CN106721935A - A kind of corn dejacketer - Google Patents
A kind of corn dejacketer Download PDFInfo
- Publication number
- CN106721935A CN106721935A CN201611084128.6A CN201611084128A CN106721935A CN 106721935 A CN106721935 A CN 106721935A CN 201611084128 A CN201611084128 A CN 201611084128A CN 106721935 A CN106721935 A CN 106721935A
- Authority
- CN
- China
- Prior art keywords
- corn
- roller
- decortication
- breather line
- bleeding point
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 74
- 240000008042 Zea mays Species 0.000 title claims abstract description 73
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 72
- 235000005822 corn Nutrition 0.000 title claims abstract description 72
- 230000000740 bleeding effect Effects 0.000 claims abstract description 31
- 238000007789 sealing Methods 0.000 claims abstract description 16
- 241001074085 Scophthalmus aquosus Species 0.000 claims abstract description 6
- 239000004744 fabric Substances 0.000 claims abstract description 5
- 238000005086 pumping Methods 0.000 claims description 10
- 244000046052 Phaseolus vulgaris Species 0.000 abstract description 9
- 235000010627 Phaseolus vulgaris Nutrition 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 7
- 238000005299 abrasion Methods 0.000 abstract description 4
- 235000011868 grain product Nutrition 0.000 abstract description 2
- 210000002615 epidermis Anatomy 0.000 description 33
- 239000007789 gas Substances 0.000 description 24
- 230000000694 effects Effects 0.000 description 5
- 238000013467 fragmentation Methods 0.000 description 5
- 238000006062 fragmentation reaction Methods 0.000 description 5
- 210000003491 skin Anatomy 0.000 description 5
- 238000012216 screening Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 208000003643 Callosities Diseases 0.000 description 1
- 229920000832 Cutin Polymers 0.000 description 1
- 206010020649 Hyperkeratosis Diseases 0.000 description 1
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 description 1
- 241000482268 Zea mays subsp. mays Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000010977 jade Substances 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 235000009973 maize Nutrition 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 230000001007 puffing effect Effects 0.000 description 1
Landscapes
- Orthopedics, Nursing, And Contraception (AREA)
Abstract
The invention belongs to a kind of process equipment of grain products, disclose a kind of corn dejacketer, the side wall of decortication case is provided with windowpane, decortication case upper end is provided with vertical breather line, the upper end sealing of breather line, horizontal roller, the sealing of roller two ends are provided with breather line, and roller is through the both sides side wall of breather line；Roller is respectively arranged at two ends with gas tube and exhaust tube, gas tube is communicated with drum cavity, the side wall of roller is provided with inflation inlet and bleeding point, and when inflation inlet is communicated with bleeding point with decortication box cavity, another then offsets with the upper end sealing of breather line；The exhaust tube is connected through roller with bleeding point, and screen cloth is provided with the outboard end of bleeding point, and screen-aperture is 0.1 0.3mm.The corn dejacketer that the present invention is provided, when solving production corn bean in the prior art, corn decortication is easily caused corn abrasion, so as to influence outward appearance, wasting technical problem.
Description
Technical field
The present invention relates to a kind of process equipment of grain products, and in particular to a kind of corn dejacketer.
Background technology
Corn is one of most common grain, and it can make various ticbit, such as corn bean.Corn bean is to pass through corn
Cross be cooked, dry, the food that the operation such as expanded is processed, corn bean it is expanded more slight for popcorn, only
Be make it is slightly bulk inside iblet, without making corn burst out completely.
In order that corn bean has more preferable mouthfeel, it will usually which corn is peeled, after expanded, corn epidermis it is crisp
Property improve, and epidermis can separate with corncob, i.e., can there is certain gap, most epidermis meeting between epidermis and corncob
There is an opening, if now being peeled to corn, can be easier, therefore, in the prior art, when making corn bean, can select
Select it is peeled after corn puffing.
In the prior art, the equipment that corn decortication is used is peeling machine, and peeling machine includes a rotatable decortication case, behaviour
When making, will be expanded after corn be put into decortication case in, rotate decortication case, it is expanded after corn can concomitant rotation get up, corn
Mutually collided between corn, rubbed, because epidermis fragility is higher, therefore, during mutually collision, friction, epidermis meeting
It is chipping, depart from corncob, after the epidermis of whole corns is taken off, then the epidermis that corncob and fragmentation come off is sieved
Point, realize final decortication.
However, can there is problems with when implementing in prior art：The time of different corn decortications is inconsistent unavoidably, and
Screening is just carried out after all of epidermis is taken off, and thus, during collision, friction is continued, has completed decortication
Also mutual collision, friction can be carried out between corn, because the corn fragility after expanded is higher, collision between corn and is rubbed
During wiping, corn abrasion is easily caused, influences the outward appearance of corn, also just influence it to sell, and the part for wearing away is usual
It is exist in the form of a powder, the powder is difficult to recycle, causes to waste.
The content of the invention
The invention is intended to provide a kind of corn dejacketer, during solving to produce corn bean in the prior art, corn decortication
Corn abrasion is easily caused, so as to influence outward appearance, wasting technical problem.
A kind of corn dejacketer in this programme, including decortication case, decortication case upper end is provided with vertical breather line, leads to
The upper end sealing of feed channel, is provided with horizontal roller, the sealing of roller two ends in breather line, and roller is through the two of breather line
Side side wall；Roller is respectively arranged at two ends with gas tube and exhaust tube, and gas tube is communicated with drum cavity, the side wall of roller is provided with
Inflation inlet and bleeding point, when inflation inlet and in bleeding point communicate with decortication box cavity, another then with breather line
Upper end sealing offset；The exhaust tube is connected through roller with bleeding point, and screen cloth, sieve aperture are provided with the outboard end of bleeding point
Aperture is 0.1-0.3mm.
Using the corn dejacketer of such scheme, decortication case and roller have inner chamber, and roller can be rolled, so as to realize
Inflation inlet and bleeding point compartment of terrain communicate with the inner chamber of decortication case.Exhaust tube is connected through roller with bleeding point, i.e., exhaust tube from
The medial end of bleeding point is connected with bleeding point, and connection refers to not only to have connected but also communicated, and exhaust tube represents with the connection of bleeding point
It is mutually to separate between exhaust tube and the inner chamber of roller.Corn cross section full-size after expanded is typically larger than 0.5mm, sieve
The aperture in hole can avoid corn from being entered in exhaust tube under the suction of exhaust tube for 0.1-0.3mm, it is ensured that by epidermis
While taking away, corn can be stayed in decortication case.
The know-why of this programme is：
1st, corn bean to be peeled is put into decortication case, rotates roller so that inflation inlet is sealed with the upper end of breather line
Offset, routinely insufflation gas thereto, the pressure in roller gradually increases；Roller is rotated again, inflation inlet with decortication case
Communicate, the high pressure of accumulation can be entered to hastily in decortication case in roller, and the speed of decortication case, high pressure are entered due to gas
Gas has little time to be entered to inside corn by the opening of epidermis, but is wrapped in corn outside, and corn epidermis is pressed, fragility
Epidermis fragmentation under stress, come off with corncob.And for not opening epidermis, gases at high pressure can be more wrapped up it,
Pressure, makes its fragmentation, is come off with corncob.
2nd, roller is rotated again, and inflation inlet is offseted with the upper end sealing of breather line, and bleeding point is communicated with decortication case, to de-
Leather trunk is hastily evacuated, and similarly, for also uncracked epidermis, its internal gas has little time by opening out, but right
Epidermis forms outside extruding, and epidermis is racked, and departs from corncob.And for not opening epidermis, equally can shape during pumping
Into inside and outside differential pressure, epidermis is racked, make its fragmentation, come off with corncob.At the same time, bleeding point sealing, exhaust tube is constantly
Work, the gas in exhaust tube is pumped, and forms hollow, is easy to next step to be peeled using pumping.In addition, epidermis is relative to corn
Light weight for core, it can be adsorbed, float, enter in exhaust tube and drain in the presence of exhaust tube.The aperture of sieve aperture is
0.1-0.3mm can avoid the corncob after decortication from being discharged, for larger-size corn epidermis, because cutin is soft,
Repeatedly under the operation of pumping and inflation, can be deformed entering in exhaust tube being discharged.
3rd, while pumping, gas tube in roller to laying in gas so that the pressure in roller gradually increases, and turns again
When dynamic roller to gas tube is communicated with decortication box cavity, the pressure of the increase can peel to corn again, by that analogy, until
The epidermis of corn is purified.
Technique effect of the invention is：
1st, either internally or externally corn epidermis is acted on by gas, makes corn skin breakage, realize decortication.In the process of decortication
In, the present apparatus can be realized rapidly inflating or being evacuated, and rapidly inflate or be evacuated once to live maize stable, corn
Will not rotate with spending more, also would not constantly be collided between corn, rubbed, therefore, it is to avoid corn produces abrasion, shadow
Outward appearance is rung, causes to waste.
2nd, being evacuated and inflating compartment of terrain is carried out, and, when decortication is implemented, another is being then ensuing decortication for one of them
Prepare, it is ensured that decortication is continuously carried out.And be alternately carried out from interior effect and from outer effect, it is ensured that peeling keeps away without dead angle
Exempt from epidermis to be fitted with corn wicking surface by lasting pressure, it is impossible to rupture, take off, and if routinely pressing or taking out
Gas, the time is long long afterwards, and the gas inside and outside non-broken skin corn can reach internal and external equilibrium by opening, causes finally realize epidermis
Rupture, take off.
3rd, this programme constantly can also drain epidermis while decortication, and influence is blocked due to no fragmentation epidermis,
Can be by the decortication situation inside windowpane observation, so as to determine to stop the time of decortication.And this programme has taken off nothing after skin
The screening of epidermis and corncob need to be carried out, a procedure is reduced, it is simple to operate.
The following is the preferred scheme based on such scheme：
Preferred scheme one：The upper end of the breather line is to be provided with sealing gasket on the inside of cambered surface, and upper end.Ensure inflation inlet or take out
Sealing when gas port offsets with breather line upper end.
Preferred scheme two：Based on preferred scheme one, the center line of the inflation inlet and the center line of bleeding point are located at roller
On straight line where same diameter.That is inflation inlet and bleeding point is oppositely arranged, and realizes that an opening offsets with breather line upper end
When, another opening communicates with decortication box cavity.
Preferred scheme three：Based on preferred scheme two, the bleeding point is taper, and its bigger diameter end is outwardly.Ensure rapidly,
Evenly to decortication box cavity pumping, it is to avoid corn intensively towards moving rapidly at one, is unfavorable for draining for epidermis.
Preferred scheme four：Based on preferred scheme three, it is located at below breather line in the decortication case and is provided with block, is blocked
Lower surface on be located at outside mesh and be equipped with cushion, the aperture of the mesh upper end is 0.1-0.3mm.Cushion can be avoided
During pumping, corncob is moved upwardly together with epidermis, is collided with hard roller and crushed.
Preferred scheme five：Based on preferred scheme four, the mesh is taper, and its bigger diameter end is downward.The downward net of bigger diameter end
During hole can allow larger-size epidermis to enter to mesh, in pumping process, mesh hole wall and pumping to epidermis collective effect,
The skin breakage of fragility is forced, so as to be more conducive to drain during it enters to exhaust tube.
Brief description of the drawings
Fig. 1 is a kind of structural representation of corn dejacketer of the embodiment of the present invention.
Specific embodiment
Below by specific embodiment, the present invention is further detailed explanation：
Reference in Figure of description includes：Roller 1, exhaust tube 2, inflation inlet 3, gas tube 4, bleeding point 5, screen cloth 6, block
Net 7, decortication case 8, windowpane 9.
As shown in figure 1, a kind of corn dejacketer, including decortication case 8, the side wall of case 8 of peeling is provided with windowpane 9, throws
Material mouth, discharge port, are equipped with sealing-plug at dog-house, discharge port, decortication case 8 upper end is provided with vertical breather line, breather pipe
The upper end sealing in road, and the upper end of breather line is cambered surface, and rubber gasket is provided with the inside of cambered surface.Horizontal stroke is provided with breather line
To roller 1, the two ends of roller 1 sealing, and roller 1 and is rotatably assorted through the both sides side wall of breather line with the both sides side wall,
The side wall of roller 1 is rotatably assorted and offsets with the cambered surface of breather line upper end.
Roller 1 is respectively arranged at two ends with gas tube 4 and exhaust tube 2, and gas tube 4 and exhaust tube 2 be located at the two ends of roller 1 respectively
Center, facilitate the rotation of roller 1, gas tube 4 is communicated with the inner chamber of roller 1, on the side wall of gas tube 4 and exhaust tube 2 side wall
On be equipped with pressure gauge.The side wall of roller 1 is provided with inflation inlet 3 and bleeding point 5, and bleeding point 5 is taper, its bigger diameter end outwardly,
I.e. away from the center line of roller 1, the center line of inflation inlet 3 and the center line of bleeding point 5 are positioned at straight where the same diameter of roller 1
On line, when inflation inlet 3 is communicated with one of them in bleeding point 5 with decortication case 8 inner chamber, i.e., roller 1 turns to one of position
When lower section, another then turns to top with roller 1, and the upper end sealing with breather line offsets.Exhaust tube 2 passes through roller 1
Medial end with bleeding point 5 is connected, that is, connect and communicate, and screen cloth 6 is provided with the outboard end of bleeding point 5, and screen-aperture is
0.2mm, certain aperture is also possible between 0.1-0.3mm.
In addition, be located in decortication case 8 being provided with block 7 below breather line, it is located on the lower surface of block 7 outside mesh
Rubber blanket is provided with, mesh is taper, downwards, the aperture of mesh upper end is 0.2mm to its bigger diameter end, and certain aperture is located at 0.1-
Also possible between 0.3mm, the aperture of mesh lower end is 0.5mm.
In specific implementation process, the operating procedure of corn decortication is as follows：
1st, exhaust tube 2 is accessed into aspiration pump, gas tube 4 accesses air compressor, opens aspiration pump and air compressor, allows both
Routinely work.
2nd, corn bean to be peeled is put into decortication case 8, rotates roller 1 so that inflation inlet 3 is sealed upward, pumping
Mouth 5 is communicated with decortication case 8 inner chamber down, routinely insufflation gas, when the pressure in gas tube 4 reaches 5 times of atmospheric pressure, then
Secondary rotation roller 1, makes inflation inlet 3 be communicated with decortication case 8, and now the gases at high pressure in roller 1 are rapidly entered in decortication case 8,
Corn is peeled.
3rd, when the pressure of exhaust tube 2 is reduced to 0.2 times of atmospheric pressure, roller 1 is rotated again so that bleeding point 5 and decortication
Case 8 is communicated, and corn is peeled again.
4th, aforesaid operations are repeated, the decortication situation of corn in decortication case 8 is observed by windowpane 9, until corn is peeled
Finish, close aspiration pump and air compressor, the corn that will take off skin draws off from discharge port, without carrying out epidermis and jade again
The screening operation of meter Xin.
For a person skilled in the art, on the premise of structure of the present invention is not departed from, some changes can also be made
Shape and improvement, these should also be considered as protection scope of the present invention, these effects and patent for implementing all without the influence present invention
Practicality.
Claims (6)
1. a kind of corn dejacketer, including decortication case, it is characterised in that：The side wall of decortication case is provided with windowpane, case of peeling
Upper end is provided with vertical breather line, and the upper end sealing of breather line is provided with horizontal roller in breather line, roller two ends are close
Envelope, and roller is through the both sides side wall of breather line；Roller is respectively arranged at two ends with gas tube and exhaust tube, gas tube and roller
Inner chamber communicates, and the side wall of roller is provided with inflation inlet and bleeding point, when in inflation inlet and bleeding point and decortication box cavity
When communicating, another then offsets with the upper end sealing of breather line；The exhaust tube is connected through roller with bleeding point, bleeding point
Outboard end at be provided with screen cloth, screen-aperture is 0.1-0.3mm.
2. a kind of corn dejacketer according to claim 1, it is characterised in that：The upper end of the breather line is arc
Sealing gasket is provided with the inside of face, and upper end.
3. a kind of corn dejacketer according to claim 2, it is characterised in that：The center line of the inflation inlet and pumping
The center line of mouth is on the straight line where the same diameter of roller.
4. a kind of corn dejacketer according to claim 3, it is characterised in that：The bleeding point is taper, its big footpath
End is outwardly.
5. a kind of corn dejacketer according to claim 4, it is characterised in that：Breather line is located in the decortication case
Lower section be provided with block, be located on the lower surface of block outside mesh and be equipped with cushion, the aperture of the mesh upper end is 0.1-
0.3mm。
6. a kind of corn dejacketer according to claim 4, it is characterised in that：The mesh is taper, its bigger diameter end
Downwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611084128.6A CN106721935A (en) | 2016-11-30 | 2016-11-30 | A kind of corn dejacketer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611084128.6A CN106721935A (en) | 2016-11-30 | 2016-11-30 | A kind of corn dejacketer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106721935A true CN106721935A (en) | 2017-05-31 |
Family
ID=58914886
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611084128.6A Pending CN106721935A (en) | 2016-11-30 | 2016-11-30 | A kind of corn dejacketer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106721935A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113663758A (en) * | 2021-09-01 | 2021-11-19 | 哈尔滨商业大学 | Soybean dehulling device and method before grinding soybean milk |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1085125A (en) * | 1992-08-31 | 1994-04-13 | 金子农机株式会社 | Paddy husking, selected and smart stone roller device |
| CN2517744Y (en) * | 2001-12-13 | 2002-10-23 | 王成稳 | Inflated roller type peanut peeler |
| TW201132324A (en) * | 2010-03-22 | 2011-10-01 | Chin Ying Fa Mechanical Ind Co | Vacuum frying equipment and a process of frying food by using the same |
| CN102550974A (en) * | 2012-02-28 | 2012-07-11 | 青岛宝泉花生制品有限公司 | Preparation method of peanut-coated popcorn |
| CN103535568A (en) * | 2013-09-30 | 2014-01-29 | 贵州旭阳食品（集团）有限公司 | Corn kernel peeling method |
| KR101415875B1 (en) * | 2013-05-13 | 2014-07-09 | 주식회사 청하기계 | Corn peeling machine |
| CN104757426A (en) * | 2015-03-10 | 2015-07-08 | 遵义县恒霸食品有限责任公司 | Oil-fried glutinous popcorn processing method |
| CN206453142U (en) * | 2016-11-30 | 2017-09-01 | 贵州旭阳食品（集团）有限公司 | A kind of corn dejacketer |
-
2016
- 2016-11-30 CN CN201611084128.6A patent/CN106721935A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1085125A (en) * | 1992-08-31 | 1994-04-13 | 金子农机株式会社 | Paddy husking, selected and smart stone roller device |
| CN2517744Y (en) * | 2001-12-13 | 2002-10-23 | 王成稳 | Inflated roller type peanut peeler |
| TW201132324A (en) * | 2010-03-22 | 2011-10-01 | Chin Ying Fa Mechanical Ind Co | Vacuum frying equipment and a process of frying food by using the same |
| CN102550974A (en) * | 2012-02-28 | 2012-07-11 | 青岛宝泉花生制品有限公司 | Preparation method of peanut-coated popcorn |
| KR101415875B1 (en) * | 2013-05-13 | 2014-07-09 | 주식회사 청하기계 | Corn peeling machine |
| CN103535568A (en) * | 2013-09-30 | 2014-01-29 | 贵州旭阳食品（集团）有限公司 | Corn kernel peeling method |
| CN104757426A (en) * | 2015-03-10 | 2015-07-08 | 遵义县恒霸食品有限责任公司 | Oil-fried glutinous popcorn processing method |
| CN206453142U (en) * | 2016-11-30 | 2017-09-01 | 贵州旭阳食品（集团）有限公司 | A kind of corn dejacketer |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113663758A (en) * | 2021-09-01 | 2021-11-19 | 哈尔滨商业大学 | Soybean dehulling device and method before grinding soybean milk |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170531 |