TWI402110B - Water recovery equipment cleaning method - Google Patents
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Description
本發明是一種應用於包含有桶槽、管路等液體設備的清洗方法,尤指一種可適當的回收廢水再利用,減少廢水排放的水回收式設備清洗方法。The invention is a cleaning method applied to a liquid device including a tank, a pipeline, and the like, and particularly relates to a water recycling type equipment cleaning method which can appropriately recycle wastewater and reuse waste water.
目前對包含有桶槽、管路等液體(如飲料、乳品...)裝填、儲存或輸送等設備,為確保設備於更換不同種類的液體,或為符合食品安全衛生規定等所作的設備定期清洗保養時,通常會對設備內部的液體儲存空間及通道進行清洗處理。At present, equipment for filling, storing or transporting liquids (such as beverages, dairy products, etc.) containing barrels and pipes is required to ensure that the equipment is replaced with different types of liquids, or for equipment that meets food safety and hygiene regulations. During cleaning and maintenance, the liquid storage space and passage inside the equipment are usually cleaned.
有關設備的清洗方法,其實施步驟主要係使用清水輸入已排空液體的設備中,藉由清水的水流沖洗設備的桶槽、管路等內部並使其循環流動一段時間後,再以加壓空氣灌入設備中,將使用過的廢水自設備的桶槽全數排放;接續以鹼性液輸入設備中,藉由鹼性液溶解設備的桶槽、管路等內部的殘留物,並使鹼性液於設備中循環流動一段時間後,再以加壓空氣灌入設備中,令使用過的鹼性液自設備的桶槽排出,並予以回收再灌入設備中,並讓使用過的鹼性液自設備的桶槽全數排放。The cleaning method of the equipment is mainly carried out by using fresh water to input the liquid that has been emptied of liquid, and rinsing the inside of the tank, the pipeline, etc. of the equipment by the water flow of the clean water and circulating it for a period of time, and then pressurizing The air is poured into the equipment, and the used wastewater is discharged from the tank of the equipment; the alkaline liquid is input into the equipment, and the residue in the tank, the pipeline, etc. of the equipment is dissolved by the alkaline liquid, and the alkali is made. After circulating the liquid in the equipment for a period of time, it is filled into the equipment with pressurized air, and the used alkaline liquid is discharged from the tank of the equipment, and is recycled and poured into the equipment, and the used alkali is used. The liquid is discharged from the tank of the equipment.
其次,使用清水輸入設備中,藉由清水的水流沖洗設備的桶槽、管路等內部並使其循環流動一段時間後,再以加壓空氣灌入設備中,令使用過的廢水自設備的桶槽全數排放;接續以酸性液輸入設備中,藉由酸性液溶解設備的桶槽、管路等內部的殘留物,並使酸性液於設備中循環流動一段時間後,再以加壓空氣灌入設備中,令使用過的酸性液自設備的桶槽排出,並予以回收再灌入設備中,之後,再令使用過的酸性液自設備的桶槽全數排放。Secondly, using the clean water input device, the water tank of the water is flushed by the water flow of the clean water to circulate and flow for a period of time, and then the pressurized air is poured into the equipment to make the used waste water from the equipment. The entire tank is discharged; the acid liquid is used to input the equipment, and the residue in the tank, pipeline, etc. of the equipment is dissolved by the acidic liquid, and the acidic liquid is circulated in the equipment for a period of time, and then pressurized air is used for irrigation. Into the equipment, the used acidic liquid is discharged from the tank of the equipment, and is recycled and then poured into the equipment. After that, the used acidic liquid is discharged from the tank of the equipment.
接續以清水輸入設備中,藉由清水的水流沖洗設備的桶槽、管路等內部,再以加壓空氣灌入設備中,令使用過的廢水自設備的桶槽全數排放;同以清水再次灌入設備清洗桶槽、管路等內部,再令使用過的廢水自設備的桶槽全數排放;之後,以溫水輸入設備中並使其於設備中循環流動一段時間後,再自令使用過的溫水自設備的桶槽全數排放,而完成設備的清洗作業。In the water input device, the water is flushed by the water of the clean water to the inside of the tank, the pipeline, etc., and then pressurized air is used to fill the equipment, so that the used wastewater is discharged from the tank of the equipment; Fill the equipment to clean the tank, pipeline, etc., and then use the used wastewater from the tank of the equipment; after that, input it into the equipment with warm water and let it circulate in the equipment for a period of time before using it again. The warm water that has passed through is completely discharged from the tank of the equipment, and the cleaning operation of the equipment is completed.
由前逑設備清洗方法中可知,每一清洗步驟皆是全數使用清水,並將使用過廢水全數排放,以致設備清洗時,須耗費極多的用水量,同時也排放極多的廢水量,並須對該多量的廢水進行廢水處理後,才能排放至外界,以免污染環境,而有浪費水資源的問題。It can be seen from the cleaning method of the front-end equipment that each cleaning step uses all the clean water and discharges all the used waste water, so that when the equipment is cleaned, it takes a lot of water consumption, and also discharges a large amount of waste water, and The large amount of wastewater must be treated with wastewater before it can be discharged to the outside world to avoid polluting the environment and waste water resources.
本發明之主要目的在於提供一種水回收式設備清洗方法,希藉此設計改善現有設備清洗方法用水量過多、廢水排放量多等缺點。The main object of the present invention is to provide a water recycling type equipment cleaning method, which is designed to improve the disadvantages of excessive water consumption and waste water discharge in the existing equipment cleaning method.
為達成前揭目的,本發明所設計之水回收式設備清洗方法係包含:初步水洗步驟,係使用回收水至少一次灌入設備內部循環流動一段時間後,以加壓空氣灌入設備中,將使用過的廢水自設備全數排放;第一清洗液沖洗步驟,係使用第一清洗液至少一次灌入設備中,藉由第一清洗液去除設備內部的殘留物,第一清洗液於設備中循環流動一段時間後,再以加壓空氣灌入設備中,令使用過的第一清洗液自設備排出;第一階段中間水洗步驟,係使用回收水至少一次灌入設備中,藉由回收水沖洗設備內部並循環流動一段時間,再以加壓空氣灌入設備中,令使用過的回收水自設備排放;以導電度偵測手段依回收條件對第一階段中間水洗步驟所排放的水進行排放與回收之選擇性控制步驟,係以所測得的導電度為依據,控制導電度高於預設值的水予以分流排放、控制導電度低於預設值的水予以回收;第二清洗液沖洗步驟,係使用第二清洗液至少一次灌入設備中,藉由第二清洗液去除設備的內部的殘留物,並使第二清洗液於設備中循環流動一段時間後,再以加壓空氣灌入設備中,令使用過的第二清洗液自設備排出;第二階段中間水洗步驟,係使用回收水至少一次灌入設備中,藉由回收水沖洗設備內部並使其循環流動一段時間後,再以加壓空氣灌入設備中,令使用過的回收水自設備全數排放;以導電度偵測手段依回收條件對第二階段中間水洗步驟所排放的水進行排放與回收之選擇性控制步驟,係並以所測得的導電度為依據,控制導電度高於預設值的水予以分流排放、控制導電度低於預設值的水予以回收;清水洗淨步驟,是以清水輸入設備中沖洗設備,再以加壓空氣灌入設備中,令使用過的水自設備中排出;以導電度偵測手段依回收條件對前述清水水洗步驟所排放的水進行排放與回收之選擇性控制步驟,係以所測得的導電度為依據,控制導電度高於預設值的水予以分流排放、控制導電度低於預設值的水予以回收;溫水洗淨步驟,是以溫水輸入設備中循環流動一段時間洗淨設備後排出;以及以導電度偵測手段依回收條件對前述溫水洗淨步驟所排放的水進行排放與回收之選擇性控制步驟,係以所測得的導電度為依據,控制導電度高於預設值的水予以分流排放、控制導電度低於預設值的水予以回收。In order to achieve the foregoing object, the water recycling device cleaning method designed by the present invention comprises: a preliminary water washing step, which is performed by using at least one time of injecting the recycled water into the device for a period of time, and then pouring the pressurized air into the device, The used wastewater is completely discharged from the device; the first cleaning liquid rinsing step is performed by using the first cleaning liquid at least once into the device, and the first cleaning liquid is used to remove the residue inside the device, and the first cleaning liquid is circulated in the device. After flowing for a period of time, the pressurized air is poured into the equipment, so that the used first cleaning liquid is discharged from the equipment; the first stage intermediate water washing step is to use the recovered water to be poured into the equipment at least once, and rinsed by the recycled water. The inside of the equipment is circulated and flowed for a period of time, and then pressurized air is poured into the equipment, so that the used recycled water is discharged from the equipment; the water discharged from the first stage intermediate washing step is discharged by the conductivity detecting means according to the recovery condition. The selective control step with the recovery is based on the measured conductivity, and the water whose conductivity is higher than the preset value is diverted and controlled. The water having a conductivity lower than a preset value is recovered; the second cleaning liquid rinsing step is performed by injecting the second cleaning liquid into the device at least once, and removing the residue inside the device by the second cleaning liquid, and making the second After the cleaning liquid circulates in the equipment for a period of time, it is poured into the equipment with pressurized air, so that the used second cleaning liquid is discharged from the equipment; the second stage intermediate water washing step is performed by using the recycled water at least once into the equipment. After flushing the inside of the equipment by circulating water and circulating it for a period of time, the pressurized air is poured into the equipment, so that the used recovered water is completely discharged from the equipment; the conductivity detection means according to the recovery condition to the second The selective control step of discharging and recovering the water discharged from the intermediate water washing step is based on the measured conductivity, and the water whose conductivity is higher than the preset value is divided and discharged, and the control conductivity is lower than the pre-control. The set value of water is recovered; the clean water washing step is to flush the equipment into the clean water input device, and then inject the pressurized air into the device, so that the used water is discharged from the device; The electric energy detecting means selectively controls the discharge and recovery of the water discharged by the water washing step according to the recovery condition, and controls the conductivity of the water higher than the preset value to be shunted based on the measured conductivity. Discharging and controlling the water whose conductivity is lower than the preset value; the warm water washing step is to discharge the equipment after circulating the water for a period of time in the warm water input device; and the conductivity detecting means according to the recovery condition The selective control step of discharging and recovering the water discharged from the warm water washing step is based on the measured conductivity, and the water whose conductivity is higher than the preset value is diverted and discharged, and the control conductivity is lower than the pre-control. The set value of water is recovered.
本發明藉由前述水回收設備清洗方法設計,相較於先前設備清洗方法,本發明之特點主要是在足以確實洗淨設備的前提下,檢討各清洗步驟排放的用水,並從中利用導電度的偵測手段判斷排放的用水是否符合可回收再利用的條件,並將可回收再利用的用水予以回收,回供初步水洗及各階段中間水洗步驟之用水,如此,可減少清洗設備的總用水量,同時也減少廢水的排放量及廢水處理費用。The invention is designed by the foregoing water recycling equipment cleaning method. Compared with the prior equipment cleaning method, the invention is mainly characterized by reviewing the water discharged from each cleaning step and utilizing the conductivity from the cleaning equipment. The detection means determines whether the discharged water meets the conditions for recyclability, and recovers the recyclable water, and returns the water for the preliminary washing and the intermediate washing step of each stage, thus reducing the total water consumption of the cleaning equipment. At the same time, it also reduces wastewater discharge and wastewater treatment costs.
如第一圖所示,係揭示本發明水回收式設備清洗方法之流程示意圖。該水回收式設備清洗方法主要是包含初步水洗步驟、第一清洗液沖洗步驟、第一階段中間水洗步驟、以導電度偵測手段依回收條件對第一階段中間水洗步驟所排放的水進行排放與回收之選擇性控制步驟、第二清洗液沖洗步驟、第二階段中間水洗步驟、以導電度偵測手段依回收條件對第二階段中間水洗步驟所排放的水進行排放與回收之選擇性控制步驟、清水洗淨步驟、以導電度偵測手段依回收條件對清水水洗步驟所排放的水進行排放與回收之選擇性控制步驟、溫水洗淨步驟,以及以導電度偵測手段依回收條件對溫水洗淨步驟所排放的水進行排放與回收之選擇性控制步驟等,其中:初步水洗步驟係使用回收水至少一次灌入設備的桶槽、管路等內部,並使回收水於設備內部循環流動一段時間後,再以加壓空氣灌入設備中,將使用過的廢水自設備的桶槽或管路全數排放,於本較佳實施例中,此初步水洗步驟可以回收水分二次水洗設備內部。As shown in the first figure, a schematic flow chart of the water recycling type cleaning method of the present invention is disclosed. The water recovery type equipment cleaning method mainly comprises a preliminary water washing step, a first cleaning liquid washing step, a first stage intermediate water washing step, and discharging the water discharged from the first stage intermediate water washing step according to the recovery condition by the conductivity detecting means. Selective control step with recovery, second cleaning liquid washing step, second stage intermediate water washing step, selective control of discharge and recovery of water discharged from the second stage intermediate water washing step by conductivity detection means according to recovery conditions The step of cleaning the water, the selective control step of discharging and recovering the water discharged from the water washing step by the conductivity detecting means, the step of washing the warm water, and the recycling condition by the conductivity detecting means Selective control steps for discharging and recovering the water discharged from the warm water washing step, wherein the preliminary water washing step is performed by using the recovered water at least once into the tank, the pipeline, etc. of the equipment, and recycling the water to the equipment. After the internal circulation has flowed for a period of time, it is poured into the equipment with pressurized air, and the used wastewater is taken from the tank of the equipment or Road full discharge, in the present preferred embodiment, this preliminary step may be recovered washing water inside the second washing equipment.
第一清洗液沖洗步驟係使用一定濃度的鹼性液或酸性液至少一次灌入設備中,其中係依據設備原儲存或輸送的液體(如乳品、碳酸飲料、果汁...等)之酸鹼特性而選用鹼性液或酸性液,藉由第一清洗液(鹼性液或酸性液)去除(如:中和、溶解、腐蝕等)設備的桶槽、管路等內部的殘留物,並使第一清洗液於設備中循環流動一段時間後,再以加壓空氣灌入設備中,令使用過的第一清洗液自設備的桶槽或管路全數排出,於本較佳實施例中,此鹼性液沖洗水洗步驟可以第一清洗液分二次沖洗設備內部。The first cleaning liquid rinsing step is carried into the device at least once by using a certain concentration of alkaline or acidic liquid, which is based on the acid or alkali of the liquid (such as dairy, carbonated beverage, juice, etc.) originally stored or transported by the device. The alkaline liquid or the acidic liquid is selected as the characteristic, and the residue in the tank, the pipeline, etc. of the equipment is removed (for example, neutralized, dissolved, corroded, etc.) by the first cleaning liquid (alkaline or acidic liquid), and After the first cleaning liquid is circulated in the apparatus for a period of time, the pressurized air is poured into the apparatus, and the used first cleaning liquid is completely discharged from the tank or the pipeline of the apparatus, in the preferred embodiment. The alkaline liquid washing water washing step may divide the first cleaning liquid into the inside of the equipment twice.
第一階段中間水洗步驟係使用回收水至少一次灌入設備中,藉由回收水沖洗設備的桶槽、管路等內部並使其循環流動一段時間後,再以加壓空氣灌入設備中,令使用過的回收水水自設備的桶槽或管路全數排放,於本較佳實施例中,此第一階段中間水洗步驟可以回收水分二次沖洗設備內部。The first stage intermediate water washing step is to inject the water into the equipment at least once by using the recycled water, and the inside of the tank, the pipeline, and the like of the equipment is flushed by the recycled water and circulated for a certain period of time, and then the pressurized air is poured into the equipment. The used recovered water is discharged from the tank or the pipeline of the apparatus. In the preferred embodiment, the first stage intermediate washing step can recover the inside of the secondary flushing apparatus.
關於以導電度偵測手段依回收條件對第一階段中間水洗步驟所排放的水進行排放與回收之選擇性控制步驟,於本較佳實施例中,是利用PLC程式之時間控制手段對排放的水於每一預定時間點進行導電度偵測,並以所測得的導電度為依據,當判斷導電度高於預設值的水(即屬應排放的廢水)予以分流排放;當判斷導電度低於預設值的水(即屬可回收再使用的水)予以回收再利用。The selective control step of discharging and recovering the water discharged from the first stage intermediate water washing step by the conductivity detecting means according to the recovery condition is, in the preferred embodiment, using the PLC program time control means for discharging The water is detected at each predetermined time point, and based on the measured conductivity, when it is judged that the conductivity is higher than the preset value of water (ie, the wastewater to be discharged), the water is discharged; when it is judged to be conductive Water below the preset value (ie, recyclable water) is recycled for reuse.
第二清洗液沖洗步驟係使用一定濃度的第二清洗液至少一次灌入設備中,藉由第二清洗液溶解設備的桶槽、管路等內部的殘留物,所述第二清洗液可為酸性液或鹼性液,其中當第一清洗液選用鹼性液時,第二清洗液則選用酸性液為佳;當第一清洗液選用酸性液時,第二清洗液則選用鹼性液為佳。前述第二清洗液灌入於設備中循環流動一段時間後,再以加壓空氣灌入設備中,令使用過的第二清洗液自設備的桶槽或管路全數排出,於本較佳實施例中,此第二清洗液沖洗水洗步驟可以第二清洗液分二次沖洗設備內部。The second cleaning liquid rinsing step is performed by injecting the second cleaning liquid with a certain concentration into the device at least once, and the second cleaning liquid dissolves the residue inside the barrel, the pipeline, and the like of the device, and the second cleaning liquid may be An acidic liquid or an alkaline liquid, wherein when the first cleaning liquid is an alkaline liquid, the second cleaning liquid is preferably an acidic liquid; when the first cleaning liquid is an acidic liquid, the second cleaning liquid is an alkaline liquid. good. After the second cleaning liquid is circulated in the device for a period of time, the pressurized air is poured into the device, and the used second cleaning liquid is completely discharged from the tank or the pipeline of the device. In the example, the second cleaning liquid washing water washing step may divide the second cleaning liquid into the inside of the equipment twice.
第二階段中間水洗步驟係使用回收水至少一次灌入設備中,藉由回收水沖洗設備的桶槽、管路等內部並使其循環流動一段時間後,再以加壓空氣灌入設備中,令使用過的回收水水自設備的桶槽或管路全數排放,於本較佳實施例中,此第二階段中間水洗步驟可以回收水分二次沖洗設備內部。The second stage intermediate water washing step is to inject the water into the equipment at least once by using the recycled water, and the inside of the tank, the pipeline, and the like of the equipment is flushed by the recycled water and circulated for a certain period of time, and then the pressurized air is poured into the equipment. The used recovered water is discharged from the tank or the pipeline of the apparatus. In the preferred embodiment, the second stage intermediate water washing step can recover the inside of the water secondary flushing apparatus.
關於以導電度偵測手段依回收條件對第二階段中間水洗步驟所排放的水進行排放與回收之選擇性控制步驟,於本較佳實施例中,是利用PLC程式之時間控制手段對排放的水於每一預定時間點進行導電度偵測,並以所測得的導電度為依據,當判斷導電度高於預設值的水(即屬應排放的廢水)予以分流排放;當判斷導電度低於預設值的水(即屬可回收再使用的水)予以回收再利用。The selective control step of discharging and recovering the water discharged from the second stage intermediate water washing step by the conductivity detecting means according to the recovery condition, in the preferred embodiment, using the PLC program time control means for discharging The water is detected at each predetermined time point, and based on the measured conductivity, when it is judged that the conductivity is higher than the preset value of water (ie, the wastewater to be discharged), the water is discharged; when it is judged to be conductive Water below the preset value (ie, recyclable water) is recycled for reuse.
清水洗淨步驟是以清水輸入設備中,藉由清水的水流沖洗設備的桶槽、管路等內部,再以加壓空氣灌入設備中,令使用過的水自設備的桶槽或管路排出。The clean water washing step is to input the water into the equipment, and flush the inside of the tank, the pipeline, etc. of the equipment by the water flow of the clean water, and then inject the pressurized air into the equipment, so that the used water is taken from the tank or the pipeline of the equipment. discharge.
關於以導電度偵測手段依回收條件對前述清水水洗步驟所排放的水進行排放與回收之選擇性控制步驟,於本較佳實施例中,是利用PLC程式之時間控制手段對排放的水於每一預定時間點進行導電度偵測,並以所測得的導電度為依據,當判斷導電度高於預設值的水(即屬應排放的廢水)予以分流排放;當判斷導電度低於預設值的水(即屬可回收再使用的水)予以回收再利用。The selective control step of discharging and recovering the water discharged from the water washing step by the conductivity detecting means according to the recovery condition, in the preferred embodiment, using the time control means of the PLC program to discharge the water Conductivity detection is performed at each predetermined time point, and based on the measured conductivity, when it is judged that the conductivity is higher than the preset value of water (that is, the wastewater to be discharged), the discharge is performed; when the conductivity is low, The water at the preset value (ie, water that can be recycled and reused) is recycled and reused.
溫水洗淨步驟是以溫水輸入設備中循環流動一段時間後,再自令使用過的溫水自設備的桶槽或管路排出。The warm water washing step is to circulate the water in the warm water input device for a certain period of time, and then the used warm water is discharged from the tank or the pipeline of the device.
關於以導電度偵測手段依回收條件對前述溫水洗淨步驟所排放的水進行排放與回收之選擇性控制步驟,於本較佳實施例中,是利用PLC程式之時間控制手段對排放的水於每一預定時間點進行導電度偵測,並以所測得的導電度為依據,當判斷導電度高於預設值的水(即屬應排放的廢水)予以分流排放;當判斷導電度低於預設值的水(即屬可回收再使用的水)予以回收再利用。The selective control step of discharging and recovering the water discharged by the warm water washing step by the conductivity detecting means according to the recovery condition, in the preferred embodiment, using the PLC program time control means for discharging The water is detected at each predetermined time point, and based on the measured conductivity, when it is judged that the conductivity is higher than the preset value of water (ie, the wastewater to be discharged), the water is discharged; when it is judged to be conductive Water below the preset value (ie, recyclable water) is recycled for reuse.
本發明藉由前述水回收式設備清洗方法設計,係利用第一清洗液、第二清洗液沖洗以及多次水洗步驟下,使其在確實洗淨設備內部的狀態下,進一步對各清洗步驟排放的用水中予以適當的選擇性回收可再利用的用水,回供初步水洗及各階段中間水洗步驟之用水,進而減少清洗設備所須的總用水量,同時也減少廢水的排放量及廢水處理費用。因此,本發明於設備清洗領域中,確為一項極具經濟效益的發明。The invention is designed by the foregoing water recovery type device cleaning method, which is configured to use the first cleaning liquid, the second cleaning liquid to rinse, and the multiple water washing steps to further discharge the cleaning steps in a state where the equipment is actually cleaned. Appropriate selective recovery of reusable water in water, returning water for preliminary washing and intermediate washing steps in each stage, thereby reducing the total water consumption required for cleaning equipment, while also reducing wastewater discharge and wastewater treatment costs. . Therefore, the present invention is indeed a very economical invention in the field of equipment cleaning.
第一圖是本發明水回收式設備清洗方法的流程示意圖。The first figure is a schematic flow chart of the water recycling type cleaning method of the present invention.
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TWI221100B (en) * | 2002-05-14 | 2004-09-21 | Yi-Jeng Wang | Process method and system for saving cleaning water |
TWI297326B (en) * | 2003-03-11 | 2008-06-01 | Powerchip Semiconductor Corp | The process exhausted water reclaim system and thereof method |
TW200936751A (en) * | 2007-11-15 | 2009-09-01 | Arkema France | Process for acidic cleaning in the beer industry |
TW200938141A (en) * | 2002-12-24 | 2009-09-16 | Nestec Sa | Food product dispenser with cleansing mechanism |
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TWI221100B (en) * | 2002-05-14 | 2004-09-21 | Yi-Jeng Wang | Process method and system for saving cleaning water |
TW200938141A (en) * | 2002-12-24 | 2009-09-16 | Nestec Sa | Food product dispenser with cleansing mechanism |
TWI297326B (en) * | 2003-03-11 | 2008-06-01 | Powerchip Semiconductor Corp | The process exhausted water reclaim system and thereof method |
TW200936751A (en) * | 2007-11-15 | 2009-09-01 | Arkema France | Process for acidic cleaning in the beer industry |
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