TWI422966B - Multitone photomask, photomask blank, method of manufacturing the multitone photomask, and pattern transfer method - Google Patents

Multitone photomask, photomask blank, method of manufacturing the multitone photomask, and pattern transfer method Download PDF

Info

Publication number
TWI422966B
TWI422966B TW099123197A TW99123197A TWI422966B TW I422966 B TWI422966 B TW I422966B TW 099123197 A TW099123197 A TW 099123197A TW 99123197 A TW99123197 A TW 99123197A TW I422966 B TWI422966 B TW I422966B
Authority
TW
Taiwan
Prior art keywords
film
semi
light
etching
transmissive
Prior art date
Application number
TW099123197A
Other languages
Chinese (zh)
Other versions
TW201109836A (en
Inventor
Yutaka Yoshikawa
Tomonori Fukumoto
Original Assignee
Hoya Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hoya Corp filed Critical Hoya Corp
Publication of TW201109836A publication Critical patent/TW201109836A/en
Application granted granted Critical
Publication of TWI422966B publication Critical patent/TWI422966B/en

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/027Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
    • H01L21/033Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising inorganic layers
    • H01L21/0334Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising inorganic layers characterised by their size, orientation, disposition, behaviour, shape, in horizontal or vertical plane
    • H01L21/0337Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising inorganic layers characterised by their size, orientation, disposition, behaviour, shape, in horizontal or vertical plane characterised by the process involved to create the mask, e.g. lift-off masks, sidewalls, or to modify the mask, e.g. pre-treatment, post-treatment
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/38Masks having auxiliary features, e.g. special coatings or marks for alignment or testing; Preparation thereof
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/50Mask blanks not covered by G03F1/20 - G03F1/34; Preparation thereof
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/54Absorbers, e.g. of opaque materials
    • G03F1/58Absorbers, e.g. of opaque materials having two or more different absorber layers, e.g. stacked multilayer absorbers
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/66Containers specially adapted for masks, mask blanks or pellicles; Preparation thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/027Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
    • H01L21/0271Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers
    • H01L21/0273Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers characterised by the treatment of photoresist layers
    • H01L21/0274Photolithographic processes

Description

多調式光罩、光罩基底、多調式光罩之製造方法、及圖案轉印方法Multi-modulation reticle, reticle substrate, multi-module reticle manufacturing method, and pattern transfer method

本發明係關於一種於例如液晶顯示裝置等之平板顯示器(Flat Panel Display,以下稱作FPD)等之製造中使用之多調式光罩、用於製造該多調式光罩之光罩基底、該多調式光罩之製造方法、及使用該多調式光罩之圖案轉印方法。The present invention relates to a multi-tone mask used in the manufacture of a flat panel display (hereinafter referred to as FPD) such as a liquid crystal display device, a photomask substrate for manufacturing the multi-tone mask, and the like. A method of manufacturing a modulated mask and a pattern transfer method using the multi-mode mask.

用於例如液晶顯示裝置之TFT(Thin Film Transistor,薄膜電晶體)基板係使用透明基板上形成有包含遮光部及透光部之轉印圖案之光罩,經例如5次~6次光微影步驟製造而成。近年來,為了削減光微影步驟數,而逐漸使用透明基板上形成有包括遮光部、半透光部、透光部之轉印圖案之多調式光罩(參照日本專利特開2007-249198號公報)。A TFT (Thin Film Transistor) substrate used for, for example, a liquid crystal display device is a photomask having a transfer pattern including a light-shielding portion and a light-transmitting portion formed on a transparent substrate, for example, 5 to 6 times of light lithography. The steps are made. In recent years, in order to reduce the number of photolithography steps, a multi-tone mask having a transfer pattern including a light-shielding portion, a semi-transmissive portion, and a light-transmitting portion is gradually formed on a transparent substrate (refer to Japanese Patent Laid-Open No. 2007-249198). Bulletin).

對多調式光罩之使用者即FPD製造者而言,減小形成於多調式光罩上之轉印圖案之線寬(CD(critical dimension,臨界尺寸))的面內分佈對達成優異之FPD性能方面極為重要。因此,於多調式光罩之製造中,例如對於設計值,必需嚴格控制線寬不均一。例如,對於設計線寬,必需達成中心值位於±0.1 μm,更佳為±0.05 μm之範圍內,且面內分佈為0.1 μm,更佳為面內分佈位於0.05 μm之範圍內等規格。For the FPD manufacturer of the multi-mode mask, the in-plane distribution of the line width (CD (critical dimension)) of the transfer pattern formed on the multi-tone mask is reduced to achieve an excellent FPD. Performance is extremely important. Therefore, in the manufacture of a multi-mode mask, for example, for design values, it is necessary to strictly control the line width non-uniformity. For example, for the design line width, it is necessary to achieve a center value of ±0.1 μm, more preferably ±0.05 μm, and an in-plane distribution of 0.1 μm, more preferably an in-plane distribution of 0.05 μm.

如需製造上述多調式光罩,可應用例如下述步驟:準備透明基板上依序積層有半透光膜及遮光膜之光罩基底;於上述光罩基底上形成覆蓋遮光部之形成預定區域之第1光阻圖案,並將上述第1光阻圖案作為光罩,對上述遮光膜進行蝕刻,形成遮光膜圖案;以及,去除上述第1光阻圖案,於上述光罩基底上形成至少覆蓋半透光部之形成預定區域之第2光阻圖案,並將上述遮光膜圖案及上述第2光阻圖案作為光罩,對上述半透光膜進行蝕刻,形成半透光膜圖案之步驟。In order to manufacture the above-mentioned multi-mode mask, for example, a step of preparing a reticle substrate having a semi-transparent film and a light-shielding film sequentially formed on the transparent substrate; and forming a predetermined region covering the light-shielding portion on the reticle substrate a first photoresist pattern, wherein the first photoresist pattern is used as a mask, and the light shielding film is etched to form a light shielding film pattern; and the first photoresist pattern is removed to form at least a cover on the mask substrate The semi-transmissive portion forms a second photoresist pattern in a predetermined region, and the light-shielding film pattern and the second photoresist pattern are used as a mask, and the semi-transmissive film is etched to form a semi-transmissive film pattern.

FPD製造用之光罩係尺寸較大,例如為一邊300 mm以上之正方形,或者近來需要提高面板製造效率之光罩則為一邊為1000 mm以上之正方形。因此,作為遮光膜之蝕刻方法,無需真空蝕刻腔室之濕式蝕刻較為有利。然而,發明人等發現,於上述多調式光罩之製造方法中存在下述情形:若進行遮光膜之濕式蝕刻,則即便面內之一部分蝕刻結束,而其他部分中直至達到特定之線寬(CD)蝕刻仍未結束,導致出現線寬之面內不均一。此種情況下,將導致難以決定蝕刻之終點。亦即,若於蝕刻速度較快部分之蝕刻結束時刻使蝕刻結束,則導致其他部分會產生遮光圖案之線寬大於設計值之不良狀況。又,若對應著蝕刻速度較慢之部分,延長蝕刻時間,則會對蝕刻速度較快之部分進一步進行側面蝕刻,導致CD小於設計值。The reticle for FPD manufacturing has a large size, for example, a square having a side of 300 mm or more, or a mask having a manufacturing efficiency that is required to improve the panel manufacturing efficiency is a square having a side of 1000 mm or more. Therefore, as the etching method of the light shielding film, it is advantageous to perform wet etching without vacuum etching the chamber. However, the inventors have found that in the above-described method of manufacturing a multi-tone mask, if wet etching of a light-shielding film is performed, even if one portion of the in-plane etching is finished, and other portions reach a specific line width. (CD) etching is not yet finished, resulting in unevenness in the plane of the line width. In this case, it will be difficult to determine the end point of the etching. That is, if the etching is completed at the etching end time of the portion where the etching speed is faster, the other portion may cause a problem that the line width of the light-shielding pattern is larger than the design value. Further, if the etching time is extended corresponding to the portion where the etching rate is slow, the side portion is further etched to a portion where the etching rate is faster, resulting in the CD being smaller than the design value.

換言之,發明人等發現:於上述多調式光罩之製造方法中,難以抑制光罩基底之面內之蝕刻率的局部變化。經詳細研究,發現因需要形成之轉印圖案之形狀,而導致遮光膜之蝕刻率較大側產生變化、或者導致遮光膜之蝕刻率較小側產生變化之傾向。其結果,存在如下情形:遮光膜圖案之線寬與設計值之差異(CD Shift)增加,或局部產生遮光膜之蝕刻不良(遮光膜之去除不良),從而使多調式光罩之品質降低,製造良率惡化。In other words, the inventors have found that in the above-described method of manufacturing a multi-tone mask, it is difficult to suppress a local change in the etching rate in the plane of the mask base. As a result of detailed investigation, it has been found that the shape of the transfer pattern to be formed tends to change on the side where the etching rate of the light-shielding film is large, or the side where the etching rate of the light-shielding film is small changes. As a result, there is a case where the difference between the line width and the design value of the light-shielding film pattern (CD Shift) is increased, or the etching of the light-shielding film is locally generated (the removal of the light-shielding film is poor), so that the quality of the multi-tone mask is lowered. Manufacturing yield has deteriorated.

本發明之目的在於提供一種無論何種轉印圖案之形狀均可使遮光膜之面內之蝕刻率均一化,從而提昇多調式光罩之品質,使製造良率提高之多調式光罩、用於製造該多調式光罩之光罩基底、及該多調式光罩之製造方法。又,本發明之目的在於提供一種可藉由使用上述多調式光罩而改善FPD等之製造良率之圖案轉印方法。An object of the present invention is to provide a multi-tone mask which can improve the quality of a multi-mode mask and improve the manufacturing yield regardless of the shape of the transfer pattern. A reticle substrate for manufacturing the multi-mode reticle, and a method of manufacturing the multi-mode reticle. Further, an object of the present invention is to provide a pattern transfer method which can improve the manufacturing yield of FPD or the like by using the above-described multi-tone mask.

本發明之第1態樣係一種多調式光罩,其係於透明基板上形成有包括遮光部、透光部、及半透光部之特定之轉印圖案者,上述遮光部係由具有導電性之蝕刻均衡器膜、半透光膜、及遮光膜依序積層於上述透明基板上而成,上述半透光部係由上述蝕刻均衡器膜及上述半透光膜依序積層於上述透明基板上而成,上述透光部係使上述透明基板露出而成。A first aspect of the present invention is a multi-mode mask in which a specific transfer pattern including a light shielding portion, a light transmitting portion, and a semi-light transmitting portion is formed on a transparent substrate, and the light shielding portion is electrically conductive. The etched equalizer film, the semi-transmissive film, and the light shielding film are sequentially laminated on the transparent substrate, and the semi-transmissive portion is sequentially laminated on the transparent layer by the etching equalizer film and the semi-transmissive film. The transparent portion is formed by exposing the transparent substrate.

本發明之第2態樣係一種多調式光罩,其特徵在於:其係於透明基板上形成有包括遮光部、透光部、及半透光部之特定之轉印圖案者,上述遮光部係由具有導電性之蝕刻均衡器膜、半透光膜、及遮光膜依序積層於上述透明基板上而成,上述半透光部係由上述蝕刻均衡器膜及上述半透光膜依序積層於上述透明基板上而成,上述透光部係使形成於上述透明基板上之上述蝕刻均衡器膜之至少一部分露 出而成。A second aspect of the present invention is a multi-mode mask, characterized in that a specific transfer pattern including a light shielding portion, a light transmitting portion, and a semi-light transmitting portion is formed on a transparent substrate, and the light shielding portion is provided. The conductive equalizer film, the semi-transmissive film, and the light shielding film are sequentially laminated on the transparent substrate, and the semi-transmissive portion is sequentially formed by the etching equalizer film and the semi-transparent film. Laminated on the transparent substrate, wherein the light transmitting portion exposes at least a portion of the etching equalizer film formed on the transparent substrate Made out.

本發明之第3態樣係如第1或第2態樣之多調式光罩,其中上述蝕刻均衡器膜係具有片電阻值為10kΩ/□以下之導電性。A third aspect of the present invention is the multi-mode mask of the first or second aspect, wherein the etching equalizer film has conductivity of a sheet resistance of 10 k?/? or less.

本發明之第4態樣係如第1至第3態樣中任一態樣之多調式光罩,其中上述蝕刻均衡器膜係包含金屬或金屬化合物。A fourth aspect of the invention is the multi-mode mask of any one of the first to third aspects, wherein the etching equalizer film comprises a metal or a metal compound.

本發明之第5態樣係如第1至第4態樣中任一態樣之多調式光罩,其中上述蝕刻均衡器膜之對於曝光光線之透射率為60%以上。A fifth aspect of the invention is the multi-mode mask of any one of the first to fourth aspects, wherein the etch equalizer film has a transmittance for exposure light of 60% or more.

本發明之第6態樣係如第1至第5態樣中任一態樣之多調式光罩,其中上述轉印圖案中所含之上述遮光部之圖案線寬與上述遮光部之設計值之差係為50nm以下。According to a sixth aspect of the invention, the multi-tone mask of any one of the first to fifth aspects, wherein a pattern line width of the light shielding portion included in the transfer pattern and a design value of the light shielding portion are The difference is 50 nm or less.

本發明之第7態樣係如第1至第6態樣中任一態樣之多調式光罩,其中上述半透光部所含之上述半透光膜之膜厚係小於上述遮光部所含之上述半透光膜之膜厚。According to a seventh aspect of the present invention, in the aspect of the first aspect, the semi-transmissive film of the semi-transmissive portion has a film thickness smaller than that of the light shielding portion. The film thickness of the above semi-transmissive film is included.

本發明之第8態樣係如第1至第7態樣中任一態樣之多調式光罩,其中上述半透光部係包括:第1半透光部,其係由上述蝕刻均衡器膜及上述半透光膜依序積層於上述透明基板上而成;以及第2半透光部,其係使形成於上述透明基板上之上述蝕刻均衡器膜露出而成。The eighth aspect of the invention is the multi-modulation reticle of any one of the first to seventh aspects, wherein the semi-transmissive portion comprises: a first semi-transmissive portion, which is etched by the etching equalizer The film and the semi-transmissive film are sequentially laminated on the transparent substrate, and the second semi-transmissive portion is formed by exposing the etching equalizer film formed on the transparent substrate.

本發明之第9態樣係一種光罩基底,其係藉由於透明基板上依序積層有半透光膜及遮光膜,且分別對上述半透光膜與上述遮光膜實施圖案化處理,而於上述透明基板上形成有包括遮光部、透光部、及半透光部之特定之轉印圖案者,且,於上述半透光膜與上述透明基板之間,形成有具有導電性之蝕刻均衡器膜。A ninth aspect of the present invention is a reticle substrate, wherein a semi-transmissive film and a light-shielding film are sequentially laminated on a transparent substrate, and the semi-transmissive film and the light-shielding film are respectively patterned. A specific transfer pattern including a light shielding portion, a light transmitting portion, and a semi-light transmitting portion is formed on the transparent substrate, and a conductive etching is formed between the semi-transmissive film and the transparent substrate. Equalizer membrane.

本發明之第10態樣係如第9態樣之光罩基底,其中上述蝕刻均衡器膜係具有片電阻值為10 kΩ/□以下之導電性。A tenth aspect of the invention is the reticle substrate of the ninth aspect, wherein the etch equalizer film has a sheet resistance of 10 kΩ/□ or less.

本發明之第11態樣係如第9或第10態樣之光罩基底,其中上述蝕刻均衡器膜係包含金屬或金屬化合物。The eleventh aspect of the invention is the reticle substrate of the ninth or tenth aspect, wherein the etch equalizer film comprises a metal or a metal compound.

本發明之第12態樣係一種多調式光罩之製造方法,其係於透明基板上形成有包括遮光部、透光部、及半透光部之特定之轉印圖案之多調式光罩之製造方法,且,上述多調式光罩之製造方法包括:準備光罩基底之步驟,該光罩基底係於上述透明基板上依序積層有具有導電性之蝕刻均衡器膜、半透光膜、及遮光膜;第1蝕刻步驟,其係將形成於上述光罩基底上之第1光阻圖案作為光罩,至少對上述遮光膜進行蝕刻;以及第2蝕刻步驟,其係於去除上述第1光阻圖案之後,於經上述第1蝕刻之光罩基底上形成第2光阻圖案,並至少將上述第2光阻圖案作為光罩,對上述遮光膜或上述半透光膜進行蝕刻;且,於上述第1蝕刻步驟中,藉由上述蝕刻均衡器膜而使所形成之上述遮光膜圖案之面內電位分佈均一化。According to a twelfth aspect of the present invention, in a method of manufacturing a multi-tone mask, a multi-tone mask having a specific transfer pattern including a light shielding portion, a light transmitting portion, and a semi-light transmitting portion is formed on a transparent substrate. And a manufacturing method of the multi-modular reticle, comprising: preparing a reticle substrate, wherein the reticle substrate is sequentially laminated with a conductive etchant film, a semi-transparent film, and And a light shielding film; the first etching step of etching the light shielding film by using the first photoresist pattern formed on the mask base as a mask; and the second etching step of removing the first After the photoresist pattern, a second photoresist pattern is formed on the mask substrate that has been subjected to the first etching, and at least the second photoresist pattern is used as a mask to etch the light shielding film or the semi-transmissive film; In the first etching step, the in-plane potential distribution of the formed light-shielding film pattern is uniformized by the etching of the equalizer film.

本發明之第13態樣係如第12態樣之多調式光罩之製造方法,其包括:第1蝕刻步驟,該第1蝕刻步驟係於上述光罩基底上形成覆蓋上述遮光部之形成預定區域之第1光阻圖案,並將上述第1光阻圖案作為光罩,對上述遮光膜進行蝕刻,形成遮光膜圖案;以及第2蝕刻步驟,該第2蝕刻步驟係於去除上述第1光阻圖案之後,於經上述第1蝕刻之光罩基底上形成至少覆蓋上述半透光部之形成預定區域之第2光阻圖案,並至少將上述第2光阻圖案作為光罩,對上述半透光膜進行蝕刻,形成半透光膜圖案。According to a thirteenth aspect of the present invention, there is provided a method of manufacturing a multi-tone mask according to the twelfth aspect, comprising: a first etching step of forming a predetermined surface covering the light shielding portion on the photomask substrate a first photoresist pattern in the region, wherein the first photoresist pattern is used as a mask, the light shielding film is etched to form a light shielding film pattern, and a second etching step is performed to remove the first light After the pattern is formed, a second photoresist pattern covering at least a predetermined region of the semi-transmissive portion is formed on the mask base of the first etching, and at least the second photoresist pattern is used as a mask. The light transmissive film is etched to form a semi-transmissive film pattern.

本發明之第14態樣係一種圖案轉印方法,其包括下述步驟:使用如第1至第8態樣中任一態樣之多調式光罩、使用如第9至第11態樣中任一態樣之光罩基底而製造之多調式光罩、或者如第12或第13態樣之製造方法所得之多調式光罩,對被轉印體照射曝光光線,將上述轉印圖案轉印至形成於上述被轉印體上之光阻膜。A fourteenth aspect of the present invention is a pattern transfer method comprising the steps of: using a multi-tone mask according to any of the first to eighth aspects, using the ninth to eleventh aspects a multi-mode mask manufactured by any one of the mask bases, or a multi-mode mask obtained by the manufacturing method of the twelfth or thirteenth aspect, irradiating the object to be transferred with exposure light, and transferring the transfer pattern It is printed on a photoresist film formed on the above-mentioned transfer target.

根據本發明之多調式光罩、光罩基底、及多調式光罩之製造方法,無論何種轉印圖案之形狀均可使遮光膜之蝕刻率於面內均一化,從而提昇多調式光罩之線寬精度等之品質,使製造良率提高。又,根據本發明之圖案轉印方法,可藉由使用上述多調式光罩來改善FPD等之製造良率。According to the multi-modulation reticle, the reticle substrate, and the multi-module reticle manufacturing method of the present invention, the etch rate of the light-shielding film can be made uniform in the surface regardless of the shape of the transfer pattern, thereby improving the multi-tone mask The quality of the line width accuracy and the like improves the manufacturing yield. Further, according to the pattern transfer method of the present invention, the manufacturing yield of the FPD or the like can be improved by using the above-described multi-tone mask.

<本發明之一實施形態><Embodiment of the Invention>

以下,一面主要參照圖1A、圖1B、圖2、圖6,一面說明本發明之一實施形態。Hereinafter, an embodiment of the present invention will be described with reference mainly to Figs. 1A, 1B, 2, and 6.

圖1A係本實施形態之多調式光罩之局部剖面圖(模式圖),圖1B係藉由使用該多調式光罩之圖案轉印步驟而形成於被轉印體上之光阻圖案的局部剖面圖。圖2係例示本實施形態之多調式光罩之製造步驟之流程的概略圖。圖6係表示於本實施形態之多調式光罩之製造步驟中,藉由蝕刻均衡器膜而使遮光膜之蝕刻率均一化之情況的概略圖。1A is a partial cross-sectional view (schematic diagram) of the multi-mode mask of the embodiment, and FIG. 1B is a partial portion of the photoresist pattern formed on the object to be transferred by using the pattern transfer step of the multi-mode mask. Sectional view. Fig. 2 is a schematic view showing the flow of a manufacturing process of the multi-tone mask of the embodiment. Fig. 6 is a schematic view showing a state in which the etching rate of the light-shielding film is made uniform by etching the equalizer film in the manufacturing process of the multi-mode mask of the embodiment.

(1)多調式光罩之構成(1) Composition of multi-tone mask

圖1A所示之多調式光罩100係於製造例如LCD(Liquid Crystal Display,液晶顯示裝置)之薄膜電晶體(TFT)、彩色濾光片、PDP(plasma display panel,電漿顯示面板)等時使用。其中,圖1A係例示光罩之積層結構者,實際之圖案未必與此相同。The multi-mode mask 100 shown in FIG. 1A is used for manufacturing a thin film transistor (TFT) such as an LCD (Liquid Crystal Display), a color filter, a PDP (plasma display panel), and the like. use. In addition, FIG. 1A exemplifies a laminated structure of a photomask, and the actual pattern is not necessarily the same.

多調式光罩100係具有轉印圖案,該轉印圖案包括:於使用該多調式光罩100時阻隔曝光光線(光透射率約為0%)之遮光部121;使曝光光線之透射率降低至例如5%~60%(將充分寬廣之透光部之透射率設為100%時)之半透光部122;以及使曝光光線100%透射之透光部123。上述中所謂充分寬廣,係指對曝光光學系統之解像度充分寬廣、即圖案之線寬之變化不影響透射率之寬廣度,例如20μm見方以上之寬廣度。The multi-mode mask 100 has a transfer pattern including: a light blocking portion 121 that blocks exposure light (having a light transmittance of about 0%) when the multi-mode mask 100 is used; and reduces transmittance of exposure light The semi-transmissive portion 122 of, for example, 5% to 60% (when the transmittance of the light-transmitting portion is sufficiently wide) is 100%; and the light-transmitting portion 123 that transmits 100% of the exposure light. The term "sufficiently broad" as used herein means that the resolution of the exposure optical system is sufficiently broad, that is, the change in the line width of the pattern does not affect the broadness of the transmittance, for example, a width of 20 μm square or more.

遮光部121係由具有導電性之蝕刻均衡器膜111、半透光膜112及遮光膜113依序積層於透明基板110上而成。又,半透光部122係由蝕刻均衡器膜111及半透光膜112依序積層於透明基板110上,且使半透光膜112之上表面露出而成。又,透光部123係使透明基板110露出而成。此處,於不損及本發明效果之範圍內,於上述膜之間及上下亦可存在其他膜。不僅限於構成遮光部121之遮光膜113之上表面露出之情形,亦可於遮光膜113上形成有其他膜。 又,如下所述,於透光部123亦可殘留透射率較高之蝕刻均衡器膜111,以取代使透明基板110之上表面露出。再者,使蝕刻均衡器膜111、半透光膜112及遮光膜113圖案化處理之情況將於下文中說明。The light shielding portion 121 is formed by sequentially depositing a conductive etching equalizer film 111, a semi-transmissive film 112, and a light shielding film 113 on the transparent substrate 110. Further, the semi-transmissive portion 122 is sequentially laminated on the transparent substrate 110 by the etching equalizer film 111 and the semi-transmissive film 112, and the upper surface of the semi-transmissive film 112 is exposed. Further, the light transmitting portion 123 is formed by exposing the transparent substrate 110. Here, other films may be present between and above the films without departing from the effects of the present invention. It is not limited to the case where the upper surface of the light shielding film 113 constituting the light shielding portion 121 is exposed, and another film may be formed on the light shielding film 113. Further, as described below, the etching equalizer film 111 having a high transmittance may remain in the light transmitting portion 123 instead of exposing the upper surface of the transparent substrate 110. Further, the case where the etching equalizer film 111, the semi-transmissive film 112, and the light shielding film 113 are patterned is described below.

透明基板110係構成為包括例如石英(SiO2 )玻璃、或者含有SiO2 、Al2 O3 、B2 O3 、RO、R2 O等之低膨脹玻璃等之平板。透明基板110之主面(表面及背面)係經研磨等而構成為平坦且平滑。透明基板110可設為例如一邊為300mm以上之正方形,且可設為例如一邊為1000mm~2400mm之矩形。透明基板110之厚度可為例如3mm~20mm。The transparent substrate 110 is configured to include, for example, quartz (SiO 2 ) glass or a flat plate containing low-expansion glass such as SiO 2 , Al 2 O 3 , B 2 O 3 , RO, R 2 O, or the like. The main surface (surface and back surface) of the transparent substrate 110 is flat and smooth by polishing or the like. The transparent substrate 110 can be, for example, a square having a side of 300 mm or more, and can be, for example, a rectangle having a side of 1000 mm to 2400 mm. The thickness of the transparent substrate 110 may be, for example, 3 mm to 20 mm.

蝕刻均衡器膜111係構成為具有片電阻值例如為10kΩ/□以下,較佳為5kΩ/□以下,更佳為2kΩ/□以下之導電性之膜。蝕刻均衡器膜111之膜厚例如可為20Å~500Å,較佳為50Å~300Å。蝕刻均衡器膜111可構成為包含金屬或金屬化合物之膜。作為金屬,可使用Cr、Al、CoW、Ni、Mo等,作為金屬化合物,可使用上述金屬之氧化物、氮化物、碳化物、氮氧化物、碳氮化物、碳氮氧化物等。然而,若金屬含量過小,則將難以確保上述導電性,故而,較佳為確保特定金屬含量之組成。又,較佳為,相對於用於半透光膜112之蝕刻之蝕刻液(或蝕刻氣體)具有抗蝕刻性。此時,蝕刻均衡器膜111可作為以下述方式對半透光膜112進行蝕刻時之蝕刻阻止層,發揮功能。The etching equalizer film 111 is formed to have a film having a sheet resistance of, for example, 10 kΩ/□ or less, preferably 5 kΩ/□ or less, more preferably 2 kΩ/□ or less. The film thickness of the etching equalizer film 111 can be, for example, 20 Å to 500 Å, preferably 50 Å to 300 Å. The etching equalizer film 111 may be configured as a film containing a metal or a metal compound. As the metal, Cr, Al, CoW, Ni, Mo, or the like can be used, and as the metal compound, an oxide, a nitride, a carbide, an oxynitride, a carbonitride, a oxycarbonitride, or the like of the above metal can be used. However, if the metal content is too small, it is difficult to ensure the above conductivity, and therefore, it is preferable to secure a composition of a specific metal content. Further, it is preferable that the etching liquid (or etching gas) for etching the semi-transmissive film 112 has etching resistance. At this time, the etching equalizer film 111 can function as an etching stopper layer when the semi-transmissive film 112 is etched in the following manner.

對用於蝕刻均衡器膜111之膜之曝光光線透射率並無特別限制。再者,蝕刻均衡器膜111係於使遮光膜113及半透光膜112分別圖案化,完成作為蝕刻均衡器之功能之後,可將殘留於透光部123之部分去除。另一方面,亦可使殘留於透光部123之蝕刻均衡器膜111之至少一部分保留下來,用作多調式光罩100之一部分。如此情形時,較佳為,使用於蝕刻均衡器膜111之膜之曝光光線透射率為60%以上。例如,可使蝕刻均衡器膜111殘留,或使經減薄之一部分殘留,且直接用作多調式光罩100之透光部123。此時,蝕刻均衡器膜111較佳為使用對於透明基板110具有80%以上之曝光光線透射率之膜。作為此時可使用之透射率較高之膜素材,例如可為ITO(Indium Tin Oxide,氧化銦錫)、ATO(Antimony Tin Oxide,摻銻氧化錫)、氧化鋅、銻錫合金、氫氧化鎂、氧化錫等。如此情形時,更佳為,使蝕刻均衡器膜111對於曝光光線之透射率相對於透明基板為85%以上。The exposure light transmittance of the film for etching the equalizer film 111 is not particularly limited. Further, the etching equalizer film 111 is formed by patterning the light shielding film 113 and the semi-transmissive film 112, respectively, and after completing the function as an etching equalizer, the portion remaining in the light transmitting portion 123 can be removed. On the other hand, at least a portion of the etched equalizer film 111 remaining in the light transmitting portion 123 may be left as a part of the multi-tone mask 100. In such a case, it is preferable that the film used for etching the equalizer film 111 has an exposure light transmittance of 60% or more. For example, the etching equalizer film 111 may be left or a portion of the thinned portion may be left and used as the light transmitting portion 123 of the multi-tone mask 100. At this time, it is preferable to use the film which has an exposure light transmittance of 80% or more with respect to the transparent substrate 110 by etching the equalizer film 111. As a film material having a high transmittance which can be used at this time, for example, ITO (Indium Tin Oxide), ATO (Antimony Tin Oxide), zinc oxide, antimony tin alloy, magnesium hydroxide can be used. , tin oxide, etc. In such a case, it is more preferable that the transmittance of the etching equalizer film 111 with respect to the exposure light is 85% or more with respect to the transparent substrate.

再者,於本實施形態中,係於透明基板110上包括積層有蝕刻均衡器膜111、半透光膜112及遮光膜113之遮光部121;積層有蝕刻均衡器膜111及半透光膜112之半透光部122;以及露出透明基板110之透光部123,但除此以外,於透明基板110上亦可包括殘留有蝕刻均衡器膜111之至少一部分之第2半透光部。即,如下所述,若適當地選擇蝕刻均衡器膜111之曝光光線透射率,則可用作4階光罩,亦可藉由其膜厚之選擇,而進行透射率之調整。此時之蝕刻均衡器膜111之透射率係由需要使用該多調式光罩100來製造之元件之加工條件而決定,但例如可於5%~80%之範圍內進行選擇。Further, in the present embodiment, the transparent substrate 110 includes a light shielding portion 121 in which an etching equalizer film 111, a semi-transmissive film 112, and a light shielding film 113 are laminated; an etching equalizer film 111 and a semi-transmissive film are laminated. The semi-transmissive portion 122 of the 112; and the light-transmitting portion 123 of the transparent substrate 110 are exposed, but the second semi-transmissive portion in which at least a part of the etching equalizer film 111 remains may be included on the transparent substrate 110. That is, as described below, if the exposure light transmittance of the etching equalizer film 111 is appropriately selected, it can be used as a fourth-order photomask, and the transmittance can be adjusted by selecting the film thickness. The transmittance of the etching equalizer film 111 at this time is determined by the processing conditions of the elements to be manufactured using the multi-mode mask 100, but can be selected, for example, in the range of 5% to 80%.

半透光膜112係包含鉻化合物、及至少含矽與鉬之化合物,例如可包含CrO、CrN、CrC、MoSix、MoSiN、MoSiON、MoSiCON等。半透光膜112係構成為可使用氟(F)系蝕刻液(或蝕刻氣體)進行蝕刻。又,較佳為,半透光膜112具有對上述鉻用蝕刻液(或蝕刻氣體)之抗蝕刻性。如此情形時,半透光膜112可作為以下述方式使用鉻用蝕刻液對遮光膜113進行蝕刻時之蝕刻阻止層而發揮功能。再者,構成半透光部122之半透光膜112之厚度亦可減薄至小於構成遮光部121之半透光膜112之厚度。藉此,便可將半透光部122之透射率精密地調整為所需值。The semi-transmissive film 112 includes a chromium compound and a compound containing at least cerium and molybdenum, and may include, for example, CrO, CrN, CrC, MoSix, MoSiN, MoSiON, MoSiCON, or the like. The semi-transmissive film 112 is configured to be etchable using a fluorine (F)-based etching liquid (or an etching gas). Further, it is preferable that the semi-transmissive film 112 has etching resistance to the etching liquid (or etching gas) for chromium. In this case, the semi-transmissive film 112 can function as an etching stopper layer when the light-shielding film 113 is etched using the etching solution for chromium as follows. Further, the thickness of the semi-transmissive film 112 constituting the semi-transmissive portion 122 may be reduced to be smaller than the thickness of the semi-transmissive film 112 constituting the light shielding portion 121. Thereby, the transmittance of the semi-transmissive portion 122 can be precisely adjusted to a desired value.

半透光膜112對於曝光光線之膜透射率較佳為5%~80%。更佳為7%~70%。可藉由此種透射率,而提高形成FPD等顯示裝置時之加工良率。該膜透射率可藉由上述素材之選擇及膜厚之選擇而獲得。The film transmittance of the semi-transmissive film 112 to the exposure light is preferably 5% to 80%. More preferably 7% to 70%. By such a transmittance, the processing yield at the time of forming a display device such as an FPD can be improved. The film transmittance can be obtained by the selection of the above materials and the selection of the film thickness.

遮光膜113實質上係以鉻(Cr)為主成分。再者,若於遮光膜113之表面上設置Cr化合物(CrO、CrC、CrN等)之層,則可使表面具有反射抑制功能。遮光膜113係構成為可使用例如包含硝酸鈰銨((NH4 )2 Ce(NO3 )6 )及過氯酸(HClO4 )之鉻用蝕刻液進行蝕刻。The light shielding film 113 is substantially composed of chromium (Cr) as a main component. Further, when a layer of a Cr compound (CrO, CrC, CrN, or the like) is provided on the surface of the light-shielding film 113, the surface can have a reflection suppressing function. The light shielding film 113 is configured to be etched using, for example, an etching solution containing chromium (ammonium nitrate) ((NH 4 ) 2 Ce(NO 3 ) 6 ) and perchloric acid (HClO 4 ).

於圖1B中,例示藉由使用多調式光罩100之圖案轉印步驟而形成於被轉印體1上之光阻圖案4p的局部剖面圖。光阻圖案4p係經由多調式光罩100對形成於被轉印體1上之正型光阻膜4照射曝光光線並進行顯影而形成。被轉印體1係包括基板2、及依序積層於基板2上之金屬薄膜、絕緣層、半導體層等任意之被加工層3a~3c,且正型光阻膜4以均一之厚度預先形成於被加工層3c上。再者,可構成為被加工層3b對於被加工層3c之蝕刻具有耐受性,且被加工層3a對於被加工層3b之蝕刻具有耐受性。In FIG. 1B, a partial cross-sectional view of the photoresist pattern 4p formed on the transfer target 1 by the pattern transfer step using the multi-tone mask 100 is exemplified. The photoresist pattern 4p is formed by irradiating the positive-type resist film 4 formed on the to-be-transferred body 1 with the exposure light and developing it through the multi-mode mask 100. The transfer target 1 includes a substrate 2, and any of the processed layers 3a to 3c such as a metal thin film, an insulating layer, and a semiconductor layer which are sequentially laminated on the substrate 2, and the positive resist film 4 is formed in a uniform thickness. On the layer 3c to be processed. Further, it is possible to make the processed layer 3b resistant to the etching of the processed layer 3c, and the processed layer 3a is resistant to the etching of the processed layer 3b.

若經由多調式光罩100,對正型光阻膜4照射曝光光線,則遮光部121不會使曝光光線透射,又,曝光光線之光量將以半透光部122、透光部123之順序階段性增加。而且,正型光阻膜4係於與各遮光部121、半透光部122分別對應之區域中膜厚依序變薄,且於與透光部123對應之區域被去除。由此,於被轉印體1上形成膜厚階段性不同之光阻圖案4p。When the positive-type resist film 4 is irradiated with the exposure light through the multi-mode mask 100, the light-shielding portion 121 does not transmit the exposure light, and the amount of the light of the exposure light is in the order of the semi-transmissive portion 122 and the light-transmitting portion 123. Increase in stages. Further, in the region corresponding to each of the light blocking portion 121 and the semi-light transmitting portion 122, the film thickness of the positive resist film 4 is sequentially thinned, and is removed in a region corresponding to the light transmitting portion 123. Thereby, a photoresist pattern 4p having a different film thickness stepwise is formed on the transfer target 1 .

形成光阻圖案4p後,則可自表面側將未由光阻圖案4p所覆蓋之區域(與透光部123對應之區域)中露出之被加工層3c~3a依序蝕刻去除(第1蝕刻)。繼而,將光阻圖案4p灰化(減薄),去除膜厚最薄之區域(與半透光部122對應之區域),從而依序將新露出之被加工層3c、3b蝕刻去除(第2蝕刻)。可藉由以此方式,使用膜厚階段性不同之光阻圖案4p,而實施先前之相當於2片光罩之步驟,從而減少光罩片數,使光微影步驟簡化。After the photoresist pattern 4p is formed, the processed layer 3c to 3a exposed in the region not covered by the photoresist pattern 4p (the region corresponding to the light transmitting portion 123) can be sequentially removed from the surface side (first etching) ). Then, the photoresist pattern 4p is ashed (thinned), and the thinnest region (the region corresponding to the semi-transmissive portion 122) is removed, thereby sequentially etching the newly exposed processed layers 3c, 3b (the first) 2 etching). By using the photoresist pattern 4p having different film thicknesses in this manner, the previous steps corresponding to two masks can be performed, thereby reducing the number of masks and simplifying the photolithography step.

(2)多調式光罩之製造方法(2) Method for manufacturing multi-tone mask

繼而,一面參照圖2,一面說明本實施形態之多調式光罩100之製造方法。Next, a method of manufacturing the multi-tone mask 100 of the present embodiment will be described with reference to Fig. 2 .

(光罩基底準備步驟)(Photomask substrate preparation step)

首先,如圖2(a)所例示,準備由具有導電性之蝕刻均衡器膜111、半透光膜112、及遮光膜113依序積層於透明基板110上而成之光罩基底100b。如此般,本實施形態之光罩基底100b係包括具有某種程度之導電性之素材彼此之導通部分(此處為包括至少含矽與鉬之化合物的半透光膜112與以Cr為主成分之遮光膜113之接觸面)。First, as illustrated in FIG. 2(a), a mask base 100b formed by sequentially depositing a conductive etching equalizer film 111, a semi-transmissive film 112, and a light shielding film 113 on a transparent substrate 110 is prepared. In this manner, the mask base 100b of the present embodiment includes conductive portions of materials having a certain degree of conductivity (here, a semi-transmissive film 112 including a compound containing at least bismuth and molybdenum and Cr as a main component). The contact surface of the light shielding film 113).

於遮光膜113上形成有第1光阻膜131。第1光阻膜131可由正型光阻材料或負型光阻材料所構成。於以下說明中,係假設第1光阻膜131由正型光阻材料所形成。第1光阻膜131可使用例如旋轉塗佈或狹縫式塗佈機(slit coater)等方法而形成。The first photoresist film 131 is formed on the light shielding film 113. The first photoresist film 131 may be composed of a positive photoresist material or a negative photoresist material. In the following description, it is assumed that the first photoresist film 131 is formed of a positive photoresist material. The first photoresist film 131 can be formed by, for example, a spin coating or a slit coater.

(第1蝕刻步驟)(first etching step)

其次,藉由雷射描繪機等進行描繪曝光,使第1光阻膜131之一部分感光,並藉由噴霧方式等方法將顯影液供給至第1光阻膜131上進行顯影,形成覆蓋遮光部121之形成預定區域之第1光阻圖案131p。形成有第1光阻圖案131p之狀態例示於圖2(b)中。Next, the image is exposed by a laser scanner or the like, and a portion of the first photoresist film 131 is exposed to light, and the developer is supplied onto the first photoresist film 131 by a method such as a spray method to develop the film to form a light-shielding portion. The first photoresist pattern 131p of the predetermined region is formed at 121. A state in which the first photoresist pattern 131p is formed is exemplified in FIG. 2(b).

繼而,將所形成之第1光阻圖案131p作為光罩,對遮光膜113進行蝕刻,形成遮光膜圖案113p,並且使半透光膜112之上表面局部露出。形成有遮光膜圖案113p之狀態例示於圖2(c)中。蝕刻係藉由包含硝酸鈰銨((NH4 )2 Ce(NO3 )6 )及過氯酸(HClO4 )之上述鉻用蝕刻液來進行。該蝕刻液具有導電性,且發揮電解液之作用。Then, the formed first photoresist pattern 131p is used as a photomask, and the light shielding film 113 is etched to form a light shielding film pattern 113p, and the upper surface of the semi-transmissive film 112 is partially exposed. A state in which the light shielding film pattern 113p is formed is exemplified in FIG. 2(c). The etching is performed by the above etching solution for chromium containing cerium ammonium nitrate ((NH 4 ) 2 Ce(NO 3 ) 6 ) and perchloric acid (HClO 4 ). The etching liquid has electrical conductivity and functions as an electrolyte.

再者,隨著遮光膜113之蝕刻之進行,若露出半透光膜 112,則成為異質金屬(遮光膜113與半透光膜112各自所含之金屬)以彼此具有接合部分之狀態浸漬於電解液(蝕刻液)中的狀態。Furthermore, as the etching of the light shielding film 113 proceeds, if the semi-transparent film is exposed In the case of 112, the heterogeneous metal (the metal contained in each of the light-shielding film 113 and the semi-transmissive film 112) is immersed in the electrolytic solution (etching liquid) in a state of having a joint portion with each other.

再者,如上所述,當使用先前之光罩基底(於透明基板上依序積層有半透光膜與遮光膜且不具有蝕刻均衡器膜之光罩基底)時,存在遮光膜之蝕刻率於面內不一致之情形。尤其發現了因轉印圖案之形狀不同,蝕刻率局部降低或上升等現象。根據發明人等研究之結果,確認如下情形:自蝕刻開始至半透光膜112露出為止之遮光膜113之濕式蝕刻行為係其後自進行蝕刻,半透光膜112露出之時間點起產生變化。亦即,可認為受到自半透光膜112露出之時間點起所產生之電池形成造成之新的要因影響(電子之供給狀態之變化),蝕刻行為轉移到不同之狀態。該所謂新的狀態,係指與面內之圖案形狀之不同、密度之不同、或遮光部與半透光部之面積比之不同中至少一種存在關係。Furthermore, as described above, when a conventional photomask substrate (a photomask substrate having a semi-transmissive film and a light-shielding film sequentially laminated on a transparent substrate and having no etching equalizer film) is used, there is an etching rate of the light-shielding film. Inconsistent in-plane. In particular, it has been found that the etching rate is locally lowered or increased due to the shape of the transfer pattern. According to the results of studies conducted by the inventors, etc., it has been confirmed that the wet etching behavior of the light-shielding film 113 from the start of etching to the exposure of the semi-transmissive film 112 is thereafter generated by etching, and the semi-transmissive film 112 is exposed. Variety. That is, it is considered that the etching behavior is shifted to a different state due to a new factor (change in the supply state of electrons) caused by the formation of the battery generated from the time point when the semi-transmissive film 112 is exposed. The so-called new state refers to a difference in the shape of the pattern in the plane, a difference in density, or a difference in the ratio of the area ratio of the light shielding portion to the semi-light transmission portion.

而且,發明人等認為存在下述情形:因上述影響,而導致遮光膜圖案之線寬局部與設計值不同,或者導致局部產生遮光膜之蝕刻不良(遮光膜之去除不良),從而使多調式光罩之品質降低,製造良率惡化。Further, the inventors think that there is a case where the line width of the light-shielding film pattern is partially different from the design value due to the above influence, or the etching of the light-shielding film locally is poor (the removal of the light-shielding film is poor), thereby making the multi-tone type The quality of the mask is lowered, and the manufacturing yield is deteriorated.

與此相對,本實施形態之光罩基底100b係於半透光膜112之下層側包括具有導電性之蝕刻均衡器膜111。藉此,無論何種轉印圖案之形狀,均使遮光膜113之蝕刻率始終維持穩定且均一化(使遮光膜113之蝕刻率之局部變化受到抑制)。藉此,只要適當地選擇蝕刻終點,則可防止遮光膜圖案113p之線寬局部與設計值局部,或局部產生遮光膜113之蝕刻不良(遮光膜113之去除不良)。再者,蝕刻均衡器膜111對蝕刻率之均一化效果將於下文中說明。On the other hand, the mask base 100b of the present embodiment includes an etching equalizer film 111 having conductivity on the lower layer side of the semi-transmissive film 112. Thereby, regardless of the shape of the transfer pattern, the etching rate of the light-shielding film 113 is always maintained stable and uniform (the local variation of the etching rate of the light-shielding film 113 is suppressed). Thereby, if the etching end point is appropriately selected, it is possible to prevent the line width of the light-shielding film pattern 113p from being partially localized with the design value or locally causing etching failure of the light-shielding film 113 (defective removal of the light-shielding film 113). Further, the effect of etching the equalizer film 111 on the etch rate uniformity will be described later.

遮光膜圖案113p之形成結束後,則剝離去除第1光阻圖案131p。接著,形成分別覆蓋殘留之遮光膜113(遮光膜圖案113p)及露出之半透光膜112之上表面的第2光阻膜132。第2光阻膜132可包含正型光阻材料或負型光阻材料。於以下說明中,假設第2光阻膜132由正型光阻材料所形成。第2光阻膜132可使用例如旋轉塗佈或狹縫式塗佈機等之方法而形成。形成有第2光阻膜132之狀態例示於圖2(d)中。After the formation of the light shielding film pattern 113p is completed, the first photoresist pattern 131p is peeled off. Next, a second photoresist film 132 that covers the remaining light-shielding film 113 (light-shielding film pattern 113p) and the upper surface of the exposed semi-transmissive film 112 is formed. The second photoresist film 132 may include a positive photoresist material or a negative photoresist material. In the following description, it is assumed that the second photoresist film 132 is formed of a positive photoresist material. The second photoresist film 132 can be formed by a method such as spin coating or a slit coater. A state in which the second photoresist film 132 is formed is exemplified in FIG. 2(d).

(第2蝕刻步驟)(2nd etching step)

其次,藉由雷射描繪機等進行描繪曝光,使第2光阻膜132之一部分感光,並藉由噴霧方式等方法將顯影液供給至第2光阻膜132中進行顯影,形成至少覆蓋半透光部122之形成預定區域之第2光阻圖案132p。形成有第2光阻圖案132p之狀態例示於圖2(e)中。再者,如圖2(e)所例示,第2光阻圖案132p可以不僅覆蓋半透光部122之形成預定區域,而且覆蓋遮光膜圖案113p之一部分或整個部分之方式形成。Next, the drawing exposure is performed by a laser drawing machine or the like, and a part of the second resist film 132 is exposed to light, and the developing solution is supplied to the second resist film 132 by a method such as a spray method to perform development, thereby forming at least a half. The light transmitting portion 122 forms a second photoresist pattern 132p of a predetermined region. A state in which the second photoresist pattern 132p is formed is exemplified in FIG. 2(e). Further, as illustrated in FIG. 2(e), the second photoresist pattern 132p may be formed not only to cover a predetermined region in which the semi-transmissive portion 122 is formed but also to cover a part or the entire portion of the light-shielding film pattern 113p.

其次,將所形成之遮光膜圖案113p及第2光阻圖案132p作為光罩,依序對半透光膜112及蝕刻均衡器膜111進行蝕刻,形成半透光膜圖案112p及蝕刻均衡器膜圖案111p,並且使透光基板110局部露出。再者,半透光膜112之蝕刻可使用上述氟(F)系蝕刻液(或蝕刻氣體)來進行。又,蝕刻均衡器膜111之蝕刻可藉由根據構成蝕刻均衡器膜111之材料而適當選擇之蝕刻液(或蝕刻氣體)來進行。Next, the formed light shielding film pattern 113p and the second photoresist pattern 132p are used as a mask, and the semi-transmissive film 112 and the etching equalizer film 111 are sequentially etched to form a semi-transmissive film pattern 112p and an etch equalizer film. The pattern 111p is formed, and the light-transmitting substrate 110 is partially exposed. Further, the etching of the semi-transmissive film 112 can be performed using the above-described fluorine (F)-based etching liquid (or etching gas). Further, the etching of the etching equalizer film 111 can be performed by an etching liquid (or etching gas) appropriately selected depending on the material constituting the etching equalizer film 111.

接著,剝離去除第2光阻圖案132p,結束本實施形態之多調式光罩100之製造方法。Next, the second photoresist pattern 132p is removed and removed, and the method of manufacturing the multi-mode mask 100 of the present embodiment is completed.

(3)蝕刻均衡器膜之效果(3) Effect of etching the equalizer film

如上所述,於進行第1蝕刻步驟時,不斷進行蝕刻,將遮光膜113局部去除,藉此,使半透光膜112局部露出,從而成為以遮光膜113與半透光膜112彼此具有接合部分之狀態,分別浸漬於電解液(蝕刻液)中之狀態。此處,遮光膜113與半透光膜112係為包含各不相同之金屬之材料,且具有某種程度之導電性,因此,浸漬於電解液中之遮光膜與半透光膜例如構成類似於賈法尼(galvano)電池等之化學電池,且自該時間點起,遮光膜113之蝕刻行為由所形成之電池之電子轉移所支配。而且,其結果,存在蝕刻率降低或上升之情形。利用圖11,說明浸漬於電解液中之彼此具有接合部分之異質金屬對蝕刻率產生之效果(亦將其稱作電池效應)。As described above, when the first etching step is performed, the etching is continued, and the light shielding film 113 is partially removed, whereby the semi-transmissive film 112 is partially exposed, whereby the light shielding film 113 and the semi-transmissive film 112 are bonded to each other. Part of the state is immersed in the state of the electrolyte (etching solution). Here, the light-shielding film 113 and the semi-transmissive film 112 are materials containing different metals and have a certain degree of conductivity. Therefore, the light-shielding film immersed in the electrolyte is similar to the semi-transmissive film, for example. A chemical battery such as a galvano battery, and from this point of time, the etching behavior of the light-shielding film 113 is governed by the electron transfer of the formed battery. Further, as a result, there is a case where the etching rate is lowered or increased. The effect of the heterogeneous metal having the joint portion immersed in the electrolytic solution on the etching rate (also referred to as a battery effect) will be described with reference to FIG.

圖11(a)係表示蝕刻率之測定系統,且表示使包含Cr之Cr單體板、包含Mo之Mo單體板、使Cr板與Mo板重合之Cr-Mo積層板(異質金屬接觸、導通)分別浸漬於上述鉻用蝕刻液中之情況。Fig. 11(a) shows a measurement system for an etching rate, and shows a Cr-Mo laminate in which a Cr single-plate containing Cr, a Mo single-plate containing Mo, and a Cr-plate and a Mo-plate are overlapped (heterometal contact, The conduction is immersed in the above etching liquid for chromium.

圖11(b)係表示Cr單體板、Cr-Mo積層板、Mo單體板之各蝕刻率之測定結果的圖表。根據圖11(b),可知Cr-Mo積層板中之Cr之蝕刻率減少至Cr單體板之Cr之蝕刻率的一半以下。又,可知Cr-Mo積層板中之Mo之蝕刻率較Mo單體板之Mo之蝕刻率更為增加。亦即,可知若使彼此導通之異質金屬浸漬於電解液中,則會對蝕刻率產生影響,使離子化傾向較小之金屬(此處為Cr)之蝕刻率降低,並且使離子化傾向較大之金屬(此處為鉬)之蝕刻率增加。由以上結果可理解如下,於多調式光罩100之濕式蝕刻時,包含互不相同之金屬之遮光膜113與半透光膜112分別具有特定之導電性,且於兩者導通之狀態下與蝕刻液接觸時,產生與僅將遮光膜113浸漬於蝕刻液中時不同之蝕刻行為,使得蝕刻率出現變化。Fig. 11 (b) is a graph showing the measurement results of the etching rates of the Cr single crystal plate, the Cr-Mo laminated plate, and the Mo single plate. According to FIG. 11(b), it is understood that the etching rate of Cr in the Cr-Mo laminate is reduced to less than half of the etching rate of Cr of the Cr single-plate. Further, it is understood that the etching rate of Mo in the Cr-Mo laminate is more increased than the etching rate of Mo in the Mo single plate. In other words, it is understood that when the heterogeneous metal that is electrically connected to each other is immersed in the electrolytic solution, the etching rate is affected, and the etching rate of the metal having a small ionization tendency (here, Cr) is lowered, and the ionization tendency is lowered. The etching rate of the large metal (here, molybdenum) increases. It can be understood from the above results that, in the wet etching of the multi-mode mask 100, the light shielding film 113 and the semi-transmissive film 112 including the mutually different metals have specific conductivity, respectively, and in a state in which the two are turned on. When it comes into contact with the etching liquid, an etching behavior different from that when only the light shielding film 113 is immersed in the etching liquid is generated, so that the etching rate changes.

此處,實施上述第1蝕刻步驟而使半透光膜112露出之露出面積係根據轉印圖案之形狀而局部不同。即,因轉印圖案之形狀,露出之半透光膜112之面積有大亦有小。根據發明人等之見解,於先前之多調式光罩之製造步驟中,半透光膜112之露出面積與蝕刻中途之遮光膜113圖案之面積之比、相互之距離、各自之形狀差異導致上述電池效應出現強弱,藉此,產生遮光膜113之蝕刻率無法於面內達到均一之問題。即,因轉印圖案之形狀,既存在遮光膜113之蝕刻率之變化較大之部位,亦存在遮光膜113之蝕刻率之變化較小之部位,蝕刻之終點無法於面內達到固定。關於所涉及之現象,將發明人等所考察之模型表示於圖7中。Here, the exposed area in which the semi-transmissive film 112 is exposed by performing the first etching step is partially different depending on the shape of the transfer pattern. That is, the area of the exposed semi-transmissive film 112 is large or small due to the shape of the transfer pattern. According to the inventors' knowledge, in the manufacturing steps of the conventional multi-tone mask, the ratio of the exposed area of the semi-transmissive film 112 to the area of the pattern of the light-shielding film 113 in the middle of etching, the mutual distance, and the respective shape differences result in the above-mentioned The battery effect is strong, whereby the etching rate of the light-shielding film 113 cannot be made uniform in the plane. In other words, the shape of the transfer pattern has a portion where the etching rate of the light-shielding film 113 is largely changed, and a portion where the etching rate of the light-shielding film 113 is small is small, and the end point of the etching cannot be fixed in the plane. Regarding the phenomenon involved, the model examined by the inventors and the like is shown in FIG.

圖7係表示於先前之多調式光罩之製造步驟中,遮光膜113之蝕刻率根據轉印圖案之形狀而局部變化之情況的概略圖。於圖7中,包含MoSi之半透光膜112與包含Cr之遮光膜113係依序不經由蝕刻均衡器膜111而積層於透明基板110上。而且,將形成於遮光膜113上之光阻圖案131p作為光罩,使用上述鉻用蝕刻液(電解液)對遮光膜113進行蝕刻,形成遮光膜圖案113p,並且使半透光膜112之上表面局部露出。再者,於圖中右側,半透光膜112之露出面積較大,而於圖中左側,半透光膜112之露出面積較小。Fig. 7 is a schematic view showing a state in which the etching rate of the light-shielding film 113 is locally changed according to the shape of the transfer pattern in the manufacturing process of the conventional multi-tone mask. In FIG. 7, the semi-transmissive film 112 containing MoSi and the light-shielding film 113 containing Cr are sequentially laminated on the transparent substrate 110 without etching the equalizer film 111. Further, the photoresist pattern 131p formed on the light-shielding film 113 is used as a photomask, and the light-shielding film 113 is etched using the above-described etching solution (electrolyte solution) for chromium to form a light-shielding film pattern 113p, and the semi-transmissive film 112 is formed thereon. The surface is partially exposed. Further, in the right side of the figure, the exposed area of the semi-transmissive film 112 is large, and on the left side in the drawing, the exposed area of the semi-transmissive film 112 is small.

如圖7所示,由於半透光膜112露出而接觸蝕刻液(電解液),故而,使得形成半透光膜112之Mo離子化,例如產生MoMo3+ +3e- 等反應。與露出面積較小之圖中左側之半透光膜112相比,於露出面積較大之圖中右側之半透光膜112中則產生更多之電子。藉由Mo之離子化而產生之電子(e- )係自半透光膜112供給至遮光膜113。亦即,與圖中左側之遮光膜113(遮光膜圖案113p)相比,圖中右側之遮光膜113(遮光膜圖案113p)中被供給更多之電子。其結果,產生Cr之離子化反應難以進行之狀況。此時形成之自上述Mo向各遮光膜圖案113p之電子供給狀態不同,因此,各遮光圖案113P之電位變得不均一,導致遮光膜113之蝕刻率局部不均一。例如,圖中右側遮光膜113之蝕刻率之降低變得較圖中左側之遮光膜113之蝕刻率之降低更顯著。As shown in FIG. 7, since the semi-transmissive film 112 is exposed to contact the etching liquid (electrolyte), the Mo forming the semi-transmissive film 112 is ionized, for example, Mo is generated. Mo3 + +3e - equal reaction. Compared with the semi-transmissive film 112 on the left side in the smaller exposed area, more electrons are generated in the semi-transmissive film 112 on the right side in the larger exposed area. Electrons (e - ) generated by ionization of Mo are supplied from the semi-transmissive film 112 to the light shielding film 113. That is, more electrons are supplied to the light shielding film 113 (light shielding film pattern 113p) on the right side in the drawing than the light shielding film 113 (light shielding film pattern 113p) on the left side in the drawing. As a result, it is difficult to carry out the ionization reaction of Cr. At this time, the electron supply state from the Mo to the respective light-shielding film patterns 113p is different. Therefore, the potential of each of the light-shielding patterns 113P becomes uneven, and the etching rate of the light-shielding film 113 is partially uneven. For example, the decrease in the etching rate of the right side light-shielding film 113 in the drawing becomes more remarkable than the decrease in the etching rate of the light-shielding film 113 on the left side in the drawing.

因此,發明人等對減少根據轉印圖案之形狀而產生之電池效應之強弱、即遮光膜圖案113p之電位差之方法進行了積極研究,上述遮光膜圖案113p之電位差係根據相對於作 為蝕刻對象之遮光膜113之面積的附近之半透光膜112之露出面積的大小而產生。其結果,發現可藉由將具有導電性之蝕刻均衡器膜111設置於半透光膜112之下層側,而使所形成之各遮光膜圖案113p之電位均一化,從而抑制遮光膜113之蝕刻率之局部變化。即,發現可藉由設置蝕刻均衡器膜111,而使遮光膜113面內之任意部分之電位均實質相等,從而使蝕刻Cr時之離子化之傾向均一化。Therefore, the inventors have actively studied how to reduce the potential of the battery effect generated by the shape of the transfer pattern, that is, the potential difference of the light-shielding film pattern 113p, and the potential difference of the light-shielding film pattern 113p is based on This is caused by the size of the exposed area of the semi-transmissive film 112 in the vicinity of the area of the light shielding film 113 to be etched. As a result, it has been found that the etched equalizer film 111 having conductivity can be disposed on the lower layer side of the semi-transmissive film 112, and the potentials of the formed light-shielding film patterns 113p can be made uniform, thereby suppressing etching of the light-shielding film 113. Local change in rate. That is, it has been found that by providing the etching equalizer film 111, the potentials of any portions in the plane of the light shielding film 113 are substantially equal, and the tendency of ionization when etching Cr is uniformized.

圖6中表示於本實施形態之多調式光罩100之製造步驟中,遮光膜113之蝕刻率藉由蝕刻均衡器膜111而均一化之模型(遮光膜圖案113p之電位藉由蝕刻均衡器膜111而均一化之情況)。於圖6中,具有特定之導電性之包含金屬或金屬化合物之蝕刻均衡器膜111、包含MoSi之半透光膜112、以Cr為主成分之遮光膜113係依序積層於透明基板110上。而且,與圖7相同,將形成於遮光膜113上之光阻圖案131p作為光罩,使用上述鉻用蝕刻液(電解液),對遮光膜113進行蝕刻,形成遮光膜圖案113p。而且,半透光膜112之上表面隨著蝕刻之進行而局部地露出。又,與圖7相同,圖中右側中,半透光膜112之露出面積較大,圖中左側中,半透光膜112之露出面積較小。FIG. 6 shows a model in which the etching rate of the light-shielding film 113 is uniformized by etching the equalizer film 111 in the manufacturing process of the multi-mode mask 100 of the present embodiment (the potential of the light-shielding film pattern 113p is etched by the equalizer film). 111 and the case of uniformity). In FIG. 6, an etching equalizer film 111 containing a metal or a metal compound having a specific conductivity, a semi-transmissive film 112 containing MoSi, and a light shielding film 113 containing Cr as a main component are sequentially laminated on the transparent substrate 110. . In the same manner as in FIG. 7, the photoresist pattern 131p formed on the light-shielding film 113 is used as a mask, and the light-shielding film 113 is etched using the etching liquid (electrolyte solution) for chromium to form a light-shielding film pattern 113p. Further, the upper surface of the semi-transmissive film 112 is partially exposed as the etching progresses. Further, similarly to Fig. 7, in the right side of the figure, the exposed area of the semi-transmissive film 112 is large, and in the left side of the figure, the exposed area of the semi-transmissive film 112 is small.

如圖6所示,因半透光膜112露出而接觸蝕刻液(電解液),故使得形成半透光膜112之Mo離子化,例如產生MoMo3+ +3e- 等反應。與露出面積較小之圖中左側之半透光膜112相比,於露出面積較大之圖中右側之半透光膜112中則產生更多之電子。藉由Mo之離子化而產生之電子(e- )係自半透光膜112流向遮光膜113。此處,蝕刻均衡器膜111因具有導電性,故圖中右側中所產生之電子不僅流入至圖中右側之遮光膜113(遮光膜圖案113p),而且經由蝕刻均衡器膜111、圖中左側之半透光膜112,流入至圖中左側之遮光膜113(遮光膜圖案113p)。藉此,所形成之各遮光膜圖案113p之電位得以均一化,從而使得遮光膜113之蝕刻率局部均一化。As shown in FIG. 6, since the semi-transmissive film 112 is exposed and contacts the etching liquid (electrolyte), Mo which forms the semi-transmissive film 112 is ionized, for example, Mo is generated. Mo3 + +3e - equal reaction. Compared with the semi-transmissive film 112 on the left side in the smaller exposed area, more electrons are generated in the semi-transmissive film 112 on the right side in the larger exposed area. Electrons (e - ) generated by ionization of Mo flow from the semi-transmissive film 112 to the light shielding film 113. Here, since the etching equalizer film 111 has conductivity, the electrons generated in the right side of the drawing not only flow into the light shielding film 113 (light shielding film pattern 113p) on the right side in the drawing, but also pass through the etching equalizer film 111, the left side in the drawing. The semi-transmissive film 112 flows into the light shielding film 113 (light shielding film pattern 113p) on the left side in the drawing. Thereby, the potentials of the formed light-shielding film patterns 113p are uniformized, so that the etching rate of the light-shielding film 113 is locally uniformized.

利用圖8~圖10,說明證實上述效果之測定結果。The measurement results confirming the above effects will be described with reference to Figs. 8 to 10 .

圖8係表示於對遮光膜113進行蝕刻時,相對於成為蝕刻對象之遮光膜面積而言,蝕刻中產生之半透光膜112之露出面積較小之情形的模式圖,圖8(a)係表示對透明基板110上依序積層有蝕刻均衡器膜111、半透光膜112及遮光膜113之樣品1(具有與本實施形態之光罩基底100b相同之積層結構之樣品)進行蝕刻之情形,圖8(b)係表示對透明基板110上依序積層有半透光膜112及遮光膜113之樣品2(具有與先前之多調式用光罩基底相同之積層結構之樣品)進行蝕刻之情形,圖8(c)係表示對透明基板110上形成有遮光膜113之樣品3(具有與先前之二元式光罩基底相同之積層結構之樣品)進行蝕刻之情形。再者,蝕刻係藉由對各樣品之表面塗佈光阻膜,形成僅蝕刻部中去除光阻之光阻圖案之後,將Cr蝕刻液供給至露出之遮光膜113而進行。FIG. 8 is a schematic view showing a state in which the exposed area of the semi-transmissive film 112 generated during etching is small with respect to the area of the light-shielding film to be etched when the light-shielding film 113 is etched, and FIG. 8(a) The sample 1 (the sample having the same laminated structure as the mask base 100b of the present embodiment) in which the etching equalizer film 111, the semi-transmissive film 112, and the light shielding film 113 are sequentially laminated on the transparent substrate 110 is etched. In the case, FIG. 8(b) shows that the sample 2 having the semi-transmissive film 112 and the light-shielding film 113 sequentially laminated on the transparent substrate 110 (having a sample having the same laminated structure as the previous multi-tone mask substrate) is etched. In the case, FIG. 8(c) shows a case where the sample 3 on which the light-shielding film 113 is formed on the transparent substrate 110 (the sample having the same laminated structure as the previous binary mask substrate) is etched. Further, etching is performed by applying a photoresist film to the surface of each sample to form a photoresist pattern in which only the photoresist is removed in the etching portion, and then supplying the Cr etching solution to the exposed light shielding film 113.

又,圖9係表示對遮光膜113進行蝕刻時,於蝕刻部之附近,露出有面積大於該蝕刻部之面積之半透光膜112(圖中之符號201所示之部位)之情形的模式圖,圖9(a)係表示對透明基板110上依序積層有蝕刻均衡器膜111、半透光膜112及遮光膜113之樣品4(具有與本實施形態之光罩基底100b相同之積層結構之樣品)進行蝕刻之情形,圖9(b)係表示對透明基板110上依序積層有半透光膜112及遮光膜113之樣品5(具有與先前之多調式用光罩基底相同之積層結構之樣品)進行蝕刻之情形,圖9(c)係表示對透明基板110上形成有遮光膜113之樣品6(具有與先前之二元式光罩基底相同之積層結構之樣品)進行蝕刻之情形。再者,與圖8相同,蝕刻係藉由對各樣品之表面塗佈光阻膜,形成僅蝕刻部去除光阻之光阻圖案之後,將Cr蝕刻液供給至露出之遮光膜113而進行。Further, FIG. 9 is a view showing a mode in which a semi-transmissive film 112 (a portion indicated by a symbol 201 in the figure) having an area larger than the area of the etching portion is exposed in the vicinity of the etching portion when the light shielding film 113 is etched. 9(a) shows a sample 4 having an etching equalizer film 111, a semi-transmissive film 112, and a light shielding film 113 sequentially laminated on a transparent substrate 110 (having the same layer as the mask substrate 100b of the present embodiment). FIG. 9(b) shows a sample 5 in which a semi-transmissive film 112 and a light-shielding film 113 are sequentially laminated on a transparent substrate 110 (having the same pattern as the conventional multi-tone mask substrate). In the case where the sample of the laminated structure is etched, FIG. 9(c) shows that the sample 6 on which the light-shielding film 113 is formed on the transparent substrate 110 (the sample having the same laminated structure as the previous binary reticle substrate) is etched. The situation. Further, in the same manner as in FIG. 8, the etching is performed by applying a photoresist film to the surface of each sample to form a photoresist pattern in which only the etching portion removes the photoresist, and then supplying the Cr etching solution to the exposed light shielding film 113.

再者,於本測定中,為了明確把握蝕刻均衡器膜111之作用,而對蝕刻條件與圖案進行設計。即,使蝕刻時間長於實際之蝕刻時間,進而,使圖案之配置為圖8、9所示,藉此,選擇可顯著地把握有無蝕刻均衡器膜111而引起之下述CD Shift之差異的條件。Further, in the present measurement, in order to clearly grasp the action of the etching equalizer film 111, the etching conditions and patterns were designed. In other words, the etching time is longer than the actual etching time, and the pattern is arranged as shown in Figs. 8 and 9, whereby the condition for distinguishing the following CD Shift due to the presence or absence of the etching equalizer film 111 is selected. .

圖10係針對上述樣品1~6,表示遮光膜圖案113p之測定部200中之線寬(圖8、9中之蝕刻部之線寬)與設計值之差異(稱作CD shift)的圖表。圖10中之◇標記、Δ標記、□標記分別表示圖8之樣品1、2、3中之CD shift(μm)。又,圖11中之◆標記、▲標記、■標記分別表示圖9之樣品4、5、6中之CD shift(μm)。FIG. 10 is a graph showing the difference between the line width (the line width of the etching portion in FIGS. 8 and 9) and the design value (referred to as CD shift) in the measurement unit 200 of the light shielding film pattern 113p for the samples 1 to 6. In Fig. 10, the ◇ mark, the Δ mark, and the □ mark respectively indicate the CD shift (μm) in the samples 1, 2, and 3 of Fig. 8. Further, the ◆ mark, the ▲ mark, and the ? mark in Fig. 11 respectively indicate the CD shift (μm) in the samples 4, 5, and 6 of Fig. 9.

如圖10所示,對上述樣品1~6各進行3次關於遮光膜113之蝕刻之驗證,於每次驗證中分別測定CD shift(μm)。其結果可知,於具有與本實施形態之光罩基底100b相同之積層結構之樣品1(◇標記)、樣品4(◆標記)中,無論半透光膜112之露出面積如何,CD shift均始終降至0.100(μm)以下。與此相對,可知於包含與不具有蝕刻均衡器膜111之先前之多調式用光罩基底相同之積層結構之樣品2(Δ標記)、樣品5(▲標記)中,若半透光膜112之露出面積變大,則CD shift自0.0500(μm)增大至0.300(μm)為止。再者,可知於具有與先前之二元式光罩基底相同之積層結構之樣品3(□標記)、樣品6(■標記)中,因未產生電池效應,故CD shift始終降至0.1000(μm)以下。As shown in FIG. 10, each of the samples 1 to 6 was subjected to verification of etching of the light-shielding film 113 three times, and CD shift (μm) was measured for each verification. As a result, in the sample 1 (◇ mark) and sample 4 (◆ mark) having the same laminated structure as the mask base 100b of the present embodiment, the CD shift is always the same regardless of the exposed area of the semi-transmissive film 112. Dropped below 0.100 (μm). On the other hand, in the sample 2 (Δ mark) and the sample 5 (▲ mark) including the same laminated structure as the previous multi-tone mask substrate having no etching equalizer film 111, the semi-transmissive film 112 is known. As the exposed area becomes larger, the CD shift increases from 0.0500 (μm) to 0.300 (μm). Further, it can be seen that in the sample 3 (□ mark) and the sample 6 (■ mark) having the same laminated structure as the previous binary reticle base, since the battery effect is not generated, the CD shift is always reduced to 0.1000 (μm). )the following.

再者,如上所述,於本測定中,確認到可將CD shift控制於0.1 μm以下,但可知於實際之TFT製造用光罩中,可使CD Shift為0.05 μm以下,從而亦可製造更具有CD Shift為0.03 μm以下之規格之光罩。In addition, as described above, in the measurement, it was confirmed that the CD shift can be controlled to 0.1 μm or less. However, it is understood that the actual TFT manufacturing mask can have a CD Shift of 0.05 μm or less, and it is also possible to manufacture more. A reticle with a CD Shift of 0.03 μm or less.

如上所述,根據本實施形態,無論轉印圖案之形狀如何均可藉由設置蝕刻均衡器膜111,而使遮光膜113之蝕刻率之變化均一化,從而提昇多調式光罩100之品質,使製造良率提高。又,根據使用本實施形態之多調式光罩100之圖案轉印方法,可改善FPD等之製造良率。As described above, according to the present embodiment, the etching equalizer film 111 can be provided regardless of the shape of the transfer pattern, and the change in the etching rate of the light shielding film 113 can be made uniform, thereby improving the quality of the multi-tone mask 100. Increase manufacturing yield. Moreover, according to the pattern transfer method using the multi-tone mask 100 of the present embodiment, the manufacturing yield of the FPD or the like can be improved.

再者,顯著呈現本實施形態之效果係半透光膜112與遮光膜113均具有某種程度之導電性之情形。其原因在於,於此情況下,因第1蝕刻步驟(濕式蝕刻步驟)而導致構成電池。例如,當半透光膜112與遮光膜113均包括達到10 kΩ/□以下、進而5 kΩ/□以下之導電性材料時,可顯著獲得本實施形態之效果。Further, the effect of the present embodiment is remarkably exhibited in the case where the semi-transmissive film 112 and the light-shielding film 113 each have a certain degree of conductivity. This is because, in this case, the battery is formed by the first etching step (wet etching step). For example, when the semi-transmissive film 112 and the light-shielding film 113 each include a conductive material of 10 kΩ/□ or less and further 5 kΩ/□ or less, the effects of the embodiment can be remarkably obtained.

又,本實施形態之蝕刻均衡器膜111若為具有起到用以使面內之蝕刻行為均一化之電子傳輸作用、供給作用之程度之導電性者即可。再者,更佳為具有較半透光膜112及遮光膜113所具有之導電性更高之導電性(低片電阻值)。進而,較佳為具有半透光膜112及遮光膜113所分別具有之片電阻值的1/5以下之片電阻值。藉此,即便轉印圖案於面內具有各種形狀分佈及密度分佈,亦可充分達成順利進行電子供給之效果,從而縮小轉印圖案整體之面內之電位差。In addition, the etching equalizer film 111 of the present embodiment may have electrical conductivity to such an extent as to have an electron transporting action or a supply action for uniformizing the etching behavior in the plane. Further, it is more preferable to have higher conductivity (low sheet resistance value) than that of the semi-transmissive film 112 and the light-shielding film 113. Further, it is preferable to have a sheet resistance value of 1/5 or less of the sheet resistance value of each of the semi-transmissive film 112 and the light-shielding film 113. Thereby, even if the transfer pattern has various shape distributions and density distributions in the plane, the effect of smoothly supplying electrons can be sufficiently achieved, and the potential difference in the plane of the entire transfer pattern can be reduced.

<本發明之另一實施形態><Another embodiment of the present invention>

本實施形態之多調式光罩100'與上述實施形態不同之處在於構成為4階光罩之方面。The multi-mode mask 100' of the present embodiment is different from the above embodiment in that it is configured as a fourth-order photomask.

圖3A係本實施形態之多調式光罩100'之局部剖面圖(模式圖),圖3B係藉由使用該多調式光罩100'之圖案轉印步驟而形成於被轉印體1上之光阻圖案的局部剖面圖。圖4係例示本實施形態之多調式光罩100'之製造步驟之流程的概略圖。3A is a partial cross-sectional view (schematic view) of the multi-mode mask 100' of the present embodiment, and FIG. 3B is formed on the object to be transferred 1 by a pattern transfer step using the multi-mode mask 100'. A partial cross-sectional view of the photoresist pattern. Fig. 4 is a schematic view showing a flow of a manufacturing process of the multi-tone mask 100' of the embodiment.

(1)多調式光罩之構成(1) Composition of multi-tone mask

本實施形態之多調式光罩100'係具有轉印圖案,該轉印圖案包括:於使用該多調式光罩100'時阻隔曝光光線(透射率約為0%)之遮光部121;使曝光光線之透射率降低至5%以上70%以下(將充分寬廣之透光部123之透射率設為100%時,以下相同),較佳為降低至5%以上50%以下左右之第1半透光部122a;使曝光光線之透射率降低至5%以上80%以下,較佳為降低至7%以上70%以下左右之第2半透光部122b;以及使曝光光線100%透射之透光部123。於上述中,所謂充分寬廣,係指對曝光光學系統之解像度充分寬廣、即圖案之線寬變化不影響透射率之寬廣度,例如20μm見方以上之寬廣度。The multi-mode mask 100' of the present embodiment has a transfer pattern including: a light blocking portion 121 for blocking exposure light (transmittance of about 0%) when the multi-mode mask 100' is used; When the transmittance of light is reduced to 5% or more and 70% or less (when the transmittance of the sufficiently wide transparent portion 123 is 100%, the same applies hereinafter), it is preferable to reduce the first half to about 5% or more and 50% or less. The light transmitting portion 122a; the transmittance of the exposure light is reduced to 5% or more and 80% or less, preferably to the second semi-light transmitting portion 122b which is reduced to about 7% or more and 70% or less; and the transmission light is 100% transmitted. Light portion 123. In the above description, the term "sufficiently broad" means that the resolution of the exposure optical system is sufficiently wide, that is, the change in the line width of the pattern does not affect the broadness of the transmittance, for example, a width of 20 μm square or more.

遮光部121係與上述實施形態相同,由具有導電性之蝕刻均衡器膜111、半透光膜112及遮光膜113依序積層於透明基板110上而成。又,第1半透光部122a係與上述實施形態之半透光部122相同,由蝕刻均衡器膜111及半透光膜112依序積層於透明基板110而成。第2半透光部122b係使形成於透明基板110上之蝕刻均衡器膜111露出而成。又,透光部123係與上述實施形態相同,使透明基板110局部露出而成。此處,不僅限於構成遮光部121之遮光膜113之上表面露出之情形,亦可於遮光膜113上形成有其他膜。再者,使蝕刻均衡器膜111、半透光膜112及遮光膜113圖案化處理之情況將於下文中說明。Similarly to the above-described embodiment, the light-shielding portion 121 is formed by sequentially depositing a conductive etching equalizer film 111, a semi-transmissive film 112, and a light-shielding film 113 on the transparent substrate 110. Further, the first semi-transmissive portion 122a is formed in the same manner as the semi-transmissive portion 122 of the above-described embodiment, and the etching equalizer film 111 and the semi-transmissive film 112 are sequentially laminated on the transparent substrate 110. The second semi-transmissive portion 122b is formed by exposing the etching equalizer film 111 formed on the transparent substrate 110. Further, the light transmitting portion 123 is formed by partially exposing the transparent substrate 110 in the same manner as in the above embodiment. Here, not only the upper surface of the light shielding film 113 constituting the light shielding portion 121 but also the other film may be formed on the light shielding film 113. Further, the case where the etching equalizer film 111, the semi-transmissive film 112, and the light shielding film 113 are patterned is described below.

透明基板110、蝕刻均衡器膜111、半透光膜112、遮光膜113之構成係與上述實施形態相同。再者,構成第2半透光部122b之蝕刻均衡器膜111之厚度亦可減薄至小於構成遮光部121及第1半透光部122a之蝕刻均衡器膜111之厚度。藉此,可將第2半透光部122b之透射率精密地調整為所需之值。The configurations of the transparent substrate 110, the etching equalizer film 111, the semi-transmissive film 112, and the light shielding film 113 are the same as those of the above embodiment. Further, the thickness of the etching equalizer film 111 constituting the second semi-transmissive portion 122b may be reduced to be smaller than the thickness of the etching equalizer film 111 constituting the light shielding portion 121 and the first semi-light transmitting portion 122a. Thereby, the transmittance of the second semi-transmissive portion 122b can be precisely adjusted to a desired value.

藉由使用多調式光罩100'之圖案轉印步驟而形成於被轉 印體1之光阻圖案4p'之局部剖面圖例示於圖3(b)中。光阻圖案4p'係藉由經由多調式光罩100',對形成於被轉印體1上之正型光阻膜4照射曝光光線進行顯影而形成。被轉印體1係包括基板2、及依序積層於基板2上之金屬薄膜、絕緣層、半導體層等任意之被加工層3a~3c,正型光阻膜4可以均一之厚度預先形成於被加工層3c上。再者,可構成為被加工層3b相對被加工層3c之蝕刻具有耐受性,且被加工層3a相對被加工層3b之蝕刻具有耐受性。Formed on the transferred by using the pattern transfer step of the multi-tone mask 100' A partial cross-sectional view of the photoresist pattern 4p' of the printed body 1 is exemplified in Fig. 3(b). The photoresist pattern 4p' is formed by irradiating the positive resist film 4 formed on the object to be transferred 1 with exposure light through the multi-mode mask 100'. The transfer target 1 includes a substrate 2, and any of the processed layers 3a to 3c such as a metal thin film, an insulating layer, and a semiconductor layer which are sequentially laminated on the substrate 2. The positive resist film 4 can be formed in advance in a uniform thickness. On the layer 3c to be processed. Further, it is possible to make the processed layer 3b resistant to etching by the processed layer 3c, and the processed layer 3a is resistant to etching by the processed layer 3b.

若經由多調式光罩100'對正型光阻膜4照射曝光光線,則遮光部121不會使曝光光線透射,又,曝光光線之光量係以第1半透光部122a、第2半透光部122b、透光部123之順序階段性增加。而且,正型光阻膜4係於分別與遮光部121、第1半透光部122a、第2半透光部122b對應之區域中膜厚依序變薄,且於與透光部123對應之區域中被去除。以此方式,於被轉印體1上形成膜厚階段性不同之光阻圖案4p'。When the exposure light is irradiated to the positive-type resist film 4 via the multi-mode mask 100', the light-shielding portion 121 does not transmit the exposure light, and the amount of light of the exposure light is the first semi-transmissive portion 122a and the second semi-transparent portion. The order of the light portion 122b and the light transmitting portion 123 is increased stepwise. Further, the positive-type resist film 4 is thinned in the region corresponding to the light-shielding portion 121, the first semi-transmissive portion 122a, and the second semi-transmissive portion 122b, respectively, and corresponds to the light-transmitting portion 123. The area is removed. In this manner, a photoresist pattern 4p' having a different film thickness stepwise is formed on the transfer target 1.

若形成光阻圖案4p',則可自表面側,將未被光阻圖案4p'覆蓋之區域(與透光部123對應之區域)中露出之被加工層3c~3a依序蝕刻去除(第1蝕刻)。接著,使光阻圖案4p'灰化(減薄),去除膜厚最薄之區域(與第2半透光部122b對應之區域),並將新露出之被加工層3c、3b依序蝕刻去除(第2蝕刻)。繼而,進一步使光阻圖案4p'灰化(減薄),去除膜厚僅次於最薄之區域(與第1半透光部122a對應之區域),並將新露出之被加工層3c依序蝕刻去除(第3蝕刻)。可藉由以 此方式,使用膜厚階段性不同之光阻圖案4p',而進行先前之相當於3片光罩之步驟,從而可削減光罩片數,故可使光微影步驟簡化。When the photoresist pattern 4p' is formed, the processed layer 3c to 3a exposed in the region not covered by the photoresist pattern 4p' (the region corresponding to the light transmitting portion 123) can be sequentially removed from the surface side (the first) 1 etching). Next, the photoresist pattern 4p' is ashed (thinned), the thinnest region (the region corresponding to the second semi-transmissive portion 122b) is removed, and the newly exposed processed layers 3c, 3b are sequentially etched. Remove (second etching). Then, the photoresist pattern 4p' is further ashed (thinned), the film thickness is removed second only to the thinnest region (the region corresponding to the first semi-transmissive portion 122a), and the newly exposed processed layer 3c is Order etching removal (third etching). By In this manner, by using the photoresist pattern 4p' having a different film thickness step, the previous steps corresponding to the three masks are performed, so that the number of masks can be reduced, so that the photolithography step can be simplified.

(2)多調式光罩之製造方法(2) Method for manufacturing multi-tone mask

繼而,一面參照圖4一面說明本實施形態之多調式光罩100'之製造方法。Next, a method of manufacturing the multi-tone mask 100' of the present embodiment will be described with reference to Fig. 4 .

(光罩基底準備步驟)(Photomask substrate preparation step)

首先,如圖4(a)所例示,準備由具有導電性之蝕刻均衡器膜111、半透光膜112、及遮光膜113依序積層於透明基板110上而成之光罩基底100b。於遮光膜113上形成第1光阻膜131。First, as illustrated in FIG. 4(a), a mask base 100b formed by sequentially depositing a conductive etching equalizer film 111, a semi-transmissive film 112, and a light shielding film 113 on a transparent substrate 110 is prepared. The first photoresist film 131 is formed on the light shielding film 113.

(第1蝕刻步驟)(first etching step)

其次,藉由雷射描繪機等進行描繪曝光,使第1光阻膜131之一部分感光,並藉由噴霧方式等方法將顯影液供給至第1光阻膜131進行顯影,形成覆蓋遮光部121之形成預定區域之第1光阻圖案131p。形成有第1光阻圖案131p之狀態例示於圖4(b)中。Then, the image is exposed by a laser scanner or the like, and a portion of the first photoresist film 131 is exposed to light, and the developer is supplied to the first photoresist film 131 by a method such as a spray method to develop the film to form a light-shielding portion 121. The first photoresist pattern 131p of the predetermined region is formed. A state in which the first photoresist pattern 131p is formed is exemplified in FIG. 4(b).

其次,將所形成之第1光阻圖案131p作為光罩,對遮光膜113進行蝕刻,形成遮光膜圖案113p,並且使半透光膜112之上表面局部露出。形成有遮光膜圖案113p之狀態例示於圖4(c)中。蝕刻係藉由上述鉻用蝕刻液而進行。該蝕刻液具有導電性,且作為電解液而發揮作用。Next, the formed first photoresist pattern 131p is used as a photomask, and the light shielding film 113 is etched to form a light shielding film pattern 113p, and the upper surface of the semi-transmissive film 112 is partially exposed. A state in which the light shielding film pattern 113p is formed is exemplified in FIG. 4(c). The etching is performed by the above etching solution for chromium. This etching liquid has electrical conductivity and functions as an electrolytic solution.

繼之,於藉由剝離等去除第1光阻圖案131p之後,形成分別覆蓋殘留之遮光膜113及露出之半透光膜112之上表面 的第2光阻膜132。形成有第2光阻膜132之狀態例示於圖4(d)中。Then, after the first photoresist pattern 131p is removed by lift-off or the like, the remaining light-shielding film 113 and the exposed upper surface of the semi-transmissive film 112 are formed. The second photoresist film 132. A state in which the second photoresist film 132 is formed is exemplified in FIG. 4(d).

(第2蝕刻步驟)(2nd etching step)

其次,藉由雷射描繪機等進行描繪曝光,使第2光阻膜132之一部分感光,並藉由噴霧方式等方法將顯影液供給至第2光阻膜132進行顯影,形成至少覆蓋第1半透光部122a之形成預定區域之第2光阻圖案132p。形成有第2光阻圖案132p之狀態例示於圖4(e)中。再者,如圖4(e)所例示,第2光阻圖案132p可以不僅覆蓋第1半透光部122a之形成預定區域,而且覆蓋遮光膜圖案113p之一部分或整個部分之方式形成。Next, the image is exposed by a laser scanner or the like, and a portion of the second resist film 132 is exposed to light, and the developer is supplied to the second resist film 132 by a method such as a spray method to develop the image, thereby forming at least the first portion. The semi-transmissive portion 122a forms a second photoresist pattern 132p of a predetermined region. A state in which the second photoresist pattern 132p is formed is exemplified in FIG. 4(e). Further, as illustrated in FIG. 4(e), the second photoresist pattern 132p may be formed not only to cover a predetermined region in which the first semi-transmissive portion 122a is formed but also to cover a part or the entire portion of the light-shielding film pattern 113p.

其次,將所形成之遮光膜圖案113p及第2光阻圖案132p作為光罩,對半透光膜112進行蝕刻,形成半透光膜圖案112p,並且使蝕刻均衡器膜111之上表面局部露出。Next, the formed light shielding film pattern 113p and the second photoresist pattern 132p are used as a mask, and the semi-transmissive film 112 is etched to form a semi-transmissive film pattern 112p, and the upper surface of the etching equalizer film 111 is partially exposed. .

接著,於藉由剝離等去除第2光阻圖案132p之後,形成分別覆蓋殘留之遮光膜113、半透光膜112、及露出之蝕刻均衡器膜111之上表面的第3光阻膜133。形成有第3光阻膜133之狀態例示於圖4(f)中。Next, after the second photoresist pattern 132p is removed by lift-off or the like, the third photoresist film 133 which covers the remaining light-shielding film 113, the semi-transmissive film 112, and the exposed upper surface of the etching equalizer film 111 is formed. A state in which the third photoresist film 133 is formed is exemplified in FIG. 4(f).

(第3圖案化步驟)(3rd patterning step)

其次,藉由雷射描繪機等進行描繪曝光,使第3光阻膜133之一部分感光,並藉由噴霧方式等方法將顯影液供給至第3光阻膜133進行顯影,形成至少覆蓋第2半透光部122b之形成預定區域之第3光阻圖案133p。形成有第3光阻圖案133p之狀態例示於圖4(g)中。再者,如圖4(g)所例 示,第3光阻圖案133p可以不僅覆蓋第2半透光部122b之形成預定區域,而且覆蓋遮光膜圖案113p及半透光膜圖案112p之一部分或整個部分之方式形成。Next, the image is exposed by a laser scanner or the like, and a portion of the third photoresist film 133 is exposed to light, and the developer is supplied to the third photoresist film 133 by a method such as a spray method to develop the image, thereby forming at least the second portion. The third light-resistance pattern 133p of the predetermined area is formed in the semi-transmissive portion 122b. A state in which the third photoresist pattern 133p is formed is exemplified in FIG. 4(g). Furthermore, as shown in Figure 4(g) The third photoresist pattern 133p may be formed not only to cover a predetermined region in which the second semi-transmissive portion 122b is formed but also to cover a portion or an entire portion of the light-shielding film pattern 113p and the semi-transmissive film pattern 112p.

其次,將所形成之第3光阻圖案133p作為光罩,對蝕刻均衡器膜111進行蝕刻,形成蝕刻均衡器膜圖案111p,並且使透明基板110之上表面局部露出。接著,藉由剝離等去除第3光阻圖案133p,從而結束本實施形態之多調式光罩100'之製造方法。Next, the formed third photoresist pattern 133p is used as a mask, and the etching equalizer film 111 is etched to form an etching equalizer film pattern 111p, and the upper surface of the transparent substrate 110 is partially exposed. Then, the third photoresist pattern 133p is removed by lift-off or the like, thereby completing the method of manufacturing the multi-mode mask 100' of the present embodiment.

藉由本實施形態,亦可發揮與上述實施形態相同之效果。亦即,無論轉印圖案之形狀如何均可藉由設置蝕刻均衡器膜111,而使遮光膜113之蝕刻率之變化均一化,從而提昇多調式光罩100'之品質,使製造良率提高。又,根據使用本實施形態之多調式光罩100'之圖案轉印方法,可改善FPD等之製造良率。According to this embodiment, the same effects as those of the above embodiment can be exhibited. That is, regardless of the shape of the transfer pattern, the etching equalizer film 111 can be provided to uniformize the change in the etching rate of the light shielding film 113, thereby improving the quality of the multi-tone mask 100' and improving the manufacturing yield. . Further, according to the pattern transfer method using the multi-tone mask 100' of the present embodiment, the manufacturing yield of the FPD or the like can be improved.

<本發明之又一實施形態><Another embodiment of the present invention>

以上,具體地說明瞭本發明之實施形態,但本發明並不限定於上述實施形態,可於不脫離其精神之範圍內進行各種變更。The embodiment of the present invention has been specifically described above, but the present invention is not limited to the embodiment described above, and various modifications can be made without departing from the spirit and scope of the invention.

例如,如圖5所例示,上述多調式光罩100所具有之透光部123亦可構成為使形成於透明基板110上之蝕刻均衡器膜111露出。For example, as illustrated in FIG. 5, the light transmitting portion 123 of the multi-mode mask 100 may be configured to expose the etching equalizer film 111 formed on the transparent substrate 110.

1...被轉印體1. . . Transferred body

2...基板2. . . Substrate

3a、3b、3c...被加工層3a, 3b, 3c. . . Processed layer

4...正型光阻膜4. . . Positive photoresist film

4p、4p'...光阻圖案4p, 4p'. . . Resistive pattern

100、100'...多調式光罩100, 100'. . . Multi-tone mask

100b...光罩基底100b. . . Photomask base

110...透明基板110. . . Transparent substrate

111...蝕刻均衡器膜111. . . Etched equalizer film

111p...蝕刻均衡器膜圖案111p. . . Etched equalizer film pattern

112...半透光膜112. . . Semi-transparent film

112p...半透光膜圖案112p. . . Semi-transparent film pattern

113...遮光膜113. . . Sunscreen

113p...遮光膜圖案113p. . . Sun mask pattern

121...遮光部121. . . Shading

122...半透光部122. . . Semi-transparent part

122a...第1半透光部122a. . . First semi-transmission section

122b...第2半透光部122b. . . Second semi-transmission section

123...透光部123. . . Translucent part

131...第1光阻膜131. . . First photoresist film

131p...第1光阻圖案131p. . . First photoresist pattern

132...第2光阻膜132. . . Second photoresist film

133...第3光阻膜133. . . Third photoresist film

200...測定部200. . . Measurement department

201...相對蝕刻部之面積而言面積較大之半透光膜112201. . . The semi-transmissive film 112 having a larger area than the area of the etched portion

圖1A係本發明一實施形態之多調式光罩的局部剖面圖(模式圖),圖1B係藉由使用該多調式光罩之圖案轉印步驟 而形成於被轉印體上之光阻圖案的局部剖面圖。1A is a partial cross-sectional view (schematic diagram) of a multi-mode mask according to an embodiment of the present invention, and FIG. 1B is a pattern transfer step by using the multi-tone mask. A partial cross-sectional view of the photoresist pattern formed on the transfer target.

圖2(a)-(f)係例示本發明一實施形態之多調式光罩之製造步驟之流程的概略圖。2(a) to 2(f) are schematic diagrams showing the flow of a manufacturing process of a multi-tone mask according to an embodiment of the present invention.

圖3A係本發明另一實施形態之多調式光罩的局部剖面圖(模式圖),圖3B係藉由使用該多調式光罩之圖案轉印步驟而形成於被轉印體上之光阻圖案的局部剖面圖。3A is a partial cross-sectional view (schematic diagram) of a multi-mode mask according to another embodiment of the present invention, and FIG. 3B is a photoresist formed on the object to be transferred by using a pattern transfer step of the multi-mode mask. A partial section of the pattern.

圖4(a)-(h)係例示本發明另一實施形態之多調式光罩之製造步驟之流程的概略圖。4(a) to 4(h) are schematic diagrams showing the flow of a manufacturing step of a multi-tone mask according to another embodiment of the present invention.

圖5係本發明之又一實施形態之多調式光罩的局部剖面圖(模式圖)。Fig. 5 is a partial cross-sectional view (schematic diagram) of a multi-mode mask according to still another embodiment of the present invention.

圖6係表示於本發明一實施形態之多調式光罩之製造步驟中,藉由蝕刻均衡器膜而使遮光膜之蝕刻率均一化之情況的概略圖。Fig. 6 is a schematic view showing a state in which the etching rate of the light-shielding film is made uniform by etching the equalizer film in the manufacturing process of the multi-mode mask according to the embodiment of the present invention.

圖7係表示於先前之多調式光罩之製造步驟中,遮光膜之蝕刻率因轉印圖案之形狀而產生局部變化之情況的概略圖。Fig. 7 is a schematic view showing a state in which the etching rate of the light-shielding film is locally changed by the shape of the transfer pattern in the manufacturing process of the conventional multi-tone mask.

圖8係表示蝕刻遮光膜時之半透光膜之露出面積較小之情形的模式圖,圖8(a)係表示對透明基板上依序積層有蝕刻均衡器膜、半透光膜、及遮光膜之樣品1進行蝕刻之情形,圖8(b)係表示對透明基板上依序積層有半透光膜及遮光膜之樣品2進行蝕刻之情形,圖8(c)係表示對透明基板上形成有遮光膜之樣品3進行蝕刻之情形。8 is a schematic view showing a state in which the exposed area of the semi-transmissive film is small when the light-shielding film is etched, and FIG. 8(a) shows that an etching equalizer film, a semi-transmissive film, and the like are sequentially laminated on the transparent substrate. When the sample 1 of the light-shielding film is etched, FIG. 8(b) shows a case where the sample 2 in which the semi-transmissive film and the light-shielding film are sequentially laminated on the transparent substrate is etched, and FIG. 8(c) shows the case of the transparent substrate. The sample 3 on which the light-shielding film was formed was etched.

圖9係表示蝕刻遮光膜時之半透光膜之露出面積較大之情形的模式圖,圖9(a)係表示對透明基板上依序積層有蝕刻均衡器膜、半透光膜、及遮光膜之樣品4進行蝕刻之情形,圖9(b)係表示對透明基板上依序積層有半透光膜及遮光膜之樣品5進行蝕刻之情形,圖9(c)係表示對透明基板上形成有遮光膜之樣品6進行蝕刻之情形。9 is a schematic view showing a state in which the exposed area of the semi-transmissive film is large when the light-shielding film is etched, and FIG. 9(a) shows that an etching equalizer film, a semi-transmissive film, and the like are sequentially laminated on the transparent substrate. When the sample 4 of the light-shielding film is etched, FIG. 9(b) shows a case where the sample 5 in which the semi-transmissive film and the light-shielding film are sequentially laminated on the transparent substrate is etched, and FIG. 9(c) shows the case of the transparent substrate. The sample 6 on which the light shielding film was formed was etched.

圖10係表示遮光膜圖案之線寬與設計值之差異之測定結果的圖表。Fig. 10 is a graph showing the measurement results of the difference between the line width of the light-shielding film pattern and the design value.

圖11係表示浸漬於電解液中之異質金屬之接合影響蝕刻率之效果的概略圖,圖11(a)係表示蝕刻率之測定系統,圖11(b)表示Cr單體板、構成Cr-Mo積層板之Cr板、構成Cr-Mo積層板之Mo板、Mo單體板之各蝕刻率的測定結果。Fig. 11 is a schematic view showing an effect of bonding of a heterogeneous metal immersed in an electrolytic solution to affect an etching rate, wherein Fig. 11(a) shows a measurement system for an etching rate, and Fig. 11(b) shows a Cr single plate and a Cr-constituting composition. The measurement results of the etching rates of the Cr plate of the Mo laminate, the Mo plate constituting the Cr-Mo laminate, and the Mo single plate.

100‧‧‧多調式光罩100‧‧‧Multi-mode mask

110‧‧‧透明基板110‧‧‧Transparent substrate

111‧‧‧蝕刻均衡器膜111‧‧‧ Etched Equalizer Film

112‧‧‧半透光膜112‧‧‧ Semi-transparent film

113‧‧‧遮光膜113‧‧‧Shade film

121‧‧‧遮光部121‧‧‧Lighting Department

122‧‧‧半透光部122‧‧‧ semi-transmission department

123‧‧‧透光部123‧‧‧Transmission Department

Claims (14)

一種多調式光罩,其特徵在於:其係於透明基板上形成有包括遮光部、透光部、及半透光部之特定之轉印圖案者,且上述遮光部係由具有導電性之蝕刻均衡器膜、半透光膜、及遮光膜依序積層於上述透明基板上而成,上述半透光部係由上述蝕刻均衡器膜及上述半透光膜依序積層於上述透明基板上而成,上述透光部係使上述透明基板露出而成。 A multi-modular reticle is characterized in that a specific transfer pattern including a light shielding portion, a light transmitting portion, and a semi-light transmitting portion is formed on a transparent substrate, and the light shielding portion is etched by conductivity The equalizer film, the semi-transmissive film, and the light shielding film are sequentially laminated on the transparent substrate, and the semi-transmissive portion is sequentially laminated on the transparent substrate by the etching equalizer film and the semi-transmissive film. The light transmitting portion is formed by exposing the transparent substrate. 一種多調式光罩,其特徵在於:其係於透明基板上形成有包括遮光部、透光部、及半透光部之特定之轉印圖案者,且上述遮光部係由具有導電性之蝕刻均衡器膜、半透光膜、及遮光膜依序積層於上述透明基板上而成,上述半透光部係由上述蝕刻均衡器膜及上述半透光膜依序積層於上述透明基板上而成,上述透光部係使形成於上述透明基板上之上述蝕刻均衡器膜之至少一部分露出而成。 A multi-modular reticle is characterized in that a specific transfer pattern including a light shielding portion, a light transmitting portion, and a semi-light transmitting portion is formed on a transparent substrate, and the light shielding portion is etched by conductivity The equalizer film, the semi-transmissive film, and the light shielding film are sequentially laminated on the transparent substrate, and the semi-transmissive portion is sequentially laminated on the transparent substrate by the etching equalizer film and the semi-transmissive film. The light transmitting portion is formed by exposing at least a part of the etching equalizer film formed on the transparent substrate. 如請求項1或2之多調式光罩,其中上述蝕刻均衡器膜係具有片電阻值為10kΩ/□以下之導電性。 The multi-modulation reticle of claim 1 or 2, wherein the etch equalizer film has a sheet resistance of 10 kΩ/□ or less. 如請求項1或2之多調式光罩,其中上述蝕刻均衡器膜係包含金屬或金屬化合物。 A multi-modular reticle of claim 1 or 2, wherein said etch equalizer film comprises a metal or a metal compound. 如請求項1或2之多調式光罩,其中上述蝕刻均衡器膜之對於曝光光線之透射率為60%以上。 The multi-modulation reticle of claim 1 or 2, wherein the etch equalizer film has a transmittance for exposure light of 60% or more. 如請求項1或2之多調式光罩,其中上述轉印圖案中所含之上述遮光部之圖案線寬與上述遮光部之設計值之線寬之差係為50nm以下。 The multi-mode mask of claim 1 or 2, wherein a difference between a line width of the light-shielding portion included in the transfer pattern and a line width of a design value of the light-shielding portion is 50 nm or less. 如請求項1或2之多調式光罩,其中上述半透光部所含之上述半透光膜之膜厚係小於上述遮光部所含之上述半透光膜之膜厚。 The multi-mode mask of claim 1 or 2, wherein a thickness of the semi-transmissive film included in the semi-transmissive portion is smaller than a thickness of the semi-transmissive film included in the light-shielding portion. 如請求項1或2之多調式光罩,其中上述半透光部係包括:第1半透光部,其係由上述蝕刻均衡器膜及上述半透光膜依序積層於上述透明基板上而成;以及第2半透光部,其係使形成於上述透明基板上之上述蝕刻均衡器膜露出而成。 The multi-transmission mask of claim 1 or 2, wherein the semi-transmissive portion comprises: a first semi-transmissive portion, which is sequentially laminated on the transparent substrate by the etching equalizer film and the semi-transmissive film. And the second semi-transmissive portion is formed by exposing the etching equalizer film formed on the transparent substrate. 一種光罩基底,其特徵在於:其係藉由於透明基板上依序積層半透光膜及遮光膜,且分別對上述半透光膜、與上述遮光膜實施圖案化處理,而於上述透明基板上形成有包括遮光部、透光部、及半透光部之特定之轉印圖案者,且於上述半透光膜與上述透明基板之間,形成有具有導電性之蝕刻均衡器膜。 A reticle substrate, characterized in that a semi-transmissive film and a light-shielding film are sequentially laminated on a transparent substrate, and the semi-transmissive film and the light-shielding film are respectively patterned to be processed on the transparent substrate A specific transfer pattern including a light shielding portion, a light transmitting portion, and a semi-light transmitting portion is formed thereon, and a conductive equalizer film is formed between the semi-transmissive film and the transparent substrate. 如請求項9之光罩基底,其中上述蝕刻均衡器膜係具有片電阻值為10kΩ/□以下之導電性。 The reticle substrate of claim 9, wherein the etch equalizer film has a sheet resistance of 10 kΩ/□ or less. 如請求項9或10之光罩基底,其中上述蝕刻均衡器膜係包含金屬或金屬化合物。 The reticle substrate of claim 9 or 10, wherein the etch equalizer film comprises a metal or a metal compound. 一種多調式光罩之製造方法,其特徵在於:其係於透明 基板上形成有包括遮光部、透光部、及半透光部之特定之轉印圖案之多調式光罩之製造方法,且上述多調式光罩之製造方法包括:準備光罩基底之步驟,該光罩基底係於上述透明基板上依序積層有具有導電性之蝕刻均衡器膜、半透光膜、及遮光膜;第1蝕刻步驟,其係將形成於上述光罩基底上之第1光阻圖案作為光罩,至少對上述遮光膜進行蝕刻;以及第2蝕刻步驟,其係於去除上述第1光阻圖案之後,於經上述第1蝕刻之光罩基底上形成第2光阻圖案,並至少將上述第2光阻圖案作為光罩,對上述遮光膜或上述半透光膜進行蝕刻;且,於上述第1蝕刻步驟中,藉由上述蝕刻均衡器膜而使所形成之上述遮光膜圖案之面內電位分佈均一化。 A method for manufacturing a multi-modular reticle, characterized in that it is transparent A method of manufacturing a multi-tone mask including a light-shielding portion, a light-transmitting portion, and a specific transfer pattern of the semi-transmissive portion is formed on the substrate, and the method for manufacturing the multi-tone mask includes the steps of preparing a mask base. The mask base is formed by sequentially laminating a conductive etching equalizer film, a semi-transmissive film, and a light shielding film on the transparent substrate; and a first etching step of forming the first layer on the mask substrate The photoresist pattern is used as a mask to etch at least the light-shielding film, and a second etching step is performed after the first photoresist pattern is removed, and a second photoresist pattern is formed on the mask substrate via the first etching And etching the light shielding film or the semi-transmissive film at least the second photoresist pattern as a mask; and forming the above-described etching equalizer film in the first etching step The in-plane potential distribution of the light-shielding film pattern is uniform. 如請求項12之多調式光罩之製造方法,其包括:第1蝕刻步驟,該第1蝕刻步驟係於上述光罩基底上形成覆蓋上述遮光部之形成預定區域之第1光阻圖案,並將上述第1光阻圖案作為光罩,對上述遮光膜進行蝕刻,形成遮光膜圖案;以及第2蝕刻步驟,該第2蝕刻步驟係於去除上述第1光阻圖案之後,於經上述第1蝕刻之光罩基底上形成至少覆蓋上述半透光部之形成預定區域之第2光阻圖案,並至少將上述第2光阻圖案作為光罩,對上述半透光膜進行蝕刻,形成半透光膜圖案。 The method of manufacturing a multi-mode mask according to claim 12, further comprising: a first etching step of forming a first photoresist pattern covering the predetermined region of the light shielding portion on the mask substrate, and Using the first photoresist pattern as a mask, etching the light shielding film to form a light shielding film pattern, and a second etching step of removing the first photoresist pattern and then performing the first Forming a second photoresist pattern covering at least a predetermined region of the semi-transmissive portion on the etched mask base, and etching the semi-transmissive film to form a semi-transparent film by using at least the second resist pattern as a mask Light film pattern. 一種圖案轉印方法,其特徵在於包括下述步驟:使用如請求項1或2之多調式光罩、或者利用如請求項9或10之光罩基底所製造之多調式光罩、或者由如請求項12或13之製造方法所得之多調式光罩,對被轉印體照射曝光光線,將上述轉印圖案轉印至形成於上述被轉印體上之光阻膜。 A pattern transfer method comprising the steps of: using a multi-tone mask as claimed in claim 1 or 2, or using a multi-tone mask manufactured by the reticle substrate of claim 9 or 10, or by The multi-mode mask obtained by the method of claim 12 or 13, wherein the transfer target is irradiated with an exposure light, and the transfer pattern is transferred to a photoresist film formed on the transfer target.
TW099123197A 2009-07-30 2010-07-14 Multitone photomask, photomask blank, method of manufacturing the multitone photomask, and pattern transfer method TWI422966B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2009177486 2009-07-30

Publications (2)

Publication Number Publication Date
TW201109836A TW201109836A (en) 2011-03-16
TWI422966B true TWI422966B (en) 2014-01-11

Family

ID=43745654

Family Applications (1)

Application Number Title Priority Date Filing Date
TW099123197A TWI422966B (en) 2009-07-30 2010-07-14 Multitone photomask, photomask blank, method of manufacturing the multitone photomask, and pattern transfer method

Country Status (4)

Country Link
JP (1) JP5541997B2 (en)
KR (1) KR101287708B1 (en)
CN (1) CN101989043B (en)
TW (1) TWI422966B (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5464186B2 (en) * 2011-09-07 2014-04-09 信越化学工業株式会社 Photomask blank, photomask and manufacturing method thereof
WO2013094756A1 (en) * 2011-12-21 2013-06-27 大日本印刷株式会社 Large phase shift mask and method for manufacturing phase shift mask
JP2015049282A (en) * 2013-08-30 2015-03-16 Hoya株式会社 Photomask for manufacturing a display device, manufacturing method of photomask, pattern transfer method, and manufacturing method of display device
JP6229466B2 (en) * 2013-12-06 2017-11-15 信越化学工業株式会社 Photomask blank
JP6189242B2 (en) * 2014-03-28 2017-08-30 Hoya株式会社 Photomask manufacturing method, photomask and display device manufacturing method
JP6564734B2 (en) * 2015-07-27 2019-08-21 信越化学工業株式会社 Photomask blank and photomask manufacturing method
JP6341166B2 (en) * 2015-09-03 2018-06-13 信越化学工業株式会社 Photomask blank

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040161674A1 (en) * 2000-12-19 2004-08-19 Hoya Corporation Graytone mask and method thereof
TW200804969A (en) * 2006-04-21 2008-01-16 Shinetsu Chemical Co Photomask blank
JP2008033330A (en) * 2006-07-28 2008-02-14 Samsung Electronics Co Ltd Multi-tone optical mask, method of manufacturing the same, and method of manufacturing thin-film transistor substrate by using the same

Family Cites Families (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5579447A (en) * 1978-12-09 1980-06-14 Dainippon Printing Co Ltd Photomask substrate and photomask
JP2501383B2 (en) * 1991-12-12 1996-05-29 ホーヤ株式会社 Phase shift mask blank and phase shift mask
JP3250415B2 (en) * 1995-04-28 2002-01-28 凸版印刷株式会社 Manufacturing method of halftone type phase shift mask
JP3894503B2 (en) * 1995-06-01 2007-03-22 Hoya株式会社 Antistatic film, lithographic mask blank and lithographic mask using this film
KR100560969B1 (en) * 1998-12-31 2006-06-23 삼성전자주식회사 Manufacturing method of optical mask for liquid crystal display device
JP4393290B2 (en) * 2003-06-30 2010-01-06 Hoya株式会社 Method for manufacturing gray tone mask and method for manufacturing thin film transistor substrate
JP2006078825A (en) * 2004-09-10 2006-03-23 Shin Etsu Chem Co Ltd Photomask blank, photomask and method for manufacturing same
JP4570632B2 (en) * 2006-02-20 2010-10-27 Hoya株式会社 Four-tone photomask manufacturing method and photomask blank processed product
CN101025564B (en) * 2006-02-20 2010-12-15 Hoya株式会社 Four-gradation photomask manufacturing method and photomask blank for use therein
JP5433925B2 (en) * 2006-02-23 2014-03-05 大日本印刷株式会社 Mask blank and gradation mask
JP4919259B2 (en) * 2006-03-30 2012-04-18 Hoya株式会社 Mask blank and photomask
JP4840879B2 (en) * 2007-08-10 2011-12-21 エスアンドエス テック カンパニー リミテッド Gray-tone blank mask, gray-tone photomask, and manufacturing method thereof
JP5407125B2 (en) * 2007-08-29 2014-02-05 大日本印刷株式会社 Gradation mask
JP2009086383A (en) * 2007-09-29 2009-04-23 Hoya Corp Gray tone mask, pattern transfer method and gray tone mask blank
JP2011102913A (en) * 2009-11-11 2011-05-26 Hoya Corp Method for manufacturing multi-gradation photomask and multi-gradation photomask

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040161674A1 (en) * 2000-12-19 2004-08-19 Hoya Corporation Graytone mask and method thereof
TW200804969A (en) * 2006-04-21 2008-01-16 Shinetsu Chemical Co Photomask blank
JP2008033330A (en) * 2006-07-28 2008-02-14 Samsung Electronics Co Ltd Multi-tone optical mask, method of manufacturing the same, and method of manufacturing thin-film transistor substrate by using the same

Also Published As

Publication number Publication date
CN101989043B (en) 2012-12-12
KR20110013299A (en) 2011-02-09
KR101287708B1 (en) 2013-07-24
JP5541997B2 (en) 2014-07-09
CN101989043A (en) 2011-03-23
JP2011048353A (en) 2011-03-10
TW201109836A (en) 2011-03-16

Similar Documents

Publication Publication Date Title
TWI422966B (en) Multitone photomask, photomask blank, method of manufacturing the multitone photomask, and pattern transfer method
TWI442170B (en) Photomask blank and photomask
TWI600964B (en) Photomask for use in manufacturing a display device, method of manufacturing the photomask and method of manufacturing a display device
TWI461837B (en) Multi-gradation photomask and method of manufacturing the same, and pattern transfer method
TWI387845B (en) Gray tone mask and pattern transfer method
TWI387843B (en) A mask substrate, a mask, and a method for manufacturing the same
JP2009258357A (en) Substrate for photomask, photomask, and method of manufacturing the same
JP2017033004A (en) Photomask for manufacturing display device, method for manufacturing the photomask, method for pattern transfer, and method for manufacturing display device
TW201735161A (en) Phase shift mask blank, phase shift mask and method of manufacturing a display device
TWI454834B (en) Method of manufacturing a multi-tone photomask and pattern transfer method
JP2006030319A (en) Gray tone mask and method for manufacturing gray tone mask
KR100812253B1 (en) Process Method of Gray Tone Photo Mask, Gray Tone Photo Mask and Gray Tone Blank Mask
JP2011027878A (en) Multi-gradation photomask, method of manufacturing the same, and pattern transfer method
CN107229181B (en) Phase shift mask blank, phase shift mask, and method for manufacturing display device
TWI622849B (en) Photomask, photomask set, method of manufacturing a photomask and method of manufacturing a display device
KR101182082B1 (en) Method of manufacturing multi-gray scale photomask and multi-gray scale photomask
JP4816197B2 (en) Gradation mask and manufacturing method thereof
JP5219201B2 (en) Photomask, photomask blank, photomask manufacturing method, and pattern transfer method
JP2014126835A (en) Method for producing phase shift mask, and phase shift mask
JP2013140236A (en) Mask blank and method for manufacturing phase shift mask
JP5400698B2 (en) Multi-tone photomask, multi-tone photomask manufacturing method, pattern transfer method, and multi-tone photomask use method
JP2014115675A (en) Multilevel gradation photomask for manufacturing display device, method for manufacturing multilevel gradation photomask for manufacturing display device, and method for manufacturing display device
KR20100003964A (en) Method for correcting pattern critical dimension in photomask
CN111752089A (en) Photomask, method for manufacturing photomask, and method for manufacturing display device
WO2023113047A1 (en) Photomask blank, photomask, and method for manufacturing photomask