TWI386180B - Vacuum frying equipment and the implementation of the equipment frying process - Google Patents

Vacuum frying equipment and the implementation of the equipment frying process Download PDF

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TWI386180B
TWI386180B TW099108449A TW99108449A TWI386180B TW I386180 B TWI386180 B TW I386180B TW 099108449 A TW099108449 A TW 099108449A TW 99108449 A TW99108449 A TW 99108449A TW I386180 B TWI386180 B TW I386180B
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frying
tank
oil
drum
preheating
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TW201132324A (en
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Chin Ying Fa Mechanical Ind Co
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Description

真空油炸設備及該設備執行的食材油炸製程Vacuum frying equipment and food frying process performed by the equipment

本發明係與食品加工有關,進一步而言,尤指一種油炸加工食品的真空油炸設備及該設備所執行的食品油炸加工製程。The present invention relates to food processing, and more particularly to a vacuum frying apparatus for frying processed foods and a food frying processing process performed by the apparatus.

習知用於油炸加工食品的真空油炸機,包含一油炸槽、一頂蓋、一真空泵浦,其中,油炸槽係頂端形成入料口的立式槽體,該頂蓋活設於該油炸槽頂端入料口,該油炸槽內部設有定位架,該定位架並據升降裝置掣動升降。The vacuum fryer for frying processed foods comprises a frying tank, a top cover and a vacuum pump, wherein the top of the frying tank system forms a vertical tank of the inlet, and the top cover is operated. The top of the frying tank is provided with a positioning frame, and the positioning frame is lifted and lowered according to the lifting device.

習知真空油炸機進行食品油炸加工時,將預先經過洗滌、分切(切片或切塊)等前處理的食物置於網籃內,而後利用天車等吊掛設備將裝有食物的網籃吊掛置入該油炸槽內部,並定位於該定位架,此時,該油炸槽內部置入適量的油炸用油(於后簡稱炸油),而該網籃藉該定位架定位於炸油的液面上方空間;而後,蓋上該頂蓋封閉該油炸槽,啟動該真空泵浦透過管路抽取該油炸槽內部空氣,使該油炸槽內部形成真空負壓狀態,並以熱源提供熱能促使該油炸槽內的炸油升溫至所需的油炸溫度;而後,啟動該升降裝置,該定位架承載該網籃下降沉入炸油的液面下,據此對食物進行油炸加工,油炸過程中,該真空泵浦持續運轉抽出食物釋出水份所生成的水蒸汽;油炸完成後,停止加熱炸油,該真空泵浦停止運轉,該升降裝置作動使該定位架載送該網籃上升至高於炸油液面處,設置於該頂蓋的進氣閥開啟,使外部空氣進入該油炸槽內,解除該油炸槽內部的真空負壓狀態;而後,開啟該頂蓋,利用天車將該網籃吊離該油炸槽,並吊運至脫油離心機脫除殘留在食物表面的炸油。When the conventional vacuum fryer is used for food frying processing, the pre-treated food such as washing, slitting (slicing or dicing) is placed in a basket, and then the food is loaded by a hanging device such as a crane. The basket is suspended and placed inside the frying tank, and is positioned on the positioning frame. At this time, an appropriate amount of deep-frying oil (hereinafter referred to as frying oil) is placed inside the frying tank, and the basket is used for positioning. The frame is positioned in the space above the liquid level of the frying oil; then, the top cover is closed to close the frying tank, and the vacuum pump is started to extract the air inside the frying tank through the pipeline to form a vacuum negative pressure state inside the frying tank. And providing heat energy by the heat source to cause the frying oil in the frying tank to heat up to a desired frying temperature; and then, starting the lifting device, the positioning frame carries the basket to sink down into the surface of the frying oil, according to which The food is subjected to frying processing. During the frying process, the vacuum pump continuously operates to extract water vapor generated by the water released by the food; after the frying is completed, the heating of the frying oil is stopped, the vacuum pump stops operating, and the lifting device is actuated The positioning frame carries the basket to rise above At the surface of the frying oil, the intake valve disposed on the top cover is opened, so that outside air enters the frying tank to release the vacuum negative pressure state inside the frying tank; and then, the top cover is opened, and the crane is used The basket is lifted off the fry tank and lifted to a deoiling centrifuge to remove the frying oil remaining on the surface of the food.

由於該油炸槽係入料口形成於頂端的立式槽體,裝有食物的網籃必需藉助天車或具有吊掛、移動功能的吊運設備,始能順利地入、出該油炸槽,使得習知真空油炸機的安裝地點受到限制,再者,當食物油炸完成後,在該網籃吊離油炸機送至脫油離心機的過程中,殘留在食物及該網籃表面的炸油將滴落在該網籃吊運至脫油離心機所經過的路徑上,故而,裝設習知真空油炸機的食品加工業者,多在真空油炸機與脫油離心機之間的吊運路徑鋪設集油槽,藉此集收吊運過程中滴落的炸油,避免造成環境的污染,但該集油槽所集收的炸油,由於易受周遭環境中的灰塵、雜物的污染,並無法回收再利用於食品油炸加工,無形中降低炸油的使用效率。另外,在油炸過程中,食物往往會有部份剝離成為細小炸屑的現象,該炸屑通過該網籃的網孔掉落沉積於該油炸槽底部,容易加速炸油酸化,降低炸油的使用壽命,除此之外,習知的真空油炸機在執行油炸加工的過程中,必需使食物全數皆能浸入炸油,炸油的使用量高。Since the frying tank is formed in the vertical tank body at the top end, the basket containing the food must be smoothly inserted into and out of the frying machine by means of a crane or a lifting device having a hanging and moving function. The trough makes the installation location of the conventional vacuum fryer limited. Further, when the food is fried, the food and the net remain in the process of the basket being lifted from the fryer to the deoiling centrifuge. The frying oil on the surface of the basket will drip on the path that the basket is transported to the deoiling centrifuge. Therefore, the food processing industry equipped with the conventional vacuum fryer is mostly in a vacuum fryer and deoiled centrifuge. The oil collecting tank is laid on the lifting path between the machines, so as to collect the oil that is dripping during the lifting process to avoid environmental pollution, but the oil collected by the oil collecting tank is vulnerable to dust in the surrounding environment. The pollution of debris and the inability to recycle and reuse in food frying processing, invisibly reduce the efficiency of the use of frying oil. In addition, during the frying process, the food tends to be partially peeled off into fine fritters, and the scraps are deposited on the bottom of the frying tank through the mesh of the basket, which is easy to accelerate the acidification of the frying oil and reduce the frying. In addition to the service life of the oil, in the process of performing the frying process, the conventional vacuum fryer must allow all the food to be immersed in the frying oil, and the use amount of the frying oil is high.

有鑑於此,本案申請人遂積極進行創作研發,而終有創新且具產業利用性的本發明產生。In view of this, the applicant of the present case actively engaged in creative research and development, and the present invention which is innovative and industrially useful is produced.

本發明主要目的在於提供一種真空油炸設備及該設備執行的食品油炸加工製程,該真空油炸設備藉由預熱槽、油炸槽及濾油器的構成,再配合該油炸槽內部設有可迴轉作動的滾筒,據使該真空油炸設備可執行油炸及瀝油,並提高油炸用油的利用率。The main object of the present invention is to provide a vacuum frying device and a food frying processing process performed by the device, and the vacuum frying device is configured by a preheating tank, a frying tank and an oil filter, and then cooperates with the inside of the frying tank There is a drum that can be rotated, and the vacuum frying device can be used to perform frying and draining, and to improve the utilization rate of the frying oil.

為滿足前述預期目的,本發明提供一種真空油炸設備,包含一預熱槽、一輸油管系、一油炸槽及一抽氣單元,其中:該預熱槽外部設一蒸汽室,以藉由蒸汽加熱該預熱槽內部的炸油;該輸油管系包含一輸油管及一濾油器,其中,該輸油管兩端分別與該預熱槽、該油炸槽連通,據此於該預熱槽及該油炸槽之間輸送炸油,該濾油器兩端分別與該輸油管銜接,據使炸油由該油炸槽通過該濾油器向該預熱槽回流,俾供濾除炸屑,延長炸油的使用壽命;該油炸槽係橫臥狀的圓型槽體,該油炸槽前端形成開口,並於該開口活設一門扇,俾供食材進出該油炸槽,該輸油管與該油炸槽底部相接,據使炸油進入該油炸槽內部,該油炸槽內部軸樞一滾筒,該滾筒鄰近前端處形成漏斗形的環狀導引面,且該滾筒前端形成開口,據使食材進入該滾筒內部,該滾筒筒壁貫穿複數個貫孔,該滾筒後端軸心樞穿該油炸槽與一驅動裝置相接,俾供該滾筒旋轉,該滾筒內部設有複數個攪拌棒,且各該攪拌棒分別與該滾筒內壁相接,俾供翻攪食材,提高油炸效率;該油炸槽於外部底緣設一加熱器,俾供保持炸油溫度;該攪拌棒前端延伸於該滾筒前端開口處,且該攪拌棒軸向與該滾筒軸向形成傾斜狀,俾供導引食材向該滾筒前端開口移動完成食材出料;該抽氣單元包含一抽氣機組及一管路系,該管路系連接該抽氣機組與該預熱槽及該油炸槽,以藉由該抽氣機組分別抽吸該預熱槽及該油炸槽內部空氣,據此變化該預熱槽及該油炸槽內部壓力,俾供控制炸油於該預熱槽及該油炸槽之間流動者。The present invention provides a vacuum frying apparatus comprising a preheating tank, a pipeline system, a frying tank and a pumping unit, wherein: a steam chamber is disposed outside the preheating tank for Steaming the oil in the preheating tank; the oil pipeline comprises a fuel pipe and an oil filter, wherein the oil pipe is connected to the preheating tank and the frying tank respectively, according to the preheating tank and The frying oil is conveyed between the frying tanks, and the two ends of the oil filter are respectively connected to the oil pipeline, and the frying oil is returned from the frying tank to the preheating tank through the oil filter, and the fry is filtered. Extending the service life of the frying oil; the frying tank is a horizontally-shaped circular trough body, the front end of the frying tank is formed with an opening, and a door fan is disposed in the opening, and the feeding material is fed into and out of the frying tank, the oil pipeline and the oil pipeline The bottom of the frying tank is connected, and the frying oil enters the inside of the frying tank. The inside of the frying tank pivots a drum, and the drum forms a funnel-shaped annular guiding surface adjacent to the front end, and the front end of the drum forms an opening. According to the food, the material enters the inside of the drum, and the drum wall runs through the complex a through hole, the rear end axis of the drum pivotally passes through the frying tank and is connected to a driving device for rotating the drum, the drum is internally provided with a plurality of stirring rods, and each of the stirring rods respectively and the inner wall of the drum In combination, the food is used to stir the food to improve the frying efficiency; the frying tank is provided with a heater at the outer bottom edge for maintaining the temperature of the frying oil; the front end of the stirring rod extends at the front end opening of the drum, and the stirring rod The axial direction is inclined with the axial direction of the drum, and the guiding material is moved to the opening of the front end of the drum to complete the discharge of the food material; the air suction unit comprises an air pumping unit and a pipeline system, and the pipeline is connected to the air pumping The unit and the preheating tank and the frying tank respectively pump the preheating tank and the air inside the frying tank by the air pumping unit, thereby changing the internal pressure of the preheating tank and the frying tank, The control frying oil flows between the preheating tank and the frying tank.

本發明提供一種前述真空油炸設備執行的食品油炸加工製程,該製程包含下列步驟:進料步驟:將欲加工的食材置入該油炸槽;進油步驟:開啟該輸油管於該預熱槽與該油炸槽之間的連通,啟動該抽氣單元使該油炸槽相對於該預熱槽形成負壓狀態,藉此吸引該預熱槽內經加熱的炸油流向該油炸槽,待該油炸槽的炸油液面到達預設高度時,關閉該輸油管的連通;油炸步驟:經預熱升溫的該炸油對該食材進行油炸,且該加熱器對該油炸槽加熱,維持該炸油溫度,同時,該滾筒旋轉,藉該滾筒及該攪拌棒翻攪該食材,使該食材各部份均勻受熱,以提高油炸效率,同時,該抽氣單元持續抽取該油炸槽內部空氣,藉此將該食材所含水份蒸發形成的水氣,抽出該油炸槽;回收炸油步驟:停止抽取該油炸槽內部空氣,開始抽取該預熱槽內部空氣,使該預熱槽相對於該油炸槽形成相對負壓狀態,並使該預熱槽與該油炸槽之間通過該濾油器形成連通,藉此吸引炸油通過該濾油器回流至該預熱槽,並據該濾油器濾除該炸油中的炸屑;瀝油步驟:該滾筒持續旋轉,藉以翻攪食材,並據此甩除附著於食材表面的多餘炸油;出料步驟:停止該抽氣機組及該滾筒的運轉,開啟該門扇,而後啟動該滾筒旋轉,藉該攪拌棒帶起食材,並使食材向著該油炸槽前端開口滑出該油炸槽,完成食材油炸製程。The invention provides a food frying processing process executed by the vacuum frying device, the process comprising the following steps: a feeding step: placing the food to be processed into the frying tank; and an oil feeding step: opening the oil pipeline for the preheating The communication between the tank and the frying tank starts the pumping unit to form a negative pressure state of the frying tank relative to the preheating tank, thereby attracting the heated frying oil in the preheating tank to the frying tank When the frying oil level of the frying tank reaches a preset height, closing the communication of the oil pipeline; frying step: frying the food material by preheating the frying oil, and the heater is fried The tank is heated to maintain the temperature of the frying oil, and at the same time, the drum rotates, the drum and the stirring rod are used to stir the food material, so that the parts of the food material are uniformly heated to improve the frying efficiency, and at the same time, the pumping unit continuously extracts The inside air of the frying tank, thereby extracting the water vapor formed by evaporating the moisture content of the food material, and withdrawing the frying tank; and recovering the frying oil step: stopping the extraction of the air inside the frying tank, and starting to extract the air inside the preheating tank To make the preheating tank relatively The frying tank is formed in a relatively negative pressure state, and the preheating tank and the frying tank are in communication with each other through the oil filter, thereby sucking the frying oil through the oil filter to the preheating tank, and according to The oil filter filters out the frying in the frying oil; the draining step: the drum continues to rotate, thereby tumbling the foodstuff, and thereby removing excess frying oil attached to the surface of the foodstuff; and discharging step: stopping the pumping The operation of the unit and the drum, the door leaf is opened, and then the drum is rotated, the food is taken up by the stirring rod, and the food material is slid out of the frying tank toward the front end opening of the frying tank to complete the food frying process.

為使本發明目的、特徵及其功效,得以進一步完整呈現,茲舉具體可行的實施例,並配合圖示說明於后。The objects, features, and advantages of the present invention will be more fully described in the appended claims.

第一圖係本發明真空油炸設備較佳實施例之前視圖。The first drawing is a front view of a preferred embodiment of the vacuum frying apparatus of the present invention.

第二圖係本發明真空油炸設備較佳實施例之俯視圖。The second drawing is a plan view of a preferred embodiment of the vacuum frying apparatus of the present invention.

第三圖係本發明真空油炸設備較佳實施例之油炸槽於槽門開啟狀態的前視圖。The third drawing is a front view of the fryer of the preferred embodiment of the vacuum frying apparatus of the present invention in the open state of the slot door.

第四圖係本發明真空油炸設備較佳實施例之滾筒的立體示意圖。The fourth drawing is a perspective view of a drum of a preferred embodiment of the vacuum frying apparatus of the present invention.

第五圖係第三圖中由攪拌棒側面觀看的局部視圖。The fifth figure is a partial view of the third figure viewed from the side of the stir bar.

第六圖係本發明真空油炸設備較佳實施例之攪拌棒的立體示意圖。Figure 6 is a perspective view of a stir bar of a preferred embodiment of the vacuum frying apparatus of the present invention.

第七圖係本發明真空油炸設備所執行食品油炸加工製程的流程圖。The seventh drawing is a flow chart of the food frying processing process performed by the vacuum frying apparatus of the present invention.

如第一、二圖所示,本發明真空油炸設備較佳實施例,包含一預熱槽(10)、一輸油管系(20)、一油炸槽(30)及一抽氣單元(40),其中,該預熱槽(10)於頂部開設注油口,據使油炸用油(於后簡稱炸油)藉由該注油口注入該預熱槽(10),該預熱槽(10)於該注油口活設一封蓋(11),藉此封閉該注油口,該預熱槽(10)外部設有一蒸汽室(12),該蒸汽室(12)包覆該預熱槽(10)的周側及底部,該蒸汽室(12)設一蒸汽管(122),該蒸汽管(122)與蒸汽來源(圖中未示)連通,該蒸汽來源可選擇採用蒸汽鍋爐,並據該蒸汽管(122)導引蒸汽進入該蒸汽室(12),藉此加熱該預熱槽(10)內部的炸油,該蒸汽室(12)底端接設一排水管(124),據此排放蒸汽釋放熱能後凝結而成的水液。As shown in the first and second figures, a preferred embodiment of the vacuum frying apparatus of the present invention comprises a preheating tank (10), a tubing system (20), a frying tank (30) and a pumping unit (40). The preheating tank (10) has an oil filling port at the top, and the frying oil (hereinafter referred to as frying oil) is injected into the preheating tank (10) through the oil filling port, the preheating tank (10) a cover (11) is disposed at the oil filling port, thereby closing the oil filling port, and a steam chamber (12) is disposed outside the preheating tank (10), and the steam chamber (12) covers the preheating tank ( 10) The side and the bottom of the steam chamber (12) are provided with a steam pipe (122), which is connected with a steam source (not shown), and the steam source may be selected from a steam boiler, and The steam pipe (122) guides steam into the steam chamber (12), thereby heating the frying oil inside the preheating tank (10), and a drain pipe (124) is connected to the bottom end of the steam chamber (12). This discharged steam releases the water after condensation of thermal energy.

該輸油管系(20)設於該預熱槽(10)與該油炸槽(30)之間,據此於該預熱槽(10)及該油炸槽(30)之間輸送炸油,該輸油管系(20)包含一輸油管(21)、一濾油器(22)、一第一控制閥(23)、一第二控制閥(24)及一洩油閥(25),其中,該輸油管(21)兩端分別與該預熱槽(10)、該油炸槽(30)連通,據此於該預熱槽(10)及該油炸槽(30)之間輸送炸油,該濾油器(22)一端設一第一銜接管(222),另一端設一第二銜接管(224),該第一銜接管(222)與該輸油管(21)鄰近該預熱槽(10)處銜接,該第二銜接管(224)與該輸油管(21)鄰近該油炸槽(30)處銜接,該第一控制閥(23)設於該第一銜接管(222)處,據以控制該濾油器(22)與該預熱槽(10)的連通狀態,該第二控制閥(24)設於該輸油管(21),並位於各該銜接管(222)(224)與該輸油管(21)銜接處之間,據以控制該預熱槽(10)與該油炸槽(30)的連通狀態,該洩油閥(25)設於輸油管(21),並位於該第一控制閥(23)與該第二控制閥(24)之間,據以控制炸油的向外排放。The oil pipeline system (20) is disposed between the preheating tank (10) and the frying tank (30), and accordingly, the frying oil is transported between the preheating tank (10) and the frying tank (30). The oil pipeline system (20) comprises an oil delivery pipe (21), an oil filter (22), a first control valve (23), a second control valve (24) and a drain valve (25), wherein The two ends of the oil delivery pipe (21) are respectively connected with the preheating tank (10) and the frying tank (30), and accordingly, the frying oil is transported between the preheating tank (10) and the frying tank (30). A first connecting pipe (222) is disposed at one end of the oil filter (22), and a second connecting pipe (224) is disposed at the other end. The first connecting pipe (222) and the oil feeding pipe (21) are adjacent to the preheating tank (10) Connected, the second connecting pipe (224) is adjacent to the oil feeding pipe (21) adjacent to the frying tank (30), and the first control valve (23) is disposed at the first connecting pipe (222). To control the communication state between the oil filter (22) and the preheating tank (10), the second control valve (24) is disposed on the oil delivery pipe (21) and located in each of the connecting pipes (222) (224) and Between the junctions of the oil pipelines (21), the state of communication between the preheating tank (10) and the frying tank (30) is controlled, and the drain valve (25) is disposed on the oil pipeline (21). Positioned between the first control valve (23) and the second control valve (24), according to control emissions shortening outwardly.

該油炸槽(30)係橫臥狀的圓型槽體,該輸油管(21)與該油炸槽(30)底部相接,據使炸油進入該油炸槽(30)內部,該油炸槽(30)於鄰近前端處徑向收束形成漏斗狀,該油炸槽(30)前端形成開口,並於該開口活設一門扇(31),藉以封閉該開口,如第三、四圖所示,該油炸槽(30)內部軸樞一滾筒(32),該滾筒(32)鄰近前端處配合該油炸槽(30)形成漏斗形的環狀導引面(322),且該滾筒(32)前端形成開口,據使食材進入該滾筒(32)內部,該滾筒(32)周緣筒壁分布貫穿複數個貫孔(324),該滾筒(32)後端軸心樞穿該油炸槽(30)後端延伸於外部,並與一驅動裝置(33)相接,以藉由該驅動裝置(33)驅動該滾筒(32)旋轉,該滾筒(32)內部設有複數個攪拌棒(34),且各該攪拌棒(34)分設於該滾筒(32)內壁的徑向相對處,據使該滾筒(32)旋轉時,藉各該攪拌棒(34)翻攪食材,俾供提高油炸效率;再者,如第一圖所示,該油炸槽(30)於外部底緣設一加熱器(35),藉該加熱器(35)對該油炸槽(30)加熱,藉以保持炸油的溫度。The frying tank (30) is a horizontally-shaped circular trough body, and the oil feeding pipe (21) is in contact with the bottom of the frying tank (30), and the frying oil is introduced into the frying tank (30), the oil The frying tank (30) is radially converged at a front end to form a funnel shape, an opening is formed at the front end of the frying tank (30), and a door leaf (31) is operated at the opening to close the opening, such as the third and fourth As shown, the inside of the frying tank (30) pivots a drum (32), and the drum (32) is fitted with the frying groove (30) adjacent to the front end to form a funnel-shaped annular guiding surface (322), and The front end of the drum (32) forms an opening, and the food material enters the inside of the drum (32), and the peripheral wall of the drum (32) is distributed through a plurality of through holes (324), and the rear end axis of the drum (32) is pivoted The rear end of the frying tank (30) extends outside and is coupled to a driving device (33) for driving the drum (32) to rotate by the driving device (33), and the drum (32) is internally provided with a plurality of a stirring rod (34), and each of the stirring rods (34) is disposed at a radial opposite of the inner wall of the drum (32), and when the drum (32) is rotated, the stirring rod (34) is used to stir Ingredients, oysters for improving frying efficiency; again, as shown in the first figure Shown, the frying tank (30) provided on the outer bottom edge of a heater (35), by the heater (35) heating the frying tank (30), thereby maintaining the temperature of the frying oil.

如第五圖所示,該攪拌棒(34)後端延伸於該滾筒(32)後端處,該攪拌棒(34)前端延伸於該滾筒(32)前端開口處,且該攪拌棒(34)軸向與該滾筒(32)軸向形成傾斜狀,藉以導引食材向該滾筒(32)前端開口移動,俾供完成油炸加工的食材離開該滾筒(32)。As shown in the fifth figure, the rear end of the stirring rod (34) extends at the rear end of the drum (32), the front end of the stirring rod (34) extends at the front end opening of the drum (32), and the stirring rod (34) The axial direction is inclined with the drum (32), thereby guiding the food material to move toward the front end of the drum (32), and the food material for completing the frying process leaves the drum (32).

如第三圖及第五、六圖所示,該攪拌棒(34)具有一導板(342)及一側擋板(344),該導板(342)一側與該滾筒(32)內壁相接,該側擋板(344)斜向形成於該導板(342)另一側,且該導板(342)及該側擋板(344)分別貫穿複數個穿孔(346),該攪拌棒(34)與該導引面(322)相接的前端部份,順沿著該導引面(322)向該滾筒(32)軸心方向形成彎折狀,據使該攪拌棒(34)隨著該滾筒(32)的旋轉作動,攪動該滾筒(32)內的食材,俾供提高油炸效率。As shown in the third and fifth and sixth figures, the stirring rod (34) has a guide plate (342) and a side baffle (344), and one side of the guide plate (342) and the drum (32) The side baffle (344) is obliquely formed on the other side of the guide plate (342), and the guide plate (342) and the side baffle (344) respectively extend through the plurality of perforations (346), a front end portion of the stirring rod (34) that is in contact with the guiding surface (322) is bent along the guiding surface (322) toward the axial direction of the drum (32), and the stirring rod is 34) With the rotation of the drum (32), the foodstuff in the drum (32) is agitated to improve the frying efficiency.

該抽氣單元(40)包含一抽氣機組(41)、一主管(42)、一冷凝器(43)、一第一支管(44)及一第二支管(45),其中,該抽氣機組(41)主要由一驅動馬達(412)軸接一真空泵浦(414)所組成,該主管(42)一端與該抽氣機組(41)相接,另一端與該冷凝器(43)底端銜接,各該支管(44)(45)一端分別與該冷凝器(43)頂端銜接,該第一支管(44)另一端於該預熱槽(10)頂端與該預熱槽(10)相接,該第二支管(44)另一端於該油炸槽(30)頂端與該油炸槽(30)相接,且該第一支管(44)設一第三控制閥(442),該第二支管(45)設一第四控制閥(452),據以分別控制各該支管(44)(45)的連通狀態,該冷凝器(43)於鄰近底端處,側向設有入水口(432),該冷凝器(43)於鄰近頂端處,側向設有出水口(434),據使該抽氣機組(41)抽出該預熱槽(10)及該油炸槽(30)內部空氣,使該預熱槽(10)及該油炸槽(30)內部形成負壓環境,並藉該冷凝器(43)降低抽出空氣的溫度並凝結除去抽出空氣所含水份,避免含水量高的空氣影響該抽氣機組(41)的使用壽命,凝結所生成的水液則收存於該冷凝器(43)底端,使用者可適時地清除洩放;再者,該預熱槽(10)於頂部設一第五控制閥(13),該油炸槽(30)於頂部設一第六控制閥(36),俾供分別控制該預熱槽(10)、該油炸槽(30)內部壓力狀態。The pumping unit (40) comprises a pumping unit (41), a main pipe (42), a condenser (43), a first branch pipe (44) and a second branch pipe (45), wherein the pumping unit The unit (41) is mainly composed of a driving motor (412) connected to a vacuum pump (414), one end of the main pipe (42) is connected to the air extracting unit (41), and the other end is connected to the bottom of the condenser (43). The ends of the branch pipes (44) (45) are respectively connected to the top end of the condenser (43), and the other end of the first branch pipe (44) is at the top end of the preheating tank (10) and the preheating tank (10) In addition, the other end of the second branch pipe (44) is connected to the frying tank (30) at the top end of the frying tank (30), and the first branch pipe (44) is provided with a third control valve (442). The second branch pipe (45) is provided with a fourth control valve (452) for controlling the communication state of each of the branch pipes (44) (45) respectively. The condenser (43) is disposed laterally adjacent to the bottom end. a water inlet (432), the condenser (43) is adjacent to the top end, and is provided with a water outlet (434) laterally, so that the air extraction unit (41) withdraws the preheating tank (10) and the frying tank ( 30) The internal air forms a negative pressure environment inside the preheating tank (10) and the frying tank (30), and is lowered by the condenser (43) Low extraction air temperature and condensation to remove the moisture of the extracted air, to avoid the air with high water content affecting the service life of the pumping unit (41), and the water generated by the condensation is stored at the bottom of the condenser (43) At the end, the user can clear the venting in time; further, the preheating tank (10) is provided with a fifth control valve (13) at the top, and the frying tank (30) is provided with a sixth control valve at the top (36). ), for controlling the internal pressure state of the preheating tank (10) and the frying tank (30).

本發明前述真空油炸設備執行食品油炸加工的製程包含下列步驟:The process for performing the food frying processing of the aforementioned vacuum frying apparatus of the present invention comprises the following steps:

一、炸油預熱步驟First, the frying oil preheating step

關閉該第一控制閥(23)、該第二控制閥(24)及該洩油閥(25),阻斷該預熱槽(10)與該油炸槽(30)的連通狀態,而後,將油炸加工所使用的炸油注入該預熱槽(10),並閉鎖該封蓋(11)、該第四控制閥(452)及該第五控制閥(13);在該第三控制閥(442)保持開啟狀態下,啟動該抽氣單元(40)抽出該預熱槽(10)內部的空氣,並將蒸汽導入該蒸汽室(12),利用蒸汽作為熱源,使該預熱槽(10)內的炸油升溫至油炸食材所需溫度,而蒸汽室(12)內部蒸汽釋放熱能後所產生的凝結水,則藉由該排水管(124)對外排出。Closing the first control valve (23), the second control valve (24) and the drain valve (25), blocking the communication state between the preheating tank (10) and the frying tank (30), and then Injecting the frying oil used in the frying process into the preheating tank (10), and blocking the cover (11), the fourth control valve (452) and the fifth control valve (13); When the valve (442) is kept open, the air suction unit (40) is started to extract the air inside the preheating tank (10), and the steam is introduced into the steam chamber (12), and the steam is used as a heat source to make the preheating tank The oil in the (10) is heated to the temperature required for the fried food, and the condensed water generated after the steam in the steam chamber (12) releases the heat is discharged to the outside through the drain (124).

二、進料步驟Second, the feeding step

將欲加工的食材置入該油炸槽(30),並閉鎖該門扇(31)及該第六控制閥(36),完成入料步驟。The food to be processed is placed in the frying tank (30), and the door leaf (31) and the sixth control valve (36) are closed to complete the feeding step.

三、進油步驟Third, the oil step

開啟該第二控制閥(24),使預熱槽(10)及該油炸槽(30)之間藉由該輸油管(21)形成連通,開啟該第四控制閥(452)及該第五控制閥(13),關閉該第三控制閥(442),藉以抽出該油炸槽(30)內部空氣,並使外部空氣通過該第五控制閥(13)進入該預熱槽(10),此時,由於該油炸槽(30)相對於該預熱槽(10)係為負壓狀態,故該油炸槽(30)的負壓環境對炸油形成吸引作用,該炸油遂通過該輸油管(21)流入該油炸槽(30),待進入該油炸槽(30)的炸油液面到達預設高度時,關閉該第二控制閥(24),避免炸油反向通過該輸油管(21)回流至該預熱槽(10)。Opening the second control valve (24), so that the preheating tank (10) and the frying tank (30) are connected by the oil feeding pipe (21) to open the fourth control valve (452) and the fifth Controlling the valve (13), closing the third control valve (442), thereby extracting the air inside the frying tank (30), and allowing outside air to enter the preheating tank (10) through the fifth control valve (13), At this time, since the frying tank (30) is in a negative pressure state with respect to the preheating tank (10), the negative pressure environment of the frying tank (30) forms an attracting effect on the frying oil, and the frying oil passes through The oil delivery pipe (21) flows into the frying tank (30), and when the surface of the frying oil entering the frying tank (30) reaches a preset height, the second control valve (24) is closed to prevent the oil from passing backwards. The oil feed pipe (21) is returned to the preheating tank (10).

四、油炸步驟Fourth, the frying step

經預熱升溫的該炸油對該食材進行油炸,且該加熱器(35)對該油炸槽(30)加熱,藉此維持該炸油於適當的油炸溫度,避免該炸油降溫,同時,該驅動裝置(33)啟動驅動該滾筒(32)旋轉,藉由該滾筒(32)及該攪拌棒(34)翻攪該食材,使該食材各部份均勻受熱,以提高油炸效率,同時,該抽氣單元(40)持續抽取該油炸槽(30)內部空氣,藉此將該食材所含水份蒸發形成的水氣,抽出該油炸槽(30);再者,受該攪拌棒(34)引導向著該滾筒(32)前端滑動的食材,自該攪拌棒(34)掉落時,藉由該導引面(322)導引食材回至該滾筒(32)的中段部份,並據此提高食材的翻動程度,提高油炸效率。The frying oil is preheated to fry the foodstuff, and the heater (35) heats the frying tank (30), thereby maintaining the frying oil at an appropriate frying temperature to prevent the frying oil from cooling down. At the same time, the driving device (33) starts to drive the rotation of the drum (32), and the drum (32) and the stirring rod (34) are used to stir the foodstuff, so that the parts of the food material are uniformly heated to enhance frying. Efficiency, at the same time, the pumping unit (40) continuously extracts the air inside the frying tank (30), thereby extracting the water vapor formed by evaporating the moisture content of the food material, and withdrawing the frying tank (30); The food material guided by the stirring rod (34) sliding toward the front end of the drum (32), when falling from the stirring rod (34), guides the food material back to the drum (32) by the guiding surface (322) In the middle section, and according to this, the degree of turnover of the ingredients is increased to improve the frying efficiency.

五、回收炸油步驟Five, recycling oil step

油炸步驟完成後,開啟該第一控制閥(23)、該第三控制閥(442)及該第六控制閥(36),關閉該第四控制閥(452)及該第五控制閥(13),該抽氣機組(41)抽出該預熱槽(10)內部空氣,並使外部空氣通過該第六控制閥(36)進入該油炸槽(30),此時,由於該預熱槽(10)相對於該油炸槽(30)形成相對負壓狀態,使得該炸油通過該濾油器(22)回流至該預熱槽(10),並藉由該濾油器(22)濾除該炸油中的食材殘渣、碎屑。After the frying step is completed, the first control valve (23), the third control valve (442) and the sixth control valve (36) are opened, and the fourth control valve (452) and the fifth control valve are closed ( 13), the air pumping unit (41) extracts the air inside the preheating tank (10), and allows outside air to enter the frying tank (30) through the sixth control valve (36), at this time, due to the preheating The tank (10) forms a relatively negative pressure state with respect to the frying tank (30), so that the frying oil is returned to the preheating tank (10) through the oil filter (22), and the oil filter (22) Filter out the residue and debris of the food in the frying oil.

六、瀝油步驟Six, draining steps

該驅動裝置(33)驅動該滾筒(32)以高於前述油炸步驟的轉速持續旋轉,藉以翻攪食材,利用該滾筒(32)所貫穿的該貫孔(324)及該攪拌棒(34)所貫穿的該穿孔(346),據此甩除附著於食材表面的多餘炸油。The driving device (33) drives the drum (32) to rotate continuously at a higher speed than the frying step, thereby tumbling the food material, using the through hole (324) and the stirring rod (34) penetrated by the drum (32) The perforations (346) are penetrated thereby removing excess frying oil attached to the surface of the foodstuff.

七、出料步驟Seven, the discharge step

關閉該第一控制閥(23),停止該抽氣機組(41)及該驅動裝置(33)的運轉,開啟該門扇(31),而後啟動該驅動裝置(33)使該滾筒(32)旋轉作動,藉由該攪拌棒(34)帶起食材,並使食材沿著該導板(332)向著該油炸槽(30)前端開口滑出該油炸槽,完成食材油炸製程;而後,食材經冷卻即可進行包裝。Closing the first control valve (23), stopping the operation of the air pumping unit (41) and the driving device (33), opening the door leaf (31), and then starting the driving device (33) to rotate the drum (32) Actuating, the food material is taken up by the stirring rod (34), and the food material is slid out of the frying tank along the front end opening of the frying tank (30) along the guide plate (332) to complete the food frying process; The ingredients can be packaged by cooling.

後續欲利用本發明再次進行油炸加工時,由於炸油已回收至該預熱槽(10),故不需要執行前述炸油預熱步驟,直接執行前述入料步驟至出料步驟即可;再者,當該炸油經多次使用而逐漸酸化變質時,開啟該洩油閥(25)即可將該炸油洩出。When the frying process is to be carried out again by the present invention, since the frying oil has been recovered to the preheating tank (10), it is not necessary to perform the aforementioned frying oil preheating step, and the foregoing feeding step to the discharging step can be directly performed; Furthermore, when the frying oil is gradually acidified and deteriorated by repeated use, the oil drain valve (25) is opened to release the frying oil.

該油炸槽(30)係橫臥狀的圓型槽體,食材係由該油炸槽(30)前端開口進、出該油炸槽,再配合該油炸槽(30)內部可迴轉作動的該滾筒(32),食材在該油炸槽(30)內部進行油炸及瀝油步驟,本發明不需要如同習知油炸設備一般配合吊運設備的使用,即可輕易地進行食材進、出料的步驟,使得本發明真空油炸設備的安裝地點不受環境是否具備有吊運設備的限制,且,油炸後的食材直接在該油炸槽(30)內,利用貫穿有該貫孔(324)的該滾筒(32)旋轉,即可進行瀝油步驟,送出該油炸槽(30)的食材表面並無過多的炸油附著,據此避免炸油滴落在外部環境造成污染,且炸油直接利用該輸油管系(20)回收至該預熱槽(10),以備後續的食材油炸加工使用,而可降低炸油的耗損,提高炸油的利用率。The frying tank (30) is a horizontally-shaped circular trough body, and the foodstuff is opened and exited from the front end of the frying tank (30), and is further rotated inside the frying tank (30). The drum (32), the food material is subjected to a frying and draining step inside the frying tank (30), and the invention does not need to be used as a conventional frying equipment in combination with the lifting equipment, so that the food can be easily fed into the drum. And the step of discharging, so that the installation location of the vacuum frying device of the present invention is not limited by whether the environment has a lifting device, and the fried food material is directly in the frying tank (30), The drum (32) of the through hole (324) is rotated to perform a draining step, and the surface of the food material sent out to the frying tank (30) is not excessively fried, thereby preventing the oil from dripping in the external environment. Contamination, and the frying oil is directly recovered to the preheating tank (10) by the oil pipeline system (20) for use in subsequent frying processing of the food material, thereby reducing the consumption of the frying oil and improving the utilization rate of the frying oil.

在油炸過程中,食材部份剝離所形成的細小炸屑,在炸油通過該濾油器(22)回流至該預熱槽(10)的過程中,即可藉由該濾油器(22)予以濾除,並可由操作人員適時地清除留置於該濾油器(22)的炸屑,當炸油通過該輸油管(21)再次輸送至該油炸槽(30)進行油炸加工時,炸油並不含有前次油炸加工所產生的炸屑,據此避免炸屑的殘留造成炸油快速酸化變質,延長炸油的使用壽命。During the frying process, the fine scraps formed by the peeling of the food portion are passed through the oil filter (22) to the preheating tank (10), and the oil filter can be used ( 22) Filtered out, and the operator can timely remove the debris left in the oil filter (22), and when the oil is again transported to the frying tank (30) through the oil pipe (21) for frying processing The fried oil does not contain the waste generated by the previous frying process, thereby avoiding the residue of the fry and causing rapid acidification and deterioration of the frying oil, thereby prolonging the service life of the frying oil.

本發明藉由該滾筒(32)及各該攪拌棒(34)的構成,食材在油炸的過程中,獲得充份的翻攪,藉此縮短油炸所需時間,提高油炸加工的效率,且食材受熱均勻,有助於提高油炸加工的成品品質,就另一方面而言,油炸時間短,則可提高炸油用於油炸加工的使用次數,亦有助於提高炸油的利用率,再者,由於該滾筒(32)及該攪拌棒(34)的翻攪作用,食材不需要全數浸入炸油,即可使食材充份與炸油接觸,降低炸油的用量。According to the invention, the drum (32) and each of the stirring rods (34) are configured, and the food material is fully whipped during the frying process, thereby shortening the time required for frying and improving the efficiency of frying processing. And the ingredients are heated evenly, which helps to improve the finished product quality of the frying process. On the other hand, the short frying time can increase the number of times the frying oil is used for frying processing, and also helps to improve the frying oil. The utilization rate, in addition, due to the tumbling action of the drum (32) and the stirring rod (34), the food material does not need to be fully immersed in the frying oil, so that the food material can be fully contacted with the frying oil, and the amount of the frying oil is reduced.

綜上所述,本發明藉由首創的真空油炸設備,而得以充份滿足預期目的且功效卓著,申請前又未見有相同、近似者公知在先,誠符合發明專利要件,爰依法提出申請,懇祈早日賜准專利為禱。In summary, the invention can fully satisfy the intended purpose and the effect is excellent by the first vacuum frying equipment. Before the application, the same is not the same, and the approximation is known first, and the invention patents are met in accordance with the law. Apply, and pray for an early patent grant as a prayer.

惟以上所述僅為本發明較佳可行實施例,舉凡熟習此項技藝人仕,其依本發明精神範疇所作之修飾或變更,均理應包含在本案發明申請專利範圍內。However, the above description is only a preferred embodiment of the present invention, and modifications or alterations made by the skilled person in the spirit of the present invention are intended to be included in the scope of the present invention.

(10)...預熱槽(10). . . Preheating tank

(11)...封蓋(11). . . Cover

(12)...蒸汽室(12). . . Steam room

(122)...蒸汽管(122). . . Steam pipe

(124)...排水管(124). . . Drain pipe

(13)...第五控制閥(13). . . Fifth control valve

(20)...輸油管系(20). . . Oil pipeline system

(21)...輸油管(twenty one). . . Oil pipeline

(22)...濾油器(twenty two). . . Oil filter

(222)...第一銜接管(222). . . First adapter

(224)...第二銜接管(224). . . Second adapter

(23)...第一控制閥(twenty three). . . First control valve

(24)...第二控制閥(twenty four). . . Second control valve

(25)...洩油閥(25). . . Drain valve

(30)...油炸槽(30). . . Frying tank

(31)...門扇(31). . . Door leaf

(32)...滾筒(32). . . roller

(322)...導引面(322). . . Guide surface

(324)...貫孔(324). . . Through hole

(33)...驅動裝置(33). . . Drive unit

(34)...攪拌棒(34). . . Stir bar

(342)...導板(342). . . Guides

(344)...側擋板(344). . . Side fence

(346)...穿孔(346). . . perforation

(35)...加熱器(35). . . Heater

(36)...第六控制閥(36). . . Sixth control valve

(40)...抽氣單元(40). . . Pumping unit

(41)...抽氣機組(41). . . Air pumping unit

(412)...驅動馬達(412). . . Drive motor

(414)...真空泵浦(414). . . Vacuum pump

(42)...主管(42). . . Supervisor

(43)...冷凝器(43). . . Condenser

(432)...入水口(432). . . water inlet

(434)...出水口(434). . . Outlet

(44)...第一支管(44). . . First tube

(442)...第三控制閥(442). . . Third control valve

(45)...第二支管(45). . . Second branch

(452)...第四控制閥(452). . . Fourth control valve

第一圖係本發明真空油炸設備較佳實施例之前視圖。The first drawing is a front view of a preferred embodiment of the vacuum frying apparatus of the present invention.

第二圖係本發明真空油炸設備較佳實施例之俯視圖。The second drawing is a plan view of a preferred embodiment of the vacuum frying apparatus of the present invention.

第三圖係本發明真空油炸設備較佳實施例之油炸槽於槽門開啟狀態的前視圖。The third drawing is a front view of the fryer of the preferred embodiment of the vacuum frying apparatus of the present invention in the open state of the slot door.

第四圖係本發明真空油炸設備較佳實施例之滾筒的立體示意圖。The fourth drawing is a perspective view of a drum of a preferred embodiment of the vacuum frying apparatus of the present invention.

第五圖係第三圖中由攪拌棒側面觀看的局部視圖。The fifth figure is a partial view of the third figure viewed from the side of the stir bar.

第六圖係本發明真空油炸設備較佳實施例之攪拌棒的立體示意圖。Figure 6 is a perspective view of a stir bar of a preferred embodiment of the vacuum frying apparatus of the present invention.

第七圖係本發明真空油炸設備所執行食品油炸加工製程的流程圖。The seventh drawing is a flow chart of the food frying processing process performed by the vacuum frying apparatus of the present invention.

(10)...預熱槽(10). . . Preheating tank

(11)...封蓋(11). . . Cover

(12)...蒸汽室(12). . . Steam room

(122)...蒸汽管(122). . . Steam pipe

(124)...排水管(124). . . Drain pipe

(13)...第五控制閥(13). . . Fifth control valve

(20)...輸油管系(20). . . Oil pipeline system

(21)...輸油管(twenty one). . . Oil pipeline

(22)...濾油器(twenty two). . . Oil filter

(222)...第一銜接管(222). . . First adapter

(224)...第二銜接管(224). . . Second adapter

(23)...第一控制閥(twenty three). . . First control valve

(24)...第二控制閥(twenty four). . . Second control valve

(25)...洩油閥(25). . . Drain valve

(30)...油炸槽(30). . . Frying tank

(31)...門扇(31). . . Door leaf

(32)...滾筒(32). . . roller

(35)...加熱器(35). . . Heater

(36)...第六控制閥(36). . . Sixth control valve

(40)...抽氣單元(40). . . Pumping unit

(43)...冷凝器(43). . . Condenser

(432)...入水口(432). . . water inlet

(434)...出水口(434). . . Outlet

(44)...第一支管(44). . . First tube

(442)...第三控制閥(442). . . Third control valve

(45)...第二支管(45). . . Second branch

(452)...第四控制閥(452). . . Fourth control valve

Claims (10)

一種真空油炸設備,包含一預熱槽、一輸油管系、一油炸槽及一抽氣單元,其中:該預熱槽外部設一蒸汽室,以藉由蒸汽加熱該預熱槽內部的炸油;該輸油管系包含一輸油管及一濾油器,其中,該輸油管兩端分別與該預熱槽、該油炸槽連通,據此於該預熱槽及該油炸槽之間輸送炸油,該濾油器兩端分別與該輸油管銜接,據使炸油由該油炸槽通過該濾油器向該預熱槽回流,俾供濾除炸屑,延長炸油的使用壽命;該油炸槽係橫臥狀的圓型槽體,該油炸槽前端形成開口,並於該開口活設一門扇,俾供食材進出該油炸槽,該輸油管與該油炸槽底部相接,據使炸油進入該油炸槽內部,該油炸槽內部軸樞一滾筒,該滾筒鄰近前端處形成漏斗形的環狀導引面,且該滾筒前端形成開口,據使食材進入該滾筒內部,該滾筒筒壁貫穿複數個貫孔,該滾筒後端軸心樞穿該油炸槽與一驅動裝置相接,俾供該滾筒旋轉,該滾筒內部設有複數個攪拌棒,且各該攪拌棒分別與該滾筒內壁相接,俾供翻攪食材,提高油炸效率;該油炸槽於外部底緣設一加熱器,俾供保持炸油溫度;該攪拌棒前端延伸於該滾筒前端開口處,且該攪拌棒軸向與該滾筒軸向形成傾斜狀,俾供導引食材向該滾筒前端開口移動完成食材出料;該抽氣單元包含一抽氣機組及一管路系,該管路系連接該抽氣機組與該預熱槽及該油炸槽,以藉由該抽氣機組分別抽吸該預熱槽及該油炸槽內部空氣,據此變化該預熱槽及該油炸槽內部壓力,俾供控制炸油於該預熱槽及該油炸槽之間流動者。A vacuum frying device comprises a preheating tank, a pipeline system, a frying tank and a pumping unit, wherein: a steam chamber is arranged outside the preheating tank to heat the inside of the preheating tank by steam The oil pipeline includes an oil pipeline and an oil filter, wherein the two ends of the oil pipeline are respectively connected with the preheating tank and the frying tank, and the frying oil is transported between the preheating tank and the frying tank. The two ends of the oil filter are respectively connected to the oil pipeline, and the frying oil is returned from the frying tank to the preheating tank through the oil filter, and the dust is filtered to extend the service life of the frying oil; The frying tank is a horizontally-shaped circular trough body, the front end of the frying tank is formed with an opening, and a door fan is disposed in the opening, and the feeding material enters and exits the frying tank, and the oil feeding pipe is connected with the bottom of the frying tank, The frying oil enters the inside of the frying tank, the inside of the frying tank pivots a drum, the drum forms a funnel-shaped annular guiding surface adjacent to the front end, and the front end of the drum forms an opening, so that the foodstuff enters the inside of the drum, The drum wall penetrates a plurality of through holes, and the rear end axis of the drum pivots The frying tank is connected to a driving device for rotating the drum, and the drum is internally provided with a plurality of stirring rods, and each of the stirring rods is respectively connected with the inner wall of the drum, and is used for tumbling the food materials to improve the frying efficiency; The frying tank is provided with a heater on the outer bottom edge for maintaining the temperature of the frying oil; the front end of the stirring rod extends at the front end opening of the drum, and the stirring rod axially forms an inclined shape with the axial direction of the drum, and the crucible is guided. The feeding material is moved to the front end opening of the drum to complete the material discharging; the air discharging unit comprises an air pumping unit and a pipeline system, and the pipeline is connected to the air pumping unit and the preheating tank and the frying tank to borrow The preheating tank and the internal air of the frying tank are separately sucked by the air extracting unit, and the internal pressure of the preheating tank and the frying tank is changed accordingly, and the frying oil is controlled in the preheating tank and the frying tank. Between the flow. 依據申請專利範圍第1項所述之真空油炸設備,其中,該攪拌棒具有一導板及一側擋板,該導板一側與該滾筒內壁相接,該側擋板斜向形成於該導板另一側,且該導板及該側擋板分別貫穿複數個穿孔,該攪拌棒與該導引面相接的前端部份,沿著該導引面向該滾筒軸心方向形成彎折狀,據使該攪拌棒隨著該滾筒的旋轉作動,攪動該滾筒內的食材,俾供提高油炸效率。The vacuum frying device according to claim 1, wherein the stirring rod has a guide plate and a side baffle, and one side of the guide plate is in contact with the inner wall of the drum, and the side baffle is formed obliquely. On the other side of the guide plate, the guide plate and the side baffle respectively penetrate through a plurality of through holes, and a front end portion of the stirring bar that is in contact with the guiding surface is formed along the guiding surface facing the axis of the roller The shape of the bend is such that the stir bar is actuated by the rotation of the drum, and the foodstuff in the drum is agitated to improve the frying efficiency. 依據申請專利範圍第1項所述之真空油炸設備,其中,該管路系包含一主管、一第一支管及一第二支管,其中,該主管一端與該抽氣機組相接,另一端與各該支管連通,該第一支管與該預熱槽相接,該第二支管與該油炸槽相接,俾供該抽氣機組分別抽吸該預熱槽及該油炸槽內部空氣者。The vacuum frying apparatus according to claim 1, wherein the pipeline comprises a main pipe, a first branch pipe and a second branch pipe, wherein one end of the main pipe is connected to the air pumping unit, and the other end is connected Communicating with each of the branch pipes, the first branch pipe is connected to the preheating tank, and the second branch pipe is connected to the frying tank, and the air pumping unit separately sucks the preheating tank and the air inside the frying tank By. 依據申請專利範圍第3項所述之真空油炸設備,其中,該管路系進一步包含一冷凝器,其中,該冷凝器於鄰近頂端處,側向設有出水口,該冷凝器於鄰近底端處,側向設有入水口,該主管與該冷凝器底端銜接,各該支管一端分別與該冷凝器頂端銜接,據使該主管通過該冷凝器與各該支管連通,並藉該冷凝器凝結除去抽出空氣所含水份,俾供延長該抽氣機組的使用壽命。The vacuum frying apparatus according to claim 3, wherein the pipeline further comprises a condenser, wherein the condenser is adjacent to the top end, and a water outlet is laterally provided, the condenser being adjacent to the bottom. At the end, a water inlet is provided laterally, and the main pipe is connected to the bottom end of the condenser, and one end of each of the branch pipes is respectively connected with the top end of the condenser, and the main pipe is connected to each of the branch pipes through the condenser, and the condensation is performed by the condenser The device is condensed to remove the moisture contained in the extracted air, and is used to extend the service life of the pumping unit. 依據申請專利範圍第3項所述之真空油炸設備,其中,該第一支管設一第三控制閥,該第二支管設一第四控制閥,該預熱槽設一第五控制閥,該油炸槽設一第六控制閥,以藉由各該控制閥的啟閉,分別控制變化該預熱槽、該油炸槽內部的壓力狀態。The vacuum frying device according to claim 3, wherein the first branch pipe is provided with a third control valve, the second branch pipe is provided with a fourth control valve, and the preheating tank is provided with a fifth control valve. The frying tank is provided with a sixth control valve for controlling the change of the pressure state inside the preheating tank and the frying tank by opening and closing of the control valves. 依據申請專利範圍第1項所述之真空油炸設備,其中,該輸油管系進一步包含一第一控制閥及一第二控制閥,其中,該濾油器一端設一第一銜接管,另一端設一第二銜接管,該第一銜接管與該輸油管鄰近該預熱槽處銜接,該第二銜接管與該輸油管鄰近該油炸槽處銜接,該第一控制閥設於該第一銜接管,該第二控制閥設於該輸油管,並位於各該銜接管與該輸油管銜接處之間,以藉由各該控制閥的啟閉,控制炸油於該預熱槽與該油炸槽之間的流動路徑。The vacuum frying device of claim 1, wherein the oil pipeline system further comprises a first control valve and a second control valve, wherein the oil filter is provided with a first connecting pipe at one end and the other end a first connecting pipe is disposed adjacent to the preheating tank, the second connecting pipe is connected to the oil feeding pipe adjacent to the frying tank, and the first control valve is disposed at the first connecting pipe The second control valve is disposed between the connecting pipe and the oil pipe, and controls the frying oil in the preheating tank and the frying tank by opening and closing each of the control valves The flow path between. 依據申請專利範圍第6項所述之真空油炸設備,其中,該輸油管系更進一步包含一洩油閥,其中,該洩油閥設於輸油管,俾供向外排放炸油。The vacuum frying device according to claim 6, wherein the oil pipeline further comprises a drain valve, wherein the drain valve is disposed on the oil pipeline for discharging the oil to the outside. 依據申請專利範圍第1項所述之真空油炸設備,其中,該蒸汽室設一蒸汽管,該蒸汽管與蒸汽來源連通,俾供導引蒸汽進入該蒸汽室;該蒸汽室底端接設一排水管,俾供排放蒸汽凝結而成的水液。The vacuum frying device according to claim 1, wherein the steam chamber is provided with a steam pipe, and the steam pipe is connected to a steam source, and the steam is introduced into the steam chamber; the bottom of the steam chamber is connected A drain pipe that is used to condense water from the discharge steam. 一種使用申請專利範圍第1項所述真空油炸設備執行的食品油炸加工製程,該製程包含下列步驟:進料步驟:將欲加工的食材置入該油炸槽;進油步驟:開啟該輸油管於該預熱槽與該油炸槽之間的連通,啟動該抽氣單元使該油炸槽相對於該預熱槽形成負壓狀態,藉此吸引該預熱槽內經加熱的炸油流向該油炸槽,待該油炸槽的炸油液面到達預設高度時,關閉該輸油管的連通;油炸步驟:經預熱升溫的該炸油對該食材進行油炸,且該加熱器對該油炸槽加熱,維持該炸油溫度,同時,該滾筒旋轉,藉該滾筒及該攪拌棒翻攪該食材,使該食材各部份均勻受熱,以提高油炸效率,同時,該抽氣單元持續抽取該油炸槽內部空氣,藉此將該食材所含水份蒸發形成的水氣,抽出該油炸槽;回收炸油步驟:停止抽取該油炸槽內部空氣,開始抽取該預熱槽內部空氣,使該預熱槽相對於該油炸槽形成相對負壓狀態,並使該預熱槽與該油炸槽之間通過該濾油器形成連通,藉此吸引炸油通過該濾油器回流至該預熱槽,並據該濾油器濾除該炸油中的炸屑;瀝油步驟:該滾筒持續旋轉,藉以翻攪食材,並據此甩除附著於食材表面的多餘炸油;出料步驟:停止該抽氣機組及該滾筒的運轉,開啟該門扇,而後啟動該滾筒旋轉,藉該攪拌棒帶起食材,並使食材向著該油炸槽前端開口滑出該油炸槽,完成食材油炸製程。A food frying processing process executed by using the vacuum frying device described in claim 1 of the patent application, the process comprising the steps of: feeding step: placing the food to be processed into the frying tank; and feeding the oil step: opening the The communication between the preheating tank and the frying tank starts the pumping unit to form a negative pressure state of the frying tank relative to the preheating tank, thereby attracting the heated frying oil in the preheating tank Flowing toward the frying tank, when the frying oil level of the frying tank reaches a preset height, closing the communication of the oil pipeline; frying step: frying the food material by preheating the frying oil, and the heating The fryer is heated to maintain the temperature of the frying oil, and at the same time, the drum rotates, and the foodstuff is stirred by the drum and the stirring rod to uniformly heat the parts of the foodstuff to improve frying efficiency, and at the same time, The pumping unit continuously extracts the air inside the frying tank, thereby extracting the water vapor formed by evaporating the moisture content of the food material, and withdrawing the frying tank; and recovering the frying oil step: stopping the extraction of the air inside the frying tank, and starting to extract the air Preheat the air inside the tank, so that The preheating tank forms a relatively negative pressure state with respect to the frying tank, and forms a communication between the preheating tank and the frying tank through the oil filter, thereby sucking the frying oil through the oil filter to return to the preheating a hot chute, and filtering the froth in the frying oil according to the oil filter; draining step: the drum is continuously rotated, thereby tumbling the foodstuff, and thereby removing excess frying oil attached to the surface of the foodstuff; : stopping the operation of the air pumping unit and the drum, opening the door leaf, and then starting the drum rotation, taking the foodstuff by the stirring rod, and sliding the food material out of the frying tank toward the front end opening of the frying tank to complete the food oil Explosion process. 依據申請專利範圍第9項所述之食品油炸加工製程,其更包含一炸油預熱步驟,其中,該炸油預熱步驟係於該進料步驟執行前,阻斷該預熱槽與該油炸槽的連通狀態,而後,將油炸加工所使用的炸油注入該預熱槽,並封閉該預熱槽,啟動該抽氣單元抽出該預熱槽內部的空氣,並將蒸汽導入該蒸汽室,使該預熱槽內的炸油升溫至油炸食材所需溫度。According to the food frying processing process of claim 9, further comprising a frying oil preheating step, wherein the frying oil preheating step is to block the preheating tank before the feeding step is performed The frying tank is connected to the frying tank, and then the frying oil used in the frying process is injected into the preheating tank, and the preheating tank is closed, and the air extracting unit is started to extract the air inside the preheating tank, and the steam is introduced. The steam chamber raises the frying oil in the preheating tank to the temperature required for frying the food.
TW099108449A 2010-03-22 2010-03-22 Vacuum frying equipment and the implementation of the equipment frying process TWI386180B (en)

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Publication number Priority date Publication date Assignee Title
US5263406A (en) * 1993-03-02 1993-11-23 Chiu Yao Jui Vacuum type food frying apparatus
TWI272088B (en) * 2001-05-31 2007-02-01 Nisshin Oillio Group Ltd Method of preparing fry cooked product and fry cooking device
CN200976816Y (en) * 2006-07-10 2007-11-21 陕西科技大学 Vacuum frying device for laver
JP2008109905A (en) * 2006-10-31 2008-05-15 Calbee Foods Co Ltd Method for producing fried product, and vacuum fryer

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5263406A (en) * 1993-03-02 1993-11-23 Chiu Yao Jui Vacuum type food frying apparatus
TWI272088B (en) * 2001-05-31 2007-02-01 Nisshin Oillio Group Ltd Method of preparing fry cooked product and fry cooking device
CN200976816Y (en) * 2006-07-10 2007-11-21 陕西科技大学 Vacuum frying device for laver
JP2008109905A (en) * 2006-10-31 2008-05-15 Calbee Foods Co Ltd Method for producing fried product, and vacuum fryer

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