TWI417375B - A method for removing sulfides from a liquid fossil fuel and the device using the same - Google Patents

A method for removing sulfides from a liquid fossil fuel and the device using the same Download PDF

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TWI417375B
TWI417375B TW099136872A TW99136872A TWI417375B TW I417375 B TWI417375 B TW I417375B TW 099136872 A TW099136872 A TW 099136872A TW 99136872 A TW99136872 A TW 99136872A TW I417375 B TWI417375 B TW I417375B
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tank
diesel
mixing tank
cyclone
metal catalyst
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TW201204825A (en
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Hsin Tung Lin
Meng Wei Wan
Ming Chun Lu
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Meng Wei Wan
Ming Chun Lu
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G27/00Refining of hydrocarbon oils in the absence of hydrogen, by oxidation
    • C10G27/04Refining of hydrocarbon oils in the absence of hydrogen, by oxidation with oxygen or compounds generating oxygen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G21/00Refining of hydrocarbon oils, in the absence of hydrogen, by extraction with selective solvents
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G21/00Refining of hydrocarbon oils, in the absence of hydrogen, by extraction with selective solvents
    • C10G21/28Recovery of used solvent
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G27/00Refining of hydrocarbon oils in the absence of hydrogen, by oxidation
    • C10G27/04Refining of hydrocarbon oils in the absence of hydrogen, by oxidation with oxygen or compounds generating oxygen
    • C10G27/12Refining of hydrocarbon oils in the absence of hydrogen, by oxidation with oxygen or compounds generating oxygen with oxygen-generating compounds, e.g. per-compounds, chromic acid, chromates
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G27/00Refining of hydrocarbon oils in the absence of hydrogen, by oxidation
    • C10G27/04Refining of hydrocarbon oils in the absence of hydrogen, by oxidation with oxygen or compounds generating oxygen
    • C10G27/14Refining of hydrocarbon oils in the absence of hydrogen, by oxidation with oxygen or compounds generating oxygen with ozone-containing gases
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10Feedstock materials
    • C10G2300/1037Hydrocarbon fractions
    • C10G2300/1048Middle distillates
    • C10G2300/1055Diesel having a boiling range of about 230 - 330 °C
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/201Impurities
    • C10G2300/202Heteroatoms content, i.e. S, N, O, P
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/40Characteristics of the process deviating from typical ways of processing
    • C10G2300/4081Recycling aspects
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/40Characteristics of the process deviating from typical ways of processing
    • C10G2300/44Solvents

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
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Description

化石燃料的脫硫方法及使用該脫硫方法的裝置Desulfurization method for fossil fuel and device using the same

本發明是關於一種石油、化石燃料、及油基燃料(petroleum-based fuels)的脫流方式。This invention relates to a method of defluxing petroleum, fossil fuels, and petroleum-based fuels.

在目前的運輸行業中,柴油燃料是一個被廣泛使用的化石燃料。由於柴油引擎在節能方面較汽油引擎來得有優勢,故在環境保護意識與綠色運動日益高漲的今日,柴油燃料的需求在未來想必也是水漲船高。柴油燃料一般主要是由烷類、環烷烴、和芳香族碳氫化合物所混合而成並相對複雜的混合物,其碳原子數是介於9~28,而沸點的範圍約為150-390℃。他們的相對分布主要是由以下因素所決定:特定的燃料原料、精煉程序、及基於消費者日常商業需求的混合計畫。較常在柴油中被發現的硫化物例如為烷苯并噻吩(alkylbenzothiophenes)及烷二苯并噻吩(alkyldibenzothiophenes)。In the current transportation industry, diesel fuel is a widely used fossil fuel. Since diesel engines have advantages over gasoline engines in terms of energy saving, today's demand for diesel fuel is expected to rise in the future due to the growing awareness of environmental protection and green sports. Diesel fuels are generally a relatively complex mixture of alkane, naphthenic, and aromatic hydrocarbons having a carbon number between 9 and 28 and a boiling point in the range of about 150-390 °C. Their relative distribution is largely determined by factors such as specific fuel feedstocks, refining procedures, and hybrid programs based on the consumer's daily business needs. Sulfides which are more commonly found in diesel fuels are, for example, alkylbenzothiophenes and alkyldibenzothiophenes.

在柴油中含有硫會造成環境的困擾,例如在燃燒時,會產生二氧化硫(SO2 )及硫酸鹽顆粒物(sulfate particulate matter),其是屬於嚴重有害物質故對大眾健康會產生極大的傷害。而且,硫也會造成其他問題,例如:觸媒轉換器的損害、內燃機的部份鏽蝕、及日益嚴重的空氣汙染。也因為汽油及其他石油產品中所含有的硫會對外界造成危害,故美國的環境保護署(US Environmental Protection Agency)已經頒發了相關的規定,將石油的硫含量上限由原先的300 ppm降至30 ppm,而柴油的硫含量上限由原先的500 ppm降至15 ppm,以確保社會大眾的安全與健康。The presence of sulfur in diesel fuel can cause environmental problems. For example, when burning, sulfur dioxide (SO 2 ) and sulfate particulate matter are produced, which are serious harmful substances and cause great harm to public health. Moreover, sulfur can cause other problems, such as damage to the catalytic converter, partial corrosion of the internal combustion engine, and increasing air pollution. Also, because the sulfur contained in gasoline and other petroleum products poses a hazard to the outside world, the US Environmental Protection Agency has issued regulations to reduce the upper limit of sulfur content of petroleum from the original 300 ppm. 30 ppm, while the upper limit of sulfur content of diesel is reduced from the original 500 ppm to 15 ppm to ensure the safety and health of the public.

加氫脫硫法是一種脫硫方法,其可以大規模地以習知的化學方式從柴油中將硫脫除。習知的加氫脫硫法為一種加氫處理程序(hydro-treatment process),其是藉由氫氣與觸媒而將柴油中的含硫化合物進行分解並形成硫化氫(hydrogen sulfide)。The hydrodesulfurization process is a desulfurization process which removes sulfur from diesel fuel on a large scale in a conventional chemical manner. The conventional hydrodesulfurization process is a hydro-treatment process in which a sulfur-containing compound in diesel is decomposed by hydrogen and a catalyst to form hydrogen sulfide.

然而,在脫硫程序中即使是少量未反應的硫化氫也會造成很大的危害。硫化氫具有相當激烈的毒性,曾經在工作場所中造成大量人員的死亡,故對工作人員具有相當大的威脅。此外,在美國環境保護署較新且較嚴格的規定下,在實行加氫脫硫程序時,氫氣從反應器外壁洩露的機率會比較高。However, even a small amount of unreacted hydrogen sulfide in the desulfurization process can cause great harm. Hydrogen sulphide is quite toxic and has caused a large number of deaths in the workplace, which poses a considerable threat to workers. In addition, under the new and stricter regulations of the US Environmental Protection Agency, the probability of hydrogen leaking from the outer wall of the reactor will be higher when the hydrodesulfurization process is implemented.

氧化脫硫法(oxidative desulfurization)是習知的一種適用於柴油的脫硫方式,此方法是依據以下的操作原理:硫化合物的極性較碳氫化合物為高。此外,硫氧化物,例如:碸,的極性也大於硫化物(sulfide)。更重要的是,從硫化物氧化成碸也較碳氫化合物來得快且容易。因此,將極性較差的硫化物轉換成更具有極性的碸或亞碸(sulfoxide),可以讓硫化合物較容易從化石燃料中萃取出來並溶於水相溶液中。Oxidative desulfurization is a conventional desulfurization method suitable for diesel fuel. The method is based on the following principle of operation: the sulfur compound has a higher polarity than the hydrocarbon. In addition, sulfur oxides, such as ruthenium, are also more polar than sulfides. More importantly, oxidation from sulfide to helium is also faster and easier than hydrocarbons. Therefore, the conversion of less polar sulfides to more polar sulfonium or sulfoxide allows the sulfur compounds to be easily extracted from fossil fuels and dissolved in the aqueous phase solution.

於美國專利6,402,939中,描述了以下的技術方案:藉由結合氧化脫硫法與超音波技術,以將有機硫化物從化石燃料中移除。其中,氧化脫硫法是藉由於水相流體中結合化石燃料與做為氧化劑之氫過氧化物而達成,而超音波則是施加在混合物上以增加混合物中各種物質的反應性。超音波輔助氧化脫硫程序(Ultrasound-assisted oxidative desulfurization,簡稱UAOD)是在常溫常壓下實行,它可讓硫化合物從碳氫化合物中選擇性地被移除。然而,使用四基溴化銨(quaternary ammonium bromides)做為界面活性劑,卻會產生溴化物等副產物。此外,脫硫程序所使用的超音波反應器(sonoreactor)也具有不少缺點,例如:需要極為昂貴的儀器,該儀器需要如RF放大器與函數產生器等技術上較複雜的零件,此外產生超音波也需要較高的電力消耗,另外需要較高的操作溫度(通常是在70~80℃),而且長久下來超音波也有可能對長鏈的碳氫化合物產生損害(例如產生裂解)。此外,需要將所對應的函數產生器與RF放大器增大才能適用到較大規模的生產,這也造成了傳統的超音波反應器或超音波脫硫裝置在大量生產上的限制。In U.S. Patent No. 6,402,939, the following technical solution is described to remove organic sulfur compounds from fossil fuels by combining oxidative desulfurization and ultrasonic techniques. Among them, the oxidative desulfurization method is achieved by combining the fossil fuel in the aqueous phase fluid with the hydroperoxide as the oxidizing agent, and the ultrasonic wave is applied to the mixture to increase the reactivity of various substances in the mixture. Ultrasound-assisted oxidative desulfurization (UAOD) is carried out at normal temperature and pressure, which allows sulfur compounds to be selectively removed from hydrocarbons. However, the use of quaternary ammonium bromides as a surfactant produces by-products such as bromide. In addition, the sonoactor used in the desulfurization process also has a number of disadvantages, such as the need for extremely expensive instruments that require technically complex parts such as RF amplifiers and function generators, in addition to generating super Sound waves also require higher power consumption, and require higher operating temperatures (usually at 70-80 ° C), and long-term ultrasonic waves can also cause damage to long-chain hydrocarbons (eg, cracking). In addition, the corresponding function generator and RF amplifier need to be increased to be suitable for larger-scale production, which also causes a limitation in mass production of the conventional ultrasonic reactor or ultrasonic desulfurization device.

而且,在批次生產中,使用探針式反應器(probe type reactor)並將超音波應用在氧化脫硫方式雖然可將硫的移除率提高,然而全部的反應物須結合在一起且被保持在一定的控制環境下一段時間,直到達成想要的反應結果。也因此,這樣的反應程序往往是較慢、花費較多時間、且在處理程序結束前生產物必須處於分離的狀態。Moreover, in batch production, the use of probe type reactors and the application of ultrasonic waves in the oxidative desulfurization mode can increase the sulfur removal rate, but all the reactants must be combined and Keep in a controlled environment for a while until the desired reaction results are achieved. As such, such reaction procedures tend to be slower, take more time, and the production must be in a separate state before the end of the process.

為了克服上述的問題,本發明之其中一目的是提供一種適用於化石燃料的混合輔助氧化脫硫法。上述的化石燃料是與水相氧化劑溶液結合,此水相氧化劑溶液包括氫過氧化物溶液或臭氧溶液。該水相氧化劑溶液包括一作為界面活性劑的四級銨鹽,四級銨鹽是一種由帶正電且具有四個取代基的氮原子並搭配有帶負電的相對離子(counterion)所組成的化合物。在本實施例中,四級銨鹽具有至少一包括8個以上碳原子的碳鏈。四級銨鹽是作為界面活性劑,以將硫化物轉化成碸的產量提高,且不會有溴化物等副產物之產生。In order to overcome the above problems, it is an object of the present invention to provide a mixed assisted oxidative desulfurization method suitable for use in fossil fuels. The above fossil fuel is combined with an aqueous phase oxidizer solution comprising a hydroperoxide solution or an ozone solution. The aqueous phase oxidant solution comprises a quaternary ammonium salt as a surfactant which is composed of a positively charged nitrogen atom having four substituents and is combined with a negatively charged counterion. Compound. In this embodiment, the quaternary ammonium salt has at least one carbon chain comprising more than 8 carbon atoms. The quaternary ammonium salt acts as a surfactant to increase the yield of sulphide to hydrazine without the formation of by-products such as bromide.

本發明之另一目的是提供一種適用於化石燃料的混合輔助氧化脫硫法。上述的化石燃料是與水相氫過氧化物溶液或水相臭氧溶液相結合。該氫過氧化物溶液或臭氧溶液包括一四級銨鹽,該四級銨鹽是作為界面活性劑,以使有機相燃料中的硫化物轉化成碸的產量提高。該混合輔助氧化脫硫法使用多個混合槽與多個旋風分離器,且無須使用到任何複雜、不可靠、且昂貴的超音波產生器。除此之外,由於未使用到任何超音波產生器,故無須在化石燃料的脫流程序中使用冷媒去冷卻多相的反應介質。而且,此混合輔助氧化脫硫法所需消耗的能量也少得多。此外,因為其無須使用到函數產生器與RF放大器,故相較於傳統的超音波產生器或超音波脫硫法,該混合輔助氧化脫硫法較適於大規模的生產。而且,長久下來,該混合輔助氧化脫硫法也不會對長鏈的碳氫化合物產生損害(例如產生裂解)。Another object of the present invention is to provide a mixed assisted oxidative desulfurization process suitable for use in fossil fuels. The fossil fuel described above is combined with an aqueous phase hydroperoxide solution or an aqueous phase ozone solution. The hydroperoxide solution or ozone solution comprises a quaternary ammonium salt which acts as a surfactant to increase the yield of sulphide in the organic phase fuel to hydrazine. The hybrid assisted oxidative desulfurization process uses multiple mixing tanks and multiple cyclones without the need to use any complex, unreliable, and expensive ultrasonic generator. In addition, since no ultrasonic generator is used, it is not necessary to use a refrigerant in the degassing process of the fossil fuel to cool the multiphase reaction medium. Moreover, this mixed assisted oxidative desulfurization process requires much less energy. In addition, because it does not require the use of a function generator and an RF amplifier, the hybrid assisted oxidative desulfurization method is more suitable for large-scale production than conventional ultrasonic generators or ultrasonic desulfurization methods. Moreover, this mixed assisted oxidative desulfurization process does not cause damage to long-chain hydrocarbons (for example, cracking).

本發明之再一目的是提供一種連續流系統,該連續流系統是用於化石燃料氧化脫硫。該氧化脫硫系統為具有多個模組化混合槽的連續流單元,該連續流單元包括至少二個混合槽、混合器、至少二個旋風分離器、與一蒸發塔。混合器是連接到每一個混合槽,其用於攪拌和混合以有效生成乳化泡沫,旋風分離器是與混合槽連續式地相串連。蒸發塔是連接到其中一旋風分離器與其中一混合槽,以產生碸。此外,為了處理更多的燃料並增加氧化,可增加多組的混合槽與旋風分離器,該多組的混合槽與旋風分離器是分別與多個蒸發塔相並連或串連。It is yet another object of the present invention to provide a continuous flow system for oxidative desulfurization of fossil fuels. The oxidative desulfurization system is a continuous flow unit having a plurality of modular mixing tanks including at least two mixing tanks, a mixer, at least two cyclones, and an evaporation tower. The mixer is connected to each mixing tank for agitation and mixing to effectively produce an emulsified foam, and the cyclone is continuously connected in series with the mixing tank. The evaporation tower is connected to one of the cyclones and one of the mixing tanks to generate helium. In addition, in order to process more fuel and increase oxidation, a plurality of sets of mixing tanks and cyclones may be added, which are connected or connected in series with a plurality of evaporation towers, respectively.

為讓本發明之上述目的、特徵和優點更能明顯易懂,下文將以實施例並配合所附圖示,作詳細說明如下。The above described objects, features, and advantages of the present invention will become more apparent from the following description.

許多深度脫硫方式必須耗費較高之成本,在過去四十年中,科學家嘗試發展許多深度脫硫替代方式,其中,氧化脫硫為一低耗費、高效率之深度脫硫技術。氧化脫硫必須選擇適當之催化劑及強氧化劑,配合適當之界面活性劑,這樣便可大幅提高油品脫硫效率;其反應過程為:將油品中之有機硫轉換成具極性之氧化硫,並以極性溶劑/吸附劑將硫去除。Many deep desulfurization methods have to be costly. Over the past four decades, scientists have tried to develop many deep desulfurization alternatives. Among them, oxidative desulfurization is a low-cost, high-efficiency deep desulfurization technology. Oxidative desulfurization must choose appropriate catalyst and strong oxidant, with appropriate surfactant, which can greatly improve the desulfurization efficiency of oil; the reaction process is: convert the organic sulfur in the oil into polar sulfur oxide, The sulfur is removed with a polar solvent/adsorbent.

在此,氫過氧化物是指一種化合物,其分子結構中的R代表著氫原子、有機基、或無機基。其中,R為有機基的氫過氧化物是可溶於水中,其例如為:甲基氫過氧化物、乙基氫過氧化物、異丙基氫過氧化物、正丁基氫過氧化物、二丁基氫過氧化物、三丁基氫過氧化物、2-甲氧基-2-丙基氫過氧化物(2-methoxy-2-propyl hydroperoxide)、三戊基氫過氧化物(tert-amyl hydroperoxide)、及環己基氫過氧化物。此外,R為無機基的氫過氧化物例如為:過氧亞硝酸、過磷酸、及過硫酸。較佳的氫過氧化物為過氧化氫(其中R為氫原子)及三烷基過氧化物,該三烷基過氧化物例如為三丁基過氧化物。Here, the hydroperoxide refers to a compound in which R in the molecular structure represents a hydrogen atom, an organic group, or an inorganic group. Wherein the hydroperoxide wherein R is an organic group is soluble in water, and is, for example, methyl hydroperoxide, ethyl hydroperoxide, isopropyl hydroperoxide, n-butyl hydroperoxide , Dibutyl hydroperoxide, tributyl hydroperoxide, 2-methoxy-2-propyl hydroperoxide, tripentyl hydroperoxide ( Tert-amyl hydroperoxide), and cyclohexyl hydroperoxide. Further, the hydroperoxide in which R is an inorganic group is, for example, peroxynitrite, perphosphoric acid, and persulfuric acid. Preferred hydroperoxides are hydrogen peroxide (wherein R is a hydrogen atom) and a trialkyl peroxide such as tributyl peroxide.

將化石燃料與氧化劑水相溶液(oxidizer aqueous solution)進行混合便形成水相流體(aqueous fluid),其中氧化劑水相溶液包括過氧化氫、氫過氧化物、或臭氧。液體化石燃料與氧化劑水相溶液的相對比例約介於1:1至1:3之間,較佳約為1:1.25。在氧化劑水相溶液中,氫過氧化物的濃度是介於1%至30%。雖然相對比例會影響到程序上的有效性與流體處理上的難易度,但它在本發明中並不是至關緊要。然而,在大部份的案例中,將臭氧添加至氧化劑水相溶液中可產生較佳的效果,添加臭氧的方法例如是藉由臭氧產生器(型號:Pacific Ozone L22)將臭氧氣泡打進水相液體中或將臭氧直接打入至溶液中。其中,臭氧的流率主要是介於0.01g/hr到1g/hr間。此外,臭氧在氧化劑水相溶液中的濃度是介於0.01g/L到1g/L,且較佳是處於飽和狀態。The fossil fuel is mixed with an oxidizer aqueous solution to form an aqueous fluid, wherein the oxidant aqueous phase solution comprises hydrogen peroxide, hydroperoxide, or ozone. The relative ratio of liquid fossil fuel to oxidant aqueous phase solution is between about 1:1 and 1:3, preferably about 1:1.25. In the aqueous oxidant solution, the concentration of hydroperoxide is between 1% and 30%. Although the relative proportions affect the procedural effectiveness and ease of fluid handling, it is not critical in the present invention. However, in most cases, the addition of ozone to the aqueous oxidant solution produces better results. For example, ozone is added to the water by an ozone generator (model: Pacific Ozone L22). The phase liquid or ozone is directly driven into the solution. Among them, the flow rate of ozone is mainly between 0.01 g/hr and 1 g/hr. Further, the concentration of ozone in the aqueous oxidant solution is between 0.01 g/L and 1 g/L, and is preferably in a saturated state.

氫過氧化物相對於化石燃料與水相溶液的含量仍可有所改變,雖然轉換率只可能隨著氫過氧化物的比例而有些微的變化。當氫過氧化物為過氧化氫,且其體積相對約佔整個水相與有機相溶液之1%到30%時,較佳比例為3%到30%時,以得到較佳的結果。對於過氧化氫之外的其他氫過氧化物,其較佳的相對體積量為相應的莫爾量(molar amount)。The content of hydroperoxide relative to fossil fuel and aqueous phase solutions may still vary, although the conversion rate may only vary slightly with the proportion of hydroperoxide. When the hydroperoxide is hydrogen peroxide and its volume is relatively between about 1% and 30% of the total aqueous phase and the organic phase solution, a preferred ratio is 3% to 30% for better results. For other hydroperoxides other than hydrogen peroxide, the preferred relative volume is the corresponding molar amount.

在此實施例中,金屬觸媒是被包含在反應系統中,以規範羥基自由基的活性,此羥基自由基是由氫過氧化物所產生。此金屬觸媒例如為過渡金屬觸媒(transition metal catalysts)、芬頓觸媒(Fenton cata1ysts,即:亞鐵鹽)、或金屬離子觸媒(metal ion catalysts),上述之金屬離子觸媒的金屬離子例如為:鐵II離子、鐵III離子、銅I離子、銅II離子、鉻III離子、鉻VI離子、鉬離子、鎢離子、及釩離子。對於某些系統,例如原油系統,芬頓觸媒是較佳地。對於其他的系統,例如柴油系統及其他二苯基噻吩為重要組成物的系統,鎢酸鹽則為較佳的金屬觸媒。其中,鎢酸鹽包括鎢酸、取代基鎢酸(substituted tungstic acids)、或金屬鎢酸鹽,此取代基鎢酸例如為磷鎢酸。上述之金屬觸媒的添加量必須達到催化有效量(catalytically effective amount)的程度,所謂的催化有效量是指可將反應過程朝向預定目標(即:將將硫化物氧化成碸)反應的量。在大部分的案例中,當氫過氧化物的溶液為25克時,催化有效量是介於0.01公克至0.5公克(約3%到30%的體積濃度),較佳為0.2公克。在本實施例中,界面活性劑為四辛基磷鹽(Tetraoctylphosphonium salt),此四辛基磷鹽例如為四辛基溴化磷、四辛基氯化磷、四辛基碘化磷、四辛基醋酸磷、或四辛基鉻化磷。上述之四辛基磷鹽的化學結構式如下:In this embodiment, a metal catalyst is included in the reaction system to regulate the activity of hydroxyl radicals which are produced by hydroperoxides. The metal catalyst is, for example, transition metal catalysts, Fenton catalysts, or metal ion catalysts, and the metal of the above metal ion catalyst. The ions are, for example, iron II ions, iron III ions, copper I ions, copper II ions, chromium III ions, chromium VI ions, molybdenum ions, tungsten ions, and vanadium ions. For some systems, such as crude oil systems, Fenton catalysts are preferred. For other systems, such as diesel systems and other systems where diphenylthiophene is an important constituent, tungstate is the preferred metal catalyst. Wherein the tungstate comprises tungstic acid, substituted tungstic acids, or a metal tungstate, such as phosphotungstic acid. The above-mentioned metal catalyst must be added in an amount to achieve a catalytically effective amount, and the so-called catalytically effective amount means an amount which can react the reaction process toward a predetermined target (i.e., oxidize sulfide to ruthenium). In most cases, when the hydroperoxide solution is 25 grams, the catalytically effective amount is from 0.01 grams to 0.5 grams (about 3% to 30% by volume), preferably 0.2 grams. In this embodiment, the surfactant is a Tetraoctylphosphonium salt, and the tetraoctylphosphonium salt is, for example, tetraoctylphosphonium bromide, tetraoctylphosphonium chloride, tetraoctylphosphonium iodide, or tetra. Phosphate octyl acetate, or tetraoctyl chromium phosphate. The chemical structural formula of the above tetraoctylphosphonium salt is as follows:

其中,R1 、R2 、R3 、和R4 為烷基自由基(alkyl radicals),且在烷基支鏈與烷基直鏈中具有8個碳原子,而X- 則為陰離子。在大部分的案例中,當氫過氧化物的溶液為25克時,作為界面活性劑之四辛基磷鹽的催化有效量是介於0.01公克至0.5公克(約3%到30%的體積濃度),較佳為0.2公克。氧化劑水相溶液、界面活性劑、金屬觸媒、及含硫量較高的柴油是經由多個導管進行混合並運輸到第一混合槽。藉由傳統的流量閥和流量的控制系統,則每一個導管中的原料流(feed stream)的流量皆可獨立地被管控。在第一混合槽中,藉由混合器,這些反應物可徹底地被混合。此外,在第一混合槽內之油相/水相的乳狀液(oil/aqueous emulsion)中,眾多泡沫所產生的接觸面積可使硫化物氧化成亞碸或碸的反應速率增快。Wherein R 1 , R 2 , R 3 , and R 4 are alkyl radicals, and have 8 carbon atoms in the alkyl branch and the alkyl straight chain, and X is an anion. In most cases, when the hydroperoxide solution is 25 grams, the catalytically effective amount of the tetraoctylphosphonate as a surfactant is between 0.01 and 0.5 grams (about 3% to 30% by volume). Concentration), preferably 0.2 g. The oxidant aqueous phase solution, the surfactant, the metal catalyst, and the higher sulfur content diesel are mixed through a plurality of conduits and transported to the first mixing tank. With conventional flow valve and flow control systems, the flow of feed streams in each conduit can be independently controlled. In the first mixing tank, these reactants can be thoroughly mixed by means of a mixer. In addition, in the oil/aqueous emulsion of the oil phase/water phase in the first mixing tank, the contact area produced by the plurality of foams increases the reaction rate of oxidation of the sulfide to the hydrazine or hydrazine.

當反應式混合結束後,生成的混合物中將包括水相和有機相,其中有機相包括大部分由氧化反應而成的碸。在移除碸前,生成的混合物是可進行相分離的。藉由破乳(deemulsion),可完成相分離的動作。另外,可藉由習知的方式完成破乳的程序。對於操作乳化與連續式攪拌等領域具有通常技術者來說,特別是在水包油乳化(oil-in-water emulsions)領域,上述這些方式是顯而易見的。When the reaction mixture is completed, the resulting mixture will include an aqueous phase and an organic phase, wherein the organic phase includes most of the ruthenium formed by oxidation. The resulting mixture is phase separable prior to removal of the crucible. The action of phase separation can be accomplished by deemulsion. In addition, the procedure for breaking the emulsion can be accomplished in a conventional manner. These methods are apparent to those of ordinary skill in the art of operating emulsification and continuous agitation, particularly in the field of oil-in-water emulsions.

相較於原先存在於化石燃料中的硫化物,碸具有較高的極性,故藉由極性溶液萃取器使極性物質經由混合和分離等程序後,碸可較輕易地從水相、有機相、或兩者的混合中移除。在本實施例中,極性溶液萃取器為一配置有混合器的混合槽。在充分攪拌並混合的乳化混合物中添加眾多的微小泡沫可增加萃取的效益,這是因為極性溶液與化石燃料的接觸面積增加了。這些微小泡沫可為液體泡沫(liquid bubble)或氣體泡沫,這些液體泡沫例如為油相泡沫或水相泡沫。在其他的實施例中,極性溶液萃取器可以為液固吸附裝置(liquid-solid adsorption unit)。氧化鋁可被填充在固態吸附裝置的管柱內,且可藉由重力和真空技術以輔助吸收程序。在極性溶液萃取器中,乙腈等溶液可被用來作為極性溶液。藉由蒸餾的方法(沸點約介於550K到950K之間),可使乙腈輕易地從碸分離。其中,溶劑與油類的重量百分比可維持在1:1(例如:1公克的柴油搭配1公克的乙腈)。Compared with the sulfides originally present in fossil fuels, ruthenium has a higher polarity. Therefore, after the polar substances are mixed and separated by a polar solution extractor, the ruthenium can be easily removed from the aqueous phase, the organic phase, Or a mixture of the two removed. In this embodiment, the polar solution extractor is a mixing tank equipped with a mixer. The addition of numerous microfoams to a well-stirred and mixed emulsified mixture increases the benefit of the extraction because the contact area of the polar solution with the fossil fuel is increased. These tiny foams may be liquid bubbles or gas foams such as oil phase foams or aqueous phase foams. In other embodiments, the polar solution extractor can be a liquid-solid adsorption unit. Alumina can be packed into the column of the solid state adsorption unit and can be assisted by gravity and vacuum techniques to aid the absorption process. In a polar solution extractor, a solution such as acetonitrile can be used as a polar solution. The acetonitrile can be easily separated from the hydrazine by distillation (boiling point between about 550 K and 950 K). Among them, the weight percentage of solvent and oil can be maintained at 1:1 (for example: 1 gram of diesel with 1 gram of acetonitrile).

在此,“液態化石燃料”是指任何從石油、煤炭、及其他自然物質所提煉出來的含碳液體。這些燃料可為汽油、柴油、飛機用燃料、火箭用燃料等交通工具用燃料,或者也可為重油、剩餘燃料等石化殘餘燃料油。Here, "liquid fossil fuel" means any carbon-containing liquid extracted from petroleum, coal, and other natural materials. These fuels may be fuels for vehicles such as gasoline, diesel, aircraft fuels, rocket fuels, or petrochemical residual fuel oils such as heavy oils and surplus fuels.

混合輔助氧化脫硫法的實行方式例如為使用連續流系統(continuous flow system),此連續流系統可在穩態下操作,在操作過程中反應物持續輸入到反應容器(reaction vessel)中,而生成物則持續地從反應容器中移除。The hybrid assisted oxidative desulfurization process is carried out, for example, by using a continuous flow system which can be operated in a steady state in which the reactants are continuously input into a reaction vessel, and The product is continuously removed from the reaction vessel.

本實施例揭露了一種連續脫硫裝置10,此連續脫硫裝置10可在短時間處理大量的柴油燃料,具有高脫硫效率、低資本投入、及低維持費用等優點。而且,連續脫硫裝置10的操作溫度低於超音波產生器。一般來說,因為水相流體的化學反應,操作溫度可被提高到約50-60℃。此連續脫硫裝置10約可除去95%的硫含量。若要提高產出率及功效,可將兩個連續脫硫裝置10進行並聯,以達到更高的脫硫率。The embodiment discloses a continuous desulfurization device 10, which can process a large amount of diesel fuel in a short time, and has the advantages of high desulfurization efficiency, low capital investment, and low maintenance cost. Moreover, the operating temperature of the continuous desulfurization apparatus 10 is lower than that of the ultrasonic generator. Generally, the operating temperature can be raised to about 50-60 ° C due to the chemical reaction of the aqueous phase fluid. This continuous desulfurization unit 10 can remove about 95% of the sulfur content. To increase the yield and efficiency, two continuous desulfurization units 10 can be connected in parallel to achieve a higher desulfurization rate.

圖1所繪示為本實施例之連續脫硫裝置10。其中,氧化劑供給槽30是用於供給氧化劑水相溶液,而柴油供給槽20則是用於供給具有高含硫量的柴油燃料。其中,氧化劑供給槽30與柴油供給槽20是藉由多個導管而與第一混合槽100相連接。另外,界面活性劑容器40與金屬觸媒容器50也連接到第一混合槽100。其中,藉由習知的流量閥與流量控制系統,氧化劑供給槽30、柴油供給槽20、界面活性劑容器40、與金屬觸媒容器50的流量可各別並獨立地被控制。FIG. 1 illustrates the continuous desulfurization apparatus 10 of the present embodiment. Among them, the oxidant supply tank 30 is for supplying the oxidant aqueous phase solution, and the diesel feed tank 20 is for supplying the diesel fuel having a high sulfur content. The oxidant supply tank 30 and the diesel feed tank 20 are connected to the first mixing tank 100 by a plurality of conduits. In addition, the surfactant container 40 and the metal catalyst container 50 are also connected to the first mixing tank 100. Here, the flow rates of the oxidant supply tank 30, the diesel feed tank 20, the surfactant container 40, and the metal catalyst container 50 can be individually and independently controlled by a conventional flow valve and flow rate control system.

藉由添加界面活性劑與金屬觸媒,並藉由混合器110之助,參與反應的混合物是在第一混合槽100進行混合。在此,第一混合槽100也可被視為脫硫反應器。在第一混合槽100的油相/水相的乳狀液中所進行的反應性混合程序中,包括將硫化物氧化成亞碸及碸的程序。混合後,參與反應的混合物被運輸至第一旋風分離器140。第一旋風分離器140可被視為柴油/水相分離槽。在此柴油/水相分離槽中,水相流體(包含氧化劑與觸媒)與油相流體(包含柴油與碸)相分離。藉此,在之後的處理程序中,可產生低含硫量的柴油。之後,經過一段時間後,水相流體經由再循環迴路並經過觸媒活化容器55而再循環至第一混合槽100中。The mixture participating in the reaction is mixed in the first mixing tank 100 by adding a surfactant and a metal catalyst, and with the aid of the mixer 110. Here, the first mixing tank 100 can also be regarded as a desulfurization reactor. The reactive mixing procedure carried out in the emulsion of the oil phase/water phase of the first mixing tank 100 includes a procedure for oxidizing the sulfide to the hydrazine and hydrazine. After mixing, the mixture participating in the reaction is transported to the first cyclone separator 140. The first cyclonic separator 140 can be considered a diesel/aqueous phase separation tank. In this diesel/water phase separation tank, the aqueous phase fluid (containing the oxidant and catalyst) is separated from the oil phase fluid (including diesel and helium). Thereby, in the subsequent processing procedure, diesel having a low sulfur content can be produced. Thereafter, after a period of time, the aqueous phase fluid is recirculated to the first mixing tank 100 via the recycle loop and through the catalyst activation vessel 55.

在本實施例中,混合器110為機械攪拌式混合器,其是利用機械攪拌的方式來將第一混合槽100中的溶液進行混合。然而,本領域具有通常知識者,也可使用超音波震盪器或高壓水柱混合器等可達到混合效果的混合器,所謂高壓水柱混合器是利用噴射高壓水柱來達到混合的效果。In the present embodiment, the mixer 110 is a mechanically agitated mixer that mixes the solution in the first mixing tank 100 by means of mechanical agitation. However, those skilled in the art can also use a mixer that achieves mixing effects such as an ultrasonic oscillator or a high-pressure water column mixer. The so-called high-pressure water column mixer uses a jet of high-pressure water column to achieve mixing.

在第一旋風分離器140與第二旋風分離器240間,設置有一第二混合槽200。此第二混合槽200為極性溶液萃取器,於此第二混合槽200中,藉由混合器110之助而經過混合與萃取的程序後,包含有碸等副產物及硫含量低的柴油之油相流體被分離出。之後,上述油相流體被傳送到第二旋風分離器240,此第二旋風分離器240將含硫量低的柴油分離出並儲存在柴油保持槽11中。此外,包含碸等副產物的極性溶液被傳輸至一蒸發塔300中,以將極性溶液回收再利用並將其儲存在溶液恢復槽65(solvent recovery tank)中。其中,碸等副產物可從蒸發塔300中取得。A second mixing tank 200 is disposed between the first cyclone separator 140 and the second cyclone separator 240. The second mixing tank 200 is a polar solution extractor. In the second mixing tank 200, after the mixing and extraction process by the mixer 110, a by-product such as hydrazine and diesel having a low sulfur content are contained. The oil phase fluid is separated. Thereafter, the above-described oil phase fluid is sent to the second cyclone separator 240, which separates the low sulfur content diesel oil and stores it in the diesel holding tank 11. Further, a polar solution containing by-products such as ruthenium is transferred to an evaporation tower 300 to recover and reuse the polar solution and store it in a solution recovery tank 65. Among them, by-products such as hydrazine can be obtained from the evaporation tower 300.

對於含硫量不同的各種燃料,經過最佳化的混合輔助氧化脫硫程序,約可以移除95%以上的硫,或可以將硫的濃度降低至15 ppm以下。此外,使用四辛基磷鹽也可以防止溴化物等副產物的產生。而且,較佳的相間轉換能力也可以讓過度金屬觸媒有較高的回復率和較佳的再使用率,因此即使使用經過稀釋的氫過氧化物和臭氧溶液,仍可得到相同的除硫效率。For various fuels with different sulphur content, an optimized mixed-assisted oxidative desulfurization procedure can remove more than 95% of the sulfur, or reduce the sulfur concentration to less than 15 ppm. Further, the use of a tetraoctylphosphine salt can also prevent the production of by-products such as bromide. Moreover, the better phase-to-phase conversion capability also allows the excessive metal catalyst to have a higher recovery rate and better reuse rate, so even with the diluted hydroperoxide and ozone solution, the same desulfurization can be obtained. effectiveness.

請參照圖2,圖2所繪示為圖1之可攜式連續脫硫裝置的脫硫程序,該脫硫程序將硫從液體化石燃料中移除,其包含了下述的步驟。Please refer to FIG. 2. FIG. 2 illustrates a desulfurization procedure of the portable continuous desulfurization apparatus of FIG. 1. The desulfurization procedure removes sulfur from the liquid fossil fuel, which includes the following steps.

在步驟S100中,將從柴油供給槽20所流出液體化石燃料與從氧化劑供給槽30流出的氧化劑溶液相混合,該氧化劑溶液為包括水的臭氧溶液或過氧化氫溶液。此外,將儲存在界面活性劑容器40中的界面活性劑與儲存在金屬觸媒容器50中的金屬觸媒混合在一起,以形成多相的反應介質(multiphase reaction medium)。界面活性劑,例如:四辛基磷鹽,具有四個取代基,且該取代基是選自於由具有1-20個碳原子之烷基、芳基、及芳烷基所構成的族群中的一種材質,其中至少一取代基為具有8個以上碳原子之烷基。儲存於金屬觸媒容器50中的金屬觸媒為過度金屬觸媒,例如:磷鎢酸。而且,舉例來說,在每25公克的作為液體化石燃料的含硫柴油中,界面活性劑的使用量約為0.1公克,金屬觸媒的使用量約為0.2公克,且搭配與含硫柴油相同容量的雙氧水溶液或臭氧溶液,其中雙氧水或臭氧的體積濃度介於3%至30%間。In step S100, the liquid fossil fuel flowing out from the diesel supply tank 20 is mixed with an oxidizing agent solution flowing out from the oxidizing agent supply tank 30, which is an ozone solution or a hydrogen peroxide solution including water. Further, the surfactant stored in the surfactant container 40 is mixed with the metal catalyst stored in the metal catalyst container 50 to form a multiphase reaction medium. a surfactant, for example, a tetraoctylphosphonium salt having four substituents, and the substituent is selected from the group consisting of an alkyl group having 1 to 20 carbon atoms, an aryl group, and an aralkyl group. A material in which at least one substituent is an alkyl group having 8 or more carbon atoms. The metal catalyst stored in the metal catalyst container 50 is an excessive metal catalyst such as phosphotungstic acid. Moreover, for example, in every 25 grams of sulfur-containing diesel fuel as a liquid fossil fuel, the amount of surfactant used is about 0.1 gram, the amount of metal catalyst used is about 0.2 gram, and the collocation is the same as that of sulphur-containing diesel. A volume of aqueous solution of hydrogen peroxide or ozone, wherein the volume concentration of hydrogen peroxide or ozone is between 3% and 30%.

在步驟S105,將多相的反應介質進行反應式混合一段充足的時間,以使柴油中的硫化物氧化成碸,並形成乳化泡沫(emulsion bubble)。藉由於第一混合槽100內對多相的反應介質進行充分攪拌與混合後,可使所產生之泡沫的直徑皆小於1 mm,或者讓大部分之泡沫的直徑皆小於1 mm,在較佳的情況下,則是讓大部份之泡沫的直徑約保持在10微米,且其餘多數的泡沫的直徑約小於0.1 mm。In step S105, the heterogeneous reaction medium is subjected to reactive mixing for a sufficient period of time to oxidize the sulfide in the diesel to ruthenium and form an emulsion bubble. By sufficiently stirring and mixing the multi-phase reaction medium in the first mixing tank 100, the diameter of the foam produced can be less than 1 mm, or the diameter of most of the foams is less than 1 mm, preferably. In the case, the majority of the foam is maintained at a diameter of about 10 microns, and the remainder of the foam has a diameter of less than about 0.1 mm.

在步驟S110中,藉由第一旋風分離器140可將油相流體與水相流體分離。之後,在步驟S130中,藉由第二旋風分離器140可將含有極性溶劑的溶液與非極性溶液相分離。In step S110, the oil phase fluid can be separated from the aqueous phase fluid by the first cyclone separator 140. Thereafter, in step S130, the solution containing the polar solvent can be separated from the non-polar solution by the second cyclone 140.

在步驟S115中,藉由第二混合槽200,又稱為極性溶液萃取器,可將極性溶劑中的油相流體混合並分離。在第二混合槽200中的極性溶劑例如為乙腈,在沸點介於550 K到950 K的情況下,乙腈可藉由蒸餾法輕易地從碸分離出來。溶劑與油的重量百分比保持在1:1,例如:1公克的柴油搭配1公克的乙腈。所形成的多個乳化泡沫之直徑皆小於1 mm,或者大部分之泡沫的直徑皆小於1 mm,在較佳的情況下,大部份之泡沫的直徑約保持在10微米,且其餘多數的泡沫的直徑約小於0.1 mm。於步驟S105與步驟S115中,所產生之泡沫可為氣泡或不混溶的液體泡沫。In step S115, the oil phase fluid in the polar solvent can be mixed and separated by the second mixing tank 200, also referred to as a polar solution extractor. The polar solvent in the second mixing tank 200 is, for example, acetonitrile, and in the case of a boiling point of 550 K to 950 K, acetonitrile can be easily separated from the crucible by distillation. The weight percentage of solvent to oil is maintained at 1:1, for example: 1 gram of diesel with 1 gram of acetonitrile. The plurality of emulsified foams formed are all less than 1 mm in diameter, or most of the foams are less than 1 mm in diameter. In preferred cases, most of the foam has a diameter of about 10 microns, and most of the rest The foam has a diameter of less than about 0.1 mm. In step S105 and step S115, the generated foam may be a bubble or an immiscible liquid foam.

在步驟S120中,藉由第一旋風分離器140,可將界面活性劑與金屬觸媒聚集並於觸媒活化容器55中進行再循環。同時,在步驟S125中,藉由蒸發塔300內的蒸餾程序,可將於第二混合槽200中所使用的溶劑,例如:乙腈,進行收集與回收。In step S120, the surfactant and the metal catalyst are collected by the first cyclone 140 and recycled in the catalyst activation vessel 55. At the same time, in step S125, the solvent used in the second mixing tank 200, for example, acetonitrile, can be collected and recovered by the distillation procedure in the evaporation tower 300.

於步驟S140中,藉由蒸發塔300,可將位於第二混合槽200與第二旋風分離器240中的碸等副產物從極性流體與非極性流體中分離。於步驟S150中,碸從蒸發塔300中被移送至碸保持容器70中。之後,於步驟S135中,無極性且幾無碸含量的有機流體被收集在乾淨的柴油保持槽11中。In step S140, the by-products such as helium in the second mixing tank 200 and the second cyclone separator 240 can be separated from the polar fluid and the non-polar fluid by the evaporation tower 300. In step S150, helium is transferred from the evaporation tower 300 to the crucible holding vessel 70. Thereafter, in step S135, the non-polar and non-deuterium-containing organic fluid is collected in the clean diesel holding tank 11.

本發明以實施例說明如上,然其並非用以限定本發明所主張之專利權利範圍。其專利保護範圍當視後附之申請專利範圍及其等同領域而定。凡本領域具有通常知識者,在不脫離本專利精神或範圍內,所作之更動或潤飾,均屬於本發明所揭示精神下所完成之等效改變或設計,且應包含在下述之申請專利範圍內。The present invention has been described above by way of examples, and is not intended to limit the scope of the claims. The scope of patent protection is subject to the scope of the patent application and its equivalent fields. Modifications or modifications made by those skilled in the art, without departing from the spirit or scope of the invention, are equivalent to the equivalents or modifications made in the spirit of the invention and should be included in the following claims. Inside.

10...連續脫硫裝置10. . . Continuous desulfurization device

11...柴油保持槽11. . . Diesel retention tank

20...柴油供給槽20. . . Diesel supply tank

30...氧化劑供給槽30. . . Oxidizer supply tank

40...界面活性劑容器40. . . Surfactant container

50...金屬觸媒容器50. . . Metal catalyst container

55...觸媒活化容器55. . . Catalyst activation container

65...溶液恢復槽65. . . Solution recovery tank

70...碸保持容器70. . .碸 keep container

100...第一混合槽100. . . First mixing tank

200...第二混合槽200. . . Second mixing tank

110...混合器110. . . mixer

140...第一旋風分離器140. . . First cyclone separator

240...第二旋風分離器240. . . Second cyclone separator

300...蒸發塔300. . . Evaporation tower

S100~S150...流程圖步驟S100~S150. . . Flow chart step

圖1所繪示為本實施例之連續脫硫裝置。FIG. 1 illustrates the continuous desulfurization apparatus of the present embodiment.

圖2所繪示為圖1之可攜式連續脫硫裝置的脫硫程序。2 is a desulfurization procedure of the portable continuous desulfurization apparatus of FIG. 1.

S100~S150...流程圖步驟S100~S150. . . Flow chart step

Claims (28)

一種從液態化石燃料移除硫化物的方法,包括:(a) 將氧化劑溶液、金屬觸媒、及界面活性劑相結合,以形成多相的反應介質;及(b) 在脫硫反應器中,將該多相的反應介質進行反應混合一段充分時間,以使液態化石燃料中的硫化物氧化為碸,且在脫硫反應器中還形成有多個泡沫,以增加反應面積並促進反應效率。A method of removing sulfide from a liquid fossil fuel, comprising: (a) combining an oxidant solution, a metal catalyst, and a surfactant to form a heterogeneous reaction medium; and (b) in a desulfurization reactor And reacting the heterogeneous reaction medium for a sufficient period of time to oxidize the sulfide in the liquid fossil fuel to ruthenium, and further forming a plurality of foams in the desulfurization reactor to increase the reaction area and promote the reaction efficiency. . 如申請專利範圍第1項所述之移除硫化物的方法,更包括:使用一第一旋風分離器,將油相流體從水相流體中分離。The method of removing sulfides according to claim 1, further comprising: separating the oil phase fluid from the aqueous phase fluid using a first cyclone. 如申請專利範圍第2項所述之移除硫化物的方法,更包括:藉由極性溶液萃取器,將油相流體混合並從極性溶劑流體中分離出來。The method for removing sulfides as described in claim 2, further comprising: mixing the oil phase fluids and separating them from the polar solvent fluid by a polar solution extractor. 如申請專利範圍第3項所述之移除硫化物的方法,更包括:在極性溶液萃取器中產生多個泡沫,絕大多數的這些泡沫之直徑小於1 mm。The method for removing sulfides as described in claim 3, further comprising: producing a plurality of foams in a polar solution extractor, most of which have a diameter of less than 1 mm. 如申請專利範圍第2項所述之移除硫化物的方法,更包括:將含有界面活性劑、氧化劑溶液、及金屬觸媒的水相溶劑溶液進行再循環。The method for removing sulfides according to claim 2, further comprising: recycling the aqueous solvent solution containing the surfactant, the oxidant solution, and the metal catalyst. 如申請專利範圍第2項所述之移除硫化物的方法,更包括:使用一第二旋風分離器,將油相流體從極性溶劑流體中分離。The method of removing sulfides as described in claim 2, further comprising: separating the oil phase fluid from the polar solvent fluid using a second cyclone. 如申請專利範圍第6項所述之移除硫化物的方法,更包括:將碸分離並聚集,用以產生基本上無碸存在的有機相流體。The method of removing sulfides as described in claim 6 further comprises: separating and agglomerating the crucible to produce an organic phase fluid substantially free of rhodium. 如申請專利範圍第1項所述之移除硫化物的方法,其中該界面活性劑為四級銨鹽,該四級銨鹽具有四個取代基,這些取代基是選自於由具有1-20個碳原子之烷基、芳基、及芳烷基所構成的族群中的一種材質,其中至少一取代基為具有8個以上碳原子之烷基。The method for removing sulfides according to claim 1, wherein the surfactant is a quaternary ammonium salt having four substituents, and the substituents are selected from the group consisting of A material of a group consisting of an alkyl group, an aryl group, and an aralkyl group of 20 carbon atoms, wherein at least one of the substituents is an alkyl group having 8 or more carbon atoms. 如申請專利範圍第8項所述之移除硫化物的方法,其中該界面活性劑為四辛基鏻鹽。A method of removing sulfides as described in claim 8 wherein the surfactant is a tetraoctylphosphonium salt. 如申請專利範圍第1項所述之移除硫化物的方法,其中該氧化劑溶液包括過氧化氫、氫過氧化物、或臭氧。The method of removing sulfides according to claim 1, wherein the oxidant solution comprises hydrogen peroxide, hydroperoxide, or ozone. 如申請專利範圍第1項所述之移除硫化物的方法,其中液態化石燃料與氧化劑溶液的混合比約介於1:1到1:3之間。The method of removing sulfides according to claim 1, wherein a mixing ratio of the liquid fossil fuel to the oxidant solution is between about 1:1 and 1:3. 如申請專利範圍第1項所述之移除硫化物的方法,其中金屬觸媒為選自由鐵II離子化合物、鐵III離子化合物、銅I離子化合物、銅II離子化合物、鉻III離子化合物、鉻IV離子化合物、鉬酸鹽、鎢酸鹽、及釩酸鹽所構成的族群中的一種材質,該金屬觸媒與液態化石燃料及氧化劑溶液一同形成多相的反應介質。The method for removing sulfides according to claim 1, wherein the metal catalyst is selected from the group consisting of iron II ion compounds, iron III ion compounds, copper I ion compounds, copper II ion compounds, chromium III ion compounds, and chromium. A material of a group consisting of a IV ion compound, a molybdate, a tungstate, and a vanadate, the metal catalyst forming a heterogeneous reaction medium together with a liquid fossil fuel and an oxidant solution. 如申請專利範圍第12項所述之移除硫化物的方法,其中金屬觸媒為磷鎢酸。A method of removing sulfides as described in claim 12, wherein the metal catalyst is phosphotungstic acid. 如申請專利範圍第1項所述之移除硫化物的方法,其中該液態化石燃料是選自於由原油、頁岩油、柴油、汽油、煤油、液化石油氣、及石化殘餘燃料油。The method of removing sulfides according to claim 1, wherein the liquid fossil fuel is selected from the group consisting of crude oil, shale oil, diesel, gasoline, kerosene, liquefied petroleum gas, and petrochemical residual fuel oil. 如申請專利範圍第1項所述之移除硫化物的方法,其中該液態化石燃料是柴油或柴油燃料摻合物。A method of removing sulfides as described in claim 1, wherein the liquid fossil fuel is a diesel or diesel fuel blend. 一種從液態化石燃料移除硫化物的方法,包括:(a) 將氧化劑溶液、金屬觸媒、及界面活性劑相結合,以形成多相的反應介質,其中該氧化劑溶液包括臭氧;及(b) 將多相的反應介質進行反應混合一段充分時間,以使液態化石燃料中的硫化物氧化為碸。A method of removing sulfide from a liquid fossil fuel, comprising: (a) combining an oxidant solution, a metal catalyst, and a surfactant to form a heterogeneous reaction medium, wherein the oxidant solution comprises ozone; and (b) The reaction medium of the heterogeneous reaction medium is mixed for a sufficient period of time to oxidize the sulfide in the liquid fossil fuel to hydrazine. 一種從液態化石燃料移除硫化物的方法,包括:(a) 將氧化劑溶液、金屬觸媒、及界面活性劑結合,以形成多相的反應介質,其中該界面活性劑包括四辛基鏻鹽;(b) 將該多相的反應介質進行反應混合一段充分時間,以使液態化石燃料中的硫化物氧化為碸。A method of removing sulfide from a liquid fossil fuel, comprising: (a) combining an oxidant solution, a metal catalyst, and a surfactant to form a heterogeneous reaction medium, wherein the surfactant comprises a tetraoctylphosphonium salt (b) reacting the heterogeneous reaction medium for a sufficient period of time to oxidize the sulfide in the liquid fossil fuel to ruthenium. 一種連續脫硫裝置,包括:多個混合槽,每一混合槽連接有一混合器,該混合器是用以攪拌和混合,以產生多個泡沫,絕大多數的這些泡沫之直徑小於1 mm;多個旋風分離器,這些旋風分離器分別以串連的方式和混合槽相連接;一蒸發塔,該蒸發塔是連接到其中一旋風分離器,該旋風分離器用以產生基本上無碸存在的有機相。A continuous desulfurization device comprising: a plurality of mixing tanks, each mixing tank being connected with a mixer for stirring and mixing to produce a plurality of foams, most of which have a diameter of less than 1 mm; a plurality of cyclones, each of which is connected in series with the mixing tank; an evaporation tower connected to one of the cyclones, the cyclone being used to generate substantially flawless The organic phase. 如申請專利範圍第18項所述之連續脫硫裝置,其中該混合器是與該混合槽相連接,且該混合槽連接有一再循環迴路。The continuous desulfurization apparatus according to claim 18, wherein the mixer is connected to the mixing tank, and the mixing tank is connected to a recirculation circuit. 如申請專利範圍第18項所述之連續脫硫裝置,更包括:一柴油供給槽,於該柴油供給槽內容納有高含硫量的柴油燃料;一氧化劑供給槽,於該氧化劑供給槽內容納有氧化劑水相溶液;一界面活性劑容器,於該界面活性劑容器中容納有界面活性劑;及一金屬觸媒容器,於該金屬觸媒容器中容納有金屬觸媒;其中,該多個混合槽包括一第一混合槽,該多個旋風分離器包括一第一旋風分離器,該第一旋風分離器為柴油/水相分離槽;該柴油供給槽、該氧化劑供給槽、該界面活性劑容器、與該金屬觸媒容器是與該第一混合槽的入口相連接,而該第一旋風分離器與該第一混合槽的出口相連接。The continuous desulfurization apparatus according to claim 18, further comprising: a diesel supply tank, wherein the diesel fuel supply tank contains a high sulfur content diesel fuel; and an oxidant supply tank in the oxidant supply tank Having an aqueous oxidant solution; a surfactant container containing a surfactant in the surfactant container; and a metal catalyst container containing a metal catalyst in the metal catalyst container; The mixing tank includes a first mixing tank, the plurality of cyclones including a first cyclone, the first cyclone is a diesel/water phase separation tank; the diesel supply tank, the oxidant supply tank, the interface The active agent container and the metal catalyst container are connected to the inlet of the first mixing tank, and the first cyclone separator is connected to the outlet of the first mixing tank. 如申請專利範圍第20項所述之連續脫硫裝置,其中由該第一旋風分離器所分離出的水相流體是經由一再循環迴路而再循環至該第一混合槽中。The continuous desulfurization apparatus of claim 20, wherein the aqueous phase fluid separated by the first cyclone is recirculated to the first mixing tank via a recirculation loop. 如申請專利範圍第21項所述之連續脫硫裝置,其中於該再循環迴路中設有一觸媒活化容器。A continuous desulfurization apparatus according to claim 21, wherein a catalyst activation vessel is provided in the recirculation loop. 如申請專利範圍第20項所述之連續脫硫裝置,其中該多個混合槽更包括一第二混合槽,該多個旋風分離器更包括一第二旋風分離器,該第二混合槽為極性溶液萃取器且連接於該第一旋風分離器與該第二旋風分離器之間。The continuous desulfurization apparatus according to claim 20, wherein the plurality of mixing tanks further comprise a second mixing tank, the plurality of cyclones further comprising a second cyclone, the second mixing tank is A polar solution extractor is coupled between the first cyclonic separator and the second cyclonic separator. 如申請專利範圍第23項所述之連續脫硫裝置,更包括一柴油保持槽,其中該第二旋風分離器將含硫量低的柴油分離出並儲存在該柴油保持槽中。The continuous desulfurization apparatus according to claim 23, further comprising a diesel retention tank, wherein the second cyclone separator separates and stores the low sulfur content diesel oil in the diesel retention tank. 如申請專利範圍第23項所述之連續脫硫裝置,更包括一再循環迴路,該再循環迴路連接至該第二混合槽。The continuous desulfurization apparatus according to claim 23, further comprising a recirculation loop connected to the second mixing tank. 如申請專利範圍第25項所述之連續脫硫裝置,於該再循環迴路中設有一溶液恢復槽。A continuous desulfurization apparatus as described in claim 25, wherein a solution recovery tank is provided in the recirculation loop. 如申請專利範圍第18項所述之連續脫硫裝置,其中該混合器為一超音波震盪器、一機械攪拌式混合器、或一高壓水柱混合器。The continuous desulfurization apparatus according to claim 18, wherein the mixer is an ultrasonic oscillator, a mechanical agitating mixer, or a high pressure water column mixer. 一種連續脫硫裝置,包括:一第一混合槽;一柴油供給槽,於該柴油供給槽內容納有高含硫量的柴油燃料,該柴油供給槽是與該第一混合槽的入口相連接;一氧化劑供給槽,於該氧化劑供給槽內容納有氧化劑水相溶液,該氧化劑供給槽是與該第一混合槽的入口相連接;一界面活性劑容器,於該界面活性劑容器中容納有界面活性劑,該界面活性劑容器是與該第一混合槽的入口相連接;一金屬觸媒容器,於該金屬觸媒容器中容納有金屬觸媒,該金屬觸媒容器是與該第一混合槽的入口相連接;一第一旋風分離器,該第一旋風分離器為柴油/水相分離槽且是以串連的方式和該第一混合槽相連接;一第二混合槽,該第二混合槽為極性溶液萃取器,該第二混合槽是與該第一旋風分離器相連接;一第二旋風分離器,該第二旋風分離器與該第一旋風分離器相連接,該第二旋風分離器用以產生基本上無碸存在的有機相;一蒸發塔,該蒸發塔與該第二旋風分離器相連接;及一柴油保持槽,該柴油保持槽是與該第二旋風分離器相連接;其中,由該第一旋風分離器所分離出的水相流體是經由一再循環迴路而再循環至該第一混合槽中,由該第二旋風分離器所分離出的基本上無碸存在的有機相是傳輸至該蒸發塔,且該第二旋風分離器是將含硫量低的柴油分離出並儲存在該柴油保持槽中。A continuous desulfurization device comprising: a first mixing tank; a diesel feed tank in which a high sulfur content diesel fuel is contained, the diesel feed tank being connected to the inlet of the first mixing tank An oxidant supply tank, wherein the oxidant supply tank contains an oxidant aqueous phase solution, the oxidant supply tank is connected to the inlet of the first mixing tank; and a surfactant container is accommodated in the surfactant container a surfactant, the surfactant container is connected to the inlet of the first mixing tank; a metal catalyst container containing a metal catalyst in the metal catalyst container, the metal catalyst container being the first The inlet of the mixing tank is connected; a first cyclone separator, the first cyclone separator is a diesel/water phase separation tank and is connected in series with the first mixing tank; a second mixing tank, the second mixing tank The second mixing tank is a polar solution extractor, the second mixing tank is connected to the first cyclone; and a second cyclone separator is connected to the first cyclone, a second cyclone separator for generating an organic phase substantially free of bismuth; an evaporation tower connected to the second cyclone; and a diesel retention tank separated from the second cyclone Connected to each other; wherein the aqueous phase fluid separated by the first cyclone is recirculated to the first mixing tank via a recirculation loop, substantially free of the second cyclone separated The organic phase present in the crucible is transferred to the evaporation tower, and the second cyclone separator separates and stores the diesel fuel having a low sulfur content in the diesel holding tank.
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