TWI419206B - The opening method and the memory medium of the container - Google Patents

The opening method and the memory medium of the container Download PDF

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TWI419206B
TWI419206B TW097106354A TW97106354A TWI419206B TW I419206 B TWI419206 B TW I419206B TW 097106354 A TW097106354 A TW 097106354A TW 97106354 A TW97106354 A TW 97106354A TW I419206 B TWI419206 B TW I419206B
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atmosphere
processing container
gas
processing
opening
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TW200842949A (en
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Mitsumasa Kubota
Masayuki Tanaka
Masato Koizumi
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Tokyo Electron Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/4401Means for minimising impurities, e.g. dust, moisture or residual gas, in the reaction chamber
    • C23C16/4407Cleaning of reactor or reactor parts by using wet or mechanical methods
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/4401Means for minimising impurities, e.g. dust, moisture or residual gas, in the reaction chamber
    • C23C16/4405Cleaning of reactor or parts inside the reactor by using reactive gases
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32431Constructional details of the reactor
    • H01J37/32798Further details of plasma apparatus not provided for in groups H01J37/3244 - H01J37/32788; special provisions for cleaning or maintenance of the apparatus
    • H01J37/32853Hygiene
    • H01J37/32862In situ cleaning of vessels and/or internal parts

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • General Chemical & Material Sciences (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Epidemiology (AREA)
  • Plasma & Fusion (AREA)
  • Physics & Mathematics (AREA)
  • Public Health (AREA)
  • Chemical Vapour Deposition (AREA)
  • Electrodes Of Semiconductors (AREA)

Description

處理容器之大氣開放方法及記憶媒體Open atmosphere method and memory medium for processing containers

本發明,係有關於當在成膜裝置等之氣體處理裝置中,於處理容器內付著有氟素系之副生成物的情況時之處理容器之大氣開放方法,以及記憶有用以實行此種方法之程式的記憶媒體。The present invention relates to an atmosphere opening method of a processing container when a fluorine-based by-product is added to a processing container in a gas processing apparatus such as a film forming apparatus, and is useful for performing such a method. Method of program memory media.

在半導體裝置之製造工程中,為了形成W膜等之金屬膜,係使用有CVD成膜裝置。在W膜之CVD成膜中,係使用作為成膜氣體之WF6 氣體與作為還原氣體之H2 氣體,並在加熱後之半導體晶圓(以下,單純記述為晶圓)上,藉由使此些產生反應,而成膜W膜。In the manufacturing process of a semiconductor device, in order to form a metal film such as a W film, a CVD film forming apparatus is used. In the CVD film formation of the W film, WF 6 gas as a film forming gas and H 2 gas as a reducing gas are used, and on the heated semiconductor wafer (hereinafter, simply referred to as a wafer), These react to form a film W film.

在此種CVD成膜裝置中,由於在成膜處理時,於處理容器之壁部會付著副生成物,而若是對此種反應副生成物放置不管,則其會剝離並成為粒子產生的原因,因此,係成為在進行了特定枚數之晶圓的成膜處理後,在處理容器內,導入作為清淨氣體之ClF3氣體而進行清淨,而後,進行以N2 氣體而對處理容器內作複數次洗淨之循環洗淨,再開放於大氣中。In such a CVD film forming apparatus, by-products are applied to the wall portion of the processing container during the film forming process, and if the reaction by-products are placed, they are peeled off and become particles. Therefore, after a film formation process of a specific number of wafers is performed, ClF3 gas as a clean gas is introduced into the processing container, and then cleaned, and then N 2 gas is used to treat the inside of the processing container. Wash in a number of wash cycles and then open to the atmosphere.

然而,當作處理之晶圓係為被形成有Ti膜或TiN膜者的情況時,處理容器內之F(氟素)與Ti會產生反應,而使大量之TiFx等的副生成物付著在處理容器之壁部,且在ClF3 之清淨後亦會殘存。However, when the wafer to be processed is a film in which a Ti film or a TiN film is formed, F (fluorine) in the processing container reacts with Ti, and a large amount of by-products such as TiFx are paid. The wall of the container is treated and remains after the ClF 3 is cleaned.

若是在此種付著有TiFx等之副生成物的狀態下將處理容器開放於大氣中,則TiFx與空氣中之水分會產生反應,而有產生有毒之HF氣體之虞。When the processing container is opened to the atmosphere in such a state in which a by-product such as TiFx is applied, TiFx reacts with moisture in the air, and there is a possibility of generating toxic HF gas.

為了將存在有氟素系之反應生成物或是殘留氣體之處理容器,以不會產生有毒之HF氣體的方式而開放於大氣中,在專利文獻1中,係提案有:在處理容器之開放前,導入會與處理室內之副生成物或是殘留氣體產生反應之氣體、例如包含有水分之氣體或是空氣、氫等。In order to open a treatment container in which a fluorine-based reaction product or a residual gas is present, in a manner that does not generate toxic HF gas, Patent Document 1 proposes opening of a processing container. Before that, a gas which reacts with a by-product or a residual gas in the processing chamber, for example, a gas containing moisture or air, hydrogen, or the like is introduced.

然而,專利文獻1之技術,係為將在乾蝕刻時所產生之反應生成物作除去者,當在CVD成膜之際之於處理室內TiFx作為副生成物而產生的情況時,就算是如同專利文獻1一般地僅導入空氣等,亦並不一定能夠充分的將副生成物除去,而為不夠完備。However, the technique of Patent Document 1 is to remove a reaction product generated during dry etching, and when it is produced as a by-product in the processing chamber at the time of CVD film formation, it is like In Patent Document 1, generally, only air or the like is introduced, and the by-products are not necessarily sufficiently removed, which is not sufficient.

[專利文獻1]日本特開2004-111811號公報[Patent Document 1] Japanese Patent Laid-Open Publication No. 2004-111811

本發明,係為有鑑於此種事態而進行者,其目的,係在於提供一種:就算是在處理容器內被形成有由金屬氟化物所成之副生成物的情況時,亦幾乎不會產生HF等之有毒氣體,而能夠將處理容器開放於大氣內的處理容器之大氣開放方法。The present invention has been made in view of such a situation, and an object thereof is to provide a case where even if a by-product formed of a metal fluoride is formed in a processing container, it is hardly produced. An atmosphere opening method of a processing container capable of opening a processing container to the atmosphere, such as a toxic gas such as HF.

又,本發明之目的,係為提供一種用以實行此種方法之程式的記憶媒體。Further, it is an object of the present invention to provide a memory medium for carrying out the program of such a method.

為了解決上述課題,在本發明之第1觀點中,係提供一種處理容器之大氣開放方法,係為將於其中進行特定之處理而付著有金屬氟化物之處理容器開放於大氣中的處理容器之大氣開放方法,其特徵為:反覆進行複數次之在前述處理容器中導入大氣,並保持足以使金屬氟化物與大氣中之水分作反應之充分的時間,而後作排氣的第1操作,而後,反覆進行複數次之將大氣導入前述處理容器內,並作排氣,而將主要藉由前述第1操作所產生之反應生成物作排出的第2操作。In order to solve the above problems, a first aspect of the present invention provides a method for opening an atmosphere of a processing container, which is a processing container in which a processing container to which a metal fluoride is applied and which is opened to the atmosphere is subjected to a specific treatment. An atmosphere opening method characterized by repeatedly introducing a plurality of times into the atmosphere in the processing vessel and maintaining a sufficient time for the metal fluoride to react with moisture in the atmosphere, and then performing the first operation of exhausting Then, the second operation of discharging the reaction product generated mainly by the first operation is performed by repeatedly introducing the atmosphere into the processing container and exhausting it.

在上述第1觀點中,前述第1操作,係以將前述保持時間設為5分鐘以上為理想,又以設為5~20分鐘為更理想。又,前述第1操作,係以反覆進行2~10次為理想。In the above first aspect, the first operation is preferably 5 minutes or longer, and more preferably 5 to 20 minutes. Further, it is preferable that the first operation is performed 2 to 10 times in a repeated manner.

前述第2操作,係以將在導入了大氣的狀態下之保持時間設為1~5分鐘為理想。又,前述第2操作,係以反覆進行20次以上為理想。In the second operation, it is preferable that the holding time in the state in which the atmosphere is introduced is 1 to 5 minutes. Further, it is preferable that the second operation is performed 20 times or more in a repeated manner.

在上述第1觀點中之大氣開放法,係以前述處理為CVD成膜處理、前述金屬氟化物為TiFx的情況為合適。In the above-described first aspect, the atmosphere opening method is preferably a case where the treatment is a CVD film formation treatment and the metal fluoride is TiFx.

在本發明之第2觀點中,係提供一種處理容器之大氣開放方法,係為將於其中進行CVD處理而付著有TiFx之處理容器開放於大氣中的處理容器之大氣開放方法,其特徵為:反覆進行5次以上之在前述處理容器中導入大氣,並保持足以使TiFx與大氣中之水分作反應而產生HF之 充分的時間的第1操作,而後,反覆進行25次以上之將大氣導入前述處理容器內,並作排氣,而將主要藉由前述第1操作所產生之HF作排出的第2操作。According to a second aspect of the present invention, there is provided a method for opening an atmosphere of a processing container, which is an atmosphere opening method in which a processing container in which a CVD treatment is performed and a processing container having TiFx is opened in the atmosphere is provided. : introducing the atmosphere into the treatment vessel repeatedly over 5 times, and maintaining enough to cause TiFx to react with moisture in the atmosphere to produce HF. After the first operation of sufficient time, the second operation of discharging the HF mainly by the first operation is performed by introducing the atmosphere into the processing container 25 times or more and discharging it.

在上述第2觀點中,前述第1操作,係以將前述保持時間設為5分鐘以上,前述第2操作,係以將在導入了大氣的狀態下之保持時間設為1~5分鐘為理想。In the second aspect, the first operation is performed by setting the holding time to 5 minutes or longer, and the second operation is preferably 1 to 5 minutes in a state in which the atmosphere is introduced. .

在上述第1以及第2觀點中,在前述第1操作之前,係以將前述處理容器藉由惰性氣體來作洗淨為理想。In the first and second aspects described above, it is preferable that the processing container is washed with an inert gas before the first operation.

在本發明之第3觀點中,係提供一種記憶媒體,係為記憶有對處理裝置作控制之程式的記憶媒體,其特徵為:前述控制程式,在實行時,係以進行如上述第1觀點以及第2觀點之任一之方法的方式,而以電腦來控制前述處理裝置。According to a third aspect of the present invention, a memory medium is provided as a memory medium in which a program for controlling a processing device is stored, wherein the control program is executed to perform the first viewpoint as described above. And the method of any one of the second aspects, wherein the processing device is controlled by a computer.

若藉由本發明,則在進行了特定的處理之後,藉由對於作為副生成物而付著有金屬氟化物之處理容器,反覆進行複數次之導入大氣,並保持足以使金屬氟化物與大氣中之水分作反應之充分的時間的第1操作,來使金屬氟化物與水分充分產生反應,而後,藉由反覆進行複數次之導入大氣及排氣,而將所產生之反應生成物作排出的第2操作,能夠使在處理容器內之金屬氟化物與水分間之反應幾乎完全地進行,其後,在進行大氣開放時,幾乎不會產生HF等之有毒的氣體。According to the present invention, after the specific treatment is performed, the treatment container having the metal fluoride as the by-product is repeatedly introduced into the atmosphere repeatedly, and is kept sufficiently high in the metal fluoride to be in the atmosphere. The first operation of the water for a sufficient period of time for the reaction to sufficiently react the metal fluoride with the water, and then the reaction product is discharged by repeatedly introducing the atmosphere and the exhaust gas over a plurality of times. In the second operation, the reaction between the metal fluoride in the processing container and the water can be almost completely performed, and then, when the atmosphere is opened, a toxic gas such as HF is hardly generated.

以下,參考所添付之圖面,針對本發明之實施型態作具體說明。Hereinafter, the embodiments of the present invention will be specifically described with reference to the drawings to be added.

圖1係為展示在本發明之其中一種實施型態的大氣開放方法之實施中所使用的CVD成膜裝置之概略剖面。此CVD成膜裝置100,係為使用H2氣體及WF6 氣體來在身為被處理基板之半導體晶圓W(以下,單純記載為晶圓W)上成膜鎢(W)膜者。Fig. 1 is a schematic cross-sectional view showing a CVD film forming apparatus used in the practice of the atmosphere opening method of one embodiment of the present invention. In the CVD film forming apparatus 100, a tungsten (W) film is formed on a semiconductor wafer W (hereinafter simply referred to as a wafer W) which is a substrate to be processed by using H2 gas and WF 6 gas.

CVD成膜裝置,係具備有本體1,於此本體1之下部,係設置有燈管單元85。在本體1之上部,係可開閉地設置有將後述之蓮蓬頭22作支持的罩蓋3。The CVD film forming apparatus includes a main body 1 and a bulb unit 85 is provided below the main body 1. A cover 3 for supporting the shower head 22, which will be described later, is provided on the upper portion of the main body 1.

本體1,係具備有例如藉由鋁等而形成為有底之圓筒狀的處理容器2。在處理容器2內,係從處理容器2之底部而立設有圓筒狀之遮蔽基底8。在遮蔽基底8上部之開口處,係被配置有環狀之基底環7,在基底環7之內周側,係支持有環狀之附屬件(ATTACHMENT)6,並設置有被突出於附屬件6之內周側邊緣部的突出部(未圖示)所支持之用以載置晶圓W的載置台5。在遮蔽基底8之外側,係被設置有擋板9。又,前述之罩蓋3係被設置在處理容器2上部之開口部份,在此罩蓋3之與被載置在載置台5上之晶圓W相對向的位置,係被設置有蓮蓬頭22。罩蓋3與處理容器2,係藉由絞鏈(hinge)部25而被連結,藉由此絞鏈部25,罩蓋3係成為可開閉。而,當將處理容器作大氣開放時,罩 蓋3係成為被打開的狀態。The main body 1 is provided with a processing container 2 which is formed into a bottomed cylindrical shape by, for example, aluminum or the like. In the processing container 2, a cylindrical shielding substrate 8 is erected from the bottom of the processing container 2. At the opening of the upper portion of the shielding substrate 8, an annular base ring 7 is disposed, and on the inner peripheral side of the base ring 7, an annular ATTACHMENT 6 is supported and is provided to be protruded from the attachment. The mounting table 5 on which the wafer W is placed is supported by a protruding portion (not shown) of the inner peripheral edge portion of the inner portion. On the outer side of the shielding substrate 8, a baffle 9 is provided. Further, the cover 3 is provided in an opening portion of the upper portion of the processing container 2, and the shower head 3 is provided with a shower head 22 at a position facing the wafer W placed on the mounting table 5. . The cover 3 and the processing container 2 are connected by a hinge portion 25, whereby the cover portion 3 is opened and closed by the hinge portion 25. However, when the processing container is opened to the atmosphere, the cover The cover 3 is in a state of being opened.

在以載置台5、附屬件6、基底環7以及遮蔽基底8所圍繞之空間內,圓筒狀的反射器4係從處理容器2之底部而被立設,在此反射器4處,例如係在3個場所被設置有細縫部(於圖1中,係圖示有此些的其中一個場所)在與此細縫部相對應之位置,用以將晶圓W從載置台5來舉起的舉昇銷12,係分別可升降地被配置。舉昇銷12,係經由被設置在反射器4之外側的圓環狀之保持構件13以及街頭14,而被推上棒15所支持,推上棒15,係被連結於附屬件16處。此舉昇銷12,係藉由透過熱線之材料,例如藉由石英而構成。又,係被設置有與舉昇銷12一體化之支持構件11,此支持構件11,係貫通附屬件6,而支持被設置於其上方之圓環狀的鉗夾環10。鉗夾環10,係藉由易於吸收熱線之非晶質碳、像是SiC之類的碳系之構件、或是Al2 O3 、AlN、黑色AlN之類的陶瓷所構成。In a space surrounded by the mounting table 5, the attachment 6, the base ring 7, and the shielding base 8, a cylindrical reflector 4 is erected from the bottom of the processing container 2, at which, for example, the reflector 4 A slit portion (in one of the places shown in FIG. 1) is provided at three places to lift the wafer W from the mounting table 5 at a position corresponding to the slit portion. The lift pins 12 are respectively configured to be lifted and lowered. The lift pin 12 is supported by the push rod 15 via the annular holding member 13 and the street 14 provided on the outer side of the reflector 4, and the rod 15 is pushed up and attached to the attachment 16. The lift pin 12 is constructed by passing through a material of a hot wire, such as quartz. Moreover, the support member 11 integrated with the lift pin 12 is provided, and this support member 11 penetrates the attachment 6, and supports the ring-shaped clamp ring 10 provided above it. The clamp ring 10 is made of amorphous carbon which easily absorbs heat rays, a carbon-based member such as SiC, or a ceramic such as Al 2 O 3 , AlN or black AlN.

藉由此種構成,經由附屬件16之使推上棒作升降,舉昇銷12與鉗夾環10係一體化地升降。舉昇銷12與鉗夾環10,在授受晶圓W時,舉昇銷12係上升直到從載置台5而突出特定之長度為止,當將被支持於舉昇銷12上之晶圓W載置於載置台5上時,係如圖1所示一般,在使舉昇銷12退避入載置台5的同時,使鉗夾環10下降至與晶圓W抵接並作保持的位置。According to this configuration, the lifter 12 is lifted and lowered by the attachment member 16, and the lift pin 12 and the clamp ring 10 are integrally raised and lowered. When the wafer 12 is lifted by the lift pin 12 and the clamp ring 10, the lift pin 12 is raised until it protrudes from the mounting table 5 by a specific length, and is supported on the wafer W supported by the lift pin 12. When placed on the mounting table 5, as shown in Fig. 1, the lift pin 12 is retracted into the mounting table 5, and the clamp ring 10 is lowered to a position where it is brought into contact with the wafer W and held.

又,在處理容器2之底部,係設置有洗淨氣體流路19、以及和此洗淨氣體流路19相通連,並以面臨著藉由載置 台5、附屬件6、基底環7以及遮蔽基底8所圍繞之空間S的方式,而被均等配置於反射器4內側下部之8個場所之流路19a,在洗淨氣體流路19處,係經由配管20而被連接有供給N2 氣體等之洗淨氣體的洗淨氣體供給機構18。在配管20處,係介在安裝有開閉閥21。而,從洗淨氣體供給機構18而來的N2 氣體等之洗淨氣體,係經由配管20、洗淨氣體流路19以及流路19a,而被供給至上述空間S內。藉由將如此這般而被供給之洗淨氣體,從載置台5與附屬件6間之空隙而沿著徑方向外方來流出,能夠防止從蓮蓬頭22而來之處理氣體侵入至載置台5之背面側。Further, at the bottom of the processing container 2, a cleaning gas flow path 19 is provided, and is connected to the cleaning gas flow path 19, and faces the mounting table 5, the attachment 6, the base ring 7, and the shielding. In the manner of the space S surrounded by the substrate 8, the flow path 19a is disposed at eight places on the lower inner side of the reflector 4, and the N 2 gas is connected to the clean gas flow path 19 via the pipe 20. The cleaning gas supply mechanism 18 of the cleaning gas. At the piping 20, an opening and closing valve 21 is installed. The purge gas such as N 2 gas from the purge gas supply unit 18 is supplied into the space S through the pipe 20, the purge gas flow path 19, and the flow path 19a. By supplying the cleaning gas supplied in this manner from the gap between the mounting table 5 and the attachment 6 outward in the radial direction, it is possible to prevent the processing gas from the shower head 22 from entering the mounting table 5 . The back side.

又,在配管20處,係被連接有用以將大氣取入至處理容器2內之大氣導入配管41。於此大氣導入配管41處,係從上流側起而被介在安裝有墊片濾網(Gasket Filter)42、第2開閉閥43、限流孔墊片44、第1開閉閥45,藉由將第1以及第2開閉閥45、43開啟,成為可從大氣導入配管41而經由配管20、洗淨氣體流路19以及流路19a來對處理容器2內作大氣洗淨。如此這般地設置2個的開閉閥,係為了確實地防止在實際處理中大氣侵入至處理容器2內。Further, at the pipe 20, an atmosphere introduction pipe 41 for taking in the atmosphere into the processing container 2 is connected. The atmosphere introduction pipe 41 is provided with a gasket filter 42, a second opening and closing valve 43, a restriction orifice gasket 44, and a first opening and closing valve 45 from the upstream side. The first and second opening and closing valves 45 and 43 are opened, and the inside of the processing container 2 can be air-washed through the piping 20, the cleaning gas flow path 19, and the flow path 19a from the atmosphere introduction pipe 41. In this way, two opening and closing valves are provided in order to reliably prevent the atmosphere from intruding into the processing container 2 during actual processing.

另外,在遮蔽基底8之複數場所,設置有複數之當遮蔽基底8內外之壓力差成為一定以上時則動作並使遮蔽基底8內外相通連的壓力調節機構(未圖示)。Further, in a plurality of places where the base 8 is shielded, a plurality of pressure adjusting mechanisms (not shown) that operate when the pressure difference between the inside and the outside of the shielding base 8 is equal to or greater than a certain amount, and that open and close the inside and outside of the shielding base 8 are provided.

在載置台5之正下方的處理容器2底部,係被設置有將反射器4之周圍作包圍的開口2a,於此開口2a,係被氣密地安裝有藉由石英等之熱線透過構件所成的透過窗17。透 過窗17係藉由未圖示之支持器所保持。而,上述燈管單元85,係被設置於透過窗17之下方。燈管單元85,係具備有:加熱室90、和被設置在此加熱室內之旋轉台87、和被安裝於此旋轉台87處之燈管86、和被設置於加熱室90之底部,並經由旋轉軸88而使旋轉台87作旋轉之旋轉馬達89。又,燈管86,係具備有將其之熱線作反射的反射部,並以將從各別之燈管86所放射而來的熱線直接又或是在反射器4之內周作反射而均等地到達載置台5之下面的方式而作配置。藉由此燈管單元85,經由一面以旋轉馬達89來使旋轉台87旋轉,一面從燈管86而放射出熱線,從燈管86所放射之熱線係經由透過窗17而照射至載置台5之下面,並成為藉由此熱線而將載置台5作均等的加熱。The bottom of the processing container 2 directly below the mounting table 5 is provided with an opening 2a that surrounds the periphery of the reflector 4, and the opening 2a is airtightly attached to a heat transmitting member such as quartz. Through the window 17. through The through window 17 is held by a holder (not shown). The lamp unit 85 is disposed below the transmission window 17. The lamp unit 85 is provided with a heating chamber 90, a rotating table 87 provided in the heating chamber, a lamp tube 86 installed at the rotating table 87, and a bottom portion of the heating chamber 90, and A rotary motor 89 that rotates the rotary table 87 via the rotary shaft 88. Further, the lamp tube 86 is provided with a reflecting portion for reflecting the hot line, and the heat rays radiated from the respective lamps 86 are directly or reflected in the inner circumference of the reflector 4 to be equally Arranged to reach the lower side of the mounting table 5. By the lamp unit 85, the rotating table 87 is rotated by the rotating motor 89, and the hot wire is radiated from the lamp tube 86, and the heat wire radiated from the lamp tube 86 is irradiated to the mounting table 5 via the transmission window 17. Below this, the mounting table 5 is uniformly heated by the hot line.

蓮蓬頭22,係具備有:以使其外緣與罩蓋3之上部相嵌合的方式而形成的筒狀之蓮蓬頭基底39、和與此蓮蓬頭基底39之內周側上部相嵌合,並進而於其之中央設置有氣體導入口23的圓盤狀之天花板29、和被安裝於蓮蓬頭基底39之下部,並被形成有複數之氣體吐出孔46蓮蓬頭板35。在蓮蓬頭板35之外周,係被配置有間隔環40。The shower head 22 is provided with a cylindrical showerhead base 39 formed such that its outer edge is fitted to the upper portion of the cover 3, and an inner peripheral side upper portion of the showerhead base 39, and further A disk-shaped ceiling 29 having a gas introduction port 23 at its center and a lower portion of the shower head base 39 are formed, and a plurality of gas discharge holes 46 are formed in the shower head plate 35. On the outer circumference of the shower head plate 35, a spacer ring 40 is disposed.

在天花板29之上面,係以與上述氣體導入口23相連續的方式,而被連接有處理氣體導入管31。在此處理氣體導入管31處,係被連接有從用以供給各種之處理氣體的氣體盒50而來之配管。The processing gas introduction pipe 31 is connected to the upper surface of the ceiling 29 so as to be continuous with the gas introduction port 23. At this processing gas introduction pipe 31, a pipe from a gas cartridge 50 for supplying various processing gases is connected.

在蓮蓬頭22內之空間中,係被水平地配置有具備複數之氣體通過孔34的整流板33,藉由此整流板33,蓮蓬頭22 之內部空間係被分離為上部空間22a與下部空間22b。In the space inside the shower head 22, a rectifying plate 33 having a plurality of gas passage holes 34 is horizontally disposed, whereby the rectifying plate 33, the shower head 22 The internal space is separated into an upper space 22a and a lower space 22b.

在蓮蓬頭板35之上部的外緣部分,係被設置有環狀之冷媒流路36,在此冷媒流路36中,係作為冷媒而經由冷媒供給路37a來供給冷卻水,並經由冷媒排出路37b而將冷卻水排出,使作為冷媒之冷卻水循環,而成為在成膜處理時,將蓮蓬頭板35作冷卻,以抑制非所期望之反應。In the outer edge portion of the upper portion of the shower head plate 35, a ring-shaped refrigerant flow path 36 is provided, and in the refrigerant flow path 36, cooling water is supplied as a refrigerant through the refrigerant supply path 37a, and the refrigerant is discharged through the refrigerant. At 37b, the cooling water is discharged to circulate the cooling water as the refrigerant, and the showerhead 35 is cooled during the film formation process to suppress the undesired reaction.

在上述氣體盒50中,係被設置有將身為清淨氣體之ClF3 氣體、身為成膜氣體之WF6 氣體、作為稀釋氣體等而使用之Ar氣體以及N2氣體、身為還原氣體之H2 氣體以及SiH4 氣體分別作供給的複數之氣體源,並成為從此些之氣體源,例如經由配管51~56,而將此些之氣體供給至處理氣體導入管31,並進而供給至蓮蓬頭22。另外,在成膜處理時,可藉由將成膜氣體與還原氣體同時作供給之一般的CVD來進行成膜,亦可藉由將成膜氣體作間歇性的供給之SFD(sequential flow deposition)來進行成膜。The gas cartridge 50 is provided with ClF 3 gas which is a clean gas, WF 6 gas which is a film forming gas, Ar gas and N 2 gas which are used as a diluent gas, and H which is a reducing gas. 2 gas and SiH 4 gas are respectively supplied as a plurality of gas sources, and these gas sources are supplied to the process gas introduction pipe 31, and further supplied to the shower head 22, for example, through the pipes 51 to 56. . Further, at the time of the film formation treatment, film formation can be performed by general CVD in which a film formation gas and a reducing gas are simultaneously supplied, and SSF (sequential flow deposition) in which a film formation gas is intermittently supplied can be used. To form a film.

在處理容器2之側壁,係被連接有2根的壓力測定線61以及62,在此些之壓力測定線61、62處,係分別被設置有作為壓力計之電容壓力計(capacitance manometer)63、64。此些中之一方,係為用以測定真空度低時之壓力者,另外-方,係為用以將真空度高時之壓力以高精確度來測定者。另外,在壓力測定線61、62處,係分別被設置有開閉閥65、66。On the side wall of the processing container 2, two pressure measuring lines 61 and 62 are connected, and at these pressure measuring lines 61, 62, respectively, a capacitance manometer 63 as a pressure gauge is provided. 64. One of these is used to measure the pressure when the degree of vacuum is low, and the other is to measure the pressure at a high degree of vacuum with high accuracy. Further, on the pressure measurement lines 61 and 62, on/off valves 65 and 66 are provided, respectively.

在處理容器2之底部,係被形成有排氣口67,於此排氣口67,係被連接有排氣管68。在排氣管68處,係從上流 側而被設置有由壓力控制閥69以及真空幫浦等所成之排氣機構70。又,雖未圖示,但是,在處理容器2之側壁,係被設置有用以將晶圓作搬入搬出之搬入搬出口,和將搬入搬出口作開閉之閘閥。At the bottom of the processing container 2, an exhaust port 67 is formed, and an exhaust pipe 68 is connected to the exhaust port 67. At the exhaust pipe 68, from the upper stream The exhaust mechanism 70 formed by the pressure control valve 69, the vacuum pump, and the like is provided on the side. Further, although not shown, a side wall of the processing container 2 is provided with a gate valve for loading and unloading the wafer, and a gate valve for opening and closing the loading and unloading port.

此CVD成膜裝置100,係具備有對各構成部作控制之由微處理器(電腦)所成之製程控制器71,而成為各構成部係被連接於此製程控制器71並被控制的構成。例如,藉由製程控制器71,對處理容器2內之氣體的供給、處理容器2內之壓力、排氣機構70、舉昇銷12等,係成為被控制。The CVD film forming apparatus 100 includes a process controller 71 formed of a microprocessor (computer) for controlling each component, and each component is connected to and controlled by the process controller 71. Composition. For example, the supply of the gas in the processing container 2, the pressure in the processing container 2, the exhaust mechanism 70, the lift pin 12, and the like are controlled by the process controller 71.

又,在製程控制器71處,係被連接有:作業員為了對CVD成膜裝置100作管理而進行指令之輸入操作等的鍵盤、或是將CVD成膜裝置之動作狀態可視化而顯示的由顯示器等所成之使用者介面72。Further, the process controller 71 is connected to a keyboard for inputting an instruction or the like for the operator to manage the CVD film forming apparatus 100, or to visualize the operation state of the CVD film forming apparatus. A user interface 72 formed by a display or the like.

又,在製程控制器71處,係被連接有記憶部73,該記憶部73,係儲存有:用以使在CVD成膜裝置100中所實行之各種處理於製程控制器71之控制下而實現的控制程式、或是用以因應於處理條件而在電漿處理裝置10之各構成部來實行處理之程式,亦即是配方(recipe)。配方,係被記憶在記憶部73中之記憶媒體處。記憶媒體,係可為硬碟或是半導體記憶體,亦可為CDROM、DVD、快閃記憶體等之可搬性者。進而,亦可從其他之裝置,例如經由專用之線路而將配方適當地作傳送。Further, the process controller 71 is connected to a memory unit 73 for storing various processes executed in the CVD film forming apparatus 100 under the control of the process controller 71. The implemented control program or the program for performing processing in each component of the plasma processing apparatus 10 in response to the processing conditions, that is, a recipe. The recipe is stored in the memory medium in the memory unit 73. The memory medium can be a hard disk or a semiconductor memory, and can also be a removable person such as a CDROM, a DVD, or a flash memory. Further, the recipe can be appropriately transferred from other devices, for example, via a dedicated line.

而後,因應於需要,藉由以從使用者介面72而來之指示等而將任意之配方從記憶部73取出,並在製程控制部71 中實行,而能在製程控制部71之控制下,進行在CVD成膜裝置100中之所期望的處理。Then, any recipe is taken out from the memory unit 73 by an instruction from the user interface 72, etc., as needed, and is in the process control unit 71. In the middle, the desired processing in the CVD film forming apparatus 100 can be performed under the control of the process control unit 71.

接下來,針對藉由上述一般所構成之CVD成膜裝置而在晶圓W之表面上成膜W膜的動作作說明。另外,此處理動作,係根據被記憶在記憶部73之記憶媒體中的程式(配方),而在製程控制器71之控制下來進行。Next, an operation of forming a W film on the surface of the wafer W by the above-described CVD film forming apparatus which is generally configured will be described. Further, this processing operation is performed under the control of the process controller 71 based on the program (recipe) stored in the memory medium of the storage unit 73.

首先,將設置於處理容器2之側壁的未圖示之閘閥開啟,並藉由搬送臂而將晶圓W搬入處理容器2內,再使舉昇銷12上升,直到從載置台5而突出了特定長度為止,而接收晶圓W,之後,使搬送臂從處理容器2退出,而關閉閘閥。接下來,使舉昇銷12及鉗夾環10下降,並使舉昇銷12沒入至載置台5中,而將晶圓W載置於載置台5上,同時,將鉗夾環10下降至與晶圓抵接並作保持之位置。又,使排氣機構70動作,而將處理容器2內排氣,並使處理容器2內成為特定之壓力,同時,點燈加熱室90內之燈管86,並一面藉由旋轉馬達89而使旋轉台87旋轉,一面放射熱線,而將晶圓W加熱至特定之溫度。此時之處理容器2內的壓力控制,係藉由根據電容壓力計63、64之測定結果來對壓力控制閥69之開度作控制,而進行之。First, a gate valve (not shown) provided on the side wall of the processing container 2 is opened, and the wafer W is carried into the processing container 2 by the transfer arm, and the lift pin 12 is raised until it protrudes from the mounting table 5. After receiving the wafer W for a certain length, the transfer arm is withdrawn from the processing container 2, and the gate valve is closed. Next, the lift pin 12 and the clamp ring 10 are lowered, and the lift pin 12 is immersed in the mounting table 5, and the wafer W is placed on the mounting table 5, and at the same time, the clamp ring 10 is lowered. To the position where the wafer is abutted and held. Further, the exhaust mechanism 70 is operated to exhaust the inside of the processing container 2, and the inside of the processing container 2 is brought to a specific pressure, and the lamp tube 86 in the heating chamber 90 is turned on, and the motor 86 is rotated by the motor 89. The rotating table 87 is rotated to radiate a hot wire to heat the wafer W to a specific temperature. The pressure control in the processing container 2 at this time is performed by controlling the opening degree of the pressure control valve 69 based on the measurement results of the capacitance pressure gauges 63, 64.

接下來,將Ar氣體、N2 氣體、SiH4 氣體、H2 氣體分別以特定之流量來作供給,並從蓮蓬頭22而導入至處理容器2內,藉由此,而進行使身為反應中間體之SiHx(x<4)吸著於晶圓W上之起始(initiation)處理。Next, Ar gas, N 2 gas, SiH 4 gas, and H 2 gas are supplied at a specific flow rate, and introduced into the processing container 2 from the shower head 22, whereby the reaction is performed in the middle. The SiHx (x<4) of the body is attracted to the initiation process on the wafer W.

在起始處理之後,將各別之處理氣體的流量維持原樣 ,並將WF6 氣體以較正式成膜工程為更少的特定流量來作供給,於此狀態下,使如下式(1)所示一般之SiH4 還原反應進行特定時間,而在晶圓W表面形成晶核(Nucleation)膜。After the initial treatment, the flow rate of each of the processing gases is maintained as it is, and the WF 6 gas is supplied at a specific flow rate which is less than a formal film forming process. In this state, the following formula (1) is used. The general SiH 4 reduction reaction is carried out for a specific period of time, and a nucleation film is formed on the surface of the wafer W.

2WF6 +3SiH4 →2W+3SiF4 +6H2 (1)2WF 6 +3SiH 4 →2W+3SiF 4 +6H 2 (1)

而後,停止WF6 氣體、SiH4氣體之供給,並供給Ar氣體、N2 氣體、H2 氣體,並為了正式成膜工程所需,而將排氣機構70之排氣量降低,以提高處理容器2內之壓力,同時,使晶圓W之溫度安定。Then, the supply of WF 6 gas and SiH 4 gas is stopped, and Ar gas, N 2 gas, and H 2 gas are supplied, and the exhaust amount of the exhaust mechanism 70 is lowered to increase the processing container for the purpose of the formal film forming process. The pressure inside 2, at the same time, makes the temperature of the wafer W stable.

接下來,再度開始WF6 氣體之供給,同時,對其他之氣體的供給量作控制,而進行特定時間之如下述式(2)所示一般的還原反應之W成膜,藉由此,進行在晶圓W之表面成膜W膜的正式成膜工程。Then, the supply of the WF 6 gas is started again, and the supply amount of the other gas is controlled, and the W is formed into a film by a general reduction reaction represented by the following formula (2) at a specific time. A film forming process in which a W film is formed on the surface of the wafer W.

WF6 +3H2 →W+6HF (2)WF 6 +3H 2 →W+6HF (2)

在結束正式成膜後,停止WF6 氣體之供給,並在維持Ar氣體、H2 氣體、N2 氣體之供給的狀態下,藉由排氣機構70而將處理容器2內急速減壓,而將正式成膜後所殘留之處理氣體從處理容器2中一掃而空。接下來,在停止了所有的氣體之供給的狀態下,持續進行減壓,而使處理容器2內成為高真空狀態,之後,使舉昇銷12以及鉗夾環10 上升,而使舉昇銷12從載置台5突出,並使晶圓W上升至能夠被搬送臂所接收之位置,再開啟閘閥,而使搬送臂進入至處理容器2內,並以搬送臂來接收舉昇銷12上之晶圓W,再藉由使搬送臂從處理容器2退出,而將晶圓W取出,並結束成膜動作。After the completion of the film formation, the supply of the WF 6 gas is stopped, and the supply of the Ar gas, the H 2 gas, and the N 2 gas is maintained, and the inside of the processing container 2 is rapidly depressurized by the exhaust mechanism 70. The processing gas remaining after the film formation is officially swept away from the processing container 2. Next, in a state where the supply of all the gases is stopped, the pressure reduction is continued, and the inside of the processing container 2 is brought into a high vacuum state, and thereafter, the lift pins 12 and the clamp ring 10 are raised, and the lift pins are lifted. 12 protrudes from the mounting table 5, raises the wafer W to a position that can be received by the transfer arm, opens the gate valve, and causes the transfer arm to enter the processing container 2, and receives the lift pin 12 by the transfer arm. The wafer W is taken out from the processing container 2 by the transfer arm, and the wafer W is taken out, and the film forming operation is completed.

若是反覆進行多次之此種成膜處理,則由於在處理容器2內會付著副生成物,因此,在結束了特定枚數之成膜處理的時間點,將ClF3氣體供給至處理容器2內,而進行處理容器2內之乾清淨,進而,在此之後,進行洗淨工程,而後,為了進行濕洗淨或是維修,而開啟罩蓋3,將處理容器2開放於大氣中。When the film formation process is repeated a plurality of times, the by-product is added to the processing container 2, so that the ClF3 gas is supplied to the processing container 2 at the time when the film formation process of the specific number is completed. After that, the inside of the processing container 2 is cleaned, and after that, the cleaning process is performed, and then, in order to perform wet cleaning or maintenance, the cover 3 is opened, and the processing container 2 is opened to the atmosphere.

此時,當在處理容器2內並未形成有氟素系之副生成物的情況時,在進行以ClF3氣體所致之清淨後,作為洗淨工程,而進行將N2 氣體之供給排出反覆進行複數次之循環洗淨,藉由此,處理容器2內之氣體係被排出,而能夠安全地進行大氣開放。但是,當成膜W膜的情況時,係多有使用有在基底形成有Ti膜或TiN膜之晶圓的情形,在此種情況時,藉由成膜處理,TiFx係作為副生成物而被形成,而此係付著在處理容器2之壁部,就算是進行ClF3 氣體所致之清淨,亦仍會殘留。若是在此種殘存有TiFx的狀態下而進行處理容器2之大氣開放,則TiFx與空氣中之水分會產生反應,而產生有毒之HF氣體。In this case, when the fluorine-based by-product is not formed in the processing container 2, after the cleaning by the ClF3 gas is performed, the supply of the N 2 gas is discharged as a cleaning process. The cycle cleaning is performed a plurality of times, whereby the gas system in the processing container 2 is discharged, and the atmosphere can be safely opened. However, in the case of forming a W film, a wafer in which a Ti film or a TiN film is formed on a substrate is often used. In this case, TiFx is used as a by-product by a film formation process. It is formed, and this is applied to the wall portion of the processing container 2, and even if it is cleaned by ClF 3 gas, it remains. When the atmosphere of the processing container 2 is opened in the state in which TiFx remains, TiFx reacts with moisture in the air to generate toxic HF gas.

在本實施形態中,為了不產生此種有毒氣體而將處理容器開放於大氣中,係以下述之程序而進行大氣開放。以 下之程序,係根據被記憶在記憶部73之記憶媒體中的程式(配方),而在製程控制器71之控制下來進行。圖2,係為展示此時之程序的流程圖。In the present embodiment, in order to open the processing container to the atmosphere without generating such a toxic gas, the atmosphere is opened by the following procedure. Take The following procedure is performed under the control of the process controller 71 based on the program (recipe) stored in the memory medium of the memory unit 73. Figure 2 is a flow chart showing the procedure at this time.

在ClF3氣體所致之清淨後,首先,進行以惰性氣體,例如以N2 氣體所致之循環洗淨(工程1)。此時,係從氣體和50與洗淨氣體供給機構18之雙方來供給N2 氣體。此時之循環洗淨,例如係在30分鐘間,將處理容器2內之排氣以及N2 氣體之導入反覆進行5~6次。藉由此,將處理容器2內之氣體成分排出。After the cleaning by the ClF3 gas, first, a cycle cleaning by an inert gas such as N 2 gas is carried out (Project 1). At this time, the N 2 gas is supplied from both the gas and the cleaning gas supply mechanism 18 . At this time, the cycle is washed, for example, in 30 minutes, the introduction of the exhaust gas and the N 2 gas in the processing container 2 is repeated 5 to 6 times. Thereby, the gas component in the processing container 2 is discharged.

接下來,進行第1階段之大氣洗淨(工程2)。此工程,係為了使身為在成膜處理時所產生之副生成物的TiFx與大氣中之水分反應並產生HF而進行。在此第1階段之進行大氣洗淨的工程中,係反覆進行以下複數次之以下的第1操作:經由大氣導入配管41以及配管20等而將大氣導入至處理容器2內,並保持充分的時間以使TiFx與大氣中之水分反應,而後作排氣。此係因為,直到此種反應開始為止,係需要某種程度的時間,若是將大氣保持在處理容器2中之期間太短,則難以產生上述反應,且,若是僅進行1次此種第1操作,則TiFx與空氣中之水分的反應係不會充分的進行之故。Next, the first stage of atmospheric cleaning (Project 2) is performed. This process is carried out in order to react TiFx, which is a by-product generated during the film formation process, with moisture in the atmosphere to generate HF. In the first stage of the air-cleaning process, the air is introduced into the processing container 2 through the atmosphere introduction pipe 41, the pipe 20, and the like, and is sufficiently maintained. Time to react TiFx with moisture in the atmosphere and then vent. This is because it takes a certain amount of time until the start of the reaction, and if the period in which the atmosphere is held in the processing container 2 is too short, it is difficult to generate the above reaction, and if the first reaction is performed only once, In operation, the reaction between TiFx and moisture in the air does not proceed sufficiently.

為了使TiFx與大氣中之水分的反應有效的進行,係以將大氣保持在處理容器2內5分鐘以上為理想。但是,若是過長,則僅會使生產率降低,且效果亦會飽和,因此,保持時間係以5~20分鐘為更理想。更理想,係為10~15 分鐘,例如為13分鐘。又,此種第1操作,係以反覆進行2次以上為理想,更理想係為5次以上。但是,若是反覆次數過多,則效果會飽和而僅會使生產率降低,因此,反覆進行次數係以10次以下為理想。In order to effectively carry out the reaction of TiFx with moisture in the atmosphere, it is preferable to keep the atmosphere in the processing container 2 for 5 minutes or more. However, if it is too long, the productivity will be lowered and the effect will be saturated. Therefore, the holding time is preferably 5 to 20 minutes. More ideal, the system is 10~15 Minutes, for example, 13 minutes. Moreover, it is preferable that the first operation is performed twice or more in a repeated manner, and more preferably five times or more. However, if the number of times of repetition is too large, the effect is saturated and the productivity is lowered only. Therefore, the number of times of repetition is preferably 10 or less.

藉由以上之第1階段的大氣洗淨,水分係浸透至付著在處理容器2之壁部的TiFx中,而進行TiFx與水分之反應,但是,TiFx仍多少會殘存,又,藉由反應所產生之HF氣體係未被排出而殘存。為了將此些迅速的排出,而進行第2階段之大氣洗淨(工程3)。此工程,係進行複數次的下述一般之第2操作:將大氣導入至處理容器2內,並作排氣,而將主要藉由第2工程所產生的反應生成物排出。In the first stage of the above-described atmospheric cleaning, the water is impregnated into the TiFx applied to the wall portion of the processing container 2, and the reaction between TiFx and water is performed. However, TiFx still remains somewhat and reacts. The generated HF gas system is not discharged and remains. In order to discharge this quickly, the second stage of atmospheric cleaning is performed (Project 3). This is a general second operation in which a plurality of times are carried out, in which the atmosphere is introduced into the processing container 2 and exhausted, and the reaction product mainly produced by the second project is discharged.

此工程,從將HF迅速排出的觀點而言,第2操作係藉由將大氣導入至處理容器2內並在短時間內排出而進行,而以將此反覆進行較多之次數為理想。此工程,雖係亦有必要產生以大氣之導入所致之殘存的TiFx與水分間的反應,但是,付著在處理容器2上之TiFx,由於係已藉由上述工程2而充分地浸透有水分,因此相較於第1操作,藉由短時間之大氣保持即可產生充分之反應。In this case, from the viewpoint of rapidly discharging HF, the second operation is performed by introducing the atmosphere into the processing container 2 and discharging it in a short time, and it is preferable to repeat the number of times. In this project, it is necessary to generate a reaction between TiFx and moisture remaining due to the introduction of the atmosphere, but the TiFx applied to the treatment container 2 is sufficiently saturated by the above-mentioned work 2. Moisture, therefore, a sufficient reaction can be produced by holding in a short time atmosphere compared to the first operation.

在此工程3之第2操作中,如上述一般,在處理容器2內導入了大氣的狀態之保持時間係僅要短時間即可,以設為1~5分鐘為理想。更理想,係為1~3分鐘,例如為保持1分鐘。又,此種第2操作之反覆進行數,係以反覆進行20次以上為理想,更理想係為反覆進行25次以上。但是,若是反覆次數過多,則效果會飽和而僅會使生產率降低,因 此,反覆進行次數係以50次以下為理想。In the second operation of the above-described operation 3, as described above, the holding time in which the atmosphere is introduced into the processing container 2 is only required to be short, and it is preferably 1 to 5 minutes. More preferably, it is 1 to 3 minutes, for example, for 1 minute. Moreover, it is preferable that the number of such second operations is repeated over the course of 20 times or more, and more preferably, it is repeated 25 times or more. However, if the number of repetitions is too large, the effect will be saturated and only the productivity will be lowered. Therefore, it is desirable to repeat the number of times of 50 times or less.

在此些之工程2以及工程3的第1階段以及第2階段之大氣洗淨中,係以將處理容器2內之壓力控制在大氣壓以下,例如控制在600Torr左右為理想。若是使處理容器2內上升至大氣壓左右,則會有在處理容器2內所產生之HF漏洩至處理容器2的外部之虞,但是,藉由如此這般而控制在大氣壓以下,能夠防止HF之漏洩。In the air cleaning of the first stage and the second stage of the work 2 and the third stage, it is preferable to control the pressure in the processing container 2 to be equal to or lower than atmospheric pressure, for example, to be controlled at about 600 Torr. If the inside of the processing container 2 is raised to about atmospheric pressure, the HF generated in the processing container 2 may leak to the outside of the processing container 2. However, by controlling the temperature below atmospheric pressure as described above, it is possible to prevent HF. Leaked.

在如此這般而結束了大氣洗淨後,因應於需要,以任意的時間來進行以惰性氣體,例如以N2 氣體所致之循環洗淨(工程4)。此工程,係為了使處理容器2之溫度降低並成為室溫左右而進行。After the atmospheric washing is completed as described above, the inert gas, for example, the N 2 gas is washed in an arbitrary period of time (engineering 4). This process is carried out in order to lower the temperature of the processing container 2 to about room temperature.

而後,開啟罩蓋3,而進行處理容器2之大氣開放(工程5)。此時,藉由工程2以及工程3的第1階段以及第2階段之大氣洗淨,處理容器2內之HF產生反應係幾乎結束,而能將從處理容器2處之HF的產生抑制在容許限界值(TLV)以下之準位。Then, the cover 3 is opened, and the atmosphere of the processing container 2 is opened (Engineering 5). At this time, the HF generation reaction system in the processing container 2 is almost completed by the atmospheric cleaning of the first stage and the second stage of the work 2 and the third stage, and the generation of HF from the processing container 2 can be suppressed. The limit below the limit value (TLV).

接下來,針對對本發明之效果作確認的實驗作說明。Next, an experiment for confirming the effects of the present invention will be described.

於此,係在對藉由通常之CVD又或是SFD而被成膜有Ti之晶圓的W膜之成膜進行了5000枚以上後,藉由於表1中所示之No.1~7之程序而進行了洗淨。表1中,N2循環洗淨1,係係為反覆進行將N2 氣體導入至處理容器內並作排氣之操作者,將N2 氣體導入時間+N2 氣體保持時間設為1分鐘,並包含將N2 氣體保持後作排氣之時間1分鐘,而將1循環設為2分鐘,並將此反覆進行15循環,而合計 進行了0.5小時。又,第1階段之大氣洗淨,係將於處理容器中保持大氣之時間設為13分鐘,並包含將大氣作導入之時間1分鐘以及作排氣之時間1分鐘,而成為合計15分鐘,並將此反覆進行特定次數,而進行之。第2階段之大氣洗淨,係將於處理容器中保持大氣之時間設為1分鐘,並包含將大氣作導入之時間1分鐘以及作排氣之時間1分鐘,而成為合計3分鐘,並將此反覆進行特定次數,而進行之。進而,N2循環洗淨2,係將N2 氣體導入時間+N2氣體保持時間設為1分鐘,並包含將N2 氣體保持後作排氣之時間1分鐘,而將1循環設為2分鐘,並將此進行了特定時間。Here, after forming 5,000 or more films of the W film on which the film of Ti is formed by normal CVD or SFD, the No. 1 to 7 shown in Table 1 are used. The program was washed. In Table 1, the N2 cycle cleaning 1 is an operation in which the N 2 gas is introduced into the processing container and exhausted, and the N 2 gas introduction time + N 2 gas holding time is set to 1 minute, and includes The time for leaving the N 2 gas to be exhausted was 1 minute, and 1 cycle was set to 2 minutes, and this was repeated for 15 cycles, and the total was carried out for 0.5 hour. In addition, in the first stage, the atmosphere is washed, and the time for keeping the atmosphere in the processing container is set to 13 minutes, and the time for introducing the atmosphere for one minute and the time for exhausting for one minute are included, and the total time is 15 minutes. And repeat this for a specific number of times. The second stage of the atmosphere cleaning is set to 1 minute in the processing vessel to maintain the atmosphere, and includes 1 minute of introduction of the atmosphere and 1 minute of exhaust time, and becomes a total of 3 minutes, and This is repeated a specific number of times, and is carried out. Further, in the N2 cycle cleaning 2, the N 2 gas introduction time + N2 gas holding time is set to 1 minute, and the time for holding the N 2 gas for exhausting is 1 minute, and 1 cycle is set to 2 minutes, and This was done for a specific time.

表1之No.1的程序,係僅進行N2 循環洗淨1者,No.2之程序,係在進行了N2 循環洗淨1之後,並不進行第1階段之大氣洗淨,而進行了5個循環之第2階段大氣洗淨者,No.3之程序,係在進行了N2 循環洗淨1之後,並不進行第1階段之大氣洗淨,而進行了35個循環之第2階段大氣洗淨者,No.4之程序,係在進行了N2 循環洗淨1之後,進行第1階段之大氣洗淨5個循環,而後,進行了25個循環之第2階段大氣洗淨者,No.5之程序,係在進行了N2 循環洗淨1之後,進行1個循環的第1階段之大氣洗淨,而後進行35個循環之第2階段大氣洗淨,並進而進行了2小時之N2 循環洗淨2者,No.6之程序,係在No.4的程序之後,加上30分鐘之N2 循環洗淨2者。No.7之程序,係代替第1階段以及第2階段之大氣洗淨,而在進行了1次的將大氣保持在處理容器內150分鐘的操作之後,加上45分鐘之N2 循環洗淨2 者。The procedure of No. 1 in Table 1 is that only N 2 cycle cleaning is performed, and the procedure of No. 2 is that after the N 2 cycle cleaning 1 is performed, the first stage of atmospheric cleaning is not performed. In the second stage of the five-stage atmospheric cleaner, the No. 3 procedure was performed after the N 2 cycle cleaning 1 and the first stage of the atmospheric cleaning was not performed, and 35 cycles were performed. The second stage atmospheric cleaner, No. 4, was subjected to the N 2 cycle cleaning 1 and then the first stage of the atmosphere was washed for 5 cycles, and then the 25th cycle of the second stage atmosphere was performed. In the procedure of No. 5, after the N 2 cycle cleaning 1 is performed, the first stage of the first stage is washed in the air, and then the second stage of the 35 cycles is washed, and further The procedure of No. 6 was carried out for 2 hours of N 2 cycle cleaning, and after the procedure of No. 4, the N 2 cycle was washed for 30 minutes. The procedure of No. 7 is to replace the air washing in the first stage and the second stage, and after performing the operation of holding the atmosphere in the processing container for 150 minutes once, the N 2 cycle is washed for 45 minutes. 2 people.

在以此些之程序而進行了洗淨之後,如圖3所示一般,在處理容器上方30cm之位置A以及50cm之位置(IH試驗位置)B處,藉由可攜式氣體檢測器(理研計器SC-90)以及氣體檢測管而測定了HF之濃度。將其結果併計於表1中。又,在處理容器內之晶座上方的位置C處,亦藉由可攜式氣體檢測器而測定了HF之濃度。After washing with these procedures, as shown in Fig. 3, generally, at a position A of 30 cm above the processing container and at a position of 50 cm (IH test position) B, by a portable gas detector (Research) The concentration of HF was measured by the meter SC-90) and the gas detecting tube. The results are shown in Table 1. Further, at a position C above the crystal holder in the processing container, the concentration of HF was also measured by a portable gas detector.

如表1所示一般,未進行大氣洗淨之No.1,係被檢測出有極高的量之HF。又,如同由No.2、3而可明顯確認一般,就算是使第2階段之大氣洗淨的循環數增加,在不進行第1階段之大氣洗淨的情況時,HF濃度亦不會充分的降低。又,如No.5所示一般,亦確認了:當第1階段之大氣洗淨的循環數為1次的情況時,HF濃度亦不會充分的降低。進而,如圖7所示一般,就算是單純的增加大氣洗淨之大氣保持時間,亦幾乎沒有效果,在將處理容器解放前一刻之HF的濃度準位係為過高,而為NG。As shown in Table 1, in general, No. 1 which was not subjected to atmospheric washing was detected to have an extremely high amount of HF. Further, as is apparent from Nos. 2 and 3, even if the number of cycles of cleaning the atmosphere in the second stage is increased, the HF concentration is not sufficient when the first stage of atmospheric cleaning is not performed. The reduction. Further, as shown in No. 5, it was confirmed that when the number of cycles of atmospheric cleaning in the first stage was once, the HF concentration was not sufficiently lowered. Further, as shown in Fig. 7, in general, even if the atmospheric holding time of the atmospheric cleaning is simply increased, there is almost no effect, and the concentration level of HF immediately before the liberation of the processing container is too high, and is NG.

相對於此,針對將第1階段之大氣洗淨進行5次,將第2階段之大氣洗淨進行25次的No.4、6,其大氣解放後之HF的濃度係為容許範圍內。又,此些之HF濃度係為同準位,而確認了:N2 循環洗淨2之有無,係不會對HF氣體之濃度造成影響。On the other hand, in No. 4 and 6 in which the atmosphere of the first stage was washed five times and the atmosphere of the second stage was washed 25 times, the concentration of HF after atmospheric liberation was within the allowable range. Moreover, the HF concentrations of these were in the same level, and it was confirmed that the presence or absence of the N 2 cycle cleaning 2 did not affect the concentration of the HF gas.

接下來,對以No.4之程序進行處理時之處理容器內的HF濃度之變化作了確認。於圖4展示其結果。如此圖所示一般,可以得知:在第1階段之大氣洗淨中,由於係進行有TiFx與空氣中之水分間的反應,因此,HF濃度係為高,而在第2階段之大氣洗淨時,由於係進行有HF之排出,因此HF之濃度係急遽地降低。Next, the change in the HF concentration in the processing container when the process of No. 4 was carried out was confirmed. The results are shown in Figure 4. As shown in the figure, in general, in the first stage of atmospheric cleaning, since the reaction between TiFx and moisture in the air is performed, the HF concentration is high, and the second stage is atmospheric washing. At the time of net, since the HF is discharged, the concentration of HF is drastically lowered.

接下來,在以No.0034之程序而進行了處理之後,進行了IH試驗。取樣位置,係為上述之位置A。此時之分析對象、分析對象捕集方法、分析裝置、分析對象成分、檢測下限,係展示於表2。又,將IH試驗結果展示於表3。具體而言,係展示分析對象、此些之容許濃度、開放後5分鐘間之濃度、開放後10分鐘間之濃度。Next, after the treatment was carried out in the procedure of No. 0034, the IH test was performed. The sampling position is the above position A. The analysis target, the analysis target collection method, the analysis device, the analysis target component, and the detection lower limit at this time are shown in Table 2. Further, the results of the IH test are shown in Table 3. Specifically, the analysis target, the allowable concentration of these, the concentration between 5 minutes after opening, and the concentration within 10 minutes after opening were displayed.

如表3所示一般,確認了:藉由根據本發明而進行大氣洗淨,不論何者之成分,均係能夠成為容許濃度以下之檢測量。As shown in Table 3, it was confirmed that the atmosphere was washed by the present invention, and any component was able to be a detection amount equal to or lower than the allowable concentration.

另外,本發明係並不限定為上述實施形態,而可作各種之變形。例如,在上述實施形態中,雖係以在將W膜以CVD來成膜之裝置中,藉由處理而將付著有TiFx之處理容器開放於大氣中為例而作了說明,但是,不論是任何處理,只要是在處理容器中付著有金屬氟化物之情況,則均可作適用。Further, the present invention is not limited to the above embodiment, and various modifications can be made. For example, in the above-described embodiment, the apparatus for forming a film of CVD by CVD is described as an example in which the processing container to which TiFx is applied is opened to the atmosphere by treatment. Any treatment can be applied as long as it is treated with metal fluoride in the processing container.

[產業上之利用可能性][Industry use possibility]

本發明,在將付著有金屬氟化物之處理容器安全地開放於大氣中之所有用途中,均可作適用。The present invention can be applied to all applications in which a treatment container for metal fluoride is safely opened to the atmosphere.

1‧‧‧本體1‧‧‧ Ontology

2‧‧‧處理容器2‧‧‧Processing container

3‧‧‧罩蓋3‧‧‧ Cover

18‧‧‧洗淨氣體供給機構18‧‧‧Clean gas supply mechanism

41‧‧‧大氣導入配管41‧‧‧Atmospheric introduction piping

50‧‧‧氣體盒50‧‧‧ gas box

70‧‧‧排氣機構70‧‧‧Exhaust mechanism

71‧‧‧製程控制器71‧‧‧Process Controller

73‧‧‧記憶部73‧‧‧Memory Department

100‧‧‧CVD成膜裝置100‧‧‧CVD film forming device

[圖1]在本發明之其中一種實施形態的大氣開放方法中所使用之CVD成膜裝置的概略剖面。Fig. 1 is a schematic cross section of a CVD film forming apparatus used in an atmosphere opening method according to an embodiment of the present invention.

[圖2]對在圖1之裝置中的處理容器之大氣開放程序作說明之流程圖。Fig. 2 is a flow chart for explaining the atmospheric opening procedure of the processing container in the apparatus of Fig. 1.

[圖3]用以說明處理容器內外之氣體濃度測定位置的 立體圖。[Fig. 3] for explaining the position of gas concentration measurement inside and outside the processing container Stereo picture.

[圖4]展示在進行本發明之範圍內的大氣洗淨時之處理容器內的HF氣體濃度之變化的圖。Fig. 4 is a graph showing changes in the concentration of HF gas in a processing vessel at the time of atmospheric cleaning in the range of the present invention.

Claims (8)

一種處理容器之大氣開放方法,係為將於其中進行特定之處理而付著有金屬氟化物之處理容器開放於大氣中的處理容器之大氣開放方法,其特徵為:反覆進行複數次之在前述處理容器中導入大氣,並保持足以使金屬氟化物與大氣中之水分作反應之充分的時間,而後進行排氣的第1操作,而後,反覆進行複數次之將大氣導入前述處理容器內,並作排氣,而將主要藉由前述第1操作所產生之反應生成物作排出的第2操作,前述第1操作,係將前述保持時間設為5分鐘以上,前述第2操作,係將在導入了大氣的狀態下之保持時間設為1~3分鐘。 An atmosphere opening method for processing a container is an atmosphere opening method of a processing container in which a treatment container having a metal fluoride is opened in the atmosphere, which is subjected to a specific treatment therein, characterized in that the plurality of times are repeated in the foregoing Introducing the atmosphere into the processing vessel, and maintaining a sufficient time for the metal fluoride to react with the moisture in the atmosphere, and then performing the first operation of exhausting, and then repeatedly introducing the atmosphere into the processing container repeatedly, and a second operation for discharging the reaction product mainly generated by the first operation, and the first operation is to set the holding time to 5 minutes or longer, and the second operation is performed. The hold time in the state where the atmosphere is introduced is set to 1 to 3 minutes. 如申請專利範圍第1項所記載之處理容器之大氣開放方法,其中,前述第1操作,係將前述保持時間設為5~20分鐘。 The atmosphere opening method of the processing container according to the first aspect of the invention, wherein the first operation is performed by setting the holding time to 5 to 20 minutes. 如申請專利範圍第1項或第2項所記載之處理容器之大氣開放方法,其中,前述第1操作,係反覆進行2~10次。 The method for opening an atmosphere of a processing container according to the first or second aspect of the invention, wherein the first operation is repeated 2 to 10 times. 如申請專利範圍第1項或第2項所記載之處理容器之大氣開放方法,其中,前述第2操作,係反覆進行20次以上。 The method for opening an atmosphere of a processing container according to the first or second aspect of the invention, wherein the second operation is repeated 20 times or more. 如申請專利範圍第1項或第2項所記載之處理容器之大氣開放方法,其中,前述處理係為CVD成膜處理,前 述金屬氟化物係為TiFx。 The method for opening an atmosphere of a processing container according to the first or second aspect of the invention, wherein the processing is a CVD film forming process, The metal fluoride is TiFx. 一種處理容器之大氣開放方法,係為將於其中進行CVD處理而付著有TiFx之處理容器開放於大氣中的處理容器之大氣開放方法,其特徵為:反覆進行5次以上之在前述處理容器中導入大氣,並保持足以使TiFx與大氣中之水分作反應而產生HF之充分的時間,而後進行排氣的第1操作,而後,反覆進行25次以上之將大氣導入前述處理容器內,並作排氣,而將主要藉由前述第1操作所產生之HF作排出的第2操作,前述第1操作,係將前述保持時間設為5分鐘以上,前述第2操作,係將在導入了大氣的狀態下之保持時間設為1~3分鐘。 An atmosphere opening method for processing a container is an atmosphere opening method in which a processing container in which a CVD treatment is performed and a treatment container having TiFx is opened in the atmosphere is used, and is characterized in that the processing container is repeatedly performed five times or more. Introducing the atmosphere, maintaining a sufficient time for the TiFx to react with the moisture in the atmosphere to generate HF, and then performing the first operation of the exhaust gas, and then repeatedly introducing the atmosphere into the processing container 25 times or more. The second operation of discharging the HF generated mainly by the first operation, and the first operation is to set the holding time to 5 minutes or longer, and the second operation is introduced. The holding time in the atmospheric state is set to 1 to 3 minutes. 如申請專利範圍第1項、第2項、第6項中之任一項所記載之處理容器之大氣開放方法,其中,在前述第1操作之前,將前述處理容器藉由惰性氣體來作洗淨。 The method for opening an atmosphere of a processing container according to any one of claims 1 to 2, wherein the processing container is washed with an inert gas before the first operation. net. 一種記憶媒體,係為記憶有在電腦上動作而對處理裝置作控制之程式的記憶媒體,其特徵為:前述控制程式,在實行時,係以進行如上述申請專利範圍第1項、第2項、第6項中之任一項所記載之方法的方式,而以電腦來控制前述處理裝置。A memory medium is a memory medium for storing a program for controlling a processing device operating on a computer, wherein the control program is executed to perform the first and second aspects of the patent application range as described above. The method of the method according to any one of the preceding claims, wherein the processing device is controlled by a computer.
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JPH07283152A (en) * 1994-02-21 1995-10-27 Matsushita Electric Ind Co Ltd Semiconductor manufacturing device, gas feeding device, exhaust gas treatment device, and method of opening pneumatic machine to the air
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