TWI393487B - Plasma reaction chamber with a plurality of processing plates having a plurality of plasma reaction zone - Google Patents
Plasma reaction chamber with a plurality of processing plates having a plurality of plasma reaction zone Download PDFInfo
- Publication number
- TWI393487B TWI393487B TW97107559A TW97107559A TWI393487B TW I393487 B TWI393487 B TW I393487B TW 97107559 A TW97107559 A TW 97107559A TW 97107559 A TW97107559 A TW 97107559A TW I393487 B TWI393487 B TW I393487B
- Authority
- TW
- Taiwan
- Prior art keywords
- plasma
- gas
- reaction chamber
- gas transfer
- distribution device
- Prior art date
Links
Landscapes
- Chemical Vapour Deposition (AREA)
Description
本發明係關於電漿反應室,或更確切言之,係關於用於製造微型晶片、LCD面板、太陽能電池等的電漿反應室。This invention relates to plasma reaction chambers or, more specifically, to plasma reaction chambers for the manufacture of microchips, LCD panels, solar cells, and the like.
目前在業界已有多種電漿反應室,用於製造各種半導體晶片、LCD面板基板、太陽能電池等。這些反應室可以根據在其電漿所產生的位置不同而分為三類。第一類電漿反應室的電漿生成區與電漿參與反應區(即,晶片放置區,於其內電漿在晶片表面進行工藝處理)同位,因而稱為"同位電漿反應室(in situ plasma chamber)",在這種反應室中,電漿直接產生於待處理的基片之上並直接與基片接觸,由於此特性,該反應室有時也被稱為"直接電漿反應室(direct plasma chamber)"。此類反應室的一個例子可以見於美國專利第4,123,316號中之背景技術。此類反應室通常運用于直接利用電漿對基片進行處理的場合。第二類電漿反應室的電漿在遠離反應室的外面產生,並通過一根導管將電漿的粒子(plasma species)引入到放有待處理基片的反應室中,此種情形下,電漿生成區遠離電漿參與反應區,因而稱為"遠端電漿反應室(remote plasma chamber)"。此類反應室的例子有:公佈於1993年的德國專利申請案DE 19914132559和美國專利第4,138,306號。此類反應室通常用於利用電漿清洗反應室的場合,但它也可以用於對基片進行處理。第三類電漿反應室雖然也在反應室內部產生 電漿,但是在電漿產生區和電漿參與反應區間設有分隔裝置將它們相鄰地分隔開。在此方式下,產生的電漿不能與被處理的基片直接接觸,但來自電漿的粒子(species)可以通過該分隔裝置上的一些通道流向被處理的基片從而參與反應,在該種設置下,電漿產生區和電漿參與反應區為分立設置、但相鄰的兩個區,因而稱為"相鄰電漿反應室(quasi-remote plasma chamber)"。此類反應室的例子有美國專利第4,123,316號和第6,192,828號。相鄰電漿反應室在具體實現時也可以不用分隔裝置,而只是簡單將電漿發生源放置到遠離基片所在區域的位置即可。如美國專利第4,232,057號中所述。At present, there are various plasma reaction chambers in the industry for manufacturing various semiconductor wafers, LCD panel substrates, solar cells and the like. These reaction chambers can be classified into three categories depending on the position at which the plasma is produced. The plasma generating zone of the first type of plasma reaction chamber is co-located with the plasma participating in the reaction zone (ie, the wafer placement zone in which the plasma is processed on the surface of the wafer), and thus is referred to as the "co-located plasma reaction chamber (in " situ plasma chamber"", in this reaction chamber, the plasma is directly generated on the substrate to be treated and directly in contact with the substrate. Due to this characteristic, the reaction chamber is sometimes referred to as "direct plasma reaction". Direct plasma chamber". An example of such a reaction chamber can be found in the background art of U.S. Patent No. 4,123,316. Such reaction chambers are typically used where the substrate is treated directly with plasma. The plasma of the second type of plasma reaction chamber is generated outside the reaction chamber, and the plasma species of the plasma is introduced into the reaction chamber of the substrate to be processed through a conduit. In this case, electricity The slurry formation zone is remote from the plasma to participate in the reaction zone and is therefore referred to as the "remote plasma chamber." Examples of such reaction chambers are: German Patent Application No. DE 14 14 132 559, issued to 1993, and U.S. Patent No. 4,138,306. Such a reaction chamber is typically used for cleaning the reaction chamber with plasma, but it can also be used to treat substrates. The third type of plasma reaction chamber is also produced inside the reaction chamber. The plasma, but with a separator in the plasma generation zone and the plasma participating reaction zone, separates them adjacently. In this manner, the resulting plasma cannot be in direct contact with the substrate being processed, but particles from the plasma can flow through the channels on the separator to the substrate being processed to participate in the reaction. In the arrangement, the plasma generating zone and the plasma participating in the reaction zone are discretely disposed, but adjacent to each other, thus referred to as "quasi-remote plasma chamber". Examples of such reaction chambers are U.S. Patent Nos. 4,123,316 and 6,192,828. The adjacent plasma reaction chamber can also be used without a partitioning device, but simply places the plasma generating source away from the area where the substrate is located. As described in U.S. Patent No. 4,232,057.
遠端電漿輔助化學氣相沈積(remote plasma-assisted chemical vapor deposition)是遠端電漿反應室技術的一個應用。它通常可用於在較低溫度下沈積產生薄膜,並能產生高品質的薄膜,如計量薄膜(stoichiometric film),並可通過控制氣相反應路徑和通過選擇合適的電漿激發源來產生需要的氣體粒子來保證薄膜較高的一致性。由於基片遠離電漿輝光區域(plasma glow region),電漿對基片的損壞可以被避免。然而,由於較低的離子轟擊以及自由基的衰減降低了氣體的解離反應,從而導致沈積速率較低。相鄰電漿化學氣相沈積可以通過增加自由基密度,例如縮短從電漿到達晶片的路徑長度從而避免自由基的衰減,來提高沈積速率同時又可保持上述優勢。Remote plasma-assisted chemical vapor deposition is an application of remote plasma chamber technology. It is commonly used to deposit films at lower temperatures and produce high quality films, such as stoichiometric films, and can be produced by controlling the gas phase reaction path and by selecting a suitable plasma excitation source. Gas particles ensure a high consistency of the film. Since the substrate is away from the plasma glow region, damage to the substrate by the plasma can be avoided. However, due to lower ion bombardment and attenuation of free radicals, the dissociation reaction of the gas is reduced, resulting in a lower deposition rate. Adjacent plasma chemical vapor deposition can increase the deposition rate while increasing the radical density, such as shortening the path length from the plasma to the wafer to avoid free radical decay.
另一方面,在某些情況下成膜過程中也需要用到直接電 漿,例如,當需要特殊的薄膜屬性(如高壓縮應力要求)時。由於直接電漿具有強大的離子轟擊效應,此類薄膜屬性可以通過同位電漿實現。此外,為了有效地對基片或沈積的薄膜表面進行電漿處理,以提高其介面黏附性能和薄膜穩定性能從而提高大多數銅互連技術器件的可靠性,需要用到直接電漿,因為其具有高的自由基密度和離子密度。此外,同位電漿體在用於高含碳材料的化學氣相沈積反應室清洗時具有比遠端電漿更高的效率。On the other hand, in some cases, direct electricity is also required during the film formation process. Slurry, for example, when special film properties (such as high compressive stress requirements) are required. Due to the powerful ion bombardment effect of direct plasma, such film properties can be achieved by co-located plasma. In addition, in order to effectively plasma-treat the substrate or deposited film surface to improve its interface adhesion and film stability, thereby improving the reliability of most copper interconnect technology devices, direct plasma is required because of its Has a high radical density and ion density. In addition, the co-located plasma has a higher efficiency than the far-end plasma when cleaning in a chemical vapor deposition reaction chamber for high carbonaceous materials.
從上述分析中我們看到,互相衝突的技術處理要求導致了看起來互不相容的反應室設計。有些技術處理要求在遠離基片的遠端產生電漿,而另一些則要求電漿產生後能夠接觸基片。因此我們需要一個反應室,既具有產生相鄰電漿的能力也具有產生直接電漿的能力。此設計不僅可以用於形成具有令人滿意的特性的薄膜,也可以用於電漿處理,從而可以提高半導體器件的可靠性和實現有效的反應室清洗。From the above analysis we see that conflicting technical processing requirements lead to seemingly incompatible reaction chamber designs. Some technical treatments require the generation of plasma at the distal end away from the substrate, while others require the plasma to be contacted with the substrate. So we need a reaction chamber that has both the ability to generate adjacent plasma and the ability to produce direct plasma. This design can be used not only for forming a film having satisfactory characteristics, but also for plasma treatment, thereby improving the reliability of the semiconductor device and achieving efficient reaction chamber cleaning.
本發明具體實施例中的反應室既可以使用相鄰電漿也可以使用同位電漿進行基片處理以及反應室清洗。在不同的實施例中,也可以通過小批量方式(mini-batch approach)來增加生產能力,即每一個反應室中包括複數個處理區域,從而可以同時處理複數個基片。但是,需要注意的是,本發明的某些特性並不僅限於在小批量反應室中實現。本發明更進一步的實施例提供了一個"全合一"的化學氣相沈積 反應室("all-in-one"CVD reactor),它既可以採用同位元電漿或直接電漿化學氣相沈積、熱化學氣相沈積、相鄰電漿化學氣相沈積或電漿增強化學氣相沈積方式成膜,也可以用於對基片的同位電漿處理(plasma treatment)以及對薄膜和電漿反應室的清洗,或以上所述操作模式的各種組合。由於具有這些擴展功能,本反應室在這裏被稱為"全合一化學氣相沈積反應室"。本全合一反應室可以實現為單一基片反應室,也可以實現為包括多處理平臺形式以進行小批量處理(mini-batch processing)。The reaction chamber in the specific embodiment of the present invention can use both adjacent plasma and in-situ plasma for substrate processing and reaction chamber cleaning. In various embodiments, the throughput can also be increased by a mini-batch approach, i.e., each of the reaction chambers includes a plurality of processing regions so that a plurality of substrates can be processed simultaneously. However, it should be noted that certain features of the invention are not limited to implementation in a small batch reaction chamber. A still further embodiment of the present invention provides an "all-in-one" chemical vapor deposition Reaction chamber ("all-in-one" CVD reactor), which can use either isotope plasma or direct plasma chemical vapor deposition, thermal chemical vapor deposition, adjacent plasma chemical vapor deposition or plasma enhanced chemistry Film formation by vapor deposition can also be used for plasma treatment of the substrate as well as cleaning of the film and plasma reaction chambers, or various combinations of the modes of operation described above. Due to these extended functions, the reaction chamber is referred to herein as an "all-in-one chemical vapor deposition reaction chamber." The all-in-one reaction chamber can be implemented as a single substrate reaction chamber, or can be implemented in a multi-processing platform format for mini-batch processing.
本發明是通過以下技術方法實現的:The present invention is achieved by the following technical methods:
本發明提供一種電漿反應室,包括:反應室主體,於其內設置有複數個處理平臺;複數個可旋轉的基片支座,每一個所述基片支座對應設置於每一個所述處理平臺中;複數個與電漿參與反應區同位的電漿生成區,每一個所述與電漿參與反應區同位的電漿生成區位於每一個所述基片支座的上方;複數個相鄰電漿生成區,每一個所述相鄰電漿生成區位於每一個相應的與電漿參與反應區同位的電漿生成區的上方,並與該相應的與電漿參與反應區同位的電漿生成區相連通;以及射頻能量源,與每一個所述相鄰電漿生成區相連接。The present invention provides a plasma reaction chamber comprising: a reaction chamber body in which a plurality of processing platforms are disposed; a plurality of rotatable substrate holders, each of which is disposed correspondingly to each of said substrate holders In the processing platform; a plurality of plasma generating regions co-located with the plasma in the reaction zone, each of the plasma generating regions co-located with the plasma participating in the reaction zone is located above each of the substrate supports; a plurality of phases An adjacent plasma generating region, each of the adjacent plasma generating regions is located above each corresponding plasma generating region co-located with the plasma in the reaction region, and is electrically co-located with the plasma in the reaction region The slurry generating regions are in communication; and an RF energy source is coupled to each of the adjacent plasma generating regions.
本發明還提供一種電漿反應室,包括:反應室主體;可旋轉的基片支座,其設置於所述反應室主體內;第一氣體傳遞分佈裝置;第二氣體傳遞分佈裝置,其與所述第一氣體傳遞分佈裝置相互間隔開,並且與所述第一氣體傳遞分 佈裝置和所述反應室主體相互電絕緣,其中在第一氣體傳遞分佈裝置與第二氣體傳遞分佈裝置之間構成一相鄰電漿生成區,在第二氣體傳遞分佈裝置和基片支座之間構成一與電漿參與反應區同位的電漿生成區,所述第一氣體傳遞分佈裝置將一第一處理氣體輸送至該相鄰電漿生成區,所述第二氣體傳遞分佈裝置將一第二處理氣體輸送至該與電漿參與反應區同位的電漿生成區,所述第二氣體傳遞分佈裝置還將來自相鄰電漿生成區的電漿粒子輸送至與電漿參與反應區同位的電漿生成區;射頻源,其與所述第一氣體傳遞分佈裝置相連接;以及切換裝置,用於將第二氣體傳遞分佈裝置選擇性地連接至射頻源或接地。The present invention also provides a plasma reaction chamber comprising: a reaction chamber body; a rotatable substrate holder disposed in the reaction chamber body; a first gas transfer distribution device; a second gas transfer distribution device, and The first gas transfer distribution devices are spaced apart from each other and with the first gas transfer point The cloth device and the reaction chamber body are electrically insulated from each other, wherein an adjacent plasma generation region is formed between the first gas transfer distribution device and the second gas transfer distribution device, and the second gas transfer distribution device and the substrate support Forming a plasma generating zone co-located with the plasma in the reaction zone, the first gas transfer distributing device transporting a first process gas to the adjacent plasma generating zone, and the second gas distributing device a second process gas is delivered to the plasma generation zone co-located with the plasma in the reaction zone, and the second gas transfer distribution device also transports the plasma particles from the adjacent plasma generation zone to participate in the reaction zone with the plasma. a co-located plasma generating region; an RF source coupled to the first gas transfer distribution device; and a switching device for selectively connecting the second gas transfer device to the RF source or ground.
本發明進一步提供一種電漿反應室,包括:反應室主體,於其內設置有複數個處理平臺;複數個可旋轉的基片支座,每一個所述基片支座對應設置於每一個所述處理平臺中;複數個第一氣體傳遞分佈裝置,每一個第一氣體傳遞分佈裝置對應設置於一相應的處理平臺中;複數個第二氣體傳遞分佈裝置,每一個第二氣體傳遞分佈裝置對應設置於一相應的處理區域內並與一對應的第一氣體傳遞分佈裝置間隔分開,並且與該對應的第一氣體傳遞分佈裝置以及反應室主體相互電絕緣,其中:在每一相應的處理區域內,在第一氣體傳遞分佈裝置與第二氣體傳遞分佈裝置之間構成一相鄰電漿生成區,在第二氣體傳遞分佈裝置和基片支座之間構成一與電漿參與反應區同位的電漿生成區,第一氣體傳遞分佈裝置將第一處理氣體輸送至相鄰電漿生 成區,而第二氣體傳遞分佈裝置將第二處理氣體輸送至與電漿參與反應區同位的電漿生成區,第二氣體傳遞分佈裝置還將來自相鄰電漿生成區的電漿粒子輸送至與電漿參與反應區同位的電漿生成區;射頻源,其與所述複數個第一氣體傳遞分佈裝置相連接;以及切換裝置,用於將第二氣體傳遞分佈裝置選擇性地連接至射頻源或接地。The invention further provides a plasma reaction chamber comprising: a reaction chamber body having a plurality of processing platforms disposed therein; a plurality of rotatable substrate holders, each of the substrate holders being disposed correspondingly to each of the chambers In the processing platform; a plurality of first gas transfer distribution devices, each of the first gas transfer distribution devices is correspondingly disposed in a corresponding processing platform; a plurality of second gas transfer distribution devices, each of the second gas transfer distribution devices corresponding Provided in a corresponding processing region and spaced apart from a corresponding first gas transfer distribution device, and electrically insulated from the corresponding first gas transfer distribution device and the reaction chamber body, wherein: in each respective processing region Between the first gas transfer distribution device and the second gas transfer distribution device, an adjacent plasma generating region is formed, and a second plasma transfer device and the substrate support form a parity with the plasma participating in the reaction zone. a plasma generating zone, the first gas transfer distribution device transports the first process gas to the adjacent plasma Forming a zone, and the second gas transfer distribution device transports the second process gas to the plasma generation zone co-located with the plasma in the reaction zone, and the second gas transfer distribution device also transports the plasma particles from the adjacent plasma generation zone a plasma generation zone co-located with the plasma in the reaction zone; an RF source coupled to the plurality of first gas delivery distribution devices; and a switching device for selectively connecting the second gas delivery distribution device to RF source or ground.
本發明再進一步提供一種電漿反應室,包括:反應室主體;可旋轉的基片支座,其設置於所述反應室主體內;第一氣體傳遞分佈裝置;第二氣體傳遞分佈裝置,其與所述第一氣體傳遞分佈裝置相互間隔開,並且與所述第一氣體傳遞分佈裝置和所述反應室主體相互電絕緣,其中在第一氣體傳遞分佈裝置與第二氣體傳遞分佈裝置之間構成一相鄰電漿生成區,在第二氣體傳遞分佈裝置和基片支座之間構成一與電漿參與反應區同位的電漿生成區,所述第一氣體傳遞分佈裝置將一第一處理氣體輸送至該相鄰電漿生成區,所述第二氣體傳遞分佈裝置將一第二處理氣體輸送至該與電漿參與反應區同位的電漿生成區,所述第二氣體傳遞分佈裝置還將來自相鄰電漿生成區的電漿粒子輸送至與電漿參與反應區同位的電漿生成區;第一射頻源,其與所述第一氣體傳遞分佈裝置相連接;以及第二射頻源,其與所述第二氣體傳遞分佈裝置相連接。The present invention still further provides a plasma reaction chamber comprising: a reaction chamber body; a rotatable substrate holder disposed in the reaction chamber body; a first gas transfer distribution device; and a second gas transfer distribution device Separating from the first gas transfer distribution device and electrically insulated from the first gas transfer distribution device and the reaction chamber body, wherein between the first gas transfer distribution device and the second gas transfer device Forming an adjacent plasma generating region, forming a plasma generating region in the same position as the plasma participating in the reaction zone between the second gas transfer distributing device and the substrate support, the first gas transfer distributing device will be first Processing gas is delivered to the adjacent plasma generation zone, and the second gas delivery distribution device delivers a second process gas to the plasma generation zone co-located with the plasma in the reaction zone, the second gas delivery distribution device Plasma particles from adjacent plasma generating regions are also transported to a plasma generating region co-located with the plasma in the reaction zone; a first RF source, and the first gas transfer distribution Set is connected; and a second RF source, with the second gas delivery means connected to distribution.
本發明的各個實施例涉及用於處理各種基片,如半導體晶片、太陽能電池晶片、LCD基片之類的電漿反應室。此 處描述的各個實施例可以與傳統的自動化處理平臺(conventional automated processing platforms)聯合使用。此處描述的各個實施例可以被用於,如熱化學氣相沈積(thermal chemical vapor deposition)、電漿增強化學氣相沈積(plasma enhanced CVD)、同位電漿基片處理(in-situ plasma treatment)等。在給出的實施例中,每一個反應室具有四個處理平臺,可以同時進行相同的技術處理;然而,需要指出的是,反應室也可以具有兩個、三個或其他數目的處理平臺。由於處理平臺的數量比較少,所以此處稱之為"小批量"系統("mini-batch"system)。Various embodiments of the present invention are directed to plasma processing chambers for processing various substrates, such as semiconductor wafers, solar cell wafers, LCD substrates. this The various embodiments described can be used in conjunction with conventional automated processing platforms. The various embodiments described herein can be used, for example, in thermal chemical vapor deposition, plasma enhanced CVD, in-situ plasma treatment. )Wait. In the illustrated embodiment, each reaction chamber has four processing platforms that can perform the same technical processing simultaneously; however, it should be noted that the reaction chamber can also have two, three or other number of processing platforms. Since the number of processing platforms is relatively small, it is referred to herein as a "mini-batch" system.
圖1示係顯出根據本發明的一個實施例給出的具有兩個反應室108和110的系統100。在此實施例中,系統100用於完成對半導體基片的化學氣相沈積。儘管此例中只顯示了兩個反應室,該具體實施例也可以採用三個反應室或採用其他設置使得系統可以包括三個以上的反應室。示意性地,圖中每一個反應室108和110分別具有四個處理平臺108a-108d和110a-110d。中央傳輸室115設有至少一個機械手臂120,它可以將晶片移入或移出每一個處理平臺。每一個反應室內設置有可以沿如箭頭所示方向旋轉的定位臂(indexing arm)150,其可以在不同處理平臺之間旋轉或停止定位於每一個處理平臺的正上方,從而可以將待處理的基片裝載於處理平臺的上方或從處理平臺上卸載至定位臂150上。機械手臂120可以配合定位臂150將基片裝入或移出反應室。機械手臂120通過傳統的真空鎖125和130接收 和運輸基片,真空鎖125和130與傳統的小型環境135相連接在一起。在小型環境135中,基片被裝載到標準的晶片盒或晶片傳送盒(front opening unified pod,FOUP)140a-140c或從裏面卸載出來。Figure 1 shows a system 100 having two reaction chambers 108 and 110, in accordance with one embodiment of the present invention. In this embodiment, system 100 is used to complete chemical vapor deposition of a semiconductor substrate. Although only two reaction chambers are shown in this example, this embodiment may employ three reaction chambers or other arrangements such that the system may include more than three reaction chambers. Illustratively, each of the reaction chambers 108 and 110 in the Figure has four processing platforms 108a-108d and 110a-110d, respectively. The central transfer chamber 115 is provided with at least one robot arm 120 that can move the wafer into or out of each processing platform. Each reaction chamber is provided with an indexing arm 150 that can be rotated in the direction indicated by the arrow, which can be rotated or stopped between different processing platforms directly above each processing platform, so that the pending The substrate is loaded on or unloaded from the processing platform onto the positioning arm 150. The robot arm 120 can cooperate with the positioning arm 150 to load or remove the substrate from the reaction chamber. The robot arm 120 is received by conventional vacuum locks 125 and 130 And transporting the substrates, vacuum locks 125 and 130 are coupled to a conventional small environment 135. In the small environment 135, the substrates are loaded into or unloaded from standard wafer box or front opening unified pods (FOUP) 140a-140c.
容易理解,每一個反應室108、110和傳送室115均具有頂蓋,但均未在圖中顯示出來,目的是為了顯示這些部件的內部細節。傳送室115可以採用傳統頂蓋,因此此處將不對其進行討論和顯示。然而反應室108和110的頂蓋是經過獨特設計的,將在下面對其結合圖示作說明。It will be readily understood that each of the reaction chambers 108, 110 and transfer chamber 115 has a top cover, but none of which is shown in the figures for the purpose of showing the internal details of these components. The transfer chamber 115 can employ a conventional top cover and will therefore not be discussed and illustrated herein. However, the top covers of the reaction chambers 108 and 110 are uniquely designed and will be described below in conjunction with the drawings.
請參閱圖2,它顯示出根據本發明的一個實施例給出的頂蓋(lid)10位於開放位置時的反應室20。反應室20包括一個反應室基座40,它至少部分由主體41定義。主體41具有一個上部表面42以及一個相對的下部表面43。複數個處理平臺44設置於上部表面42並可以在各個處理平臺內處理各自單獨的基片,這將在下文中進行描述。另外,容易理解,主體41具有一個週邊邊界45,它可以具有各種外形並具有多種斜角。如圖2中所示的配置中,三個反應室20可以圍繞設置於具有五邊形外形的傳送室23。然而,需要說明的一點是,在本發明的其他形式中,傳送室23可以具有其他外形,如六邊形,這樣傳送室23周邊可以設置四個半導體反應室20。Referring to Figure 2, there is shown a reaction chamber 20 when a lid 10 is in an open position, in accordance with one embodiment of the present invention. Reaction chamber 20 includes a reaction chamber base 40 that is at least partially defined by body 41. The body 41 has an upper surface 42 and an opposite lower surface 43. A plurality of processing platforms 44 are disposed on the upper surface 42 and may process separate individual substrates within each processing platform, as will be described below. In addition, it will be readily understood that the body 41 has a peripheral boundary 45 which can have various shapes and a variety of bevel angles. In the configuration shown in Fig. 2, three reaction chambers 20 may be disposed around a transfer chamber 23 having a pentagonal shape. However, it should be noted that in other forms of the invention, the transfer chamber 23 may have other shapes, such as hexagons, such that four semiconductor reaction chambers 20 may be disposed around the transfer chamber 23.
反應室基座40設置有複數個軸孔50用於容納基片支座315的軸312(圖3A),軸312大體上位於每一個處理平臺44的中心位置。圍繞每一個軸孔50設置有複數個用於容納頂 針的頂針軸孔52,以與基座或基片支座315一起作用實現基片的放置與卸載。在基座40之上設置有弓形排氣通道55,用於將位於反應室20的內腔21中的反應氣體在處理完基片之後排出,排氣通道55與導管63相連接,導管63與真空泵62相連接。需要注意的是,儘管圖2示出了一種具體的排氣實現結構,本發明也可以採用其他排氣方案。例如,在圖3A中的處理平臺中,排氣通過處理平臺的底部來完成,並且位於每一個基片支座之下。因而,對於本發明,任何針對基片處理設計的排氣結構都是可以採用的。然而,此處描述的以及本專利其他實施例描述的一個特徵是採用單個真空泵完成一個反應室中所有處理平臺的排氣操作。這可以在每一個處理平臺中產生均勻的技術處理壓力,從而可以在所有處理平臺中同時進行相同的技術操作-即此處所指的小批量處理。The reaction chamber base 40 is provided with a plurality of shaft holes 50 for receiving the shaft 312 of the substrate support 315 (Fig. 3A), the shaft 312 being located substantially at the center of each of the processing platforms 44. A plurality of shaft holes 50 are provided around each of the shaft holes 50 for accommodating the top The thimble shaft bore 52 of the needle cooperates with the base or substrate support 315 to effect placement and unloading of the substrate. An arcuate exhaust passage 55 is disposed above the base 40 for discharging the reaction gas in the inner chamber 21 of the reaction chamber 20 after the substrate is processed, and the exhaust passage 55 is connected to the conduit 63. The vacuum pumps 62 are connected. It should be noted that although FIG. 2 illustrates a particular exhaust gas realization structure, other exhaust solutions may be employed in the present invention. For example, in the processing platform of Figure 3A, exhaust is accomplished through the bottom of the processing platform and under each substrate support. Thus, for the present invention, any exhaust structure designed for substrate processing can be employed. However, one feature described herein and described in other embodiments of the patent is the use of a single vacuum pump to perform the venting operation of all of the processing stations in a reaction chamber. This produces uniform technical processing pressure in each processing platform so that the same technical operations can be performed simultaneously in all processing platforms - the small batch processing referred to herein.
反應室頂蓋10包括主體101,主體101具有頂部或外部表面102以及相對的底部或內部表面103。如圖中所示,反應室頂蓋10的底部或內部表面設置有一個空腔104,空腔104內安裝有數個氣體傳遞分佈元件105。氣體傳遞分佈元件105和裝載在其上的部件結構將在後面詳細介紹單個處理平臺44時進行描述。當反應室頂蓋10置於關閉位置時,它可以提供對反應室內部提供充分的密封,從而形成單獨的處理平臺(容後詳述)。需要理解的是,單獨的氣體傳遞分佈元件105相對於單個處理平臺44是同軸排列的。另外還需要注意的是,每一個氣體傳遞分佈元件105設置有一組 小型細孔107,用於允許反應氣體源被送入單個處理平臺44。The reaction chamber top cover 10 includes a body 101 having a top or outer surface 102 and opposing bottom or interior surfaces 103. As shown in the figure, the bottom or inner surface of the reaction chamber top cover 10 is provided with a cavity 104 in which a plurality of gas transfer distribution members 105 are mounted. The gas delivery distribution element 105 and the component structure loaded thereon will be described later when a single processing platform 44 is described in detail. When the reaction chamber top cover 10 is placed in the closed position, it can provide a sufficient seal to the interior of the reaction chamber to form a separate processing platform (described in detail later). It will be appreciated that the individual gas delivery distribution elements 105 are coaxially aligned with respect to a single processing platform 44. It should also be noted that each gas transfer distribution element 105 is provided with a set A small pore 107 is provided to allow a source of reactive gas to be delivered to a single processing platform 44.
圖3A顯示根據本發明的一個實施例構造的一個處理平臺300。該處理平臺可以用於單基片反應室(single-substrate processing chamber),也可以作為圖1和圖2中所示批量系統中的一個處理平臺(one station in a batch system)實現。在圖3A中,處理平臺300由室壁(或,反應室主體)320、室底板325構成,並具有連接至真空泵的開口330以及一個頂部元件(top assembly)335。頂部元件355,對應於圖2中所示的氣體傳遞分佈元件(showerhead assembly)105,包括導電性容器(conductive container)345、導電性氣體傳遞分佈板(conductive block plate)355、以及導電性噴淋板(conductive showerhead plate)340,所有這些部件相互絕緣並和室壁320也相互絕緣。導電性容器345通常作為第一氣體傳遞分佈裝置或第一氣體傳遞分佈裝置,用來將處理氣體輸送入第一氣箱375所表示的空間中,它是一個相鄰電漿發生部分。傳遞分佈板355以及噴淋板340共同作用為第二氣體傳遞分佈裝置或第二氣體傳遞分佈裝置,它具有兩個功能:將處理氣體輸送至成膜空間305以及將電漿粒子(plasma species)及自由基(radicals)從第一氣箱375傳送至成膜空間305。因而,氣體傳遞分佈元件105包括兩個氣體傳遞分佈裝置,其中,第一氣體傳遞分佈裝置負責將第一處理氣體引入相鄰電漿生成區域,第二氣體傳遞分佈裝置負責將第二處理氣體以及電漿粒子從相鄰電漿生成區輸 送入與電漿參與反應區同位的電漿生成區。在下文中,根據需要,第一氣體傳遞分佈裝置將被稱為導電性容器345,而第二氣體傳遞分佈裝置將根據其在不同實施例中的構成被稱為傳遞分佈板355和噴淋板340等。需要說明的是,本發明中的導電性氣體傳遞分佈板355和導電性噴淋板340也可以被製造成一整塊部件。相鄰電漿生成區也被稱為第一氣箱375,而同位電漿產生區也被稱為成膜空間305。FIG. 3A shows a processing platform 300 constructed in accordance with an embodiment of the present invention. The processing platform can be used in a single-substrate processing chamber or as a one station in a batch system as shown in Figures 1 and 2. In FIG. 3A, the processing platform 300 is comprised of a chamber wall (or, reaction chamber body) 320, a chamber floor 325, and has an opening 330 coupled to a vacuum pump and a top assembly 335. The top member 355, corresponding to the showerhead assembly 105 shown in FIG. 2, includes a conductive container 345, a conductive gas block 355, and a conductive spray. A conductive showerhead plate 340, all of which are insulated from each other and from the chamber wall 320. Conductive container 345 is typically used as a first gas transfer distribution device or a first gas transfer distribution device for delivering process gas into the space represented by first gas box 375, which is an adjacent plasma generating portion. The transfer distribution plate 355 and the shower plate 340 cooperate to function as a second gas transfer distribution device or a second gas transfer distribution device having two functions: transporting the process gas to the film formation space 305 and plasma particles. And radicals are transferred from the first gas tank 375 to the film forming space 305. Thus, the gas transfer distribution element 105 comprises two gas transfer distribution devices, wherein the first gas transfer distribution device is responsible for introducing the first process gas into the adjacent plasma generation region, and the second gas transfer device is responsible for the second process gas and Plasma particles are transported from adjacent plasma generation zones A plasma generating zone that is in the same position as the plasma participating in the reaction zone is fed. Hereinafter, the first gas transfer distribution device will be referred to as a conductive container 345 as needed, and the second gas transfer distribution device will be referred to as a transfer distribution plate 355 and a shower plate 340 according to its constitution in various embodiments. Wait. It should be noted that the conductive gas transfer distribution plate 355 and the conductive shower plate 340 in the present invention may also be manufactured as a single piece. The adjacent plasma generation zone is also referred to as a first gas box 375, and the co-located plasma generation zone is also referred to as a film formation space 305.
成膜空間305由室壁320、底板325以及噴淋板340構成,並於其內放置基片310。基片310放置於基片支座315之上,在處理基片的過程中,基片支座315可以靜止,也可以作有利於成膜均勻的各種移動。在本實施例中基片支座315是可以旋轉的,如箭頭A所示。需要說明的是,在本發明中的不同實施例中,可旋轉的基片支座315可以帶來至少兩個顯著的有益效果。首先,在技術處理過程中,通過基片支座315旋轉可以增強所沈積的薄膜的均勻性(uniformity),薄膜的均勻性在現代半導體製造技術中是相當重要的;其次,基片支座315的旋轉幫助實現反應室內複數個處理平臺的均勻的抽吸排氣(pumping)。當反應室內含有複數個處理平臺且僅用一個真空泵來對所有處理平臺抽吸排氣的應用場合下,這種效果尤其明顯。The film forming space 305 is composed of a chamber wall 320, a bottom plate 325, and a shower plate 340, and a substrate 310 is placed therein. The substrate 310 is placed over the substrate support 315. During processing of the substrate, the substrate support 315 can be stationary or can be used to facilitate various movements of uniform film formation. The substrate holder 315 is rotatable in this embodiment as indicated by arrow A. It should be noted that in various embodiments of the invention, the rotatable substrate support 315 can provide at least two significant benefits. First, during the technical process, the uniformity of the deposited film can be enhanced by the rotation of the substrate support 315. The uniformity of the film is quite important in modern semiconductor manufacturing technology; secondly, the substrate support 315 The rotation assists in achieving uniform pumping of a plurality of processing platforms within the reaction chamber. This effect is particularly pronounced in applications where the reaction chamber contains multiple processing platforms and only one vacuum pump is used to draw venting of all processing platforms.
在基片支座315中設置有接地的電極316。在本實施例中,兩個射頻發生器(高頻射頻發生器324以及低頻射頻發生器326)連接至一個射頻匹配電路312,射頻匹配電路312 將射頻能量連接至導電性容器345。高頻射頻發生器324可以工作於27 MHZ、40 MHZ、60 MHZ等頻率,而低頻射頻發生器326可以工作於KHZ範圍或較低的MHZ範圍,如2 MHZ、13.56 MHZ等。第一處理氣體302或來自氣體供應源的混合氣體被輸送入第一氣箱375,而第二處理氣體304或來自氣體供應源的混合氣體被輸送入第二氣箱380。從圖3A我們可以看到,在本實施例中,第一和第二處理氣體在到達成膜空間305之前一直沒有混合,直到它們一起到達成膜空間305才混合。A grounded electrode 316 is disposed in the substrate support 315. In the present embodiment, two RF generators (high frequency RF generator 324 and low frequency RF generator 326) are connected to a RF matching circuit 312, RF matching circuit 312. RF energy is coupled to the conductive container 345. The high frequency RF generator 324 can operate at frequencies of 27 MHZ, 40 MHZ, 60 MHZ, etc., while the low frequency RF generator 326 can operate in the KHZ range or in the lower MHZ range, such as 2 MHZ, 13.56 MHZ, and the like. The first process gas 302 or the mixed gas from the gas supply source is delivered to the first gas tank 375, and the second process gas 304 or the mixed gas from the gas supply source is delivered to the second gas tank 380. As can be seen from Figure 3A, in this embodiment, the first and second process gases are not mixed until the film space 305 is reached until they are mixed together to reach the film space 305.
圖3A所示的反應室可以工作於兩種不同的模式:相鄰電漿模式以及同位元電漿模式。在本實施例中,兩種模式之間的切換是通過機械裝置來實現的。第一可移動接觸元件370具有兩個可選位置,當其位於上部/斷開位置(up/disengaged position)時,導電性容器345被第一絕緣環350將其與導電性氣體傳遞分佈板355電絕緣;反之,當其位於下部/連接位置(down/engaged position)時,導電性容器345與導電性氣體傳遞分佈板355之間電連接。第二可移動接觸元件365具有兩個可選位置:當其位於上部/斷開位置時,導電性氣體傳遞分佈板355被第二絕緣環360將其與接地室壁320之間電絕緣;反之,當其位於下部/連接位置時,導電性氣體傳遞分佈板355與接地室壁320之間電連接。The reaction chamber shown in Figure 3A can operate in two different modes: adjacent plasma mode and isotope plasma mode. In the present embodiment, switching between the two modes is achieved by mechanical means. The first movable contact element 370 has two selectable positions, and when it is in an up/disengaged position, the conductive container 345 is transferred to the conductive gas transfer plate 355 by the first insulating ring 350. Electrically insulating; conversely, when it is in the down/engaged position, the conductive container 345 is electrically connected to the conductive gas transfer distribution plate 355. The second movable contact element 365 has two selectable positions: the electrically conductive gas transfer distribution plate 355 is electrically insulated from the grounded chamber wall 320 by the second insulating ring 360 when it is in the upper/off position; The conductive gas transfer distribution plate 355 is electrically connected to the grounding chamber wall 320 when it is in the lower/connected position.
進一步參考圖3A,當第一可移動接觸元件370與第二可移動接觸元件365同時位於上部/斷開位置時,導電性容器 345具有由射頻匹配電路施加的電勢,而導電性底板則是電氣可浮地(floating)的。當第一可移動接觸元件370位於上部/斷開位置而第二可移動接觸元件365位於下部/連接位置時,導電性容器345具有由射頻匹配電路施加的電勢,而導電性底板接地。當第一可移動接觸元件370位於下部/連接位置而第二可移動接觸元件365位於上部/斷開位置時,導電性容器345與傳遞分佈板355共同具有由射頻匹配電路施加的電勢。With further reference to FIG. 3A, when the first movable contact element 370 and the second movable contact element 365 are simultaneously in the upper/open position, the conductive container 345 has an electrical potential applied by a radio frequency matching circuit, while the electrically conductive backplane is electrically floatable. When the first movable contact element 370 is in the upper/open position and the second movable contact element 365 is in the lower/connected position, the conductive container 345 has an electrical potential applied by the radio frequency matching circuit, and the conductive bottom plate is grounded. When the first movable contact element 370 is in the lower/connected position and the second movable contact element 365 is in the upper/off position, the conductive container 345 and the transfer distribution plate 355 together have an electrical potential applied by the radio frequency matching circuit.
圖3B顯示圖3A中的反應室工作于相鄰電漿生成模式下的情形。在圖3B中,可移動接觸元件370位於上部/斷開位置,而可移動接觸元件365位於下部/連接位置。第一處理氣體302或混合氣體被輸入至導電性容器345,然後通過導電性容器345底板上的透氣孔372進入第一氣箱375。高頻射頻頻率或高頻和低頻射頻頻率的混合頻率被施加至導電性容器345,導電性容器345工作為電極使第一氣箱375中產生電漿放電。最終,在第一氣箱375中形成自由基、離子以及粒子。中性自由基(neutral radicals)以及氣體粒子(gas species)通過傳遞分佈板355的透氣孔374以及噴淋板340上的匹配孔被輸送入成膜空間305。第二處理氣體304被輸送入底板的內部空間,即第二氣箱380,並通過位於噴淋板340上的透氣孔被輸入到成膜空間305。第一氣箱375中由第一處理氣體電漿激發產生的自由基和粒子以及第二處理氣體在成膜空間305中混合,然後在基片310上通過化學反應和聚合形成薄膜,或通過化學反應進行反應室 清洗。值得注意的是,進行反應室清洗操作時有可能不需要使用第二處理氣體。Figure 3B shows the situation in which the reaction chamber of Figure 3A operates in an adjacent plasma generation mode. In Figure 3B, the movable contact element 370 is in the upper/open position and the movable contact element 365 is in the lower/connected position. The first process gas 302 or mixed gas is input to the conductive container 345 and then enters the first gas tank 375 through the vent holes 372 in the bottom plate of the conductive container 345. The high frequency radio frequency or a mixed frequency of the high frequency and low frequency RF frequencies is applied to the conductive container 345, and the conductive container 345 operates as an electrode to cause plasma discharge in the first gas box 375. Finally, radicals, ions, and particles are formed in the first gas box 375. Neutral radicals and gas species are transported into the film forming space 305 through the vent holes 374 of the transfer plate 355 and the matching holes on the shower plate 340. The second process gas 304 is delivered into the inner space of the bottom plate, that is, the second air box 380, and is input to the film formation space 305 through a vent hole located on the shower plate 340. The radicals and particles generated by the first process gas plasma in the first gas tank 375 are mixed in the film forming space 305, and then formed on the substrate 310 by chemical reaction and polymerization, or by chemistry. Reaction reaction chamber Cleaning. It is worth noting that it may not be necessary to use a second process gas during the chamber cleaning operation.
圖3C顯示圖3A中的反應室工作於同位或直接電漿生成模式下的情形。在圖3C中,可移動接觸元件370位於下部/連接位置,而可移動接觸元件365位於上部/斷開位置。在此情況下,導電性容器345以及傳遞分佈板355處於同一電勢。高頻射頻頻率或高頻和低頻混合頻率被用於導電性容器345,並通過其連接至導電性氣體傳遞分佈板355。導電性氣體傳遞分佈板355連同噴淋板340一起作為成膜空間305中產生電漿放電的電極。第一處理氣體302被輸入至導電性容器345,然後通過導電性容器345底板上的透氣孔372傳送到第一氣箱375,並從此處通過孔374進入成膜空間305。第二處理氣體304被輸送入傳遞分佈板的內部空間,即氣體箱2,並通過噴淋板340上的透氣孔進入成膜空間305。由於電漿是在成膜空間305內被激發形成的,自由基、離子以及粒子同時出現在成膜空間305中。成膜空間305中的第一和/或第二處理氣體激發產生的電漿形成的自由基和粒子通過化學反應和聚合在基片310上形成薄膜。Figure 3C shows the situation in which the reaction chamber of Figure 3A operates in an in-situ or direct plasma generation mode. In Figure 3C, the movable contact element 370 is in the lower/connected position and the movable contact element 365 is in the upper/open position. In this case, the conductive container 345 and the transfer distribution plate 355 are at the same potential. A high frequency radio frequency or a high frequency and low frequency mixing frequency is used for the conductive container 345 and is connected thereto by the conductive gas transfer distribution plate 355. The conductive gas transfer distribution plate 355 together with the shower plate 340 serves as an electrode for generating a plasma discharge in the film formation space 305. The first process gas 302 is input to the conductive container 345 and then transferred to the first gas tank 375 through the venting holes 372 in the bottom plate of the conductive container 345, and from there through the holes 374 into the film forming space 305. The second process gas 304 is delivered into the interior space of the transfer distribution plate, i.e., the gas box 2, and enters the film formation space 305 through the venting holes in the shower plate 340. Since the plasma is excited in the film forming space 305, radicals, ions, and particles simultaneously appear in the film forming space 305. The free radicals and particles formed by the plasma generated by the first and/or second process gases in the film formation space 305 form a thin film on the substrate 310 by chemical reaction and polymerization.
圖3A中的裝置同樣可以被用於熱化學氣相沈積成膜過程(thermal CVD film formation)。對於此操作,導電性容器345以及傳遞分佈板355通過將第一可移動接觸元件370置於上部/斷開位置而實現電隔離。傳遞分佈板355通過將第二可移動接觸元件365置於上部/斷開位置以與反應室主體320斷開。基片310放置於基片支座315上,並通過內置於 基片支座315內的加熱器318對基片310進行加熱。第一處理氣體302被輸送入導電性容器345,然後通過位於導電性容器545底板上的透氣孔372被輸送入第一氣箱375,然後通過傳遞分佈板355上的透氣孔374和噴淋板340最終被輸送入成膜空間305。第二處理氣體304被輸送入傳遞分佈板355的內部空間,即氣體箱2,並通過噴淋板340上的透氣孔被輸送入成膜空間。然後第一處理氣體和第二處理氣體在成膜空間305中混合,並通過以熱能作為反應能量的化學反應在基片310上形成薄膜。The device of Figure 3A can also be used for thermal CVD film formation. For this operation, the electrically conductive container 345 and the transfer distribution plate 355 are electrically isolated by placing the first movable contact element 370 in the upper/off position. The transfer distribution plate 355 is disconnected from the reaction chamber body 320 by placing the second movable contact member 365 in the upper/disconnected position. The substrate 310 is placed on the substrate holder 315 and built in The heater 318 in the substrate holder 315 heats the substrate 310. The first process gas 302 is delivered into the conductive container 345 and then transferred into the first gas tank 375 through a venting opening 372 located in the bottom plate of the conductive container 545, and then passed through the venting holes 374 and the shower plate on the distribution plate 355. 340 is ultimately delivered into film forming space 305. The second process gas 304 is delivered into the internal space of the transfer distribution plate 355, that is, the gas box 2, and is transported into the film forming space through the vent holes on the shower plate 340. The first process gas and the second process gas are then mixed in the film formation space 305, and a film is formed on the substrate 310 by a chemical reaction using thermal energy as a reaction energy.
通過前述描述和相關附圖,我們可以理解,圖3A-3C中的真空反應室包括三個分隔間(compartment)。第一分隔間由導電性容器345、第一絕緣環350以及導電性氣體傳遞分佈板355組成。該分隔間用於輸入及於其內擴散第一處理氣體302,被稱為第一氣箱375。第二分隔間由上述的導電性氣體傳遞分佈板355以及導電性噴淋板340構成,用於引入及於其內擴散第二處理氣體,被稱為氣體箱2。第三分隔間由上述的導電性噴淋板340、第二絕緣環360以及導電性反應室主體320構成,被稱為成膜空間305。第三分隔間包括基片支座315用於裝載基片310。From the foregoing description and related drawings, it will be understood that the vacuum reaction chamber of Figures 3A-3C includes three compartments. The first compartment is composed of a conductive container 345, a first insulating ring 350, and a conductive gas transfer distribution plate 355. The compartment is for inputting and diffusing the first process gas 302 therein, referred to as a first air box 375. The second compartment is composed of the above-described conductive gas distribution plate 355 and the conductive shower plate 340 for introducing and diffusing the second process gas therein, which is referred to as a gas box 2. The third partition is composed of the above-described conductive shower plate 340, second insulating ring 360, and conductive reaction chamber main body 320, and is referred to as a film forming space 305. The third compartment includes a substrate support 315 for loading the substrate 310.
導電性容器345連接至一個高頻和一個低頻射頻功率源324和326,並且導電性容器345的底板上設置有透氣孔372用於將第一處理氣體從該導電性容器345擴散分佈至第一氣箱375。在此情況下,應該理解,此處無論何時提及處理氣體,均可能指一種單一氣體組份或多種氣體的混合 物。在導電性容器345和導電性氣體傳遞分佈板355之間設置有一第一絕緣環350,因此當第一可移動接觸元件位於上部/斷開位置時,導電性容器345和導電性氣體傳遞分佈板355之間是通過第一絕緣環350電絕緣的。The conductive container 345 is connected to a high frequency and a low frequency RF power source 324 and 326, and the bottom plate of the conductive container 345 is provided with a venting hole 372 for diffusing the first process gas from the conductive container 345 to the first Air box 375. In this case, it should be understood that whenever a process gas is referred to, it may refer to a single gas component or a mixture of gases. Things. A first insulating ring 350 is disposed between the conductive container 345 and the conductive gas transfer distribution plate 355, so that when the first movable contact member is in the upper/open position, the conductive container 345 and the conductive gas transfer distribution plate Between 355 is electrically insulated by the first insulating ring 350.
導電性氣體傳遞分佈板355具有透氣孔374以便將第一處理氣體從第一氣箱375擴散分佈至成膜空間305。傳遞分佈板355還具有一個與第一氣箱375相分離的內部空間,內部空間通過噴淋板340上的孔376與成膜空間相連通,通過內部空間可以將第二處理氣體引入並輸送至成膜空間305。導電性噴淋板340與導電性氣體傳遞分佈板355之間是電氣相連的,並共同構成了氣體箱2。噴淋板340具有兩組透氣孔374、376,分別用於連通第一氣箱375和成膜空間305,以及第二氣箱380和成膜空間305。The conductive gas transfer distribution plate 355 has a venting hole 374 to diffusely distribute the first process gas from the first gas tank 375 to the film forming space 305. The transfer distribution plate 355 also has an internal space separate from the first air box 375. The internal space communicates with the film forming space through a hole 376 in the shower plate 340, through which the second process gas can be introduced and transported to Film formation space 305. The conductive shower plate 340 and the conductive gas transfer distribution plate 355 are electrically connected to each other and together constitute the gas box 2. The shower plate 340 has two sets of venting holes 374, 376 for communicating the first air box 375 and the film forming space 305, and the second air box 380 and the film forming space 305, respectively.
在導電性氣體傳遞分佈板355和導電性反應室主體320之間設置有第二絕緣環360,因此當第二可移動接觸元件365至於上部/斷開位置時,導電性氣體傳遞分佈板355和導電性反應室主體320之間是電絕緣的。導電性反應室主體320和設置於基片支座315內的電極316均接地。A second insulating ring 360 is disposed between the conductive gas transfer distribution plate 355 and the conductive reaction chamber body 320, so that when the second movable contact member 365 is in the upper/off position, the conductive gas transfer distribution plate 355 and The conductive reaction chamber bodies 320 are electrically insulated from each other. The conductive reaction chamber body 320 and the electrodes 316 disposed in the substrate holder 315 are both grounded.
圖4A顯示反應室400的另一個實施例,它可以被運用於圖1所示的系統中。所有與圖3A實施例中相似的部件均採用與圖3A相似的標號,只不過在圖4A中採用4xx系列編號,因而將不再對這些部件重復進行描述。在本實施例中,沒有採用機械式的可移動接觸元件來使導電性容器445和/或傳遞分佈板455存在不同電勢。作為替代方案, 切換是通過開關485以電子方式完成的,開關485可以位於遠離處理平臺400的位置。可選擇地,開關485也可以被集成至射頻匹配電路412中。具體而言,開關485可以是機械式的切換裝置、電子式的電子切換裝置,或者由硬體或軟體或硬體和軟體的組合來實現切換功能。在圖4A的實施例中,導電性容器445直接連接至射頻匹配電路412,而與傳遞分佈板455之間的電連接是由通過開關485控制的。因此,在本實施例中,導電性容器445總是由射頻匹配電路進行偏置(bias)的,而傳遞分佈板455可以從三種位置中選擇一種:由射頻匹配電路偏置(biased by the RF match)、浮地(floating)、或接地(grounded)。在圖4A中,傳遞分佈板455是浮地的。Figure 4A shows another embodiment of a reaction chamber 400 that can be used in the system shown in Figure 1. All components similar to those in the embodiment of Fig. 3A are numbered similarly to Fig. 3A, except that the 4xx series numbering is employed in Fig. 4A, and thus these components will not be repeatedly described. In the present embodiment, mechanically movable contact elements are not employed to cause the conductive container 445 and/or the transfer distribution plate 455 to have different potentials. As an alternative, Switching is accomplished electronically via switch 485, which may be located remotely from processing platform 400. Alternatively, switch 485 can also be integrated into radio frequency matching circuit 412. Specifically, the switch 485 may be a mechanical switching device, an electronic electronic switching device, or a switching function by a combination of hardware or software or a combination of hardware and software. In the embodiment of FIG. 4A, the electrically conductive container 445 is directly connected to the radio frequency matching circuit 412, and the electrical connection to the transfer distribution plate 455 is controlled by the switch 485. Therefore, in the present embodiment, the conductive container 445 is always biased by the RF matching circuit, and the transfer distribution plate 455 can be selected from one of three positions: biased by the RF matching circuit (biased by the RF Match), floating, or grounded. In Figure 4A, the transfer distribution plate 455 is floating.
在圖4B中,開關485與傳遞分佈板455連接並使傳遞分佈板455接地。高頻功率或高頻功率和低頻功率混合後被施加到導電性容器445上,以便在第一氣箱475中產生電漿放電,從而在第一氣箱475中產生自由基、離子和電漿粒子。中性自由基和氣體粒子通過傳遞分佈板455上的入射孔474和噴淋板440上的孔478被輸送入成膜空間。第二處理氣體可以被輸送到傳遞分佈板的內部空間,即第二氣箱480,然後通過噴淋板440上的入射孔476被擴散、輸送入成膜空間405。第一氣箱475中由第一處理氣體激發所產生的自由基和粒子以及第二處理氣體在成膜空間405中混合並通過化學反應、聚合在基片上形成薄膜,或通過化學反應進行反應室清洗操作。In FIG. 4B, the switch 485 is coupled to the transfer distribution plate 455 and grounds the transfer distribution plate 455. The high frequency power or the high frequency power and the low frequency power are mixed and applied to the conductive container 445 to generate a plasma discharge in the first gas tank 475, thereby generating radicals, ions, and plasma in the first gas tank 475. particle. Neutral free radicals and gas particles are transported into the film forming space through the entrance aperture 474 on the transfer plate 455 and the aperture 478 in the shower plate 440. The second process gas may be delivered to the interior space of the transfer distribution plate, i.e., the second gas box 480, and then diffused and transported into the film forming space 405 through the entrance holes 476 in the shower plate 440. The radicals and particles generated by the first process gas in the first gas tank 475 are mixed with the second process gas in the film formation space 405, and a film is formed on the substrate by chemical reaction, polymerization, or a reaction chamber is performed by a chemical reaction. Cleaning operation.
在圖4C中,開關485將導電性氣體傳遞分佈板455和導電性容器445連接在一起。高頻功率或高頻功率和低頻功率混合後被施加到導電性容器445和傳遞分佈板455上。在此配置下,由於導電性容器445、傳遞分佈板455以及噴淋板440之間等電勢,導電性噴淋板440工作為一個電極。電漿放電在噴淋板440和基片支座415之間的成膜空間405進行中。第一和第二處理氣體在成膜空間405中混合,然後通過化學反應和電漿聚合在基片表面形成薄膜,或通過離子、自由基以及化學反應產生的粒子進行電漿處理或對反應腔清洗操作。In FIG. 4C, switch 485 connects conductive gas transfer distribution plate 455 and conductive container 445 together. The high frequency power or the high frequency power and the low frequency power are mixed and applied to the conductive container 445 and the transfer distribution plate 455. In this configuration, the conductive shower plate 440 operates as an electrode due to the equipotential between the conductive container 445, the transfer distribution plate 455, and the shower plate 440. The plasma discharge is in progress in the film forming space 405 between the shower plate 440 and the substrate holder 415. The first and second process gases are mixed in the film forming space 405, and then a film is formed on the surface of the substrate by chemical reaction and plasma polymerization, or plasma treatment is performed by particles generated by ions, radicals, and chemical reactions. Cleaning operation.
圖5A和5B顯示根據本發明的一個實施例構造的另一個處理平臺。所有與圖3A實施例相似的部件均採用相同的參考號碼,只不過採用5xx系列編號。這些部件將不重復進行描述。Figures 5A and 5B show another processing platform constructed in accordance with one embodiment of the present invention. All components similar to those of the embodiment of Fig. 3A are given the same reference numerals, but with the 5xx series numbering. These components will not be described repeatedly.
圖5A和5B中的化學氣相沈積真空反應室由三個分隔間構成。第一分隔間由導電性容器545、絕緣材料環550以及導電性氣體傳遞分佈板555組成,用於引入第一處理氣體並將其分佈、擴散輸送到需要的位置,第一分隔間被稱為第一氣箱575。第二分隔間由上述的導電性氣體傳遞分佈板555以及絕緣板542構成,用於引入第二處理氣體並將其分佈、擴散輸送到需要位置,第二分隔間被稱為第二氣箱585。第三分隔間由導電性噴淋板540以及導電性反應室主體520構成,用於形成薄膜,被稱為成膜空間505。The chemical vapor deposition vacuum reaction chamber of Figures 5A and 5B is composed of three compartments. The first compartment is composed of a conductive container 545, an insulating material ring 550, and a conductive gas transfer distribution plate 555 for introducing the first process gas and distributing and diffusing it to a desired position. The first compartment is called First air box 575. The second compartment is composed of the above-mentioned conductive gas transmission distribution plate 555 and the insulating plate 542 for introducing the second process gas and distributing and diffusing the same to the required position, and the second compartment is called the second air box 585. . The third compartment is composed of a conductive shower plate 540 and a conductive reaction chamber body 520, and is used to form a film, which is referred to as a film formation space 505.
開關580將導電性容器545連接至射頻匹配電路512或浮 地電位。開關580也可以將導電性噴淋板540連接至射頻匹配電路512或接地。圖5A示出了使用開關580將導電性容器545連接至匹配電路512而將導電性噴淋板540接地的情形。此情形被運用於相鄰電漿操作。圖5B示出了利用開關580將導電性容器545置於浮地電位而導電性噴淋板540連接至射頻匹配電路512的情形。此情形被運用於同位電漿形成。Switch 580 connects conductive container 545 to RF matching circuit 512 or float Ground potential. Switch 580 can also connect conductive shower plate 540 to RF matching circuit 512 or to ground. FIG. 5A illustrates the use of switch 580 to connect conductive container 545 to matching circuit 512 to ground conductive shower plate 540. This situation is applied to adjacent plasma operations. FIG. 5B illustrates the case where the conductive container 545 is placed at a floating potential by the switch 580 and the conductive shower plate 540 is connected to the radio frequency matching circuit 512. This situation is applied to the formation of co-located plasma.
在圖5A和5B的實施例中,絕緣環550位於導電性容器545和導電性氣體傳遞分佈板555之間,因此導電性容器545和導電性氣體傳遞分佈板555之間是相互電絕緣的。並且,在傳遞分佈板555和導電性噴淋板540之間設置有絕緣板542,所以噴淋板540與傳遞分佈板555和反應室主體520之間是電絕緣的。In the embodiment of Figures 5A and 5B, the insulating ring 550 is positioned between the conductive container 545 and the conductive gas transfer distribution plate 555 such that the conductive container 545 and the conductive gas transfer distribution plate 555 are electrically insulated from each other. Further, an insulating plate 542 is provided between the transfer distribution plate 555 and the conductive shower plate 540, so that the shower plate 540 is electrically insulated from the transfer distribution plate 555 and the reaction chamber main body 520.
圖5A顯示當開關580處於相鄰電漿操作模式時處理平臺的狀態。在此位置下,導電性容器545連接至射頻匹配電路512,而噴淋板540接地。第一處理氣體輸入至導電性容器545,然後通過位於導電性容器545底板上的透氣孔572進入第一氣箱575。來自射頻匹配電路512的射頻功率源連接至導電性容器545,並使導電性容器545作為一個電極用於在第一氣箱575(即,遠端電漿)中進行電漿放電。因此,自由基、離子以及電漿粒子產生於第一氣箱575。中性自由基和氣體粒子通過傳遞分佈板555上的透氣孔574和噴淋板540上的透氣孔578進入成膜空間。如果需要,還可以將第二處理氣體輸送至傳遞分佈板555的內部空間,即第二 氣箱585,並通過噴淋板540上的透氣孔576進入成膜空間。第一氣箱575中的第一處理氣體通過電漿激發形成的自由基和粒子以及第二處理氣體在成膜空間505中混合。Figure 5A shows the state of the processing platform when switch 580 is in the adjacent plasma mode of operation. In this position, the conductive container 545 is connected to the RF matching circuit 512 and the shower plate 540 is grounded. The first process gas is input to the conductive container 545 and then enters the first air box 575 through a venting opening 572 located in the bottom plate of the conductive container 545. The RF power source from the RF matching circuit 512 is coupled to the conductive container 545 and the conductive container 545 is used as an electrode for plasma discharge in the first gas box 575 (ie, the distal plasma). Therefore, radicals, ions, and plasma particles are generated in the first gas tank 575. Neutral free radicals and gas particles enter the film forming space through the venting holes 574 on the transfer plate 555 and the venting holes 578 in the shower plate 540. If desired, the second process gas can also be delivered to the interior space of the transfer distribution plate 555, ie, the second The air box 585 enters the film forming space through the venting holes 576 in the shower plate 540. The first process gas in the first gas tank 575 is mixed by the radicals and particles formed by the plasma excitation and the second process gas is mixed in the film formation space 505.
圖5B示出了當開關580處於同位元電漿操作模式時處理平臺的狀態。在此位置下,導電性容器545連接至浮地電位(floating potential),而噴淋板540連接至射頻匹配電路512。處理氣體通過與圖5A相同的方式輸入。來自射頻匹配電路512的一個射頻功率源被施加於導電性噴淋板540,導電性噴淋板540作為電極用於在成膜空間505中產生電漿放電(即直接電漿或同位電漿),然後通過化學反應和聚合在基片上形成薄膜。Figure 5B shows the state of the processing platform when the switch 580 is in the isotropic plasma mode of operation. In this position, the conductive container 545 is connected to a floating potential, and the shower plate 540 is connected to the RF matching circuit 512. The process gas was input in the same manner as in Fig. 5A. An RF power source from the RF matching circuit 512 is applied to the conductive shower plate 540, and the conductive shower plate 540 serves as an electrode for generating a plasma discharge (ie, direct plasma or in-situ plasma) in the film forming space 505. Then, a film is formed on the substrate by chemical reaction and polymerization.
圖5C顯示圖5A和圖5B中所給出的處理平臺的一個變形。在圖5C所給出的實施例中,處理平臺可以工作於如圖5A和圖5B所述的相鄰或同位元電漿模式下,它也可以同時工作於相鄰和同位元電漿模式下。如圖5C所示,開關580既可以將導電性容器545連接至浮地電位也可以將其連接至射頻匹配電路512,並可以將噴淋板540連接至射頻匹配電路512或接地。並且,在圖5C中,開關580可以為導電性容器545和噴淋板540提供不同的頻率,例如,對於同時進行相鄰和同位電漿生成的情形,開關可以將導電性容器545連接至低頻或高頻射頻發生器,並將噴淋板540連接至另外一個射頻發生器。在此情形下,電漿可以在第一氣箱575中和成膜空間505中產生。產生於第一氣箱575內的電漿中的中性自由基和氣體粒子通過傳遞分佈板555上的透 氣孔574和噴淋板540上的透氣孔578進入成膜空間505。然後它們加入在成膜空間505中產生的電漿並與第二處理氣體相混合。Figure 5C shows a variation of the processing platform presented in Figures 5A and 5B. In the embodiment presented in Figure 5C, the processing platform can operate in adjacent or isotropic plasma mode as described in Figures 5A and 5B, which can also operate in adjacent and isotropic plasma modes simultaneously. . As shown in FIG. 5C, the switch 580 can either connect the conductive container 545 to a floating potential or it can be connected to the RF matching circuit 512 and can connect the shower plate 540 to the RF matching circuit 512 or to ground. Also, in FIG. 5C, the switch 580 can provide different frequencies for the conductive container 545 and the shower plate 540. For example, for simultaneous case of adjacent and in-situ plasma generation, the switch can connect the conductive container 545 to the low frequency. Or a high frequency RF generator and connect the shower plate 540 to another RF generator. In this case, the plasma can be produced in the first air box 575 and in the film forming space 505. The neutral radicals and gas particles in the plasma generated in the first gas tank 575 pass through the transfer distribution plate 555 The vent 574 and the venting opening 578 on the shower plate 540 enter the film forming space 505. They then add the plasma produced in the film forming space 505 and mix with the second process gas.
在圖5A-5C的實施例中,需要說明的是,當沒有射頻功率源連接至導電性容器545、傳遞分佈板555或噴淋板540時,處理平臺內可以不產生電漿而僅進行熱處理。例如,在圖5C的實施例中,導電性容器545可以被連接至浮地電位,而噴淋板540可以被接地。然後,加熱器518被啟動以進行熱技術處理。此外,在前述各種運用射頻配置的實施例中,也可以啟動加熱器518,以輔助技術處理或清洗操作。In the embodiment of FIGS. 5A-5C, it should be noted that when no RF power source is connected to the conductive container 545, the transfer distribution plate 555 or the shower plate 540, no plasma can be generated in the processing platform and only heat treatment is performed. . For example, in the embodiment of Figure 5C, the conductive container 545 can be connected to a floating potential and the shower plate 540 can be grounded. The heater 518 is then activated for thermal technical processing. Moreover, in the various embodiments described above that utilize a radio frequency configuration, the heater 518 can also be activated to assist in technical processing or cleaning operations.
圖5D顯示圖5A和圖5B中所給出的處理平臺的另外一個變形。在圖5D所給出的實施例中,第一氣體傳遞分佈裝置或第一氣體傳遞分佈裝置(即,導電性容器545)通過第一控制裝置680a與第一射頻源(即,高頻射頻發生器624a、低頻射頻發生器626a以及射頻匹配電路612a)相連接;第二氣體傳遞分佈裝置或第二氣體傳遞分佈裝置(即,傳遞分佈板555、絕緣板542以及噴淋板540)通過第二控制裝置680b與第二射頻源(即,高頻射頻發生器624b、低頻射頻發生器626b以及射頻匹配電路612b)相連接。第一控制裝置680a可以選擇性地將第一氣體傳遞分佈裝置或第一氣體傳遞分佈裝置與第一射頻源相連接或使二者斷開或使第一氣體傳遞分佈裝置或第一氣體傳遞分佈裝置置於浮地地位;類似地,第二控制裝置680b可以選擇性地將第二氣體 傳遞分佈裝置或第二氣體傳遞分佈裝置與第二射頻源相連接或使二者斷開或使第二氣體傳遞分佈裝置或第二氣體傳遞分佈裝置置於浮地地位。通過第一控制裝置680a與第二控制裝置680b在不同位置的連接組合可以使處理平臺選擇性地工作於相鄰電漿模式、同位元電漿模式或同時工作於相鄰和同位元電漿模式下。Figure 5D shows another variation of the processing platform presented in Figures 5A and 5B. In the embodiment presented in FIG. 5D, the first gas transfer distribution device or the first gas transfer distribution device (ie, the conductive container 545) passes through the first control device 680a and the first RF source (ie, the high frequency radio frequency occurs) The 624a, the low frequency RF generator 626a and the RF matching circuit 612a) are connected; the second gas distribution device or the second gas distribution device (ie, the transfer distribution plate 555, the insulating plate 542 and the shower plate 540) are passed through the second Control device 680b is coupled to a second RF source (i.e., high frequency RF generator 624b, low frequency RF generator 626b, and RF matching circuit 612b). The first control device 680a can selectively connect or disconnect the first gas delivery distribution device or the first gas delivery distribution device to the first radio frequency source or the first gas delivery distribution device or the first gas delivery distribution The device is placed in a floating position; similarly, the second control device 680b can selectively apply the second gas The transfer distribution device or the second gas transfer distribution device is coupled to or disconnected from the second RF source or places the second gas delivery device or the second gas transfer device in a floating position. The combination of the first control device 680a and the second control device 680b at different locations allows the processing platform to selectively operate in an adjacent plasma mode, a homogenous plasma mode, or simultaneously in adjacent and isotropic plasma modes. under.
以下是使用上述任何一個處理平臺生成氮化矽薄膜的一個例子。儘管本處理範例也可以在具有單個處理平臺的單個反應室中完成,此處採用小批量技術處理方式進行。即,一個反應室具有四個處理平臺,每一個處理平臺根據上述的一個實施例進行構造。反應室內載入有四片基片,每一片基片被對應載入到對應的一個處理平臺。然後,在四個處理平臺上同步地進行生成氮化矽薄膜的技術處理。即,在每一個處理平臺裏實施相同的技術步驟,以保證每一個處理平臺中都具有相同的處理條件。The following is an example of the formation of a tantalum nitride film using any of the above processing platforms. Although this processing paradigm can also be performed in a single reaction chamber with a single processing platform, here a small batch technical process is used. That is, one reaction chamber has four processing platforms, each of which is constructed in accordance with one embodiment described above. Four substrates are loaded into the reaction chamber, and each substrate is loaded correspondingly to a corresponding processing platform. Then, technical processing for forming a tantalum nitride film is simultaneously performed on four processing platforms. That is, the same technical steps are implemented in each processing platform to ensure that the same processing conditions are present in each processing platform.
首先,所有的處理平臺均工作于相鄰電漿生成模式。例如,導電性容器545和傳遞分佈板555相互之間絕緣,而導電性容器545連接至射頻功率源。傳遞分佈板555接地,即通過將其與接地的反應室主體相連,例如將第二可移動接觸元件下移使其接觸接地的反應室主體。First, all processing platforms operate in adjacent plasma generation modes. For example, the electrically conductive container 545 and the transfer distribution plate 555 are insulated from each other, and the electrically conductive container 545 is connected to a source of radio frequency power. The transfer distribution plate 555 is grounded, i.e., by connecting it to a grounded reaction chamber body, such as moving the second movable contact element down to contact the grounded reaction chamber body.
第一處理氣體組包括有三類氣體。第一類氣體包括至少一種下列氣體:氨(ammonia)、胺(hydrazine)、氮(nitrogen)和氫(hydrogen)。第二類氣體包括至少一種下列氣體:氬氣(argon)、氦氣(helium)和氙氣(xenon)。第三類氣體由一 種或多種碳氫化合物構成,它們具有共同的分子式CxHy,其中x的範圍從2到4,y的範圍從2到10,例如乙炔(C2H2)、乙烯(C2H4)以及乙烷(C2H6)。第一處理氣體組輸入至導電性容器545,然後通過導電性容器545底板上的透氣孔進入第一氣箱575。高頻功率或高頻功率和低頻功率混合後施加至導電性容器545,並使之作為電極以在第一氣箱575中產生電漿放電,從而在第一氣箱575中形成自由基、離子以及粒子。中性自由基和氣體粒子通過位於傳遞分佈板和噴淋板上的透氣孔從第一氣箱575進入成膜空間。The first process gas group includes three types of gases. The first type of gas includes at least one of the following gases: ammonia, hydrazine, nitrogen, and hydrogen. The second type of gas includes at least one of the following gases: argon, helium, and xenon. The third type of gas consists of one It is composed of one or more hydrocarbons having the common molecular formula CxHy, wherein x ranges from 2 to 4, and y ranges from 2 to 10, such as acetylene (C2H2), ethylene (C2H4), and ethane (C2H6). The first process gas group is input to the conductive container 545 and then enters the first gas tank 575 through a vent hole in the bottom plate of the conductive container 545. The high frequency power or the high frequency power and the low frequency power are mixed and applied to the conductive container 545 and used as an electrode to generate a plasma discharge in the first gas tank 575, thereby forming radicals, ions in the first gas tank 575. And particles. Neutral free radicals and gas particles enter the film forming space from the first gas box 575 through venting holes located in the transfer distribution plate and the shower plate.
第二處理氣體組包括兩類氣體。第一類氣體至少由以下三類化合物中的一種構成。第一類化合物由包括Si和H的任何化合物組成。第二類化合物由包括Si、N和H的任何化合物組成。第三類化合物由包括Si、N、C和H的任何化合物構成。第二類氣體至少包括下列氣體中的一種:氨(ammonia)、肼(hydrazine)、氮氣(nitrogen)、氫氣(hydrogen)、氬氣(argon)、氦氣(helium)和氙氣(xenon)。上述包括Si和H的化合物具有共同的化學式SixHy,其中x的範圍從1到2,y的範圍從4到6,例如SiH4 ,Si2 H6 。第二類包括Si、N和H的化合物具有共同的化學式(SiH3)-nNHn,其中,n的範圍從0到2,例如三甲矽烷基氨(TSA,(SiH3)3N)。第三類包括Si、N、C和H的化合物具有共同的化學式(R-NH)4-nSiXn,其中,R是一個烴基(可以相同也可以不同),X是H或鹵素,並且n的範圍從0到3,如 Bis(TertiaryButylAmino)Silane(BTBAS,(t-C4H9NH)2SiH2)和Tetrakis(DiethylAmino)Silane(TDAS,Si(N(C2H5)2)4。上述三類化合物可以是液體形式。液體化合物需要先汽化以用於化學氣相沈積。The second process gas group includes two types of gases. The first type of gas consists of at least one of the following three types of compounds. The first class of compounds consists of any compound including Si and H. The second class of compounds consists of any compound including Si, N and H. The third class of compounds consists of any compound including Si, N, C and H. The second type of gas includes at least one of the following gases: ammonia, hydrazine, nitrogen, hydrogen, argon, helium, and xenon. The above compounds including Si and H have a common chemical formula SixHy, wherein x ranges from 1 to 2, and y ranges from 4 to 6, such as SiH 4 , Si 2 H 6 . The second class of compounds comprising Si, N and H have the common chemical formula (SiH3)-nNHn, wherein n ranges from 0 to 2, such as trimethylammonium alkylamine (TSA, (SiH3) 3N). The third class of compounds comprising Si, N, C and H have the common chemical formula (R-NH)4-nSiXn, wherein R is a hydrocarbyl group (which may be the same or different), X is H or halogen, and the range of n From 0 to 3, such as Bis (Tertiary Butyl Amino) Silane (BTBAS, (t-C4H9NH) 2SiH2) and Tetrakis (Diethyl Amino) Silane (TDAS, Si (N (C2H5) 2) 4. The above three types of compounds may be in liquid form. The compound needs to be vaporized first for chemical vapor deposition.
第二處理氣體組被輸入傳遞分佈板的內部空間,即第二氣箱585,並通過噴淋板上的透氣孔被擴散輸送入成膜空間。在第一氣體箱575中由第一處理氣體組電漿激發形成的自由基和粒子與第二處理氣體組在成膜空間中混合,然後通過化學反應和聚合在基片表面形成氮化矽薄膜,此薄膜的含碳原子量保持在1%到20%之間。The second process gas group is input into the inner space of the transfer distribution plate, that is, the second gas tank 585, and is diffused and transported into the film formation space through the vent holes on the spray plate. The radicals and particles formed by the first process gas group plasma excitation in the first gas tank 575 are mixed with the second process gas group in the film formation space, and then a tantalum nitride film is formed on the surface of the substrate by chemical reaction and polymerization. The film has a carbon atom content of between 1% and 20%.
通過上面的分析可以知道,同位元電漿模式可以用於薄膜沈積、基片表面處理、沈積後的表面處理以及反應室的電漿清洗。相鄰電漿模式可以用於薄膜沈積以及反應室電漿清洗。下面的例子說明了運用本發明的反應室進行技術處理的技術流程。相鄰電漿被激發並在基片上沈積形成薄膜。然後取出基片,利用相鄰電漿清洗反應室。可選擇地,當基片移出反應室之後也可以激發同位電漿進行反應室清洗。再者,薄膜也可以使用同位電漿操作而沈積得到,而清洗過程則採用相鄰電漿。採用其他的技術流程,基片的表面可以先採用同位電漿進行表面處理,然後使用相鄰電漿進行薄膜沈積。薄膜沈積後可以利用同位電漿進行表面處理,然後採用相鄰電漿清洗反應室。As can be seen from the above analysis, the isotope plasma mode can be used for film deposition, substrate surface treatment, surface treatment after deposition, and plasma cleaning of the reaction chamber. Adjacent plasma modes can be used for film deposition as well as plasma cleaning of the reaction chamber. The following examples illustrate the technical flow of technical processing using the reaction chamber of the present invention. Adjacent plasma is excited and deposited on the substrate to form a film. The substrate is then removed and the reaction chamber is cleaned with adjacent plasma. Alternatively, the in-situ plasma can be excited for chamber cleaning after the substrate is removed from the reaction chamber. Furthermore, the film can also be deposited using a co-located plasma operation while the cleaning process uses an adjacent plasma. Using other technical processes, the surface of the substrate can be surface treated with the same plasma and then deposited using adjacent plasma. After the film is deposited, it can be surface treated with the same plasma, and then the adjacent chamber is used to clean the reaction chamber.
圖6顯示根據本發明的一個實現的傳遞分佈板實施例。傳遞分佈板655的頂部具有半球形缺口654,其朝向相鄰電 漿產生區域,即第一氣箱775。半球形缺口通向入射孔674,使得電漿粒子向下漂移(drift down)進入基片上部的成膜空間(未標出)。從傳遞分佈板655的下半部分開始用於構成第二氣箱780。在導電性氣體傳遞分佈板的內部空間(即第二氣箱780)中有一個緩衝板(buffer plate)652以使第二處理氣體均勻地擴散、分佈。第二處理氣體被輸入第二氣箱780,然後通過位於傳遞分佈板654底部的透氣孔676進入成膜空間。Figure 6 shows an embodiment of a transfer distribution plate in accordance with one implementation of the present invention. The top of the transfer distribution plate 655 has a hemispherical notch 654 that faces the adjacent electric The slurry generating area, that is, the first air box 775. The hemispherical notch opens into the entrance aperture 674 such that the plasma particles drift down into the film forming space (not shown) in the upper portion of the substrate. The second air box 780 is formed from the lower half of the transfer distribution plate 655. There is a buffer plate 652 in the inner space of the conductive gas transfer distribution plate (i.e., the second gas tank 780) to uniformly diffuse and distribute the second process gas. The second process gas is introduced into the second air box 780 and then enters the film forming space through a venting opening 676 located at the bottom of the transfer distribution plate 654.
半球形表面654在上部的直徑大於孔674的直徑。半球形表面正對第一氣箱775,用以避免第一氣箱775中不穩定的電漿(unstable plasma)和弧光(arcing),並且通過將電漿生成空間延伸至朝向孔674的部分增加了自由基密度(radical density)。The diameter of the hemispherical surface 654 at the upper portion is greater than the diameter of the aperture 674. The hemispherical surface faces the first gas box 775 to avoid unstable plasma and arcing in the first gas box 775, and is increased by extending the plasma generating space to the portion toward the hole 674. The radical density.
本發明是參照具體實施方式描述的,但其所有方面都應為示意性而非限定性的。此外,通過研究本專利所揭露的發明特徵和實施,熟悉本發明領域的技術人員也可以較為容易地想出其他實施方式。本專利所述實施方式的各種方面和/或元件可以在電漿腔室技術中單獨或以任意組合使用。說明書和附圖中的說明的特徵和實施方式應僅理解為示例性質,而本發明的真正範圍和精神則是由下列如申請專利範圍中所定義的。The present invention has been described with reference to the preferred embodiments thereof, but all aspects are intended to be illustrative and not restrictive. In addition, other embodiments may be readily conceived by those skilled in the art from a study of the invention. The various aspects and/or elements of the embodiments described herein may be used alone or in any combination in plasma chamber technology. The features and embodiments of the description in the specification and the drawings are to be understood as illustrative only, and the true scope and spirit of the invention is defined by the following claims.
10‧‧‧反應室頂蓋/頂蓋10‧‧‧Reaction chamber top cover/top cover
20‧‧‧反應室/半導體反應室20‧‧‧Reaction chamber/semiconductor reaction chamber
21‧‧‧內腔21‧‧‧ lumen
40‧‧‧反應室基座/基座40‧‧‧Reaction chamber base/base
41‧‧‧主體41‧‧‧ Subject
42‧‧‧上部表面42‧‧‧ upper surface
43‧‧‧下部表面43‧‧‧lower surface
44‧‧‧處理平臺44‧‧‧Processing platform
45‧‧‧外圍邊界45‧‧‧ peripheral border
50‧‧‧軸孔50‧‧‧ shaft hole
52‧‧‧頂針軸孔52‧‧‧thiddle shaft hole
55‧‧‧排氣通道55‧‧‧Exhaust passage
62‧‧‧真空泵62‧‧‧vacuum pump
63‧‧‧導管63‧‧‧ catheter
100‧‧‧系統100‧‧‧ system
101‧‧‧主體101‧‧‧ Subject
102‧‧‧頂部或外部表面102‧‧‧Top or external surface
103‧‧‧底部或內部表面103‧‧‧Bottom or internal surface
104‧‧‧空腔104‧‧‧ Cavity
105‧‧‧氣體傳遞分布總成105‧‧‧ gas transmission distribution assembly
107‧‧‧細孔107‧‧‧Pore
108‧‧‧反應室108‧‧‧Reaction room
108a‧‧‧處理平臺108a‧‧‧Processing platform
108b‧‧‧處理平臺108b‧‧‧Processing platform
108c‧‧‧處理平臺108c‧‧‧Processing platform
108d‧‧‧處理平臺108d‧‧‧Processing platform
110‧‧‧反應室110‧‧‧Reaction room
110a‧‧‧處理平臺110a‧‧‧Processing platform
110b‧‧‧處理平臺110b‧‧‧Processing platform
110c‧‧‧處理平臺110c‧‧‧Processing platform
110d‧‧‧處理平臺110d‧‧‧Processing platform
115‧‧‧中央傳輸室/傳送室115‧‧‧Central Transfer Room/Transfer Room
120‧‧‧機械手臂120‧‧‧ Robotic arm
125‧‧‧真空鎖125‧‧‧Vacuum lock
130‧‧‧真空鎖130‧‧‧Vacuum lock
135‧‧‧小型環境135‧‧‧Small environment
140a‧‧‧標準晶圓盒或晶圓傳送盒140a‧‧‧Standard wafer cassette or wafer cassette
140b‧‧‧標準晶圓盒或晶圓傳送盒140b‧‧‧Standard wafer cassette or wafer cassette
140c‧‧‧標準晶圓盒或晶圓傳送盒140c‧‧‧Standard wafer cassette or wafer cassette
150‧‧‧定位臂150‧‧‧ positioning arm
300‧‧‧處理平臺300‧‧‧Processing platform
302‧‧‧第一處理氣體302‧‧‧First process gas
304‧‧‧第二處理氣體304‧‧‧second process gas
305‧‧‧成膜空間305‧‧‧filming space
310‧‧‧基板310‧‧‧Substrate
312‧‧‧軸/射頻匹配電路312‧‧‧Axis/RF matching circuit
315‧‧‧基片支座315‧‧‧ substrate support
316‧‧‧電極316‧‧‧electrode
318‧‧‧加熱器318‧‧‧heater
320‧‧‧導電性反應室主體/室壁320‧‧‧Electrical reaction chamber main body / chamber wall
324‧‧‧高頻射頻發生器/高頻射頻功率源324‧‧‧High frequency RF generator / high frequency RF power source
325‧‧‧底板325‧‧‧floor
326‧‧‧低頻射頻發生器/低頻射頻功率源326‧‧‧Low frequency RF generator / low frequency RF power source
330‧‧‧開口330‧‧‧ openings
335‧‧‧頂部總成335‧‧‧ top assembly
340‧‧‧導電性噴淋板/噴淋板340‧‧‧Electrical spray plate/spray plate
345‧‧‧導電性容器345‧‧‧Electrical container
350‧‧‧第一絕緣環350‧‧‧First insulation ring
355‧‧‧導電性氣體傳遞分布板355‧‧‧Conductive gas transmission distribution plate
360‧‧‧第二絕緣環360‧‧‧Second insulation ring
36‧‧‧第二可移動接觸元件36‧‧‧Second movable contact element
370‧‧‧第一可移動接觸元件370‧‧‧First movable contact element
372‧‧‧透氣孔372‧‧‧ venting holes
374‧‧‧透氣孔/孔374‧‧‧ venting holes/holes
375‧‧‧氣箱375‧‧‧ air box
376‧‧‧透氣孔/孔376‧‧‧ venting holes/holes
380‧‧‧氣箱380‧‧‧ air box
405‧‧‧成膜空間405‧‧‧filming space
412‧‧‧射頻匹配電路412‧‧‧RF matching circuit
415‧‧‧基片支座415‧‧‧ substrate support
440‧‧‧導電性噴淋板/噴淋板440‧‧‧Electrical spray plate/spray plate
445‧‧‧導電性容器445‧‧‧Electrical container
455‧‧‧導電性氣體傳遞分布板/傳遞分布板455‧‧‧Conductive gas transmission distribution plate/transfer distribution plate
474‧‧‧入射孔474‧‧‧Injection hole
475‧‧‧第一氣箱475‧‧‧First air box
476‧‧‧入射孔476‧‧‧Injection hole
478‧‧‧孔478‧‧‧ hole
480‧‧‧第二氣箱480‧‧‧second air box
485‧‧‧開關485‧‧‧ switch
505‧‧‧成膜空間505‧‧‧filming space
512‧‧‧射頻匹配電路512‧‧‧RF matching circuit
518‧‧‧加熱器518‧‧‧heater
520‧‧‧導電性反應室主體520‧‧‧Electrical reaction chamber body
540‧‧‧導電性噴淋板/噴淋板540‧‧‧Electrical spray plate/spray plate
542‧‧‧絕緣板542‧‧‧Insulation board
545‧‧‧導電性容器545‧‧‧Electrical container
550‧‧‧絕緣材料環/絕緣環550‧‧‧Insulation ring/insulation ring
555‧‧‧導電性氣體傳遞分布板/傳遞分布板555‧‧‧Conductive gas transmission distribution plate/transfer distribution plate
572‧‧‧透氣孔572‧‧‧ venting holes
574‧‧‧透氣孔574‧‧‧ venting holes
575‧‧‧第一氣箱575‧‧‧First air box
576‧‧‧透氣孔576‧‧‧ venting holes
578‧‧‧透氣孔578‧‧‧ venting holes
580‧‧‧開關580‧‧‧Switch
585‧‧‧第二氣箱585‧‧‧second air box
612a‧‧‧射頻匹配電路612a‧‧‧RF matching circuit
612b‧‧‧射頻匹配電路612b‧‧‧RF matching circuit
624a‧‧‧高頻射頻發生器624a‧‧‧High Frequency RF Generator
624b‧‧‧高頻射頻發生器624b‧‧‧High Frequency RF Generator
626a‧‧‧低頻射頻發生器626a‧‧‧Low frequency RF generator
626b‧‧‧低頻射頻發生器626b‧‧‧Low frequency RF generator
652‧‧‧緩衝板652‧‧‧Bubble board
654‧‧‧半球形表面/半球形缺口/傳遞分布板654‧‧‧Half-spherical surface/hemispherical notch/transfer distribution plate
655‧‧‧傳遞分布板655‧‧‧Transfer distribution board
674‧‧‧入射孔/孔674‧‧‧Injection hole/hole
676‧‧‧透氣孔676‧‧‧ venting holes
680a‧‧‧第一控制裝置680a‧‧‧First control unit
680b‧‧‧第二控制裝置680b‧‧‧Second control device
775‧‧‧第一氣箱775‧‧‧First air box
780‧‧‧第二氣箱780‧‧‧second air box
本說明書中包含的附圖,作為本說明書的一部分,顯示本發明的實施方式,並與說明書一起用於解釋和描述本發 明的原理和實施。附圖旨在以一種概略的方式描繪所述實施例的主要特徵。附圖的目的並不在於描述實際實施方式的每一詳細特徵,也不在於描繪所述元件的真正尺寸,並且元件不是按比例繪製。The drawings included in the present specification, as a part of this specification, show embodiments of the present invention, and together with the specification, explain and describe the present invention. The principle and implementation of Ming. The drawings are intended to depict the main features of the embodiments in a schematic manner. The figures are not intended to describe each of the detailed features of the actual embodiments, nor the actual dimensions of the elements, and the elements are not drawn to scale.
圖1根據本發明的一個實施例顯示一個具有兩個反應室的系統。Figure 1 shows a system with two reaction chambers in accordance with one embodiment of the present invention.
圖2是根據本發明的一個實施例得到的反應室剖面透視圖,其中反應室頂蓋位於打開位置。2 is a cross-sectional perspective view of a reaction chamber obtained in accordance with an embodiment of the present invention with the reaction chamber cap in an open position.
圖3A顯示根據本發明的一個實施例構成的一個處理平臺。Figure 3A shows a processing platform constructed in accordance with one embodiment of the present invention.
圖3B顯示圖3A中的反應室工作于相鄰電漿生成模式的情形。Figure 3B shows the situation in which the reaction chamber of Figure 3A operates in an adjacent plasma generation mode.
圖3C顯示圖3A中的反應室工作於同位元或直接電漿生成模式的情形。Figure 3C shows the situation in which the reaction chamber of Figure 3A operates in a homo- or direct plasma generation mode.
圖4A顯示根據本發明的一個實施例構成的另一個處理平臺。Figure 4A shows another processing platform constructed in accordance with one embodiment of the present invention.
圖4B顯示圖4A中的反應室工作于相鄰電漿生成模式的情形。Figure 4B shows the situation in which the reaction chamber of Figure 4A operates in an adjacent plasma generation mode.
圖4C顯示圖4A中的反應室工作於同位元或直接電漿生成模式的情形。Figure 4C shows the situation in which the reaction chamber of Figure 4A operates in a homo- or direct plasma generation mode.
圖5A和5B顯示根據本發明的一個實施例構成的再一個處理平臺。Figures 5A and 5B show yet another processing platform constructed in accordance with one embodiment of the present invention.
圖5C和5D描述圖5A和5B中處理平臺的兩個變形的實現形式。Figures 5C and 5D depict implementations of two variations of the processing platform of Figures 5A and 5B.
圖6顯示根據本發明的一個實施例實現的一個傳遞分佈板的範例。Figure 6 shows an example of a transfer distribution plate implemented in accordance with one embodiment of the present invention.
10‧‧‧反應室頂蓋/頂蓋10‧‧‧Reaction chamber top cover/top cover
20‧‧‧反應室/半導體反應室20‧‧‧Reaction chamber/semiconductor reaction chamber
21‧‧‧內腔21‧‧‧ lumen
40‧‧‧反應室基座/基座40‧‧‧Reaction chamber base/base
41‧‧‧主體41‧‧‧ Subject
42‧‧‧上部表面42‧‧‧ upper surface
43‧‧‧下部表面43‧‧‧lower surface
44‧‧‧處理平臺44‧‧‧Processing platform
45‧‧‧外圍邊界45‧‧‧ peripheral border
50‧‧‧軸孔50‧‧‧ shaft hole
52‧‧‧頂針軸孔52‧‧‧thiddle shaft hole
55‧‧‧排氣通道55‧‧‧Exhaust passage
62‧‧‧真空泵62‧‧‧vacuum pump
63‧‧‧導管63‧‧‧ catheter
101‧‧‧主體101‧‧‧ Subject
102‧‧‧頂部或外部表面102‧‧‧Top or external surface
103‧‧‧底部或內部表面103‧‧‧Bottom or internal surface
104‧‧‧空腔104‧‧‧ Cavity
105‧‧‧氣體傳遞分布總成105‧‧‧ gas transmission distribution assembly
107‧‧‧細孔107‧‧‧Pore
Claims (30)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW97107559A TWI393487B (en) | 2008-03-04 | 2008-03-04 | Plasma reaction chamber with a plurality of processing plates having a plurality of plasma reaction zone |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW97107559A TWI393487B (en) | 2008-03-04 | 2008-03-04 | Plasma reaction chamber with a plurality of processing plates having a plurality of plasma reaction zone |
Publications (2)
Publication Number | Publication Date |
---|---|
TW200939900A TW200939900A (en) | 2009-09-16 |
TWI393487B true TWI393487B (en) | 2013-04-11 |
Family
ID=44867826
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW97107559A TWI393487B (en) | 2008-03-04 | 2008-03-04 | Plasma reaction chamber with a plurality of processing plates having a plurality of plasma reaction zone |
Country Status (1)
Country | Link |
---|---|
TW (1) | TWI393487B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI717610B (en) * | 2013-08-16 | 2021-02-01 | 美商應用材料股份有限公司 | Elongated capacitively coupled plasma source for high temperature low pressure environments |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104241070A (en) * | 2013-06-24 | 2014-12-24 | 中微半导体设备(上海)有限公司 | Gas injection device used for inductively couple plasma chamber |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH08165194A (en) * | 1994-12-12 | 1996-06-25 | Mitsubishi Heavy Ind Ltd | Method and device for forming thin film with microwave plasma cvd |
JPH09260097A (en) * | 1996-03-18 | 1997-10-03 | Hitachi Ltd | Plasma generator |
US6062237A (en) * | 1995-12-11 | 2000-05-16 | Applied Materials, Inc. | Polymer removal from top surfaces and sidewalls of a semiconductor wafer |
-
2008
- 2008-03-04 TW TW97107559A patent/TWI393487B/en active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH08165194A (en) * | 1994-12-12 | 1996-06-25 | Mitsubishi Heavy Ind Ltd | Method and device for forming thin film with microwave plasma cvd |
US6062237A (en) * | 1995-12-11 | 2000-05-16 | Applied Materials, Inc. | Polymer removal from top surfaces and sidewalls of a semiconductor wafer |
JPH09260097A (en) * | 1996-03-18 | 1997-10-03 | Hitachi Ltd | Plasma generator |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI717610B (en) * | 2013-08-16 | 2021-02-01 | 美商應用材料股份有限公司 | Elongated capacitively coupled plasma source for high temperature low pressure environments |
TWI769494B (en) * | 2013-08-16 | 2022-07-01 | 美商應用材料股份有限公司 | Elongated capacitively coupled plasma source for high temperature low pressure environments |
Also Published As
Publication number | Publication date |
---|---|
TW200939900A (en) | 2009-09-16 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US8336488B2 (en) | Multi-station plasma reactor with multiple plasma regions | |
TWI768093B (en) | Process window widening using coated parts in plasma etch processes | |
US8357435B2 (en) | Flowable dielectric equipment and processes | |
TWI433252B (en) | Activated gas injector, film deposition apparatus, and film deposition method | |
US7989365B2 (en) | Remote plasma source seasoning | |
US8726838B2 (en) | Combinatorial plasma enhanced deposition and etch techniques | |
US6553932B2 (en) | Reduction of plasma edge effect on plasma enhanced CVD processes | |
US20090277587A1 (en) | Flowable dielectric equipment and processes | |
KR102024983B1 (en) | Film forming method | |
US9960073B2 (en) | Substrate processing apparatus and substrate processing method | |
US20130034666A1 (en) | Inductive plasma sources for wafer processing and chamber cleaning | |
US20150140786A1 (en) | Substrate processing device and substrate processing method | |
US20090061092A1 (en) | Film forming method and film forming apparatus | |
KR20100132779A (en) | Method for manufacturing thin film and apparatus for the same | |
US11028481B2 (en) | Substrate treating apparatus and method | |
US10290496B2 (en) | Substrate processing apparatus and substrate processing method | |
US7217326B2 (en) | Chemical vapor deposition apparatus | |
KR101835755B1 (en) | Manufacturing method for thin film and substrate process apparatus | |
TWI393487B (en) | Plasma reaction chamber with a plurality of processing plates having a plurality of plasma reaction zone | |
TWI594299B (en) | Apparatus of processing substrate | |
KR102046391B1 (en) | Substrate processing apparatus and substrate processing method | |
US20210202298A1 (en) | Semiconductor device manufacturing method and semiconductor device manufacturing system | |
KR20240057450A (en) | Remote plasma deposition using electrostatic clamping | |
KR20040110860A (en) | Method of Cleaning Chemical Vapor Deposition Apparatus | |
KR20090055441A (en) | Apparatus and method for atomic layer deposition |