TWI410296B - Tool changer and tool change methed - Google Patents
Tool changer and tool change methed Download PDFInfo
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- TWI410296B TWI410296B TW98107372A TW98107372A TWI410296B TW I410296 B TWI410296 B TW I410296B TW 98107372 A TW98107372 A TW 98107372A TW 98107372 A TW98107372 A TW 98107372A TW I410296 B TWI410296 B TW I410296B
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Abstract
Description
本發明涉及一種換刀設備及換刀方法,尤其涉及一種電路板鑽孔機的換刀設備及換刀方法。The invention relates to a tool changing device and a tool changing method, in particular to a tool changing device and a tool changing method for a circuit board drilling machine.
如圖10所示,在電路板鑽孔機中,主軸1夾持一刀具2並利用該刀具2進行鑽孔。主軸1上的刀具2在加工過程中需要經常與刀盤3上承放的複數刀具4進行更換。由於刀盤3上的刀具4之間的間距很小,無法直接使用主軸1的夾頭5來取放刀具4。因此,通常都要利用一輔助刀臂6將刀具4從刀盤3取出,放在空間較大的暫存刀庫7後,來暫存從主軸1上更換下來的刀具2及從刀盤3選取的刀具4,具體的換刀流程通常包括以下步驟:As shown in FIG. 10, in the circuit board drilling machine, the spindle 1 holds a tool 2 and performs drilling using the tool 2. The tool 2 on the spindle 1 needs to be replaced frequently with the plurality of tools 4 placed on the cutter head 3 during the machining process. Since the spacing between the tools 4 on the cutter head 3 is small, it is not possible to directly use the chuck 5 of the spindle 1 to pick up and place the tool 4. Therefore, the tool 4 is usually taken out from the cutter head 3 by an auxiliary cutter arm 6, and placed in the temporary storage magazine 7 having a large space to temporarily store the cutter 2 and the slave cutter 3 which are replaced from the spindle 1. The selected tool 4, the specific tool change process usually includes the following steps:
a.輔助刀臂6移動至刀盤3上方;a. The auxiliary knife arm 6 moves above the cutter head 3;
b.輔助刀臂6下降並夾起新刀具4,刀盤3上出現一空位;b. The auxiliary cutter arm 6 is lowered and the new cutter 4 is clamped, and a vacancy occurs on the cutter head 3;
c.輔助刀臂6上升;c. the auxiliary knife arm 6 is raised;
d.輔助刀臂6移動至暫存刀庫7的第一載體8上方;d. The auxiliary knife arm 6 moves to the top of the first carrier 8 of the temporary magazine 7;
e.輔助刀臂6下降並將新刀具4放入第一載體8;e. The auxiliary tool arm 6 is lowered and the new tool 4 is placed in the first carrier 8;
f..輔助刀臂6上升;f.. the auxiliary knife arm 6 is raised;
g.主軸1移動至暫存刀庫7的第二載體9上方;g. The spindle 1 moves to the top of the second carrier 9 of the temporary magazine 7;
h.主軸1下降並將舊刀具2放入第二載體9;h. The main shaft 1 is lowered and the old cutter 2 is placed in the second carrier 9;
i.主軸1上升;i. the spindle 1 rises;
j.輔助刀臂6移動至第二載體9上方,主軸1移動至第一載體8上方;j. The auxiliary knife arm 6 moves above the second carrier 9, and the spindle 1 moves above the first carrier 8;
k.輔助刀臂6下降並將舊刀具2夾起,主軸1下降並將新刀具4夾起;k. The auxiliary tool arm 6 is lowered and the old tool 2 is clamped, the main shaft 1 is lowered and the new tool 4 is clamped;
l.主軸1及輔助刀臂6上升,主軸1開始旋轉,新刀具4準備工作;l. The main shaft 1 and the auxiliary arm 6 rise, the main shaft 1 starts to rotate, and the new tool 4 is ready to work;
m.輔助刀臂6移動至刀盤3的空位上方;m. the auxiliary knife arm 6 moves above the vacancy of the cutter head 3;
n.輔助刀臂6下降並將舊刀具2放入空位。n. The auxiliary knife arm 6 is lowered and the old tool 2 is placed in the empty position.
可以看出,上述換刀流程較為複雜,影響了換刀的效率,從而也大大影響了電路板的加工效率。It can be seen that the above-mentioned tool change process is complicated, which affects the efficiency of the tool change, and thus greatly affects the processing efficiency of the circuit board.
鑒於以上內容,有必要提供一種效率更高的換刀設備及一種換刀方法。In view of the above, it is necessary to provide a more efficient tool changer and a tool change method.
一種換刀設備,包括一設有夾頭的主軸、一設有夾頭的輔助刀臂、一設有複數刀位的刀盤以及一暫存刀庫,該暫存刀庫包括一本體、一第一載體以及一第二載體,該暫存刀庫還包括一可相對於該本體轉動的轉盤,該第一載體及該第二載體設於該轉盤上。A tool changing device comprises a spindle provided with a chuck, an auxiliary cutter arm provided with a chuck, a cutter disc having a plurality of cutter positions and a temporary cutter magazine, wherein the temporary cutter magazine comprises a body and a The first carrier and a second carrier further comprise a turntable rotatable relative to the body, the first carrier and the second carrier being disposed on the turntable.
一種利用上述換刀設備進行換刀的換刀方法,包括以下步驟:令該主軸的夾頭事先夾持一第一刀具;將複數第二刀具分別放入該刀盤的複數刀位中;該輔助刀臂移動至該刀盤上方;該輔助刀臂的夾頭下降並夾起一第二刀具,被夾起的第二刀具原本所在的刀位形成空位;該輔助刀臂上升;該主軸及該輔助刀臂分別移動至該暫存刀庫的轉盤的第一載體及第二載體的上方;該主軸下降並將夾於其夾頭的該第一刀具放入該第一載體,該輔助刀臂下降並將夾於其夾頭的該第二刀具放入該第二載體;該主軸及該輔助刀臂上升,該轉盤轉動以使該第一載體及該第二載體換位;該主軸下降並由其夾頭夾起位於該第二載體內的該第二刀具,該輔助刀臂下降並由其夾頭夾起位於該第一載體內的該第一刀具;該輔助刀臂移動至該刀盤的形成空位的該刀位上方;該輔助刀臂下降並將夾於其夾頭的該第一刀具放入該刀盤的形成空位的該刀位。A tool changing method for changing a tool by using the above-mentioned tool changing device, comprising the steps of: clamping a chuck of the spindle to a first tool in advance; and placing a plurality of second tools into a plurality of tool positions of the cutter head; The auxiliary cutter arm moves to the upper side of the cutter head; the chuck of the auxiliary cutter arm descends and picks up a second cutter, and the clamped second cutter originally forms a vacancy; the auxiliary cutter arm rises; the main shaft and The auxiliary cutter arms are respectively moved to the first carrier and the second carrier of the rotary table of the temporary magazine; the spindle is lowered and the first cutter clamped to the chuck is placed in the first carrier, the auxiliary knife Lowering the arm and placing the second cutter clamped on the collet into the second carrier; the main shaft and the auxiliary arm are raised, the turntable rotating to transposition the first carrier and the second carrier; the spindle descending And clamping, by the collet, the second cutter located in the second carrier, the auxiliary cutter arm descending and clamping the first cutter located in the first carrier by the collet; the auxiliary cutter arm moves to the Above the tool bit forming a vacancy; the auxiliary arm Drop clip thereon and the collet tool into the first slot of the cutter head is formed in the tool bit.
採用本發明換刀設備換刀時可比傳統的換刀流程節省多個步驟,大幅提升了換刀效率。When the tool changing device of the invention is used for tool changing, the utility model can save multiple steps than the traditional tool changing process, and greatly improves the tool changing efficiency.
請參閱圖1,本發明換刀設備包括一主軸10、一輔助刀臂30、一刀盤50以及一暫存刀庫70。Referring to FIG. 1, the tool changing apparatus of the present invention includes a spindle 10, an auxiliary cutter arm 30, a cutter head 50, and a temporary magazine 70.
主軸10設有一用來夾持刀具的夾頭11。在工作時,夾頭11上夾設一第一刀具13。The spindle 10 is provided with a collet 11 for holding a cutter. In operation, a first cutter 13 is interposed on the collet 11.
輔助刀臂30設有一用來夾持刀具的夾頭31。通常,可將輔助刀臂30設計為與主軸10同步運動或者非同步運動。設計為同步運動時,可將輔助刀臂30固連於主軸10。設計為非同步運動時,可將輔助刀臂30與主軸10分別可滑動地裝設於同一橫樑(圖未示);同時,可將輔助刀臂30與主軸10分別透過一縱向設置的伸縮件(圖未示)裝設於該橫樑,使得輔助刀臂30與主軸10可分別向對於該橫樑上下移動。為方便地介紹本發明,在本實施方式中,採用輔助刀臂30與主軸10同步運動的方式。The auxiliary cutter arm 30 is provided with a collet 31 for gripping the cutter. In general, the auxiliary knife arm 30 can be designed to move synchronously or non-synchronously with the spindle 10. The auxiliary cutter arm 30 can be fixed to the main shaft 10 when designed for synchronous motion. When the non-synchronous motion is designed, the auxiliary arm 30 and the main shaft 10 can be slidably mounted on the same beam (not shown); at the same time, the auxiliary arm 30 and the main shaft 10 can be respectively transmitted through a longitudinally disposed telescopic piece. (not shown) is mounted on the beam such that the auxiliary arm 30 and the main shaft 10 are movable up and down respectively for the beam. In order to facilitate the introduction of the present invention, in the present embodiment, a mode in which the auxiliary blade arm 30 moves in synchronization with the spindle 10 is employed.
刀盤50上設有複數刀位51,用於分別放置複數第二刀具53。The cutter head 50 is provided with a plurality of cutter positions 51 for respectively placing the plurality of second cutters 53.
暫存刀庫70包括一本體71以及一可相對於本體71轉動的轉盤73。轉盤73上設有一第一載體731以及一第二載體732。在本實施方式中,第一載體731及第二載體732關於轉盤73的圓心對稱。The temporary magazine 70 includes a body 71 and a turntable 73 rotatable relative to the body 71. A first carrier 731 and a second carrier 732 are disposed on the turntable 73. In the present embodiment, the first carrier 731 and the second carrier 732 are symmetrical about the center of the turntable 73.
請參閱圖8,在本實施方式中,該暫存刀庫70的本體71包括一殼體711、一豎直地裝設於殼體711的第一轉軸713以及一水平地裝設於殼體711的第二轉軸715。第一轉軸713的兩端分別安裝於殼體711的頂板與底板,且第一轉軸713的兩端與殼體711的頂板與底板之間分別採用軸承75進行配合,使得第一轉軸713可相對於殼體711轉動。第一轉軸713的頂端由殼體711的頂板露出,並固接於該轉盤73的底面圓心處。第一轉軸713中部設有一第一斜齒輪78。第二轉軸715的中部安裝於殼體711的一側板,第二轉軸715的兩端分別位於殼體711內外。第二轉軸715與該側板之間採用軸承76進行配合,使得第二轉軸715可相對於殼體711轉動。第二轉軸715的位於殼體711內的一端處設有一第二斜齒輪79。第二斜齒輪79與第一斜齒輪78相嚙合。Referring to FIG. 8 , in the embodiment, the main body 71 of the temporary storage 70 includes a housing 711 , a first rotating shaft 713 vertically mounted on the housing 711 , and a horizontally mounted housing The second shaft 715 of 711. The two ends of the first rotating shaft 713 are respectively mounted on the top plate and the bottom plate of the housing 711, and the two ends of the first rotating shaft 713 are matched with the bottom plate and the bottom plate of the housing 711 by bearings 75, so that the first rotating shaft 713 can be opposite. Rotating in the housing 711. The top end of the first rotating shaft 713 is exposed by the top plate of the housing 711 and is fixed to the center of the bottom surface of the turntable 73. A first helical gear 78 is disposed in the middle of the first rotating shaft 713. The middle portion of the second rotating shaft 715 is mounted on one side plate of the housing 711, and the two ends of the second rotating shaft 715 are respectively located inside and outside the housing 711. The second rotating shaft 715 is engaged with the side plate by a bearing 76 such that the second rotating shaft 715 is rotatable relative to the housing 711. A second helical gear 79 is disposed at one end of the second rotating shaft 715 located in the housing 711. The second bevel gear 79 meshes with the first bevel gear 78.
使用時,在第二轉軸715的位於殼體711外的一端處施加一轉矩,使得第二轉軸715轉動。第二轉軸715透過第二斜齒輪79將轉矩傳遞給第一斜齒輪78,從而使得第一轉軸713帶動轉盤73轉動。另外,可在轉盤73與殼體711的頂板之間增設複數滾珠77,使得轉盤73的轉動更加平穩、流暢。In use, a torque is applied to one end of the second shaft 715 that is outside the housing 711 such that the second shaft 715 rotates. The second rotating shaft 715 transmits the torque to the first helical gear 78 through the second helical gear 79, so that the first rotating shaft 713 drives the turntable 73 to rotate. In addition, a plurality of balls 77 may be added between the turntable 73 and the top plate of the housing 711 to make the rotation of the turntable 73 smoother and smoother.
在其他實施方式中,暫存刀庫70可省去第二轉軸715及兩斜齒輪78、79,而將轉矩直接施加給第一轉軸713來帶動轉盤73轉動。例如,可在殼體711內裝設一伺服馬達,利用該伺服馬達帶動第一轉軸713轉動。In other embodiments, the temporary magazine 70 can omit the second shaft 715 and the two helical gears 78, 79, and directly apply the torque to the first shaft 713 to drive the turntable 73 to rotate. For example, a servo motor can be mounted in the housing 711, and the first rotating shaft 713 can be rotated by the servo motor.
如圖9所示,在實際生產中,一般會同時使用多台鑽孔機進行多主軸加工,而同時也會有多個刀盤。因此,可以將多個上述暫存刀庫70串連,利用鏈條或皮帶輪80與該等暫存刀庫70的第二轉軸715相配合,由一伺服馬達90帶動該等暫存刀庫70的轉盤73旋轉。As shown in Fig. 9, in actual production, multiple drilling machines are generally used simultaneously for multi-spindle machining, and at the same time, there are multiple cutterheads. Therefore, a plurality of the temporary storage magazines 70 can be connected in series, and the chain or pulley 80 is matched with the second rotating shaft 715 of the temporary storage 70, and the servo motor 90 drives the temporary storage 70. The turntable 73 rotates.
本發明換刀設備的換刀方法包括以下步驟:The tool changing method of the tool changing device of the present invention comprises the following steps:
A.請結合圖1及圖2,輔助刀臂30移動至刀盤50上方;A. Please refer to FIG. 1 and FIG. 2, the auxiliary arm 30 moves to the top of the cutter head 50;
B.輔助刀臂30的夾頭31下降並夾起一第二刀具53,該第二刀具53原本所在的刀位51形成空位;B. The chuck 31 of the auxiliary cutter arm 30 is lowered and a second cutter 53 is clamped, and the cutter position 51 where the second cutter 53 is originally formed forms a vacancy;
C.輔助刀臂30上升;C. The auxiliary knife arm 30 is raised;
D.請繼續參照圖3,主軸10及輔助刀臂30分別移動至暫存刀庫70的轉盤73的第一載體731及第二載體732的上方;D. Please continue to refer to FIG. 3, the main shaft 10 and the auxiliary tool arm 30 are respectively moved to the top of the first carrier 731 and the second carrier 732 of the turntable 73 of the temporary tool magazine 70;
E.請繼續參照圖4,主軸10下降並將夾於其夾頭11上的第一刀具13放入第一載體731,輔助刀臂30下降並將夾於其夾頭31上的第二刀具53放入第二載體732;E. With continued reference to FIG. 4, the main shaft 10 is lowered and the first cutter 13 clamped on the collet 11 is placed in the first carrier 731, and the auxiliary cutter arm 30 is lowered and the second cutter clamped on the collet 31 is clamped. 53 is placed in the second carrier 732;
F.請繼續參照圖5,主軸10及輔助刀臂30上升,轉盤73轉動以使第一載體731及第二載體732換位,從而使得第一刀具13與相應的第二刀具53換位;F. Please continue to refer to FIG. 5, the main shaft 10 and the auxiliary cutter arm 30 are raised, and the turntable 73 is rotated to shift the first carrier 731 and the second carrier 732, so that the first cutter 13 and the corresponding second cutter 53 are indexed;
G.請繼續參照圖6,主軸10下降並由其夾頭11夾起位於第二載體732內的第二刀具53,輔助刀臂30下降並由其夾頭31夾起位於第一載體731內的第一刀具11,主軸1開始旋轉,第二刀具53準備工作;G. With continued reference to FIG. 6, the main shaft 10 is lowered and the second cutter 53 located in the second carrier 732 is clamped by the collet 11 thereof. The auxiliary cutter arm 30 is lowered and clamped by the collet 31 in the first carrier 731. The first tool 11, the spindle 1 starts to rotate, and the second cutter 53 is ready to work;
H.請繼續參照圖7,輔助刀臂30移動至刀盤50的形成空位的刀位51上方;H. Please continue to refer to FIG. 7, the auxiliary tool arm 30 moves to the upper position of the tool bit 51 forming the vacancy of the cutter head 50;
I.輔助刀臂30下降並將夾於其夾頭31的第一刀具13放入刀盤50的形成空位的刀位51。I. The auxiliary knife arm 30 is lowered and the first cutter 13 clamped to its collet 31 is placed in the knives 51 forming the vacancies of the cutter head 50.
由上述換刀的流程可以看出,採用本發明換刀設備換刀時,用於暫存刀庫70上轉盤73的存在,使得每一次換刀可比傳統的換刀流程節省五個步驟,大幅提升了換刀效率。It can be seen from the flow of the above-mentioned tool change that the use of the tool changing device of the present invention for temporarily changing the tool is used to temporarily store the presence of the turntable 73 on the tool magazine 70, so that each time the tool change can save five steps compared with the conventional tool change process, Improved tool change efficiency.
綜上所述,本發明符合發明專利要件,爰依法提出專利申請。惟,以上所述者僅為本發明之較佳實施例,舉凡熟悉本案技藝之人士,在爰依本發明精神所作之等效修飾或變化,皆應涵蓋於以下之申請專利範圍內。In summary, the present invention complies with the requirements of the invention patent and submits a patent application according to law. The above description is only the preferred embodiment of the present invention, and equivalent modifications or variations made by those skilled in the art will be included in the following claims.
10...主軸10. . . Spindle
11...夾頭11. . . Chuck
13...第一刀具13. . . First tool
30...輔助刀臂30. . . Auxiliary arm
31...夾頭31. . . Chuck
50...刀盤50. . . Cutter
51...刀位51. . . Cutter Location
53...第二刀具53. . . Second cutter
70...暫存刀庫70. . . Temporary tool magazine
71...本體71. . . Ontology
711...殼體711. . . case
713...第一轉軸713. . . First shaft
715...第二轉軸715. . . Second shaft
73...轉盤73. . . Turntable
731...第一載體731. . . First carrier
732...第二載體732. . . Second carrier
75、76...軸承75, 76. . . Bearing
77...滾珠77. . . Ball
78...第一斜齒輪78. . . First helical gear
79...第二斜齒輪79. . . Second helical gear
80...鏈條或皮帶輪80. . . Chain or pulley
90...伺服馬達90. . . Servo motor
圖1至圖7為本發明換刀設備的佳實施方式的工作示意圖。1 to 7 are schematic views showing the operation of a preferred embodiment of the tool changing device of the present invention.
圖8為圖5中暫存刀庫的部分剖視圖。Figure 8 is a partial cross-sectional view of the temporary magazine in Figure 5.
圖9為多個圖5中的暫存刀庫同時使用的示意圖。FIG. 9 is a schematic diagram of the simultaneous use of a plurality of temporary magazines in FIG. 5.
圖10為習知換刀設備的示意圖。Figure 10 is a schematic illustration of a conventional tool changer.
10...主軸10. . . Spindle
11...夾頭11. . . Chuck
13...第一刀具13. . . First tool
30...輔助刀臂30. . . Auxiliary arm
31...夾頭31. . . Chuck
50...刀盤50. . . Cutter
51...刀位51. . . Cutter Location
53...第二刀具53. . . Second cutter
70...暫存刀庫70. . . Temporary tool magazine
71...本體71. . . Ontology
73...轉盤73. . . Turntable
731...第一載體731. . . First carrier
732...第二載體732. . . Second carrier
Claims (7)
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI649153B (en) * | 2018-03-29 | 2019-02-01 | 臻賞工業股份有限公司 | Tool changing method with tool preloosening mechanism |
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- 2009-03-06 TW TW98107372A patent/TWI410296B/en not_active IP Right Cessation
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US4141133A (en) * | 1975-09-02 | 1979-02-27 | The Bullard Company | Tool changer for vertical boring machine |
EP0307691A1 (en) * | 1987-09-17 | 1989-03-22 | MAHO Aktiengesellschaft | Tool changer for universal milling and boring machine |
TW393366B (en) * | 1997-07-23 | 2000-06-11 | Howa Machinery Ltd | Tool changing mechanism |
TWI278369B (en) * | 2004-12-30 | 2007-04-11 | Jau-Yang Shiu | A tool changing and controlling mechanism and method for small-hole drilling electro-discharge machine |
TWM349816U (en) * | 2008-08-15 | 2009-02-01 | Yi-Jun Liu | Mechanism for changing knife rapidly |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI649153B (en) * | 2018-03-29 | 2019-02-01 | 臻賞工業股份有限公司 | Tool changing method with tool preloosening mechanism |
Also Published As
Publication number | Publication date |
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TW201032944A (en) | 2010-09-16 |
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