TWI403670B - Lamp assembling apparatus and lamp assembling method - Google Patents
Lamp assembling apparatus and lamp assembling method Download PDFInfo
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- TWI403670B TWI403670B TW99145563A TW99145563A TWI403670B TW I403670 B TWI403670 B TW I403670B TW 99145563 A TW99145563 A TW 99145563A TW 99145563 A TW99145563 A TW 99145563A TW I403670 B TWI403670 B TW I403670B
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本發明是有關於一種組裝設備及方法,且特別是有關於一種易於組裝燈具的燈具組裝設備及方法。The present invention relates to an assembly apparatus and method, and more particularly to a luminaire assembly apparatus and method that facilitates assembly of a luminaire.
習知將反射片組裝至燈杯都是利用人工的方式,不但浪費人力又無法有效地提升產能。詳細而言,組裝人員先將扇形的反射片褶合成錐形,然後將反射片置入燈杯中,其中位於反射片底部的摺片會凸出於燈杯底部的開口,然後,再以人工的方式將這些摺片一片一片地彎折於燈杯底部的外緣,以將反射片固定於燈杯。It is customary to assemble the reflector to the lamp cup by means of manual means, which not only wastes manpower but also effectively increases productivity. In detail, the assembler first pleats the fan-shaped reflective sheet into a cone, and then places the reflective sheet into the lamp cup, wherein the flap at the bottom of the reflective sheet protrudes from the opening at the bottom of the lamp cup, and then artificially The method of bending the flaps one by one to the outer edge of the bottom of the lamp cup to fix the reflection sheet to the lamp cup.
然而,當組裝人員用一隻手將反射片的摺片反折於燈杯底部的時候,組裝人員的另一隻手還需要按壓住反射片,以將反射片固定在燈杯中。對於組裝人員而言,這樣子的組裝方式很困難,因為按壓住反射片的手很容易不經意地鬆開,造成組裝上的困難。However, when the assembler reverses the flap of the reflection sheet to the bottom of the lamp cup with one hand, the other hand of the assembler also needs to press the reflection sheet to fix the reflection sheet in the lamp cup. For the assembler, such an assembly method is difficult because the hand pressing the reflection sheet is easily loosened inadvertently, resulting in difficulty in assembly.
本發明提供一種易於組裝燈具的燈具組裝設備。The present invention provides a luminaire assembly apparatus that is easy to assemble a luminaire.
本發明提供一種易於組裝燈具的燈具組裝方法。The present invention provides a method of assembling a luminaire that is easy to assemble a luminaire.
本發明提出一種適於將一反射片組裝至一燈杯中的燈具組裝設備,其中反射片具有多個摺片,且燈杯具有相對的一第一開口及一第二開口,而第一開口的口徑大於第二開口的口徑。此燈具組裝設備包括一基座、一挾持裝置、一壓合治具以及一折合件。適於挾持燈杯的挾持裝置設置於基座,並使燈杯的第二開口朝向基座,而當反射片自第一開口置入於燈杯中時,壓合治具自第一開口置入燈杯中,以將反射片相對燈杯固定,其中反射片的摺片突出於燈杯的第二開口。折合件設置於基座,其中挾持裝置與折合件相對移動,且當折合件進入燈杯之第二開口,反射片的摺片受折合件彎折,反射片固定於燈杯。The invention provides a lamp assembly device suitable for assembling a reflection sheet into a lamp cup, wherein the reflection sheet has a plurality of flaps, and the lamp cup has a first opening and a second opening, and the first opening The caliber is larger than the caliber of the second opening. The luminaire assembly apparatus includes a base, a holding device, a pressing fixture and a folding member. a holding device adapted to hold the lamp cup is disposed on the base, and the second opening of the lamp cup faces the base, and when the reflective sheet is placed into the lamp cup from the first opening, the pressing fixture is disposed from the first opening And entering the light cup to fix the reflective sheet relative to the light cup, wherein the flap of the reflective sheet protrudes from the second opening of the light cup. The folding member is disposed on the base, wherein the holding device and the folding member are relatively moved, and when the folding member enters the second opening of the lamp cup, the flap of the reflective sheet is bent by the folding member, and the reflective sheet is fixed to the lamp cup.
在本發明之燈具組裝設備的一實施例中,上述之基座包括一第一基板、平行於第一基板的一第二基板以及將第一基板相對第二基板固定的多個鎖固件,其中第一基板及第二基板之間有一間隔。燈具組裝設備更包括可移動地設置於第一基板及第二基板之間的一限位件,此限位件用以限位折合件,其中限位件具有一移動部以及一握持部,移動部設置於第一基板及第二基板之間,且部分的移動部暴露於基座之外,而握持部設置於移動部暴露於基座之外處。燈具組裝設備更包括設置於折合件與基座之間的一彈性件,且當限位件解除與折合件的限位,彈性件的彈性使折合件與挾持裝置相對移動。In an embodiment of the lamp assembly apparatus of the present invention, the base includes a first substrate, a second substrate parallel to the first substrate, and a plurality of fasteners fixing the first substrate relative to the second substrate, wherein There is a gap between the first substrate and the second substrate. The luminaire assembly device further includes a limiting member movably disposed between the first substrate and the second substrate, the limiting member is configured to limit the folding member, wherein the limiting member has a moving portion and a holding portion. The moving portion is disposed between the first substrate and the second substrate, and a part of the moving portion is exposed outside the base, and the grip portion is disposed at a position where the moving portion is exposed outside the base. The luminaire assembly device further includes an elastic member disposed between the folding member and the base, and when the limiting member is released from the limit of the folding member, the elasticity of the elastic member causes the folding member to move relative to the holding device.
在本發明之燈具組裝設備的一實施例中,上述之挾持裝置包括多個組裝柱以及一承載板,其中組裝柱的軸向互相平行,而承載板套設於組裝柱,且承載板用以承載燈杯,而沿著組裝柱的軸向,承載板與折合件相對移動。In an embodiment of the luminaire assembly apparatus of the present invention, the holding device comprises a plurality of assembly columns and a carrier plate, wherein the assembly columns are axially parallel to each other, and the carrier plate is sleeved on the assembly column, and the carrier plate is used for The lamp cup is carried, and the carrier plate and the folding member are relatively moved along the axial direction of the assembly column.
在本發明之燈具組裝設備的一實施例中,上述之壓合治具呈陀螺狀。In an embodiment of the lamp assembling apparatus of the present invention, the press fitting is gyroscopic.
在本發明之燈具組裝設備的一實施例中,上述之壓合治具具有一本體部、一蓋體部以及一掀蓋部,蓋體部位於本體部及掀蓋部之間,且當反射片置於燈杯中時,本體部容置於燈杯內以將反射片固定燈杯內。In an embodiment of the lamp assembly apparatus of the present invention, the press fixture has a body portion, a cover portion and a cover portion, the cover portion being located between the body portion and the cover portion, and when reflecting When the sheet is placed in the lamp cup, the body portion is received in the lamp cup to fix the reflection sheet in the lamp cup.
在本發明之燈具組裝設備的一實施例中,上述之折合件包括一錐形柱以及一折合環,其中折合環環繞錐形柱,且錐形柱適於沿著折合環的軸向相對折合環移動。In an embodiment of the lamp assembly apparatus of the present invention, the folding member comprises a tapered column and a folding ring, wherein the folding ring surrounds the tapered column, and the tapered column is adapted to be relatively folded along the axial direction of the folding ring. The ring moves.
在本發明之燈具組裝設備的一實施例中,上述之燈具組裝設備更包括一汽缸,與折合件及/或挾持裝置連接,以帶動與汽缸相連的折合件及/或挾持裝置移動。In an embodiment of the luminaire assembly apparatus of the present invention, the luminaire assembly apparatus further includes a cylinder connected to the folding member and/or the holding device to drive the folding member and/or the holding device connected to the cylinder to move.
本發明另提出一種燈具組裝方法,至少包括下列步驟:提供一燈具組裝設備,燈具組裝設備包括一基座、一挾持裝置、一壓合治具以及一折合件;提供一燈杯,其中燈杯具有相對的一第一開口及一第二開口,而第一開口的口徑大於第二開口的口徑,並使挾持裝置挾持燈杯,且燈杯的第二開口朝向基座;提供一反射片,並將反射片自燈杯的第一開口置入燈杯中,且反射片的多個摺片突出於燈杯的第二開口之外;將壓合治具自第一開口置入燈杯中,使反射片相對燈杯固定;使挾持裝置相對折合件移動,且當折合件進入燈杯之第二開口,反射片的摺片受折合件彎折,反射片固定於燈杯。The invention further provides a method for assembling a lamp, comprising at least the following steps: providing a lamp assembly device, the lamp assembly device comprising a base, a holding device, a pressing fixture and a folding member; providing a lamp cup, wherein the lamp cup Having a first opening and a second opening, the first opening has a larger diameter than the second opening, and the holding device holds the lamp cup, and the second opening of the lamp cup faces the base; and a reflective sheet is provided. And inserting the reflective sheet into the lamp cup from the first opening of the lamp cup, and the plurality of flaps of the reflective sheet protrude beyond the second opening of the lamp cup; placing the pressing fixture into the lamp cup from the first opening The reflective sheet is fixed relative to the lamp cup; the holding device is moved relative to the folding member, and when the folding member enters the second opening of the lamp cup, the flap of the reflective sheet is bent by the folding member, and the reflective sheet is fixed to the lamp cup.
在本發明之燈具組裝方法的一實施例中,上述之反射片呈扇形。In an embodiment of the luminaire assembly method of the present invention, the reflective sheet is fan-shaped.
在本發明之燈具組裝方法的一實施例中,上述之將反射片自燈杯的第一開口置入燈杯中的方法為使反射片捲曲成錐形。In an embodiment of the luminaire assembly method of the present invention, the method of placing the reflection sheet from the first opening of the lamp cup into the lamp cup is to curl the reflection sheet into a tapered shape.
在本發明之燈具組裝方法的一實施例中,上述之使壓合治具自第一開口置入燈杯中以將反射片相對燈杯固定的步驟為自動化、半自動化或人工實施。In an embodiment of the luminaire assembly method of the present invention, the step of placing the embossing jig into the lamp cup from the first opening to fix the reflective sheet relative to the lamp cup is automated, semi-automatic or manual.
在本發明之燈具組裝方法的一實施例中,上述之使挾持裝置相對折合件移動的方式為固定折合件且移動挾持裝置、固定挾持裝置且移動折合件或使折合件及挾持裝置同時移動。In an embodiment of the lamp assembly method of the present invention, the manner of moving the holding device relative to the folding member is to fix the folding member and move the holding device, fix the holding device, and move the folding member or move the folding member and the holding device simultaneously.
在本發明之燈具組裝方法的一實施例中,上述之使挾持裝置相對折合件移動的方式為人工或半自動。In an embodiment of the luminaire assembly method of the present invention, the manner of moving the holding device relative to the folding member is manual or semi-automatic.
基於上述,使用本發明之燈具組裝設備及燈具組裝方法,可以讓組裝人員方便且快速地將反射片組裝至燈杯上,增進組裝便利性。Based on the above, by using the lamp assembly apparatus and the lamp assembly method of the present invention, the assembler can easily and quickly assemble the reflection sheet to the lamp cup, thereby improving assembly convenience.
為讓本發明之上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。The above described features and advantages of the present invention will be more apparent from the following description.
圖1A為本發明一實施例之燈具組裝設備的立體組裝示意圖、圖1B為圖1A之燈具組裝設設備的剖面分解圖,而圖2為燈杯及反射片的示意圖。請同時參考圖1A、圖1B及圖2,燈具組裝設備100用於將一反射片210組裝至一燈杯220中,其中反射片210的底部具有多個摺片212,且燈杯220具有相對的一第一開口222及一第二開口224,而第一開口222的口徑W1大於第二開口224的口徑W2。此燈具組裝設備100包括一基座110、一挾持裝置120、一壓合治具130以及一折合件140。挾持裝置120及折合件140同樣設置於基座110,其中挾持裝置120用於挾持燈杯220,且挾持裝置120位於折合件140上,且在將反射片210組裝至燈杯220的過程中,挾持裝置120與折合件140會有相對移動。1A is a three-dimensional assembly diagram of a lamp assembly apparatus according to an embodiment of the present invention, FIG. 1B is a cross-sectional exploded view of the lamp assembly device of FIG. 1A, and FIG. 2 is a schematic view of a lamp cup and a reflection sheet. Referring to FIG. 1A, FIG. 1B and FIG. 2, the lamp assembly apparatus 100 is used to assemble a reflective sheet 210 into a light cup 220. The bottom of the reflective sheet 210 has a plurality of flaps 212, and the light cup 220 has a relative A first opening 222 and a second opening 224, and the diameter W1 of the first opening 222 is greater than the diameter W2 of the second opening 224. The lamp assembly apparatus 100 includes a base 110, a holding device 120, a pressing fixture 130, and a folding member 140. The holding device 120 and the folding member 140 are also disposed on the base 110, wherein the holding device 120 is used for holding the lamp cup 220, and the holding device 120 is located on the folding member 140, and in assembling the reflective sheet 210 to the lamp cup 220, The holding device 120 and the folding member 140 have relative movement.
承上述,基座110包括一第一基板112、平行於第一基板112的一第二基板114以及將第一基板112相對第二基板114固定的多個鎖固件116,其中第一基板112及第二基板114之間有一間隔G。燈具組裝設備100更包括可移動地設置於第一基板112及第二基板114之間的一限位件150,此限位件150用以限位折合件140,其中限位件150具有一移動部152以及一握持部154,移動部152設置於第一基板112及第二基板114之間,且部分的移動部152暴露於基座110之外,而握持部154設置於移動部152暴露於基座110之外處。The susceptor 110 includes a first substrate 112, a second substrate 114 parallel to the first substrate 112, and a plurality of fasteners 116 for fixing the first substrate 112 relative to the second substrate 114. The first substrate 112 and There is a gap G between the second substrates 114. The luminaire assembly apparatus 100 further includes a limiting member 150 movably disposed between the first substrate 112 and the second substrate 114. The limiting member 150 is used for limiting the folding member 140, wherein the limiting member 150 has a movement The portion 152 and the holding portion 154 are disposed between the first substrate 112 and the second substrate 114 , and a portion of the moving portion 152 is exposed outside the base 110 , and the holding portion 154 is disposed on the moving portion 152 . It is exposed to the outside of the susceptor 110.
另外,上述之挾持裝置120包括多個組裝柱122以及一承載板124,其中組裝柱122的軸向A1互相平行,而承載板124套設於組裝柱122,且承載板124用以承載燈杯220。本實施例之組裝柱122為螺桿,且組裝柱122的軸向A1與承載板124法線方向N互相平行,其中沿著組裝柱122的軸向A1,承載板124可與折合件140相對移動。In addition, the holding device 120 includes a plurality of assembly columns 122 and a carrier plate 124, wherein the axial direction A1 of the assembly column 122 is parallel to each other, and the carrier plate 124 is sleeved on the assembly column 122, and the carrier plate 124 is used to carry the lamp cup. 220. The assembly column 122 of the embodiment is a screw, and the axial direction A1 of the assembly column 122 and the normal direction N of the carrier plate 124 are parallel to each other. The carrier plate 124 can move relative to the folding member 140 along the axial direction A1 of the assembly column 122. .
承上述,壓合治具130呈陀螺狀,其具有一本體部132、一蓋體部134以及一掀蓋部136,其中蓋體部134位於本體部132及掀蓋部136之間。此外,折合件140包括一錐形柱142以及一折合環144,其中折合環144環繞錐形柱142,且本實施例之錐形柱142與折合環144為個別的元件,錐形柱142可沿著折合環144的軸向A2相對折合環144移動。In the above, the pressing fixture 130 has a gyro shape, and has a body portion 132, a cover portion 134 and a lid portion 136. The lid portion 134 is located between the body portion 132 and the lid portion 136. In addition, the folding member 140 includes a tapered column 142 and a folding ring 144, wherein the folding ring 144 surrounds the tapered column 142, and the tapered column 142 and the folding ring 144 of the embodiment are individual components, and the tapered column 142 can be Movement along the axial direction A2 of the folding ring 144 relative to the folding ring 144.
圖3A~圖3G為燈具組裝方法流程圖。請同時參考圖2及圖3A,提供燈杯220,並且將反射片210壓入燈杯220中,其中將反射片210壓入燈杯220的步驟可以是先將扇形的反射片210捲曲成錐形,然後將反射片210從燈杯220的第一開口222置入燈杯220中,其中反射片210的摺片212會突出於燈杯220的第二開口224。3A to 3G are flowcharts of a method of assembling a lamp. Referring to FIG. 2 and FIG. 3A simultaneously, the lamp cup 220 is provided, and the reflection sheet 210 is pressed into the lamp cup 220. The step of pressing the reflection sheet 210 into the lamp cup 220 may be to first curl the fan-shaped reflection sheet 210 into a cone. Then, the reflective sheet 210 is placed into the lamp cup 220 from the first opening 222 of the lamp cup 220, wherein the flap 212 of the reflective sheet 210 protrudes from the second opening 224 of the lamp cup 220.
接著請同時參考圖1B、圖2及圖3B,將壓合治具130從燈杯220的第一開口222置入燈杯220中,以將反射片210固定在燈杯220中。需說明的是,壓合治具130的本體部132與燈杯220的形狀及尺寸相配合,所以壓合治具130的本體部132可讓反射片210維持錐形以固定在燈杯220內,而壓合治具130的蓋體部134承靠在燈杯220的頂部。此外,可以是利用人力以將壓合治具130置入燈杯220中,或是以自動化或半自動化的方式利用機器手臂挾持壓合治具130並將壓合治具130至入燈杯220中。Next, referring to FIG. 1B , FIG. 2 and FIG. 3B , the pressing fixture 130 is inserted into the lamp cup 220 from the first opening 222 of the lamp cup 220 to fix the reflective sheet 210 in the lamp cup 220 . It should be noted that the body portion 132 of the pressing fixture 130 is matched with the shape and size of the lamp cup 220. Therefore, the body portion 132 of the pressing fixture 130 can keep the reflection sheet 210 tapered to be fixed in the lamp cup 220. The cover portion 134 of the press fixture 130 bears against the top of the lamp cup 220. In addition, the manpower can be used to place the press fixture 130 into the lamp cup 220, or the press arm 130 can be held by the robot arm in an automated or semi-automatic manner and the press fixture 130 can be pushed into the light cup 220. in.
之後請同時參考圖1B、圖2及圖3C,將燈杯220置於挾持裝置120的承載板124,其中燈杯220的第二開口224朝向基座110。Then, referring to FIG. 1B , FIG. 2 and FIG. 3C , the lamp cup 220 is placed on the carrier plate 124 of the holding device 120 , wherein the second opening 224 of the lamp cup 220 faces the base 110 .
接著請同時參考圖2及圖3D,下壓承載板124,使承載板124沿著組裝柱122的軸向A1向下移動,直到燈杯220的第二開口224接觸到折合件140的錐形柱142。附帶一提,可以是利用人工推移的方式或是機器推移的方式來使承載板124沿著組裝柱122的軸向A1向下移動。Next, referring to FIG. 2 and FIG. 3D simultaneously, the carrier plate 124 is pressed down, and the carrier plate 124 is moved downward along the axial direction A1 of the assembly post 122 until the second opening 224 of the lamp cup 220 contacts the taper of the folding member 140. Column 142. Incidentally, the carrier plate 124 may be moved downward along the axial direction A1 of the assembly post 122 by means of manual pushing or machine shifting.
圖4為圖3D的局部放大圖。請同時參考圖3D及圖4,特別的是,在反射片210的摺片212接觸到折合件140的錐形柱142時,反射片210的摺片212會先被錐形柱142撐開。Fig. 4 is a partial enlarged view of Fig. 3D. Referring to FIG. 3D and FIG. 4 at the same time, in particular, when the flap 212 of the reflective sheet 210 contacts the tapered post 142 of the folding member 140, the flap 212 of the reflective sheet 210 is first expanded by the tapered post 142.
之後如圖3E示,將限位件150相對基座110移開,以解除限位件150對折合件140的限位。於本實施例中,將限位件150相對基座110移開的方式為組裝人員用手握持限位件150的握持部152,並且將握持部152往相對遠離基座110的方向拉,帶動移動部152移動,解除移動部152對折合件140的限位。Then, as shown in FIG. 3E, the limiting member 150 is removed from the base 110 to release the limiting of the folding member 140 by the limiting member 150. In this embodiment, the manner in which the limiting member 150 is removed from the base 110 is that the assembler holds the grip portion 152 of the limiting member 150 by hand, and moves the grip portion 152 away from the base 110. Pulling moves the moving portion 152 to release the limit of the folding member 140 by the moving portion 152.
圖5為圖3F的剖面示意圖。請同時參考圖3F及圖5,在將限位件150往相對遠離基座110的方向拉出以解除限位件150對折合件140的限位的同時,對承載板124同時施以向下的力,讓挾持裝置120的承載板124往靠近折合件140移動,且在此同時,錐形柱142也會因為失去限位件150的移動部152的支撐所以往下掉落。但隨著同時對挾持裝置120的承載板124施以向下的力,折合件140的錐形柱142進入燈杯220的第二開口224進而使反射片210的摺片212折彎以反折並附著在燈杯220的外表面226,反射片210固定於燈杯220,如圖3G示。雖然本實施例僅以摺片212反折以附著在燈杯220的外表面226而使反射片210固定於燈杯220,但在其他的實施例中,燈杯220也可以是具有多個嵌入孔,而折彎後的摺片212的末端可更嵌入於嵌入孔中。或者,也可以是在摺片212上塗佈黏膠,以使摺片212反折後貼附在燈杯220的外表面。本發明並未侷限有關於反射片210的摺片212固定在燈杯220上的方式。Figure 5 is a schematic cross-sectional view of Figure 3F. Referring to FIG. 3F and FIG. 5 simultaneously, when the limiting member 150 is pulled away from the base 110 to release the limit of the limiting member 150 to the folding member 140, the carrier plate 124 is simultaneously applied downward. The force causes the carrier plate 124 of the holding device 120 to move closer to the folding member 140, and at the same time, the tapered column 142 is also dropped by the support of the moving portion 152 of the limiting member 150. However, as the carrier plate 124 of the holding device 120 is simultaneously biased downward, the tapered post 142 of the folding member 140 enters the second opening 224 of the lamp cup 220 to bend the flap 212 of the reflective sheet 210 to be folded. And attached to the outer surface 226 of the lamp cup 220, the reflective sheet 210 is fixed to the lamp cup 220, as shown in FIG. 3G. Although the embodiment only reflexes the flap 212 to adhere to the outer surface 226 of the lamp cup 220 to fix the reflective sheet 210 to the lamp cup 220, in other embodiments, the lamp cup 220 may have multiple embeddings. The holes, and the ends of the folded flaps 212 can be more embedded in the embedded holes. Alternatively, the adhesive may be applied to the flap 212 such that the flap 212 is folded back and attached to the outer surface of the lamp cup 220. The present invention is not limited to the manner in which the flaps 212 of the reflective sheet 210 are attached to the lamp cup 220.
由上述可知,相較於習知是以單手將反射片固定在燈杯內,而另一隻手用以一一折彎凸出於燈杯底部之開口的反射片的摺片,使用本實施例之燈具組裝設備及燈具組裝方法,是使用壓合治具130將反射片210固定在燈杯220內,且利用挾持裝置120之承載板124與折合件140的相對移動以使反射片210的摺片212同時彎折,僅需要一次的折彎步驟,便可將所有的摺片212全部折彎,讓反射片210固定於燈杯220上。換言之,使用本實施例的燈具組裝設備及燈具組裝方法,較習知具有組裝便利性,且摺片的折彎步驟是由折合件來實施,較不易因為是人工組裝而有摺片的折彎角度或長度不夠而需要重工的問題。As can be seen from the above, it is known that the reflection sheet is fixed in the lamp cup with one hand, and the other hand is used to bend the flap of the reflection sheet protruding from the opening of the bottom of the lamp cup one by one. The lamp assembly device and the lamp assembly method of the embodiment are that the reflection sheet 210 is fixed in the lamp cup 220 by using the pressing fixture 130, and the relative movement of the carrier plate 124 and the folding member 140 by the holding device 120 is used to make the reflection sheet 210. The flaps 212 are simultaneously bent, and only one bending step is required, so that all the flaps 212 can be fully bent, and the reflecting sheet 210 is fixed to the lamp cup 220. In other words, the lamp assembly apparatus and the lamp assembly method of the present embodiment are more convenient to assemble, and the folding step of the flap is performed by the folding member, which is less likely to be folded due to the manual assembly. The problem of insufficient rework due to insufficient angle or length.
附帶一提,雖然本實施例的基座110是由多個鎖固件116將互相平行的第一基板112及第二基板114固定在一起以形成,但在其他的實施例中,基座110也可以是一個箱體,且此箱體具有多個開口以暴露出折合件140及限位件150。Incidentally, although the susceptor 110 of the present embodiment is formed by fixing a plurality of first and second substrates 112 and 114 parallel to each other by a plurality of fasteners 116, in other embodiments, the susceptor 110 is also It may be a box, and the box has a plurality of openings to expose the folding member 140 and the limiting member 150.
本實施例與上述第一實施例類似,且相同或相似的元件標號代表相同或相似的元件,以下僅說明不同之處。This embodiment is similar to the above-described first embodiment, and the same or similar component numbers denote the same or similar elements, and only the differences will be described below.
圖6為本發明第二實施例之燈具組裝設備的示意圖。請參考圖6,相較於第一實施例,本實施例之燈具組裝設備300更包括設置於折合件340與基座110之間的至少一彈性件360(圖6中繪示2個),而限位件350可以是板材或是桿件,且在一般狀態時,限位件350的末端壓制折合件340的折合環344,讓彈性件360儲存一彈性力。Figure 6 is a schematic view of a lamp assembling apparatus according to a second embodiment of the present invention. Referring to FIG. 6 , the luminaire assembly apparatus 300 of the present embodiment further includes at least one elastic member 360 (two shown in FIG. 6 ) disposed between the folding member 340 and the pedestal 110 , as compared with the first embodiment. The limiting member 350 can be a plate or a rod. In the normal state, the end of the limiting member 350 presses the folding ring 344 of the folding member 340 to allow the elastic member 360 to store an elastic force.
詳細而言,相較於第一實施例的折合件140的折合環144是固定在基座110上,而錐形柱142可相對折合環144移動,本實施例的折合件340的折合環144與錐形柱342整合為一體,且當限位件350解除對折合件340的限位時,為一體的折合環344與錐形柱342會一起沿著組裝柱122的軸向A1相對基座110移動。In detail, the folding ring 144 of the folding member 140 of the first embodiment is fixed on the base 110, and the tapered column 142 is movable relative to the folding ring 144. The folding ring 144 of the folding member 340 of the present embodiment is 144. Integrating with the tapered post 342, and when the limiting member 350 releases the limit of the folding member 340, the integral folding ring 344 and the tapered post 342 together along the axial direction A1 of the assembly post 122 are opposite to the base. 110 moves.
圖7為使用圖6之燈具組裝設備以組裝燈具的示意圖。請同時參考圖6及圖7,其中將反射片210(繪示於圖2)置入燈杯220(繪示於圖2)中,以及將壓合治具130置入燈杯220中以固定反射片210等步驟與第一實施例相同,所以此處不再說明。當組裝人員移開限位件350以解除對折合件340的限位後,彈性件360的彈性力釋放,使折合件340沿著組裝柱122的軸向A1相對挾持裝置120的承載板124向上移動。隨著彈性件360的移動,原本被錐形柱342撐開的摺片212(繪示於圖2)會因為錐形柱342深入燈杯220的第二開口224中而更將摺片212撐開,此時與錐形柱342同為一體的折合環344更會對被錐形柱342撐開的摺片212進行折彎,使摺片212反折並附著於燈杯220底部的外表面。Figure 7 is a schematic illustration of the assembly of the luminaire using the luminaire assembly apparatus of Figure 6. Please refer to FIG. 6 and FIG. 7 simultaneously, wherein the reflective sheet 210 (shown in FIG. 2 ) is placed in the lamp cup 220 (shown in FIG. 2 ), and the pressing fixture 130 is placed in the lamp cup 220 to be fixed. The steps of the reflection sheet 210 and the like are the same as those of the first embodiment, and therefore will not be described here. After the assembly member removes the limiting member 350 to release the restriction on the folding member 340, the elastic force of the elastic member 360 is released, so that the folding member 340 is upward with respect to the carrying plate 124 of the holding device 120 along the axial direction A1 of the assembly post 122. mobile. As the elastic member 360 moves, the flap 212 (shown in FIG. 2) that is originally stretched by the tapered post 342 will further support the flap 212 because the tapered post 342 penetrates into the second opening 224 of the lamp cup 220. The folding ring 344, which is integrated with the tapered column 342, bends the flap 212 stretched by the tapered column 342 to fold the flap 212 and adhere to the outer surface of the bottom of the lamp cup 220. .
雖然本實施例是以固定挾持裝置120,而折合件340可藉由彈性件360的設置以相對挾持裝置120移動為例說明,但本領域技術人員能夠在不違反本發明精神的前提下,依照其需求而做適應性的修改,例如,固定折合件340,而使彈性件360可帶動挾持裝置120的承載板124相對折合件340移動。Although the embodiment is to fix the holding device 120, and the folding member 340 can be illustrated by the movement of the elastic member 360 relative to the holding device 120, those skilled in the art can follow the spirit of the present invention. An adaptive modification is made to the need, for example, to fix the folding member 340, so that the elastic member 360 can drive the carrier plate 124 of the holding device 120 to move relative to the folding member 340.
本實施例與上述第一、第二實施例類似,且相同或相似的元件標號代表相同或相似的元件,以下僅說明不同之處。This embodiment is similar to the above-described first and second embodiments, and the same or similar component numbers denote the same or similar elements, and only the differences will be described below.
圖8為本發明第三實施例之燈具組裝設備的示意圖。請參考圖8,在本實施例之燈具組裝設備400中,更包括一汽缸370,此汽缸370與折合件340連接,且汽缸370帶動與其相連的折合件340相對挾持裝置120移動,以達到將反射片210(繪示於圖2)的摺片212(繪示於圖2)反折並固定在燈杯220(繪示於圖2)的外表面的目的。Figure 8 is a schematic view of a lamp assembling apparatus according to a third embodiment of the present invention. Referring to FIG. 8, in the luminaire assembly apparatus 400 of the present embodiment, a cylinder 370 is further included, and the cylinder 370 is coupled to the folding member 340, and the cylinder 370 drives the folding member 340 connected thereto to move relative to the holding device 120 to achieve The flap 212 (shown in FIG. 2) of the reflective sheet 210 (shown in FIG. 2) is folded and fixed to the outer surface of the lamp cup 220 (shown in FIG. 2).
雖然本實施例僅以汽缸370與折合件340連接為例說明,但在其他的實施例中,也可以是將汽缸370與挾持裝置120連接,而折合件340固定於基座110。詳言之,可以是將汽缸370與挾持裝置120的承載板124連接,所以承載板124可以朝向折合件340的方向靠近折合件340。或者,也可以是使燈具組裝設備400具有兩個汽缸370,且兩個汽缸370個別與挾持裝置120的承載板124及折合件340連接,而在折彎摺片212(繪示於圖2)的步驟中,可以是讓兩個汽缸370個別驅動以使挾持裝置120的承載板124及折合件340互相靠近。Although the present embodiment is only described by taking the connection of the cylinder 370 and the folding member 340 as an example, in other embodiments, the cylinder 370 may be connected to the holding device 120, and the folding member 340 may be fixed to the base 110. In detail, the cylinder 370 may be coupled to the carrier plate 124 of the holding device 120 such that the carrier plate 124 may approach the folding member 340 in the direction of the folding member 340. Alternatively, the lamp assembly apparatus 400 may have two cylinders 370, and the two cylinders 370 are individually connected to the carrier plate 124 and the folding member 340 of the holding device 120, and in the bending flap 212 (shown in FIG. 2). In the step, the two cylinders 370 may be individually driven to bring the carrier plate 124 and the folding member 340 of the holding device 120 closer to each other.
另外,汽缸370便能夠控制與其相連的挾持裝置120的承載板124及/或折合件340相對移動的時機及移動距離,所以便不需要如第一或第二實施例中還設置有限位件150或350。In addition, the cylinder 370 can control the timing and the moving distance of the relative movement of the carrier plate 124 and/or the folding member 340 of the holding device 120 connected thereto, so that the limiting member 150 is not required to be provided as in the first or second embodiment. Or 350.
上述僅以3個實施例說明在本發明的燈具組裝設備中,讓挾持裝置及折合件相對移動的可能實施方式,但並未侷限燈具組裝設備中的挾持裝置及折合件只能以上述3個實施例所述的方式相對移動。本領域技術人員可以依照實際需求改變讓挾持裝置及折合件相對移動的可能實施方式,同樣也可以達到使反射片的摺片於燈杯的底部反折並且固定於燈杯底部的目的。In the above, only three embodiments are described in the lamp assembly apparatus of the present invention, and the holding device and the folding member are relatively moved. However, the holding device and the folding member in the lamp assembling device are not limited to the above three. The manner described in the embodiments is relatively mobile. A person skilled in the art can change the possible implementation of the relative movement of the holding device and the folding member according to actual needs, and also achieve the purpose of reversing the flap of the reflective sheet at the bottom of the lamp cup and fixing it to the bottom of the lamp cup.
綜上所述,使用本發明之燈具組裝設備或燈具組裝方法至少具有下列優點:In summary, the luminaire assembly apparatus or luminaire assembly method using the present invention has at least the following advantages:
一、組裝人員可以藉由壓合治具以將反射片固定在燈杯中,而不再需要一直使用單手將反射片壓在燈杯中,便能進行後續的組裝。1. The assembler can fix the reflector in the lamp cup by pressing the fixture, and it is no longer necessary to press the reflector together in the lamp cup with one hand, and subsequent assembly can be performed.
二、組裝人員更藉由折合件及挾持裝置的相對移動使反射片的所有摺片同時反折以附著於燈杯的外表面,進而讓反射片固定在燈杯。相較於習知需要用手將摺片一一反折,讓所有摺片同時反折可以減少組裝程序及節省人力與工時,具有組裝便利性。2. The assembly personnel further causes all the flaps of the reflective sheet to be folded back at the same time to adhere to the outer surface of the lamp cup by the relative movement of the folding member and the holding device, thereby fixing the reflecting sheet to the lamp cup. Compared with the conventional practice, it is necessary to fold the flaps one by one by hand, so that all the flaps can be folded at the same time to reduce the assembly process, save labor and man-hours, and have assembly convenience.
三、利用折合件以同時折彎摺片的所有摺片,不易發生因為是人工組裝而有摺片的折彎角度或長度不夠而需要重工的問題。3. Using the folding member to bend all the flaps of the flap at the same time, it is not easy to occur because of the manual assembly and the folding angle or length of the flap is insufficient and the work needs to be reworked.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,故本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the invention, and any one of ordinary skill in the art can make some modifications and refinements without departing from the spirit and scope of the invention. The scope of the invention is defined by the scope of the appended claims.
100、300、400...燈具組裝設備100, 300, 400. . . Lamp assembly equipment
110...基座110. . . Pedestal
112...第一基板112. . . First substrate
114...第二基板114. . . Second substrate
116...鎖固件116. . . Lock firmware
120...挾持裝置120. . . Holding device
122...組裝柱122. . . Assembly column
124...承載板124. . . Carrier board
130...壓合治具130. . . Pressing fixture
132...本體部132. . . Body part
134...蓋體部134. . . Cover body
136...掀蓋部136. . . Clamshell
140、340...折合件140, 340. . . Folding parts
142、342...錐形柱142, 342. . . Conical column
144、344...折合環144, 344. . . Folding ring
150、350...限位件150, 350. . . Limiter
152...移動部152. . . Mobile department
154...握持部154. . . Grip
210...反射片210. . . A reflective sheet
212...摺片212. . . Fold
220...燈杯220. . . light Cup
222...第一開口222. . . First opening
224...第二開口224. . . Second opening
226...外表面226. . . The outer surface
360...彈性件360. . . Elastic part
370...汽缸370. . . cylinder
W1...第一開口的口徑W1. . . Caliber of the first opening
W2...第二開口的口徑W2. . . Caliber of the second opening
G...間隔G. . . interval
A1...組裝柱的軸向A1. . . Assembly column axial
A2...折合環的軸向A2. . . Axial of the folded ring
N...法線方向N. . . Normal direction
圖1A為本發明一實施例之燈具組裝設備的立體組裝示意圖。FIG. 1A is a perspective view of a three-dimensional assembly of a lamp assembly apparatus according to an embodiment of the invention.
圖1B為圖1A之燈具組裝設設備的剖面分解圖。1B is a cross-sectional, exploded view of the luminaire assembly apparatus of FIG. 1A.
圖2為燈杯及反射片的示意圖。2 is a schematic view of a lamp cup and a reflection sheet.
圖3A~圖3G為燈具組裝方法流程圖。3A to 3G are flowcharts of a method of assembling a lamp.
圖4為圖3D的局部放大圖。Fig. 4 is a partial enlarged view of Fig. 3D.
圖5為圖3F的剖面示意圖。Figure 5 is a schematic cross-sectional view of Figure 3F.
圖6為本發明第二實施例之燈具組裝設備的示意圖。Figure 6 is a schematic view of a lamp assembling apparatus according to a second embodiment of the present invention.
圖7為使用圖6之燈具組裝設備以組裝燈具的示意圖。Figure 7 is a schematic illustration of the assembly of the luminaire using the luminaire assembly apparatus of Figure 6.
圖8為本發明第三實施例之燈具組裝設備的示意圖。Figure 8 is a schematic view of a lamp assembling apparatus according to a third embodiment of the present invention.
100...燈具組裝設備100. . . Lamp assembly equipment
110...基座110. . . Pedestal
112...第一基板112. . . First substrate
114...第二基板114. . . Second substrate
120‧‧‧挾持裝置120‧‧‧ Holding device
122‧‧‧組裝柱122‧‧‧Assembled column
124‧‧‧承載板124‧‧‧Loading board
130‧‧‧壓合治具130‧‧‧ Pressing fixture
132‧‧‧本體部132‧‧‧ Body Department
134‧‧‧蓋體部134‧‧‧ Cover Department
136‧‧‧掀蓋部136‧‧‧掀盖部
140‧‧‧折合件140‧‧‧Folding parts
142‧‧‧錐形柱142‧‧‧Conical column
144‧‧‧折合環144‧‧‧ fold ring
150‧‧‧限位件150‧‧‧Limited parts
152‧‧‧移動部152‧‧‧Mobile Department
154‧‧‧握持部154‧‧‧ grip
G‧‧‧間隔G‧‧‧ interval
A1‧‧‧組裝柱的軸向A1‧‧‧Axial of the assembly column
A2‧‧‧折合環的軸向A2‧‧‧ axial direction of the folding ring
N‧‧‧法線方向N‧‧‧ normal direction
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CN1611831A (en) * | 2003-10-29 | 2005-05-04 | 优志旺电机株式会社 | Reflector and light source apparatus having reflector |
TWM327448U (en) * | 2007-04-20 | 2008-02-21 | Arima Optoelectronics Corp | Structure of cup for cup lamp |
US20080112170A1 (en) * | 2006-11-14 | 2008-05-15 | Led Lighting Fixtures, Inc. | Lighting assemblies and components for lighting assemblies |
CN201525127U (en) * | 2009-09-25 | 2010-07-14 | 苏州宏远电子有限公司 | Mold for manufacturing reflector |
-
2010
- 2010-12-23 TW TW99145563A patent/TWI403670B/en not_active IP Right Cessation
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5826970A (en) * | 1996-12-17 | 1998-10-27 | Effetre U.S.A. | Light transmissive trim plate for recessed lighting fixture |
CN1611831A (en) * | 2003-10-29 | 2005-05-04 | 优志旺电机株式会社 | Reflector and light source apparatus having reflector |
US20080112170A1 (en) * | 2006-11-14 | 2008-05-15 | Led Lighting Fixtures, Inc. | Lighting assemblies and components for lighting assemblies |
TWM327448U (en) * | 2007-04-20 | 2008-02-21 | Arima Optoelectronics Corp | Structure of cup for cup lamp |
CN201525127U (en) * | 2009-09-25 | 2010-07-14 | 苏州宏远电子有限公司 | Mold for manufacturing reflector |
Also Published As
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TW201226786A (en) | 2012-07-01 |
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