Rotate
When, drive knife bar fixed block（29）In line slideway（28）Linear reciprocating motion on line slideway；And knife bar fixed block（29）On
Also fix a flexible knife bar（30）, knife bar fixed block（29）Flexible knife bar during linear reciprocating motion（30）Also reciprocating linear fortune is followed
It is dynamic.
Lower house（26）A track block is fixed in side（36）, track block（36）It is provided with arching trajectory groove（47）；One track
Frame（37）One end is fixed on flexible knife bar（30）The upper, other end is equipped with track bearing by one（38）Straight pin limit be fixed in
Track block（36）Set arching trajectory groove（47）It is interior, track bearing（38）Two ends are simultaneously equipped with end ring（40）；
Blade（44）It is fixed on blade holder（41）On, blade holder（41）It is fixed on flexible knife bar（30）End.
The principle of the present invention is as follows：
Whole vision and laser module（6）Internal light tight citadel carries out operation in lathe, can so make vision
Identification is most reliable and stable, is not influenceed by extraneous factor.
After workpiece is installed, vision and laser module（6）First taken pictures to scraping bevel progress vision, when taking pictures, upper and lower air cylinders（6-
1）It is relative in upper lower slide unit to walk about up and down, workpiece can also be positioned by laser during this, after-vision of taking pictures
Camera（6-3）By workpiece surface take pictures it is logical after data transfer to controller, controller by software to photo disposal, by pre-
If workpiece size then takes out the pixel position for wanting scraping, and generating laser to the pixel point analysis on photo（6-5）
The Laser emission beam sent is centrally formed stable triangle with vision camera, fixes intersection point using triangle and highly enters one to scraping point
Step is calibrated, to realize the fine height scraping of scraping apparatus；Also, the axle of X, Y, Z tri-（12、7、10）Transported by software logic
Calculate can control and realize three-shaft linkage, realize that taking pictures for optional position, and the position of arbitrfary point scraping control.
In A axles（11）Under the coordination of the positive and negative swing angle of energy, the scraping on inclined-plane, the realization pair of main shaft rotational energy can also be realized
The driving of Shave tool.
The principle of scraping is as follows：A axles（11）Rotation, by blind rivet（21）The BT handle of a knifes of tension（22）Also rotate, with BT handle of a knifes
（22）Fixed eccentric block（35）Rotate, eccentric block（35）The capacity eccentric bearing being fitted together（27）Also with rotation, with eccentric shaft
Hold（27）The knife bar fixed block of cooperation（29）In line slideway（28）In the presence of on line slideway linear reciprocating motion, with knife
Bar fixed block（29）Fixed flexible knife bar（30）Also begin to linear reciprocating motion.
Now, it is fixed on flexible knife bar（30）On track frame（37）, its track bearing（38）Straight pin be limited to
Lower house（26）A track block is fixed in side（36）Set arching trajectory groove（47）It is interior.When flexible knife bar（30）Reciprocating linear is transported
The dynamic spacing control through arching trajectory groove, makes flexible knife bar（30）Realize that straight line is moved with camber line complex track.And blade（44）
It is fixed on blade holder（41）On, blade holder（41）It is fixed on flexible knife bar（30）End on, therefore just driven blade（44）
Scraping point of a knife realize compound motion track, realize the track required for scraping.
And upper shell（23）With a securing cover plate（24）It is fixedly connected, securing cover plate（24）On have a fixing hole and lathe
Main shaft upper cover plate steady pin is fixed and into angled；By the securing cover plate for changing different fixed orifice angles（24）It can realize not
With angular cross scraping.
Lower house（26）Pass through lower house fixing screws（34）It is connected in upper shell（23）On.Eccentric block（35）Pass through bias
Block stretching screw（33）It is fixed on BT handle of a knifes（22）On.Flexible knife bar（30）Pass through knife bar fixing screws（31）Knife bar is fixed on to consolidate
Determine block（29）On.Track frame（37）Pass through track frame fixing screws（32）It is fixed on flexible knife bar（30）On.Blade（44）Pass through
Blade fastening screw（42）It is fixed on knife rest（41）On.
What tool magazine module can provide that equipment realizes different angles intersects the automatic of Shave tool and coarse-fine Shave tool
Change, certainly automatic replacing has been a kind of technology of comparative maturity in the prior art, but this does not influence vision and mode of laser
Block（6）Creative height after combination.
Claims (6)
1. automatic sharpening equipment, including apparatus casing, it is characterised in that：
It is provided with housing in the axle of X, Y, Z, A tetra-, Y-axis and Z axis is set, Z axis side is fixed with vision and laser module；Before Z axis
Side is additionally provided with the A axles of a positive and negative swing angle of energy, and the A axles fix a main shaft, and main shaft is provided with a cutter body;Vision is with swashing
Optical module includes upper and lower air cylinders, upper lower slide unit, vision camera, light source, generating laser, laser modulation device；Upper and lower air cylinders are fixed
In the top of upper lower slide unit, it can promote above and below lower slide unit and walk about, vision camera is fixed on upper and lower air cylinders by extending frame,
Light source is arranged on the lower section of vision camera, and laser modulation device is fixed on vision camera side, and generating laser is fixed on laser tune
Save on device.
2. automatic sharpening equipment according to claim 1, it is characterised in that：Upper and lower air cylinders include cylinder and cylinder push-rod
The mobile platform of connection, extension frame is fixed on mobile platform.
3. automatic sharpening equipment according to claim 2, it is characterised in that：Light source be a ring mechanism, including with movement
It is a through hole in the middle of the connected steadying plate of platform, the lamp plate for the installation lamp source being connected with steadying plate, the lamp plate.
4. automatic sharpening equipment according to claim 2, it is characterised in that：Tool magazine module has a rotatable electricity
Machine, and knife rest plate.
5. automatic sharpening equipment according to claim 1, it is characterised in that：
Cutter body includes upper shell, the lower house being placed in below upper shell, and upper shell and a BT handle of a knifes pass through housing bearing
It is assembled together, and can relatively rotates；
One eccentric block is fixed on BT handle of a knifes, and is pressed on housing bearing lower surface, and eccentric block is revolved with BT handle of a knifes by lathe
Turn main shaft to rotate together；Capacity eccentric bearing is rotated together in eccentric block eccentric orfice；
The one knife bar fixed block provided with kidney slot is coordinated with capacity eccentric bearing by kidney slot, knife bar fixed block outside and lower house
Line slideway is provided between madial wall；A flexible knife bar is also fixed on knife bar fixed block；
A track block is fixed in lower house side, and track block is provided with arching trajectory groove；One track frame one end is fixed on flexible knife bar
The upper, other end is equipped with the straight pin of track bearing limit by one and is fixed in the arching trajectory groove set by track block.
6. automatic sharpening equipment according to claim 5, it is characterised in that：Blade is fixed in blade holder, and blade holder is solid
It is scheduled on the end of flexible knife bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610019926.4A CN105436620B (en) | 2016-01-13 | 2016-01-13 | Automatic sharpening equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610019926.4A CN105436620B (en) | 2016-01-13 | 2016-01-13 | Automatic sharpening equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105436620A CN105436620A (en) | 2016-03-30 |
| CN105436620B true CN105436620B (en) | 2017-09-29 |
Family
ID=55547498
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610019926.4A Active CN105436620B (en) | 2016-01-13 | 2016-01-13 | Automatic sharpening equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105436620B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108247361A (en) * | 2018-03-22 | 2018-07-06 | 中山市溢丰达机械设备有限公司 | Section bar oral area shape surveys number process equipment |
| CN111659935B (en) * | 2020-05-27 | 2022-10-18 | 南通冠坤数控机床有限公司 | Automatic scraping method for machine tool guide rail based on ball-end milling cutter |
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| CN102528170A (en) * | 2010-12-27 | 2012-07-04 | 浙江大学台州研究院 | Automatic scraping device |
| CN103008793A (en) * | 2012-12-20 | 2013-04-03 | 闽南理工学院 | Adjustable automatic scraping and grinding system |
| TWI408021B (en) * | 2010-05-19 | 2013-09-11 | Univ Nat Formosa | Simulated automatic shovel device |
| CN103521849A (en) * | 2013-10-17 | 2014-01-22 | 浙江大学台州研究院 | Translational scraping cutter |
| CN103537764A (en) * | 2013-10-17 | 2014-01-29 | 浙江大学台州研究院 | Rotary scraping tool |
| TWI440517B (en) * | 2011-11-14 | 2014-06-11 | Univ Nat Formosa | Reciprocating automatic shovel device |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20110275280A1 (en) * | 2010-05-07 | 2011-11-10 | National Formosa University | Method of auto scanning and scraping a work piece for a hard rail |
| US9244458B2 (en) * | 2012-01-20 | 2016-01-26 | National Formosa University | Method of numerical-control scraping of a work piece |
-
2016
- 2016-01-13 CN CN201610019926.4A patent/CN105436620B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI408021B (en) * | 2010-05-19 | 2013-09-11 | Univ Nat Formosa | Simulated automatic shovel device |
| CN102528170A (en) * | 2010-12-27 | 2012-07-04 | 浙江大学台州研究院 | Automatic scraping device |
| TWI440517B (en) * | 2011-11-14 | 2014-06-11 | Univ Nat Formosa | Reciprocating automatic shovel device |
| CN103008793A (en) * | 2012-12-20 | 2013-04-03 | 闽南理工学院 | Adjustable automatic scraping and grinding system |
| CN103521849A (en) * | 2013-10-17 | 2014-01-22 | 浙江大学台州研究院 | Translational scraping cutter |
| CN103537764A (en) * | 2013-10-17 | 2014-01-29 | 浙江大学台州研究院 | Rotary scraping tool |
Non-Patent Citations (1)
| Title |
|---|
| 刮研加工自动化研究现状及发展分析;李小明等;《制造技术与机床》;20120731(第7期);第97-100页 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105436620A (en) | 2016-03-30 |
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| TR01 | Transfer of patent right |
Effective date of registration: 20191112 Address after: 317200 No.28, Qinghua Road, Xiage village, Sanhe Town, Tiantai County, Taizhou City, Zhejiang Province Patentee after: Zhou Ting Address before: Truman town Yuhuan County Taizhou city Zhejiang province 317605 Hu Xing Industrial Park (Wu Jiaduan) Chu Chau talent dream factory Patentee before: Research Institute of Zhejiang University-Taizhou |
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Effective date of registration: 20200119 Address after: 317605 Chuzhou talent dream factory, Huxing Industrial Park, Chumen Town, Yuhuan City, Taizhou City, Zhejiang Province Patentee after: Research Institute of Zhejiang University-Taizhou Address before: 317200 No.28, Qinghua Road, Xiage village, Sanhe Town, Tiantai County, Taizhou City, Zhejiang Province Patentee before: Zhou Ting |
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| TR01 | Transfer of patent right |