CN103008793A - Adjustable automatic scraping and grinding system - Google Patents
Adjustable automatic scraping and grinding system Download PDFInfo
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- CN103008793A CN103008793A CN2012105552536A CN201210555253A CN103008793A CN 103008793 A CN103008793 A CN 103008793A CN 2012105552536 A CN2012105552536 A CN 2012105552536A CN 201210555253 A CN201210555253 A CN 201210555253A CN 103008793 A CN103008793 A CN 103008793A
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Abstract
The invention provides an adjustable automatic scraping and grinding system, which relates to the field of mechanical processing and comprises a pneumatic cylinder (1), a clamp (2), a scraping and grinding knife (3), an operation panel (4), a three-degree-of-freedom rectangular coordinate system work platform (5), a rotary clamp (6) and a lathe bed (7), wherein the scraping and grinding knife (3) is connected with the pneumatic cylinder (1) through the clamp (2), the operation panel (4) is arranged at the right side of the pneumatic cylinder (1), the three-degree-of-freedom rectangular coordinate system work platform (5) is arranged on the lathe bed (7), and the rotary clamp (6) is fixedly arranged on the three-degree-of-freedom rectangular coordinate system work platform (5). The adjustable automatic scraping and grinding system can be used for scrapping guide rail type parts and other metal surfaces, the scrapping speed and the scrapping stroke can be respectively adjustable, and surface textures in different shapes, sizes and distribution conditions can be formed on the guide rail surface; a scrapping knife head can be replaced, and fine scraping and precise scraping are integrated at one work procedure; and the processing time is short, the precision is high, the traditional manual scraping and grinding can be replaced with lower cost, and the production efficiency is greatly improved.
Description
Technical field:
The invention belongs to field of machining, be specifically related to a kind of automatic scraping of regulating and grind system, relate in particular to the scraping of the various guide rail class parts of machine-tool industry, also be applicable to the scraping of various metal plates.
Background technology:
Lathe is the carrier of advanced manufacturing technology and the basic production means of equipment manufacturing industry, is the infrastructure device of equipment manufacture.Guide rail is as one of key components and parts of machine tool, and the level of machine tool is had vital impact.The precision of guide rail is determining the overall precision of lathe, and the life-span of guide rail directly affects the life-span of whole lathe.And wearing and tearing are to cause that guide precision reduces, the basic reason of the lost of life.Scraping processing except the quality of fit that makes guide rail and support rails improves, also forms in guide rail surface and can store lubricating oil, holds the micro-texture of abrasive material, thereby improves guide rail lubricating condition, reduction wearing and tearing.Particularly for high precision machine tool equipment, this technique is essential.
Traditional scraping process is mostly finished by manual by pincers worker.The operation of hand scraping processing is many, long in time limit, and crudy and working (machining) efficiency depend on operator's qualification fully.The hand scraping of guide rail processing in the actual production consuming timely often reaches a couple of days even several week, has seriously restricted the manufacturing cycle of whole lathe.The scraping processing technology that falls behind has become the key factor that restriction machine tool integral level improves and manufacturing cost reduces.
Summary of the invention:
The purpose of this invention is to provide a kind of automatic scraping of regulating and grind system, it can be used for the scraping of guide rail class part and other metal surface, its scraping speed, scraping stroke all can be regulated, and can form in guide rail surface the superficial makings of difformity, size, distribution situation; The scraping cutter head is interchangeable, will carefully scrape, essence scrapes and be integrated in a procedure; Process time is short, and precision is high, replaces the traditional-handwork scraping with lower cost, enhances productivity to a great extent.
In order to solve the existing problem of background technology, the present invention is by the following technical solutions: it comprises that pneumatic cylinder 1, anchor clamps 2, scraping cutter 3, guidance panel 4, three degrees of freedom right angle coordinate are workbench 5, rotatable clamp 6 and lathe bed 7, scraping cutter 3 is connected connection by anchor clamps 2 with pneumatic cylinder, guidance panel 4 is arranged on pneumatic cylinder 1 right side, three degrees of freedom right angle coordinate is that workbench 5 is installed on the lathe bed 7, and it is on the platform 5 that rotatable clamp 6 is fixed on three degrees of freedom right angle coordinate.
Described pneumatic cylinder 1 moves back and forth by control panel 4 control scraping cuttves 3, and speed is adjustable in the 0-100/min scope, and travel range is at 50-100mm.
Described scraping cutter 3 handle of a knifes are provided with one 120 degree bent angles at its 2/3rds length place.
The cutter head of described scraping cutter 3 is steel alloy.
Described three degrees of freedom right angle coordinate is that the driving mechanism of workbench 5 is made of high-precision bearing and servomotor, can carry out aggregate motion in three directions of XYZ.
Described three degrees of freedom right angle coordinate is that workbench 5 positional precisions are X, Z direction 3 * 10
-3Mm, Y-direction 10 * 10
-3Mm, each direction of principal axis speed can be regulated, and velocity interval is at 0-100mm/s.
Described rotatable clamp 6 can rotate the position of fastening rear workpiece, and rotational angle range is at the 0-360 degree.
The present invention can be used for the scraping of guide rail class part and other metal surface, and its scraping speed, scraping stroke all can be regulated, and can form in guide rail surface the superficial makings of difformity, size, distribution situation; The scraping cutter head is interchangeable, will carefully scrape, essence scrapes and be integrated in a procedure; Process time is short, and precision is high, replaces the traditional-handwork scraping with lower cost, enhances productivity to a great extent.
Description of drawings:
Fig. 1 is structural representation of the present invention.
The specific embodiment:
The specific embodiment one: referring to Fig. 1, this specific embodiment is by the following technical solutions: it comprises that pneumatic cylinder 1, anchor clamps 2, scraping cutter 3, guidance panel 4, three degrees of freedom right angle coordinate are workbench 5, rotatable clamp 6 and lathe bed 7, scraping cutter 3 is connected connection by anchor clamps 2 with pneumatic cylinder, guidance panel 4 is arranged on pneumatic cylinder 1 right side, three degrees of freedom right angle coordinate is that workbench 5 is installed on the lathe bed 7, and it is on the platform 5 that rotatable clamp 6 is fixed on three degrees of freedom right angle coordinate.
Described pneumatic cylinder 1 moves back and forth by control panel 4 control scraping cuttves 3, and speed is 30/min, and stroke is 60mm, and x direction feed speed is 3.25mm/s.Selecting scraping cutter head width is 5mm, and the scraping object is area 200 * 100mm
2The 45# steel, the scraping path is that flat sided straight is walked, record steel whenever arbitrarily the side of scraping on average grind point (25mm * 25mm) be 16.
Described scraping cutter 3 handle of a knifes are provided with one 120 degree bent angles at its 2/3rds length place.
The cutter head of described scraping cutter 3 is steel alloy.
Described three degrees of freedom right angle coordinate is that the driving mechanism of workbench 5 is made of high-precision bearing and servomotor, can carry out aggregate motion in three directions of XYZ.
Described three degrees of freedom right angle coordinate is that workbench 5 positional precisions are X, Z direction 3 * 10
-3Mm, Y-direction 10 * 10
-3Mm, each direction of principal axis speed can be regulated, and velocity interval is at 0-100mm/s.
Described rotatable clamp 6 can rotate the position of fastening rear workpiece, and rotational angle range is at the 0-360 degree.
The present invention can be used for the scraping of guide rail class part and other metal surface, and its scraping speed, scraping stroke all can be regulated, and can form in guide rail surface the superficial makings of difformity, size, distribution situation; The scraping cutter head is interchangeable, will carefully scrape, essence scrapes and be integrated in a procedure; Process time is short, and precision is high, replaces the traditional-handwork scraping with lower cost, enhances productivity to a great extent.
The specific embodiment two: this specific embodiment is that with the difference of the specific embodiment one scraping cutter feed speed is 40/min, stroke is 90mm, x direction feed speed is 4.2mm/s, record steel whenever arbitrarily the side of scraping on average grind point (25mm * 25mm) be 18, and other scraping environment are identical with the specific embodiment one with the scraping object.
The specific embodiment three: this specific embodiment is that with the difference of the specific embodiment one scraping cutter feed speed is 50/min, stroke is 70mm, x direction feed speed is 4mm/s, record steel whenever arbitrarily the side of scraping on average grind point (25mm * 25mm) be 19, and other scraping environment are identical with the specific embodiment one with the scraping object.
The specific embodiment four: this specific embodiment is that with the difference of the specific embodiment one scraping cutter feed speed is 48/min, stroke is 70mm, x direction feed speed is 6.25m/min, record steel whenever arbitrarily the side of scraping on average grind point (25mm * 25mm) be 20, and other scraping environment are identical with the specific embodiment one with the scraping object.
The specific embodiment five: this specific embodiment is that with the difference of the specific embodiment one scraping cutter feed speed is 75/min, stroke is 75mm, x traversing guide feed speed is 5mm/s, record steel whenever arbitrarily the side of scraping on average grind point (25mm * 25mm) be 25, and other scraping environment are identical with the specific embodiment one with the scraping object.
Claims (7)
1. can regulate automatic scraping and grind system for one kind, it is characterized in that it comprises pneumatic cylinder (1), anchor clamps (2), scraping cutter (3), guidance panel (4), three degrees of freedom right angle coordinate is workbench (5), rotatable clamp (6) and lathe bed (7), scraping cutter (3) is connected 1 by anchor clamps (2) with pneumatic cylinder) connect, guidance panel (4) is arranged on pneumatic cylinder (1) right side, three degrees of freedom right angle coordinate is that workbench (5) is installed on the lathe bed (7), and it is on the platform (5) that rotatable clamp (6) is fixed on three degrees of freedom right angle coordinate.
2. a kind of automatic scraping of regulating according to claim 1 grinds system, it is characterized in that described pneumatic cylinder (1) moves back and forth by control panel (4) control scraping cutter (3), speed is adjustable in the 0-100/min scope, and travel range is at 50-100mm.
3. a kind of automatic scraping of regulating according to claim 1 grinds system, it is characterized in that described scraping cutter (3) handle of a knife is provided with one 120 degree bent angles at its 2/3rds length place.
4. a kind of automatic scraping of regulating according to claim 1 grinds system, and the cutter head that it is characterized in that described scraping cutter (3) is steel alloy.
5. a kind of automatic scraping of regulating according to claim 1 grinds system, it is characterized in that described three degrees of freedom right angle coordinate is that the driving mechanism of workbench (5) is made of high-precision bearing and servomotor, can carry out aggregate motion in three directions of XYZ.
6. a kind of automatic scraping of regulating according to claim 1 grinds system, it is characterized in that described three degrees of freedom right angle coordinate is that workbench (5) positional precision is X, Z direction 3 * 10
-3Mm, Y-direction 10 * 10
-3Mm, each direction of principal axis speed can be regulated, and velocity interval is at 0-100mm/s.
7. a kind of automatic scraping of regulating according to claim 1 grinds system, it is characterized in that described rotatable clamp (6) can rotate the position of fastening rear workpiece, and rotational angle range is at the 0-360 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012105552536A CN103008793A (en) | 2012-12-20 | 2012-12-20 | Adjustable automatic scraping and grinding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012105552536A CN103008793A (en) | 2012-12-20 | 2012-12-20 | Adjustable automatic scraping and grinding system |
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| Publication Number | Publication Date |
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| CN103008793A true CN103008793A (en) | 2013-04-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012105552536A Pending CN103008793A (en) | 2012-12-20 | 2012-12-20 | Adjustable automatic scraping and grinding system |
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| CN (1) | CN103008793A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105436620A (en) * | 2016-01-13 | 2016-03-30 | 浙江大学台州研究院 | Automatic skiving equipment |
| CN111089693A (en) * | 2019-12-16 | 2020-05-01 | 芜湖职业技术学院 | Automatic change and grind some equipment |
| CN111421189A (en) * | 2020-03-12 | 2020-07-17 | 王军 | Scraping device for cast iron flat plate machining |
| CN111659935A (en) * | 2020-05-27 | 2020-09-15 | 南通冠坤数控机床有限公司 | Automatic scraping method for machine tool guide rail based on ball-end milling cutter |
| CN111730112A (en) * | 2020-05-27 | 2020-10-02 | 东南大学 | Automatic milling device for high point of machine tool guide rail |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH071229A (en) * | 1993-06-14 | 1995-01-06 | Mitsui Seiki Kogyo Co Ltd | Scraping method by m/c |
| JPH1058285A (en) * | 1996-08-09 | 1998-03-03 | Okuma Mach Works Ltd | Automatic scraping device |
| JPH10151522A (en) * | 1996-11-19 | 1998-06-09 | Okuma Mach Works Ltd | Automatic scraping device |
| CN102528170A (en) * | 2010-12-27 | 2012-07-04 | 浙江大学台州研究院 | Automatic scraping device |
-
2012
- 2012-12-20 CN CN2012105552536A patent/CN103008793A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH071229A (en) * | 1993-06-14 | 1995-01-06 | Mitsui Seiki Kogyo Co Ltd | Scraping method by m/c |
| JPH1058285A (en) * | 1996-08-09 | 1998-03-03 | Okuma Mach Works Ltd | Automatic scraping device |
| JPH10151522A (en) * | 1996-11-19 | 1998-06-09 | Okuma Mach Works Ltd | Automatic scraping device |
| CN102528170A (en) * | 2010-12-27 | 2012-07-04 | 浙江大学台州研究院 | Automatic scraping device |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105436620A (en) * | 2016-01-13 | 2016-03-30 | 浙江大学台州研究院 | Automatic skiving equipment |
| CN105436620B (en) * | 2016-01-13 | 2017-09-29 | 浙江大学台州研究院 | Automatic sharpening equipment |
| CN111089693A (en) * | 2019-12-16 | 2020-05-01 | 芜湖职业技术学院 | Automatic change and grind some equipment |
| CN111089693B (en) * | 2019-12-16 | 2022-02-15 | 芜湖职业技术学院 | Automatic change and grind some equipment |
| CN111421189A (en) * | 2020-03-12 | 2020-07-17 | 王军 | Scraping device for cast iron flat plate machining |
| CN111421189B (en) * | 2020-03-12 | 2023-09-01 | 湖南鑫鑫衡器制造有限公司 | Scraping device for cast iron flat plate processing |
| CN111659935A (en) * | 2020-05-27 | 2020-09-15 | 南通冠坤数控机床有限公司 | Automatic scraping method for machine tool guide rail based on ball-end milling cutter |
| CN111730112A (en) * | 2020-05-27 | 2020-10-02 | 东南大学 | Automatic milling device for high point of machine tool guide rail |
| CN111730112B (en) * | 2020-05-27 | 2021-09-07 | 东南大学 | Automatic milling device for high point of machine tool guide rail |
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Application publication date: 20130403 |