TWI421600B - Liquid crystal aligning agent and liquid crystal display element - Google Patents
Liquid crystal aligning agent and liquid crystal display element Download PDFInfo
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- TWI421600B TWI421600B TW097103970A TW97103970A TWI421600B TW I421600 B TWI421600 B TW I421600B TW 097103970 A TW097103970 A TW 097103970A TW 97103970 A TW97103970 A TW 97103970A TW I421600 B TWI421600 B TW I421600B
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- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1337—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
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Description
本發明係關於新穎液晶配向劑及由該液晶配向劑所形成之液晶配向膜及具有其液晶配向膜之液晶顯示元件。更詳細為,本發明係關於顯示優良塗佈性、高電壓保持率,且於液晶面板上長時間外加經光或熱之壓力、或將液晶面板經長時間驅動時,抑制電壓保持率之降低或焦痕產生的液晶配向劑及由該配向劑所形成之液晶配向膜、含有該液晶配向膜之液晶顯示元件。The present invention relates to a novel liquid crystal alignment agent and a liquid crystal alignment film formed from the liquid crystal alignment agent and a liquid crystal display element having the liquid crystal alignment film. More specifically, the present invention relates to exhibiting excellent coatability, high voltage holding ratio, and suppressing the voltage holding ratio by applying a light or heat pressure for a long time on a liquid crystal panel or driving the liquid crystal panel for a long time. Or a liquid crystal alignment agent produced by a scorch and a liquid crystal alignment film formed of the alignment agent, and a liquid crystal display element containing the liquid crystal alignment film.
由省空間、低消費電力等觀點來看,作為液晶顯示器之代表的液晶顯示元件,起初以液晶電子計算機經量產化以來,進展到時鐘、攜帶型電玩、文字處理機、筆記型電腦、汽車衛星導航、攝影機、PDA、數位相機、行動電話、各種監視器、液晶電視等多方面之應用,且依舊繼續盛行地開發。作為液晶顯示元件,使用具有正介電異向性(Dielectric Anisotropic)之向列型液晶,與液晶分子的長軸自一方基板往另一方基板以連續性90度彎曲的TN(Twisted Nematic)型液晶顯示元件或TN型液晶顯示元件比較下成為高對比的STN(Super Twisted Nematic)型液晶顯示元件廣泛被使用。又,近年來,液晶顯示器的顯示品質必須進一步地改良,視野角依賴性較小的VA(Vertical Alignment)型液晶顯示元件、IPS(In Plane Switching)型液晶顯示元件,其視野角依賴性較小的同時,映像畫面之高速應答性亦優良的光學補償彎曲(OCB)型液晶顯示元件等已被開發。From the viewpoints of space saving and low power consumption, liquid crystal display elements, which are representative of liquid crystal displays, have been developed into clocks, portable video games, word processors, notebook computers, and automobiles since the mass production of liquid crystal computers. Satellite navigation, cameras, PDAs, digital cameras, mobile phones, various monitors, LCD TVs, and many other applications continue to be popular. As a liquid crystal display element, a nematic liquid crystal having a positive dielectric anisotropy is used, and a TN (Twisted Nematic) liquid crystal having a long axis of liquid crystal molecules bent from one substrate to the other substrate at a continuous 90 degree is used. A display element or a TN type liquid crystal display element is widely used as a high contrast STN (Super Twisted Nematic) type liquid crystal display element. In addition, in recent years, the display quality of liquid crystal displays has to be further improved, and VA (Vertical Alignment) type liquid crystal display elements and IPS (In Plane) having small viewing angle dependence are required. An optically compensated bending (OCB) type liquid crystal display element having a small viewing angle dependence and a high-speed response of an image on the screen is also developed.
液晶顯示元件中,控制液晶配向之構件為液晶配向膜。液晶配向膜為,使含有將聚亞醯胺酸或該聚亞醯胺酸經亞胺化所得之亞胺化聚合物的液晶配向劑,藉由輥塗佈法、旋轉塗佈法、柔性印刷法、噴墨法等塗佈於基板上,其次將塗佈面藉由加熱乾燥之手法而形成。其中配向膜之塗佈不均直接關係到液晶之配向不良,成為顯著降低液晶面板之顯示品質之要因。過去所使用的含有聚醯亞胺之配向劑中,對於保持率等電氣特性改良,雖檢討到提高聚醯亞胺之亞胺化率,但高亞胺化率與配向劑之塗佈性係為取捨關係,可望開發出具有優良電氣特性與塗佈性之雙方的液晶配向劑。又,液晶配向膜的劣化或對該配向膜之雜質吸著被推測為引起降低電壓保持率、平面顯示不均、畫面閃爍、對比降低等顯示性能降低的原因。至今,已有作為改良電壓保持率之方法,於聚亞醯胺酸添加多官能環氧基化合物之例子(特開平10-168455號公報)、嘗試聚亞醯胺酸及亞胺化聚合物的原料之四羧酸二酐或藉由二胺骨架之改良的例子(專利第3572690號公報及特開2001-228481號公報)、於聚亞醯胺酸中添加丙烯酸聚合物之例子(專利第3206169號公報)等。然而,這些報告中,初期電壓保持率、及液晶面板上外加光或熱壓力、或長時間驅動液晶面板下,無法得到電壓保持率無變化之信賴性充分改良 之効果,又未同時由改良配向膜形成時之塗佈性之觀點來進行檢討。近年來,隨著液晶面板適用於液晶TV或高品位監視器,液晶配向膜無法達到高品質顯示性能,除高電壓保持率以外,電壓保持率之信賴性、配向膜形成時之塗佈性必須進一步改良。Among the liquid crystal display elements, the member for controlling the liquid crystal alignment is a liquid crystal alignment film. The liquid crystal alignment film is a liquid crystal alignment agent containing an imidized polymer obtained by imidating polyamic acid or the poly-proline, by roll coating, spin coating, flexographic printing A method, an inkjet method, or the like is applied to the substrate, and the coated surface is formed by heating and drying. Among them, the uneven coating of the alignment film is directly related to the poor alignment of the liquid crystal, which is a factor that significantly reduces the display quality of the liquid crystal panel. In the alignment agent containing polyimine which has been used in the past, the improvement of the electrical properties such as the retention ratio has been made to improve the imidization ratio of the polyimine, but the high imidization ratio and the coating property of the alignment agent. For the trade-off relationship, it is expected to develop a liquid crystal alignment agent having both excellent electrical properties and coating properties. Further, deterioration of the liquid crystal alignment film or impurity adsorption to the alignment film is presumed to cause deterioration in display performance such as reduction in voltage holding ratio, unevenness in planar display, flickering of the screen, and reduction in contrast. Heretofore, there has been an example of adding a polyfunctional epoxy compound to polyphosphoric acid as a method for improving the voltage holding ratio (JP-A-10-168455), and attempting to use poly-proline and an imidized polymer. Examples of the tetracarboxylic dianhydride of the raw material or the modification of the diamine skeleton (Patent No. 3572690 and JP-A-2001-228481), and an example in which an acrylic polymer is added to poly-proline (Patent No. 3206169) No. bulletin). However, in these reports, the initial voltage holding ratio, the addition of light or heat pressure on the liquid crystal panel, or the long-time driving of the liquid crystal panel, the reliability of the voltage retention rate is not improved. The effect was not examined at the same time from the viewpoint of improving the applicability at the time of formation of the alignment film. In recent years, as liquid crystal panels are suitable for liquid crystal TVs or high-quality monitors, liquid crystal alignment films cannot achieve high-quality display performance. In addition to high voltage retention, the reliability of voltage retention and coating properties during formation of alignment films must be Further improvement.
本發明係為依據以上情事所得者,因此本發明的目的為提供一種賦予顯示良好塗佈性,且於液晶面板外加光或熱壓力下,即使長時間驅動液晶面板,亦不會使電壓保持率降低或產生焦痕的液晶配向膜之液晶配向劑、及該液晶配向膜、以及藉由該液晶配向膜經長時間下亦可顯示美麗畫面之液晶顯示元件。The present invention is based on the above circumstances, and therefore it is an object of the present invention to provide a coating which imparts good coating properties and which does not cause voltage retention even if the liquid crystal panel is driven for a long period of time under external light or heat pressure of the liquid crystal panel. A liquid crystal alignment agent for a liquid crystal alignment film which reduces or generates scorch marks, a liquid crystal alignment film, and a liquid crystal display element which can display a beautiful picture over a long period of time by the liquid crystal alignment film.
本發明的其他目的及優點可由以下說明得知。Other objects and advantages of the invention will be apparent from the description which follows.
本發明之上述目的及優點為,藉由含有具有下述式(1)所示之重複單位的聚合物的液晶配向劑而達成。The above object and advantage of the present invention are attained by a liquid crystal alignment agent containing a polymer having a repeating unit represented by the following formula (1).
又,本發明的上述目的為,藉由具備自上述液晶配向 劑所形成之液晶配向膜以及該液晶配向膜的液晶顯示元件而達成。Moreover, the above object of the present invention is to provide a liquid crystal alignment from the above The liquid crystal alignment film formed by the agent and the liquid crystal display element of the liquid crystal alignment film are obtained.
以下,對本發明做詳細說明。本發明的液晶配向劑為含有具有上述式(1)所示之重複單位的聚合物(以下,亦稱為「具有預傾角顯示成分之丙烯酸聚合物」)。本發明的液晶配向劑為,藉由上述式(1)所示之重複單位的結構選擇與其含有量可控制液晶配向膜之預傾角表現性、電壓保持率等電氣特性。Hereinafter, the present invention will be described in detail. The liquid crystal alignment agent of the present invention is a polymer containing a repeating unit represented by the above formula (1) (hereinafter also referred to as "acrylic polymer having a pretilt display component"). The liquid crystal alignment agent of the present invention has an electrical property such as a pretilt angle expression and a voltage holding ratio which can control the liquid crystal alignment film by selecting the structure of the repeating unit represented by the above formula (1).
上述式(1)中之R1 為氫原子;鹵素原子;可具有含氧原子、硫原子、氮原子或矽原子之連結基的取代或非取代之碳原子數1~30的1價烴基;或1價極性基。R 1 in the above formula (1) is a hydrogen atom; a halogen atom; a substituted or unsubstituted monovalent hydrocarbon group having 1 to 30 carbon atoms which may have a linking group containing an oxygen atom, a sulfur atom, a nitrogen atom or a ruthenium atom; Or a monovalent polar group.
作為鹵素原子,例如可舉出氟原子、氯原子及溴原子。Examples of the halogen atom include a fluorine atom, a chlorine atom, and a bromine atom.
作為碳原子數1~30的1價烴基,例如可舉出甲基、乙基、丙基等烷基;環戊基、環已基等環烷基;乙烯基、烯丙基等烯基;亞乙基、亞丙基等亞烷基;苯基、萘基、蒽基、聯苯基、芴基等芳香族基等。彼等之基中的碳原子所結合之氫原子,例如可由氟、氯、溴等鹵素原子及氰基等取代。Examples of the monovalent hydrocarbon group having 1 to 30 carbon atoms include an alkyl group such as a methyl group, an ethyl group, and a propyl group; a cycloalkyl group such as a cyclopentyl group or a cyclohexyl group; and an alkenyl group such as a vinyl group or an allyl group; An alkylene group such as an ethylene group or a propylene group; an aromatic group such as a phenyl group, a naphthyl group, an anthracenyl group, a biphenyl group or a fluorenyl group. The hydrogen atom to which the carbon atom in the group is bonded may be substituted by, for example, a halogen atom such as fluorine, chlorine or bromine, a cyano group or the like.
又,上述取代或非取代之1價烴基可直接結合於聚合物主鏈骨架上、或者介著連結基進行結合。作為前述連結 基,例如可舉出含有氧原子、氮原子、硫原子或矽原子之連結基(例如,羰基(-CO-)、羰氧基(-COO-)、氧羰基(-OCO-)、磺醯基(-SO2 -)、磺醯氧基(-SO2 -O-)、氧磺醯基(-O-SO2 -)、醚鍵(-O-)、硫醚鍵(-S-)、亞胺基(-NH-)、醯胺鍵(-NHCO-)、矽氧烷鍵(-Si(R)2 O-)(式中,R為甲基、乙基等烷基);或者彼等之2種以上組合所連接者。且上述取代或非取代之1價烴基為環烷基或芳香族基時,前述連結基可為碳原子數1~10之2價烴基(例如可為-(CH2 )m-(式中,m為1~10之整數)所示之伸烷基)。Further, the above substituted or unsubstituted monovalent hydrocarbon group may be bonded directly to the polymer main chain skeleton or bonded via a linking group. Examples of the linking group include a linking group containing an oxygen atom, a nitrogen atom, a sulfur atom or a ruthenium atom (for example, a carbonyl group (-CO-), a carbonyloxy group (-COO-), or an oxycarbonyl group (-OCO-). , sulfonyl (-SO 2 -), sulfonyloxy (-SO 2 -O-), oxysulfonyl (-O-SO 2 -), ether linkage (-O-), thioether linkage (- S-), an imido group (-NH-), a guanamine bond (-NHCO-), a decane bond (-Si(R) 2 O-) (wherein R is an alkyl group such as a methyl group or an ethyl group) And a combination of two or more of them, and when the substituted or unsubstituted monovalent hydrocarbon group is a cycloalkyl group or an aromatic group, the linking group may be a divalent hydrocarbon group having 1 to 10 carbon atoms ( For example, it may be -(CH 2 )m- (wherein, m is an alkyl group represented by an integer of 1 to 10).
作為1價極性基,例如可舉出羥基、氰基、硝基、醯胺基、亞胺基(=NH)、三有機甲矽烷氧基、三有機甲矽烷基、胺基、醯基、烷氧基甲矽烷基、磺酸基(-SO3 H)、亞磺基(-SO2 H)、及羧基等。Examples of the monovalent polar group include a hydroxyl group, a cyano group, a nitro group, a decylamino group, an imido group (=NH), a triorganocarbyloxy group, a triorganosylalkyl group, an amine group, a decyl group, and an alkane group. An oxymethane alkyl group, a sulfonic acid group (-SO 3 H), a sulfinyl group (-SO 2 H), a carboxyl group, and the like.
且作為具體之三有機甲矽烷氧基,例如可舉出三甲基甲矽烷氧基、三乙基甲矽烷氧基等;作為三有機甲矽烷基,例如可舉出三甲基甲矽烷基、三乙基甲矽烷基等;作為胺基,例如可舉出第2級胺基及第3級胺基等,作為烷氧基甲矽烷基,例如可舉出三甲氧基甲矽烷基、三乙氧基甲矽烷基等。Further, examples of the specific organomethane alkoxy group include a trimethylmethane alkoxy group and a triethylmethane alkoxy group; and examples of the triorganomylalkyl group include a trimethylmethane group. Examples of the amine group include a second-order amine group and a third-order amine group. Examples of the alkoxymethyl sulfonyl group include trimethoxymethyl sulfonyl group and triethyl ethene. Oxymethane alkyl and the like.
又,R2 為含有氫原子、碳數1~50之烴基或氟原子的基。作為含有碳數1~50之烴基或氟原子的基,例如可舉出甲基、乙基、丙基、n-十二烷基、n-十八烷基等直鏈烷基及2-乙基己基等分支狀烷基;環戊基、環己基等環 烷基;類固醇骨架等具有脂肪族縮合多環式結構之基;乙烯基、烯丙基等烯基;亞乙基、亞丙基等亞烷基;苯基、萘基、蒽基、聯苯基、芴基等芳香族基以及彼等基中之碳原子上所結合之氫原子可由氟、氯、溴等鹵素原子或三氟甲基、三氟甲氧基等取代的基等。彼等基之選擇可藉由液晶配向膜所必要之預傾角表現性而選擇。例如,作為垂直配向劑使用時,R2 以體積較高之取代基為佳,例如使用碳原子數為6以上之直鏈狀或分支狀烷基、複數環烷基及芳香族基所連結之基、類固醇骨架等具有脂肪族縮合多環式結構之基為佳,由可穩定較高預傾角而表現之觀點來看,具有類固醇骨架之基為特佳。Further, R 2 is a group containing a hydrogen atom, a hydrocarbon group having 1 to 50 carbon atoms, or a fluorine atom. Examples of the group having a hydrocarbon group having 1 to 50 carbon atoms or a fluorine atom include a linear alkyl group such as a methyl group, an ethyl group, a propyl group, an n-dodecyl group or an n-octadecyl group, and 2-ethyl group. a branched alkyl group such as a hexyl group; a cycloalkyl group such as a cyclopentyl group or a cyclohexyl group; a group having an aliphatic condensed polycyclic structure such as a steroid skeleton; an alkenyl group such as a vinyl group or an allyl group; an ethylene group and a propylene group; An alkylene group; an aromatic group such as a phenyl group, a naphthyl group, an anthranyl group, a biphenyl group or a fluorenyl group; and a hydrogen atom bonded to a carbon atom in the group may be a halogen atom such as fluorine, chlorine or bromine or a trifluoro atom. a substituted group such as a methyl group or a trifluoromethoxy group. The choice of these bases can be selected by the pretilt performance necessary for the liquid crystal alignment film. For example, when used as a vertical alignment agent, R 2 is preferably a higher volume substituent, and is, for example, a linear or branched alkyl group having 6 or more carbon atoms, a complex cycloalkyl group, and an aromatic group. A base having an aliphatic condensed polycyclic structure such as a steroid skeleton or the like is preferred, and a group having a steroid skeleton is particularly preferable from the viewpoint of being able to stabilize a high pretilt angle.
式(1)中,A1 為單鍵或碳數1~10的伸烷基,A2 、A3 及A4 各獨立為選自單鍵、醚鍵(-O-)、羧基(-CO-)、羰氧基(-COO-)、氧羰基(-OCO-)、醯胺鍵(-NHCO-、-CONH-)、硫醚鍵(-S-)及碳數1~10的伸烷基所成群之基,B1 、B2 及B3 各獨立為單鍵、1,2-伸苯基、1,3-伸苯基、1,4-伸苯基、1,2-環伸己基、1,3-環伸己基、1,4-環伸己基、哌啶-1,4-二基。In the formula (1), A 1 is a single bond or an alkylene group having 1 to 10 carbon atoms, and each of A 2 , A 3 and A 4 is independently selected from a single bond, an ether bond (-O-), or a carboxyl group (-CO). -), carbonyloxy (-COO-), oxycarbonyl (-OCO-), guanamine bond (-NHCO-, -CONH-), thioether bond (-S-) and alkylene with 1 to 10 carbon atoms Based on the group of groups, B 1 , B 2 and B 3 are each independently a single bond, 1,2-phenylene, 1,3-phenylene, 1,4-phenylene, 1,2-ring Hexyl, 1,3-cyclohexyl, 1,4-cyclohexyl, piperidine-1,4-diyl.
式(1)所示較佳結構為下述式(3)
作為式(1)所示之結構,例如可舉出以下所示具體例。Specific examples of the structure shown in the formula (1) include the following specific examples.
作為這些上述式(1)之具體例所舉出的結構中,由較高預傾角之表現性與電壓保持率等電氣特性平衡之優點來看以式(1-3)及式(1-4)所示之結構為特佳。In the configuration exemplified as the specific example of the above formula (1), the advantages of the balance between the performance of the high pretilt angle and the electrical characteristics such as the voltage holding ratio are expressed by the formulas (1-3) and (1-4). The structure shown is particularly good.
又,本發明的具有預傾角顯示成分之丙烯酸聚合物以進一步含有具有下述式(2)所示之環狀醚結構的結構者為佳。式(2)所示結構中的環狀醚結構為,形成配向膜後,藉由進行加熱處理(後燒烤)進行熱交聯反應,提高配向膜之耐熱性、耐液晶性(耐溶劑性)、膜密度下可賦予降低雜質離子之擴散的効果。又,藉由彼等効果,即使於液晶面板上可外加光或熱壓力、或長時間驅動液晶面板下,亦可得到不會降低電壓保持率或產生焦痕之液晶配向膜。Moreover, it is preferable that the acrylic polymer having a pretilt angle display component of the present invention further contains a structure having a cyclic ether structure represented by the following formula (2). In the cyclic ether structure in the structure represented by the formula (2), after the alignment film is formed, heat treatment is carried out by heat treatment (post-grilling) to improve heat resistance and liquid crystal resistance (solvent resistance) of the alignment film. At the film density, the effect of reducing the diffusion of impurity ions can be imparted. Further, by the effect of the above, even if light or heat pressure is applied to the liquid crystal panel or the liquid crystal panel is driven for a long time, a liquid crystal alignment film which does not lower the voltage holding ratio or generates a scorch mark can be obtained.
上述式(2)中,作為R3 之具體例,可舉出與前述式 (1)中之R1 同樣基。In the above formula (2), specific examples of R 3 include the same groups as those of R 1 in the above formula (1).
R4 為單鍵或2價有機基,較佳為碳原子數1~10之2價烴基,例如-(CH2 )n-(式中,n為1~10之整數)。R 4 is a single bond or a divalent organic group, preferably a divalent hydrocarbon group having 1 to 10 carbon atoms, for example, -(CH 2 )n- (wherein n is an integer of 1 to 10).
作為R5 所示環狀醚結構為碳數2~10之具有熱交聯反應性的基,例如以環氧基、氧雜環丁烷基為佳。彼等中由反應性之優點來看以環氧基為特佳。The cyclic ether structure represented by R 5 is a group having a thermal crosslinking reactivity of 2 to 10 carbon atoms, and is preferably an epoxy group or an oxetane group. Among them, epoxy groups are particularly preferred from the viewpoint of reactivity.
作為上述式(2)所示之重複單位的具體例為下述式(4)所示之結構單位,例如可舉出丙烯酸環氧丙基、甲基丙烯酸環氧丙基、丙烯酸-3,4-環氧基丁基、甲基丙烯酸-3,4-環氧基丁基、丙烯酸-6,7-環氧基戊基、甲基丙烯酸-6,7-環氧基戊基、α-乙基丙烯酸-6,7-環氧基戊基等具有自由基聚合性之含有環狀醚基之不飽和化合物經聚合的結構單位。Specific examples of the repeating unit represented by the above formula (2) are structural units represented by the following formula (4), and examples thereof include epoxypropyl acrylate, epoxy methacrylate, and acrylic-3,4. - Epoxy butyl, 3,4-epoxy butyl methacrylate, -6,7-epoxypentyl acrylate, -6,7-epoxypentyl methacrylate, α-B A structural unit in which a radically polymerizable unsaturated compound containing a cyclic ether group such as a 6,7-epoxypentyl group having a radical polymerization is polymerized.
式(4)中,作為R7 之具體例可舉出與前述式(1)之R1 同樣基。In the formula (4), specific examples of R 7 include the same groups as R 1 of the above formula (1).
彼等中,熱硬化後的配向膜之膜密度較高,表示優良電氣特性、電氣特性之信賴性的觀點來看,使用聚合丙烯酸環氧丙基、甲基丙烯酸環氧丙基之結構單位為特佳。Among them, the thermal density of the alignment film of the alignment film is high, and the structural unit of the epoxy propyl methacrylate or the methacrylic acid methacrylate is used from the viewpoint of excellent electrical properties and reliability of electrical properties. Very good.
且,欲促進上述式(2)所示之環狀醚結構的交聯反應,本發明之具有預傾角顯示成分的丙烯酸聚合物中含有具有羧酸基之重複單位者為佳,作為具體例,含有具自由基聚合性之羧酸基含有化合物經聚合的結構單位者為佳。作為具有羧酸基之結構單位,例如可舉出下述式(5)所示之單羧酸前驅體經聚合的重複單位或者馬來酸、富馬酸、檸康酸、中康酸、衣康酸等二羧酸前驅體經聚合之重複單位。Further, in order to promote the crosslinking reaction of the cyclic ether structure represented by the above formula (2), the acrylic polymer having a pretilt angle display component of the present invention preferably contains a repeating unit having a carboxylic acid group, and as a specific example, It is preferred that the radically polymerizable carboxylic acid group-containing compound has a structural unit to be polymerized. Examples of the structural unit having a carboxylic acid group include a repeating unit in which a monocarboxylic acid precursor represented by the following formula (5) is polymerized or maleic acid, fumaric acid, citraconic acid, mesaconic acid, and clothing. A repeating unit in which a dicarboxylic acid precursor such as a benic acid is polymerized.
式(5)中,作為R8 之具體例,可舉出與前述式(1)之R1 同樣基。In the formula (5), specific examples of R 8 include the same groups as R 1 of the above formula (1).
彼等中,由熱硬化後的配向膜之膜密度較高,並顯示電氣特性、電氣特性之信賴性之觀點來看,以聚合丙烯酸 、甲基丙烯酸、巴豆酸之結構單位為特佳。Among them, from the viewpoint of high film density of the thermosetting hardened alignment film and showing the reliability of electrical characteristics and electrical characteristics, polymerized acrylic acid is used. The structural unit of methacrylic acid and crotonic acid is particularly good.
本發明的具有預傾角顯示成分之丙烯酸聚合物欲賦予耐熱性。以具有下述式(6)及(7)之各所示的結構為佳。The acrylic polymer of the present invention having a pretilt display component is intended to impart heat resistance. It is preferable to have a structure shown by each of the following formulas (6) and (7).
式(6)中,R9 為可具有含氧原子、硫原子、氮原子或矽原子之連結基的取代或非取代之碳原子數1~50的烴基,作為其具體例以苯基、萘基、蒽基、芴基等芳香族基或環戊基、環己基等環烷基為佳,其中又以苯基、環己基為特佳。In the formula (6), R 9 is a substituted or unsubstituted hydrocarbon group having 1 to 50 carbon atoms which may have a linking group containing an oxygen atom, a sulfur atom, a nitrogen atom or a ruthenium atom, and a specific example thereof is a phenyl group or a naphthalene group. The aromatic group such as a group, a fluorenyl group or a fluorenyl group is preferably a cycloalkyl group such as a cyclopentyl group or a cyclohexyl group, and particularly preferably a phenyl group or a cyclohexyl group.
式(7)中,R10 及R11 各獨立表示氫原子;鹵素原子;可具有含氧原子′、硫原子、氮原子或矽原子之連結基的取代或非取代之碳原子數1~30的烴基;或1價極性基, 作為其具體例可舉出與前述式(1)中的R1 同樣基。作為式(7)所示結構的具體例,以乙烯、丙烯、1-丁烯、1-戊烯、1-己烯、1-庚烯、1-辛烯、1-壬烯、1-癸烯等α-烯烴及苯乙烯、4-乙烯聯苯、2-乙烯聯苯、1-乙烯萘、2-乙烯萘、α-甲基苯乙烯等乙烯芳香族化合物經聚合之結構單位為佳,彼等中亦以苯乙烯經聚合之結構單位為特佳。In the formula (7), R 10 and R 11 each independently represent a hydrogen atom; a halogen atom; a substituted or unsubstituted carbon atom having a linking group containing an oxygen atom, a sulfur atom, a nitrogen atom or a ruthenium atom: 1 to 30 The hydrocarbon group or the monovalent polar group may, for example, be the same as R 1 in the above formula (1). Specific examples of the structure represented by the formula (7) include ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-decene, 1-anthracene. A structural unit of a vinyl aromatic compound such as an olefin such as an olefin and a styrene, a 4-vinylbiphenyl, a 2-vinylbiphenyl, a 1-vinylnaphthalene, a 2-vinylnaphthalene or an α-methylstyrene is preferably polymerized. Among them, the structural units in which styrene is polymerized are particularly preferred.
作為本發明的具有預傾角顯示成分之丙烯酸聚合物於製造所使用的溶劑,例如可舉出醇、醚、乙二醇醚、乙二醇烷基醚乙酸酯、二乙二醇烷基醚、丙二醇單烷基醚、丙二醇烷基醚乙酸酯、丙二醇烷基醚丙酸酯、芳香族烴、酮、酯等。Examples of the solvent used in the production of the acrylic polymer having a pretilt display component of the present invention include alcohols, ethers, glycol ethers, ethylene glycol alkyl ether acetates, and diethylene glycol alkyl ethers. , propylene glycol monoalkyl ether, propylene glycol alkyl ether acetate, propylene glycol alkyl ether propionate, aromatic hydrocarbon, ketone, ester, and the like.
作為彼等具體例,作為醇,例如可舉出甲醇、乙醇、苯甲醇、2-苯基乙醇、3-苯基-1-丙醇等;作為醚,例如可舉出四氫呋喃、二-n-戊基醚等;作為乙二醇醚,例如可舉出乙二醇單甲基醚、乙二醇單乙基醚等;作為乙二醇烷基醚乙酸酯,例如可舉出甲基乙二醇乙醚乙酸酯、乙基乙二醇乙醚乙酸酯、乙二醇單丁基醚乙酸酯、乙二醇單乙基醚乙酸酯等;作為二乙二醇烷基醚,例如可舉出二乙二醇單甲基醚、二乙二醇單乙基醚、二乙二醇二甲基醚、二乙二醇二乙基醚、二乙二醇乙基甲基醚等;作為丙二醇單烷基醚,例如可舉出丙二醇單甲基醚、丙二醇單乙基醚、丙二醇單丙基醚、丙二醇單丁基醚等;作為丙二醇烷基醚丙酸酯,例如可舉出丙二醇甲基醚丙酸酯、丙二醇 乙基醚丙酸酯、丙二醇丙基醚丙酸酯、丙二醇丁基醚丙酸酯等;作為丙二醇烷基醚乙酸酯,例如可舉出丙二醇甲基醚乙酸酯、丙二醇乙基醚乙酸酯、丙二醇丙基醚乙酸酯、丙二醇丁基醚乙酸酯等;作為芳香族烴,例如可舉出甲苯、二甲苯等;Specific examples of the alcohol include methanol, ethanol, benzyl alcohol, 2-phenylethanol, and 3-phenyl-1-propanol. Examples of the ether include tetrahydrofuran and di-n-. Amyl ether and the like; examples of the glycol ether include ethylene glycol monomethyl ether and ethylene glycol monoethyl ether; and examples of the ethylene glycol alkyl ether acetate include methyl ethyl Glycol diethyl ether acetate, ethyl glycol ethyl ether acetate, ethylene glycol monobutyl ether acetate, ethylene glycol monoethyl ether acetate, etc.; as diethylene glycol alkyl ether, for example Examples thereof include diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol ethyl methyl ether, and the like; Examples of the propylene glycol monoalkyl ether include propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether, and propylene glycol monobutyl ether; and examples of the propylene glycol alkyl ether propionate include propylene glycol. Methyl ether propionate, propylene glycol Ethyl ether propionate, propylene glycol propyl ether propionate, propylene glycol butyl ether propionate, etc.; as the propylene glycol alkyl ether acetate, for example, propylene glycol methyl ether acetate, propylene glycol ethyl ether B An acid ester, propylene glycol propyl ether acetate, propylene glycol butyl ether acetate, etc., and examples of the aromatic hydrocarbon include toluene, xylene, and the like;
作為酮,例如可舉出甲基乙酮、環己酮、4-羥基-4-甲基-2-戊酮、二異丁酮等;作為酯,例如可舉出乙酸甲酯、乙酸乙酯、乙酸丙酯、乙酸丁酯、2-羥基丙酸乙酯、2-羥基-2-甲基丙酸甲酯、2-羥基-2-甲基丙酸乙酯、羥基乙酸甲酯、羥基乙酸乙酯、羥基乙酸丁酯、乳酸甲酯、乳酸乙酯、乳酸丙酯、乳酸丁酯、3-羥基丙酸甲酯、3-羥基丙酸乙酯、3-羥基丙酸丙酯、3-羥基丙酸丁酯、2-羥基-3-甲基丁酸甲酯、甲氧基乙酸甲酯、甲氧基乙酸乙酯、甲氧基乙酸丙酯、甲氧基乙酸丁酯、乙氧基乙酸甲酯、乙氧基乙酸乙酯、乙氧基乙酸丙酯、乙氧基乙酸丁酯、丙氧基乙酸甲酯、丙氧基乙酸乙酯、丙氧基乙酸丙酯、丙氧基乙酸丁酯、丁氧基乙酸甲酯、丁氧基乙酸乙酯、丁氧基乙酸丙酯、丁氧基乙酸丁酯、2-甲氧基丙酸甲酯、2-甲氧基丙酸乙酯、2-甲氧基丙酸丙酯、2-甲氧基丙酸丁酯、2-乙氧基丙酸甲酯、2-乙氧基丙酸乙酯、2-乙氧基丙酸丙酯、2-乙氧基丙酸丁酯、2-丁氧基丙酸甲酯、2-丁氧基丙酸乙酯、2-丁氧基丙酸丙酯、2-丁氧基丙酸丁酯、3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-甲氧基丙酸丙酯、3-甲氧基丙酸丁酯、 3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、3-乙氧基丙酸丙酯、3-乙氧基丙酸丁酯、3-丙氧基丙酸甲酯、3-丙氧基丙酸乙酯、3-丙氧基丙酸丙酯、3-丙氧基丙酸丁酯、3-丁氧基丙酸甲酯、3-丁氧基丙酸乙酯、3-丁氧基丙酸丙酯、3-丁氧基丙酸丁基等酯。Examples of the ketone include methyl ethyl ketone, cyclohexanone, 4-hydroxy-4-methyl-2-pentanone, and diisobutyl ketone; and examples of the ester include methyl acetate and ethyl acetate. , propyl acetate, butyl acetate, ethyl 2-hydroxypropionate, methyl 2-hydroxy-2-methylpropionate, ethyl 2-hydroxy-2-methylpropionate, methyl hydroxyacetate, glycolic acid Ethyl ester, butyl glycolate, methyl lactate, ethyl lactate, propyl lactate, butyl lactate, methyl 3-hydroxypropionate, ethyl 3-hydroxypropionate, propyl 3-hydroxypropionate, 3- Butyl hydroxypropionate, methyl 2-hydroxy-3-methylbutanoate, methyl methoxyacetate, ethyl methoxyacetate, propyl methoxyacetate, butyl methoxyacetate, ethoxylate Methyl acetate, ethyl ethoxyacetate, propyl ethoxyacetate, butyl ethoxyacetate, methyl propoxyacetate, ethyl propoxyacetate, propyl propoxyacetate, propoxyacetic acid Butyl ester, methyl butoxyacetate, ethyl butoxide, propyl butoxyacetate, butyl butoxyacetate, methyl 2-methoxypropionate, ethyl 2-methoxypropionate , Propyl 2-methoxypropionate, butyl 2-methoxypropionate, methyl 2-ethoxypropionate, ethyl 2-ethoxypropionate, propyl 2-ethoxypropionate, Butyl 2-ethoxypropionate, methyl 2-butoxypropionate, ethyl 2-butoxypropionate, propyl 2-butoxypropionate, butyl 2-butoxypropionate, Methyl 3-methoxypropionate, ethyl 3-methoxypropionate, propyl 3-methoxypropionate, butyl 3-methoxypropionate, Methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, propyl 3-ethoxypropionate, butyl 3-ethoxypropionate, methyl 3-propoxypropionate, Ethyl 3-propoxypropionate, propyl 3-propoxypropionate, butyl 3-propoxypropionate, methyl 3-butoxypropionate, ethyl 3-butoxypropionate, An ester of propyl 3-butoxypropionate or butyl 3-butoxypropionate.
彼等中,以乙二醇烷基醚乙酸酯、二乙二醇烷基醚、丙二醇單烷基醚、丙二醇烷基醚乙酸酯為佳,以二乙二醇二甲基醚、二乙二醇乙基甲基醚、丙二醇甲基醚、丙二醇乙基醚、丙二醇甲基醚乙酸酯、3-甲氧基丙酸甲基為特別佳。Among them, ethylene glycol alkyl ether acetate, diethylene glycol alkyl ether, propylene glycol monoalkyl ether, propylene glycol alkyl ether acetate is preferred, diethylene glycol dimethyl ether, two Ethylene glycol ethyl methyl ether, propylene glycol methyl ether, propylene glycol ethyl ether, propylene glycol methyl ether acetate, and 3-methoxypropionic acid methyl group are particularly preferred.
作為本發明的具有預傾角顯示成分之丙烯酸聚合物於製造時所使用的聚合啟始劑,可使用一般作為自由基聚合啟始劑之已知者。例如可舉出2,2’-偶氮雙異丁睛、2,2’-偶氮雙-(2,4-二甲基戊睛)、2,2’-偶氮雙-(4-甲氧基-2,4-二甲基戊睛)等偶氮化合物;過氧化苯甲醯、過氧化月桂醯、t-丁基過氧化三甲基乙酸酯、1,1’-雙-(t-過氧化丁基)環己烷等有機過氧化物;及過氧化氫。作為自由基聚合啟始劑使用過氧化物時,過氧化物與還原劑同時使用,亦可作為氧化還原型啟始劑使用。As the polymerization initiator used in the production of the acrylic polymer having a pretilt display component of the present invention, those generally known as radical polymerization initiators can be used. For example, 2,2'-azobisisobutyrine, 2,2'-azobis-(2,4-dimethylpentaphthalene), 2,2'-azobis-(4-A Azo compound such as oxy-2,4-dimethylpentan); benzamidine peroxide, laurel peroxide, t-butylperoxytrimethylacetate, 1,1'-bis-( An organic peroxide such as t-butyl peroxide) cyclohexane; and hydrogen peroxide. As a radical polymerization initiator When a peroxide is used, the peroxide is used together with the reducing agent, and can also be used as a redox type initiator.
本發明的具有預傾角顯示成分之丙烯酸聚合物於製造中,欲調整分子量時可使用分子量調整劑。作為該具體例,可舉出氯仿、四溴化碳等鹵化烴;n-己基硫醇、n-辛基硫醇、n-月桂基硫醇、tert-月桂基硫醇、硫乙二醇酸等硫醇;二甲基硫化磺原酸酯、二異丙基二硫化磺原酸酯 等磺原酸酯;異松油烯、α-甲基苯乙烯二聚物等。In the production of the acrylic polymer having a pretilt angle display component of the present invention, a molecular weight modifier can be used in order to adjust the molecular weight. Examples of such a specific example include halogenated hydrocarbons such as chloroform and carbon tetrabromide; n-hexyl mercaptan, n-octyl mercaptan, n-lauryl mercaptan, tert-lauryl mercaptan, and thioglycolic acid. Equivalent mercaptan; dimethyl sulfide sulfonate, diisopropyl disulfide sulfonate Isosulfonate; terpinolene, α-methylstyrene dimer, and the like.
本發明的具有預傾角顯示成分之丙烯酸聚合物可藉由其聚合條件,例如,溶劑種類、溶劑/單體裝入比(重量比)、聚合溫度、啟始劑種類與其添加量、連鏈移動劑之種類與其添加量等之適切調整,控制至可望的分子量。使用本發明的具有預傾角顯示成分之丙烯酸聚合物的凝膠滲透層析法(GPC)進行測定的聚苯乙烯換算重量平均分子量(以下稱為「Mw」),較佳為2×103 ~1×106 ,更佳為5×103 ~5×105 ,特佳為1×104 ~4×105 。Mw未達2×103 時,作為配向劑時無法得到適當黏度,故無法形成具有所望膜厚之配向膜,又配向膜之耐熱性較差,且因低分子化合物之溶離而使平板特性惡化,成為電壓保持率降低或平板焦痕之要因,其即成為問題。-方面若超過1×106 時,作為配向劑時的黏度過高,於塗佈性上產生問題。又,分子量分佈(以下稱為「Mw/Mn」。Mn表示聚苯乙烯換算之數平均分子量),較佳為20.0以下,更佳為15.0以下,特佳為10.0以下。藉由縮小Mw/Mn,可得到配向劑塗佈性優良,不會產生前述低分子化合物之溶出等所引起的平板特性惡化之問題的配向膜。The acrylic polymer having a pretilt display component of the present invention can be polymerized by its polymerization conditions, for example, solvent type, solvent/monomer loading ratio (weight ratio), polymerization temperature, initiator type and addition amount thereof, chain movement The type of the agent and the amount of addition thereof are appropriately adjusted to control the desired molecular weight. The polystyrene-equivalent weight average molecular weight (hereinafter referred to as "Mw") measured by gel permeation chromatography (GPC) using the acrylic polymer having a pretilt angle display component of the present invention is preferably 2 × 10 3 ~ 1 × 10 6 , more preferably 5 × 10 3 ~ 5 × 10 5 , particularly preferably 1 × 10 4 ~ 4 × 10 5 . When the Mw is less than 2 × 10 3 , an appropriate viscosity cannot be obtained as an alignment agent, so that an alignment film having a desired film thickness cannot be formed, and the heat resistance of the alignment film is poor, and the flatness characteristics are deteriorated due to the dissolution of the low molecular compound. It becomes a cause of a decrease in voltage holding ratio or a scratch of a flat plate, which becomes a problem. When the amount exceeds 1 × 10 6 , the viscosity when used as an alignment agent is too high, which causes a problem in coatability. Further, the molecular weight distribution (hereinafter referred to as "Mw/Mn". Mn represents a number average molecular weight in terms of polystyrene) is preferably 20.0 or less, more preferably 15.0 or less, and particularly preferably 10.0 or less. By reducing Mw/Mn, it is possible to obtain an alignment film which is excellent in coating property of an alignment agent and which does not cause a problem of deterioration of flatness characteristics due to elution of the above-mentioned low molecular compound.
本發明之液晶配向劑可作為VA方式、TN方式、IPS方式、OCB方式、FFS方式等種種方式的液晶配向劑使用,可作為較佳垂直配向(VA)形式用配向劑使用。作為VA配向劑使用時的上述式(1)所示之預傾角顯示成分所成的重複單位含有量,較佳為4~60莫耳%,更佳為5~ 40莫耳%,特佳為6~30莫耳%。式(1)所示之預傾角顯示成分的含有量若比4莫耳%少時,無法表現充分之液晶垂直配向性,又若比60莫耳%多時,會使印刷性惡化、或容易產生與殘留DC有關之焦痕。The liquid crystal alignment agent of the present invention can be used as a liquid crystal alignment agent of various types such as a VA method, a TN method, an IPS method, an OCB method, or an FFS method, and can be used as an alignment agent for a preferred vertical alignment (VA) form. The repeating unit content of the pretilt angle display component represented by the above formula (1) when used as a VA alignment agent is preferably 4 to 60 mol %, more preferably 5 to 40% by mole, especially good for 6~30%. When the content of the pretilt angle display component represented by the formula (1) is less than 4 mol%, sufficient liquid crystal vertical alignment property cannot be exhibited, and if it is more than 60 mol%, the printability is deteriorated or easily Produces scorch marks associated with residual DC.
本發明中,對於液晶配向膜,賦予較高初期電壓保持率、與長時間驅動液晶面板、或長時間外加熱或光壓力時,電壓保持率無變化之高信賴性,以具有預傾角顯示成分之丙烯酸聚合物中含有具有上述式(2)所示之環狀醚結構的重複單位為佳。具有上述式(2)所示之環狀醚結構的重複單位含有量,例如為5~50莫耳%,較佳為15~45莫耳%,特佳為20~40莫耳%。具有上述式(2)所示之環狀醚結構之重複單位含有量若比5莫耳%少時,無法充分地得到以電壓保持率之較高信賴性等目的之藉由交聯反應所達到之効果,若比50莫耳%多時,會殘留未反應官能基,會成為惡化電氣特性等之原因。且,欲促進上述式(2)所示之環狀醚結構的交聯反應,本發明的具有預傾角顯示成分之丙烯酸聚合物中,亦可適宜地含有具有上述式(5)所示之羧酸基的重複單位。具有式(5)所示之羧酸基的重複單位的含有量幾乎與具有上述式(2)所示之環狀醚結構的重複單位相同為佳,例如,含有5~50莫耳%,較佳為含有15~45莫耳%,特佳為含有20~40莫耳%。In the present invention, when the liquid crystal alignment film is provided with a high initial voltage holding ratio, when the liquid crystal panel is driven for a long period of time, or when heating or light pressure is applied for a long period of time, the voltage holding ratio is not changed with high reliability, and the composition has a pretilt angle display component. The acrylic polymer preferably contains a repeating unit having a cyclic ether structure represented by the above formula (2). The repeating unit content of the cyclic ether structure represented by the above formula (2) is, for example, 5 to 50 mol%, preferably 15 to 45 mol%, particularly preferably 20 to 40 mol%. When the repeating unit content of the cyclic ether structure represented by the above formula (2) is less than 5 mol%, the crosslinking reaction cannot be sufficiently obtained for the purpose of obtaining high reliability of the voltage holding ratio and the like. When the effect is more than 50% by mole, unreacted functional groups remain, which may deteriorate electrical characteristics and the like. Further, in order to promote the crosslinking reaction of the cyclic ether structure represented by the above formula (2), the acrylic polymer having a pretilt angle display component of the present invention may suitably contain a carboxy group represented by the above formula (5). Repeating unit of acid group. The content of the repeating unit of the carboxylic acid group represented by the formula (5) is almost the same as the repeating unit of the cyclic ether structure represented by the above formula (2), and for example, it contains 5 to 50 mol%. The best contains 15~45% of the mole, and the best contains 20~40%.
上述式(6)及上述式(7)之各所示的結構單位可對具有預傾角顯示成分之丙烯酸聚合物賦予耐熱性,故可適 宜地使用,各含有相同莫耳量程度者為佳,適用於由聚合物全量扣去上述式(1)所示預傾角顯示成分所成重複單位、具有上述式(2)所示環狀醚結構之重複單位及具有上述式(5)所示羧酸基之重複單位。The structural unit shown in each of the above formula (6) and the above formula (7) can impart heat resistance to an acrylic polymer having a pretilt display component, and thus is suitable. It is preferably used, and each of them has the same molar amount, and is suitable for deactivating the repeating unit of the pretilt angle display component represented by the above formula (1) by the full amount of the polymer, and having the cyclic ether represented by the above formula (2). a repeating unit of the structure and a repeating unit having a carboxylic acid group represented by the above formula (5).
本發明的液晶配向劑係由,具有上述式(1)所示之結構單位的聚合物之至少1種以上與視必要的其他添加劑所構成,較佳為溶解於有機溶劑中而構成。The liquid crystal alignment agent of the present invention is composed of at least one type of polymer having a structural unit represented by the above formula (1) and other additives as necessary, and is preferably dissolved in an organic solvent.
作為構成本發明之液晶配向劑的有機溶劑,作為使用於具有上述式(1)所示之預傾角顯示成分的丙烯酸聚合物之合成反應者,可舉出與所例示之溶劑相同者。且,由印刷性之觀點來看,含有沸點160℃以上之溶劑為佳。作為彼等溶劑,例如可舉出N-甲基-2-吡咯烷酮、N,N-二甲基乙醯胺、二甲基亞碸、γ-丁內酯、四甲基尿素、六甲基磷醯胺、m-甲酚、二甲苯酚、酚、二丙酮醇、乙二醇單丁基醚(丁基乙二醇乙醚)、丙烯碳酸酯、二乙二醇二乙基醚。特佳溶劑組成為,組合前述溶劑所得之組成,其為液晶配向劑中無固形成分析出,且液晶配向劑之表面張力成為25~40mN/m的範圍之組成。The organic solvent constituting the liquid crystal alignment agent of the present invention is the same as the solvent exemplified as the synthesis reaction of the acrylic polymer used in the pretilt display component represented by the above formula (1). Further, from the viewpoint of printability, a solvent having a boiling point of 160 ° C or higher is preferred. Examples of such solvents include N-methyl-2-pyrrolidone, N,N-dimethylacetamide, dimethyl hydrazine, γ-butyrolactone, tetramethyl urea, and hexamethylphosphorus. Indoleamine, m-cresol, xylenol, phenol, diacetone alcohol, ethylene glycol monobutyl ether (butyl glycol ethyl ether), propylene carbonate, diethylene glycol diethyl ether. The composition of the solvent is a composition obtained by combining the above solvents, which is a composition in which the liquid crystal alignment agent is not solid-formed, and the surface tension of the liquid crystal alignment agent is in the range of 25 to 40 mN/m.
本發明的液晶配向劑中之固體成分濃度,可考慮到黏性、揮發性等而做選擇,例如為1~50重量%,較佳為2~40重量%,特佳為3~30重量%之範圍。即,本發明的液晶配向劑為,塗佈於基板表面上,形成作為液晶配向 膜之塗膜,但固體成分濃度未達1重量%時,該塗膜膜厚會過小,而難以得到良好液晶配向膜。固體成分濃度若超過50重量%時,塗膜的膜厚會過大而難以得到良好液晶配向膜,又液晶配向劑之黏性經增大會使塗佈特性變差,而無法得到面內均一性之優良液晶配向膜。The solid content concentration in the liquid crystal alignment agent of the present invention can be selected in consideration of viscosity, volatility, etc., and is, for example, 1 to 50% by weight, preferably 2 to 40% by weight, particularly preferably 3 to 30% by weight. The scope. That is, the liquid crystal alignment agent of the present invention is applied onto the surface of the substrate to form a liquid crystal alignment. When the film concentration is less than 1% by weight, the film thickness of the coating film is too small, and it is difficult to obtain a good liquid crystal alignment film. When the solid content concentration exceeds 50% by weight, the film thickness of the coating film is too large, and it is difficult to obtain a good liquid crystal alignment film, and the viscosity of the liquid crystal alignment agent is increased to deteriorate the coating property, and the in-plane uniformity cannot be obtained. Excellent liquid crystal alignment film.
且,特佳之固體成分濃度的範圍為,依據於基板上塗佈液晶配向劑時所使用的塗佈方法而不同,更具體為欲得到適用於各塗佈方法之液晶配向劑黏度,必須調節固體成分濃度。例如,使用旋轉塗佈法之情況為,調整配向劑黏度為3.0~10.0mPa.s之範圍為佳。使用印刷法之情況為,調整配向劑黏度為12~50mPa.s之範圍為佳。使用噴墨法時,使配向劑黏度為3~15mPa.S之範圍時為佳。Further, the range of the solid content concentration which is particularly preferable is different depending on the coating method used when the liquid crystal alignment agent is applied to the substrate, and more specifically, the viscosity of the liquid crystal alignment agent to be applied to each coating method is required, and the solid must be adjusted. Ingredient concentration. For example, in the case of using the spin coating method, the viscosity of the alignment agent is adjusted to 3.0 to 10.0 mPa. The range of s is good. In the case of using the printing method, the viscosity of the alignment agent is adjusted to 12 to 50 mPa. The range of s is good. When using the inkjet method, the viscosity of the alignment agent is 3~15mPa. The range of S is better.
又,調製本發明的液晶配向劑時的溫度,較佳為0℃~200℃,更佳為20℃~60℃。Further, the temperature at which the liquid crystal alignment agent of the present invention is prepared is preferably 0 ° C to 200 ° C, more preferably 20 ° C to 60 ° C.
本發明的液晶配向劑於冷凍保管,並充分解凍至室溫後,使用微粒子計數儀所測定出的尺寸為1.0 μm以上之微粒異物的數目(以RION(股)製液中微粒檢測器所測定之值),較佳為20個/ml以下,更佳為10個/ml以下,特佳為5個/ml以下。若尺寸為1.0 μm以上之微粒異物的數目比20個/ml多時,液晶配向劑中會產生該異物之凝集體,該凝集體成為液晶配向膜之針孔或塌凹等原因。The liquid crystal alignment agent of the present invention is stored in a frozen state and sufficiently thawed to room temperature, and the number of particulate foreign matter having a size of 1.0 μm or more measured by using a microparticle counter is measured by a particle detector in a RION solution. The value is preferably 20 pieces/ml or less, more preferably 10 pieces/ml or less, and particularly preferably 5 pieces/ml or less. When the number of particulate foreign matter having a size of 1.0 μm or more is more than 20/ml, the aggregate of the foreign matter is generated in the liquid crystal alignment agent, and the aggregate becomes a pinhole or collapse of the liquid crystal alignment film.
本發明的液晶配向劑中,視必要可添加其他添加劑。作為添加劑,例如由改良殘留DC、耐焦痕性之觀點來看 ,可舉出聚亞醯胺酸,由改良電壓保持率之觀點來看,可舉出亞胺化聚合物,由提高對於靜電氣特性或基板表面之接著性,又提高電壓保持率之觀點來看,可舉出含有官能性矽烷之化合物或分子內具有2個以上環氧基的低分子化合物。In the liquid crystal alignment agent of the present invention, other additives may be added as necessary. As an additive, for example, from the viewpoint of improving residual DC and scratch resistance Polyhistamine is mentioned, and from the viewpoint of improving the voltage holding ratio, an imidized polymer can be mentioned, and from the viewpoint of improving the adhesion to the surface of the electrostatic gas or the surface of the substrate and improving the voltage holding ratio, The compound containing a functional decane or a low molecular compound having two or more epoxy groups in the molecule can be mentioned.
作為本發明的液晶配向劑之視必要可添加的聚亞醯胺酸及亞胺化聚合物,可舉出將四羧酸二酐與二胺化合物經聚附加反應的經合成的聚亞醯胺酸及前述聚亞醯胺酸經亞胺化所得之亞胺化聚合物。這些可單獨含有1種、或含有2種以上。其中所謂亞胺化聚合物,含有部分的上述聚亞醯胺酸經亞胺化之部分亞胺聚合物及100%亞胺化的聚合物,以下經彼等總稱為『亞胺化聚合物』。又,其中所使用的亞胺化聚合物中的較佳亞胺化率為10~100莫耳%,更佳為20~95莫耳%,特佳為45~90莫耳%。其中,所謂「亞胺化率」為對於聚合物中的醯亞胺重複單位與亞胺重複單位之總數,亞胺重複單位數之比率為以%表示者。此時,亞胺環的一部份為異亞胺環者亦為含於亞胺重複單位數者。作為本發明的可添加於液晶配向劑之聚亞醯胺酸及前述聚亞醯胺酸經亞胺化所得之亞胺化聚合物的具體例,例如可舉出至少1種選自1,2,3,4-環丁烷四羧酸二酐、1,3-二甲基-1,2,3,4-環丁烷四羧酸二酐、1,2,3,4-環戊烷四羧酸二酐、1,2,4,5-環己烷四羧酸二酐、2,3,5-三羧基環戊基乙酸二酐、5-(2,5-二氧代四氫-3-呋喃)-3-甲基-3-環己烷-1,2-二羧酸二酐、 1,3,3a,4,5,9b-六氫-5-(四氫-2,5-二氧代-3-呋喃)-萘並﹝1,2-c﹞呋喃-1,3-二酮、1,3,3a,4,5,9b-六氫-8-甲基-5-(四氫-2,5-二氧代-3-呋喃)-萘並﹝1,2-c﹞呋喃-1,3-二酮、1,3,3a,4,5,9b-六氫-5,8-二甲基-5-(四氫-2,5-二氧代-3-呋喃)-萘並﹝1,2-c﹞呋喃-1,3-二酮、雙環﹝2.2.2﹞-辛-7-烯-2,3,5,6-四羧酸二酐、3-噁雙環﹝3.2.1﹞辛烷-2,4-二酮-6-螺-3’-(四氫呋喃-2’,5’-二酮)、3,5,6-三羧基-2-羧基降冰片烷-2:3,5:6-二酐、雙環﹝3.3.0﹞辛烷-2,4,6,8-四羧酸二酐、均苯四甲酸二酐、3,3’,4,4’-二苯甲酮四羧酸二酐、2,3,3’,4’-二苯甲酮四羧酸二酐、2,2’,3,3’-二苯甲酮四羧酸二酐、3,3’,4,4’-聯苯碸四羧酸二酐、1,4,5,8-萘四羧酸二酐之四羧酸二酐、與例如至少1種選自p-伸苯基二胺、4,4’-二胺二苯基甲烷、4,4’-二胺二苯基硫化物、1,5-二胺萘、2,7-二胺芴、4,4’-二胺二苯基醚、9,9-雙(4-胺苯基)芴、2,2-雙﹝4-(4-胺苯氧基)苯基﹞丙烷、2,2-雙﹝4-(4-胺苯氧基)苯基﹞六氟丙烷、2,2-雙(4-胺苯基)六氟丙烷、1,4-雙(4-胺苯氧基)苯、4,4’-雙(4-胺苯氧基)聯苯、4,4’-二胺-2,2’-雙(三氟甲基)聯苯、4,4’-二胺-2,2’-二甲基聯苯、2,6-二胺吡啶、3,4-二胺吡啶、2,4-二胺嘧啶、3,6-二胺吖啶、1,3-雙(胺甲基)環己烷、1,4-環己烷二胺、4,4’-伸甲基雙(環己胺)、3,3’-(四甲基二矽氧烷-1,3-二基)雙( 丙胺)的二胺進行反應所得之聚亞醯胺酸及其聚亞醯胺酸經亞胺化所得之亞胺化聚合物。彼等中以至少1種選自1,2,3,4-環丁烷四羧酸二酐、1,3-二甲基-1,2,3,4-環丁烷四羧酸二酐、2,3,5-三羧基環戊基乙酸二酐、1,3,3a,4,5,9b-六氫-8-甲基-5-(四氫-2,5-二氧代-3-呋喃)-萘並﹝1,2-c﹞呋喃-1,3-二酮、3-噁雙環﹝3.2.1﹞辛烷-2,4-二酮-6-螺-3’-(四氫呋喃-2’,5’-二酮)、均苯四甲酸二酐、3,3’,4,4’-二苯甲酮四羧酸二酐的四羧酸二酐與至少1種選自p-伸苯基二胺、4,4’-二胺二苯基甲烷、2,7-二胺芴、4,4’-二胺二苯基醚、4,4’-二胺-2,2’-二甲基聯苯、1,3-雙(胺甲基)環己烷之二胺進行反應所得之聚亞醯胺酸及其聚亞醯胺酸經亞胺化所得之亞胺化聚合物為佳。這些聚亞醯胺酸及亞胺化聚合物之重量份所示的添加比率較佳為(本發明的具有預傾角顯示成分之丙烯酸聚合物總量):(聚亞醯胺酸及亞胺化聚合物之總量)=10:90~90:10,較佳為20:80~80:20,特佳為30:70~70:30。As the poly-prolinic acid and the imidized polymer which may be added as the liquid crystal alignment agent of the present invention, a synthetic polytheneamine obtained by polyaddition reaction of a tetracarboxylic dianhydride and a diamine compound may be mentioned. An acid and an imidized polymer obtained by imidization of the poly-proline. These may be contained alone or in combination of two or more. The so-called imidized polymer, which comprises a part of the polyimine acid imidized partial imine polymer and 100% imidized polymer, which are collectively referred to as "imidized polymer" . Further, the preferred imidization ratio in the imidized polymer used therein is from 10 to 100 mol%, more preferably from 20 to 95 mol%, particularly preferably from 45 to 90 mol%. Here, the "imidization ratio" is the total number of repeating units of the quinone imine and the repeating unit of the imine in the polymer, and the ratio of the number of repeating units of the imine is expressed by %. At this time, a part of the imine ring is an imine ring, and the number of repeating units contained in the imine is also included. Specific examples of the imidized acid which can be added to the liquid crystal alignment agent of the present invention and the imidized polymer obtained by imidization of the polypyridic acid include, for example, at least one selected from the group consisting of 1, 2 , 3,4-cyclobutane tetracarboxylic dianhydride, 1,3-dimethyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,2,3,4-cyclopentane Tetracarboxylic dianhydride, 1,2,4,5-cyclohexanetetracarboxylic dianhydride, 2,3,5-tricarboxycyclopentyl acetic acid dianhydride, 5-(2,5-dioxotetrahydrogen) -3-furan)-3-methyl-3-cyclohexane-1,2-dicarboxylic dianhydride, 1,3,3a,4,5,9b-hexahydro-5-(tetrahydro-2,5-dioxo-3-furan)-naphtho[1,2-c]furan-1,3-di Ketone, 1,3,3a,4,5,9b-hexahydro-8-methyl-5-(tetrahydro-2,5-dioxo-3-furan)-naphtho[1,2-c] Furan-1,3-dione, 1,3,3a,4,5,9b-hexahydro-5,8-dimethyl-5-(tetrahydro-2,5-dioxo-3-furan) -naphtho[1,2-c]furan-1,3-dione, bicyclo[2.2.2]-oct-7-ene-2,3,5,6-tetracarboxylic dianhydride, 3-oxobicyclo [3.2.1] Octane-2,4-dione-6-spiro-3'-(tetrahydrofuran-2',5'-dione), 3,5,6-tricarboxy-2-carboxynorbornane -2:3,5:6-dianhydride, bicyclo[3.3.0]octane-2,4,6,8-tetracarboxylic dianhydride, pyromellitic dianhydride, 3,3',4,4 '-benzophenone tetracarboxylic dianhydride, 2,3,3',4'-benzophenone tetracarboxylic dianhydride, 2,2',3,3'-benzophenone tetracarboxylic acid An anhydride, 3,3',4,4'-biphenylfluorene tetracarboxylic dianhydride, tetracarboxylic dianhydride of 1,4,5,8-naphthalenetetracarboxylic dianhydride, and, for example, at least one selected from p -phenylene diamine, 4,4'-diamine diphenylmethane, 4,4 -diamine diphenyl sulfide, 1,5-diamine naphthalene, 2,7-diamine oxime, 4,4'-diamine diphenyl ether, 9,9-bis(4-aminophenyl) fluorene , 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 2,2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane, 2,2-double (4-Aminophenyl)hexafluoropropane, 1,4-bis(4-aminophenoxy)benzene, 4,4'-bis(4-aminophenoxy)biphenyl, 4,4'-diamine -2,2'-bis(trifluoromethyl)biphenyl, 4,4'-diamine-2,2'-dimethylbiphenyl, 2,6-diamine pyridine, 3,4-diamine pyridine , 2,4-diaminopyrimidine, 3,6-diamine acridine, 1,3-bis(aminomethyl)cyclohexane, 1,4-cyclohexanediamine, 4,4'-methyl Bis(cyclohexylamine), 3,3'-(tetramethyldioxane-1,3-diyl) bis ( The polyimidic acid obtained by the reaction of the diamine of propylamine and the imidized polymer obtained by imidization of the poly-proline. Among them, at least one selected from the group consisting of 1,2,3,4-cyclobutane tetracarboxylic dianhydride and 1,3-dimethyl-1,2,3,4-cyclobutane tetracarboxylic dianhydride , 2,3,5-tricarboxycyclopentyl acetic acid dianhydride, 1,3,3a,4,5,9b-hexahydro-8-methyl-5-(tetrahydro-2,5-dioxo- 3-furan)-naphtho[1,2-c]furan-1,3-dione, 3-oxobicyclo[3.2.1]octane-2,4-dione-6-spiro-3'-( a tetracarboxylic dianhydride of tetrahydrofuran-2',5'-dione), pyromellitic dianhydride, 3,3',4,4'-benzophenonetetracarboxylic dianhydride, and at least one selected from the group consisting of P-phenylenediamine, 4,4'-diaminediphenylmethane, 2,7-diamine oxime, 4,4'-diamine diphenyl ether, 4,4'-diamine-2, Imidization of poly-proline and its poly-proline by imidization of 2'-dimethylbiphenyl and 1,3-bis(aminomethyl)cyclohexane diamine The polymer is preferred. The addition ratio shown by parts by weight of these polyimidic acid and imidized polymer is preferably (the total amount of the acrylic polymer having the pretilt angle display component of the present invention): (polyimmediate acid and imidization) The total amount of the polymer) = 10:90 to 90:10, preferably 20:80 to 80:20, and particularly preferably 30:70 to 70:30.
作為含有官能性矽烷之化合物,例如可舉出3-胺丙基三甲氧基矽烷、3-胺丙基三乙氧基矽烷、2-胺丙基三甲氧基矽烷、2-胺丙基三乙氧基矽烷、N-(2-胺乙基)-3-胺丙基三甲氧基矽烷、N-(2-胺乙基)-3-胺丙基甲基二甲氧基矽烷、3-脲丙基三甲氧基矽烷、3-脲丙基三乙氧基矽烷、N-乙氧基羰基-3-胺丙基三甲氧基矽烷、N-乙氧基羰基-3-胺丙基三乙氧基矽烷、N -三乙氧基甲矽烷基丙基三乙烯三胺、N-三甲氧基甲矽烷基丙基三乙烯三胺、10-三甲氧基甲矽烷基-1,4,7-三氮雜癸烷、10-三乙氧基甲矽烷基-1,4,7-三氮雜癸烷、9-三甲氧基甲矽烷基-3,6-二氮雜壬基乙酸酯、9-三乙氧基甲矽烷基-3,6-二氮雜壬基乙酸酯、N-苯甲基-3-胺丙基三甲氧基矽烷、N-苯甲基-3-胺丙基三乙氧基矽烷、N-苯基-3-胺丙基三甲氧基矽烷、N-苯基-3-胺丙基三乙氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、N-雙(氧乙烯)-3-胺丙基三甲氧基矽烷、N-雙(氧乙烯)-3-胺丙基三乙氧基矽烷等。使用這些含有官能性矽烷之化合物時,其添加比率對於本發明之聚合物總量100重量份而言,較佳為2重量份以下,更佳為0.2重量份以下。Examples of the compound containing a functional decane include 3-aminopropyltrimethoxydecane, 3-aminopropyltriethoxydecane, 2-aminopropyltrimethoxydecane, and 2-aminopropyltriethyl. Oxydecane, N-(2-aminoethyl)-3-aminopropyltrimethoxydecane, N-(2-aminoethyl)-3-aminopropylmethyldimethoxydecane, 3-urea Propyltrimethoxydecane, 3-ureidopropyltriethoxydecane, N-ethoxycarbonyl-3-aminopropyltrimethoxydecane, N-ethoxycarbonyl-3-aminopropyltriethoxy Base decane, N -triethoxycarbamidopropyltriethylenetriamine, N-trimethoxyformamidopropyltriethylenetriamine, 10-trimethoxycarbamido-1,4,7-triazadecane , 10-triethoxycarbamido-1,4,7-triazadecane, 9-trimethoxycarbamido-3,6-diazadecyl acetate, 9-triethoxy Mercaptoalkyl-3,6-diazaindolyl acetate, N-benzyl-3-aminopropyltrimethoxydecane, N-benzyl-3-aminopropyltriethoxydecane , N-phenyl-3-aminopropyltrimethoxydecane, N-phenyl-3-aminopropyltriethoxydecane, 3-glycidoxypropyltrimethoxydecane, N-double ( Oxyethylene)-3-aminopropyltrimethoxydecane, N-bis(oxyethylene)-3-aminopropyltriethoxydecane, and the like. When these compounds containing a functional decane are used, the addition ratio thereof is preferably 2 parts by weight or less, more preferably 0.2 parts by weight or less, based on 100 parts by weight of the total amount of the polymer of the present invention.
作為分子內具有2個以上之環氧基的低分子化合物,例如可舉出乙二醇二環氧丙基醚、聚乙二醇二環氧丙基醚、丙二醇二環氧丙基醚、三丙二醇二環氧丙基醚、聚丙二醇二環氧丙基醚、新戊基乙二醇二環氧丙基醚、1,6-己烷二醇二環氧丙基醚、甘油二環氧丙基醚、2,2-二溴新戊基乙二醇二環氧丙基醚、1,3,5,6-四環氧丙基-2,4-己烷二醇、N,N,N’,N’-四環氧丙基-m-二甲苯二胺、1,3-雙(N,N-二環氧丙胺甲基)環己烷、N,N,N’,N’-四環氧丙基-4,4’-二胺二苯基甲烷、N,N,N’,N’-四環氧丙基-p-伸苯基二胺等為較佳例子。使用這些分子內具有2個以上之環氧基的低分子化合物時,其中添加比率對 於本發明之聚合物總量100重量份而言,較佳為1~60重量份,更佳為5~40重量份,特佳為10~30重量份。Examples of the low molecular compound having two or more epoxy groups in the molecule include ethylene glycol diepoxypropyl ether, polyethylene glycol diepoxypropyl ether, propylene glycol diepoxypropyl ether, and three. Propylene glycol diepoxypropyl ether, polypropylene glycol diepoxypropyl ether, neopentyl glycol diepoxypropyl ether, 1,6-hexanediol diepoxypropyl ether, glycerol diepoxypropyl Ether, 2,2-dibromoneopentyl glycol diepoxypropyl ether, 1,3,5,6-tetraepoxypropyl-2,4-hexanediol, N,N,N ',N'-tetraepoxypropyl-m-xylenediamine, 1,3-bis(N,N-diglycidylmethyl)cyclohexane, N,N,N',N'-four Epoxypropyl-4,4'-diaminediphenylmethane, N,N,N',N'-tetraepoxypropyl-p-phenylene diamine and the like are preferred examples. When a low molecular compound having two or more epoxy groups in the molecule is used, the ratio of addition ratio is added thereto. The total amount of the polymer of the present invention is preferably from 1 to 60 parts by weight, more preferably from 5 to 40 parts by weight, even more preferably from 10 to 30 parts by weight, based on 100 parts by weight of the total amount of the polymer.
本發明的液晶顯示元件,例如可藉由以下方法製造出。The liquid crystal display element of the present invention can be produced, for example, by the following method.
(1)於設置經圖形形成之透明導電膜的基板面上,將本發明的液晶配向劑,例如藉由輥塗佈法、旋轉塗佈法、印刷法、噴墨法等方法進行塗佈,其次,藉由加熱塗佈面而形成塗膜。其中,作為基板,例如可使用浮式玻璃、鈉鈣玻璃等玻璃;可使用由聚對苯二甲酸乙二醇酯、聚對苯二甲酸丁二醇酯、聚醚碸、聚碳酸酯、脂環式聚烯烴等塑質所成的透明基板。作為設置於基板面上的透明導電膜,可使用由氧化錫(SnO2 )所成之NESA膜(美國PPG公司註冊商標)、氧化銦-氧化錫(In2 O3 -SnO2 )所成之ITO膜等。彼等透明導電膜之圖形形成可使用光蝕刻法或預光罩所使用的方法。反射電極可使用含有A1或Ag等金屬、或彼等金屬之合金等,但僅可具有充分反射率即可並無特別限定。進行液晶配向劑之塗佈時,欲進一步改良基板表面及透明導電膜或反射電極與液晶配向膜之密著性,於基板之該表面上,亦可預先塗佈含有官能性矽烷之化合物、含有官能性鈦之化合物等。液晶配向劑塗佈後,以防止塗佈後的配向劑之滲出等目的,一般實施預備加熱(預烤)。預烤溫度較佳為30~300℃,更佳為40~200℃ ,特佳為50~150℃。其後,完全除去溶劑,聚合物為含有環狀醚結構時,以促進該官能基之熱交聯反應作為目的,可實施燒成(後燒烤)步驟。該燒成(後燒烤)溫度較佳為80~300℃,更佳為120~250℃。藉此,本發明的液晶配向劑於塗佈後藉由除去有機溶劑可形成液晶配向膜所成之塗膜。所形成之液晶配向膜的膜厚較佳為0.001~1 μm更佳為0.005~0.5 μm。(1) The liquid crystal alignment agent of the present invention is applied to a substrate surface on which a patterned transparent conductive film is provided, for example, by a roll coating method, a spin coating method, a printing method, an inkjet method, or the like. Next, a coating film is formed by heating the coated surface. In addition, as the substrate, for example, glass such as floating glass or soda lime glass can be used; and polyethylene terephthalate, polybutylene terephthalate, polyether oxime, polycarbonate, or fat can be used. A transparent substrate made of plastic such as a cyclic polyolefin. As the transparent conductive film provided on the surface of the substrate, a NESA film (registered trademark of PPG, USA) and indium oxide-tin oxide (In 2 O 3 -SnO 2 ) made of tin oxide (SnO 2 ) can be used. ITO film, etc. The pattern of the transparent conductive films forms a method that can be used by photolithography or a pre-mask. As the reflective electrode, a metal such as A1 or Ag or an alloy of the same may be used. However, it is not particularly limited as long as it has sufficient reflectance. When the liquid crystal alignment agent is applied, it is desired to further improve the adhesion between the surface of the substrate and the transparent conductive film or the reflective electrode and the liquid crystal alignment film, and the compound containing the functional decane may be applied to the surface of the substrate in advance. A compound of a functional titanium or the like. After the liquid crystal alignment agent is applied, preliminary heating (prebaking) is generally performed for the purpose of preventing bleeding of the alignment agent after coating. The pre-baking temperature is preferably 30 to 300 ° C, more preferably 40 to 200 ° C, and particularly preferably 50 to 150 ° C. Thereafter, the solvent is completely removed, and when the polymer contains a cyclic ether structure, a calcination (post-grilling) step can be carried out for the purpose of promoting the thermal crosslinking reaction of the functional group. The firing (post-grill) temperature is preferably from 80 to 300 ° C, more preferably from 120 to 250 ° C. Thereby, the liquid crystal alignment agent of the present invention can form a coating film formed by a liquid crystal alignment film by removing an organic solvent after coating. The film thickness of the liquid crystal alignment film formed is preferably 0.001 to 1 μm, more preferably 0.005 to 0.5 μm.
(2)將視必要所形成之塗膜表面,例如將尼龍、人造絲、棉等纖維所成之布捲取成筒狀後進行一定方向之摩擦處理。藉此,可得到液晶分子之配向能或預傾角經控制之液晶配向膜。又,藉由摩擦處理之方法以外,於塗膜表面以偏光紫外光照射而控制配向能之方法亦可適用。且,欲除去摩擦處理時等所產生的微粉末(異物)使塗膜表面成清淨狀態,經所形成之液晶配向膜藉由異丙醇及/或純水等進行洗淨為佳。又,本發明的液晶向配劑所形成之液晶配向膜上,例如以特開平6-222366號公報或特開平6-281937號公報所揭示之以紫外線進行部分照射而使預傾角產生變化下進行處理、或者如特開平5-107544號公報所揭示,於經摩擦處理的液晶配向膜上部分形成光阻膜,於與先行摩擦處理相異的方向上進行摩擦處理後,除去前述光阻膜,變化液晶配向膜之配向能下進行處理,而可改善液晶顯示元件之視野特性。(2) The surface of the coating film formed as necessary, for example, a cloth made of fibers such as nylon, rayon, or cotton is taken up into a cylindrical shape, and subjected to rubbing treatment in a predetermined direction. Thereby, a liquid crystal alignment film whose alignment energy or pretilt angle of the liquid crystal molecules is controlled can be obtained. Further, in addition to the method of rubbing treatment, a method of controlling the alignment energy by irradiating the surface of the coating film with polarized ultraviolet light can also be applied. Further, it is preferable to remove the fine powder (foreign matter) generated during the rubbing treatment to clean the surface of the coating film, and to form the liquid crystal alignment film to be washed with isopropyl alcohol and/or pure water. Further, the liquid crystal of the present invention is subjected to partial irradiation with ultraviolet rays as disclosed in JP-A-6-222366 or JP-A-6-281937, and the pretilt angle is changed. The photoresist film is partially formed on the rubbed liquid crystal alignment film, and the rubbing film is removed in a direction different from the preceding rubbing treatment, and the photoresist film is removed, as disclosed in Japanese Laid-Open Patent Publication No. H5-107544. The processing of the alignment of the liquid crystal alignment film can be performed to improve the visual field characteristics of the liquid crystal display element.
(3)製作出2片如上述液晶配向膜所形成之基板,與各液晶配向膜之摩擦方向呈直交或逆平行下,將2片基 板介著間隙(cell gap)成對向配置,2片基板之周邊部使用封住劑進行貼合,於藉由基板表面及封住劑所區分的間隙內注入液晶填充,封住注入孔構成液晶胞。而液晶胞之外表面,即構成液晶胞之各基板外側上,經配置偏光板後得到液晶顯示元件。(3) Producing two substrates formed by the above liquid crystal alignment film, and the rubbing direction of each liquid crystal alignment film is orthogonal or antiparallel, and 2 substrates are The cells are arranged in a direction opposite to each other, and the peripheral portions of the two substrates are bonded together by a sealing agent, and a liquid crystal is filled in a gap defined by the surface of the substrate and the sealing agent to seal the injection holes. Liquid crystal cell. On the outer surface of the liquid crystal cell, that is, on the outer side of each of the substrates constituting the liquid crystal cell, a liquid crystal display element is obtained by disposing a polarizing plate.
其中,作為封住劑,例如可使用硬化劑及含有作為間隔物之氧化鋁球的環氧基樹脂等。Among them, as the sealing agent, for example, a curing agent and an epoxy resin containing an alumina ball as a spacer can be used.
作為液晶,可舉出向列型液晶及層列(smectic)型液晶。其中又以向列型液晶為佳,例如可使用席夫鹼系液晶、氧化偶氮系液晶、聯苯系液晶、苯基環己烷系液晶、酯系液晶、聯三苯基系液晶、聯苯環己烷系液晶、嘧啶系液晶、二噁烷系液晶、雙環辛烷系液晶、立方烷系液晶等。又,彼等之液晶中可添加例如氯化膽巢、膽巢基壬酸酯、膽巢基碳酸酯等膽固醇型液晶或作為商品名「C-15」「CB-15」(Merck公司製)販賣的對掌性試劑等後使用。且,亦可使用p-癸氧基苯亞甲基-p-胺-2-甲基丁基肉桂酸酯等強介電性液晶。Examples of the liquid crystal include nematic liquid crystal and smectic liquid crystal. Further, a nematic liquid crystal is preferable, and for example, a Schiff base liquid crystal, an oxidized azo liquid crystal, a biphenyl liquid crystal, a phenylcyclohexane liquid crystal, an ester liquid crystal, a triphenyl liquid crystal, or a combination can be used. A benzocyclohexane liquid crystal, a pyrimidine liquid crystal, a dioxane liquid crystal, a bicyclooctane liquid crystal, a cuba liquid crystal, or the like. Further, a cholesteric liquid crystal such as chlorinated gallbladder, cholestyl phthalate or cholestyl carbonate may be added to the liquid crystal, or the product name "C-15" or "CB-15" (manufactured by Merck) may be added. Used after the sale of palmar reagents. Further, a ferroelectric liquid crystal such as p-decyloxybenzylidene-p-amine-2-methylbutylcinnamate may be used.
又,作為貼合於液晶胞外表面之偏光板,可舉出聚乙烯醇經延伸配向下,將吸收碘並稱為H膜的偏光膜以乙酸纖維素保護膜挾持的偏光板或H膜本身所成的偏光板。In addition, as a polarizing plate which is bonded to the outer surface of the liquid crystal cell, a polarizing plate in which a polyvinyl alcohol is stretched downward and a polarizing film which absorbs iodine and is called an H film is held by a cellulose acetate protective film, or the H film itself is exemplified. The resulting polarizer.
如上述,所謂本發明的液晶配向劑為賦予顯示良好塗佈性,且即使於液晶面板上外加光或熱壓力、或長時間驅動液晶面板,不會產生電壓保持率降低或焦痕產生的液晶 配向膜之液晶配向劑。As described above, the liquid crystal alignment agent of the present invention imparts good coating properties to the liquid crystal panel, and even if light or heat is applied to the liquid crystal panel or the liquid crystal panel is driven for a long period of time, the liquid crystal which does not cause a decrease in voltage holding ratio or a scorch is generated. A liquid crystal alignment agent for an alignment film.
以下,本發明藉由實施例做更具體說明,但本發明並非限定於這些實施例者。實施例及比較例中之聚合物的分子量測定、液晶配向劑之塗佈性、微粒數測定、作製之液晶顯示元件的預傾角、電壓保持率及電壓保持率之信賴性測定則依據以下方法進行評估。Hereinafter, the present invention will be more specifically illustrated by the examples, but the present invention is not limited to the examples. The measurement of the molecular weight of the polymer in the examples and the comparative examples, the coating property of the liquid crystal alignment agent, the measurement of the number of fine particles, and the reliability of the pretilt angle, the voltage holding ratio, and the voltage holding ratio of the liquid crystal display device produced were determined according to the following methods. Evaluation.
[重量平均分子量及分子量分佈] 使用凝膠滲透層析法(GPC、Tosoh(股)製、商品名:HLC-8020/管柱3根:Tosoh(股)製,商品名:TSK guardcolum α,TSK gel α-M,TSK gel α-2500),作為溶劑使用二甲基甲醯胺(DMF;於DMF3L中添加溴化鋰.一水和物9.4g、磷酸1.7g者),測定出聚苯乙烯換算之重量平均分子量(Mw)、及分子量分佈(Mw/Mn)。且Mn為數平均分子量。[Weight average molecular weight and molecular weight distribution] Gel permeation chromatography (GPC, manufactured by Tosoh Co., Ltd., trade name: HLC-8020/column 3: manufactured by Tosoh), trade name: TSK guardcolum α, TSK gel α-M, TSK gel α -2500), using dimethylformamide (DMF; adding lithium bromide, 9.4 g of monohydrate and 1.7 g of phosphoric acid to DMF3L) as a solvent, and measuring the weight average molecular weight (Mw) in terms of polystyrene, and Molecular weight distribution (Mw/Mn). And Mn is a number average molecular weight.
[液晶配向劑之塗佈性] 使用JET-CM連續式噴墨印刷機(紀州技研工業(股)製),進行膜厚200nm、寬20 μm之ITO膜以100 μm間隔形成條紋狀之ITO基板上以乾燥膜厚成為60nm之液量下實施液晶配向劑之塗佈。將所得之液晶配向劑塗佈基 板於80℃下實施1分鐘預烤(加熱板上),其後於200℃進行60分鐘(無塵烤箱內,氮氣環境下)燒成後,液晶配向膜之周邊部、中央部以20倍顯微鏡進行觀察,觀測到無塗佈不均之情況判斷為「良好」,觀測到針孔或塗佈不均(膜厚不均等)之情況判斷為「不良」。對於各配向劑之塗佈性進行評估的結果歸納於表1。[Coating property of liquid crystal alignment agent] Using a JET-CM continuous inkjet printer (manufactured by Kishu Techno Co., Ltd.), an ITO film having a film thickness of 200 nm and a width of 20 μm was formed on a stripe-shaped ITO substrate at intervals of 100 μm to dry the film to a thickness of 60 nm. The coating of the liquid crystal alignment agent was carried out in an amount. The obtained liquid crystal alignment agent coating base The plate was pre-baked (hot plate) at 80 ° C for 1 minute, and then baked at 200 ° C for 60 minutes (in a dust-free oven, under a nitrogen atmosphere), and the peripheral portion and the central portion of the liquid crystal alignment film were 20 times. When the microscope was observed, it was judged as "good" when no coating unevenness was observed, and it was judged as "poor" when pinhole or uneven coating (uneven film thickness) was observed. The results of evaluation of the coatability of each alignment agent are summarized in Table 1.
[微粒數] 使用液中微粒檢測器(RION(股)製KL-20A),對於液晶配向劑10ml之尺寸1.0 μm以上的微粒數進行2次測定,該平均值作為尺寸為1.0 μm以上之微粒數。於光源波長780nm,樣品吸引速度為10ml/min之條件下進行測定。[number of particles] Using a liquid particle detector (KL-20A manufactured by RION Co., Ltd.), the number of particles having a size of 1.0 μm or more of 10 ml of the liquid crystal alignment agent was measured twice, and the average value was defined as the number of particles having a size of 1.0 μm or more. The measurement was carried out under the conditions of a light source wavelength of 780 nm and a sample suction speed of 10 ml/min.
[預傾角] 使用中央精機(股)製座標強度測定裝置OMS-J3,進行液晶顯示元件之預傾角測定。[pretilt angle] The pretilt angle measurement of the liquid crystal display element was carried out using a central precision machine (strand) coordinate strength measuring device OMS-J3.
[電壓保持率] 於液晶顯示元件將5V的電壓以60微秒之外加時間,167毫秒之時間外加後,自外加解除至167毫秒後的電壓保持率於60℃的環境下進行測定。測定裝置為使用(股)東陽technica製VHR-1。電壓保持率為99.0%以上時判斷為「良好」,此以外的情況判斷為「不良」。[Voltage retention rate] The liquid crystal display element was charged with a voltage of 5 V for 60 microseconds, and after 167 milliseconds, the voltage retention after the release to 167 milliseconds was measured in an environment of 60 °C. The measuring device was a VHR-1 manufactured by Toyo Technica. When the voltage holding ratio was 99.0% or more, it was judged as "good", and the other cases were judged as "poor".
[電壓保持率之信賴性] 將作成之液晶顯示元件於100℃的烤箱中進行7天保存,施予熱壓力。測定熱壓力前後之電壓保持率。電壓保持率之變化量絕對值為0.5%以內時判斷為「良好」,此以外的情況判斷為「不良」。[reliability of voltage retention rate] The prepared liquid crystal display element was stored in an oven at 100 ° C for 7 days, and subjected to hot pressure. The voltage holding ratio before and after the hot pressure was measured. When the absolute value of the change in the voltage holding ratio is within 0.5%, it is judged as "good", and the other cases are judged as "poor".
將β一膽巢烷醇80g溶解於800ml之脫水四氫呋喃(THF),加入三乙胺27.2g後,徐徐滴入氯化丙烯醯35.6g,室溫(r.t.)下攪拌3小時。反應終了後,經過濾除去三乙胺鹽酸鹽,經減壓蒸餾除去THF後加入氯仿400ml。該溶液經水洗,將有機層以硫酸鎂進行乾燥後,將氯仿藉由減壓蒸餾除去。其後,藉由乙醇實施再結晶,得到上述反應式所示之白色固體的膽固醇基甲基丙烯酸酯54g(產率:57.4%)。80 g of β-cholestyl alcohol was dissolved in 800 ml of dehydrated tetrahydrofuran (THF), and after adding 27.2 g of triethylamine, 35.6 g of propylene chloride was gradually added dropwise, and the mixture was stirred at room temperature (r.t.) for 3 hours. After the completion of the reaction, triethylamine hydrochloride was removed by filtration, and THF was evaporated under reduced pressure, and then 400 ml of chloroform was added. The solution was washed with water, and the organic layer was dried over magnesium sulfate, and then chloroform was removed by distillation under reduced pressure. Thereafter, recrystallization was carried out by ethanol to obtain 54 g of a cholesteryl methacrylate as a white solid represented by the above reaction formula (yield: 57.4%).
合成例2(聚合物A之合成) 設有攪拌棒、三方活栓、溫度計之四口燒瓶中裝入作為單體之合成例1所得的膽固醇基甲基丙烯酸酯15.16g( 0.0332莫耳)、環氧丙基甲基丙烯酸酯12.8g(0.09莫耳)、甲基丙烯酸7.2g(0.0836莫耳)、苯乙烯7.2g(0.0691莫耳)、N-環己基馬來酸酐縮亞胺7.2g(0.0402莫耳),再添加作為溶劑之二乙二醇乙基甲基醚52.8g、作為聚合啟始劑之2,2’-偶氮雙(2,4-二甲基戊睛)2.24g、作為連鏈移動劑之α-甲基苯乙烯二聚物0.96g。將此以氮氣流下進行約10分鐘起泡並於系統內以氮氣取代後,氮氣環境下,70℃中進行5小時反應得到具有預傾角顯示成分之聚合物A。藉由GPC進行聚合物A之分子量測定後,Mw=96,000、Mw/Mn=7.87,未確認出殘留單體所引起的波峰。本聚合物溶液中,假設裝入單體已經全量轉換為聚合物A,直接稀釋下使用於本發明之液晶配向劑的製造。Synthesis Example 2 (Synthesis of Polymer A) The cholesteryl methacrylate obtained in Synthesis Example 1 as a monomer was placed in a four-necked flask equipped with a stir bar, a three-way stopcock, and a thermometer (15.16 g ( 0.0332 mol), epoxy methacrylate 12.8 g (0.09 mol), 7.2 g (0.0836 mol) of methacrylic acid, 7.2 g (0.0691 mol) of styrene, N-cyclohexyl maleic anhydride 7.2 g (0.0402 mol) of imine, adding 52.8 g of diethylene glycol ethyl methyl ether as a solvent, 2,2'-azobis(2,4-dimethylpentyl) as a polymerization initiator 2.72 g of an α-methylstyrene dimer as a chain shifting agent of 0.96 g. This was bubbled under a nitrogen stream for about 10 minutes and replaced with nitrogen in the system, and then reacted at 70 ° C for 5 hours in a nitrogen atmosphere to obtain a polymer A having a pretilt display component. After the molecular weight of the polymer A was measured by GPC, Mw = 96,000 and Mw / Mn = 7.87, and peaks due to residual monomers were not confirmed. In the present polymer solution, it is assumed that the charged monomer has been completely converted into the polymer A, and the liquid crystal alignment agent used in the present invention is directly diluted.
合成例3(聚合物B的合成) 取代N-環己基馬來酸酐縮亞胺使用N-苯基馬來酸酐縮亞胺7.2g(0.0416莫耳)以外,與合成例2完全相同下得到具有預傾角顯示成分之聚合物B。藉由GPC進行聚合物B之分子量測定後,Mw=108,000、Mw/Mn=6.51,未確認出殘留單體所引起的波峰。本聚合物溶液中,假設裝入單體已經全量轉換為聚合物B,直接稀釋下使用於本發明之液晶配向劑的製造。Synthesis Example 3 (Synthesis of Polymer B) The polymer B having a pretilt angle display component was obtained in the same manner as in Synthesis Example 2 except that N-cyclohexylmaleic anhydride imide was used in an amount of 7.2 g (0.0416 mol) of N-phenylmaleic anhydride. After the molecular weight of the polymer B was measured by GPC, Mw = 108,000 and Mw / Mn = 6.51, and peaks due to residual monomers were not confirmed. In the present polymer solution, it is assumed that the charged monomer has been completely converted into the polymer B, and the liquid crystal alignment agent used in the present invention is directly diluted.
合成例4(聚合物C的合成) 裝入膽固醇基甲基丙烯酸酯30.0g(0.0657莫耳)、環氧丙基甲基丙烯酸酯12.0g(0.0844莫耳)、甲基丙烯酸7.0g(0.0813莫耳)、苯乙烯4.5g(0.0432莫耳)、N-環己基馬來酸酐縮亞胺7.2g(0.0402莫耳),進一步使用作為溶劑之二乙二醇乙基甲基醚65.0g、作為聚合啟始劑之2,2’-偶氮雙(2,4-二甲基戊腈)2.74g、作為連鏈移動劑之α-甲基苯乙烯二聚物1.18g以外,其他與合成例2完全同樣下得到具有預傾角顯示成分之聚合物C。藉由GPC進行聚合物C之分子量測定後,Mw=79,000、Mw/Mn=7.31,未確認出殘留單體所引起的波峰。本聚合物溶液中,假設裝入單體已經全量轉換為聚合物C,直接稀釋下使用於本發明之液晶配向劑的製造。Synthesis Example 4 (Synthesis of Polymer C) Filled with cholesteryl methacrylate 30.0 g (0.0657 mol), epoxy propyl methacrylate 12.0 g (0.0844 mol), methacrylic acid 7.0 g (0.0813 mol), styrene 4.5 g (0.0432 Mo) Ear), N-cyclohexylmaleic anhydride imide 7.2 g (0.0402 mol), further using 65.0 g of diethylene glycol ethyl methyl ether as a solvent, 2,2'-couple as a polymerization initiator The pre-tilt display component was obtained in the same manner as in Synthesis Example 2 except that 2.74 g of nitrogen bis(2,4-dimethylvaleronitrile) and 1.18 g of α-methylstyrene dimer as a chain-linking agent were used. Polymer C. After the molecular weight of the polymer C was measured by GPC, Mw was 79,000 and Mw/Mn was 7.31, and peaks due to residual monomers were not confirmed. In the present polymer solution, it is assumed that the charged monomer has been completely converted into the polymer C, and the liquid crystal alignment agent used in the present invention is directly diluted.
合成例5(聚合物D的合成) 裝入膽固醇基甲基丙烯酸酯10.0g(0.0219莫耳)、環氧丙基甲基丙烯酸酯15.0g(0.1055莫耳)、甲基丙烯酸9.0g(0.1045莫耳)、苯乙烯2.5g(0.0240莫耳)、N-環己基馬來酸酐縮亞胺4.0g(0.0223莫耳),進一步使用作為溶劑之二乙二醇乙基甲基醚43.0g、作為聚合啟始劑之2,2’-偶氮雙(2,4-二甲基戊腈)1.83g、作為連鏈移動劑之α-甲基苯乙烯二聚物0.78g以外,其他與合成例2完全同樣下得到具有預傾角顯示成分之聚合物D。藉由GPC進行聚合物D之分子量測定後,Mw=125,000、Mw/Mn=9.54,未確認出殘留單體所引起的波峰。本聚 合物溶液中,假設裝入單體已經全量轉換為聚合物D,直接稀釋下使用於本發明之液晶配向劑的製造。Synthesis Example 5 (Synthesis of Polymer D) Filled with cholesteryl methacrylate 10.0 g (0.0219 mol), epoxy propyl methacrylate 15.0 g (0.1055 mol), methacrylic acid 9.0 g (0.1045 mol), styrene 2.5 g (0.0240 mol) Ear), N-cyclohexylmaleic anhydride imide 4.0g (0.0223 mol), further using 43.0 g of diethylene glycol ethyl methyl ether as a solvent, 2,2'-couple as a polymerization initiator A pre-tilt display component was obtained in the same manner as in Synthesis Example 2 except that 1.83 g of nitrogen bis(2,4-dimethylvaleronitrile) and 0.78 g of α-methylstyrene dimer as a chain-linking agent were used. Polymer D. After the molecular weight of the polymer D was measured by GPC, Mw = 125,000 and Mw / Mn = 9.54, and peaks due to residual monomers were not confirmed. Benju In the solution of the solution, it is assumed that the charged monomer has been completely converted into the polymer D, and the liquid crystal alignment agent used in the present invention is directly diluted.
比較合成例1(聚合物E的合成) 於設有攪拌棒、三方活栓、溫度計之四口燒瓶中裝入作為單體之環氧丙基甲基丙烯酸酯40.0g(0.2814莫耳)、甲基丙烯酸20.0g(0.2323莫耳)、苯乙烯20.0g(0.192莫耳)、N-環已基馬來酸酐縮亞胺20.0g(0.1116莫耳),進一步添加作為溶劑之二乙二醇乙基甲基醚132.0g、作為啟始劑之2,2’-偶氮雙(2,4-二甲基戊睛)7.00g、作為連鏈移動劑之α-甲基苯乙烯二聚物3.00g。將此於氮氣流下進行約10分鐘起泡並進行系統內的氮氣取代後,氮環境下,於70℃中進行5小時反應後得到聚合物E。藉由GPC進行聚合物E之分子量測定後,Mw=91,000、Mw/Mn=11.86,未確認出殘留單體所引起的波峰。本聚合物溶液中,假設裝入單體已經全量轉換為聚合物E,直接稀釋下使用於本發明之液晶配向劑的製造。Comparative Synthesis Example 1 (synthesis of polymer E) In a four-necked flask equipped with a stir bar, a three-way stopcock, and a thermometer, 40.0 g (0.2814 mol) of propylene glycol methacrylate as a monomer, 20.0 g (0.2323 mol) of methacrylic acid, and styrene were charged. 20.0 g (0.192 mol), N-cyclohexylmaleic anhydride imide 20.0 g (0.1116 mol), further added as a solvent, diethylene glycol ethyl methyl ether 132.0 g, as a starter 2 2,0--azobis(2,4-dimethylpentyl) 7.00 g, 3.00 g of α-methylstyrene dimer as a chain-linking agent. This was foamed in a nitrogen stream for about 10 minutes, and nitrogen substitution in the system was carried out, followed by a reaction at 70 ° C for 5 hours in a nitrogen atmosphere to obtain a polymer E. After the molecular weight of the polymer E was measured by GPC, Mw = 91,000 and Mw / Mn = 11.86, and peaks due to residual monomers were not confirmed. In the present polymer solution, it is assumed that the charged monomer has been completely converted into the polymer E, and the liquid crystal alignment agent used in the present invention is directly diluted.
將作為四羧酸二酐之2,3,5-三羧基環戊基乙酸二酐20.8381g(0.0930莫耳)、作為二胺化合物之p-伸苯基二胺9.2129g(0.0852莫耳)與上述式(a)所示的二胺4.9490g(0.0095莫耳)溶解於N-甲基-2-吡咯烷酮140g,60℃中進行5小時反應。其次,將反應溶液注入於大量過剩之甲醇中,使反應生成物沈澱。其後,以甲醇洗淨,減壓下40℃中進行24小時乾燥而得到聚亞醯胺酸31g。將所得之聚亞醯胺酸30g溶解於N-甲基-2-吡咯烷酮400g,添加吡碇6.3g及乙酸酐8.1g,110℃中進行4小時脫水閉環,與上述同樣下進行沈澱、洗淨、減壓乾燥,得到Mw=111,000、Mw/Mn=5.23,亞胺化率51%之亞胺化聚合物F 26g。20.8381 g (0.0930 mol) of 2,3,5-tricarboxycyclopentyl acetic acid dianhydride as tetracarboxylic dianhydride, 9.2129 g (0.0852 mol) of p-phenylenediamine as a diamine compound 4.9490 g (0.0095 mol) of the diamine represented by the above formula (a) was dissolved in 140 g of N-methyl-2-pyrrolidone, and the reaction was carried out at 60 ° C for 5 hours. Next, the reaction solution was poured into a large amount of excess methanol to precipitate a reaction product. Thereafter, the mixture was washed with methanol, and dried under reduced pressure at 40 ° C for 24 hours to obtain 31 g of polylysine. 30 g of the obtained poly-proline was dissolved in 400 g of N-methyl-2-pyrrolidone, 6.3 g of pyridinium and 8.1 g of acetic anhydride were added, and dehydration ring closure was carried out at 110 ° C for 4 hours, and precipitation and washing were carried out in the same manner as above. Drying under reduced pressure gave an imidized polymer F (26 g, Mw = 111,000, Mw / Mn = 5.23, and an imidation ratio of 51%).
比較合成例3(聚合物G的合成) 將作為四羧酸二酐之2,3,5-三羧基環戊基乙酸二酐19.8781g(0.0887莫耳)、作為二胺化合物之p-伸苯基二胺6.8285g(0.0631莫耳)、二胺二苯基甲烷3.5771g(0.0180莫耳)與上述式(a)所示之二胺4.7162g(0.0090莫耳)溶解於N-甲基-2-吡咯烷酮140g,60℃中進行4小時反應。其次,將反應溶液注入於大量過剩之甲醇中,使反應生成物沈澱。其後以甲醇洗淨,減壓下40℃中進行24小時乾燥而得到聚亞醯胺酸32.8g。將所得之聚亞醯胺酸30g溶解於N-甲基-2-吡咯烷酮400g, 添加吡啶12.0g及乙酸酐15.5g,110℃中進行4小時脫水閉環,與上述同樣地進行沈澱、洗淨、減壓乾燥,得到Mw=92,000、Mw/Mn=4.19、亞胺化率79%之亞胺化聚合物G 25g。Comparative Synthesis Example 3 (synthesis of polymer G) 19.8781 g (0.0887 mol) of 2,3,5-tricarboxycyclopentyl acetic acid dianhydride as tetracarboxylic dianhydride, 6.8285 g (0.0631 mol) of p-phenylenediamine as a diamine compound, 3.5771 g (0.0180 mol) of diamine diphenylmethane and 4.7162 g (0.0090 mol) of the diamine represented by the above formula (a) were dissolved in 140 g of N-methyl-2-pyrrolidone, and reacted at 60 ° C for 4 hours. . Next, the reaction solution was poured into a large amount of excess methanol to precipitate a reaction product. Thereafter, the mixture was washed with methanol, and dried under reduced pressure at 40 ° C for 24 hours to obtain 32.8 g of polyimide. 30 g of the obtained poly-proline was dissolved in 400 g of N-methyl-2-pyrrolidone. 12.0 g of pyridine and 15.5 g of acetic anhydride were added, and dehydration ring closure was carried out for 4 hours at 110 ° C, and precipitation, washing, and drying under reduced pressure were carried out in the same manner as above to obtain Mw = 92,000, Mw / Mn = 4.19, and imidization ratio of 79%. The imidized polymer G 25g.
實施例1 於合成例2所得之聚合物A溶液中進一步地添加二乙二醇甲基乙基醚,作為全固體成分濃度3.5重量%之液晶配向劑。將此充分攪拌後,使用孔徑0.2 μm之過濾器進行過濾,得到本發明之液晶配向劑。將所得之液晶配向劑於-15℃之冷凍庫中進行7天保存後,將該配向劑解凍至室溫,實施微粒數之測定、塗佈性試驗。結果如表1所示。又,如以下製造出VA型液晶顯示元件,進行預傾角、電壓保持率及電壓保持率之信賴性評估。將本發明的液晶配向劑設置於玻璃基板的一面的ITO膜所成的透明導電膜上使用旋轉子進行塗佈,以加熱板上進行80℃中1分鐘之預備乾燥,其次以無塵烤箱(氮氣環境下)進行200℃之1小時燒成,製作出出具有膜厚60nm之液晶配向膜的透明電極基板。其次,於具有一對透明電極/透明電極基板之上述液晶配向膜塗佈基板的液晶配向膜之各外緣上,塗佈放有直徑5.5 μm之氧化鋁球的環氧基樹脂接著劑後,與液晶配向膜面相對下進行重疊壓著,並使接著劑硬化。其次,由液晶注入口於基板間填充負型液晶(Merck公司製、MLC-2038)後,以丙烯酸系光硬化接著劑封住 液晶注入口,於基板外側雙面上貼合偏光板,製造出VA型液晶顯示元件。對於所得之VA型液晶顯示元件進行預傾角、電壓保持率及電壓保持率之信賴性評估,結果如表1所示。Example 1 Diethylene glycol methyl ethyl ether was further added to the polymer A solution obtained in Synthesis Example 2 as a liquid crystal alignment agent having a total solid content of 3.5% by weight. After sufficiently stirring the mixture, it was filtered using a filter having a pore size of 0.2 μm to obtain a liquid crystal alignment agent of the present invention. After the obtained liquid crystal alignment agent was stored in a freezer at -15 ° C for 7 days, the alignment agent was thawed to room temperature, and the measurement of the number of fine particles and the coating property test were carried out. The results are shown in Table 1. Further, a VA liquid crystal display element was produced as follows, and the reliability evaluation of the pretilt angle, the voltage holding ratio, and the voltage holding ratio was performed. The liquid crystal alignment agent of the present invention is coated on a transparent conductive film made of an ITO film on one surface of a glass substrate, and is coated with a spinner, and then preliminarily dried at 80 ° C for 1 minute on a hot plate, followed by a dust-free oven ( In a nitrogen atmosphere, firing was performed at 200 ° C for 1 hour to prepare a transparent electrode substrate having a liquid crystal alignment film having a film thickness of 60 nm. Next, after coating an epoxy resin adhesive having an alumina ball having a diameter of 5.5 μm on each outer edge of the liquid crystal alignment film of the liquid crystal alignment film coating substrate having a pair of transparent electrode/transparent electrode substrates, The film is laminated and pressed against the liquid crystal alignment film surface to harden the adhesive. Next, a negative liquid crystal (manufactured by Merck, MLC-2038) was filled between the substrates by a liquid crystal injection port, and then sealed with an acrylic photocurable adhesive. In the liquid crystal injection port, a polarizing plate was bonded to both sides of the substrate to produce a VA liquid crystal display element. The obtained VA type liquid crystal display device was evaluated for reliability of pretilt angle, voltage holding ratio, and voltage holding ratio, and the results are shown in Table 1.
實施例2 取代聚合物A溶液使用合成例3所得之聚合物B溶液以外,與實施例1同樣地得到本發明之液晶配向劑及VA型液晶顯示元件。評估微粒數、塗佈性、預傾角、電壓保持率、及電壓保持率之信賴性的結果如表1所示。Example 2 The liquid crystal alignment agent and the VA liquid crystal display element of the present invention were obtained in the same manner as in Example 1 except that the polymer B solution obtained in Synthesis Example 3 was used instead of the polymer A solution. The results of evaluating the reliability of the number of particles, the coatability, the pretilt angle, the voltage holding ratio, and the voltage holding ratio are shown in Table 1.
實施例3 取代聚合物A溶液使用合成例4所得之聚合物C溶液以外,與實施例1同樣下得到本發明之液晶配向劑及VA型液晶顯示元件。評估微粒數、塗佈性、預傾角、電壓保持率、及電壓保持率之信賴性的結果如表1所示。Example 3 The liquid crystal alignment agent and the VA liquid crystal display element of the present invention were obtained in the same manner as in Example 1 except that the polymer C solution obtained in Synthesis Example 4 was used instead of the polymer A solution. The results of evaluating the reliability of the number of particles, the coatability, the pretilt angle, the voltage holding ratio, and the voltage holding ratio are shown in Table 1.
實施例4 取代聚合物A溶液使用合成例5所得之聚合物D溶液以外,與實施例1同樣下得到本發明之液晶配向劑及VA型液晶顯示元件。評估微粒數、塗佈性、預傾角、電壓保持率、及電壓保持率的信賴性之結果如表1所示。Example 4 The liquid crystal alignment agent of the present invention and the VA liquid crystal display element were obtained in the same manner as in Example 1 except that the polymer D solution obtained in Synthesis Example 5 was used instead of the polymer A solution. The results of evaluating the reliability of the number of particles, the coatability, the pretilt angle, the voltage holding ratio, and the voltage holding ratio are shown in Table 1.
比較例1 取代聚合物A溶液使用比較合成例1所得之聚合物E溶液以外,與實施例1同樣下得到本發明之液晶配向劑及液晶顯示元件。評估微粒數、塗佈性、預傾角、電壓保持率、及電壓保持率的信賴性之結果如表1所示。Comparative example 1 The liquid crystal alignment agent and the liquid crystal display element of the present invention were obtained in the same manner as in Example 1 except that the polymer E solution obtained in Comparative Synthesis Example 1 was used. The results of evaluating the reliability of the number of particles, the coatability, the pretilt angle, the voltage holding ratio, and the voltage holding ratio are shown in Table 1.
比較例2 於比較合成例2所得之聚合物F中添加N-甲基-2-吡咯烷酮與乙二醇單丁基醚至N-甲基-2-吡咯烷酮/乙二醇單丁基醚混合重量比=50/50,再添加N,N,N’,N’一四環氧丙基-4,4’-二胺二苯基甲烷至對聚合物F為20重量%,作成全固體成分濃度3.5重量%之液晶配向劑。除此以外與實施例1同樣下得到本發明之液晶配向劑及VA型液晶顯示元件。評估微粒數、塗佈性、預傾角、電壓保持率、及電壓保持率的信賴性之結果如表1所示。Comparative example 2 Adding the weight ratio of N-methyl-2-pyrrolidone to ethylene glycol monobutyl ether to N-methyl-2-pyrrolidone/ethylene glycol monobutyl ether in the polymer F obtained in Comparative Synthesis Example 2 = 50 /50, further adding N, N, N', N'-tetra-glycidyl-4,4'-diamine diphenylmethane to 20% by weight of the polymer F to form an all solid concentration of 3.5% by weight Liquid crystal alignment agent. A liquid crystal alignment agent and a VA liquid crystal display element of the present invention were obtained in the same manner as in Example 1 except the above. The results of evaluating the reliability of the number of particles, the coatability, the pretilt angle, the voltage holding ratio, and the voltage holding ratio are shown in Table 1.
比較例3 於比較合成例3所得之聚合物G添加γ-丁內酯、N-甲基-2-吡咯烷酮、乙二醇單丁基醚至γ-丁內酯/N-甲基-2-吡咯烷酮/乙二醇單丁基醚混合重量比=40/30/30,再添加N,N,N’,N’-四環氧丙基-4,4’-二胺二苯基甲烷至對聚合物G為20重量%,作成全固體成分濃度3.5重量%之液晶配向劑。除此以外與實施例1同樣地得到本發明之液晶配向劑及VA型液晶顯示元件。評估微粒數、塗佈性、預傾角、電壓保持率、及電壓保持率的信 賴性之結果如表1所示。Comparative example 3 To compare the polymer G obtained in Synthesis Example 3, γ-butyrolactone, N-methyl-2-pyrrolidone, ethylene glycol monobutyl ether to γ-butyrolactone/N-methyl-2-pyrrolidone/B Glycol monobutyl ether mixed weight ratio = 40/30/30, and then added N, N, N', N'-tetraepoxypropyl-4,4'-diamine diphenylmethane to the polymer G At 20% by weight, a liquid crystal alignment agent having a total solid concentration of 3.5% by weight was prepared. A liquid crystal alignment agent and a VA liquid crystal display element of the present invention were obtained in the same manner as in Example 1 except the above. Letter to evaluate particle count, coatability, pretilt angle, voltage hold rate, and voltage hold rate The results of the dependence are shown in Table 1.
上述表1中得知,由實施例1~4所得之本發明的液晶配向劑所得之液晶配向膜,可同時實現優良的配向膜之塗佈性、較高電壓保持率、及電壓保持率之優良信賴性。另一方面,由比較例得知,過去的配向劑無法同時滿足上述特性。本發明的液晶配向劑之上述特性可由式(1)所示之預傾角顯示成分所成的重複結構單位中之結構選擇及其含有量之最適化、以及其他共聚合成分中的結構選擇及其含有量之最適化而做調整。如以上,藉由本發明可提供賦予同時實現優良配向劑塗佈性、較高電壓保持率、及電壓保持率優良信賴性之液晶配向膜的液晶配向劑及具有該液晶配向膜的具備美麗影像之液晶顯示元件。In the above Table 1, it is understood that the liquid crystal alignment films obtained by the liquid crystal alignment agents of the present invention obtained in Examples 1 to 4 can simultaneously achieve excellent coating properties of the alignment film, higher voltage holding ratio, and voltage holding ratio. Excellent reliability. On the other hand, it is known from the comparative examples that the conventional alignment agent cannot simultaneously satisfy the above characteristics. The above characteristics of the liquid crystal alignment agent of the present invention can be optimized by the structure selection and the content of the content in the repeating structural unit formed by the pretilt display component represented by the formula (1), and the structure selection in other copolymerized components and The adjustment of the content is optimized. As described above, according to the present invention, it is possible to provide a liquid crystal alignment agent which imparts excellent alignment agent coating property, high voltage holding ratio, and excellent voltage stability to a liquid crystal alignment film, and a beautiful image having the liquid crystal alignment film. Liquid crystal display element.
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