TWI422077B - Light-emitting diode structure and method for manufacturing the same - Google Patents
Light-emitting diode structure and method for manufacturing the same Download PDFInfo
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本發明是有關於一種發光元件,且特別是有關於一種發光二極體結構及其製作方法。The present invention relates to a light-emitting element, and more particularly to a light-emitting diode structure and a method of fabricating the same.
請參照第1圖,其係繪示一種傳統發光二極體結構的剖面示意圖。發光二極體結構100主要包含基板102、磊晶結構104、透明導電層106、電極114與保護層116。磊晶結構104設於基板102上。透明導電層106則設於磊晶結構104上。電極114設置在部分之透明導電層106上方。電極114一般係由三層金屬層108、110與112所堆疊而成。保護層116則覆蓋在電極114與透明導電層106之暴露部分上。保護層116具有開口118,其中開口118暴露出部分之電極114,以利電極114與外部電源進行電性連接。Please refer to FIG. 1 , which is a cross-sectional view showing a conventional light emitting diode structure. The light emitting diode structure 100 mainly includes a substrate 102, an epitaxial structure 104, a transparent conductive layer 106, an electrode 114 and a protective layer 116. The epitaxial structure 104 is disposed on the substrate 102. The transparent conductive layer 106 is disposed on the epitaxial structure 104. The electrode 114 is disposed over a portion of the transparent conductive layer 106. The electrode 114 is generally formed by stacking three metal layers 108, 110 and 112. The protective layer 116 overlies the exposed portions of the electrode 114 and the transparent conductive layer 106. The protective layer 116 has an opening 118 in which a portion of the electrode 114 is exposed to facilitate electrical connection of the electrode 114 to an external power source.
在此種傳統發光二極體結構100中,於製程中定義電極114時,所使用之酸鹼溶液或酸鹼氣體會損及透明導電層106,而在透明導電層106之上表面上產生缺陷。由於在發光二極體結構100中,其係先形成電極114,然後才在電極114之定義,因此酸鹼溶液或酸鹼氣體極易從電極114與透明導電層106之接觸界面的外圍120,而進入兩者之接觸界面。In the conventional light-emitting diode structure 100, when the electrode 114 is defined in the process, the acid-base solution or the acid-base gas used may damage the transparent conductive layer 106, and the surface of the transparent conductive layer 106 may be defective. . Since in the light emitting diode structure 100, the electrode 114 is formed first, and then the electrode 114 is defined, the acid-base solution or the acid-base gas is easily accessible from the periphery 120 of the interface between the electrode 114 and the transparent conductive layer 106. And enter the contact interface between the two.
此外,於完成電極114之定義後,進行光阻清潔時所使用的電漿,或者後續沉積保護層116所使用之電漿,也同樣極易從電極114與透明導電層106之接觸界面的外圍120,而進入兩者之接觸界面。In addition, after the definition of the electrode 114 is completed, the plasma used for the photoresist cleaning, or the plasma used for the subsequent deposition of the protective layer 116, is also easily accessible from the periphery of the contact interface between the electrode 114 and the transparent conductive layer 106. 120, and enter the contact interface of the two.
而無論是酸鹼侵蝕,或是電漿侵入,均會導致電極114對於透明導電層106之附著力下降。電極114對透明導電層106之附著力不佳,將會造成發光二極體結構100之電性特性異常,影響發光二極體結構100之穩定性。Whether it is acid-base erosion or plasma intrusion, the adhesion of the electrode 114 to the transparent conductive layer 106 is lowered. The poor adhesion of the electrode 114 to the transparent conductive layer 106 will cause abnormal electrical characteristics of the light-emitting diode structure 100 and affect the stability of the light-emitting diode structure 100.
因此,本發明之一態樣就是在提供一種發光二極體結構及其製造方法,其係先形成保護層,再形成電極。如此一來,電極可填入形成保護層期間在透明導電層表面上所形成之缺陷中。因此,可降低酸鹼溶液、酸鹼氣體或電漿經由電極與透明導電層之界面的外圍進入,進而可減低酸鹼溶液、酸鹼氣體或電漿對於電極與透明導電層之接合界面的損害。故,可大幅提升電極對於透明導電層之附著力。Accordingly, an aspect of the present invention is to provide a light emitting diode structure and a method of fabricating the same that form a protective layer and then form an electrode. In this way, the electrodes can be filled in defects formed on the surface of the transparent conductive layer during the formation of the protective layer. Therefore, the acid-base solution, the acid-base gas or the plasma can be reduced to enter through the periphery of the interface between the electrode and the transparent conductive layer, thereby reducing the damage of the interface between the electrode and the transparent conductive layer by the acid-base solution, the acid-base gas or the plasma. . Therefore, the adhesion of the electrode to the transparent conductive layer can be greatly improved.
本發明之另一態樣是在提供一種發光二極體結構及其製造方法,其電極之周緣係抬高而位在保護層之上,且並未與磊晶結構之半導體層或透明導電層接觸。因此,可有效避免酸鹼溶液、酸鹼氣體或電漿侵入電極與磊晶結構之半導體層或透明導電層之間的界面,進而可提高發光二極體結構之電極的穩定性,有效提升發光二極體結構之操作性能。Another aspect of the present invention provides a light emitting diode structure and a method of fabricating the same, wherein a periphery of an electrode is elevated above a protective layer, and a semiconductor layer or a transparent conductive layer not having an epitaxial structure contact. Therefore, the acid-base solution, the acid-base gas or the plasma can be effectively prevented from invading the interface between the electrode and the semiconductor layer or the transparent conductive layer of the epitaxial structure, thereby improving the stability of the electrode of the light-emitting diode structure and effectively improving the light emission. The operational performance of the diode structure.
本發明之又一態樣是在提供一種發光二極體結構及其製造方法,其可有效增進電極對於透明導電層之附著力,因此可提高發光二極體結構之電性品質,進一步達到提升發光二極體結構之穩定性的效果。Another aspect of the present invention provides a light emitting diode structure and a manufacturing method thereof, which can effectively improve the adhesion of an electrode to a transparent conductive layer, thereby improving the electrical quality of the light emitting diode structure and further improving The effect of the stability of the light-emitting diode structure.
根據本發明之上述目的,提出一種發光二極體結構。此發光二極體結構包含一基板、一磊晶結構、一保護層以及至少一電極。磊晶結構設於基板上。保護層覆蓋在磊晶結構上,其中此保護層具有至少一開口,且此至少一開口位於磊晶結構之至少一部分上。前述之至少一電極設於至少一開口中,且延伸覆蓋在磊晶結構之前述至少一部分、以及前述至少一開口周圍之保護層上。According to the above object of the present invention, a light emitting diode structure is proposed. The light emitting diode structure comprises a substrate, an epitaxial structure, a protective layer and at least one electrode. The epitaxial structure is disposed on the substrate. The protective layer covers the epitaxial structure, wherein the protective layer has at least one opening, and the at least one opening is located on at least a portion of the epitaxial structure. The at least one electrode is disposed in the at least one opening and extends over the at least a portion of the epitaxial structure and the protective layer around the at least one opening.
依據本發明之一實施例,上述之磊晶結構包含:一第一電性半導體層位於基板上;一發光層位於第一電性半導體層之第一部分上,且暴露出第一電性半導體層之第二部分;以及一第二電性半導體層位於發光層上。其中,發光二極體結構更包含一透明導電層位於第二電性半導體層上,且保護層之上述至少一開口包含第一開口與第二開口分別位於部分之透明導電層與第一電性半導體層之第二部分上。其中,發光二極體結構之上述至少一電極包含第一電極與第二電極分別設於第一開口與第二開口中,且第一電極延伸覆蓋在透明導電層之上述部分、以及第一開口周圍之保護層上,第二電極延伸覆蓋在第一電性半導體層之第二部分、以及第二開口周圍之保護層上。According to an embodiment of the invention, the epitaxial structure comprises: a first electrical semiconductor layer on the substrate; a light emitting layer on the first portion of the first electrical semiconductor layer, and exposing the first electrical semiconductor layer a second portion; and a second electrically conductive semiconductor layer on the luminescent layer. The light emitting diode structure further includes a transparent conductive layer on the second electrical semiconductor layer, and the at least one opening of the protective layer includes a first transparent opening and a second opening respectively located at a portion of the transparent conductive layer and the first electrical On the second part of the semiconductor layer. The at least one electrode of the light emitting diode structure includes a first electrode and a second electrode respectively disposed in the first opening and the second opening, and the first electrode extends over the portion of the transparent conductive layer and the first opening On the surrounding protective layer, the second electrode extends over the second portion of the first electrical semiconductor layer and the protective layer around the second opening.
依據本發明之另一實施例,上述之磊晶結構包含依序堆疊在基板上之第二電性半導體層、發光層以及第一電性半導體層,且上述之至少一開口暴露出第一電性半導體層之一部分。此外,上述之發光二極體結構更包含:一反射鏡位於第二電性半導體層與基板之間;以及一接合層位於反射鏡與基板之間。According to another embodiment of the present invention, the epitaxial structure includes a second electrical semiconductor layer, a light emitting layer, and a first electrical semiconductor layer sequentially stacked on the substrate, and the at least one opening exposes the first electrical Part of the semiconductor layer. In addition, the above-mentioned light emitting diode structure further includes: a mirror is located between the second electrical semiconductor layer and the substrate; and a bonding layer is located between the mirror and the substrate.
依據本發明之又一實施例,上述之保護層可為單層結構或雙層結構,且保護層之厚度可介於20與20μm之間。According to still another embodiment of the present invention, the protective layer may be a single layer structure or a double layer structure, and the thickness of the protective layer may be between 20 Between 20μm.
根據本發明之上述目的,另提出一種發光二極體結構之製作方法,包含下列步驟。提供一基板。形成一磊晶結構於基板上。其中,前述之磊晶結構包含:一第一電性半導體層位於基板上;一發光層位於第一電性半導體層之第一部分上,且暴露出第一電性半導體層之第二部分;以及一第二電性半導體層位於發光層上。形成一透明導電層於第二電性半導體層上。形成一保護層覆蓋在磊晶結構上,其中保護層具有第一開口與第二開口分別位於部分之透明導電層與第一電性半導體層之第二部分上。形成一第一電極與一第二電極分別位於第一開口與第二開口中,其中第一電極延伸覆蓋在透明導電層之前述部分、以及第一開口周圍之保護層上,且第二電極延伸覆蓋在第一電性半導體層之第二部分、以及第二開口周圍之保護層上。According to the above object of the present invention, a method for fabricating a light emitting diode structure is provided, which comprises the following steps. A substrate is provided. An epitaxial structure is formed on the substrate. Wherein the epitaxial structure comprises: a first electrical semiconductor layer on the substrate; a light emitting layer on the first portion of the first electrical semiconductor layer and exposing the second portion of the first electrical semiconductor layer; A second electrically conductive semiconductor layer is on the luminescent layer. A transparent conductive layer is formed on the second electrical semiconductor layer. Forming a protective layer overlying the epitaxial structure, wherein the protective layer has a first opening and a second opening respectively located on a portion of the transparent conductive layer and the second portion of the first electrical semiconductor layer. Forming a first electrode and a second electrode respectively in the first opening and the second opening, wherein the first electrode extends over the aforementioned portion of the transparent conductive layer and the protective layer around the first opening, and the second electrode extends Covering the second portion of the first electrical semiconductor layer and the protective layer around the second opening.
依據本發明之一實施例,上述形成第一電極與第二電極之步驟包含:形成一光阻層覆蓋在保護層上,其中光阻層具有第三開口與第四開口分別暴露出第一開口和第一開口周圍之保護層、與第二開口和第二開口周圍之保護層;形成一電極層覆蓋在光阻層上,且填滿第一開口、第三開口、第二開口與第四開口;以及進行一浮離步驟,以移除光阻層與位於光阻層上之電極層。According to an embodiment of the invention, the step of forming the first electrode and the second electrode comprises: forming a photoresist layer over the protective layer, wherein the photoresist layer has a third opening and a fourth opening respectively exposing the first opening And a protective layer around the first opening, and a protective layer around the second opening and the second opening; forming an electrode layer covering the photoresist layer and filling the first opening, the third opening, the second opening and the fourth Opening; and performing a floating step to remove the photoresist layer and the electrode layer on the photoresist layer.
依據本發明之另一實施例,上述形成光阻層之步驟更包含使每一第三開口之內側面與第四開口之內側面具有底切結構。According to another embodiment of the present invention, the step of forming the photoresist layer further comprises having an undercut structure on an inner side surface of each of the third openings and an inner side surface of the fourth opening.
根據本發明之上述目的,更提出一種發光二極體結構之製作方法,包含下列步驟。提供一第一基板。形成一磊晶結構於第一基板上,其中此磊晶結構包含依序堆疊在第一基板上之第一電性半導體層、發光層以及第二電性半導體層。利用一接合層將一第二基板接合在第二電性半導體層上。移除第一基板,以暴露出第一電性半導體層。形成一保護層覆蓋在磊晶結構上,其中保護層具有一開口暴露出第一電性半導體層之一部分。形成一電極於開口中,其中電極延伸覆蓋在第一電性半導體層之前述部分、以及開口周圍之保護層上。According to the above object of the present invention, a method for fabricating a light emitting diode structure is further provided, which comprises the following steps. A first substrate is provided. Forming an epitaxial structure on the first substrate, wherein the epitaxial structure comprises a first electrical semiconductor layer, a light emitting layer, and a second electrical semiconductor layer sequentially stacked on the first substrate. A second substrate is bonded to the second electrical semiconductor layer by a bonding layer. The first substrate is removed to expose the first electrical semiconductor layer. Forming a protective layer overlying the epitaxial structure, wherein the protective layer has an opening exposing a portion of the first electrically conductive semiconductor layer. An electrode is formed in the opening, wherein the electrode extends over the aforementioned portion of the first electrical semiconductor layer and the protective layer around the opening.
依據本發明之一實施例,上述形成電極之步驟包含:形成一光阻層覆蓋在保護層上,其中此光阻層具有另一開口暴露出上述開口和開口周圍之保護層;形成一電極層覆蓋在光阻層上,且填滿前述之開口與另一開口;以及進行一浮離步驟,以移除光阻層與位於光阻層上之電極層。According to an embodiment of the invention, the step of forming an electrode comprises: forming a photoresist layer overlying the protective layer, wherein the photoresist layer has another opening exposing the protective layer around the opening and the opening; forming an electrode layer Covering the photoresist layer and filling the opening and the other opening; and performing a floating step to remove the photoresist layer and the electrode layer on the photoresist layer.
依據本發明之另一實施例,於形成磊晶結構之步驟與將第二基板接合在第二電性半導體層上之步驟之間,上述之製造方法更包含形成一反射鏡於第二電性半導體層上。According to another embodiment of the present invention, between the step of forming an epitaxial structure and the step of bonding the second substrate to the second electrical semiconductor layer, the manufacturing method further includes forming a mirror for the second electrical property. On the semiconductor layer.
請參照第2A圖至第2E圖,其係繪示依照本發明一實施方式的一種發光二極體結構之製程剖面圖。在本實施方式中,製作發光二極體結構時,可先提供基板200,以供磊晶層成長於其上。基板200之材料可例如為藍寶石、碳化矽(SiC)、砷化鎵(GaAs)或氮化鎵(GaN)。接著,利用例如磊晶方式,於基板200之表面上成長磊晶結構208。在一實施例中,如第2A圖所示,可利用例如有機金屬化學氣相沉積(MOCVD)方式,依序在基板200上成長第一電性半導體層202、發光層204與第二電性半導體層206,來作為磊晶結構208。其中,第一電性例如為N型,第二電性例如為P型。在一例子中,磊晶結構208之材料可採用磷化銦鋁鎵(InAlGaP)系列或氮化鎵系列,例如氮化銦鋁鎵(InAlGaN)。Please refer to FIG. 2A to FIG. 2E , which are schematic cross-sectional views showing a process of a light emitting diode structure according to an embodiment of the invention. In the present embodiment, when the light emitting diode structure is fabricated, the substrate 200 may be provided first for the epitaxial layer to grow thereon. The material of the substrate 200 may be, for example, sapphire, tantalum carbide (SiC), gallium arsenide (GaAs), or gallium nitride (GaN). Next, an epitaxial structure 208 is grown on the surface of the substrate 200 by, for example, epitaxy. In one embodiment, as shown in FIG. 2A, the first electrical semiconductor layer 202, the light-emitting layer 204, and the second electrical property may be sequentially grown on the substrate 200 by, for example, an organic metal chemical vapor deposition (MOCVD) method. The semiconductor layer 206 serves as an epitaxial structure 208. The first electrical property is, for example, an N-type, and the second electrical property is, for example, a P-type. In one example, the material of the epitaxial structure 208 may be an indium aluminum gallium phosphide (InAlGaP) series or a gallium nitride series, such as indium aluminum gallium nitride (InAlGaN).
在另一實施例中,磊晶結構208更可包含緩衝層(未繪示),其中此緩衝層介於基板200與第一電性半導體層202之間,以作為基板200與第一電性半導體層202之間的緩衝結構,避免因為基板200與磊晶結構間的晶格常數不匹配造成磊晶結構的晶格缺陷。In another embodiment, the epitaxial structure 208 may further include a buffer layer (not shown), wherein the buffer layer is interposed between the substrate 200 and the first electrical semiconductor layer 202 to serve as the substrate 200 and the first electrical property. The buffer structure between the semiconductor layers 202 avoids lattice defects of the epitaxial structure due to mismatch of lattice constants between the substrate 200 and the epitaxial structure.
接下來,如第2B圖所示,利用微影與蝕刻方式,例如乾蝕刻或濕蝕刻,移除部分之第二電性半導體層206、部分之發光層204與部分之第一電性半導體層202,以定義出磊晶結構208之平台結構。經平台定義後,發光層204與第二電性半導體層206依序堆疊在第一電性半導體層202之第一部分210上,且暴露出第一電性半導體層202之第二部分212。Next, as shown in FIG. 2B, a portion of the second electrical semiconductor layer 206, a portion of the light-emitting layer 204, and a portion of the first electrical semiconductor layer are removed by lithography and etching, such as dry etching or wet etching. 202 to define a platform structure of the epitaxial structure 208. After being defined by the platform, the light emitting layer 204 and the second electrical semiconductor layer 206 are sequentially stacked on the first portion 210 of the first electrical semiconductor layer 202, and the second portion 212 of the first electrical semiconductor layer 202 is exposed.
接著,利用例如蒸鍍方式,形成透明導電層214覆蓋在第二電性半導體層206上。在一實施例中,透明導電層214之材料可採用氧化銦錫(ITO)、氧化銦(In2 O3 )、氧化錫(SnO2 )、氧化鋅(ZnO)與氧化鋅鋁(AZO)。透明導電層214可提供電流分散的作用,以避免電流擁擠效應(Current Crowding Effect)發生。Next, a transparent conductive layer 214 is formed over the second electrical semiconductor layer 206 by, for example, a vapor deposition method. In one embodiment, the material of the transparent conductive layer 214 may be indium tin oxide (ITO), indium oxide (In 2 O 3 ), tin oxide (SnO 2 ), zinc oxide (ZnO), and aluminum zinc oxide (AZO). The transparent conductive layer 214 can provide a current dispersion effect to avoid the occurrence of a Current Crowding Effect.
接下來,利用沉積方式,例如電漿增益CVD(PECVD)方式,形成保護層216覆蓋在磊晶結構208及透明導電層214上。保護層216為透明絕緣性材料,可例如為二氧化矽(SiO2 )、氮化矽(SiN)、旋塗玻璃(SOG)、二氧化鈦(TiO2 )與氧化鋁(Al2 O3 )。在一實施例中,保護層216可為單層結構。在另一實施例中,保護層216可為多層結構,這些層可具有不同之折射率,例如各層由下而上之折射率為由大而小之方式堆疊,以利於發光層204產生之光的導出。保護層216之厚度可例如介於20與20μm之間。Next, a protective layer 216 is formed over the epitaxial structure 208 and the transparent conductive layer 214 by a deposition method such as a plasma gain CVD (PECVD) method. The protective layer 216 is a transparent insulating material and may be, for example, cerium oxide (SiO 2 ), cerium nitride (SiN), spin-on glass (SOG), titanium oxide (TiO 2 ), and aluminum oxide (Al 2 O 3 ). In an embodiment, the protective layer 216 can be a single layer structure. In another embodiment, the protective layer 216 may be a multi-layer structure, and the layers may have different refractive indices, for example, the bottom-up refractive indices of the layers are stacked in a large and small manner to facilitate the light generated by the light-emitting layer 204. Export. The thickness of the protective layer 216 can be, for example, between 20 Between 20μm.
然後,如第2C圖所示,利用例如微影與蝕刻方式,圖案化保護層216,以在保護層216中形成開口218與220。其中,開口218與220分別位於部分之透明導電層214與部分之第一電性半導體層202之第二部分212上。在第2C圖所示之實施例中,開口218與220分別暴露出部分之透明導電層214與第一電性半導體層202之第二部分212。開口218具有孔徑222,且開口220具有孔徑224。Then, as shown in FIG. 2C, the protective layer 216 is patterned by, for example, lithography and etching to form openings 218 and 220 in the protective layer 216. The openings 218 and 220 are respectively located on a portion of the transparent conductive layer 214 and a portion of the second portion 212 of the first electrical semiconductor layer 202. In the embodiment illustrated in FIG. 2C, openings 218 and 220 expose portions of transparent conductive layer 214 and second portion 212 of first electrically conductive semiconductor layer 202, respectively. The opening 218 has an aperture 222 and the opening 220 has an aperture 224.
接著,製作發光二極體結構之電極。在一實施方式中,可利用浮離(Lift-off)方式,進行電極的製作。如第2D圖所示,先塗佈一層光阻層226覆蓋在保護層216上。接下來,利用例如微影方式圖案化光阻層226,以移除部分之光阻層226,而在光阻層226中形成開口228與230。其中,開口228暴露出下方之保護層216的開口218、以及開口218周圍之保護層216;開口230則暴露出下方之保護層216的開口220、以及開口220周圍之保護層216。因此,經圖案化後,光阻層226並未填入保護層216之開口218與220中。Next, an electrode of a light-emitting diode structure was fabricated. In one embodiment, the electrode can be fabricated using a lift-off method. As shown in FIG. 2D, a photoresist layer 226 is applied over the protective layer 216. Next, the photoresist layer 226 is patterned by, for example, lithography to remove portions of the photoresist layer 226, and openings 228 and 230 are formed in the photoresist layer 226. The opening 228 exposes the opening 218 of the underlying protective layer 216 and the protective layer 216 around the opening 218; the opening 230 exposes the opening 220 of the underlying protective layer 216, and the protective layer 216 around the opening 220. Therefore, after patterning, the photoresist layer 226 is not filled into the openings 218 and 220 of the protective layer 216.
在一較佳實施例中,光阻層226為負型光阻,以利在圖案化光阻層226時,使光阻層226之開口228的內側面具有底切結構232、以及使開口230的內側面具有底切結構234,如第2D圖所示。In a preferred embodiment, the photoresist layer 226 is a negative photoresist to facilitate the inner side of the opening 228 of the photoresist layer 226 having an undercut structure 232 and the opening 230 when the photoresist layer 226 is patterned. The inner side has an undercut structure 234 as shown in Figure 2D.
接著,利用例如蒸鍍方式,形成電極層236覆蓋在經圖案化之光阻層226上,並使電極層236填滿保護層216之開口218與220、以及光阻層226之開口228與230。此時,電極層236分別與保護層216之開口218與220所暴露出之透明導電層214與第一電性半導體層202接觸。在一實施例中,電極層236可為由依序堆疊在光阻層226上的三層金屬層所構成之多層結構,例如鉻/鉑/金(Cr/Pt/Au)結構。在一例子中,構成電極層236之多層結構的第一層金屬可例如為鉻、鎳(Ni)、鈦(Ti)與鈦鎢合金(TiW)。Next, an electrode layer 236 is formed over the patterned photoresist layer 226 by, for example, evaporation, and the electrode layer 236 fills the openings 218 and 220 of the protective layer 216 and the openings 228 and 230 of the photoresist layer 226. . At this time, the electrode layer 236 is in contact with the transparent conductive layer 214 exposed by the openings 218 and 220 of the protective layer 216 and the first electrical semiconductor layer 202, respectively. In an embodiment, the electrode layer 236 may be a multilayer structure composed of three metal layers stacked on the photoresist layer 226 in sequence, such as a chromium/platinum/gold (Cr/Pt/Au) structure. In an example, the first layer of metal constituting the multilayer structure of the electrode layer 236 may be, for example, chromium, nickel (Ni), titanium (Ti), and titanium tungsten alloy (TiW).
隨後,進行浮離步驟,以移除剩餘之光阻層226與位於光阻層226上方之電極層236的部分。藉由使光阻層226之開口228與230的內側面分別具有底切結構232與234,有助於使電極層236位於光阻層226之開口228和保護層216之開口218中、以及位於光阻層226之開口230和保護層216之開口220中的部分,在浮離步驟後,順利留置在開口218以及220中。如此一來,如第2E圖所示,可形成電極238與240分別於保護層216之開口218與220中,而完成發光二極體結構246的製作。其中,電極238與240分別位於透明導電層214之暴露部分與第一電性半導體層202之暴露出的第二部分220上。Subsequently, a floating step is performed to remove portions of the remaining photoresist layer 226 and the electrode layer 236 over the photoresist layer 226. By having the undercut structures 232 and 234 of the inner sides of the openings 228 and 230 of the photoresist layer 226, respectively, the electrode layer 236 is located in the opening 228 of the photoresist layer 226 and the opening 218 of the protective layer 216, and is located Portions of the opening 230 of the photoresist layer 226 and the opening 220 of the protective layer 216 are smoothly retained in the openings 218 and 220 after the floating step. As such, as shown in FIG. 2E, electrodes 238 and 240 can be formed in openings 218 and 220 of protective layer 216, respectively, to complete fabrication of light emitting diode structure 246. The electrodes 238 and 240 are respectively located on the exposed portion of the transparent conductive layer 214 and the exposed second portion 220 of the first electrical semiconductor layer 202.
在浮離過程中,由於光阻層226之開口228暴露出下方之保護層216的開口218及其周圍之保護層216,且開口230暴露出下方之保護層216的開口220及其周圍之保護層216。因此,經浮離後,所形成之電極238與240不僅分別位於保護層216之開口218與220中,且亦分別延伸覆蓋在開口218周圍與開口220周圍之保護層216上。因此,請參照第2E圖,電極238之尺寸242大於保護層216之開口218的孔徑222,且電極240之尺寸244大於保護層之開口220的孔徑224。During the floating process, the opening 228 of the photoresist layer 226 exposes the opening 218 of the underlying protective layer 216 and the protective layer 216 therearound, and the opening 230 exposes the opening 220 of the underlying protective layer 216 and the surrounding protection. Layer 216. Thus, after floating, the formed electrodes 238 and 240 are not only located in the openings 218 and 220 of the protective layer 216, respectively, but also extend over the protective layer 216 around the opening 218 and around the opening 220, respectively. Thus, referring to FIG. 2E, the dimension 242 of the electrode 238 is greater than the aperture 222 of the opening 218 of the protective layer 216, and the dimension 244 of the electrode 240 is greater than the aperture 224 of the opening 220 of the protective layer.
在此實施方式中,藉由先設置保護層再製作電極的方式,電極之周緣可抬高而位於保護層之上,且電極之周緣並未與磊晶結構或透明導電層接觸。因此,可有效避免酸鹼溶液、酸鹼氣體或電漿侵入電極與磊晶結構或透明導電層之間的界面,進而可提高發光二極體結構之電極的穩定性,有效提升發光二極體結構之操作性能。In this embodiment, by forming a protective layer and then fabricating an electrode, the periphery of the electrode can be raised above the protective layer, and the periphery of the electrode is not in contact with the epitaxial structure or the transparent conductive layer. Therefore, the acid-base solution, the acid-base gas or the plasma can be effectively prevented from invading the interface between the electrode and the epitaxial structure or the transparent conductive layer, thereby improving the stability of the electrode of the light-emitting diode structure and effectively improving the light-emitting diode. The operational performance of the structure.
本發明之發光二極體結構亦可為垂直導通型結構。請參照第3A圖至第3F圖,其係繪示依照本發明另一實施方式的一種發光二極體結構之製程剖面圖。在本實施方式中,製作發光二極體結構時,可先提供成長磊晶層用之第一基板300。第一基板300之材料可例如為藍寶石、碳化矽、砷化鎵或氮化鎵。接著,利用例如MOCVD等磊晶技術,於第一基板300之表面上成長磊晶結構308。在一實施例中,如第3A圖所示,磊晶結構308包含依序堆疊在第一基板300上之第一電性半導體層302、發光層304與第二電性半導體層306。其中,第一電性例如為N型,第二電性例如為P型。在一例子中,磊晶結構308之材料可採用磷化銦鋁鎵系列或氮化鎵系列,例如氮化銦鋁鎵。The light emitting diode structure of the present invention may also be a vertical conductive type structure. Please refer to FIG. 3A to FIG. 3F , which are schematic cross-sectional views showing a process of a light emitting diode structure according to another embodiment of the present invention. In the present embodiment, when the light emitting diode structure is fabricated, the first substrate 300 for growing the epitaxial layer may be provided first. The material of the first substrate 300 may be, for example, sapphire, tantalum carbide, gallium arsenide or gallium nitride. Next, an epitaxial structure 308 is grown on the surface of the first substrate 300 by an epitaxial technique such as MOCVD. In an embodiment, as shown in FIG. 3A, the epitaxial structure 308 includes a first electrical semiconductor layer 302, a light emitting layer 304, and a second electrical semiconductor layer 306 stacked on the first substrate 300 in sequence. The first electrical property is, for example, an N-type, and the second electrical property is, for example, a P-type. In one example, the material of the epitaxial structure 308 may be an indium aluminum gallium phosphide series or a gallium nitride series, such as indium aluminum gallium nitride.
在另一實施例中,磊晶結構308更可包含緩衝層(未繪示),其中此緩衝層介於第一基板300與第一電性半導體層302之間,以作為第一電性半導體層302成長時的緩衝結構,避免因為第一基板300與磊晶結構間的晶格常數不匹配造成磊晶結構的晶格缺陷。In another embodiment, the epitaxial structure 308 may further include a buffer layer (not shown), wherein the buffer layer is interposed between the first substrate 300 and the first electrical semiconductor layer 302 to serve as the first electrical semiconductor. The buffer structure when the layer 302 is grown avoids lattice defects of the epitaxial structure due to mismatch of lattice constants between the first substrate 300 and the epitaxial structure.
接下來,如第3B圖所示,利用微影與蝕刻方式,移除部分之出磊晶結構308,而形成數個暴露出部分之第一基板300的溝渠310,以定義出數個晶粒。當然,在僅製作單一發光二極體結構時,可免除前述定義晶粒尺寸的程序。Next, as shown in FIG. 3B, a portion of the epitaxial structure 308 is removed by lithography and etching to form a plurality of exposed portions of the trench 310 of the first substrate 300 to define a plurality of crystal grains. . Of course, the procedure for defining the grain size described above can be dispensed with when only a single light-emitting diode structure is fabricated.
接著,可根據產品需求而選擇性地利用例如蒸鍍方式,形成反射鏡312覆蓋在第二電性半導體層306上。在一實施例中,反射鏡312可例如為鎳/銀(Ni/Ag)結構或分散式布拉格反射鏡(DBR)。接下來,如第3C圖所示,可利用接合層314,而將第二基板316接合在磊晶結構308之第二電性半導體層306上。在一實施例中,可將接合層314先形成在第二基板316上,再利用接合層314接合第二基板316與第二電性半導體層306。接合層314可例如為鈦/金(Ti/Au)結構。Then, a mirror 312 can be selectively formed on the second electrical semiconductor layer 306 by, for example, an evaporation method depending on the product requirements. In an embodiment, the mirror 312 can be, for example, a nickel/silver (Ni/Ag) structure or a decentralized Bragg mirror (DBR). Next, as shown in FIG. 3C, the bonding layer 314 can be used to bond the second substrate 316 to the second electrical semiconductor layer 306 of the epitaxial structure 308. In an embodiment, the bonding layer 314 may be formed on the second substrate 316 first, and then the bonding layer 314 is used to bond the second substrate 316 and the second electrical semiconductor layer 306. The bonding layer 314 can be, for example, a titanium/gold (Ti/Au) structure.
在一實施例中,第二基板316可直接作為發光二極體結構之一電極,因此第二基板316需採用可導電之材料,例如矽。此外,為了增加發光二極體結構之散熱能力,亦可採用可導電且熱傳導能力佳之材料來作為第二基板316之材料。在另一實施例中,亦可不直接採用第二基板316來作為發光二極體結構之一電極,而是另行製作電極於第二基板316之相對於接合層314的另一表面上。In an embodiment, the second substrate 316 can directly serve as one of the electrodes of the light emitting diode structure, and therefore the second substrate 316 needs to be made of a conductive material such as germanium. In addition, in order to increase the heat dissipation capability of the light emitting diode structure, a material having good electrical conductivity and good thermal conductivity can be used as the material of the second substrate 316. In another embodiment, the second substrate 316 may not be directly used as one of the electrodes of the light emitting diode structure, but an electrode may be separately formed on the other surface of the second substrate 316 with respect to the bonding layer 314.
接著,如第3D圖所示,先將第3C圖之結構予以翻轉,再利用例如雷射剝除(Laser Lift Off;LLO)、蝕刻或研磨方式,移除第一基板300,而暴露出磊晶結構308之第一電性半導體層302。Next, as shown in FIG. 3D, the structure of FIG. 3C is first flipped, and then the first substrate 300 is removed by, for example, laser lift off (LLO), etching or grinding, and the exposed substrate is exposed. The first electrically conductive semiconductor layer 302 of the crystal structure 308.
接下來,利用沉積方式,例如PECVD方式,形成保護層318覆蓋在磊晶結構308上。保護層318為透明絕緣性材料,可例如為二氧化矽、氮化矽、旋塗玻璃、二氧化鈦與氧化鋁。在一實施例中,保護層318可為單層結構。在另一實施例中,保護層318可為多層結構,其中這些層可具有不同之折射率,例如各層以折射率由大而小之方式堆疊。保護層318之厚度可例如介於20與20μm之間。Next, a protective layer 318 is formed over the epitaxial structure 308 by a deposition method such as PECVD. The protective layer 318 is a transparent insulating material and may be, for example, hafnium oxide, tantalum nitride, spin-on glass, titanium dioxide, and aluminum oxide. In an embodiment, the protective layer 318 can be a single layer structure. In another embodiment, the protective layer 318 can be a multi-layered structure in which the layers can have different refractive indices, such as layers stacked in a large and small manner. The thickness of the protective layer 318 can be, for example, between 20 Between 20μm.
接著,利用例如微影與蝕刻方式,圖案化保護層318,以在保護層318中形成開口320。其中,開口320位於部分之第一電性半導體層302上。在第3E圖所示之實施例中,開口320暴露出部分之第一電性半導體層302。開口320具有孔徑324。在第3E圖中,為了能清楚圖示出本實施方式之特徵,僅繪示單一晶粒的剖面圖。Next, the protective layer 318 is patterned using, for example, lithography and etching to form openings 320 in the protective layer 318. The opening 320 is located on a portion of the first electrical semiconductor layer 302. In the embodiment illustrated in FIG. 3E, the opening 320 exposes a portion of the first electrically conductive semiconductor layer 302. The opening 320 has an aperture 324. In Fig. 3E, in order to clearly illustrate the features of the present embodiment, only a cross-sectional view of a single crystal grain is shown.
接著,製作發光二極體結構之電極。在一實施方式中,可利用浮離方式,進行電極的製作。如第3E圖所示,先塗佈一層光阻層326覆蓋在保護層318上。接下來,利用例如微影方式,圖案化光阻層326,以移除部分之光阻層326,而在光阻層326中形成開口328。開口328暴露出下方之保護層318的開口320、以及開口320周圍之保護層318。在一較佳實施例中,光阻層326為負型光阻,以利在光阻層326的圖案化過程中,使光阻層326之開口328的內側面具有底切結構330,如第3E圖所示。Next, an electrode of a light-emitting diode structure was fabricated. In one embodiment, the electrode can be fabricated using a floating method. As shown in FIG. 3E, a photoresist layer 326 is first coated on the protective layer 318. Next, the photoresist layer 326 is patterned, for example, by lithography, to remove portions of the photoresist layer 326, and an opening 328 is formed in the photoresist layer 326. The opening 328 exposes the opening 320 of the underlying protective layer 318 and the protective layer 318 around the opening 320. In a preferred embodiment, the photoresist layer 326 is a negative photoresist, so that the inner side of the opening 328 of the photoresist layer 326 has an undercut structure 330 during the patterning of the photoresist layer 326. Figure 3E shows.
然後,利用例如蒸鍍方式,形成電極層332覆蓋在圖案化後之光阻層326上,並使電極層332填滿保護層318之開口320與光阻層326之開口328。此時,電極層332與保護層318之開口320所暴露出之第一電性半導體層302接觸。在一實施例中,電極層332可包含依序堆疊在光阻層326上的三層金屬層結構,例如鉻/鉑/金結構。在一例子中,構成電極層332之多層結構的第一層金屬可例如為鉻、鎳、鈦與鈦鎢合金。Then, the electrode layer 332 is formed on the patterned photoresist layer 326 by, for example, vapor deposition, and the electrode layer 332 is filled with the opening 320 of the protective layer 318 and the opening 328 of the photoresist layer 326. At this time, the electrode layer 332 is in contact with the first electrical semiconductor layer 302 exposed by the opening 320 of the protective layer 318. In an embodiment, the electrode layer 332 may comprise a three-layer metal layer structure sequentially stacked on the photoresist layer 326, such as a chromium/platinum/gold structure. In one example, the first layer of metal constituting the multilayer structure of electrode layer 332 can be, for example, chromium, nickel, titanium, and titanium tungsten alloy.
隨後,進行浮離步驟,以移除剩餘之光阻層326與位於光阻層326上方之電極層332的部分。光阻層326之開口328內側面的底切結構330,可使電極層332位於光阻層326之開口328和保護層318之開口320中的部分,在浮離步驟後,順利留置在開口320中。因此,如第3F圖所示,可於保護層318之開口320中形成電極334。再經切割而分離所有晶粒後,即可完成發光二極體結構338的製作。其中,電極334位於第一電性半導體層302之暴露出的部分上。Subsequently, a floating step is performed to remove portions of the remaining photoresist layer 326 and the electrode layer 332 over the photoresist layer 326. The undercut structure 330 on the inner side of the opening 328 of the photoresist layer 326 allows the electrode layer 332 to be located in the opening 328 of the photoresist layer 326 and the opening 320 of the protective layer 318, and is smoothly left in the opening 320 after the floating step. in. Therefore, as shown in FIG. 3F, the electrode 334 can be formed in the opening 320 of the protective layer 318. After all the crystal grains are separated by cutting, the fabrication of the light-emitting diode structure 338 can be completed. The electrode 334 is located on the exposed portion of the first electrical semiconductor layer 302.
在浮離過程中,由於光阻層326之開口328暴露出下方之開口320及開口320周圍之保護層318。因此,經浮離步驟後,所形成之電極334不僅位於保護層318之開口320中,且亦延伸覆蓋在開口320周圍之保護層318上。因此,請參照第3F圖,電極334之尺寸336大於保護層318之開口320的孔徑322。During the float process, the opening 328 of the photoresist layer 326 exposes the underlying opening 320 and the protective layer 318 around the opening 320. Therefore, after the floating step, the formed electrode 334 is not only located in the opening 320 of the protective layer 318 but also extends over the protective layer 318 around the opening 320. Therefore, referring to FIG. 3F, the size 336 of the electrode 334 is larger than the aperture 322 of the opening 320 of the protective layer 318.
由上述本發明之實施方式可知,本發明之一優點就是因為本發明之發光二極體結構及其製造方法係先形成保護層,再形成電極。因此,電極可填入形成保護層期間在透明導電層表面上所形成之缺陷中。於是,可降低酸鹼溶液、酸鹼氣體或電漿經由電極與透明導電層之界面的外圍進入,進而可減低酸鹼溶液、酸鹼氣體或電漿對於電極與透明導電層之接合界面的損害。故,可大幅提升電極對於透明導電層之附著力。According to the embodiment of the present invention described above, an advantage of the present invention is that the structure of the light-emitting diode of the present invention and the method of manufacturing the same are to form a protective layer and then form an electrode. Therefore, the electrode can be filled in a defect formed on the surface of the transparent conductive layer during the formation of the protective layer. Therefore, the acid-base solution, the acid-base gas or the plasma can be reduced to enter through the periphery of the interface between the electrode and the transparent conductive layer, thereby reducing the damage of the interface between the electrode and the transparent conductive layer by the acid-base solution, the acid-base gas or the plasma. . Therefore, the adhesion of the electrode to the transparent conductive layer can be greatly improved.
由上述本發明之實施方式可知,本發明之另一優點就是因為本發明之發光二極體結構之電極的周緣係抬高而位在保護層之上,且並未與磊晶結構之半導體層或透明導電層接觸。因此,可有效避免酸鹼溶液、酸鹼氣體或電漿侵入電極與磊晶結構之半導體層或透明導電層之間的界面,進而可提高發光二極體結構之電極的穩定性,有效提升發光二極體結構之操作性能。According to the embodiment of the present invention described above, another advantage of the present invention is that the semiconductor layer of the light-emitting diode structure of the present invention is elevated on the periphery of the protective layer and does not have a semiconductor layer with an epitaxial structure. Or a transparent conductive layer is in contact. Therefore, the acid-base solution, the acid-base gas or the plasma can be effectively prevented from invading the interface between the electrode and the semiconductor layer or the transparent conductive layer of the epitaxial structure, thereby improving the stability of the electrode of the light-emitting diode structure and effectively improving the light emission. The operational performance of the diode structure.
由上述本發明之實施方式可知,本發明之又一優點就是因為本發明之發光二極體結構及其製造方法可有效增進電極對於透明導電層之附著力,因此可提高發光二極體結構之電性品質,進一步達到提升發光二極體結構之穩定性的效果。According to the embodiment of the present invention, another advantage of the present invention is that the structure of the light-emitting diode of the present invention and the manufacturing method thereof can effectively improve the adhesion of the electrode to the transparent conductive layer, thereby improving the structure of the light-emitting diode. The electrical quality further enhances the stability of the structure of the light-emitting diode.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何在此技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。While the present invention has been described above by way of example, it is not intended to be construed as a limitation of the scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims.
100...發光二極體結構100. . . Light-emitting diode structure
102...基板102. . . Substrate
104...磊晶結構104. . . Epitaxial structure
106...透明導電層106. . . Transparent conductive layer
108...金屬層108. . . Metal layer
110...金屬層110. . . Metal layer
112...金屬層112. . . Metal layer
114...電極114. . . electrode
116...保護層116. . . The protective layer
118...開口118. . . Opening
120...外圍120. . . periphery
200...基板200. . . Substrate
202...第一電性半導體層202. . . First electrical semiconductor layer
204...發光層204. . . Luminous layer
206...第二電性半導體層206. . . Second electrical semiconductor layer
208...磊晶結構208. . . Epitaxial structure
210...第一部分210. . . first part
212...第二部分212. . . the second part
214...透明導電層214. . . Transparent conductive layer
216...保護層216. . . The protective layer
218...開口218. . . Opening
220...開口220. . . Opening
222...孔徑222. . . Aperture
224...孔徑224. . . Aperture
226...光阻層226. . . Photoresist layer
228...開口228. . . Opening
230...開口230. . . Opening
232...底切結構232. . . Undercut structure
234...底切結構234. . . Undercut structure
236...電極層236. . . Electrode layer
238...電極238. . . electrode
240...電極240. . . electrode
242...尺寸242. . . size
244...尺寸244. . . size
246...發光二極體結構246. . . Light-emitting diode structure
300...第一基板300. . . First substrate
302...第一電性半導體層302. . . First electrical semiconductor layer
304...發光層304. . . Luminous layer
306...第二電性半導體層306. . . Second electrical semiconductor layer
308...磊晶結構308. . . Epitaxial structure
310...溝渠310. . . ditch
312...反射鏡312. . . Reflector
314...接合層314. . . Bonding layer
316...第二基板316. . . Second substrate
318...保護層318. . . The protective layer
320...開口320. . . Opening
324...孔徑324. . . Aperture
326...光阻層326. . . Photoresist layer
328...開口328. . . Opening
330...底切結構330. . . Undercut structure
332...電極層332. . . Electrode layer
334...電極334. . . electrode
336...尺寸336. . . size
338...發光二極體結構338. . . Light-emitting diode structure
為讓本發明之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下:The above and other objects, features, advantages and embodiments of the present invention will become more apparent and understood.
第1圖係繪示一種傳統發光二極體結構的剖面示意圖。Figure 1 is a schematic cross-sectional view showing a conventional light emitting diode structure.
第2A圖至第2E圖係繪示依照本發明一實施方式的一種發光二極體結構之製程剖面圖。2A to 2E are cross-sectional views showing a process of a light emitting diode structure according to an embodiment of the present invention.
第3A圖至第3F圖係繪示依照本發明另一實施方式的一種發光二極體結構之製程剖面圖。3A to 3F are cross-sectional views showing a process of a light emitting diode structure according to another embodiment of the present invention.
200...基板200. . . Substrate
202...第一電性半導體層202. . . First electrical semiconductor layer
204...發光層204. . . Luminous layer
206...第二電性半導體層206. . . Second electrical semiconductor layer
208...磊晶結構208. . . Epitaxial structure
214...透明導電層214. . . Transparent conductive layer
216...保護層216. . . The protective layer
218...開口218. . . Opening
220...開口220. . . Opening
222...孔徑222. . . Aperture
224...孔徑224. . . Aperture
238...電極238. . . electrode
240...電極240. . . electrode
242...尺寸242. . . size
244...尺寸244. . . size
246...發光二極體結構246. . . Light-emitting diode structure
Claims (15)
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CN104124321B (en) * | 2013-04-24 | 2017-03-01 | 展晶科技(深圳)有限公司 | Semiconductor light-emitting elements and its manufacture method |
US10002991B2 (en) | 2013-07-10 | 2018-06-19 | Epistar Corporation | Light-emitting element |
TWI577045B (en) * | 2013-07-10 | 2017-04-01 | 晶元光電股份有限公司 | Light-emitting element |
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TW201508953A (en) * | 2013-08-29 | 2015-03-01 | Lextar Electronics Corp | Light emitting diode, manufacturing method thereof, light emitting diode module using the same, and package method thereof |
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US20160329461A1 (en) | 2015-02-17 | 2016-11-10 | Genesis Photonics Inc. | Light emitting diode |
CN106067505B (en) * | 2015-04-22 | 2020-05-15 | 新世纪光电股份有限公司 | Light emitting diode |
JP7308831B2 (en) * | 2017-12-14 | 2023-07-14 | ルミレッズ リミテッド ライアビリティ カンパニー | Method to prevent LED die contamination |
TW202036933A (en) | 2019-03-22 | 2020-10-01 | 新世紀光電股份有限公司 | Red light emitting diode and manufacturing method thereof |
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