TWI414882B - Half-tone phase shift blankmask, half-tone phase shift photomask, and manufacturing methods of the same - Google Patents

Half-tone phase shift blankmask, half-tone phase shift photomask, and manufacturing methods of the same Download PDF

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TWI414882B
TWI414882B TW099121842A TW99121842A TWI414882B TW I414882 B TWI414882 B TW I414882B TW 099121842 A TW099121842 A TW 099121842A TW 99121842 A TW99121842 A TW 99121842A TW I414882 B TWI414882 B TW I414882B
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film
phase shift
blank mask
halftone phase
phase shifting
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TW201128294A (en
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Kee-Soo Nam
Sin-Ju Yang
Chul-Kyu Yang
Jae-Hwan Lee
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S&S Tech Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/027Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
    • H01L21/033Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising inorganic layers
    • H01L21/0334Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising inorganic layers characterised by their size, orientation, disposition, behaviour, shape, in horizontal or vertical plane
    • H01L21/0337Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising inorganic layers characterised by their size, orientation, disposition, behaviour, shape, in horizontal or vertical plane characterised by the process involved to create the mask, e.g. lift-off masks, sidewalls, or to modify the mask, e.g. pre-treatment, post-treatment
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/26Phase shift masks [PSM]; PSM blanks; Preparation thereof
    • G03F1/32Attenuating PSM [att-PSM], e.g. halftone PSM or PSM having semi-transparent phase shift portion; Preparation thereof
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/50Mask blanks not covered by G03F1/20 - G03F1/34; Preparation thereof
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/54Absorbers, e.g. of opaque materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/027Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
    • H01L21/0271Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers
    • H01L21/0273Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers characterised by the treatment of photoresist layers
    • H01L21/0274Photolithographic processes

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  • Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Preparing Plates And Mask In Photomechanical Process (AREA)
  • Physical Vapour Deposition (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a halftone phase inversion blank mask, a halftone phase inversion photomask, and a method for manufacturing the same. <P>SOLUTION: In the halftone phase inversion blank mask, a transparent substrate, a phase inversion film, a metal film, and a resist film are layered sequentially. The phase inversion film has a constituent variable section where a composition ratio of at least one element among elements constituting the film is varied continuously in the film depth direction. In this way, the phase inversion film has mutually different composition ratios in the thickness direction, and the halftone phase inversion blank mask having the phase inversion film, which has excellent adhesiveness, particle property, pin hole property, chemical resistance, exposure resistance, residual stress, and surface resistance, can be manufactured. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

半調相移空白遮罩、半調相移光罩以及其製造方法Halftone phase shift blank mask, halftone phase shift mask and manufacturing method thereof

本揭露案是關於可在半導體微影(semiconductor lithography)製程中實施高密度關鍵尺寸(critical dimension,CD)之半調相移空白遮罩(half-tone phase shift blankmask)及半調相移光罩(half-tone phase shift photomask),以及其製造方法,且更特定而言,是關於可應用於248 nm KrF微影及193 nm ArF微影中之半調相移空白遮罩、半調相移光罩以及其製造方法。The present disclosure relates to a half-tone phase shift blank mask and a half-tone phase shift mask that can implement a high-density critical dimension (CD) in a semiconductor lithography process. (half-tone phase shift photomask), and its manufacturing method, and more specifically, halftone phase shift blank mask, halftone phase shift applicable to 248 nm KrF lithography and 193 nm ArF lithography Photomask and its method of manufacture.

歸因於半導體積體電路之高度整合,作為半導體製造製程之核心技術之微影技術正變得愈加重要。在微影技術中,曝光(exposure light)之波長按照436 nm G線(G-line)、365 nm i線(i-line)、248 nm KrF及193 nm ArF之次序前進至較短波長,以便增加半導體電路圖案之解析度。將較短波長用於曝光極大地有助於增加解析度,但其亦對焦深(depth of focus,DoF)具有負面效應,且相應地,其在設計包含透鏡之光學系統的過程中引起嚴重問題。Due to the high level of integration of semiconductor integrated circuits, lithography, which is the core technology of semiconductor manufacturing processes, is becoming more and more important. In lithography, the exposure light wavelength is advanced to shorter wavelengths in the order of 436 nm G-line, 365 nm i-line, 248 nm KrF, and 193 nm ArF. Increase the resolution of the semiconductor circuit pattern. The use of shorter wavelengths for exposure greatly contributes to increased resolution, but it also has a negative effect on depth of focus (DoF) and, accordingly, causes serious problems in the design of optical systems containing lenses. .

為了改良DoF並減小設計之負擔,已出現一種相移光罩。藉由使用相移空白遮罩而製造相移光罩。當前,在相移空白遮罩中,特定而言說,已廣泛使用半調相移空白遮罩。In order to improve the DoF and reduce the burden of design, a phase shift mask has emerged. A phase shift mask is fabricated by using a phase shift blank mask. Currently, in phase shift blank masks, in particular, halftone phase shift blank masks have been widely used.

藉由在大體上具有152 mm尺寸之基於6025合成石英玻璃之6025基板上形成同時且實質上包含鉬及矽之相移 膜,而製造先前技術半調相移空白遮罩。此時,諸如組成比率、密度及結晶狀態等相移膜之特性在其厚度方向上是大體上均一的。然而,在其厚度方向上具有均一特性之此類相移膜在空白遮罩製程、光罩製程及半導體製造製程中導致各種問題。Forming a phase shift that simultaneously and substantially comprises molybdenum and tantalum on a 6025 substrate based on 6025 synthetic quartz glass having a size of substantially 152 mm Membrane, while manufacturing prior art halftone phase shift blank masks. At this time, the characteristics of the phase shift film such as composition ratio, density, and crystal state are substantially uniform in the thickness direction thereof. However, such phase shifting films having uniform characteristics in the thickness direction cause various problems in the blank mask process, the mask process, and the semiconductor manufacturing process.

首先,關於空白遮罩製程,相移膜位於基板與金屬膜之間。此時,相移膜之黏合力相對於基板及金屬膜而言是重要的。當形成相移遮罩及金屬膜圖案以製造光罩時,若相移膜之黏合力較弱,則相移膜可自金屬膜圖案脫離,其導致故障。而且,在製造光罩的過程中,使用超音波移除粒子。因此,若相移膜之黏合力較弱,相移膜圖案可能脫離之可能性增加,則有必要增加相移膜之黏合力。First, with regard to the blank mask process, the phase shift film is located between the substrate and the metal film. At this time, the adhesion of the phase shift film is important with respect to the substrate and the metal film. When the phase shift mask and the metal film pattern are formed to fabricate the photomask, if the adhesion of the phase shift film is weak, the phase shift film can be detached from the metal film pattern, which causes malfunction. Moreover, ultrasonic waves are used to remove particles during the manufacture of the reticle. Therefore, if the adhesion of the phase shifting film is weak and the possibility that the phase shifting film pattern may be detached increases, it is necessary to increase the adhesion of the phase shifting film.

而且,在製造光罩的過程中,使用諸如硫酸或氨水之化學物來執行用於移除粒子之沖洗製程(washing process)。此時,若相移膜具有較弱耐化學性(chemical resistance),則可能損壞相移膜,且因此,可能失去相移膜之功能。因此,需要具有較高耐化學性之相移膜,且具體而言,在相移膜之表面處需要高耐化學性。而且,歸因於在沖洗製程期間未完全移除之殘餘化學物的緣故,可能出現混濁(haze)問題。因此,在其厚度方向上具有均一特性之相移膜的情況下,可能容易產生混濁,其導致光罩之使用壽命縮短。Moreover, in the process of manufacturing the reticle, a rinsing process for removing particles is performed using a chemical such as sulfuric acid or ammonia water. At this time, if the phase shift film has a weak chemical resistance, the phase shift film may be damaged, and thus, the function of the phase shift film may be lost. Therefore, a phase shift film having a high chemical resistance is required, and in particular, high chemical resistance is required at the surface of the phase shift film. Moreover, haze problems may occur due to residual chemicals that are not completely removed during the rinsing process. Therefore, in the case of a phase shift film having uniform characteristics in the thickness direction, turbidity may easily occur, which results in shortening of the life of the reticle.

而且,當在透明基板與相移膜之間產生應力時,其間的黏合力在製造光罩時減小,或歸因於殘餘應力而產生圖 案扭曲從而使對準(registration)特性劣化。而且,當製造半導體元件時,使用光罩來執行微影製程,且在微影製程中,一般自基板朝向相移膜輻射曝光。此時,耐曝光特性,亦即,相移膜對曝光之抵制是重要的。然而,在具有特性在其厚度方向上是均一的單一膜之相移膜的情況下,耐曝光特性不受控制,且因此較弱。Moreover, when a stress is generated between the transparent substrate and the phase shift film, the adhesion therebetween is reduced when the reticle is manufactured, or is generated due to residual stress. The distortion of the case deteriorates the registration characteristics. Moreover, when fabricating a semiconductor component, a reticle is used to perform the lithography process, and in the lithography process, radiation exposure is typically applied from the substrate toward the phase shift film. At this time, the exposure resistance, that is, the phase shift film is resistant to exposure. However, in the case of a phase shift film having a single film whose characteristics are uniform in its thickness direction, the exposure resistance characteristics are not controlled, and thus are weak.

此外,當使用相移空白遮罩形成光罩時,可能藉由使用電子束而執行光阻(resist)圖案形成製程。在此情況下,減少穿過低薄膜電阻之電子充電現象是重要的。然而,在具有特性在其厚度方向上是均一的單一膜之相移膜的情況下,電子射線曝光特性歸因於高薄膜電阻而較低,進而降低關鍵尺寸(CD)特性。Further, when a photomask is formed using a phase shift blank mask, it is possible to perform a resist pattern forming process by using an electron beam. In this case, it is important to reduce the phenomenon of electron charging through the low sheet resistance. However, in the case of a phase shift film having a single film whose characteristics are uniform in its thickness direction, the electron beam exposure characteristics are low due to high sheet resistance, thereby lowering the critical dimension (CD) characteristics.

本揭露案提供一種半調相移空白遮罩、半調相移光罩及製造所述半調相移空白遮罩的方法,其可用於248 nm KrF及193 nm ArF微影且可增強諸如相移膜之黏合力、耐化學性、耐曝光性、混濁度、薄膜之結晶狀態、組成比率、殘餘應力及薄膜電阻等特性。The present disclosure provides a halftone phase shift blank mask, a half phase shift mask, and a method of fabricating the halftone phase shift blank mask, which can be used for 248 nm KrF and 193 nm ArF lithography and can enhance such as phase Characteristics of adhesion, chemical resistance, exposure resistance, turbidity, crystal state of the film, composition ratio, residual stress, and sheet resistance of the film.

根據一例示性實施例,提供一種半調相移空白遮罩,其包含透明基板、相移膜、金屬膜及光阻膜,其中相移膜包括可變組成區,其中構成所述膜之元素中之至少一種元素的組成比率在所述膜之深度方向上連續改變。According to an exemplary embodiment, a halftone phase shift blank mask is provided, comprising a transparent substrate, a phase shift film, a metal film, and a photoresist film, wherein the phase shift film includes a variable composition region in which elements constituting the film are formed The composition ratio of at least one of the elements continuously changes in the depth direction of the film.

根據另一例示性實施例,提供一種藉由圖案化並蝕刻半調相移空白遮罩而形成之半調相移光罩,所述半調相移 空白遮罩包含依序堆疊之透明基板、相移膜、金屬膜及光阻膜,且所述相移膜包括可變組成區,其中構成所述膜之元素中之至少一種元素的組成比率在所述膜之深度方向上連續改變。According to another exemplary embodiment, there is provided a half-tone phase shifting mask formed by patterning and etching a halftone phase shifting blank mask, the halftone phase shifting The blank mask includes a transparent substrate, a phase shift film, a metal film, and a photoresist film which are sequentially stacked, and the phase shift film includes a variable composition region in which a composition ratio of at least one of elements constituting the film is The film continuously changes in the depth direction.

根據另一例示性實施例,提供一種藉由在透明基板上依序形成相移膜、金屬膜及光阻膜而製造半調相移空白遮罩的方法,其中藉由在接通電漿之狀態下逐步地或連續地改變構成製程條件之多個條件中之至少一者而形成相移膜,且所述相移膜包括可變組成區,其中構成所述膜之元素中之至少一種元素的組成比率在所述膜之深度方向上連續改變。According to another exemplary embodiment, there is provided a method of fabricating a halftone phase shifting blank mask by sequentially forming a phase shift film, a metal film, and a photoresist film on a transparent substrate, wherein the plasma is turned on Forming a phase shift film by gradually or continuously changing at least one of a plurality of conditions constituting the process conditions, and the phase shift film includes a variable composition region in which at least one of the elements constituting the film is formed The composition ratio continuously changes in the depth direction of the film.

下文中,將參考附圖詳細描述例示性實施例。Hereinafter, the exemplary embodiments will be described in detail with reference to the accompanying drawings.

圖1是根據例示性實施例之用於硬遮罩之半調相移空白遮罩100的剖面圖。1 is a cross-sectional view of a halftone phase shifting blank mask 100 for a hard mask, in accordance with an illustrative embodiment.

參看圖1,根據例示性實施例之半調相移空白遮罩100包含透明基板110、相移膜120、金屬膜130及光阻膜140。相移膜120、金屬膜130及光阻膜140依序形成於透明基板110上。Referring to FIG. 1, a halftone phase shift blank mask 100 according to an exemplary embodiment includes a transparent substrate 110, a phase shift film 120, a metal film 130, and a photoresist film 140. The phase shift film 120, the metal film 130, and the photoresist film 140 are sequentially formed on the transparent substrate 110.

藉由相對於基板基材執行多個研磨(lapping)及拋光(polishing)製程而形成透明基板110。可由合成石英、氟化鈣CaF2 及摻F石英中的一者形成透明基板110。透明基板110可具有6025之尺寸且可在192 nm波長下具有2 nm/6.35 mm之雙折射(birefringence)。此時,基板基材為 具有99.9999%純度的氧化矽(SiO2 ),其使用合成石英錠經由切片(slicing)及邊緣碾磨(edge grinding)而製造,且具有152×152±0.2 mm之尺寸及6.3 mm或更大的厚度。The transparent substrate 110 is formed by performing a plurality of lapping and polishing processes with respect to the substrate substrate. The transparent substrate 110 may be formed of one of synthetic quartz, calcium fluoride CaF 2 and F-doped quartz. The transparent substrate 110 may have a size of 6025 and may have a birefringence of 2 nm / 6.35 mm at a wavelength of 192 nm. At this time, the substrate substrate was cerium oxide (SiO 2 ) having a purity of 99.9999%, which was manufactured by slicing and edge grinding using a synthetic quartz ingot, and had a size of 152 × 152 ± 0.2 mm. And a thickness of 6.3 mm or more.

藉由相對於基板基材執行多個研磨製程及多個拋光製程而製造透明基板110。首先,相對於具有152×152±0.2 mm之尺寸及6.3 mm或更大厚度之基板基材執行多個研磨製程。在執行單一研磨製程的情況下,考慮到製程效率,使用具有相對大的粒子尺寸之拋光粒子在高壓下執行研磨製程。在此情況下,可容易達成目標厚度減小;然而,可能產生損壞,其包含自基板基材之表面在厚度方向上產生的裂縫。可在後續製程中發現作為缺陷的在基板基底材料中產生之內部裂縫。而且,歸因於拋光粒子之粗糙粒子尺寸,不可正確地達成目標厚度減小之準確性。因此,可藉由執行多個研磨製程來製造根據當前例示性實施例之透明基板110,以便減少缺陷並相對於基板基材達成準確的目標厚度減小。用於基板基材之研磨製程中的拋光粒子可選自由碳化矽(SiC)、金剛石(C)、氧化鋯(ZrO2 )及氧化鋁(Al2 O3 )組成之群組中的一種或一種以上,且施加至多個研磨製程。而且,用於研磨製程中之拋光粒子可具有4~20 μm的尺寸。若拋光粒子之尺寸小於4 μm,則可準確地達成目標厚度減小;然而,可能延長處理時間,進而減少生產率。而且,若拋光粒子之尺寸大於20 μm,則不容易達成目標厚度減小,且會降低缺陷水平。The transparent substrate 110 is fabricated by performing a plurality of polishing processes and a plurality of polishing processes with respect to the substrate substrate. First, a plurality of polishing processes are performed with respect to a substrate substrate having a size of 152 × 152 ± 0.2 mm and a thickness of 6.3 mm or more. In the case of performing a single grinding process, the polishing process is performed under high pressure using polishing particles having a relatively large particle size in consideration of process efficiency. In this case, the target thickness reduction can be easily achieved; however, damage may occur which includes cracks generated in the thickness direction from the surface of the substrate substrate. Internal cracks generated in the substrate base material as defects can be found in subsequent processes. Moreover, due to the coarse particle size of the polished particles, the accuracy of the target thickness reduction cannot be correctly achieved. Therefore, the transparent substrate 110 according to the current exemplary embodiment can be fabricated by performing a plurality of polishing processes in order to reduce defects and achieve an accurate target thickness reduction with respect to the substrate substrate. The polishing particles used in the polishing process for the substrate substrate may be selected from one or a group consisting of lanthanum carbide (SiC), diamond (C), zirconia (ZrO 2 ), and alumina (Al 2 O 3 ). Above, and applied to a plurality of polishing processes. Moreover, the polishing particles used in the polishing process may have a size of 4 to 20 μm. If the size of the polishing particles is less than 4 μm, the target thickness reduction can be accurately achieved; however, the processing time may be prolonged, thereby reducing the productivity. Moreover, if the size of the polishing particles is larger than 20 μm, it is not easy to achieve the target thickness reduction and the defect level is lowered.

接下來,相對於經受多個研磨製程之基板基材而執行 多個拋光製程。用於拋光之漿料(slurry)包含氧化鈰(CeO2 )、膠態二氧化矽(SiO2 )拋光粒子,及過氧化氫(H2 O2 ),且使用硝酸(HNO3 )或氫氧化鉀(KOH)來控制漿料之pH。可在6至12之範圍中控制拋光製程中之拋光漿料之總體pH。具體而言,諸如氫氧化鉀(KOH)之無機鹼提供綜效作用(synergy effect)之優點,因為無機鹼對基板基材具有蝕刻效應。同時,拋光粒子在拋光製程中以物理方式移除基板基材。此時,若拋光粒子具有5 μm或更大的尺寸,則可容易達成目標厚度減小;然而,可能難以確保良好的表面粗糙度。而且,若拋光粒子具有5 μm或更小的尺寸,則經受研磨製程之基板基材可具有小量的厚度減小。因此,將花費較長的處理時間,進而減少處理效率。因此,在拋光製程中,拋光粒子CeO2 可具有在0.5 μm至5 μm範圍中之粒子尺寸。而且,用於多個拋光製程中之膠態二氧化矽粒子之粒子尺寸可在20 μm至200 μm之範圍中。若膠態二氧化矽粒子具有20 μm或更小的尺寸,則降低拋光製程之拋光效率,且若膠態二氧化矽粒子具有200 μm或更大的尺寸,則可能不滿足必須在拋光製程中保證之表面粗糙度。Next, a plurality of polishing processes are performed with respect to the substrate substrate subjected to a plurality of polishing processes. The slurry for polishing contains cerium oxide (CeO 2 ), colloidal cerium oxide (SiO 2 ) polishing particles, and hydrogen peroxide (H 2 O 2 ), and uses nitric acid (HNO 3 ) or hydroxide. Potassium (KOH) is used to control the pH of the slurry. The overall pH of the polishing slurry in the polishing process can be controlled in the range of 6 to 12. In particular, inorganic bases such as potassium hydroxide (KOH) offer the advantage of a synergy effect because inorganic bases have an etching effect on the substrate substrate. At the same time, the polishing particles physically remove the substrate substrate during the polishing process. At this time, if the polishing particles have a size of 5 μm or more, the target thickness reduction can be easily achieved; however, it may be difficult to ensure good surface roughness. Moreover, if the polishing particles have a size of 5 μm or less, the substrate substrate subjected to the polishing process may have a small thickness reduction. Therefore, it takes a long processing time, thereby reducing the processing efficiency. Therefore, in the polishing process, the polishing particles CeO 2 may have a particle size in the range of 0.5 μm to 5 μm. Moreover, the particle size of the colloidal ceria particles used in the plurality of polishing processes may range from 20 μm to 200 μm. If the colloidal cerium oxide particles have a size of 20 μm or less, the polishing efficiency of the polishing process is lowered, and if the colloidal cerium oxide particles have a size of 200 μm or more, the polishing process may not be satisfied. Guaranteed surface roughness.

拋光製程改良表面粗糙度。因此,在執行多個拋光製程的情況下,較佳地,拋光粒子之尺寸隨著多個拋光製程之頻率增加而逐漸減小。在第一拋光製程中,由於基板基材歸因於研磨製程而具有相對粗糙的表面狀態,所以必須比第二及第三拋光製程移除更大量的基板基材。因此,在 第一拋光製程中,具有高硬度及低可壓縮性之多孔鈰墊(porous cerium pad)可用作拋光墊,且在第二拋光製程中,可使用諸如SUBA#400至SUBA#800之軟墊。可根據基板基材之移除量及表面狀態來選擇拋光墊。若使用SUBA#400或更小的拋光墊,則歸因於拋光墊之相對高的可壓縮性及彈性恢復率(elastic recovery rate)以及低硬度特性而增加處理時間,進而降低拋光效率。若使用SUBA#800或更大的拋光墊,則歸因於拋光墊之低可壓縮性及彈性恢復率以及高硬度特性而可能不容易達成目標表面粗糙度。用於第二拋光製程中之軟墊可具有3%或更大的可壓縮性及65%或更大的彈性恢復率。在具有3%或更大可壓縮性之拋光墊中,當將拋光壓力施加至二氧化矽粒子時,圍繞粒子之起毛層(nap layer)彈性變形以便分佈並吸收拋光壓力,且相應地,抑制可能發生於基板表面上的具有凹入形狀之缺陷的形成。在具有65%或更大彈性恢復率之拋光墊中,因為起毛層可容易被壓縮及恢復,起毛層不允許較大二氧化矽粒子保持於起毛層中,且因此,可抑制凹形缺陷之產生。在第三拋光製程中,作為超軟墊之麂皮墊(suede pad)用作拋光墊。由於在第三拋光製程中,必須儘可能地改良表面粗糙度及粒子特性,所以使用具有低硬度以及相對大的彈性恢復率及可壓縮性之超軟拋光墊。用於第三拋光製程中之超軟拋光墊可具有6%或6%以上之可壓縮性及72%或72%以上之彈性恢復率。由於必須在第三拋光製程中進一步嚴格控制缺陷,所以拋光墊具有 比第二拋光製程中所使用之拋光墊更大的可壓縮性及彈性恢復率。The polishing process improves surface roughness. Therefore, in the case where a plurality of polishing processes are performed, preferably, the size of the polishing particles gradually decreases as the frequency of the plurality of polishing processes increases. In the first polishing process, since the substrate substrate has a relatively rough surface state due to the polishing process, a larger amount of the substrate substrate must be removed than the second and third polishing processes. Thus, in In the first polishing process, a porous cerium pad having high hardness and low compressibility can be used as a polishing pad, and in the second polishing process, a cushion such as SUBA #400 to SUBA #800 can be used. . The polishing pad can be selected according to the amount of removal of the substrate substrate and the surface state. If a SUBA #400 or smaller polishing pad is used, the processing time is increased due to the relatively high compressibility and elastic recovery rate of the polishing pad and the low hardness characteristics, thereby reducing the polishing efficiency. If SUBA #800 or larger polishing pad is used, the target surface roughness may not be easily achieved due to the low compressibility and elastic recovery rate of the polishing pad and high hardness characteristics. The cushion used in the second polishing process may have a compressibility of 3% or more and an elastic recovery rate of 65% or more. In a polishing pad having a compressibility of 3% or more, when a polishing pressure is applied to the ceria particles, the nap layer around the particles is elastically deformed to distribute and absorb the polishing pressure, and accordingly, suppress The formation of defects having a concave shape that may occur on the surface of the substrate. In a polishing pad having an elastic recovery ratio of 65% or more, since the raised layer can be easily compressed and recovered, the raised layer does not allow the larger cerium oxide particles to remain in the raised layer, and therefore, the concave defect can be suppressed. produce. In the third polishing process, a suede pad as a super-soft pad is used as a polishing pad. Since the surface roughness and particle characteristics must be improved as much as possible in the third polishing process, an ultra-soft polishing pad having a low hardness and a relatively large elastic recovery rate and compressibility is used. The ultra-soft polishing pad used in the third polishing process may have a compressibility of 6% or more and an elastic recovery rate of 72% or more. Since the defect must be further strictly controlled in the third polishing process, the polishing pad has More compressibility and elastic recovery than the polishing pad used in the second polishing process.

用於拋光製程中之拋光墊中所包含之溝槽(groove)可具有各種形狀。舉例而言,可使用具有25 mm間距、4 mm寬度及0.5 mm深度之溝槽之拋光墊。拋光墊之溝槽藉由在拋光製程期間將充分量的漿料供應至透明基板110而增加透明基板110之拋光效率。亦可使用不具有溝槽之拋光墊。溝槽之尺寸可根據拋光製程而變化,而且,可根據拋光製程而判定具有溝槽之拋光墊的使用。此外,若用於拋光製程中之拋光墊具有兩層或兩層以上結構,則自直接相對方向對應於第二層之拋光墊之起毛層可具有200 μm至600 μm之範圍中的厚度。若起毛層具有200 μm或更小的厚度,則會減小拋光墊之彈性恢復率,且因此,難以確保良好表面粗糙度,且鑒於包含粒子之缺陷,其將為負面效應。若起毛層具有600 μm或更大的厚度,則降低確保表面粗糙度之拋光效率。Grooves included in the polishing pad used in the polishing process can have various shapes. For example, a polishing pad having a groove of 25 mm pitch, 4 mm width, and a depth of 0.5 mm can be used. The groove of the polishing pad increases the polishing efficiency of the transparent substrate 110 by supplying a sufficient amount of the slurry to the transparent substrate 110 during the polishing process. Polishing pads without grooves can also be used. The size of the groove can vary depending on the polishing process, and the use of the polishing pad having the groove can be determined according to the polishing process. Further, if the polishing pad used in the polishing process has a structure of two or more layers, the raised layer corresponding to the polishing pad of the second layer from the direct opposite direction may have a thickness in the range of 200 μm to 600 μm. If the raised layer has a thickness of 200 μm or less, the elastic recovery rate of the polishing pad is reduced, and therefore, it is difficult to ensure good surface roughness, and it will be a negative effect in view of the defects containing the particles. If the raised layer has a thickness of 600 μm or more, the polishing efficiency which ensures the surface roughness is lowered.

相移膜120將曝光之相位移位180°。相移膜120實質上包含鉬及矽,且可另外包含選自由氮、碳、氧及氟化物組成之群組的至少一種元素。The phase shift film 120 shifts the phase of the exposure by 180°. The phase shift film 120 substantially contains molybdenum and rhenium, and may additionally contain at least one element selected from the group consisting of nitrogen, carbon, oxygen, and fluoride.

構成相移膜120之元素中之至少一者具有一區(下文稱作“可變組成區”),其中其含量差在相移膜120之厚度方向上等於或大於3 at%。而且,在相移膜120中,元素含量在其厚度方向上是不同的,且可選擇性地控制可變組成區之厚度。具有含量差之元素可為鉬及矽,且鉬或矽之 含量在相移膜120之厚度方向上可具有3 at%或更大的差。當鉬與矽之間的含量差為至少3 at%之區與剩餘區形成介面時,鉬與矽之間的含量差為至少3 at%之區之厚度可等於或小於50 Å。若鉬或矽之含量在相移膜120之厚度方向上具有3 at%或更大的差的區之厚度大於50 Å,則可認為鉬或矽之含量在相移膜120之厚度方向上具有3 at%或更大的差的區不與剩餘區形成介面。At least one of the elements constituting the phase shift film 120 has a region (hereinafter referred to as "variable composition region") in which the difference in content is equal to or greater than 3 at% in the thickness direction of the phase shift film 120. Moreover, in the phase shift film 120, the element content is different in the thickness direction thereof, and the thickness of the variable composition region can be selectively controlled. The elements with poor content may be molybdenum and niobium, and molybdenum or niobium The content may have a difference of 3 at% or more in the thickness direction of the phase shift film 120. When a region where the difference in content between molybdenum and niobium is at least 3 at% forms an interface with the remaining region, a thickness difference between molybdenum and niobium of at least 3 at% may be equal to or less than 50 Å. If the content of molybdenum or niobium having a difference of 3 at% or more in the thickness direction of the phase shift film 120 is greater than 50 Å, it is considered that the content of molybdenum or niobium has a thickness direction of the phase shift film 120. A zone of 3 at% or greater does not form an interface with the remaining zone.

構成相移膜120之元素之含量在相移膜120之寬度方向上可為均一的。此時,相移膜120之寬度方向上之組成均一性可等於或小於10%。可使用以下等式計算組成均一性,且量測位置可為相移膜120之寬度方向上的至少5點。可使用AES方法、XPS方法及RBS方法分析薄膜之組成。The content of the elements constituting the phase shift film 120 may be uniform in the width direction of the phase shift film 120. At this time, the composition uniformity in the width direction of the phase shift film 120 may be equal to or less than 10%. The composition uniformity can be calculated using the following equation, and the measurement position can be at least 5 points in the width direction of the phase shift film 120. The composition of the film can be analyzed using the AES method, the XPS method, and the RBS method.

相移膜120可在其厚度方向上具有自0.2 g/cm3 至2.0 g/cm3 之範圍中的密度差。若相移膜120之厚度方向上之密度差小於0.2 g/cm3 ,則相移膜120具有類似於密度不改變之狀態的狀態,且若密度變化大於2.0 g/cm3 ,則相移膜120中之應力可極大地改變。而且,相移膜120可在厚度方向上具有殘餘應力差,且具體而言,可包含在其厚度方向上之殘餘應力差等於或大於10 MPa的區。The phase shift film 120 may have a density difference in a range from 0.2 g/cm 3 to 2.0 g/cm 3 in its thickness direction. If the difference in density in the thickness direction of the phase shift film 120 is less than 0.2 g/cm 3 , the phase shift film 120 has a state similar to the state in which the density does not change, and if the density changes by more than 2.0 g/cm 3 , the phase shift film The stress in 120 can vary greatly. Moreover, the phase shift film 120 may have a residual stress difference in the thickness direction, and specifically, may include a region in which the residual stress difference in the thickness direction thereof is equal to or greater than 10 MPa.

當使用濺鍍方法形成相移膜120時,在表1中概括製 程條件。When the phase shift film 120 is formed using a sputtering method, it is summarized in Table 1. Condition.

藉由在表1中所概括之製程條件下濺鍍矽化鉬目標(target)而形成相移膜120,在矽化鉬目標中鉬含量為5~30 at%,且其餘物為矽。此時,濺鍍目標在厚度方向及寬度方向上具有均一元素分佈,且具體而言,組成均一性可等於或小於10%。此外,濺鍍目標經由熱壓(hot press,HP)方法或熱均壓(hot iso-static pressure,HIP)方法而製造,且可具有30 μm或更小的粒子直徑。而且,濺鍍目標可在其厚度方向或寬度方向上具有均一粒子尺寸分佈,且可在其厚度方向或寬度方向上具有等於或小於10%之粒子尺寸分佈誤差。The phase shift film 120 is formed by sputtering a target of molybdenum molybdenum under the process conditions outlined in Table 1. The molybdenum content in the molybdenum molybdenum target is 5 to 30 at%, and the remainder is ruthenium. At this time, the sputtering target has a uniform element distribution in the thickness direction and the width direction, and specifically, the composition uniformity may be equal to or less than 10%. Further, the sputtering target is manufactured by a hot press (HP) method or a hot iso-static pressure (HIP) method, and may have a particle diameter of 30 μm or less. Moreover, the sputtering target may have a uniform particle size distribution in its thickness direction or width direction, and may have a particle size distribution error equal to or less than 10% in its thickness direction or width direction.

金屬膜130為多層膜。當金屬膜130具有二層結構時,靠近基板而定位的下層充當光屏蔽膜且具有選自由Cr、CrN、CrCN、CrON、CrCON及CrO、CrCO組成之群組之一者的主要成分,或其混合物。遠離基板而定位的上層充當抗反射膜,且具有選自由Cr、CrN、CrCN、CrON、CrCON、CrO及CrCO組成之群組之一者的主要成分,或其混合物。此時,抗反射膜在曝光之波長下具有10%~25% 之反射率及2.5或更大的光學密度。具體而言,在光學密度的情況下,金屬膜130單獨便可達成等於或大於2.5之光學密度,或金屬膜130與相移膜120組合可達成等於或大於2.5之光學密度。The metal film 130 is a multilayer film. When the metal film 130 has a two-layer structure, the lower layer positioned close to the substrate functions as a light shielding film and has a main component selected from one of the group consisting of Cr, CrN, CrCN, CrON, CrCON, and CrO, CrCO, or mixture. The upper layer positioned away from the substrate serves as an antireflection film and has a main component selected from one of the group consisting of Cr, CrN, CrCN, CrON, CrCON, CrO, and CrCO, or a mixture thereof. At this time, the anti-reflection film has 10% to 25% at the wavelength of exposure. Reflectivity and optical density of 2.5 or greater. Specifically, in the case of optical density, the metal film 130 alone can achieve an optical density equal to or greater than 2.5, or the combination of the metal film 130 and the phase shift film 120 can achieve an optical density equal to or greater than 2.5.

而且,金屬膜130包含在其厚度方向上具有3 at%或更大組成差且具有50 Å或更小厚度的區,且組成差為3 at%或更大的區具有在金屬膜130之深度方向上連續改變的組成。Moreover, the metal film 130 includes a region having a composition difference of 3 at% or more in the thickness direction thereof and having a thickness of 50 Å or less, and a region having a composition difference of 3 at% or more has a depth at the metal film 130. The composition that changes continuously in the direction.

此時,形成組成在金屬膜130之深度方向上連續改變的區意謂在一狀態下執行金屬膜130之沈積,所述狀態包含用以控制金屬膜130之特性之製程條件在未關掉電漿之狀態下連續或逐步改變的至少一區。亦即,金屬膜130之組成在金屬膜130之深度方向上連續改變意謂在用於形成金屬膜之濺鍍期間,製程條件連續或逐步改變。At this time, forming a region in which the composition continuously changes in the depth direction of the metal film 130 means performing deposition of the metal film 130 in a state including process conditions for controlling the characteristics of the metal film 130 without turning off the power. At least one zone that changes continuously or stepwise in the state of the slurry. That is, the continuous change of the composition of the metal film 130 in the depth direction of the metal film 130 means that the process conditions are continuously or stepwise changed during the sputtering for forming the metal film.

此外,金屬膜130可具有三層結構,所述三層結構具有光屏蔽膜、抗反射膜及蝕刻終止膜。在金屬膜130之三層結構中,充當光屏蔽膜及抗反射膜的層由作為主要成分之MoSi形成,且包含選自由MoSi、MoSiO、MoSiN、MoSiC、MoSiCN、MoSiCO及MoSiCON組成之群組的一者,或其混合物。充當蝕刻終止膜的層由作為主要成分之Cr形成,且包含選自由Cr、CrN、CrCN、CrON、CrCON、CrO及CrCO組成之群組的一者,或其混合物。此外,在具有三層結構之金屬層130中,構成金屬層130之元素之組成差在其厚度方向上等於或大於3 at%的區具有50 Å或 更小的厚度,且構成金屬層130之元素之組成差等於或大於3 at%的區(其不具有介面)由組成在金屬膜130之厚度方向上連續改變的區組態。而且,金屬層130可具有在其中具有介面之多層結構,或可具有如在相移膜120中一般組成在其厚度方向上連續改變的區。Further, the metal film 130 may have a three-layer structure having a light shielding film, an antireflection film, and an etch stop film. In the three-layer structure of the metal film 130, a layer serving as a light shielding film and an anti-reflection film is formed of MoSi as a main component, and contains a group selected from the group consisting of MoSi, MoSiO, MoSiN, MoSiC, MoSiCN, MoSiCO, and MoSiCON. One, or a mixture thereof. The layer serving as the etching stopper film is formed of Cr as a main component, and contains one selected from the group consisting of Cr, CrN, CrCN, CrON, CrCON, CrO, and CrCO, or a mixture thereof. Further, in the metal layer 130 having a three-layer structure, the composition difference of the elements constituting the metal layer 130 has 50 Å or more in a region equal to or greater than 3 at% in the thickness direction thereof. A smaller thickness, and a region constituting a difference in composition of the elements of the metal layer 130 equal to or greater than 3 at% (which does not have an interface) is configured by a region constituting a continuous change in the thickness direction of the metal film 130. Moreover, the metal layer 130 may have a multilayer structure having an interface therein, or may have a region in which the composition generally changes in the thickness direction thereof as in the phase shift film 120.

此外,蝕刻終止膜可另外包含於相移膜120與金屬膜130之間。Further, an etch stop film may be additionally included between the phase shift film 120 and the metal film 130.

光阻膜140可由包含強酸之光阻材料形成,且包含具有高於光阻膜140之濃度之強酸的有機薄膜可形成於光阻膜140下方。可由顯影劑顯影定位於光阻膜140下方之有機薄膜,而不管曝光製程之應用如何。光阻膜140可具有1,000 Å至4,500 Å之範圍中的厚度。而且,具有700 Å或更小厚度且包含具有高於光阻膜140之濃度之強酸的有機薄膜可形成於光阻膜140下方。此時,可由顯影劑顯影定位於光阻膜140下方之有機薄膜,而不管曝光製程之應用如何。塗覆於金屬膜130之表面上的光阻材料為化學增幅型光阻(chemically amplified resist)。The photoresist film 140 may be formed of a photoresist material containing a strong acid, and an organic thin film including a strong acid having a higher concentration than the photoresist film 140 may be formed under the photoresist film 140. The organic film positioned under the photoresist film 140 can be developed by a developer regardless of the application of the exposure process. The photoresist film 140 may have a thickness in the range of 1,000 Å to 4,500 Å. Moreover, an organic thin film having a thickness of 700 Å or less and containing a strong acid having a higher concentration than the photoresist film 140 may be formed under the photoresist film 140. At this time, the organic film positioned under the photoresist film 140 can be developed by the developer regardless of the application of the exposure process. The photoresist material coated on the surface of the metal film 130 is a chemically amplified resist.

圖2是繪示根據例示性實施例之製造用於半調相移遮罩之空白遮罩之方法的流程圖。2 is a flow chart illustrating a method of fabricating a blank mask for a halftone phase shift mask, in accordance with an illustrative embodiment.

參看圖2,使用藉由使用HP或HIP方法製造的濺鍍目標,在具有6025尺寸之透明基板110上形成相移膜120,且在長穿透濺鍍設備中相移膜120具有Mo:Si=2:8(亦即,Mo:Si=20 at%:80 at%)之組成比率,如圖3中所示。表2中概括用於沈積相移膜120之製程條件。Referring to FIG. 2, a phase shift film 120 is formed on a transparent substrate 110 having a size of 6025 using a sputtering target manufactured by using an HP or HIP method, and the phase shift film 120 has a Mo: Si in a long penetration sputtering apparatus. The composition ratio of =2:8 (i.e., Mo: Si = 20 at%: 80 at%) is as shown in Fig. 3. The process conditions for depositing the phase shifting film 120 are summarized in Table 2.

在表2中所描述之製程條件下相對於相移膜120執行第一沈積製程持續30秒(操作S200)。此時,氣體流量不限於3~5 sccm,但基於體積百分比(vol%),Ar氣之流量可在10%~70%範圍中,且N2 氣之流量可在20%~85%範圍中。壓力亦可在0.01~0.4Pa範圍中,且濺鍍功率可在0.6~13W/mm範圍中。接下來,連續地執行第二沈積製程(操作S210)。而且,在此情況下,可改變製程條件以控制相移膜120之特性。The first deposition process was performed with respect to the phase shift film 120 for 30 seconds under the process conditions described in Table 2 (operation S200). At this time, the gas flow rate is not limited to 3~5 sccm, but based on the volume percentage (vol%), the flow rate of the Ar gas may be in the range of 10% to 70%, and the flow rate of the N 2 gas may be in the range of 20% to 85%. . The pressure can also be in the range of 0.01 to 0.4 Pa, and the sputtering power can be in the range of 0.6 to 13 W/mm. Next, the second deposition process is continuously performed (operation S210). Moreover, in this case, the process conditions can be changed to control the characteristics of the phase shift film 120.

經由上文所描述之製程,可形成在厚度方向上具有兩種特性之單層相移膜120。此時,當沈積條件自相移膜120之下層至上層而改變,以便在透明基板110上形成不具有下層與上層之間的介面的相移膜120時,Ar氣之流量維持於3 sccm,且N2 氣之流量自5→9→13→17 sccm逐漸增加。濺鍍功率亦自0.7→1.0→1.2→1.5 kW逐漸增加。依據奧格分析(Auger analysis),相移膜120之下層包含15 at% Mo、40 at% Si及45 at% N,且上層包含11 at% Mo、35 at% Si及54 at% N。如上文所描述,由於相移膜120之上層包含相對大量的氮,所以相移膜120可在化學耐久性 (chemical durability)、混濁度、對金屬膜之黏合力、殘餘應力及非晶狀態方面達成優良特性。同時,由於相移膜120之下層包含相對小量的氮,所以下層在曝光耐久性、對基板之黏合力及薄膜電阻方面為優良的,且具體而言,在針孔(pin holes)及粒子方面為優良的。而且,藉由達成多層連續膜而在相移膜120中不具有介面可增強與針孔及粒子有關的特性。同時,亦可能藉由施加機械擋板(mechanical shutter)而製造具有介面之相移膜120。Through the process described above, a single-layer phase shift film 120 having two characteristics in the thickness direction can be formed. At this time, when the deposition conditions are changed from the lower layer to the upper layer of the phase shift film 120 to form the phase shift film 120 having no interface between the lower layer and the upper layer on the transparent substrate 110, the flow rate of the Ar gas is maintained at 3 sccm. And the flow rate of N 2 gas gradually increases from 5→9→13→17 sccm. The sputtering power is also gradually increased from 0.7→1.0→1.2→1.5 kW. According to Auger analysis, the lower layer of phase shift film 120 contains 15 at% Mo, 40 at% Si, and 45 at% N, and the upper layer contains 11 at% Mo, 35 at% Si, and 54 at% N. As described above, since the upper layer of the phase shift film 120 contains a relatively large amount of nitrogen, the phase shift film 120 can have chemical durability, turbidity, adhesion to a metal film, residual stress, and amorphous state. Achieve excellent characteristics. Meanwhile, since the lower layer of the phase shift film 120 contains a relatively small amount of nitrogen, the following layers are excellent in exposure durability, adhesion to the substrate, and sheet resistance, and specifically, in pin holes and particles. The aspect is excellent. Moreover, the absence of an interface in the phase shift film 120 by achieving a multilayer continuous film enhances the characteristics associated with pinholes and particles. At the same time, it is also possible to fabricate the phase shifting film 120 having an interface by applying a mechanical shutter.

接下來,金屬膜130經由濺鍍製程形成於相移膜120上(操作S220)。此時,金屬膜130可包含至少兩個薄膜。接下來,藉由使用旋塗方法(spin coating)將包含強酸且具有100 Å厚度之有機薄膜形成於金屬膜130上(操作S230)。可經由控制軟烤條件在不需要曝光製程的情況下使用顯影劑而顯影有機薄膜。而且,若經由控制軟烤條件在曝光製程之後未經由顯影製程顯影有機薄膜,則可僅經由乾式蝕刻(dry etching)製程而移除有機薄膜。接下來,藉由塗覆正型(positive type)化學增幅型光阻材料而將最終光阻膜形成於有機薄膜上(操作S240)。經由上文所描述之過程,可製造具有連續多層結構之半調相移空白遮罩。此後,可藉由圖案化並蝕刻半調相移空白遮罩而形成半調相移光罩。Next, the metal film 130 is formed on the phase shift film 120 via a sputtering process (operation S220). At this time, the metal film 130 may include at least two films. Next, an organic film containing a strong acid and having a thickness of 100 Å is formed on the metal film 130 by using a spin coating (operation S230). The organic film can be developed by controlling the soft baking conditions using a developer without requiring an exposure process. Moreover, if the organic film is not developed through the development process after the exposure process by controlling the soft baking conditions, the organic film can be removed only by a dry etching process. Next, a final photoresist film is formed on the organic film by coating a positive type chemically amplified photoresist material (operation S240). Through the process described above, a halftone phase shifting blank mask having a continuous multilayer structure can be fabricated. Thereafter, a half-phase shift mask can be formed by patterning and etching a halftone phase shifting blank mask.

藉由根據本發明之半調相移空白遮罩、半調相移光罩及其製造方法,由於相移膜在其厚度方向上具有不同組成比率,所以可根據相移膜中之位置達成各種功能。因此, 有可能製造在相移膜之黏合力、粒子、化學耐久性、曝光耐久性、殘餘應力及薄膜電阻特性方面是優良的半調相移空白遮罩。因此,可製造高品質半調相移光罩,且最終,其允許製造高品質半導體元件。According to the halftone phase shift blank mask, the half phase shift mask and the manufacturing method thereof according to the present invention, since the phase shift film has different composition ratios in the thickness direction thereof, various kinds can be achieved according to the position in the phase shift film. Features. therefore, It is possible to manufacture a halftone phase shift blank mask which is excellent in adhesion, particle, chemical durability, exposure durability, residual stress, and sheet resistance characteristics of the phase shift film. Therefore, a high-quality half-phase shift mask can be manufactured, and finally, it allows fabrication of high-quality semiconductor elements.

雖然已參考特定實施例描述半調相移空白遮罩、半調相移光罩及其製造方法,但其不限於此。因此,熟習此項技術者將容易理解,在不脫離由所附申請專利範圍界定之本發明之精神及範疇的情況下,可對其作出各種修改及改變。Although the halftone phase shift blank mask, the half phase shift mask, and the method of fabricating the same have been described with reference to the specific embodiments, it is not limited thereto. It will be apparent to those skilled in the art that various modifications and changes can be made without departing from the spirit and scope of the invention as defined by the appended claims.

100‧‧‧半調相移空白遮罩100‧‧‧ halftone phase shift blank mask

110‧‧‧透明基板110‧‧‧Transparent substrate

120‧‧‧相移膜120‧‧‧ phase shift film

130‧‧‧金屬膜130‧‧‧Metal film

140‧‧‧光阻膜140‧‧‧Photoresist film

S200~S240‧‧‧操作S200~S240‧‧‧ operation

自結合附圖所進行之以下描述中可更詳細地理解例示性實施例,附圖中:圖1是根據例示性實施例之用於硬遮罩之空白遮罩的剖面圖。The exemplary embodiments may be understood in more detail in the following description of the accompanying drawings in which: FIG. 1 is a cross-sectional view of a blank mask for a hard mask in accordance with an illustrative embodiment.

圖2是繪示根據例示性實施例之製造用於硬遮罩之空白遮罩之方法的流程圖。2 is a flow chart illustrating a method of fabricating a blank mask for a hard mask, in accordance with an illustrative embodiment.

圖3是根據例示性實施例之在用於製造用於硬遮罩之空白遮罩之長穿透濺鍍(long through sputtering)設備中相移膜的組成比率的示意圖。3 is a schematic diagram of a composition ratio of a phase shifting film in a long through sputtering apparatus for fabricating a blank mask for a hard mask, according to an exemplary embodiment.

S200~S240‧‧‧操作S200~S240‧‧‧ operation

Claims (25)

一種半調相移空白遮罩,其包括透明基板、相移膜、金屬膜及光阻膜,其中所述相移膜包括可變組成區,其中構成所述膜之元素中之至少一種元素的組成比率在所述膜之深度方向上連續改變,以及構成所述膜之元素中之至少一種元素在所述可變組成區中在所述膜的厚度方向上具有等於或大於3 at%之含量差。 A halftone phase shifting blank mask comprising a transparent substrate, a phase shifting film, a metal film and a photoresist film, wherein the phase shifting film comprises a variable composition region, wherein at least one of the elements constituting the film The composition ratio is continuously changed in the depth direction of the film, and at least one element constituting the film has a content equal to or greater than 3 at% in the thickness direction of the film in the variable composition region. difference. 如申請專利範圍第1項所述之半調相移空白遮罩,其中所述相移膜實質上包括鉬及矽,且所述鉬及所述矽中的至少一者在所述可變組成區中在其厚度方向上具有等於或大於3 at%之含量差。 The halftone phase shifting blank mask of claim 1, wherein the phase shifting film substantially comprises molybdenum and niobium, and at least one of the molybdenum and the niobium is in the variable composition The region has a content difference equal to or greater than 3 at% in the thickness direction thereof. 如申請專利範圍第1項所述之半調相移空白遮罩,其中所述相移膜實質上包括鉬及矽,所述鉬及所述矽中的至少一者在所述可變組成區中在其厚度方向上具有等於或大於3 at%之含量差,且所述可變組成區具有小於或等於50 Å的厚度。 The halftone phase shifting blank mask of claim 1, wherein the phase shifting film substantially comprises molybdenum and tantalum, and at least one of the molybdenum and the tantalum is in the variable composition region There is a content difference equal to or greater than 3 at% in the thickness direction thereof, and the variable composition region has a thickness of less than or equal to 50 Å. 如申請專利範圍第1項所述之半調相移空白遮罩,其中所述相移膜實質上包括鉬及矽,且在其厚度方向上具有0.2 g/cm3 至2.0 g/cm3 之範圍中的密度差。The halftone phase shifting blank mask of claim 1, wherein the phase shifting film substantially comprises molybdenum and niobium, and has a thickness of 0.2 g/cm 3 to 2.0 g/cm 3 in a thickness direction thereof. The difference in density in the range. 如申請專利範圍第1項所述之半調相移空白遮罩,其中構成所述相移膜之元素之組成均一性為10%或更小。 The halftone phase shift blank mask of claim 1, wherein the composition constituting the phase shift film has a composition uniformity of 10% or less. 如申請專利範圍第1項所述之半調相移空白遮 罩,其中所述相移膜在其厚度方向上具有不同的殘餘應力。 The halftone phase shift blank cover as described in item 1 of the patent application scope A cover wherein the phase shift film has different residual stresses in its thickness direction. 如申請專利範圍第6項所述之半調相移空白遮罩,其中所述相移膜包括在其所述厚度方向上之殘餘應力差等於或大於10 MPa的區。 The halftone phase shift blank mask of claim 6, wherein the phase shift film comprises a region in which a residual stress difference in the thickness direction is equal to or greater than 10 MPa. 如申請專利範圍第1項所述之半調相移空白遮罩,其中所述金屬膜包括多層結構,所述多層結構包含下層及上層,其中充當光屏蔽膜且靠近所述透明基板而定位之所述下層包括選自由Cr、CrN、CrCN、CrON、CrCON、CrO及CrCO組成之群組中的一者作為主要成分,或其混合物,且充當抗反射膜並遠離所述透明基板而定位之所述上層包括選自由Cr、CrN、CrCN、CrON、CrCON、CrO及CrCO組成之群組中的一者作為主要成分,或其混合物。 The halftone phase shift blank mask of claim 1, wherein the metal film comprises a multilayer structure comprising a lower layer and an upper layer, wherein the light shielding film serves as a light shielding film and is positioned adjacent to the transparent substrate. The lower layer includes one selected from the group consisting of Cr, CrN, CrCN, CrON, CrCON, CrO, and CrCO as a main component, or a mixture thereof, and functions as an antireflection film and is positioned away from the transparent substrate. The upper layer includes one selected from the group consisting of Cr, CrN, CrCN, CrON, CrCON, CrO, and CrCO as a main component, or a mixture thereof. 如申請專利範圍第8項所述之半調相移空白遮罩,其中所述多層金屬膜具有50 Å或50 Å以下厚度的可變組成區,且其中構成所述膜之元素中之至少一種元素的含量在所述多層金屬膜之深度方向上連續改變。 The halftone phase shift blank mask of claim 8, wherein the multilayer metal film has a variable composition region having a thickness of 50 Å or less, and at least one of the elements constituting the film. The content of the element continuously changes in the depth direction of the multilayered metal film. 如申請專利範圍第1項所述之半調相移空白遮罩,其中所述金屬膜包括在其厚度方向上之殘餘應力差等於或大於10 MPa的區。 The halftone phase shift blank mask of claim 1, wherein the metal film comprises a region in which a residual stress difference in a thickness direction thereof is equal to or greater than 10 MPa. 如申請專利範圍第1項所述之半調相移空白遮罩,其中所述金屬膜具有三層結構,所述三層結構包含第一層、第二層及第三層,其中所述第一層及所述第二層各自包括MoSi作為主要成分,以及選自由MoSi、MoSiO、MoSiN、MoSiC、MoSiCN、MoSiCO及MoSiCON組成之 群組中的一者,或其混合物,且所述第三層包括鉻作為主要成分,以及選自由Cr、CrN、CrCN、CrON、CrCON、CrO及CrCO組成之群組中的一者,或其混合物。 The halftone phase shifting blank mask of claim 1, wherein the metal film has a three-layer structure, the three-layer structure comprising a first layer, a second layer, and a third layer, wherein the One layer and the second layer each include MoSi as a main component, and are selected from the group consisting of MoSi, MoSiO, MoSiN, MoSiC, MoSiCN, MoSiCO, and MoSiCON. One of the group, or a mixture thereof, and the third layer includes chromium as a main component, and one selected from the group consisting of Cr, CrN, CrCN, CrON, CrCON, CrO, and CrCO, or mixture. 如申請專利範圍第11項所述之半調相移空白遮罩,其中所述三層金屬膜具有50 Å或50 Å以下厚度的可變組成區,且其中構成所述三層膜之元素中之至少一種元素的含量在所述多層金屬膜之所述深度方向上連續改變。 The semi-tone phase shifting blank mask of claim 11, wherein the three-layer metal film has a variable composition region having a thickness of 50 Å or less, and wherein the elements constituting the three-layer film are The content of at least one of the elements continuously changes in the depth direction of the multilayered metal film. 如申請專利範圍第1項所述之半調相移空白遮罩,其中所述光阻膜由包括強酸之光阻材料形成,且包括具有高於所述光阻膜之濃度之強酸的有機薄膜形成於所述光阻膜下方。 The halftone phase shift blank mask of claim 1, wherein the photoresist film is formed of a photoresist material comprising a strong acid, and comprises an organic film having a strong acid higher than a concentration of the photoresist film. Formed under the photoresist film. 如申請專利範圍第13項所述之半調相移空白遮罩,其中形成於所述光阻膜下方之所述有機薄膜由顯影劑顯影。 The halftone phase shifting blank mask of claim 13, wherein the organic film formed under the photoresist film is developed by a developer. 如申請專利範圍第1項所述之半調相移空白遮罩,其中所述透明基板經由多個研磨製程及多個拋光製程而形成。 The halftone phase shift blank mask of claim 1, wherein the transparent substrate is formed by a plurality of polishing processes and a plurality of polishing processes. 如申請專利範圍第15項所述之半調相移空白遮罩,其中所述多個研磨製程使用包含選自由碳化矽(SiC)、金剛石(C)、氧化鋯(ZrO2 )及氧化鋁(Al2 O3 )組成之群組中之至少一者的拋光粒子來執行。The halftone phase shift blank mask of claim 15, wherein the plurality of polishing processes are selected from the group consisting of tantalum carbide (SiC), diamond (C), zirconium oxide (ZrO 2 ), and aluminum oxide ( The polishing particles of at least one of the group consisting of Al 2 O 3 ) are performed. 如申請專利範圍第16項所述之半調相移空白遮罩,其中所述拋光粒子具有4 μm至20 μm之範圍中的粒子尺寸。 The halftone phase shifting blank mask of claim 16, wherein the polishing particles have a particle size in the range of 4 μm to 20 μm. 如申請專利範圍第15項所述之半調相移空白遮罩,其中所述多個拋光製程使用包括氧化鈰(CeO2 )、膠態二氧化矽(SiO2 )及過氧化氫(H2 O2 )之漿料來執行。The halftone phase shift blank mask of claim 15, wherein the plurality of polishing processes include cerium oxide (CeO 2 ), colloidal cerium oxide (SiO 2 ), and hydrogen peroxide (H 2 ). The slurry of O 2 ) is executed. 一種半調相移光罩,其藉由圖案化並蝕刻如申請專利範圍第1至18項中任一項所述之半調相移空白遮罩而來製造。 A half-tone phase shifting mask manufactured by patterning and etching a halftone phase shifting blank mask as described in any one of claims 1 to 18. 一種製造半調相移空白遮罩的方法,其藉由在透明基板上依序形成相移膜、金屬膜及光阻膜,其中藉由在接通電漿之狀態下逐步地或連續地改變構成製程條件之多個條件中之至少一者而形成所述相移膜,且所述相移膜包括可變組成區,其中構成所述膜之元素中之至少一種元素的組成比率在所述膜之深度方向上連續改變,以及構成所述膜之元素中之至少一種元素在所述可變組成區中在所述膜的厚度方向上具有等於或大於3 at%之含量差。 A method for manufacturing a halftone phase shifting blank mask by sequentially forming a phase shift film, a metal film, and a photoresist film on a transparent substrate, wherein the film is changed stepwise or continuously by turning on the plasma Forming the phase shift film at least one of a plurality of conditions constituting a process condition, and the phase shift film includes a variable composition region, wherein a composition ratio of at least one of elements constituting the film is The film is continuously changed in the depth direction, and at least one of the elements constituting the film has a content difference of equal to or more than 3 at% in the thickness direction of the film in the variable composition region. 如申請專利範圍第20項所述之製造半調相移空白遮罩的方法,其中構成所述製程條件之所述多個條件包括非反應氣體之流量、反應氣體之流量、製程壓力及濺鍍功率,且所述非反應氣體之所述流量是在10~70體積%之範圍中選擇,且所述反應氣體之所述流量是在20~85體積%之範圍中選擇,所述製程壓力是在0.01~0.4 Pa之範圍中選擇,且所述濺鍍功率是在0.6~13 W/mm之範圍中選擇。 The method of manufacturing a halftone phase shifting blank mask according to claim 20, wherein the plurality of conditions constituting the process condition include a flow rate of a non-reactive gas, a flow rate of a reaction gas, a process pressure, and a sputtering The power, and the flow rate of the non-reactive gas is selected in the range of 10 to 70% by volume, and the flow rate of the reaction gas is selected in the range of 20 to 85% by volume, and the process pressure is It is selected in the range of 0.01 to 0.4 Pa, and the sputtering power is selected in the range of 0.6 to 13 W/mm. 如申請專利範圍第20或21項所述之製造半調相 移空白遮罩的方法,其中所述非反應氣體為Ar氣,且所述反應氣體為氮氣。 Manufacturing semi-phased phase as described in claim 20 or 21 A method of moving a blank mask, wherein the non-reactive gas is Ar gas, and the reaction gas is nitrogen. 如申請專利範圍第22項所述之製造半調相移空白遮罩的方法,其中所述相移膜之上層具有比其下層高的氮含量。 A method of fabricating a halftone phase shifting blank mask as described in claim 22, wherein the upper layer of the phase shifting film has a higher nitrogen content than the lower layer thereof. 如申請專利範圍第20項所述之製造半調相移空白遮罩的方法,更包括:藉由使用濺鍍在所述相移膜上形成所述金屬膜;以及在所述金屬膜上形成光阻膜。 The method of manufacturing a halftone phase shifting blank mask according to claim 20, further comprising: forming the metal film on the phase shift film by using sputtering; and forming on the metal film Photoresist film. 如申請專利範圍第24項所述之製造半調相移空白遮罩的方法,其中所述光阻膜由包括強酸之光阻材料形成,且包括具有高於所述光阻膜之濃度之強酸的有機薄膜形成於所述光阻膜下方。 The method of manufacturing a halftone phase shifting blank mask according to claim 24, wherein the photoresist film is formed of a photoresist material including a strong acid, and includes a strong acid having a concentration higher than the photoresist film. An organic film is formed under the photoresist film.
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