TWI436003B - The method of trash burning process for a two-step whirling current layer type incinerator - Google Patents
The method of trash burning process for a two-step whirling current layer type incinerator Download PDFInfo
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本發明是關於一種二段旋轉流動層式焚化爐。特別是關於一種具有以下作用的二段旋轉流動層式焚化爐,可藉由多種多樣化的廢棄物的單獨或混合燃燒的高溫熱分解,而將產生的燃燒氣體中的有害物質轉換為穩定物質使其無害化;而且,可將浮游粒子物質分離除去;而且,利用燃燒排氣所具有的熱能,將加壓空氣轉換為熱風加壓空氣。This invention relates to a two-stage rotary flow layer incinerator. In particular, it relates to a two-stage rotating fluidized bed incinerator capable of converting the harmful substances in the generated combustion gas into stable by high-temperature thermal decomposition of a plurality of diverse wastes, either alone or in combination. The substance is rendered harmless; furthermore, the suspended particulate matter can be separated and removed; and the pressurized air is converted into hot air pressurized air by the heat energy of the combustion exhaust gas.
通常,廢棄物包括植物性或動物性的食品屑等這些所謂的廚房垃圾、紙.纖維.木.竹.塑膠類.橡膠.皮革.落葉等雜物垃圾、其他的砂土.玻璃.陶瓷器.金屬類等。廚房垃圾和雜物垃圾為含有60%~80%的水分的可燃物,但砂土.玻璃.陶瓷器.金屬類為不燃物。這些可燃物和不燃物的比率幾乎沒有地區差別。混和垃圾為可燃物約占80%,不燃物約占20%的比率。另外,在紙漿(pulp)廢液或石油精製的硫酸渣等其他的各種可燃物中,雖然多少有差異但還是都含有不燃物。而且,隨著化學製品的普及,在從焚化處理設施所產生的焚化灰及燃燒飛灰中,含有大量的屬於劇毒芳香族系有機氯化物的二噁英類或多氯化氧芴類。如這些有害物質流出到自然界,則會出現對自然環境或健康直接帶來影響的弊端,形成大的社會問題。Usually, waste includes so-called kitchen garbage and paper such as vegetable or animal food crumbs. fiber. wood. bamboo. Plastic class. rubber. leather. Garbage and other debris, other sand. glass. Ceramics. Metals, etc. Kitchen garbage and sundries are combustibles containing 60% to 80% moisture, but sand. glass. Ceramics. Metals are incombustible. There is almost no regional difference in the ratio of these combustibles to incombustibles. Mixed garbage accounts for about 80% of combustibles and 20% of incombustibles. In addition, in various other combustible materials such as pulp waste liquid or petroleum refined sulfuric acid slag, incombustible materials are contained, although there are some differences. Further, with the spread of chemical products, a large amount of dioxin or polychlorinated chlorin which is a highly toxic aromatic organic chloride is contained in the incineration ash and the combustion fly ash which are generated from the incineration treatment facility. If these harmful substances flow out into the natural world, there will be shortcomings that directly affect the natural environment or health, and large social problems will be formed.
現在,廢棄物的焚化處理是利用固定爐床式、自動加煤機(烘烤爐)式、流動床式及氣化熔融式等而進行。但 是,這些焚化處理方式無法抑制二噁英類或多氯化氧芴類的再合成。在產生的焚化灰及集塵裝置所捕集的燃燒飛灰中,必然含有二噁英類.多氯化氧芴類或重金屬。目前的實際情況是,焚化灰及燃燒飛灰只是利用熔融爐等不停地反復進行再處理,而沒有採取利用特別的焚化方式以抑制二噁英類.多氯化氧芴類等的再合成之措施。At present, incineration of waste is carried out by using a fixed hearth type, an automatic coal feeder (baking furnace) type, a fluidized bed type, and a gasification melting type. but Yes, these incineration treatments do not inhibit the resynthesis of dioxins or polychlorinated oximes. 2. In the incineration ash and the combustion fly ash trapped by the dust collector, it must contain dioxins. Polychlorinated hydrazines or heavy metals. The current situation is that incineration ash and combustion fly ash are only repeatedly reprocessed by means of a melting furnace, etc., and no special incineration method is used to suppress dioxins. Measures for the resynthesis of polychlorinated hydrazines and the like.
習知的焚化裝置,在關於被焚化物中所混入的石.玻璃.陶瓷器.金屬類等不燃物的處理方面,大部份沒有任何的考慮。即使在焚化裝置的前處理工程中設置不燃物除去裝置或破碎裝置,也無法得到效率良好的焚化處理。除了塵土垃圾以外的可燃物,例如紙漿廢液.硫酸渣也存在同樣的課題。另外,因被焚化物的燃燒所產生的氯化氫(HCl)、氧(O2 )、一氧化碳(CO),會因燃燒飛灰中的重金履或燃燒殘留的碳,而再次合成劇毒的二噁英類,並產生多氯化氧芴類,引起重大的社會問題。但是,習知的焚化處理方式無法解決該問題。A conventional incinerator, in which stone is mixed in the incineration. glass. Ceramics. Most of the treatment of incombustible materials such as metals does not have any consideration. Even if an incombustible material removing device or a crushing device is provided in the pretreatment process of the incinerator, an inefficient incineration process cannot be obtained. Incombustible materials other than dust and garbage, such as pulp waste. The same problem exists in sulfuric acid slag. In addition, hydrogen chloride (HCl), oxygen (O 2 ), and carbon monoxide (CO) produced by the combustion of incineration compounds may recombine highly toxic dioxins by burning heavy gold in fly ash or burning residual carbon. Classes, and produce polychlorinated oximes, causing major social problems. However, conventional incineration methods cannot solve this problem.
在例如日本專利早期公開之特開昭46-892號公報中,揭示有一種從上方將被焚化物投入到傾斜的火床上,並從其下方沿著上方的傾斜的阻碍板吹噴空氣而製作空氣的迴圈流之燃燒裝置。該裝置因為空氣的迴圈不充分,而且被焚化物是直接投入到裝置內,所以存在幾乎不能指望完全燃燒之缺點。For example, Japanese Laid-Open Patent Publication No. SHO-46-892 discloses a method in which an incinerator is thrown into an inclined fire bed from above, and air is blown from below to the upper inclined obstruction plate. A combustion device for the circulation of air. Since the device is insufficient in the circulation of the air and the incineration is directly introduced into the device, there is a drawback that it is almost impossible to expect complete combustion.
而且,還有一種一段燃燒方式(例如日本專利早期公開之特開昭49-108856號公報),是從爐的頂部的開口部 投入被焚化物,並利用從被焚化物的下部所設置的排氣管吹入的空氣,而使所投入的被焚化物流動化並燃燒之後,再利用排氣管的下部所設置的螺旋輸送機,將不燃物向裝置外排出。但是,當利用這種方式時,在被焚化物所形成的流動層不可能實現完全燃燒,水分多的被焚化物的燃燒形成不完全燃燒。Further, there is a one-stage combustion method (for example, Japanese Laid-Open Patent Publication No. SHO-49-108856), which is an opening portion from the top of the furnace. The incineration is injected, and the air blown from the exhaust pipe provided in the lower portion of the incineration is used to fluidize and burn the injected incineration, and then the spiral conveyance provided in the lower portion of the exhaust pipe is used. Machine, the non-combustible material is discharged to the outside of the device. However, when this method is used, it is impossible to achieve complete combustion in the fluidized layer formed by the incineration, and the combustion of the incineration of the water is incompletely burned.
另外,在日本專利早期公開之特開昭52-90174號公報中記述有一種一段式的燃燒裝置,是在焚化爐的底部設置葉片送料器,並從葉片送料器的下方通過排氣管而吹入空氣。在該燃燒裝置中,是將被焚化物從葉片送料器的一端搬運到該爐內,並利用從該葉片送料器槽的下方所吹入的空氣,而形成被焚化物的流動化。但是,該方法因為是用於一段式燃燒裝置,所以也未必能得到完全的燃燒。In the Japanese Patent Laid-Open Publication No. SHO-52-90174, a one-stage type combustion apparatus is provided in which a blade feeder is provided at the bottom of the incinerator, and is blown from the lower side of the blade feeder through the exhaust pipe. Into the air. In this combustion apparatus, the incinerated material is conveyed from the one end of the blade feeder into the furnace, and the air blown from the lower side of the blade feeder groove forms the fluidization of the incinerated material. However, this method does not necessarily result in complete combustion because it is used in a one-stage type of combustion apparatus.
在日本專利早期公開之特開昭55-95016號公報中記述有一種二段燃燒方式的燃燒方法,與前述日本專利早期公開之特開昭52-90174號公報的裝置不同,是將被焚化物從焚化爐主體的流動層室的斜上方投下,並落下到熱媒體(矽砂等)所形成的流動層中而使被焚化物的一部分燃燒,而通過流動層落下到葉片送料器中的被焚化物,是由葉片送料器被粉碎並利用從送料槽所吹噴的空氣和流動層室的中間部所設置的排氣管,形成穩定的流動層,且從該排氣管的上方的一壁向斜上方,還從其對向壁向斜下方,將在該爐外進行了熱交換的空氣從風箱吹入,形成旋轉流動層。在這種情況下,被焚化物可由旋轉流承載而進行完 全的燃燒。但是,在投入到爐內的被焚化物中,也經常會混入葉片間隔以上的大石塊或金屬塊等不燃物,所以會產生葉片送料器的旋轉停止,無法順利地進行可燃物的粉碎和不燃物的搬運,因此經常無法進行充分的二級燃燒。而且,存在不得不使焚燒裝置本身臨時停止等基本的缺點。而且,由於被焚化物的燃燒所產生的酸性氣體例如氯化氫等,使得除了特殊例子以外,大部分的該裝置是爐主體內壁的耐火材料顯著劣化,完全損壞該裝置本身的機能,不可能進行焚化處理。因此,為了彌補這些問題而花費的功夫或修繕等所需的經費增大。另外,在焚化裝置內,作為劇毒的芳香族系有機氯化物之二噁英類或多氯化氧芴類等的再合成,幾乎無法抑制。A method of burning a two-stage combustion method is described in Japanese Laid-Open Patent Publication No. Sho 55-95016, which is incorporated herein by reference. Dropped from the upper side of the fluidized bed chamber of the main body of the incinerator, and dropped into a fluidized layer formed by a heat medium (sand sand, etc.) to burn a part of the incinerated material, and the falling through the flowing layer into the blade feeder The incineration is formed by the blade feeder being pulverized and using an exhaust pipe provided from the air blown from the feed chute and the intermediate portion of the fluidized bed chamber to form a stable flow layer, and one from above the exhaust pipe The wall is obliquely upward and obliquely downward from the opposite wall, and air that has undergone heat exchange outside the furnace is blown from the bellows to form a swirling flow layer. In this case, the incineration can be carried by the rotating stream. All burning. However, in the incinerated material that is put into the furnace, incombustible materials such as large stones or metal blocks are often mixed in the blade space. Therefore, the rotation of the blade feeder is stopped, and the combustible material cannot be smoothly crushed. Incombustible handling, it is often impossible to perform adequate secondary combustion. Moreover, there are fundamental disadvantages such as having to temporarily stop the incineration device itself. Moreover, due to the acid gas generated by the combustion of the incineration, such as hydrogen chloride, etc., most of the device is a significant deterioration of the refractory material of the inner wall of the furnace body, except for the special case, completely damaging the function of the device itself, and it is impossible to carry out Incineration. Therefore, the expenses required for the work or repairs to make up for these problems increase. In addition, in the incinerator, re-synthesis of dioxin or polychlorinated oxins, which are highly toxic aromatic organic chlorides, is hardly suppressed.
目前所開發的集塵裝置有(1)旋風除塵器(2)清洗集塵裝置(文丘裏除塵器)(3)電氣集塵裝置(4)袋式除塵器(5)音波集塵裝置。其中,音波集塵裝置在利用音波對處理氣體賦予振動時,浮游粒子彼此衝突而凝集。凝集粒子從外觀上粒徑增大,所以可利用旋風除塵器等而輕鬆地進行捕集。但是,存在因音波而產生的噪音公害問題,現在幾乎不再使用。旋風除塵器因為適用於粒徑5μm~10μm的情況,所以存在無法應對形成問題的1μm左右的含有粒子之缺點。清洗集塵裝置的捕集性能位於旋風除塵器和袋式除塵器之間,因為產生含有大量粉塵的排水,所以需要進行大規模的排水處理。電氣集塵裝置是使帶電粒子沿著正極板方向進行移動並附著在正極板上,而與處理 氣體分離。附著粒子的除去,有機械式地利用錘擊等從正極板進行剝離的方法(幹式法),和利用水流沖去的方法(濕式法)。電氣集塵裝置在各種集塵裝置中,可捕集到最微小的粒子(0.1μm左右),另外在高溫高壓下也可使用,壓力損失也小(10mm水柱程度),運轉費用低廉,所以可用于大量的氣體處理用。但是,電氣集塵裝置由於需要高電壓(數千伏特以上)及整流器,所以設備費最高,且在機械式地利用錘擊等剝離附著在正極板上的粒子時(4次以上/時間),會向大氣中排放大量的粉塵,另一方面,在利用水流沖去的情況下,存在需要排水處理的缺點。袋式除塵器在粉塵堆積在濾布上時,處理氣體壓力的損失增大,所以需要每隔一定時間將粉塵掃落,因此,不可能處理有附著性的粉塵或水分多的處理氣體的集塵。掃落方式有吹入反向氣流或機械振動的方式,但掃落處理過程都是利用中止過濾操作,或者將袋部分為幾個組而依次掃落的方法,是非常不合理的方法,幾乎無法解決前述的問題。The dust collecting devices currently developed include (1) cyclone dust collector (2) cleaning dust collecting device (venturi dust collector) (3) electric dust collecting device (4) bag type dust collector (5) sound wave dust collecting device. Among them, when the sound wave dust collecting device imparts vibration to the processing gas by the sound wave, the floating particles collide with each other and aggregate. Since the aggregated particles have an increased particle size in appearance, they can be easily collected by a cyclone or the like. However, there is a problem of noise pollution caused by sound waves, which is now almost no longer used. Since the cyclone dust collector is applied to a particle diameter of 5 μm to 10 μm, there is a drawback that it cannot cope with the problem of containing particles of about 1 μm. The trapping performance of the cleaning dust collecting device is located between the cyclone and the bag filter, and since a drainage containing a large amount of dust is generated, a large-scale drainage treatment is required. The electric dust collecting device moves the charged particles along the positive electrode plate and adheres to the positive electrode plate, and processes Gas separation. The removal of the adhering particles is a method of mechanically separating from the positive electrode plate by a hammer or the like (dry method), and a method of rinsing with a water flow (wet method). The electric dust collector can collect the smallest particles (about 0.1 μm) in various dust collectors, and can also be used under high temperature and high pressure. The pressure loss is also small (10 mm water column), and the running cost is low, so it is available. Used in a large amount of gas treatment. However, since the electric dust collector requires a high voltage (a few thousand volts or more) and a rectifier, the equipment cost is the highest, and when the particles adhering to the positive electrode plate are mechanically removed by hammering or the like (four times or more/time), A large amount of dust is discharged into the atmosphere. On the other hand, in the case of flushing with water, there is a disadvantage that drainage treatment is required. When the dust accumulates on the filter cloth, the loss of the process gas pressure increases, so it is necessary to sweep the dust at regular intervals. Therefore, it is impossible to process the set of process gas with adhesive dust or moisture. dust. The sweeping method has a method of blowing in the reverse airflow or mechanical vibration, but the sweeping process is a method that uses the suspension filtering operation or sequentially sweeps the bag portion into several groups, which is a very unreasonable method. The above problem cannot be solved.
從廢棄物焚化設施的燃燒排氣進行熱能回收的熱交換器,通常最好是盡可能地配置在高溫側。但是,在該燃燒排氣中含有較多的水分和浮游粒子,所以熱交換器和集塵裝置的組合困難。另外,因為在該熱交換器上容易附著浮游粒子,所以必須將該熱交換器設置在低溫側。因此,實際上不能實現有效的熱能回收。The heat exchanger for recovering heat energy from the combustion exhaust gas of the waste incineration facility is usually disposed on the high temperature side as much as possible. However, since the combustion exhaust gas contains a large amount of moisture and floating particles, the combination of the heat exchanger and the dust collecting device is difficult. Further, since the floating particles are easily attached to the heat exchanger, it is necessary to provide the heat exchanger on the low temperature side. Therefore, effective heat recovery cannot be achieved in practice.
本發明的目的是解決上述的問題,提供一種能夠抑制 因被焚化物的燃燒所產生的劇毒二噁英類或多氯化氧芴類等的再合成,有效地對粉塵進行集塵,並有效地回收熱能,防止向大氣中所排出的燃燒氣體的白濁之焚化裝置及焚化方法。The object of the present invention is to solve the above problems and to provide an ability to suppress Re-synthesis of highly toxic dioxins or polychlorinated oximes caused by burning of incinerations, effectively dusting dust, and efficiently recovering heat energy to prevent combustion gases discharged into the atmosphere White turbidity incineration device and incineration method.
本發明提供一種二段旋轉流動層式焚化爐系統,包括:第一段旋轉流動層室;第二段氣體旋轉室,其與該第一段旋轉流動層室的上部進行流體連通;氣體燃燒室,其與該第二段氣體旋轉室的上部進行流體連通;濕壁式氣體冷卻室,其設置在該氣體燃燒室的上部;濕式超音波集塵裝置,其與該濕壁式氣體冷卻室的上部側面進行流體連通;旋轉用空氣熱交換器及流動用空氣熱交換器,其與該濕式超音波集塵裝置進行流體連通;排氣室,其具有將在該濕式超音波集塵裝置中進行了除塵且在旋轉用空氣熱交換器及流動用空氣熱交換器中進行了熱交換的燃燒排氣排出到系統外之排氣筒;而且,該二段旋轉流動層式焚化爐系統將在該旋轉用空氣熱交換器及流動用空氣熱交換器中進行熱交換所得到的熱能,利用於在該第一段旋轉流動層室、該第二段氣體旋轉室及該排氣筒中產生旋轉流。在該第一段旋轉流動層室中,設置有:圓錐形底板,其設置有多個小孔噴嘴及熱媒體取出口;風箱,其設置在該圓錐形底板的下方;熱風送氣管,其向該風箱中送入加壓空氣;而且,在該圓錐形底板的上方預先填充熱媒體,採用藉由將從該熱風送氣管所送入的加壓空氣通過多個小孔噴嘴,向該圓錐形底板的上方噴出,從而吹起該熱媒體而形成流 動層之構成;而且,在該第一段旋轉流動層室上部內壁,設置有切線方向配置多個的小孔噴嘴,在該第一段旋轉流動層室上部外壁,設置有與該呈切線方向配置的多個小孔噴嘴進行流體連通的環狀風箱;而且,在該風箱上安裝有用於送入加壓空氣的熱風送風管,採用將送入到該風箱中的加壓空氣,通過該呈切線方向配置多個的小孔噴嘴送入到該第一段旋轉流動層室中,使形成該流動層的熱媒體進行旋轉之構成。在該第一段旋轉流動層室和該第二段氣體旋轉室之間,設置有被焚化物投入口、中和劑投入口、熱媒體循環口及燃燒嘴,採用將被焚化物、中和劑及熱媒體投入到該流動層中,並使其旋轉且上升到該第二段氣體旋轉室中之構成;而且,在該第二段氣體旋轉室上部內壁上設置有多個小孔噴嘴,並在該第二段氣體旋轉室上部外壁上,設置與該小孔噴嘴進行流體連通的環狀的風箱;而且,在該風箱中安裝有用於送入加壓空氣的熱風送氣管,採用將送入到該風箱中的加壓空氣通過該小孔噴嘴送入到該第二段氣體旋轉室中,使從該第一段旋轉流動層室上升來的燃燒排氣更加旋轉之構成。在該氣體燃燒室上部,設置有與該濕壁式氣體冷卻室進行流體連通之排氣出口管,採用將燃燒氣體及燃燒飛灰導入到該濕壁式氣體冷卻室中之構成。在該濕壁式氣體冷卻室中,設置有爐蓖,以覆蓋該氣體燃燒室的該排氣出口管;而且,在該爐蓖的上面中央部設置有冷卻水入口管,在該爐蓖的下方且在該排氣出口管的外周部,貫通該濕壁式氣體冷卻室外壁而設置有用於傳 送高壓空氣的高壓空氣入口管,採用沿著該爐蓖上面連續且平均地送入冷卻水,並在該爐蓖的下端與從該氣體燃燒室上升來的燃燒排氣及飛灰接觸而進行冷卻,且在該排氣出口管的外周部和該濕壁式氣體冷卻室外壁之間的空間中,貯留含有燃燒排氣及飛灰的冷卻水之構成。在該排氣室中設置有:處理氣體入口管,其導入捕集了飛灰後的處理氣體;防白煙用熱風入口管;排氣筒;而且,在該排氣筒的最下段設置環狀的風箱,並在該排氣筒側板上設置切線方向排列的多個小孔噴嘴,在該排氣筒的外側設置送入加壓空氣的熱風送氣管,採用將加壓空氣從該熱風送氣管經由該風箱,再從該小孔噴嘴吹入到該排氣筒中而產生旋轉流之構成。The present invention provides a two-stage rotary flow layer incinerator system comprising: a first stage rotating fluidized bed chamber; a second stage gas rotating chamber in fluid communication with an upper portion of the first rotating liquid layer chamber; a gas combustion chamber And in fluid communication with an upper portion of the second stage gas rotating chamber; a wet wall type gas cooling chamber disposed at an upper portion of the gas combustion chamber; a wet ultrasonic dust collecting device, and the wet wall type gas cooling chamber The upper side is in fluid communication; the rotary air heat exchanger and the flow air heat exchanger are in fluid communication with the wet ultrasonic dust collecting device; and the exhaust chamber has a dust collection in the wet ultrasonic wave a combustion exhaust gas that has been subjected to dust removal in the apparatus and exchanged heat in the rotary air heat exchanger and the flow air heat exchanger to the exhaust cylinder outside the system; and the two-stage rotary fluidized bed incinerator system The heat energy obtained by heat exchange between the rotary air heat exchanger and the flow air heat exchanger is used in the first-stage rotating fluidized bed chamber, the second-stage gas rotating chamber, and Rotating flow generated exhaust pipe. In the first-stage rotating fluidized bed chamber, a conical bottom plate is provided, which is provided with a plurality of small-hole nozzles and a heat medium take-out port; a bellows disposed below the conical bottom plate; and a hot air supply pipe; Pressurizing air is supplied into the bellows; and a heat medium is preliminarily filled on the conical bottom plate, and the pressurized air sent from the hot air supply pipe is passed through a plurality of small hole nozzles. Spouting above the conical bottom plate to blow the heat medium to form a flow Further, in the upper inner wall of the first-stage rotating fluidized bed chamber, a plurality of small-hole nozzles arranged in a tangential direction are disposed, and the upper outer wall of the first-stage rotating fluidized bed chamber is provided with the tangent line An annular bellows in which a plurality of small orifice nozzles are disposed in fluid communication; and a hot air supply duct for feeding pressurized air is mounted on the windbox, and pressurized air to be fed into the bellows is used The plurality of small orifice nozzles arranged in the tangential direction are fed into the first-stage rotating fluidized bed chamber, and the heat medium forming the fluidized layer is rotated. Between the first rotating liquid layer chamber and the second gas rotating chamber, an incineration inlet, a neutralizer inlet, a heat medium circulation port and a burner are disposed, and the incineration, neutralization is adopted. And a heat medium is introduced into the fluid layer and rotated and raised into the second gas rotating chamber; and a plurality of small orifice nozzles are disposed on the inner wall of the upper portion of the second gas rotating chamber And an annular wind box that is in fluid communication with the small hole nozzle is disposed on an outer wall of the upper portion of the second gas rotating chamber; and a hot air supply pipe for feeding pressurized air is installed in the wind box. The pressurized air sent into the bellows is sent to the second-stage gas rotating chamber through the small-hole nozzle, so that the combustion exhaust rising from the first-stage rotating fluidized bed chamber is further rotated. . An exhaust outlet pipe that is in fluid communication with the wet-wall type gas cooling chamber is provided in an upper portion of the gas combustion chamber, and a combustion gas and combustion fly ash are introduced into the wet-wall gas cooling chamber. In the wet-wall type gas cooling chamber, a furnace is disposed to cover the exhaust outlet pipe of the gas combustion chamber; and a cooling water inlet pipe is disposed at a central portion of the upper portion of the furnace The outer peripheral portion of the exhaust outlet pipe penetrates the wet-wall gas cooling outdoor wall and is provided for transmission. a high-pressure air inlet pipe for supplying high-pressure air, which is continuously and uniformly supplied with cooling water along the upper surface of the furnace, and is in contact with combustion exhaust gas and fly ash rising from the gas combustion chamber at a lower end of the furnace The cooling is performed, and a cooling water containing combustion exhaust gas and fly ash is stored in a space between the outer peripheral portion of the exhaust gas outlet pipe and the wet-wall gas cooling outdoor wall. Provided in the exhaust chamber: a process gas inlet pipe that introduces a process gas after collecting fly ash; a hot air inlet pipe for preventing white smoke; an exhaust pipe; and a ring at a lowermost portion of the exhaust pipe a bellows, and a plurality of small hole nozzles arranged in a tangential direction are disposed on the side plate of the exhaust pipe, and a hot air supply pipe for feeding pressurized air is disposed outside the exhaust pipe, and pressurized air is used from the hot air The air supply pipe is blown into the exhaust pipe from the small hole nozzle through the wind box to generate a swirling flow.
前述濕式超音波集塵裝置較佳是具有:排氣入口管,其為方形斷面且呈圓錐形;氣體整流板單元;多個壓電元件的振動單元;煙霧分離器;排氣出口管,其為方形斷面且呈圓錐形。The wet ultrasonic dust collecting device preferably has an exhaust gas inlet pipe which has a square cross section and has a conical shape, a gas rectifying plate unit, a plurality of piezoelectric element vibration units, a smoke separator, and an exhaust gas outlet pipe. It has a square cross section and is conical.
前述旋轉用空氣熱交換器較佳是具有:排氣入口管,其為方形斷面且呈圓錐形;散氣管,其利用高壓空氣除去附著的煤塵;方形斷面的膨脹器;配管,其向前述二段旋轉流動層焚化爐的第一段旋轉流動層室、第二段氣體旋轉室及排氣室送入熱風。The rotary air heat exchanger preferably has an exhaust gas inlet pipe having a square cross section and a conical shape, a diffusing gas pipe for removing the adhered coal dust by high-pressure air, a square-section expander, and a pipe The first rotating liquid layer chamber, the second gas rotating chamber and the exhaust chamber of the two-stage rotating fluidized bed incinerator are fed with hot air.
前述流動用空氣熱交換器較佳是具有:管道,其設置在前述旋轉用空氣熱交換器的下部,並與前述旋轉用空氣熱交換器進行流體連通;散氣管,其利用高壓空氣除去附 著的煤塵;方形斷面的膨脹器;配管,其向前述二段旋轉流動層焚化爐的底部送入用於產生流動層的熱風;配管,其向前述二段旋轉流動層焚化爐的排氣室內送入排氣;煤塵貯留室;煤塵出口管。Preferably, the flow air heat exchanger has a duct provided in a lower portion of the rotary air heat exchanger and in fluid communication with the rotary air heat exchanger; and a diffusing duct that is removed by high-pressure air Coal dust; a square-section expander; a pipe that feeds hot air for generating a fluidized bed to the bottom of the two-stage rotating fluidized bed incinerator; and a pipe that exhausts the two-stage rotating fluidized bed incinerator Indoor exhaust gas; coal dust storage room; coal dust outlet pipe.
而且,本發明提供一種利用上述二段旋轉流動層式焚化爐系統將被焚化物進行焚化的方法。本方法的特徵在於,藉由從前述被焚化物投入口,對從前述第一段旋轉流動層室旋轉上升來的熱媒體投入被焚化物,並使前述氣體燃燒室內的旋轉流的外側溫度保持在850℃以上,且使旋轉流的中心軸溫度維持在1300℃以上,使被焚化物完全燃燒,並從前述中和劑投入口投入中和劑,使被焚化物的燃燒產物亦即酸性氣體進行中和,並將因被焚化物的燃燒所產生的燃燒氣體及飛灰,由前述氣體燃燒室的前述排氣出口管導入到前述濕壁式氣體冷卻室中,並由前述冷卻水入口管供給冷卻水,且沿著前述爐篦的上面連續且平均地送水,使燃燒排氣及飛灰與冷卻水進行接觸,並使含有燃燒排氣及飛灰的冷卻排水,貯留在前述排氣出口管的外周部和前述濕壁式氣體冷卻室外壁之間的空間中,並從高壓空氣入口管送入高壓空氣,將該燃燒排氣和該飛灰進行混合後排水,且排出殘留的燃燒氣體,並將從前述濕壁式氣體冷卻室所排出的燃燒氣體進行除塵、熱交換之後,返回到前述排氣室中,並上升到前述排氣筒中而產生旋轉流,使燃燒氣體中的水分氣化,並將因燃燒氣體的熱交換所回收的熱能,利用於前述第一段旋轉流動層室、前述第二段 氣體旋轉室及前述排氣筒的旋轉流的產生以及前述第一段旋轉流動層室下方的流動層的形成,從而中和燃燒酸性氣體且抑制二噁英類的再合成。Moreover, the present invention provides a method of incinerating incineration using the above two-stage rotary fluidized bed incinerator system. The method is characterized in that the incineration is supplied to the heat medium which is rotated and raised from the first-stage rotating fluidized bed chamber from the incineration inlet, and the outside temperature of the swirling flow in the gas combustion chamber is maintained. At 850 ° C or higher, and maintaining the central axis temperature of the swirling flow at 1300 ° C or higher, the incineration is completely burned, and the neutralizing agent is introduced from the neutralizing agent inlet, so that the incineration product is also an acid gas. Neutralizing, and introducing combustion gas and fly ash generated by combustion of the incineration gas into the wet-wall gas cooling chamber from the exhaust gas outlet pipe of the gas combustion chamber, and the cooling water inlet pipe Cooling water is supplied, and water is continuously and uniformly supplied along the upper surface of the furnace, and the combustion exhaust gas and the fly ash are brought into contact with the cooling water, and the cooling water containing the combustion exhaust gas and the fly ash is stored in the exhaust gas outlet. a space between the outer peripheral portion of the tube and the wet-wall gas-cooling outdoor wall, and high-pressure air is supplied from the high-pressure air inlet pipe, and the combustion exhaust gas and the fly ash are mixed and drained. And discharging the residual combustion gas, and performing dust removal and heat exchange on the combustion gas discharged from the wet-wall gas cooling chamber, returning to the exhaust chamber, and rising into the exhaust cylinder to generate a swirling flow. The gas in the combustion gas is vaporized, and the heat energy recovered by the heat exchange of the combustion gas is utilized in the first rotating liquid layer chamber and the second stage The generation of the swirling flow of the gas rotating chamber and the exhaust cylinder and the formation of the fluid layer below the first-stage rotating fluidized bed chamber neutralize the combustion of the acid gas and suppress the re-synthesis of dioxins.
而且,從前述濕壁式氣體冷卻室的上方側面處所設置的前述排氣出口管所排出之含有前述燃燒排氣及燃燒飛灰的氣流,較佳是利用前述濕式超音波集塵裝置的前述氣體整流板單元進行均勻化,並使賦予前述多個壓電元件的振動單元產生的28KHz/S前後音波區域的振動所形成之微細的水滴吸收燃燒飛灰,從燃燒排氣分離,且利用前述煙霧分離器除去燃燒排氣中的剩餘的水滴,接著,將除塵了的燃燒排氣送入到前述旋轉用空氣熱交換器和前述流動用空氣熱交換器中,並在進行了熱交換之後,導入到前述排氣室中。Further, the airflow containing the combustion exhaust gas and the combustion fly ash discharged from the exhaust gas outlet pipe provided at the upper side surface of the wet-wall type gas cooling chamber is preferably the aforementioned by the wet ultrasonic dust collecting device. The gas rectifying plate unit is homogenized, and the fine water droplets formed by the vibration of the 28 KHz/S front and rear acoustic wave regions generated by the vibrating unit of the plurality of piezoelectric elements absorb the combustion fly ash, are separated from the combustion exhaust gas, and utilize the aforementioned The mist separator removes the remaining water droplets in the combustion exhaust gas, and then sends the dust-removed combustion exhaust gas to the rotary air heat exchanger and the flow air heat exchanger, and after performing heat exchange, Introduced into the aforementioned exhaust chamber.
通常,焚化處理系統中的二噁英類的生成過程被認為是這樣,在二次燃燒室中不能完全燃燒而殘留的未燃燒成分或者前驅物質,在從二次燃燒室通過集塵裝置.熱交換器期間,溫度.環境.觸媒等諸條件恰好齊備,並與燃燒所產生的氯化氫進行反應而生成。在該生成反應中,存在(1)在300~500℃的環境溫度下,煤塵中的重金屬(特別是銅)形成觸媒,而從未燃燒碳等合成二噁英類之反應路徑,和(2)氯苯酚或氯苯等前驅物質分解,接著合成二噁英類之反應路徑。特別是(1)的合成反應,被稱作De NoVo Synthesis(從頭合成),表示從關聯性低的物質進行的新合成之意思。毒性強的二噁英類由其化學構造也可知,本 質上與一氧化碳(CO)或各種碳化氫(HC)等相同,可認為是未燃燒成分的一種。因此,對焚化爐內的二噁英類生成抑制法而言,高燃燒溫度(Temperature)、燃燒氣體的充分滯留時間(Time)及未燃燒氣體和空氣的良好的亂流混合(Turbulence)就最為重要。所以,如以氧氣(O2 )濃度的控制為前提,而謀求這三項要素的良好平衡,則可抑制大部分的二噁英類的再合成。藉由在謀求了這三項要素的良好平衡的燃燒條件下,將燃燒所產生的氯化氫同時供給到利用生石灰(CaO)所進行的中和處理,而生成穩定無害的氯化鈣(CaCl2 )和水(H2 O)。即使在燃燒排氣中存在重金屬的觸媒,氯化鈣(CaCl2 )和水(H2 O)也幾乎不進行反應,所以藉由與燃燒排氣相稱之中和劑的自動供給,可提高抑制二噁英類再合成的效果。Usually, the formation process of dioxins in the incineration treatment system is considered to be such that unburned components or precursors that cannot be completely burned in the secondary combustion chamber are passed through the dust collecting device from the secondary combustion chamber. During the heat exchanger, the temperature. surroundings. Conditions such as a catalyst are just prepared and reacted with hydrogen chloride generated by combustion to form. In the formation reaction, there is (1) a heavy metal (particularly copper) in the coal dust forms a catalyst at an ambient temperature of 300 to 500 ° C, and a reaction path for synthesizing dioxins from unburned carbon or the like, and 2) Decomposition of precursor substances such as chlorophenol or chlorobenzene, followed by synthesis of a reaction path of dioxins. In particular, the synthesis reaction of (1) is called De NoVo Synthesis (de novo synthesis), and means a new synthesis from a substance having low correlation. The toxic dioxins are also known by their chemical structures, and are essentially the same as carbon monoxide (CO) or various hydrocarbons (HC), and can be considered as one type of unburned components. Therefore, for the dioxin-based suppression method in the incinerator, the high combustion temperature (Temperature), the sufficient residence time of the combustion gas (Time), and the good turbulent mixing of the unburned gas and air are the most. important. Therefore, if the balance of oxygen (O 2 ) concentration is taken as a premise, and a good balance of these three factors is sought, most of the dioxin recombination can be suppressed. By simultaneously supplying the hydrogen chloride generated by the combustion to the neutralization treatment using quicklime (CaO) under the well-balanced combustion conditions in which these three elements are sought, stable and harmless calcium chloride (CaCl 2 ) is produced. And water (H 2 O). Even if a catalyst of heavy metals is present in the combustion exhaust gas, calcium chloride (CaCl 2 ) and water (H 2 O) hardly react, so that the automatic supply of the neutralizing agent can be improved by commensurate with the combustion exhaust gas. Inhibits the effect of dioxin resynthesis.
燃燒排氣中的飛灰和重金屬類,是由二段旋轉流動層式焚化爐的上部所設置之帶有爐篦的濕壁式氣體冷卻室的冷卻水吸收。吸收了飛灰和重金屬類的冷卻水,是與來自濕式超音波集塵裝置的排水一起,在凝集沉澱式排水處理裝置被分離為處理水和污泥。處理水再次循環到濕壁式氣體冷卻室中,並作為冷卻水進行再次利用。這樣,可使濕式超音波集塵裝置的燃燒排氣中的水分量保持在最小限度,防止飛灰等附著在空氣熱交換器上。因此,可在燃燒排氣的高溫側設置該空氣熱交換器。The fly ash and heavy metals in the combustion exhaust gas are absorbed by the cooling water of the wet-wall gas cooling chamber with the furnace provided in the upper part of the two-stage rotary fluidized bed type incinerator. The cooling water that absorbs fly ash and heavy metals is separated into treated water and sludge together with the drainage from the wet ultrasonic dust collecting device. The treated water is again circulated into the wet-wall gas cooling chamber and reused as cooling water. Thus, the amount of moisture in the combustion exhaust gas of the wet ultrasonic dust collecting device can be kept to a minimum, and the fly ash or the like can be prevented from adhering to the air heat exchanger. Therefore, the air heat exchanger can be disposed on the high temperature side of the combustion exhaust gas.
而且,在本發明的燃燒裝置中,因為是利用水進行集塵,所以還可解決因音波集塵裝置的音波所導致的噪音公 害問題。Further, in the combustion apparatus of the present invention, since the dust is collected by using water, it is also possible to solve the noise caused by the sound waves of the sound wave dust collecting device. Harmful problem.
另外,在本發明的燃燒裝置中,藉由使放出到大氣中的燃燒排氣的白煙產生旋轉流並與熱風進行混和,可防止白濁。Further, in the combustion apparatus of the present invention, white turbidity can be prevented by generating a swirling flow of white smoke of the combustion exhaust gas discharged into the atmosphere and mixing it with hot air.
為讓本發明之上述和其他目的、特徵和優點能更明顯易懂,下文特舉較佳實施例,並配合所附圖式詳細說明如下。The above and other objects, features and advantages of the present invention will become more <
以下,根據附圖對本發明的實施形態進行詳細說明。Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
圖1A所示為關於本發明的主裝置亦即焚化爐的概略剖面圖。二段旋轉流動層式焚化爐1具有第一段旋轉流動層室1-1、與第一段旋轉流動層室1-1的上部進行流體連通之第二段氣體旋轉室1-2、與第二段氣體旋轉室1-2的上部進行流體連通之氣體燃燒室1-3、在氣體燃燒室1-3的上部所設置的濕壁式氣體冷卻室27。Fig. 1A is a schematic cross-sectional view showing an incinerator of a main apparatus according to the present invention. The two-stage rotary fluidized bed incinerator 1 has a first-stage rotating fluidized bed chamber 1-1, a second-stage gas rotating chamber 1-2 in fluid communication with an upper portion of the first-stage rotating fluidized bed chamber 1-1, and a The gas combustion chamber 1-3 in which the upper portion of the two-stage gas rotating chamber 1-2 is in fluid communication and the wet-wall type gas cooling chamber 27 provided in the upper portion of the gas combustion chamber 1-3.
在第1段旋轉流動層室1-1中,設置有:圓錐形底板n,其設置有多個小孔噴嘴3及熱媒體取出口2;風箱4,其設置在圓錐形底板n的下方;熱風送氣管5,其向風箱4送入熱風k。圆锥形底板n呈擂钵状平滑地倾斜。设置有通过圆锥形底板n的中央并穿过最下部的热媒体取出口2。在圓錐形底板n的大致全面範圍內,垂直排列設置有多個小孔噴嘴3。這些小孔噴嘴3與圓錐形底板n的下側處所設置的風箱4連通。在圓錐形底板n的上方填充有熱媒體a。採用藉由使從熱風送風管5所送入的熱風k,通過多個 小孔噴嘴3向圓錐形底板n的上方噴出,而吹起熱媒體a形成流動層之構成。熱風k利用圖5所示的帶消音器的送風機76進行送氣,並在利用空氣熱交換器75進行熱交換之後,通過小孔噴嘴3吹入到第一段旋轉流動層室1-1內,將預先填充的熱媒體a吹起而形成流動層爐。In the first-stage rotating fluidized bed chamber 1-1, a conical bottom plate n is provided, which is provided with a plurality of small-hole nozzles 3 and a heat medium take-out port 2; a bellows 4 which is disposed below the conical bottom plate n A hot air supply pipe 5 that feeds hot air k to the wind box 4. The conical bottom plate n is smoothly inclined in a meandering shape. A heat medium take-out port 2 is provided through the center of the conical bottom plate n and passing through the lowermost portion. A plurality of small orifice nozzles 3 are vertically arranged in a substantially entire range of the conical bottom plate n. These small orifice nozzles 3 communicate with the bellows 4 provided at the lower side of the conical bottom plate n. A heat medium a is filled above the conical bottom plate n. By using the hot air k fed from the hot air supply duct 5, through a plurality of The orifice nozzle 3 is ejected above the conical bottom plate n, and the heat medium a is blown to form a fluidized bed. The hot air k is supplied with air by a blower 76 with a muffler shown in FIG. 5, and after being exchanged by the air heat exchanger 75, is blown into the first-stage rotating fluidized bed chamber 1-1 through the small-hole nozzle 3. The pre-filled heat medium a is blown up to form a fluidized bed furnace.
在第一段旋轉流動層室1-1的上部內壁,如圖2所示,設置具有任意角度之切向排列多個的小孔噴嘴6。在第一段旋轉流動層室1-1的上部外壁上,於爐主體1的外板和耐火材料f之間,設置與切向排列多個的小孔噴嘴6進行流體連通之環狀的風箱7。如圖2所詳細表示的,在風箱7中,於爐主體1的外側所設置的環狀集管8的一部分上,安裝有用於送入熱風k的熱風送氣管9。在環狀集管8和風箱7之間,設置有熱風送氣管10、氣閘12及熱風送氣管11。從熱風送氣管9所送入的熱風k,經由環狀集管8、熱風送氣管10、氣閘12及熱風送氣管11被送入風箱7。採用使送入到風箱7的熱風k通過切向排列多個的小孔噴嘴6,吹入到第1段旋轉流動層室1-1,使形成流動層的熱媒體a進行旋轉,而形成穩定的第一段的旋轉流動層。In the upper inner wall of the first-stage rotating fluidized bed chamber 1-1, as shown in Fig. 2, a plurality of small-hole nozzles 6 having a tangential arrangement at an arbitrary angle are provided. On the upper outer wall of the first-stage rotating fluidized bed chamber 1-1, between the outer plate of the furnace main body 1 and the refractory material f, an annular wind is provided in fluid communication with a plurality of small-hole nozzles 6 arranged tangentially. Box 7. As shown in detail in Fig. 2, in the wind box 7, a hot air supply pipe 9 for feeding hot air k is attached to a part of the annular header 8 provided outside the furnace body 1. Between the annular header 8 and the bellows 7, a hot air supply pipe 10, an air brake 12, and a hot air supply pipe 11 are provided. The hot air k sent from the hot air supply pipe 9 is sent to the wind box 7 via the annular header 8, the hot air supply pipe 10, the air lock 12, and the hot air supply pipe 11. The hot air k sent to the wind box 7 is blown into the first-stage rotary fluidized bed chamber 1-1 by tangentially arranging a plurality of small-hole nozzles 6 to rotate the heat medium a forming the fluidized layer. A stable first section of the rotating fluid layer.
在第一段旋轉流動層室1-1和第二段氣體旋轉室1-2之間,設置有燃燒嘴17。在与與燃烧燒嘴17的安装位置相同圆圓周上的其它的位置,如圖1A、圖1B、圖1C、圖1D所示,設置有固態被焚化物投入口13、液態被焚化物注入口14、熱媒体循環口15、向斜下方傾斜的中和劑投 入口16,採用使固態物被焚化物b、液態被焚化物c、熱媒体a及中和劑g投入到該流動層中並進行旋轉,且上升到第二段氣体旋轉室1-2中之構成。A burner 17 is provided between the first-stage rotating fluidized bed chamber 1-1 and the second-stage gas rotating chamber 1-2. At other positions on the same circumference as the mounting position of the burning burner 17, as shown in FIGS. 1A, 1B, 1C, and 1D, a solid incineration inlet 13 and a liquid incineration inlet are provided. 14, the hot media circulation port 15, the neutralization agent tilted obliquely downward The inlet 16 is such that the solid matter incineration b, the liquid incineration c, the heat medium a, and the neutralizing agent g are introduced into the fluidized layer and rotated, and rises into the second gas rotating chamber 1-2. Composition.
在第二段氣體旋轉室1-2的上部內壁處,設置有小孔噴嘴18。在第二段氣體旋轉室1-2的上部外壁處,設置有與小孔噴嘴18進行流體連通之環狀的風箱19。如圖3所示,在風箱19中,於環狀集管20的一部分上安裝有送入熱風k的熱風送氣管21。在環狀集管20和風箱19之間,設置有熱風送氣管22、氣閘24及熱風送氣管23。從熱風送氣管21所送入的熱風k,經由環狀集管20、熱風送氣管22、氣閘24及熱風送氣管23,被送入到風箱19。採用從風箱19被送入的熱風k通過小孔噴嘴18,吹入到第二段氣體旋轉室1-2中,使從第一段旋轉流動層室1-1上升來的旋轉流動層更加旋轉,而形成更加強勁的第二段旋轉流動層之構成。At the upper inner wall of the second stage gas rotating chamber 1-2, a small orifice nozzle 18 is provided. At the upper outer wall of the second-stage gas rotating chamber 1-2, an annular bellows 19 in fluid communication with the orifice nozzle 18 is provided. As shown in FIG. 3, in the bellows 19, a hot air supply pipe 21 to which hot air k is supplied is attached to a part of the annular header 20. Between the annular header 20 and the bellows 19, a hot air supply pipe 22, an air brake 24, and a hot air supply pipe 23 are provided. The hot air k sent from the hot air supply pipe 21 is sent to the wind box 19 via the annular header 20, the hot air supply pipe 22, the air lock 24, and the hot air supply pipe 23. The hot air k sent from the bellows 19 is blown into the second-stage gas rotating chamber 1-2 through the small-hole nozzle 18, so that the rotating fluid layer rising from the first-stage rotating fluidized bed chamber 1-1 is further Rotate to form a more robust second-stage rotating flow layer.
在氣體燃燒室1-3的上部,設置有濕壁式氣體冷卻室27及與其流體連通的排氣出口管25,採用將燃燒氣體h及燃燒飛灰i導入到濕壁式氣體冷卻室27中之構成。In the upper portion of the gas combustion chamber 1-3, a wet-wall gas cooling chamber 27 and an exhaust gas outlet pipe 25 in fluid communication therewith are provided, and the combustion gas h and the combustion fly ash i are introduced into the wet-wall gas cooling chamber 27 The composition.
在濕壁式氣體冷卻室27中設置有爐篦42,以覆蓋氣體燃燒室1-3的排氣出口管25。在爐篦42的上面中央部設置有冷卻水入口管40。在爐篦42的下方且在排氣出口管25的外周部,貫通濕壁式氣體冷卻室27的外壁而設置有用於送入高壓空氣的高壓空氣入口管41。採用沿著爐篦42的上面,連續且平均地送入冷卻水l,並在爐篦42的下 端,與從氣體燃燒室1-3上升來的燃燒氣體h及燃燒飛灰i接觸而進行冷卻,且使含有燃燒氣體h及燃燒飛灰i的冷卻水l,貯留在排氣出口管25的外周部和濕幣式冷卻室27的外壁間的空間中之構成。A furnace 42 is disposed in the wet-wall type gas cooling chamber 27 to cover the exhaust outlet pipe 25 of the gas combustion chamber 1-3. A cooling water inlet pipe 40 is provided at a central portion of the upper surface of the furnace 42. A high-pressure air inlet pipe 41 for feeding high-pressure air is provided below the furnace 42 and at the outer peripheral portion of the exhaust gas outlet pipe 25 through the outer wall of the wet-wall gas cooling chamber 27. The cooling water 1 is continuously and evenly fed along the upper surface of the furnace 42 and is placed under the furnace 42 The end is cooled by contact with the combustion gas h and the combustion fly ash i rising from the gas combustion chamber 1-3, and the cooling water 1 containing the combustion gas h and the combustion fly ash i is stored in the exhaust outlet pipe 25. The outer peripheral portion and the outer wall of the wet-coin-type cooling chamber 27 are configured in a space.
濕壁式氣體冷卻室27的排氣出口管28與濕式超音波集塵裝置72連結。濕式超音波集塵裝置72具有:排氣入口管72a,其為方形斷面且呈圓錐形;氣體整流板單元72b;多個壓電元件的振動單元72c;煙霧分離器72d;排氣出口管72e,其為方形斷面且呈圓錐形。The exhaust outlet pipe 28 of the wet-wall type gas cooling chamber 27 is coupled to the wet ultrasonic dust collecting device 72. The wet ultrasonic dust collecting device 72 has an exhaust gas inlet pipe 72a having a square cross section and having a conical shape, a gas rectifying plate unit 72b, a plurality of piezoelectric element vibration units 72c, a smoke separator 72d, and an exhaust gas outlet. Tube 72e is square in cross section and conical.
濕式超音波集塵裝置72通過配管,與旋轉空氣熱交換器73及流動層用空氣熱交換器75相連結。The wet ultrasonic dust collecting device 72 is connected to the rotary air heat exchanger 73 and the fluidized bed air heat exchanger 75 through a pipe.
旋轉用空氣熱交換器73具有:排氣入口管73a,其為方形斷面且呈圓錐形;散氣管78,其利用高壓空氣而除去附著煤塵;方形斷面的膨脹器73b;配管,其向前述二段旋轉流動層焚化爐的第一段旋轉流動層室1-1、第二段氣體旋轉室1-2及排氣室29發送熱風k。The rotary air heat exchanger 73 has an exhaust gas inlet pipe 73a having a square cross section and a conical shape, and a diffusing gas pipe 78 for removing coal dust by high-pressure air; an expander 73b having a square cross section; and piping The first-stage rotating fluidized bed chamber 1-1, the second-stage gas rotating chamber 1-2, and the exhausting chamber 29 of the two-stage rotating fluidized bed incinerator send hot air k.
流動用空氣熱交換器75具有:管道75a,其設置在旋轉用空氣熱交換器73的下部,並與旋轉用空氣熱交換器73流體連通;散氣管78,其利用高壓空氣而除去附著煤塵;方形斷面的膨脹器75b;配管,其送入用於使二段旋轉流動層焚化爐的底部產生流動層的熱風k;配管,對二段旋轉流動層焚化爐的排氣室29送入排氣j;煤塵貯留室79;媒塵出口管80。從濕壁式氣體冷卻室27通過排氣出口管28被搬運的燃燒飛灰i,由於來自散氣管78的氣流, 而被收集在流動層用空氣熱交換器75下部的煤塵艙79中。The flow air heat exchanger 75 has a duct 75a provided at a lower portion of the swirling air heat exchanger 73 and in fluid communication with the swirling air heat exchanger 73, and a diffusing duct 78 that removes adhering coal dust by using high-pressure air; a square-section expander 75b; a pipe that feeds hot air k for generating a fluidized bed at the bottom of the two-stage rotary fluidized bed incinerator; and a pipe that feeds the discharge chamber 29 of the two-stage rotary fluidized bed incinerator Gas j; coal dust storage chamber 79; dust outlet pipe 80. The combustion fly ash i conveyed from the wet-wall type gas cooling chamber 27 through the exhaust outlet pipe 28, due to the air flow from the air diffusing pipe 78, It is collected in the coal dust chamber 79 at the lower portion of the fluidized bed air heat exchanger 75.
而且,在旋轉空氣熱交換器73上連結有配管,用於向第一段旋轉流動層室1-1的熱風送氣管9、第二段氣體旋轉室1-2的熱風送氣管21及排氣室29下方的排氣入口管30分別送入熱風k(200℃)。另外,在流動層用空氣熱交換器75上連結有配管,用於向第一段旋轉流動層室1-1下方的風箱4送入熱風k(200℃)。Further, a pipe is connected to the rotary air heat exchanger 73 for rotating the hot air supply pipe 9 of the first-stage rotating fluidized bed chamber 1-1, the hot air supply pipe 21 of the second-stage gas rotating chamber 1-2, and the exhaust gas. The exhaust gas inlet pipe 30 below the chamber 29 is supplied with hot air k (200 ° C). Further, a pipe is connected to the fluidized bed air heat exchanger 75 for supplying hot air k (200 ° C) to the bellows 4 below the first-stage rotating fluidized bed chamber 1-1.
在濕壁式氣體冷卻室27的上方還設置有排氣室29。在排氣室29中,設置有用於使捕集了燃燒飛灰i後的排氣j進行再循環之排氣入口管30、防白煙用熱風入口31和排氣筒32。在排氣筒32的最下段設置有環狀的風箱33。在風箱33中,如圖4所示,於排氣筒32的外側所設置之環狀集管35的一部分上安裝有熱風送氣管39,用於送入熱風k。在環狀集管35和風箱33之間,設置有熱風送氣管35、氣閘38及熱風送氣管36。從熱風送氣管39所送入的熱風k,經由環狀集管33、熱風送氣管36、氣閘38及熱風送氣管37,而被送入到風箱33。採用使送入到風箱33中的熱風k通過切向排列多個的小孔噴嘴34,被吹入到排氣筒32中,與產生旋轉流的排氣j較好地進行混合,使排氣j中的水蒸氣氣化而防止白煙的產生之構成。防白煙用熱風入口管31是設置在與該室29的排氣入口管30相同水準的任意位置上。防白煙用熱風入口管31是與另外設置的熱風產生裝置85相連結。熱風產生裝置85具有油燃燒器85a,是使輔助燃料m和加壓空氣u進行混合並燃燒而產 生的燃燒氣體,和從熱風產生裝置85的側面所吸入的空氣t,產生使氣體溫度調整為600℃的熱風e。An exhaust chamber 29 is further provided above the wet-wall type gas cooling chamber 27. The exhaust chamber 29 is provided with an exhaust gas inlet pipe 30 for recirculating the exhaust gas j from which the fly ash is collected, a hot air inlet 31 for preventing white smoke, and an exhaust pipe 32. An annular bellows 33 is provided at the lowermost portion of the exhaust cylinder 32. In the wind box 33, as shown in FIG. 4, a hot air supply pipe 39 is attached to a part of the annular header 35 provided outside the exhaust pipe 32 for feeding the hot air k. Between the annular header 35 and the bellows 33, a hot air supply pipe 35, an air brake 38, and a hot air supply pipe 36 are provided. The hot air k sent from the hot air supply pipe 39 is sent to the wind box 33 via the annular header 33, the hot air supply pipe 36, the air brake 38, and the hot air supply pipe 37. The hot air k sent to the wind box 33 is blown into the exhaust cylinder 32 by tangentially arranging a plurality of small orifice nozzles 34, and is preferably mixed with the exhaust gas j that generates the swirling flow. The water vapor in the gas j is vaporized to prevent the formation of white smoke. The hot air inlet pipe 31 for preventing white smoke is provided at an arbitrary position at the same level as the exhaust inlet pipe 30 of the chamber 29. The hot air inlet pipe 31 for preventing white smoke is connected to a separately provided hot air generating device 85. The hot air generating device 85 has an oil burner 85a for mixing and burning the auxiliary fuel m and the pressurized air u. The raw combustion gas and the air t sucked from the side surface of the hot air generating device 85 generate hot air e which adjusts the gas temperature to 600 °C.
下面,對利用本發明的二段旋轉流動層式燃燒爐系統進行被焚化物的燃燒處理之方法加以說明。Next, a method of burning the incineration by the two-stage rotary fluidized bed type combustion furnace system of the present invention will be described.
固態被焚化物b是在圖5所示的處理物收納箱43中貯留一定容量,並利用電動橫行提升機44和電動座45,移動到壓縮剪斷機46的投入口而裝入。裝入到壓縮剪斷機46中的固態被燃燒物b,切斷為50mm方形以下,並利用圖5所示的第一處理物搬運機47而搬運到處理物貯留槽48,暫時貯留。然後,經由自動切出裝置49,利用第二處理物搬運機50每次搬運定量,並經由供塵裝置51,由前述固態被焚化物投入口13每次投入定量到第一段旋轉流動層室1-1內。The solid-state incineration material b is stored in a predetermined volume in the processing object storage box 43 shown in Fig. 5, and is moved to the input port of the compression shearing machine 46 by the electric cross-belt hoist 44 and the electric seat 45. The solid burned material b loaded in the compression shearing machine 46 is cut into a 50 mm square or less, and conveyed to the processing storage tank 48 by the first processing object transporter 47 shown in Fig. 5, and temporarily stored. Then, the second processing container 50 is transported by the second processing device 50 by the automatic cutting device 49, and is supplied to the first-stage rotating fluidized bed chamber by the solid-state incineration inlet 13 through the dust supply device 51. Within 1-1.
液態被焚化物c臨時貯留在液態被焚化物貯留槽52中。液態被焚化物c的熱量調整中所用的殘渣油p,臨時貯留在殘渣油貯留槽53中。液態被焚化物c及殘渣油p分別利用泵單元54及55發送到混合槽56,並進行熱量調整。然後,將液態被焚化物c及殘渣油p的混合液r,利用泵單元57發送到液態被焚化物注入口14,並利用混合噴霧裝置58在第一段旋轉流動層室1-1內進行噴霧。The liquid incineration c is temporarily stored in the liquid incineration storage tank 52. The residual oil p used for the heat adjustment of the liquid incineration c is temporarily stored in the residual oil storage tank 53. The liquid incineration c and the residual oil p are sent to the mixing tank 56 by the pump units 54 and 55, respectively, and the heat is adjusted. Then, the mixed liquid r of the liquid incineration c and the residual oil p is sent to the liquid incineration injection port 14 by the pump unit 57, and is carried out in the first-stage rotary fluidized bed chamber 1-1 by the mixing spray device 58. spray.
這樣被送入到第一段旋轉流動層室1-1內的被焚化物,瞬時乾燥並氣化,且一部分燃燒而完成第一段的燃燒工程。同時,不燃物d在第一段旋轉流動層室1-1內與可燃成分進行分離,並在圓錐形底板n上暫時滯留後,與一 部分熱媒體a一起由熱媒體取出口2被搬出到爐外,發送到圖5所示的分級器59,且在分級器59中被分離為熱媒體a和不燃物d。分離的熱媒體a利用圖5所示的熱媒體循環裝置60,搬運到旋轉送料器61。溢出的熱媒体a在熱媒体貯留槽62中臨時貯留后,依次返回到熱媒体循環裝置60,並從第一段旋轉流動層室1-1和第二段氣体旋轉流室1-2之間的內壁上所設置的熱媒體循環口15(參照圖1(C)),每次定量地返回到第一段旋轉流動層室1-1的流動層內而再次進行利用。另一方面,不燃物d利用圖5所示的不燃物搬運機63,發送到不燃物貯留箱64,並進行暫時貯留後,被搬出到系統之外。在本發明中,熱媒體a因為在額定運轉下總是以負壓狀態進行運轉之必要性,所以也提供要求與外部氣體的氣密性之焚化爐與外部氣體間的密封(砂封)。The incinerated material thus fed into the first-stage rotating fluidized bed chamber 1-1 is instantaneously dried and vaporized, and a part of the combustion is completed to complete the first-stage combustion process. At the same time, the incombustible material d is separated from the combustible component in the first-stage rotating fluidized bed chamber 1-1, and temporarily retained on the conical bottom plate n, and A part of the heat medium a is carried out together from the heat medium take-out port 2 to the outside of the furnace, sent to the classifier 59 shown in Fig. 5, and separated into the heat medium a and the incombustible material d in the classifier 59. The separated heat medium a is transported to the rotary feeder 61 by the heat medium circulation device 60 shown in Fig. 5 . The overflowed heat medium a is temporarily stored in the heat medium storage tank 62, and then sequentially returned to the heat medium circulation device 60, and from between the first stage rotating fluidized bed chamber 1-1 and the second gas rotating chamber 1-2 The heat medium circulation port 15 (see FIG. 1(C)) provided on the inner wall is quantitatively returned to the flow layer of the first-stage rotary fluidized bed chamber 1-1 and reused. On the other hand, the incombustible material d is sent to the incombustible storage tank 64 by the incombustible material conveyance machine 63 shown in FIG. 5, and is temporarily stored and then carried out of the system. In the present invention, since the heat medium a is always required to operate in a negative pressure state under the rated operation, it is also required to provide a seal (sand seal) between the incinerator and the outside air which are required to be airtight to the outside air.
將中和劑g(CaO等)投入到第一段旋轉流動層室1-1內的旋轉流動層內,並將因固態被焚化物b及液態被焚化物c的燃燒所產生的酸性氣體例如氯化氫等,利用化學反應進行中和處理。中和劑g貯留在中和劑貯留槽65中,並與經由了除濕器66的加壓空氣u進行混合之後,藉由定量切出裝置67每次定量地,利用熱風送氣管68而由中和劑投入口16投入。在本發明中,中和劑g是搭載在旋轉流動層的龍卷流(亂流)上,與燃燒氣體進行直接混合的時間增長,可進行效率良好的中和反應,發揮二噁英類的抑制效果。The neutralizing agent g (CaO or the like) is introduced into the rotating fluidized bed in the first-stage rotating fluidized bed chamber 1-1, and the acid gas generated by the combustion of the solid incineration b and the liquid incineration c is, for example, Hydrogen chloride or the like is neutralized by a chemical reaction. The neutralizing agent g is stored in the neutralizer storage tank 65, and after being mixed with the pressurized air u that has passed through the dehumidifier 66, is quantitatively used by the quantitative cutting device 67 to utilize the hot air supply pipe 68 at a time. The agent input port 16 is put in. In the present invention, the neutralizing agent g is placed on a tornado flow (turbulent flow) of the pulsating fluidized bed, and the time of direct mixing with the combustion gas is increased, and an efficient neutralization reaction can be performed to exhibit dioxins. Inhibitory effect.
燃燒嘴17使重油等高發熱量的輔助燃料m燃燒。輔助燃燒m貯留在輔助燃燒貯留槽69中,並利用油泵單元70進行送油。輔助燃料m與從燃燒用送風機71所發送的高壓空氣o進行混合並燃燒。熱媒體a在旋轉流動狀態下進行點火並燃燒,當爐內溫度上升到規定溫度時,將固態被焚化物b及液態被焚化物c單獨或同時供給到第一段旋轉流動層室1-1內。可利用燃燒嘴17,將龍卷流的外側溫度保持在850℃以上,使固態被焚化物b及液態被焚化物c的燃燒穩定化,且使龍卷流的能量,亦即使龍卷流的中心軸溫度維持在1300℃以上。The burner 17 burns the auxiliary fuel m having a high calorific value such as heavy oil. The auxiliary combustion m is stored in the auxiliary combustion storage tank 69, and is supplied by the oil pump unit 70. The auxiliary fuel m is mixed with the high-pressure air o sent from the combustion blower 71 and burned. The heat medium a is ignited and burned in a rotating flow state, and when the temperature in the furnace rises to a predetermined temperature, the solid incineration b and the liquid incineration c are separately or simultaneously supplied to the first-stage rotating fluidized bed chamber 1-1. Inside. The burner 17 can be used to maintain the outside temperature of the tornado flow at 850 ° C or higher, thereby stabilizing the combustion of the solid incineration b and the liquid incineration c, and the energy of the tornado flow, even if the tornado flow The central shaft temperature is maintained above 1300 °C.
對環狀集管20送入熱風k(200℃),該熱風k是從圖5所示的帶消音器的旋轉用送風機74送氣,並利用旋轉空氣熱交換器73進行熱交換。該熱風k利用氣閘24調整為平均的氧濃度(空氣量),並送入風箱19,再從各小孔噴嘴18吹出到第二段氣體旋轉流室1-2,形成較第一段旋轉流動層室1-1所產生的旋轉流(龍卷流)更加強勁的第二段的旋轉流。Hot air k (200 ° C) is supplied to the annular header 20, and the hot air k is supplied from the rotary blower 74 with a muffler shown in Fig. 5, and is exchanged by the rotary air heat exchanger 73. The hot air k is adjusted to an average oxygen concentration (air amount) by the air brake 24, and sent to the bellows 19, and then blown from each small hole nozzle 18 to the second gas swirling flow chamber 1-2 to form a first stage. The rotating flow (torn stream) generated by the rotating fluidized bed chamber 1-1 is more powerful in the second segment of the rotating flow.
該第二段的旋轉流(龍卷流)具有將處於旋轉流外側的物質拉向旋轉流的中心之特性。該特性因為使焚化爐1所產生的燃燒氣體(酸性氣體)拉向旋轉流的中心部,所以能夠完全阻止酸性氣體對焚化爐1的內壁面所用的耐火材料f形成的腐蝕,可拉長燃燒氣體在爐內的滯留時間,另外,還可使旋轉流的中心部的溫度保持在1300℃以上。這樣,第二段旋轉流可大致達成酸性氣體的中和處理,和 固態被焚化物b及液態被焚化物c的完全燃燒,顯著地抑制二噁英類的產生。The second stage of the swirling flow (the tornado flow) has the property of pulling the material outside the swirling flow toward the center of the swirling flow. This characteristic allows the combustion gas (acid gas) generated in the incinerator 1 to be pulled toward the center of the swirling flow, so that the corrosion of the refractory material f used for the inner wall surface of the incinerator 1 by the acid gas can be completely prevented, and the combustion can be elongated. The residence time of the gas in the furnace, and the temperature of the central portion of the swirling flow can be maintained at 1300 ° C or higher. In this way, the second rotating stream can substantially achieve neutralization of the acid gas, and The complete combustion of the solid incineration b and the liquid incineration c significantly inhibits the production of dioxins.
固態被焚化物b及液態被焚化物c,利用第二段氣體旋轉流室1-2所產生的旋轉流進行旋轉,並上升到氣體燃燒室1-3中進行燃燒。燃燒完成後的燃燒氣體h及燃燒飛灰i,由爐主體1的氣體燃燒室1-3的頂部所設置的排氣出口管25排出,並導入到氣體冷卻室(濕壁式)27中。此時,將冷卻水l由爐篦42的中心部所設置的冷卻水入口管40連續且平均地送出,並與上升來的燃燒氣體h及燃燒飛灰i對向接觸。上升的燃燒氣體h及燃燒飛灰i藉由與冷卻水l進行接觸而冷卻到500~400℃,且使含有燃燒飛灰i的排水貯留在氣體燃燒室1-3的排氣出口管25的外周部和濕壁式氣體冷卻室27的外壁之間的空間中。藉由利用壓力空氣入口管41向該排水中送入高壓空氣o,並良好地進行混合,可使燃燒飛灰i的50%以上在排水中均勻地浮游懸濁。含有剩下的燃燒飛灰i的燃燒氣體h利用冷卻水l降溫到500~400℃以後,從氣體冷卻室(濕壁式)27的上部側面處所設置的排氣出口管28排出。另外,採用在氣體燃燒室1-3的頂部設置燃燒氣體緊急排出口26,以防止因未燃燒氣體所導致的爆炸事故之構成較佳。The solid-state incineration b and the liquid incineration c are rotated by the swirling flow generated by the second-stage gas rotating flow chamber 1-2, and are raised into the gas combustion chamber 1-3 for combustion. The combustion gas h and the combustion fly ash i after the completion of the combustion are discharged from the exhaust outlet pipe 25 provided at the top of the gas combustion chamber 1-3 of the furnace main body 1, and introduced into the gas cooling chamber (wet wall type) 27. At this time, the cooling water 1 is continuously and evenly sent out from the cooling water inlet pipe 40 provided at the center of the furnace 42, and is in contact with the rising combustion gas h and the combustion fly ash i. The rising combustion gas h and the combustion fly ash i are cooled to 500 to 400 ° C by contact with the cooling water 1, and the drainage containing the combustion fly ash i is stored in the exhaust outlet pipe 25 of the gas combustion chamber 1-3. The space between the outer peripheral portion and the outer wall of the wet-wall type gas cooling chamber 27 is. By supplying the high-pressure air o to the drainage water by the pressurized air inlet pipe 41 and mixing well, 50% or more of the combustion fly ash i can be uniformly suspended in the drainage water. The combustion gas h containing the remaining combustion fly ash i is cooled by the cooling water 1 to 500 to 400 ° C, and then discharged from the exhaust outlet pipe 28 provided at the upper side surface of the gas cooling chamber (wet wall type) 27. Further, it is preferable to provide a combustion gas emergency discharge port 26 at the top of the gas combustion chamber 1-3 to prevent an explosion accident due to unburned gas.
從排氣出口管28所排出的含有燃燒飛灰i的燃燒排氣j,被發送到圖5所示的濕式超音波集塵裝置72。濕式超音波集塵裝置72捕集含有重金屬類的飛灰,使其從排氣j分離。較佳是利用氣體整流板單元72b進行均勻化後,使 在多個壓電元件的振動單元72c產生的28KHz/S前後音波區域,振動所形成之微細的水滴吸收燃燒飛灰,從燃燒排氣分離。燃燒排氣中的剩餘的水滴利用煙霧分離器72d除去。這樣,使飛灰被分離除去後的排氣j,送入到旋轉用空氣熱交換器73及流動用空氣熱交換器75。排氣j在旋轉用空氣熱交換器73中,與從帶消音器的旋轉用送風機74所發送的空氣進行熱交換而將空氣加溫,形成旋轉用的熱風k(200℃)。在流動用空氣熱交換器75中,排氣j與從帶消音器的流動用送風機76所發送的空氣進行熱交換而將空氣加溫,形成流動用的熱風k(200℃)。流動用的熱風k經由配管並通過熱風送氣管5及風箱4,從第一段旋轉流動室1-1的底部導入。旋轉用的熱風k經由配管並通過熱風送氣管9及風箱7被導入到第一段旋轉流動室1-1中,且通過熱風送氣管21及風箱19被導入到第二段氣體旋轉室1-2中,再通過熱風送氣管36及風箱33被導入到排氣筒32中。The combustion exhaust gas j containing the combustion fly ash i discharged from the exhaust outlet pipe 28 is sent to the wet ultrasonic dust collecting device 72 shown in Fig. 5 . The wet ultrasonic dust collecting device 72 collects fly ash containing heavy metals and separates them from the exhaust gas j. Preferably, after homogenization by the gas rectifying plate unit 72b, The fine water droplets formed by the vibration in the 28 kHz/S front and rear sound wave regions generated by the vibration unit 72c of the plurality of piezoelectric elements absorb the combustion fly ash and are separated from the combustion exhaust gas. The remaining water droplets in the combustion exhaust gas are removed by the mist separator 72d. In this way, the exhaust gas j from which the fly ash is separated and removed is sent to the rotary air heat exchanger 73 and the flow air heat exchanger 75. The exhaust gas j is heated by heat exchange with the air sent from the rotary blower 74 with a muffler in the rotary air heat exchanger 73 to form a hot air k for rotation (200 ° C). In the flow air heat exchanger 75, the exhaust gas j exchanges heat with the air sent from the flow blower 76 with a muffler to warm the air to form a hot air k for flow (200 ° C). The hot air k for flow is introduced from the bottom of the first-stage rotary flow chamber 1-1 through the piping and through the hot air supply pipe 5 and the wind box 4. The hot air k for rotation is introduced into the first-stage rotary flow chamber 1-1 through the hot air supply pipe 9 and the wind box 7 through the piping, and is introduced into the second-stage gas rotation chamber through the hot air supply pipe 21 and the wind box 19. In 1-2, the hot air supply pipe 36 and the wind box 33 are introduced into the exhaust pipe 32.
另一方面,利用流動用空氣熱交換器75進行了熱交換的排氣j,由引導送風機77進行吸引,並經由配管,而從設置在排氣室29下部的側面的排氣導入管30被導入到排氣室29中。同時,來自熱風產生裝置85的600℃的熱風e從防白煙用熱風入口管31,被導入到排氣室29中。在排氣室29內,排氣j和熱風e(600℃)充分地混合,並上升到排氣筒32中。在排氣筒32中,由旋轉空氣熱交換器73進行了熱交換的熱風k(200℃)作為旋轉流被導入, 並與排氣j及熱風e充分地進行混合。這樣,排氣j中的水蒸氣被熱風e及k氣化,所以可防止白煙的產生。處理後的不含有二噁英類等的排氣,從排氣筒32的頂部被排出到系統之外。On the other hand, the exhaust gas j that has been heat-exchanged by the flow air heat exchanger 75 is sucked by the guide blower 77, and is exhausted from the exhaust gas introduction pipe 30 provided on the side surface of the lower portion of the exhaust chamber 29 via the pipe. It is introduced into the exhaust chamber 29. At the same time, the hot air e of 600 ° C from the hot air generating device 85 is introduced into the exhaust chamber 29 from the hot air inlet pipe 31 for preventing white smoke. In the exhaust chamber 29, the exhaust gas j and the hot air e (600 ° C) are sufficiently mixed and rise into the exhaust cylinder 32. In the exhaust pipe 32, hot air k (200 ° C) exchanged by the rotary air heat exchanger 73 is introduced as a swirling flow. It is sufficiently mixed with the exhaust gas j and the hot air e. Thus, the water vapor in the exhaust gas j is vaporized by the hot air e and k, so that the generation of white smoke can be prevented. The exhaust gas containing no dioxin or the like after the treatment is discharged from the top of the exhaust cylinder 32 to the outside of the system.
另一方面,在導入到旋轉空氣熱交換器73及流動空氣熱交換器75中的排氣j所攜帶的燃燒飛灰i,有時會附著在熱交換器73及75上。這些附著的煤塵(燃燒飛灰)藉由從熱交換器73及75的上部所設置的散氣管78間歇地導入空氣,而貯留在流動空氣熱交換器75的下部所設置的煤塵艙79中。然後,經由雙重氣閘80,利用飛灰搬運機81而搬運到加濕器82上以防止飛散,並在灰艙83中暫時貯留後,搬出到系統之外。On the other hand, the combustion fly ash i carried by the exhaust gas j introduced into the rotary air heat exchanger 73 and the flow air heat exchanger 75 may adhere to the heat exchangers 73 and 75. These adhered coal dust (combustion fly ash) is intermittently introduced into the air from the upper portion of the heat exchangers 73 and 75, and is stored in the coal dust chamber 79 provided in the lower portion of the flow air heat exchanger 75. Then, it is transported to the humidifier 82 via the double damper 80 by the fly ash conveyor 81 to prevent scattering, and is temporarily stored in the ash tank 83 and then carried out of the system.
在氣體冷卻室(濕壁式)27及濕式超音波集塵裝置72中所產生的排水q,利用凝集沉澱式排水處理裝置(省略圖示)進行處理。The water discharge q generated in the gas cooling chamber (wet wall type) 27 and the wet ultrasonic dust collecting device 72 is treated by a coagulation sedimentation type drainage treatment device (not shown).
如以上所說明的,在利用本發明的二段旋轉流動層式焚化爐作為主裝置的焚化處理系統,使焚化爐內產生旋轉流(龍卷流)。可充分地靈活應用二段旋轉流動層式焚化爐的特性,亦即將旋轉流的外側所存在的物質吸引向旋轉流的中心軸之特性,使旋轉流的外側溫度保持在850℃以上,持續地進行穩定的燃燒,且可使旋轉流的能量,亦即,使旋轉流的中心軸溫度維持在1300℃以上。而且,可大幅延長爐內的燃燒氣體的滯留時間,實現99.9999%的大致完全的燃燒。因此,在燃燒排氣中幾乎不含未燃燒碳,因 燃燒所產生的酸性氣體(氯化氫)的中和反應效率也良好,能夠阻止二噁英類的再合成。而且,由於在二段旋轉流動層式焚化爐的上部設置有帶爐篦的濕壁式氣體冷卻室,所以可使冷卻水吸收燃燒排氣中的50%以上的浮游懸濁物質(飛灰等),並利用凝集沉澱式排水處理裝置進行處理,因此,可將燃燒排氣中所含有的水分量保持在最小限度。而且,由於在濕壁式氣體冷卻室內從燃燒排氣中減少固態成分,並利用集塵效率高的濕式超音波集塵裝置,從而可使燃燒排氣中的固態成分(飛灰)激減,能夠在燃燒排氣的高溫側配置空氣熱交換器。這樣,可再次利用從焚化爐所產生的熱能而產生流動層及旋轉流。而且,由於使排氣室和排氣筒產生熱風的旋轉流,所以可使排出到大氣中的燃燒排氣的水蒸氣氣化,防止白濁。結果,能夠顯著地減輕建設.修繕費用及運轉成本。習知的焚化處理系統的主流方法是,使爐的下部所堆積的焚化灰及燃燒飛灰中的二噁英類吸附在活性碳上,並將其進行混合,且利用熔融爐及氣化熔融爐將廢棄物直接進行燃燒熔融。即使是直接燃燒熔融的氣化熔融爐,二噁英類也總是混入到燃燒排氣中,所以,必須不間斷地對燃燒飛灰和吸附在活性碳上的物質進行處理,需要龐大的建設費和運轉成本。As described above, in the incineration treatment system using the two-stage rotary fluidized bed type incinerator of the present invention as a main unit, a swirling flow (torn flow) is generated in the incinerator. The characteristics of the two-stage rotating fluidized bed incinerator can be fully utilized, that is, the material existing on the outer side of the swirling flow is attracted to the central axis of the swirling flow, so that the outer temperature of the rotating flow is maintained above 850 ° C, continuously Stable combustion is performed, and the energy of the swirling flow, that is, the central axis temperature of the swirling flow, is maintained at 1300 ° C or higher. Moreover, the residence time of the combustion gas in the furnace can be greatly extended, and substantially complete combustion of 99.9999% can be achieved. Therefore, almost no unburned carbon is contained in the combustion exhaust gas. The neutralization reaction efficiency of the acid gas (hydrogen chloride) generated by combustion is also good, and the re-synthesis of dioxins can be prevented. Moreover, since the wet-wall type gas cooling chamber with the furnace is provided in the upper portion of the two-stage rotary fluidized bed type incinerator, the cooling water can absorb 50% or more of the suspended suspended matter in the combustion exhaust gas (fly ash, etc.) The treatment is performed by the aggregating sediment type drainage treatment device, so that the amount of water contained in the combustion exhaust gas can be kept to a minimum. Further, since the solid content is reduced from the combustion exhaust gas in the wet-wall type gas cooling chamber, and the wet ultrasonic dust collecting device having high dust collecting efficiency is used, the solid content (fly ash) in the combustion exhaust gas can be abruptly reduced. An air heat exchanger can be disposed on the high temperature side of the combustion exhaust gas. In this way, the flow layer and the swirling flow can be generated again by utilizing the heat energy generated from the incinerator. Further, since the exhaust chamber and the exhaust cylinder generate a swirling flow of hot air, the steam of the combustion exhaust gas discharged into the atmosphere can be vaporized to prevent white turbidity. As a result, construction can be significantly reduced. Repair costs and operating costs. The mainstream method of the conventional incineration treatment system is to adsorb the dioxin accumulated in the lower part of the furnace and the dioxin in the combustion fly ash on the activated carbon, mix it, and melt it by using a melting furnace and gasification. The furnace directly burns and melts the waste. Even in a direct-melting melt gasification melting furnace, dioxins are always mixed into the combustion exhaust gas, so it is necessary to continuously treat the fly ash and the substance adsorbed on the activated carbon, which requires a huge construction. Fees and operating costs.
雖然本發明已以較佳實施例揭露如上,然其並非用以限定本發明,任何熟習此技藝者在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above preferred embodiments, it is not intended to limit the invention, and the present invention may be modified and modified without departing from the spirit and scope of the invention. The scope of protection is subject to the definition of the scope of the patent application attached.
1‧‧‧爐主體1‧‧‧ furnace body
1-1‧‧‧第一段旋轉流動室1-1‧‧‧First Rotating Flow Chamber
1-2‧‧‧第二段氣體旋轉室1-2‧‧‧Second section gas rotating chamber
1-3‧‧‧氣體燃燒室1-3‧‧‧ gas combustion chamber
2‧‧‧熱媒體取出口2‧‧‧There is a hot media export
3‧‧‧小孔噴嘴3‧‧‧ small hole nozzle
4‧‧‧風箱4‧‧‧ bellows
5‧‧‧熱風送氣管5‧‧‧hot air supply pipe
6‧‧‧小孔噴嘴6‧‧‧ small hole nozzle
7‧‧‧風箱7‧‧‧ bellows
8‧‧‧環狀集管8‧‧‧Circular header
9、10、11‧‧‧熱風送風管9, 10, 11‧‧‧ hot air duct
12‧‧‧氣閘(damper)12‧‧‧airlock (damper)
13‧‧‧固態被焚化物入口13‧‧‧ Solid incineration inlet
14‧‧‧液態被焚化物入口14‧‧‧ Liquid incineration inlet
15‧‧‧熱媒體循環口15‧‧‧Hot media circulation
16‧‧‧中和劑投入口16‧‧‧Neutralizer input
17‧‧‧燃燒嘴(burner)17‧‧‧burner
18‧‧‧小孔噴嘴18‧‧‧ small hole nozzle
19‧‧‧風箱19‧‧‧ bellows
20‧‧‧環狀集管20‧‧‧Circular header
21、22、23‧‧‧熱風送風管21, 22, 23‧‧‧ hot air duct
24‧‧‧氣閘24‧‧‧ air lock
25‧‧‧排氣出口管25‧‧‧Exhaust outlet pipe
26‧‧‧燃燒氣體緊急排出口26‧‧‧Combustion gas emergency discharge
27‧‧‧氣體冷卻室(濕壁式)27‧‧‧ gas cooling chamber (wet wall type)
28‧‧‧排氣出口管28‧‧‧Exhaust outlet pipe
29‧‧‧排氣室29‧‧‧Exhaust chamber
30‧‧‧排氣入口管30‧‧‧Exhaust inlet pipe
31‧‧‧防白煙用熱風入口管31‧‧‧Hot air inlet pipe for anti-white smoke
32‧‧‧排氣筒32‧‧‧Exhaust
33‧‧‧風箱33‧‧‧ bellows
34‧‧‧小孔噴嘴34‧‧‧ small hole nozzle
35‧‧‧環狀集管35‧‧‧Circular header
36、37‧‧‧熱風送氣管36, 37‧‧‧ hot air supply pipe
38‧‧‧氣閘38‧‧‧ air lock
39‧‧‧熱風送氣管39‧‧‧Hot air supply pipe
40‧‧‧冷卻水入口管40‧‧‧Cooling water inlet pipe
41‧‧‧壓力空氣入口管41‧‧‧Pressure air inlet pipe
42‧‧‧爐篦42‧‧‧ furnace
43‧‧‧處理物收納箱43‧‧‧Processing storage box
44‧‧‧電動橫行提升機44‧‧‧Electric transverse hoist
45‧‧‧電動座(block)45‧‧‧Electric seat (block)
46‧‧‧壓縮剪斷機46‧‧‧Compressed shearing machine
47‧‧‧第一處理物搬運機47‧‧‧First handling object handler
48‧‧‧處理物貯留槽48‧‧‧Processing storage tank
49‧‧‧自動切出裝置49‧‧‧Automatic cutting device
50‧‧‧第二處理物搬運機50‧‧‧Second handling agent
51‧‧‧供塵裝置51‧‧‧dust supply device
52‧‧‧液狀被焚化物貯留槽52‧‧‧Liquid incineration storage tank
53‧‧‧殘渣油貯留槽53‧‧‧ Residual oil storage tank
54、55‧‧‧泵單元54, 55‧‧‧ pump unit
56‧‧‧混合槽56‧‧‧ mixing tank
57‧‧‧泵單元57‧‧‧ pump unit
58‧‧‧混合液噴霧裝置58‧‧‧ mixed liquid spray device
59‧‧‧分級器59‧‧‧ classifier
60‧‧‧熱媒體循環裝置60‧‧‧Thermal media circulation device
61‧‧‧旋轉送料器61‧‧‧Rotary feeder
62‧‧‧熱媒體貯留槽62‧‧‧Hot media storage tank
63‧‧‧不燃物搬運機63‧‧‧Incombustible goods handler
64‧‧‧不燃物貯留箱64‧‧‧Incombustible storage tank
65‧‧‧中和劑貯留槽65‧‧‧ Neutralizer storage tank
66‧‧‧除濕器66‧‧‧Dehumidifier
67‧‧‧定量切出裝置67‧‧‧Quantitative cutting device
68‧‧‧熱風送風管68‧‧‧Hot air supply duct
69‧‧‧輔助燃燒貯留槽69‧‧‧Auxiliary combustion storage tank
70‧‧‧小孔噴嘴70‧‧‧ small hole nozzle
71‧‧‧燃燒用送風機71‧‧‧Combustion blower
72‧‧‧濕式超音波集塵裝置72‧‧‧ Wet ultrasonic dust collector
72a‧‧‧排氣入口管72a‧‧‧Exhaust inlet pipe
72b‧‧‧氣體整流板單元72b‧‧‧Gas rectifying plate unit
72c‧‧‧振動單元72c‧‧‧Vibration unit
72d‧‧‧煙霧分離器72d‧‧‧Smoke separator
72e‧‧‧排氣出口管72e‧‧‧Exhaust outlet pipe
73‧‧‧旋轉用空氣熱交換器73‧‧‧Rotary air heat exchanger
73a‧‧‧排氣入口管73a‧‧‧Exhaust inlet pipe
73b‧‧‧膨脹器73b‧‧‧Expander
74‧‧‧旋轉用送風機74‧‧‧Rotary blower
75‧‧‧流動用空氣熱交換器75‧‧‧Flow air heat exchanger
75a‧‧‧管道75a‧‧‧ pipeline
75b‧‧‧膨脹器75b‧‧‧Expander
76‧‧‧流動用送風機76‧‧‧Flower blower
77‧‧‧引導送風機77‧‧‧Guided blower
78‧‧‧散氣管78‧‧‧Distribution tube
79‧‧‧煤塵艙79‧‧‧dust chamber
80‧‧‧雙重氣閘80‧‧‧Double airlock
81‧‧‧飛灰搬運機81‧‧‧ fly ash conveyor
82‧‧‧加濕器82‧‧‧Humidifier
83‧‧‧灰艙83‧‧‧ Gray cabin
84‧‧‧空氣壓縮機84‧‧‧Air compressor
85‧‧‧熱風產生裝置85‧‧‧hot air generating device
85a‧‧‧油燃燒器85a‧‧‧Oil burner
a‧‧‧熱媒體a‧‧‧Hot media
b‧‧‧固態被焚化物B‧‧‧solid incineration
c‧‧‧液態被焚化物C‧‧‧ Liquid incineration
d‧‧‧不燃物d‧‧‧Incombustibles
e‧‧‧熱風E‧‧‧ hot air
f‧‧‧耐火材料f‧‧‧Refractory
g‧‧‧中和劑G‧‧‧ neutralizing agent
h‧‧‧燃燒氣體H‧‧‧ combustion gases
i‧‧‧燃燒飛灰I‧‧‧ burning fly ash
j‧‧‧排氣j‧‧‧Exhaust
k‧‧‧熱風K‧‧‧hot air
l‧‧‧冷卻水(處理水)l‧‧‧Cooling water (treated water)
m‧‧‧輔助燃料m‧‧‧Auxiliary fuel
n‧‧‧圓錐形底板n‧‧‧Conical bottom plate
o‧‧‧高壓空氣o‧‧‧High pressure air
p‧‧‧殘渣油P‧‧‧resid oil
q‧‧‧排水q‧‧‧Drainage
r‧‧‧混合液R‧‧‧ mixture
s‧‧‧新水s‧‧‧New water
t‧‧‧空氣T‧‧‧air
u‧‧‧加壓空氣U‧‧‧pressurized air
圖1A所示為關于本發明的二段旋轉流動層式焚化炉的概略縱剖面圖,圖1B~圖1D分別表示其一部分的縱剖面圖。Fig. 1A is a schematic longitudinal cross-sectional view showing a two-stage rotary fluidized bed type incinerator according to the present invention, and Figs. 1B to 1D are each a longitudinal sectional view showing a part thereof.
圖2為利用圖1中的A-A線進行切斷的縱剖面圖。Fig. 2 is a longitudinal sectional view showing the cutting taken along the line A-A in Fig. 1;
圖3為利用圖1中的B-B線進行切斷的平面圖。Fig. 3 is a plan view showing cutting by the line B-B of Fig. 1.
圖4為利用圖1中的C-C線進行切斷的平面圖。Fig. 4 is a plan view showing cutting by the line C-C in Fig. 1.
圖5所示為本發明的二段旋轉流式燃燒爐系統的概略系統圖。Figure 5 is a schematic system diagram of a two-stage rotary flow burner system of the present invention.
1‧‧‧爐主體1‧‧‧ furnace body
1-1‧‧‧第一段旋轉流動室1-1‧‧‧First Rotating Flow Chamber
1-2‧‧‧第二段氣體旋轉室1-2‧‧‧Second section gas rotating chamber
1-3‧‧‧氣體燃燒室1-3‧‧‧ gas combustion chamber
2‧‧‧熱媒體取出口2‧‧‧There is a hot media export
3‧‧‧小孔噴嘴3‧‧‧ small hole nozzle
4‧‧‧風箱4‧‧‧ bellows
5‧‧‧熱風送氣管5‧‧‧hot air supply pipe
6‧‧‧小孔噴嘴6‧‧‧ small hole nozzle
7‧‧‧風箱7‧‧‧ bellows
8‧‧‧環狀集管8‧‧‧Circular header
9、10、11‧‧‧熱風送風管9, 10, 11‧‧‧ hot air duct
12‧‧‧氣閘(damper)12‧‧‧airlock (damper)
13‧‧‧固態被焚化物入口13‧‧‧ Solid incineration inlet
14‧‧‧液態被焚化物入口14‧‧‧ Liquid incineration inlet
15‧‧‧熱媒體循環口15‧‧‧Hot media circulation
16‧‧‧中和劑投入口16‧‧‧Neutralizer input
17‧‧‧燃燒嘴(burner)17‧‧‧burner
18‧‧‧小孔噴嘴18‧‧‧ small hole nozzle
19‧‧‧風箱19‧‧‧ bellows
20‧‧‧環狀集管20‧‧‧Circular header
21、22、23‧‧‧熱風送風管21, 22, 23‧‧‧ hot air duct
24‧‧‧氣閘24‧‧‧ air lock
25‧‧‧排氣出口管25‧‧‧Exhaust outlet pipe
26‧‧‧燃燒氣體緊急排出口26‧‧‧Combustion gas emergency discharge
27‧‧‧氣體冷卻室(濕壁式)27‧‧‧ gas cooling chamber (wet wall type)
28‧‧‧排氣出口管28‧‧‧Exhaust outlet pipe
29‧‧‧排氣室29‧‧‧Exhaust chamber
30‧‧‧排氣入口管30‧‧‧Exhaust inlet pipe
31‧‧‧防白煙用熱風入口管31‧‧‧Hot air inlet pipe for anti-white smoke
32‧‧‧排氣筒32‧‧‧Exhaust
33‧‧‧風箱33‧‧‧ bellows
34‧‧‧小孔噴嘴34‧‧‧ small hole nozzle
35‧‧‧環狀集管35‧‧‧Circular header
36、37‧‧‧熱風送氣管36, 37‧‧‧ hot air supply pipe
38‧‧‧氣閘38‧‧‧ air lock
39‧‧‧熱風送氣管39‧‧‧Hot air supply pipe
40‧‧‧冷卻水入口管40‧‧‧Cooling water inlet pipe
41‧‧‧壓力空氣入口管41‧‧‧Pressure air inlet pipe
42‧‧‧爐篦42‧‧‧ furnace
a‧‧‧熱媒體a‧‧‧Hot media
b‧‧‧固態被焚化物B‧‧‧solid incineration
c‧‧‧液態被焚化物C‧‧‧ Liquid incineration
d‧‧‧不燃物d‧‧‧Incombustibles
e‧‧‧熱風E‧‧‧ hot air
f‧‧‧耐火材料f‧‧‧Refractory
g‧‧‧中和劑G‧‧‧ neutralizing agent
h‧‧‧燃燒氣體H‧‧‧ combustion gases
i‧‧‧燃燒飛灰I‧‧‧ burning fly ash
j‧‧‧排氣j‧‧‧Exhaust
k‧‧‧熱風K‧‧‧hot air
l‧‧‧冷卻水(處理水)l‧‧‧Cooling water (treated water)
m‧‧‧輔助燃料m‧‧‧Auxiliary fuel
o‧‧‧高壓空氣o‧‧‧High pressure air
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Priority Applications (1)
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TW97128468A TWI436003B (en) | 2008-07-25 | 2008-07-25 | The method of trash burning process for a two-step whirling current layer type incinerator |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW97128468A TWI436003B (en) | 2008-07-25 | 2008-07-25 | The method of trash burning process for a two-step whirling current layer type incinerator |
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Publication Number | Publication Date |
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TW201005230A TW201005230A (en) | 2010-02-01 |
TWI436003B true TWI436003B (en) | 2014-05-01 |
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